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        PID Network Interface Module for RelianceTM Shark PLC
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1.    CHAPTER 3 THE RECIPE EDITOR SOFTWARE    3 1  Whatis a  Recipe       3 2  Whatis a  Job       3 3 PID Parameter Information Flow     3 4 Starting the Recipe Editor Software   3 5 The Status Bar   3 6 Accessing Commands Using the Pull  Down Menus    3 6 1 The File Menu   3 6 2 The Recipe Menu  3 6 3 The Job Number Menu  3 6 4 The Change Menu    CHAPTER 4  AUTOMATIC MODE    4 1 Commands Initiated by the PLC  4 2 NIM I O Reference Usage            Page v    Page 4 1  Page 4 3    Page 4 4  Page 4 5  Page 4 6  Page 4 7    NIM I O Reference Definitions  Executing PLC Commands     RECIPE DOWNLOAD   JOB DOWNLOAD    MONITOR PID  DOWNLOAD PID SETPOINT    4 3  44    Page vi    PREFACE          This manual explains how to use the Horner APG PID Network Module which interfaces with  the Reliance Shark PLCs  This manual describes the operation of the 45C PIDNET when used  in conjunction with the stand alone PID controllers      ABOUT THE PROGRAMMING EXAMPLES          The example programs and program segments in this manual are included solely for illustrative  purposes  Due to the many variables and requirements associated with any particular  installation  Horner APG cannot assume responsiblity or liability for actual use based on the  examples and diagrams  It is the sole responsibility of the system designer utilizing the PID  Network Module to appropriately design the end system  to appropriately integrate the PID  Network Module and to make safety provisions for the end equipment as
2.    Edit  This command allows new or existing jobs to be edited  Once this item has  been selected  pop up windows prompt the user for the job number to be edited  The  cursor is then placed on the job list  which the user may edit  The job list consists of a  list of PIDs  and the recipes which the PIDs will use for a particular production job  The  PIDs may all run the same recipe  or they may each run different recipes  Setting the  recipe for a particular PID is accomplished in two steps  First  use the   Up   and    Down  arrow keys to place the blinking cursor on the desired PID number  Then  use  the   Left   and   Right   arrow keys to select the appropriate recipe number for that  PID  When the correct recipe number is displayed for that PID  press   Enter    Repeat  the process until all the PIDs used for that job are assigned a recipe  Editing the job is  complete when the   Escape   key is pressed     Download  This command causes a job download to occur from the NIM to the  appropriate PIDs  The NIM will download recipes to PIDs as mapped out by the se   lected job list  Note that the job mustreside in the NIM before downloading to PIDs will  occur  Therefore a job created with the Recipe Editor software must be saved to the  NIM prior to download to the PIDs  See Save under the File Menu     View  The view command is used to view jobs already created by the Recipe Editor  software  After selecting this item  a pop up window will appear indicating the job  number 
3.  4 2  NIMI O Reference Usage   The NIM utilizes seven SHARK I O registers  These registers are  mapped  in the SHARK    I O  Slot  memory similar to the way analog modules are mapped  Their quantity and func   tion is as follows     Type Number Function        Input Registers 3 Status Error Bits and PID variables  PV  amp  CV      Output Registers 4 Command Bits and Command Parameters       4 3 NIM I O Reference Definitions  16 Bit Input Registers  Status Error Bits    1  2 Process Variable  3 Setpoint Variable          Page 4 2 CHAPTER 4  AUTOMATIC MODE    Download Recipe Error  Download Job Error  Monitor Error  Download Sepoint Error  Unused   Unused   Unused   Unused   Done Servicing  Monitor Successful  Unused   Unused   Unused   Unused   Unused   Unused    Download Recipe to PID  Download Job to PID  Monitor PID   Download Sepoint to PID  Unused   Unused   Unused   Unused   Unused   Unused   Unused   Unused   Unused   Stop Monitoring PID  Clear Status Bits    EL ELLLL D EL II    16 Bit Output Registers    Command Bits   Job Number   Recipe Number or Setpoint  PID Controller Number    EXE EE LE LEE e    ROD         CHAPTER 4  AUTOMATIC MODE Page 4 3  te ar Error Bits               4 4 Executing PLC Commands    Executing the commands described in Section 4 1 is accomplished by manipulating and  monitoring the I O References described in Section 4 2  This is performed in the PLC  ladder logic  To perform the desired function  download job  download recipe  monitor PID  par
4.  5 TYPE  110 2    PROCESS VARIABLE                     3    GAIN OUTPUT  0   400                    5  GAIN RATIO OUTPUT  0 0   2 0               RATE  0   900  seconds                  5  RESET  0   3600  seconds                   ALARH          5   SNAM     gt   2 522  2  27 2222222 MP         CYCLE TIHE OUTPUT 1  0   120  seconds       CYCLE TIHE OUTPUT 2  0   120  seconds   NW     SETPOINT TARGET TIHE  1   99  ninutes       LOHER SETPOINT LIMIT                        UPPER SETPOINT LIMIT                                   co            Jo On a ao rmo     om             n       m sm mW dup mW np  gui Wn gg gH gH dH P   E C I    CONNECTED COH PORT  1 INIT HODE  RRMURL        COMPUTER  RS 232 RS 485    Figure 3 3    Recipe and job storage is restricted to personal computer magnetic disk until an RS 232 link  is established between the personal computer and the NIM  Atthat point  recipes and jobs  may be downloaded and stored to non volatile RAM in the NIM  If PIDs are connected via RS   485 to the NIM  the NIM s stored recipes can then be transferred to the PIDs upon command  from the personal computer  After system installation  the PLC initializes the transfer of reci   pes from the NIM to the PIDs     CHAPTER 3  THE RECIPE EDITOR SOFTWARE Page 3 4    3 4 Starting the Recipe Editor Software    Before running the Recipe Editor Software  you should make a working copy of the distribution  diskette and putthe distribution diskette in a safe place for future use  If utilizing a
5.  changeover    Updates the PLC with the latest process and control variable values for each  controller     0  0  0    0    Hardware Description    1 5    The HE Network Interface Module  NIM  features an 80C51 microprocessor running at 11 052  MHz  Itincorporates two serial ports  The RS 232 portis used for setup purposes and operates  at 9600 baud  no parity  eight data bits and one stop bit  The RS 485 port is used for network  communications with the PID controllers  PIDs  and operates at 2400 baud  no parity  eight data  bits  and one stop bit     CHAPTER 2  INSTALLATION Page 2 1    CHAPTER 2  INSTALLATION    2 1 Module Placement          The Horner Electric PID Network Interface Module  NIM  may be placed in any Reliance Shark  PLC slot  Follow the instructions in your Reliance manual for module insertion and removal     2 2 Terminal Wiring    The Network Interface Module features two  2  serial communications port  The RS 232   programming  port has a DB 9  9 pin female connector  The cable diagrams in Figure 2 1 can  be used to construct a serial cable for communications between the port and a personal    NIM COMPUTER  AT         DB9M DB9F       CN O1 C5 PD  CN O1 C5 DY    Figure 2 1    The RS 485  network  port has a DB 15  15 pin female connector  Only three wires are required  for communications between the NIM and the PID controllers  The wiring diagram in Figure 2   2 illustrates proper cable construction for network communications  Note the terminating  resistor
6.  diskette or the NIM memory  After selecting the Save item  the user is  asked whether the information is to be saved to the NIM or to computer disk  In order to  savetothe NIM  the Connection Status must be  Connected      Quit  This aborts operation of the Recipe Editor software and returns to DOS  This  command should only be used if the information residing in the program s RAM  memory has been previously stored to disk  or if it is to be discarded     3 6 2 The Recipe Menu    The Recipe Menu allows new recipes to be created  existing recipes to be edited  viewed  and  downloaded to the appropriate controller  Menu items include the following     Copy  This command allows an existing recipe to be copied into another  This is useful  when creating a new recipe which is virtually identical to another recipe  for instance   same except for different setpoint   After this item has been selected  the user is  prompted for the recipe to copy from  and then the recipe number to copy to     Edit  This command allows new or existing recipes to be edited  Once this item has  been selected  pop up windows prompt the user for the recipe number to be edited   and the controller input and output types  The cursor is then placed on the recipe pa   rameter list  which the user may complete  While editing recipe parameters  the   Up    and   Down  arrow keys are used to navigate the cursor to the different parameters   Once highlighted  individual parameter values are filled in simply by 
7.  is usual and customary  in industrial applications as defined in any codes or standards which apply           COPYRIGHT NOTICE    Copyright  c  2002  Horner APG  LLC   640 N  Sherman Drive  Indianapolis  IN 46201    3899  All rights reserved  No part of this publication may be reproduced  transmitted   transcribed  stored in a retrieval system  ortranslated into any language or computer language   in any form by any means  electronic  mechanical  magnetic  optical  chemical  manual or  otherwise  without prior agreement and written permission of Horner APG  LLC     Information in this document is subject to change without notice and does not represent a  commitment on the part of Horner APG  LLC Inc     TRADEMARK ACKNOWLEDGMENTS          Reliance is a trademark of Reliance Industrial Control                             CHAPTER 1  INTRODUCTION Page 1 1    CHAPTER 1  INTRODUCTION    The PID Network Interface Module  NIM  allows for the seamless integration of stand alone PID  controllers with the Reliance Shark PLC  The module interfaces via RS 485 with up to 28 PID  controllers  These controllers feature a wide variety of input and output configurations  The  operation of these controllers is described in detail in the HE Stand Alone PID Controller User  Manual  The  stand alone  nature of these controllers allow many PID loops to be integrated with  a single Shark PLC without significantly increasing the scan time of the PLC system  The  controllers also can continue to oper
8.  personal  computer with a hard drive  itis bestto create a subdirectory on your hard drive from which to  runthe software     To start the software  type PIDNET from the DOS prompt  Figure 3 1 shows the screen  layout     3 5 The Status Bar    The Status Bar is the portion of the screen where the Recipe Editor software displays the  current status of the following items     COM Port  The selected COM port on the computer is displayed  along with its     initialized     INIT  or    not initialized     NOT INIT  status  Ifthe portis not initialized  itis  likely that the port either does not exist or is inoperative  Another port should be se   lected     Status  This shows the status of the NIM computer RS 232 connection   The Recipe Editor software checks periodically to verify the connection  If there is a  communications problem  a    not connected    status will be reported  Ifthe connection is  OK  a    connected    status will be reported     Mode  While connected  the Recipe Editor software monitors the mode of the  NIM   Automatic  or    Manual     If this mode is changed by the software  the status bar  will indicate the change  If the mode is changed in the PLC configuration while the  software is connected  the status bar will indicate this change as well  If the NIM is    not  connected     the software is unable to inquire as to the current NIM mode  Inthat case  the status bar will always indicate a mode of    manual        3 6 Accessing Commands Using the Pull D
9.  that must be added to the terminal strip of the last PID controller on the daisy chained    network  NIM PID CONTROLLER  DB15M SCREW TERMINAL  9 B E 1200     c Tore  user supplied  end  unterel  ja X   unit only   1                                             COM    Figure 2 2          Page 3 1 CHAPTER 3  THE RECIPE EDITOR SOFTWARE    CHAPTER 3  THE RECIPE EDITOR SOFTWARE    The Network Interface Module  NIM  serves two purposes in the PID network  First  it provides  an interface between the PID controllers  PIDs  and the Reliance Shark PLC  This interface  allows the PLC to receive updates on the current status of control variables and process  variables in individual PID controllers  Second  it stores within its memory PID parameter  recipes and jobs  These can be downloaded to the PIDs upon command from the PLC           The NIM operates under two  modes  of operation  Manual and Automatic  In Automatic  Mode  the NIM receives its instructions from the PLC  This is the normal mode of operation  after a PID network has been installed and is controlling the process  Before this can happen   recipes and jobs should be created and stored in the NIM  Manual Mode  discussed here   typically is the mode of operation during the setup of the NIM  when it receives its commands  from the Recipe Editor software     3 1  Whatis a    Recipe        A recipe is a complete set of PID parameters stored in the NIM which may be downloaded on  demand to one or more PID controller s   PID par
10. ETWORK MODULE IS ORIGINALLY INSTALLED  THIS  WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL  UNITED STATES           In no event  whether as a result of breach of contract  warranty  tort  including negligence  or  otherwise  shall HE APG or its suppliers be liable for any special  consequential  incidental or  penal damages including  but not limited to  loss of profit or revenues  loss of use of the products  or any associated equipment  damage to associated equipment  cost of capital  cost of substitute  products  facilities  services or replacement power  down time costs  or claims of original  purchaser s customers for such damages     To obtain warranty service  return the productto your distributor after obtaining a  Return Material  Authorization   RMA  number  Send the module with a description of the problem  proof of  purchase  post paid  insured  in a suitable package           1  1  1  vi    Page 1 1  Page 1 1  Page 1 1  Page 1 2  Page 1 2    Page 2 1  Page 2 1    Page 3 1  Page 3 2  Page 3 2  Page 3 4  Page 3 4  Page 3 4    Page 3 4  Page 3 5  Page 3 6  Page 3 6    Page 4 1  Page 4 1    Page iv    TABLE OF CONTENTS    PREFACE     ABOUT THE PROGRAMMING EXAMPLES  COPYRIGHT NOTICE   TRADEMARK ACKNOWLEDGMENTS            CHAPTER 1 INTRODUCTION    Manual Convention    What You Have    What Else You Need  System Features   Hardware Description    XIX lx Lx lx  c1   05             CHAPTER 2 INSTALLATION    2 1 Module Placement    2 2 Terminal Wiring 
11. HORNER PID Network        Interface Module for  Reliance    Shark PLC       7 May 2002 MANO0003 04    Page iii    LIMITED WARRANTY AND LIMITATION OF LIABILITY    Horner APG  LLC     HE   warrants to the original purchaser that the PID Network Module  manufactured by HE is free from defects in material and workmanship under normal use and  service  The obligation of HE underthis warranty shall be limited to the repair or exchange of any  partor parts which may prove defective under normal use and service within two years from the  date of manufacture or eighteen  18  months fromthe date of installation by the original purchaser   which ever occurs first  Such defect to be disclosed to the satisfaction of HE after examination by  HE APG of the allegedly defective part or parts  THIS WARRANTY IS EXPRESSLY IN LIEU OF  ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF  MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR  LIABILITIES AND HE APG NEITHER ASSUMES  NOR AUTHORIZES ANY OTHER PERSON  TO ASSUME FOR HE  ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PID  NETWORK MODULE  THIS WARRANTY SHALL NOT APPLY TO THIS PID NETWORK  MODULE OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT  NEGLI   GENCE  ALTERATION  ABUSE  OR MISUSE  HE APG MAKES NO WARRANTY WHATSO   EVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE  THE TERM   ORIGINAL PURCHASER   AS USED IN THIS WARRANTY  SHALL BE DEEMED TO MEAN  THAT PERSON FOR WHOM THE PID N
12. ameters  change PID setpoint  the PLC ladder logic must manipulate the bits as de   scribed in the following pages     Page 4 4 CHAPTER 4  AUTOMATIC MODE    RECIPE DOWNLOAD    Downloads a specific recipe to a specific PID     To Start Recipe Download       1  Load the recipe number into output register 3   2  Load the PID number into output register 4   3  Set bit  0  in output register 1 to a 1     If Successful       1  Error bit  0  in input register 1 will be O    2  Status bit  8  in input register 1 will be 1    3  Clear bit  0  in output register 1 and Set bit  14  in output register 1 to a  1 to prepare for the next transaction     If Unsuccessful       1  Error bit  0  in input register 1 will be 1    2  Status bit  8  in input register 1 will be O    3  Clear bit  0  in output register 1 and Set bit  15  in output register 1 to a  1 to prepare for the next transaction     CHAPTER 4  AUTOMATIC MODE Page 4 5    JOB DOWNLOAD     Downloads a complete job to the PIDs     To Start a Job Download       1  Load the job number into output register 2   2  Load the PID number into output register 4   3  Set bit  1  in output register 1 to a 1     If Successful       1  Error bit  1  in input register 1 will be O    2  Status bit  8  in input register 1 will be 1    3  Clear bit  1  in output register 1 and Set bit  14  in output register 1 to a  1 to prepare for the next transaction     If Unsuccessful       1  Error bit  1  in input register 1 will be 1    2  Status bit  8  i
13. ameters stored in the recipe are described  in detail in the HE Stand Alone PID Controllers User s Manual  and include the   following     CONTROLLERTYPE  SETPOINT   GAIN OUTPUT   GAINRATIO OUTPUT   PID RATE   PID RESET TIME   CYCLE TIME PID OUTPUT 1  CYCLE TIME PID OUTPUT 2   RAMP TO SETPOINT TARGET TIME  LOWERSETPOINTLIMIT  UPPERSETPOINTLIMIT      applies only to PIDs with two outputs     Up to 41 different recipes can be stored in the NIM  Each recipe must have a unique number   between 0 and 40 inclusive  Each PID may use several different recipes  Also  one recipe  may be shared by several different PIDs  The only restriction is that a recipe can only be  shared by PIDs of identical type  i e  same type of inputs and outputs   Figure 3 1 shows a  sample recipe as stored in the NIM           CHAPTER 3  THE RECIPE EDITOR SOFTWARE Page 3 2    Horner Electric PIDNET  B File EZTSTTENTLDEANNSTUTHIBBOPOUERERTS    CONTROLLER RECIPE  Ht  TYPE  116 8    PROCESS VARIABLE   SETPOINT   GAIN OUTPUT  lt 6   8   GAIN RATIO OUTPUT 1 8   2 80     RATE   8     988   seconds   RESET   8   3688  seconds   ALARM 1   ALARM 2    CYCLE TIME OUTPUT 1   8   128    seconds    CYCLE TIME OUTPUT 2  lt      128    seconds    SETPOINT TARGET TIME  lt i   99 gt  minutes    LOWER SETPOINT LIMIT z  UPPER SETPOINT LIMIT    HI 6                gt      x ox     x             Figure 3 1    3 2  Whatisa  Job      In manufacturing operations  a single production line may produce many different products   The pr
14. ate normally whether or notthe PLC is operational           1 1 Manual Convention   In this manual  the Network Interface Module will be referred to as an NIM  The stand alone PID  controllers will be referenced as PIDs  These abbreviations will be madefor both clarity and brevity  ofthe instructions contained in this manual     1 2 What You Have    The HE Network Interface Module  NIM  comes complete with the  following items     A  Network Interface Module  NIM    B  Recipe Editor Software     C  This Manual     1 3 What Else You Need  A complete HE PID Network also requires the following   A  An IBM compatible computer running DOS 2 0 or later with at least one serial     COM  port  The COM port must be interrupt based  Almost all personal  computers utilize interrupt based serial ports           CHAPTER 1  INTRODUCTION    A Serial Cable to connect a personal computer to the NIM RS 232  serial port     One or more HE stand alone PID Controllers  PIDs   and the associated user s manual     Shielded  twisted pair wiring for connection between the NIM  andthe PIDs     Page 1 2    System Features    1 4    The HE Network Interface Module  NIM  features     The ability to communicate with up to 28 HE stand alone PID    0    controllers via RS 485     PID parameters set up with personal computer software    Stores up to 41 sets of PID parameters   recipes      Stores up to 51 lists of controllers and recipes   jobs   which can be downloaded  automaticallyfor easy production line
15. displayed  The   Right   and   Left   arror keys are used to increment and  decrement the job number as the jobs are perused  Pressing   Escape   exits job view  mode     3 6 4 The Change Menu    Page 3 7 CHAPTER 3  THE RECIPE EDITOR SOFTWARE    Mode  The Mode function allows the user to put the NIM in  Automatic  or   Manual  mode  In  Manual  mode  the NIM receives all commands from the Recipe  Editor software via the RS 232 connection to the personal computer  In  Automatic   mode  the NIM receives its commands from the PLC CPU outputs  In order to  change the mode of the NIM  the NIM Status must be  Connected      Port  The Port function allows the user to select the personal computer COM  port used in the NIM RS 232 connection  Upon selection of this menu item  a pop up  window appears  prompting the user for the desired port number  Only COM ports 1  thru 4 are legal values  Immediately upon receiving the desired port number  the  Recipe Editor software attempts to initialize the port  If it is unable to initialize the  port  the port is not valid for that computer and another COM port must be selected     Status  The Status function when selected attempts to establish a connection  between the computer s COM port and the NIM module  If it is successful  the  Status Bar will change to indicate the    Connected    status  If it is unsuccessful  the  Status Bar will indicate a  Not Connected  status  A  Connected  status is required  before many functions  such as saving 
16. n input register 1 will be O    3  Clear bit  1  in output register 1 and Set bit  15  in output register 1 to a  1 to prepare for the next transaction     Page 4 6 CHAPTER 4  AUTOMATIC MODE   e Change Menu allows the user to change the Mode  Manual or Auto   the selected persona  computer COM port for the NIM RS 232 connection  and the Status of the connection between  the personal computer and the NIM  The following items reside on the Change Menu     MONITOR PID    Monitors a specified PID s Process Variable  PV  and Setpoint Variable  SV    Can be called at any time  Once it is initiated  the selected PID is constantl  monitored and its PV and SV values are placed in input registers 2 and 3   another command  such as download  is executed  monitoring will continue  ound the completion of that command  Monitoring is stopped when the     Stop Monitoring    bit is set     To Start Monitoring a PID       1  Load the PID number into output register 4   2  Set bit  2  in output register 1 to a 1 to begin monitoring that PID     If Successful       1  Status bit  9  in input register 1 will be a 1    2  Error bit  2  in input register 1 will be O    3  Input register 2 will contain PID s PV    4  Input register 3 will contain PID s SV    5  Set bit  13  in output register 1 to a 1 to stop monitoring    6  Clear bit  13  and  2  in output register 1 to prepare for the next  monitoring transaction     If Unsuccessful     1  Error bit  2  in input register 1 will be 1 and Status bi
17. ocess of adjusting or modifying a production line to run a different product is often called     changeover     When using PIDs on a production line  changing parameters or recipes is a  common way in which the PIDs can be  changed over  to produce a different product     A  job  is alist of PIDs with specified recipe numbers which are to be used in a given produc   tion line setup  When a production line changeover to a new job is instigated by the PLC  the  NIM downloads new recipes to the PIDs based on the information stored in the job list  Figure  3 2 shows a sample job as stored in the NIM     If a production line produces many different products  a unique  job  may be stored for each  product  If a production line produces only one product  itis likely that only one job will be  used  Up to 51 different jobs  numbered 0 to 50  may be stored in the NIM     3 3 PID Parameter Information Flow    Recipes and jobs are created and stored in the NIM with the Recipe Editor software package   This package runs on IBM compatible personal computers  see Chapter 2 for complete hard   ware requirements   This package allows users to set PID parameters  store them to disk   store them in the NIM  and download them from the NIM to the PIDs  An outline of the flow of  information between the computer  NIM  and PIDs is shown in Figure 3 3     Page 3 3 CHAPTER 3  THE RECIPE EDITOR SOFTWARE       Horner Electric NET 485 Recipe Editor                   JOB  0  RECIPE CONTROLLER RECIPE  06
18. own Menus    The Recipe Editor software utilizes pull down menus for easy operation  The available menus  are accessed by pressing the  lt Backspace gt  key  The   Right   and   Left   arrow keys are  used to move the cursor to select the desired menu  Once the desired menu is highlighted   the   Up   and   Down    arrow keys are used to move the cursor to the desired menu item   Pressing   Enter   activates the chosen menu item command  To exit from the pull down menu  system without making a selection  press the   Escape   key     3 6 1 The File Menu    Page 3 5 CHAPTER 3  THE RECIPE EDITOR SOFTWARE    The File Menu offers commands releventto starting a new session  retrieving and saving  information to computer disk  and ending the session  The available commands are as fol   lows   New  Clears all the recipes and jobs currently resident in the IBM program s RAM  memory  This command should only be used if the information has been previously  stored to disk  or if it is to be discarded     Load  Retrieves recipes and jobs from computer diskette to the IBM program s RAM  memory  This information is stored in the program PID DAT  In order to save more  than one setup you should copy this file to a different file name  Then when you wish to  retrieve this information simply copy your file to PID DAT  The Recipe Editor software  will load this file when the load command is chosen     Save  Saves the current recipes and jobs residing in the IBM Program s RAM memory  to computer
19. recipes and jobs to the NIM memory  can be  performed     Monitor  This function is used to select color or monochorome mode  If a  monochrome monitor is used  menu use is difficult when the program is setup in  color mode     CHAPTER 4  AUTOMATIC MODE Page 4 1    CHAPTER 4  AUTOMATIC MODE    The previous chapter discussed the manner in which recipes and jobs are created and  stored to the NIM with the Recipe Editor software  That process is largely conducted while  the NIM is in Manual Mode  in which the NIM receives its commands from the Recipe Editor  software  This chapter discusses the operation of the NIM in Automatic Mode  in which the  NIM receives its commands from the PLC           4 1 Commands Initiated by the PLC    After the recipes and jobs have been created and downloaded to the NIM  the PLC can take  over the task of initiating commands to the NIM  The following commands can be initiated  by the PLC     Download Recipe to PID  This command  when issued by the PLC  causes a recipe stored  in the NIM to be downloaded to a single PID     Download Job  This command causes a job list stored in the NIM to be executed   Every PID on the job list will have a recipe downloaded to it as specified by the job list     Monitor  This command causes the NIM to report to the PLC the current values of the  Process Variable and Control Variable of a given PID     Download New Setpoint  This command causes the PLC to download a new setpoint to  be loaded into a particular PID   
20. t  9  in input regis   ter 1 will be a O   Either     1  Continue monitoring until Status bit  9  in input register 1 is a 1  and error bit  2  in input register 1 is a O   Or         Set bit  13  in output register 1 to a 1 to stop monitoring     Clear bit  13  and bit  2  in input register 1 to prepare for the next  monitoring transaction     NA    CHAPTER 4  AUTOMATIC MODE Page 4 7    DOWNLOAD PID SETPOINT    Downloads a new setpoint to a PID controller s RAM memory  To load a new  value to non volatile memory  a Recipe or Job Download must be performed     To Start a PID Setpoint Download       1  Load the new setpoint value into output register 3   2  Load the PID number into output register 4   3  Set bit  3  in output register 1 to a 1     If Successful       1  Error bit  3  in input register 1 will be O    2  Status bit  8  in input register 1 will be 1    3  Clear bit  3  in output register 1 and Set bit  14  in output register 1 to a  1 to prepare for the next transaction     If Unsuccessful       1  Error bit  3  in input register 1 will be 1   2  Status bit  8  in input register 1 will be O    3  Clear bit  3  in output register 1 and Set bit  15  in output register 1 to a  1 to prepare for the next transaction     
21. typing in the value  followed by the   Enter   key  Editing the recipe is complete when the   Escape   key is  pressed or when the   Enter   or   Down  arrow key is pressed while the cursor re   sides on the final parameter   Upper Setpoint Limit      Download  This command allows a recipe stored in the memory of the NIM to be  downloaded to an individual PID controller  Note that the recipe must reside in the NIM  before download to a PID controller  Therefore a recipe created with the Recipe Editor    CHAPTER 3  THE RECIPE EDITOR SOFTWARE Page 3 6    software must be saved to the NIM prior to download to a PID controller  See Save  under the File Menu     View  The view command is used to view recipes already created by the Recipe  Editor software  After selecting this item  a pop up window will appear indicating the  recipe number displayed  The   Right   and   Left   arror keys are used to increment  and decrement the recipe number as the recipes are perused  Pressing   Escape    exits recipe view mode     3 6 3 The Job Number Menu    The Job Number Menu allows new jobs to be created  existing jobs to be edited  viewed  and  downloaded to the appropriate controllers  Menu items include the following     Copy  This command allows an existing job to be copied into another  This is useful  when creating a new job which is virtually identical to another job  Afterthis item has  been selected  the user is prompted for the job to copy from  and then the job number to  copy to  
    
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