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1336 SPIDER Adjustable Frequency AC Drive for the Fibers Industry

1. Pot Single Ended Single Ended Signal Single Ended Single Ended Single Ended Signal Cm Reference Input 0 Input 1 Common Input 2 Output 0 Output 1 Common 5V1 Pot 10V or 20mA Pot 10V or 20mA Pot 10Vor20mA 0 10VOnly 0 10V Only or select 1 or select 1 Isolated Isolated isolated Isolated Single Ended Single Ended Single Ended 0 20mA FY Input 0 Input 0 input 1 Input 1 we Input 22 Output 0 Output 1 Output 10Vor20mA 10V or 20mA 10V or 20mA 10V or 20mA g Pot 10V or 20mA 10Vor20mA 20mAOnly Return Isolated Isolated Thermistor Thermistor A Isolated solated Isolated Isolated EA Input 0 Input 0 Isolated Isolated XR Output 0 Output 0 Output 1 Output 1 H10V 20mA 10V 20mA input Input OV or 20mA OVor20mA 10Vor20mA 10V or 20mA C Isolated Isolated Isolated Isolated 0 Isolated solated Isolated Isolated Fy Input 0 Input 0 input 1 Input 1 m BEYS Input 2 Input 2 Output 1 Output 1 10V 20mMA 10V 20mA 10V or 20mA 10Vor20mA m 10V or 20mA 10Vor20mA 10Vor20mA 10V or 20mA 0 n Single Ended Non Isolated Isolated Isolated wy Output 0 250 kHz 250 kHz 250 kHz OV or 20mA Pulse Output Pulse In Pulse In Analog I O Option Slot A Analog I O Option Slot B 1 fan Option Boar
2. L1 R L2 S i ie L3 T HO For Programmable Controller ae grounding recommendations E refer to publication 1770 4 1 Rae To Nearest Building s Structure Steel Zero Volt Potential Bus A Isolated from Panel R e e 1336 SPIDER 8 ESE Nearest T Building Structure Steel Rec Nearest Building __ h Structure Steel ME e ee e PE Ground Bus 1N Grounded to Panel 0 5 i Important Grounding requirements will vary with the drives being used Other drives with True Earth TE terminals musthave a zero potential bus separate from potential earth PE ground bus Note that buses can be tied together at one pointin the control cabinet or brought back separately to the building ground grid tied within 3 meters 10 feet Power Cabling General Installation for All Drives 2 9 Input and output power connections are performed through the power terminal blocks see Figure 2 1 for location Important For maintenance and setup procedures the drive may be operated without a motor connected ATTENTION The National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes br
3. TB5 Factory Default Single Source Control Single Source Reversing Q Stop Fault Reset Stop Fault Reset Stop Fault Reset YY lS A Common lt Status Only A ReviFor Programmable X7 Default Mode Prog Fact gt shown at right actory K is not active Se HS Cel Default Inputs la when Y Input Mode Auxiliary Programmable gs is set to Status O Common TB7 gt if this mode is selected the status of all inputs can be read at the Input Status parameter O However only Stop Fault Reset will have control function lt 2 These inputs must be present reprogram if necessary before drive will start f i O Bit 0 of Direction Mask must 1 to allow TB5 direction change bipolar operation ATTENTION A hazard of personal injury from A automatic restart exists with 2 wire control 2 wire control uses maintained Run contacts that act as both Run closed and Stop open devices Opening the Stop contact terminal 20 will stop the drive If this contact is reclosed any fault will be reset If a valid Start command is still present the drive will restart Only use 2 wire control for applications outlined in NFPA79 Under Voltage Protection If a 3 wire device i e HIM is also used pressing the HIM Stop key will also stop the drive Releasing the Stop key will clear any faults that are present but the drive will not
4. Description of Change Page s Step Logic function added 7 60 see New and Updated Parameters below Updated Parameters Freq Select 1 7 8 7 16 Current Limit 1 9 Freq Select 2 1 16 Language 7 21 Flying Start En 7 21 LLoss Restart 7 22 TB5 Term 2x Sel 1 27 CRx Out Select 71 28 Freq Source 7 38 Break Freq 7 57 New Parameters SLx Logic Step 7 61 SLx Logic J ump 7 62 SLx Step J ump 7 62 SLx Step Setting 7 62 SLx Time 7 63 SLx Encoder Cnts 1 63 Current Step 1 63 Parameter Cross References updated A 4 Parameter Record updated A 11 soc 2 Summary of Changes Notes Information and Precautions General Installation for All Drives Installation Wiring for Stand Alone Drives Installation Wiring for PLC Control Drives Human Interface Module Start Up Table of Contents Chapter 1 Manual Objectives ces teen seada cused eeneeeens 1 1 Catalog NUMDEMEXPIANGUON 1c sgeeaewiae eteredcaearreeeee wes 1 1 Conventions Used in this Manual 0 0 cece eee e eee eee 1 1 ClOMEVGIP IO COULONS fred creteeransvat y ntee d aearnrceed Secrets serene eases 1 1 Nameplate Location di v cseyaedeeacvace cov eweanes eee ts 1 3 Chapter 2 MOUNUNG asane marnan cal Ea e a a se Soleo RN EEA 2 1 Installation Guidelines ca 2 2 AC SUpply SOUC E rrai ne parana sakes LE EEN TEE TE 2 3 Input Power Conditioning s a 2 3 MPIC USCS iniiai i ia A T A EAA toe Aad A ia 2 4 Input Devices
5. Fit Power Mode Parameter Number 144 Parameter Type Read Only This parameter displays the power mode active atthe time Factory Default None of the last fault These values can be helpful in Units Display Drive troubleshooting for a condition causing a fault 7 1 Power up sequence in progress 2 2 Precharge in progress 3 3 Bus voltage being stored in memory 4 4 Ready for run cmnd after powerup 5 5 Power stage diagnostics running 6 6 Line loss detection occurred 7 7 Ready for run command after stop 8 8 Drive running 9 9 Motor flux decay delay 10 10 DC braking in progress 11 11 Drive fault occurred 12 12 Flying start search enabled 13 13 Deceleration in progress 14 14 SCR wake mode 15 15 SCR check mode 16 16 SCR wait mode 7 34 Programming Fault Frequency Parameter Number 145 f Parameter Type Read Only This parameter stores and displays the last Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Output Freq prior to a fault Factory Default None Minimum Value 0 00 Hz Maximum Value 400 00 Hz Fault Status 1 Parameter Number 146 Parameter Type Read Only This parameter stores and displays the last Drive Status 1 prior to a fault Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bits Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bitl Bio Bits 0 7 are displayed on lower half of ae line 2 on HIM display
6. Allen Bradley 1336 SPIDER Adjustable Frequency AC Drive for the Fibers Industry 9 9A 60 0A Firmware Version 2 Xxx 5 xxx 1836 SPIDER FESS User Manual Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation Sales Office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipmen
7. 482 6 19 00 556 5 43 Ohms 4100 Watts 330 2 13 00 711 2 28 00 127 0 5 00 279 4 11 00 660 4 26 00 1 100 braking torque at 20 duty cycle Resistor assemblies listed are manufactured by IPC Power Resistors Int l Inc and have been tested with the 1336 SPIDER Drive Equivalent resistor packages may be used if they conform to the ratings shown Available resistor assembly options include an overtemperature switch auxiliary terminal blocks and custom enclosures For further information contact IPC Power Resistors Int l Inc 7453 Empire Dr Unit 105 Florence Kentucky 41042 7453 Tel 606 282 2900 Fax 606 282 2904 A ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit or equivalent shown on page B 4 must be supplied Dimensions Typical External Brake Circuitry Three Phase AC Input Input Contactor M e Hol D SRE e a EEEE E n Power On Power Off BO Power Source DB Resistor Thermostat Appendix C CE Conformity Low Voltage Directive The following low voltage directives apply e EN 60204 1 e EN 50178 EMC Directive This drive complex component
8. B Press the Increment or Decrement key until E EP rom is dis played If EEProm is notin the menu programming is password protected Refer to Password Mode later in this section C Press Enter D Press the Increment or Decrement key until Reset Defaults is displayed E Press Enter to restore all parameters to their original factory settings F Press ESC Reprogram Fault will display G Press the Stop key to reset the fault Refer to page A 12 and pro gram parameters 36 242 244 Important If Input Mode was previously set to a value other than 1 cycle drive power to reset Choose Mode Display Choose Mode EEProm EEProm Reset Defaults Reprogram Fault F 48 Stopped 0 00 Hz Press these keys Drive gt HIM id aa Human Interface Module 5 9 EEProm Mode continued while following these steps 2 Toupload a parameter profile from the drive to the HIM you must have a compatible HIM see Table 5 A A From the EEProm menu see steps A C above press the Incre ment Decrement keys until Drive gt HIM is displayed B Press Enter A profile name up to 14 characters will be displayed on line 2 of the HIM This name can be changed or a new name entered Use the SEL key to move the cursor left The Increment Decrement keys will change the character C Press Enter An informational display will be shown indicating the drive type and firmwa
9. Enter Password lt 0 gt Enter Password lt I23 gt Choose Mode Password Password Login Password Logout Choose Mode Password Sets Password Display as Power Up Display Human Interface Module 5 13 Password Mode continued Press these keys Login to Drive while following these steps 2 The Program EEP rom modes and the Control Logic Clear Queue menus are now password protected and will not appear in the menu To access these modes perform the following steps A Press the Increment or Decrement key until Password is displayed B Press Enter Login will be displayed C Press Enter Enter Password will be displayed D Press the Increment or Decrement key until your correctpassword is displayed The SE Lect key will move the cursor except Series A lt HIMs below version 3 0 E Press Enter m The Program and EEP rom modes will now be accessible To pre ventfuture access to program changes logoutas described below The HIM Display will show Choose Mode Password Password Login Enter Password lt 0 gt Enter Password 123 gt Choose Mode Password Logout from Drive 3 To prevent unauthorized changes to parameters Logout must be per formed as described below A Press the Increment or Decrement key until Password is Choose Mode displayed Password B Press Enter Password Login C Press the Increment o
10. The precharge device was open 20ms after the end of a line loss condition or the bus charging alarm remains on for 20 seconds precharge did not complete 1 Replace the drive 8 6 Troubleshooting Name amp Fault Precharge Open 56 Description The precharge circuit was com manded to close but was detected to be open Action 1 Replace the drive Prm Access FIt 34 A communication error occurred between the microprocessor and the serial EEPROM or the DSP Record the value in Fault Data then reset the fault If this fault occurs repeatedly contact factory Reprogram Fault 48 The drive was commanded to write default values to EEPROM 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Important If Input Mode has been changed from its original value power must be cycled before the new value will take affect ROM or RAM Fit Internal power up ROM orRAM Replace Control Board or complete 68 tests have not executed properly drive as required Serial Fault A SCANportadapter has been 1 If no adapter was intentionally dis 10 disconnected and the Logic connected check wiring to the Mask bit for that adapter is set to G SCANport adapters Replace wir ing SCANport expander SCANport adapters Main Control Board or complete drive as required Ifan adapter was intentionally dis connected and the Logic Mask
11. 1 Decrement 0 Not Decrement y Decel Time Time 1 Time 2 E TES y y Stop Accel Time 1 5Stop 0 Not Stop Start 1 Start 0 Not Start Jog 1 Jog 0 A 0 Not og ta Clear Faults y 1 Clear Faults 0 Not Clear Faults Direction 5 4 No Command 0 0 Forward il Reverse il Hold Direction 1 1 Local 1 Local Lockout 0 Not Local MOP Increment 1 Increment 0 Not Increment A 8 Specifications and Supplemental Information To allow convenient control of the Traverse and Sync functions through SCANport adapters an alternate definition of the SCANport type 2 command can be selected See also Alt Type 2 Cmd Alternate Logic Control Structure Bit15 Bitl4 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bitl Bit0 al Reference No Command 0 Freq Select1 0 Freq Select2 0 Preset Freq 3 0 Preset Freq 4 1 Preset Freq 5 1 Preset Freq 6 1 Preset Freq 7 1 Traverse Enable 1 Enabled 0 Not Enabled Reference Select N orororo Ee L y y y Stop Decel Time Accel Time 1 5Stop 0 Not Stop Start 1 Start 0 Not Start Jog i 1 Jog Time 1 0 1 Time 2 i 0 Not og Hold Time el Clear Faults y 1 Clear Faults 0 Not Clear Faults Direction 5 4 No Command 0 Forward 0 Reverse Hold Direction Pe Local 1 Local Lockout 0 Not Local Sync Enable 1 Enabled 0 Not Enabled Typical Programmable Controller Commu
12. 180 590 380 400V AC 1000V 1200V 1400V 1000V 1200V 1400V 1000V 1200V 1400V 1336Z _ B010 9 9A 2 5 12 15 50 105 344 105 344 30 98 180 590 180 590 60 197 1336Z _ B017 16 5A 2 5 12 15 50 115 377 115 377 130 98 180 590 180 590 60 197 1336Z _ B033 33 0A 6 0 8 15 50 155 509 180 590 30 98 180 590 180 590 60 197 460 480V AC 1200V 1400V 1600V 1200V 1400V 1600V 1200V 1400V 1600V 1336Z _ B010 9 9A 2 5 12 15 50 105 344 105 344 30 98 180 590 180 590 60 197 1336Z _ B017 16 5A 2 5 12 15 50 115 377 115 377 130 98 180 590 180 590 60 197 1336Z _ B033 33 0A 6 0 8 15 50 120 394 180 590 30 98 180 590 180 590 60 197 1 This currentis only possible with synchronous motors and for spinning applications For actual motor current rating refer to Appendix A Output Devices Drive Output Disconnection ATTENTION To guard against drive damage always dis able the drive before disconnecting the motor from the drive output terminals Any disconnecting means wired to the drive output terminals U V and W must be capable of dis abling the drive if opened during drive operation If opened motor disconnected during drive operation the drive will continue to produce output voltage between U V amp W drive damage could occur An auxiliary contact must be used to simultaneously disable the drive Cable Termination General Installation for All Drives
13. 227 206 271 315 90 138 140 238 249 237 248 138 140 238 249 237 248 138 140 238 249 237 248 233 235 234 154 25 277 Group Metering Metering Analog 1 0 Masks Owners Setup Advanced Setup Setup Masks Adapter I O Analog 1 0 Metering Analog 1 0 Analog 1 0 Metering Analog 1 0 Analog 1 0 Metering Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Diagnostics Digital 1 0 Motor Contro Motor Contro Linear List Faults Motor Contro Advanced Setup Motor Contro Motor Contro Motor Contro Advanced Setup Feature Select Feature Select Faults Ratings Advanced Setup Motor Contro Digital 1 0 Digital 1 0 Faults Diagnostics Setup Setup Setup Step Logic Adapter 1 0 Adapter 1 0 Diagnostics Metering Advanced Setup Advanced Setup Masks Owners Setup Advanced Setup Digital 1 0 Digital 1 0 Digital 1 0 Digital 1 0 Masks Owners Diagnostics Diagnostics Diagnostics Ratings Feature Select Feature Select Diagnostics Metering Encoder Feedback Encoder Feedback Metering Enc Fdbk Encoder Feedback Freq Set Enc Fdbk Encoder Feedback Faults Name Fault Alarms 2 Fault Buffer 0 3 Fault Data Fault Frequency Fault Mask Fault Owner Fault Status 1 Fault Status 2 Firmware Ver Fit Fit Fit Flu Flu Flu Fly Clear Mode Motor Mode Power Mode x Amp
14. 9 SL2 not SL1 10 Time and SL1 11 Time and SL2 12 Time not SL1 13 Time not SL2 14 Do Not Step 15 SLO Step Jump Firmware 5 001 amp later SL1 Step Jump SL2 Step Jump SL3 Step Jump SL4 Step Jump SL5 Step Jump SL6 Step Jump This parameter sets which step to jump to if SLx Logic Steplis true End Stop 1 uses the settings of S top Select 1 End Fault causes the drive to stop with a F69 Step Logic fault Parameter Number 337 343 349 355 361 367 373 Parameter Type Factory Default Units Read and Write J ump to 0 Display Drive Jump to 0 0 Jump to 1 1 Jump to 2 2 Jump to 3 3 Jump to 4 4 Jump to 5 5 Jump to 6 6 End Stop 1 7 End Stop 2 8 End Fault 9 SLO Step Setting Firmware 5 001 amp later SL1 Step Setting SL2 Step Setting SL3 Step Setting SL4 Step Setting SL5 Step Setting SL6 Step Setting Reverse when set the drive will run in reverse during the step Otherwise it runs forward SL Output when set the associated CRx Out Select will turn on if set to Step Logic Acc Dec 2 when set the drive will use Accel Time 2 and Decel Time 2 for speed changes during the step Encoder P uls when bitis off the Encoder inputis used When set the Pulse input is used For more information refer to SLx Encoder Cnts To use Encoder Puls
15. Disabled 0 Loss Level for a time period greater than Load Loss Alarm 1 Requires a valuein Load Loss Time Time Fault 2 Requires a value in Load Loss Time Generates an F 20 fault 7 26 Programming Feature Select Load Loss Level Parameter Number 291 Parameter Type Read and Write Sets the torque current level below which a load loss fault Display Units Drive Units 1 4096 100 warning will occur The value is expressed as a Factory Default 0 percentage of programmed Motor NP Amps Minimum Value 0 Maximum Value 100 Load Loss Time Parameter Number 292 Parameter Type Read and Write Sets the amount of time the drive Torque Current is Display Units Units 1 Second Seconds below Load Loss Level before the action set in Load Factory Default 0 Sec Loss Detect is taken Minimum Value 0 Sec Maximum Value 30 Sec Bus Reg Level Firmware 4 001 amp later Parameter Number 325 Max Bus Volt Parameter Type Read and Write Max Bus Volts Display Units Drive Units 1 Volt 4096 Drive Rtd Volts Sets the limitthatthe drive DC bus voltage can rise before P Bee oe a faultoccurs When this parameter is set to the minimum hexanal 403 807 1009 Volts value the drive DC bus voltage is limited to 110 of nominal voltage Bus Limit En must be Enabled forthe drive to limitthe bus voltage This setting is used to move the trigger point for regulation above the turn on point for dynamic brake
16. General Installation for All Drives 2 5 Starting and Stopping the Motor ATTENTION The drive start stop control circuitry in cludes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop cir cuit may be required to remove AC line power to the drive When AC power is removed there will be a loss of inherent regenerative braking effect amp the motor will coast to a stop An auxiliary braking method may be required Repeated Application Removal of Input Power control input signals that will start and stop the motor A device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor is not recommended A ATTENTION The drive is intended to be controlled by Immunity The immunity of 1336 SPIDER drives to externally generated interference is good Usually no special precautions are required beyond the installation practices provided in this publication Since coils can generate severe electrical transients it is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device AC supplied coils should utilize an R C suppressor Emission Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment The cable to the
17. O Use DC Hold Level param 13 Hold Level Analog In 0 1 This parameter cannot be changed while the drive is Analog In 1 2 running Bus Limit En Parameter Number 11 Parameter Type Read and Write Enables the function thatattempts to limitthe drive DC bus Factory Default Disabled voltage to 110 of nominal voltage during rapid decel If Units Display Drive bus voltage rises above the 110 level Bus Limit En cae Disabled 0 Allow bus voltage to rise above reduces orstops the drive decel rate until bus voltage falls 110 below the 110 level Enabled 1 Limit bus voltage decel ramp Braking Chopper Parameter Number 314 Parameter Type Read and Write Enables and disables the braking chopper control Factory Default Disabled Units Display Drive Disabled 0 Enabled 1 Programming 7 15 Advanced Setup Motor Type Parameter Number 41 Parameter Type Read and Write This parameter should be set to match the type of motor Factory Default Induction connected to the drive Units Display Drive The current limit maximum is dependent on the Drive Induction 0 Requires no additional setting Type selection and internally limited for the Induction Sync Reluc 1 Slip F L A amp DC Hold Level selection of this parameter The current limit values are must be setto zero Stop Select 1 amp listed in Appendix A Stop Select 2 must be set
18. Accel Time 1 Decel Time 1 Control Select Stop Select 1 Bus Limit En DC Hold Time DC Hold Level Run On Power Up Reset Run Time Minimum Freq Base Frequency Base Voltage Maximum Freq Maximum Voltage MOP Increment J og Frequency Anlg Out 0 Sel Preset Freq 1 Preset Freq 2 Preset Freq 3 Accel Time 2 Decel Time 2 Skip Freq 1 Skip Freq 2 Skip Freq 3 Skip Freq Band Current Limit Overload Mode Overload Amps Fit Clear Mode Line Loss Fault Motor Type Slip F L A Dwell Frequency Dwell Time PWM Frequency Language Start Boost Break Frequency Break Voltage Stop Select 2 S Curve Time S Curve Enable Common Bus Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Speed Control Traverse Inc Setting Specifications and Supplemental Information A 11 When using a compatible HIM see Table 5 A the parameters listed can be uploaded to the HIM for downloading to other drives Name Max Traverse P Jump Cur Lim Trip En Run Boost Reset R un Tries Analog Trim En Low Bus Fault Logic Mask Local Mask Direction Mask Start Mask Jog Mask Reference Mask Accel Mask Decel Mask Fault Mask MOP Mask Data In Al Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out Al Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 Process 1 Par Process 1 Scale Process 1 Txt1 Process 1 Txt2 Process 1 Txt3 Process 1 Txt 4 Process
19. Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to Encoder PPR Value Step Logic 20 Freq Select 2 This parameter controls which of the frequency sources is currently supplying the Freq Command to the drive unless Freq Select 1 or Preset Freq 1 7 is selected Refer to the Speed Select Input table in Chapter 3 Parameter Number Parameter Type Factory Default Units Firmware 5 001 amp later 6 Read and Write Preset 1 Display Drive Use Last 0 Analog In 0 1 Analog In 1 2 Analog In 2 3 Pulse Ref 4 Refer to Pulse In Scale Value MOP 5 Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to Encoder PPR Value Step Logic 20 Jog Frequency Parameter Number 24 Parameter Type Read and Write This parameter sets the frequency the drive will output Display Units Drive Units 0 1 Hertz Hertz x 100 when it receives a valid jog command Factory Default 10 0 Hz Minimum Value 0 0 Hz Maximum Value 400 0 Hz Preset Freq 1 Parameter Number s 27 29 amp 73 16 Parameter Type Read and Write Preset Freq 2 Display Units Drive Units 0 1 Hertz Hertz x 100 Preset Freq 3 Factory Default 0 0 Hz Minimum Value 0 0 Hz Preset Freq 4 Maximum Value 400 0 Hz Preset Freq 5 Preset Freq 6 Preset Freq 7 These values setthe frequencies thatthe drive will output when selected Refer to Speed Select Input table in Cha
20. Check fan Troubleshooting Name amp Fault Description Action Ill Prog Input Fault Data 98 3 Wire is Reprogram the digital inputs or select 62 selected as the Input Mode and 2 Wire as the Input Mode one or more digital inputs are pro grammed to Run Reverse 2 wire action Input Phase Fit The DC bus ripple has exceeded 1 Ifthe drive is operated on single 49 the value in Phase Loss Level phase the load derating level has been exceeded 2 Check incoming power for a miss ing phase blown fuse Load Loss Flt Load Loss Detect is set to 1 Verify connections between motor 20 Enabled and the drive output and load torque current was below Load 2 Verify level and time requirements Loss Level for a time period or disable Load Loss Detect greater than Load Loss time Loop Overrn Fit An overrun of the 2 5ms control Check all connections to the Main 23 loop has occurred Control Board Replace the board or complete drive as needed Max Retries Fault 33 Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Reset R un Tries Check fault buffer for fault code requir ing reset Correct the cause of the fault and manually clear by pressing the local Stop key or cycling the TB5 Stop input Motor Mode FIt 24 A fault has been detected originat ing from the Control Board Check all connections to the Control Board
21. Choose Mode Program Metering Setup Input Mode Status Input Mode 3 Wire Stopped 0 00 Hz Start Up 6 7 Advanced Start Up Procedure Press these keys i Ea ha A ga while following these steps 5 Set Maximum Freq and Maximum Voltage parameters to correct values typically line voltage frequency Set Base Voltage and Base Frequency parameters to the motor nameplate values A From the Status Display press the Enter key or any key Choose Mode will be displayed B Press the Increment or Decrement key until Program is displayed C Press Enter D Press the Increment key until Setup is displayed E Press Enter F Press the Increment or Decrement keys until Maximum Freq is displayed The HIM Display will show Choose Mode EEProm Choose Mode Program Metering Setup Input Mode 3 Wire Maximum Freq Press SELect The first character of line 2 will now flash 60 par G Usethe Increment Decrementkeys to display the first digit then press Enter or amp ae ne m Pa Repeat for remaining digits H Repeatthe above steps to program the remaining parameters located in the Motor Control group ESC Press the ESCape key 3 times to return to the Status Display Stopped 0 00 Hz 6 Sensorless Vector or V Hz Volts Hertz operation Ch Sensori Sensorless Vector or Volts Hertz operation is selectable via Control S elect eer as Vector operation
22. Encoder PPR Value Step Logic 20 Jog Sel 20 21 in Firmware 5 001 amp later AutoTune Ref 21 22 in Firmware 5 001 amp later Freq Command Parameter Number 65 S Parameter Type Read Only This parameter displays the frequency that the drive is Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward commanded to output This command may come fromany Factory Default None one of the frequency sources selected by Freq Select1 Minimum Value 400 00 Hz or Freq Select 2 Maximum Value 400 00 Hz Drive Direction Parameter Number 69 Parameter Type Read and Write This parameter displays the commanded running Factory Default None direction Units Display Drive Forward 0 Reverse 1 Stop Mode Used Parameter Number 26 Parameter Type Read Only This parameter displays the active stop mode Factory Default Coast Units Display Drive Coast 0 See Stop Select 1 on page 7 9 DC Brake 1 See Stop Select 1 on page 7 9 Ramp 2 See Stop Select 1 on page 7 9 S Curve 3 See Stop Select 1 on page 7 9 Ramp to Hold 4 See Stop Select 1 on page 7 9 Motor Mode Parameter Number 141 Parameter Type Read Only This parameter displays the motor mode Factory Default None Units Display Drive 1 1 Power up sequence in progress 2 2 Motor connected drive off 3 3 DC boost being applied 4 4 Motor running at Dwell Frequency 5 5
23. Guidelines for the installation according to EMC regulations such as shielding grounding filter arrange ment as well as wiring instructions are summarized in this User Manual C 2 CE Conformity Requirements for Conforming Installation Electrical Configuration The following items are required for CE conformance 1 Standard 1336 SPIDER CE compatible drive with integral filter 2 Grounding and cabinet layout as shown in Figures C 1 and C 2 3 Output power drive to motor wiring must be braided For shielded cable it is recommended to use a compact strain relief connector with double saddle clamp for filter and compact strain relief connector with EMI protection for motor output Typical shielded cable is shown below il Stranded Copper Wire Plastic Insulation Inner Plastic Sheath Compact Screen of Galvanized Tinned Copper or Steel braid Outer Plastic Jacket 4 Control I O and signal wiring must be in conduit or have shielding with equivalent attenuation RFI Filter Leakage Current The RFI filter may cause ground leakage currents Therefore a solid ground connection must be provided as shown below damage RFI filters can only be used with AC supplies that are nominally balanced and grounded with respect to ground In some installations three phase supplies are occasionally connected in a 3 wire configuration with one phase grounded Grounded Delta The
24. InputO 10V Off 0 On 1 20mA On l Off 0 LA7 InputO 10V Off 0 On 1 input1 10V Offro On 1 20mA On l Off 0 20mA On 1 Off 0 3 12 Installation Wiring for Stand Alone Drives All isolated I O is designed with full galvanic greater than 10 meg ohms less than 50 pf isolation This results in an insulation withstand capability of 200VAC from each channel to PE ground and between channels The Analog I O Option Boards are summarized below Option Board Type Slot Description LA1 Dual Analog Output B This option replaces both standard analog outputs with two single ended high resolution analog outputs Analog Output 0 is configurable to 0 10V or 0 20 mA operation while Analog Output 1 is for 0 20 mA oper ation only This option maintains access to the stan dard non isolated Analog Input 2 through TB2 6 Configuration remains with jumper J 11 LA2 Dual Isolated Input This option replaces the two standard analog inputs with two galvanically isolated analog inputs Both analog input channels are configurable for 0 10V or 0 20 mA operation LAS Dual Isolated Output wo Replaces Analog Input 2 and both standard analog outputs with two galvanically isolated high resolution analog outputs Both analog output channels are configurable for 0 10V or 0 20 mA operation LA4 Isolated Input Isolated Output This option
25. Press the Increment or Decrement key until Reset Defaults is displayed E Press Enter to restore all parameters to their original factory settings F Press ESC Reprogram Fault will display indicating successful reset G Press the Stop key to reset the fault Refer to page A 12 and program parameters 36 242 244 Cycle power The HIM Display will show Choose Mode Display Choose Mode EEProm EEProm Reset Defaults Choose Mode EEProm Reprogram Fault F48 Stopped 0 00 Hz Dg CER ESC SEL 3 From the Status Display press the Enter key or any key Choose Mode will be displayed A Press the Increment or Decrement key until Startup is displayed B Press Enter Important All questions can be answered Yes or No Pressing Enter will select the default Y or N Pressing the Increment or Decrement key will change the selection press Enter to select Choosing Y allows you to pro ceed through the step No will advance you to the next step In addition the following should be noted e The Startup mode can be exited at any time by pressing ESCape until the Status Display is shown If you wish to re enter the Startup mode simply select Reset Sequence to start from the beginning Selecting Continue allows you to resume from the point where you left off e Completing the last action in any step will automatically take you t
26. Replace the board or complete drive as required Motor Stall Fault 06 Current remained over 150 of Rated Amps for more than 4 sec onds If the motor is drawing excessive cur rent over 150 the motor load is excessive and will not allow the drive to accelerate to set speed A longer accel time or a reduced load may be required Motor Thermistor 15 An analog option board with ther mistor input is installed and the value at the terminals is less than 60 ohms or greater than 3300 ohms 1 Verify that thermistor is connected 2 Motor is overheated Reduce load Thermistor is not present Remove option board w Mult Prog Input 61 A single source input function such as R everse F orward open 1st function closed 2nd function has been programmed to more than one input or more than one Run Reverse input Reprogram one or more of the inputs to a different value Neg Slope Fault Drive software detected a portion Check drive programming 35 of the volts hertz curve with a neg 1 B ase Voltage parameter mustbe ative slope greater than Start Boost 2 Ifthe DC Boost Select parameter is set to Full Custom Base Volt age must be greater than Break Voltage and Break Voltage must be greater than Start Boost Open Pot Fault An external pot is connected and Check the external potentiometer cir 09 the common side of the pot is cuit at TB2 for an open circuit op
27. TB7 HH HHHHH HHHHHH HHH HHHHHHHHH HHHHHHHI soj scscc sccccs oss cccscsccc cescocscs TB3 DNNN GCG G GCGCGKG GG GG GV NSS xy Digital Inputs Digital inputs are connected at TB4 TB6 Input Mode Select A number of combinations are available by first programming Input Mode to the desired control scheme i e 2 wire 3 wire or Status The remaining inputs can then be configured by programming parameters 242 247 TB5 Term 22 Sel TB6 Term 28 Sel Refer to the table on page 3 5 and the Digital I O parameter group in Chapter 7 for programming information Installation Wiring for Stand Alone Drives 3 3 Figure 3 2 Digital I O Default Settings TB4 inputi 19 TB5 Input2 20 Common 21 Input3 22 Input4 23 Input5 24 Common 25 TB6 Input6 26 Input7 27 Input8 28 Common 29 Input9 30 TB7 24V Common 24V Status 2 Wire Control P oe Factory Default Single Source Control Status Run Forward Stop Fault Reset Stop Fault Reset Common Rev For Status Only Jog Default Mode shown at right Auxiliary is not active when Common Input Mode is set to Stat
28. This parameter displays the output frequency present at Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward terminals U V amp W T1 T2 amp T3 Factory Default None Minimum Value 400 00 Hz Maximum Value 400 00 Hz Freq Command Parameter Number 65 Parameter Type Read Only This parameter displays the frequency that the drive is Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward commanded to output This command may come fromany Factory Default None one of the frequency sources selected by Freq Select1 Minimum Value 400 00 Hz or Freq Select 2 Maximum Value 400 00 Hz Anlg In 0 Freq Stand Alone Version Only Parameter Number 138 140 Anla In 1F i Parameter Type l Read Only i Anlg In 1 Freq Stana Aione version Only Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Anlg In 2 Freq Stand Alone Version Only Factory Default None Minimum Value 0 00 Hz These parameters displays the frequency command Maximum Value 400 00 Hz presentatthe specified analog inputterminals This value is displayed whether or not this is the active frequency command 7 6 Programming Encoder Freq Parameter Number 63 Parameter Type Read Only Not available Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Factory Default None Minimum Value 400 00 Hz Maximum Value 400 00 Hz Pulse Freq stand Alone Version Only Parameter Number 254 Parameter
29. currently installed in slots A and or B Standard 0 LAI 1 LA2 2 LA3 3 LAA 4 LA5 5 LA6 6 LAT 7 Undefined 8 Board not recognized 7 32 Programming This group of parameters allows configuring viewing and clearing drive faults Fault Buffer 0 Parameter Number 86 89 Parameter Type Read and Write Fault Buffer 1 Factory Default None Fault Buffer 2 Units Display Drive Fault Buffer 3 0 0 Last Fault 1 1 Fault from Buffer 0 These parameters store the last 4 faults that occur 2 Fault from Buffer 1 3 3 Fault from Buffer 2 Clear Fault Parameter Number 51 Parameter Type Read and Write Selecting Clear Fault and pressing Enter will clear any Factory Default Ready faults and return the drive to ready status Units Display Drive Ready 0 Clear Fault 1 Cur Lim Trip En Parameter Number 82 Parameter Type Read and Write This setting determines the drive response when the Factory Default Disabled hardware current limit is exceeded The current limit is Units Display Drive approximately 180 of Rated VT Amps for B Frame Ticabled Mam PaulhGenemiedac lnecivated drives amp up and approximately 250 of Rated VT Amps Enabled 1 Diag C Lim FikGenerated for A Frame drives 9 Shear Pin Fault Parameter Number 226 Parameter Type Read and Write Enabling this parameter allows the drive to generat
30. is tested to meet Council Directive 89 336 Electromagnetic Compatibility EMC using the following standards e EN 50081 1 2 Generic Emission Standard e EN 50082 1 2 Generic Immunity Standard e EN 61800 3 Standard for Adjustable Speed Electrical Power Drive Systems Declarations of Conformity to the European Union Directives are available Please contact your Allen Bradley Sales Representative Marked for all applicable directives 1 Product Standard EN 61800 3 EN 50081 2 Emissions EN 50081 1 EN 50081 2 EN 55011 Class A EN 55011 Class B Immunity EN 50082 1 EN 50082 2 IEC 801 1 2 3 4 6 8 per EN 50082 1 2 1 Note Installation guidelines stated below must be adhered to Important A The drive is tested in an EMC approved cabinet to reach Emission Standard EN 50081 1 Without a cabinet the drive will be under EN 50081 2 The conformity of the drive and filter to any standard does not guarantee that the entire installation will conform Many other factors can influence the total installation and only direct measurements can verify total conformity ATTENTION The operation of AC drives in the European market is only permitted if the Council Directive Electromagnetic Compatibility 89 336 EWG has been observed It is the responsibility of the manufacturer of the machine or system to observe the immunity and emission limits requested by the Council Directive EMC in the European market
31. lt epes Hode lt epes ae Process Display ETETA Hode ETETA gt Ea i Not Available on Series A HIMs below Version 3 0 lt lt Choose ETH ETH UF ra gt Bleue era Feature Digital gir based a a k ae 7 5 Oul Oul Oul put Current 54 put Voltage 1 put Power 23 C Bus Voltage 53 Output Freq 66 Freq Command 65 Anlg In 0 Freq 138 Anlg In 1 Freg 139 Anlg In 2 Freq 140 ncoder Freq 63 ulse Freq 254 MOP Freq 137 Heatsink Temp 70 Power OL Count 84 Motor OL Count 202 Last Fault 4 Torque Current 162 Flux Current 163 Output Power 3 Output Curr 2 Elapsed Run Time 279 Do m ae 7 8 Input Mode 241 Freq Select 1 5 Accel Time 1 7 Decel Time 1 8 Minimum Freq 16 Maximum Freq 19 Stop Select 1 10 Current Limit 36 Current Lmt Sel 232 Adaptive Lim 227 Current Lmt En 303 Overload Mode 37 Overload Amps 38 VT Scaling 203 Motor NP RPM 177 Motor NP Hertz 178 Motor NP Volts 190 Motor NP Amps 191 PARAMETER LEVEL Page T Minimum Freq 16 Maximum Freq 19 PWM Frequency 45 Accel Time 2 30 Decel Time 2 31 Sync Time 307 Stop Select 1 10 DC Hold Time 12 DC Hold Level 13 Hold Level Sel 231 Bus Limit En 11 Braking Chopper 314 Motor Type 41 Stop Select 2 52 KP Amps 193 Page 7 6 Freq Select 1 5 Freq Select 2 6 Jog Frequency 24 Preset Freq 1 2
32. this means simplicity at startup with minimum drive tuning Function Index The Function Index shown below provides a directory of the parameters required for each drive function The Page Number locates within a group all parameters associated with that specific function Function Page Number Analog Input Config 1 30 At Temperature 1 28 Auto Restart 71 20 Bus Regulation 7 40 Custom Volts per Hertz 1 56 DC Brake to S top 7 13 DC Hold Brake 7 13 Dwell 7 19 Economize 7 56 Electronic Shear Pin 1 32 Encoder Feedback 71 49 Fault Buffer History 71 32 Frequency Select 7 16 nertia Ride Thru 7 25 10 Configuration 7 27 Last Speed 1 16 Line Loss Detect 1 22 Line Loss Recovery 7 22 Load Loss Detect 7 26 inimum Maximum Frequency 1 9 Overload P rotection 7 11 Power Loss Ride Thru 7 23 Preset Frequencies 7 16 Process Control 7 52 Process Display 1 48 Remote I O 1 41 S Curve Acceleration 7 21 Skip Frequencies 1 17 Slip Compensation 71 20 Step Logic 7 60 Stop Modes 1 9 Synchronized Speed Change 1 12 Traverse Function 1 24 Programming Flow Chart The flow chart provided on pages 7 2 and 7 3 highlight the steps required to access each group of parameters and lists all parameters for each group 7 2 Programming OPERATOR LEVEL MODE LEVEL Storred 0 06 Hz ao p ge Power Up Mode amp Status Display Read Only Choose H H GROUP LEVEL Wraps to Linear List
33. 0 xA036 12 5 6 2 15 0 xA060 24 6 12 5 30 0 380 480V DRIVES xB010 8 7 8 2 9 9 xB017 11 4 10 8 13 0 xB033 19 8 19 1 23 0 2 Values based on line source KVA 10 x Drive Output kVA Specifications and Supplemental Information A 3 Power Dissipation Carrier Frequency 50 Degree C Ambient 2 kHz 4 kHz 8 kHz Catalog Peak Cont Power Dissipation Formula Cont Power Dissipation Formula Cont Power Dissipation Formula Voltage Number Current Current IL RMS Load Current Current IL RMS Load Current Current IL RMS Load Current 200 240V 1336Z xA022 21 6A 9 0A P 29W HIL x 4 4V 121 x 0 17 9 0A P 29WHIL x 4 9V I2L x 0 17 9 0A P 29WHIL x 5 4V 121 x 0 17 1336Z xA036 36 0A 15 0A P 33WHIL x 4 4V H 12Lx 0 10 14 0A P 33WHIL x 4 9V 12L x 0 10 10 0A P 33WHIL x 5 4V 121 x 0 10 1336Z xA060 60 0A 30 0A P 40WHIL x 4 4V H 12L x 0 05 25 0A P 40WHIL x 4 9V HI2L x 0 05 18 0A P 40WHIL x 5 4V 121 x 0 05 380 480V 1336Z xB010 9 9A 8 5A P 29W HIL x 5 5V HI2L x 0 36 5 5A P 29WHIL x 7 8V I2L x 0 36 1336Z xB017 16 0A 10 0A P 33WHIL x 5 5V H I2L x 0 22 6 0A P 33WHIL x 7 8V I2L x 0 22 1336Z xB033 33 0A 17 0A P 40WHIL x 5 5V H 12Lx 0 11 10 0A P 40WHIL x 7 8V 121 x 0 11 Derating Guidelines Drive ratings can be affe
34. 1 of Rated Amps 4096 100 produce the selected currentduring braking whenthestop Factory Default 0 modeis setto either DC Brake Ramp or RamptoHold Minimum Value 0 If Ramp to Hold is the active stop mode DC Hold Level Maximum Value 150 will be limited to the current listed in the Derating Guidelines Appendix A even if higher values are programmed ATTENTION Ifa hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used to stop the motor ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking 7 14 Programming Advanced Setup Ramp to Stop Brake to Stop Voltage Volts Speed Volts Speed Joc Hold Level Joc Hold Level a 7 a Stop Command Time Time Stop Command Ramp to Hold Reissuing a Start Command at this point will cause the drive to Restart and Ramp as shown Volts Speed A DC Hold Level a Pe Stop Command Time Opening Enable Input instead of reissuing a Start Command will cause drive to Stop Hold Level Sel Parameter Number 231 Parameter Type Read and Write This parameter selects the hold level source for DC Hold Factory Default DC Hold Lvl Level The minimum signal level sets no DC hold while Units Display Drive the maximum signal sets the value programmed in DC DC Hold Lvl
35. 1203 SG4 or Expansion Options Li a Total cable distance between Maximum Cable aaace HIM or Other each device and drive must Length 10 Meters ajoo Remote Device be 10 meters 33 feet or less o0 0 1 Communications P ort for remote HIM communication options Adapter 2 or Expansion Options Adapters 2 3 4 5 is located at TB1 Control and Signal Wiring Chapter 3 Installation Wiring for Stand Alone Drives Chapter 3 provides the information you need to perform the control and signal wiring for Stand alone 1336 SPIDER Drives In addition installation information is provided for the Analog Option Boards Refer to Chapter 2 for general installation and wiring General Wiring Information General requirements for analog and digital signal wire include stranded copper 0 750 0 283 mm2 18 22 AWG twisted pair 100 shield 300V minimum insulation rating and a temperature rating suitable for the application not less than 60 degrees C Refer to Table 3 A for terminal block specifications and Figure 3 1 for locations Table 3 A Control and Signal Terminal Block Specifications Drive Catalog Max Min Wire Size 1 Screw Torque Range Remove Insulation Number mm2 AWG Size N m Ib in mm in All 0 14 1 5 28 16 M2 0 22 0 25 1 9 2 2 9 0 35 1 Wire sizes given are maximum minimum sizes that terminal block will accept these are not recommendations Use Copper wire only Wire gauge requirement
36. 19 0 0 75 A S ALJ g Wx VIS ZK a BAAP yy 7 0 0 28 gt x Fan 7 0 0 28 Dia 14 0 0 55 Dia LU A O I Allen Bradley pwa 1336 SPIDER Cover Removed s Ep to Show Ea Terminal Bocks ms 17 83 eal 421 0 16 57 222 AAAA uuu ggeuve m m Y E 61 0 ae 2 40 a 195 0 1 7 68 200 0 7 87 lt 12 0 0 47 Dynamic Brake Resistor Dimensions Dimensions lt D gt Q Q Front Side Bottom View Mounting Holes Bottom IPC Catalog Brake Resistor Dimensions Number 1 Resistance Power A B C D E 556 1 25 Ohms 1850 Watts 330 2 13 00 355 6 14 00 127 0 5 00 279 4 11 00 1304 8 12 00 556 2 16 Ohms 2790 Watts 254 0 10 00 533 4 21 00 127 0 5 00 203 2 8 00 482 6 19 00 556 3 75 Ohms 2475 Watts 254 0 10 00 533 4 21 00 127 0 5 00 203 2 8 00 482 6 19 00 556 4 53 Ohms 3428 Watts 330 2 13 00 533 4 21 00 127 0 5 00 279 4 11 00
37. 1Txt5 Process 1 Txt 6 Process 1 Txt7 Process 1 Txt8 4 20mA Loss Sel Anlg Out 0 Offst Flying Start En FStart Forward FStart Reverse CR1 OutSelect Dig Out Freq Dig Out Current Dig Out Torque Setting No Name 195 200 201 204 206 213 215 216 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 237 238 239 240 Boost Slope Rated Amps Rated kW EEPROM Cksum Fault Alarms 1 CR2 Out Select CR3 Out Select CR4 Out Select Motor NP RPM Motor NP Hertz Process 2 Par Process 2 Scale Process 2 Txt 1 Process 2 Txt2 Process 2 Txt3 Process 2 Txt 4 Process 2 Txt5 Process 2 Txt 6 Process 2 Txt7 Process 2 Txt8 Motor NP Volts Motor NP Amps Flux Amps Ref KP Amps IR Drop Volts Slip Comp Gain Flux Up Time Motor OL Fault Ground Warning Alarm Mask 1 PI Config PI Ref Select PI Fdbk Select KI Process KP Process PI Neg Limit PI Pos Limit PI Preload Shear Pin Fault Adaptive Lim LLoss Restart Freq Ref SqRoot Save MOP Ref Hold Level Sel Current Lmt Sel Anlg Out 0 Abs Anlg Out 0 Lo Anlg Out 0 Hi Anlg In 0 Lo Anlg In 0 Hi Anlg In 1 Lo Anlg In 1 Hi Setting No Name Setting 241 242 243 244 245 246 247 248 249 250 256 264 267 268 Input Mode TB3 Term 22 Sel TB3 Term 23 Sel TB3 Term 24 Sel TB3 Term 26 Sel TB3 Term 27 Sel TB3 Term 28 Sel Anlg In 2 Lo Anlg In 2 Hi Anlg Signal Loss Line Loss Mode Pulse In Scale Dig At Temp Motor Therm Flt
38. 21 Search Mode 5 5 Skip Frequency 7 17 Software Compatibility 1 1 Specification Analog 1 0 3 13 Specifications Control A 2 Electrical A 2 Environment A 1 Input Output Ratings A 2 Power Dissipation A 3 Protection A 1 Speed Select Inputs 3 6 Stability Gain 7 59 Start Up Mode 5 5 Status Display 5 5 Step Logic 7 60 T Terminal Blocks Locations 2 9 TB1 2 10 3 1 4 1 TB2 Analog 1 0 3 9 TB2 Digital Outputs 3 8 Traverse Function 7 25 Troubleshooting Clearing a Fault 8 1 Fault Code Cross Ref 8 8 Fault Descriptions 8 1 Fault Display 8 1 HIM Upload Download 8 7 U Upload Download Capability 5 5 l 6 Index V Volts Hz Pattern 7 56 W Wiring Control and Signal 3 1 4 1 Power 2 9 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1336Z UMO001E EN P J une 2003 P N 191276 08 Supersedes 1336Z UM001D EN P dated J uly 2002 amp 1336Z RNO01B EN P dated J uly 2002 Copyright 2003 Rockwell Automation Inc All rights reserved P
39. 2E i 110 6E z 207 CF 047 2F i 111 6F 208 DO 048 30 7 112 70 oe 209 D1 049 31 7 113 71 210 D2 050 32 re 114 72 211 D3 051 33 115 73 212 D4 052 34 t 116 74 213 D5 053 35 k 117 75 214 D6 054 36 i 118 76 215 D7 055 37 ul 119 77 216 D8 056 38 120 78 217 D9 057 39 ii 121 79 218 DA 058 3A z 122 7A 219 DB 059 3B S 123 7B a 220 DC 060 3C i 124 7C 221 DD 061 3D 7 125 7D A 222 DE 062 3E 126 7E 223 DF 063 3F 127 7F 224 E0 064 40 a 161 At 225 E1 065 41 A 162 A2 226 E2 066 42 4 163 A3 227 E3 067 43 p 164 A4 H 228 E4 068 44 165 A5 229 E5 069 45 166 A6 a 230 E6 070 46 7 167 A7 a 231 E7 071 47 a 168 A8 T 232 E8 072 48 5 169 A9 e 233 E9 073 49 E 170 AA i 234 EA 074 4A 171 AB 235 EB 075 4B P 172 AC 4 236 EC 076 4C a 173 AD 237 ED 077 4D 3 174 AE 238 EE 078 4E i 175 AF 239 EF 079 4FO 176 BO 240 FO 080 50 P 177 B1 241 F1 081 51 z 178 B2 242 F2 082 52 G 179 B3 243 F3 083 53 180 B4 244 F4 084 54 181 B5 245 F5 085 55 a 182 B6 246 F6 086 56 F 183 B7 247 F7 087 57 184 B8 248 F8 088 58 7 185 B9 249 F9 089 59 186 BA 250 FA 090 5A 7 187 BB 251 FB 091 5B E 188 BC 252 FC 092 5C a 189 BD 253 FD 093 5D 5 190 BE 255 FF 094 5E a 191 BF 095 5F 2 192 co Specifications and Supplemental Information A 7 Communications Data Information Format Drive Status Structure PAS Pe BAT LET ANALY DCS OLIG DPI MOD AEE NID ICS APIO OTIS Bit15 Bit14 Bit13 Bit12 Bitll BitlO Bit9 Bit8 Bit7 Bit6 Bits Bit4 Bits Bit2 B
40. 30 kW 40 HP and up drives and cause a Blwn Units Display Drive Fuse Fit F58 Disabled 0 No Fault Generated Enabled 1 Blwn Fuse Flt Generated Low Bus Fault Parameter Number 91 Parameter Type Read and Write This parameterenables or disables the drive faultcondition Factory Default Enabled for bus voltage below the Bus Undervoltage Trip value set Units Display Drive by Min Bus Volts Disabled 0 No Fault Generated Enabled 1 Undervolt Fault Generated Fault Data Parameter Number 207 Parameter Type Read and Write This parameter displays fault related parameter numbers Display Units Drive Units Parameter Parameter or bit array information Certain faults generate additional Factory Default None information to aid fault diagnosis See Chapter 8 for further Minimum Value 1 information Maximum Value 255 Fit Motor Mode Parameter Number 143 Parameter Type Read Only This parameter displays the motor mode active atthe time Factory Default None 1 1 Power up sequence in progress 2 2 Motor connected drive off 3 3 DC boost being applied 4 4 Motor running at Dwell Frequency 5 5 Motor accelerating 6 6 Motor at command speed 7 7 Motor decelerating 8 8 Motor coasting 9 9 Motor under DC braking 10 10 Waiting for fault reset returns to 0 11 11 Start mode 12 12 Flying start search enable 13 13 Flying start w encoder in process
41. 32 3 Sa 5 e 05h tae eee anaes Any ae eae eee es 2 5 Electrical Interference EMI RFI 00 ccc cece e eee e eee 2 5 Pe PUN EE E uatares E aetiea a aha tae Atte atte 2 6 CEC OMOMMEY a ttsdeilnctwtesnan eles edit Stic anid tad ati cnlel talent 2 6 GIOUNGING A tre mrpantd neces sete casera sana a Talstme dottoe mae 2 6 Power Cablingiend is vis saat east eave bad tear ee ee 2 9 Output DEVICES a2 nemrsrareetureienon semanas EOE EENAA 2 12 Cable Termination ove ene So eaters sede gees eae Be ews 2 13 Adapter Definitions and Communication Option Installation 2 14 Chapter 3 Control and Signal WinnQ c sides ade ives a 3 1 BGI INDUS ices ctodcca errand eran earn tewaek es EE E 3 2 Pulse Input Output Option 26 lt s0siscvinsddecevaauwaetuedeesd 3 8 Di ita lO UPUIS ir pinna ets aaa heared carmel sate nets 3 8 Analog IO s roeie mitana cates iaa A a 3 9 Standard Analog O Setup cca 3 10 Optional Analog I O Configurations aca 3 11 Chapter 4 Control and Signal Wiring oaaae 4 1 Digital IN pute k oe a a a tages ee oh a Bde eae 4 3 Chapter 5 MIM DESGTIDUON staraini i aeda E ate EE E ATETA 5 1 HIM Operation noua 5 4 Handheld HIM Operation aaa 5 13 Chapter 6 StartUp Requirements 6 1 Initial Operati srna iraa iaa i anA KEE EE EEEE A 6 2 Assisted Stare pines ctsvevsceevvadexwa asd haarva sueeekuee ease 6 2 Advanced StartUp ctcdieucaea stv oethawceevercagwh aa 29 s whe 6 5 toc ii Table of Contents Programmi
42. A Status description bit ENUM is displayed on line 1 Adapter 3 except Series A HIMs below version 3 0 gt Adapter 4 Adapter 5 gt Adapter 6 Not Used Stop Owner Parameter Number 102 Parameter Type Read Only This parameter displays which adapters are presently Units Display Drive issuing a valid stop command O O Stop Input Not Present 1 1 Stop Input Present Direction Owner Parameter Number 103 Parameter Type Read Only This parameter displays which adapter currently has Units Display Drive exclusive control of direction changes Cas J 0 Non Owner If Freq Select 1 or Freq Select 2 is set to Analog In 0 1 1 Current Owner and an Analog Option Board with bipolar input LA6 LA7 is installed that input designated Analog In 0 will have exclusive ownership of direction Bit 7 of Direction Mask mustnotbe setto 0 and no other device can have claimed ownership of direction i e TB5 Run Reverse If either condition is true a fault will be issued Start Owner Parameter Number 104 Parameter Type Read Only This parameter displays which adapters are presently Units Display Drive issuing a valid start command 0 O Start Input Not Present 1 1 Start Input Present Jog Owner Parameter Number 105 Parameter Type Read Only This parameter displays which adapters are presently Units Display Drive issuing a valid jog command o 0 Jog Input Not Present 1 1 Jog Input Present Referenc
43. Control Status Fault Queue Fault Queue View Faults Serial Fault F 10 Trip 1 Reprogram Fault F 48 2 Fault Queue Clear Queue 5 12 Human Interface Module Password Mode while following these steps Press these keys Modify Password SH SH SH P P a t lt a a 1 The factory default password is 0 which disables password protec tion To change the password and enable password protection per form the following steps A n From the Status Display press Enter or any key Choose Mode will be shown Press the Increment or Decrement key until Password is displayed Press Enter Press the Increment or Decrement key until M odify is displayed Press Enter Enter Password will be displayed Press the Increment or Decrement key to scroll to your desired new password The SELectkey will move the cursor exceptS eries A HIMs below version 3 0 Press Enter to save your new password Press Enter again to return to the Password Mode Press the Increment or Decrement key until Logout is displayed Press Enter to log out of the Password mode The Password mode can be programmed to appear when drive power is applied except Series A HIMs below version 3 0 Simul taneously press the Increment and Decrement keys while the Password display is shown The HIM Display will show Choose Mode Display Choose Mode Password Password Modify
44. Current Limit Regenerating Voltage Limit Y Line Loss In Progress tr Overload otor Stalled Programming 7 37 Drive Alarm 2 Parameter Number Parameter Type This parameter displays which alarm condition is present when bit 6 of Drive Status 1 is high Refer to Chapter 8 for further alarm information A Status description bit ENUM is displayed on line 1 except Series A HIMs below version 3 0 Bit15 Bitl4 Bit13 Bit12 Sanaa anaes a 269 Read Only Bit11 BitlO Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bitod oltage Check Motor Therm Enc Cnt Max Load Loss Enc CntSet Encoder Loss Unused Latched Alarms 1 Parameter Number 205 Parameter Type Read Only This parameter stores the Drive Alarm 1 indications see above Bits will Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 BitS Bit4 Bit3 Bit2 Bitl Bito remain set high 1 even if the alarm j condition no longer exists The bit s Auto Reset Bus Charging mustbe programmed to zero to release Motor OL Trip Hardware Current Limit the stored indications 4 20 mA Loss Motoring Current Limit A Status description bit ENUM is Phase Loss Regenerating Current Limit displayed on line 1 except Series A Sync Loss Regenerating Voltage Limit HIMs below version 3 0 Heatsink Temp Y y Line Loss In Progress Auxiliary Input Y y tr Overload Ground Warning otor Stalled Latched Alarms 2 Parameter Number 270 Parameter T
45. Drive 0 0 Deny Control 1 1 Permit Control Reference Mask Parameter Number 97 Parameter Type Read and Write This parameter controls which adapters can select an Factory Default 01111111 alternate reference Frequency Sel 1 Frequency Sel2 units Display Drive or preset speeds 0 Deny Control 1 1 Permit Control Accel Mask Parameter Number 98 Parameter Type Read and Write This parameter controls which adapters can select Accel Factory Default 01111111 Time 1 and Accel Time 2 Units Display Drive 0 0 Deny Control 1 1 Permit Control Programming Decel Mask Parameter Number 99 Parameter Type Read and Write This parameter controls which adapters canselect Decel Factory Default 01111111 Time 1 and Decel Time 2 Units Display Drive 0 0 Deny Control 1 1 Permit Control Fault Mask Parameter Number 100 Parameter Type Read and Write This parameter controls which adapters can reset a fault Factory Default 01111111 Units Display Drive 0 0 Deny Control 1 1 Permit Control MOP Mask Parameter Number 101 Parameter Type Read and Write This parameter controls which adapters can issue MOP Factory Default 01111111 commands to the drive Units Display Drive 0 0 Deny Control 1 1 Permit Control Traverse Mask Parameter Number 305 Parameter Type Read and Write Controls which SCANport adapters are permitted to Factory Default 01111111 e
46. Error PI Output 12 See PI Output Anlg Out 0 Offst anced a w ee arameter Type ead and Write Anlg Out 1 Offst Factory Default Disabled This parameter enables the voltage or currentoffsetforthe Units Display Drive analog output This internal value offsets 0 20mA to 4 Disabled 0 20mA and 0 10V to 2 10V Enabled 1 Anlg Out 0 Abs ane ee are arameter Type ead and Write Anlg Out 1 Abs Factory Default Enabled This parameter selects whethera signed value orabsolute Units Display Drive value is used for analog out Disabled 0 Enabled 1 Anlg Out 0 Lo EN ee te arameter Type ead and Write Anlg Out 1 Lo Display Units Drive Units 0 1 4096 100 Sets the percentage of voltage or current output that rep Fa i Pett ay nj i U 70 resents the low end of the Range listed in Anlg Out Sel Meimei 4300 0 Anlg Out 0 Hi Parameter Number 235 276 Anla Out 1 Hi Parameter Type Read and Write Anlg Out 1 Hi Display Units Drive Units 0 1 4096 100 Sets the percentage of voltage or current output that rep ae n e resents the high end ofthe Range listed in Anlg OutSel ae 7 ie Se Example To get 150 of current to equal 10V 20mA set armuma ave ae this parameter to 150 Slot B Option Stand Alone Version Only dhe A EN arameter Type ead On Slot A Option Stand Alone Version Only Factory ae Sta Kane Displays the catalog number ofthe analog 1 0 optionboard Units Display Drive
47. Factory Default Enabled insufficient DC bus charging 20 seconds after power up Units Display Drive Disabled 0 No Fault Generated Enabled 1 Precharge Fault Generated 7 36 Programming This group of parameters contains values that can be helpful in explaining the operation of Diagnostics the drive Drive status direction control and alarm conditions as well as drive ratings are included Drive Status 1 Parameter Number 59 Parameter Type Read Only This parameter displays the actual operating condition in binary format Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit Bits Bit4 Bit3 Bit2 Bit1 Bito Bits 0 7 are displayed on lower half of j line 2 on HIM display while bits 8 15 are Reference aco R ae i i apter unni displayed on the upper half of line 2 RE a A Status description bit ENUM is Reference 15 14 13 12 Local 11 10 9 0 Reverse displayed on line 1 except Series A Ey 7 i 0 i Be l l l Sewer HIMs below version 3 0 PresetFreq2 0 0 1 0 2 er A PE TA PresetFreq3 0 0 1 1 3 i A il Panienel PresetFreq4 0 1 0 0 4 1 0 0 a PresetFreq5 0 1 0 1 5 il i Accelerating PresetFreq6 0 1 1 0 6 iL oh Y Decelerating PresetFreq7 0 1 1 1 Unused 1 1 1 Alarm Freq Selet2 1 0 0 0 Faulted Adapter 1 ae O al Adapter 2 e O e At Speed Adapter 3 i O Gan Adapter 4 wo o A Adapter 5 E Gis eh Adapter 6 ne mee AO JogFrequencyy 1 1 1 1 Drive Status 2 Parameter Number 23
48. In B1 113 Data In B2 114 Data In C1 115 Data In C2 116 Data In D1 117 Data In D2 118 Data Out A1 119 Data Out A2 120 Data Out B1 121 Data Out B2 122 Data Out C1 123 Data Out C2 124 ata Out D1 125 Data Out D2 126 Alt Type 2 Cmd 315 oO F 7 48 Process 1 Par 127 Process 1 Scale 128 Process 1 Txi Process 1 Txi Process 1 Txi Process 1 Txi Process 1 Txi Process 1 Txi Process 1 Txi Process 1 Txi Process 2 Par 180 Process 2 Scale 181 Process 2 Txt 1 182 Process 2 Txt 2 183 Process 2 Txt 3 184 Process 2 Txt 4 185 Process 2 Txt 5 186 Process 2 Txt 6 187 Process 2 Txt 7 188 Process 2 Txt 8 189 El 7 49 Speed Control 77 Encoder Type 152 Encoder PPR 46 Maximum Speed 151 Motor Poles 153 Speed KI 165 Speed KP 164 Speed Error 166 Speed Integral 167 Speed Adder 168 Slip Adder 255 Motor NP RPM 177 Motor NP Hertz 178 Encoder Counts 283 Enc Count Scale 282 Encoder Loss Sel 284 Encoder Freq 63 Max Enc Counts 328 3 S B PI B P B B R B KI KI BI B BI x 7 52 peed Control 77 Config 213 Status 214 Ref Select 215 Fdbk Select 216 Reference 217 Feedback 218 Error 219 Output 220 Process 221 P Process 222 Neg Limit 223 Pos Limit 224 Preload 225 Page 7 56 Page 7 60 Control Select 9 SLO 6 Logic Step Flux Amps Ref 192 SLO 6 Logic Jump R Drop Volts 194 S
49. J ump for the function to be active Important The Input Mode parameter can be changed at any time but the change will not affect drive operation until power to the drive has been removed and bus voltage has decayed completely When changing this parameter it is important to note that the functions of the Start and Stop inputs will change when power is reapplied to the drive The programming options allow you to select an input combination to meet the needs of a specific installation The firmware will verify programming to assure selection of an appropriate combination 3 6 Installation Wiring for Stand Alone Drives Speed Select Frequency Reference The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select Inputs on TB6 or reference select bits of command word if PLC controlled see Appendix A The default source for a command reference all speed select inputs open is the selection programmed in Freq Select 1 If any of the speed select inputs are closed the drive will use other parameters as the speed command source See Table 3 B and the examples that follow Table 3 B Speed Select Input State vs Frequency Source Speed Select 3 Speed Select 2 Speed Select 1 Frequency Source Open Open Open Freq Select 1 Open Open Closed Freq Select 2 Accessed through Freq Select 2 paramete
50. Minimum Value 25 additional current to the motor Excess gain settings may Maximum Value 400 create unstable operation Speed Brake En Parameter Number 319 Parameter Type Read and Write Enabling this feature allows faster deceleration by raising Factory Default Disabled the flux in the motor and increasing the losses Speed Units Display Drive change braking is used insensorless vector mode only Disabled oo and is effective for motors up to 20 HP Enabled 1 DC injection braking during decel Common Bus Parameter Number 58 Parameter Type Read and Write When enabled internal precharge is disabled allowing Factory Default Disabled common bus operation CB Precharge mustbe selected Units Display Drive in TB3 Term xx Sel E Disabled ag Enabled 1 7 16 Programming Frequency This group of parameters contains internally stored frequency settings Set Freq Select 1 Parameter Number 5 Parameter Type Read and Write This parameter controls which of the frequency sources Factory Default Adapter 1 is currently supplying the Freq Command to the drive Units Display Drive unless Freq Select 2 or Preset Freq 1 7 is selected Q in Refer to the Speed Select Input table in Chapter 3 Vaca efer to the Speed Select Input table in Chapter 3 Analog In 0 1 Analog In 1 2 Analog In 2 3 Pulse Ref 4 Refer to Pulse In Scale Value MOP 5 Firmware 5 001 amp later
51. Number 165 Parameter Type Read and Write This parameter contains the integral gain value for the Display Units Drive Units Numeric Gain x 100 velocity loop during closed loop operation Factory Default 100 Minimum Value 0 Maximum Value 20000 Speed KP Parameter Number 164 Parameter Type Read and Write Not functional at time of printing will setthe proportional Display Units Drive Units Numeric Gain x 100 gain for the speed loop Factory Default 0 Minimum Value 0 Maximum Value 20000 Speed Error Parameter Number 166 Parameter Type Read Only This parameter displays the difference between Freq Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Command and feedback speed Factory Default None Minimum Value 8 33 of Base Frequency Maximum Value 8 33 of Base Frequency Speed Integral This parameter displays the integral value from the speed loop Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 167 Read Only 0 01 Hertz 32767 Maximum Freq None 8 33 of Base Frequency 8 33 of Base Frequency Speed Adder This parameter displays the amount of correction applied to the Freq Command Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 168 Read Only 0 01 Hertz 32767 Maximum Freq None 8 33 of Base Frequency 8 33 of Base F
52. Owners 12 DC Hold Time Advanced Setup 111 118 Data In A1 D2 Adapter 1 0 13 DC Hold Level Advanced Setup 119 126 Data OutA1 D2 Adapter 1 0 14 un On Power Up Feature Select 127 Process 1 Par Process Display 15 eset Run Time Feature Select 128 Process 1 Scale Process Display 16 Minimum Freq Advanced Setup Setup 129 136 Process 1 Txt 1 8 Process Display 17 Base Frequency Motor Contro 137 MOP Freq Metering 18 Base Voltage Motor Contro 138 140 Anlg In 0 2 Freq Metering 19 Maximum Freq Advanced Setup Setup 141 Motor Mode Diagnostics 20 Maximum Voltage Motor Contro 142 Power Mode Diagnostics 22 MOP Increment Frequency Set 143 Flt Motor Mode Faults 23 Output Power Metering 144 Fit Power Mode Faults 24 J og Frequency Frequency Set 145 Fault Frequency Faults 25 Anlg Out 0 Sel Analog 1 0 146 Fault Status 1 Faults 26 Stop Mode Used Diagnostics 147 ated Volts atings 27 29 Preset Freq 1 3 Frequency Set 148 ated CT Amps atings 30 Accel Time 2 Advanced Setup 149 ated CT kW atings 31 Decel Time 2 Advanced Setup 150 4 20mA Loss Sel Analog 1 0 32 34 Skip Freq 1 3 Frequency Set 151 Maximum Speed Encoder Feedback 35 Skip Freq Band Frequency Set 152 Encoder Type Encoder Feedback 36 Current Limit Setup 153 Motor Poles Encoder Feedback 37 Overload Mode Setup 154 Anlg Out 0 Offst Analog 1 0 38 Overload Amps Setup 155 Flying Start En Feature Select 39 Fit Clear Mode Faults 156 FStart Forward Feature Select 40 Line Loss Fault Faults 157 FStart Reverse Feature Select 41 Moto
53. Process P 99 Decel Mask Masks Name 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 247 248 249 250 251 252 253 254 255 256 264 267 268 269 270 271 272 274 275 276 277 278 279 280 281 282 283 284 286 287 288 290 291 292 293 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 371 336 372 337 373 338 374 339 375 340 376 377 Group PI Preload Shear Pin Fault Adaptive Lim LLoss Restart Freq Ref SqRoot Save MOP Ref Hold Level Sel Current Lmt Sel Anlg Out 0 Abs Anlg Out 0 Lo Hi Drive Status 2 Anlg In 0 Lo Hi Anlg In 1 Lo Hi nput Mode TB3 Term Sel Anlg In 2 Lo Hi Anlg Signal Loss Cntrl Board Rev Slot A B Option Pulse Freq Slip Adder Line Loss Mode Pulse In Scale Dig At Temp Motor Therm Fit Drive Alarm 2 Latched Alarms 2 Alarm Mask 2 Meas Volts Anlg Out 1 Sel Anlg Out 1 Lo Anlg Out 1 Hi Anlg Out 1 Abs Anlg Out 1 Offst Elapsed Run Time Pulse Out Select Pulse Out Scale Enc Count Scale Encoder Counts Encoder Loss Sel Fault Status 2 Fault Alarms 2 Bus Regulation Load Loss Detect Load Loss Level Load Loss Time PI Max Error Current Limit En Traverse Dec Traverse Mask Traverse Owner Sync Time Sync Mask Sync Owner Sync Loss Sel Sync Loss Gain Sync Loss Time Sync Loss Comp Braking Chopper Alt Type 2 Cmd Application Sts un Accel Volts S
54. RFI filter which controls radio frequency conducted emissions into the main supply lines and ground wiring If the cabling and installation recommendation precautions described in this manual are adhered to it is unlikely that interference problems will occur when the drive is used with conventional industrial electronic circuits and systems However a filter may be required if there is a likelihood of sensitive devices or circuits being installed on the same AC supply Where it is essential that very low emission levels must be achieved or if conformity with standards is required the optional RFI filter must be used Refer to Appendix C for installation and grounding information Refer to Appendix C Refer to the grounding diagram on page 2 8 The drive must be connected to system ground at the power ground PE terminal Ground impedance must conform to the requirements of national and local industrial safety regulations NEC VDE 0160 BSI etc and should be inspected and tested at appropriate and regular intervals In any cabinet a single low impedance ground point or ground bus bar should be used All circuits should be grounded independently and directly The AC supply ground conductor should also be connected directly to this ground point or bus bar Sensitive Circuits It is essential to define the paths through which the high frequency ground currents flow This will assure that sensitive circuits do not share a path with
55. Step Setting ______ 373 SL6 Step J ump FA kN 363 SL4Time eee 374 SL6 Step Setting Does Lene 364 SL4EncoderCnts ______ 375 SL6Time ates ao 365 SL5 Logic Step eee 376 SL6EncoderCntt ______ 366 SL5 Logic J ump 377 Current Step 367 SL5 Step J ump The following parameters 36 242 243 244 must be set as indicated below for initial operation on new drives or when parameters have been reset to factory default settings Parameter Settings TB5 Term 22 Sel Drive Type Current Limit TB5 Term 24 Sel TB5 Term 23 Sel Drive Catalog Parameter 61 Parameter 36 Parameters 244 242 Parameter 243 Number Ratings Group Setup Group Digital O Group Digital O Group 1336Z PB010 AE 16901 100 Unused Sync 1336Z PB010 N 16901 100 Unused Sync 1336Z SB010 AE 16901 100 Do Not Change Do Not Change 1336Z SB010 N 16901 100 Do Not Change Do Not Change 1336Z PA022 AE 16645 240 Unused Sync 1336Z PA022 16645 240 Unused Sync 1336Z SA022 AE 16645 240 Do Not Change Do Not Change 1336Z SA022 N 16645 240 Do Not Change Do Not Change 1336Z PB017 AE 16902 126 Unused Sync 1336Z PBO17 N 16902 126 Unused Sync 1336Z SB017 AE 16902 126 Do Not Change Do Not Change 1336Z SBO17 N 16902 126 Do Not Change Do Not Change 1336Z PA036 AE 16646 240 Unused Sync 1336Z PA036 16646 240 Unused Sync 1336Z SA036 AE 16646 240 Do Not Change Do Not Change 1336Z S
56. The remaining steps in this procedure are based on factory default parameter settings If the drive has been previously operated parameter settings may have been changed and may not be compatible with this start up procedure or application Drive status and fault conditions may be unpredict able when power is first applied To obtain proper results the parameters must be restored to factory default settings After restoring to factory defaults several parameters must be initially setas explained below A From the Status Display press Enter or any key Choose Mode will be displayed B Press the Increment or Decrement key until EEPROM is displayed If EEPromis notin the menu programming is password protected Refer to Chapter 5 for Password information C Press Enter D Press the Increment or Decrement key until Reset Defaults is displayed E Press Enter to restore all parameters to their original factory settings F Press ESC Reprogram Fault will display indicating successful reset G Press the Stop key to reset the fault Refer to page A 12 and program parameters 36 242 244 Cycle power Choose Mode Display Choose Mode EEProm EEProm Reset Defaults Choose Mode EEProm Reprogram Fault F48 Stopped 0 00 Hz 6 6 Start Up Advanced Start Up Procedure Press these keys Program Input Mode Hof R on m rc a the Bu Cycle Input Power while fol
57. Units Factor Factor Factory Default 1 Minimum Value iL Maximum Value 64 Example Pulse Out Select is set to Output Freq and drive is programmed for Maximum Freq 60 Hz When the drive output is 60 Hz the Pulse Output Rate is adjustable from 60 Hz 60 x 1 to 3840 Hz 60 x 64 Pulse In Scale Stand Alone Version Only Provides a scaling factor for the pulse input Scale _ Incoming Pulse Rate Hz Factor Desired Command Freq Parameter Number 264 Parameter Type Read and Write Display Units Drive Units Factor Pulses per Rev Factory Default 64 PPR Minimum Value 1 Maximum Value 4096 Example 4 Pole Motor 60 Hz Max Speed The 1336 MOD N1 option outputs 64 Hz Hz At full analog reference the pulse input to the drive will be 60 Hz x 64 Hz Hz 3840 pulses sec a One Scale Factor SOAZ 64 At Time Parameter Number 327 Parameter Type Read and Write Sets the delay time for the activation ofthe CR 1 4 relays Display Units Units 0 01 Second Seconds x 100 The relay is activated at Start At Time seconds This Factory Default 0 00 Sec delay affects all relays Minimum Value 0 00 Sec Maximum Value 360 00 Sec Remote CR Output Parameter Number 326 Parameter Type Read and Write Individual bits control relay outputs when selected with Factory Default xxxx0000 CR1 4 Out Select 1 Energize Coil This parameter is reset to the default on power up Bit Bit6 Bit5 Bit4 Bit3 Bit2 Bitl B
58. Voltage Check Voltage at drive output terminals is equal to or greater than 10 of drive rated volts i e 46V for 460V drive when Start command is issued and flying start is disabled Drive will not start until terminal voltage falls below 10 of drive rating or flying start is enabled Specifications Appendix A Specifications and Supplemental Information Appendix A provides specifications and supplemental information including a parameter cross reference and derate information Protection 200 240V Drive 380 480V Drive AC Input Overvoltage Trip 285V AC AC Input Undervoltage Trip 120V AC Bus Overvoltage Trip 405V DC Bus Undervoltage Trip 160V DC Nominal Bus Voltage 324V DC Heat Sink Thermostat Drive Overcurrent Trip Software Current Limit Hardware Current Limit Instantaneous Current Limit Line transients Power Ride Thru Logic Control Ride Thru Ground Fault Trip Short Circuit Trip Environment Altitude 570V AC 240V AC 810V DC 320V DC 648V DC Monitored by microprocessor overtemp trip 20 to 240 of Rated Amps 125 to 270 of Rated Amps 135 to 290 of Rated Amps Impulse with standard voltage 1 2 50 us 4000 volts per EN 50178 30 milliseconds at full load 0 5 seconds minimum 2 seconds typical Phase to ground on drive output Phase to phase on drive output Ambient Operating Temperature IP20 NEMA Open Type 1000 m 3300 ft max without derati
59. Volts 0 Volts 0 Volts 9 5 of Drive Rated Voltage Boost Slope Parameter Number 169 Parameter Type Read and Write Sets the slope of the volts Hertz curve from Start Boost Display Units Drive Units None and Run Boost to the intersect point see Fixed boost Factory Default 1 5 diagram on previous page when Control Select equals Minimum Value 1 0 fixed boost The intersect is determined by multiplying Maximum Value 8 0 Run Boost x Boost Slope A Start Boost x Boost Slope B Break Voltage Parameter Number 50 Parameter Type Read and Write Sets the voltage the drive will outputat Break Frequency Display Units Drive Units 1 Volt 4096 Drive Rtd Volts Combined with Break Frequency this parameter Factory Default 25 of Drive Rated Voltage determines the volts per Hertz pattern between 0 and Minimum Value 0 Volts Break Frequency Maximum Value 50 of Drive Rated Voltage Break Frequency This parameter sets a midpoint frequency on a custom volts per Hertz curve Combined with B reak Voltage this value determines the volts per Hertz ratio between 0 and Break Frequency Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 49 Read and Write 1 Hertz Hertz x 10 25 of Maximum Freq 0 Hz 120 Hz 7 58 Programming Motor Control Base Voltage This value should be setto the motor nameplate rated voltage Paramete
60. bit forthatadapteris setto 1 this fault willoccur To guard againstthis fault occurring set the Logic Mask bit for the adapter to 0 Shear Pin Fault 63 Programmed Current Limit amps has been exceeded and Shear Pin Fault is enabled Check load requirements and Current Limit setting Step Logic Fit 69 1 SLx Step J ump is set to End Fault 2 Encoder Counts has reached the endpoint of 32767 1 Check conditions that caused SLx Step J ump to occur 2 Zero Encoder Counts Change Enc Count Scale Sync Loss Fault 67 Not functional at time of printing Temp Sense Open 55 Heat sink thermistor is open or malfunctioning Check thermistor and connections Undervolt Fault 04 DC Bus voltage fell below the min imum value Line Loss Fault and Low Bus Fault set to enabled Monitor the incoming AC line for low voltage or line power interruption UV Short Fault Excessive current has been Check the motor and external wiring 41 detected between these two out to the drive output terminals for a put terminals shorted condition UW Short Fault Excessive current has been Check the motor and external wiring 42 detected between these two out to the drive output terminals for a put terminals shorted condition VW Short Fault Excessive current has been Check the motor and external wiring 43 detected between these two out to the
61. drive output terminals for a put terminals shorted condition Xsistr Desat Fit Not available 41 Troubleshooting Table 8 B HIM Upload Download Errors Fault Name Error Displayed Probable Cause Action HIM gt Drive ERROR 1 The HIM calculated a checksum for the file to be Upload a valid uncorrupted file from the downloaded then checked the EEPROM source drive and then repeat the download checksum of the download The checksums did not match indicating the file stored in the HIM is invalid and the download was not successful ERROR 2 The number of parameters in the HIM file is Verify that the correct file is being different than the number of parameters in the downloaded to the correct drive then press drive file The smaller of the two numbers is the _ the Enter key number of parameters downloaded The last Manually reprogram the parameters whose downloaded parameter number is displayed numbers are higher than the last number downloaded or whose values were incorrect ERROR 3 The file in the HIM is for a different type of drive None Download not allowed than the drive to which it is connected i e 1336 SPIDER file to 1336 IMPACT drive Downloads can only occur between like drive types ERROR 4 The value just transferred to the drive is an illegal Record the parameter number displayed value out of range too high or too low for the and then press the Enter key to continue parameter the down
62. functions will depend upon drive parameter settings The default parameter values allow full HIM functionality 5 2 Human Interface Module Figure 5 1 HIM Display Panel LCD Display ALLI Display Panel Key Descriptions ESC SEL Escape When pressed the ESCape key will cause the programming system to go back one level in the menu tree Select Pressing the SELect key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active Increment Decrement or These keys are used to increment and decrement a value or scroll through different groups or parameters Pressing both keys simultaneously while the Process or Password Display is shown will save that display as the startup display Enter When pressed a group or parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter or group to be chosen Human Interface Module 5 3 Figure 5 2 HIM Control Panel Digital Speed Control and Indicator also available with Analog Speed Pot Control Panel Key Descriptions Start ma The Start key will initiate drive operation if no other control devices are sending a Stop command This key can be disabled by the Logic Mask or Start Mask Stop If the drive is running p
63. include stranded copper 0 750 0 283 mm 18 22 AWG twisted pair 100 shield 300V minimum insulation rating and a temperature rating suitable for the application not less than 60 degrees C Refer to Table 4 A for terminal block specifications and Figure 4 1 for locations Table 4 A Control and Signal Terminal Block Specifications Drive Catalog Max Min Wire Size 1 Screw Torque Range Remove Insulation Number mm2 AWG Size N m Ib in mm in All 0 14 1 5 28 16 M2 0 22 0 25 1 9 2 2 9 0 35 1 Wire sizes given are maximum minimum sizes that terminal block will accept these are not recommendations Use Copper wire only Wire gauge requirements and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire Signal Connections If the drive control connections are to be linked to an electronic circuit or device the common or OV line should if possible be grounded at the device source end only Important The signal common OV of the drive is internally connected to PE User speed reference signals are terminated to logic common This puts the negative or common side of these signals at earth ground potential Control schemes must be examined for possible conflicts with this type of grounding scheme 4 2 Installation Wiring for PLC Control Drives Cable R outing If unshielded cable is used signal circuits should not run parallel to motor cables
64. input Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to Encoder PPR Value 7 54 Programming Process PI PI Fdbk Select Parameter Number 216 Parameter Type Read Write The source of the P feedback is selected with this Factory Default Analog In 1 parameter It identifies the input point for the process Units Display Drive feedback device Use Last 0 Analog In 0 1 Analog In 1 2 Analog In 2 3 Pulse Ref 4 Refer to Pulse In Scale Value MOP 5 Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to Encoder PPR Value PI Reference Parameter Number 217 Parameter Type Read Only This parameter displays the current value ofthe reference Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward selected by P Ref Select Factory Default None Minimum Value 400 00 Hz Maximum Value 400 00 Hz PI Feedback Parameter Number 218 Parameter Type Read Only This parameter displays the current value ofthe reference Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward selected by P F dbk Select Factory Default None Minimum Value 400 00 Hz Maximum Value 400 00 Hz PI Error Parameter Number 219 Parameter Type Read Only The value of the error calculated by the PI loop This value Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward is the difference between P Reference amp P Fee
65. motor carries switched voltages and should be routed well away from sensitive equipment The ground conductor of the motor cable must be connected to the drive ground PE terminal directly Connecting this ground conductor to a cabinet ground point or ground bus bar may cause high frequency current to circulate in the ground system of the enclosure The motor end of this ground conductor must be solidly connected to the motor case ground Shielded cable must be used to guard against radiated emissions from the motor cable The shield must be connected to the drive ground PE terminal and the motor ground as outlined above Armored cable can be used if radiation is not a concern 2 6 General Installation for All Drives RFI Filtering CE Conformity Grounding The drive has a small common mode choke in the power output U V amp W On installations that do not use shielded cable additional common mode chokes can help reduce common mode noise at the drive output Common mode chokes can also be used on analog or communication cables Refer to page 2 13 for further information An RFI filter can be used and in most situations provides an effective reduction of RFI emissions that may be conducted into the main supply lines If the installation combines a drive with sensitive devices or circuits it is recommended that the lowest possible drive PWM carrier frequency be programmed 1336 SPIDER drives can be ordered with an integral
66. of recovering from a line loss is set by LLoss Restart Decel selections 2 or 3 the drive responds to a line loss by activating the inertia ride thru function The load is decelerated at just the correct rate so that the energy absorbed from the mechanical load balances the losses and bus voltage is maintained at the value set by Ride Thru Volts If the line is restored the drive accelerates at the programmed rate to the commanded frequency Parameter Number 256 Parameter Type Read Write Factory Default LoBus gt 0 ff Units Display Drive LoBus gt 0ff 0 Bus voltage drop disables firing Input gt Off 1 Input through pulse input disables LoBus gt Decel 2 Input gt Decel 3 firing Bus voltage drop initiates ride through Input through pulse input initiates inertia ride through Programming 7 23 Feature Select Power Loss Ride Thru Important The 1336 SPIDER has the ability to ride through DC Bus Memory short power interruptions However power loss ride thru requires careful system design to guard against problems DC Bus Memory Loss Recover associated with rapid return of the AC line voltage after a line pc Bus Memory Line Loss Volts voltage dip Consult the factory with your application details Ride Thru Volts before attempting to program your drive to ride through an AC Min Bus Volts line voltage dip of more than 15 below the nominal voltage 6 parameters are
67. only through TB5 HIM or cycling power refer to Bit 3 of the Logic Control Structure on Appendix A Ground Warning Parameter Number 204 Parameter Type Read and Write Enables the Ground Warning fault F57 when the drive Factory Default Disabled senses ground current in excess of 2 amperes Units Display Drive approximate Refer to Chapter 8 for further information Deiet a torike Enabled 1 Ground Warning Generated Phase Loss Mode Parameter Number 330 Parameter Type Read and Write Enables the function that detects a phase loss or the Factory Default Disabled current rating has been exceeded in the drive if powered Units Display Drive on single phase line A fault F49 or alarm condition will Mieabled dul No PaultGenerated Dias tects ripple voltage exceeds the level in Milani le enemies a Piesa Loss Ali i Fault 2 Generated F49 Input Phase Fault Phase Loss Level Parameter Number Beil l Parameter Type Read and Write Sets the DC bus ripple voltage above which a phase loss Display Units Drive Units 0 1 Volts 4096 Drive Rtd Volts fault alarm will occur The sensitivity for detecting a blown Factory Default 9 0 18 0 22 5 Volts fuse on a three phase system can be increased by Minimum Value 5 1 10 1 12 7 Volts lowering the setting for this parameter Maximum Value 22 5 45 0 56 2 Volts Precharge Fault Parameter Number 332 Parameter Type Read and Write Enables or disables the Precharge Fault which indicates
68. or decel rate If both inputs are 2 Dec 1 Dec open or both are closed the current rate is maintained Input st 2nd No Command 0 0 Accel Decell 0 1 Accel Decel2 1 0 Ist Accel Allows selection of the accel or decel time used by the drive 1 2nd 0 1st 2nd Accel Ist Decel 2nd Decel Aux Fault Faults the drive via external devices i e motor thermoswitch O L relays etc Opening this contact will fault F02 Aux Fault the drive and shut the output off ignoring the programmed stop mode Clear Fault If drive has faulted closing this input will clear the fault Dig Pot Up These inputs increase up or decrease down the drive commanded frequency when MOP Dig Pot Dn Motor Operated Potentiometer is chosen as the frequency command source The rate of increase decrease is programmable Forward Closing these inputs Forward or Reverse commands the corresponding direction If both inputs are open or both are closed the current direction is maintained Rev For Available only with three wire control Closing this input commands reverse direction and opening this input commands forward direction og Closing this input starts the drive and causes itto run at programmed jog frequency Opening this input stops the drive using the programmed stop mode Local Ctrl Closing this input gives exclusive control of drive logic to the inputs at terminals 19 30 No other devi
69. or regeneration packages Digital I O This group of parameters contains the programming options for digital drive inputs outputs Programming Input Mode Parameter Number 241 f f Parameter Type Read and Write Selects the functions ofinputs 1 amp 2 atTB4 TB5whenan Display Units Drive Units Mode Number Selection optional interface card is installed Refer to Input Mode Factory Default Status Selection in Chapter 3 or 4 This parameter cannot be Units Display Drive changed while the drive is running Powerto the drive must be Status 1 cycled before any changes will affect operation 2WR PWR 3 Wire 2 DIP provides a delay to the Start command Drive will then a NVA start if R un amp Stop commands are applied at the same time Ze a P pp QWR PWR DIP 4 TB5 Term 22 Sel Parameter Number 242 247 Parameter Type Read and Write TB5 Term 23 Sel Factory Default Rev For Input 3 terminal 22 TB5 Term 24 Sell J og Input 4 terminal 23 TB6 Term 26 Sel Not available with PLC version er ae eee ae a TB6 Term 27 Sel Not available with PLC version Speed Sel 2 Input 7 terminal 27 TB6 Term 28 Sel Not available with PLC version Speed Sel 1 Input 8 terminal 28 Units Display Drive This parameter selects the functionality of the input atTB5 Jnused 0 TB6 terminals 22 28 40g 1 In most cases if multiple inputs are programmed with the Speed Sel 1 3 2 4 same
70. or unfiltered supply cables with a spacing less than 0 3 meters 1 foot Cable tray metal dividers or separate conduit should be used Important When user installed control and signal wiring with an insulation rating of less than 600V is used this wiring must be routed inside the drive enclosure and separated from any other wiring and or uninsulated live parts Figure 4 1 Control and Signal Terminal Blocks Allen Bradley pwr 11836 SPIDER TB1 TB2 TB3 TB4 TB5 HHHHHH 899900 786 2 a 3 E s m 8 TB3 12 SYKSSSg Digital Inputs Input2 20 Common 21 Input3 22 Input4 23 Input5 24 Common 25 24V Common 24V Installation Wiring for PLC Control Drives 4 3 Digital inputs are connected at TB5 Input Mode Select A number of combinations are available by first programming Input Mode to the desired control scheme i e 2 wire 3 wire or Status The remaining inputs can then be configured by programming parameters 242 244 TB5 Term 22 Sel TB5 Term 24 Sel Refer to the table on page 4 5 and the Digital I O parameter group in Chapter 7 for programming information Figure 4 2 Digital I O Default Settings Input Mode Start Stop Functions Only Status 2 Wire Control 3 Wire Control
71. recorded above into the following parameters Flux Amps Ref Flux Current at 45 Hz IR Drop Volts Output Voltage at zero Hz Important Some motors i e 6 pole special etc may be particularly sensi tive to the adjustment of IR Drop Volts If this tuning procedure does not give the desired performance adjust IR Drop Volts up down 1 or 2 volts until desired response is achieved The HIM Display will show Freq Command xx AZ Flux Current 1 Amp Flux Current Amps Freq Command 0 Hz Output Voltage 0 Vits Output Volts at 0 Hz V Adjusting Flux Up Time 18 On larger motors 37 kW 50 HP typical additional acceleration performance can be gained by adjusting Flux Up Time This parameter determines the amount of time that the drive will inject current at Current Limit levels before acceleration begins This pre acceleration time builds flux in the motor to allow for optimum acceleration and may result in shorter overall acceleration If better performance is required adjust Flux Up Time Begin with 0 2 seconds default is zero and increase as necessary For the typical steps involved when programming refer to step 15 Tuning Slip Comp Gain 19 To adjust the recovery response to load changes Slip Comp Gain can be increased However increasing the gain value too high may cause system instability The factory default value is set to minimum Fine adjustment will require operation
72. restart without cycling the Start contact Installation Wiring for PLC Control Drives Circuits must be capable of operating with high true logic DC external circuits in the low state must generate a voltage of no more than 8V DC Leakage current must be less than 1 5 mA into a 2 5k ohm load DC external circuits in the high state must generate a voltage of 20 to 26 volts and source a current of approximately 10 mA for each input The PLC control version is compatible with these Allen Bradley PLC modules e 1771 OB e 1771 OQ16 e 1771 OB16 e 1771 OBD e 1771 OYL e 1771 OBN e 1771 OZL e 1771 OQ e 1771 OBB The 24 volt power supply is capable of supplying a total of 16 digital inputs 510 z S 510 20k e WW Typical 0 22uf e t e 510 3 te gt 24V Common 24V on O J lt L a j TB5 TB7 1 Only used if 3 Wire Input Mode selected Contacts shown are general refer to Input Mode Selectand information presented above Installation Wiring for PLC Control Drives 4 5 Available Functions for Inputs 3 through 5 A variety of combinations made up of the following inputs are available Input Description 2 Acc 1 Acc Closing these inputs will command the correspondin
73. such current Control and signal conductors should not be run near or parallel to power conductors General Installation for All Drives 2 7 Motor Cable The ground conductor of the motor cable drive end must be connected directly to the drive ground PE terminal see General Grounding on page 2 8 not to the enclosure bus bar Grounding directly to the drive and filter if installed can provide a direct route for high frequency current returning from the motor frame and ground conductor At the motor end the ground conductor should also be connected to the motor case ground If shielded or armored cables are used the shield armor should also be grounded at both ends as described above Discrete Control and Signal Wiring The control and signal wiring must be grounded at the drive see General Grounding on page 2 8 If shielded control and signal wires are used the shield must also be grounded at the drive end only If the control and signal wires are short and contained within a cabinet which has no sensitive circuits the use of shielded control and signal wiring may not be necessary but is always recommended Safety Ground PE Potential Earth This is the safety ground required by code This point must be connected to adjacent building steel girder joist or a floor ground rod provided grounding points comply with national or local electric code regulations The line input PE wire must be connected to the bottom PE
74. turned off and a 500 ms timer is started One of the following conditions will then occur 1 The bus voltage will fall below the level set by Min Bus Volts T5 before the timer expires This will generate a bus Undervoltage Fault if Low Bus Fault is set to enabled 2 The bus voltage will remain below DC Bus Memory Loss Recover but above Min Bus Voltage and the timer expires T6 If Line Loss Fault is set to enabled a Line Loss Fault will be issued 3 The input power is restored T3 and the bus voltage rises above DC Bus Memory Loss Recover T4 before the timer expires This allows the drive to turn its output on and resume running according to the selection programmed in Line Loss Restart Operation when Line Loss Mode is set to LoBus gt Decel Operation in this mode is similar to above except that the drive will attempt to maintain the bus voltage at the level programmed in Ride Thru Volts If a power interruption occurs T1 the drive will continue to operate from stored DC bus energy until the bus voltage drops to the level set by DC Bus Memory Line Loss Volts T2 At this point the drive will start a 500 ms timer and attempt to regulate the bus voltage at the level set by Ride Thru Volts One of the following conditions will then occur 1 The drive is unable to extract enough energy from the mechanical load and the bus voltage will fall below the level set by Min Bus Volts T5 befor
75. utilizing the Program mode and complete parameter access Advanced features and adjustments are grouped separately from basic parameters for ease of use The following procedures are written for users who have a Human Interface Module HIM installed at Adapter 2 TB1 and who are not using a 2 wire drive control scheme For users without a HIM respective external commands and signals must be substituted to simulate their operation form the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified ser vice personnel should perform the following procedure Thoroughly read and understand the procedure before be ginning If an event does not occur while performing this procedure Do Not Proceed Remove Power by opening the branch circuit disconnect device and correct the mal function before continuing A ATTENTION Power must be applied to the drive to per Important e Power must be applied to the drive when viewing or changing 1336 SPIDER parameters Previous programming may affect the drive status when power is applied e Remote start circuits may be connected to TB4 TB6 Confirm that all circuits are in a de energized state before applying power External user supplied voltages may exist at TB4 TB6 even when power is not applied to the drive TB7 provides a 24V power source e Refer to Chapter 8 for fault code informatio
76. while bits 8 15 are Reference Local displayed on the upper half of line 2 w Aakil Runna Reference 15 14 13 12 Local 11 10 9 Command Direction A Status description bit E NUM is Freq Selet1 10 0 0 0 TB4 6 0 0 O 9 gine displayed on line 1 except Series A Soar A 7 i 4 0 re Pie ane reset Freq 1 u l I HIMs below version 3 0 Peika 10 0 1 1 3 eee par iter PresetFreq4 0 1 0 0 4 i y 1 Forward PresetFreq5 0 1 0 1 5 TEOS i PresetFreqg6 0 1 1 0 6 1 i Y Accelerating PresetFreq7 0 1 1 1 Unused 1 1 1 Y Decelerating FreqSelect2 1 0 0 0 Y Alarm Adapter 1 iL a y Faulted Adapter 2 i i At Speed Adapter 3 Se i ae Adapter 4 DSI oh Meds Adapter 5 ee sees Ja Adapter 6 Ty oie ads 20 JogFrequencyy 1 1 1 1 Fault Status 2 Parameter Number 286 Parameter Type Read Only This parameter stores and displays the last Drive Status 2 prior to a fault Bits 0 7 are displayed on lower halfofline 2 on HIM display while bits 8 15 are displayed on the upper half of line 2 Startup AtTemp Auto Reset Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bi 6 Bit5 Bit4 Bit3 Bit2 Bitl Bito thre At Current ie i a N PI Max Error Economize At Torque A Status description bitE NUM is displayed on line Braking Curent 1 except Series A HIMs below version 3 0 Revere nun Mtr Overload Forward Run y Line Loss Drive Ready Drive Power Fault Alarms 1 Parameter Number 173 Parameter Type Read Only This param
77. 10 Serial Fault 0 66 EEprom Checksum 0 11 Op Error Fault 0 67 Sync Loss Fault 0 12 Overcurrent Flt Yes 68 ROM or RAM Fit 0 13 Ground Fault 2 Note F aultNumbers notlisted are reserved for future use 14 Option Error 0 15 Motor Thermistor 0 16 Bipolar Dir Flt 0 17 C167 Watchdog 0 18 Hardware Trap 0 19 Precharge Fault o 20 Load Loss Flt 0 22 DSP Reset Fault Yes 23 Loop Overrn Fit Yes 24 otor Mode Flt Yes 26 Power Mode Fault Yes 27 DSP Comm Fault 0 28 DSP Timeout Fault 0 29 Hertz Err Fault 0 30 Hertz Sel Fault 0 31 DSP Queue Fault 0 32 EEprom Fault 0 33 Max Retries Fault o 34 Prm Access Flt 0 35 Neg Slope Fault 0 36 Diag C Lim Flt 0 38 Phase U Fault 0 39 Phase V Fault 0 40 Phase W Fault 0 41 UV Short Fault 0 42 UW Short Fault 0 43 VW Short Fault 0 46 DSP Protected 0 47 Xsistr Desat Fit 0 48 Reprogram Fault 0 49 Input Phase Flt 0 50 Poles Calc Fault 0 51 Bgnd 10ms Over Yes 52 Fgnd 10ms Over Yes 53 EE InitRead 0 54 EE Init Value 0 55 Temp Sense Open 0 Troubleshooting 8 9 Alarms Table 8 D presents a listing and description of the drive alarms Alarm status can be viewed by selecting the Drive Alarm 1 2 parameter An active alarm will be indicated by its corresponding bit being set to high 1 Any high bit 1 can energize CR1 4 if programmed Parameter Name Drive Alarm 1 Parameter Number 60 Parameter Type Read Only Bit15 Bitl4 Bit13 Bit12 Bit11 BitlO Bit9 Bit8 Bit7 A
78. 2 13 Common Mode Cores The 1336 SPIDER includes an integral output common mode core This will help reduce the common mode noise at the drive output and guard against interference with other electrical equipment program mable controllers sensors analog circuits etc In addition reducing the PWM carrier frequency will reduce the effects and lower the risk of common mode noise interference Refer to the table below for additional information Table 2 F 1336 SPIDER Common Mode Chokes Catalog Number Used with Description 1321 M001 Communications Cables Analog Open Style Signal Level Signal Cables etc Optional Cable Terminator Voltage doubling at motor terminals known as reflected wave phe nomenon standing wave or transmission line effect can occur when using drives with long motor cables Inverter duty motors with phase to phase insulation ratings of 1200 volts or higher should be used to minimize effects of reflected wave on motor insulation life Applications with non inverter duty motors or any motor with excep tionally long leads may require an output filter or cable terminator A filter or terminator will help limit reflection to the motor to levels which are less than the motor insulation rating Table 2 D lists the maximum recommended cable length for untermi nated cables since the voltage doubling phenomenon occurs at differ ent lengths for different drive ratings If your installation re
79. 2 2k ohms LA71 Isolated Bipolar Input lsolated Input This option replaces the two standard analog inputs with two galvanically isolated analog inputs Analog Input 0 is configurable for 10V or 20mA operation with polarity determining forward or reverse opera tion while Analog Input 1 is configurable for 0 10V or 0 20 mA operation 1 Refer to the Important statement on page 3 6 concerning bi polar input option Installation Wiring for Stand Alone Drives 3 13 Specifications for the various inputs and outputs are provided below 1 0 Type Configuration Specification Ref Standard 0 10V Input 100k ohm input impedance TB2 21 0 10V Output Can drive a 10k ohm load 60 mA short circuit TB2 71 current limit 0 20 mA Input 200 ohm input impedance TB2 21 10k Ohm Pot Input 760k ohm input impedance TB2 21 Pot source 5V through 2 67k ohms to TB2 1 Option 0 10V Input 100k ohm input impedance TB2 1 2 Board 0 10V Output Can drive 3 3k ohms 3 parallel 10k ohm loads TB2 7 0 20 mA Input 100 ohm input impedance TB2 1 2 0 20 mA Output Can drive 400 ohms 3 series 0 20 mA inputs TB2 7 Pulse Input 250 ohms in series with an opto LED TB3 8 9 Pulse high is greater than 8 mA or 3 6V while pulse low is less than 0 8V or 0 2 mA Absolute maximum continuous input level is 12V or50 mA Pulse Output Provides a current limited 4 5V square wave TB2 7 This
80. 3 DC Hold Time 7 13 Decel Mask 7 43 Decel Owner 7 46 Decel Time 7 8 7 12 ig At Temp 7 28 ig Out Current 7 28 ig Out Freq 7 28 ig Out Torque 7 28 irection Mask 7 42 irection Owner 7 45 Drive Alarm 7 36 Drive Direction 7 38 Drive Status 7 36 Drive Type 7 41 Dwell Frequency 7 19 Dwell Time 7 19 UU UU UD Index l 3 EEPROM Cksum 7 40 Enc Count Scale 7 51 Encoder Counts 7 51 Encoder Freq 7 6 7 51 Encoder Loss Sel 7 51 Encoder PPR 7 18 7 49 Encoder Type 7 49 ETM Elapsed Time Meter 7 7 Fault Alarms 7 34 7 35 7 37 Fault Buffer 7 32 Fault Data 7 33 Fault Frequency 7 34 Fault Mask 7 43 Fault Owner 7 46 Fault Status 7 34 irmware Ver 7 41 t Clear Mode 7 35 t Motor Mode 7 33 t Power Mode 7 33 ux Amps Ref 7 56 ux Current 7 7 ux Up Time 7 57 ying Start En 7 21 Freq Command 7 5 7 38 Freq Ref SqRoot 7 17 Freq Select 7 8 7 16 Freq Source 7 38 FStart Forward 7 22 FStart Reverse 7 22 Ground Warning 7 35 Heatsink Temp 7 6 7 39 Hold Level Sel 7 14 Input Mode 7 8 7 27 Input Status 7 27 7 37 IR Drop Volts 7 57 J og Frequency 7 16 Jog Mask 7 42 Jog Owner 7 45 KI Process 7 54 KP Amps 7 15 KP Process 7 55 Language 7 21 Last Fault 7 6 Latched Alarms 7 37 Line Loss Fault 7 32 Line Loss Mode 7 22 Line Loss Volts 7 24 nm 7TH es s da e Ar a r a a E S Index LLoss Restart 7 22 Load Loss Detect 7 25 Load Loss Level 7 2
81. 32 Parameter Type Read and Write Selects the source of the Current Limit setting for the Factory Default Current Lmt drive When an external input is selected 0 10V or 4 20 Units Display Drive mA the minimum signal OV or 4 mA sets 20 current Current Lmt 0 Use Current Limit param 36 limitand the maximum signal 10V or20mA sets the value Analog In 0 1 programmed in Current Limit Analog In 1 2 This parameter cannot be changed while drive is running 7 10 Programming Adaptive Lim Parameter Number 227 Parameter Type Read and Write When ENABLED this parameter maintains normal current Factory Default Enabled limit control to provide normal acceleration into medium to Units Display Drive high system inertia Disabled 0 When DISABLED this parameter applies a feed forward Enabled 1 command to acceleration allowing quicker accel times from stopped to commanded speed with low system inertia Current Limit En Parameter Number 303 Parameter Type Read and Write Enables or disables the software current limiting function Factory Default Enabled does not disable voltage limiting Units Display Drive Disabled 0 Enabled 1 Overload Mode Parameter Number 37 Parameter Type Read and Write This parameter selects the derating factor for the 12T Factory Default No Derate electronic overload function Motors designed to operate with Units Display Drive wi
82. 366 SL5 Logic J ump SL2 In True 340 ISLO Encoder Cnts 0 367 SL5 Step J ump End Stop 2 341 ISLI Logic Step SL1 In True 368 SL5 Step Setting 1110 342 ISL1 Logic J ump Time and SL2 369 SL5Time 0 00 343 SL1 Step ump Jump to 3 370 SL5EncoderCnts 15 344 ISLI Step Setting 0100 371 ISL6 Logic Step SL1 In True 345 SL1 Time 10 00 372 SL6 Logic J ump SL2 In False 346 SL1 Encoder Cnts 0 373 SL6 Step J ump End Stop 1 347 ISL2 Logic Step All SL True 374 ISL6 Step Setting 0000 348 SL2 Logic J ump SL2 In True 375 SL6 Time 0 00 349 SL2 Step ump J ump to 6 376 SL6EncoderCnts J0 350 ISL2 Step Setting 0001 Programming 7 61 Step Logic Figure 7 1 Step Logic 60Hz 50Hz 40Hz 30Hz 20Hz 10Hz OHz 10Hz 20Hz 30Hz 40Hz 50Hz Start SL Input 1 SL Input 2 Step Logic Output 15 Encoder Counts 10 Since Start of Step 5 10 15 Pulse Counts 15 Since Start 10 of Step 5 SLO Logic Step Firmware 5 001 amp later Parameter Number 335 341 347 353 359 365 371 f Parameter Type Read and Write SL1 Logic Step Factory Default Step On Time SL2 Logic Step Units Display Drive SL3 Logic Step m Step On Time SL4 Logic Step L1 In True 2 SL5 Logic Step SL2 In True 3 SL6 Logic Step SL1 In False 4 Sy eae i SL2 In False 5 When the logic in this parameter is true the program will Any SL True 6 move to the next step The SL1 and SL2 inp
83. 4 Encoder PPR Not Available on the SPIDER Drive Parameter Number 46 Parameter Type Read and Write This parameter sets the scaling for encoder feedback Display Units Drive Units Factor Pulses per Rev speed regulation Enter the actual encoder pulses per Factory Default 1024 PPR revolution Minimum Value 1 Maximum Value 4096 Feature Select Programming 7 19 This group contains the necessary parameters to activate and program advanced features of the drive Dwell Frequency This value sets the frequency that the drive will immediately output no Accel Ramp upon a start command This parameter requires a programmed Dwell Parameter Number 43 Parameter Type Read and Write Display Units Drive Units 0 1 Hertz Hertz x 10 Factory Default 0 0 Hz Minimum Value 0 0 Hz Time Maximum Value 7 0 Hz Dwell Time Parameter Number 44 Parameter Type Read and Write This value sets the time the drive will continue to output Display Units Units 1 Second Seconds Dwell Frequency before ramping to Freq Command Factory Default 0 Sec Minimum Value 0 Sec Maximum Value 10 Sec Dwell Time Maximum gt Frequency of Applied Voltage Dwell P Tine 4 Dwell Frequency 0 0 Start Time Command Speed Control Parameter Number 71 Parameter Type Read and Write This parameterselects the type ofspeed modulation active Factory Default No Control in the drive Units Display Drive Th
84. 6 Parameter Type Read Only This parameter displays the actual operating condition in binary format Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bits Bit7 Bite BitS Bit4 Bit3 Bit2 Bitl Bito Bits 0 7 are displayed on lower halfofline 2 on HIM display while bits 8 15 are displayed on the upper At Temp At Freq half of line 2 Startup Auto oa At Current or F AS conomize At Torque A Status description bitE NUM is displayed online P Max Error Braking T iy 1 except Series A HIMs below version 3 0 RNE RIN Mtr Overload Forward Run y Line Loss Drive Ready Drive Power Application Sts Parameter Number 316 Parameter Type Read Only Displays status of Speed Sync and Traverse functions Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito h Speed Sync 0 Disabled 1 Enabled Traverse 0 Disabled 1 Enabled E Not Used Drive Alarm 1 Parameter Number 60 Parameter Type Read Only This parameter displays which alarm condition is present when bit 6 of Drive Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bits Bi Status 1 is high setto 1 Refer to Chapter 8 for further alarm information pita Reset A Status description bit ENUM is Motor OL Trip displayed on line 1 except Series A 4 20 mA Loss HIMs below version 3 0 Phase Loss Sync Loss Heatsink Temp Y Auxiliary Input Y y Ground Warning 7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito t Bus Charging Hardware Current Limit Motoring Current Limit Regenerating
85. 6 Load Loss Time 7 26 Local Mask 7 43 Local Owner 7 46 Logic Mask 7 43 Loss Recover 7 24 Low Bus Fault 7 33 Max Bus Volts 7 26 Max Enc Counts 7 51 Max Traverse 7 25 Maximum Freq 7 9 7 12 Maximum Speed 7 49 Maximum Voltage 7 58 Meas Volts 7 40 Min Bus Volts 7 24 Minimum Freq 7 9 7 12 MOP Freq 7 6 MOP Increment 7 17 MOP Mask 7 43 MOP Owner 7 46 Motor Mode 7 38 Motor NP Amps 7 11 Motor NP Hertz 7 11 7 50 Motor NP RPM 7 11 7 50 Motor NP Volts 7 11 Motor OL Count 7 6 Motor OL Fault 7 32 Motor Poles 7 49 Motor Therm Flt 7 32 Motor Type 7 15 Output Current 7 5 Output Freq 7 5 Output Power 7 5 Output Pulses 7 39 Output Voltage 7 5 Overload Amps 7 11 Overload Mode 7 10 P Jump 7 25 Phase Loss Level 7 35 Phase Loss Mode 7 35 PI Config 7 52 PI Error 7 54 PI Fdbk Select 7 54 PI Feedback 7 54 PI Max Error 7 29 PI Neg Limit 7 55 PI Output 7 54 PI Pos Limit 7 55 PI Preload 7 55 PI Ref Select 7 53 PI Reference 7 54 PI Status 7 53 Power Mode 7 39 Power OL Count 7 6 Precharge Fault 7 35 Preset Freq 7 16 Process 1 Par 7 48 Process 1 Scale 7 48 Process 1 Txt 7 48 Process 2 Par 7 48 Process 2 Scale 7 48 Process 2 Txt 7 48 Pulse Freq 7 6 Pulse In Scale 7 18 7 29 Pulse Out Scale 7 29 Pulse Out Select 7 29 PWM Break Freq 7 59 PWM Comp Time 7 59 PWM Frequency 7 12 Rated Amps 7 41 Rated CT Amps 7 41 Rated CT kW 7 41 Rated kW 7 41 Ra
86. 6 if programmed Factory Default 1 1 Hz Sec Minimum Value 0 Hz Sec Maximum Value 78 of Maximum Freq Sec Save MOP Ref Parameter Number 230 Parameter Type Read and Write If this parameter is enabled the frequency command Factory Default Disabled issued by the MOP inputs will be saved to EEPROM in Units Display Drive the event of power loss and reused on power up When Disabled 0 disabled no value is saved and the MOP reference is reset iG Enabled 1 to zero on power up Freq Ref SqRoot Parameter Number 229 Parameter Type Read and Write This parameter activates the square root function for 0 Factory Default Disabled 10V or 4 20 mA inputs when used as a frequency Units Display Drive reference If the input signal varies with the square of T Disabled 0 speed the parameter should be set to Enabled Enabled 1 7 18 Programming Frequency Set Pulse In Scale Stand Alone Version Only Parameter Number 264 Parameter Type Read and Write Provides a scaling factor for the pulse input Display Units Drive Units Factor Pulses per Rev Factory Default 64PPR Scale Incoming Pulse Rate Hz oe Minimum Value 1 Factor Desired Command Freq Maximum Value 4096 Example 4 Pole Motor 60 Hz Max Speed The 1336 MOD N1 option outputs 64 Hz Hz Atfull analog reference the pulse input to the drive will be 60 Hz x 64 Hz Hz 3840 pulses sec 3840Hz _ Scale Factor 60 Hz 6
87. 600 0 Sec frequency unless Accel Time 2 is selected Decel Time 1 Parameter Number 8 Parameter Type Read and Write This value determines the time itwill take the drive to ramp Display Units Drive Units 0 1 Second Seconds x 10 from Maximum Freq to 0 Hz The rate determined by this Factory Default 10 0 Sec value and Maximum Freq is linear unless S Curve Minimum Value 0 0 Sec Enable is Enabled It applies to any decrease in Maximum Value 3600 0 Sec command frequency unless Decel Time 2 is selected Accel Decel Time Constant Speed 4Accel Time gt Time 4Decel Time Programming 7 9 Minimum Freq Parameter Number 16 l _ Parameter Type Read and Write This parameter sets the lowest frequency the drive will Display Units Drive Units 1 Hertz Hertz x 10 output Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 120 Hz Maximum Freq Parameter Number 19 f tears Parameter Type Read and Write Sets the highest frequency the drive will output Display Units Drive Units 1 Hertz Hertz x 10 Thi PA cannot be changed while the drive is a i iF Me Maximum Value 400 Hz Stop Select 1 Parameter Number 10 Parameter Type Read and Write This parameter selects the stopping mode when the drive Factory Default Coast receives a valid stop command unless Units Display Drive Stop Select 2 is selected Coast 0 Causes the drive to turn off immediately DC Brake 1 Drive defluxes th
88. 7 Preset Freq 2 28 Preset Freq 3 29 Preset Freq 4 73 Preset Freq 5 74 Preset Freq 6 75 Preset Freq 7 76 Skip Freq 1 32 Skip Freq 2 33 Skip Freq 3 34 Skip Freq Band 35 MOP Increment 22 Speed Brake En 319 3 Save MOP Ref 230 Common Bus 58 3 Freq Ref SqRoot 229 Pulse In Scale 264 Encoder PPR 46 Page y Dwell Frequency 43 Dwell Time 44 Speed Control 77 Slip F L A 42 Slip Comp Gain 195 Run On Power Up 14 Reset Run Tries 85 Reset Run Time 15 S Curve Enable 57 S Curve Time 56 Language 47 Flying Start En 155 FStart Forward 156 FStart Reverse 157 LLoss Restart 228 Line Loss Mode 256 Line Loss Volts 320 Loss Recover 321 Ride Thru Volts 322 Min Bus Volts 323 Traverse Inc 78 Traverse Dec 304 Max Traverse 79 P Jump 80 Bus Regulation 288 Load Loss Detect 290 Load Loss Level 291 Load Loss Time 292 Page D Input Mode 241 TB3 Term 22 Sel TB3 Term 23 Sel TB3 Term 24 Sel TB3 Term 26 Sel TB3 Term 27 Sel TB3 Term 28 Sel Input Status 55 CR1 Out Select 158 CR2 Out Select 174 CR3 Out Select 175 CR4 Out Select 176 Dig Out Freq 159 Dig Out Current 160 Dig Out Torque 161 Dig At Temp 267 PI Max Error 293 Pulse Out Select 280 Pulse Out Scale 281 Pulse In Scale 264 At Time 327 3 242 243 244 245 246 247 Ani Ani Ani Ani Ani Ani Ani n D gt Page 4 20mA Slot A Optio
89. A036 N 16646 240 Do Not Change Do Not Change 1336Z PB033 AE 16903 143 Unused Sync 1336Z PB033 N 16903 143 Unused Sync 1336Z SB033 AE 16903 143 Do Not Change Do Not Change 1336Z SB033 N 16903 143 Do Not Change Do Not Change 1336Z PA060 AE 16647 200 Unused Sync 1336Z PA060 16647 200 Unused Sync 1336Z SA060 AE 16647 200 Do Not Change Do Not Change 1336Z SA060 N 16647 200 Do Not Change Do Not Change Appendix B Dimensions Appendix B provides detailed dimension information for the 1336 SPIDER Important The dimensions given on the following drawings are for estimating purposes only Contact your Allen Bradley Sales Office if certified drawings are required IP 20 Open Type Dimensions A022 A036 B010 B017 7 0 0 28 gt x 7 0 0 28 Di n 14 0 0 55 Dia U A A Allen Bradley pwr TB3 roe 12 0 z 0 47 Ed 442 0 ms 17 40 ES 4100 16 14 Lt pm 2 L2 a 2 13 Cy 2 45 oa 2 d E 3 o ey 2 v Ca 2 w oy 2 L Fan Fan C N A036 amp B017 Only za Male a 200 0 4 1 50 7 87 95 0 lt 3 74 7 29 0 1 14 Dia sae ICLCUCLL CUCL Dimensions 28 0 40 0 400 300 1 10 1 57 1 57 1 18 IP 20 Open Type Dimensions A060 B033 16 0 0 63 Dia
90. Alarm Mask 2 Anlg Out 1 Sel Anlg Out 1 Lo Anlg Out 1 Hi Anlg Out 1 Abs Anlg Out 1 Offst Pulse Out Select Pulse Out Scale Bus Regulation Phase Loss Det Load Loss Detect Load Loss Level Load Loss Time Current Lmt En Traverse Dec Traverse Mask Sync Time Sync Mask Sync Loss Sel Sync Loss Gain Sync Loss Time Sync Loss Comp Alt Type 2 Cmd Run Accel Volts Speed Brake En Line Loss Volts Loss Recover Ride Thru Volts Min Bus Volts Stability Gain Bus Reg Max Bus Remote CR Output At Time Bidir In Offset Phase Loss Mode Phase Loss Level Precharge Fault A 12 No 335 336 337 338 339 340 341 342 343 344 345 Name SLO Logic Step SLO Logic J ump SLO Step J ump SLO Step Setting SLO Time SLO Encoder Cnts SL1 Logic Step SL1 Logic J ump SL1 Step J ump SL1 Step Setting SL1 Time Setting No Name 346 347 348 349 350 351 352 353 354 355 356 Initial Parameter Settings Specifications and Supplemental Information SL1 Encoder Cnts SL2 Logic Step SL2 Logic J ump SL2 Step J ump SL2 Step Setting SL2 Time SL2 Encoder Cnts SL3 Logic Step SL3 Logic J ump SL3 Step J ump SL3 Step Setting Setting No Name Setting No Name Setting Tiere 357 SL3Time eee 368 SL5 Step Setting ae aay 358 SL3EncoderCnts ______ 369 SL5Time ee aen 359 SL4 Logic Step eee 370 SL5EncoderCnts ______ ee 360 SL4 Logic J ump a 371 SL6 Logic Step edie eee 361 SL4 Step J ump ape 372 SL6 Logic J ump DAES pot 362 SL4
91. Boost 2 Full Custom 3 Stator Flux control V Hz w programmed accel run boost V Hz with full configuration Default Motor Rated and gt Fixed Base Maximum Voltage Maximum Voltage Factory Default 0 Frequency Full Custom Maximum gt Motor Rated gt Voltage Break Voltage Base Voltage Base Frequency v 4 Base Maximum Frequency Voltage Run Boost ES Motor Rated and Maximum 4 Maximum Voltage Maximum Frequency Start Boost 0 7 Base Voltage Base Frequency v _ 0 Frequency Start Boost Break Frequency Run Boost gt 0 Tir PN gt 0 Frequency Motor Rated Maximum Flux Amps Ref Parameter Number 192 Parameter Type Read and Write Used in Economize amp Sens Vector modes Sets the Display Units Drive Units 0 1 Amp 4096 Drive Rated Amps value of amps required to maintain full motor flux Ifsetto Factory Default 0 0 Amps zero the drive will use an internal value based on Motor Minimum Value 0 0 Amps NP Amps and drive kW HP Refer to Chapter 6 for setup information Maximum Value 75 0 of Drive VT Rated Amps Programming 7 57 Motor Control IR Drop Volts Used in Economize amp Sens Vector modes Sets the value of volts dropped across the resistance of the motor stator If set to zero the drive will use an internal value based on motor F L A and rated voltage Some motors i
92. Diagnostics Frequency Set Frequency Set Setup Frequency Set Diagnostics Feature Select Feature Select Faults Metering Diagnostics Advanced Setup Setup Digital 1 0 Digital I O Diagnostics Motor Control Frequency Set Masks Owners Process PI Advanced Setup Process PI Feature Selec Metering Diagnostics Diagnostics Feature Selec Faults Feature Selec Feature Selec Feature Selec Feature Selec Feature Selec Masks Owners Masks Feature Selec Faults Feature Selec Encoder Feedback Feature Selec Advanced Setup Setup Encoder Feedback Motor Control Diagnostics Feature Selec Advanced Setup Setup Metering Frequency Set Masks Owners Diagnostics Setup Setup Enc Fdbk Setup Enc Fdbk Setup Metering Faults Encoder Feedback Faults Advanced Setup Metering Metering Metering Diagnostics Metering Setup Setup Feature Select Faults Faults Process P Process P Process P Process P Name PI Max Error PI Neg Limit PI Output PI Pos Limit PI Preload PI Ref Select PI Reference PI Status Power Mode Power OL Count Precharge Fault Preset Freq 1 3 Preset Freq 4 7 Process 1 Par Process 1 Scale Process 1 Txt 1 8 Process 2 Par Process 2 Scale Process 2 Txt 1 8 Pulse Freq Pulse In Scale Pulse Out Scale Pulse Out Select PWM Comp Time PWM Frequency ated Amps ed CT Amps ed CT kW ed kW ed Volts ed VT Amps VT kw ference Mask ference Ow
93. Factory Default None Minimum Value 200 Drive Rating Maximum Value 200 Drive Rating Output Power This parameter displays the of drive rated output power kw Refer to the Ratings Group or drive data nameplate Parameter Number 3 Parameter Type Read Only Display Units Drive Units 1 4096 100 Factory Default None Minimum Value 200 Drive Rated Output Power Maximum Value 200 Drive Rated Output Power Output Curr Parameter Number 2 Parameter Type Read Only This parameter displays the of drive rated outputcurrent Display Units Drive Units 1 4096 100 Refer to the Ratings Group or drive data nameplate Factory Default None Minimum Value 0 Maximum Value 200 Rated Drive Output Current Elapsed Run Time This parameter displays the elapsed running time of the drive The meter is resettable to any value by reprogramming Parameter Number 279 Parameter Type Read and Write Display Units Drive Units 0 1 Hr Hours x 10 Factory Default 0 Minimum Value 0 Maximum Value 6553 5 7 8 Programming This group of parameters defines basic operation and should be programmed before initial use of the drive For advanced programming and information on specific parameters refer to the flow chart on pages 7 2 amp 7 3 Input Mode Parameter Number 241 Parameter Type Read and Write Selects the functions of inputs 1 amp 2 atTB4 TB5 when an Display Units Drive U
94. Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION Ground fault detection devices must not be used on this drive as the sole protection measure against unin tentional shock hazard The DC component in the ground fault current may inhibit the correct function of the fault detector ATTENTION AC drives can cause disturbances to the supply network The basic version of the 1336 SPIDER Drive does not include any harmonic filters and may not fulfill the limits of the national recommendations The harmonic voltage dis turbances produced by the drive are dependent on the supply network impedance Machinery Directive gt ATTENTION The 1336 SPIDER Drive is a component intended for implementation in machines or systems for the capital goods industry The start up of the drive in the European market is not permitted until it has been confirmed that the machine into which the drives are built is in conformance with the regulations of the Council Directive Machinery 89 392 EWG ATTENTION The built in Stop function control input at terminal 20 25 must not be used as an emergency stop circuit To inhibit uncontrolled machine operation in case of the mal function of the drive the user must provide an external emergency stop circuit which ensures disconnection of the power source from the motor This circuit must be hardwired with electro mechanic components and shall not depend on elec
95. I 11 Common CR2 12 O Output 2 oups utpu Contacts Shown RG in Unpowered State CR3 za 14 Common or powered state with oR3 i Dd fault al le ault alarm present RET 16 la WZ Output 5 CR4 gt TB4 e cra amp NB Common T 18 ZAN O Output 6 NUN Terminal Signal 10 11 CR1 Programmable Contact 11 12 CR2 Programmable Contact 13 14 Resistive Rating 115V AC 30V DC 5 0A 14 15 CR3 Programmable Contact Inductive Rating 115V AC 30V DC 2 0A 18 is CR4 Programmable Contact Important The power supply used for relay contact outputs requires a field installation of transient voltage surge suppression with maximum clamping voltage of 2 5 kV on all control boards Analog I O Installation Wiring for Stand Alone Drives The 1336 SPIDER analog I O configuration provides a standard set of inputs and outputs with the capability to install up to 2 option boards thus replacing the standard I O with a variety of options All connections are performed at TB2 and TB3 Installing an option board in the slot A or B location will change the function of those terminals on TB2 TB3 from standard Only one option board can be installed in each slot Figure 3 4 shows the standard and optional I O configurations Figure 3 4 Analog I O TB2 and TB3 TB2 1 2 3 4 5 6 7 T 38 9 N EN 6 N KN ff Gat Ea RN QYOOQAQ AG RY QZ RD RY RY RO DY AN AN YF KS
96. Indicator The drive will run at this command if the HIM is the selected frequency reference See Freq Select 1 and Freq Select 2 Pressing both keys simultaneously stores the current HIM frequency command in HIM memory Cycling power or removing the HIM from the drive will set the frequency command to the value stored in HIM memory If the Analog Speed Potentiometer option has been ordered the Up Down keys and Speed Indicator will be replaced by the pot Speed Indicator only available with digital speed control Illuminates in steps to give an approximate visual indication of the commanded speed If the Analog Speed Potentiometer option has been ordered the Up Down keys and Speed Indicator will be replaced by the pot When power is first applied to the drive the HIM will cycle through a series of displays These displays will show drive name HIM ID number and communication status Upon completion the Status Display see Figure 5 3 will be shown This display shows the current status of the drive i e Stopped Running etc or any faults that may be present refer to Chapter 7 for fault information The Status Display can be replaced by the Process Display or Password Login menu on all HIMS except Series A below version 3 0 See appropriate sections on the following pages for more information Human Interface Module 5 5 Figure 5 3 Status Display From this display pressing any one of the 5 Display Pane
97. LO 6 Step Setting Flux Up Time 200 SLO 6 Time Start Boost 48 SLO 6 Encoder Cnts Run Boost 83 Current Step Boost Slope 169 Break Voltage 50 Break Frequency 49 Base Voltage 18 Base Frequency 17 Maximum Voltage 20 Run Accel Volts 317 Sync Loss Sel 310 Sync Loss Gain 311 Sync Loss Comp 313 Sync Loss Time 312 PWM Comp Time 333 4 Break Freq 334 4 PWM Break Freq 334 5 Stability Gain 324 4 Note Parameters that appear in more than one group are shown in Bold Parameter Numbers are shown in parenthesis An asterisk indicates that the parameter was not functional at time of printing 7 4 Programming Chapter Conventions Parameter descriptions adhere to the following conventions 1 All parameters required for any given drive function will be con tained within a group eliminating the need to change groups to complete a function 2 All parameters are documented as either having ENUMS or Engi neering Units ENUMS Parameter Name Parameter Number Bs Parameter Type Read Only or Read Write Parameter description Factory Default Drive Factory Setting Units Display Drive ENUM Text Internal Drive Units Engineering Units Parameter Name Parameter Number Parameter Type Read Only or Read Write Parameter description Display Units Drive Units User Units Internal Drive Units Factory Default Drive Factory Setting Minimum Value
98. MODEM protocol e Standard serial COM port e Connecting cable e Internet access with browser software In addition the following is recommended e Windows 95 Operating System A Firmware Download Module must be installed in the Adapter 1 location of the drive to allow access to drive memory Detailed instructions are included with the board D 2 Flash Memory End of Appendix D A AC Supply Source 2 3 Adapter Definitions 2 14 Alarms 8 9 Analog 1 0 Options 3 11 Analog Option Board Installation R emoval 3 11 Setup 3 11 Auto Restart 7 20 C Cable Termination 2 13 Catalog Number Explanation 1 1 CE Conformity 2 6 C 1 Circuit Breakers Input 2 4 Common Mode Cores 2 13 Contacts Fault 8 1 Control Status Mode 5 6 Custom Volts Hz 7 56 D DC Brake to Stop 7 13 Derate Guidelines A 3 Digital Inputs 3 2 Digital Outputs 3 8 imensions IP 20 NEMA Type 1 B 1 isplay Mode 5 5 issipation Power A 3 J istances Between Devices 2 14 istribution Systems Unbalanced 2 3 Ungrounded 2 3 Drive Status Structure A 7 Dwell 7 19 E EEP rom Mode 5 5 Electrostatic Discharge ESD 1 1 Engineering Unit 7 4 ENUM 7 4 Index F Fault Buffer History 7 32 Faults Adptr Freq Err 8 2 Auxiliary 8 2 Bgnd 10ms Over 8 2 Bipolar Dir Flt 8 2 Blwn Fuse Flt 8 2 C167 Watchdog 8 2 Diag C Lim Flt 8 2 Drive gt HIM 8 2 DSP Comm Fault 8 2 DSP Protected 8 2 DSP Queue Fault 8 2 DSP Reset F
99. Min Value Acceptable Maximum Value Max Value Acceptable Parameter Number Each parameter is assigned a number The number can be used for process display setup fault buffer interpretation or serial communication Parameter Type 2 types of parameters are available Read Only The value is changed only by the drive and is used to monitor values Read Write The value is changed through programming This type can also be used to monitor a value Factory Default This is the value assigned to each parameter at the factory Display Units The units that appear on the HIM display 2 types exist ENUMS A language statement pertaining to the selection made or language description of bit function Engineering Standard units such as Hz sec volts etc Drive Units These are internal units used to communicate through the serial port and to scale values properly when reading or writing to the drive Minimum Value This is the lowest setting possible for parameters that do not use ENUMS Maximum Value This is the highest setting possible for parameters that do not use ENUMS 3 To help differentiate parameter names and display text from other text in this manual the following conventions will be used e Parameter Names will appear in brackets e Display Text will appear in quotes Programming 7 5 This group of parameters consists of commonly viewed drive operating conditions such as motor speed d
100. Motor accelerating 6 6 Motor at command speed 7 7 Motor decelerating 8 8 Motor coasting 9 9 Motor under DC braking 10 10 Waiting for fault reset returns to 0 11 11 Start mode 12 12 Flying start search enable 13 13 Flying start w encoder in process Programming 7 39 Power Mode Parameter Number 142 Parameter Type Read Only This parameter displays the power mode Factory Default None Units Display Drive 1 1 Power up sequence in progress 2 2 Precharge in progress 3 3 Bus voltage being stored in memory 4 4 Ready for run command after powerup 5 5 Power stage diagnostics running 6 6 Line loss detection occurred 7 7 Ready for run command after stop 8 8 Drive running 9 9 Motor flux decay delay 10 10 DC braking in progress 11 11 Drive fault occurred 12 12 Flying start search enabled 13 13 Deceleration in progress 14 14 SCR wake mode 15 15 SCR check mode 16 16 SCR wait mode Output Pulses Parameter Number 67 Parameter Type Read Only This parameter displays the number of output cycles for Display Units Drive Units 1 Pulse Pulses the PWM waveform The count rolls over at 65535 Factory Default None Minimum Value 0 Maximum Value 65535 Current Angle Parameter Number 72 Parameter Type Read Only This parameter displays the angle in degrees of Display Units Drive Un
101. None adjusts the recovery rate after a load change Factory Default 1 Minimum Value 1 Maximum Value 40 Run On Power Up Parameter Number 14 Parameter Type Read and Write This parameter enables the function that allows the drive Factory Default Disabled to automatically restart on Power Up This parameter Units Display Drive requires thata two wire controlscheme be installed atTB4 Disabled o TB6 and thata valid startcontactbe present Refer to Inout Enabled 1 Mode Selection in Chapter 3 or 4 Voltage Protection Equipment damage and or personal injury may resultif this ATTENTION This parameter may only be used as outlined in NF PA79 Under parameter is used in an inappropriate application Reset Run Tries Parameter Number 85 Parameter Type Read and Write This value sets the maximum number of times the drive Display Units Drive Units 1 Try Tries attempts to reseta fault and restart before the drive issues Factory Default 0 a Max Retries Fault See Chapter 8 fora listofresettable Minimum Value 0 faults Maximum Value 9 Reset Run Time Parameter Number 15 Parameter Type Read and Write This value sets the time between restart attempts when Display Units Drive Units 0 1 Second Seconds x 100 Reset Run Tries is set to a value other than zero Factory Default 1 0 Sec Minimum Value 0 5 Sec Maximum Value 30 0 Sec S Curve Enable Parameter Number 57 Parameter
102. P Hertz Check Encoder Direction below TB3 Term Sel Anlg In 0 2 Hi Er ze 1 Maximum Voltage Motor NP RPM if present Configure Outputs Anlg Signal Loss CR1 4 Out Select Configure Outputs Dig Out Freq Anlg Out 0 1 Sel Dig Out Current Anlg Out 0 1 Offset Dig Out Torque Anlg Out 0 1 Abs Important The Autotune routine is designed for use with standard induction motors only It should not be used with synchronous motors Dig At Temp Anlg Out 0 1 Lo Anlg Out 0 1 Hi 5 Start up is complete Remove all power then reconnect load to motor Check for proper operation Advanced Start Up Start Up 6 5 This procedure is designed for complex applications requiring a more detailed start up Advanced Start Up Procedure Press these keys while following these steps The HIM Display will show Disconnect Motor 1 Remove the drive cover and disconnectthe motor leads from terminals U V W T1 T2 and T3 Apply Power 2 Apply AC power and control voltages to the drive The LCD Display should Stopped light and display a drive status of Stopped and an output frequency of 0 00 0 00 Hz Hz If the drive detects a fault a brief statement relating to the fault will be shown on the display Record this information remove all power and correct the fault source before proceeding Refer to Chapter 8 for fault descriptions Reset Factory Defaults a t t ESC 3 Important
103. Programming Advanced This group contains parameters that are required to setup advanced functions of the drive for complex applications Setup Minimum Freq Parameter Number 16 Parameter Type Read and Write This parameter sets the lowest frequency the drive will Display Units Drive Units 1 Hertz Hertz x 10 output Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 120 Hz Maximum Freq Parameter Number 19 Parameter Type Read and Write This parameter sets the highest frequency the drive will Display Units Drive Units 1 Hertz Hertz x 10 output Factory Default 60 Hz Ja dria i Minimum Value 10 Hz This parameter cannot be changed while drive is running Neie 400 Hz PWM Frequency Parameter Number 45 Parameter Type Read and Write This parameter sets the carrier frequency for the sine Display Units Drive Units 2 KHz KHz 2 coded PWM output waveform Factory Default 2 KHz Minimum Value 2 KHz This parameter cannot be changed while drive is running Refer to the Derating Guidelines in Appendix A Maximum Value 240V AC Drives 8 kHz 480V AC Drives 4 kHz Accel Time 2 Parameter Number 30 Parameter Type Read and Write This value determines the time itwill take the drive to ramp Display Units Drive Units 0 1 Second Seconds x 10 from 0 Hz to Maximum Freq The rate determined by this Factory Default 10 0 Sec value and Maximum Freq is linear unless S Curve Minimum Va
104. Series A HIMs below version 3 0 TEEI Save Values 3 Control Logic Login Logout Recall Values 3 Fault Queue Modify Reset Defaults HIM gt Drive 2 Drive gt HIM 2 GROUP LEVEL PARAMETER LEVEL 2 Not available on all HIMs Refer to Table 3 A 3 Reserved for future use Human Interface Module 5 7 Program and Display Modes while following these steps Press these keys 1 The Display and Program modes allow access to the parameters for viewing or programming The HIM Display will show P A Fromthe Status Display press Enter or any key Choose Mode will be Choose Mode shown Display B Press the Increment or Decrement key to show Program or Display Choose Mode a progran C Press Enter Choose Group Metering A K a D Press the Increment or Decrement key until the desired group is displayed E Press Enter ie F Press the Increment or Decrement key to scroll to the desired parameter Output Current 0 00 Amps Bit ENUMs 16 character text strings will be displayed except Series A HIMs below software version 3 0 to aid interpretation of bit parameters G Selecta bit parameter with the Increment or Decrement keys Masks ra Mi Logic Mask H Press the SELect key to view the ENUM of the first bit Pressing this key SEL again will move the cursor to the left one bit A blinking underline cursor will indicate that you are in the Display mode or that a Read Only p
105. Type Read Only This parameter displays the frequency command present Display Units Drive Units 0 01 Hertz 32767 Maximum Freq atthe pulse input terminals This value is displayed Factory Default None whether or not this is the active frequency command Minimum Value 400 00 Hz Maximum Value 400 00 Hz Frequency _ Incoming Pulse Rate Hz Displayed P ulse Scale MOP Freq Stand Alone version Only Parameter Number 137 Parameter Type Read Only This parameter displays the frequency command fromthe Display Units Drive Units 0 01 Hertz 32767 Maximum Freq MOP The MOP frequency command can be adjusted by Factory Default None TB5 amp TB6 if present and appropriate inputs are selected Minimum Value 0 00 Hz see page 3 5 or 4 5 Some SCANport adapters Maximum Value 400 00 Hz including the RIO Adapter can also adjust the MOP frequency command This value is displayed whether or not this is the active frequency command Heatsink Temp Parameter Number 70 Parameter Type Read Only This parameter displays the heatsink temperature of the Display Units Drive Units 1 C Deg C drive Factory Default None Minimum Value 0 Maximum Value 25590 Power OL Count Parameter Number 84 Parameter Type Read Only Displays the percentage of accumulated l2tfor the drive Display Units Drive Units 1 4096 100 thermal overload protection Running continuously above Factory Default None 131 of drive rated amps willaccumulate a value of 100 and Mini
106. Type Read and Write This parameter enables the fixed shape S curve accel Factory Default Disabled decel ramp Programmed accel decel times are doubled if Units Display Drive S Curve Time is setto 0 An adjustable S curve will be Disabled 0 created if S Curve Time is greater than zero Enabled 1 S Curve Time Parameter Number 56 Parameter Type Read and Write This creates an adjustable s curve ramp If S Curve Time Display Units Drive Units 0 1 Second Seconds x 10 is lt the programmed accel decel time the actual ramp will Factory Default 0 0 Sec be the sum of the two If S Curve Time is gt the programmed Minimum Value 0 0 Sec accel decel times a fixed S curve will be created whose tine Maximum Value 1800 0 Sec is double the programmed accel decel time Programming 7 21 Feature Select Fixed S Curve Accel Time 2 x Accel Time 1 or 2 Decel Time 2 x Decel Time 1 or 2 Adjustable S Curve Case 1 see adjacent diagram S Curve Time lt Accel Time 1 or 2 and S Curve Time lt Decel Time 1 or 2 then Accel Time Accel Time 1 or 2 S Curve Time and Decel Time Decel Time 1 or 2 S Curve Time Case 2 S Curve Time gt Accel Time 1 or 2 and S Curve Time gt Decel Time 1 or 2 then Accel Time 2 x Accel Time 1 or 2 and Decel Time 2 x Decel Time 1 or 2 Note If S Curve Time gt programmed accel decel times any further increase in S Curve Time will h
107. Units ASCII Code ASCII Code by Process 2 Par and Process 2 Scale This 8 character Factory Default Amps description will be shown on line 2 of the display R efer to the Character Map in Appendix A Programming 7 49 Encoder Encoder feedback is not available with the 1336 spider drive The parameters are listed for reference only Feedback Speed Control Parameter Number 77 Parameter Type Read and Write This parameterselects the type ofspeed modulation active Factory Default No Control This parameter cannot be changed while the drive is No Control 0 Frequency regulation running Slip Comp 1 Slip compensation Important If encoder feedback closed loop speed Speed oo 2 Negative slip compensation regulation is required Encoder F dbk must be selected Phase Lock 3 Enable phase lock to pulse input Encoder Fdbk 4 Encoder feedback closed loop Droop Reg 5 Enc fdbk closed loop w active droop P Jump 6 Traverse function Process PI 7 Closed loop PI control Encoder Type Parameter Number 152 Parameter Type Read and Write This parameter selects the feedback encoder signal type Factory Default Quadrature The drive can accept single channel Pulse or dual Units Display Drive channel Quadrature signals Pulse 0 Single channel encoder This selection must match the type of encoder being used Quadrature 1 Dual channel encoder I
108. ains a bit for each adapter Individual bits can be set to Zero to lockout control by an adapter or set to 1 to permit an adapter to have control A Status description bit ENUM is displayed on line 1 Mask Bit7 Bit6 BitS Bit4 Bit3 Bit2 Bitl Bito L gt TB4 TB6 Adapter 1 Adapter 2 except Series A HIMs below version 3 0 Adapter 3 gt Adapter 4 Adapter 5 gt Adapter 6 LAX Direction Mask Parameter Number 94 Parameter Type Read and Write This parameter controls which adapters can issue forward Factory Default 01111110 reverse commands Units Display Drive If Freq Select 1 or Freq Select 2 is set to Analog In 0 0 0 Deny Control and an Analog Option Board with bipolar input LA6 LA7 1 1 Permit Control is installed that input designated Analog In 0 will have exclusive ownership of direction Bit 7 of Direction Mask mustnotbe setto 0 and no other device can have claimed ownership of direction i e TB5 Run Reverse If either condition is true a fault will be issued Start Mask Parameter Number 95 Parameter Type Read and Write This parameter controls which adapters can issue start Factory Default 01111111 commands Units Display Drive 0 0 Deny Control 1 1 Permit Control Jog Mask Parameter Number 96 Parameter Type Read and Write This parameter controls which adapters can issue jog Factory Default 01111111 commands Units Display
109. alue for Slip F L A is 1 0 Hz Optimum motor performance depends on accurate setting of Slip F L A Estimate your motor slip value using the following Motor Sync RPM Motor Rated RPM x Motor Rated Freq Hz Motor Sync RPM Example 1800 1778 x 60 0 7 Hz Slip F L A 1800 p Continued on next page Start Up 6 11 Advanced Start Up Procedure while following these steps The HIM Display will show Press these keys GM amp Oia o This will provide a starting point for slip compensation adjustment If neces sary further adjustment can be made while the motor is under load A From the Status Display press the Enter key or any key Choose Mode Choose Mode will be displayed EEProm B Press the Increment or Decrement key until P rogram is displayed Choose Mode Program C Press Enter Metering D Press the Increment key until Feature Select is displayed Feature Select E Press Enter Dwell Frequency F Press the Increment or Decrement keys until Slip F L A is displayed Slip F L A Press SELect The first character of line 2 will now flash G Use the Increment Decrement keys to program the value calculated above Slip F L A then press Enter 0 7 Hz Program NP Data 16 Tuning Sensorless Vector operation To further improve drive performance in Sensorless Vector mode the actual motor nameplate data can be entered directly Refe
110. anch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment dam age Figure 2 1 Power Terminal Block Locations Allen Bradley FUN 1336 SPIDER A e EE Allen Bradley pwr Aun USS SPIDER stoP aS Our Tee mi 323 12 z HHHH l isssees Cover Removed to Show Terminal Blocks E Power Terminal Blocks e OAOHO O O C5 20A ODOB 46 47 4 UV OW ow m m Lr Table 2 C Power Terminal Block Signals Terminal Description PE Potential Earth Ground L1 R L2 S L3 T AC Line Input Terminals 47 amp 45 DC Bus Terminals 47 amp 48 Braking Resistor U T1 V T2 W T3 Motor Connection 2 10 General Installation for All Drives Table 2 D Power Terminal Block Specifications Drive Catalog Max Min Wire Size 1 Screw Torque Range Remove Insulation Number mm2 AWG Size N m Ib in mm in 1336Z _ A022 0 2 4 24 10 M3 0 5 0 6 4 4 5 3 7 0 28 1336Z _ A036 1336Z _ B010 1336Z _ B017 1336Z _ A060 0 5 10 20 6 M4 1 2 1 5 10 6 13 3 10 0 39 1336Z _ B033 1 Wire sizes given are m
111. and will cause the program to run and continue to loop unless one of the steps causes the program to end a Stop command is given or the Enable is opened When the Enable is opened in 2 wire control the drive will stop When closed the drive will restart at the last step if the Start is still closed Note that in order to move to a different step based on digital inputs at least one input must change state since the last step See Example below and Figure 7 1 No Parameter Setting No Parameter Setting 5 Freq Select 1 Step Logic 351 SL2 Time 0 00 158 CR1 OutSelect Step Logic 352 SL2EncoderCnts 0 242 TB3 Term 22 Sel SL Input 1 353 SL3 Logic Step Step on Time 243 TB3 Term 23 Sel SL Input 2 354 SL3 Logic J ump SL2 not SL1 27 Preset Freq 1 20 SLO 355 SL3 Step J ump End Fault 28 Preset Freq 2 10 SL1 356 SL3 Step Setting 0111 29 Preset Freq 3 20 SL2 357 SL3 Time 0 00 30 Preset Freq 4 30 SL3 358 SL3EncoderCnts 10 31 Preset Freq 5 40 SL4 359 SL4 Logic Step All SL True 32 Preset Freq 6 50 SL5 360 SL4Logic J ump Do Not Step 33 Preset Freq 7 60 SL6 361 SL4 Step ump Jump to 2 335 ISLO Logic Step SL1 In True 362 SL4 Step Setting 0001 336 ISLO Logic J ump SL2 In True 363 ISL4Time 0 00 337 ISLO Step ump Jump to 2 364 SL4EncoderCnts J0 338 ISLO Step Setting 0000 365 ISL5 Logic Step Time and SL1 339 SLO Time 0 00
112. arameter as been accessed A flashing character will indicate that the value can be changed Individual bits of a Read Write parameter can be changed in the same man ner Pressing the SE Lect key will move the cursor flashing character one bit to the left That bit can then be changed by pressing the Increment Decrement keys When the cursor is in the far right position pressing the Increment Decrement keys will increment or decrement the entire value TB4 6 X1111111 Process Mode Press these keys Process Mode A go g Eo while following these steps 1 When selected the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters A Follow steps A C on the preceding page to access the Program mode Press the Increment Decrement key until Process Display is shown Press Enter Using the Increment Decrement keys select Process 1 Par and enter the number of the parameter you wish to monitor Press Enter The HIM Display will show Choose Mode Program Choose Group Process Display Process 1 Par 1 5 8 Human Interface Module Process Mode continued Press these keys if el A go m a SEL D while following these steps Select Process 1 Scale using the Increment Decrement keys Enter the desired scaling factor Press Enter Select Process 1 Txt 1 using the Increment Decrement keys En
113. associated with the line loss functionality Line Loss Mode selects the method of detecting a power line loss and the response to a line loss Line Loss Volts adjusts the level at which a line loss is recognized when Line Loss Mode is setto LoBus gt 0ff or LoBus gt Decel Loss Recover adjusts the level atwhich the drive recognizes He k Saal tbicall oe Line Loss Mode is set to T4 Recovery from Line Loss Initiated by Drive ohus panei aren ee T5 Minimum Bus Voltage Level Undervoltage Fault Point Ride Thru Volts sets the bus voltage thatthe inertia ride thru T6 500ms Time Out Line Loss Fault function will attempt to regulate If Line Loss Mode is set to LoBus gt Decel a line loss condition activates the inertia ride thru function The load is then decelerated such that the energy absorbed from the mechanical load balances the losses and bus voltage is maintained Min Bus Volts sets the bus voltage below which the drive will disable firing of the output devices Line Loss Restart selects the timing and method of reconnecting the motor after power returns T1 Loss of Power T2 Line Loss Recognized by Drive T3 Power Returned Operation when Line Loss Mode is set to LoBus gt Off If a power interruption occurs T1 the drive will continue to operate from stored DC bus energy until the bus voltage drops to the level set by DC Bus Memory Line Loss Volts T2 Atthis point the drive outputis
114. atus Parameter Number 214 Parameter Type Read Only This parameter displays the status of the Process PI Factory Default None regulator Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito aes Li I Le erie Spares PI Ref Select Parameter Number 215 Parameter Type Read Write The source of the P reference is selected with this Factory Default Preset 1 parameter The value from the selected reference is the Units Display Drive set point for the Process PI regulator eae Use Last 0 The drive is capable of responding to a loss of the 4 20 Analog In 0 1 mA signal used as either a PI reference or P feedback Analog In 1 2 Response to loss of 4 20 mA signal is controlled by Analog In 2 3 programming and requires the following Pulse Ref 4 Refer to Pulse In Scale Value a Speed Control must be set to Process P MOP 5 and b Either P Ref Select or P F dbk Select must be set to 4 20 mA If both of the above conditions are met the signal loss response is controlled by the setting of 4 20 mA Loss Sell If this parameter is set to Stop Fault loss of input will cause the drive to stop and issue a Hertz Err Fault Loss of input while any other setting of 4 20 mA Loss Sel is chosen will cause the drive to activate the alarm bit bit 6 of Drive Status and bit 13 of Drive Alarm and output programmed Minimum Freq Signal loss protection is offered for the 2 10V
115. ault 8 2 DSP Timeout Fault 8 2 EE Init Read 8 2 EE Init Value 8 2 EEprom Checksum 8 3 EEprom Fault 8 3 Encoder Loss 8 3 Fgnd 10ms Over 8 3 Ground Fault 8 3 Ground Warning 8 3 Hardware Trap 8 3 Hertz Err Fault 8 3 Hertz Sel Fault 8 3 HIM gt Drive 8 3 IGBT OL 8 3 Ill Prog Input 8 4 Input Phase Flt 8 4 Load Loss Fit 8 4 Loop Overrn Flt 8 4 Max Retries Fault 8 4 Motor Mode Flt 8 4 Motor Stall Fault 8 4 Motor Thermistor 8 4 Mult Prog Input 8 4 Neg Slope Fault 8 4 Op Error Fault 8 5 Open Pot Fault 8 4 Option Error 8 5 Overcurrent Flt 8 5 Overload Fault 8 5 Overspeed Fault 8 5 Overtemp Fault 8 5 Index Overvolt Fault 8 5 Phase U Fault 8 5 Phase V Fault 8 5 Phase W Fault 8 5 Poles Calc Fit 8 5 Power Loss Fault 8 5 Power Mode Fault 8 5 Power Overload 8 5 Precharge Fault 8 5 Precharge Open 8 6 Prm Access Flt 8 6 Reprogram Fault 8 6 ROM or RAM Fault 8 6 Serial Fault 8 6 Shear Pin Fault 8 6 Step Logic Fit 8 6 Sync Loss Fault 8 6 Temp Sense Open 8 6 Undervolt Fault 8 6 UV Short Fault 8 6 UW Short Fault 8 6 VW Short Fault 8 6 Xsistr Desat F It 8 6 Filtering RFI 2 6 2 7 C 4 Flux Vector vs V Hz 6 7 6 11 Frame References 1 1 Frequency Select 7 16 Function Index 7 1 Fusing Input 2 4 G Grounding 2 6 H Human Interface Module HIM Character Map A 6 Key Descriptions 5 2 Operation 5 4 Removal 5 13 Input Devices 2 5 Input Power Conditioni
116. ave no effect on the total accel decel times Case 1 Speed Case 2 jm S Curve Time Accel Time 1 or 2 jm S Curve Time Decel Time 1 or 2 m 4m Accel Time m a Decel Time ma 1or2 Time 1or2 Decel Time 2 Time Language Parameter Number 47 Parameter Type Read and Write This parameter selects the language for the HIM display Factory Default English To return to the default language English after an alter Units Display Drive nate language has been inadvertently selected English 0 a Cycle drive power FRANCAIS 1 b Press the Increment key 5 times ESPANOL 2 c Press Enter Italiano 3 d Press the Increment key 2 times Deutsch 4 e Press Enter Japanese 5 Portuguese 6 Nederlands 7 Flying Start En Parameter Number 155 Parameter Type Read and Write This value enables the flying start function and chooses Factory Default Disabled the method to be used The drive will firstsearch from the Units Display Drive direction it was last running Disabled 0 Firmware 5 001 amp later When restarting high inertia loads use the longerspeed searches to match load speed This may minimize Overvolatge and Overcurrent faults B Frame amp Up drives Only Firmware 5 001 amp later Firmware 5 001 amp later Firmware 5 001 amp later Speed Search 1 Freq sweep see FStart For Rev Use Encoder 2 Requires feedbac
117. aximum minimum sizes that terminal block will accept these are not recommendations Use Copper wire only Wire gauge requirements and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire Motor Cables A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Use cable with the appropriate insulation class The cable should be 4 conductor with the ground lead being connected directly to the drive ground terminal PE and the motor frame ground terminal Shielded Cable Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor The shield must be connected to both the drive ground drive end and motor frame ground motor end The connection must be made at both ends to minimize interference If cable trays or large conduits are to be used to distribute the motor leads for multiple drives shielded cable is recommended to reduce or capture the noise from the motor leads and minimize cross coupling of noise between the leads of different drives The shield should be connected to the ground connections at both the motor and drive end Armored cable also
118. be removed prior to jumper installation removal Option Board Setup Before operation each installed option board must configured The board will have one or two DIP switches depending on the option selected The first function input or output is configured with the S1 DIP switch the second function if present is configured with S51 Using the table below set the switch es for correct operation Important Due to different switch manufacturers the individual switches will be designated A or 1 and B or 2 In addition switch positions will be indicated as Off or 0 and On or 1 1 and 51 Configuration Settings Switches S1 and 51 ae ono on LAN DIP Switch S1 DIP Switch S51 Switch Setting Switch Setting Option Function Mode A 1 B 2 Function Mode A 1 B 2 LA1 OutputO 10V _ Off 0 Off 0 _ Configure Standard Analog Input 2 with J11 20mA On 1 On L See page 3 10 for further information LA2 jinputO 10V Off 0 On 1 input1 10V Offro On 1 20mA On l Off 0 20mA On 1 Off 0 LA3 OutputO 10V Off 0 Off 0 Output1 10V Offo 1Off 0 20mA On 1 0n 1 20mA On l On 1 LA4 input2 10V Off 0 On 1 Outputl 10V Off 0 Off 0 20mA On l Off 0 20mA On l On 1 LA5 OutputO 10V Off 0 Off 0 20mA On l On 1 LA6
119. bit Maximum Value 255 C 13 and Drive Alarm 1 bit 10 Programming 7 29 Digital I O PI Max Error This parameter is used with the process PI loop and sets the P error value which activates CR 1 4 if selected The relay s will be activated when PI Error exceeds this Parameter Number 293 Parameter Type Read Only Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward Factory Default Maximum Freq Forward Minimum Value 400 00 Hz value Maximum Value 400 00 Hz Pulse Out Select Stand Alone version Only Parameter Number 280 Parameter Type Read and Write This parameter selects the source value that drives pulse Factory Default Output Freq output Units Display Drive Range Output Freq 0 See Output Freq Encoder Freq 1 See Encoder Freq Acc Dec Freq 2 See Note Note Output frequency command of the drive directly at the output of the accel decel ramp gen erator Itdoes not include any modification due to selected speed regulation mode via Speed Control Pulse Out Scale Stand Alone Version Only Provides a scaling factor for pulse output Pulse Output Rate Hz x Pulse Out Scale The pulse output will not provide a rate lower than 21 Hz A command less than 21 Hz will generate 0 Hz output To provide smooth operation across a wide speed range select the maximum scale factor possible Parameter Number 281 Parameter Type Read and Write Display Units Drive
120. c Gain x 100 detection function Factory Default 40 Minimum Value 0 Maximum Value 100 Sync Loss Comp Parameter Number 313 Parameter Type Read and Write Sets the extra voltage to add when trying to getthe motor Factory Default 1 Volt 4096 Drive Rtd Volts to re sync after a loss of sync is detected Factory Default 0 Volts Minimum Value 0 Volts Maximum Value 25 of Drive Rtd Volts Sync Loss Time Parameter Number 312 Parameter Type Read and Write For Sync Loss Sel Fault the sync loss detection and Factory Default 1 Second Seconds x 100 recovery function is enabled If the sync loss continues Factory Default 5 Sec for longer than the time set by Sync Loss Time the drive Minimum Value 1 Sec faults with an F67 Motor Sync Loss fault indication Maximum Value 30 Sec PWM Comp Time Firmware 4 001 amp later Parameter Number 333 Parameter Type Read and Write This parameter does not function with the SPIDER drive Display Units Drive Units None Factory Default 80 Minimum Value 20 Maximum Value 90 Break Freq Firmware 4 001 amp later E A rie y PWM Break Freq Firmware 5 001 amp later Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward This parameter does not function with the SPIDER drive Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 30 Hz Stability Gain Parameter Number 324 Parameter Type Read and Write This parameter adjusts the gain of the to
121. c Step Logic Parameter Cross Reference By Name Name Output Curr Output Power 4 20mA Loss Sel Accel Mask Accel Owner Accel Time 1 Accel Time 2 Adaptive Lim Alarm Mask 1 2 Alt Type 2 Cmd Analog Trim En Anlg In 0 Freq Anlg In 0 Hi Anlg In 0 Lo Anlg In 1 Freq Anlg In 1 Hi Anlg In 1 Lo Anlg In 2 Freq Anlg In 2 Hi Anlg In 2 Lo Anlg Out 0 Abs Anlg Out 0 Hi Anlg Out 0 Lo Anlg Out 0 Offst Anlg Out 0 Sel Anlg Out 1 Abs Anlg Out 1 Hi Anlg Out 1 Lo Anlg Out 1 Offst Anlg Out 1 Sel Anlg Signal Loss Application Sts AtTime Base Frequency Base Voltage Bidir In Offset Blwn Fuse Flt Boost Slope Braking Chopper Break Freq Break Frequency Break Voltage Bus Limit En Bus Reg Level Bus Regulation Clear Fault Cntrl Board Rev Common Bus Control Select CR1 Out Select CR2 4 Out Select Cur Lim Trip En Current Angle Current Limit Current Limit En Current Lmt Sel Current Step Data In A1 D2 Data Out A1 D2 DC Bus Memory DC Bus Voltage DC Hold Level DC Hold Time Decel Mask Decel Owner Decel Time 1 Decel Time 2 Dig At Temp Dig Out Current Dig Out Freq Dig Out Torque Direction Mask Direction Owner Drive Alarm 1 2 Drive Direction Drive Status 1 2 Drive Type Dwell Frequency Dwell Time EEPROM Cksum Elapsed Run Time Enc Count Scale Encoder Counts Encoder Freq Encoder Loss Sel Encoder PPR Encoder Type Fault Alarms 1 No 2 3 150 98 107 7 30
122. ces may issue logic commands excluding Stop to the drive Reverse See Forward above P Enable Enables the output of the process PI loop PI Reset Opening this input clamps the process P integrator value at zero Closing this input allows the integrator to continue to operate Run Reverse n Available Only with two wire control Closing this input issues both a start command and a reverse command to the drive Opening the input issues a stop command to the drive Speed Sel 1 Speed Sel 2 Speed Sel 3 These inputs choose the frequency command source for the drive See following pages for details Stop Type Closing this input selects the stop mode in Stop Select2 as the method of stopping when a stop command is issued Opening this input selects the stop mode in Stop Select 1 as the method of stopping Sync Normally wired to multiple drives When the Sync input is low the drive operates normally When the inputis high the speed of the drive will be held constant and the speed command will have no effect During this period the speed input of the drive will normally be changed to a different source and or value Allows synchronized change of frequency command to mult ple drives Traverse Setting this input low disables the traverse function When the input is high the traverse func tion will be active Speed Control must also be set to P
123. ct Input Parameter Used for Programmed Position 1 28 2 27 Speed Ref Setting Local Open Open Freq Select 1 Adapter 1 1 Closed Open Freq Select 2 Preset Freq 1 2 Open Closed Preset Freq 2 20 Hz 3 Closed Closed Preset Freq 3 30 Hz 3 8 Installation Wiring for Stand Alone Drives Pulse Input Output Option Digital Outputs Pulse Input ATTENTION If input voltages are maintained at levels A above 15V DC signals may be degraded and component damage may result The pulse input signal must be an externally powered square wave pulse at a 5V TTL logic level As measured at the terminal block circuits in the high state must generate a voltage between 3 6 and 5 5V DC at 8 mA Circuits in the low state must generate a voltage between 0 0 and 0 8V DC Maximum input frequency is 250kHz Scale factor Pulse Enc Scale must be set Pulse Output Provides a TTL pulse train suitable for driving up to three 1336 SPIDER pulse inputs or a separate 125 ohm load at TTL levels 4V at 32 mA source 0 8V at 3 2 mA sink Important An LA5 Analog Option must be installed to use the pulse input output options See Figure 3 4 for terminal designations The digital outputs are at terminals 10 through 18 of TB3 TB4 Figure 3 3 Digital Outputs TB3 10 lan A Output 1 CR
124. cted by a number of factors If more than one factor exists derating percentages must be multiplied Drive Carrier Synch Synch Reluctance Motors Induction Motors DC Brake Dynamic Brake Voltage Catalog Frequency F L A Current Limit F L A Current Limit2 Current Current4 5 Rating No kHz Ta 50 C Ta 45 C Ta 40 C Peak Current Ta 50 C Ta 45 C Ta 40 C Peak Current at 0 Hz Arms Apc Rmin 200 240V A022 2 9A 9A 9A 21 6A 240 9A 9A 9A 14 4A 160 160 412 6 15A 25 Ohms 4 9A 9A 9A 9A 9A 9A 8 9A 9A 9A 9A 9A 9A A036 2 15A 15A 15A 36A 240 13 9A 15A 15A 24A 160 118 21 0 15A 25 Ohms 4 14A 15A 15A 13A 15A 15A 8 10A 12 5A 15A 11A 13 6A 15A A060 2 30A 30A 30A 60A 200 24A 28 2A 30A 48A 160 101 30 0 23A 16 Ohms 4 25A 30A 30A 23A 26 5A 30A 8 18A 22A 26A 18A 23 8A 27A 380 480V B010 2 8 5A 9 9A 9 9A 9 9A 100 8 5A 9 9A 9 9A 19 94 100 89 7 0 10A 75 Ohms 4 5 5A 6 4A 7 3A 5 5A 8 4A 9 9A B017 2 10 0A 11 5A 13 0A 16 5A 127 9 5A 11 6A 13A 16 5A 127 105 9 1 14A 53 Ohms 4 6 0A 7 2A 8 4A 6 0A 9 6A 111A B033 2 17A 20A 23A 33A 143 168A 19 9A 23A 33A 143 101 16 1 17A 43 Ohms 4 10A 12A 14A 14A 165A 19A Shading indicates Drive Rated Amps Indicates No Overload 1 For 20 seconds every 10 minutes The maximum Current Limit setting is shown 2 The maximum Current Limit setting is shown Normal Duty ND 100 110 for 1 minute to 10 minutes peak current for 3 seconds 3 Note that pa
125. d is installed in Slot A the 5V pot reference will not be 2 Standard Analog Input 2 is maintained at this terminal configure with J11 available If a 5V source is required it must be user supplied Analog I O Examples Standard Analog Input 2 Standard Analog Output 0 Isolated Pulse Train Input Pulse Train Output from LA5 Non lsolated 0 10V Non lsolated to LA5 Option Board Option Board Non Isolated 5 6 7 8 9 8 9 5 6 7 Standard NVR amp K VQO DIW Q Optional GOK SGAO Analog I O J 9 O g O O Ws Pulse 1 0 O O C J O O 0 10V Pul 5 ulse Jumper J11 Set to 0 10V AS Source S Remote Potentiometer Isolated Input to Isolated Output from to Standard Analog Input 0 LA2 Option Board LA3 Option Board 1 2 3 4 5 1 2 8 9 Standard Remote K V OO OQ OQ K Optional OO Potentiometer G 9 Q G G C Analog I O S O C 5V Ref of Jumper J8 Set to Pot 3 10 Standard Analog I O Setup Analog Option Board Slot A Jumpers TB2 4 Common TB2 3 O OJ Input 1 TB2 2 O OJ Input 0 TB2 1 O Pot Ref 5V Text Does Not Appear on Board for explanation purposes only Remaining Pins Not Shown Installation Wiring for Stand Alone Drives The 1336 SPIDER has a series of jumpers to connect the standard I O to TB2 TB3 when no analog options LA1 LA2 etc are present The connectors at Slot A and Slot B see below each have four jum
126. d or personal injury be aware that the maximum encoder count value in either direction is 32767 Ifthe scale factor or number of pulses exceed this value the Encoder Counts parameter will roll over from maximum positive to maximum negative or maximum negative to maximum positive This roll over must be considered in applications that use this value A Enc Count Scale Parameter Number 282 Parameter Type Read Only Sets the scale factor for the incoming encoder pulse count Display Units Drive Units Number ofl iioPulse Factory Default 1000 Encoder Counts UNDER OL NCOMING FUSES Minimum Value 1 Enc Count Scale Maximum Value 4096 Encoder Loss Sel Parameter Number 284 Parameter Type Read and Write Selects the drive action when a missing or incorrect Factory Default Disabled encoder signal is detected Units Display Drive Disable 0 After 200 ms of encoder loss a warning will be issued Enable 1 After 200ms of encoder loss an alarm and an F60 fault will be issued Encoder Freq Parameter Number 63 Parameter Type Read Only Not available Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Factory Default None Minimum Value 400 00 Hz Maximum Value 400 00 Hz Max Enc Counts Parameter Number 328 Parameter Type Read and Write Sets the trip pointfor the Enc Cnt Max alarm The alarm Display Units Drive Units 1 Count Counts is high 1 when Encoder Counts has exceed
127. damage In these cases a line reactor or isolation transformer should be considered 2 Ifthe AC source does not have a neutral or one phase referenced to ground see Unbalanced Distribution Systems an isolation transformer with the neutral of the secondary grounded is required If the line to ground voltages on any phase can exceed 125 of the nominal line to line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended 3 Ifthe AC line supplying the drive has power factor correction capacitors that are switched in and out an isolation transformer or 5 line reactor is recommended between the drive and capacitors If the capacitors are permanently connected and not switched the general rules above apply 2 4 Input Fuses General Installation for All Drives The 1336 SPIDER should be installed with input fuses However local national electrical codes may determine additional requirements for these installations Installations per U S NEC UL CSA In general the specified fuses are suitable for branch short circuit protection and provide excellent short circuit protection for the drive The fuses offer a high interrupting capacity and are fast acting Refer to the North American selections in Table 2 A IEC Installations For those installations that are not required to meet the U S NEC UL CSA the specified fuses are suitable for branch short circuit protection and provide excel
128. dback Factory Default None and determines the PI output Minimum Value 400 00 Hz Maximum Value 400 00 Hz PI Output Parameter Number 220 Parameter Type Read Only The current output of the P loop is displayed with this Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward parameter This outputis used as the speed command for Factory Default None process control or the speed adder for process trim Minimum Value 400 00 Hz Maximum Value 400 00 Hz KI Process Parameter Number 221 Parameter Type Read Write This parameter sets the integral gain of the process P Display Units Drive Units NA NA loop Factory Default 128 Minimum Value 0 Maximum Value 1024 Programming 7 55 Process PI KP Process Parameter Number 222 Parameter Type Read Write This parameter sets the proportional gain of the process Display Units Drive Units NA NA PI loop Factory Default 256 Minimum Value 0 Maximum Value 1024 PI Neg Limit Parameter Number 223 Parameter Type Read Write This parameter sets the lower negative limitofthe PI Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward output Factory Default 8 33 of Maximum Freq Minimum Value 400 00 Hz Maximum Value 400 00 Hz PI Pos Limit Parameter Number 224 Parameter Type Read Write This parameter sets the upper positive limit of the P Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Forward output Factory Default 8 33 o
129. der speed ranges need less overload derating Max Derate 2 Min Derate 1 No Derate 0 2 1S peed Range Derate below 50 of Base Speed 4 1S peed Range Derate below 25 of Base Speed 10 1 Speed Range No Derating Overload Patterns No Derate 100 80 60 40 of Load 20 Min Derate 100 80 60 40 20 of Load Time to Trip Seconds Max Derate 100 80 60 40 of Load 20 0 0 25 50 75 100 125 150 175 200 of Base Speed Time to Trip vs Current 1000 2 t Multiple of Overload Amps Programming 7 11 Overload Amps This value should be set to the motor nameplate F ull Load Amps FLA for 1 15 SF motors For 1 0 SF motors the value should be set to 0 9 x nameplate FLA This is the setting for the thermal overload of the motor Parameter Number 38 Parameter Type Read and Write Display Units Drive Units 0 1 Amps 4096 Rated Amps Factory Default 115 of Drive Rating 115 0 of Drive Rating Firmware 5 001 amp later Minimum Value 20 of Drive Rated Amps 0 0 of Drive Rated Amps Firmware 5 001 amp later 115 of Drive Rated Amps 115 0 of Drive Rated Amps Firmware 5 001 amp later Maximum Value VT Scaling 00 NOT Use with the SPIDER Drive Parameter Number 203 Parameter Type Read and Write This parameter scales the drive for VT ampere ratings Factory Default Disabled This parameter cannot be changed whil
130. e he accel decel s curve control is active during speed sync and will limit the rate of change of frequency if set slower The sync input can also come through SCANport from one of the communication options either as a Type 1 or Type 2 message For further information refer to the instructions supplied with the option Also see the section titled Communications Data Information Format in Appendix A The usual sequence of events Energize the SYNC input The Speed Sync bit in Application Sts is set to 1 The drive holds the last frequency reference value The frequency command is changed and or a different source is selected De energize the SYNC input The drive will linearly ramp from the held reference to the new reference in a time set by Sync Time The Speed Sync bit in Application Sts is set to 0 Programming 7 13 Advanced Setup Sync Time Parameter Number 307 Parameter Type Read and Write The time it takes for the drive to ramp from the held Factory Default 0 1 Second Seconds x 10 frequency reference to the currentfrequency reference Factory Default 0 0 Sec after the Sync input is de energized Refer to Minimum Value 0 0 Sec Synchronized Speed Change Function on page 7 12 Maximum Value 6000 0 Sec Stop Select 1 Parameter Number 10 Parameter Type Read and Write This parameter selects the stopping mode when t
131. e 6 pole special etc may be particularly sensitive to the adjustment of this parameter R efer to the tuning procedure in Chapter 6 for further information Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 194 Read and Write 0 1 Volt 4096 Drive Rated Volts Based on Drive Size amp Type 0 0 Volts 25 of Drive Rated Volts Flux Up Time Parameter Number 200 Parameter Type Read and Write Sets the amountoftime the drive willuseto tryand achieve Display Units Drive Units 0 1 Sec Sec x 10 full motor stator flux When a Startcommand is issued DC Factory Default 0 0 Sec current at current limit level is used to build stator flux Minimum Value 0 0 Sec before accelerating Maximum Value 5 0 Sec Start Boost Parameter Number 48 Parameter Type Read and Write This parameter sets the DC start boost level for Display Units Drive Units 1 Volt 4096 Drive Rtd Volts acceleration when Control Select is set to Fixed Boost Factory Default 0 Volts or Full Custom Minimum Value 0 Volts Maximum Value 9 5 of Drive Rated Voltage Run Boost This parameter sets the DC boost level for constant speed level when Control Select is set to Fixed Boost or Full Custom Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 83 Read and Write 1 Volt 4096 Drive Rtd
132. e Fault 332 Programming 7 3 E Za Not Available on Series A Ei ig Not Available on Series A e A HIMs below Version 3 0 CEEE Hode CEEE Status Choose Mode EEPROM Save Values Recall Values 2 Reset Defaults HIM gt Drive Drive gt HIM E a HIMs below Version 3 0 Choose EHA EHA Read Only Control Logic Fault Queue gt Beeessstode Mode gt Beeessstode Login Logout Modify to Linear List amp Metering Process Encoder Motor L ae 7 41 7 7 42 D ated Volts 147 Rated Amps 170 Rated kW 171 Firmware Ver 71 Cntrl Board Rev 251 Rated CT Amps 148 Rated CT kW 149 ated VT Amps 198 Rated VT kW 199 Drive Type 61 Direction Mask 94 Start Mask 95 Jog Mask 96 Reference Mask 97 Accel Mask 98 Decel Mask 99 Fault Mask 100 MOP Mask 101 Traverse Mask 305 Sync Mask 308 Logic Mask 92 Local Mask 93 Alarm Mask 1 206 Alarm Mask 2 271 D 1 Series B amp Up Handheld HIM Only 2 Reserved for Future Use 3 Firmware Version 3 001 amp later 4 Firmware Version 4 001 amp later 5 Firmware Version 5 001 amp later ex 7 45 Stop Owner 102 Direction Owner 103 Start Owner 104 Jog Owner 105 Reference Owner 106 Accel Owner 107 Decel Owner 108 Fault Owner 109 MOP Owner 110 Traverse Owner 306 Sync Owner 309 Local Owner 179 cA 7 47 Data In A1 111 Data In A2 112 Data
133. e Owner Parameter Number 106 Parameter Type Read Only This parameter displays which adapter currently has the Units Display Drive exclusive control of the selection of the command pra J O Non Owner frequency sodres 1 1 Current Owner Accel Owner Parameter Number 107 Parameter Type Read Only This parameter displays which adapter has exclusive Units Display Drive control of selecting Accel Time 1 or Accel Time 2 0 0 Non Owner 1 1 Current Owner 7 46 Programming Decel Owner Parameter Number 108 Parameter Type Read Only This parameter displays which adapter has exclusive Units Display Drive control of selecting Decel Time 1 or Decel Time 2 WO oroma 1 1 Current Owner Fault Owner Parameter Number 109 l l l l Parameter Type Read Only This parameter displays which adapter is presently units Display Drive resetting a fault O O Non Owner 1 1 Current Owner MOP Owner Parameter Number 110 Parameter Type Read Only This parameter displays which adapters are currently Units Display Drive issuing increases or decreases in MOP Command 0 0 Non Owner Frequency 1 1 Current Owner Traverse Owner Parameter Number 306 Parameter Type Read Only Displays which SCANport adapter iS presently enabling Units Display Drive the traverse function wwo Non Owner 1 1 Current Owner Sync Owner Parameter Number 309 Parameter Type Read Only Displays
134. e Status Display press Enter or any key Choose Mode will be shown Press the Increment or Decrement key until Control Status is displayed Press Enter Select Control Logic using the Increment Decrement keys Press Enter Press the SELect key then use the Increment or Decrement key to select Disabled or E nable Press Enter The logic mask is now disabled or enabled The HIM Display will show Choose Mode Display Choose Mode Control Status Control Status Control Logic Control Logic Disabled Press these keys Fault Queue Clear Faults t t A E na a Human Interface Module 5 11 Control Status Mode continued while following these steps 2 This menu provides a means to view the fault queue and clear it when desired A Fromthe Control Status menu press the Increment or Decrement key until Fault Queue is displayed B Press Enter C Press the Increment or Decrement key until View Faults is displayed D Press Enter The fault queue will be displayed Trip displayed with a fault will indicate the fault that tripped the drive E Use the Increment or Decrement key to scroll through the list F To clear the fault queue press ESCape Then use the Increment Decrement keys to select Clear Queue Press Enter Please note that Clear Queue will not clear active faults The HIM Display will show
135. e a Factory Default Disabled Shear Pin Fault F63 if the output amps exceed the Units Display Drive programmed software currentlimitvaluein CurrentLimit aheabed ania ranieGenerted ata nee the fault will not be enabled until Enabled 1 Fault Generated All Conditions pee NotAccel 2 No Fault Generated during Accel Motor OL Fault Parameter Number 201 Parameter Type Read and Write This parameter enables or disables the motor overload Factory Default Enabled protection feature of the drive Units Display Drive Disabled 0 No Fault Generated Enabled 1 Fault Generated Motor Therm Fit Parameter Number 268 Parameter Type Read and Write This parameter enables or disables the motor thermal Factory Default Enabled protection feature of the drive The LA6 option board must Units Display Drive be installed Disabled 0 No Fault Generated Enabled 1 Fault Generated Line Loss Fault Parameter Number 40 Parameter Type Read and Write This parameter enables or disables a Power Loss Fault Factory Default Disabled F03 0 5 seconds after a Line Loss in Progress alarm Units Display Drive Disabled 0 No Fault Generated Enabled 1 Power Loss Fault Generated Programming 7 33 Blwn Fuse FIt Not Available with SPIDER Drive Parameter Number 81 Parameter Type Read and Write Enabling this parameter will allow monitoring of the bus Factory Default Enabled fuse in
136. e counts the logic is set to one of the time functions The SLx Time must be set to 0 then set the desired count difference in SLx Encoder Cnts The counts are signed when used for the encoder The absolute value of the counts is used for the pulse counts Parameter Number 338 344 350 356 362 368 374 Parameter Type Factory Default Read and Write xxxx0000 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito Reverse SL Output Acc Dec 2 Not Used Not Used ilir Not Used gt NotUsed A Status description bit ENUM is displayed on line 1 except Series A HIMs below version 3 0 Encoder Puls Programming 7 63 Step Logic SLO Time Firmware 5 001 amp later SL1 Time SL2 Time SL3 Time SL4 Time SL5 Time SL6 Time Sets the time to remain in each step if the corresponding Logic Step or J ump is setto Step On Time To use the encoder or pulse counts this must be set to 0 00 SLO Encoder Cnts Firmware 5 001 amp later SL1 Encoder Cnts SL2 Encoder Cnts SL3 Encoder Cnts SL4 Encoder Cnts SL5 Encoder Cnts SL6 Encoder Cnts Sets the number of encoder or pulse counts necessary to cause a step if the corresponding Logic Step or J ump is set to Step On Time Current counts are stored when a Step is initiated The difference between the current and stored counts is compared to the parameter The encoder counts are directional and stop atthe Min and Max valu
137. e drive will cycle in and out of line loss Ride Thru Volts Parameter Number 322 Parameter Type Read and Write Sets the bus voltage that the inertia ride thru function will Display Units Drive Units 1 Volt 4096 Drive Rtd Volts attempt to regulate If Line Loss Mode LoBus gt Decel Factory Default 29 59 73 Volts a line loss condition activates the inertia ride thru function Minimum Value 40 80 100 Volts The load is decelerated such that the energy absorbed Maximum Value 200 400 500 Volts from the mechanical load balances the losses bus voltage is maintained This parameter should be set greater than Loss Recover i e fora lower bus voltage Otherwise the drive will cycle in and out of line loss NOTE If Line Loss Mode Input gt Decel line loss operation is similar but the inertia ride thru function regulates the bus to the value in DC Bus Memory Min Bus Volts Parameter Number 323 Parameter Type Read and Write Sets the bus voltage below which the drive will disable Display Units Drive Units 1 Volt 4096 Drive Rtd Volts firing The Line Loss flag in Drive Alarm 1 is always set Factory Default 194 388 485 Volts If Low Bus Fault Enabled the drive faults with an F04 Minimum Value 100 200 250 Volts UndervoltFault This means thateven if Line Loss Mode Maximum Value 200 400 500 Volts Input gt Decel dropping below minimum bus disables firing and signals a line loss To check the m
138. e motor and then injects DC braking voltage into the motor Requires a value in both DC Hold Time amp DC Hold Level Ramp 2 Drivedecelerates to 0 Hz thenif DC Hold Time amp DC Hold Level are greater than zero the holding brake is applied If the values equal zero then the drive turns off Requires a value in Decel Time 1 or Decel Time 2 S Curve 3 Drive causes S Curve Ramp to 0 Hz in Decel Time 1 or Decel Time 2 x2 Ramp to Hold 4 Drive decelerates to zero Hertz then injects holding brake per DC Hold Level limited to 70 of drive rated amps until a a Start command is issued or b the Enable input is opened Parameter Type Current Limit Parameter Number This parameter sets the maximum drive outputcurrentthat Display Units Drive Units is allowed before current limiting occurs Factory Default Refer to Appendix A for the maximum allowed current limit 36 Read and Write 1 of Max Drive Output Current 4096 100 150 150 0 Firmware 5 001 amp later setting Minimum Value 20 of Rated Amps 0 0 Firmware 5 001 amp later Induction Motors Only Maximum Value 300 of Rated Amps The drive is protected internally for induction motor 300 0 Firmware 5 001 amp later selection values up to 160 Between 0 and 5 Hz the output current is reduced to protect the power unit Refer to the Derating Guidelines table in Appendix A for details Current Lmt Sel Parameter Number 2
139. e the timer expires This will generate a bus Undervoltage Fault if Low Bus Fault is set to enabled 2 The bus voltage will be maintained at the level programmed in Ride Thru Volts and the timer expires If Line Loss Fault is set to enabled a Line Loss Fault will be issued Important Ride Thru Volts should be set below the level set by DC Bus Memory Loss Recover below the level set by DC Bus Memory Line Loss Volts and above the level set by Min Bus Voltage If Ride Thru Volts is set above the recovery level the drive will oscillate in and out of line loss If Ride Thru Volts is set above the line loss level as soon as a line loss is detected the drive will immediately decelerate as quickly as the decel setting allows until the bus voltage increases to the ride thru level If Ride Thru Volts is set below Min Bus Voltage the bus voltage will be allowed to drop below the minimum required and the drive output will be turned off 3 The input power is restored T3 and the bus voltage rises above DC Bus Memory Loss Recover T4 before the timer expires The drive will then accelerate back to the commanded speed using the programmed acceleration rate Operation when Line Loss Mode is set to Input gt Off or Input gt Decel When operating in either of these modes the line loss condition is detected by an external source The drive is then signaled through the Pulse input that a loss of powe
140. e the drive is Units Display Drive running Disabled 0 Disables Variable Torque Scaling Enabled 1 Enables Variable Torque Scaling Motor NP RPM Parameter Number 177 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1RPM 1RPM RPM Factory Default 1750 RPM wdi Minimum Value 60 RPM This parameter cannot be changed while the drive is i 24000 RPM running Motor NP Hertz Parameter Number 178 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1 Hertz Hertz x 10 frequency Factory Default 60 Hz wai Minimum Value 1 Hz This parameter cannot be changed while the drive is Hanmuniialue 400 Hz running Motor NP Volts Parameter Number 190 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1 Volt 4096 Drive Rated Volts volts Factory Default Drive Rated Volts Minimum Value 0 Volts This parameter cannot be changed while the drive is running Maximum Value 2 x Drive Rated Volts Motor NP Amps This value should be set to the motor nameplate rated current This parameter cannot be changed while the drive is running Parameter Number 191 Parameter Type Read and Write Display Units Drive Units 1 Amp 4096 Drive Rated Amps Factory Default Drive Rated Amps Minimum Value 0 Amps Maximum Value 2 x Drive Rated Amps 7 12
141. e will be Factory Default 1 00 Process 1 Par actual value Minimum Value 327 68 x Process 1 Scale value Maximum Value PLUG Displayed Value Process 1 Txt 1 8 Parameter Number s 129 136 E Parameter Type Read and Write Sets the User Units description for the value determined Display Units Drive Units ASCII Code ASCII Code by Process 1 Par and Process 1 Scale This 8 character Factory Default Volts description will be shown on line 1 of the display R efer to the Character Map in Appendix A Process 2 Par Parameter Number 180 l Parameter Type Read and Write This parameter should be set to the number of the Display Units Drive Units Parameter Parameter parameter whose scaled value will be displayed on Line2 Factory Default 54 of the HIM Display Panel The maximum process value that can be displayed is 99 999 99 If this value is exceeded a character string of asterisks will appear on the display Process 2 Scale Parameter Number 181 i Parameter Type Read and Write This value sets the scaling multiplier for Display Units Drive Units Numeric Scale x 100 Process 2 Par The displayed value will be Factory Default 1 00 Process 2 Par actual value Minimum Value 327 68 x Process 2 Scale value Maximum Value 327 67 Displayed Value Process 2 Txt 1 8 Parameter Number s 182 189 E l Parameter Type Read and Write Sets the User Units description for the value determined Display Units Drive
142. ec Minimum Value 0 00 Sec Maximum Value 30 00 Sec Max Traverse Parameter Number 79 Parameter Type Read and Write This value sets the peak amplitude of speed modulation Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Factory Default 0 00 Hz Minimum Value 0 00 Hz Maximum Value 50 of Maximum Freq P Jump This value sets the slip or inertia compensation amplitude of speed modulation Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 80 Read and Write 0 01 Hertz 32767 Maximum Freq 0 00 Hz 0 00 Hz 25 of Maximum Freq Bus Regulation Parameter Number 288 Parameter Type Read and Write Enabling this parameter causes the drive to adjust output Factory Default Disabled frequency based on the DC bus voltage Ifthe drive senses Units Display Drive rising bus voltage it will increase the output frequency to Disabled i ae reduce the regenerative energy from the motor that is Enabled 1 Bus LimitEn mustalso be Enabled causing the bus voltage to rise This will reduce the risk of an overhauling load causing an Overvolt Fault Load Loss Detect Parameter Number 290 Parameter Type Read and Write This parameter enables the function that detects an Factory Default Disabled indicated loss of load on the motor A fault F20 oralarm Units Display Drive condition will occur if Torque Current falls below Load
143. ed MaxEnc Factory Default 0 Counts Minimum Value 0 Maximum Value 32767 7 52 Programming This group of parameters configures the Process P Regulator Process PI PI Reference Select Integral Term 0 pi reference PI Reference PI Feedback Select pi feedback Process KI Speed s PI Config sqrt_fdbk PliFeedback PI Config inv_error Parameter 65 PI Output 32767 Freq Command Master Frequency Reference ai a 0 Output Frequency Speed Accel Speed t B cce e gt 0 32767 gt 32767 Compute Speed Speed Control Parameter Number 71 Parameter Type Read and Write This parameterselects the type ofspeed modulation active Factory Default No Control This parameter cannot be changed while the drive is No Control 0 Frequency regulation running Slip Comp 1 Slip compensation Important If encoder feedback closed loop speed Speed Droopi 2 Negative slip compensation regulation is required Encoder F dbk must be selected Phase Lock 3 Enable phase lock to pulse input Encoder Fdbk 4 Encoder feedback closed loop Droop Reg 5 Enc fdbk closed loop w active droop P Jump 6 Traverse function Process PI 7 Closed loop PI control PI Config Parameter Number 213 Parameter Type Read Write This parameter sets and displays the configuration forthe Factory Default 00000000 PI regulat
144. effectiveness of the noise reduction methods described If more than three drive motor connections per conduit are required shielded cable as described above must be used If practical each conduit should contain only one set of motor leads induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive shar ing a conduit is being serviced or installed all drives using this conduit should be disabled This will eliminate the pos sible shock hazard from cross coupled drive motor leads A ATTENTION To avoid a possible shock hazard caused by Motor Lead Lengths Installations with long cables to the motor may require the addition of output reactors or cable terminators to limit voltage reflections at the motor Excessive cable charging current can also reduce the amount of current available to produce rated motor torque Refer to Table 2 E for the maximum cable length allowed for various installation techniques Shaded distances are restricted by cable capacitance charging current The figure on the next page illustrates how total cable length is calculated Failure to follow these guidelines can result in poor motor performance and nuisance drive overcurrent or overload tripping For installations that exceed the recommended maximum lengths listed contact the factory Please note that the cable lengths shown are guidelines Your application may be restricted to a shorter cable lengt
145. en the contacts at terminals 13 amp 14 of TB3 are closed and terminals 14 amp 15 are open Firmware 5 001 amp later Parameter Number 158 174 176 Parameter Type Read and Write Factory Default Atspeed CR1 Running CR2 Fault CR3 Alarm CR4 Units Display Drive Fault O Any fault Alarm 1 Any unmasked alarm Running 2 Outputting frequency AtSpeed 3 Output command AtFreq 4 Requires value in Dig Out Freq At Current 5 Requires value in Dig Out Curr AtTorque 6 Requires value in Dig Out Torque In overload At present levels O L will occur Line loss in progress Full input volts present bus charged All necessary commands present Forward direction Reverse direction DC brake mode stopping or holding Auto economizer active Attempt to reset fault amp restart drive Requires value in Dig At Temp Requires value in P Max Error Set by Remote CR Output Set by SLx Step Setting SL Output Current Lmt 7 Mtr Overload 8 Line Loss 9 Drive Power 10 Drive Ready 11 Forward Run 12 Reverse Run 13 Braking 14 Economize 15 Auto Reset 16 AtTemp 17 P Max Error 18 Remote 19 Step Logic 20 Dig Out Freq Stand Alone Version Only This value sets the trip point for any digital output relay CR1 4 see above that is programmed to At Frequency The relay will be e
146. en The drive generates this fault when the voltage between pot leads is greater than 3 9V DC Troubleshooting 8 5 Name amp Fault Op Error Fault 11 Description A SCANport device requests a Read or Write of a data type not supported This will also occur if 1 MotorType is setto Sync PM and Stop Mode Used is setto DC Brake or 2 Motor Type is setto Sync R e luc or Sync P M and Speed Control is set to Slip Comp Action Check programming Option Error A slot A analog option board has Remove or relocate to proper slot 14 been installed in slot B only available on Stand alone Ver or sion A slot B board has been installed in slot A Overcurrent Flt Overcurrent is detected in instan Check for a short circuit at the drive 12 taneous overcurrent trip circuit output or excessive load conditions at the motor Overload Fault 07 Internal electronic overload trip An excessive motor load exists It must be reduced such that drive out put current does not exceed the cur rent set by the Overload Amps parameter Overspeed Fault 25 Not functional at time of printing Overtemp Fault 08 Heat sink temperature exceeds a predefined value of 75 C 167 F Check for blocked or dirty heat sink fins Check that the ambient tempera ture has not exceeded 50 C 122 F Check fan Overvolt Fault 05 DC bus voltage exceeded max
147. es A F69 Step Logic fault will occur when using the encoder and Encoder Counts is atan end point The pulse counts are only positive and will rollover internally To use the encoder counts set the Logic Step or J ump to Step on Time Time and SLx or Time not SLx The SLxTime mustbe setto 0 00 S etthe SLx Step S etting Encoder P uls to 0 To use pulse counts connectan LA5 card to the drive S etthe SLx Step Setting E ncoder P uls to 1 Parameter Number 339 345 351 357 363 369 375 Parameter Type Read and Write Display Units Units 0 01 Second Seconds x 100 Factory Default 0 00 Sec Minimum Value 0 00 Sec Maximum Value 600 00 Sec Parameter Number 340 346 352 358 364 370 376 Parameter Type Read and Write Display Units Drive Units 1 Count Counts Factory Default 0 Minimum Value 32767 Maximum Value 32767 Current Step Firmware 5 001 amp later This parameter displays the current step the Step Logic function is using For example if Current Step is 2 the SL2 parameters are active Parameter Number 377 Parameter Type Read and Write Display Units Drive Units None Factory Default 0 Minimum Value 0 Maximum Value 9 7 64 Programming Linear This group lists all the parameters currently installed in your drive in numerical order Refer List to the Appendix at the back of this manual for an alpha numeric listing of all parameters The followi
148. eter stores and displays the last alarm conditions present prior to a Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bits Bit7 Bit Bit5 Bit4 Bit3 Bit2 Bit1 Bito fault R eferto Chapter 8 for further alarm j information Auto Reset A Status description bit ENUM is Motor OL Trip displayed on line 1 except Series A 4 20 mA Loss HIMs below version 3 0 Phase Loss Sync Loss Heatsink Temp Y Auxiliary Input Y Ground Warning Y t Bus Charging Hardware Current Limit Motoring Current Limit Regenerating Current Limit Regenerating Voltage Limit y Line Loss In Progress tr Overload otor Stalled Programming 7 35 Fault Alarms 2 This parameter stores and displays the last alarm conditions present prior to a fault R eferto Chapter 8 for further alarm information Parameter Number Parameter Type Unused 287 Read Only Bit15 Bitl4 Bit13 Bit12 Bit11 BitlO Bit9 Bit8 Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bitl Bitod nN OT Voltage Check Motor Therm A Status description bit ENUM is Enc Cnt Max Load Loss displayed on line 1 except Series A EncCntSet Encoder Loss HIMs below version 3 0 Fit Clear Mode Parameter Number 39 Parameter Type Read and Write This parameter controls the method for clearing faults Factory Default Enabled Units Display Drive Disabled 0 Faults cleared only by cycling power Enabled 1 Faults cleared by issuing a valid stop command
149. f Maximum Freq Enabled 1 Minimum Input 10 Trim Mid Point Input No Trim Maximum Input 10 Trim Anlg Signal Loss Parameter Number 250 Parameter Type Read and Write Selects the drive reaction to a loss of analog input signal This signal could represent commanded frequency P feedback or others Bits 0 2 define the input as a pot with wiper loss detect and will generate an Open Pot Fault F09 Bits 3 5 define the inputas offset 4mA 2V with loss detect below that value see below Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito E Input 0 Signal Loss for Pot 1 Yes 0 No Input 1 Signal Loss for Pot 1 Yes 0 No Input 2 Signal Loss for Pot 1 Yes 0 No Input 0 Signal Loss for 4 20mA 2 10V 1 Yes 0 No Input 1 Signal Loss for 4 20mA 2 10V 1 Yes 0 No Input 2 Signal Loss for 4 20mA 2 10V 1 Yes 0 No Not Used gt Not Used 4 20mA Loss Sel Parameter Number 150 Parameter Type Read and Write This parameter selects the drives response toa loss of Factory Default Min Alarm analog inputsignal input below 2V or 4mA Requires that Units Display Drive Action the loss selection bits for Anig Signal Loss be setto 1 Min Alarm 0 Freq Drive outputs Minimum Freq and issues an alarm This function is active only when the input is configured PI Alarm issued in Freq Select 1 2 PI Ref Select PI Fdbk Select Stop Fault 1 Freq Drive stops and issues Hertz Err Fault Impo
150. f Maximum Freq Minimum Value 400 00 Hz Maximum Value 400 00 Hz PI Preload Parameter Number 225 Parameter Type Read Write Sets the value used to preload the P integrator when Set Display Units Drive Units 0 01 Hertz 32767 Maximum Freq Output or Preload Int bits equal 1 in P1 Config Factory Default 0 00 Hz Minimum Value 8 33 of Maximum Freq Maximum Value 8 33 of Maximum Freq 7 56 Programming Motor This group of parameters defines basic motor control Control Control Select Parameter Number 9 Parameter Type Read and Write Selects the motor control method for the drive The default Factory Default Sens Vector setting provides full stator flux control that is suitable for Units Display Drive most applications Economize 0 Stator Flux control with Economize Additional selections are offered to optimally tune performance e Two volts Hertz modes are available one using simple voltage boost and one for complete configurability These may be required for special motors or unmatched multi motor installations e The Economize mode offers all the advantages ofstator flux control plus the added feature of an auto econo mizer If a motor remains lightly loaded the drive will reduce output voltage and therefore output kW in or der to reduce the energy operating costs of the lightly loaded motor This can result in up to 20 kW savings Sens Vector 1 Fixed
151. f Pulse is selected and a dual channel encoder is wired the feedback indication will be incorrect by a factor of 2 and no direction indication will be offered If Quadrature is selected and a single channel encoder is wired the feedback value will always be zero This cannot be changed while drive is running Encoder PPR Parameter Number 46 Parameter Type Read and Write This parameter contains the scaling factor for encoder Display Units Drive Units Factor Pulses per Rev feedback speed regulation Enter the actual encoder Factory Default 1024 PPR pulses per revolution Minimum Value 1 Maximum Value 4096 Maximum Speed Parameter Number 151 Parameter Type Read and Write This Parameter sets the output frequency at full frequency Display Units Drive Units 1 Hertz Hertz x 10 reference for Factory Default 400 Hz Minimum Value 0 Hz 1 Encoder feedback speed regulation Maxinnuini Value 400 Hz 2 All analog inputs to TB2 remote pot 0 10V amp 0 20 mA NOTE Maximum Freq must be raised to allow operation or modulation above Maximum Speed Motor Poles Parameter Number 153 Parameter Type Read Only This parameter contains the number of motor magnetic Display Units Drive Units 1 Poles Poles poles This value translates output frequency into actual motor RPM during closed loop operation It is calculated from Motor NP Hertz and Motor NP RPM 7 50 Programming Encoder Feedback Speed KI Parameter
152. filter must not be used in Grounded Delta supplies A ATTENTION To guard against possible equipment Figure C 1 Grounding Conduit 4 Wire Cable EEE EEE Nearest Building Structure Steel A All wiring must be as short as possible Unshielded input powe be bound together forming a triangle in cr Unshielded output powe be bound together form in cross section Input and output wi Power and signal lea r wiring must oss section r wiring must ng a triangle ring must be separated ds inside the cabinet must be physical y separated Figure C 2 CE Conformity C 3 Typical Cabinet Layout L1 L2 L3 Cabinet Mounting Panel must be conducting Inverter Line Filter if not integrated t Lee AC Input Line Choke if not integrated AC Input Contactor AC Input Fuses Terminals o0 q o iai m Cabinet Protection Earth Bus Bar 1 Cable Bracket 2 Shield 3 Shielded 4 Wire Motor Cable 4 Shielded Signal Cable 5 EMC Tested Shielded Conduit Fitting c 4 Grounding CE Conformity RFI Filter Grounding Important Using the drive with integral optional RFI filter may result in relativel
153. function they will be logically OR d Ist Accel 5 Selections that use one input for multiple functions A can k 2nd Accel 6 have only one terminal select for that option If multiple A 2 Acc l Acc 7 2Acc Closed 1 Acc Open terminals are selected with these options a Mult Prog Ist Decel 8 Input fault F61 will occur 2nd Decel 9 Only one input can select Run Reverse and it can only be selected if Input Mode is setto 2 Wire Multiple inputs will cause a Mult P rog Input fault F61 and selecting 3 Wire will cause a Ill Prog Input fault F 62 Ifthe drive has direction controlfrom a bipolar analog input no direction control functions B can be selected An Ill Prog Input fault F62 will be generated See Chapter 8 for fault information Firmware 5 001 amp later DC Bus Drop is used to allow enabling and disabling the line loss level setin Line Loss Volts If this input is set the line loss level will be set at default 82 DC Bus Level When the inputis off the value setin Line Loss Volts is used The Line Loss Mode must be set at default LoBus gt 0 ff to turn the drive off when low bus levels occur Firmware 5 001 amp later A 2 Dec 1 Dec 10 Clear Fault 11 Aux Fault 12 Local Ctrl 13 Traverse 14 Sync 15 PI Enable 16 PI Reset 17 Dig PotUp 18 Dig Pot Dn 19 Stop T
154. g Diagnostics 191 Motor NP Amps Setup 66 Output Freq Metering 192 Flux Amps Ref Motor Contro 67 Output Pulses Diagnostics 193 KP Amps Advanced Setup 69 Drive Direction Diagnostics 194 R Drop Volts Motor Contro 70 Heatsink Temp Metering Diagnostics 195 Slip Comp Gain Feature Select 71 Firmware Ver atings 198 ated VT Amps atings 72 Current Angle Diagnostics 199 ated VT kW atings 73 76 Preset Freq 4 7 Frequency Set 200 Flux Up Time Motor Contro 77 Speed Control Feature Select Process 201 Motor OL Fault Faults PI Encoder Feedback 202 Motor OL Count Metering 78 Traverse Inc Feature Select 203 VT Scaling Setup 79 Max Traverse Feature Select 204 Ground Warning Faults 80 P Jump Feature Select 205 Latched Alarms 1 Diagnostics 81 Blwn Fuse Fit Faults 206 Alarm Mask 1 Masks 82 Cur Lim Trip En Faults 207 Fault Data Faults 83 un Boost Motor Control 212 DC Bus Memory Diagnostics 84 Power OL Count Metering 213 PI Config Process P 85 eset R un Tries Feature Select 214 PI Status Process P 86 89 Fault Buffer 0 3 Faults 215 PI Ref Select Process P 90 Analog Trim En Analog 1 0 216 PI Fdbk Select Process P 91 Low Bus Fault Faults 217 PI Reference Process P 92 Logic Mask Masks 218 PI Feedback Process P 93 Local Mask Masks 219 PI Error Process P 94 Direction Mask Masks 220 PI Output Process P 95 Start Mask Masks 221 KI Process Process P 96 og Mask Masks 222 KP Process Process P 97 eference Mask Masks 223 PI Neg Limit Process P 98 Accel Mask Masks 224 PI Pos Limit
155. g accel or decel rate If both inputs are open or both 2 Dec 1 Dec are closed the current rate is maintained Input qst 2nd No Command 0 0 Accel Decel1 0 1 Accel Decel2 1 0 Ist Accel Allows selection of the accel or decel time used by the drive 1 2nd 0 1st 2nd Accel Ist Decel 2nd Decel Aux Fault Faults the drive via external devices i e motor thermoswitch O L relays etc Opening this contact will fault F02 Aux Fault the drive and shut the output off ignoring the programmed stop mode Clear Fault If drive has faulted closing this input will clear the fault Dig Pot Up These inputs increase up or decrease down the drive commanded frequency when MOP Motor Oper Dig Pot Dn ated Potentiometer is chosen as the frequency command source The rate of increase decrease is pro grammable Forward Closing these inputs Forward or Reverse commands the corresponding direction If both inputs are open or both are closed the current direction is maintained Rev For Available only with three wire control Closing this input commands reverse direction and opening this input commands forward direction og Closing this input starts the drive and causes it to run at programmed jog frequency Opening this input stops the drive using the programmed stop mode Local Ctrl Closing this input gives exclusive control of drive logic to the inputs at terminals 20 25 No other device
156. h due to wire type wire placement line reactor and type of motor Dynamic Brake Resistor Wiring All brake resistor wiring must be twisted wire run in conduit separate from control wiring Maximum cable length is 2 5 meters 8 2 feet Size wire according to the Brake Current provided on page A 3 Brake resistor dimensions and specifications can be found in Appendix B 2 12 General Installation for All Drives How to Measure Motor Cable Lengths Limited by Capacitance ql TIS 90 295 150 490 165 540 180 590 All examples represent motor cable length of 180 meters 590 feet Table 2 E Maximum Motor Cable Length Restrictions in meters feet 380V 480V Drives Peak Cable No External Devices 1321 3R55 A Reactor at Drive 1321 3R25 A Reactor at Drive Drive Catalog Current Diameter Motor Insulation Class Motor Insulation Class Motor Insulation Class Number Rating mm AWG not less than not less than not less than 220 240V AC 800V 1000V 1200V 800V 1000V 1200V 1336Z _ A022 21 6A 2 5 12 120 394 120 394 120 394 180 590 180 590 180 590 1336Z _ A036 36 0A 2 5 12 180 590 180 590 180 590 180 590 180 590 180 590 1336Z _ A060 60 0A 6 0 8 180 590 180 590 180 590 180 590 180 590
157. he drive Factory Default Coast receives a valid stop command unless Stop Select 2 is Units Display Drive selected Coast 0 Causes the drive to turn off immediately DC Brake 1 Drive defluxes the motor and then injects DC braking voltage into the motor Requires a value in both DC Hold Time amp DC Hold Level Ramp 2 Drivedecelerates to 0 Hz thenif DC Hold Time amp DC Hold Level are greater than zero the holding brake iS applied If the values equal zero then the drive turns off Requires a value in Decel Time 1 or Decel Time 2 S Curve 3 Drive causes S Curve Ramp to 0 Hz in Decel Time 1 or Decel Time 2 x 2 Ramp to Hold 4 Drive decelerates to zero Hertz then injects holding brake per DC Hold Level limited to 70 of drive rated amps until a a Start command is issued or b the Enable input is opened DC Hold Time Parameter Number 12 Parameter Type Read and Write This value sets the amount of time that the Display Units Drive Units 1 Second Seconds x 10 DC Hold Level voltage will be applied to the motor when Factory Default 0 0 Sec the stop mode is set to either DC Brake or Ramp DC Minimum Value 0 0 Sec Hold Time is ignored when Stop Select 1 or Stop Select Maximum Value 90 0 Sec 2 is set to Ramp to Hold DC Hold Level Parameter Number 13 Parameter Type Read and Write This value sets the DC voltage applied to the motor to Display Units Drive Units
158. i mum value Monitor the AC line for high line volt age or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Phase U Fault A phase to ground fault has been Check the wiring between the drive 38 detected between the drive and and motor Check motor for grounded motor in this phase phase Phase V Fault A phase to ground fault has been Check the wiring between the drive 39 detected between the drive and and motor Check motor for grounded motor in this phase phase Phase W Fault A phase to ground fault has been Check the wiring between the drive 40 detected between the drive and and motor Check motor for grounded motor in this phase phase Poles Calc Fit Generated if the calculated value Check Motor NP RPM and Motor 50 of Motor Poles is less than 2 or INP Hertz programming greater than 32 Power Loss Fault 03 DC bus voltage remained below 50 of nominal for longer than 500ms Line Loss Fault parame teris set to enabled Monitor the incoming AC line for low voltage or line power interruption Power Mode Fault The internal power mode variable Check all connections to the Control 26 received an incorrect value Board Replace the board or complete drive as required Power Overload The drive rating of 150 for 1 Reduce load 64 minute has been exceeded Precharge Fault 19
159. imit and the Cur Lim Trip En improper DC boost setting DC brake parameter was enabled volts set too high or other causes of excess current Drive gt HIM Refer to Table 8 B DSP Comm Fault Refer to the Description and Action statements for C167 Watchdog 27 F17 above DSP Protected Flash download included anew Remove power from the drive Install 46 DSP Main Block and J 14 was not J 14 per download kit instructions and installed when power was reapply power When transfer is com restored plete remove power and J 14 DSP Queue Fault Refer to the Description and Action statements for C167 Watchdog 31 F17 above DSP Reset Fault Power up has been attempted Check verify wiring and contact oper 22 with an Open Stop contact or ation Closed Start contact DSP Timeout Fault Refer to the Description and Action statements for C167 Watchdog 28 F17 above EE Init Read 1 Gate Drive Bd replacement 1 Reset to factory defaults refer to 53 requires re initialization page A 12 amp cycle input power 2 Trouble reading EEPROM dur 2 Check all connections to Power ing initialization Driver Board Replace board or complete drive as needed EE Init Value Stored parameter value outof 1 Reset to factory defaults refer to 54 range on initialization page A 12 amp cycle input power 2 Checkall connections to the Power Driver Bd Replace the board or complete drive as needed Troub
160. ings atings atings atings atings Masks Owners Digital 1 0 Motor Control Motor Control Fe D Diagnostics Faults Step Logic Step Logic Step Logic Step Logic Step Logic Step Logic A 5 requency Set Frequency Set ay ay ay ay ay ay req Set Digital 1 0 Feature Select Feature Select Feature Select ture Select Feature Select Feature Select Frequency Set Frequency Set Frequency Set Encoder Feedback Feature Seleci Feature Seleci Analog 1 0 Encoder Feedback Advanced Setup Feature Select Process PI Encoder Feedback Encoder Feedback Encoder Feedback Encoder Feedback Encoder Feedback Motor Contro Motor Contro Masks Owners Diagnostics Owners Advanced Se Advanced Se Motor Contro Motor Contro Motor Contro Motor Contro Masks Owners up Setup up Advanced Se Digital 1 0 Metering up Feature Select Feature Select Masks Owners Setup A 6 Specifications and Supplemental Information HIM Character Map Character Decimal Hex Character Decimal Hex haracter Decimal Hex 032 20 P 096 60 F 193 C1 033 21 amp 097 61 i 194 C2 034 22 098 62 T 195 C3 035 23 099 63 k 196 C4 036 24 100 64 a 197 C5 037 25 101 65 198 C6 038 26 102 66 z 199 C7 039 27 103 67 F 200 C8 040 28 104 68 By 201 c9 041 29 i 105 69 i 202 CA 042 2A 2 106 6A E 203 CB 043 2B 2 107 6B a 204 CC 044 2C i 108 6C s 205 CD 045 2D m 109 6D T 206 CE 046
161. inimum safe value for Minimum Bus Set Low Bus Fault Disabled Set Line Loss Fault Disabled Select DC Bus Voltage on the HIM With the drive stopped disconnect power from the drive Watch the HIM display for the lowest voltage reading before the HIM loses power ATTENTION To guard against possible drive damage this parameter MUST be set such that firing is disabled by the drive at a bus voltage higher than the bus voltage at which the power supply for the gate drive circuits is lost See the procedure at left to check the minimum value for this parameter LN Traverse Inc Sets the time period of increasing frequency Setting this parameter to zero disables the P J ump function Parameter Number 18 Parameter Type Read and Write Display Units Drive Units 0 01 Second Seconds x 100 Factory Default 0 00 Sec Minimum Value 0 00 Sec Maximum Value 30 00 Sec Programming 7 25 Feature Select Traverse Function _ Traverse Period P Jump s 40 Maximum Traverse t Ref is Maximum Traverse 20 4 E T Traverse j 4 P Jump 20 e H 10 20 30 40 50 60 Seconds Traverse Dec Parameter Number 304 l l l _ Parameter Type Read and Write Sets the time period of decreasing frequency Setting this Display Units Drive Units 0 01 Second Seconds x 100 parameter to zero disables the traverse function Factory Default 0 00 S
162. ircuits must be capable of operating with high true logic DC external circuits in the low state must generate a voltage of no more than 8V DC Leakage current must be less than 1 5 mA into a 2 5k ohm load DC external circuits in the high state must generate a voltage of 20 to 26 volts and source a current of approximately 10 mA for each input The stand alone version is compatible with these Allen Bradley PLC modules e 1771 OB e 1771 OQ16 e 1771 OB16 e 1771 OBD e 1771 OYL e 1771 OBN e 1771 OZL e 1771 OQ e 1771 OBB The 24 volt power supply is capable of supplying a total of 16 digital inputs 510 z 510 Typical Mer Ea 23 24 25 26 27 28 29 30 22 JISNE SVIA SAY Y AY SY SYTS AY AY Y AY 24V Common 24V IOA Ne p TB4 TB5 TB6 TB7 gt 2 ra z A a E Pa e e e e I e e e Contacts shown are general refer to Inout Mode Select and information presented above Installation Wiring for Stand Alone Drives 3 5 Available Functions for Inputs 3 through 8 A variety of combinations made up of the following inputs are available Input Description 2 Acc 1 Acc Closing these inputs will command the corresponding accel
163. is parameter cannot be changed while the drive is No Control 0 Frequency regulation running Slip Comp 1 Slip compensation Important No Control and Phase Lock are the only Speed Droop 2 Negative slip compensation available options for synchronous motors Phase Lock 3 Enable phase lock to pulse input i der eedbsdk closed d lation i Encoder Fdbk 4 Encoder feedback closed loop Sneg ep eaS oe OOP SpEFE TEJU eens Droop Reg 5 Enc fdbk closed loop w active required Encoder Fdbk must be selected droop P Jump 6 Traverse function Process PI 7 Closed loop PI control Slip F L A Parameter Number 42 Parameter Type Read and Write This value sets the amount of automatic increase or Display Units Drive Units 0 1 Hertz Hertz x 10 decrease to the drive outputto compensate for motor slip Factory Default 1 0 Hz When Speed Control is setto Slip Comp a percentage Minimum Value 0 0 Hz of this value proportional to output currentis added to the Maximum Value 10 0 Hz drive output frequency When Speed Control is set to Droop a percentage of this value proportional to output current is subtracted from the drive output frequency Sync RPM Rated RPM Sync RPM x Rated Hz 7 20 Programming Feature Select Slip Comp Gain Parameter Number 195 Parameter Type Read and Write This parameter is the gain for the slip compensation and Display Units Drive Units
164. is the default If V Hz operation is desired reprogram Control Select using the steps above as a programming guide Refer to Chapter 7 Important For synchronous motors use Volts Hertz operation 6 8 Start Up Advanced Start Up Procedure Press these keys BHR Ee while following these steps 7 Setting Frequency Command A From the Status Display press the Enter key or any key Choose Mode will be displayed B Press the Increment key until Display is shown C Press Enter D Press the Decrement key until Metering is displayed E Press Enter F Press the Increment key until Freq Command is displayed The HIM Display will show Choose Mode EEProm Choose Mode Display Setup Metering Output Voltage 0 Vits Freq Command 0 00 Hz rma G Ifthe frequency command is a value other than zero use the speed source A digital analog pot etc to set the command to zero H After the command has been set to zero press the ESCape key until the Stopped ESC Status Display is shown 0 00 Hz Verifying Minimum and Maximum Frequency Settings A Press the Start key The drive should output zero Hz which is the factory At Speed ilag default value for the Minimum Freq parameter The Status Display should 0 00 Hz indicate At Speed and the actual frequency 0 00 Hz If the drive does not start check bit 12 Voltage Check of the Drive Alarm x i 1 parame
165. istortion THD acc IEEE519 EEN61800 3 Control Method 200 240V AC Drives 380 480V AC Drives Output Voltage Range Output Frequency Range Frequency Accuracy Digital Input Analog Input Selectable Motor Control Accel Decel Intermittent Overload Current Limit Capability Inverse Time Overload Cap Sine coded PWM with programmable carrier frequency Ratings apply to all drives refer to the Derating Guidelines on page A 3 2 4 8 kHz 2 4 kHz 0 to rated voltage 0 to 400 Hz Within 0 01 of maximum output frequency Within 0 4 of maximum output frequency Sensorless Vector with full tuning Standard V Hz with full custom capability Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Variable Overload see Drive Ratings Proactive Current Limit programmable from 20 to peak current of rated output current Independently programmable proportional and integral gain Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 U L File E59272 volume 4 6 1 0 1 second increments using a HIM or 0 01 with serial communications Input Output Ratings Note Drive ratings are at nominal values See Derating Guidelines on page A 3 Drive Synchronous Reluctance Motor Catalog No 2999 9 6 1336Z Input Amps OutputkVA Output Amps 200 240V DRIVES xA022 7 6 3 7 9
166. itl Bito This provides the drive status informa tion that will be sent to the logic Enabled controllers input image table when the Reference Local Adapter 1 Enabled pI S z 0 Not Enabled Communication Module is set to con ID ID Runnin trol the drive Reference 15 14 13 12 Local 11 10 9 euio FregSeet1 0 0 0 0 TB46 0 0 0 TAE PresetFreq1 0 0 0 1 0 0 f Command Direction PresetFreq2 0 0 0 2 0 1 0 1 Forward PresetFreq3 0 0 3 0 I ah 0 Reverse PresetFreq4 0 0 4 1 0 0 i irecti PresetFreq5 0 0 5 il a Aa tarpo a reton PresetFreq6 0 0 6 1 i 0 E PresetFreq7 0 Unused 1 1 1 OS Revere FreqSelect2 1 0 0 0 Accelerating Adapter 1 O S il 1 Accelerating Adapter 2 Eo 0 y 0 Not Accelerating eee i i 0 0 Decelerating Adapter 5 il 0 1 Decelerating Adapter 6 1 0 0 Not Decelerating Jog Frequency 1 Alarm 1 Alarm 0 No Alarm Fault 1 Faulted y 0 Not Faulted At Speed 1 AtSpeed 0 Notat Speed Logic Control Structure This information provides the control logic information that is sent to the drive through the logic controllers out put image table when the Communication Module is set to con trol the drive Bit15 Bitl4 Bit13 Bit12 Bit11 BitlO Bit9 Bit8 Bit7 Bit Bits Bit4 Bit3 Bit2 Bitl Bitod l Reference Select Reference No Command 0 Freq Select 1 0 Freq Select2 0 Preset Freq 3 0 Preset Freq 4 1 Preset Freq 5 1 Preset Freq 6 1 Preset Freq 7 1 y MOP Decrement
167. ito Example Le CR1 Output If CR2 OutSelect is setto Remote bit1 ofthis parameter CR2 Output will control CR2 CR3 Output Nis dis ee F CR4 Output A Status description bit ENUM is displayed on line 1 Not Used except Series A HIMs below version 3 0 7 30 Programming Analog I O is only available on Stand Alone Drives This group of parameters contains the programming options for analog drive inputs outputs Analog I O Anlg Ind Lo Parameter Number 237 239 248 Parameter Type Read and Write Anlg In 1 Lo Display Units Drive Units 0 1 4096 100 Anlg In2 Lo Factory Default 0 0 Minimum Value 300 0 Sets the percentage of voltage or current from Input 0 1 Maximum Value 300 0 or 2 that represents Minimum Freq Anlg Ind Hi Parameter Number 238 240 249 i Parameter Type Read and Write Anlg In 1 Hi Display Units Drive Units 0 1 4096 100 Anlg In2 Hi Factory Default 100 0 Minimum Value 300 0 Sets the percentage of voltage or current from Input 0 1 Maximum Value 300 0 or 2 that represents Maximum Freq Analog Trim En Stand Alone version Only Parameter Number 90 Parameter Type Read and Write This parameter enables Analog In 0 as a trim input Setting Factory Default Disabled this parameter to Enable creates a trim signal to the ac U pits Display Drive tive frequency source at Analog In 0 The trim value is Disabled 0 10 o
168. its 1 Deg 255 360 Deg displacement between output voltage and output current Factory Default None The cosine of this number is an approximation of output power factor Heatsink Temp Parameter Number 70 Parameter Type Read Only This parameter displays the heatsink temperature of the Display Units Drive Units 1 C Deg C drive Factory Default None Minimum Value 0 Maximum Value 255 C Set Defaults Parameter Number 64 Parameter Type Read and Write Setting this parameter to Defaults Init resets all Factory Default Ready parameters to their factory values Units Display Drive Ready 0 Display after function complete Store to EE 1 Rell frm EE 2 Default Init 3 Resets all parameters to factory settings 7 40 Programming DC Bus Memory Parameter Number 212 Parameter Type Read Only This parameter displays the nominal DC bus voltage level Display Units Drive Units 1 Volt Volts This value is used to determine line loss overvoltage Display Volts decel frequency and other points Additionally the Bus Limit Enable function as wellas the Line Loss Mode alarm and recovery points are determined from this value Meas Volts Not Functional with SPIDER Drive Parameter Number 272 Parameter Type Read Only This parameter displays the measured output voltage Display Units Drive Units 1 Volt 4096 Drive Rtd Volts present at terminals U V amp W T1 T2 amp T3 Factory Defaul
169. ive B Verify that the frequency command is at zero Hz For further information refer to step 7 C Using the Direction LEDs verify that forward direction is selected D Startthe drive and slowly increase the speed until the motor begins to turn Note the direction of motor rotation If the direction of rotation is as desired proceed to Step E If the direction of motor rotation is incorrect stop the drive and remove all power When the HIM Display is no longer illuminated remove the drive cover Verify that the bus voltage measured at terminals 47 and 45 is zero See Attention on page 6 9 Interchange any two of the three motor leads at U V or W Repeat Steps A through D E If encoder feedback is being used verify that the polarity or of Encoder Freq equals the polarity of the actual drive output as shown on the Status Display If the polarities are the same go to step F If polarities are different stop the drive remove all power Reverse the A amp A NOT ORB amp B NOT wiring Repeat Steps A through D F Stop the drive and replace drive cover At Speed 5 00 Hz 15 Low Speed Operation Speed range greater than 20 1 If Volts Hertz operation was selected in step 6 proceed to step 20 Slip F L A Adjustment To increase the steady state torque performance of the motor at low speeds the default Speed Control method is Slip Compensation The factory default v
170. justable Frequency AC Drive _ gt id Dive a ee Parameter Number Data In A1 11 Data In A2 12 Data In B1 13 Data In B2 14 Data In C1 15 Data In C2 16 Data In D1 17 Data In D2 18 Parameter Number Data OutB1 121 Data OutB2 122 DataOutC1 123 Data OutC2 124 Data Out D1 125 Data OutD2 126 1 Refer to the 1203 User Manual for further information A 10 Specifications and Supplemental Information Typical Serial Communications Configurations l l l Master Device Serial to SCANport Adjustable Frequency Register Objects Communications Module AC Drive Output Output Direct WORD 1 WORD 1 to Welle n WORD mal Drive Parameter Number WORD 3 WORD a Logic DatainAl 111 WORD4 mu WORD 2 1 errr DatalnA2 112 WORD 5 WORD b Data In B1 113 WORDe memm o bi d DataInB2 114 WORD 7 a WODI n pata in Close WORD 8 WORD c 1 Datalink C DatalnC2 116 WORD 9 E WORD d D Data In D1 wiy WORD 10 WORD d 1 Datalink D DatalnD2 118 Input Input Direct WORD 1 WORD 1 rom WORD 2 worpo Drive Parameter Number WORD 3 WORD a wae DataOutA1 119 WORD 4 aS WORD ast en Data Out A2 120 WORD 5 ee WORD b aaa Dele olwishl Hh WORD 6 WORD b 1 Datalink B Data OutB2 122 WORD 7 q ORD paa Ourea WORD 8 WORD c 1 Datalink C Data OutC2 124 WORDS uses OD m D2taOutD1 125 WORD 10 WORD d 1 Datalink D Data OutD2 126 Read Write Parameter Record Name Freq Select 1 Freq Select 2
171. k encoder Track Volts 3 Read back EMF from sync pm motor Speed Srch 10s 4 Frequency sweep takes 10 seconds Speed Srch 20s 5 Frequency sweep takes 20 seconds Speed Srch 40s 6 Frequency sweep takes 40 seconds synchronous or permanent magnet motors Motors may be demagnetized A ATTENTION The Speed Search selection should not be used with during braking 7 22 Programming Feature Select FStart Forward Parameter Number 156 Parameter Type Read and Write This value sets the frequency at which the forward speed Display Units Drive Units 1 Hertz Hertz search begins If this value exceeds Maximum Freq Factory Default 60 Hz speed search will begin at Maximum Freq Forward Minimum Value 0 Hz search ends at zero Hertz or when motor speed is found Maximum Value 400 Hz FStart Reverse Parameter Number 157 Parameter Type Read and Write This value sets the frequency at which the reverse speed Display Units Drive Units 1 Hertz Hertz search begins If this value exceeds Maximum Freq Factory Default 0 Hz speed search will begin at Maximum Freq Reverse Minimum Value 0 Hz search ends at zero Hertz or when motor speed is found Maximum Value 400 Hz LLoss Restart Parameter Number 228 Parameter Type Read and Write This parameter selects the reconnect mode after recovery Factory Default Track Volts from a line loss condition Units Display Drive Speed Search 1 Frequency s
172. l Status menu see Chapter 5 for more information Refer to Table 8 A for a listing and description of the various faults Table 8 C provides a listing of faults by number Clearing a Fault When a fault occurs the cause must be corrected before the fault can be cleared After corrective action has been taken simply cycling drive power will clear the fault Issuing a valid Stop command from the HIM or Control Interface option TBS will also clear a fault if the Flt Clear Mode parameter is set to Enabled In addition a Clear Faults command can be issued anytime from a serial device if connected Contact Description Refer to Figure 3 3 for a schematic representation of contacts CR1 CR4 Stand alone version only Contacts in Figure 3 3 are shown in an unpowered state When powered the contacts will change state For Example During normal operating conditions no faults present drive running the CR3 contacts default firmware setting at TB3 13 amp 14 are closed and the contacts at TB3 14 amp 15 are open When a fault occurs the state of these contacts will change Troubleshooting Table 8 A 1336 SPIDER Fault Descriptions Name amp Fault Adptr Freq Err 65 Description The SCANport adapter that was the selected frequency reference sent a frequency greater than 32767 to the drive Action Correct the problem that is causing the SCANport adapter to send the ille gal frequency reference t
173. l keys will cause Choose Mode to be displayed Pressing the Increment or Decrement keys will allow different modes to be selected as described below and shown in Figure 5 4 Refer to the pages that follow for operation examples Display When selected the Display mode allows any of the parameters to be viewed However parameter modifications are not allowed Process The Process mode displays two user selected parameters with text and scaling programmed by the user Refer to Chapter 6 for further information Program Program mode provides access to the complete listing of parameters available for programming Refer to Chapter 6 for further parameter programming information StartUp Performs an assisted start up prompting the user through major start up steps For further information refer to Chapter 5 EEProm This mode allows all parameters to be reset to the factory default settings refer to page A 12 if resetting parameters In addition certain HIMs see table below will allow parameter upload download Drive gt HIM HIM gt Drive between the HIM and drive If your HIM does not have this capability the option will not be displayed Table 5 A HIMs with Upload Download Capability HIM Catalog Number Upload Download Capability HAP Series B Yes HA1 Series B Yes HA2 Series B Yes HCSP Yes HCS1 Yes HCS2 Yes Search except Series A HIMs below version 3 0 This mode will search fo
174. layed on line 2 of the HIM Press Enter If ERROR is displayed see Chapter 7 EEprom HIM gt Drive HIM gt Drive 1A Master Type 2 01 gt 2 03 HIM gt Drive 60 IT l l Drive gt HIM 210 COMPLETE 5 10 Human Interface Module Search Mode Press these keys while following these steps The HIM Display will show 1 The Search Mode is not available with a Series A HIM below version 3 0 This mode allows you to search through the parameter list and display all parameters that are not at the factory default values A From the Status Display press Enter or any key Choose Mode will be shown Press the Increment or Decrement key until Search is displayed Press Enter The HIM willsearch through all parameters and display any parameters that are not at their factory default values Press the Increment or Decrement key to scroll through the list Choose Mode Display Choose Mode Search Control Status Mode Press these keys Control Logic oa aS TE while following these steps 1 The Control Status mode is not available with a Series A HIM below version 3 0 This mode allows the drive logic mask to be disabled thus preventing a Serial Fault when the HIM is removed while drive power is applied The logic mask can be disabled with Series A HIMs versions below 3 0 by using Logic Mask as explained on page 5 13 A From th
175. lent short circuit protection for the drive The fuses offer a high interrupting capacity and are fast acting Refer to the selections in Tables 2 A and 2 B ATTENTION The 1336 SPIDER does not provide input power short circuit protection Specifications for the recom mended fuse to provide drive input power protection against short circuits is provided A Table 2 A Maximum Recommended AC Input Line Fuse Ratings fuses are user supplied European North American Drive Catalog Drive Output Drive Output Maximum Installations Installations Number kVA Rating kW Rating Fuse Rating The recom The recom 1336Z _ A022 3 0 1 8 30A mended fuse is mended fuse is 1336Z _ A0 0 0A Class gG general IUL Class CC T eO A industrial applica jor 1336Z _ A060 8 3 5 0 50A tions 1336Z _ B010 2 7 1 6 20A 1336Z _ B017 14 6 2 7 20A 1336Z _ B033 9 1 5 5 40A Table 2 B Recommended Fuses for Shared DC Bus Applications Fuses must be mounted between the drive and the shared DC bus AC Line Maximum Rating Description Fuse Type Fuse Rating 240V AC with Earthed Transformer LP CC Bussmann or equivalent Star Point 300V DC rating AJT Gould or equivalent 500V DC rating See Table with B Phase Grounded AJT Gould or equivalent 2 A 500V DC rating 480V AC with Earthed Transformer AJT Gould or equivalent Star Point 500V DC rating Input Devices Electrical Interference EMI RFI
176. leshooting 8 3 Name amp Fault EEprom Checksum 66 Description The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data Action 1 Reset to factory defaults refer to page A 12 amp cycle input power 2 Check all wire and cable connec tions to the Power Driver Board Replace Power Driver Board or complete drive as required EEprom Fault EEPROM is being programmed Check all wire and cable connections 32 and will not write a new value to the Main Control Board Replace Main Control Board or complete drive as required Encoder Loss The drive has detected an error in Check encoder and wiring Not Available the encoder signals The error 60 could be due to a 1 Loss of 1 or more channels 2 Loss of quadrature 3 Loss of differential signal A amp A NOT orB amp B NOT were high atthe same time Fgnd 10ms Over Microprocessor loop fault Occurs Replace Main Control Board or com 52 ifa 10ms interruptis pending plete drive as required before the current interrupt is complete Ground Fault 13 A current path to earth ground in excess of 100A has been detected at one or more of the drive output terminals NOTE If ground current exceeds 135 to 290 depends on drive of drive rated current Overcurrent FIt may occur instead of Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition Ground Wa
177. load Manually reprogram all recorded parameters after the download is complete ERROR 5 The download was attempted while the drive was Stop the drive and repeat the download running attempt ERROR 6 The file in the HIM is for a different HP or voltage If the download is desired press the Enter drive than the drive to which itis connected ie key If not desired press the ESC ape key to 1336 PLUS 10 HP file to 1336 PLUS 15 HP drive end the download Drive gt HIM ERROR 1 The HIM calculated a checksum as the file was Repeat the Upload uploaded and compared it to the HIM file checksum stored after the upload The checksums did not match indicating the upload was not successful and the HIM file is now corrupted Troubleshooting Table 8 C Fault Code Cross Reference Fault Display Name Reset Run Fault Display Name Reset Run 01 IGBT Temperature No 56 Precharge Open 0 02 Auxiliary Fault Yes 57 Ground Warning 0 03 Power Loss Fault Yes 58 Blwn Fuse Flt 0 04 Undervolt Fault Yes 60 Encoder Loss 0 05 Overvolt Fault Yes 61 Mult Prog Input 0 06 Motor Stall Fault Yes 62 Ill Prog Input 0 07 Overload Fault Yes 63 Shear Pin Fault 0 08 Overtemp Fault Yes 64 Power Overload 0 09 Open Pot Fault 0 65 Adptr Freq Err 0
178. lowing these steps 4 Itis important that the Input Mode selected be programmed into the drive Since the control inputs are programmable incorrect operation can occur if an improper mode is selected The factory default mode Status disables all inputs except Stop and Enable Verify your control scheme against the infor mation provided in Chapter 3 or 4 and program the Input Mode parameter as follows A From the Status Display press the Enter key or any key Choose Mode will be displayed B Press the Increment or Decrement key until Program is displayed If Program is not available programming is password protected Refer to Chapter 5 for Password mode information C Press Enter D Press the Increment key until Setup is displayed E Press Enter F Press SELect The first character of line 2 will now flash G Press the IncrementorDecrementkeys until the desired mode is displayed then press Enter In addition to the mode Inputs 3 8 can also be programmed if defaults are not desired See Chapter 7 for parameter information Use the steps above as a guide if input programming is desired H Press the ESCape key 3 times to return to the Status Display Remove power to the drive When the HIM Display is no longer illuminated reapply power Important Display must go blank for input mode programming changes to take effect The HIM Display will show Choose Mode EEProm
179. lue 0 0 Sec Enable is Enabled Itapplies to anyincreaseincommand Maximum Value 3600 0 Sec frequency unless Accel Time 1 is selected Decel Time 2 Parameter Number 31 Parameter Type Read and Write This value determines the time it will take the drive to ramp Display Units Drive Units 0 1 Second Seconds x 10 from Maximum Freq to 0 Hz The rate determined by this Factory Default 10 0 Sec value and Maximum Freq is linear unless S Curve Minimum Value 0 0 Sec Enable is Enabled It applies to any decrease in Maximum Value 3600 0 Sec command frequency unless Decel Time 1 is selected Synchronized Speed Change Function This function is typically used in an application where multiple drives drive different functions on one machine and the line speed must be changed To initiate the speed sync function The drive must be running Sync Time must be set to a non zero value Freq Source must be set to Adapter 1 6 or Preset 1 7 A SYNC input must be energized The SYNC input can come from any of the programmable input terminals Example TB5 Term 22 Sel Sync Important Do not select more than one input terminal as the SYNC input Speed i i i New Drive 1 j Reference 1 i i i 1 New Drive 2 Reference Sync Time m Change Ref s Drive 1 amp 2 Sync In Speed Sync Bit L Application Sts Important TI Tim
180. mum Value 0 generate a Power Overload Fault F 64 Maximum Value 200 Motor OL Count Parameter Number 202 Parameter Type Read Only This parameter displays the percentage of accumulated Display Units Drive Units 1 4096 100 12t for the motor overload protection Running continuously at Factory Default None programmed Overload Amps will accumulate approximately Minimum Value 0 70 Reduction of load will reduce the OL count 100 value Maximum Value 200 will generate an Overload Fault F07 Last Fault Parameter Number 4 Parameter Type Read Only This parameter displays the last drive fault Itis updated Display Units Drive Units Fault Number Fault Number whenever a new fault occurs Factory Default None Minimum Value None Maximum Value None Programming 7 7 Torque Current This parameter displays the amount of current that is in phase with the fundamental voltage component It is the current that is actually producing torque Parameter Number 162 Parameter Type Read Only Display Units Drive Units 0 1 Amp 4096 100 Drive Rated Amps Factory Default None Minimum Value 200 Drive Rating Maximum Value 200 Drive Rating Flux Current This parameter displays the amount of current that is out of phase with the fundamental voltage component Itis the current that is producing motor flux Parameter Number 163 Parameter Type Read Only Display Units Drive Units 0 1 Amp 4096 100 Drive Rated Amps
181. n 6 2 Start Up Initial Operation Assisted Start Up Remove and lock out all incoming power to the drive including incoming AC power to terminals L1 L2 and L3 R S and T plus any separate control power for remote interface devices Verify that the Stop interlock input is present Important The Stop input on the Stand Alone Drive must be present before the drive will start The Enable input is factory wired on the PLC control version of the drive Confirm that all other optional inputs are connected to the correct terminals and are secure The remainder of this procedure requires that a HIM be installed If the HIM has a Control Panel use the local controls to complete the start up procedure If a Control Panel is not present remote devices must be used to operate the drive Proceed to Assisted Start Up If a more detailed start up is required go to the Advanced Start Up procedure on page 6 5 burn hazard exists Do Not touch the heatsink surface during drive operation After removing drive power allow suffi A After the drive has been operational for a period of time a cient time for cooling The following procedure provides a prompted start up Steps are outlined below Assisted Start Up Keys Description The HIM Display will show Disconnect Load from For proper operation of the Autotune function assure that the load is discon Motor nected from the motor Important The Autotune rou
182. n Slot B Option Remote CR Output 326 3 Bus Reg Level4 Max Bus Volts 325 3 g Ou g Ou Ig Ou g Ou g Ou Ig Ou Ig Ou g Ou Ig Ou g Ou lg Ind gino alog Trim En 90 gin1 gin lg In2 gIn2 g Signal Loss 250 7 30 Lo 237 Hi 238 Lo 239 Hi 240 Lo 248 Hi 249 Loss Sel 150 0 Sel 25 0 Offst 154 0 Abs 233 0 Lo 234 0 Hi 235 1 Sel 274 1 Abs 277 1 Offst 278 1 Lo 275 1 Hi 276 252 253 gt HET OE Page 7 32 Fault Buffer 0 86 Fault Buffer 1 87 Fault Buffer 2 88 Fault Buffer 3 89 Clear Fault 51 Cur Lim Trip En 82 Shear Pin Fault 226 Motor OL Fault 201 Motor Therm Ft 268 Line Loss Fault 40 Blwn Fuse Fit 81 Low Bus Fault 91 Fault Data 207 Fit Motor Mode 143 Fit Power Mode 144 Fault Frequency 145 Fault Status 1 146 Fault Status 2 286 Fault Alarms 1 173 Fault Alarms 2 287 Fit Clear Mode 39 Page 7 36 Drive Status 1 59 Drive Status 2 236 Application Sts 316 Drive Alarm 1 60 Drive Alarm 2 269 Latched Alarms 1 205 Latched Alarms 2 270 Input Status 55 Freq Source 62 Freq Command 65 Drive Direction 69 Stop Mode Used 26 Motor Mode 141 Power Mode 142 Output Pulses 67 Current Angle 72 Heatsink Temp 70 Set Defaults 64 DC Bus Memory 212 Meas Volts 272 Ground Warning 204 EEPROM Cksum 172 Phase Loss Mode 330 3 Phase Loss Level 331 3 Precharg
183. nable the traverse function Units Display Drive 0 0 Deny Control 1 1 Permit Control Sync Mask Parameter Number 308 Parameter Type Read and Write Controls which SCANport adapters are permitted to Factory Default 01111111 enable the sync function Units Display Drive 0 0 Deny Control 1 1 Permit Control Logic Mask Parameter Number 92 Parameter Type Read and Write Determines which adapters can control the drive Ifthe bit Factory Default 01111111 for an adapter is setto 0 the adapter will have no control Units Display Drive functions except for stop In addition the adapter canbe 0 O Deny Control removed from the drive while power is applied without 1 1 Permit Control causing a serial fault Local Mask Parameter Number 93 Parameter Type Read and Write This parameter controls which adapters are allowedto take Factory Default 01111111 exclusive control of drive logic commands except stop Units Display Drive Exclusive local control can only be taken while the drive is stopped 0 0 Deny Control 1 1 Permit Control 7 44 Programming Alarm Mask 1 Parameter Number 206 Parameter Type Read and Write Stand Alone Version Only Controls which alarm conditions will Bit15 Bitl4 Bit13 Bit12 Bit11 BitlO Bit9 Bit8 Bit7 Bit BitS Bit4 Bit3 Bit2 Bitl Bito activate the alarm contact refer to t Chapter 3 TB3 TB4 and setthealarm Auto Reset Bus Charging bit bi
184. nds If these times are not correct for your application refer to Chapter 7 for instructions on programming changes Important With Direction Mask set to the default value the reverse command must be issued from the HIM or other adapter If the reverse command is to be issued from TB5 Direction Mask must first be programmed to allow direction control from TB5 D Stop the drive Stopped 0 00 Hz Remove ALL Power Reconnect Motor 13 Reconnect the Motor A Remove and lock out the input and control power to the drive When the HIM Display is no longer illuminated remove the drive cover A B Reconnect motor leads and replace cover ATTENTION To avoid a hazard of electric shock verify that the voltage on the bus capacitors has discharged Measure the DC bus voltage at terminals 47 and 45 The voltage must be zero 6 10 Start Up Advanced Start Up Procedure Press these keys while following these steps The HIM Display will show 14 Check for Correct Motor Rotation ATTENTION In the following steps rotation of the motor in an A undesired direction can occur To guard against possible injury and Apply Power to Drive Verify Frequency Command 0 Verify Forward Rotation Slowly Increase Speed O Verify Direction of Rotation or equipment damage it is recommended that the motor be discon nected from the load before proceeding A Reapply power to the dr
185. ne Version x 100 Main Control Board Display 0 00 Rated CT Amps Parameter Number 148 Parameter Type Read Only This parameter displays the rated output current of the Display Units Drive Units 0 1 Amp Amps x 10 drive CT Continuous Torque Display Drive Rated Output Amps Rated CT kW Parameter Number 149 Parameter Type Read Only This parameter displays the rated CT kW of the drive Display Units Drive Units kW kW x 100 CT Continuous Torque Display Drive Rated Output kW Rated VT Amps Parameter Number 198 Parameter Type Read Only This parameter displays the rated output current of the Display Units Drive Units 0 1 Amp Amps x 10 drive VT Variable Torque Display Drive Rated Amps Rated VT kW Parameter Number 199 Parameter Type Read Only This parameter displays the rated VT kW of the drive Display Units Drive Units kW kW x 100 VT Variable Torque Display Drive Rated kW Drive Type Parameter Number 61 Parameter Type Read Only This parameter displays a decimal number which can be Display 1336Z x translated into the drive catalog number by using the 16645 A022 adjacent chart Refer to Chapter 1 for an explanation of 16646 A036 the catalog numbers and Appendix A for specific current 16647 A060 ratings 16901 B010 16902 B017 16903 B033 7 42 Programming This group of parameters contains binary masks for all control functions The masks control which adapters can issue control commands Each mask cont
186. ner mote CR Output set Run Time eset R un Tries ide Thru Volts un Accel Volts un Boos un On Power Up S Curve Enable S Curve Time Save MOP Ref Set Defaults Shear Pin Fault Skip Freq 1 3 Skip Freq Band SLx Encoder Cnts SLx Logic J ump SLx Logic Step SLx Step J ump SLx Step Setting SLx Time Slip Adder Slip F L A Slip Comp Gain Slot A B Option Speed Adder Speed Brake En Speed Control 222299292990 2 Speed Error Speed Integral Speed KI Speed KP Stability Gain Start Boost Start Mask Start Owner Stop Mode Used Stop Owner Stop Select 1 Stop Select 2 Sync Loss Comp Sync Loss Gain Sync Loss Sel Sync Loss Time Sync Mask Sync Owner Sync Time TB3 Term Sel Torque Current Traverse Dec Traverse Inc Traverse Mask Traverse Owner VT Scaling No 293 223 220 224 225 215 217 214 142 84 332 27 29 73 16 127 128 129 136 180 181 182 189 254 264 281 280 333 45 170 148 149 171 147 198 226 32 34 35 340 376 336 372 335 371 337 373 338 374 339 375 255 42 195 252 253 168 242 247 162 304 78 305 306 203 Specifications and Supplemental Information Group Digital 1 0 Process P Process P Process P Process P Process P Process P Process P Diagnostics Metering Faults Process Disp Process Disp Process Disp Process Disp Process Disp Process Disp Metering Digital 1 0 Digital 1 0 Motor Contro Advanced Se atings atings at
187. nergized when the value is exceeded Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 159 Read and Write 0 01 Hertz 32767 Max Freq 0 00 Hz 0 00 Hz Programmed Maximum Freq Dig Out Current Stand Alone Version Only Parameter Number 160 Parameter Type Read and Write This value sets the trip point for any digital output relay Display Units Drive Units 0 4096 100 of Drive Rated Amps CR1 4 see above thatis programmed to At Current Factory Default 0 The relay will be energized when the value is exceeded Minimum Value 0 Maximum Value 200 Dig Out Torque stanc Alone Version Only Parameter Number 161 Parameter Type Read and Write This value sets the trip point for any digital output relay Display Units Drive Units 0 1 Amps 4096 Rated Torque Amps CR1 4 see above thatis programmed to At Torque Factory Default 0 0 Amps The relay will be energized when the value is exceeded Minimum Value 0 0 Amps Maximum Value 200 of Rated Amps Dig At Temp Stand Alone Version Only Parameter Number 267 Parameter Type Read and Write This parameter sets the heatsink temperature trip pointfor Display Units Drive Units 1 C Deg C any digital output relay CR 1 4 see above that is Factory Default 120 C programmed to At Temp The relay will be energized Minimum Value 0 when this value is exceeded See also Drive Status 2
188. ng 0 to 50 degrees C 32 to 122 degrees F Storage Temperature 40 to 70 degrees C 40 to 158 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 95 non condensing 75 average Shock 15G peak for 11ms duration 1 0ms Vibration 1G continuous Agency Certification ULL Listed Sy S CSA Certified Sy 4 O c O OE OE Marked for all applicable directives 1 Product Standards Emissions Immunity Low Voltage EN 61800 3 EN 50081 1 EN 50081 2 EN 55011 Class A EN 55011 Class B EN 50082 1 EN 50082 2 IEC 801 1 2 3 4 6 8 per EN 50082 1 2 EN 60204 1 EN 50178 cE 1 Note Installation guidelines called out in Appendix C must be adhered to Specifications and Supplemental Information Electrical Input Data Voltage Tolerance Frequency Tolerance Input P hases Displacement Power Factor Efficiency 50 of maximum with reduced output power 10 of maximum 47 63 Hz Three phase input provides full rating for all drives 0 97 standard value is application dependent 97 5 at rated amps nominal line volts Max Short Circuit Current R ating Using Specified Fuses 200 000A Total Harmonic D
189. ng Troubleshooting Specifications and Supplemental Information Dimensions CE Conformity Flash Memory Chapter 7 PUACHON INdOXs is cvclaniade takes vada bade AEE heeds 7 1 PPOgrarinil Ng OWS CHANT sesiaetrarar ak teaw Siatahrradbincaes teea snes 7 1 Chapter Conventions oc i sivadecw sewta cxeatedade suas demeerws 7 4 Chapter 8 Fault Description Sneis s402 00a raw sie a e aa Ea ETE DAEN 8 1 AaS ta csi ev ooh iad eee bette ENEE EEEE EA 8 9 Appendix A Specificato Si 4srs 1 Sraterergetace ten aD AANE aAA A 1 Derating Guidelines n n a uaa A 3 Parameter Cross Reference By Number aicce A 4 Parameter Cross Reference ByName eee ee eevee A 5 HIM Character Map saasaa A 6 Communications Data Information Format s a A 7 Typical Programmable Controller Communications Configurations A 9 Typical Serial Communications Configurations sssaaa A 10 Read Write Parameter Record naaa A 11 Initial Parameter Settings o a A 12 Appendix B Appendix C Requirements for Conforming Installation saaa a C 2 Electrical Configuration osc tones edad Wvaaieed boat Rava aeees C 2 GIOUNGING 55 orcas Secs ere me rae a eaten E EELA GA C 4 Appendix D Whatis Flash Memory 2 Sect atin wet yh ial hare ade ey ata D 1 Firmware Download Requirements ccc cee a D 1 Manual Objectives Catalog Number Explanation 1336Z First Position Bulletin Number P Second Position Drive Types Letter T
190. ng 2 3 Input Output R ating A 2 Inputs Digital 3 2 Interference EMI RFI 2 5 Isolation Transformer 2 3 L Language 7 21 Logic Control Structure A 7 A 8 Low Speed Operation 6 10 Lug Kits 2 10 M Min Max Frequency 7 9 Motor Cable Length 2 11 Motor Starting S topping 2 5 Mounting 2 1 0 Output Configuration 7 28 Outputs Digital 3 8 Overload 7 11 P Parameter Cross Ref By Name A 5 By Number A 4 Parameter Record A 11 Parameters Output Curr 7 7 Output Power 7 7 4 20 mA Loss Sel 7 30 Accel Mask 7 42 Accel Owner 7 45 Accel Time 7 8 7 12 Adaptive Lim 7 10 Alarm Mask 7 44 Alt Type 2 Cmd 7 47 Analog Trim En 7 30 Anlg In Freq 7 5 Anlg In Hi 7 30 Anlg In Lo 7 30 Anlg Out Abs 7 31 Anlg Out Hi 7 31 Anlg Out Lo 7 31 Anlg Out Offst 7 31 Anlg Out Sel 7 31 Anlg Signal Loss 7 30 Application Sts 7 36 At Time 7 29 Base Frequency 7 58 Base Voltage 7 58 Bidir In Offset 7 64 Blwn Fuse Fit 7 33 Boost Slope 7 57 Braking Chopper 7 14 Break Freq 7 59 Break Frequency 7 57 Break Voltage 7 57 Bus Limit En 7 14 Bus Reg Level 7 26 Bus Regulation 7 25 Clear Fault 7 32 Cntrl Board Rev 7 41 Common Bus 7 15 Control Select 7 56 CR Out Select 7 28 Cur Lim Trip En 7 32 Current Angle 7 39 Current Limit 7 9 Current Limit En 7 10 Current Lmt Sel 7 9 Current Step 7 63 Data In 7 47 Data Out 7 47 DC Bus Memory 7 40 DC Bus Voltage 7 5 DC Hold Level 7 1
191. ng parameter appears only in the Linear List and is not documented elsewhere Bidir In Offset Parameter Number 329 Parameter Type Read and Write Trims the offset of the bi directional inputs on LA6 amp LA7 Display Units Drive Units None option cards To provide an equal response to positiveand Factory Default 270 negative signals this parameter may need to be adjusted Minimum Value 0 for each board With no voltage on input 0 monitor Anlg Maximum Value 1024 In 0 Freq and adjust Bidir In Offset until it is zero Fault Descriptions Chapter 8 Troubleshooting Chapter 8 provides information to guide the user in troubleshooting the 1336 SPIDER Included is a listing and description of the various drive faults with possible solutions when applicable and alarms After the drive has been operational for a period of time a A burn hazard exists Do Not touch the heatsink surface during drive operation After removing drive power allow suffi cient time for cooling Fault Display The LCD display is used to indicate a fault by showing a brief text statement relating to the fault see figure below The fault will be displayed until Clear Faults is initiated or drive power is cycled A Series A version 3 0 or Series B amp up HIM will display a fault when it occurs no matter what state the display is in In addition a listing of past faults can be displayed by selecting Fault queue from the Contro
192. nications Configurations Specifications and Supplemental Information A 9 Important The 1336 SPIDER does not use RAM to temporarily store parameter data but rather stores the data immediately to the EEPROM Since the EEPROM has a defined number of write cycles available continuous block transfers should not be programmed If block transfers are programmed to continuously write data to the drive the EEPROM will quickly exceed its life cycle and malfunction Using Datalink A Programmable Remote 1 0 Controller Communication 1 0 Image Table Module Output Image Block Transfer Logic Command Analog Reference WORD 5 WORD 6 WORD 7 Input Image Block Transfer Logic Status Analog Feedback WORD 3 WORD 4 WORD 5 WORD 6 WORD 7 Datalink A WORD3 TT Oasis 111 WORD 4 SUT Data n A2 112 Datalink A Adjustable Frequency AC Drive Parameter Number Data Out A1 119 Data Out A2 120 Without Block Transfer Programmable Controller 1 0 Image Table Output Image Logic Command Analog Reference WORD 4 Input Image Logic Status Analog Feedback WORD 4 WORD 5 WORD 6 WORD 7 Remote I O Communication Module Direct Logic WORD 2 gt WORD 3 Datalink A WORD 5 WORD 6 WORD 7 Datalink C Direct r y lt r Dive Logic WORD 2 i ees 222 Out Al 119 WORD 3 Data OutA2 120 Datalink A Datalink C Ad
193. nits Mode Number Selection optional interface card is installed Refer to Input Mode Factory Default Status Selection in Chapter 3 or 4 This parameter cannot be Units Display Drive changed while the drive is running Power to the drive must be Status 1 cycled before any changes will affect drive operation 2WR 3 Wire 2 PWR DIP provides a delay to the Start command Drive will o Wire 3 A if Run amp Stop commands are applied at the same WR PWR DIP 4 Freq Select 1 Parameter Number 5 Parameter Type Read and Write This parameter controls which of the frequency sourcesis Factory Default Adapter 1 currently supplying the Freq Command to the driveunless Units Display Drive Freq Select 2 or Preset Freq 1 7 is selected Use Last 0 Analog In 0 1 Analog In 1 2 Analog In 2 3 Pulse Ref 4 Refer to Pulse In Scale Value MOP 5 Firmware 5 001 amp later Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to Encoder PPR Value Step Logic 20 Accel Time 1 Parameter Number 7 Parameter Type Read and Write This value determines the time it will take the drive to ramp Display Units Drive Units 0 1 Second Seconds x 10 from 0 Hz to Maximum Freq The rate determined by this Factory Default 10 0 Sec value and Maximum Freq is linear unless S Curve Minimum Value 0 0 Sec Enable is Enabled Itapplies to anyincreaseincommand Maximum Value 3
194. o the drive Auxiliary Fault 02 The auxiliary input interlock is open Check connections at TB4 TB6 and Input Mode setting Bgnd 10ms Over Microprocessor loop fault Occurs Replace Main Control Board or com 51 if the 10ms background task plete drive as required hasn t been run in 15 ms Bipolar Dir Flt 3 Wire Bi polar input is the a Mask outdirection control at bit 7 of 16 active frequency reference and _ Direction Mask b Remove or mask direction control is not possible other direction control sources 2 Wire Run Forward or Run Set bit 7 of Direction Mask to zero Reverse commands attempt direction control but bi polar input is not masked from direction con trol Blwn Fuse Fit If the difference between the com Locate cause replace fuse 58 manded voltage and the mea sured voltage is greater than 1 8 of rated voltage for 0 5 seconds then a fault will be issued indicat ing that the bus fuse in 30 kW 40HP amp up drives has blown C167 Watchdog Internally monitored fault condi If there is only one occurrence reset 17 tion with a number of possible the fault and continue If the fault con causes tinuously or frequently reoccurs con tact your local service representative or replace the Main Control Board Diag C Lim Flt The drive output current has Check programming of Cur Lim Trip 36 exceeded the hardware current En parameter Check for excess load l
195. o the next Step Pressing SELect will activate line 2 of the display this must be done for all values e Press the Increment or Decrement key to adjust a value skip if value is correct Press Enter to store the value or retain the existing value Pressing Enter again will cause you to move to the next step parameter Choose Mode Display Choose Mode Startup 6 4 Start Up Assisted Start Up Keys Description The HIM Display will show 4 Using the following diagram as a guide perform the desired steps ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be discon nected from the load before proceeding Configure Configure Input Enter Motor Enter Check Rotation Configure Configure Basic Setup Voltage Frequency Data Encoder Data Verify Direction Autotune Digital I O Analog I O Enter Basic Modify Input Enter Nameplate Is an Encoder Perform Motor Autotune the Enter Digital Enter Analog Setup Volt Freq Motor Data Present Rotation Test Motor 1 0 Config 1 0 Config rae ale GE ral al mE ia Accel Time 1 Base Frequency Motor NP Volts Encoder Type Rotate Motor See Important Configure Inputs Configure Inputs Decel Time 1 Maximum Freq Motor NP Amps Encoder PPR Check Direction Statement Input Mode Anlg In 0 2 Lo Overload Amps Base Voltage Motor N
196. om other text the following conventions will be used e Parameter Names will appear in brackets e Display Text will appear in quotes A A ATTENTION Only personnel familiar with the 1336 SPIDER Adjustable Frequency AC Drive and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient tem peratures may result in malfunction of the system Information and Precautions General Precautions continued gt gt PB D ATTENTION To avoid a hazard of electric shock verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the amp terminals of the Power Terminal Block see Figure 2 1 for location The voltage must be zero ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control pre cautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2
197. or Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bito Note Reset Integrator Int is also available through a digital input See Input Mode Selection in Chapter 3 or 4 L gt Inv Error Changes sign of PI Error Reset Int Holds KI at zero Spare Zero Clamp Prevents bidirectional operation SqrtF dbk Uses sq rootofP I feedback value gt SetOutput 0 010 yal at Preload Int 0 0 1 1 0 0 gt PI Enable 0 f ja jo ya Diagram 1 2 3 Refer to Diagrams on next page Programming 7 53 Process PI Diagram 1 Output Freq Command PI Output Time 0 181 21 Disable 24 27 30 Enable PI output integrates from zero drive ramps to regulated frequency Disable PI output is forced to zero drive ramps to unregulated frequency Diagram 2 Diagram 3 Feed forward effect for more dynamic Preload Better response for well defined Preload Preload 0 316 9 12 15 Enable 181 21 Disable 24 27 30 0 316 9 12 15 Enable 181 21 Disable 24 27 30 Enable PI output steps to preload and integrates from there drive steps to preload and ramps from there Enable PI output integrates from preload drive ramps from preload Disable PI output is held at preload drive ramps to Disable PI output is forced to zero drive ramps to unregulated speed min preload unregulated frequency Note Drive will step output equal to preload on PI St
198. or the function to be active Important The Input Mode parameter can be changed at any time but the change will not affect drive operation until power to the drive has been removed and bus voltage has decayed completely When changing this parameter it is important to note that the functions of the Start and Stop inputs will change when power is reapplied to the drive The programming options allow the user to select an input combination to meet the needs of a specific installation The firmware will verify programming to assure an appropriate combination has been selected 4 6 Installation Wiring for PLC Control Drives End of Chapter 4 HIM Description Chapter 5 Human Interface Module Chapter 5 describes the various controls and indicators found on the optional Human Interface Modules HIMs The material presented in this chapter must be understood to perform the start up procedure in Chapter 6 A handheld HIM can be connected to the drive at TB1 using a 1202 Cxx Option Cable as Adapter 2 3 4 or 5 see Adapter Definitions in Chapter 2 The HIM can be divided into two sections Display Panel and Control Panel The Display Panel provides a means of programming the drive and viewing the various operating parameters The Control Panel allows different drive functions to be controlled Refer to Figure 5 1 Figure 5 2 and the sections that follow for a description of the panels Important The operation of some HIM
199. output can drive one SPIDER or three SPIDER pulse inputs Thermistor Input 5V across 3 3k ohms in series with the TB2 3 4 thermistor This arrangement limits the measuring voltage to less than 2 5V no self heating 1 Use TB2 5 for shield connection 2 Refer to Typical Isolation diagram below A Typical Isolation True Galvanic Isolation to 200V AC greater than 10 M ohm less than 50 pf Option Board ATTENTION Configuring an analog input for 0 20mA operation and driving it from a voltage source could cause drive damage Verify proper configuration prior to applying input signals 3 14 Installation Wiring for Stand Alone Drives End of Chapter 3 Control and Signal Wiring Chapter 4 Installation Wiring for PLC Control Drives This chapter provides the information you need to perform the control and signal wiring for the PLC control version of the 1336 SPIDER Drive Refer to Chapter 2 for general installation and wiring guide for proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation A ATTENTION The following information is merely a General Wiring Information General requirements for analog and digital signal wire
200. peed Brake En Line Loss Volts Loss Recover ide Thru Volts Min Bus Volts Stability Gain Bus Reg Level Max Bus Volts emote CR Output AtTime Max Enc Counts Bidir In Offset Phase Loss Mode Phase Loss Level Precharge Fault PWM Comp Time Break Freq PWM SLx Logic Step SLx Logic J ump SLx Step J ump SLx Step Setting SLx Time SLx Encoder Cnts Current Step Process PI Faults Setup Feature Select Frequency Set Frequency Set Advanced Setup Setup Analog 1 0 Analog 1 0 Diagnostics Analog 1 0 Analog 1 0 Setup Digital 1 0 Digital 1 0 Analog 1 0 Analog 1 0 atings Analog 1 0 Metering Encoder Feedback Feature Select Freq Set Digital 1 0 Digital 1 0 Faults Diagnostics Diagnostics Masks Diagnostics Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Analog 1 0 Metering Digital 1 0 Digital 1 0 Encoder Feedback Encoder Feedback Encoder Feedback Faults Faults Feature Selec Feature Selec Feature Selec Feature Selec Digital 1 0 Setup Feature Selec Masks Owners Advanced Setup Masks Owners Motor Contro Motor Contro Motor Contro Motor Contro Advanced Setup Adapter I O Diagnostics Motor Contro Advanced Setup Feature Select Feature Select Feature Select Feature Select Motor Contro Feature Select Feature Select Digital 1 0 Digital 1 0 Encoder Feedback Linear List Faults Faults Faults Motor Control Motor Control Step Logic Step Logic Step Logic Step Logic Step Logic Step Logi
201. per installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Mounting Minimum Mounting Requirements for Proper Heat Dissipation Dimensions shown are between drives or other devices A a g t 101 6 mm 4 0 in Normal Spacing J 5 1 mm 0 2 in i d J uP E C 15 2 mm 0 6 in aay all Required to eal eu Remove Cover A eu L i p f E N 101 6 mm 101 6 mm 4 0 in 4 0 in y y 2 2 General Installation for All Drives Installation Guidelines GND AC Supply Source Harmonics RFI EMC Input Power Conditioning Input Fusing amp Circuit Breakers Input Devices Electrical Interference Grounding Power Cabling Control amp Signal Cabling Output Devices Cable Termination Motor Page 2 3 Page 2 5 amp Appendix C Page 2 3 Page 2 4 Page 2 5 Page 2 5 Page 2 6 Page 2 9 Chapters 3 amp 4 Page 2 12 Page 2 13 AC Sup
202. pers connecting pins 1 2 3 4 5 6 and 7 8 These jumpers must be in place for the inputs and outputs to be active at TB2 TB3 Figure 3 5 Analog Option Installation Slot B TB3 2 QO Common TB1 2 O O Output 1 LP TB2 7 O Output o Ce J13 TB26 O OJ Input2 Slot B J11 Jumpers Text Does Not Appear on Board for explanation purposes only Remaining Pins Not Shown In addition each input can be configured for 0 10V 0 20 mA or potentiometer Placing a jumper across the top of the connector J8 J11 J13 configures that input for 0 10V operation see below The bottom provides 0 20 mA and the right side provides potentiometer operation Please note that all three are factory set at 0 10V 0 10V ANE D O5 J11 TB2 6 Input 2 cima 0 20 mA Configuration Shown 0 20 mA 0 10V fey O JO a J13 TB2 3 Input 1 Pot Configuration Shown 0 20 mA 0 10V OO J8 TB2 2 Input 0 0 10V Configuration Shown 0 20 mA Optional Analog I O Configurations Installation Wiring for Stand Alone Drives 3 11 Option Board Installation Removal The desired analog option boards can be user installed Prior to installation the jumpers at Slot A and or Slot B must be removed If a board is removed at a later time the jumpers must be reinstalled Refer to the detailed instructions supplied with the option boards ATTENTION Drive power must
203. ply Source Input Power Conditioning General Installation for All Drives 2 3 1336 SPIDER drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes 600 volts ATTENTION To guard against personal injury and or equipment damage caused by improper fusing use only the recommended line fuses specified in Table 2 A Unbalanced Distribution Systems This drive is designed to operate on earthed neutral three phase supply systems whose line voltages are symmetrical 240V AC drives may be operated with one phase referenced to ground Ungrounded Distribution Systems 1336 SPIDER drives are not designed to operate in ungrounded systems In general the 1336 SPIDER is suitable for direct connection to an AC line of the correct voltage Certain conditions can exist however that prompt consideration of a line reactor or isolation transformer ahead of the drive The basic rules to aid in determining whether a line reactor or isolation transformer should be considered are as follows 1 Ifthe AC source experiences frequent power outages or significant voltage transients users should calculate the source transformer VA If the source transformer VA exceeds the VAmax 1MVA and the drive is installed close to the source it is an indication that there may be enough energy behind these voltage transients to cause nuisance input fuse blowing overvoltage faults or drive power structure
204. provides effective shielding Ideally it should be grounded only at the drive PE and motor frame Some armored cable has a PVC coating over the armor to prevent incidental contact with grounded structure If due to the type of connector the armor is grounded at the cabinet entrance shielded cable should be used within the cabinet if power leads will be run close to control signals In some hazardous environments it is not permissible to ground both ends of the cable armor because of the possibility of high current circulating at the input frequency if the ground loop is cut by a strong magnetic field This only applies in the proximity of powerful electrical machines In such cases consult factory for specific guidelines General Installation for All Drives 2 11 Conduit If metal conduit is preferred for cable distribution the following guidelines should be followed e Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet Normal installation of conduit provides grounded connections to both the motor frame ground junction box and drive cabinet ground These ground connections help minimize interference This is a noise reduction recommendation only and does not affect the requirements for safety grounding refer to pages 2 6 and 2 7 e No more than three sets of motor leads can be routed through a single conduit This will minimize cross talk that could reduce the
205. pter 3 Programming 7 17 Frequency Set Skip Freq 1 Parameter Number s ae Parameter Type Read and Write Skip Freq 2 Display Unit Drive Units 1 Hertz Hertz Skip Freq 3 Factory Default 400 Hz Minimum Value 0 Hz These values in conjunction with Skip Freq Band create Maximum Value 400 Hz a range of frequencies at which the drive will not continuously operate Skip Freq Band Parameter Number 35 Parameter Type Read and Write Determines the bandwidth around a skip frequency The Display Units Drive Units 1 Hertz Hertz actual bandwidth is 2 x Skip Freq Band one band Factory Default 0 Hz above and one band below the skip frequency Minimum Value 0 Hz Maximum Value 15 Hz Example Skip Freq 20 Hz and Skip Freq Band 4 Hz Bandwidth 8 Hz 16 24 Hz The output frequency will remain outside the total band When the actual command crosses the actual skip frequency the output will ramp through the entire band Skip Frequency Band Frequency Command Frequency A Skip Band gt AE ae Ni AE Skip Frequency gt Skip Band gt t e7 4 f Actual Drive Frequency Time MOP Increment Parameter Number 22 Parameter Type Read and Write This value sets the rate ofincrease or decrease tothe Freq Display Units Drive Units 0 1 Hertz Second 255 78 of Maximum Freq Sec Command for each input at TB5 amp TB
206. quires longer motor cable lengths a reactor or cable terminator is recom mended Optional Input Output Reactor Specifications Bulletin 1321 Reactors listed in the 1336 PLUS 3 0 Price Sheet can be used for drive input and output These reactors are specifically constructed to accommodate IGBT inverter applications with switch ing frequencies up to 20 kHz They have a UL approved dielectric strength of 4000 volts opposed to a normal rating of 2500 volts The first two and last two turns of each coil are triple insulated to guard against insulation breakdown resulting from high dv dt When using motor line reactors it is recommended that the drive PWM frequency be set to its lowest value to minimize losses in the reactors Important By using an output reactor the effective motor voltage will be lower because of the voltage drop across the reactor this may also mean a reduction of motor torque 2 14 General Installation for All Drives Adapter Definitions and Serial communication devices such as the Human Interface Module Communication Option that are connected to the drive are identified by SCANport as Installation Adapters Depending on the drive and options ordered different adapters are available The communication options available for the 1336 SPIDER can be mounted as shown in Figure 2 2 Access to the communication ports and LEDs is gained by removing the knockouts shown Figure 2 3 shows the maximum distance allowed between exte
207. r Preset Freq 1 Open Closed Open Preset Freq 2 Open Closed Closed Preset Freq 3 Closed Open Open Preset Freq 4 Closed Open Closed Preset Freq 5 Closed Closed Open Preset Freq 6 Closed Closed Closed Preset Freq 7 Important The final speed command may be affected by the type of modulation selected with Speed Control parameter 77 See Speed Control in Chapter 7 for further information Important If a bi polar input option LA6 or LA7 is installed the signal is designated Analog Input 0 Note the following 3 Wire Control If Input Mode is set to 3 Wire and the bi polar input is selected as the active frequency reference Freq Select 1 or 2 it is assumed that direction control is desired via analog polarity If another source has control of direction a Bipolar Direction fault F16 will occur If direction control via polarity is not required bit 7 of Direction Mask should be set to 0 This causes the input to be treated as a 0 10V frequency reference only Negative analog signals are treated as zero and direction control must come from another source 2 Wire Control If Input Mode is set to 2 Wire it is assumed that direction control is provided via the 2 wire inputs Run Forward and Run Reverse Bit 7 of Direction Mask must be set to 0 This causes the input to be treated as a 0 10V frequency reference only Negative analog signals are treated as ze
208. r Decrement key until Logout is displayed Password Logout D Press Enter to log out of the Password mode Choose Mode Password Handheld HIM Operation Important If remote programming is desired a handheld HIM can be connected to the drive Refer to Adapter Definitions in Chapter 2 for details Disconnecting a HIM or other SCANport device from a drive while power is applied will cause a Serial Fault unless the Logic Mask parameter has been set to disable this fault or Control Logic Control Status menu has been disabled except Series A HIMs below version 3 0 Setting Bit 1 of the Logic Mask parameter to 0 will disable Serial Fault from a HIM on port 1 Note that this also disables all HIM control functions except Stop 5 14 Human Interface Module End of Chapter 5 Start Up Requirements Chapter 6 Start Up This chapter describes how you start up the 1336 SPIDER Drive Included are typical adjustments and checks to assure proper operation The information contained in previous chapters of this manual must be read and understood before proceeding Important The 1336 SPIDER is designed so that start up is simple and efficient Two start up methods are provided A self prompting assisted procedure utilizing the 1336 SPIDER Startup mode As an aid this mode asks questions about the most used basic parameters The second advanced method provides a more complex start up
209. r Number 18 Parameter Type Read and Write Display Units Drive Units 1 Volt 4096 Drive Rtd Volts Factory Default Drive Rated Volts Minimum Value Maximum Value 25 of Drive Rated Voltage 120 of Drive Rated Voltage Base Frequency Parameter Number 17 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1 Hertz Hertz x 10 frequency Factory Default 60 Hz Minimum Value 25 Hz Maximum Value 400 Hz Maximum Voltage Parameter Number 20 Parameter Type Read and Write This parameter sets the highest voltage the drive will Display Units Drive Units 1 Volt 4096 Drive Rtd Volts output for Fixed Boost amp Full Custom Factory Default Drive Rated Volts Minimum Value 25 of Drive Rated Voltage Maximum Value 120 of Drive Rated Voltage Run Accel Volts In Fixed Boost or F ullCustom modes the output voltage is reduced by the programmed amount while at frequency Parameter Number 317 Parameter Type Read and Write Display Units Drive Units 1 4096 100 Factory Default 100 Minimum Value 50 Maximum Value 100 Motor Sync Loss Detection for Synchronous Motors This function is enabled if Sync Loss Sel is set to Alarm or Fault The motor sync loss detection attempts to sense when a synchronous motor has pulled out of sync When this happens the motor will typically draw a high current and the power flow bet
210. r Type Advanced Setup 158 CR1 Out Select Digital 1 0 42 Slip F L A Feature Select 159 Dig Out Freq Digital 1 0 43 Dwell Frequency Feature Select 160 Dig Out Current Digital 1 0 44 Dwell Time Feature Select 161 Dig Out Torque Digital 1 0 45 PWM Frequency Advanced Setup 162 Torque Current Metering 46 Encoder PPR Freq Set Enc Fdbk 163 Flux Current Metering 47 Language Feature Select 164 Speed KP Encoder Feedback 48 Start Boost Motor Contro 165 Speed K Encoder Feedback 49 Break Frequency Motor Contro 166 Speed Error Encoder Feedback 50 Break Voltage Motor Contro 167 Speed Integral Encoder Feedback 51 Clear Fault Faults 168 Speed Adder Encoder Feedback 52 Stop Select 2 Advanced Setup 169 Boost Slope Motor Control 53 DC Bus Voltage Metering 170 ated Amps atings 54 Output Current Metering 171 ated kW atings 55 nput Status Digital I O Diagnostics 172 EEPROM Cksum Diagnostics 56 S Curve Time Feature Select 173 Fault Alarms 1 Faults 57 S Curve Enable Feature Select 174 176 CR2 4 Out Select Digital 1 0 58 Common Bus Advanced Setup 177 Motor NP RPM Setup Enc Fdbk 59 Drive Status 1 Diagnostics 178 Motor NP Hertz Setup Enc Fdbk 60 Drive Alarm 1 Diagnostics 179 Local Owner Owners 61 Drive Type atings 180 Process 2 Par Process Display 62 Freq Source Diagnostics 181 Process 2 Scale Process Display 63 Encoder Freq Metering Enc Fdbk 182 189 Process 2 Txt 1 8 Process Display 64 Set Defaults Diagnostics 190 Motor NP Volts Setup 65 Freq Command Meterin
211. r has occurred Drive operation is the same as when Line Loss Mode is set to LoBus gt Off or LoBus gt Decel except for the following If an inertia ride thru is initiated the drive attempts to regulate the bus at the value in DC Bus Memory rather than the value in Ride Thru Volts 7 24 Programming Feature Select Line Loss Volts Parameter Number 320 Parameter Type Read and Write Sets the bus voltage below which the drive recognizes a Display Units Drive Units 1 Volt 4096 Drive Rtd Volts line loss Specifically If DC Bus Voltage drops below DC Factory Default 59 117 146 Volts Bus Memory Line Loss Volts and if Line Loss Mode Minimum Value 40 80 100 Volts is set to 0 or 2 the Drive Alarm 1 Line Loss bit willbe Maximum Value 200 400 500 Volts set and the drive will take the selected line loss action Loss Recover Parameter Number 321 Parameter Type Read and Write Sets the bus voltage above which the drive recognizes a Display Units Drive Units 1 Volt 4096 Drive Rtd Volts line loss recovery Specifically If DC Bus Voltage rises Factory Default 29 59 73 Volts above DC Bus Memory Loss RecoverJandif LineLoss Minimum Value 20 40 50 Volts Model is set to 0 or 2 the Line Loss bit of Drive Alarm Maximum Value 200 400 500 Volts 1 is cleared and the drive recovers from line loss This parameter should be set lower than Line Loss Volts i e for a higher bus voltage otherwise th
212. r parameters that are not at their default values 5 6 Human Interface Module Control Status except Series A HIMs below version 3 0 Permits the drive logic mask to be disabled enabled allowing HIM removal while drive power is applied Disabling the logic mask with a Series A HIM below version 3 0 can be accomplished with Logic Mask as explained on page 5 13 This menu also provides access to a fault queue which will list the last four faults that have occurred Trip displayed with a fault indicates the actual fault that tripped the drive A clear function clears the queue it will not clear an active fault Password The Password mode protects the drive parameters against programming changes by unauthorized personnel When a password has been assigned access to the Program EEProm modes and the Control Logic Clear Fault Queue menus can only be gained when the correct password has been entered The password can be any five digit number between 00000 and 65535 Refer to the example on page 5 13 Figure 5 4 HIM Programming Steps Storred Power Up Mode amp OPERATOR LEVEL 0 06 Hz Status Display AEE u MODE LEVEL E Ea a au sale ats a Read Only Read Write Read Only rena Mode Fe Mode e Mode ie Mode _ a Mode a Mode oe Mode ae Mode rena oy ae Start Em 1 a a 1 Control Be Ke Ea R S Process Display Parameter Groups See Chapter 7 Parameters See Chapter 7 1 Not available on
213. r to the motor nameplate and program the following Setup group parame ters Motor NP Amps Motor NP Volts Motor NP Hertz Motor NP RPM For the typical steps involved when programming refer to step 15 Speed Control Selection No Control F Slip Comp Speed Droop Encoder Feedback Frequency Command gt H l i i Speed Control Parameter 77 Droop Regulator g Speed Reference i see Chapter 2 Jump Process Pl Y 6 12 Start Up Advanced Start Up Procedure Press these keys Remove ALL Power Disconnect Load Apply Power to Drive while following these steps 17 Optimum tuning requires motor rotation and can be achieved by running the drive motor under a no load condition A Remove all power to the drive Disconnect the load from the system by decoupling the motor shaft Reapply drive power B While monitoring Freq Command in the Metering group adjust the speed source for the drive digital analog pot etc to 3 4 base speed C Press the Increment Decrementkeys until Flux Current is displayed Start the drive and record this value D Stop the drive E Press the Increment Decrement keys to display Freq Command Adjust the speed source for the drive to zero Hz F Press the Increment or Decrement key to display Output Voltage Start the drive and record the value G Stop the drive H Program the values
214. rameter 13 DC Hold Level must NOT be set to 150 but maximum as follows A022 140 A036 140 A060 100 B010 70 B017 70 B033 70 a The dynamic braking currentis only defined by the external resistor There is no internal current control nor short circuit protection Respective measures as bimetal relay klixon etc have to be taken externally See Chapter 2 for dynamic brake resistor wiring information and Appendix B for dimension information Altitude All Drive Ratings oa 100 of Drive Rated Amps 90 80 1 l 1 l 1 000 2 000 3 000 4000 m 3 300 6 600 9 900 13 200 ft Altitude o A 4 Specifications and Supplemental Information Parameter Cross Reference By Number No Name Group No Name Group No 1 Output Voltage Metering 100 Fault Mask Masks 2 Output Curr Metering 101 MOP Mask Masks 3 Output Power Metering 102 Stop Owner Owners 4 Last Fault Metering 103 Direction Owner Owners 5 Freq Select 1 Frequency Set Setup 104 Start Owner Owners 6 Freq Select 2 Frequency Set 105 og Owner Owners 7 Accel Time 1 Setup 106 eference Owner Owners 8 Decel Time 1 Setup 107 Accel Owner Owners 9 Control Select Motor Contro 108 Decel Owner Owners 10 Stop Select 1 Advanced Setup Setup 109 Fault Owner Owners 11 Bus Limit En Advanced Setup 110 MOP Owner
215. re version D Press Enter to start the upload The parameter number currently being uploaded will be displayed on line 1 of the HIM Line 2 will indicate total progress Press ESC to stop the upload E COMPLETE displayed on line 2 will indicate successful upload Press Enter If ERROR is displayed see Chapter 7 The HIM Display will show EEProm Drive gt HIM Drive gt HIM 1A Master Type Version 2 01 Drive gt HIM 60 IIIi Drive gt HIM 210 COMPLETE HIM gt Drive 3 To download a parameter profile from the HIM to a drive you must have a compatible HIM see Table 5 A Important The download function will only be available when there is a valid profile stored in the HIM A From the EEProm menu see steps 1A 1C press the Increment Decrement keys until HIM gt Drive is displayed B Press the Enter key A profile name will be displayed on line 2 of the HIM Pressing the Increment Decrement keys will scroll the dis play to a second profile if available C Once the desired profile name is displayed press the Enter key An informational display will be shown indicating the version numbers of the profile and drive D Press Enterto startthe download The parameter number currently being downloaded will be displayed on line 1 of the HIM Line 2 will indicate total progress Press ESC to stop the download E Asuccessful download willbe indicated by COMPLETE disp
216. replaces Analog Input 2 and both stan dard analog outputs with a galvanically isolated ana log input and a galvanically isolated high resolution analog output Both analog channels are config urable for 0 10V or 0 20 mA operation LAS Analog Output P ulse Output P ulse Input wo This option replaces Analog Input 2 and both stan dard analog outputs with a single ended high resolu tion analog output a single ended 5V pulse output and galvanically isolated 5V pulse input The analog output channel is configurable for 0 10V or 0 20 mA operation LA61 Isolated Bipolar Isolated Thermistor Input This option replaces the two standard analog inputs with a galvanically isolated analog input and a gal vanically isolated thermistor input Analog Input 0 is configurable for 10V or 20 mA operation with polarity determining forward or reverse operation Analog Input 1 is suitable for use with PTC sensor chains with a maximum total resistance at normal operating temperature of 1 8k ohms An indication occurs in short circuit or over temperature conditions A short circuit condition is when the total resistance of the sensor chain is less than 60 ohms with reset from the short circuit condition occurring when the resistance exceeds 70 ohms An over temperature condition is when the total resistance of the sensor chain exceeds 3 3k ohms with reset from the over temperature condition occurring when the resistance is less than
217. requency Slip Adder This parameter displays the amount of correction added by slip comp or phase lock loop Parameter Number Parameter Type Display Units Drive Units Factory Default Minimum Value Maximum Value 255 Read Only 0 01 Hertz 32767 Maximum Freq None 8 33 of Base Frequency 8 33 of Base Frequency Motor NP RPM Parameter Number 177 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1RPM RPM x10 RPM Factory Default 1750 RPM wai Minimum Value 60 RPM This parameter cannot be changed while the drive is nerava 24000 RPM running Motor NP Hertz Parameter Number 178 Parameter Type Read and Write This value should be set to the motor nameplate rated Display Units Drive Units 1 Hertz Hertz x 10 frequency Factory Default 60 Hz F wai Minimum Value 1 Hz This parameter cannot be changed while the drive is Eiane 400 Hz running Programming 7 51 Encoder Feedback Encoder Counts Displays the scaled encoder count value The value is incremented in the forward direction and decremented in the reverse direction Requires a quadrature dual channel encoder and a value in Enc Count Scale Parameter Number 283 Parameter Type Read and Write Display Units Drive Units 1 Count Counts Factory Default 0 Minimum Value 32767 Maximum Value 32767 ATTENTION To guard against possible machine damage an
218. ressing the Stop key will cause the drive to stop using the selected stop mode Refer to the Stop Select 1 and Stop Select 2 parameters in Chapter 6 If the drive has stopped due to a fault pressing this key will clear the fault and reset the drive Refer to the Flt Clear Mode Logic Mask and Fault Mask parameters eye Jos When pressed jog will be initiated at the frequency set by the Jog Frequency parameter if no other control devices are sending a Stop command Releasing the key will cause the drive to stop using the selected stop mode Refer to Stop Select 1 Stop Select 2 Logic Mask and Jog Mask 5 4 Human Interface Module HIM Operation Control Panel Key Descriptions Continued on Change Direction pma Pressing this key will cause the drive to ramp down to zero Hertz and then ramp up to set speed in the opposite direction The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation Refer to Logic Mask and Direction Mask Direction LEDs Indicators E fea The appropriate LED will illuminate continuously to indicate the commanded direction of rotation If the second LED is flashing the drive has been commanded to change direction but is still decelerating Up Down Arrows only available with digital speed control Pressing these keys will increase or decrease the HIM frequency command An indication of this command will be shown on the visual Speed
219. rinted in USA
220. rive output voltage current and command frequency All parameters in this group are Read Only and can only be viewed Output Current This parameter displays the output current present at terminals U V amp W T1 T2 amp T3 Parameter Number 54 Parameter Type Read Only Display Units Drive Units 0 1 Amp 4096 100 Drive Rated Amps Factory Default None Minimum Value 0 0 Maximum Value 200 Rated Drive Output Current Output Voltage This parameter displays the commanded output voltage at terminals U V amp W T1 T2 amp T3 Parameter Number iL Parameter Type Read Only Display Units Drive Units 1 Volt 4096 100 Drive Rated Volts Factory Default None Minimum Value 0 Maximum Value 200 Rated Drive Output Voltage Output Power This parameter displays the output power present at terminals U V amp W T1 T2 amp T3 Parameter Number 23 Parameter Type Read Only Display Units Drive Units 1 kilowatt 4096 100 Drive Rated kW Factory Default None Minimum Value 200 Rated Drive Output Power Maximum Value 200 Rated Drive Output Power DC Bus Voltage This parameter displays the DC bus voltage level Parameter Number 53 Parameter Type Read Only Display Units Drive Units 1 Volt 4096 100 Drive Rated Volts Factory Default None Minimum Value 0 Maximum Value 200 DC Bus Voltage Max Output Freq Parameter Number 66 Parameter Type Read Only
221. rnal devices Figure 2 2 Adapter Locations U Remote 1 0 O s O Allen Bradley o run Adapter 2 O am mA RUN 11886 SPIDER BE c m J3 O m TBI m A mE 7 e OOO Eo 7 wl SSS fe L lL stag i ipo ml l l J2 Installed Remove Shaded Areas H L_ _U Slot B_ 7 oo DeviceNet g g A a 1o i JJI E Adapter 1 mi Re e e Co Communication Board Installed Installed Remove Shaded Areas Figure 2 3 Remote Device Distances ee80s HIM or Other Sj oo Remote Device Cable Length in Cable Length in eme Meters 10 X Meters 10 X 1203 SG2 Port Expansion Option aINEINENE Length X Meters e 1203 SG2
222. rning 57 A current path to earth ground in excess of 2A has been detected at one or more of the drive output Check the motor and external wiring to the drive output terminals for a grounded condition terminals See Ground Warning Hardware Trap 18 Refer to the Description and Acti F17 on page 8 2 on statements for C167 Watchdog Hertz Err Fault 29 This fault indicates that there is not a valid operating frequency It can be caused by any of the fol lowing 1 Maximum Freq is less than Minimum Freq 2 Skip frequencies and skip bandwidth eliminate all operat ing frequencies 3 Analog input signal speed reference has been lost See Anlg Signal Loss and 4 20mA Loss Sell he Check Minimum Freq and Maxi mum Freq parameters Check Skip Freq 1 Skip Freq 2 Skip Freq 3 and Skip Freq Band parameters Check for broken wires loose con nections or transducer loss at analog inputs N w Hertz Sel Fault 30 A frequency select parameter has been programmed with an out of range value Reprogram Freq Select 1 and or Freq Select 2 with a correct value If problem persists replace Main Con trol Board or complete drive HIM gt Drive Refer to Table 8 B IGBT Temperature Heatsink temperature exceeds 75 C 167 F Check for blocked or dirty heat sink fins Check that the ambient tempera ture has not exceeded 50 C 122 F
223. ro Failure to set the Mask will generate a Bipolar Direction F16 fault Installation Wiring for Stand Alone Drives 3 7 Example 1 3 Wire Control Application calls for a local Human Interface Module HIM speed command or remote 4 20mA from a PLC The drive is programmed as follows e Freq Select 1 Adapter 1 e Freq Select 2 Analog Input 0 With Speed Select inputs 2 amp 3 open and the selector switch set to Remote Speed Select 1 closed the drive will follow Freq Select 2 Analog Input 0 With the switch set to Local Speed Select 1 open all speed select inputs are open and the drive will follow the local HIM Adapter 1 as selected with Freq Select 1 26 Speed Select 3 Open 27 Speed Select 2 Open eS Speed Select 1 fe Local Example 2 Application is to follow a local HIM unless a preset speed is selected The drive is programmed as follows e Freq Select 1 Adapter 1 e Freq Select 2 Preset Freq 1 e Preset Freq 1 10 Hz e Preset Freq 2 20 Hz e Preset Freq 3 30 Hz Contact operation for the speed select switch is described in the table below If the user does not select an input as Speed Select 3 Preset Freq 4 7 would not be available Local 1 2 3 e o o Z Speed Select 2 Tse Table O Oo ZA Speed Select 1 Switch Speed Sele
224. rque component Display Units Drive Units None of currentto adjustfor possible currentinstability in certain Factory Default 0 motors caused by variations in design Increasing this val Minimum Value 0 ue to the correct setting for a particular motor will stabilize Maximum Value 16 torque pulsations in the motor Important S etting this value too high may cause addition al instability It should be set for the lowest value that eliminates the instability 7 60 Step Logic Programming The Step Logic Parameters are only available with Firmware versions 5 001 and later Step Logic offers a degree of PLC functionality for simple applications It consists of 7 frequency steps which can be stepped through based on a number of factors The frequency steps are programmed into the Preset Freq x parameters x Current Step 1 Each step also has a time associated with it SLx Time The logic for each step is defined by four Step Logic parameters e SLx Logic Step if true will move the program to the next step e SLx Logic Jump if true will jump to the step defined in SL Step Jump e SL Step Jump if both SLx Logic Step and SLx Logic Jump are true the program will jump to the step defined in this parame ter SLx Logic Jump takes precedence over SLx Logic Step e SLx Step Setting sets 4 functions of the step Refer to the parameter description on page 7 62 A valid Start comm
225. rtant Depending on the type of input configuration PI Drive stops and issues Hertz Err Fault i e Frequency or Pl the resultant action will vary see Hold Alarm 2 Freq Drive maintains last output freq amp issues an alarm Action column at right PI Alarm issued When configured in PI RefSelector PIFdbk Select only Max Alarm 3 Raet H Maximum Freq and issues an alarm r Saas PI Alarm issued the al d fault conditi ll Thed ll not See Ge tee er ee rw Prel Alarm 4 Freq Drive outputs Preset Freq 1 and issues an alarm perform a speed change PI Alarm issued Programming 7 31 Analog l O Anlg Out 0 Sel Stand Alone Version Only EE a ee ene arameter Type ead and Write Anlg Out 1 Sel Stand Alone Version Only Factory Pi Frequency Out 0 This parameter selects the source value that will drive the Curent Outa analog output This output is intended for metering only Units Display Drive Range and should not be used as process control feedback Frequency 0 Zero to programmed Maximum Freq Current 1 Zero to 200 Torque 2 Zero to 200 Power 3 Zero to 200 Voltage 4 Zero to 200 Motor OL 5 Zero to 200 Drive OL 6 Zero to 200 Encoder 7 See Encoder Freq Speed Error 8 See Speed Error P Reference 9 See PI Reference PI Feedback 10 See P Feedback Pl Error 11 See P
226. s 10 Ifa PLC control drive is being used Stop the drive and go to step 11 The following steps will check for correct drive operation when the E nable input is removed A With the drive still running open the Enable signal The drive should stop and indicate Not Enabled on the display Restore the Enable signal B Resetthe drive by pressing the Stop key The HIM Display will show Not Enabled 0 00 Hz Press amp Hold Jog Key Mlote Release Jog Key 11 Jog Control amp Stop Mode Check A With the drive reset butnot running press and hold the J og key The motor should accelerate to the frequency programmed by the J og Frequency parameter and remain there until the J og key is released When released the drive should execute a stop function using the programmed stop mode Verify that the correct stop mode was initiated At Speed 10 00 Hz Stopped 0 00 Hz Set to Maximum Frequency fas 12 Checking Accel and Decel Times A Verify that the frequency command is at maximum frequency B Startthe drive and observe the amount of time the drive takes to accelerate to maximum frequency This should equal 10 seconds which is the factory default value for the Accel Time 1 parameter C Press the Reverse key and observe the amount of time the drive takes to decelerate from maximum frequency to zero This time should equal the time set in the Decel Time 1 parameter default is 10 seco
227. s may issue logic commands excluding Stop to the drive Reverse See Forward above P Enable Enables the output of the process PI loop PI Reset Opening this input clamps the process P integrator value at zero Closing this input allows the integrator to continue to operate Run Reverse Available Only with two wire control Closing this input issues both a start command and a reverse com mand to the drive Opening the input issues a stop command to the drive Speed Sel 1 These inputs choose the frequency command source for the drive See following pages for details Speed Sel 2 Speed Sel 3 Stop Type Closing this input selects the stop mode in Stop Select 2 as the method of stopping when a stop com mand is issued Opening this input selects the stop mode in Stop Select 1 as the method of stopping Sync Normally wired to multiple drives When the Sync input is low the drive operates normally When the input is high the speed of the drive will be held constant and the speed command will have no effect Dur ing this period the speed input of the drive will normally be changed to a different source and or value Allows synchronized change of frequency command to multiple drives Traverse Setting this input low disables the traverse function When the input is high the traverse function will be active Speed Control must also be set to P J ump f
228. s Ref x Current x Up Time ing Start En Freq Command Freq Ref SqRoot Freq Select 1 Freq Select 2 Freq Source FS FS tart Forward tart Reverse Ground Warning Heatsink Temp Ho Inp Inp IR d Level Sel ut Mode ut Status Drop Volts J 0g Frequency Jog Mask Jog Owner Kl KP KP Process Amps Process Language Last Fault Latched Alarms 1 Latched Alarms 2 Lin Lin Lin e Loss Volts e Loss Fault e Loss Mode LLoss Restart Load Loss Detect Load Loss Level Load Loss Time Local Mask Local Owner Logic Mask Loss Recover Low Bus Fault Ma Ma Ma Ma Ma Ma Me x Bus Volts x Enc Counts X Traverse ximum Freq ximum Speed ximum Voltage as Volts Min Bus Volts Minimum Freq MOP Freq MOP Increment MOP Mask MOP Owner Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Ou Ou Ou Ou Ou or Mode tor NP Amps or NP Hertz tor NP RPM tor NP Volts for OL Count or OL Fault or Poles tor Therm Fit for Type put Current put Freq put Power put Pulses put Voltage Overload Amps Overload Mode PJ ump Phase Loss Level Phase Loss Mode PI Config PI Error PI Fdbk Select PI Feedback No 287 86 89 207 145 100 109 146 286 71 39 143 144 192 163 200 155 65 229 5 6 62 101 110 141 191 Group Faults Faults Faults Faults Masks Owners Faults Faults atings Faults Faults Faults Motor Control Metering Motor Control Feature Select Metering
229. s and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire Signal Connections If the drive control connections are to be linked to an electronic circuit or device the common or OV line should if possible be grounded at the device source end only Important The signal common OV of the drive is internally connected to PE User speed reference signals are terminated to logic common at TB2 terminal 5 This puts the negative or common side of these signals at earth ground potential Control schemes must be examined for possible conflicts with this type of grounding scheme Cable R outing If unshielded cable is used signal circuits should not run parallel to motor cables or unfiltered supply cables with a spacing less than 0 3 meters 1 foot Cable tray metal dividers or separate conduit should be used Important When user installed control and signal wiring with an insulation rating of less than 600V is used this wiring must be routed inside the drive enclosure and separated from any other wiring and or uninsulated live parts 3 2 Installation Wiring for Stand Alone Drives Figure 3 1 Control and Signal Terminal Blocks 11836 SPIDER Allen Bradley pwr e f e TB2 000o oo ooo ooo TB1 TB3 TB4 TBS TB6 COM NDARA UNSS
230. t or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations circumstances that can lead to personal injury or death property ATTENTION Identifies information about practices or damage or economic loss Attentions help you e identify a hazard e avoid the hazard e recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to h alert people that dangerous voltage may be present people about a hazard of burns Do not touch the heatsink surface during operation of the drive After disconnecting power allow time for cooling A Burn Hazard labels located on the front of the drive alerts SCANport is a trademark of Rockwell Automation Inc PLC is a registered trademark of Rockwell Automation Inc IBM is a registered trademark of International Business Machines Corporation Windows 95 is a registered trademark of Microsoft Corporation Summary of Changes Manual Changes The information below summarizes the changes to the 1336 SPIDER User Manual since the last release In general this includes new information pertaining to Firmware 5 xxx
231. t 6 in Drive Status 1 Motor OL Trip Hardware Current Limit A Status description bit ENUM is 4 20 mA Loss Motoring Current Limit displayed on line 1 except Series A Phase Loss Regenerating Current Limit HIMs below version 3 0 Sync Loss Regenerating Voltage Limit I Heatsink Temp Y Y Line Loss In Progress Auxiliary Input Y y tr Overload Ground Warning otor Stalled Alarm Mask 2 Parameter Number 271 Stand Alone Version Only Parameter Type Read and Write Controls which alarm conditions will Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bits Bit7 Bit6 BitS Bit4 Bit3 Bit2 Bit1 Bito activate the alarm contact refer to oe j j Chapter 3 TB3 TB4 and setthe alarm A Voltage Check Motor Therm bit bit 6 in Drive Status 1 gnuse Enc Cnt Max Load Loss Setting the bit to 1 allows the alarm to EncCntSet Encoder Loss occur Setting the bit to 0 causes the drive to ignore that alarm A Status description bit ENUM is displayed on line 1 except Series A HIMs below version 3 0 Programming 7 45 This group of parameters contains binary information to display which group of adapters are issuing control commands Each Owner Parameter contains a bit for each adapter The drive will set an adapter s bit to 1 when that adapter Owners Display Bie KBE 6y KRIE KEIKA KENES UB LBIESI TE TB4 TB6 is issuing a logic command and to Zero when no Ae 1 command is being issued E
232. t None Minimum Value 0 Maximum Value 200 Rated Drive Output Voltage EEPROM Cksum The value of this parameter provides a checksum value that indicates a change in drive programming has occurred Parameter Number 172 Parameter Type Read Only Display Units Drive Units None Programming 7 41 This group contains a number of Read Only parameters that display drive operating char acteristics Rated Volts Parameter Number 147 Parameter Type Read Only This parameter dis plays the rated input voltage of the drive Display Units Drive Units 1 Volt Volts Display Drive Rated Input Voltage Rated Amps Parameter Number 170 Parameter Type Read Only This parameter displays the rated output current of the Display Units Drive Units 0 1 Amp Amps x 10 drive based on the CT VT selection Display Drive Rated Output Amps Rated kW Parameter Number 171 Parameter Type Read Only This parameter displays the rated kW of the drive based Display Units Drive Units kW kW x 100 on the CT VT selection Display Drive Rated Output kW Firmware Ver Parameter Number 71 Parameter Type Read Only This parameter displays the version number of the drive Display Units Drive Units None Version x 100 firmware Display 0 00 Cntrl Board Rev Parameter Number 251 Parameter Type Read Only This parameter displays the revision number of the drive Display Units Drive Units No
233. t frequency folds to 0 Hz and current limit is still active or voltage limit will not allow decel 8 Ground Warning Ground current exceeds 2 amperes 9 Auxiliary Input Input circuit is open 10 Heatsink Temp Temperature of drive heatsink has exceeded its limit 11 Sync Loss Synchronous motor not at synchronous speed 12 Phase Loss The DC bus ripple has exceeded the level in Phase Loss Level 13 4 20mA Loss 4 20mA signal lost 14 Motor OL Trip This bit will be high when the motor overload function has integrated high enough to cause a motor overload fault This bit is active regardless of the Motor Overload state enabled disabled 15 Auto Reset Drive is attempting to reset a fault using Reset Run Tries amp Reset Run Time 8 10 Troubleshooting Table 8 E continued Alarm Conditions Alarm Bit Alarm Name Description Drive 0 Motor Therm The value at the thermistor terminals has been exceeded This bit will be active only when Motor Alarm 2 Therm Flt is enabled and an analog option board with thermistor input is installed 1 Load Loss Load Loss Detect is set to Enabled and the drive output torque current was below Load Loss Level for a time period greater than Load Loss time 2 Encoder Loss Error has occurred in the encoder signals 3 Enc CntSet Encoder Counts has reached the endpoint of 32767 4 Enc Cnt Max The value of Encoder Counts has exceeded Max Enc Counts 5
234. ted Volts 7 41 Rated VT Amps 7 41 Rated VT kW 7 41 Reference Mask 7 42 Reference Owner 7 45 Remote CR Output 7 29 Reset Run Time 7 20 Reset Run Tries 7 20 Ride Thru Volts 7 24 Run Boost 7 57 Run On Power Up 7 20 Run Accel Volts 7 58 S Curve Enable 7 20 S Curve Time 7 20 Save MOP Ref 7 17 Set Defaults 7 39 Shear Pin Fault 7 32 Skip Freq 7 17 Skip Freq Band 7 17 Slip Adder 7 50 Slip Comp Gain 7 20 Slip F L A 7 19 Slot A B Option 7 6 7 20 7 31 SLx Encoder Cnts 7 63 SLx Logic J ump 7 62 SLx Logic Step 7 61 SLx Step J ump 7 62 SLx Step Setting 7 62 SLx Time 7 63 Speed Adder 7 50 Speed Brake En 7 15 Speed Control 7 19 7 49 7 52 Speed Error 7 50 Speed Integral 7 50 Speed KI 7 50 Speed KP 7 50 Stability Gain 7 59 7 64 Start Boost 7 57 Start Mask 7 42 Start Owner 7 45 Stop Mode Used 7 38 Stop Owner 7 45 Stop Select 7 9 7 13 7 15 Sync Loss Comp 7 59 Sync Loss Gain 7 59 Sync Loss Sel 7 58 Sync Loss Time 7 59 Sync Mask 7 43 Sync Owner 7 46 Sync Time 7 13 TB Term Sel 7 27 Torque Current 7 7 Traverse Dec 7 25 Traverse Inc 7 24 Traverse Mask 7 43 Traverse Owner 7 46 VT Scaling 7 11 Password Mode 5 6 Power Loss Ride Thru 7 23 Preset Frequency 7 16 Process Mode 5 5 Program Mode 5 5 Programmable Controller Config A 9 Programming Flow Chart 7 1 Pulse Input 3 8 Index l 5 R Reactors 2 3 Remote I O 7 47 Reset Defaults 6 3 6 5 S S Curve 7
235. ter If the bit is 1 the drive terminal voltage is preventing the o nae ais drive from starting Normally this is caused by IGBT leakage current To s g bypass this alarm program Flying Start En to Track Volts then start the At Speed drive 60 00 Hz Q fad B With the drive still running use the speed source to command maximum speed The drive should ramp to Maximum Freq Checking Direction A Initiate a Reverse command Important With Direction Mask set to the default value the reverse command must be issued from the HIM or other adapter If the reverse command is to be issued from TB5 Direction Mask must first be programmed to allow direction control from TB5 The drive will ramp to zero speed then ramp to Maximum Freq in the opposite direction The output frequency shown on the Display Panel will indicate speed with a for forward or a for reverse As the drive decelerates the Forward Direction LED will flash indicating actual direction During this time the Reverse Direction LED will illuminate contin uously indicating the commanded direction Once zero Hertz is reached and the drive begins to accelerate in the reverse direction the Forward LED will extinguish and the Reverse LED will illuminate continuously At Speed 60 00 Hz Advanced Start Up Procedure Start Up Press these keys Open Enable Signal Restore Enable Signal while following these step
236. ter the desired text character Press Enter and repeat for the remaining characters If desired a second display line can also be programmed by repeating steps A E for Process 2 xxx parameters When process programming is complete press ESCape until Choose Mode is displayed Press Increment Decrement until P rocess is displayed Press Enter This selects which custom display will be on line 1 and line 2 Use the Increment Decrement keys to select process 1 or 2 parameters for line 1 Press SELect to move to line 2 Select the desired process parameters A zero can be entered except Series A HIMs below version 3 0 to disable line 2 In addition the Process Display can be set to appear when drive power is applied by simultaneously pressing the Increment and Decrement keys while the Process Display active The HIM Display will show Process 1 Scale 1 00 Process 1 Txt 1 V Choose Mode Process Process Var 1 1 Process Var 2 2 Sets Process Display as Power Up Display EEProm Mode Press these keys while following these steps The HIM Display will show The EEProm mode is used to restore all settings to factory default values Reset Defaults t it Et ESC or upload download parameters between the HIM and drive compatible HIMs only see Table 5 A 1 To restore factory defaults A From the Status Display press Enter or any key Choose Mode will be displayed
237. terminal see General Grounding on page 2 8 If a cabinet ground bus is used refer to Grounding on page 2 6 RFI Filter Important Using the integral RFI filter may result in relatively high ground leakage currents Surge suppression devices are incorporated in the drive The filter must be solidly grounded Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection The integrity of this connection should be periodically checked 2 8 General Installation for All Drives General Grounding U 6 Conduit 4 Wire Cable Omme Common L1 R A Shield U T1 oet W hd L2 S ae e E woa ag e PEIGnd _ L3 T 3 e Shield to Motor amp Signal PE Ground lt Motor Frame pg Do Not Use C e Ground per PE Motor Local Codes LU RIO DH Terminator Gainer or Analog Mode Core Nearest Building Structure Steel Options that can be To Computer Position Controller installed as needed for further grounding info see Control and Signal Wiring in Chapter 3 or 4 Single Point Grounding Panel Layout
238. tine is designed for use with standard induction motors only It should not be used with synchronous motors Apply Power 1 Apply AC power and control voltages to the drive The LCD Display should Stopped light and display a drive status of Stopped and an output frequency of 0 00 0 00 Hz Hz If the drive detects a fault a brief statement relating to the fault will be shown on the display Record this information remove all power and correct the fault source before proceeding Refer to Chapter 8 for fault descriptions Start Up 6 3 Assisted Start Up Keys Reset Factory Defaults t it Description 2 Important The remaining steps in this procedure are based on factory default parameter settings If the drive has been previously operated parameter settings may have been changed and may not be compatible with this start up procedure or application Drive status and fault conditions may be unpredict able when power is first applied To obtain proper results the parameters must be restored to factory default settings After restoring to factory defaults several parameters must be initially setas explained below A From the Status Display press Enter or any key Choose Mode will be displayed B Press the Increment or Decrement key until EEPROM is displayed If EEProm is notin the menu programming is password protected Refer to Chapter 5 for Password information C Press Enter D
239. to a se lection other than DC Brake Sync PM 2 Slip F L A amp DC Hold Level must be set to zero Stop Select 1 amp Stop Select 2 must be set to a selection other than DC Brake Stop Select 2 Parameter Number 52 Parameter Type Read and Write This parameter selects the stopping mode when the drive Factory Default Coast receives a valid stop command unless Units Display Drive Stop Select 1 is selected Coast 0 Causes the drive to turn off immediately DC Brake 1 Drive defluxes the motor and then injects DC braking voltage into the motor Requires a value in both DC Hold Time amp DC Hold Level Ramp 2 Drivedecelerates to 0 Hz thenif DC Hold Time amp DC Hold Level are greater than zero the holding brake iS applied If the values equal zero then the drive turns off Requires a value in Decel Time 1 2 S Curve 3 Drive causes S Curve Ramp to 0 Hz in Decel Time 1 2 x 2 Ramp to Hold 4 Drive decelerates to zero Hertz then injects holding brake per DC Hold Level limited to 70 of drive rated amps until a a Start command is issued or b the Enable input is opened KP Amps Parameter Number 193 Parameter Type Read and Write Sets the proportional gain for the current limiting function Display Units Drive Units NA NA of the drive Default values are chosen for high inertia Factory Default 100 loads If faster accel is required raising the gain will allow
240. tronic logic or software The stopping device e g mushroom head pushbutton with lock must be accessible to the operator Failure to observe this precaution could result in bodily injury or loss of life Information and Precautions 1 3 Nameplate Location ea gt gt w MA li Nameplate Located on Nameplate Located on Side Panel In Side Panel 9 9A through 36A Drives 33A and 60A Drives 1 4 Information and Precautions End of Chapter 1 Chapter 2 General Installation for All Drives Chapter 2 provides the information you need to properly mount and wire the main power connections of 1336 SPIDER Drives In addition installation instructions are provided for the communication options GM1 GM2 etc Detailed control and signal wiring for the Stand alone or PLC control version is presented in Chapter 3 or 4 respectively Since most start up difficulties are the result of incorrect wiring every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the pro
241. ts Parameter Parameter Remote I O Adapter manuals or other SCANport device manual for data link information 1336 SPIDER SCANport Device Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 Alt Type 2 Cmd Parameter Number 315 Parameter Type Read and Write When ENABLED the alternate definition is applied to Factory Default Disabled SCANport type 2 commands See Appendix A for further Units Display Drive information oF Disabled a Enabled 1 7 48 Programming Process This group of parameters contains the parameters used to scale in User Units any drive parameter for display on the HIM Two scaled parameter values can be simultaneously DIE ENY displayed when Process Mode is selected Process 1 Par Parameter Number 127 Parameter Type Read and Write This parameter should be set to the number of the Display Units Drive Units Parameter Parameter parameter whose scaled value will be displayed on Line1 Factory Default 1 of the HIM Display Panel The maximum process value that can be displayed is 99 999 99 If this value is exceeded a character string of asterisks will appear on the display Process 1 Scale Parameter Number 128 Parameter Type Read and Write This value sets the scaling multiplier for Process 1 Par Display Units Drive Units Numeric Scale x 100 The displayed valu
242. us Speed Select 3 Speed Select 2 Speed Select 1 Common Enable Enable 1 See Speed Select Table Input Mode Start Stop Functions Only 3 Wire Control Single Source Reversing Start Stop Fault Reset Programmable Factory Programmable Default Inputs Programmable Programmable Programmable Programmable Not Programmable 2 If this mode is selected the status of all inputs can be read at the Input Status parameter However only Stop Fault Reset and Enable will have control function 3 These inputs must be present reprogram if necessary before drive will start Bit 0 of Direction Mask must 1 to allow TB5 direction change bipolar operation A ATTENTION A hazard of personal injury from automatic restart exists with 2 wire control 2 wire control uses maintained Run contacts that act as both Run closed and Stop open devices Opening the Stop contact terminal 20 will stop the drive If this contact is reclosed any fault will be reset If a valid Start command is still present the drive will restart Only use 2 wire control for applications outlined in NFPA79 Under Voltage Protection If a 3 wire device i e HIM is also used pressing the HIM Stop key will also stop the drive Releasing the Stop key will clear any faults that are present but the drive will not restart without cycling the Start contact Installation Wiring for Stand Alone Drives C
243. uto Reset wo it6 Bit5 Bit4 Bit3 Bit2 Bitl Bito 1 Bus Charging Motor OL Trip Hardware Current Limit 4 20 mA Loss Motoring Current Limit Phase Loss Regenerating Current Limit Sync Loss Regenerating Voltage Limit Heatsink Temp Y y Line Loss In Progress Auxiliary Input Y y tr Overload Ground Warning otor Stalled Parameter Name Drive Alarm 2 Parameter Number 269 Parameter Type Read Only Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl Bitod Voltage Check Motor Therm Viiga Enc Cnt Max Load Loss Enc Cnt Set Encoder Loss Table 8 D Alarm Conditions Alarm Bit Alarm Name Description Drive 0 Bus Charging Precharge of DC bus capacitors is in progress Alarm 1 1 Hardware Current Limit An alarm will be issued when 220 of drive rated current is reached 2 Motoring Current Limit The value programmed for Current Limit has been exceeded while in the motoring mode 3 Regenerating Current Limit An alarm will be issued when the value set for Current Limit has been exceeded while the motor is regenerating 4 Regenerating Voltage Limit Bus limiting is active 5 Line Loss In Progress An alarm will be issued when the AC incoming voltage drops below 20 of input or a 150 volt drop takes place Mtr Overload At the present value of output amps a motor overload trip will eventually occur 7 Motor Stalled The drive outpu
244. uts are desig ASL True 7 nated in TB3 Term xx Sel No SL True 8 The logic which refers to time is also for encoder or pulse SLI notSL2 9 counts Time can be replaced with counts when using the SL2 notSL1 10 encoder and pulse inputs Time and SL1 11 When using Time and SLx or Time not SLx the time or Time and SL2 12 counts need to elapse before the logic input will be Time not SL1 13 checked Time notSL2 14 Do NotStep 15 7 62 Programming Step Logic SLO Logic Jump Firmware 5 001 amp later SL1 Logic Jump SL2 Logic Jump SL3 Logic Jump SL4 Logic Jump SL5 Logic Jump SL6 Logic Jump When the logic in this parameter is true the program will jump to the step specified by SLx Step J ump The SL1 and SL2 inputs are designated in TB3 Term xx Sell The logic which refers to time is also for encoder or pulse counts Time can be replaced with counts when using the encoder and pulse inputs When using Time and SLx or Time not SLx the time or counts need to elapse before the logic input will be checked Parameter Number 336 342 348 354 360 366 372 Parameter Type Factory Default Units Read and Write Do Not Step Display Drive Skip Step 0 Step On Time 1 SL1 In True 2 SL2 In True 3 SL1 In False 4 SL2 In False 5 Any SL True 6 All SL True 7 No SL True 8 SL1 not SL2
245. ween the motor and the drive oscillates Based on this the detection algorithm looks for a large oscillation of the current relative to voltage angle while the current is high When loss of sync is detected the Sync Loss bit in Drive Alarm 1 is set Additionally the drive will add an additional voltage set by Sync Loss Comp to the output voltage This will increase the pull in torque to allow the motor to re synchronize If Sync Loss Sell is set to Fault the time the Sync Loss bitis setis timed If it exceeds the time set by Sync Loss Time the drive faults with a F67 Motor Sync Loss fault indication Sync Loss Sel This parameter allows selection of various sync loss modes Important The motor must be connected to the drive when the sync loss function is enabled Parameter Number 310 Parameter Type Read and Write Factory Default Disabled Units Display Drive Disabled 0 sync loss detection and recovery function is disabled Alarm 1 sync loss detection and recovery function is enabled Fault 2 sync loss detection and recovery unction is enabled Ifthe sync loss continues for longer than the time set by Sync Loss Time the drive faults with a F67 Motor Sync Loss fault indication Motor Control Sync Loss Gain Parameter Number 311 Parameter Type Read and Write Sets a gain that controls the sensitivity of the sync loss Factory Default Numeri
246. weep Use Encoder 2 Read feedback Track Volts 3 Firmware 5 001 amp later Speed Srch 10s 4 Firmware 5 001 amp later Speed Srch 20s 5 Firmware 5 001 amp later Speed Srch 40s 6 Drive Units 4 Firmware 4 001 amp before Last Speed 7 Read motor volts Frequency sweep takes 10 seconds Frequency sweep takes 20 seconds Frequency sweep takes 40 second Start at last output Line Loss Mode Selects the method of detecting a power line loss and the response to a line loss Regardless of selection ifthe bus voltage drops below Minimum Bus the output transistors are disabled If the line is restored the method of recovering is set by LLoss Restart LoBus selections 0 or 2 drive determines a line loss has occurred if the bus voltage drops to less than DC Bus Memory Line Loss Drop volts The drive determines the line has been restored if the bus voltage rises above DC Bus Memory Loss Recover volts Input selections 1 or 3 drive determines a line loss has occurred if the pulse input is de energized and that the line has been restored if the pulse input is energized Typically this method is used with drives in a multi drive common bus system with a bus supply unit that directly monitors the power line and provides a line loss signal off selections 0 or 1 the drive responds to a line loss by turning off the output transistors The method
247. which SCANport adapter is presently enabling Units Display Drive the sync function 0 0 Non Owner 1 1 Current Owner Local Owner Parameter Number 179 Parameter Type Read Only This parameter displays which adapter has requested Units Display Drive exclusive control of all drive logic functions If an adapter 0 0 Non Owner is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running 1 1 Current Owner Programming 7 47 This group of parameters contains the parameters needed for an optional communications Adapter I O adapter to communicate with the drive These parameters determine the parameter number to Parameter Number 111 118 which PLC output data table or SCANport device image Parameter Type Read and Write information will be written Refer to the A B Single Point Display Units Drive Units Parameter Parameter Remote I O Adapter manuals or other SCANport device manual for data link information 1336 SPIDER SCANport Device Data In A1 Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 These parameters determine the parameter number Parameter Number 119 126 whose value will be read into the PLC input data table or Parameter Type Read and Write SCANport device image Refer to the A B Single Point Display Units Drive Uni
248. with a load Slip Comp Gain iL Set Power Up Display 20 With HIM software versions 2 02 amp up the power up display Status Process or Password can be programmed to appear when drive power is applied Simply access the desired display and simultaneously press the Increment and Decrement keys Start Up 6 13 Advanced Start Up Procedure Press these keys while following these steps The HIM Display will show Set Electronic 21 Electronic overload protection is factory set to drive maximum Overload A To properly setthe electronic overload protection program Overload Amps Setup group to the actual nameplate F L A B Ifthe motor speed range is greater than 2 1 program Overload Mode to the proper derate For the typical steps involved when programming refer to step 15 22 This completes the basic start up procedure Depending on your application further parameter programming may be required Refer to Chapter 7 for information 23 If password protection is enabled log out as described in Chapter 5 6 14 Start Up End of Chapter 6 Chapter Programming Chapter 7 describes the 1336 SPIDER parameters The parameters are divided into groups for ease of programming and operator access Grouping replaces a sequentially numbered parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time For most applications
249. y high ground leakage currents Surge suppression devices are incorporated into the drive The filter must be solidly grounded bonded to the building power distribution ground Ensure that the incoming supply PE is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnec tion Some local codes may require redundant ground connections The integrity of all connections should be periodically checked What is Flash Memory Firmware Download Requirements Appendix D Flash Memory The 1336 SPIDER stores its operating firmware in state of the art Flash Memory This appendix will briefly describe flash memory and the method available to upgrade the drive firmware in the event that software enhancements become available The firmware including parameter layout and operating algorithms resides in a form of programmable read only memory called Flash Memory Flash memory allows the user to easily upgrade the drive firmware locally using a standard computer and a Firmware Download Module 1336F FDM The latest firmware files are available on the Internet or from your local sales office The necessary file can be downloaded from the Internet with a computer IBM compatible recommended having the following e Disk drive hard or floppy e Standard communications program capable of X
250. ype 20 Forward 21 B Reverse 22 A B Rev For 23 Run Reverse 24 CB Precharge 25 DC Bus Drop 26 A B 2 Dec Closed 1 Dec Open Rev Closed For Open Firmware 5 001 amp later SL Input 1 27 Firmware 5 001 amp later SL Input 2 28 Input Status Parameter Number 55 Parameter Type Read Only This parameter displays the on off status of inputs 1 8 at i i TB4 TB6 if an optional interface card is installed eto REGON SLE PE KELGEN RELA EE REIGO A Status description bit ENUM is displayed on line 1 L Input 1 TB4 19 except Series A HIMs below version 3 0 Input 2 TB5 20 Input 4 TB5 23 Input 3 TB5 22 gt Input5 TB5 24 Input 6 TB6 26 gt Input8 TB6 28 Input 7 TB6 27 7 27 7 28 Programming Digital I O CR1 Out Select Stand Alone Version Only CR2 Out Select Stand Alone Version Only CR3 Out Select Stand Alone Version Only CR4 Out Select Stand Alone Version Only This parameter sets the condition that changes the state ofthe outputcontacts atTB3 TB4 terminals 10 amp 11 CR1 11 amp 12 CR2 13 14 15 CR3 and 16 17 18 CR4 A change of state may mean energize or de energize the relay since some relays may energize on power up and de energize when the selected condition occurs A red LED located on the Main Control Board indicates the status of the CR3 contact The LED will illuminate wh
251. ype P PLC Control S Stand Alone Control Chapter 1 information and Precautions Chapter 1 provides information on the general intent of this manual gives an overall description of the 1336 SPIDER Adjustable Frequency AC Drive and provides a listing of key drive features This publication provides planning installation wiring and diagnostic information for the Stand alone full I O and PLC control limited I O 1336 SPIDER Drive To assure successful installation and operation the material presented must be thoroughly read and understood before proceeding Particular attention must be directed to the Attention and Important statements contained within The diagram below describes the SPIDER catalog numbering system A Third Position Voltage Letter Voltages A 200 240V AC or 310V DC B 380 480VAC or 513 620V DC 022 N GM1 Fourth Position Fifth Position Sixth Position Peak Current Rating Enclosure Type Communication Options Code Peak Current Code Type Code Description 022 21 6A N IP 20 Open Type GM1 Single Point Remote 1 0 036 36 0A with Line Choke Gm2 RS 23214221485 DF1 amp 010 9 9A GM6 Enhanced DeviceNet 017 16 5A 033 33 0 1 This currentis only possible with synchronous motors and for spinning applications For actual motor current rating refer to Appendix A Conventions Used in this Manual General Precautions To help differentiate parameter names and display text fr
252. ype Read Only This parameter stores the Drive Alarm 2 indications see above Bits will remain set high 1 even if the alarm condition no longer exists The bit s Bit15 Bitl4 Bit13 Bit12 Bit11 BitlO Bit9 Bit8 Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bitl Bitod Voltage Check Unica Motor Therm mustbe programmed to zero to release Enc Cnt Max Load Loss the stored indications EncCntSet Encoder Loss A Status description bit ENUM is displayed on line 1 except Series A HIMs below version 3 0 Input Status Parameter Number 55 Parameter Type Read Only This parameter displays the on off status of inputs 1 8 at TB4 TB6 if an optional interface card is installed Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bitl Bito A Status description bit ENUM is displayed on line 1 E Input 1 TB4 19 except Series A HIMs below version 3 0 Input 2 TB5 20 Input 4 TB5 23 Input 3 TB5 22 gt Input5 TB5 24 gt Input 6 TB6 26 gt Input 8 TB6 28 Input 7 TB6 27 7 38 Programming Freq Source This parameter displays the frequency source currently commanding the drive Parameter Number Parameter Type Factory Default Units Firmware 5 001 amp later 62 Read Only Use Last Display Drive Use Last 0 Analog In 0 1 Analog In 1 2 Analog In 2 3 Pulse Ref 4 Refer to Pulse In Scale Value MOP 5 Adapter 1 6 6 11 Preset 1 7 12 18 Encoder 19 Refer to

1336 SPIDER Adjustable Frequency AC Drive for the Fibers Industry

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