Digital Controller ES100X/P
Contents
1. Relay output i i Upper Link RS 232C ES100 01 NOT USED 25 RD NOT USED 24 15 Upper Link RS422 485 ES100 04 Dar they cee TE al 422RDB a o aas 0 7 i 422RDA 485 1 422SDA Terminal Functions Possible to Relocate of Models other than Basic Models Input 2 4 to 20 MA Remote Setting ES1000 COW Initial setting Use an input of 4 to 20 mA for remote setting The setting will be effective in the SP mode Transmission Output Al1 Process Value ES100 F Initial setting The value measured by analog input 1 will be output in a range of 4 to 20 mA r 5 53 4 to 20 mA b Digital Input Bank selectable for ES100X ES100X B Initial setting Used to select a bank The terminals operate as follows Pa OE BNKO 20 DI1 BNKO BNK1 21 I 63 I BNK2 22 DI2 BNK1 i DIS FENKE dd ga a i 20 Ptc R Da e eo s Digital I O Bank selectable for ES100X ES100X D Initial setting Used to select a bank The terminals operate as follows BNKO 20 BNK1 21 BNK2 22 DM BNKO O DI2 BNK1 i DI3 BNK2 y o o SUB power supply2. With analog input 2 ES100P AAWHFE ES100P AAWHO1FE ES100P AAWHO4FE 4 to 20 mA or 1 to 5V Proportional Positioning Controllers Transmission 4 to 20 mA output Communications RS 422 485 Aux I Aux O Open collector Relay Without analog ES100P RRPFD ES100P RRPFE ES100P RRPOIFE ES100P RRPO4FE input 2 With analog input 2 ES100P RRPWFE ES100P RRPWO1FE ES100P RRPWO4FE 4 to 20 mA or 1 to 5 V Factory set to standard operation Factory set to RS 422 communications An Output Relay Unit is mounted at the factory Temperature Ranges Thermocouples 0 to 1 700 200 to 1 300 0 0 to 600 0 100 to 850 0 0 to 400 0 199 9 to 400 0 to 600 0 to 3 000 100 to 1 800 300 to 2 300 0 to 1 300 0 0 to 999 9 100 to 850 100 to 1 600 0 0 to 400 0 0 0 to 750 0 199 9 to 400 199 9 to 700 0 to 2 300 0 to 1 100 0 to 1 300 SE 300 to 3 000 0 to 2 300 100 to 1 600 0 0 to 750 0 199 9 to 700 0 to 3 000 0 to 2 300 Platinum Resistance Thermometers mm TT er Range C 199 9 to 600 0 AR 199 9 to 999 9 m Current Voltage Input mpn J cune gt Voltage Range 4to20mA 0to 20 MA Oto10mV Oto 10 to 0to1V 1to5V 0to5V 0to10V 100 mV 10 mV Support Software For Windows Support Software CD ROM ES100 YB177 E Current Transformers C
3. i ts ta 4 igre sue et SUB3 24VIN i com 3 15 ES100X P Expansion Digital 1 O for ES100X ES100X E Digital input power supply s T 102 24 V TN I 314 DI DI2 BNK0 5 BNK1 DI3 BNK2 7 8 DI4 DIS 9 0 DI6 DI7 1 2 Dl8 DI9 3 4 DI10 DI11 5 6 DI12 DI13 7 8 D14 DI15 9 20 NC Auxiliary output power supply 21 22 1 24V TN i 231 24 SUBOUT3 25 26 SUBOUT4 SUBOUT5 27 28 SUBOUT6 SUBOUT7 29 30 SUBOUT8 SUBOUT9 31 32 SUBOUT10 N C 33 34 N C Digital I O Operation Instruction and Time Signal for ES100P ES100P D Initial setting The RUN RST and HOLD input are used to operate the program Time signals set by pro grams are output from the terminals DI RUN DS i supply i e L Signal 1 a d g z SUBA COM On signal 2 ASES 16 OMRON Expansion Digital I O for ES100P ES100P E Digital input power supply 1 42 24V 1 T IN 3 1 4 DH RUN 5 DI3 HoLD DIS 9 10 DI7 11 12 DI9 13 14 Dl11 15 16 DI13 17 18 DlI15 19 20 Auxiliary output power supply 2
4. 1 t z i A Z A a gi Retentian of manipulated variable when there is a workplece tracking used Two units are controlled by one Twa inputs are processed by one unit Application Refer ky can printer Application Refer to industrial oven Application Refer to sand dyging equipment 3 Any available functions can be allocated to the front panel keys Each item has 20 variations out of which a maximum of 8 items can be selected and displayed The ES100 incorporates a function that records the values the user needs SP PID and other parameters can be stored to 8 bank memories Eight Types of Bar Graphs Use any of the eight bar graph types appropriate to the application such as deviation or auxiliary output operation A Variety of Replaceable Output Units for Numerous Applications A single ES100 accepts current voltage thermocouple and platinum resistance thermometer inputs A variety of replaceable output units are available Output Units id s Temperature Sensors E7M Capacitance Level Measuring System Z4W Laser Displacement Sensor Applications ES100X Oven N2 Gas Soldering Apparatus vw Heater e temperatur Sand volume meter ES100P de K3FK RI Signal Transmitter 1 LY 3 v i Pe C Inner tank q Solenoid Outer tank valve Cold water tank ESAK Temperature Controller Thyristor E5AK T
5. of fuzzy logic and advanced PID control 2 PID with auto tuning and fine tuning or ON OFF Auxiliary output Relay output two Independent outputs SPDT and SPST NO 250 VAC 3 A Open collector output common outputs 24 VDC 10 59 max load current 100 mA Transmission output 1 output 4 to 20 mA with a load of 600 Q max External signal input auxiliary input Power supply 24 VDC 10 59 the model with expansion I O needs an external power supply Current when the signal is ON 3 MA max Leakage current when the signal is OFF 0 3 mA max Setting method Digital setting with Up and Down Keys or Support Software via RS 232C terminal on the front panel Indication method Digital indications character height PV 14 2 mm SV 10 2 mm BANK STEP PTN 7 6 mm color PV red SV green BANK STEP PTN yellow Bar graph indication resolution 10 color green Status of ramp and soak displayed by green LED ES100P only Other functions Manual output Communications RS 232C RS 422 RS 485 BCD Assignments front keys setting display items digital I O and analog I O Processing four fundamental arithmetic operations primary time lag filters linear approximation broken line approximation extraction of a square root logical operation average addition average movement ON OFF timer Heating and cooling control except the Proportional Positioning Model SP setting limiter SP
6. 0 5 1318 125 3 92 Y Y H Le 115 6 gt _ 28 E53 COV01 Terminal Cover Installation m Factory Allocations of Terminal Functions Basic Model ES100 AAH D NOT USED r 16 CT input O ts AT CTS ro i Power e AE GD supply 5 E gt The allocation shown in the diagrams is applicable to all zara eae Aa es Wi Basic Models 402 i Gy i Input K4 200 to 1 300 C 1201 pS l 2 Control output Heating control control output __43 i f Auxiliary output Upper limit deviation alarm to be set 4 z CD an Fxpansion with EV1 and EV2 connector 3 SUB2 63 analog If the heating cooling control mode is selected AO1 is 23 upper limit oral i used for heating and AO2 is for cooling control output par output To use AO1 and AO2 purchase Output Units SUB1 E HG Rae Ses r limit i lam cup e i i EV1 e 27 AAA Se ia 14 ES100X P OMRON ES100X P Terminal Functions Fixed of Models other than Basic Models Digital 1 O Possible to Relocate of Models oth er than Basic Models Proportional Positioning Control ES 100 RRP i tA is i 5 Close output a 1 tput A z H 2 en outpu bee P Relay output SA
7. 1 22 24V i P IN t 23 1 24 SUBOUT3 time signal 1 25 26 SUBOUT5 27 28 SUBOUT7 29 30 SUBOUT9 31 32 N C 33 34 ES100X P SUBOUT4 time signal 2 SUBOUT6 SUBOUT8 SUBOUT10 N C DI1 through DI8 are digital input terminals and SUBOUT3 through SUBOUTIO are digital auxiliary output terminals both sets of which can be allocated as instructed by the user s software The terminals without allocation prior to shipping can be freely allocated as re quired by the user DI9 through DI15 are special terminals for BCD communication ES100X P OMRON ES100X P ES100 Documentation Catalog no ES100P Digital Controller User s Manual ES100X Digital Controller User s Manual ES100 ES TOOLS Support Software for Windows User s Manual ES100 Digital Controller User s Manual Communications Guide 17 ES100X P _ _ OMRON _ ES 100X P ES100X P gt gt gt gt gt gt gt gt gt 5 Omnon gt gt gt gt gt ES100X P ES100X P OMRON ES100X P ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 Cat No HO58 E1 3 In the interest of product improvement specifications are subject to change without notice OMRON Corporation Industrial Automation Company Measuring and Supervisory Controls Department Sh
8. 8 24 MB for Windows NT and Windows 2000 Communications method RS232C half duplex Transmission speed 9 600 bps Printer Windows compatible printer Communications Communications RS 232C RS 485 BCD Transmission output Transmission method None 4 wire 2 wire Data select code 4 to 20 MA half duplex half duplex half duplex method Load 600 Q max resolution 12 bit Synchronization method Start stop synchronization Baud rate 1 200 2 400 4 800 9 600 19 200 bps Transmission code ASCII 7 bit see note 3 Note 1 The maximum total cable length must not exceed the following limits RS 422 500 m RS 232C 15 m RS 485 500 m 2 A maximum of 32 Temperature Controllers can be connected to one host computer using serial communications RS 422 or RS 485 3 8 digit ASCII codes can be also used 12 ES100X P OMRON ES100X P Operation m Sampling Period The sampling period of the ES100 series Digital Temperature Controller is factory set to 200 ms If only the advanced PID control is used the sampling period will vary with the Model as follows with a baud rate of 9 600 bps for the Models incorporating a communications function Model Sampling period Model Sampling period ES100X AAH ES100X AAHFB ES100X AAHFD ES100X AAHFE ES100X AAWHFB ES100X AAWHFE ES100X AAHO1FE ES100X AAHO4FE ES100X AAWH01FE ES100X AAWHO4FE ES100X RRPFB ES100X RRPFD ES100X RRP
9. FE ES100X RRPWFB ES100X RRPWFE ES100X RRP01FE ES100X RRPO4FE ES100X RRPWO1FE ES100X RRPWO4FE ES100P AAH ES100P AAHFD ES100P AAHFE ES100P AAWHFE ES100P AAHO1FE ES100P AAHO4FE ES100P AAWHO1FE ES100P AAWHO4FE ES100P RRPFD ES100P RRPFE ES100P RRPWFE ES100P RRP01FE ES100P RRPO4FE ES100P RRPWO1FE ES100P RRPWO4FE The control operation period is an important factor for the following control operations refer to ES100X ES100P Operation Manual for details Heating cooling control Cascade control Fuzzy control Analog I O assignment Digital I O assignment No of events used No of times that ON OFF timer used Input type selector linearization required or not Terminal communications baud rate Use of digital I O BCD communication The control operation period can be checked with the monitor character P229 in the check mode Product Inspection Sheet Contact your OMRON representative if Product Inspection Sheet are required Note All units are in millimeters unless otherwise indicated ES100X ES100P Panel Cutouts 110 mm min 112 120 mm min 92mm 1L 175 mm with a terminal cover 92 mm When mounting more than one Unit 13 ES100X P OMRON ES100X P Y92A 96N Watertight Cover 2
10. T Model E54 CT1 Hole diameter 5 8mm Note The E54 CT2 cannot be used E54 CT3 12 0 mm OMRON ES100X P ES100X P m Control Output Unit Output ON OFF Linear Relay output SSR output Voltage output for driving SSR Current output Voltage output 12 VDC NPN Model E53 R E53 S E53 Q E53 Q3 E53 04 E53 C3 E53 C3D E53 V34 E53 V35 Note The E53 C cannot be used Product Inspection Sheet Product Inspection Sheet ES100 K m Cables Expansion I O Cable For XW2B 20G G7TC OC08 G79 200C 175 ES1 For XW2B 34G corresponding XW2Z 200C to BCD communication For G7TC C08 output only G79 200C ES1 Cable for Support Software see note ES100 CT023 202 9 pin Note Cable comes with support software m Accessories Model Number Legend Controllers ES100X 123 4 5 60 7 1 Control Method and Outputs 4 Communications 6 Digital 1 O AA Standard heating cooling 01 RS 232C B Digital inputs only 3 points RRP Proportional positioning 04 RS 422 RS 485 D Digital 1 O 3 input points and 2 Secondary Input 5 Transmission Output 2 output point W Yes F Yes 4 to 20 mA E Expansion digital I O or BCD 3 Heater Burnout Detection 8 input points and output points H Yes respectively 7 Product Inspection Sheet K Yes Programmers ES100P 123 4 5 6 7 1 C
11. a e Pg A lie ay H as A S 3 sd L It is possible to adjust the ES100 smoothly by using the support software via the ES100 s communication jack on the front panel Jelicate Fuzzy Fine tuning The ES100 s fuzzy fine tuning allows smooth and deli cate adjustments such as slight decreasing of the hunting value or the dynamic suppression of over shooting thus ena bling anyone to oper ate the ES100 even if the user is not an experienced skillful engineer The ES100 can be tuned by simp ly entering a value from 1 to 5 into the ES100 i a e a A H H a i i E H i a 2 y g 4 s MA am TR Analog and Digital Operating Func tions Incorporated miss The advanced PID control is in response to customers By means of external signals it is used for constant control When requests such as for data proc now possible to easily switch the overshooting occurs the fuzzy essing during process control data sent from transmission out logic function works promptly and operation the ES100 series puts This allows multiple data to adjusts the PV process value Digital Controllers include analog be sent with a single transmis back to the SP set point and digital operating functions sion function 4 to 20 mA PID asniral assuri a ques largos value Benois Tear HOEVER rapid
12. ance 50 Hz approx 10G Weight E54 CT1 Approx 11 5 g E54 CT3 Approx 50 g Contact 2 Plug 2 Dielectric strength Accessories E54 CT3 only m Controller Characteristics em EST ESTO0P Indication accuracy see note Thermocouple 0 1 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 0 1 of indication value or 0 5 C whichever greater 1 digit max Voltage current input 0 1 FS 1 digit max ON OFF control hysteresis 0 01 to 99 99 FS in units of 0 01 Proportional band 0 0 to 999 9 FS ON OFF control when 0 0 0 1 to 999 9 FS proportional position model in units of 0 1 Integral reset time 0 to 9 999 s PD control when 0 s in units of 1 s Derivative rate time 0 to 9 999 s PI control when 0 s in units of 1 s Fuzzy intensity 0 0 to 100 0 Advanced PID control 2 PID when 0 0 in units of 0 1 Event set value Eguivalent to 200 0 to 200 0 FS of industrial value or unit Control period 1 to 120 s in units of 1 s Sampling period 0 1 s min type 0 2 s in units of 1 s Display refresh period As large as twice as large as 5 times as large as or 10 times as large as control operation period PV compensation Equivalent to 100 0 to 100 0 FS of industrial value or unit Manual manipulated value 5 0 to 105 0 Manipulated value limit Lower lim
13. emperature Controller Cooling unit Cascade Control of Internal Reactor Oven Temperature and Outer Tank Temperature ES100X Colored ES100 Applica tions 4to20mA 4to 20 mA Printer No contact Sensor Spray cans Can temperature M aF POE a PPC s A Conveyor temperature Z4W Laser Displacement Sensor Extruder 4 to 20 mA i 4 to 20 mA Culture fluid ES100X 3 ES100X Mass Flow Controller ES100P a Heater i Thyristor CJ A ES100X Cold water PH concentration ES100X Oxygen concentration OMRON Digital Controller ES100X P Intelligent User friendly Digital Controller and Programmer E Controlled with ease with a support software which is input via the communication jack on the front panel m Minute adjustment of PID parameters can be done easily using fuzzy fine tuning m Any available functions can be assigned to the front keys to make an optimum MMI Man Machine Interface that displays the items required by the user m The incorporated hybrid control advanced PID and fuzzy logic function makes high precision control possible m Both cascade and proportional position control can be performed using a single controller Models with secondary inputs have been added for the ES100P as well m Analog and digital processing can be combined m 400 steps max are possible with the ES100P 99 program patterns 99 steps Ordering Informa
14. iokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Printed in Japan Tel 81 75 344 7080 Fax 81 75 344 7189 0201 0 5M 0892 A 20
15. it 5 0 to 0 1 max upper limit 0 1 min to 105 0 Setting time 1 step 0 to 99 hours 59 minutes or 0 to 99 minutes 59 seconds Program capacity Total steps 400 max 99 patterns 99 steps Programming method Break point method patterns can be decided by the user Insulation resistance 20 MQ min Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 150 Hz 0 5 mm single amplitude each in X Y and Z directions Destruction 10 to 150 Hz 0 75 mm single amplitude each in X Y and Z directions Shock resistance Malfunction 20G max 3 times each in 6 directions Destruction 30G max 3 times each in 6 directions 20G s in the forward direction Ambient temperature Operating 10 to 55 C with no icing Storage 25 to 65 C with no icing Ambient humidity Operating 35 to 85 Memory protection Lithium cell backup 10 years at normal room temperature Enclosure ratings Front panel IEC standard IP50 with water proof cover IP66 NEMA4 Rear case IEC standard IP20 Terminals IEC standard IPOO with terminal cover VDE 0106 P100 Weight Approx 800 g Note Indication accuracy varies with the type of sensor and the sensing temperature as follows K and T sensor 100 C max R S and W sensor 200 C max and U sensor 2 C 1 digit B sensor 400 C
16. max 6 C 1 digit Indication accuracy without using the built in cold contact compensation circuit is 0 1 FS or 1 C whichever is smaller except for the following sensors R and S sensor 200 C max 1 5 1 digit L2 and U sensor 1 C 1 digit m Output Unit Characteristics Mechanical 10 000 000 operations min Relay Unit life expectancy Electrical 100 000 operations min 11 OMRON ES100X P ES100X P Heater Burnout Detection Characteristics Max heater current 50 A single phase Monitor accuracy of input current 5 FS 1 digit max Heater burnout detection setting range 0 0 to 50 0 A see note 1 Heater current monitor range 0 0 to 55 0 A Min detectable ON time 200 ms see note 2 Note 1 Heater burnout is not detected when current is set to 0 0 A the burnout alarm will be automatically turned ON when current is set to 50 0 A 2 When the control output is ON for less than 200 ms heater burnout is not detected and heater current is not measured m Watertight Cover Characteristics Enclosure ratings Front cover IEC standard IP66 conforming to NEMA 4 m Terminal Cover Characteristics Enclosure ratings Conforming to VDEO0106 P 100 Support Software Characteristics For Windows Personal computer Windows compatible computer with Pentium or higher and 800 x 600 min display os Windows 95 Windows 98 Windows NT4 0 or Windows 2000 Main memory 16 MB for Windows 95 and Windows 9
17. ontrol Method and Outputs 5 Transmission Output 7 Product Inspection Sheet AA Standard heating cooling F Yes 4 to 20 mA K Yes RRP Proportional positioning 6 Digital I O 2 Secondary Input D Digital I O W Yes 3 input points and 2 output points 3 Heater Burnout Detection E Expansion digital l O or BCD H Yes 8 input points and output points 4 Communications respectively 01 RS 232C 04 RS 422 RS 485 ES100X P Specifications Ratings Supply voltage OMRON ES100X P 100 to 240 VAC 50 60 Hz Operating voltage range 85 to 110 of rated supply voltage Power consumption Approx 20 VA at 100 VAC to 25 VA at 240 VAC Analog input 1 main input Current input 4 to 20 mA 0 to 20 mA impedance 1500 10 Voltage input 1 to 5 V 0 to 5 V 0 to 1 V 0 to 10 V O to 10 mV 0 to 100 mV 10 to 10 mV impedance 1 MQ min Thermocouple R S K J T E B N L U PLII W Platinum resistance thermometer Pt100 JPt100 Analog input 2 Current input 4 to 20 mA impedance 1500 10 Voltage input 1 to 5 V impedance approx 1 MQ CT input see note 1 Connect the dedicated CT E54 CT1 or E54 CT3 Potentiometer input see note 1 100 to 2 5 kQ Control output see note 2 Output Unit sold separately use the Output Unit to obtain a control output The position proportional output type however has Relay Output Units on its socket Control mode Hybrid
18. quiet lo ar alb vt istu ano Temperature Output amount Pulses Advanced PID contro Advanced PI contro ases go te tv cad orava fo ar coda tance Hyblid control advanced PID and fuzzy logic A good target value response is assured by advanced AD put s The fuzzy logic function assures quick esponse to an externa disturbance i sponds to Diverse F Tracking Cascade Control This function adds a tracking val This is a control method whereby This is control that provides a pro ue to the manipulated variable the effects of external disturbanc portional relationship among two MV when it is desirable to out es to the control terminal e to or more variables put a manipulated variable other the secondary loop are reduced than the value found by means of by adding another PID loop to the the PID operation normal PID loop Proportional Control plication Examples The proper temperature is set for The temperature inside of an In order to ensure even coloring cans only and then the cans are oven is regulated by adjusting the the sand is dyed with the sand printed heater temperature and dye mixed at a uniform rate Can temperature Temperature inside oven Mies cad Litter ee H E 9 na rn zrno dc is Norma manipu ate variable Manipulated My racking not used SA Hog Fixed a iii a Amount of liquid H H
19. rise fall rate limiter MV output change rate limiter key protect selection etc 8 banks set value event output PID parameter MV output limiter program bank ES100X only Cascade control possible with a single model with secondary input ES100X only Fixed SP time signal step output ES100P only Note 1 Either a CT input or a potentiometer input is available both of them cannot be used at the same time 2 All control outputs are electrically insulated from the internal circuitry except transfer output and auxiliary terminal output m Output Unit Ratings ON OFF Relay Output Unit E53 R SPDT 5 A 250 VAC resistive load SSR Output Unit E53 S SPST NO 1 A 75 to 250 VAC leakage current 1 5 mA max at 200 VAC Voltage Output Unit for driving SSR E53 Q 40 mA max 12 VDC NPN with short circuit protection E53 Q3 20 mA max 24 VDC NPN with short circuit protection E53 Q4 20 mA max 24 VDC PNP with short circuit protection Current Output Unit E53 C3 4 to 20 mA DC 600 max resolution approx 2 600 E53 C3D 0 to 20 mA DC 600 Q max resolution approx 2 600 Voltage Output Unit 10 E53 V34 0to 10 VDC 1 KQ min resolution approx 2 600 E53 V35 0 to 5 VDC 1 ko min resolution approx 2 600 ES100X P OMRON ES100X P m Current Transformer Ratings Max continuous heater current 50 A 1 000 VAC for 1 min Vibration resist
20. tion These models are not provided with a Control Output Unit Be sure to specify the Control Output Unit when ordering Temperature Process Controllers ES100X Controller Standard and Heating Cooling Controllers Transmission output 4 to 20 mA Communications RS 232C RS 422 485 Aux I Aux O Open collector Relay Without analog ES100X AAH ES100X AAHFB ES100X AAHFD input 2 ES100X AAHFE ES100X AAHO1FE ES100X AAHO4FE With analog input 2 ES100X AAWHFB 4 to 20 mA or 1 to 5V Proportional Positioning Controllers Transmission output ES100X AAWHFE 4 to 20 mA ES100X AAWHO1FE ES100X AAWHO4FE Communications RS 422 485 Aux I Aux O Open collector Relay Without analog input 2 ES100X RRPFB ES100X RRPFD ES100X RRPFE ES100X RRPO01FE ES100X RRP04FE ES100X RRPWFB With analog input 2 4 to 20 mA or 1 to 5 V Factory set to standard operation Factory set to RS 422 communications An Output Relay Unit is mounted at the factory ES100X RRPWFE ES100X RRPWO1FE ES100X RRPWO4FE ES100X P OMRON ES100X P ES100P Programmer Standard and Heating Cooling Controllers Transmission 4 to 20 mA output Communications RS 232C RS 422 485 Aux I Aux O Open collector Relay Without analog ES100P AAHFE ES100P AAHO1FE ES100P AAHO4FE input 2
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