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MELSEC iQ-F FX5U Series User`s Manual [Hardware]

Contents

1. 17 E TOP COVE a user 40s dx Rand eee aed avi dw 16 mri dca MMC Gea ee oe eee wee Gee oe 16 Expansion adapter connecting hooks 16 Expansion adapter connector cover 18 Expansion board connector 17 Expansion board connector cover 16 Extension connector 0000000 ee 17 Extension connector cover ll 16 G Genuine product certification label 18 I Input display LED nananana aaea 16 Installing directly naaa anaa aaa 65 68 Installing on DIN rail naana anaana aaa aaan 65 M Memory capacity naonana 25 N Nameplate nnana naaa 18 Number of input output points 41 Number of remote I O points 48 O Output display LED llle 16 P PARUN LED inno wa oad ami Reborn Eon cs 16 PRED uiread ab Gye ed ae d 18 Un a eats e x6 dee Gs 16 R Re LED ose mange aie oh ewe eS oe ee es 16 137 WWW NNC IR REVISIONS First edition October 2014 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 02014 MITSUBISHI ELECTRIC CORPORATION 138 WWW NNC IR WARRANT Y Please confirm the following product warranty details before using this prod
2. FX5 232ADP 15 1 0 6 FX5 485ADP 5 INSTALLATION 68 5 4 Procedures for Installing Directly with M4 Screws WWW NNC IR FX5 8EX ES Refer to the figure shown to the left 20 0 87 20 0 87 L F FX5 8EYR ES otc FX5 8EYT ES I 1 IER FX5 8EYT ESS io ip FX5 16EX ES D ig o FX5 16EYR ES o o9 FX5 16EYT ES E y FX5 16EYT ESS E occ ciii 1 V gt lt gt lt FX5 32ET ES B FX5 32ET ESS B E i S e e oO gt b eee L W 80 3 15 90 3 55 16 W FX5 1PSU 5V 34 1 34 0 63 0009 gt F Dp 10 e i id ICD oOo EG pos 19 G i 6 i ol o i 10 id V Ea EE Gee eee 1 V Refer to the figure shown to the left 8 0 32 8 0 32 80 3 15 90 3 55 lon mor For the mounting hole dimensions of intelligent function modules refer to LAuser s manuals of each product 5 INSTALLATION 69 5 4 Procedures for Installing Directly with M4 Screws WWW NNC IR 70 Hole pitches when extension module connected Unit mm inches 15 1 22 123 4 85 27 30 1 55 44 1 74 14 Oe ae M S IND ONE EMEN CENE UC A ORAN 5 i 1 POE OE OHO a La do d inqui i88 a D iD F jM 8s mE E d IEEE 28 ME SENE run see mina ani FIN nr eee NE Jk ak 3E 2 2 gt Ic 4 0
3. 1 Terminal block mounting screws Gradually loosen the left and right screws alternately and remove the top of the terminal blocks Terminal Terminals for power input and output For details on the terminal layout refer to Page 30 Terminal Layout 1 OUTLINE 1 1 Part Names 1 T WWW NNC IR 18 Left side Right side noona 1 Expansion adapter connector cover Cover for protecting the expansion adapter connector Connect the expansion adapter to the expansion adapter connector under the cover 2 Genuine product certification label Genuine product certification label to prevent counterfeiting 3 Nameplate The product model name Manufacturer s serial number power supply specifications and MAC address are shown 4 DIN rail mounting groove The module can be installed on DIN46277 rail 35 mm 1 38 wide Products that do not have the genuine product certification label or nameplate are not covered by the warranty Top side Bottom side EXEIEEEBEEBEEEE SSSAAA I Screw holes for fixing the CPU module to the panel In the case of FX5U 64ML1 80MLEI there are four screw holes CPU module fixing screw hole 1 OUTLINE 1 1 Part Names WWW NNC IR 2 SPECIFICATIONS The CPU module specificati
4. Page 43 Overall system limitation Extension module Up to 16 OK Extension power supply modules are excluded Bus conversion module Only 1 OK Extension power supply module Up to 2 OK e Number of modules connected to the CPU module Page 44 Connection to the CPU module Total No of I O modules intelligent function modules and bus conversion modules 3 Up to 12 OK Up to 8 OK Total No of intelligent function module and bus conversion modules e Number of modules connected to extension power supply module Page 45 Connection to the extension power supply module FX5 1PSU 5V Total No of I O modules intelligent function modules and bus conversion modules Up to 10 OK Up to 8 OK Total No of intelligent function module and bus conversion modules 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR e Number of modules connected to the bus conversion module L Page 45 Connection to the bus conversion module connection with FX3 extension devices Up to 6 When not using extension power supply modules Total No of intelligent function modules on limitations when using FX3 series extension devices Check on limitations when using the FX3 series extension devices WUse of the bus conversion module Page 42 Bus conversion module Extension modules of the FX3 series are connected on the right side of the bus conversion
5. OA O T ll d WWE Hc JH up i E E Check the use of the FX3 series extension devices WUse of the bus conversion module Page 42 Bus conversion module Extension modules of the FX3 series are connected on the right side of the bus conversion module OK Extension modules of the FX5 series are connected on the left side of the bus conversion module OK llConnection of intelligent function modules Page 42 Limitations on intelligent function modules OK OK FX3U 128ASL M FX3U 64CCL Only one module may be connected to the system Only one module may be connected to the system 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR 99 Check of limitation on the number of input output points Check if the number of input output points of the sample system configuration is within the limit range llNumber of input output points Page 47 Calculation of number of input output points Temperature controller module FPXBUMLC a 8 points AnyWireASLINK master module FX3U 128ASL M 000000 00 8 points CC Link intelligent device module FX3U MACCL 01m 8 points Number of input output points Number of Number of occupied Calculation result Max number of input output points input output points input output points 96 points 56 points 152 points lt 256 points llNumber of remote I O points Page 48 Calculation of number
6. Abbreviation of MELSEC iQ F FX5 Series User s Manual Positioning Control WWW NNC IR 15 1 OUTLINE 1 1 Part Names Front panel E21 ge 3 1 31 E d ss ov X0 CiN DE gt MITSUBISHI J carve ELECTRIC RS 485 f H B Li LAN SD RDe P 6 um 1 m 1 DIN rail mounting hooks Hook for mounting the CPU module on a DIN rail of DIN46277 35 mm 1 38 wide 2 Expansion adapter connecting When connecting an expansion adapter secure it with these hooks hooks 3 Terminal block cover Cover for protecting the terminal block The cover can be opened for wiring Keep the covers closed while equipment is running power is on 4 Built in Ethernet communication Connector for connection with Ethernet compatible devices with cover connector For details refer to LLIMELSEC iQ F FX5 Series User s Manual Ethernet Communication 5 Top cover Cover for protecting the SD memory card slot the RUN STOP RESET switch and others The built in RS 485 communication terminal block built in analog I O terminal block RUN STOP RESET switch SD memory card slot and others are located under this cover 6 CARD LED Indicates whether an SD memory card can be used or not Lit Can be used or cannot be removed Flashing In preparation Off Not inserted or can be removed RD LED Lit when the CPU module is receiving data through built in
7. Detailed Setting Device Standard Setting Detailed Setting eM Latch type setting of the latch relay L Latch 1 a Latch Label Latch Type Latch 1 pt Latch area of the latch label standard Latch Area 8 MAINTENANCE AND INSPECTION 8 3 Battery WWW NNC IR 113 Battery replacement Battery life and replacement guidelines When the battery voltage is low the BAT LED is lit red while the power is on and SM51 SM8005 and SM52 SM8006 are turned ON The memory can be retained for about one month after the LED is turned on However the drop in battery voltage may not be detected immediately Prepare a new battery and replace the battery with the new one promptly Point f Standard life of FX3U 32BL 5 years at ambient temperature of 25 C 77 F The life of the battery changes with respect to ambient temperature When planning for battery replacement please estimate the battery life according to the graph below and order replacement batteries in advance Battery life vs temperature Battery Life Years NO Q gt C1 O N 0 10 20 30 40 50 Ambient temperature Degrees Replacement procedure If the battery voltage is reduced replace it following the procedure below Even with the battery removed the built in capacitor holds the data of the memory for the power interruption time 20 sec Battery replacement steps 3 and 4 must be comple
8. Extension power Intelligent Bus conversion module supply module module Up to 8 modules When not using extension power supply modules Total No of intelligent function modules Up to 6 modules can be connected Bus Intelligent module conversion module Up to 6 modules 4 SYSTEM CONFIGURATION 4 4 2 Limitations on the Number of Connected Extension Devices D WWW NNC IR 46 4 3 Limitation on the Number of Input Output Points With the FX5U PLCs a total of 512 points including the number of input output points of extension devices max 256 points and the number of remote I O points max 384 points can be controlled Number of input output points on whole system Up to 512 points 1 Number of input output points including input output occupied points Up to 256 points Expansion board Intelligent Intelligent CC Link master CPU module I O module Expansion adapter module module AnyWireASLINK master 2 Number of remote input output points for i CC Link AnyWireASLINK Up to 384 points CC Link AnyWireASLINK system Remote I O station Remote I O station Remote I O station Remote I O station Total number of I O points and remote I O points With the FX5U PLCs a total of 512 points or less including the number of input output points of extension devices and number of remote I O points can be controlled The total number of I O points and remote I O points must not exceed 51
9. FX5U 32MT ESS FX5U 64MT ESS FX5U 80MT ESS FX5 8EYT ES FX5 16EYT ES FX5 32bET ESS FX5 8EYT ESS FX5 16EYT ESS FX5 232ADP FX5 485ADP FX5 232 BD FX5 485 BD FX5 422 BD GOT FX5 1PSU 5V FX5 CNV BUS Electromagnetic compatibility EMC directive Remarks EN61131 2 2007 Programmable controllers Equipment requirements and tests APPENDIX Appendix 2 Standards 122 Compliance with all relevant aspects of the standard EMI Radiated emission Conducted emission EMS Radiated electromagnetic field Fast transient burst Electrostatic discharge High energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field WWW NNC IR Requirement for compliance with LVD directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Low Voltage 2006 95 EC when used as directed by the appropriate documentation Type Programmable controller open type equipment Models FX5 series manufactured from October 1st 2014 FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES FX5U 80MT ES FX5U 80MT ESS FX5 8EYR ES FX5 16EYR ES FX5 32ER ES FX5 32ET ES FX5 32ET ESS FX5 1PSU 5V Electromagnetic compatibility EMC directive Remarks EN61131 2 2007 Programmable controllers The equipment has been assessed as a
10. i E Because calculation results for 5 V DC or 24 V DC current consumption are negative reconfiguration is necessary The judgment procedure after reconfiguration is explained on the following pages 4 SYSTEM CONFIGURATION 7 4 5 Rules of System Configuration and Examples of Reconfiguration 9 WWW NNC IR 58 System reconfiguration example If current consumption of the 5 V DC or 24 V DC power supply is insufficient with the CPU module only powered input output module or use an extension power supply module Reconfigure the example system configuration using an extension power supply module Xd FX5U 32MR ES To CC Link master station x lt Q2 z 5 9 Qavr nexa4 O Iv 1 X4 CC Link dAavs8r Sx4 daveec s S3 X39L SX4 S3 LA39lI SX4 S3 LA39lI SX4 AS f Sdi SX4 S3 dA39L SXx4 S OSSOr SX4d SNd ANO SXA W ISV8 L NEXA JOOr9 nt4 FX5 232 BD The number of transmission points setting for AnyWireASLINK 64 points Remote Remote I O station I O station Check if the example system configuration is within the connectable module range Remote I O station Number of connected expansion boards Page 43 Number of connected expansion boards Expansion board Only 1 OK Number of connected expansion adapters L Page 43 Number of connected expansion adapters Expansion adapter Up to 2 OK llINumber of connected extension modules e Number of modules connected on whole system
11. LLIGX Works3 Operating Manual APPENDIX Appendix 4 SD Memory Card 1 33 WWW NNC IR Insertion and removal of the SD memory card The following explains insertion and removal of the SD memory card Insertion procedure Mount the SD memory card Pay attention to the direction of the card and follow the procedure below EM E rN US OT 7 BN CAR my L o N Precautions Insert the SD memory card 1 straight into the SD memory card slot Make sure that the notch of the card is directed downward After mounting check that the card is mounted completely If the card is mounted incompletely malfunctions may occur because of poor contact The CARD LED 2 blinks until the SD memory card becomes available The CARD LED turns on when the SD memory card is available If the CARD LED dose not turn on even though the SD memory card is mounted make sure that SM606 forcibly stop using SD memory card instruction and SM607 forcibly stop using SD memory card flag are OFF by using engineering tools Press the SD memory card stop switch 1 for one second or more to stop access to the card The CARD READY LED 2 blinks during the access stop operation and then the LED is turned OFF when the operation is completed Insert the SD memory card 3 once and then pull it straight e When mounting or removing the SD memory card while the power is ON follow the above mentioned procedure Otherwise the data in t
12. Protocol type MELSOFT connection Non protocol communication MODBUS RTU Inverter communication Insulation method Not insulated Terminal resistors Built in OPEN 110 Q 330 Q Terminal block used European type terminal block 2 SPECIFICATIONS 2 8 Communication Specifications WWW NNC IR 2 9 External Dimensions FX5U 32MLI 2 4 5 mounting holes Unit mm inches 80 3 15 mounting hole pitch FX5U 32MLI 150 mm 5 91 123 mm 4 85 Main body Munsell 0 6B7 6 0 2 Approx 0 65 kg 1 43 Ibs Exterior color Accessories Dust proof protection sheet Manual supplied with product FX5U 64MLI FX5U 80MLI 4 4 5 mounting holes Unit mm inches paaadaa 80 3 15 mounting hole pitch UDUUUU KITE 83 3 27 FX5U 64MLI 220 mm 8 67 193 mm 7 6 Approx 1 0 kg 2 2 Ibs FX5U 80MLI 285 mm 11 23 258 mm 10 16 Approx 1 2 kg 2 64 Ibs Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Dust proof protection sheet Manual supplied with product 2 SPECIFICATIONS 29 2 9 External Dimensions WWW NNC IR 2 10 Terminal Layout Built in RS 485 terminal European type terminal block 5 poles SG GND SDB TXD SDA TXD RDB RXD RDA RXD Built in analog terminal European type terminal block 5 poles Analog Analog input output Built in Ethernet connector Pin Signal na
13. Use the number of input output points set by the rotary switch of the AnyWireASLINK master as the number of remote I O points For details refer to LAthe user s manual of FX3U 128ASL M Maximum number of AnyWireASLINK remote AnyWireASLINK remote I O I O points 128 points b points b Number of remote I O points assigned to AnyWireASLINK master 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points WWW NNC IR 4 4 Limitation on Current Consumption Power required for expansion adapters expansion boards and extension modules is supplied from the CPU module or extension power supply module The number of extension devices that can be connected must be determined from the capacity of the power supply Power supply check from the CPU module current consumption calculation Check if power can be supplied to extension devices with the power supply capacity of the CPU module CPU module BIS Expansion Ee Output Input Intelligent Intelligent adapters d module module module 9 eIS0n module boar module Power supply from CPU module Calculate following the procedure below 1 Checkthe power supply capacity of the CPU module used L Page 34 CPU Module Ex CPU module FX5U 32MT ES 1 Value when service power supply is used for input circuits The power supply capacity differs when external power supply is used for input circuit 2 Check the current consumption
14. connection of an expansion adapter This subsection explains how to connect the expansion adapter to the CPU module 1 Slide the hook for coupling the expansion adapter of the CPU module A in the right figure 2 Connectthe expansion adapter to the CPU module as shown in the right figure 3 Slide the hook for coupling the expansion adapter of the CPU module A in the right figure to fix the expansion adapter B in the right figure Connection method C connection of an extension module to the CPU module The procedure for connecting the extension module to the CPU module or powered input output module is explained below 1 Remove the extension connector cover A in the right figure on the right side of the surface of the CPU module or powered input output module 2 Connect the extension cable B in the right figure from the extension module to the extension connector of the CPU module or powered input output module Put the pullout tab l C in the right figure of the extension cable inside the extension connector cover 3 Fit the extension connector cover A in the right figure CPU module 5 INSTALLATION 73 5 5 Connection Methods for CPU Module and Extension Devices WWW NNC IR 14 Connection method D connection between extension modules The procedure for connecting the extension modules is explained below Powered input output module are excluded 1 Remove the top cover B in the right
15. DESIGN PRECAUTIONS at Safety Precautions field 1 The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent melting of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 6 6 Output Wiring 97 WWW NNC IR llSource output type CPU module transistor output source AC power supply 100 to 240 V Breaker Power ON Emergency re i o m O O Output module transistor output source Power supply for loads connected to PLC output terminals EDD DUO SbS UICE As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field 1 The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent melting of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 98 6 6 Output Wiring WWW NNC IR 6 Analog Wiring Wiring to the built in analog I O terminals of the CPU module is explained below For specifications of the built in analog I O terminals of the CPU module refer to 5 Page 27 Built in Analog Specifications Analog input wiring Shield CH No goes in O of VO CHO grounding 1 Foranalog input wiring use shielded twisted pair cables double core type
16. FX5U 64MLI X020 and 13 FX5U 80MLI subsequent I O module If the resistance is less than the above parallel resistance Rp kQ connect a bleeder resistance Rb kQ obtained by the following formula as shown in the following figure Bleeder resistance Rb kQ FX5U 32MO X000 to X005 5 Rp 14 Rp or less FX5U 64MLI X000 to X007 FX5U 80MLI FX5U 32MO X006 to X017 4 Rp 15 Rp or less FX5U 64MLI X010 to X017 FX5U 80MLI FX5U 64MO X020 and 6 Rp 13 Rp or less FX5U 80MLI subsequent I O module Bleeder resistance Bleeder resistance EUER 3 sink input source input 6 WIRING 6 5 Input Wiring WWW NNC IR E In the case of 2 wire proximity switch Use a two wire proximity switch whose leakage current I2 is 1 5 mA or less when the switch is off If the resistance is larger than leakage current I of 1 5 mA connect a bleeder resistance Rb KQ obtained by the following formula as shown in the following figure Item Specifications Bleeder resistance Rb kQ FX5U 32MLI X000 to X005 7 I 1 2 1 5 or less FX5U 64MLI X000 to X007 FX5U 80MLI FX5U 32MLI X006 to X017 7 I 1 2 1 5 or less FX5U 64MLI X010 to X017 FX5U 80MLI FX5U 64MLI X020 and 9 1 1 5 or less FX5U 80MLI subsequent I O module Bleeder Bleeder resistance resistance 2 wire 2 wire Rb proximity Rb proximity sensor ERES h senoccr ee oec sink input When
17. including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user or third person by failure of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed and manufactured for appl
18. the following extension power supply modules of the FX3 series can be used However a bus conversion module is required to use the intelligent function modules For details refer to K Page 42 Bus conversion module FX3U 1PSU 5V Extension power supply EJ 1000 mA 300 mA 1 Ifthe ambient temperature exceeds 40 C use the extension power supply module at the following current values within the derating range Derating curve MF X5 1PSU 5V MF X3U 1PSU 5V Output current mA Output current mA Ambient temperature C Ambient temperature C 3 8 Bus Conversion Module The bus conversion module is to connect extension modules of the FX3 series with FX5U series systems For details on the specifications of the bus conversion module refer to LEIFX5 CNV BUS Hardware Manual 3 9 SD Memory Card For details on the SD memory card refer to L Page 133 SD Memory Card L1MEM 2GBSD L1MEM 4GBSD SD memory card Mitsubishi product 3 PRODUCT LIST 38 3 7 Extension Power Supply Module WWW NNC IR 3 10 Battery For details on the battery refer to K Page 112 Battery FX3U 32BL Battery 3 11 Communication Cable Use a communication cable to connect a PLC with a personal computer by RS 232C communication FX 232CAB 1 FX5 232ADP Personal computer FX5 232 BD o Personal computer 3 12 Engineering Tool For design and programming of FX5U series systems use GX Works3 For the operation met
19. 32768 points can be changed with parameter Link special relay SB 16 32768 points can be changed with parameter Step relay S 0 4096 points fixed Timer system Timer T 10 1024 points can be changed with parameter Accumulation Accumulation timer 10 1024 points can be changed with parameter timer system ST Counter Counter Counter C 10 1024 points can be changed with parameter system E 1024 points can be changed with parameter 8000 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter No of system device 10000 points fixed points 12000 points fixed Module access device 65536 points designated by UO GOD No of index register 24 points No of file register File register R 32768 points can be changed with parameter points No of nesting points 15 points fixed No of pointer points 4096 points Others Decimal Signed 16 bits 32768 to 32767 32 bits 2147483648 to 42147483647 constant K Unsigned 16 bits 0 to 65535 32 bits 0 to 4294967295 Hexadecimal constant H 16 bits 0 to FFFF 32 bits 0 to FFFFFFFF Single precision E 3 40282347 38 to E 1 17549435 38 0 E1 17549435 38 to E3 40282347 38 E Character string Shift JIS code max 255 single byte characters 256 including NULL 1 Can be changed with parameters within the capacity range mI the CPU buil
20. AND INSPECTION 1 12 8 3 Battery WWW NNC IR Insert the battery connector B in the figure below of the battery 4 Setthe battery inside the lower hook C in the following figure push up the upper hook D in the following figure and then fit the battery in the battery holder E in the following figure The following figure shows the position of the battery D E B C 5 Attach the expansion board connector cover If an expansion board was removed in step 2 reinstall it Setting an optional battery using the engineering tool The following setting is required when the capacity of the latch device latch label is increased using the optional battery Note that the battery does not back up the data if the following setting is not provided TZ Navigation window gt Parameter gt FXSUCPU gt CPU Parameter gt Memory Device Setting gt Device Label Memory Area Setting gt Option Battery Setting gt Mounted is chosen setting Item E Device Label Memory Area Setting m Option Battery Setting Mounted Z5 Device Label Memory Area Capacity Setting E Device Area 2 A Device high speed Area Capacity 12 K Word Device standard Area Capacity a5 K Word El Label Area e Label Latch Label Use Device Area Setting Standard Area M Label Area Capacity 12 K Word m Latch Label Grea Capacity K Word E D evice Label Memory Area Detailed Setting eM Device thigh speed Setting
21. MC CTL HmRE E TBT T 111 8 2 Periodic InSpecllODks um d doas nena eee tnd io d eed ae diccre acd eee Gia deco ae do dia ue op ac d i 111 8 3 BAC MT TC PC 112 Part nas suceda ESO E Rr dud equam M died Pbi dd Ned arte ie hace dde 112 wei qd c 112 Battery attachment 0 0 cc ee eee hrs 112 Battery replacement 26 4 264464565o844e0545 REI DESGESISAAR A EIERGEd DIAS n5 R3 EE S44 Se eee SES 114 Special relay for low battery voltage llli s 115 CHAPTER9 TROUBLESHOOTING 116 9 1 Troubleshooting Procedure l l lelleeeeeeeeeeeeee ehh hh hn 116 9 2 Checking with LEDs l leeeeeeeeeeeeee hh hh hh hh hn 116 Checking the PWR LED lleleeeeeee Rss 116 Checking the BAT LED 0 0 ec Rh hrs 116 Checking thie ERR MED au our RI EIE eee E SEDAN EEUU ERE GR eee eens 117 Checking the PRUN LED sselseel ehh 117 9 3 Error Status and Operations on Occurrence of an Error 00 0 c eee eee eee 117 Removal and installation of removable terminal block cse 76 WWW NNC IR 9 4 Backing U0 fne Dala uci bn ee dca o Po eae oe ara ne ee De de RUP RR ADR CR aC ara 118 9 5 Calicelilhd Errors 99159 ER PEE EE EDEN rx Re Ede ixttureu s acer pen qua toe Ed Ade E EE ende 119 9 6 Troubleshooting for Each Symptom 2 00 hh hn 119 I O operation CPU module I O module 0 0 nee eee teens 119
22. OV OV Ll paw PES X 0 Three wire sensor um d LL IE Hz Input Input S S Two wire proximity sensor 4 yy L 4 i 5VIOVI 24V impedance terminal Input module Three wire sensor terminal 1 Handle the power supply circuit properly in accordance with Power Supply Wiring 2 Foran input device having a parallel resistance or a two wire proximity switch a bleeder resistance may be required 3 In the case of sink input wiring short circuit the S S and 24V terminals of the CPU module Point The service power supply or external power supply can be used for all inputs X of the CPU module However you need to select either one for each CPU module or I O module Both power supplies cannot be used together in the same module 6 WIRING 88 6 5 Input Wiring WWW NNC IR Source input AC power sue type CPU module Fuse 4 XLERC Class D grounding _ d TL B ae OV Lgs 24V Three wire sensor AN ES ES E XO XO wj lt i H X1 Input impedance terminal Two wire proximity sensor O terminal 24V DC Input sensor terminal d 1 Handle the power supply circuit properly in accordance with Power Supply Wiring 2 Foran input device having a parallel resistance or a two wire proximity switch a bleeder resistance may be required 3 In the case of source input wiring short circuit the S S and OV terminals of the
23. PLOC Wwe PEG TOS esu nn ee eee ME Rud ti 120 DOC ODel ANC M E H 120 APPENDIX 121 Appendix 1 How to Check the Date of Manufacture 0 0 eee 121 Appendix 2 Standards isse wo gs ePi PE REREIPU deco SES ETUSQNIMPEPSESESMUSUeUETE Ge mEE NE PEERS 122 Ceruficatiorr r UL CUL SIandards uuu adoro cece eee dero ees Anar cee aoo dou did ae A ERR ADR dd 122 Compliance with EC directive CE Marking llllllllllee I I tn 122 Requirement for compliance with EMC directive llli 122 Requirement for compliance with LVD directive llli 123 Caution for compliance with EC Directive llle RR 123 Appendix 3 VO MOOUIG sock Ed uno 83 REIP dE be ee ee ee P E esi ee LER EE EE 124 Product COMMGUIAUON 2 ep 305 v 3 Ew odor a 6 v d Hire eeu a AR Xd esce E MUR S qud Sele eae bee ora due 124 greed r Rr 124 weed C TT T I t t ETT ee kode hae e aww Reb eee ean Ss Oa ad baw en an eda 125 External dimensions and component name S 2 0 ee rre 130 Terminal layout T M god 132 Appendix 4 SD Memory Card ssi set Eae nanan RR EEG REUEPPeser RRRSedssRA Lx auRscseb eed 133 uid cMRMRTT 133 veles qd 133 Insertion and removal of the SD
24. RS 485 communication SD LED Lit when the CPU module is sending data through built in RS 485 communication SD RD LED Lit when the CPU module is sending or receiving data through built in Ethernet communication 7 Expansion board connector cover Cover for protecting expansion board connectors battery or others Connect the battery under this cover 3 Input display LED Lit when input is on 9 Extension connector cover Cover for protecting the extension connector Connect the extension cable of an extension module to the extension connector under the cover 10 PWRLED Indicates whether the CPU module is powered or not Lit Powered Off Not powered or hardware error Page 116 Checking with LEDs ERR LED Indicates the error status of the CPU module Page 116 Checking with LEDs Lit Error or hardware error Flashing Error hardware error or resetting Off Operating normally P RUN LED Indicates the program running status Lit Operating normally Flashing Paused Off Stopped or stop error BAT LED Indicates the battery status Flashing Battery error Off Operating normally Page 116 Checking with LEDs 11 Output display LED Lit when output is on 1 OUTLINE 1 1 Part Names WWW NNC IR 1 2 3 4 5 6 7 8 9 10 over open er T gt SD CARD OFF vi v2 v
25. Screws WWW NNC IR 72 5 5 Connection Methods for CPU Module and Extension Devices This section explains the connection methods for extension devices Connection of extension devices The connection method varies depending on the combination of products i e the CPU module expansion board expansion adapters and extension modules The connection methods are explained with the following configuration example For connection method for extension power supply module FX5 1PSU 5V refer to LLIFX5 1PSU 5V HARDWARE MANUAL Expansion Expansion FX5 Series Bus conversion FX3 Series adapter board extension module module extension module FX5U Series CPU module Connection Connection Connection Connection Connection Connection Connection method B method A method C methodD methodD methodE method D Connection method A connection of an expansion board This subsection explains how to connect the expansion board to the CPU module 1 Remove the expansion board connector cover from the Expansion board front face of the CPU module 4 connector cover 2 Connectthe expansion board to the expansion board connector C in the right figure 3 Fix the expansion board E in the right figure with provided M3 tapping screws D in the right figure to the CPU module e Tightening torque 0 3 to 0 6N m 5 INSTALLATION 5 5 Connection Methods for CPU Module and Extension Devices WWW NNC IR Connection method B
26. Separate them from other power lines or lines which can be induced by others 2 For unused channels short circuit the VL1 and V terminals Analog output wiring 1 Shield 1 Foranalog output wiring use shielded twisted pair cables double core type Separate them from other power lines or lines which can be induced by others 2 Ground a shielded cable at one point on the signal receiving side 6 WIRING 6 7 Analog Wiring 99 WWW NNC IR 6 8 Examples of Wiring for Various Uses Notes about examples of wiring The examples of wiring are given under the following conditions lilinput output number The input output numbers are the actual numbers on the program They may differ from the numbers shown on the product terminals lBlinput output specifications of products Check the input output specifications of products and examples of wiring There are products for sink output and for source output llExamples of program The examples of programming instructions are given based on the allocation of the input output numbers for wiring For the instructions refer to LLIMELSEC iQ F FX5 Series Programming Manual Instructions Standard Functions Function Blocks Built in positioning function For wiring examples for the built in positioning function refer to LLIMELSEC iQ F FX5 Series User s Manual Positioning Control Communication function For wiring of the built in RS 485 communication te
27. Sink and source input type For input specifications of the CPU module refer to K Page 21 Input Specifications For input specifications of the I O modules refer to L Page 127 Input specifications Sink and source input llDifferences between the sink input circuit ane the source input circuit Sink input common Source input common Sink input means a DC input signal with current flow from the input Source input means a DC input signal with current flow into the X terminal input X terminal When a device such as a transistor output type sensor is When a device such as a transistor output type sensor is connected NPN open collector transistor output can be used connected PNP open collector transistor output can be used Switching between sink source inputs To switch the input type to sink or source input wire the S S terminal to the OV or 24V terminal e Sink input Connect the 24V terminal and S S terminal Page 88 Sink input AC power supply type e Source input Connect the OV terminal and S S terminal Page 89 Source input AC power supply type Poin tr All inputs X of the CPU module can be set to either sink input or source input by selection 6 WIRING 6 5 Input Wiring WWW NNC IR fi Handling of 24 V DC input lllinput terminal e Sink input e Source input When a no voltage contact or NPN open collector transistor output When a no voltage contact or PNP open collector transi
28. Surge absorber lBlOpen circuit leakage current There is no leakage current when the outputs are OFF 6 WIRING 6 6 Output Wiring 91 WWW NNC IR 92 Wiring precautions llProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output element or the PCB To prevent this a protection fuse should be inserted at the output Fuse llContact protection circuit for inductive loads An internal protection circuit for the relays is not provided for the relay output circuit in this product It is recommended to use inductive loads with built in protection circuits When using loads without built in protection circuits insert an external contact protection circuit etc to reduce noise and extend product life DC circuit Connect a diode in parallel with the load Inductive load The diode for commutation must comply with the following EA PLC output contact specifications Diode for commutation Reverse voltage 5 to 10 times the load voltage Forward current Load current or more AC circuit Connect a surge absorber CR composite parts like surge killer spark killer etc parallel to the load Select a surge absorber with PLC output contact voltage rating that is suitable for the output used Electrostatic capacity Approx 0 1 uF Resistance Approx 100 to 200 Q Binterlock For loads such as forward reverse contact
29. a ee 29 PROS AED oe aise ae ene eae ne eos ee coe Cee ee ore ee oe E Ree Beek oreo 29 FX5U 64MO FX5U 80MD1 1 ee eee eee eens 29 2 10 Terminal Layout i5 cse sven ied coawe ee paries E EUR A Yer xu iE ada 9 Rus db ads Vw hog OR d ER RR A E 30 CHAPTER3 PRODUCT LIST 33 3 1 Overall Configuration auo uox wee Coe ee EE Oa d QE aca a a o c eS e d D D RR Rn 33 3 2 CPU MOdule s gc ee peewee rrF 34 3 3 Jem nn qe EURUOrn 35 3 4 Intelligent Function Module 52a mre er E o don dob ERE ttaee dee wiles sGaes Soiree eee aes 36 PAO SECHS scusa sant Ru SUPR T USE E SER tur drug dtu ax Were Ux VE du mde Ses qat ee eee sae 36 get RM T n rrPRPPE 36 3 5 Expansion Board i aa 5c dido oo EO edo dicas ds Swat are dc a e caido nd dia c dq died bea d dos EA 37 3 6 Expansion Adapt r uu vim dca Saw diode ed o Qe bee OE cQ c a a OE e n C E d cs a ee e ed 37 3 7 Extension Power Supply Module ee eeleeeeeeeeeeere rnnt nnn 38 PAO SOMeG ETC E E E T EE EEEE A E E EEE E EE EE EE A E EIDEM 38 FX3 serieS nananana naaa 38 3 8 Bus Conversion Module 2 2o 225 ERE EISE EU EREUPESSU SO PESE SUE dd dm ed a dido dd dcs 38 3 9 SD Memory Card RTT 38 SMUEEEL GO VAETCTIIIITTTI 12505 121 22 L7 01 200100 E E E E EER NE 38 SAL Communication Cable uiris mdp HUE UR iR uut LACER RR s RUDR RAO Nora RUN ce B EADEM UR UR aru on P 39 WWW
30. and L1MEM 4GBSD SD memory cards Abbreviation of Secure Digital Memory Card Device that stores data using flash memory Generic term for engineering tools and GOTs Generic term for Mitsubishi Graphic Operation Terminal GOT1000 and GOT2000 series Different name for GX Works3 The product name for the software package for the MELSEC programmable controllers Generic term for separate manuals Abbreviation of MELSEC iQ F FX5 Series User s Manual Startup Abbreviation of MELSEC iQ F FX5U Series User s Manual Hardware Abbreviation of MELSEC iQ F FX5 Series User s Manual Application Generic term for MELSEC iQ F FX5 Series Programming Manual Program design and MELSEC iQ F FX5 Series Programming Manual Instructions Standard Functions Function Blocks Abbreviation of FX5 Series Programming Manual Program Design Abbreviation of FX5 Series Programming Manual Instructions Standard Functions Function Blocks Generic term for MELSEC iQ F FX5 Series User s Manual Serial Communication MELSEC iQ F FX5 Series User s Manual MODBUS Communication MELSEC iQ F FX5 Series User s Manual Ethernet Communication and MELSEC iQ F FX5 Series User s Manual SLMP Abbreviation of MELSEC iQ F FX5 Series User s Manual Serial Communication Abbreviation of MELSEC iQ F FX5 Series User s Manual MODBUS Communication Abbreviation of MELSEC iQ F FX5 Series User s Manual Ethernet Communication Abbreviation of MELSEC iQ F FX5 Series User s Manual SLMP
31. and output numbers given to the preceding device are assigned The last digit of the assigned numbers must begin with O Module number of Extension modules The CPU module automatically assigns numbers 1 to 16 to intelligent function modules or bus conversion module as module numbers in order of distance from the CPU module e Intelligent function modules or bus conversion module connected to the CPU module Module numbers are assigned to intelligent function modules in order of distance from the CPU module No 1 to No 16 Products to which module numbers are not assigned Module numbers are not assigned to the following extension devices e 1 O module FX5 16EX ES FX5 16EYT ES etc Expansion board FX5 232 BD FX5 485 BD etc Expansion adapter FX5 232ADP FX5 485ADP etc Extension power supply module FX5 1PSU 5V FX3U 1PSU 5V E Module No CPU module Expansion Intelligent Intelligent Intelligent FX5 16EX ES FX5 16EYT ES adapters Input module Output module magie N FRedil Maddie board FX5 232ADP FX5 40SSC S module FX3U 1PG FX3U 4AD 4 SYSTEM CONFIGURATION 4 6 Numbers and Assignment in System 63 WWW NNC IR 64 5 INSTALLATION 5 1 Installation Location Use the PLC under the environmental conditions complying with the generic specifications 1 gt Page 19 Generic Specifications Installation location in enclosure To prevent temperature rise do not mount the PLC on the floo
32. canceled and the CPU module is restored the CPU module returns to the status before the occurrence of the error Continuable errors can be canceled by either of the following methods Using engineering tools e Using special relay SM Page 119 Canceling Errors Operation settings of the CPU module on occurrence of an intelligent function module error The operation of the CPU module on occurrence of an intelligent function module error can be set with the engineering tool Configure the settings with I O assignment settings in the system parameters 9 4 Backing Up the Data Saving the following information immediately after the occurrence of an error helps in analyzing the cause of the error Parameters programs and device memory Error histories Backing up parameters programs and device memory The procedure for backing up parameters programs and device memory using the engineering tool is explained below X Online gt Read from PLC 1 Check the parameters programs and device memory to back up 2 Click the Execute button to read the data Backing up devices and buffer memory The procedure for backing up devices and buffer memory using the engineering tool is explained below Online Read from PLC 1 Click the Device memory check box Click Details Input character strings in Device data name and select the devices to back up Select the Buffer memory Intelligent module number and input
33. figure of the existing module left side A in the right figure 2 Connect the extension cable C in the right figure of the module to be connected right side to the existing module left side A in the right figure 3 Fitthe top cover B in the right figure 4 Pullout the pullout tab D in the right figure of the extension cable on the right side of the cover Connection method E connection of an extension module to the bus conversion module The procedure for connecting the extension module to the bus conversion module is explained below 1 Connectthe extension cable A in the right figure from the extension module to the extension connector of the bus conversion module A oe If Poin tr Cautions on mounting and removing extension cables Make sure that the pullout tab of extension cables do not touch the conductive parts of the module When removing the extension cable pull the pullout tab of the extension cable straight up 5 INSTALLATION 5 5 Connection Methods for CPU Module and Extension Devices WWW NNC IR 6 WIRING 6 1 Wiring Preparations Wiring procedure Before wiring make sure that the source power supply is off 1 Prepare the parts for wiring Prepare crimp terminals and cables needed for wiring Page 77 Cable Connecting Procedure 2 Wire the power supply terminals Connect the cables to the power L and N terminals Provide the protection circuit
34. memory card 0 cc ees 134 Appendix 5 Precautions for Battery Transportation llelleeeeeee rn 135 GCohtrolssublect DIOGHUGL lt 21a uar eaae diese mew aoc HER RE a E Erden dad bursa ga edo dod dos hed tegen 135 Precautions for trarnsportallOFl 22 aiu ee e ne Re uod E BEER Rose RR Jed esca o tdg AR cce a 135 Appendix 6 Handling of Batteries and Devices with Built in Batteries in EU Member States 136 Disposal Dre callo iSu ss ste ded eeye ecu eke beers Gee ee MUS EGO ROS eee Ide eee eae ee ee ees 136 Exportation PrecauliOnS2 x 2 3 6 2 m 6460444540640 Ec og xa bee E ox SE Hh Ga Rte ORAS XO E RENE sex 136 INDEX 137 REVI ION c TLM 138 liic MID L rr 139 lig tc e 140 WWW NNC IR CONTENTS 13 14 RELEVANT MANUALS User s manuals for the applicable modules Manual name manual number FX5U Series Hardware Manual lt JY997D53401 gt MELSEC iQ F FX5 Series User s Manual Startup lt JY997D58201 gt MELSEC iQ F FX5U Series User s Manual Hardware lt JY997D55301 gt This manual MELSEC iQ F FX5 Series User s Manual Application lt JY997D55401 gt MELSEC iQ F FX5 Series Programming Manual Program Design lt JY997D55701 gt MELSEC iQ F FX5 Series Programming Manual Instructions Standard Functions Function Blocks lt JY997D55801 gt MELSEC iQ F FX5 Series
35. module OK Extension modules of the FX5 series are connected on the left side of the bus conversion module OK llConnection of intelligent function modules Page 42 Limitations on intelligent function modules FX3U 128ASL M FX3U 64CCL Only one module may be connected to the system Only one module may be connected to the system ation on the number of input output points Check if the number of input output points of the sample system configuration is within the limit range Number of input output points Page 47 Calculation of number of input output points CC Link intelligent device module FX3U 64CCL 8 points Temperature controller module FPXBUMLC a 8 points AnyWireASLINK master module PX8UJA28ASLM 000000 8 points pe Number of input output points Number of input output Number of occupied Calculation result points input output points input output points 96 points 56 points 152 points lt 256 points 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR 99 llNumber of remote I O points L Page 48 Calculation of number of remote I O points Network No of remote I O points AnyWireASLINK 64 points Maximum number of Remote l O points Remote I O points 64 points lt 384 points OK WETotal number of I O points and remote I O points L Page 46 Limitation on the Number of Input Output Points Total number of input
36. module number C K amp N Click OK and then click Execute to read the data from the PLC 118 9 TROUBLESHOOTING 9 4 Backing Up the Data WWW NNC IR 9 5 Only continuable errors can be canceled Canceling Errors If an error is canceled and the CPU module is restored the status of SM SD or LEDs returns to the status before the occurrence of the error After an error is canceled and when the same error occurs again this error is recorded again in the error history When all errors are cancelled at once annunciators will also be cleared To clear annunciators individually use the RST instruction Continuable errors can be canceled by the following method Using special relays SM Turning on and off SM50 all errors will be canceled 9 6 Troubleshooting for Each Symptom When the CPU module does not operate properly check the appropriate item from the following and perform troubleshooting I O operation CPU module I O module Output does not turn on Item to check Check for errors with external wiring Stop the PLC and forcibly turn on or off the inoperable output with a peripheral device or the engineering tool Output does not turn off Item to check Check for errors with external wiring Stop the PLC and check that the output turns off Input does not turn on Item to check Disconnect the external wiring and connect the S S terminal and the OV terminal or the 24V te
37. modules Overall system limitation There is a limitation on the number of connected extension modules in a whole system as follows yr Limitations Extension module Up to 16 modules can be connected to a system Extension power supply modules are excluded Extension power supply module Up to 2 modules can be connected to a system Bus conversion module Only 1 module can be connected to a system Up to 16 modules excluding extension power supply module Extension Extension power supply Bus conversion dried suppl module PP y module module Ld Up to 1 module I O module CPU module Up to 2 modules 4 SYSTEM CONFIGURATION 4 2 Limitations on the Number of Connected Extension Devices WWW NNC IR 43 Connection to the CPU module There is a limitation on the number of extension modules connected to the CPU module as follows The number of extension modules added from the right side of the CPU module to powered input output module or the extension power supply module must be as follows Total No of input modules output modules intelligent function modules and bus Up to 12 modules can be connected conversion modules Total No of intelligent function module and bus conversion modules Up to 8 modules can be connected Input Powered input Input CPU module module Intelligent output module module Intelligent Output module Extension power Output module module supply module modul
38. of remote I O points AnyWireASLINK 64 points Maximum number of Remote I O points 64 points S 384 points Remote I O points HTotal number of I O points and remote I O points Page 46 Limitation on the Number of Input Output Points Total number of input output points Calculation Max number of result input output points Number of input output points Remote l O points 152 points 64 points 216 points S 912 points 4 SYSTEM CONFIGURATION 56 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR 1eck of limitation on current consumption Check if power required for extension devices can be supplied from the CPU module and extension power supply module A case using service power supply for input circuit is explained as an example E Check of power supply from the CPU module Page 49 Power supply check from the CPU module current consumption calculation Power supply capacity of the CPU module CPU module 400 mA Service power supply is used for input circuit FX5U 32MR ES 900 mA Current consumption of extension devices Temperature controller module CC Link intelligent device module FX3U 64CCL 0000 Capacity of 5 V DC Current consumption Calculation result power supply CPU module Total of current consumed by extension module 900mA 1170mA 270mA CPU module Total of current consumed by extension module gt ww
39. of the scan time exceeding the the scan time monitoring time setting value set by the parameter Check that the input used for input interruption or pulse catch is not being abnormally turned on and off in one scan Check that the frequency of the pulse input to the high speed counter is within the specified range Add some WDT instructions to the program and reset the watchdog timer several times in one scan Provide a different power supply to the CPU module If the ERR LED turns off noise may have affected the module Consider taking the following measures Check the ground wiring and reexamine the wiring route and installation location Fit a noise filter onto the power supply line If the ERR LED still does not turn off even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the P RUN LED If the P RUN LED is turned off check the status of the ERR LED and take corrective actions Page 117 Checking the ERR LED 9 3 Error Status and Operations on Occurrence of an Error When an error occurs the CPU module performs preconfigured actions depending on the status of the error Error status Errors are classified into the following three types according to the urgency of the errors Error Program Description Required action status execution status Major error Stop The module is unable to continue its operation due to a Perform trouble
40. resistance 100 Q or less Ground the PLC independently when possible e f the PLC cannot be grounded independently perform the Common grounding shown below PLC Independent grounding Shared grounding Common grounding Best condition Good condition Not allowed PLC extension devices excluding expansion boards and communication adapters Independent grounding class D grounding grounding resistance 100 Q or ese Use a grounding wire with thickness of AWG 14 2 mm 2 or thicker Locate the ground point as close to the PLC as possible to minimize the length of the grounding wire WWW NNC IR With straight tip 2 5 mm 0 09 6 WIRING 6 3 Grounding 79 80 6 4 Power Supply Wiring Examples of AC power supply wiring Power supply example for sink input common AC power supply 100 to 240 V Expansion adapter 5 V10 V 24 V Breaker Power ON Class D grounding Es O Emergency stop 24 V DC service power supply output o E i MC Powered input output module Power supply for loads connected to PLC output terminals 24 V DC ad l e service power As for emergency stop FX5 Series supply output operation see DESIGN intelligent module T _ PRECAUTIONS at Safety Precautions field 5 VIO V 24 V p Bus conversion sviovi2ayv module 5 VIOV 24V 1 Connect the A
41. that there are no loose wires Do not solder plate the electric wire ends c iii 5 mm 9 mm 0 27 0 36 llWhen wire ferrules with insulation sleeves are used Depending on the thickness of a wiring sheath used it may be difficult to insert the sheath into an insulation sleeve Refer to the external dimensions as a reference to select wires Insulating sleeve Contact area Insulating sleeve Contact area p crimp area p crimp area 6 mm 8 mm 2 to 2 5 mm ince 235 mm 0 31 0 07 to 0 09 10 5 to 12 mm 0 1 4mm 0 41 to 0 47 0 55 Reference Built in analog I O terminal block Phoenix Contact GmbH amp Co KG Al 0 5 6 WH CRIMPFOX 6 Terminal block for built in RS 485 communication CRIMPFOX 6T F Expansion board expansion adapter Al 0 5 8 WH 6 WIRING 6 2 Cable Connecting Procedure WWW NNC IR BTool For tightening terminals use a small commercially available screwdriver with a straight tip The recommended shape is shown in the figure on the right llPrecautions When a precision screwdriver with a small grip is used the specified tightening torque cannot be obtained Use the following screwdriver or equivalent product grip diameter 25 mm 0 99 to obtain the tightening torque specified above 0 4 mm 0 01 Reference Manufacturer Model Phoenix Contact GmbH amp Co KG SZS 0 42 5 6 3 Grounding Perform the following Perform class D grounding Grounding
42. the input signal cannot be received because the current is insufficient The current rating for the CPU module in X020 or more and the I O module is 4 mA In some cases depending on extension devices used it may not be possible to receive the input signal due to the insufficient current Take the following action in such case Input current Adjusted in accordance with the connected device Proximity sensor P n4 yno UIEN L om m e e e e e m e m al External resistor for input current adjustment In the case of capturing high speed pulses When capturing pulses of a response frequency of 50 to 200 kHz on using the input X000 to X007 FX5U 32MLI is X000 to X005 wire the terminals as stated below The wiring length should be 5 m 16 4 or less Use shielded twisted pair cables for connecting cables Ground the shield of each shielded cable only on the CPU module side Connect a 1 5 kQ 1 W or more bleeder resistance to the input terminal so that the sum of the load current of the open collector transistor output on the mating device and the input current of the CPU module is 20 mA or more The above mentioned restrictions are due to specifications of connecting device encoder etc Please adjust the cable length and load for connecting device 6 WIRING 6 5 Input Wiring 87 WWW NNC IR Input wiring example Sink input AC power supply vM CPU module BERN
43. the power line control line and connection cables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the shield of the shield wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems Ground the shield of the analog input output cable at one point on the signal receiving side Do not use common grounding with heavy electrical systems STARTUP AND MAINTENANCE PRECAUTIONS NWARNING Do not touch any terminal while the PLC s power is on Doing so may cause electric shock or malfunctions Before cleaning or retightening terminals cut off all phases of the power supply externally Failure to do so may cause electric shock Before modifying the program in mid operation forcing output running or stopping the PLC read through this manual carefully and ensure complete safety An operation error may damage the machinery or cause accidents Do not change the program in the PLC from two or more peripheral equipment devices at the same time i e from an engineering tool and a GOT Doing so may cause destruction or malfunction of the PLC program Use the battery for memory backup in conformance to this manual Use the battery for the specified purpose only Connect the battery correctly Do not charge disassemble heat put in fire short circuit connect reversely weld swallow or burn the battery or apply exces
44. type Total current consumption 5 V DC power supply 460 mA 24 V DC power supply 125 mA 4 Check if expansion to the extension power supply module is permitted e 5 V DC power supply celery oU ow BIC Current consumption Calculation result power supply Extension power Total of current supply module consumed by extension module lex 1200 mA 460 mA 740 mA e 24 V DC power supply Capacity of 24 V DC Current consumption Calculation result power supply Extension power Total of current supply module consumed by extension module Ex 300 mA 125 mA 175 mA If the calculation result is a negative value the current consumption exceeds the power supply capacity of the extension power supply module Reconfigure the system adding powered input output module or extension power supply modules 4 SYSTEM CONFIGURATION 4 4 Limitation on Current Consumption 53 WWW NNC IR 54 4 5 Rules of System Configuration and Examples of Reconfiguration The rules of system configuration are explained below referring to a sample system configuration using an expansion board expansion adapter I O module and intelligent function module System configuration example The following system configuration is under consideration FX5U 32MR ES Odb Nexa Qavr nexa4 O Iv 1 X4 CC Link To CC Link master station ddvssv Sx4 dAIaveec Sx4 S3 X39L SX4 S3 LA39L SX4 S3 LA39L SX4 S3 dA39L Sx4 S OSSOF SXJ Sh18 ANO SX4 IN 1SV8cL n ex4 TOO
45. used to expand inputs outputs For details refer to L Page 124 I O Module FX5 OOE L L Series name Input output type e X ES 24 V DC sink source input YR ES Relay output YT ES Transistor sink output Input output extension e YT ESS Transistor source output uU Suns d R ES 24 V DC sink source input relay output e T ES 24 V DC sink source input transistor sink output e T ESS 24 V DC sink source input transistor source output The input module is used to expand inputs FX5 8EX ES 50 mA FX5 16EX ES 100 mA 16 points 16 points 24 V DC Terminal block Sink source The output module is used to expand outputs FX5 8EYR ES 8 points 8 points Terminal block 75 mA 75 mA FX5 8EYT ES Transistor sink FX5 8EYT ESS Transistor source FX5 16EYR ES 16 points 16 points Terminal block 100 mA 125 mA FX5 16EYT ES Transistor sink FX5 16EYT ESS Transistor source The powered input output module includes a power supply and is used to expand input output 32 points 16 points 16 points 1 Power supply capacity when external power supply is used for input circuit 24 V DC Sink source 250 mA 310 mA FX5 32bER ES Terminal block FX5 32ET ES Relay Transistor sink Transistor Source FX5 32ET ESS 3 PRODUCT LIST 3 3 I O Module WWW NNC IR 35 36 3 4 Intelligent Function Module Intelli
46. 0 izle 21 23 25 27 31 33 35 a7 41 43 45 a7 FX5U 80MR ES FX5U 80MT ES Tz Te Ts E ropa T cowl 1 3 ow s 7 ou t 15 ons FX5U 80MT ESS 32 2 SPECIFICATIONS 2 10 Terminal Layout WWW NNC IR 3 PRODUCT LIST The following shows the system configuration equipment of the FX5U series 3 1 Overall Configuration Expansion boards Expansion adapters Communication e FX5 232ADP e FX5 485ADP e FX5 232 BD e FX5 485 BD e FX5 422 BD GOT CPU module Input output e FX5U 32MR ES e EX5U 32MT ES e EX5U 32MT ESS FX5U 64MR ES e FX5U 64MT ES e FX5U 64MT ESS e EX5U 80MR ES e EX5U 80MT ES e FX5U 80MT ESS FX3U 32BL FX5 8bEX ES FX5 8EYR ES e FX5 16EX ES FX5 8EYT ES e FX5 8EYT ESS Powered input output module PEE e EX5 32ER ES FX5 16EYT ESS e FX5 32ET ES e FX5 32ET ESS Intelligent function module FX5 40SSC S Extension power supply module FX5 1PSU 5V WWW NNC IR Bus conversion module FX5 CNV BUS Intelligent function module EXSU 4AD e FX3U 16CCL M e FX3U 4DA i TTE e FX3U 128ASL M Ada FX3U 1PG High speed counters FX3U 2HC Extension power supply module FX3U 1PSU 5V The configuration is remote I O for CC Link Remote I O 3 PRODUCT LIST 3 1 Overall Configuration 33 34 3 2 CPU Module The CPU module incorporates a CPU memory input outp
47. 0 V 5A Time lag fuse FX5U 80MLI Rush current 25 A max 5 ms or less 100 V AC 50 A max 5 ms or less 200 V AC 30 A max 5 ms or less 100 V AC FX5U 80MLI 60 A max 5 ms or less 200 V AC Power consumption 30W 24 V DC service power FX5U 32MLI 400 mA Supply capacity when service power supply is used for input circuit of the CPU module supply capacity anl 480 mA Supply capacity when external power supply is used for input circuit of the CPU module FX5U 64MO 600 mA Supply capacity when service power supply is used for input circuit of the CPU module 740 mA Supply capacity when external power supply is used for input circuit of the CPU module FX5U 80MLI 600 mA Supply capacity when service power supply is used for input circuit of the CPU module pe 770 mA Supply capacity when external power supply is used for input circuit of the CPU module 5 V DC power supply 900 mA 1 This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module The current of the input circuit is included 2 When I O modules are connected they consume current from the 24 V DC service power For details on the service power supply refer to L Page 49 Limitation on Current Consumption 2 SPECIFICATIONS 2 2 Power Supply Specifications WWW NNC IR 2 3 Input Specifications The CPU module input specifications are explained below 24 V DC Input sink source The input points in the table
48. 00000000000000 WWW NNC IR oonooao e e e e e e em 4 1 Rules of System Configuration The system configuration must meet the following four requirements Number of connected extension device The number of extension devices that can be connected to a single system of FX5U PLCs is limited For details refer to K Page 43 Limitations on the Number of Connected Extension Devices ex Up to 16 modules Expansion CPU module Extension Bus Extension power Intelligent Intelligent ah Expansion piss dps poe conversion quie module supply module rodul supply nication module module LJ LL Ld Lo S Up to 2 Up to 1 Up to 8 Up to 1 Up to 8 modules modules module modules module Up to 12 modules Up to 8 modules Up to 10 modules to 2 modules 1 Extension power supply modules are not included in the number of connected devices Number of input output points With the FX5U PLCs a total of 512 points or less including the number of input output points of extension devices max 256 points and number of remote I O points max 384 points can be controlled For details on the number of input output points refer to Page 46 Limitation on the Number of Input Output Points Number of input output points on whole system Up to 512 points 1 Number of input output points including input output occupied points Up to 256 points Expansion board
49. 08 0 08 0 08 0 08 FX5 232ADP FX5U 32MT ES FX5 16EX ES FX5 CNV BUS FX5 1PSU 5V FX3U 1PG 1 The gap between products is 2 mm 0 08 Installation of CPU module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure For the connection method of the expansion adapter refer to L Page 73 Connection method B connection of an expansion adapter The FX5U 32MLI is used as the CPU module in this example 1 Make mounting holes on the mounting surface according to the external dimensions diagram 2 Fitthe CPU module A in the right figure to holes and secure it with M4 screws B in the right figure In the B case of FX5U 64ML1 80MLI there are four screw holes be 5 INSTALLATION 5 4 Procedures for Installing Directly with M4 Screws WWW NNC IR Installation of extension module 1 Make mounting holes on the mounting surface Rear panel Rear panel according to the external dimensions diagram 2 Pushin the DIN rail mounting hook A in the right figure of the extension module If the DIN rail mounting hook is not pushed in the screw hole is covered and the extension module cannot be mounted This procedure may not be required depending on the model 3 Fitthe extension module B in the right figure to the holes and secure it with M4 screws C in the right figure 5 INSTALLATION 71 5 4 Procedures for Installing Directly with M4
50. 2 ms or less 200 mA at 24 V DC ON OFF 0 2 ms or less 200 mA at 24 V DC Voltage drop when ON 1 5 V or less Output circuit configuration llTransistor output source output No of output points 8 points Connection type Terminal block M3 screws Output type Transistor source output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insulation Indication of output operation LED is lit when output is on Max load 0 5 A point The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load 5 Response time OFF ON 0 2 ms or less 200 mA at 24 V DC ON OFF 0 2 ms or less 200 mA at 24 V DC Voltage drop when ON 1 5 V or less Output circuit configuration APPENDIX Appendix 3 I O Module 1 29 WWW NNC IR External dimensions and component names Unit mm inches 83 3 27 8 0 32 2 04 5 mounting holes External dimensions FX5 8EX ES 40 1 58 FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EX ES FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS Part names 1 Input display LED output display LED Lit when input or output is on 2 POWER LED Indicates whether the input modules output modules is powered or not Lit Powered Off Not powered or hardware error 3 Pullout ta
51. 2 points Number of input output points on whole system Number of input output points 512 points 1 points 2 points 2 Number of remote I O points Maximum number of p The total number of inputs and The total number of remote I O points controllable on outputs which is obtained in the which is obtained in the next system next subsection subsection 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points WWW NNC IR Calculation of number of input output points The number of input output points is the total of the number of input output points of the CPU module and I O module and the number of occupied input output points of intelligent function modules The total number of input output points must not exceed 256 points Maximum number of Number of Number of input output points on Number of input output input output points input output points CPU module and I O module occupied points l l Intelligent function module Total number of input output points of CPU bus conversion module module and I O modules occupies 8 input output points 256 points 2 A Number of input output points of CPU module B Number of input output points of I O modules C Number of Intelligent function modules Total number of input output points of the CPU module and I O modules Count the total number of input output points of the CPU module and I O modules To obtain the total number of input output poin
52. 4 CHAPTER 1 OUTLINE 16 1 1 Palt NAMCS ERETETTTTLTOT IIT UTI 00 77 1 1 10 05 T T1 L0 ITI eooee sae 16 ginge CPC rrr 16 clo M M 18 CHAPTER2 SPECIFICATIONS 19 2 1 Generic SPECHICANIONS 2253 1 2 mcd RURCRUR RE ex aco RR ACHOR eres acu ue tesa eee ee B RUE UR eee yeacceee qn 19 2 2 Power Supply Specifications 0 nannan cc hh hh hh nnns 20 AG DOWer SUDO 442 2245 2922392554 bZdSPPRACUEPUDLESEMEPSQUEEI DENTS saws EE PES REC EE MI 20 2 3 input SPCCINIGAUIONS MEP TTTTITTTM 21 24 V DC Input sink source 0 0 0 0 ce eee eee nent hn 21 2 4 Output SDe6cIfICatIOIIS 5 x 2 dui ear ER RADAR aestu dra EE ROS A Som c Ra x ire e Sas cent Rc drug 23 Relay output n rnr 23 TansistOMOuloul eean a a R a N tener e a r eens 24 2 5 Input Output Derating Curve 0 2 eer h nnn nn 24 2 6 Performance Specifications 2 2426i lt 0tendse6 eucl amp ERA REAS REIS DEFRGR E 4 eee wees ence ESAE 25 2 7 Built in Analog Specifications 0x dus hk ha E EREOCRORCACR ACA eee ee ATACAR RC ACC ee CR Ree Rd a a 27 AMaMOG s P TCPTTC IPcT rrPTPPTTTTT 27 AMNAIOG CULDUL Lc 27 2 8 Communication Specifications 0 eee 28 Built in Ethernet communication 20 0 0 0 has 28 Built in RS 485 communication 0 0 0 0 0 ee hrs 28 2 9 External DIMGNSIONS 33a te M cipue Oa dae 6 E oe nee M ae eee ieee eh eae
53. 42 s d Ambient temperature 0 C 32 F 3 18 to 3 74 TYP 1 50 s d Ambient temperature 25 C 77 F 13 20 to 2 12 TYP 3 54 s d Ambient temperature 55 C 131 F No of input 1 No of input output points 256 points or less output points 2 No of remote I O points 384 points or less Total No of points of 1 and 2 512 points or less Power failure Retention method Large capacity capacitor 4 retention Retention time 10 days Ambient temperature 25 C 77 F Data retained Clock data 1 Clock data is retained using the power accumulated in a large capacity capacitor incorporated into the PLC When voltage of the large capacity capacitor drops clock data is no longer accurately retained The retention period of a fully charged capacitor electricity is conducted across the PLC for at least 30 minutes is 10 days ambient temperature 25 C 77 F How long the capacitor can hold the data depends on the operating ambient temperature When the operating ambient temperature is high the holding period is short 2 SPECIFICATIONS 2 2 6 Performance Specifications 5 WWW NNC IR 26 Number of device points Item Max number of points No of user device Input relay X B 1024 points The total number of input output points must not exceed 256 points 32768 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter Annunciator F 10
54. 6 eee eee ee ees 63 Module number of Extension modules 0 eee eee ee eee 63 CHAPTER 5 INSTALLATION 64 5 1 installation Location fp 64 Installation location in enclosure 1 0 ne ee ee eee nee eee 64 Spaces in enclosure i e g ners aa wie are Rx Na keria anru hm dice Slave code GS we A ow able CAR LUCR Hee TOR OR SOC T AR ee 64 Layout gae ii oe cb ece ec enet ede eeeeee ena s Reka eh TOIT Sree es beeen eee ens Gees 64 5 2 Examination for Installation Method in Enclosure 0 0 ees 65 5 3 Procedures for Installing on and Detaching from DIN Rail 000 cece es 66 Preparation for installation 4 sicse eee sce x wae eda w eG Rai OX CR X ACAD ew X CR ck ee desea nee E c we eS 66 Installation of CPU module 20 eee eee har 66 Installation of extension module nanana aana eee eee eee 67 Removal of CPU module 62 0 rr eR cede dk mdr REEF eb Red ps RR ORO a bu es Ewa 67 5 4 Procedures for Installing Directly with M4 Screws 00 0 cee es 68 Hole pitches for direct mounting 0 2c IRR msn 68 Hole pitches when extension module connected 0 0c cc ee eee eee ees 70 Installation of CPU module 2 1 0 ehh 70 Installation of extension module 2 0 0 rs 71 5 5 Connection Methods for CPU Module and Extension Devices 00 cc cece ee eee 72 Connection of extension devices 1 0 ee ee rh hrs 72 Connection method A connection of an expansion b
55. AD CARD RS 485 RD z 3 15 9 3 ssa 2 71 9 eeeee NE LIII cone 13 Tw Fe el ices ul co sfr a Built in RS 485 communication Terminal block for connection with RS 485 compatible devices terminal block RS 485 terminal resistor selector Switch for switching terminal resistance for built in RS 485 communication switch RUN STOP RESET switch Switch for operating the CPU module K gt Page 110 Methods of running stopping and resetting RUN Runs the program STOP Stops the program RESET Resets the CPU module hold the switch on the RESET side for approximately 1 second Switch for disabling access to the SD memory card when the card is to be removed Terminal block for using the built in analog function Slot for inserting an SD memory card Connector for connecting an expansion board Connector for connecting the extension cable of an extension module Holder for storing an optional battery Connector for connecting an optional battery 1 2 Use a tool such as a screwdriver to operate RS 485 terminal resistor selector switch Make sure that the edge of the tool does not damage the switch or the case xo 2 4 6 X10 12 14 16 2av 1 3 5 7 11 13 15 17 MITSUBISHI ELECTRIC
56. C power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the powered input output module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the 24V terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 4 Do not connect the 24V terminals 24 V DC service power supply of the CPU module and the powered input output module with each other Connect the OV terminal 6 WIRING 6 4 Power Supply Wiring WWW NNC IR Power supply example for source input common AC power supply 100 to 240 V Expansion adapter 5 V10 V 24 V Breaker Class D grounding MC j mergency o Im O oO service power supply 24 V DC output i Powered input output module E Power supply for loads 7 nS E a connected to PLC output terminals 24 V DC E service As for emergency stop FX5 Series i power supply operation see Lad intelligent module EE output PRECAUTIONS at Safety 5 VIO V 24 V I Precautions field Bus conversion module L1 FX3 Se
57. CPU module Poin tr The service power supply or external power supply can be used for all inputs X of the CPU module However you need to select either one for each CPU module or I O module Both power supplies cannot be used together in the same module 6 WIRING 6 5 Input Wiring 89 WWW NNC IR 90 6 6 Output Wiring The relay output wiring of the CPU module and I O modules is explained below Relay output For output specifications of the CPU module refer to L Page 23 Output Specifications For output specifications of the I O modules refer to Page 128 Output specifications Product life of relay output contacts The product life of relay output contacts varies considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the contact product life Minductive load Inductive loads generate large reverse electromotive force between contacts at shutdown which may cause arc discharge At a fixed current consumption as the power factor phase between current and voltage gets smaller the arc energy gets larger The standard life of contacts used for inductive AC loads such as general contactors and solenoid valves is 500 000 operations at 20 VA The following table shows the approximate life of a relay based on the results of an operation life test Test condition 1 sec
58. Hub IP Address 192 168 0 2 Response Wait Time 2 seconds Other Station Setting No Specification Check at Communication Time 30 seconds Retry Times 0 times 108 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation WWW NNC IR llSerial connection FX9 232ADP FX5 232 BD COM port COM1 1 RS 232 cable 2 1 RS 232 cable 2 FX 232CAB 1 FX 232CAB 1 GX Works3 settings No Mem Selection item Internal setting Input value 1 PC side I F Serial USB 2 PLC side I F PLC Module PLC Mode FX5CPU No Specification Check at Communication 30 seconds Time 7 2 Operation and Test Other Station Setting Self diagnostic function When the power of the CPU module is turned on the self diagnostic function to check for errors starts in the module The CPU module boots when there is no error with the hardware parameters and program When there are no errors the module enters the RUN status the P RUN LED turns on in response to the RUN instruction r Page 110 Running Stopping and Resetting If any error is detected the ERR LED flashes or lights up Monitoring and debugging The ON OFF status of PLC s devices current values or set values can be monitored or changed by using engineering tools For details refer to LAGX Works3 Operating Manual 7 OPERATION ADJUSTMENT 109 7 2 Operation and Test WWW NNC IR T 3 Running Stopping and Resetting Methods of running stopping and resetti
59. Intelligent Intelligent CC Link master Expansion adapter SUP ueste VOUE module module e AnyWireASLINK master 2 Number of remote input output points for CC Link AnyWireASLINK Up to 384 points CC Link AnyWireASLINK system Remote I O station Remote I O station Remote I O station Remote I O station 4 SYSTEM CONFIGURATION 41 4 1 Rules of System Configuration WWW NNC IR 42 Current consumption Power of extension devices is supplied from the CPU module or extension power supply module The number of extension devices that can be connected must be determined from the capacity of the power supply For details on the current consumption refer to K Page 49 Limitation on Current Consumption Extension power supply module Input module Output module Po Power supply from extension power supply module Powered input output module CPU module Expansion board Power supply from CPU module Input module Output module Ld Power supply from powered input output module Input module Output module Bus conversion module Intelligent module Intelligent module Intelligent module Intelligent module Expansion adapters 1 Power is supplied to input circuit of input modules by service power supply or external power supply Limitations when using FX3 series extension devices llBus conversion module A bus conversion module is required to use extension modules of th
60. MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS series MELSEC iQ F FX5U Series User s Manual Hardware WWW NNC IR SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety in order to handle the product correctly This manual classifies the safety precautions into two categories L N WARNING and L N CAUTION N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by NCAUTION may also cause severe injury It is important to follow all precautions for personal safety Store this manual in a safe place so that it can be read whenever necessary Always forward it to the end user DESIGN PRECAUTIONS NWARNING Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as forward vs reverse rotation and an interlock circuit to prevent damage to the equip
61. NNC IR 32 Engineering IO0 52 208 oae aU e eee meee crea RR CC ool eee oe hee ee eee Bare RR iA 39 CHAPTER 4 SYSTEM CONFIGURATION 40 4 1 Rules of System Configuration sagen Ren E ERROR RON RC ACA CR CRURA E ees 41 4 2 Limitations on the Number of Connected Extension Devices eeleeeen 43 Number of connected expansion boards 0 ce eel 43 Number of connected expansion adapters llli 43 Number of connected extension modules aaea 43 4 3 Limitation on the Number of Input Output Points 0 2 0 cc es 46 Total number of I O points and remote I O points anaana 46 Calculation of number of input output points 2 ras 47 Calculation of number of remote I O points 2 0 ee eee eee eee 48 4 4 Limitation on Current Consumption 00 00 ce ees 49 Power supply check from the CPU module current consumption calculation llus 49 Power supply check from the powered input output module current consumption calculation 50 Power supply check from extension power supply module current consumption calculation 52 4 5 Rules of System Configuration and Examples of Reconfiguration sel 54 System configuration example 2er 54 System reconfiguration example 0 llle ehh hrs 58 4 6 Numbers and Assignment in System 00 es 63 Module input output number
62. OFF 150 us or less Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial values 20 ms 70 ms Digital filter setting value When using this product in an environment with much noise set the digital filter Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open collector transistor Input circuit insulation Photo coupler insulation Indication of input operation LED is lit when input is on 2 SPECIFICATIONS 21 2 3 Input Specifications WWW NNC IR 22 Input circuit configuration 2 SPECIFICATIONS 2 3 Input Specifications When using service power supply Sink input wiring Source input wiring When using external power supply Sink input wiring Source input wiring S S X J 98i T Input impedance WWW NNC IR 2 4 Output Specifications The CPU module output specifications are explained below Relay output No of output points 16 points Connection type Removable terminal block M3 screws Output type Relay External power supply 30 V DC or less 240 V AC or less 250 V AC or less if not a CE UL cUL compliant item Max load 2 A point The total load current per common terminal should be the following value 4 output points common terminal 8 A or less 8 output points common terminal 8 A or less For details on the common refer to K gt Page 31 Terminal Layout Min load 5 V DC 2 mA referen
63. ON 1 sec OFF Load capacity Contact life 20 VA 3 000 000 times 35 VA 1 000 000 times 80 VA 200 000 times The product life of relay contacts becomes considerably shorter than the above conditions when the rush overcurrent is shut down Please refer to the following measures regarding the inductive load K Page 92 Contact protection circuit for inductive loads Some types of inductive loads generate rush current 5 to 15 times the stationary current at activation Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load Lamp load Lamp loads generally generate rush current 10 to 15 times the stationary current Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load llCapacitive load Capacitive loads can generate rush current 20 to 40 times the stationary current Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load Capacitive loads such as capacitors may be present in electronic circuit loads including inverters llResistance load For maximum load specifications of resistance load refer to the following For output specifications of the CPU module refer to K Page 23 Output Specifications For output specifications of the I O modules refer to L Page 128 Output specifications 6 WIRING 6 6 Output Wiring WWW NNC IR Handling of relay output Outp
64. PSU 5V 1200 mA If the ambient temperature exceeds 40 C use the extension power supply module at the following current values within the derating range Derating curve MFX5 1PSU 5V Output current mA Ambient temperature C 2 Check the number of input output points and current consumption of the extension module Page 35 I O Module Page 36 Intelligent Function Module Ex 1 24 V DC power supply is supplied from the CPU module or powered input output module 4 SYSTEM CONFIGURATION 52 4 4 Limitation on Current Consumption WWW NNC IR Poin tr When connecting an input module after on the right side of the extension power supply module When using service power supply of the CPU module or powered input output module for input circuit of an input module include the input module in the 24 V DC current consumption calculation 5 V DC power supply of the input module is supplied from the extension power supply module CPU module Extension Powered Input power Input input output module supply module module module Po Power supply from CPU module or powered input output module When the CPU module or powered input output module supplies the 24 V DC power supply for the input circuit current consumption of 24 V DC should be included in the supply range from the CPU module or powered input output module 3 Calculate the total current consumption of each power supply Ex Power supply
65. S and FX5 16EX ES Generic term for FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EYR ES FX5 16EYT ES and FX5 16EYT ESS Generic term for FX5 32ER ES FX5 32ET ES and FX5 32ET ESS Generic term for FX5 1PSU 5V and FX3U 1PSU 5V The abbreviation for intelligent function modules Generic term for FX5 series intelligent function modules and FX3 series intelligent function modules Generic term for FX5 series intelligent function modules Generic term for FX3 series special extension blocks WWW NNC IR Terms Simple motion module Expansion board Communication board Expansion adapter Communication adapter Bus conversion module Battery SD memory card Peripheral device GOT MSoftware packages Engineering tool GX Works3 ilManuals User s manual User s manual Startup User s manual Hardware User s manual Application Programming manual Programming manual Program Design Programming manual Instructions Standard Functions Function Blocks Communication manual Serial communication manual MODBUS communication manual Ethernet communication manual SLMP manual Positioning manual Description Different name for FX5 40SSC S Generic term for board for FX5 series Generic term for FX5 232 BD FX5 485 BD and FX5 422 BD GOT Generic term for adapter for FX5 series Generic term for FX5 232ADP and FX5 485ADP Different name for FX5 CNV BUS Different name for FX3U 32BL Generic term for L1MEM 2GBSD
66. UL ITII D Sink Sink EMES Source llOutput extension relay output type FX5 8EYR ES FX5 16EYR ES Terminal block Terminal block llOutput extension dedicated to sink output only llOutput extension dedicated to source output only APPENDIX 1 24 Appendix 3 I O Module WWW NNC IR o put output module Sink Sink EMAA Source A input output extension sink and source input relay output type llinput output extension sink and source input dedicated to sink output only llinput output extension sink and source input dedicated to source output only Specifications The generic specifications are the same as those for the CPU module Page 19 Generic Specifications ifications llnput modules Voltage rating 24 V DC supplied from service power supply or external power supply 5 V DC supplied from PLC Current consumption 5 V DC FX5 8EX ES 75 mA FX5 16EX ES 100 mA Current consumption 24 V DC FX5 8EX ES 50 mA FX5 16EX ES 85 mA llOutput modules Voltage rating 24 V DC supplied from service power supply or external power supply 5 V DC supplied from PLC Current consumption 5 V DC FX5 8EYLI 75 mA FX5 16EYLI 100 mA Current consumption 24 V DC FX5 8EYO 50 mA FX5 16EYO 85 mA Powered input output module FX5 32EL1 Voltage rating 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Rated frequency 50 60 Hz Allowable instantaneous power failure time Operation can b
67. User s Manual Serial Communication lt JY997D55901 gt MELSEC iQ F FX5 Series User s Manual MODBUS Communication lt JY997D56101 gt MELSEC iQ F FX5 Series User s Manual Ethernet Communication lt JY997D56201 gt MELSEC iQ F FX5 Series User s Manual SLMP lt JY997D56001 gt MELSEC iQ F FX5 Series User s Manual Positioning Control lt JY997D56301 gt GX Works3 Operating Manual lt SH 081215ENG gt TERMS Description Describes the details of input output specifications wiring and installation of the FX5U series CPU module from MELSEC iQ F FX5U Series User s Manual Hardware Performance specifications procedures before operation and troubleshooting of the CPU module Describes the details of hardware of the FX5U series CPU module including input output specifications wiring installation and maintenance Describes basic knowledge required for program design functions of the CPU module devices labels and parameters Describes specifications of ladders ST and other programs and labels Describes specifications of instructions and functions that can be used in programs Describes inverter communication and non protocol communication Describes MODBUS serial communication Describes the functions of the built in Ethernet port communication function Explains methods for the device that is communicating with the CPU module by SLMP to read and write the data of the CPU module Describes the bu
68. V There is a limitation on the number of extension modules connected to the extension power supply module as follows The number of connected modules from the right side of the extension power supply module to powered input output module or the next extension power supply module added later must be as follows Total No of input modules output modules intelligent function modules and bus Up to 10 modules can be connected conversion modules Total No of intelligent function module and bus conversion modules Up to 8 modules can be connected Input Powered input Input module Intelligent output module module Intelligent Output module Extension power Output module module supply module module 1 Up to 8 modules Up to 10 modules Extension power supply module RE Bus Extension module Intelligent Intelligent conversion power supply Output module module module module module Lo E Up to 8 modules Up to 10 modules Extension power supply module Intelligent module Connection to the bus conversion module connection with FX3 extension devices There is a limitation on the number of extension modules connected to the bus conversion module as follows The number of modules connected on the right side of the bus conversion module must be as follows lBWhen using extension power supply modules Total No of intelligent function modules Up to 8 modules can be connected
69. VO NEXA FX5 232 BD The number of transmission points setting for AnyWireASLINK 64 points Remote I O station Remote I O station Remote I O station Check of limitation on the number of modules Check if the sample system configuration is within the connectable module range llNumber of connected expansion boards Page 43 Number of connected expansion boards Expansion board lIENumber of connected expansion adapters L Page 43 Number of connected expansion adapters Expansion adapter llNumber of connected extension modules e Number of modules connected on whole system Page 43 Overall system limitation Extension module 11 Up to 16 OK Extension power supply modules are excluded Extension power supply module Up to 2 OK Bus conversion module Only 1 OK 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR e Number of modules connected to the CPU module Page 44 Connection to the CPU module Total No of I O modules intelligent function modules and bus conversion modules Up to 12 OK Total No of intelligent function module and bus conversion modules Up to 8 OK e Number of modules connected to the bus conversion module L Page 45 Connection to the bus conversion module connection with FX3 extension devices Up to 6 When not using extension power supply modules Total No of intelligent function modules
70. X Interface RJ45 connector Transmission method Base band Maximum segment length The distance between hub and node 100 m 328 1 Cascade connection Cascade connection max 2 stages 10BASE T Cascade connection max 4 stages Protocol type MELSOFT connection SLMP 3E frame Socket communication Number of simultaneously open connections allowed Total of 8 for socket communication MELSOFT connection and SLMP Up to 8 external devices can access one CPU module at the same time Insulation method Pulse transformer insulation Cable used For 100BASE TX connection Ethernet standard compatible cable category 5 or higher STP cable For 10BASE T connection Ethernet standard compatible cable category 3 or higher STP cable 1 Number of stages that can be connected when a repeater hub is used When a switching hub is used check the specifications of the switching hub used 2 Astraight cable can be used If a personal computer or GOT and CPU module are directly connected a cross cable can be used Built in RS 485 communication For details on built in RS 485 communication refer to the following MELSEC iQ F FX5 Series User s Manual Serial Communication MELSEC iQ F FX5 Series User s Manual MODBUS Communication Transmission standards Conforms to RS 485 RS 422 specifications Data transmission speed Max 115 2 kbps Communication method Full duplex FDX half duplex HDX Maximum total extension distance 50 m 164 0
71. act product life 3 Page 90 Product life of relay output contacts 8 MAINTENANCE AND INSPECTION 111 8 1 Daily Inspection WWW NNC IR 8 3 Battery Part names The Latch device memory and clock data upon power interruption The battery is not incorporated in the CPU module during shipment from the factory Order it if necessary Parameter setting is required to back up the device memory and current time Page 113 Setting an optional battery using the engineering tool Connected to the battery connector of the CPU module Nameplate Displays the model name and lot number Specifications The following shows functional specifications of the battery Battery type Lithium manganese dioxide battery Nominal voltage 3 0V Life Standard life 5 years at ambient temperature of 25 C 77 F 1 The life of the battery changes with respect to ambient temperature Page 114 Battery life and replacement guidelines Battery attachment The battery is not incorporated in the CPU module during shipment from the factory To use the battery attach it following the procedure below Parameter setting is required to back up the device memory and current time using the battery Page 113 Setting an optional battery using the engineering tool Attachment procedure 1 Turn the power supply off 2 Remove the expansion board connector cover A in figure below If an expansion board is installed remove it 8 MAINTENANCE
72. and Devices with Built in Batteries in EU Member States This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and or devices with built in batteries to EU member states Disposal precautions In EU member states there is a separate collection system for waste batteries Dispose of batteries properly at the local community waste collection recycling center The symbol shown in the following figure is printed on the batteries and packaging of batteries and devices with built in batteries This symbol indicates that batteries need to be disposed of separately from other wastes This symbol is for EU member states only The symbol is specified in the new EU Battery Directive 2006 66 EC Article 20 Information for end users and Annex ll Exportation precautions The new EU Battery Directive 2006 66 EC requires the following when marketing or exporting batteries and or devices with built in batteries to EU member states To print the symbol on batteries devices or their packaging To explain the symbol in the manuals of the products Labeling To market or export batteries and or devices with built in batteries which have no symbol to EU member states print the symbol shown in the figure above on the batteries devices or their packaging Explaining the symbol in the manuals To export devices incorporating Mitsubishi programmable controller to EU member states provi
73. ansistor output rotary encoder In the case of sink wiring Rotary encoder L Class D Srounding CPU module PNP open collector transistor output rotary encoder In the case of source wiring Rotary encoder CPU module The grounding resistance should be 100 Q or less 6 WIRING 1 1 6 8 Examples of Wiring for Various Uses 0 WWW NNC IR llExample of wiring When 24 V DC external power supply is used NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder Fuse L Class D grounding icy 3 CPU module PNP open collector transistor output rotary encoder In the case of source wiring Rotary encoder Fuse 24 V DC Class D grounding CPU module 1 The grounding resistance should be 100 Q or less 1 2 6 WIRING 0 6 8 Examples of Wiring for Various Uses WWW NNC IR 2 phase 2 count The wiring examples in this section use the following settings When settings other than those in the table are used use the examples shown in the following figures as references for wiring Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LAGX Works3 Operating Manual CH to be used CH2 llExample of wiring When 24 V DC service power supply is used NPN open collector tra
74. arameters and the program set with the engineering tool into the CPU module LLIGX Works3 Operating Manual 8 Reboot the system Reboot the system by any of the following methods e Turning off and on the power e Resetting the CPU module Page 110 Resetting method 9 Check errors Check the ERR LED of the CPU module If an error has occurred eliminate the cause 10 Run the program Set the CPU module to the RUN status and make sure that the P RUN LED of the CPU module lights up 7 OPERATION ADJUSTMENT 1 7 7 1 Preparation for Operation 0 WWW NNC IR Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed The system configuration examples and GX Works3 settings are described below For details refer to LLIGX Works3 Operating Manual Direct connection Setting examples for accessing the CPU module that is connected directly with a personal computer are shown below WEthernet connection Ethernet port direct connection Built in Ethernet PC side I F Ethernet Board PLC side I F PLC Module Other Station Setting No Specification Check at Communication Time Retry Times Ethernet Port Direct Connection 30 seconds 0 times e Connection via HUB Built in Ethernet 192 168 0 2 GX Works3 settings PC side I F Ethernet Board 1 E 2 PLC side I F PLC Module Connection via
75. b They are used when drawing out an extension cable 4 Connector for connecting the extension cable of an extension module APPENDIX 1 30 Appendix 3 1 O Module WWW NNC IR F B ETF dea er f J VV wil Nt B hal pe m i 2 94 5 mounting holes 2 B 4 5 6 Unit mm inches T e a i cn DIN TEM lo Pius LO e rana o OUT O 123 o ie DUUUUU CY Ce ba 140 5 52 mounting hole pitch W mounting hole pitch Without cover 8 9 8 i z 3l I3 Y Iq aS gA posu 8 9 8 External dimensions FX5 32bER ES FX5 32bET ES FX5 32ET ESS 150 5 91 Part names 1 Extension connector cover for preceding module Cover for protecting the extension connector cover for preceding module 2 Terminal block cover Cover for protecting the terminal block The cover can be opened for wiring Keep the covers closed while equipment is running power is on 3 POWER LED Indicates whether the powered input output module is powered or not Lit Powered Off Not powered or hardware error 4 Input display LED Lit when input is on 5 Output display LED Lit when output is on 6 Extension connector cover for next module Cover for protecting the extension connector cover for next module 7 Extension connector for precedin
76. below indicate the CPU module terminal points Item Specifications No of input points FX5U 32MO 16 points FX5U 64MO 32 points FX5U 80MO 40 points Connection type Removable terminal block M3 screws Sink source 24 V DC 20 15 Input type Input signal voltage Input signal current X000 to X017 5 3 mA 24 V DC X020 and subsequent 4 0 mA 24 V DC Input impedance X000 to X017 4 3 KQ X020 and subsequent 5 6 KQ ON input sensitivity X000 to X017 3 5 mA or more current X020 and subsequent 3 0 mA or more OFF input sensitivity current 1 5 mA or less Input response FX5U 32MO X000 to X005 200 kHz frequency FX5U 64M0 X000 to X007 When capturing pulses of a response frequency of 50 to 200 kHz refer to K Page 87 In the case of FX5U 80MLI capturing high speed pulses FX5U 32MLI X006 to X017 10 kHz FX5U 64MLI X010 to X017 FX5U 80MLI Pulse waveform Waveform T1 11 T2 T2 T1 pulse width T2 rise fall time FX5U 32MLI X000 to X005 2 5 us or more 1 25 us or less FX5U 64MLI X000 to X007 FX5U 80MLI FX5U 32MLI X006 to X017 50 us or more 25 us or less FX5U 64MLI X010 to X017 FX5U 80MLI Input response time FX5U 32MO_ X000 to X005 ON 2 5 us or less H W filter delay FX5U 64MEI X000 to X007 OFF 2 5 us or less FX5U 80MLI FX5U 32ML X006 to X017 ON 30 us or less FX5U 64M0 X010 to X017 OFF 50 us or less FX5U 80MLI FX5U 64MLI X020 and ON 50 us or less FX5U 80MO_ subsequent
77. ce values Open circuit leakage current Response time Approx 10 ms Approx 10 ms Insulation of circuit Mechanical insulation Indication of output operation LED is lit when output is on Output circuit configuration A number is entered in the of COM 2 SPECIFICATIONS 23 2 4 Output Specifications WWW NNC IR Transistor output Item Output specifications No of output points 16 points Connection type Removable terminal block M3 screws Output type Transistor sink output Transistor source output External power supply 5 to 30 V DC Max load 0 5 A point The total load current per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 0 8 A or less For details on the common refer to K gt Page 31 Terminal Layout Open circuit leakage current 0 1 mA or less 30 V DC Voltage drop when ON YO0OO to YOO3 1 0 V or less Y 004 and subsequent 1 5 V or less Response time Y 000 to YOO3 2 5 us or less 10 mA or more 5 to 24 V DC Y004 and subsequent 0 2 ms or less 200 mA or more 24 V DC Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when output is on Output circuit configuration Sink output wiring Source output wiring A number is entered in the of COM A number is entered in the Jof V 2 5 Input Output Derating Curve The derating curve below shows the simultaneous ON ratio of avai
78. cial relay turns OFF when the battery voltage is normal SM52 SM8005 Y1 is output when a battery low voltage condition occurs Battery low voltage e SM51 SM8006 The special relay turns ON when the battery voltage is the specified value or less The special relay stays ON even when the battery voltage is normal e SD8005 Battery voltage can be monitored 8 MAINTENANCE AND INSPECTION 11 8 3 Battery 9 WWW NNC IR Q TROUBLESHOOTING Details on errors occurring in the system their causes and corrective actions are explained below For details on troubleshooting for each module refer to the manuals for the module Poin tr Saving the programs and devices used at the occurrence of an error helps in identifying the cause of the error Page 118 Backing Up the Data 9 1 Troubleshooting Procedure If an error occurs perform troubleshooting in the following order 1 Check that each module is properly mounted and wired 2 Checkthe LEDs of the CPU module L Page 116 Checking with LEDs 3 Check the LEDs of each intelligent function module Q1Manuals for each module 4 Check the cause of the error and take corrective actions 9 2 Checking with LEDs Check the module status with LEDs as a means to perform the primary diagnosis Checking the PWR LED If the PWR LED is turned off check the following items Item to check Cause and action Measure the voltage input to the CPU module If the power source is
79. cidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Note If in doubt at any stage during the installation of the product always consult a professional electrical engineer who is qualified and trained in the local and national standards If in doubt about the operation or use please consult the nearest Mitsubishi Electric representative Since the examples indicated by this manual technical bulletin catalog etc are used as a reference please use it after confirming the function and safety of the equipment and system Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples This manual content specification etc may be changed without a notice for improvement The information in this manual has been carefully checked and is believed to be accurate however if you notice a doubtful point an error etc please contact the nearest Mitsubishi Electric representative When doing so please provide the manual number given at the end of this manual WWW NNC IR MEMO WWW NNC IR 10 CONTENTS SAPETY PRECAUTIONS 29255 362 5 179 9 Gee eh bees dese ros NANE EEEE RUD ow ad 1 INTRODUCTION soie 3 a ease EN 133 eee Bes rn hae Roa raria ah ee Exe SPS ick E FRU Ua ER RR 8 RELEVANT MANUALS 24 0 sees opens d ded beeing ac dor Sox bee bx deer Esc n Chew eke oe bee Eon Bide Po 14 jj c es ee be eh ee ee ee ee ee ee 1
80. component for fitting in a suitable Equipment requirements and tests enclosure which meets the requirements of EN61131 2 2007 Caution for compliance with EC Directive Installation in enclosure PLCs are open type devices that must be installed and used within shielded conductive control boxes Please use the FX5 series PLCs while installed in conductive shielded control boxes Please secure the control box lid to the control box for conduction Installation within a control box greatly improves the safety of the system and aids in shielding noise from the PLC Caution for when analog products are used It is recommended to perform the following when precision of measuring and control is required As analog devices are sensitive by nature their use should be considered carefully For users of proprietary cables integral with sensors or actuators these users should follow those manufacturers installation requirements Mitsubishi Electric recommends that shielded cables be used If no other EMC protection is provided users may experience temporary loss of accuracy between 10 10 in very heavy industrial areas However Mitsubishi Electric suggests that if adequate EMC precautions are followed with general good EMC practice for the user s complete control system users should expect normal errors as specified in this manual e Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling Whe
81. cordance with the contents of this note will comply with the following standards Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user manufacturer For more details please contact to the local Mitsubishi Electric sales site Requirement for compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Caution This product is designed for use in general industrial applications Note The manufacturer manufacturing location and authorized representative in EU are as follows Manufacturer Mitsubishi Electric Corporation Address 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan Manufacturing location Mitsubishi Electric Corporation Himeji Works Address 840 Chiyoda machi Himeji Hyogo 670 8677 Japan Authorized representative in EU Mitsubishi Electric Europe B V Address Gothaer Str 8 40880 Ratingen Germany Product compatibility Type Programmable controller open type equipment Models FX5 series manufactured from October 1st 2014 FX5U 32MR ES FX5U 64MR ES FX5U 80MR ES FX5 8EX ES FX5 16EX ES FX5 32ER ES FX5U 32MT ES FX5U 64MT ES FX5U 80MT ES FX5 8EYR ES FX5 16EYR ES FX5 32ET ES
82. ct Make sure to attach the terminal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Tighten the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block Make sure to wire the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Twist the ends of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends Do not connect more than the specified number of wires or electric wires of unspecified size Affix the electric wires so that neither the termi
83. de the latest manuals that include the explanation of the symbol If no Mitsubishi manuals are provided separately attach an explanatory note regarding the symbol to each manual of the devices Poin tr The requirements apply to batteries and or devices with built in batteries manufactured before the enforcement date of the new EU Battery Directive 2006 66 EC 1 APPENDIX 36 Appendix 6 Handling of Batteries and Devices with Built in Batteries in EU Member States WWW NNC IR INDEX B RS 485 terminal resistor selector switch 17 RUN STOP RESET switch 17 110 BAT LED ss sun dor 6 Se Pondus ap dr a xm ALONE ets e 16 Battery connector 0002 eee eee 17 Battery holder 0 00 00 ce eee 17 S Built in analog I O terminal block 17 SDLED LLL 16 Built in Ethernet communication connector 16 SD memory card disable switth 17 Built in RS 485 communication terminal block 17 SD memory card slo l l esses 17 SDIRD LED 2239 9rd oe Rie aes e etd de 16 C Sink input 3 eae ee eee ee a de are RR 84 E Sinkoutput sr ae a ea a A eee 93 CARD LED Ene E a E bs aod 16 Source input llle eese 84 CPU module fixing screw hole 18 Source output llle 93 D T DIN rail mounting groove sse 18 Terminal leeren 17 DIN rail mounting hooks sss eese 16 Terminal block cover i e eee 16 Terminal block mounting screws
84. described in this chapter for the power supply circuit L Page 80 Power Supply Wiring 3 Perform class D grounding for the ground terminal Connect the grounded wire to the terminal I Page 79 Grounding 4 Wire the input X terminal When service power supply is used select sink or source in the following wiring e For sink input connect 24V S S terminal e For source input connect OV S S terminal Connect sensors and switches to the terminals Page 84 Input Wiring 5 Wire the output Y terminal Connect the load to terminals I Page 90 Output Wiring 6 wire built in analog I O terminal blocks Connect analog I Os to terminals Page 99 Analog Wiring 7 Wire the built in RS 485 communication terminal blocks and Ethernet communication connectors LLIMELSEC iQ F FX5 Series User s Manual Ethernet Communication LLIMELSEC iQ F FX5 Series User s Manual Serial Communication LAMELSEC iQ F FX5 Series User s Manual MODBUS Communication 8 Wire intelligent function modules expansion boards and expansion adapters LIMELSEC iQ F FX5 Series User s Manual Serial Communication LAMELSEC iQ F FX5 Series User s Manual MODBUS Communication LAUser s manual for each intelligent function module NNN 6 WIRING 6 1 Wiring Preparations 795 WWW NNC IR Removal and installation of removable terminal block Removal Loosen terminal block mounting screws on the left and right
85. e Lid Up to 8 modules Up to 12 modules Input Bus Extension CPU module module Intelligent Intelligent power supply module mocuie Intelligent module conversion Output module module module Lo Up to 8 modules Up to 12 modules Connection to the powered input output module There is a limitation on the number of extension modules connected to the powered input output module as follows The number of connected modules from the right side of the powered input output module the next extension power supply module added later must be as follows Total No of input module output module intelligent function modules and bus Up to 10 modules can be connected conversion modules Total No of intelligent function module and bus conversion modules Up to 8 modules can be connected Input Powered input Input module Intelligent output module module Intelligent Output module Extension power Output module module supply module module Lid Up to 8 modules Up to 10 modules Powered input output module Powered Bus Extension Intelligent ender ia Intelligent module module POWer SUPPIY Intelligent module input output module module module Lo E Up to 8 modules Up to 10 modules 44 4 SYSTEM CONFIGURATION 4 2 Limitations on the Number of Connected Extension Devices WWW NNC IR I n X Connection to the extension power supply module FX5 1PSU 5
86. e FX3 series Extension modules of the FX3 series can be connected to the right side of the bus conversion module only e For limitation on the number of connectable modules refer to L gt Page 45 Connection to the bus conversion module connection with FX3 extension devices Extension modules of the FX5 series cannot be connected on the right side of the bus conversion module llLimitations on intelligent function modules Note that some FX3 intelligent function modules have limitations on the number of modules and order in which they are added for each individual module Model Limitations FX3U 128ASL M Only one module may be connected per system FX3U 16CCL M FX3U 64CCL FX3U 2HC 4 SYSTEM CONFIGURATION Only one module may be connected per system Only one module may be connected per system Up to two modules connectable per system When FX5 1PSU 5V is not used connect immediately after the bus conversion module 4 1 Rules of System Configuration WWW NNC IR 4 2 Limitations on the Number of Connected Extension Devices Number of connected expansion boards Only 1 expansion board can be connected on the front face of the CPU module Expansion board Number of connected expansion adapters Up to 2 expansion adapters can be connected on the left side of the CPU module Expansion adapters Communication m HY y mm a ar Up to 2 modules FX5 232ADP FX5 485ADP Number of connected extension
87. e case of source wiring Fuse L Class D grounding 1 e 7 Fuse L Class D grounding e CPU module CPU module When 24 V DC external power supply is used In the case of sink wiring In the case of source wiring CPU module CPU module 1 The grounding resistance should be 100 Q or less 6 WIRING 6 8 Examples of Wiring for Various Uses 1 05 WWW NNC IR OPERATION ADJUSTMENT T l Preparation for Operation Preliminary inspection Incorrect connection of the power supply terminal contact of the DC input wire and power supply wire or short circuiting of output wires may result in serious damage Before applying power check that the power supply and ground terminals are connected correctly and input output devices are wired properly Dielectric withstand voltage test and insulation resistance test The dielectric withstand voltage and insulation resistance test of the PLC should be measured in accordance with the following procedure 1 Remove all input output wires and power supply wires from the PLC 2 Connecta crossing wire to each of the PLC terminals power supply terminal input terminals and output terminals except the ground terminal For the dielectric withstand voltage test of each terminal refer to the generic specifications for the product refer to L Page 19 Generic Specifications J Measure the dielectric withstand voltage and insulation resistance between each terminal and
88. e continued upon occurrence of instantaneous power failure for 10 ms or less Power fuse 250 V 3 15 A time lag fuse Rush current 30 A max 5 ms or less 100 V AC 65 A max 5 ms or less 200 V AC Power consumption 25W 24 V DC service power supply 250 mA Supply capacity when service power supply is used for input circuit of the powered input output module 310 mA Supply capacity when external power supply is used for input circuit of the powered input output module 5 V DC power supply 965 mA 1 This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module The current of the input circuit is included 2 When I O modules are connected they consume current from the 24 V DC service power For details on the service power supply refer to L Page 49 Limitation on Current Consumption APPENDIX Appendix 3 O Module 1 25 WWW NNC IR 126 Binput module output module External color Munsell 0 6B7 6 0 2 Mass weight FX5 8ELI Approx 0 2 kg 0 44 Ibs FX5 16ELI Approx 0 25 kg 0 55 Ibs Accessories Dust proof protection sheet Powered input output module FX5 32bL1 External color Munsell 0 6B7 6 0 2 Mass weight Approx 0 65 kg 1 43 Ibs Accessories Extension cable dust proof protection sheet APPENDIX Appendix 3 I O Module WWW NNC IR Input specifications There is the simultaneous ON ratio of available PLC inputs or outputs with resp
89. e is connected to a single terminal 3 2 0 13 Terminal screw Crimp terminal 6 2 mm 0 24 or less 3 2 0 13 6 2 mm 0 24 Se Terminal or less lt Reference gt YA 1 JST Mfg Co Ltd JST Mfg Co Ltd FV1 25 B3A UL Listed FV2 FVZMS8 00 When two wire are connected to a single terminal 3 2 0 13 6 2 mm ex T ae EN Terminal y terminal or less 6 3 mm 0 25 or more 3 2 0 13 6 2 mm 0 24 Br or less 6 3 mm 0 25 or more Reference YA 1 JST Mfg Co Ltd JST Mfg Co Ltd FV1 25 B3A UL Listed 6 WIRING 77 6 2 Cable Connecting Procedure WWW NNC IR 78 European type terminal block Wire the European type terminal block in accordance with the following specifications Built in analog I O terminal block 0 22 to 0 25 N m Terminal block for built in RS 485 communication 0 2 to 0 5 mm AWG24 to 20 0 2 to 0 5 mm AWG24 to 20 0 3 to 0 5 mm AWG22 to 20 0 3 to 0 5 mm AWG22 to 20 Precauions Do not tighten terminal screws with torque beyond the specified range Otherwise it may cause equipment failure or Expansion board expansion adapter malfunction Treat stranded and solid wires as they are or use wire ferrules with insulation sleeves for wiring terminals lWhen stranded and solid wires are treated as they are Twist the end of stranded wires and make sure
90. e the dust proof sheet when the installation and wiring work is completed Installation of CPU module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure For the connection method of the expansion adapter refer to L Page 73 Connection method B connection of an expansion adapter 1 Push out all DIN rail mounting hooks A in the following figure 3 Lock the DIN rail mounting hooks C in the following figure while pressing the PLC against the DIN rail mo 5 INSTALLATION 66 5 3 Procedures for Installing on and Detaching from DIN Rail WWW NNC IR Installation of extension module 1 Push out the DIN rail mounting hook A in the right Rear panel figure of the extension module 2 Fitthe upper edge of the DIN rail mounting groove B in the right figure onto the DIN rail 3 Push the product against the DIN rail 4 Lock the DIN rail mounting hook while pressing the product against the DIN rail 5 Connect the extension cable For the connecting procedure of the extension cable refer to L gt Page 72 Connection Methods for CPU Module and Extension Devices Removal of CPU module 1 Open the terminal block cover gradually loosen the left and right terminal block mounting screws A in the right figure and remove the terminal blocks For the mounting procedure of the terminal block refer to L Page 76 Removal and installation of removable terminal b
91. e used The RUN STOP status of the PLC is determined by the conditions shown in the following table RUN STOP RESET switch status Condition of the input specified as the CPU module status RUN terminal by parameters 110 7 OPERATION ADJUSTMENT 7 3 Running Stopping and Resetting WWW NNC IR S MAINTENANCE AND INSPECTION To keep using the PLC in the optimal condition perform the following inspections daily or periodically 8 1 Daily Inspection Perform the following inspections on a daily basis Item Inspection item Description 1 Installation status Looseness of mounting screws Retighten the mounting screws of the module Mounting status of the module The module should be securely mounted Looseness of cover The cover should not be off 2 Connection status Looseness of terminal screws Retighten the terminal screws Proximity of crimp terminals Check the proximity between crimp terminals and correct the clearance Looseness of connectors Connect cable connectors securely LED status Check that the LED status is normal Ks Page 116 Checking with LEDs LLlUser s manuals for each module Co 0 2 Periodic Inspection Perform the following inspections once or twice every 6 months to a year Also perform the inspections when facilities have been relocated or modified or when wiring has been changed Item Inspection item Description 1 Ambient environment Operating ambient temperature The temperatu
92. ect to the ambient temperature For details refer to L Page 24 Input Output Derating Curve No of input points FX5 8EX ES 8 points FX5 16EX ES 16 points FX5 32bLI 16 points Connection type Terminal block M3 screws Input type Sink source Input signal voltage 24 V DC 20 15 Input signal current 4 mA 24 V DC Input impedance 5 6 kQ Input sensitivity current 3 0 mA or more Input response time ON 50 us or less OFF 150 us or less Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open oollector transistor Input circuit insulation Photo coupler insulation Indication of input operation LED is lit when input is on Input circuit configuration When using service power supply by input module Sink input wiring Source input wiring CPU module P CPU module rov When using service power supply by powered input output module Sink input wiring Source input wiring APPENDIX Appendix 3 I O Module 1 2T WWW NNC IR Input circuit configuration When using service power supply by input module Sink input wiring Source input wiring CPU module CPU module Input module When using service power supply by powered input output module Sink input wiring Source input wiring O Output specifications There i is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature For details refer to L Page 24 Inpu
93. ed For details refer to LAthe user s manuals of FX3U 128ASL M This value does not include supply current to slave modules For details refer to L_Imanuals of each product 3 5 Expansion Board The expansion board is to expand functions and is connected to the front face of the CPU module For details on the specifications of the expansion board refer to L1 1Hardware manuals of each product FX5 485 BD ForRS 485 communication RS 485 communication I 20m mA FX5 422 BD GOT EE RS 422 communication For a mA LI GOT connection 1 When the GOT 5 V type is connected with this product the current consumption increases For the current consumption refer to the manual of the model to be connected 3 6 Expansion Adapter The expansion adapter is to expand functions and is connected on the left side of the CPU module For details on the specifications of the expansion adapter refer to L JHardware manuals of each product FX5 232ADP FX5 485ADP 3 PRODUCT LIST 3 5 Expansion Board 37 WWW NNC IR 3 Extension Power Supply Module The extension power supply module is an added power supply if the built in power supply of the CPU module is insufficient For details on the specifications of the extension power supply module refer to LAManuals of each product FX5 series FX5 1PSU 5V Extension power supply EJ 1200 mA 300 mA FX3 series With FX5U series systems
94. entioned vibration resistance specification values the vibration resistance specification of the whole system is corresponding to the lower specification 5 For grounding refer to Page 79 6 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage f This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 8 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Temporary conductivity caused by condensation must be expected occasionally Dielectric withstand voltage test and insulation resistance test Perform dielectric withstand voltage test and insulation resistance test at the following voltages between each terminal and the CPU module ground terminal E CPU module I O module Between terminals Dielectric Insulation resistance Remarks withstand voltage Between power supply terminal AC power supply and ground terminal 1 5 kV AC for one 10 MQ or higher by 500 V DC minute insulation resistance tester Between 24 V DC service power supply connected to input term
95. es 88 6 6 Output Wiring asics og eon ee ak ee ae Skah a Oa kaa dae ae ee gk 90 ai cvEeUi CP ees ene Be in a ee ee ed ee aS Bese ee eS See ene oe 90 Transistor OUNOU MPPr rr m 93 Output wiring example 0 0 ee ee ee eee ee eee 96 6 7 Analog Wiring M e taaeee 99 6 8 Examples of Wiring for Various Uses 0 0 ce ehh nnn 100 Built in positioning TUNCHON acu Dt lt c ges atin eo Re ek an ee ede olira OS ce ae Be Se RR i Ba ee 100 Communication function s sasa a iaaa a eee eee a 100 HigH spesd COUNTE x22 20 23 1 929 urn es doa NEDA Pd uS aE E dud nf REI a Ad E ENG EE 101 AoE aneia MEET rc 105 CHAPTER7 OPERATION ADJUSTMENT 106 7 1 Preparation Tor Operation cepa nnd silane ewhe bbe ed ieaee eset RR RES NE ds Eb RR Rd 106 Preliminary Inspecllort sux uae 3 bEEEXSRP ELI x toes 933 2903 ORRRS se P443 Sb ese w9 ded rd bus 106 Procedure until operation llle Rh hrs 107 Connection with a personal computer l lille hh 108 7 2 sericuBnEnNr q p c rrrrm 109 Self diagnostic function 222i hh 109 Monitoring and debtugglhng aa aoeacoessoxa s cx Rm scudo ck Rx 4 Y X3 a e REO a TAE PORE IE dea 109 7 3 Running Stopping and Resetting 0 00 ehh hn 110 Methods of running stopping and resetting 0 0 cc eee eee eens 110 CHAPTER 8 amp 8 MAINTENANCE AND INSPECTION 111 8 1 PEDE
96. for Installing on and Detaching from DIN Rail llExample of installation 2 mm 0 08 aye FX5U 32MRIES FX5 16EX FX5 1 eEYT DIN rail Installing directly e The PLC can be installed directly in the enclosure with M4 screws For mounting hole pitch refer to K Page 68 Hole pitches for direct mounting llExample of installation 2 mm 0 08 indicates an M4 screw 5 INSTALLATION 5 2 Examination for Installation Method in Enclosure WWW NNC IR 65 5 3 Procedures for Installing on and Detaching from DIN Rail The CPU module can be installed on a DIN46277 rail 35 mm 1 38 wide Preparation for installation Connecting extension devices Some extension devices must be mounted on the CPU module before the module is installed in the enclosure Connect expansion adapters to the CPU module before mounting the PLC in the enclosure Mount extension modules in the enclosure after mounting the CPU module in the enclosure Expansion boards can be mounted on the CPU module after it is installed in the enclosure Batteries can be replaced without dismounting the CPU module from the enclosure However if an expansion board is used the CPU module must be removed Affixing the dust proof sheet The dust proof sheet should be affixed to the ventilation slits before beginning the installation and wiring work For the affixing procedure refer to the instructions on the dust proof sheet Always remov
97. g module Connecter for connecting the supplied extension cable that connects to the preceding module the CPU module side 8 Terminal block mounting screws Gradually loosen the left and right screws alternatingly to remove the upper part of the terminal block 9 Terminal Terminals for power input and output For details on the terminal layout refer to Page 132 Terminal layout 10 Extension connector for next module Connector for connecting the extension cable of an extension module APPENDIX Appendix 3 O Module 1 31 WWW NNC IR Terminal layout FX5 8EX ES FX5 8EYR ES FX5 8EYT ESS FX5 8EYT ES FX5 16EYR ES FX5 16EYT ES Lower Lower Lower numbers numbers numbers Higher Higher Higher number number number FX5 32bLI ssfov xo 2 4 6 jxo0 2 4 6 v PEIN vj 1 3 5 7 1 3 5 7 APPENDIX 1 32 Appendix 3 1 O Module WWW NNC IR Appendix 4 SD Memory Card Part names An SD memory card is installed in the CPU module to operate the module based on the project data in the card 1 Protect switch Setting the switch in the lock position prevents the data in the SD memory card from being deleted and overwritten Specifications The following shows functional specifications of the SD memory card File storage capacity 65534 No of removals insertions 500 or less External dimensions 32 mm 1 25 24 mm 0 94 2 1 mm 0 08 Mass weight 2g 1 The value listed abo
98. gent function modules are modules that have functions other than input output such as simple motion modules For details refer to 1 1manuals of each module FX5 series FX3 series With FX5U series systems the following intelligent function modules of the FX3 series can be used However a bus conversion module is required to use the intelligent function modules For details refer to K Page 42 Bus conversion module FX3U 4AD 4 ch voltage current input 8 points 110 mA 90 mA FX3U 4DA 4 4 ch voltage current output 4 ch voltage current output output 120 mA EM 160 mA FX3U 4LC 4 loop temperature control resistance 160 mA 50 mA thermometer thermocouple low voltage FX3U 1PG Pulse output for independent 1 axis control 150 mA rn FX3U 2HC 2 ch high speed counter 245 mA E 3 PRODUCT LIST 3 4 Intelligent Function Module WWW NNC IR Network Sl FX3U 16CCL M Master for CC Link compatible with Ver 2 00 and m TRES 240 mA Ver 1 10 FX3U 64CCL Intelligent device station for CC Link pins f 220 mA FX3U 128ASL M Master for AnyWireASLINK 130 mA Fy 100 mA 4 1 2 3 4 GX Works3 does not support this module When using this module perform setting via buffer memory Number of remote I O points is added For details refer to Page 48 Calculation of number of remote I O points The number of input output points set by the rotary switch is add
99. he card may be broken When removing the SD memory card which is being accessed by any function the CARD LED is turned OFF after the access is completed When the CARD LED is turned OFF depends on the accessing function e When SM605 mount and remove memory card disabling flag is ON the CARD LED is not turned OFF even if the SD memory card stop switch is pressed If the CARD LED is not turned OFF turn ON SM606 instruction of forcibly stop using SD memory card so that the SD memory card cannot be used 1 4 APPENDIX 3 Appendix 4 SD Memory Card WWW NNC IR Appendix 5 Precautions for Battery Transportation When transporting lithium batteries follow required transportation regulations Batteries used in the FX5U series CPU module are classified as follows Control subject product Built in None FX5U series CPU modules do not include batteries when shipped from the factory Battery only spare parts and optional parts Model Battery type Product form Lithium contained Weight g battery g battery 1 Weight in packaging Precautions for transportation When transporting the product above follow IATA Dangerous Goods Regulations IMDG Code International Maritime Dangerous Goods Code and domestic transportation regulations in each country For details contact the transportation company to be used APPENDIX 1 3 Appendix 5 Precautions for Battery Transportation 5 WWW NNC IR Appendix 6 Handling of Batteries
100. he configuration of the external wiring and connected devices and the connection of the extension cables 9 TROUBLESHOOTING 9 5 Canceling Errors 119 WWW NNC IR Input does not turn off Item to check Action Check that there is no leakage current from input devices If the leakage current is 1 5 mA or more connect a bleeder resistance C Page 86 Precautions for connecting input devices PLC write PLC read PLC write cannot be performed If data cannot be written to the CPU module from the engineering tool check the following items Item to check Action Check if a password is registered Cancel the password registration with the engineering tool When a SD memory card is the write destination check that the write protection is Remove the write protection from the SD memory card not applied to the card K Page 133 SD Memory Card When a SD memory card is the write destination check that the card is formatted Format the SD memory card Check that the size of the write data does not exceed the memory capacity Ensure sufficient empty capacity Clear the memory to which the data is to be written PLC read cannot be performed If data cannot be read from the CPU module to the engineering tool check the specification of the target memory to be read Check the memory and reset the CPU module again Then try PLC read again If reading still cannot be performed there may be a hardware issue Consult your local Mitsubishi Electr
101. he left side In the FX5 series FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points Therefore the remote O points of FX3U 128ASL M that is connected to the right side may be less than 128 points when FX3U 16CCL M is connected to the left side Ex When input output points are 160 points and CC Link master are 256 points 512 points 160 points 256 points 96 points Remote I O points of AnyWireASLINK master are 96 points or less CC Link remote I O Remote I O points that are used in FX3U 16CCL M are calculated as number of stations X 32 points Even if using less than 32 remote I O points calculate as number of stations X 32 points Maximum number of CC Link remote I O points Actually used CC Link remote I O points 256 points a x 32 points 2 a CC Link remote The total number of the remote I O I O points stations x 32 points In the FX5 series FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points When the total number of the number of input output points including occupied input output points and the number of remote I O points of FX3U 128ASL M that is connected to the left side exceeds 256 points the difference of 512 minus that total can be used as CC Link remote I O points AnyWireASLINK remote I O The number of input output points set by the rotary switch of the AnyWireASLINK master is assigned as remote I O of AnyWireASLINK
102. he plus side of the load the load power supply power supply The COMO terminals are not connected internally The VO terminals are not connected internally Sink output type Source output type D Fuse SUN T MExternal power supply For driving the load use a smoothing power supply of 5 to 30 V DC that can output current two or more times the current rating of the fuse connected to the load circuit llinsulation of circuit The internal circuit of the PLC and the output transistor are insulated with a photocoupler The common blocks are separated from one another lBiDisplay of operation Operation indicator LEDs are built into the CPU module and output modules and turn ON when photocouplers are activated and the transistors are switched on 6 WIRING 6 6 Output Wiring 93 WWW NNC IR 94 llResponse time Time taken from when the photocoupler of the module is driven or shut off to when the transistor is turned on or off differs depending on the output terminal used For specifications of each module refer to the following For output specifications of the CPU module refer to K Page 23 Output Specifications For output specifications of the I O modules refer to K Page 128 Output specifications i Point The transistor OFF time is longer under lighter loads For example under a load of 24 V DC 40 mA the response time is approx 0 3 ms When response performance is required under light loads provide a dumm
103. hod refer to LLL IGX Works3 Operating Manual GX Works3 MELSEC PLC software package WWW NNC IR 3 PRODUCT LIST 3 10 Battery 39 40 4 SYSTEM CONFIGURATION Configuration of a whole system The configuration of an entire system is shown below as an example ex sg P d GP WD GOD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Expansion board and expansion adapters Expansion board Expansion board CPU module FX5U 32MR ES Expansion X000 to X017 adapters FX3U 1PSU 5V 4 SYSTEM CONFIGURATION Configuration of whole Output module b ep e CD GD GD CD GD GD GD GD CD GD CD GD CD CD GD GD GD CD CD CD CD e e OD e d x x ec ec CD CD GOD COD CGD GD CD CGD GD CGD GD CGD CD CD CD CD CD CD C Extension power supply module Extension module for FX3 Series system e 2 Extension module for FX5 Series Extension module for FX5 Series Input module FX5 16EYR ES FX5 16EX ES X020 to X037 Intelligent Intelligent module module FX3U 4AD FX3U 4DA Module No 3 Module No 4 Jo gy Uo deg Bus conversion module i Intelligent module FX5 A0SSC S FX5 CNV BUS uode mo i Intelligent module FX3U 16CCL M Module No 5 n Ll Range of devices powered by extension power supply module 9 nonoooo 00
104. ic representative The program is unintentionally overwritten The boot operation may be being performed Read the parameters and review the boot file settings with the engineering tool If the boot operation is not being performed there may be a hardware issue Consult your local Mitsubishi Electric representative For details on the boot operation refer to LL IMELSEC iQ F FX5 Series User s Manual Application Boot operation Boot operation cannot be performed from the SD memory card Checking item Action Check for errors in the CPU module Remove the cause of the error Check that the file is set in the boot file settings of the parameters Set the file in the parameters Check that the file is set in the program file settings of the parameters Check that the file to run is stored in the SD memory card Store the file to run If the boot operation cannot be performed even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative 12 9 TROUBLESHOOTING 0 9 6 Troubleshooting for Each Symptom WWW NNC IR APPENDIX Appendix 1 How to Check the Date of Manufacture Check the date of manufacture of the product except the expansion board as follows Nameplate Module front surface CPU module only Checking the nameplate The date of manufacture of the product can be checked from the manufacturer s serial number S N indicated on the namep
105. ications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for railway companies or public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the user s discretion WWW NNC IR 139 TRADEMARKS Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Ethernet is a trademark of Xerox Corporation Anywire is a registered trademark of the Anywire Corporation MODBUS is a registered trademark of Schneider Electric SA Phillips is a registered trademark of Phillips Screw Company SD logo and SDHC logo are trademarks or registered t
106. ilt in positioning function System configuration parameter settings and online operations of GX Works3 Unless otherwise specified this manual uses the following terms e O indicates a variable part to collectively call multiple models or versions Example FX5U 32MR ES FX5U 32MT ES gt FX5U 32MLI ES e For details on the FX3 series devices that can be connected with the FX5U series refer to Page 33 PRODUCT LIST Terms MSeries name FX5 series FX3 series MDevices CPU module Extension module FX5 series extension module FX3 series extension module I O module Input module Output module Powered input output module Extension power supply module Intelligent module Intelligent function module FX5 series intelligent function module FX3 series intelligent function module Description Abbreviation of FX5 series PLCs Generic term for FX3S FX3G FX3GC FX3U and FX3UC series PLCs Generic term for FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES FX5U 80MT ES and FX5U 80MT ESS Generic term for FX5 series extension modules and FX3 series extension modules Generic term for I O modules extension power supply modules and FX5 series intelligent function modules Generic term for FX3 series extension power supply modules and special extension blocks Generic term for input modules output modules and powered input output modules Generic term for FX5 8EX E
107. inal 24 500 V AC for one V DC and ground terminal minute Between output terminal relay and ground terminal 1 5 kV AC for one minute Between output terminal transistor and ground terminal 500 V AC for one minute 2 SPECIFICATIONS 19 2 1 Generic Specifications WWW NNC IR 20 llExpansion board expansion adapter Between terminal of expansion board and ground terminal Not allowed Not allowed Since the expansion board and CPU module are not insulated it is not allowed to perform the dielectric withstand voltage test and insulation resistance test between them Between terminal of expansion adapter and ground terminal 500 V AC for 10 MQ or higher by 500 V DC one minute insulation resistance tester intelligent function module For information concerning dielectric withstand voltage and insulation resistance of intelligent function modules refer to manuals of each intelligent function module 2 2 Power Supply Specifications The CPU module power supply specifications are explained below For the consumption current of extension modules refer to L Page 33 PRODUCT LIST or manuals of each extension module AC power supply FX5U 80MLI Rated voltage 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Frequency rating 50 60 Hz Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less Power fuse 250 V 3 15 A Time lag fuse 25
108. lable PLC inputs or outputs with respect to the ambient temperature Use the PLC within the simultaneous input or output ON ratio range shown in the figure Derating curve When service power supply or external power supply 24 V DC is used for input circuits Simultaneous ON ratio applicable 50 C 55 C Ambient temperature 24 2 SPECIFICATIONS 2 5 Input Output Derating Curve WWW NNC IR 2 6 Performance Specifications Item Specification Control system Stored program repetitive operation Input output control system Refresh system Direct access input output allowed by specification of direct access input output DX DY Programming Ladder diagram LD structured text ST specifications Function block FB structured ladder label programming local global 0 2 to 2000 ms can be set in 0 1 ms increments 1 to 60000 ms can be set in 1 ms increments 2 I Operation Standby type initial execution type scan execution type event execution type specifications Internal timer interrupt input interruption high speed comparison match interrupt processing time 34 ns capacity 128 kbytes flash memory Memory card capacity SD SDHC memory card Max 4 Gbytes Flash memory Flash ROM write count Maximum 20000 times capacity Data memory P 32 FB 16 P No of program files FB No of FB files Clock function Year month day hour minute second day of week leap year automatic detection 2 96 to 3 74 TYP 1
109. late of the product For details of the battery refer to L Page 115 Reading the date of manufacture Example nameplate CPU module manufacturer s serial number 1490001 MITSUBISHI PROGRAMMABLE de Mt LECTRIC CONTROLLER MODEL FX5U 32MR ES 100 240VAC 50 60Hz 30W OUT 30VDC 240VAC 2A COS 71 SIN 114X0001 MITSUBISHI FLECTRIC CORPORATION MADE IN JAPA Actual product nameplate differs from the example shown above Luozesssssssssd bate Baked E O E EEE ellen TT T Control number Month Example October 1 to 9 January to September X October Y November Z December Year Example 2014 Last two digits of year Check on the module front surface The year and month of production of the product can be checked from the manufacturer s serial number LOT on the front at the bottom of the CPU module E Month Example October 1 to 9 January to September X October Y November Z December Year Example 2014 Last two digits of year APPENDIX 1 21 Appendix 1 How to Check the Date of Manufacture WWW NNC IR Appendix 2 Standards Certification of UL cUL standards FX5 series PLCs supports UL UL cUL standards For models that support UL standards refer to the following UL site http site ul com UL cUL file number E95239 Compliance with EC directive CE Marking This note does not guarantee that an entire machine produced in ac
110. llow required transportation regulations For details on the regulated products refer to K Page 136 Handling of Batteries and Devices with Built in Batteries in EU Member States Fumigants that contain halogen materials such as fluorine chlorine bromine and iodine used for disinfecting and protecting wooden packaging from insects will cause malfunction in Mitsubishi products Please take necessary precautions to ensure that residual fumigants do not enter the product or treat packaging with methods other than fumigation heat method Additionally disinfect and protect wood from insects before packing WWW NNC IR INTRODUCTION This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX5U Series Programmable Controllers and should be read and understood before attempting to install or use the module Always forward it to the end user Regarding use of this product This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult Mitsubishi Electric This product has been manufactured under strict quality control However when installing the product where major ac
111. lock IEEE cca EXE Ks ex eo er eo es es lend LL estis esl eal eal ea esl es es es les lest e 2 Disconnect the extension cables and the connecting cables When removing the extension cable pull the pullout tab of the extension cable straight up 3 Insert the tip of a flathead screwdriver into the hole of the DIN rail mounting hook B in the right figure This step also applies for the DIN rail mounting hooks of the expansion adapters 4 Move the flathead screwdriver as shown in the right figure to draw out the DIN rail mounting hooks of all devices 5 Remove the product from the DIN rail C in the right figure 6 Push in the DIN rail mounting hooks D in the right figure pm cI SC w C 5 INSTALLATION 5 3 Procedures for Installing on and Detaching from DIN Rail 67 WWW NNC IR 5 4 Procedures for Installing Directly with M4 Screws The product can be installed directly in the enclosure with screws Position the holes so that there is a gap of about 2 mm 0 08 between the products Hole pitches for direct mounting The product mounting hole pitches are shown below For pitch that varies depending on the product refer to the table 123 4 85 FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES 193 7 6 FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES 258 10 16 FX5U 80MT ES FX5U 80MT ESS
112. me 1 TD TD RD Not used Not used RD Not used co IN Io oO 0 n Not used 30 2 SPECIFICATIONS 2 10 Terminal Layout WWW NNC IR Power input output terminal block llinterpretation of terminal block layout Power supply 24 v DC service terminals power supply Input terminal Vacant terminal Do not use e sjoV XO 2 4 6 x10 12 14 16 AL N24 1 3 15 7 11 13 15 17 Output terminals FX5U 32MR ES connected to COM3 Yo 2 Y4 6 JY10 12 Y14 16 Common terminal Output terminal Partition 4 points common e Indication of power supply terminals L and N terminals For external wiring refer to K Page 80 Power Supply Wiring e Indication of 24 V DC service power supply OV and 24V terminals e Indication of input terminal For external wiring refer to L gt Page 84 Input Wiring e Indication of output terminals connected to common COMO One common terminal covers 4 or 8 output points The output number Y connected to common is the range inside the thick separation line For transistor output source type the COMO terminal is the VO terminal E FX5U 32MLI TsspvpoTz T4 T5 xo allel CC INISENDCES Ts L7 Le Ds 55 L7 2 SPECIFICATIONS 1 2 10 Terminal Layout 3 WWW NNC IR BFX5U 80MLI x ss ov ov xo 2 4 e xto 2 14 te x20 22 24 26 xo0 32 34 36 x40 42 44 46 PEIN qzvjzvi 13 5 7 mj15
113. ment at the upper and lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that the output current of the 24 V DC service power supply varies depending on the model and the absence presence of extension modules If an overload occurs the voltage automatically drops inputs in the PLC are disabled and all outputs are turned off External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that when an error occurs in a relay or transistor of an output circuit the output might stay on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machine operation Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur due to erroneous operatio
114. n could result if switched ON simultaneously an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below Sink output type Source output type Q Limit of forward Diit of forward rotation Interlock rotation Interlock Forward rotation Forward rotation Reverse rotation Reverse rotation Limit of reverse PLC output Limit of reverse PLC output rotation element rotation element 6 WIRING 6 6 Output Wiring 95 WWW NNC IR Output wiring example Relay output AC power supply 100 to 240 V Breaker Power ON CPU module relay output Output module relay output Oo QO Oo Power supply for loads connected to PLC output terminals As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field 1 The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent melting of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 96 6 6 Output Wiring WWW NNC IR Transistor output llSink output type AC power supply 100 to 240 V Breaker CPU module transistor output sink Power ON Output module transistor output sink Power supply for loads connected to PLC output terminals As for emergency stop operation see
115. nal block nor the connected parts are directly stressed WIRING PRECAUTIONS NCAUTION Do not supply power to the 24 and 24V terminals 24 V DC service power supply on the CPU module or extension modules Doing so may cause damage to the product Perform class D grounding grounding resistance 100 Q or less of the grounding terminal on the CPU module and extension modules with a wire 2 mm or thicker However do not use common grounding refer to L Page 79 Grounding with heavy electrical systems Connect the power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may cause damage to the product install module so that excessive force will not be applied to terminal blocks power connectors I O connectors communication connectors or communication cables Failure to do so may result in wire damage breakage or PLC failure WWW NNC IR NCAUTION Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main circuit high voltage line load line or power line As a guideline lay
116. ng The following two methods of running stopping and resetting the FX5U Series modules are provided Using the RUN STOP RESET switch The operation status of the CPU module can be changed with the RUN STOP RESET switch Setting the RUN STOP RESET switch to the RUN position runs the program Setting the switch to the STOP position stops the program llResetting method Resetting can be performed with the RUN STOP RESET switch Resetting is not performed immediately after the RUN STOP RESET switch is set to the RESET position Perform the following procedure to reset with the RUN STOP RESET switch 1 Setthe RUN STOP RESET switch 1 to the RESET position for at least one second 2 Make sure that the ERR LED 2 flashes several times and the light goes off 3 Return the RUN STOP RESET switch to the STOP position Remote operation The operation status of the CPU module can be changed externally with the RUN STOP RESET switch set to the RUN position The operation status of the CPU module can be set to the PAUSE status Remote operation can be performed by either of the following methods Using contacts LLLIMELSEC iQ F FX5 Series User s Manual Application e Using engineering tools LLLIGX Works3 Operating Manual e Using external devices using SLMP LLIMELSEC iQ F FX5 Series User s Manual SLMP Use of several running stopping methods When the RUN STOP RESET switch and RUN contact ar
117. not supplying the proper voltage provide a power source that does Remove extension modules and all wiring other than the If the PWR LED turns on in this condition the service power supply may be shorted or one for the power supply and turn on the power supply overloaded Reconnect the modules and wire one by one to identify the cause If the PWR LED still does not turn on even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the BAT LED If the BAT LED is turned on check the following items The LED is valid when the optional battery is installed and the LED is set to display for battery errors by using the parameter Item to check Cause and action Check the installation of the battery Install the battery properly Check the battery voltage If the battery voltage is reduced replace the battery with a new one Battery voltage can be monitored with PLC data register SD8005 Page 112 Battery 116 9 TROUBLESHOOTING 9 1 Troubleshooting Procedure WWW NNC IR Checking the ERR LED If the ERR LED is turned on If the ERR LED is turned on check the following items Item to check Cause and action Set the CPU module to the STOP status and turn on When the ERR LED turns off a watchdog timer error has probably occurred Take any of the following the power supply again measures Review the program and avoid the maximum value SD524 SD525
118. ns n an output circuit when a load current exceeding the current rating or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse For the operating status of each station after a communication failure of the network refer to relevant manuals for the network Incorrect output or malfunction may result in an accident WWW NNC IR DESIGN PRECAUTIONS NCAUTION When an inductive load such as a lamp heater or solenoid valve is controlled a large current approximately ten times greater than normal may flow when the output is turned from off to on Take proper measures so that the flowing current does not exceed the value corresponding to the maximum load specification of the resistance load After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of this variation in time Simultaneously turn on and off the power supplies of the CPU module and extension modules f a long time power failure or an abnormal voltage drop occurs the PLC stops and output is turned off When the power supply is restored it will automatically restart when the RUN STOP RESET switch is on RUN INSTALLATION PRECAUTIONS NWARNING Make
119. nsistor output rotary encoder In the case of sink wiring Rotary encoder CPU module PNP open collector transistor output rotary encoder In the case of source wiring Fuse Class D grounding eo 7 Rotary encoder CPU module The grounding resistance should be 100 Q or less 6 WIRING 6 8 Examples of Wiring for Various Uses 1 03 WWW NNC IR llExample of wiring When 24 V DC external power supply is used NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder CPU module PNP open collector transistor output rotary encoder In the case of source wiring Fuse L Class D grounding gt x Rotary encoder CPU module NEC 1 The grounding resistance should be 100 Q or less 1 4 6 WIRING 0 6 8 Examples of Wiring for Various Uses WWW NNC IR Interruption Examples of wiring for when the input interruption function of the CPU module is used are shown below The same wiring is used for the pulse catch and pulse width measurement functions When capturing pulses of a response frequency of 50 to 200 kHz refer to K Page 87 In the case of capturing high speed pulses For details on the input interruption function pulse catch function and pulse width measurement function refer to L LIMELSEC iQ F FX5 Series User s Manual Application Example of wiring MWhen 24 V DC service power supply is used In the case of sink wiring In th
120. oard 2 0 00 ee eee 72 Connection method B connection of an expansion adapter 0 0 ccc ee eee 73 Connection method C connection of an extension module to the CPU module 4 73 Connection method D connection between extension modules 0 0 0 0 cece ees 74 Connection method E connection of an extension module to the bus conversion module 74 CHAPTER6 WIRING 75 6 1 Wiring Preparations searen AREER AEE NAER Eie Donor sn ee eee S UR ewe tae DU arca se ee ex 75 Wiring DLOCCOWNGS PCI ee ceeds wes eee ese s bere bade ees aac aes 75 WWW NNC IR CONTENTS 11 12 6 2 Cable Connecting Procedure ixi dw Roo e cee PCR eee othe ae a dde re ee A UR d eee 77 Screw terminal DIOCK 5 2 5 69 d deo xd eee Sheu kgowae eee bes bbs ds tebe eee eben ke eee hee be oe 77 European type terminal block 0 0 0 0 000 eere 78 6 3 GFOUNGING 23544000044 i ten oid ico ot aea Mob dod e Get oa ded cU deen aid ca bee ACE HU Scd d P Rob d Drarddiap d d Ro ud 79 6 4 Power supply Wiring icc cos open Sub dried Catia oa 4 6 30er ketene 949 600 Canad eee os eee dbi ee a G8 M Lo 80 Examples of AC power supply wiring ce rn 80 6 5 INDUC WIKING rO 84 24 V DC input Sink and source input type nnan anaana aa 84 Input WINO example i uas 9 sd egxes4 Esa sSecervewd oe bes ee senha gad ERE Tas Sone S58 2554 eyed sec e
121. of extension devices i Page 35 I O Module Page 36 Intelligent Function Module ex 1 If using external power supply for input circuit calculate current consumption of 24 V DC power supply as 0 mA 3 Calculate the total current consumption of each power supply Ex 5 V DC power supply 24 V DC power supply 4 SYSTEM CONFIGURATION 4 4 4 Limitation on Current Consumption 9 WWW NNC IR 90 4 Check if expansion to the CPU module is permitted e 5 V DC power supply Capacity of 5 V DC Current consumption Calculation result power supply CPU module Total of current consumed by extension module 900 mA 510 mA 390 mA e V DC power supply The value obtained by this calculation when the value is positive indicates the remaining capacity of 24 V DC service power supply and the capacity can be used for external loads Capacity of 24 V DC Current consumption Calculation result power supply Total of current CPU module consumed by extension module 400 mA 240 mA 160 mA If the calculation result is a negative value the current consumption exceeds the power supply capacity of the CPU module Reconfigure the system adding powered input output module or extension power supply modules Power supply check from the powered input output module current consumption calculation If 24 V DC and 5 V DC power supplies of the CPU module are insufficient and system cannot be extended add a powered input output mod
122. ons are explained below 2 1 Generic Specifications Item Specifications Operating ambient temperature 0 to 55 C 32 to 131 oF Storage ambient temperature 25 to 75 C 13 to 167 F Operating ambient humidity 5 to 95 RH non condensation Storage ambient humidity 5 to 95 RH non condensation Vibration resistance 4 Frequency Acceleration Half amplitude Sweep count Installed on DIN rail 5to 8 4 Hz amm o 10 times each in X Y Z directions Shock resistance 147 m s Action time 11 ms 3 times by half sine pulse in each direction X Y and Z Noise durability By noise simulator at noise voltage of 1000 Vp p noise width of 1 us and period of 30 to 100 Hz Grounding Class D grounding grounding resistance 100 Q or less Common grounding with a heavy electrical system is not allowed Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Operating altitude 0 to 2000 m Installation location Inside a control panel Overvoltage category II or less Pollution degree 9 2 or less Equipment class Class 2 1 The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature refer to L Page 24 Input Output Derating Curve 2 For details on Intelligent function modules refer to L Imanuals of each product 3 The criterion is shown in IEC61131 2 4 When the system has equipment which specification values are lower than above m
123. ors etc where a hazardous condition could result if switched ON simultaneously an Inductive load Surge absorber Interlock Limit of forward f rotation Forward external interlock should be provided for interlocking along with an PLC output m rotation x Limit of interlock in the PLC program as shown to the right contact S dun Ra rotation PLC output contact llin phase PLC output contacts should be used in an in phase manner 6 WIRING 6 6 Output Wiring WWW NNC IR Transistor output For output specifications of the CPU module refer to L Page 23 Output Specifications For output specifications of the I O modules refer to L Page 128 Output specifications Sink and source output Sink output and source output products are available for transistor outputs of the CPU module and I O modules llDifferences in circuit Sink output common e Source output common Output to make load current flow into the output Y terminal is Output to make load current flow out of the output Y terminal called sink output is called source output DC power supply A number is entered in the O of VL T DC power supply A number is entered in the O of COMO Handling of transistor output Output terminal 4 or 8 transistor output points are covered by one common terminal Sink output e Source output Connect each COMLI number terminal to the minus side of Connect VO number terminal to t
124. output points Calculation result input output points Number of input output points Remote l O points 152 points 64 points 216 points S 512 points 4 SYSTEM CONFIGURATION 60 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR tion on current consumption Check if power required for extension devices can be supplied from the CPU module and extension power supply module A case using service power supply for input circuit is explained as an example E Check of power supply from the CPU module Page 49 Power supply check from the CPU module current consumption calculation Power supply capacity of the CPU module CPU module 400 mA Service power supply is used for input circuit FX5U 32MR ES 900 mA Current consumption of extension devices Capacity of 5 V DC Current consumption Calculation result power supply CPU module Total of current consumed by extension module ooma 370ma 530ma service power supply CPU module Total of current consumed by extension module 4 SYSTEM CONFIGURATION 61 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR 62 E Check of power supply from the extension power supply module Page 52 Power supply check from extension power supply module current consumption calculation Power supply capacity of the extension power supply module 300 mA FX5 1PSU 5V 1200 mA Current consumption of e
125. owing cases a Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design b Failure caused by unapproved modifications etc to the product by the user c When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided d Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced e Relay failure or output contact failure caused by usage beyond the specified life of contact cycles f Failure caused by external irresistible forces such as fires or abnormal voltages and failure caused by force majeure such as earthquakes lightning wind and water damage g Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi h Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply
126. r or ceiling or in the vertical direction Always mount the PLC horizontally on the wall as shown in the following figure Spaces in enclosure Extension devices can be connected on the left and right sides of the CPU module of the PLC Keep a space of at least 50 mm 1 97 between the module main body and other devices and structure If you intend to add extension devices keep necessary spaces on the left and right sides FX5U Series CPU module FX5 16EX FX5 16EYT Layout in enclosure Keep a space of at least 50 mm 1 97 between the module main body or other devices and structure Expansion adapter Extension module FX5U Series Intelligent CPU module function module For product dimensions or manual for various products refer to App 3 I O Module 250 mm 1 97 5 INSTALLATION 5 1 Installation Location WWW NNC IR 5 2 Examination for Installation Method in Enclosure Examine the installation location of PLC considering the environmental conditions Page 19 Generic Specifications The PLC can be installed by the following two methods Point f Keep a space of about 2 mm 0 08 between the products Installing on DIN rail The PLC can be installed on a DIN46277 rail 35 mm 1 38 wide e The PLC can be easily moved and removed The PLC installation height is the same as the DIN rail For details on the procedures for installing on and detaching from DIN rail refer to Page 66 Procedures
127. rademarks of SD 3C LLC p uf The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company 140 WWW NNC IR WWW NNC IR Manual number JY997D55301A Model FX5U U HW E Model code 09R536 When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA MACHI HIMEJI JAPAN Specifications are subject to change without notice
128. re in the panel should be 0 to 55 C 32 to 131 F Operating ambient humidity The humidity in the panel should be 5 to 9596 RH Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Power supply voltage Voltage within the specified range should be supplied N 3 Installation status Looseness rattling Retighten mounting screws Dirt foreign matter Wipe away any dirt or foreign matter Clean the module 4 Connection status Looseness of terminal screws Retighten the terminal screws Proximity of crimp terminals Check the proximity between crimp terminals and correct the clearance Connect cable connectors securely 5 Battery BAT LED The BAT LED should be turned off When the BAT LED lights up replace the battery with new one Period following the battery Replace the battery with new one if 5 years or more have passed since the battery was purchase purchased OFF status of SM51 SM8005 SM51 SM8005 and SM52 SM8006 should be off SM52 SM8006 If SM51 SM8005 and SM52 SM8006 are on replace the battery with new one Relay contacts Check the product life of relay outputs KL Page 90 Product life of relay output contacts O Poin tr The product life of relay contacts varies considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the cont
129. re possible users should run analog cables separately Good cable shielding should be used When terminating the shield at Earth ensure that no earth loops are accidentally created When reading analog values EMC induced errors can be smoothed out by averaging the readings This can be achieved either through functions on the analog special adapters blocks or through a user s program in the FX5U Series PLC main unit Caution for when the built in Ethernet port is used Use a shielded twisted pair cable for the 10BASE T or 100BASE TX cable Strip a part of the jacket of the shielded twisted pair cable as shown below and ground as much of the exposed shield as possible to both sides of the cable Connect a ferrite core to both ends of the cable Ferrite core used in tests by Mitsubishi ZCAT2035 0930A manufactured by TDK Co LERNEN Shield NL Clamp metal fitting APPENDIX Appendix 2 Standards 123 WWW NNC IR Appendix 3 I O Module Product configuration There are various types of I O module They differ in supply voltage number of input output points input form output form and connection type I O module Number of Power supply input output points Input type Output type PLC intemal 8 24 V DC Terminal block power sink source Transistor sink 100 to 240 V AC Transistor source Product list Sink Sink EMA Source ll Common to input extension sink and source input i P
130. ries intelligent module 24 CENE 5 VIO V 24 V Hn 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the powered input output module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the OV terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 4 Do not connect the 24V terminals 24 V DC service power supply of the CPU module and the powered input output module with each other Connect the OV terminal 6 WIRING 1 6 4 Power Supply Wiring 8 WWW NNC IR Wiring example for an extension power supply module sink input common The following example shows wiring for an extension power supply module when sink input common is used AC power supply 100 to 240 V k Expansion adapter O 5VOv 24V Breaker Class D grounding js Emergency StOp service power p supply output IMC MC E E O FX5 Series intelligent module 5 V 0 V 24 V Power supply for loads connected to PLC output terminals EEE As for emergency
131. rminal Short circuit the OV terminal or 24V terminal not connected to the S S terminal and the input terminal and check the LED or a peripheral device to check that the input turns on Action Connect the external wiring properly MWhen the output operates The output may be turned off unintentionally in the program Review user program Duplicate coils or RST instructions lI When the output does not operate Check the configuration of the connected devices and the connection of the extension cables If the configuration of the external wiring and connected devices and the connection of the extension cables are acceptable there may be a hardware issue Consult your local Mitsubishi Electric representative Action Connect the external wiring properly MWhen the output turns off The output may be turned off unintentionally in the program Review user program Duplicate coils or RST instructions lI When the output does not turn off There may be a hardware fault Consult your local Mitsubishi Electric representative Action lI When the input turns on Check that the input device does not have a built in diode or parallel resistance If so refer to L Page 86 Precautions for connecting input devices lI When the input does not turn on Measure the voltage between the OV terminal or 24 V terminal not connected to the S S terminal and the input terminal with a tester to check that the voltage is 24 V DC Check t
132. rminal block communication boards and communication adapters refer to the following LIMELSEC iQ F FX5 Series User s Manual Serial Communication LL IMELSEC iQ F FX5 Series User s Manual MODBUS Communication For wiring of the built in Ethernet refer to the following LIMELSEC iQ F FX5 Series User s Manual Ethernet Communication 100 6 WIRING 6 8 Examples of Wiring for Various Uses WWW NNC IR High speed counter Examples of wiring for high speed counters are shown below When capturing pulses of a response frequency of 50 to 200 kHz refer to K Page 87 In the case of capturing high speed pulses For details on the high speed counters refer to LLIMELSEC iQ F FX5 Series User s Manual Application For the programs refer to LLL IMELSEC iQ F FX5 Series Programming Manual Instructions Standard Functions Function Blocks 1 phase 1 count The wiring examples in this section use the following settings When settings other than those in the table are used use the examples shown in the following figures as references for wiring CH to be used Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LLIMELSEC iQ F FX5 Series User s Manual Application llExample of wiring When 24 V DC service power supply is used NPN open collector tr
133. s permitted e 5 V DC power supply Capacity of 5 V DC Current consumption Calculation result power supply Total of current Powered input output consumed by extension module module 965 mA 460 mA 505 mA e E V DC power supply The value obtained by this calculation when the value is positive indicates the remaining capacity of 24 V DC service power supply and the capacity can be used for external loads Capacity of 24 V DC Current consumption Calculation result service power supply Total of current Powered input output consumed by extension module module 250 mA 210 mA 40 mA 4 SYSTEM CONFIGURATION 4 4 Limitation on Current Consumption WWW NNC IR 51 Power supply check from extension power supply module current consumption calculation If 5 V DC power supply of the CPU module is insufficient and cannot be extended add an extension power supply module Check if power can be supplied to extension modules with the power supply capacity of the extension power supply module Ex Expansion Expansion power i see se pes module CPU module Extension Power supply A E rane extension power supply module Only the 5 V DC power supply for the input module is supplied by the extension power supply module Calculate following the procedure below 1 Checkthe power supply capacity of the extension power supply module used Page 38 Extension Power Supply Module Extension power supply module FX5 1
134. s rough undue force will be applied to the PC board thereby causing nonconformities Install the product securely using a DIN rail or mounting screws Connect the expansion board and expansion adapter securely to their designated connectors Loose connections may cause malfunctions Make sure to affix the expansion board with tapping screws Tightening torque should follow the specifications in the manual If the screws are tightened outside of the specified torque range poor connections may cause malfunctions Work carefully when using a screwdriver during product installation Failure to do so may cause damage to the product or accidents Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions When using an SD memory card insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery WWW NNC IR WIRING PRECAUTIONS NWARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the produ
135. shooting If the error still persists hardware issue consult your local Mitsubishi Electric representative Moderate Stop The module is unable to carry out programs or continue the To resume the execution of the program or the data error data communication with stations on the network due to communication with the stations on the network use improper program or parameter settings and temporary noise the engineering tool to identify the cause of the error and take corrective actions Minor error Continue The module has detected a minor error or alarm However the Check the details on the error with the engineering execution of the program and the data communication with the tool If necessary take corrective actions for the error stations on the network continues 9 TROUBLESHOOTING 1 1 7 9 3 Error Status and Operations on Occurrence of an Error WWW NNC IR Operation at the occurrence of an error Errors are classified into stop errors and continuable errors llStop error When a stop error occurs the CPU module stops operation and enters the STOP status External outputs of the module follow the STOPRUN output mode settings of parameters For details on parameters refer to LL IMELSEC iQ F FX5 Series User s Manual Application llContinuable error When a continuable error occurs the CPU module will keep the operation status and carry out operations Only continuable errors can be canceled When a continuable error is
136. sides uniformly and remove the terminal block Installation Place the terminal block at its predetermined position and tighten the terminal block mounting screws on the left and right sides uniformly Tightening torque 0 4 to 0 5 N m Precautions Do not tighten the terminal block mounting screws with torque exceeding the specified range Failure to do so may cause equipment failures or malfunctions Point P Make sure that there is no gap between the terminal block and mount position 6 WIRING 76 6 1 Wiring Preparations WWW NNC IR 6 2 Cable Connecting Procedure The cable connecting procedure is explained below Screw terminal block Wire the screw terminal block in accordance with the following specifications For information concerning screw terminal blocks for intelligent function modules refer to LL 1IUser s manual for each intelligent function module a B m m m Terminal block screw size and tightening torque CPU module M3 0 5 to 0 8 N m I O module Extension power supply module Intelligent function module Refer to LAmanuals for each product Precauions Do not tighten terminal screws with torque beyond the specified range Otherwise it may cause equipment failure or malfunction Wire end treatment Crimp terminal size differs depending on terminal screw size and wiring methods used Use crimp terminals of the following sizes BM3 terminal screw When a single wir
137. sive force vibration impact drop etc to the battery Do not store or use the battery at high temperatures or expose to direct sunlight Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause excessive heat bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment WWW NNC IR STARTUP AND MAINTENANCE PRECAUTIONS NCAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative After the first use of the SD memory card do not insert remove the memory card more than 500 times Insertion removal 500 times or more may cause malfunction Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do so may cause device failures or malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery OPERATION PRECAUTIONS NCAUTION Q9 Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughl
138. stop operation see DESIGN PRECAUTIONS at Safety Precautions field Wiring precaution Run grounding and power cables from the top as shown in the following figure FX5 Series intelligent module Grounding and power cables 5 V 0 V 24 V 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the power of the extension power supply module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the 24V terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 2 6 WIRING 8 6 4 Power Supply Wiring WWW NNC IR Wiring example for an extension power supply module source input common The following example shows wiring for an extension power supply module when source input common is used AC power supply 100 to 240 V f f Expansion adapter O 5 VIO V 24 V Breaker Power ON Class D grounding MC O nd MC M rj Emergency NEN istop p service Input module S S power supply Lt FX5 Series i intelligen
139. stor output is connected between an input X terminal and the OV terminal is connected between an input X terminal and the 24V terminal and the circuit is closed the input X turns on and the circuit is closed the input X turns on The input display LED turns on The input display LED turns on Input impedance Input impedance RUN terminal setting X000 to X017 of the CPU module can be used as RUN input terminals by setting parameters LLIMELSEC iQ F FX5 Series User s Manual Application llinput circuit e Function of input circuit The primary and secondary circuits for input are insulated with a photocoupler and the second circuit is provided with a C R filter The C R filter is designed to prevent malfunctions caused by chattering of the input contact and noise from the input line Input has a response delay switching from ON to OFF and OFF to ON shown in the following table X000 to X005 ON 2 5 us or less X000 to X007 OFF 2 5 us or less Input response time FX5U 32MO H W filter delay FX5U 64MO FX5U 80MLI FX5U 32MLI FX5U 64MLI FX5U 80MLI FX5U 64MLI FX5U 80MLI I O module X006 to X017 ON 30 us or less X010 to X017 OFF 50 us or less X020 and ON 50 us or less subsequent OFF 150 us or less Change of filter time All input circuits have digital filters and the input response time shown in the following table can be added by setting parameters When using this product in an environment wi
140. sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Use the product within the generic environment specifications described in Page 19 Generic Specifications of this manual Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Clo H2S SO or NO flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur WWW NNC IR INSTALLATION PRECAUTIONS NCAUTION Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions For product supplied together with a dust proof sheet the sheet should be affixed to the ventilation slits before the installation and wiring work in order to block foreign objects such as cutting and wiring debris However when the installation work is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions Install the product on a flat surface If the mounting surface i
141. t Output Derating Curve WRelay output No of output points FX5 8EYR ES 8 points Connection type Terminal block M3 screws Output type Relay External power supply 30 V DC or less 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards Output circuit insulation Mechanical insulation Indication of output operation LED is lit when output is on Max load 2 Alpoint The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 8 A or less 8 output points common terminal 8 A or less Open circuit leakage current Min load 5 V DC 2 mA reference values Response time OFF ON Approx 10 ms ON OFF Approx 10 ms Output circuit configuration supply COM1 Fuse APPENDIX 1 28 Appendix 3 I O Module WWW NNC IR llTransistor output sink output No of output points FX5 8EYT ES 8 points Connection type Terminal block M3 screws Output type Transistor sink output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insulation Indication of output operation LED is lit when output is on Max load 0 5 A point The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load Response time OFF ON 0
142. t in memory 2 Total of the index register Z and long index register LZ is maximum 24 words 2 SPECIFICATIONS 2 6 Performance Specifications WWW NNC IR 2 Built in Analog Specifications The analog input output specifications of the built in analog function are explained below For details on the analog built in function refer to LLIMELSEC iQ F FX5 Series User s Manual Application Analog input Analog input points Analog input Digital output I O characteristics Maximum resolution Accuracy Accuracy in respect to maximum digital output value Conversion speed Absolute maximum input Insulation method Occupied points Terminal block used 1 Digit refers to digital values Analog output Analog output points Digital input Analog output I O characteristics Maximum resolution 1 Accuracy Accuracy in respect to maximum analog output value Conversion speed Insulation method Occupied points Terminal block used 2 points 2 channels Voltage 0 to 10 V DC input resistance 115 7 kQ Unsigned 12 bit binary Digital output value 0 to 4000 Maximum resolution 2 5mV Ambient temperature Within 0 5 20 digit 25 5 C 77 41 F Ambient temperature Within 1 0 40 digit 0 to 55 C 32 to 131 F 30 us channels data refreshed every operation cycle 0 5 V 15 V Between input Not insulated terminal and PLC Between input Not insulated terminals 0 points does no
143. t module E mm ZI 5 VIO V 24V Power supply for loads connected to PLC output terminals As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field Wiring precaution Run grounding and power cables from the Grounding and power cables 3 FX5 Series l intelligent module 5 VIO V 24 V 24 ERN l I LLL l Output module l 5 vlo v 24 v l B ARRA E l m4 1 When external power supply is eee l supplied to the input circuit l l l S S l l l l l l 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the power of the extension power supply module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the OV terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 6 WIRING 6 4 Power Supply Wiring WWW NNC IR 83 84 6 5 Input Wiring The input wiring of the CPU module and I O modules is explained below 24 V DC input
144. t pertain to the max No of input output points of the PLC European type terminal block 1 points 1 channels Unsigned 12 bit binary Voltage 0 to 10 V DC external load resistance 2 k to 1 MQ Digital input value 0 to 4000 Maximum resolution 2 5 mV Ambient temperature Within 0 5 20 digit 3 25 5 C 77 41 F Ambient temperature Within 1 0 40 digit 3 0 to 55 C 32 to 131 F 30 us data refreshed every operation cycle Between output Not insulated terminal and PLC 0 points does not pertain to the max No of input output points of the PLC European type terminal block 1 There is a dead band near 0 V output which is an area where some analog output values do not reflect digital input values 2 External load resistance is set to 2 KQ when shipped from the factory Thus output voltage will increase somewhat if the resistance is set higher than 2 KQ When the resistance is 1 MQ output voltage increases maximum 2 3 Digit refers to digital values 2 SPECIFICATIONS 2 2 7 Built in Analog Specifications T WWW NNC IR 28 2 8 Communication Specifications The built in Ethernet and built in RS 485 communication specifications are as explained below Built in Ethernet communication For details on built in Ethernet communication refer to LLIMELSEC iQ F FX5 Series User s Manual Ethernet Communication Data transmission speed 100 10 Mbps Communication mode Full duplex FDX half duplex HD
145. ted within 20 seconds If the time taken for battery replacement is longer than the power interruption time the data of the memory may be lost 1 Tum the power supply off 2 Remove the expansion board connector cover A in figure below If an expansion board is installed remove it 114 8 MAINTENANCE AND INSPECTION 8 3 Battery WWW NNC IR 3 Extract the old battery from the battery holder B in figure below and disconnect the battery connector C in figure below 4 Install the new battery Page 112 Battery attachment 5 Attach the expansion board connector cover If an expansion board was removed in step 2 reinstall it Point After replacing the battery check whether the devices set by the latch and clock data are backed up correctly confirm safety and then run the PLC e If the devices set by the latch are not backed up correctly clear them and set their initial values and clock data again if necessary Reading the date of manufacture How to read the battery lot number Nameplate Connector LOT llossnssssasaod E EEE 1 to 9 January to September X October Y November Z December Year Example 2014 Last two digits of year Special relay for low battery voltage Prepare a system which allows constant external monitoring of the battery status using a GOT etc e SM52 SM8005 The special relay turns ON when the battery voltage is the specified value or less The spe
146. th much noise set the digital filter Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial values 20 ms 70 ms Digital filter setting value llinput sensitivity For input signal current and Input sensitivity current of the CPU module refer to K Page 21 Input Specifications For input signal current and Input sensitivity current of the I O modules refer to L Page 127 Input specifications 6 WIRING 6 5 Input Wiring WWW NNC IR 86 i ions for connecting input devices Win the case of no voltage contact Use input devices appropriate for low electric current If no voltage contacts for high current switches are used contact failure may occur Win the case of input device with built in series diode The voltage drop of the series diode should be the following value or less Also make sure that the input current is over the input sensing level while the switches are on Voltage drop FX5U 32MO X000 to X005 3 9 V FX5U 64MLI X000 to X007 FX5U 80MLI FX5U 32MO X006 to X017 4 1V FX5U 64MLI X010 to X017 FX5U 80MLI FX5U 64MLI X020 and 2 4 V FX5U 80MO subsequent I O module Win the case of input device with built in parallel resistance Use a device having a parallel resistance Rp kQ of the following value or more Parallel resistance Rp kQ FX5U 32MLI X000 to X005 14 FX5U 64MLI X000 to X007 FX5U 80MLI FX5U 32MLI X006 to X017 15 FX5U 64MLI X010 to X017 FX5U 80MLI
147. the ground terminal e Dielectric withstand voltage 1 5 kV AC or 500 V AC for 1 min The terminals vary in dielectric withstand voltage Insulation resistance 10 MQ or higher by 500 V DC insulation resistance tester 106 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation WWW NNC IR Procedure until operation The procedure until operation is explained below 1 Turn on the power of the system Check the following items before turning on the power of the system he power supply is wired properly The power supply voltage is within the specified range he CPU module is in the stopped status 2 Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed L Page 108 Connection with a personal computer 3 Format CPU built in memory Format the CPU built in memory using the engineering tool LLIGX Works3 Operating Manual 4 Parameter setting Set the parameters needed for startup LLIMELSEC iQ F FX5 Series User s Manual Application LLIGX Works3 Operating Manual e System parameters CPU parameters Unit parameters 5 Programming Create a program using the engineering tool ELIMELSEC iQ F FX5 Series User s Manual Application 6 Checkthe program Check for circuit errors and syntax errors with the program check function of the engineering tool 7 Write the parameters and the program Write the p
148. ts count the input points X000 and more and output points YOOO and more of the CPU module and I O modules For details on the number of input output points by model refer to the following KL Page 34 CPU Module KL Page 35 I O Module Number of occupied input output points of intelligent function modules Count the number of occupied input output points of intelligent function modules The number of occupied input output points per module is 8 For details on the number of occupied input output points by model refer to L Page 36 Intelligent Function Module 4 SYSTEM CONFIGURATION A7 4 3 Limitation on the Number of Input Output Points WWW NNC IR 48 Calculation of number of remote I O points If the master module of the network is used calculate the number of remote I O points connected on the network The total number of remote I O points must not exceed 384 points Maximum number of te l O point The total number of remote I O points remote I O points ee en in CC Link and AnyWireASLINK 384 points 2 a b points gt The total number of the remote I O a CC Link remote I O points connected on the network b AnyWireASLINK remote I O The maximum number of remote I O points differs according to type of the network Precautions Precautions when using CC Link master FX3U 16CCL M and AnyWireASLINK master FX3U 128ASL M together When using FX3U 16CCL M and FX3U 128ASL M together connect FX3U 128ASL M on t
149. uct 1 Gratis Warranty Term and Gratis Warranty 2 Onerous repair term after discontinuation Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the foll
150. ule Check if power can be supplied to extension modules with the power supply capacity of the powered input output module CPU module Powered B Expansion Expansion Input Output input Input Output Intelligent US Intelligent adapters board module module output module module module conversion module oar RS module Power supply E S S S S ZZ powered input output module Calculate following the procedure below 1 Checkthe power supply capacity of the powered input output module Page 35 Powered input output module Ex Type Power supply capacity 5 V DC power supply 24 V DC service power supply Powered input output module FX5 32bER ES 965 mA 250 mA 1 Value when service power supply is used for input circuits The power supply capacity differs when external power supply is used for input circuit 4 SYSTEM CONFIGURATION 4 4 Limitation on Current Consumption WWW NNC IR 2 Check the number of input output points and current consumption of the extension module Page 35 I O Module Page 36 Intelligent Function Module ES Input module FX5 16EX ES 100 mA 85 mA Output module FX5 16EYR ES 100 mA 125 mA Simple motion modules FX5 40SSC S Bus conversion module FX5 CNV BUS 150 mA Analog input FX3U 4AD 110 mA 3 Calculate the total current consumption of each power supply ex 5 V DC power supply 24 V DC power supply 4 Check if expansion to the extension power supply module i
151. ut terminal One common terminal is used for 4 or 8 relay output points The common terminal blocks can drive loads of different circuit voltage systems for example 100 V AC and 24 V DC MExternal power supply Use an external power supply of 30 V DC or less or 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards for loads llinsulation of circuit The PLC internal circuit and external load circuits are electrically insulated between the output relay coil and contact The common terminal blocks are separated from one another lBiDisplay of operation When power is applied to the output relay coil the LED is lit and the output contact is turned on llResponse time The response time of the output relay from when the power is applied to the coil until the output contact is turned on and from when the coil is shut off until the output contact is turned off is approx 10 ms Output current At a circuit voltage of 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards a resistance load of 2 A per point or an inductive load of 80 VA or less 100 V AC or 200 V AC can be driven For the life of the contact for switching an inductive load refer to L Page 90 Product life of relay output contacts When an inductive load is switched connect a diode for commutation or a surge absorber in parallel with this load DC circuit AC circuit Diode for commutation
152. ut terminals and power supply FX5SU OOMILI LI Series name L Power supply Input output type Connection on terminal block R ES AC power supply 24 V DC sink source input Relay output T ES AC power supply 24 V DC sink source input Transistor sink output e T ESS AC power supply 24 V DC sink source input Transistor source output Total number of CPU module input output points y common to 24 V DC sink and source input FX5U 32MR ES 32 points 16 points 16 points 24 V DC Terminal block 900 mA 400 mA i 4 FX5U 32MT ES Sink source Transistor VEU ma sink FX5U 32MT ESS Transistor source FX5U 64MR ES 64 points 32 points 32 points 24 V DC Terminal block 1100 mA 600 mA 4 FX5U 64MT ES Sink source Transistor ae sink FX5U 64MT ESS Transistor source Relay Terminal block 1100 mA 600 mA 770 mA FX5U 80MR ES 80 points 40 points 40 points 24 V DC Relay FX5U 80MT ES Sink source Transistor sink FX5U 80MT ESS Transistor source 1 Power supply capacity when external power supply is used for input circuit The model name of the CPU module can be checked on the nameplate on the right side However when extension modules are connected the nameplate cannot be seen Check the model name in the following places 4 MITSUBISHI ELECTRIC MEISEG 3 PRODUCT LIST 3 2 CPU Module WWW NNC IR 3 3 I O Module The I O module is
153. ve indicates the number of files stored in the root folder Handling of the SD memory card Use a Mitsubishi SD memory card L1MEM 2GBSD or L1MEM 4GBSD Use of SD memory card other than a Mitsubishi SD memory card may result in loss of the data stored in the SD memory card or problems such as system stop e When mounted in the CPU module L1MEM 2GBSD and L1MEM 4GBSD are compliant with IEC61131 2 The SDHC memory card can be used only with devices with an SDHC logo or whose user s manual lists an SDHC logo Note that SDHC cards cannot be used with devices that support only SD specifications e Turning off or resetting the CPU module or removing the SD memory card while the card is being accessed may corrupt the data in the SD memory card Always turn off or reset the CPU module or remove the SD memory card after disabling access to the SD memory card With SM606 SD memory card forced disable instruction and SM607 SD memory card forced disable status flag the SD memory card can be disabled and its usage status can be checked tis recommended that important data be periodically backed up to CD DVD or other media Formatting To use any SD memory card in the CPU module the card must be formatted In the initial state after purchase the SD memory card is not formatted Insert the SD memory card to a CPU module and format the SD memory card using the engineering tool before use Do not format the SD memory card using the personal computer
154. xtension devices Extension power supply module Temperature controller module CC Link intelligent device module FX3U 64CCL 00000 m Capacity of 5 V DC Current consumption Calculation result power supply Extension power Total of current supply module consumed by extension module 1200mA sooma 400ma power supply Extension power Total of current supply module consumed by extension module The reconfigured system is acceptable because the number of extension devices consumption capacity of 5 V DC and 24 V DC power supply and number of input output points are all within the limit range 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration WWW NNC IR 4 6 Numbers and Assignment in System Input output numbers and module numbers in an FX5 series system are explained Module input output number The input output numbers are octal numbers Input is assigned to X and output to Y Input output numbers are used for communication of ON OFF data between I O modules and the CPU module Input output numbers X Y are octal Input output numbers X Y are automatically assigned as shown below X000 to X007 X010 to X017 X020 to X027 X070 to X077 X100 to X107 Y000 to YOO7 Y010 to YO17 YO20 to YO27 YO7O to YO77 Y100 to Y107 e Numbers for added I O module To an added I O module input numbers and output numbers following the input numbers
155. y and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur by erroneous operations DISPOSAL PRECAUTIONS NCAUTION Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device When disposing of batteries separate them from other waste according to local regulations For details on the Battery Directive in EU countries refer to K Page 136 Handling of Batteries and Devices with Built in Batteries in EU Member States WWW NNC IR TRANSPORTATION PRECAUTIONS NCAUTION When transporting the PLC with the optional battery turn on the PLC before shipment confirm that the battery mode is set in PLC parameters and the BAT LED is OFF and check the battery life If the PLC is transported with the BAT LED on or the battery exhausted the battery backed data may be lost during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications I Page 19 Generic Specifications by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation verify operation of the PLC and check for damage of the mounting part etc When transporting lithium batteries fo
156. y resistor as shown below to increase the load current e Sink output type e Source output type Dummy Fuse ond Fuse oad idu Output current Maximum load differs for each module For specifications of each module refer to the following For output specifications of the CPU module refer to Page 23 Output Specifications For output specifications of the I O modules refer to L Page 128 Output specifications When driving a semiconductor device carefully check the input voltage characteristics of the device Open circuit leakage current 0 1 mA or less Wiring precautions llProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output device or the PCB To prevent this a protection fuse should be inserted at the output Use a load power supply capacity that is at least 2 times larger than the load current Sink output type Source output type 6 WIRING 6 6 Output Wiring WWW NNC IR llContact protection circuit for inductive loads When an inductive load is connected connect a diode for commutation in parallel with the load as necessary The diode for commutation must comply with the following specifications e Standard Reverse voltage 5 to 10 times the load voltage Forward current Load current or more Sink output type Source output type llinterlock For loads such as forward reverse contactors etc where a hazardous conditio

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