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1.     10 2     Notes   0    10 2 1         Inverter Test  Test E4     Ensure that the DC isolator is in the OFF position   From powering on the inverter for the first time the installer has ten minutes to change the  country and language settings before these are locked  The Powador 2002 manual must    be referred to and followed to ensure correct inverter installation and configuration     Follow the instructions in section 7 8 2 of the Powador 2002 manual  but with the DC  isolator in the OFF position       e Check that the OK light comes on as soon as the inverter is connected to the grid     De e Enter the country and language settings as described in section 7 8 2 of the the  Powador 2002 manual  default is German    10 2 3  ao  e After several minutes  check that the grid connection indicator is green  as shown in  section 7 8 3    10 2 4       e Press keys 1 and 2 simultaneously as explained in section 8 3 of the Powador 2002    manual and write down the DSP and MC software versions in ID0019   e  f all of the electrical tests have been passed  the electrical section of the    commissioning sheet can now be signed off       Page 35 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       11  Fitting of Rotor and Nose Cone    Notes     e Lock the DC isolator in the OFF position whi
2.     e Install brackets and mast SC0026 Mounting  system  e Fit nacelle to mast  SC0026 E1 test results  e Fit mast cable   e Carry out brake release test and  DC voltage test  Test E1         Continued on next page       Page 13 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       Section Actions Supporting Docs Record Results    8 e Fit fins and booms to nacelle  5C0026   e Connect SWA from mast to DC SC0026 e 2 test results  isolator  Test DC wiring  Test E2     e Test function of DC isolator  Test SC0026 E3 test results  E3     e Test the DC installation  Test E4  E4 test results  Mount the inverter Kaco Powador 2002  Connect the DC isolator to the Manual  inverter  Install the AC isolator E5 test results   e Connect and test AC wiring from Electrical  distribution board to inverter system   requires qualified electrician     e Inverter Test  Test E5    e Fit rotor  SC0026 e Rotor   e Fit nose cone installation  Observe turbine function  Provide customer with Owners PD0017  Manual  ID0019   e Return ID0019  amp  SSEG Sheet to SSEG Sheet  Renewable Devices   e Send SSEG Sheet to the DNO     N A e Continue to check and monitor    turbine performance          Page 14 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 33
3.    e Attach the lower mounting bracket to the spacer bracket   e Fix three of these part completed assemblies to the bottom three sets of Fischer resin  anchors   e Fix the entire top bracket assembly to the pole at the position shown in the wall   mounting diagram on sheet 3 of SC0026   oe e Once the top bracket is secured and the bolts correctly tightened it can be used as a  lifting point   e Use an appropriate lifting arrangement to lift the pole so that the top bracket assembly  can be fitted to the top pair of Fischer M12 Anchor bolts   e Fit the M12 Nylock nuts to secure the pole   5 3 3     e The mast should now be in position on the remaining 3 clamps    e Bolt on the front parts of the clamps to secure it to the wall    e Ensure threadlock is applied and all nuts and bolts are tightened to the correct torque  settings as detailed on sheet 1 of SC0026     e Sign off the mounting installation section of the commissioning sheet ID0019       Page 21 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential    6     Notes     6 1     Notes        Nacelle Assembly    See sheets 1 and 5 of SC0026 for details of the nacelle assembly and tightening torques     Lifting the Nacelle    It is the installer s responsibility to ensure that all lifting is carried out safely     The mass of the nace
4.  3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable    Issue Date   27 06 11 evices    Confidential       Continue the 10mm  earth down the pole  attaching the cable  with brass staples at 0 5m intervals        Strip back insulation on the bottom 2m of earth cable free of  insulation  Coil the excess cable at the base of the pole and  attach with staples        Attach the junction box   Terminate the mast cable using a 20mm IP68 rated gland at  the junction box  Glands must be on the underside of the    junction box     16 4  Wooden Pole     Brake Release and DC Voltage Test  Test E1     This test must be carried out with the nacelle and mast cable installed and before the SWA is  connected to the junction box on the wooden pole  See sheet 5 of SC0018 for a diagram of the  test set up     Rotate the shaft of the turbine clockwise  The shaft should rotate with a pulsed resistance   confirming that the brake is applied     Set a multimeter to read DC voltage and connect it between the DC positive 2  L   and negative 1   L   lines at the junction box  Using a 12V battery or 12V regulated PSU  apply 12V DC between  the DC negative 1  L   and signal line 3  S   It is advisable to have short lengths of cable suitably  terminated for connecting the chosen power supply to the terminal block prepared for this test   Check that the brake releases while the voltage is applied  Rotate the shaft  There should be a  smooth action  indicating that the brak
5.  SWA has the correct colours for DC wiring harmonised regulations  The black  core should be taped or heat shrunk in yellow at both ends to indicate that it is the signal  cable   e The gland for the SWA MUST be below the lowest bracket  any other position will  compromise the integrity of the turbine pole     oat e Mount the DC Isolator on a wall close to the intended position of the grid tie inverter   8 2 2       e Decide on an appropriate position on the mast for the SWA gland  CW 205    e The gland MUST be below the lowest bracket   8 2 3     e Drill and tap for the gland   For a 20S brass gland  thread is normally M20x1 5    e Strip back the sheath and armour so that there is sufficient length for the cores to be  dropped and connected at the bottom of the pole   8 2 4   e Connect the cores of the SWA cable to the connector block at the bottom of the mast   e Once the connections are complete  push the connector block back up into the pole  and fit the end cap provided   8 2 5     e Connect the three cores of the SWA cable to the T   T  and TS terminals of the DC  isolator       Page 26 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       8 3  Continuity Testing     DC Wiring  Test E2     Notes     This test MUST be carried out before the connection is made to the inverter  A
6.  earthing arrangement for the turbine nacelle and mast is dependant on site specific  factors  See sheet 7 of SC0026 for earthing notes    e All earthing should be in accordance with BS 5176  17  Edition    e The recommendations in CE72   Installing small wind powered electricity generating systems   guidance for installers and specifiers should be followed to comply with the UK MCS  requirements    e  A mast earth must be provided in accordance with CE72 and all applicable local regulations    e As general guidance  the shielding of the DC SWA should be bonded to the mast    e If a Lightning Protection System  LPS  is installed or the appropriate earthing arrangement is    ambiguous then advice should be sought from a qualified electrical contractor       Page 25 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www  RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       8 2  Connection of Mast and Mast Cable to DC Isolator    Notes     The DC isolator is supplied with the Swift Turbine  This is not a standard isolator and should not be  substituted with any other isolator   See sheets 7 and 9 of SC0026 for an overview of the DC wiring   Incorrect wiring can cause irreparable damage to the systems electronics   All DC wiring to be rated minimum 600V DC to earth  1000V DC between conductors and rated for  a minimum of 10A  e Three phase
7.  short circuit in the    DC wires can cause permanent damage to the inverter or electronics in the nacelle     DO NOT use a megger tester for this test  as it will damage the turbine electronics     8 3 1     8 3 2     8 3 3     8 3 4     Prior to commencing this test the following should be confirmed     The wiring from the DC isolator to the nacelle is complete  The wiring from the DC isolator to the inverter is not connected  The DC isolator is in the OFF position     Using a multimeter  check the resistance across the three DC wires  T   T   TS  on  the turbine side of the DC isolator and between these three wires and the turbine  earth    There should be no continuity between any pair of wires or between the wires and the  mast earth    The resistance value seen on the multimeter may not be stable  but in all cases  should be greater than 0 7MQ apart from to earth  which should show a stable open    loop     Additionally check for continuity between the DC wiring and earth using a multimeter     There should be no continuity between any of the DC wiring and earth     Record the results of the test  Test E2  on the commissioning certificate ID0019       Page 27 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       8 4  DC Installation Test  Test E3     Notes     e This test mus
8. 0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device S    Confidential       16  The drawing SC0018 within Appendix F Installation  Certificate ID0019 01    Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of  commissioning  Incomplete or absent Installation Certificates will void the manufacturers  warrantee  The installer is responsible for ensuring that the most up to date installation specification  Is Used     Install  Manual  Section    Contact name    Address   INSTALLATION SITE DETAILS    Address   INSTALLER    Site survey reference number   Site survey approved by  l YES   NO  SITE SURVEY Renewable Devices     Site survey read and   understood by installer    Turbine installed os US   detailed in site survey      confirm that all goods were inspected on arrival  GOODS RECEIVED l E   and deemed in good condition     SERIAL NUMBERS Turbine number    Rotor    Fins and Booms         Page 50 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential    f   1  MOUNTING SYSTEM Mast   Flat Roof Stand   Stand Alone Mast    TEST M1  ACCEPTABLE   NOT  HYDRAULIC LOAD TEST All studs tested to 13kN  ACCEPTABLE  RESULTS TO BS 5080 1         confirm that the mou
9. 03  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       4  Unpacking and Inspection of System    Notes     e Prior to commencing with the installation  all of the components of the system should be  inspected for signs of shipping damage and the serial numbers recorded on Appendix F  Installation Certificate ID0019 01     e  lfa component is damaged in shipping  the warranty will be void     4 1  Electrical Component Check     Test El     Notes     e This test confirms that the Swift nacelle has not been damaged in transit and the 12V  power supply is functioning correctly    e Making incorrect connections during this test may result in false positives and irreparable  damage to the on board electronics    e This test should be performed with the nacelle still in its original polystyrene packaging on a  level surface  if performed at an angle the on board acceleration switch will lock the turbine  brake on  requiring a reset       Page 15 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential    4 1 1     PSU 12V test     llow  S   Gr    Ye me  Connect a lead and socket to the 12V PSU but do n dd A  NOT connect to the mains  ee f  Connect leads to the PSU    pr ti j    e Grey 1 5mm  to PSU negative   e Yellow 
10. 1 5mm  to PSU positive   Connect these to a terminal block with appropriate  test points attached as indicated in the photo   Connect a multimeter set to read dc voltage  across the    ve and  ve test points from the 12V    PSU  grey and yellow wires respectively        Briefly connect the 12V PSU to the mains to  confirm that it outputs 12V     Brake test set up     Connect the mast cable to the terminal bock    Connect the positive output of the 12V PSU to the signal line  Lead 3   the negative to  the DC negative of the nacelle  Lead 1   and the positive of the nacelle  Lead 2  to the  remaining test point on the terminal block    Connect a multimeter set to read DC voltage to the DC negative and positive of the  nacelle at the test points connected to the terminal block       Page 16 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device       Confidential            Page 17 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential    Brake release test  G    e Confirm that the brake is active by turning the  shaft of the nacelle  a pulsing resistance should be      felt    e Connect the 12V PSU to the mains    e Con
11. 44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       19  Appendix G SC0026  SC0018  amp  Technical Drawings      Page 66 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    
12. 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential    3 1     3 2        Appendix G SC0026  SC0018  amp  Technical Drawings give an overview of the components  of the turbine    Unless otherwise agreed in writing with Renewable Devices   all aspects of the installation  must conform to these drawings and to this installation procedure    The user manual PD0017 describes the operation of an installed Swift Rooftop Wind  Energy System       Before proceeding with the installation  check that your Swift Rooftop Energy System    has  been shipped with a Kaco Powador 2002 inverter  If this is not the case  consult Appendix  C Alternative Inverter installation procedure   Prior to commencing any work confirm that the documentation used is the current version  for the Swift system to be installed    For the warranty to be valid all the documentation specified in a completed Appendix F  Installation Certificate ID0019 01 must be returned within 28 days of commissioning the    turbine     Installer Training    No installation of the Swift Rooftop Energy System should be carried out without prior  accreditation to or similar to those required by the UK MCS accreditation Scheme  Energy  Savings trust or LCBP  Experience in wind turbine resource assessment  Wind turbine  siting and installing and com
13. 6 11 evices    Confidential       12  Commissioning and Handover    Notes     e The warranty for the turbine is not valid unless the commissioning sheet ID0019 has been  completed correctly and returned     LT Switch the DC isolator to the BRAKE and then the ON position     El See the Owners Manual PD0017 for a description of the functioning of the turbine  and inverter    e If the wind is sufficient for the turbine to generate  check power generation   Ke e Explain the functioning of the turbine to the customer    e Hand over the Owners Manual PD0017 to the customer    e Hand over the Kaco Powador 2002 User 4 Installation manual to the customer   Penal e Ensure that the commissioning sheet ID0019 is complete   e Complete the SSEG commissioning sheet and return this to the DNO and Renewable   Devices     e Return a copy of the commissioning sheet ID0019 to Renewable Devices       Page 37 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device S    Confidential       13  Appendix A Tools and Consumables    This list is not exhaustive  Common tools found in an electrical and general tool kit will be required       Page 38 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure 
14. 8 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential       MAME   __  Le et  IA E  LEE A    Brake Release OK YES   NO  DC Installation Test  DC Voltage generated YES 7 NO    DC ISOLATOR LOCATION         confirm that Earth and DC wiring have been  8 9 DC WIRING INSTALLATION installed according to Renewable Devices drawing  number SC0016 and the Installation Manual IPO001       attach a copy of the AC wiring test certificate    AC WIRING I confirm that the AC wiring has been installed  according to Renewable Devices drawing number  SC0016 and the Installation Manual IPO001           Switch on and  YES   NO  INVERTER TEST countdown ok  Goit      confirm that the inverter has been installed  INVERTER INSTALLATION according to Renewable Devices drawing number  SC0016 and the Installation Manual IP0001     pe   confirm that the rotor has been installed according       ROTOR to Renewable Devices drawing number SC0016    and the Installation Manual IPO001        NOTE  the turbine is only deemed to have been fully    TURBINE FUNCTION installed once the total energy generated has been    seen to increase from the initial value     Was the turbine       observed generating  power on day of install YES   NO     depends on wind    availability           Page 9 of 56   Renewable Devices Ltd  Bush E
15. Kaco Powador 2002 User  amp  Installation manual  supplied with the inverter only  NOT replace it   Read the complete Powador 2002 manual before installing the inverter     Mount the inverter in accordance with the Powador 2002 manual     Mounting    The procedure to install the inverter is described in section 7 of the Kaco Powador 2002  manual    The exact position of the inverter should be discussed with the customer and must comply  with the recommendations made in section 7 1 of the Powador 2002 manual  Consideration    should also be made to accessibility for service     Inverter Connections to the DC Isolator    e Unless otherwise specified cable used should be of the same CSA as used for the run between    the    Turbine and DC isolator as specified in SC0026 sheet 7     e If the printed markings on the switch are different to those indicated here  contact Renewable    Devices before proceeding       Page 31 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       9 2 1  e Ensure that the top side of the isolator  which has the T  and I  terminals  is wired as    indicated   o T   turbine positive  to the turbine DC positive  o TS  turbine signal  to the turbine signal  o T   turbine negative  to the turbine DC negative  e Make a connection between   o l   inverter positive  a
16. R    Site survey reference number     Site survey Ps dona by  SITE SURVEY NETOS  U amet   Devices     Site survey read JE  understood by installer   Turbine installed as  detailed in site survey     YES   NO      confirm that all eine were inspected on arrival  GOODS RECEIVED  and deemed in eine condition     Toren        Rim IE  Fom    mm pooo         Page 62 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential    MOUNTING SYSTEM Mast   Flat Roof Stand   Stand Alone Mast    TEST M1  HYDRAULIC LOAD TEST All studs tested to 13kN  RESULTS TO BS 5080 1       ACCEPTABLE   NOT  ACCEPTABLE      confirm that the mounting system has been  MOUNTING SYSTEM installed and tested according to Renewable   Devices Installation Manual      confirm that the nacelle  fins and booms have   been installed and tested according to Renewable  NACELLE  FINS  BOOMS l l   Devices drawing number SC0016 and the    Installation Manual IPO001     TEST E1 12V PSU Functioning OK YES   NO  ELECTRICAL COMPONENT Brake Release OK YES   NO  CHECK DC Voltage generated YES   NO       STEEL WIRE ARMOUR CABLE  DETAILS       DC WIRING CHECK       TEST E3  DC ISOLATOR CHECK               Page 63 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www Ren
17. S   detailed in site survey      confirm that all goods were inspected on arrival  GOODS RECEIVED l E   and deemed in good condition     SERIAL NUMBERS Turbine number    Rotor    Fins and Booms         Page 7 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential    f   1  MOUNTING SYSTEM Mast   Flat Roof Stand   Stand Alone Mast    TEST M1  ACCEPTABLE   NOT  HYDRAULIC LOAD TEST All studs tested to 13kN  ACCEPTABLE  RESULTS TO BS 5080 1         confirm that the mounting system has been  MOUNTING SYSTEM installed and tested according to Renewable    Devices Installation Manual          confirm that the nacelle  fins and booms have    been installed and tested according to Renewable  7 8 NACELLE  FINS  BOOMS    Devices drawing number SC0016 and the  Installation Manual IPO001     TEST E1 12V PSU Functioning OK YES   NO             ELECTRICAL COMPONENT Brake Release OK YES   NO  EREGR DC Voltage generated YES   NO    SWA length in metres  STEEL WIRE ARMOUR CABLE    DETAILS       SWA cable size in mm     Min  reading        e         L     Acceptable   Not Acceptable    TEST E3 Turbine   Inverter  Closed Actual  DC ISOLATOR CHECK side site  TS IS          Off                                  I I I       N        gt     Mm    UU  I  Q     D   j       N   gt              gt    gt          Page 
18. SWIFT    SWIFT ROOFTOP WIND ENERGY SYSTEM     Installation Procedure    TO BE INSTALLED BY COMPETENT PERSONNEL ONLY    Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device p    Confidential       Document Issue Record          Document IP0011 5    Originally Renewable Devices  prepared by                Versi  n Date Purpose of issue  amp  amendment Released by    01 27 06 11 Initial Issue Renewable Devices Ltd               Page 2 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    Table of Contents    1  Definitions and Apbrevi  HNoNnsaaa4vvvarvvsssdea ene 5  2  N  testo nstallorS sssr aaa aa aA a aAa aa 6  20 TE NPE 6  22 MSN Tre 6  23  DOCUMENTACION ri A A 7  3  Installation Procedure Overview      rmsrnnnnnnnnrnnnnnnnnnnnnnsnnennnennnennnennnnnnnnennnnnnnevnnennnnnnnennsnnnnnnnnnennnnnnn 8  4  Unpacking and Inspection Of System     rrserrsrrnnvrnnvnnnvnnnvnnvennennnvnnvrnnvnnnvennvnnernnennnennernnennnnennrnnnenner 10  4 1  Electrical Component Check   Test EL sicsisssasia aa 10  5  Installation of Wall Mounting System    rerssrssvnnvvnnvnnnvnnvnnvennvnnvnnvennvnnvnnernnnnnensvennennensnennerseennvnnenr 14  5 1  Bracket Positions and Marking Up   errsvrnnvnnvnnvenvrnvvnvvnnvnnennevnnvsnvsnvnnernnvnnennvv
19. Wiring Regulations  17th Edition or the relevant local regulations    The following forms must be completed and returned to the relevant organisations  Without the  return of these documents the Swift turbine warranty is invalid and the installation bay be illegal    e Appendix E SSEG Commissioning Sheet to the local DNO   e Appendix F Installation Certificate ID0019 01 to Renewable Devices Ltd      Page 12 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       Installation Procedure Overview    Notes     e The table below and on the following pages gives an overview of the installation process  and refers to the documentation that must be completed at each stage in the process     e Unless otherwise specified all results should be recorded on ID0019     Section Actions Supporting Docs Record Results    N A e Perform a Site survey  e Check that the turbine can be SC0026  installed as described in the site  survey and this procedure   e Check all components are present SC0026 Site details  and in good condition  Serial numbers  e Test nacelle and power supply  E1 test results  e Record serial numbers     e Install mounting studs  amp  wait for SC0026    cure   up to 24 hours BS 5080 1     temperature dependant     e Carry out hydraulic load test to BS M1 test results  5080 1  Test M1
20. ableDevices com    IP0011 05 Installation Procedure  Issue Date   27 06 11    Confidential    fenewable    Devices       SSEG Commissioning Confirmation    SSEG INSTALLATION COMMISSIONING CONFIRMATION  G83 1     Appendix 3     SITE DETAILS    Property address  inc  post code     Telephone number  Customer supply number  MPAN     Distribution Network Operator  DNO   Contact Details    Contact person    Contact telephone number    SSEG DETAILS    Manufacturer and model type    Type of prime mover and fuel source  Serial number   version numbers of    software  where appropriate     SSEG rating  A  and power factor  under  normal running conditions     Maximum peak short circuit current  A     Serial number of SSEG  Turbine Number   Location of SSEG within the installation    Location of multi pole isolator    Swift Turbine  Renewable Devices Ltd  Mark 2    Code  DSP 335A    Amps 7 2   Volts 230 and power factor 2 0 99  Or 1 65kW  8A         Page 59 of 56     Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential       INSTALLER DETAILS    Accreditation Qualification        mr    Contact person    Telephone Number    E mail address    INFORMATION TO BE ENCLOSED    Final copy of circuit diagram  SSEG Test Report    Computer print out  where possible  or other schedule of protection settings    Electr
21. an 0 7MQ     Record the results of the test  Test E2  on the commissioning certificate ID0001     14 5  Alternative Inverter  DC Isolator Switch Function Test  Test E3     Check the following connections across the DC isolator to ensure that it has been wired correctly   This test must be carried out before the DC wiring is connected to the inverter     CN A   sey  e  oy fo  CA    Position  Off    O  5    Enter the results of the test in the commissioning sheet ID0001  Sign off the DC installation section    TS  TE  T   TS  E  T   TS  T   T   TS  T  T   TS    7       of the commissioning sheet ID0001       Page 45 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       14 6  Alternative Inverter     Connections to the DC Isolator    The Alternative Inverter provides its own signal so the additional power supply is not necessary for  these installations and the signal line comes directly from the S  in the inverter  Connect the SWA  to the inverter side of the DC isolator switch as shown  Complete the connection of the earth cable  through the DC isolator switch    A Brown T        Top side   Ensure that the top side of the switch  which has the T  and I        terminals  is wired as shown     Inverter positive   To inverter side    T  Turbine positive    Turbine signal To turbine sid
22. bsite  www RenewableDevices com    IP0011 05 Installation Procedure  Issue Date   27 06 11    Confidential    fenewable       13 1  Appendix B Consumable Items   Spares    General    Brackets and Pole    Electrical    PART    Loctite threadlock medium strength  243    Fischer A4 RGM M12 nominal length 300mm    SS studding anchors x 8    M12 A4 SS nuts and washers    provided with anchors  x 8  Fischer FIS V 360 S resin     usually    Nozzle for Fischer resin tubes and nozzle    extenders    16mm Mesh sleeve for Fischer resin fixing x 8    1 5 mm  Brown tri rated cable    1 5 mm    Grey tri rated cable    1 5 mm  Yellow tri rated cable    2 5 mm  Brown tri rated cable    2 5 mm  Grey tri rated cable    2 5 mm  Yellow tri rated cable    4mm  earth cable    3 core  Brown Grey Black  steel wire armour    sized per sheet 5 of SC0026  Use harmonised    3 phase wire    grey   Insulation tape     Brown  yellow    and  green yellow    Two M20 Steel wire armour glands suitable for    above SWA  CW 205     Range of crimps and banjos    M6 nuts and bolts      Page 40 of 56     Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH    evices    USE    Threadlocking fixings    during external    installation    Bracket    Bracket  Bracket  Bracket    Bracket   L  in DC wiring   L  in DC wiring  Signal in DC wiring  T  in DC wiring   T  in DC wiring  Signal in DC wiring    All earth wiring    Mounting mast to DC    Isolator wiring  General wiring    Mast wiring    Earthing connections   ma
23. ce with the most recent SWIFTTM    installation specification as issued by Renewable Devices Ltd  and all appropriate Health 8  Safety legislation       hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out  that the    above tests were carried out by me  and that the results are as shown above       hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted  to the DNO  Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to    Renewable Devices Ltd     SIGNATURE    NAME  Please print full name     COMPANY CONTRACTOR    INSTALLATION DATE       Returne to Installer Returns  Renewable Devices Lid  SAC Bush Estate    Edinburgh EH26 OPH within 28 days of commissioning          Page 53 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       Appendix G SC0026  SC0018  amp  Technical Drawings     Wooden Pole Mounted Installation Drawing  gives an overview of the components of the turbine and how it is installed  Unless otherwise  agreed in writing with Renewable Devices   all aspects of the installation must conform to this  appendix  SC0018 and then to the installation procedures above  All sections and tests in the  main body of the install p
24. cket Positions and Marking Up    See sheet 3 of SC0026 for the correct bracket positions and for the rotor position relative to  the top bracket and roof ridgeline    The brackets are attached to the wall using a Fischer resin anchor system    The resin anchors should be installed in accordance with the directions given in the Fischer  documents  these can be found through the Fischer website  www fischer co uk  and  searching for details relating to    injection cartridge FIS V    on their online catalogue    The Fischer document ETA 02 0024 should be read in its entirety prior to  commencing an installation    The depth and diameter requirements for the holes specified  14 mm diameter x 250 mm  depth  are typical for most masonry but may need to be modified following consultation with  a structural engineer    Contact Fischer if there is any doubt over the hole requirements or installation technique    If the proposed siting of the turbine is not as described in the structural survey then it  should be re examined before work proceeds     e Mark out the positions of the holes for the resin anchors using a plumb line  tape  measure and spirit level    e Pay close attention to sheet 3 of SC0026  It may be necessary to move a bracket  position up or down within the given tolerances to ensure that the anchors are fixed to  solid brick block stone and not into mortar     e Install the Fischer resin anchors in accordance with the Fisher documentation       Page 19 of 56   Renewab
25. den Pole     Nacelle    It is the installer s responsibility to ensure that all lifting is carried out safely  The mass of the  nacelle is 35K9     When fitting the nacelle take care not to trap wires  or fingers   between the base of the nacelle  clamp and the top of the pole  Ensure that no strain is put on the connectors   Swivel the narrow base of the nacelle so the pre drilled hole  in the metal pole is visible through the clamp and  using  threadlock  fit the M10x20 retaining bolt     The nacelle clamp should then be attached using threadlock  and the 8 M6x40 capscrews  Tighten all bolts lightly at first so       that there is an even spacing on both sides of the nacelle  clamp  Remember to apply threadlock to all the bolts and to  observe the correct torque sequence as illustrated on sheet 3  of SC0018     16 3  Wooden Pole     Cable  amp  Earth    Leave approx 0 5m of cable spare in the steel adaptor  Fit  and tighten the 20mm gland  Use silicon sealant or another  suitable waterproof flange sealant     Attach a 10mm  earth to the designated earthing point on the  steel adaptor using the nut and bolt as shown on sheet 4 of  drawing SC0018  Cut the earth to im longer than the pole   Run the earth and mast cable down the pole in 20mm PVC  conduit  secured with pipe clamps at 0 5m intervals  Leave  0 5m cable free to loop into the junction box          Page 55 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535
26. dinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       7  Fitting the Fins and Booms    Notes     e See sheets 1 and 7 of SC0026 for details of the fin and boom assembly and tightening    torques     Felle Apply thread lock to all fixings   e Fit each of the boom clamps with 2 M6x30 cap screws and 1 M6x60 cap screw with  the M6 Staytite flanged nut to the booms   e Tighten all bolts lightly so that there is an even spacing on both sides of the boom  clamp and then tighten to the required torque   holes e Attach each fin using 4 M6x16 bolts   e Thread lock and tighten to the required torque   oS e Fit the boom and fin assembly to the nacelle   e The boom with the hinged furling mechanism MUST BE placed into the right hand slot  on the nacelle as viewed from behind the nacelle   e Check that fins are vertical before finally tightening the nacelle clamps to the required  torque   7 1 4    e Oncompletion of the nacelle  fin and boom installation  sign off the relevant section of  the commissioning sheet ID0019       Page 24 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       8  DC Connections    8 1  Earthing    Notes     e The correct
27. e  Turbine negative         Bottom side   gt  Grev       Ensure that the bottom side of the switch is wired as shown        Inverter signal To inverter side  De Inverter negative    N B  If the printed markings on the switch are different to those    y  I    Ai  i           shown here  contact Renewable Devices before proceeding     Wire the inverter as shown using appropriate glands and ferrules    Ensure that the DC wiring tests E2 and E3 have been completed      From DG isolator Inverter terminal  Black   yellow sleeve  IS     erT BS  Som         Page 46 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       14 7  Alternative Inverter     Wireing  amp  Earthing    See sheet 8 of SC0016 for a full earthing schematic     Connect a 2 5mm  earth cable to the banjo for the SWA cable  Run  i this earth to the inverter and consumer unit in conduit as shown in  sheet 8 of SC0016         Yellow  S   In addition  one of the following earthing options must be    implemented    Minimum 10mm  earth from the mast to the building earth    OR   A 4mm  earth in conduit from the DC isolator to any earthing point    For this option the armour of the SWA or 2 x 4mm  must be used  as the earth connection between the mast and DC isolator      Before the AC connections are made  the DC tests described i
28. e has successfully released       Page 56 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       If the brake is not released  connect the positive power supply terminal to cable 1  L   and the  negative supply terminal to cable 3  S  and then hold for thirty seconds to reset the brake  Reapply  12V DC between the DC negative 1  L   and signal line 3  S      When the shaft is rotated by hand  a voltage should be present between the DC lines  which will  show on the multimeter  indicating correct operation  Check polarity of DC voltage is in  accordance with the wiring numbers names as shown in drawing SC0018 sheet 5     16 5  Wooden Pole     DC Connections    See sheet 7 of SC0018 for an overview of the DC wiring     e All DC wiring to be rated minimum 1000V DC to earth and rated minimum 10A    All DC conductors to be a minimum of 2 5mm  CSA    Due to the high earth leakage of between 10 and 20 mA  min 4mm  earth cable must be used in  conduit throughout the installation   The mast cable supplied does not have a 4mm  earth as the  nacelle is also earthed mechanically through the clamp to the 10 mm    mast earth      Armoured cable should be run between the junction box on the wooden pole and the DC Isolator   Use 3 core SWA  using the armour as earth  Allow excess cable to allow for 
29. e while the voltage is applied  Rotate the shaft  There should be a smooth action   indicating that the brake has successfully released       Page 42 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       3  If the brake is not released  connect the positive power supply terminal to cable 1  L    grey  and  the negative supply terminal to cable 3  S   yellow  and then hold for thirty seconds to reset the  brake  Reapply 12V DC between the DC negative 1  L    grey  and signal line 3  S   yellow      4  When the shaft is rotated by hand  a voltage should be present between the DC lines  which will  show on the multimeter  indicating correct operation  Check the polarity of the DC  voltage is in accordance with the wiring numbers names as shown in drawing SC0016 sheet 6     14 3  Alternative Inverter     Mounting    The exact position of the inverter should be discussed with the customer  There must be a    minimum of 150mm of clear space around the inverter to allow for access and ventilation     The grid tie inverter comes with a backing plate to facilitate wall  mounting  This is fitted with wall plugs and woodscrews as    appropriate          Page 43 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www R
30. ective conductor to be    high integrity    as per BS7671  section 607 02 04 i   17  Edition       Page 33 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       10 1  AC Isolator Installation    Notes     e The AC isolator also houses the 12V PSU used during the previous tests   e Connection from the AC isolator to the grid distribution board should only be competed  once the DC Connections have been made  and is described in section 10     10 1 1  e Mount the AC Isolator on the wall     LE e Mount the 12V PSU on the Din rail to the right of the   isolator    e Make connections from the inverter side of the isolator  to the PSU according to sheet 9 of SC0026 using    1 5mm  appropriately coloured cables        LIG Connect the isolator to the AC connections of the    inverter according to sheet 9 of SC0026   e Connect the PSU DC negative to the top inverter DC  Negative terminal using 1 5mm  grey cable    e Connect the PSU DC positive to the left Inverter    ERR     terminal using 1 5mmY  yellow cable and the supplied  connector       Page 34 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential
31. enewableDevices com    IP0011 05 Installation Procedure fenewable       Issue Date   27 06 11   evices    Confidential    Once the backing plate is attached the inverter can be mounted by  fitting the slots in the back face of the casing over the tabs     Drop out the base plate of the inverter by unscrewing the 5 screws    shown        With the base plate unscrewed  the terminals are accessible        14 4  Alternative Inverter     Continuity Testing     DC  Test E2     This test must be carried out   with the wiring from the DC isolator to the nacelle complete  without the wiring to the inverter connected   with the DC isolator in the OFF position     This test MUST be carried out before the connection is made to the inverter  A short circuit in the    DC wires can cause permanent damage to the inverter or electronics in the nacelle       Page 44 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11   evices    Confidential       DO NOT use a megger tester for this test as it will damage the turbine electronics     Using a multimeter  check the resistance across the four DC wires  L   L   Signal and Earth  on    the turbine side of the DC isolator     There should be no continuity between any pair of wires  The resistance value seen on the    multimeter may not be stable  but in all cases should be greater th
32. enewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device      Confidential    nm       SSEG sheet sent to DNO   YES   NO  and copy attached   HANDOVER  Owners Manual to  YES NO  customer        DECLARATION    I we  being the person s  responsible for the installation of the SWIFT    Rooftop Wind Energy System s  noted above   hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work  and  that the installation and commissioning has been carried out in complete compliance with the most recent SWIFTTM    installation specification as issued by Renewable Devices Ltd  and all appropriate Health  amp  Safety legislation       hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out  that the    above tests were carried out by me  and that the results are as shown above       hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted  to the DNO  Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to    Renewable Devices Ltd     NAME  Please print full name     SIGNATURE    COMPANY CONTRACTOR    INSTALLATION DATE       Returne to Installer Returns  Renewable Devices Ltd  SAC Bush Estate    Edinburgh EH26 OPH within 28 days of commissioning          Page 65 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   
33. er     Wireing     Earthing    rrsersvvnnennvennvnnvnnvnnvnnnvnnvnnnennvnnenennnvnnvnnenneeseenvensernsvnsennens 42  14 8  Alternative Inverter   Inverter Test  Test E4    rnnnrnnvnnnvnnvnnvnnvnnnvnnvnnvvnvrnnvnnvnnnvnnvnnennvvnevnnernevnnvnnennenn 43  15  Appendix D Wooden Pole Installation     rseravrnnvvnnvenvrnvvnnvennvnnnvnnvennvnnnvennvnnvennvennennvennernnveneennn 44  15 1  Wooden Pole   lt Mastlable  in 44  15 2  Wooden Pole   Nacelle is 45  15 3  Wooden Pole   Cable Ea EEEE RA EEES 45  15 4  Wooden Pole   Brake Release and DC Voltage Test  Test E1     rrnvravrnnvnnnvnnvnnvnnvrnvrnvvnnvennvnnvnnenn 46  15 5  Wooden Pole   DC Conte cl Srs 47  16  Appendix E SSEG Commissioning Sheet     errsrrsnvrnnvunvnnnvnnnvnnnvnnnvnnvnnnennnvennvnnernnvnnnvnnnnnnneennennn 48  SSEG Commissioning ContirmaloOl  snm 49  17  Appendix F Installation Certificate ID0019 01    urrenvnnnvnnvrnnvnnnvennvnnnvnnvvnnvvnnvennennvennennnveneennn 52  18  Appendix G SC0026  SC0018  amp  Technical Drawings   rusernnvrnnvnnvnnnvvnnvvnnvnnnvennennvennennnvnnernnn 56      Page 4 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       1  Definitions and Abbreviations  AC Alternating Current  CSA Cross Sectional Area  CWS Gland rating that must be used  DC Direct Current  DNO Distribution Network Operator  l  Inve
34. ewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential       Acceptable   Not Acceptable       12V PSU Functioning OK YES  NO    TEST E4    Brake Release OK YES   NO    DC Installation Test    DC Voltage generated YES  NO    DC ISOLATOR LOCATION      confirm that Earth and DC wiring have been  DC WIRING INSTALLATION    installed according to Renewable Devices drawing    number SC0016 and the Installation Manual IPO001     mn    attach a copy of the AC wiring test certificate   AC WIRING I confirm that the AC wiring has been installed  according to Renewable Devices drawing number  SC0016 and the Installation Manual IPO001   Switch on and  YES   NO  INVERTER TEST Me  Goms of               confirm that the inverter has been installed  INVERTER INSTALLATION according to Renewable Devices drawing number  SC0016 and the Installation Manual IPO001          confirm that the rotor has been installed according    ROTOR to Renewable Devices drawing number SC0016    and the Installation Manual IPO001        NOTE  the turbine is only deemed to have been fully    TURBINE FUNCTION installed once the total energy generated has been    seen to increase from the initial value     Was the turbine        observed generating  power on day of install YES   NO   depends on wind    availability           Page 64 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www R
35. fenewable  Issue Date   27 06 11 evice S    Confidential    TOOL TASK    All aspects of turbine       General Tools listed in sheet 1 of SC0026       installation    All aspects of turbine  Torque wrenches  range 5 40Nm     installation  Slings  gt  2 tonne  shackles  rope and other  T Lifting pole and nacelle  lifting equipment as required  Full range of allen hex key and hex socket All aspects of turbine  adapter for use with torque wrench installation    All aspects of turbine  Full range of ring spanners    installation  Mobile pull tester rated to 13kN e g  Hydra          Brackets   Pull testing resin anchors  jaws  Fischer resin gun Resin anchors  Laser level  chalk line  spirit level Vertical alignment  18 5mm HSS metal drill bit SWA cable gland  M20 x 1 5 hand tap Armoured cable gland  M16  amp  M14 masonry drill bit and hammer drill    Resin anchors    gt 300mm   Armoured cable  15mm  Electrical Extra long 16 to 20 mm masonry drill bit    OD  through walls    Electrical screwdrivers  wire strippers  crimping ae    Electrical installation    tools    2mm  2 5mm Allen hex key panel on inverter   Fluke multimeter and spare battery Electrical tests   socket and lead Electrical tests   46mm socket or ring spanner M30 Staytite shaft nut  Deron A NOPE One Torque wrench capable of 250 Nm M30 Staytite shaft nut   2 x padlock Lock off isolators      Page 39 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  We
36. firm that the brake has been released by  turning the shaft of the nacelle  very little  resistance should be felt    e Confirm that a voltage is produced across the DC  negative and positive of the nacelle and that the  polarity is as expected while turning the shaft of  the nacelle    e Disconnect the 12V PSU and confirm that the  brake has been reapplied    e Record the results on sheet ID0019     Test E1    Resetting the turbine       If the brake is not released disconnect the 12V PSU    from the mains  Reverse the connections from the    PSU at the terminal block  so that the 12V PSU  positive is connected to the nacelle negative   1     and the PSU negative to the nacelle signal   3      Brownt  This reversal effectively provides a    ve 12 signal  which resets the nacelle safety systems    Connect the 12V PSU to the mains for    approximately 5 seconds        Repeat 4 1 2  amp  4 1 3  the brake should now release  and reapply    If the break does not release ensure nacelle is  laying flat in its packaging if the break does not  reset return the turbine to your distributor and  repeat the Reset Renewable Devices for advice       Page 18 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential    5     9 1     Notes     9 1 1     9 1 2        Installation of Wall Mounting System    Bra
37. icity meter s  make and model        DECLARATION     TO BE COMPLETED BY INSTALLER  The SSEG installation complies with Engineering Recommendation G83 1  Yes No    Yes No  Protection settings comply with Engineering Recommendation G83 1     Protection settings are protected from alteration except by prior written Yes No  agreement between the DNO and the Customer or his agent    Recommendation G83 1    certificate is attached     Comments  continue on separate sheet if necessary             Page 60 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential          Bureau Veritas Consumer    Product Services GmbH  Businesspark A96   86842 T  rkheim   Germany     49  0  8245 96810 0  cps tuerkheim de bur eauveritas com          VERITAS                   Certificate of compliance    Applicant  Kaco new energy GmbH  Carl Zeiss Str  1  74172 Neckarsulm  Germany    Product  Automatic disconnection device between a generator  and the public low voltage grid    Model  Powador 2002  Powador 3002  Powador 4202   Powador 5002  Powador 6002    Use in accordance with regulations     Automatic disconnection device with single phase mains surveillance in accordance with Engineering  Recommendation G83 1 for photovoltaic systems with a single phase parallel coupling via an inverter  in the public mains suppl
38. le Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable    Issue Date   27 06 11  Confidential    9 2     Notes     9 2 1     Devices       Hydraulic Pull Test  Test M1     Once the stud has cured  each stud should be tested using a portable tension tester    hydraulic load tester     Tests should be carried out to BS 5080 1 1993  Structural fixings in concrete and masonry   Method of test for tensile loading      e Test pull each stud to 13kN   e If a stud fails   1  Grind the stud off   2  Reposition the bracket within the tolerances of sheet 3 of SC0026   3  Test again after curing     e Record the test results on the commissioning sheet ID0019       Page 20 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       5 3  Installing the Brackets and Mast    Notes     e See sheets 1 and 4 of SC0026 for details of the bracket assembly and tightening torques    e It is the installers responsibility to ensure that all lifting is carried out safely  The mass of  the pole is 40 kg    e Depending on the lifting method used  it is recommended to assemble 3 of the 4 brackets  to the wall and one to the pole     ile e Fit the rubber bushes to the lower mounting brackets
39. le installing the rotor and nosecone   e See sheets 1 and 10 of SC0026 for the assembly method and tightening torques for the  rotor   e Do not install the rotor and nosecone until all of the electrical connections and tests are  completed and signed off   With the brake released  the rotor can spin up freely and may generate up to 400V across the DC  lines  This can present a safety risk during connection as well as a risk of equipment damage if    the lines are shorted     Pedals Place the key into the slot on the shaft of the nacelle and tap it into place gently     e Lift the rotor on to the shaft  make sure the taper of the hole on the shaft adapter  matches the taper of the shaft  and push into place    e Fit the M30 washer and Staytite nut and tighten to the torque shown on sheet 1 of  SC0026    e Once the Staytite nut has been tightened to the required torque check that the key  cannot be seen protruding from the nacelle side of the rotor and that the rotor is  securely mounted on the shaft    LEE  e Fit the nose cone by clipping it over the front of the rotor   e Excessive force will break the clips  it should be gently pushed over the roots of the  blades     Miele  Sign off the rotor installation section of the commissioning sheet ID0019       Page 36 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 0
40. lle is 35Kg     The end of the mast cable should be lowered down the length of the mast   Ensure that there is sufficient cable to reach the connector at the bottom of the mast  with approx 300mm spare     Adjust the working platform to a comfortable height before lifting the nacelle onto the  pole    Lower the nacelle taking care not to trap wires between the base of the nacelle clamp  and the top of the pole     Ensure that no strain is put on the mast cable     6 2  Fitting the Nacelle Clamp    6 2 1     Swivel the base of the nacelle so the pre drilled hole in the aluminium pole lines up  with the hole provided in the nacelle base for the M10x20 retaining bolt    The nacelle clamp is tightened using the 8 M6x40 cap screws    Apply thread lock to all the bolts and observe the correct torque sequence as  illustrated on sheet 5 of SC0026    Tighten all bolts lightly at first so that there is an even spacing on both sides of the    nacelle clamp       Page 22 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       6 3  Fitting the Mast Cable Connector Block    6 3 1  e At the base of the mast  connect the mast cable to the connector block  Part 150    0016      e Ensure that there is at least 300mm cable spare below the mast       Page 23 of 56   Renewable Devices Ltd  Bush Estate  E
41. manoeuvring the mast  into place after assembly of the turbine  The cable sizing is shown on sheet 7 of SC0018     Strip back the sheath and armour so that there is sufficient length for the cores to be connected at  the junction box  Fit a CWS gland and connect the armour to the earth from the mast cable using  earth link wire  Connect the cores of the SWA cable to the junction box as shown in sheet 8 of  SC0018  Note SWA has the correct colours for DC wiring harmonised regulations  The black  core should be taped or heat shrunk in yellow at both ends to indicate that it is the signal cable     The DC isolator is supplied with the Swift Turbine  This is a specially specified item and should not  be substituted with other isolators       Page 57 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       17  Appendix E SSEG Commissioning Sheet    SSEG INSTALLATION COMMISSIONING CONFIRMATION of a SSEG unit connected in parallel  with the publicdistribution Network     in accordance with Engineering Recommendation G83 1  One  Commissioning Pro forma per installation is to be submitted to the DNO  A copy to be retained by    the Turbine owner      Page 58 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www Renew
42. missioning Grid tie inverters to the 17  edition of the UK IEE  Wiring regulations are essential     This installation procedure is intended as guidance for qualified installers only     Site Survey   Training    Prior to installation a site survey including resource assessment and structural assessment  must be carried out    RD Energy Solutions  a consultancy division in the Renewable Devices Group of  companies can offer training site surveys and installation if requested       Page 11 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       3 3  Documentation    The following documents accompany the installation procedure   e Owners Manual PD0017  e Appendix E SSEG Commissioning Sheet  e Appendix F Installation Certificate ID0019 01  e Appendix G SC0026  SC0018  amp  Technical Drawings    The following documents are also required    e ETA 02 0024 Fischer resin anchor instructions  FIS V 360 resin system    e Fischer resin data sheet   e Fischer loadings and structure assessment docs   e BS 5080 1 1993   Structural fixings in concrete and masonry  Method of test for tensile  loading   e Kaco New Energy Powador 2002 User  amp  Installation manual     Wind   e CE72  Installing small wind powered electricity generating systems  Guidance for installers  and specifiers   e BS 7671   IEE 
43. n     A rotary AC isolator must be fitted between the inverter and distribution board     Dual supply warning stickers must be placed at the electrical consumer unit and the inverter so  that anyone working on the turbine is aware of the need to isolate it in two places  The labels are  provided with the turbine     Ensure that the appropriate 17  Edition certificate is provided and sign off the AC installation    section of the commissioning sheet ID0001     14 8  Alternative Inverter     Inverter Test  Test E4     Ensure that the DC isolator is in the OFF position     Switch the MCB RCD and AG isolator on and check that the inverter screen lights up and counts  down from 300 seconds  Check that the display sequence is as shown in the Owners Manual  PD0001     Press the left hand display button until the status screen is shown    Status OK    and an asterisk          are displayed  If there is no asterisk present or the inverter has failed to complete its countdown    sequence  contact Renewable Devices     Lock the DC isolator in the OFF position while installing the rotor and nosecone       Page 48 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device S    Confidential       15  Appendix D Wooden Pole Installation      Page 49 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  
44. n section 8 must be completed  The  Alternative Inverter provides its own signal so the additional power supply is not necessary for  these installations and the signal line comes directly from the S  in the inverter     The AC connections must be made as shown in sheet 8 of SC0016    AC wiring to be rated for normal 240V AC operation   AC conductors to be rated for 10A rms and not less than 1 5 mm  CSA   IMPORTANT   AC conductors to be sized for maximum 4  voltage drop  Most cable suppliers can  provide look up tables to allow cables to be sized correctly    Circuit Protective Conductor to be    high integrity    as per BS7671  section 607 02 04 i   17   Edition     The AC connections must be made and tested by a qualified electrician       Page 47 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable    Issue Date   27 06 11 evices    Confidential       The AC connections should be made at the inverter  terminal block side before any connections are made to    A neutral the Mains distribution board        Complete the AC wiring of the inverter as shown the         Mains Earth photograph     DC  ve  to DC isolator  DC  ve  to DC isolator         Connection to the mains supply is made at the distribution board with a dedicated single pole MCB  type C10  An ROD is not legally required but it is advisable to fit one for added protectio
45. nd the Kaco   s lower DC   terminal with brown cable  dl On the bottom side of the isolator make connections between   o IS  inverter signal  to the right    ERR    terminal in the Kaco using 1 5mm  yellow  cable and the supplied connector   o l   inverter negative  to the Kaco   s lower    DC     terminal with grey cable      Page 32 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       10  Grid Tie Inverter     AC Connection    Notes     e Before the AC connections are made  the DC tests described in section 8 must be  completed    e All connections should be made in accordance with the Kaco Powador 2002 User  amp   Installation manual with the exception of the AC isolator as specified in section 10 1  this  must be installed in addition to any other connection requirements specified by the  Powador 2002 manual or local wiring regulations    e The AC connections must be made and tested by a qualified electrician    e The AC connections must be made as shown in sheets 7 and 9 of SC0026    AC wiring must be rated for normal 240V AC operation    AC conductors must be rated for 10A rms and not less than 1 5 mm  CSA    IMPORTANT   AC conductors to be sized for maximum 4  voltage drop  Most cable suppliers can  provide look up tables to allow cables to be sized correctly    Circuit prot
46. nevvernnennesnennnennvenervernnennennenn 14  52  Hydraulic Pull Test  T  st VEU  seende 15  53  Installing the Brackets and Mastin 16  6  Nacello ASSOMDIV Leese 17  6 1  Lifting the Nacelle APP PP    A 17  6 2  Fitting the Nacelle Cl  mpsausasasserinsaneneemienasesnaensomkeseneedensmnnnn 17  6 3  Fitting the Mast Cable Connector Block    nernvrnnvnnvnnvnnnvnnennnnnnvnnennennvnnnennennnvnnennennevnnennennennnnnnennvennennener 18  7  Fitting the Fins and BOOM  cd 19  o  DE CONNECHODS nE eee 20  OL NN Led 20  8 2  Connection of Mast and Mast Cable to DC Isolator      rusrrsernnvnnvnnvnnvnnvvnnvnnennnvnnennvvnvvnnvnnvnnennnvnnvenennr 21  8 3  Continuity Testing   DC Wiring  Test E2 J     esasnnonnsnsnrnavnnnnnennnsnnnnnnnsnennennnnnnenenennnnnnnnnnennnnennsnnnnnnnnntnen 22  9 4  DE Installation Test  TeSU ES  ne 23  9  Grid Tie Inverter   Mounting and DC Connection    srrserssvrsvrsnvnnvnvnnnvnnennnvnnvennvnnvnnernnennnnseenner 26  dile MO A E P cas 26  9 2  Inverter Connections to the DC Isolator     rrserssrnnvrnnvnnvennnvnnvennvnnvennvnnnvnnvennvnnvrnnvnnevnnvnnnennnvnnennnnnnvennenn 26  10  Grid Tie Inverter   AC Connection    nmssressnnnnnnnnnnsnnennnsnnnennnvnnnnnnnnennsrnnnnnnnnevnnnsnnennnnnnnnnnnnennnnnnner 28  10 1  ACISOlator Installation 29  10 2  Inverter Test  Test EA  ia 30  11  Fitting of Rotor and Nose Come   sressrrnvvnvvnnvnnnvnnvnnnennennnvnnennennnvnnennnvnnennnvnnennennnvnnennennnvnnnennennenneee 31  12  COMMISSIONING and Handover      sesrrssrssssrnanrsanen
47. nnernnsnnnnannnnnnsnnnssnanesanesnnenanennnnnsnssanssnnnsennnenen 32  13  Appendix A Tools and Consumables    srnernnvrnnvnnvrnnvnnnvnnnnnnnvnnvnnnnvnnvennnnnvennennnennernnennnvennrnnnenner 33  13 1  Tools and Equip medicinas Error  Bookmark not defined   13 2  Appendix B Consumable Items   Spares      rrsmerrarsasennnnnrsnrnnnnnnnnnnnnnennnnnennnnnnnnsnnsnsnnnsnnnnnsnrnnrnnnnnnnnnnnn 35  14  Appendix C Alternative Inverter        cmssrsasrennrrasnsnannanennnnnnnnesnnnrsnnnnnnnnnennnnndannnrnnnnnnnnnnennnek annan 37  14 1  Alternative Inverter   Mast Cable Connector     s  rssrrsvrnnvnnnvnnnnnnvnnnnnnennnennnvnneennvennennvnnnennvennvennvennener 37  14 2  Alternative Inverter   Brake Release     DC Voltage Test  Test E1 J   rnnvnnvrnvrnnvrnvrnnvnnnnnnvnnvenenn 37  14 3  Alternative Inverter  Mounting asasinarea araea aiena anbi dN anaiena NNER 38    Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable       Issue Date   27 06 11 Devices  Confidential  14 4  Alternative Inverter   Continuity Testing   DC  Test E2    rnsnrnnvnnvrnnvnnvnnvnnnvnnvnnvnnvenvvnnvnnvrnnvnnennens 39  14 5  Alternative Inverter  DC Isolator Switch Function Test  Test E3 J   rrnnvravrnnvnnvrnvrnnvnnvnnnvnnvenenn 40  14 6  Alternative Inverter   Connections to the DC Isolator     rm  rrsrrsrrnvrnvrnnvnnvnnnvnnvnnvnnvnnvnnnvnnvnnvenevnnennr 41  14 7  Alternative Invert
48. nting system has been  MOUNTING SYSTEM installed and tested according to Renewable    Devices Installation Manual          confirm that the nacelle  fins and booms have    been installed and tested according to Renewable  7 8 NACELLE  FINS  BOOMS    Devices drawing number SC0016 and the  Installation Manual IPO001     TEST E1 12V PSU Functioning OK YES   NO             ELECTRICAL COMPONENT Brake Release OK YES   NO  EREGR DC Voltage generated YES   NO    SWA length in metres  STEEL WIRE ARMOUR CABLE    DETAILS       SWA cable size in mm     Min  reading        e         L     Acceptable   Not Acceptable    TEST E3 Turbine   Inverter  Closed Actual  DC ISOLATOR CHECK side site  TS IS          Off                                  I I I       N        gt     Mm    UU  I  Q     D   j       N   gt              gt    gt          Page 51 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 devices    Confidential       MAME   __  Le et  IA E  LEE A    Brake Release OK YES   NO  DC Installation Test  DC Voltage generated YES 7 NO    DC ISOLATOR LOCATION         confirm that Earth and DC wiring have been  8 9 DC WIRING INSTALLATION installed according to Renewable Devices drawing  number SC0016 and the Installation Manual IPO001       attach a copy of the AC wiring test certificate    AC WIRING I confirm that the AC wi
49. on procedure  All sections and tests in the  main body of the install procedure must be completed unless specifically replaced by an    alternative test procedure within this appendix    14 1  Alternative Inverter     Mast Cable Connector    At the base of the mast  connect the mast cable to the connector block  part number 150 0016  as  shown on sheet 9 of SC0016  ensuring that there is at least 300mm cable spare     14 2  Alternative Inverter     Brake Release  amp  DC Voltage Test  Test E1     This test must be carried out with the nacelle and mast cable installed and before the SWA is  connected to the connector block  See sheet 6 of SC0016 for the test set up  The Alternative  Inverter provides its own signal so the additional power supply  PSU  is not necessary for these  installations and the signal line comes directly from the S  in the inverter     1  Rotate shaft of the turbine clockwise  The shaft should rotate with a pulsed resistance   confirming that the brake is applied     2  Set a multimeter to read DC voltage and connect it between the DC positive 2  L    brown  and  negative 1  L   lines  grey  at the connector block as shown in sheet 6 of SC0016  Using a 12V  battery or 12V regulated PSU  apply 12V DC using between the DC negative 1  L    grey  and  signal line 3  S   Yellow   It is advisable to have short lengths of cable suitably terminated for  connecting the chosen power supply to the terminal block prepared for this test  This should  release the brak
50. ring has been installed  according to Renewable Devices drawing number  SC0016 and the Installation Manual IPO001           Switch on and  YES   NO  INVERTER TEST countdown ok  Goit      confirm that the inverter has been installed  INVERTER INSTALLATION according to Renewable Devices drawing number  SC0016 and the Installation Manual IP0001     pe   confirm that the rotor has been installed according       ROTOR to Renewable Devices drawing number SC0016    and the Installation Manual IPO001        NOTE  the turbine is only deemed to have been fully    TURBINE FUNCTION installed once the total energy generated has been    seen to increase from the initial value     Was the turbine       observed generating  power on day of install YES   NO     depends on wind    availability           Page 52 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device      Confidential  o  a       SSEG sheet sent to DNO   YES   NO  and copy attached   HANDOVER  Owners Manual to  YES   NO  customer        DECLARATION    I we  being the person s  responsible for the installation of the SWIFT    Rooftop Wind Energy System s  noted above   hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work  and  that the installation and commissioning has been carried out in complete complian
51. rocedure must be completed unless specifically replaced by an  alternative test procedure within this appendix    The wooden pole should be delivered to site with the steel adaptor in place as shown in SC0018  sheet 2  Two levelling blocks are attached near the base of the pole which are pre set during  manufacture to be aligned with the metal adapter  Before proceeding with the installation  check  that the metal adaptor is correctly aligned to the wooden pole using these levelling points     The recommended method of carrying out a wooden pole installation is to assemble and test the  turbine with the pole in the horizontal position and then to lift it into the vertical position  If it is not  possible to carry out the installation in this way  then suitable access and lifting equipment will be  required and the turbine assembled on to the vertical pole     The pole is planted into a hole to the dimensions shown on drawing SC0018 sheet 11  This hole is    normally made using a truck mounted auger     16 1  Wooden Pole     Mast Cable    See sheets 1 and 3 of SC0018 for details of the nacelle  assembly and tightening torques    Feed the mast cable down the steel adaptor and through the  20mm gland hole          Page 54 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evice S    Confidential       16 2  Woo
52. rter positive    l  Inverter negative    Is Inverter signal   MCS Microgeneration Certification Scheme  PSU Power Supply   RD Renewable Devices Ltd   SSEG Small Scale Embedded Generator  SWA Steel Wire Armoured Cable   S Signal line   T  Turbine positive   T  Turbine negative   TS Turbine signal      Page 5 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device S    Confidential       2  Notes to Installers         Page 6 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device S    Confidential       3  Drawings in Appendix F Installation Certificate 1D0019   01    Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of  commissioning  Incomplete or absent Installation Certificates will void the manufacturers  warrantee  The installer is responsible for ensuring that the most up to date installation specification  is Used     Install  Manual  Section    Contact name    Address   INSTALLATION SITE DETAILS    Address   INSTALLER    Site survey reference number   Site survey approved by  l YES   NO  SITE SURVEY Renewable Devices     Site survey read and   understood by installer    Turbine installed os U
53. st  amp  DC isolator      Mast earthing connection    Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device S    Confidential       White flexible conduit and M20 glands e g     All non SWA wiring    Kopex or similar    Appropriate wall fixings  screws and rawl plugs    Wall fixing of inverter  etc     MCB type C10 AC wiring         Page 41 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11   evices    Confidential       14  Appendix C Alternative Inverter    The following Appendix gives an overview of the installation process for the Alternative SWIFT  inverter installation which differs slightly from the Kaco installation above  This appendix is only for  the use of turbines supplied with a grey white inverter marked with the word with SWIFT written in  Bold and provides edits for this inverter type only  All other installation processes must be used in  conjunction with this manual  The drawing SC0016     Wall Mounted Installation Drawing gives an  overview of the components of the turbine and how it is installed  Unless otherwise agreed in  writing with Renewable Devices   all aspects of the alternative inverter installation must conform to  this appendix first  then to SC0016 and this installati
54. state  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device      Confidential  o  a       SSEG sheet sent to DNO   YES   NO  and copy attached   HANDOVER  Owners Manual to  YES   NO  customer        DECLARATION    I we  being the person s  responsible for the installation of the SWIFT    Rooftop Wind Energy System s  noted above   hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work  and  that the installation and commissioning has been carried out in complete compliance with the most recent SWIFTTM    installation specification as issued by Renewable Devices Ltd  and all appropriate Health 8  Safety legislation       hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out  that the    above tests were carried out by me  and that the results are as shown above       hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted  to the DNO  Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to    Renewable Devices Ltd     SIGNATURE    NAME  Please print full name     COMPANY CONTRACTOR    INSTALLATION DATE       Returne to Installer Returns  Renewable Devices Lid  SAC Bush Estate    Edinburgh EH26 OPH within 28 days of commissioning          Page 10 of 
55. t be carried out with the nacelle and mast cable installed and the SWA is    connected to the connector block           8 4 1  Test set up   e Connect a connector block via short lengths of correctly  colour coded wire to the inverter side connections of the  DC isolator   e Signal  IS      yellow  e DC positive  l       brown  e DC negative  I       grey  to nacelle    8 4 2  Brake confirmation   e Rotate shaft of the turbine clockwise   e The shaft should rotate with a pulsed resistance  confirming that the brake is applied   8 4 3     Multimeter connection    e Replace the cover of the DC isolator    e Seta multimeter to read DC voltage    e Connect it between the DC positive  I   and Negative  l       lines at the connector block          Page 28 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential       8 4 4  Brake release   e Using the same configuration as in section 5 1 1   12V PSU test  connect the 12V PSU   e 12V PSU positive to signal   e 12V PSU negative to DC negative   e Set the DC isolator to    ON      e This should release the brake while the voltage is  applied   8 4 5  Brake release confirmation   e Rotate the shaft   e There should be a smooth action  indicating that the brake has successfully released   8 4 6  Brake reset   e If the brake is not released   e Rotate 
56. the DC isolator to    RESET    and hold for 5 seconds   e Return the isolator to    ON      e Repeat 9 4 5   6 4 7  Un braked operation check   e When the shaft is rotated by hand  a voltage should be present between the DC lines   which will show on the multimeter  indicating correct operation   e Check the polarity of the DC voltage is correct   e Return the DC isolator to the    OFF    position   e Disconnect the test equipment   8 4 8     Result recording   e If either Brake release conformation or Un braked operation check do not produce the  expected results then the electrical tests should be repeated in reverse order to try      Page 29 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 Device S    Confidential       and determine the location of the installation fault and remedial action taken as  necessary     e Record the results of the test  Test E3  on the commissioning certificate ID0019          Page 30 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 evices    Confidential    9     Notes     9 1     Notes     9 2     Notes        Grid Tie Inverter     Mounting and DC Connection    This manual is intended to supplement the 
57. y  The automatic disconnection device is an integral part of the  aforementioned inverter     Applied rules and standards      Engineering Recommendation G83 1  June 2008  Recommendations for the Connection of Small   scale Embedded Generators  Up to 16A per Phase  in Parallel with Public Low Voltage Distribution  Networks    The Powador 4202  Powador 5002 and Powador 6002 are rated  gt 16A per phase  However all  requirements of G83 1 are fulfilled     The safety concept of an aforementioned representative product corresponds at the time of issue of    this certificate of valid safety specifications for the specified use in accordance with regulations     Report number  08TH0280 G83  Certificate nummer  U10 013  Date of issue  2010 01 15 Valid until  2013 01 15    Andreas Aufmuth         Page 61 of 56   Renewable Devices Ltd  Bush Estate  Edinburgh  EH26 OPH  Tel   44  0  131 535 3301  Fax   44  0  131 535 3303  Website  www RenewableDevices com    IP0011 05 Installation Procedure fenewable  Issue Date   27 06 11 device S    Confidential       18  Appendix F Installation Certificate ID0019 01    Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of  commissioning  Incomplete or absent Installation Certificates will void the manufacturers  warrantee  The installer is responsible for ensuring that the most up to date installation specification  Is Used     Install  Manual  Section    Address   INSTALLATION SITE DETAILS    Address   INSTALLE
    
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