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Operating instructions

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2. 7 6 Hardware INPUTS sssrinin iesse daian aisan aiaa ASEE riaa 87 74 Hardware Outputs unse qat 88 7 8 Mechanical data 90 79 Standards and miscellaneous eret 90 7 10 Default settings after reset BF m ms m mr _ gt m amm gt z z gt 8 92 8 1 General technical data of the modules without multimess 1 4 92 8 2 Relay output module multisio 202 een 93 8 2 1 Relay output module connection chart ee 93 8 2 2 Relay output module LED display eene 93 8 2 3 Function of scan tertiae eentt triennio 94 8 2 4 Function of the DIP switches eerte tnter ttnnnnnneten 94 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Table of contents V5 00 8 3 8 3 1 8 3 2 8 3 3 8 3 4 8 4 8 4 1 8 4 2 8 4 3 8 5 8 5 1 8 5 2 8 5 3 8 5 4 8 5 5 8 5 5 1 8 5 5 1 8 5 6 8 5 7 8 5 8 8 5 9 8 9 10 KBR multicomp 5D6 Temperature module multisio 2D2 1TI2RO een Temperature module connection chart Temperature module LED display entente Function of the scan button asussissssesmns iseenunessesmnassiseennnsssesmnaniitennsssseinunniiee Function of the DIP switches eerte tentent multisio 1D2 4CI current measuring module ss Current measuring m
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4. reser tette ttn 18 _______________________________________________________________________________________________________ 4 Functions of the controller in the secureC Safety and maintenance concept tenentes 20 4 1 Stage resonance frequency Monitoring 20 4 2 Current consumption and performance monitoring of stages 21 43 Current consumption and performance monitoring of cormplete cablfiets 21 4 4 Temperature monitoring of stages erret 23 EEUU MM 5 Control and display panel teretes 25 5 1 Description of buttons and displays eee 25 52 Navigation and device displays eerte 26 5 3 Setting range of the parameters 34 5 4 Device ernennen 35 55 Start menu Commissioning annssorseinasssenisssunsesshnnenek sssens ssssesensinssnsinsesern eee 35 5 6 E 36 5 7 Main menu Voltage current esee tetnnnnntttennnnetten 39 5 8 Main menu Temper ture ssscsssssseosassenonssssnssseosuerssosssenonsonsusssensussenonsnennsssconne 40 5 9 Main menu Module management eerte 41 5 10 5 42 5 10 1 Submenu Mode KBR multicomp 5D6 Table of contents 5 11 Main menu U h voltage distortion factor ees 44 5 12 Mai
5. 72 Inserting or replacing backup battery 14 Installation err mem 10 LEDS ana 93 Limit temperatures 83 Hardware inputs outputs 87 88 89 Maintenance 20 Measuring and display values 25 Measuring inputs for current 13 Floating relay contacts 13 Interface connection 14 Measuring input for voltage 13 Power supply connection 14 Supply 87 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Index Temperature sensor input 13 Memory 101 Menu overview 26 Menu lt lt 103 Messages 75 Module management 41 Modules 92 Module scan ee rer tonnes 57 ee Navigation bar 25 Overtemperature switch offs 24 Overvoltage and lightning protection 9 Parameter seen 34 Password protection 73 Password 73 Performance monitoring 21 Power consumption 87 Power 87 Product liability 9 Programming 16 Range of functions 20 sense 68 Resonance
6. 2 _ Connection of the multicomp 506 2 1 Installation and assembly m During installation the applicable VDE regulations must be observed Before connecting the device to the power supply check whether the local power supply conditions comply with the specifications on the nameplate A wrong connection may destroy the device A different grid frequency influences the measurement accordingly B The device must be connected in accordance with the connection chart E In systems susceptible to lightning lightning protection must be provided for the power supply input The control voltage as well as the applied measuring voltage of the device must be protected by means of a back up fuse When connecting the current transformer the energy flow direction and the correct assignment to the voltage path must be observed During installation please also observe our notes on safety measures against overvoltage and lightning in the chapter Protective measures of this manual The following points must be observed when connecting the device Energy flow direction Assignment of measuring voltage input current transformer input 10 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Installation KBR multicomp 5D6 SS B Energy flow direction When mounting the transformer observe the current flow or energy flow direction If the current transformer is mounted the wrong way the measured current value will be negative Pre
7. 20 Resonance frequency monitoring 20 ED S Safety notes iced eu e RR 8 Secondary 16 sec teC nennen 20 secureC password 73 Serial interface 88 KBR multicomp 5D6 Set target 81 nn anne een 56 Commissioning 49 Messages 75 Modules display 56 Stages ann 52 SYSTEM nn 64 Target 52 Special outputs 5 5 55 Standard 5 Fra 90 Start menu Commissioning 35 Status 76 Switching stages 32 Switching times 64 Switch off threshold LIM le 33 Alarm delay 33 Attenuation DC 33 ohne we neun 33 susanne 33 Switch attenuation 33 Switching cycle limit 33 Switch off threshold LIM U 33 SWItCHON su 64 Target 17 Target COSG nn 52 Technical 85 Temperature monitoring 23 Thyristor 23 mH Units display 25 User manual orem 6 SSS Zero point 51 107 KBR
8. Status messages must be acknowledged E11 Current direction k and of the current transformer interchanged Facility too small FTS Battery voltage critical E14 Parameter error default value replaces incorrect value E15 Input overload current or voltage at the basic module Error messages do not have to be acknowledged No measuring voltage Alarm relay switch off Stagepower power Alarm Alarmrelay Eo Gites _____________ stage switch off active stage switch off E23 Stage switch off temperature reached on at least one Alarm relay temperature sensor stage switch off always active Alarm temperature exceeded on any temperature Alarm relay sensor short circuit or broken wire No measuring current for light load operation the Alarm relay stages are switched off after one hour 76 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 SSS SST continued Error messages E25 No measuring current for light load operation the Alarm relay stages are switched off after one hour E26 Capacitor current too high with induced current Alarm relay measurement E27 Check fuse for induced current measurement no Alarm relay current increase due to connection of a stage E28 Loss of capacitance Alarm relay E29 Contactor defect Alarm relay current does not decrease when stage is switched off Stage locked due to induced curre
9. For the phase allocation of the main current transformer the main current measurement phase must be specified e g phase L1 For a false polarity transformer connection the input can be given as phase L1 the minus sign means that k and are interchanged The Voltage transformer submenu contains the following items 1 Primary voltage 2 Secondary voltage 3 Phase allocation of measuring voltage 4 Zero point creator For the items Primary voltage and Secondary voltage the respective 50 V5 00 EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 parameter for the voltage transformer must be defined e g transformer 10 000 100V stands for a primary voltage of 10 000V and a secondary voltage of 100V The input field ranges from 1V to 9 999kV for the primary voltage and 100V or 500V for the secondary voltage For the item Phase allocation of measuring voltage the phase of the measuring voltage must be given e g phase U L1N For a phase phase measurement the entry would for instance be L23 Using the item Zero point creator the controller can be activated via a zero point creator For energy supply networks with outer conductor connected to the earth potential suitable control gear with electrical isolation e g voltage transformer must be used These transducer adapters zero point creator are suitable for creating a virtual low impedance neutral point for the device in a three phas
10. If the temperature falls below the switch off temperature not yet below hysteresis no other stages are switched off On the other hand no stages of this cabinet are switched on as long as the temperature does not fall below the hysteresis threshold As soon as the temperature falls below the hysteresis threshold the stages in this cabinet are released for compensation The default settings are Operating point fan 28 C hysteresis 5 C Operating point alarm 45 C hysteresis 5 C Operating point overtemperature 50 C hysteresis 5 C This means that the fan switches on when 28 C are exceeded and switches off again when the temperature drops below 23 C The overtemperature alarm is triggered when 45 C are exceeded and is reset when the temperature drops below 40 C The overtemperature stage switch off is activated when 48 C are exceeded After the temperature has dropped below 43 C the stages are if required hooked up again after the discharge time has elapsed The overtemperature switch offs for the individual stages are added together for subsequent determination whether there are temperature problems and if so in which cabinet V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 5 Control and display panel multicomp 1 Display navigation panel 2 Unit display 3 Hot key area 5 1 Description of buttons and displays 1 Display navigation
11. 0 to 70 hysteresis 0 C to 25 C overtemperature The set temperature operating points and hysteresis are equally valid for the controller basic module and the additionally connected temperature modules Moreover limiting values are available for the overvoltage switch off of the system monitoring of the stage contactor operating cycles monitoring of the individual current consumption of the stages and of entire cabinets as well as the switch off of stages if voltage harmonics are too high The setting range of the overvoltage switch off goes up to 15096 of the 66 V5 00 EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 ZZ measuring voltage i e for aprogrammed measuring voltage of 400V Ph Ph primary the setting range is 230V to 346V Ph N The setting range is dependent on the programmed primary measuring voltage When the limit for the overvoltage switch off is exceeded the hooked up compensation stages are immediately switched off After the temperature has dropped below the limit by 1 of the limit the compensation stages are hooked up again after the discharge time has elapsed The configuration and function of the induced current limits is described in the menu Functions of the controller in the secureC safety and maintenance concept at the beginning of the user manual B The default setting for the overvoltage limit is for a measuring voltage of 230V PH N about 10 more i e 2
12. cos settings Transformer settings current voltage Return V5 00 49 KBR multicomp 5D6 System operation ________ 5 13 1 1Submenu Transformer settings The Transformer settings submenu contains the following items 1 Main current transformer 2 Induced current transformer 3 Voltage transformer Under the item Main current transformer the primary and secondary current as well as phase allocation of the main current transformer must be specified Under the item Induced current transformer the primary and secondary current of the induced current transformer must be specified These settings have to be individually made for each cabinet For operation of an energy measuring module you can also set the primary voltage and secondary voltage of the energy measuring module here For the item Main current transformer the primary and secondary current as well as phase allocation must be specified Additionally you can activate the zero point creator here The Main current transformer submenu contains the following items 1 Primary current 2 Secondary current 3 Phase allocation of the main current For the items Primary current and Secondary current the respective parameter for the current transformer must be defined e g transformer 1000 5A stands for a primary current of 1000A and a secondary current of 5A The input field ranges from 1A to 99 99kA for a primary current and 1A or 5A for the secondary current
13. Transformer settings current induced current voltage a Main current transformer Primary current Secondary current Phase allocation Induced current transformer Activate monophase or three phase Primary current cabinet 1 Secondary current cabinet 1 Primary voltage energy measuring module cabinet 1 Secondary voltage energy measuring module cabinet 1 Continue with cabinets 2 to 6 Voltage transformer Primary voltage Secondary voltage Phase allocation Zero point creator 2 Target cosine settings a b Target for power consumption Target cosq for power recovery Alarm cosq for FTS message facility too small 3 Stage settings a b vi vii viii Auto configuration mode Stage parameters Stage selection Stage power Cabinet No Discharge time Detuning Operating cycles Overtemperature switch offs System type Special outputs fans alarm relays Rated values rated voltage Ph Ph grid frequency 48 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 gt The Settings submenu contains the following items 1 Module management bus parameters display 2 System 3 Service The Messages submenu contains the following items 1 Active error messages 2 Error state messages 3 Assignment of message a Alarm relay b Stage switch off 5 13 1 Commissioning Menu description Display hot key area Stage settings
14. SSS SSS to be set correctly This means that the phase L1 L2 L3 in which the current transformer is integrated has to be set up in the controller Detailed instructions for this step as well as additional information on this topic are given in chapter Commissioning under Submenu Transformer settings 3 Setting target cosine For information on the target cosine to be set up at this point contact your energy supplier The target cosine is by default set to 0 95 inductive see chapter Default settings Detailed instructions for this step as well as additional information on this topic are given in chapter Commissioning under Submenu Target cosine 4 Configuring the capacitor stages There are two ways of configuring the capacitor stages The stages can be configured manually or using the auto configuration mode a connected current measuring module is required The most important setting to pay attention to is the stage power The stage power can be looked up on the nameplate of the stage or the circuit diagram and then programmed manually The auto configuration mode automatically sets this value However the value has to be checked and confirmed each time the auto configuration mode is applied Detailed instructions for the auto configuration mode are given in chapter Extra gt Commissioning gt Stages gt Stage gt Auto configuration mode After the stage power has been configured you have to set the detuning factor
15. Temperature value module 2 B Minimum Temperature value module 3 Bus Minimum Temperature value module 4 Bus Minimum Temperature value module 5 Bus EDEBDA0204 4514 1_EN V5 00 71 KBR multicomp 5D6 System operation EEE ee Enger ee 5 13 2 3Service submenu 72 The Service submenu contains the following items 1 Hotline 2 Password 3 Firmware version Under the item Hotline the service address and telephone hotline of KBR GmbH in Schwabach Germany can be displayed Under the item Password changes to the controller parameters can be protected with a password The password can be any 4 digit number code The controller is defaulted with the code 9999 i e all functions of the device are available Additionally the internal device serial number is displayed in this menu nena Edit V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 SSeS ae Information on password protection of secureC 5 passwords are managed To each password an additional password number is assigned The following types are possible Possible password types User Freely selectable password from 0001 to 9999 password Assigned password number 00 Master Password 1976 assigned by KBR password Assigned password number 00 3 KBR Password assigned by KBR only valid in combination password with the password number Assigned password number 01 to
16. V5 00 Notes on detecting errors KBR multicomp 5D6 p H d System and safety devices maintenance In order to ensure proper function and a long service life of your system the following checks have to be performed after commissioning and then once a year B Check and retighten all connections In the initial period of operation bolted joints may become loose due to thermal stress B Check fuses safety devices and switching equipment Contactors are wearing parts If the contactor is intact switching must take place without excessive formation of sparks B Check the controller behavior in automatic mode B Examine the cooling air conditions fans temperature monitoring function The temperature relay of the controller switches on the fans at 28 C Temperature monitoring switches the system off via controller at 48 C Clean filter mats depending on the degree of soiling Visual inspection of capacitors for leaks a reliable encapsulation of the dielectric is a prerequisite for the long life of the capacitor B Examine the current input and capacitor terminal voltage every three months E Inspect the reactive energy consumption by means of the electricity bill Limit temperatures Valid for systems in cabinets 35 C in a 24 hour average 20 C in annual average 40 C short term highest value 10 C lowest value The above information particularly applies to detuned systems The inp
17. for PT 1000 sensor Hardware outputs 2 relay outputs 4 pole plug terminal Contact capacity 500VA each 2A 250V and 50 60Hz Overvoltage category CAT II Display LED 4x message 1x operation display V5 00 97 KBR multicomp 5D6 Appendix 8 4 multisio 1D2 4CI current measuring module The multisio 102 4 may only be operated with current transformers connected upstream The transformers may not be secondarily grounded Up to the 690 V network phase to phase voltage the connected current transformers have to be designed for a test voltage of at least 2500 VAC for 1 minute 8 4 1 Current measuring module connection chart Modul Terminal assignment MU Upper terminal row Terminal 20 Current input k1 multisio Terminal 21 Current input I1 1D2 4CI Terminal 22 Current input k2 Tum Terminal 23 Current input I2 EIEIEIER Lower terminal row K3 13 k4 M Terminal 24 Current input k3 Terminal 25 Current input I3 Terminal 26 Current input k4 Terminal 27 Current input l4 IN OUT Module bus supply voltage Connect the current transformers according to the terminal numbers i e transformer 1 to terminal 20 21 transformer 2 to terminal 22 23 etc The current inputs of the module are not galvanically separated 98 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 ne 8 4 2 Current measuring module LED display The power LED is flashing quickly in KB
18. multicomp 5D6 ERKL RUNG DER KONFORMIT T DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE KBR GmbH Schwabach Name des Anbieters supplier s name norm du fournisseur Wir We Nous Am Kiefernschlag 7 D 91126 Schwabach Anschrift address addresse Declaration of conformity KBR Energy Management erkl ren in alleiniger Verantwortung dass das die Produkt e declare under our sole responsibility that the product s D clarons sous notre seule responsabilit ques le s produit s multicomp 5D6 ESBSDS 1V1C6RO Bezeichnung Typ oder Modell oder Seriennummer name type or model or serial number nom type ou mod le N de lot ou de s rie mit folgenden Europ ischen Richtlinien bereinstimmt bereinstimmen is are in conformity with the following directives R pondet ent aux directives suivantes Niederspannungsrichtline Nr Low Voltage Directive No Directive Basse Tension N ab 16 01 2007 2006 95 EG from 16st Jan 2007 2006 95 EC partir du 16er janvier 2007 2006 95 CE EMV Richtlinie Nr EMV Directive No EMV Directive N 2004 108 EG 2004 108 2004 108 CE Dies wird nachgewiesen durch die Einhaltung folgender Norm en This is documented by the accordance with the following standard s Justifi par le respect de la des norme s suivante s DIN EN 61010 1 2002 DIN EN 61000 6 1 2007 DIN EN 61000 6 2 2006 DIN EN 61000 6 3 2007 DIN EN
19. off The alarm relay switches and the compensation stages are switched off No action just a message via KBR eBus In case of an error an additional message is displayed on the LCD Example E31 Lim le violated cabinet No 2 For 3 phase induced current monitoring a current measuring module is required for each cabinet Using monophase induced current monitoring one current measuring module can be used to monitor 4 cabinets In this case the cabinet assignment of the current measuring module is equivalent to the first input of the current measuring module Example Current measuring module assigned to cabinet 1 Input 1 cabinet 1 Input 2 cabinet 2 etc Current measuring module assigned to cabinet 2 Input 1 cabinet 2 Input 2 cabinet 3 etc V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Range of functions KBR multicomp 5D6 4 4 V5 00 Function with too low power consumption Settings The settings can be changed in the menu Extra gt Settings gt System gt Parameters gt Limits gt Lim U gt Lim le Possible settings Permissible limit violation between 0 and 90 of rated current Monitoring of limit violation active or off Action in case of an error Alarm relay switches No action just a message via the KBR eBus In case of an error a message is displayed but no stages are switched off Temperature monitoring of stages The overtemperature stage switching performance is as follo
20. or energy measuring module multimess 104 2 Correct configuration of the primary and secondary voltage 3 Correct configuration ofthe primary and secondary current ofthe induced current transformer 4 Correct configuration of the primary and secondary voltage of the energy measuring module 5 Possible additionally connected relay modules must be detected and stored with the help of the menu item Settings Modules display gt Module management 6 The capacitive or inductive stages have to be connected If all these prerequisites are met the auto configuration mode of the stage powers can be started Under the item Stage parameters direct input all stage parameters can also be entered manually 53 KBR multicomp 5D6 System operation gt 54 The following parameters are available 1 Stage power from 0 00 to 999 9 kvar 2 Capacitive or inductive stage 3 Cabinet No 1 to 6 4 Discharge time 0 3 30 60 300 600 900 sec 5 Detuning 0 5 5 7 8 12 5 14 96 6 Operating cycle reset 7 Overtemperature switch off reset 8 System type standard combination filter special 9 Special outputs fans alarm relays programmable for terminals K5 45 and C S 30 31 These outputs are by default assigned to fan and alarm relay can however also be used as capacitor stages Note Note The alarm relay is by default configured as a NC contact but can also be reconfigured as a NO contact in the stage configuration in
21. right polarity V5 00 EDEBDA0204 4514 1_EN Installation KBR multicomp 5D6 M 5 Put the upper housing cover back on and click it into place by pushing 6 Reconnect the device to the supply voltage As when the battery is empty or removed and there is no supply voltage not only the storage data are lost but the time is not correct anymore either the time has to be reset in visual energy with the corresponding command Achtung Wegen Kurzschlussgefahr Isolierter Schraubenzieher empfohlen To prevent short circuits it is recommended to use an insulated screwdriver EDEBDA0204 4514 1_EN V5 00 15 KBR multicomp 5D6 Commissioning a 3 3 1 Commissioning guideline for the multicomp 5D6 This guideline helps you to correctly start up the multicomp 5D6 compensation controller It provides you with step by step instructions to help you find the options relevant for you within the manual To begin with there are two cases in which the commissioning procedure for the multicomp 5D6 differs Case 1 You have bought a complete compensation system from KBR with the controller already installed If this is the case certain settings are already preconfigured in the controller Case 2 You only bought the controller or the controller with additional modules multisio 2D2 1T2RO multisio 2D2 4RO multisio 1D2 4Cl and multimess 1D4 and individual capacitor stages but the device is n
22. values can be adjusted The switching performance comprises the following options Switch on and switch off Input in 96 in relation to the stage power of hysteresis the smallest available capacitor stage Switchin Idle time after 9 Input in seconds 0 to 300 sec times compensation Alarm delay Input in seconds 3 3000 sec until the for FTS message message Facility Too Small is displayed i e the alarm cosg has not been reached after the set time has elapsed Switching interval Input in seconds 0 to 10 sec Here it is specified at which interval the capacitor stages must be hooked up if the compensation power is insufficient to achieve the set target cosq Attenuation The attenuation coefficients 0 to 6 serve coefficients for reduction of the display fluctuations the measuring cycle of the controller is not influenced 64 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 V5 00 The temperature parameters contain the basic enabling and disabling of the temperature measurement and the switching performance resulting from this In addition the operating point and hysteresis for the fan switch and the operating point and hysteresis for the overtemperature switch off can be set here The following parameters are available for operating points and hystereses Operating point fan 0 to 70 hysteresis 0 C to 25 C Operating point 0 to 70 C hysteres
23. 0 L1 Lx 13 N Ly 20 k1 and 21 I1 30 C and 31 S V5 00 Power supply connection A control voltage is required to supply the device with power The unit is equipped with a multi range power supply and may be supplied by voltages of 85 265V AC DC see nameplate for device voltage Measuring input for voltage Voltage measurement both as PH N and PH PH measurement Direct measurement for 100 500 600V AC Measuring ranges are configurable Exceeding the measuring range results in an error message For higher voltages connection via a voltage transformer is necessary medium voltage measurement x 100 V with a measuring range from 500V to 30 0 KV Ph Ph Measuring input for current The measuring input for current must be connected via a current transformer x 1A AC or x 5A AC When connecting the transformer pay attention to the energy flow direction and to the correct assignment of measuring voltage input to the current transformer Floating relay contact This contact serves as a message or alarm output During operation an acoustic signal or visual message may be activated or a consumer shut down The contact is open as long as the device is de energized and if a message is active Maximum switching capacity of 2A at 250V AC Connection for voltage supply to the relay output terminals 41 to 45 The relays for the control outputs share the same connection to the supply voltage 13 KBR mult
24. 25 4 Day Temporary password valid for 1 day password generated by KBR Assigned password number 01 to 25 5 License For complete activation generated by KBR existing code password is deleted Assigned password number 41 After locking with the secureC password KBR password level 1 is displayed This means that no operation specific parameters can be changed secureC cannot be unlocked with the master password 1976 On a controller locked on level 1 only the following parameters are accessible LCD parameters Language settings Main current transformer Target cosine phi parameters If both the secureC password and customer password are activated the locking level is displayed After entry of the customer password level 1 is displayed If a locked controller is activated and no entries are made for 5 minutes it is locked again V5 00 73 KBR multicomp 5D6 System operation Hotline service information Menu description Display hot key area Firmware version display of main unit and display Password protection Service Info Password protection ahmed Menu description p 80 5 Display hot key area Password protection Return Parameter Code 4 digit number combination release code 9999 means that all functions of the unit are available 74 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 Under the item Firmware version th
25. 2A V5 00 KBR multicomp 5D6 System operation SSS SSS 5 8 Main menu Temperature Menu description Display hot key area Submenu Temperature modules 1 to 3 Display of overtemperature switch offs sorted by cabinet Display and processing for maximum values sorted by cabinet Scroll through main menu Display as example 40 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 SSS man 5 9 Main menu Module management Cos U l T MM St Uh th Extra 1234587 Uu guguwst HBHHBHRHRHHHHHHRRHHHFE Modul eoe Ei bas cabi net i Module management Menu description Display hot key area Additional modules display descending Additional modules display ascending Scroll through main menu Display as example Module Temperature module controller basic module Cabinet assignment fitted in cabinet No 1 V5 00 41 KBR multicomp 5D6 System operation SSS 5 10 Main menu Stages Cos U l T MM St Uh Ih Extra 123456 J BIDSUnE__ HHBHHBHHHHHHHBHHBHHBHHFE stage Ki F 1 Aa A kuar if 21 4 A Tene Made Menu description Display hot key area Set switch mode of stages On Off Automatic mode Additional stages display descending Additional stages display ascending Scroll through
26. 3Z11 conditions subsequent IEC721 3 3 3K5 3Z11 amendments Operating temperature 5 C 55 C 5 95 non condensing Electrical Standards and DIN EN 61010 2001 B1 2002 B2 safety subsequent 2004 amendments Overvoltage CAT Ill Upypy up to 400V category Degree of protection IP 20 DIN EN 60529 1991 A1 2000 Electromagnetic DIN EN 61000 6 1 2007 compatibility DIN EN 61000 6 2 2005 DIN EN 61000 6 3 2007 DIN EN 61000 6 4 2007 8 5 9 Commissioning of the multimess 1D4 with multicomp 5D6 For commissioning the multimess 1D4 at the multicomp 5D6 please proceed as follows 1 Connect the measuring module to the multicomp 5D6 via the module bus interface 2 At the terminals 10 L1 11 L2 12 L3 and 13 N connect the measuring voltage the operating voltage of the measuring module 3 At the multicomp display select the menu Settings Extra Settings Modules Module management Module 4 Displayed are the multicomp basic module as well as modules already existing and the menu item scan 5 After selecting this menu item with the cursor buttons the scan mode can be started with the scan button The display is flashing This way the scan button at the measuring module close to the status LED flashing green is unlocked V5 00 103 KBR multicomp 5D6 Appendix KBR multimess 12 By pressing the scan sensor button for approx 4 seconds set the measuring module in
27. 53 V PH N In case of operation via voltage transformer the limit has to be set accordingly higher Example For a voltage transformer of 500V PH PH primary and 230 V PH PH secondary the limit has to be set to 550V PH PH 500 V PH PH 10 250 V equals 550 V PH PH This limit has to be configured manually The limit ofthe capacitor contactor operating cycles is used as an indication for customers that the capacitor contactor could be worn out due to the number of switching actions accumulated However the message E09 LIM operating cycles does not affect the function of the compensation system at all It is used merely as a maintenance instruction Switching cycle counting is always activated However the message E09 LIM operating cycles is only displayed when the system is defined as the standard system meaning that all stages are switched via contactors In case of a special system combination of contactors and thyristor switches this message is suppressed If the switching cycle counting limit is set to 0 there is no message display either EDEBDA0204 4514 1_EN V5 00 67 KBR multicomp 5D6 System operation SSS The limit of the harmonic switch off on the one hand refers to the total of all measuring voltage harmonics LIM harm U HD on the other hand limits may be assigned for each harmonic separately 3rd to 13th harm U The programming range lies between 0 and 99 Furthermore you can set whether the alarm rel
28. 61000 6 4 2007 Titel und oder Nr sowie Ausgabedatum der Norm en Title and or number and date of issue of the standard s Titre et ou num ro et date d dition de la des norme s Schwabach 07 05 2012 und Datum der Ausstellung Place and date of issue Lieu et date de l dition DIN EN 61010 1 BL1 2002 DIN EN 61010 1 BL2 2004 LE Gesch ftsf hrer General manager FAST KBR GmbH Am Kiefernschlag 7 D 91126 Schwabach T 49 0 9122 6373 0 F 49 0 9122 6373 83 E info kbr de www kbr de 108 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Notes KBR multicomp 5D6 SSS V5 00 109 KBR multicomp 5D6 aT Notes 110 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Notes KBR multicomp 5D6 SSS V5 00 111 KBR Kompensationsanlagenbau GmbH Am Kiefernschlag 7 D 91126 Schwabach Germany Phone 49 9122 6373 0 Fax 49 9122 6373 83 E mail info kbr de www kbr de EDEBDA0204 4514 1_EN
29. EDEBDA0204 4514 1_EN Management User manual Technical parameters 5D6 ESBSDS 1V1C6RO K2 K3 c 3 axe comuna Your partner for network analysis KBR GmbH Subject to technical changes EDEBDA0204 4514 1_EN Table of contents KBR multicomp 5D6 Table of contents V5 00 1 Introduction 6 1 1 BEBE 6 1 2 Explanation of safety relevant symbols ee 7 1 3 M R 8 1 4 Product 9 1 5 Disposal 9 1 6 Overvoltage and lightning protection enn 9 BB zk EF lt F t t P F t ros s q am mm m ZZ 2 Connection of the multicomp 5D6 eene 2 1 Installation and assembly eene 22 Connection Chats een 23 Termihal assigmibnen ssvssssccssasssstesessssaconsssasternssssoostasssstconsassocasnbsstbonsussascassavdiseroiies 2 4 Inserting or replacing backup battery _________________________________________________________________________________ 3 Commissioning guideline for the multicomp 506 16 3 1 Controller not preconfigured eere 16 32 Controller not preconfigured
30. R eBus scanning mode and slowly in module detection mode In normal operation the LED is illuminated constantly multisio Power LED Operating voltage 8 4 3 Function of the scan button Ig Note If the scan button is pressed briefly the module enters the scanning mode V5 00 99 KBR multicomp 5D6 Appendix EEE a Module specific technical data Hardware inputs 4 current measuring inputs 0 to 6A AC 2x 4 pole Permissible cross section plug terminals of connection lines 2 5 mm2 Measuring current input Fuse protection NONE Always short circuit current transformer terminals k and prior to opening the circuit Overvoltage category Overvoltage category CAT II Display LED 1x operation display status display Control unit Scan button module bus 8 5 Technical data of the multimess 1D4 measuring module 8 5 1 Measuring accuracy 8 5 2 Measuring principle Reading 128 measured values per period Measurement of U and I simultaneous recording of measured values for U and I Update speed 1 sec complete measuring cycle Frequency measurement Mode Voltage measured between phase L1 L2 L3 N 100 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 fr De M 8 5 3 Device memory Energy and data memory Program parameter memory 256 kB Flash 4 Energy counter P P Q saved in EEP Limit violations Ac
31. T SAFETY INFORMATION For the following programmed stage powers the discharge times are automatically predefined However these must be checked and corrected if they differ from the capacitor specifications Capacitor power Discharge resistance Discharge time 2 5 kvar 7 5 kvar 300 kOhm 60 seconds 10 kvar 17 5 kvar 300 kOhm 120 seconds 20 kvar and over 300 kOhm 180 seconds V5 00 KBR multicomp 5D6 Range of functions 4 4 1 20 Functions of the controller in the secureC safety and maintenance concept These functions are available with the current measuring module multisio 1D2 ACI and the energy measuring module multimess 104 Information on password protection of secureC can be found in chapter 5 13 2 3 Service submenu Stage resonance frequency monitoring A stage is only locked from further use if it enters the critical range resonance frequency due to loss of capacitance In the display the respective stage will be identified by an X You can unlock the stage in the submenu Mode of the Stage administration menu If the stage is locked due to loss of capacitance do NOT activate the learning mode but exchange the defective capacitor 1 Evaluating the resonance frequency a Detuning 5 5 7 or 8 5th harmonic is critical If the resonance frequency is below 111 of the 5th harmonic the warning threshold is exceeded If the resonance frequen
32. This factor can be read on the circuit diagram cover sheet or the nameplate of the stage If the compensation system consists of several cabinets the cabinet assignment should be adjusted accordingly Detailed instructions for this step are given in chapter Commissioning under Submenu Stages 5 Function test After all values have been configured a function test should be performed To do so the controller has to be taken off the voltage supply for a few seconds After re connecting it to the voltage supply the controller has to start automatically If the cos voltage is read out in the cosp momentary menu immediately after switching it on the value for cos should be low and EE CN NT V5 00 17 KBR multicomp 5D6 Commissioning Te 3 2 18 inductive After approx 180 seconds the controller starts switching on the individual capacitor stages The cosg which can be read out in the cosp momentary menu should have risen in comparison with former values or it should rise when switching on additional stages If the compensation unit is dimensioned correctly the controller should compensate the set target cosine after a certain period of time Controller not preconfigured If a controller already integrated into a KBR compensation unit by default is to be used only the parameters of the current transformer have to be configured 1 Configuring current transformer values For the compensation controller to function pro
33. area Enter value Leave settings menu and save Leave settings menu without saving After pressing the a or button the following is displayed Display hot key area Assignment of switchgear cabinet No Note Additional modules see appendix for function of the module DIP switches and module scan buttons V5 00 59 KBR multicomp 5D6 System operation ae 60 With the item Bus parameters bus operation is configured KBR eBus and Modbus Here the bus address for the KBR eBus and the bus address and protocol type for the Modbus can be set Menu description Display hot key area Selecting the eBus or Modbus bus protocol Set bus parameters address for eBus or address and protocol type for Modbus Bus eBus or Modbus Bus address 0 to 9999 for KBR eBus Bus address 1 to 247 for Modbus Baud rate and bus protocol on Modbus ASCII or 4800 9600 or 19200 baud even odd or no parity After adjusting the bus type KBR eBus or Modbus the controller is restarted i e all hooked up capacitor stages are discarded and hooked up again V5 00 EDEBDAO0204 4514 1 EN System operation KBR multicomp 5D6 SSS SS ee 8 With the item Display language the settings for the external LCD display and the user language German English can be selected In addition the time setting can be made here and the total operating time for the controller can be queried The setting to switch daylight savi
34. ay should switch in case a limit is violated stages should be switched off or both In addition harmonics monitoring can be disabled here Under the item Reset there are various methods of resetting the programmed parameters of the controller This has the advantage that not all programmed parameters are deleted at the same time but only a specific range The following reset options are available 1 Commissioning reset You can reset the parameters to the commissioning status i e error state and current transformer ratio are deleted 2 Reset limits For Ph N and Ph Ph voltage voltage harmonics as well as induced current monitoring 3 Reset extreme values All maximum and minimum values detected are deleted at the same time for an overview of maximum and minimum values see list 4 Reset of stage parameters The stage parameters stage power cabinet No discharge time detuning operating cycle alarm limit system type special outputs fans alarm relays are deleted together for all stages 5 Reset module parameters All scanned temperature relay and induced current measurement modules are deleted 6 Reset to default settings Here the programmable parameters are reset to default settings A list of the settings can be found under Technical data 7 Reset measuring parameters The current and voltage transformer settings are reset along with the attenuation coefficients U and Q the transformer settings of the ind
35. ctivated in the menu Commissioning gt Transformer Induced current transformer gt Para Please check whether the induced current measurement module has already been scanned 45 KBR multicomp 5D6 System operation Say 46 In case an induced current measurement is activated e g monophase induced current measurement the following window appears 12340567 83 Bus 4b HHAAARAAHAHAAAAAAFE l Harm I actual cabinet no 1 In case of a three phase induced current measurement the following window is displayed Cos i MM St Uh th Extra Harm I actual Harm I actual Menu description Display hot key area Continue to the 3rd and up to the 19th harmonic Harmonics display for induced current measurement of next cabinet Scroll through main menu V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 uw Display as example 5 13 Main menu Extra Menu description Display hot key area Display message message exists Settings communication display system service Commissioning parameters Scroll through main menu HB Before commissioning of the device it has to be ensured that all available additional modules have been scanned V5 00 47 KBR multicomp 5D6 System operation The Commissioning submenu contains the following items 1
36. cy is below 107 of the 5th harmonic the alarm threshold is exceeded b Detuning 12 5 or 14 3rd harmonic is critical If the resonance frequency is below 104 of the 3rd harmonic the warning threshold is exceeded If the resonance frequency is below 103 of the 3rd harmonic the alarm threshold is exceeded V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Range of functions KBR multicomp 5D6 4 2 4 3 V5 00 When the warning threshold is exceeded a message E28 Capacitance loss is displayed warning threshold if induced current approx 35 too low alarm threshold is exceeded a message E28 Capacitance loss is displayed alarm threshold if induced current approx 45 too low If loss of capacitance can still be detected after five more attempts at switching ona stage the respective stage is locked from further connection and the message E30 Stage locked is displayed Current consumption and performance monitoring of stages Monitoring is only performed when switching on or off additional stages If a stage is detected to be defective E26 Capacitor current too high or E 28 Capacitance loss capacitor current too low a message is displayed Limiting condition is the stage pattern of the stages created The error message E27 check fuse is displayed if the current consumption of the system the cabinet in which the measurement is performed does not change when a stage is switched on If the value does
37. d kvar specification Note The value displayed here is the mean value of the set alarm delay time l e this value and the maximum value of the missing compensation power can be different 37 KBR multicomp 5D6 System operation After pressing the button the following is displayed in the hot key area E Max Tara E Display as example a mode Stages 17 to 24 automatic mode on Switching on off Switching on since capacitor power is missing compensation power This window is only displayed if more than three additional relay modules are scanned which can be seen from the button designation over Usd V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 M 5 7 Main menu Voltage current Cos un T MM St Uh th Extra L234 358233 Wii 5456 _ HHAAAAAHAHAAAAAAFE lis I actual m a i il Mn 2L i 1 La BH Max SPOE lief Menu description Display hot key area Display of induced current grid frequency grid frequency maximum value mom voltage in the cabinet reactive power of switched stages Totals for three phase apparent active and reactive power minimum and maximum values Display and processing for maximum values Scroll through main menu Display as example Phase voltage 231V Apparent current monophase 15
38. e firmware states of the controller and the separate LC display can be shown Here the term BS stands for Basic 5 00 for the firmware version and r001 for the release of the firmware version of the basic module 5 00 stands for the firmware version and r001 for the current release of the firmware version of the display module The firmware version of possible connected additional modules can be displayed via the module configuration under Extra Settings gt Modules display gt Module management 5 13 3 Messages Menu description Display hot key area Allocation of alarm relays and stage switch off Error state Current error message 5 13 3 1Submenu Messages The Messages submenu contains the following items 1 Current error messages 2 Error state messages 3 Relay stage switch off Under the item current error messages error messages are displayed that are temporary and do not have to be acknowledged since they are shown for only as long as the error occurs An exception to this is the message FTS facility too small which is both displayed as an error message and a status message V5 00 75 KBR multicomp 5D6 System operation a Under the item Error state messages messages that must be deleted manually are shown This is intended to make sure that these messages which are relevant for the flawless operation of the system do not go unnoticed The following status and error messages can be displayed
39. e network without neutral conductor In the 700 V variant this also serves to adapt the measuring voltage to the device Make sure that the device is configured for the operation with a zero point creator Transformers are available in the following variants Version 400 100 400 V phase to phase voltage 100 V phase to phase voltage Version 700 100 700 V phase to phase voltage 100 V phase to phase voltage EDEBDAO0204 4514 1 EN V5 00 51 KBR multicomp 5D6 System operation 5 13 1 2Submenu Target cosine The Target cosine submenu contains the following items 1 Target for power consumption 2 Target for power recovery 3 Alarm coso message when alarm is not reached after set alarm delay time For the items Target coso for power consumption and Target coso for power recovery a value from inductive 0 80 to capacitive 0 80 can be entered If active power recovery is detected this is signaled by the i symbol in the display Under the item Alarm cos a value from inductive 0 50 to capacitive 0 50 can be entered 5 13 1 3 Submenu Stages 52 The Stages submenu contains the following items 1 Auto configuration mode only for use of an induced current measuring module or energy measuring module 2 Stage parameters direct input 3 Rated values In the overview of available stages item 2 Stage parameters direct input the following window is displayed at initial commission
40. eBus address assignment Switching mode of stages Operating software ofthe measuring module or display module Device configuration Error messages and error state Operating system of display module monophase for induced current measurement three phase for induced current measurement Basic parameters submenus Expansion cabinets 2 to 6 Measuring voltage transformer prim sec Main current transformer prim sec Learning function stage power Bus parameters LCD parameters display module Attenuation coefficient switching interval stages Language of text display display module Password protection Reset function extreme values and configuration Enable temperature measurement Customer service address 31 KBR multicomp 5D6 System operation Operating messages for individual switching stages switching stage number stage is switched off in automatic operation mode switching stage number stage is switched on in automatic operation mode switching stage number stage is switched off in manual operation switching stage number stage is switched on manual operation switching stage number stage is switched off and not available 32 switching stage number stage is switched off and no stage power configured no compensation stage other mode switched off fan compensation stage other mode switched on fan
41. es display submenu contains the following items 1 Module management 2 Bus parameters 3 Display Language Under the item Module management the additionally connected modules relay module 2D2 4RO temperature module multisio 2D2 1TI2RO current measuring module multisio 1D2 4CI and energy measuring module multimess 1D4 can be scanned deleted and configured Description of the module scan Cos un T MM St Uh th Extra H Ho Tyre Cabinet bas kel i bas 1 p scan 4 4 Sch 56 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 Cos T MM St Uh th Extra H Ha Turpe Cabinet bas kel i bas 1 scan 4 Press the button to select the entry 11 and start scanning by pressing ECAH As long as scan is flashing you can set the first module and all subsequent modules to be scanned into scanning mode using the Scan button on the modules see Appendix Additional modules The module is then detected by the controller and allocated to the relevant cabinet As soon as all additional modules are read the scanning mode is to be stopped by pressing The list of modules can now be checked for completeness by pressing the buttons and The cabinet allocation can be changed with Display example after module scan Cos Ul T MM St Uh Ih Extra M Ho Tyre Cabi n
42. eshold 20 21 23 Ambient conditions 90 92 Appendix 92 Auto configuration 52 Basic configuration 78 Bus 60 a Capacitor 5 16 Additional modules 17 Clock and 62 Clock time 62 Configuration u a 17 Connection 12 Ih distortion current strength 45 Main menu uses en 36 Module management 41 Stage 42 Temperature 40 U h distortion factor voltage 44 Voltage 39 Current input asus 89 Current transformer connection 13 Current transformer values 18 Password 73 Default settings 91 Definition of terms 30 Index Device memory 86 101 Display 61 Displays 25 9 11 Emergency shut down 23 Error detection 76 Error 5 76 Event memory 86 Function test 17 Harmonic switch off 05 68 Hot key 25 Hotline service information
43. et F bas Rel i 4 1 Rel z 2 Rel 3 3 Rel 4 4 Rel 5 S Eel amp bas Temr 1 1 2 2 3 V5 00 57 KBR multicomp 5D6 System operation 58 For previously set modules the switchgear cabinet allocation can be changed by pressin e Additional modules can be displayed and configured using f and T Menu description Uam if ra Display hot key area Configuring switchgear cabinet No Ga Number of additional modules Number of additional modules Return After pressing the e button the following is displayed in the hot key area EDIT Display hot key area Return Assignment of switchgear cabinet No After pressing the area Configuring switchgear cabinet No T button the following is displayed in the hot key Display hot key area Continue with submenus 3 and 4 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation Submenu 3 Submenu 4 KBR multicomp 5D6 e M Module detection flashing on and off Here the corresponding module can be set to flashing mode for unambiguous allocation Module type display and current firmware version of the module For example Temp is entered for the temperature input module 2 00 as the firmware version and r007 as the firmware version release After pressing the a button the following is displayed Display hot key
44. ic Maximum Current 5th harmonic Maximum Current 7th harmonic Maximum Current 9th harmonic Maximum Current 11th harmonic Maximum Current 13th harmonic Maximum Current 15th harmonic Maximum Current 17th harmonic Maximum Current 19th harmonic Maximum Grid frequency Maximum Missing compensation power Maximum Hooked up compensation power Maximum Temperature value main unit Maximum Temperature value module 1 Maximum Temperature value module 2 Maximum Temperature value module 3 Maximum Temperature value module 4 Maximum Temperature value module 5 Minimum Voltage PH N Minimum Voltage PH PH System operation Display MEE Oo E Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus Bus us EDEBDA0204 4514 1_EN V5 00 System operation KBR multicomp 5D6 gt continued Overview of extreme values Extreme values Output Minimum Current main current Display Minimum cos Phi z Minimum Power factor fF Minimum Grid frequency Minimum Missing compensation power Minimum Hooked up compensation power Display Minimum Apparent power Display Minimum Active power Display Minimum Reactive power Display Minimum Temperature value main unit 5 5 5 5 5 5 5 5 5 5 5 B B B B B B B B B B B 5 u u u u u u u u u u u u Minimum Temperature value module 1 Minimum
45. icomp 5D6 Installation EEE en Terminal en 41 K1 to 45 K5 Floating relay contacts These contacts are used as control outputs for the capacitor contactors The contacts are opened if the device is de energized and for stages not hooked up Maximum switching capacity of 2A at 250V AC 51 and 52 Temperature sensor input A temperature sensor e g PT1000 can be connected to this input to measure the switchgear cabinet temperature Temperature measuring range of 20 C to 100 C 2 C 90 earth Interface connection 91 A 92 B 2 4 14 For communication on the eBus or Modbus Inserting or replacing backup battery The device is equipped with an internal data memory which is battery buffered to preserve long term data To prevent it from being discharged the backup battery e g Varta CR 2032 is not built in when the device is delivered but included separately in the delivery Before initial start up of the device please insert the backup battery as described in the following as otherwise all stored data would be lost in case of a power failure 1 Disconnect the device from the supply voltage 2 Lift the upper housing cover with a suitable tool e g a small screwdriver 3 When replacing a battery remove the empty battery from the clamping bracket with the tool 4 Push the new battery into the clamping bracket and make sure that it is inserted correctly and has the
46. in gt see software manual 89 KBR multicomp 5D6 Technical data se une Be zn 7 8 Mechanical data Mounting Housing 90 x 106 x 61 mm H xW x D rail device dimensions Mounting Wall mounting on DIN rail 7 5 mm deep in accordance type with DIN EN 50022 suitable for distribution board mounting 7 9 Standards and miscellaneous Ambient Standards DIN EN 60721 3 3 A2 1997 07 3K5 3Z11 IEC721 conditions 3 3 3K5 3Z11 Operating 5 55 temperature 5 95 non condensing Storage 25 C 70 C temperature Electrical DIN EN 61010 1 A2 1996 05 IEC1010 1 A2 safety I in accordance with DIN EN 61010 A2 1996 05 Overvoltage CAT Ill Uppy up to 400V category Degree of IP20 in accordance with DIN EN 40050 part 9 1993 protection 05 Electromagnetic DIN EN 61000 6 3 2005 06 IEC 61000 6 3 compatibility DIN EN 61000 6 2 2000 03 IEC 61000 6 2 Password 4 digit code If password protection is active deleting and protection configuring parameters on the device is disabled 90 V5 00 EDEBDA0204 4514 1_EN Technical data KBR multicomp 5D6 Ten 7 10 Default settings after reset Attenuation coefficient for current and 2 voltage Discharge time 60 sec Detuning 7 96 Cabinet No 1 Stage 5 as fan Harmonics monitoring Enabled THD 896 error message is displayed Induced current measurement Disabled Password 9999 all functions can be accessed Limiting value overvoltage s
47. ing 1 i i 1 L 4 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 Under the item Auto configuration mode you can start automatic monitoring of the connected capacitor stages under the menu item Extra gt Commissioning gt Stages gt Auto configuration mode Start First the configured parameters are displayed If needed they can be corrected here or if they are already correct confirmed with gj CE After the last confirmation all capacitor stages are switched off and the auto configuration mode can be started During the procedure the stages are switched on individually and the stage power is determined This can be interrupted by pressing 5 LF at any time The progress is illustrated in the status display Along with this the connected capacitor stages are hooked up one after the other From the current consumption measured the multicomp 5D6 determines the corresponding stage power After successfully determining the stage power the result is displayed and can be saved by confirming it press button Fe repeatedly until the prompt Save parameters Yes No appears If measurement errors have occurred they can be discarded and the mode restarted A prerequisite for performing the auto configuration mode is however 1 Measurement via induced current transformer and current measuring module multisio 1D2 4Cl
48. is 0 C to 25 C alarm Operating point 0 to 70 C hysteresis 0 C to 25 C overtemperature The default settings are Operating point fan 28 C hysteresis 5 C Operating point 45 C hysteresis 5 C alarm Operating point 48 C hysteresis 5 C overtemperature This means that the fan switches on when 28 C are exceeded and switches off again when the temperature drops below 23 C The overtemperature alarm is triggered when 45 C are exceeded and is reset when the temperature drops below 40 C The overtemperature stage switch off is activated when 48 C are exceeded After the temperature has dropped below 43 C the stages are if required hooked up again after the discharge time has elapsed The overtemperature switch offs for the individual stages are added together for subsequent determination whether there are temperature problems and if so in which cabinet 65 KBR multicomp 5D6 System operation Temperature measurement incl enabling Temperature parameters Menu description Display hot key area Enabling disabling the temperature measurement Operating point and hysteresis alarm relays and overtemperature switch off Operating point and hysteresis fan relays and overtemperature switch off Return measurement Operating point ma 0 to 70 C hysteresis 0 C to 25 C Operating point 0 to 70 C hysteresis 0 C to 25 C alarm Operating point 4
49. laysAy Duluouws 5 5 99IMeS pd uejs s 4 Aeidsip sanpo 23 xoeg 15 sbunjes seDesso 74 sBumes c4 24 L FLSt rozovaasa3 V5 00 29 KBR multicomp 5D6 System operation a Definition of terms The following signs and abbreviations will be used in the display Star voltage Delta voltage Inductive Capacitive Switch on Switch off Scroll through main menu or submenu Return Submenu or parameter selection Value input Selection Energy recovery generator operation Warning message Edit Switching make or break Maximum value Minimum value Display and processing of maximum values Display of momentary values Return for configuration Perform configuration Fundamental power factor Fundamental power factor Target cosine phi currently set Voltage phase neutral conductor Current phase neutral conductor Induced current ofthe compensation unit Grid frequency Active power total 3 phase V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation V5 00 KBR multicomp 5D6 Apparent power active power reactive power total 3 phase Voltage harmonics distortion factor Current harmonics distortion current strength Limit value Attenuation coefficient Module management Confirmation to save configuration Discard configuration Scan mode search mode for module search and
50. ll be able to quickly start working with the device In your own interest however you should read the following safety notes carefully During assembly the applicable DIN VDE regulations must be observed Power supply connection setup and operation of the device must only be performed by qualified personnel Qualified personnel in accordance with the safety notes in this user manual are persons authorized to set up ground and mark devices systems and circuits in accordance with applicable standards and regulations To avoid fire and electrical shock the device must not be exposed to rain or humidity Before connecting the device to the power supply check whether the local power supply conditions comply with the specifications on the nameplate A faulty connection can lead to the destruction of the device When connecting the device observe the connection chart see chapter Connection chart and make sure that no voltage is applied to the connection lines Only use proper wiring material and observe the correct polarity when wiring In order to ensure proper and safe operation of the product it must be transported stored installed and assembled in accordance with the specifications and operated and maintained carefully A visibly damaged device must generally be considered unfit for use and disconnected from the power supply Error detection repair and maintenance work may only be carried out in our facilities o
51. main menu Display as example Stage No and Stage 01 terminal K1 at the basic connection terminal module for the 1st additional module the description would be terminal M1K1 Overtemperature switch offs 3 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 Se 5 10 1 Submenu Mode Menu description Display hot key area Editing on off automatic mode Additional stages display descending Additional stages display ascending H ge Due to the monitoring of the stage resonance frequency it is possible to use the Locking mode V5 00 43 KBR multicomp 5D6 System operation m 5 11 Main menu U h voltage distortion factor Cos T MM St Uh Ih Extra actual Menu description Display hot key area Continue to the 3rd and up to the 19th harmonic Display and processing for maximum values Scroll through main menu Display as example Total harmonics of measuring 0 796 voltage 44 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation 5 12 V5 00 KBR multicomp 5D6 Main menu Ih distortion current strength Cos U I St Uh th Extra Buailable with induced current measurement H amm Menu descri ptio n Display hot key area Scroll through main menu m Note This menu is only available for induced current measurement has to be a
52. n ind cap power Units Var kvar Mvar display is switched automatically 0 00VAr to 200TVAr Cosp Calculation gt ind amp cap cosg distinction between ind cap cosp fundamental in the display component 0 1 ind gt 1 gt 0 1cap Power factor 0 00 to 1 00 can only be read out via Bus 20 C to 100 2 Harmonics Distortion factor THD Voltage KF U 3rd 5th 7th 9th 11th 13th 15th 17th and 19th Harmonics of the voltage 0 00 10 100 Harmonics of Current harmonics 3rd 5th 7th 9th 11th 13th 15th 17th the current Total of the current harmonics and 19th current harmonic for each phase A 0 00A to 999 9KA Units VA kVA MVA TVA display is switched automatically Calculation three phase V5 00 85 KBR multicomp 5D6 Technical data 7 2 Measuring accuracy Current 96 1 digit Voltage 96 1 digit Power factor 96 1 digit Frequency t 0 1 Hz 1 digit 7 3 Measuring principle Reading 64 measured values per period Measurement of U and I simultaneous recording of measured values for U and Update speed 330 ms complete measuring cycle Calculation of harmonics DFT with 64 points per period Frequency measurement Mode Voltage measured between phase Lx N Ly correct frequency measurement due to network correction 7 4 Device memory Program and 256 kB flash parameter memory Memory type Ring buffer Extreme values The highes
53. n menu h distortion current strength 45 5 13 Main menu EXEF 47 5 13 1 510 49 5 13 1 1 Submenu Transformer settings eterne 50 5 13 1 2 Submenu Target COSINE 52 5 13 1 3 Submenu Stages REM 5 13 2 1 Submenu Modules display een tentent 56 5 13 2 2 SUDMEMU SYSTEM 64 5 13 23 Service 5 72 5 133 75 5 13 3 1 Submenu Messages 75 TE 6 Basic device configuration sssemesseenennensenennenssenennersennenesseenennersennennnste 78 6 1 Set tralisformer E 78 6 2 Set target COS 81 6 3 Notes on detecting errors seen tte 82 6 3 1 System and safety devices maintenance a83 6 3 2 Limit temperatures 83 TE 7 Technical data 85 ZA Measuring and display values esterne ttes 85 7 2 e tcm 86 73 Measuring PFIMCiPleisssssscisssecsscscssesoccnssscocessesssocinssscoestoesesoceasasoocsowsudsistusiseocsbudedesees 86 74 Device memory a 7 5 POWER SUPPLY
54. ng time standard time can be made here Menu description Display hot key area Settings for contrast and brightness Settings for dimmer parameters Display test Return Contrast and brightness Menu description Display hot key area setting the display language EDEBDA0204 4514 1_EN V5 00 61 KBR multicomp 5D6 System operation a Runtime and clock Euntime clock Menu description Display hot key area Time setting and runtime display of controller Return Time setting After pressing the clock button the following is displayed in the hot key area Menu description Display hot key area Daylight saving time settings Setting time and date Display hot key area Clock time date Time hh mm and date dd mm yyyy EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation After pressing the DST button the following is displayed in the hot key area Return Parameter Daylight saving time V5 00 KBR multicomp 5D6 Mr idque Menu description Display hot key area Edit Auto Off Start and End Auto automatic adjustment Off adjustment disabled Start month and end month 63 KBR multicomp 5D6 System operation SSS 5 13 2 2Submenu System The System submenu contains the following items 1 Parameters 2 Reset For the item Parameters the switching performance temperature parameters and limiting
55. no compensation stage other mode not switched no fault alarm relay no compensation stage other mode switched i e fault exists alarm relay EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation Settings Damping DC Idle time t idle Alarm delay t alarm Hysteresis Hyst Switch damping Operating cycle limit Switch off threshold Lim U Switch off threshold LIM le Switch off threshold LIM le V5 00 KBR multicomp 5D6 fr Reduction ofthe display fluctuations the measuring cycle of the controller is not influenced Starts at compensation after the idle time has expired the next switching action follows Concerns the FTS message facility too small i e all stages are hooked up but the set alarm CosPhi is not reached After the set time has expired an alarm message is issued Refers to the smallest available stage power and the overcompensation undercompensation i e the hooking up or switching off starts at the percentage set The time set defines the interval between two switching actions When the set value is reached a message is issued This value is based on the details from the contactor manufacturer Overvoltage switch off to protect the facility i e switching off the stages starts when the set limiting value is exceeded hysteresis 196 of the measurement voltage Overcurrent limiting value in induced current mea
56. not change when a stage is switched off the message E29 Contactor defective stuck is displayed SE ZZ _ gt e s sO GGp pp Kl Current consumption and performance monitoring of complete cabinets Current consumption monitoring of individual cabinets is an important safety function The current consumption is measured in the cabinet with a multisio 1D2 4Cl current measuring module or a multimess 1D4 energy measuring module Each cabinet is monitored individually Current consumption values which are too high or too low are taken into account 21 KBR multicomp 5D6 Range of functions ame ur rm ns Function with too high power consumption The cabinet is permanently monitored The intervals between the measurements vary according to the number of connected modules measurement intervals 50 to 500 ms If the power consumption in a cabinet is too high the stages in this cabinet are switched off one after the other until either all stages in the cabinet are switched off or the power consumption is within limits again Settings The settings can be changed in the menu Extra gt Settings gt System gt Parameters gt Limits gt Lim U gt Lim le Possible settings Permissible limit violation between 110 and 200 of rated current Monitoring of limit violation active or off Action in case of an error Only alarm relay switches Only the compensation stages are switched
57. ns displayed for the respective situation As an example of the basic configuration procedure the functions in the menu Commissioning are used Menu item Transformer Set transformer ratio After pressing the GE button the following is displayed in the hot key area Menu description Display hot key area Display and processing for voltage transformer Display and processing induced current transformer cabinets 1 to 6 Display and processing for main current transformer Display hot key area Configure transformer ratio current transformer V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Device configuration KBR multicomp 5D6 After pressing the lil I button the following is displayed in the hot key area tu Display hot key area Enter value Continue to next digit Scroll through lines in the value area Return If the setting was changed the following display appears after the third line in the hot key area if the key scrolling function is pressed Display hot key area Leave settings menu and save Scroll through lines in the value area Leave settings menu without saving The settings for the voltage transformer identical 79 KBR multicomp 5D6 Device configuration Display hot key area Configure transformer ratio induced current transformer cabinet 1 Continue with cabinets 2 to 6 Select induced current measuremen
58. nt error Induced current limit violated Relay module 1 cannot be reached Relay module 2 cannot be reached Relay module 3 cannot be reached Relay module 4 cannot be reached E37 Relay module 5 cannot be reached E38 Temperature module 1 cannot be reached E39 Temperature module 2 cannot be reached E40 Temperature module 3 cannot be reached E41 Temperature module 4 cannot be reached E42 Temperature module 5 cannot be reached E43 Induced current module 1 cannot be reached E44 Induced current module 2 cannot be reached E45 Induced current module 3 cannot be reached E46 Induced current module 4 cannot be reached E47 Induced current module 5 cannot be reached E48 Induced current module 6 cannot be reached Under the item Relay stage switch off an action acc to the preceding list can be activated or deactivated when one of the error messages E17 to E48 is displayed 33 E34 E35 E36 For the error message E24 Alarm temperature exceeded on any temperature sensor short circuit or broken wire an additional note is displayed in the main menu Temperature SC Short circuit BR Broken wire NA Temperature measurement not activated V5 00 77 KBR multicomp 5D6 Device configuration 6 6 1 78 Basic device configuration The menu navigation of the multicomp 506 is self explanatory The operator is guided and supported by the device through operating instructio
59. nusw qng GH 1810 N uouueH N Syo uojws duieueAQ sepfo Buneiedo eBejs amod seDejs 27 V5 00 1 System operation KBR multicomp 5D6 euin Burnes yeg ed wasg edA w s kejas wey ueg s ndjno jeroeds ep 32010 pop awguny pd abenbue 4 107 24 yoeg bd abenbue Ae ds q i abenbue 74 99IMeS pd sng 4 wayshs 64 juawaBeuew 24 Aejdsip 24 P eg 13 _ eg 4 007 sng sbumas fejdsip sejnpoyy Jjojuo uonoejep ON ubissy ejejeq ueos quawebeuew ON Bulunjeg jenads abyeyosig Jamod abe abieyosiq s ayaweued jesey SjJo uojws z ON youlgeo duieueno jo jequinN Buumeq neg Jay euin ebieuosiq Jamod eBejs A Bunejedo Bulunjapawy sBleyas q 4 uiejs s 908
60. odule connection chart Current measuring module LED display eee Function ofthe scan sasise Technical data of the multimess 104 measuring module 100 D Measuring principle Device Memory naeh POWER SUPPLY Hardware inputs and outputs eterne tnnt cce e qoc Electrical connectiOn territi ierit ekle ipee el Standards and miscellaneous Commissioning of the multimess 1D4 with multicomp 5D6 debe epe Un KBR multicomp 5D6 Introduction SSS 1 1 1 Introduction Thank you for choosing this KBR quality product In order to familiarize yourself with the operation and configuration of the device we recommend that you read this manual thoroughly so that you are able to make use of the entire range of functions of this high quality product The individual chapters serve to explain the technical details of the device and show how to avoid damage by means of proper installation and commissioning User manual This user manual describes the device version multicomp 5D6 This user manual must be accessible for the user at all times e g in the switchgear cabinet Even when the device is resold to third parties the manual remains part of the device Although we used
61. ogramming Return for configuration Perform configuration Submenu or parameter selection Value input Selection Confirmation to save configuration Discard configuration 5j Return 5 5 Start menu Commissioning If the multicomp 5D6 is being commissioned for the first time the menu Extra Commissioning is displayed as the start screen after the initialization phase after setting up the supply voltage for the multicomp 5D6 Cos y MM St Uh Ih Extra 1275 4 E FE I Commi ssi onina Fi back F2 Transformer Y F3 target cosine Y This display is used for the Initial commissioning of the controller where all the necessary settings can be made Note These settings are described in detail in the menu item Extra Commissioning V5 00 35 KBR multicomp 5D6 System operation 5 6 Main menu Cos Ul T MM St Uh Ih xtra 1st menu line 1234552833 1011121314 1516 _ 2nd menu line u i pb HH 1 Cos actual 3rd menu line mime P i 4th menu line rum cone saa 5 aan E nn L EU BM 5th menu line Bra 6th menu line Ma Tara 2 The display is divided into various menu lines The number of lines depends on the main menu or submenu item selected 1st menu line Shows which of the eight main menus is being displayed 2nd menu line Status di
62. on chart Modul Modul Terminal assignment Module Module Terminal 40 Relay input Alarm Terminal 41 Relay input Alarm multisio Terminal 42 Relay input Fan Terminal 43 Relay output Fan Terminal 51 Temperature input PT1000 S A N A N Terminal 52 Temperature input PT1000 IN OUT Module bus supply voltage Alarm L fter Fan Temperaturf hler 2 temperature probe The module relay outputs are designed as floating outputs V5 00 95 KBR multicomp 5D6 Appendix SSS 8 3 2 8 3 3 96 Temperature module LED display In KBR eBus scanning mode all 4 input LEDs are flashing In the module detection mode the input LEDs generate a running light The displays are LED1 on Alarm relay switched contact open LED2 on Fan relay closed LED3 on Temperature sensor not connected LED4 on Short circuit on temperature sensor m multisio Power LED Operating voltage Function of the scan button Note If the scan button is pressed briefly the module enters the scanning mode Switch setting illustrated OFF white ON gray V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 8 3 4 Function of the DIP switches In case of operation at the multicomp 5D6 the DIP switches have no function Module specific technical data Hardware inputs Temperature inputs 20 C to 100 C 2 C 2 pole plug terminal
63. ot assembled In this case the controller is delivered with the default settings refer to chapter Default settings and has thus not been preconfigured Controller not preconfigured If a controller not configured is to be commissioned the following procedure has to be performed step by step 1 Configuring additional modules multisio 2D2 1T2RO multisio 2D2 multisio 1D2 4Cl and multimess 104 If there are no additional temperature relay or induced current measuring modules this step can be skipped To configure additional modules connect them and the supplied bus line to the basic module The additional modules can then be activated individually in scan mode which has to be triggered via the basic module s operating panel and the DIP switches or scan buttons on the additional module If the compensation system controls several cabinets the correct cabinet assignment has to be set up Detailed instructions for this step are given in chapter Settings under Submenu Modules display 2 Configuring current transformer values For the compensation controller to function properly all current transformer parameters have to be set correctly Primary and secondary current of the transformer have to be set These parameters can be read on the nameplate of the current transformer In addition the phase allocation of the transformer has 16 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Commissioning KBR multicomp 5D6
64. panel The navigation panel shows the main menu selected considerably simplifying operation of the device The operator can immediately see which menu he is in 2 Unit display The DOT matrix display is normally used to show measured values In some submenus this display area is used to show additional information to assist operation 3 Hot key area The text line corresponds to the respective function keys and is used to issue messages and text The interaction of key and accompanying display enables convenient and self explanatory operation V5 00 25 System operation KBR multicomp 5D6 Navigation and device displays 5 2 jeulge sad jeuonippy aiseg Aejdsip juawabeuew e npoyy juawabeuew snyeys uey 1ueuno abeo n 9 01 Z Sjeuiqeo snjeys ue 4 9 0 z sjeuiqe 9 0 z auge 90 san en Arejuawoyy wnwxey 890989 enjeedue wow xe a messdwaL 9 01 Z Sjeuiqeo syo yay ms j8uIqeo Syo yay mS dweLo dwaLo Aleyuswoyy SenjeA WNwixey Aouanbay ylomyaN O Jamod Arejuawo
65. perly all current transformer parameters have to be set correctly Primary and secondary current of the transformer have to be set These parameters can be read on the nameplate of the current transformer In addition the phase allocation of the transformer has to be set correctly This means that the phase L1 L2 L3 in which the current transformer is integrated has to be set up in the controller Detailed instructions for this step and additional information on this topic are given in chapter Commissioning under Submenu Transformer settings 2 Function test After all values have been configured a function test should be performed To do so the controller has to be taken off the voltage supply for a few seconds After re connecting it to the voltage supply the controller has to start automatically If the voltage is read out in the cosp momentary menu immediately after switching it on the value for cosp should be low and inductive After approx 180 seconds the controller starts switching on the individual capacitor stages The cosg which can be read out in the cosp momentary menu should have risen in comparison with former values or it should rise when switching on additional stages If the compensation unit is dimensioned correctly the controller should compensate the set target cosine after a certain period of time V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Commissioning KBR multicomp 5D6 IMPORTAN
66. quisition time 8 min for average current value saved in RAM 8 5 4 Power supply Measuring module power supply 50 230 280 VAC Ph N 3 2VA 50 60 Hz provided by the measuring voltage Module bus power supply ext 24VDC 0 3W via RJ12 module bus connector 8 5 5 Hardware inputs and outputs 8 5 5 1 Inputs 8 5 5 1 Outputs Serial Module bus RS485 via RJ12 interface 16kB RAM unbuffered Addressing Can be addressed using the display or visual energy connection via multisio 3D2 ESBS gateway V5 00 101 KBR multicomp 5D6 Appendix a 5 6 Electrical connection Connection Plug terminals elements Permissible 2 5 mm2 cross section of connection lines Measuring voltage Fuse protection max 6A inputs Measuring current Fuse protection NONE Always short circuit current inputs transformer terminals k and prior to opening the circuit Input via measuring voltage control voltage Module bus Connection material ready made KBR system cable 6 pole connection modular cable unshielded max length 30m if placed accordingly 8 5 7 Mechanical data Busbar 90x 71x61 mm HxWxD devices Mounting type Wall mounting on DIN rail 7 5mm deep in accordance with DIN EN 50022 Suitable for distribution board mounting 102 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 fr me 8 5 8 Standards and miscellaneous Environmental Standards and DIN EN 60721 3 3 A2 1997 3K5
67. r after contacting the service team Unauthorized opening of the device voids any warranty Correct operation can no longer be guaranteed Opening the device may expose live parts Capacitors in the device may still be loaded even if the device has been disconnected from all voltage sources It is generally not allowed to operate an open device In systems subject to hazard of lightning lightning protection must be provided for all input and output lines V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Introduction KBR multicomp 5D6 1 4 1 5 1 6 V5 00 u ee Product liability You have acquired a high quality product In its production KBR only uses components of the highest reliability and quality Each device is subject to long term testing before it is delivered Regarding product liability we refer you to our general terms and conditions for electronic equipment which you can find at www kbr de The warranted characteristics of the device only apply for operation in accordance with its intended use Disposal Defective outdated or no longer used devices must be properly disposed of At your request we will dispose of the devices for you Overvoltage and lightning protection It is recommended to install overvoltage protection measures to protect our high quality devices from damage We also recommend to protect control voltage inputs and pulse lines if required KBR multicomp 5D6 Installation fm nn m
68. requisite is that energy is consumed B Assignment measuring voltage input current transformer input The current transformer on terminal 20 21 k1 11 must be assigned to the phase of the measuring voltage for terminal 10 L1 If connection and energy flow direction are correct the device will display positive current values If connected incorrectly the current displayed is negative Interchange the connections until the display shows correct values Before any interchanging the current transformer must be shorted out V5 00 11 KBR multicomp 5D6 fen nn nn mn 2 2 Connection chart Display Modul Module Temperaturf hler temperature probe multicomp 5D6 ESBSDS 1V1C6RO k1 11 C K1 2 5 S op pps aes Stufen Stages Relais Relay Netz power Messspannung Measuring voltage Hauptstrom main current Stromflu richtung current direction Installation zu weiteren Busteilnehmern bzw Leitungsabschluss to other bus devices and line termination The coil voltage for the capacitor contactors and the measuring voltage have to be drawn from the same phase as only the measuring voltage is monitored to protect the contactors from direct resetting in case of short term monophase power failure V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Installation KBR multicomp 5D6 2 3 Terminal assignment Terminal 1
69. splay ofthe output lines modules are identified by vertical lines 3rd menu line Description of the menu and messages currently displayed 4th 5th menu line Value display for the current menu 6th menu line Navigation in the menu displayed Menu description Display hot key area Continue with additional stages Display of the momentary target cosp Display of the maximum value of the missing compensation power Scroll through main menu 36 V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 Display as example Main menu cosp momentary Stage switching mode Stage 1 manual mode on Stages 2 to 12 automatic mode on Stages 13 to 16 automatic mode off Alarm relay Error message exists Switching on off Switching on since capacitor power is missing compensation power Additional modules modules existing By pressing the button you can display the maximum value of the missing compensation power The value is displayed in kvar with time and date stamp The value is only displayed if all available stages are switched on and the configured alarm CosPhi is not reached when the set alarm delay time has elapsed The respective value is a maximum value maximum indicator function accumulated during the alarm delay time As soon as the value is entered the status message E12 facility too small is displayed in the Messages submenu with a time stamp an
70. surement Undercurrent limiting value in induced current measurement 33 KBR multicomp 5D6 System operation 5 3 Setting range of the parameters configurable Primary voltage Secondary voltage Primary current Secondary current Rotary field U Rotary field Consumption target cosp Recovery target cosg FTS alarm cos Current attenuation coefficient Voltage attenuation coefficient Attenuation coefficient ile time Alarm relay time Hysteresis connection Hysteresis disconnection Switching interval Operating cycle limit Cabinet No Stage power Discharge time Detuning Stage switching mode Harmonics monitoring Overvoltage switch off Overcurrent switch off Undercurrent switch off THD limit Operating point fan 0 to 70 C hysteresis 0 C to 25 C Operating point alarm 0 to 70 C hysteresis 0 C to 25 C Operating point overtemperature 0 to 70 C hysteresis 0 C to 25 C Scanning frequency Automatic fixed 50 Hz fixed 60 Hz Password No password 9999 meaning all functions are accessible Language display German English Contrast setting 60 to 100 34 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 SS ee Se 5 4 Device configuration The menu navigation of the multicomp 5D6 is self explanatory The operator is guided and supported by the device through operating instructions displayed for the respective situation The following terms are available for pr
71. t monophase or 3 phase Return After pressing the ED 1 T button the following is displayed in the hot key area Display hot key area Enter value Continue to next digit Scroll through lines in the value area Return If the setting was changed the following display appears after the second line in the hot key area if the key scrolling function is pressed Display hot key area Start configuration Continue with cabinets 2 to 6 Select induced current measurement monophase or 3 phase Return 80 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Device configuration KBR multicomp 5D6 fr 6 2 Settarget cosp After pressing the C area button the following is displayed in the hot key 1 nue Menu description EDIT Display hot key area Processing target cosine consumption recovery and alarm cosine FTS After pressing the e area Display hot key area value input Continue to next digit Scroll through lines in the value area Return If the setting was changed the following display appears after the third line in the hot key area if the key scrolling function is pressed Display hot key area Leave settings menu and save Scroll through lines in the value area Leave settings menu without saving V5 00 81 KBR multicomp 5D6 Notes on detecting errors euren rn se ne 6 3 8 Notes on detecting errors Undercompensation not eno
72. t values that have occurred max min maximum indicator function since switching on power supply or manually deleting extreme value Event Memory size 4096 events memory Operation Memory size 512 entries logbook Limit Acquisition gt 550 ms violations time 86 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Technical data KBR multicomp 5D6 7 5 Power supply Power supply 85 265V AC DC 50 60 HZ 15VA 7 6 Hardware inputs Measuring Terminals 57 75V 500V 600V AC intended for max 500V AC input for 10 and 13 rated voltage over 500V AC PH PH to 30 00KV AC PH voltage PH with auxiliary voltage transformer Input at least 2 5 MOhm impedance Measuring programmable range Temperature Measuring 20 C to 100 C 2 C input range Connection for PT1000 temperature sensor Current Terminals 0 05A 5A 6A AC for x 5A transformer measuring 20 and 21 intended for max 5A AC rated current input 0 01A 1A 1 2A AC for x 1A transformer intended for max 1A AC rated current Power lt 2VA per input at 6A consumption Measuring programmable range V5 00 87 KBR multicomp 5D6 Technical data E 7 7 Hardware outputs Relay outputs Switching 5 on basic device one of these can be configured as stages fan Switching 250V AC 2A per relay capacity Alarm relay Switching 250V AC 2A floating configurable as fans or capacity switching stage Interface Serial RS 485 interface KBR Energ
73. the utmost care in assembling this user manual we would like to thank you in advance for notifying us about any errors or ambiguous descriptions you might notice V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Introduction KBR multicomp 5D6 1 2 V5 00 Explanation of safety relevant symbols This user manual contains notes that must be observed for your personal safety and to avoid damage to equipment These notes are identified by a warning sign or information symbol depending on the degree of hazard they represent Warning means that death major injuries or damage may occur in case the appropriate safety measures are not taken Caution means that minor injuries or damage may occur in case the appropriate safety measures are not taken B Note is an important information on the product its operation or the respective part of the user manual to which special reference is made Disclaimer The content of this user manual has been carefully reviewed in terms of the hardware and software described Certain deviations however cannot be excluded and the manufacturer is not liable for complete conformity The specifications made in this user manual are checked on a regular basis necessary corrections will be included in the next revision KBR multicomp 5D6 Introduction m 1 3 Safety notes In order to prevent operating errors operation of this device is kept as simple as possible This way you wi
74. to scan mode the green status LED flashes more quickly The multicomp basic module now recognizes the measuring module and adds it to the list of modules connected You can now scan further modules which are automatically added to the module list or by touching the stop button end the scanning process The multicomp 5D6 can manage a maximum number of six modules 8 9 10 Connections Terminals 10 to 13 Measuring voltage The power supply L1 L2 L3 N of the device is also provided by the measuring voltage Please see the nameplate of the device for technical data Terminal Measuring inputs for current The 20 k1 and 21 11 measuring inputs for current must be 22 k2 and 23 I2 connected via current transformers 24 k3 and 25 13 x 1A AC or x 5A AC When connecting transformers pay attention to the energy flow direction and the correct assignment of measuring voltage inputs to the current transformers 104 V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 ee Y N L3 12 4 Measuring voltage Messspannung Measuring current Messstrom k1 11 k2 12 13 L1 L2 L3 Stromflussrichtung current direction e V5 00 105 KBR multicomp 5D6 Ala coi ctu ned 24 F hren 24 24 Switching stages 24 AlattnicOSQ ser nern 52 Alarm 23 Alarm thr
75. uced current measurement module and the energy measuring module the rated voltage as well as the rated frequency 68 V5 00 EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 m Reset functions Menu description Display hot key area Continue to reset of limits extreme values stage parameters module parameters and reset to default settings Commissioning reset Return Parameter Reset Commissioning reset limits extreme values stage parameters module parameters reset to default settings and reset of measuring parameters Overview of the extreme values maximum and minimum that can partially only be read out via KBR eBus or Modbus Extreme values Maximum Voltage PH N Maximum Voltage PH PH Maximum Current main current Maximum cos Phi Bs e Maximum Power factor Maximum Voltage distortion factor Display Maximum Total apparent power Display Maximum Total active power Display Maximum Total reactive power Display Maximum Voltage 3rd harmonic Display Bus Maximum Voltage 5th harmonic Display EDEBDAO0204 4514 1 EN V5 00 69 KBR multicomp 5D6 continued Overview of extreme values Extreme values Maximum Voltage 7th harmonic Maximum Voltage 9th harmonic Maximum Voltage 11th harmonic Maximum Voltage 13th harmonic Maximum Voltage 15th harmonic Maximum Voltage 17th harmonic Maximum Voltage 19th harmonic Maximum Total harmonic currents Maximum Current 3rd harmon
76. ugh stages are switched on Check controller for error displays If target cos phi is set to 0 8 capacitive capacitors need to be switched on If the system is not over dimensioned almost all stages need to be switched on Check the main fuse and group fuses of the system For the correct values refer to the enclosed documents The group fuses must have at least 1 7 times the value of the capacitor power If the fuses blow despite being correctly selected the groups must be checked individually for excessive current input and for defective contactors Undercompensation all stages are switched on The existing system is not sufficient e g due to new inductive consumers Please contact your local representative extend your system For the service telephone number see the cover sheet of this user manual or menu item Extra submenu 7 Overcompensation too many stages are switched on Check the controller settings target cos phi capacitive Transformer connected incorrectly Controller switches too often in particular at low load at the weekend during the night Check the transformer ratio configuration Switch on a small stage permanently manually if required If no cause of error is found please call your local representative The phone number can be found on the cover sheet of this user manual or in the menu item Extra Service submenu V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN 6 3 1 6 3 2
77. ut current and the temperature of these systems must be checked regularly so that an overload of the capacitors can be detected at an early stage A higher input current can be caused by an increasing proportion of harmonics or by a change in capacitance of the capacitors 83 KBR multicomp 5D6 Display Modul Module Temperaturf hler temperature probe multicomp 5D6 ESBSDS 1V1C6RO k1 K1 2 K5 C S pacad Stufen Stages Relais Relay Netz power Messspannung Measuring voltage Hauptstrom main current Stromflu richtung current direction For voltage supply see nameplate 84 Device configuration zu weiteren Busteilnehmern bzw Leitungsabschluss to other bus devices and line termination V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Technical data KBR multicomp 5D6 7 Technical data 7 1 Measuring and display values Voltage Phase 0 or phase phase depending on measuring interval configuration V kV MV display is switched automatically 0 00kV to 10 00 MV Current Actual value per phase apparent measuring interval current display is switched automatically 00A to 10 00kA Frequency net measured with network correction N gt 0 00VA to 200TVA Active power Protal three phase Units W kW MW TW display _____ is switched automatically 0 00W to 200TW Reactive Quota i distinction betwee
78. ut relay 4 C K1 K2 K3 K4 IN OUT a2 as ua Module bus supply voltage Stufen Stages Relay output module LED display The LEDs at the relay output module indicate the current state of the relay output If the output is active the LED is lit If the output is passive the LED is off In KBR eBus scanning mode all 4 output LEDs are flashing In the module detection mode the output LEDs generate a running light The displays are LED1 for Output relay 1 K1 switched LED2 for Output relay 2 K2 switched LED3 for Output relay 3 K3 switched LED4 for Output relay 4 K4 switched Power LED Operating voltage multisio 93 KBR multicomp 5D6 Appendix 8 2 3 m Note 8 2 4 94 Function of the scan button If the scan button is pressed briefly the module enters the scanning mode Switch setting illustrated OFF white ON gray Function of the DIP switches In case of operation at the multicomp 5D6 the DIP switches have no function V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 SSS Module specific technical data Voltage supply of Terminal 40 floating the relay outputs 4 relay outputs Terminals 41 to 44 Overvoltage category CAT II Display LED 4x message 1x operation display 8 3 Temperature module multisio 202 11220 Contact capacity 500VA each 2A 250V 50 60Hz 8 3 1 Temperature module connecti
79. visual energy For a completely configured controller the following window appears Cos U I Uh Ih Sh T i 3 T i gt 4 i i E T i T T i 2 1 5 i Fara V5 00 EDEBDAO0204 4514 1 EN EDEBDA0204 4514 1_EN System operation KBR multicomp 5D6 The following abbreviations apply 2 Cabinet No Module No module MULTI RO E Capacitor stage output ie Compensation power of stage in kvar Stage detuning in 96 or indication of inductive compensation stage in the stage overview window td Stage discharge time in seconds Cursor for stage selection with Description of special outputs K5 S configuration as capacitor stage Menu Extra Commissioning gt Stages gt Stage parameters After pressing the button stage the following is displayed in the hot key area eid Pap eet 7d 7 E With the button select the item Fan or Alarm and start the entry by pressing and ED I T You can only choose between fan and stage or alarm relay stage and fan Subsequently leave the configuration menu by pressing repeatedly and accepting the changes by pressing Yes 55 KBR multicomp 5D6 u 5 13 2 Settings Service System Module display Return 5 13 2 1Submenu Modules display System operation Menu description Display hot key area The Modul
80. w N Hd Yloman Joulqed zuan peonpu jueuno peonpu daly jueuno peonpu 4191 907 Sjeuiqeo jueuno peonpu Jamod jeJoL jueuno peonpu un 945 wnwixey xe Xe Xew jeuonippy 3 lud S09 ung Jamod duio Buissiu lud S09 S09 xe XN snusw qns NJ 1 V5 00 26 KBR multicomp 5D6 System operation 9 0 z Sjeuiqg 61 O uie UOULIEH sanjea xe sabessoyy sBumeg oDedjxouoog Bujuorssiuluo eg 9 0 Sjeuiqg 9 0 sjoulqed 01 UOULIEH 110 UOULIEH uouueH aulged jeuiqe 6 9 uie uouueH UG O IE uouueH 10 pes SenjeA WNWIXEW feo H zen jeuigeo 10 xe YG O pJg uouueH sanjea WNWIKEN 6L 01 Pug N UOULIEH xe vouueH wnwixeyy uo yo Syo yoms 92 Z seDejs 9000 seDejs Jamod seDejs s
81. witch off Active 253 V Ph N stages switch off error message is displayed Unaffected by a RESET Bus address Date and time Language EDEBDAO0204 4514 1 EN V5 00 91 KBR multicomp 5D6 Appendix 8 Appendix 81 General technical data of the modules without multimess 1D4 Power supply Module bus interface Mechanical data Mounting rail device Via module bus 24VDC 2W Connection Modular connector RJ12 6P6C Module bus connection RJ12 for ready made KBR system cable max length 30 m if placed accordingly Transmission speed 38400 Bps Bus protocol KBR module bus Housing dimensions 90x36x61 mm HxWxD Mounting type Wall mounting on DIN rail 7 5 mm deep in accordance with DIN EN 50022 Suitable for distribution board mounting approx 100g Standards and miscellaneous Ambient conditions 92 Standards DIN EN 60721 3 3 A2 1997 07 3K5 3Z11 IEC721 3 3 3K5 3Z11 Operating temperature 5 C 4 55 C Humidity 5 95 non condensing V5 00 EDEBDA0204 4514 1_EN EDEBDA0204 4514 1_EN Appendix KBR multicomp 5D6 8 2 8 2 1 8 2 2 V5 00 re u ee ee Relay output module multisio 2D2 4RO Relay output module connection chart i 1 Modul Terminal assignment EN Terminal 40 Shared connection C Terminal 41 Output relay 1 K1 multisio Terminal 42 Output relay 2 K2 2D2 4RO Terminal 43 Output relay 3 Terminal 44 Outp
82. ws 1 Reducing the cabinet temperature if the alarm threshold is exceeded prerequisite at least 2 cabinets When the alarm temperature is exceeded and a dwell time of 3 minutes has elapsed the device tries to replace the stage with an equivalent stage same stage power detuning and type thyristor contactor from a cabinet with lower temperature After a dwell time of another 3 minutes the device tries to replace the next stage If the cabinet temperature falls under the alarm temperature not yet below hysteresis limit no further stage is replaced the hysteresis is not working 2 Temperature as selection criterion when switching stages on or off If the alarm temperature has been exceeded in a cabinet the temperature is used as a criterion for selecting the stage to be switched If several stages with the same stage power and detuning factor are available the stage with the higher cabinet temperature is preferred for switching off For switching on the stage with the lowest cabinet temperature is preferred The temperature is only used as a selection criterion if the alarm temperature is exceeded as otherwise the stage circuit switching does not work anymore 3 Emergency shut down If the switch off temperature is exceeded only one stage is switched off at first The next stage is not switched off until a dwell time of 2 minutes has elapsed 23 KBR multicomp 5D6 Range of functions 24
83. y bus Modbus Transmission 38400 baud can be selected on Modbus speed Addressing Can be addressed up to address 9999 for KBR eBus scan mode can be activated on the device Bus addresses for Modbus 1 to 247 can be configured on the device Display and Serial RS 485 RJ12 configuration interface interface Module bus Serial RS 485 RJ12 for ready made KBR system cable 6 pole interface interface modular cable unshielded max length 30 m if placed accordingly 88 V5 00 EDEBDA0204 4514 1_EN Technical data a Connection elements Plug terminals Permissible cross section of connection lines Measuring voltage inputs Measuring current input Control voltage input Relay output BUS connection Transformer connection BUS connection EDEBDA0204 4514 1_EN V5 00 KBR multicomp 5D6 2 5 mm bus connection and temperature sensor 1 5mm NONE Always short circuit current transformer Fuse protection Fuse protection terminals k and prior to opening the circuit Fuse protection Fuse max 2A medium time lag protection Connection For proper operation please only use shielded twisted material pair cables e g J Y St Y EIB 2x2x0 8 Connections see connection chart Pins for BUS connection via RS 485 Device MULTIMASTER or interface adapter Terminal 90 1 1 gt see software manual Terminal 91 A A gt see software manual Terminal 92 B 2p

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