MBWP-400W
Contents
1. EEE TA EEO EE E E E E secede 35 MANBLAN WARNING THIS USERMANUAL PROVIDES INSTRUCTIONS AND GUIDELINES FOR ASSISTANCE WITH ASSEMBLY OF THE TIAMR S MBWP 400W VERTICAL AXIS WIND TURBINE MBWP 400W VAMWT ALTHOUGH THE MBWP 400W VAMWT HAS BEEN DESIGNED AS EASY AS POSSIBLE FOR THE INSTALLATION IT STILL REQUIRES SPECIALIZED SKILLS TOOLS AND EXPERIENCE AS WELL FOR THE PURPOSES HAS THE SKILLS TOOLS REQUIRED TO DO SO NO ONE SHOULD ATTEMPT TO ASSEMBLE INSTALL OPERATE AND MAINTAIN THE MBWP 400W WTG SYSTEM WITHOUT THE NCECSSARY SKILLS EXPERIENCE TOOLS AND SAFETY EQUIPMENT DISASSEMBLING THE PARTS FROM ORIGINAL IS RESTRICTED ALL PREASSEMBLED PARTS ARE FACTORY ADJUSTED BALANCED AND TESTED TIAMR TECHNOLOGY CORPORATION ASSUMES NO WARRANTIES AND LIABILITIES OF DOING SO WE ASSUMES NO DIRECT OR CONSEQUENTIAL LIABILITY IF FACULTY OR DANCEROUS ASSEMBLING INSTALLATION OR MAINTENANCE PRACTICES ARE PERFORMED PLEASE CONTACT MANBLAN IF CONSULTATION OR ASSISTANCE IS REQUIRED WE RECOMMENDS THE MBWP 400W VAMWT SYSTEM SHOULD BE SITED ACCORDINGLY IN AN EXCLUSION ZONE WITH CONTROLLING PUBLIC ACCESS MANBLAN APPROPRIATE WARNING SIGNS SHOULD BE PLACED ON THE OPERATING SITE MBWP 400W SHOULD NOT BE INSTALLED NEAR UNPROTECTED POWER LINES TREES OR ANY OBJECTS THAT WOULD POSSIBLY CAUSE THE HAZARDS OF THE OPERATION MANBLAN DISCALIMER Although we recommends reading the entire manua2. MANBLAN Please provide the proof of purchase dated invoice for defective products repair or replacement The limited warranty does not apply to any product or part thereof damaged by following conditions Any alternation to the product either internally or externally or disassembly of the product Not been used in accordance with User Manual supplied with the product Installed and Used in an unsuitable environment Operation or installation contrary to instructions pertaining to the product e Damaged during shipping mishandled neglected improperly installed Repair or service provided by an unauthorized repair facility Lightening strike without proper grounding MANBLAN MAKE NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABLILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUAL OR OTHER DOCUMENTATION PROVIDED BY IT INCONNECTION WITH THE PRODUCT ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE WNTIRELY AT THE USER S RISK 36 MANBLAN A WARNING Please note the MANBLAN MBWP 400W VAMWT is not intended for use as the power source of life support system or other medical equipment or devices and MANBLAN makes no representation or warranty in connection with any use of the product for
3. connector Repeat this step for second blade and third blade and lower section as well The alignment of both upper blade connector and lower blade connector has been factory pre lined up caution Each blade has a mark UP on one side please connect the UP end with the upper blade connector Do not connect UP end with lower blade connector Ifyou are not able to see the UP mark on the blade you may find three M10 holes on both blade and connecting plate just matching up each hole so you won t assemble the blade with wrong direction n BB WARNING For safety concern please short circuit the RST Generator Wiring Cables temporarily to stop rotor from rotation Make sure that all three blades have been securely locked on both upper blade connector and lower blade connector Next step is to assemble the MBWP 400W VAMWT System with the Mast Connector Damper Please use proper lifting device such as crane to the lift tte MBWP 28 MANBLAN 400W up to the height that enough to put the Mast Connector Damper under the main shaft of MBWP 400W then insert the main shaft into the Mast Connector Damper There are two indents on the lower main shaft and should be lined up with two lock screw hole on the Mast Connector Damper A WARNING Indents on the lower main shaft must be lined up with lock screw holes on the Mast Connector Damper and securely locked Fail to do so will cause the gen
4. rr 6M10XP1 25 Tapped t 10 LET 140 OD 4 May N Me PCD 114 U 80 ID y20 T ET 9 ij mast Dimension 2m 4m gt lt 5 M NI A N fi A an if Ne N P JHH 18 5 in 3 Foundation Plate Unit mm __ 4 620 40 a Mm 18 MANBLAN This portion shows the dimension of the mounting flange which should be welded on top of the mast for connection with CXF 400W VAMWT System Flange Inner Dia 80mm Flange Outer Dia 140mm 6 8mmxP1 25 Tapped bolt holes on PCD Z 115mm 60 each Flange thickness 10mm Mast Dimension Prototype Design material 140mmx5m m galvanized steel pipe Mast Outer Dia 140mm Mast Inner Dia 120mm Standard Length of the Mast 3m Mounting flange welded on the top of the mast Foundation Plate welded under the bottom of the Mast with 4 support ribs t 10 Drill a 18 5mm diameter hole at 30mm above the bottom of the mast This hole is reserved for wiring cable exit If an underground conduit is applied in the concrete foundation then ignore this exit Foundation Plate Dimension 320mmx320mm Thickness 20mm 4x 25mm bolt holes on 270mm x270mm 4x10mm in thickness of support ribs 19 MANBLAN Figure 3 2 Optional Mast Design 3 3 Foundation Guide for MBWP 400W Before construction the foundation for the MBWP 400W system read these instructions ca
5. such purposes 37
6. MANBLAN MBWP 400W Vertical Axis Maglev Wind Turbine User Manual Alpek Co LTD tel ffax 495 502 65 85 7 499 723 57 61 info manblan ru www manblan ru MANBLAN Table of Contents Vallo 3 5 lsaleyPrecgUlionsi p dici 6 Hazards u u ai 7 t2 Electrical 8 eee 8 14 Installati n asc 9 TS QOp erallo udc 10 LINTRODU E Niba 10 2 1 MBWP400 Specilcallan oriali 12 2 2 MBWP 400W Standard Packing 13 2 3 MBWP 400W Optional Par una 15 3 Preparation of assembly and installation 4444444444HRnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnn nn 15 3 1 Selecting Location scuderia 16 32 Mast Preparation ea ee 17 3 3 Foundation Guide for MBWP 400W iii ionici 20 3 9 1 Ground Foundation seh A 20 2 2 2 29 4 MBWP 400 Assembly and Installation i 25 4 1 Tools Required for Assembly and Installation 25 4 2 MBWP 400W VAMWT Assembly a a s 27 4 3 MBWP 400W Installation us see 29 5 WII ede E A ie EIA RE E E iii iaia 31 5 1 Gen ral omerale 31 5 2 MBWP 400W Wire ENRE 31 5 9 MBWP 400 Wing Degree 32 54 Oroundinigi eee 34 A PE EIA III 34 G
7. UIT THE BATTERY IF APPLIED 1 3 Assembly The MBWP 400W VAMWT System is designed in All Most Ready to Use format and shipped with factory pre assembled packing The only assembly work required is Darrieus blades assembly This user manual will guide you through the assembly procedure with detailed illustrations J NOTE MANBLAN Please carefully read the assembly instructions in this manual before proceeding Itis important to have a suitable working environment for performing the assembly tasks Refer to the suggested list of tools required for the assembly and have all of them ready before proceeding A WARNING PLS ALWAYS KEEP SAFETY IN MIND WHILE PERFORMING THE ASSEMBLY PRODEDURES ALWAYS WEARS SAFE HELMET AND GLOVES 1 4 Installation A fall from the height at which a wind turbine is ordinarily mounted will often result in death or serious injury Therefore whenever practicably carry out as much work as possible on the wind turbine at ground level If it is necessary to work on the installation at such height then use an appropriate access system such as a mast that is designed to carry the load of a person a man rated winch or rope access system a hydraulic lift or other safe working platform Wear appropriate safety equipment and make the general working area as tidy and safe as possible Work during the daylight on windless days Above all else think carefully about what u need to do and pl
8. allation Before going through the MBWP 400W VAMWT system installation procedures please double check parts included in the package Prepare all required tools and equipments MANBLAN accordingly and have them ready on hands More importantly all safety issues have been well thought and followed 3 1 Selecting Location The MBWP400 VAMWT system is designed with flexibility to fulfill users applications It can be installed along the sea shores on the mountains in the cities urban areas or just right on top of the roof of the buildings The major key factor of affecting the performance of MBWP400 MVAMWT for all proposed applications is the location of optimizing wind energy J NOTE We assume that the proper site of installing the MBWP 400W MVAMWT system has been well evaluated by users themselves for optimizing the wind energy environment before any installing procedures performed A WARNING DO NOT install the MBWP 400W MVAMWT system at a site where anyone can easily approach the rotating blades DO NOT install the MBWP 400W MVAMWT system at a site surrounded by obstructions For example trees power lines etc DO NOT install the MBWP 400W MVAMWT system at a site with unsuitable structure to hold the MBWP400 VAMWT system A WARNING Always follow your local regulations codes about restrictions applied to such system installation MANBLAN Always have your MBWP 400W MVAMWT groun
9. an your work carefully have all the tools and equipment ready before your start caution MANBLAN Installation procedures should be performed as much as possible at ground level Use safety harnesses safe Helmets gloves etc e Make sure that all batteries if applied are disconnected from the system throughout the installation process TheMBWP 400W generator is short circuited to prevent unintended rotating during the shipment Please install the extension cable on the ground level and keep it short circuited throughout the installation process Please keep the rotor straight up or lie on the suggested stands at all time during the installation process to prevent the blades twisted or lost balance Please perform the installation at a calm and windless day 1 5 Operation Please check the support structures blades and electrical system on regular basis Even though the rotor blades are very strong however if they come in contact with a solid object they can be distorted or even broken When perform routine inspections or at anytime you must approach the path of the blades please disconnect the power leads from the batteries and short circuit the wind turbine output leads to stop the rotor blades from rotating The MBWP 400W is designed to be shut down through the use of stop switch brake switch e NEVER APPROACH THE TURBINE DURING OPERATION 2 INTRODUCION The MBWP 400W is a hybr
10. ded to avoid the lightning strike Perform the installation of the MBWP400 VAMWT system in a calm and windless day Perform all required assembly for the MBWP400 VAMWT system at ground level 3 2 Mast Preparation As mentioned before shipping charge of the mast made by MANBLAN will be costly If you prefer making your own mast for MBWP400 VAMWT system rather than purchasing from MANBLAN we will show you here how the mast can be made by your local supplier In the Figure 3 1 the Mast Specification was originally designed and tested on the MBWP 400W MVAMWT system It has been approved and applied as the standard the MBWP 400W VAMWT system It is important to follow the diameters shown in Figure3 1 for Mounting Flange and Mast of the MBWP 400W VAMWT system CAUTION Please carefully check the structure of the building if you are going to install MBWP 400W VAMWT system on the roof make sure the structure is strong enough to endure MBWP 400W VAMWT system in terms of total weight impact from gusty wind or earthquake etc MANBLAN suggests the length of the mast is 3m max for the roof installation and 4m for the ground carefully check the surrounding area when determines the length of the mast Avoid any existing objects that affect the performance of wind energy or cause hazards The following Figure 3 1 shows the diagram for making the mast MANBLAN Figure3 1 Dimension for Mast Mounting Flange
11. e shipment with the packing list that comes with the purchase invoice or the enclosed parts list in the shipment Ensure that you receive all standard components or parts for the MBWP 400W 13 MANBLAN VAMWT system accordingly If any missing parts from the original packing please contact MANBLAN for replacement Table2 2 shows the standard packing of MBWP 400W VAMWT system Please also refer to Figure 2 2 for part locations Detail assembly instructions will be discussed in Chapter 4 Assembly and Installation Table 2 2 list of MBWP 400W system component Qty w EJ Pre assembled Components Upper Blades Connecting Plate i ae R S T Generator Wiring Cables M10x25mm hex head Skidproof bolts and nuts set 1 set l Lower Blades Connecting Plate ae g MANBLAN Figure2 2 MBWP 400W Standard Packing Contents qd skidproof bolt A C This MBWP 400W VAMWT system is designed with simplicity in mind so there are just a few 2 3 MBWP 400W Optional Parts parts needed which all included in the standard package Concerning the shipping cost and different applications applied by customers the required mounting mast to setup the MBWP 400W wind turbine is not included in the standard package It would be an optional part based on customer s choice The detail description of the mounting mast will be explored in Chapter 3 3 Preparation of assembly and inst
12. e template and use a suitable cover to prevent the foundation from rain Wait until the concrete has set complete before removing the template It will take at least for one week Just remember a solid with perfect leveled foundation is one of the key factors to achieve the success of installation Please refer to the Figure 3 3 for MBWP 400W foundation construction 21 MANBLAN ce Figure 3 3 Ground Foundation Construction Referen J VATI N X N M N w w i Concrete 22 MANBLAN List of Material 1 Cubic meter of concrete 35 Newton or better 4 M16 with length of 360m m galvanized Anchor Bolts One end is bent into a hook shape 4 M16 Nuts 4 Galvanized washers Electrical conduit 100m m diameter pipe or similar maybe needed for underground wiring if applied 3 3 2 Roof Foundation Installation of the CFX400 VAMWT System on the roof may be much easier than it is on the ground But special thought of the building structure has to be carefully taken into account before installation We strongly suggest that the location on top roof surface should be above the concrete beam Any surface other than concrete should contact their own architect or structure engineer for advice and take their own responsibility for any possible danger The concrete roof should be thick enough to allow 100mm drilling down from the surface Plea
13. elated issues if you are going to install MBWP 400W VAMWT System on the roof If you are going to install the MBWP 400W VAMWT System on the ground level please consult your local civil engineer and carefully evaluate the nature of the soil and design of the foundation accordingly 4 MBWP 400 Assembly and Installation Before starting the assembly and installation of MBWP 400W Wind Turbine System please well prepare all required tools to complete the assembly and installation 4 1 Tools Required for Assembly and Installation As the MBWP 400W is factory pre assembled only a few tools required for finishing entire assembly and installation We are strongly recommending having a crane with 25 MANBLAN suitable capacity to haul up the mounting mast to desired location and also lift up the MBWP 400W to the mounting flange please refer to Figure 4 1 for your tool preparation Figure 4 1 Required Tools for Assembly and Installation Girder Crane or Crane Truck A Pair of Wrench Hex Allen Wrench Steel Support Stands Ca n Nylon Slings IG Safety Caps and Gloves s A gt i LEZ E Girder Crane or Crane Truck For indoor assembly you may need a girder crane with capacity of 2 tons and at lease 12 meters height of lifting space If the assembly work is going to be performed outdoor a crane truck with approximately same capacity with be required It is very important to have certi
14. erator cables broken during break applied 4 3 MBWP 400W Installation WARNING Double check with assembly procedures and make sure all screws are securely locked Any Loosen screws will cause serious vibration and parts damaged If you are going to install the MBWP 400W VAMWT System at certain height please have proper safety devices ready for proceeding installation Use proper Lifting Device Crane to lift up above the mast flange Then vertically insert the MBWP 400W into the mast and securely lock Mast Connector Damper with Mast Flange with 6 M10425mm Round Hex Head Bolts 29 MANBLAN Figure 4 3 MBWP 400W Installation Procedure 30 MANBLAN J NOTE There are 3 proper sizes of wires should be pre installed inside the Mast securely connect the RST Generator Wire with these pre installed wires 5 Wiring 5 1 General Information Please refer to all local and national codes or special regulations to be followed before installation All works on the electrical system like installation maintenance and repair should be carried out by qualified technicians and make sure that they read all technical information and instruction contained in related manuals The wiring diagram should be planned ahead and make sure that all required wiring components are well prepared accordingly AL CAUTION carefully plan all required electrical components and install electrical componen
15. es X NOTE TheNOTE symbol describes an important procedure or issue for you to know to properly and safely operating the device 1 1 Mechanical Hazards Rotating blades present the most serious mechanical hazard The MBWP 400W rotor blades are made of very strong anodized aluminum Some edges of the blades are sharp Please do not touch those sharp blades are not as sharp They still will cause serious injury when they start rotating even at low speed A WARNING NEVER TOUCH THE RUNNING ROTOR NEVER TRY TO STOP THE ROTOR BY HAND DONOTINSTALL THE MBWP 400W VAMWT SYSTEM WHERE ANYONE CAN APPROACH THE PATH OF THE BLADES AVOID ANY OBJECTS TOUCHING THE RUNNING ROTOR MANBLAN 1 2 Electrical Hazards The MBWP 400W VAMWT system is equipped with sophisticated generator and designed to provide protection from electrical dangers Heat in wiring system is often a result of too much current flowing through and undersized wire or through a bad connection It is important to follow the suggested wire sizing chart to ensure a safe electrical system The battery if applied should never be short circuited as it will result a danger of setting the battery and cable on fire In order to avoid the threat and protect the cabling fuses should be installed in the lines connecting to the battery A WARNING WIRING CABLE WITH INSUFFICIEN TLY DIMENTIONED CROSS SECTION CAN CAUSE ELECTRICAL FIRE e NEVER SHORT CIRC
16. fied person to operate the crane Steel Support Stands A pair of steel support stands will be required for the assembly procedures The height of each stand should be approximately 115cm to 120cm Please also make sure all stands can hold up the weight of the CXF 400 VAWT The weight ofthe CXF 400 VAWT is about 25 kgs Adjustable Wrenches or Other Proper Wrenches Hex Allen Wrenches M12 and M16 Hex Allen Wrenches Nylon Slings At least two Nylon Slings with proper length 2 Safety Caps and Gloves NOTE FOR YOUR SAFETY PLEASE WEAR SAFETY CAP AND GLOVE AT ALL TIME 26 MANBLAN CAUTION We strongly recommend you to prepare all suggested tools before processing the assembly and installation Please always keep safety in mind while working on the assembly and installation Preparing extra equipments or safety devices accordingly if instructed by your local authority 4 2 MBWP 400W VAMWT Assembly There are only a few steps to assemble the MBWP 400W Please follow the figure 4 2 4 3 and 4 4 Assembly Procedures to complete the assembly Figure 4 2 MBWP 400W Assembly Procedure 27 MANBLAN Insert 4 M10425mm Hex Head Skidproof Bolts for each one of the blades on the upper blade connector Do not lock these four bolts yet until another 3 sets of M10425mm Hex Head Skidproof Bolts inserted for Lower Blade Connector Now use Wretch to securely lock blade on upper blade connector and lower blade
17. id Vertical Axis Wind Turbine VAMWT system which MANBLAN combines drag based design and lift based design It incorporates an S type of Savonieus rotor and three airfoil blades of egg beater shape Darrieus to maximize the output performance Figure 2 1 General View of the MBWP 400W VAMWT System w 1 Tan Via i 0 D V G W MANBLAN Lightening Arrestor e 3 Darrieus Blade with Built in Airfoil E Lower Darrieus Blades Connector ei Upper Darrieus Blades Connector 2 1 MBWP400 Specification The following Table 2 1 shows a general view and major components of the MBWP 400W VAMWT system MANBLAN Table 2 1 MBWP 400W VAMWT Technical Specification Rotor Diameter 1 06m Height 1 2m Weight 25 Kgs Number of Blades 3 Blade Material Anodized Aluminum Alloy Start up Wind Speed Cut in Wind Speed Cut out Wind Speed Survival Wind Speed Over Speed Braking Yes Setup by Power Controller Manual Brake 3 phase short circuit Switch Type AC Direct Drive Weather Sealed 3 Phase Synchronism PMG Rated Output 400W 12m s Foundation Mounting Min Height above ground 3M Roof Mounting Min Height above Roof 3M Bedplate Mounting Used where deep excavation cannot be applied Limited Warranty Two years on components 2 2 MBWP 400W Standard Packing Before starting the installation please check all components you receive from th
18. l thoroughly prior to assembly and installation to ensure proper performance and safety this manual is intended as a guide only It should not be considered as a replacement of professional services or as a definitive text for assembling and installing the MBWP 400W VAMWT SYSTEM We makes no warranties by either expressed or implied that the information contained in the manual is accurate or complete We makes no warranties of fitness for a particular purpose and or site We will not be responsible for any direct or consequential damages or an incidental expense All instructions figures and diagrams are believed to be accurate at the time of printing The success and safety in working with tools depend greatly on individual accuracy skill and caution For this reason We is not only able to guarantee the result of any contained procedure in the manual nor can they assume responsibility for any damage to property or injury to persons resulting from procedures contained in this manual Persons who engage in the procedures take their own responsibility and risk Actual power resources and selected site conditions will highly affect the energy production which will vary with wind turbine maintenance surrounding environment therefore We makes no representation or warranties regarding energy production Wind generators like other sources of electrical power must be installed following the MANBLAN guidelines established b
19. not in the same compartment Unsealed lead acid batteries have vent holes releasing hydrogen which 34 MANBLAN forms detonating gas with the ambient air A spark when blowing the fuse or releasing an automatic circuit breaker can detonate the explosive mixture 6 Warranty The MANBLAN provides two year limited warranty warranty period for MBWP 400W VAMWT and covers defects in materials workmanship and quality defeats in MBWP 400W The warranty is valid from the date of invoice to the original user The limited warranty is also transferable and applied to subsequent owners only within the Warranty Period MANBLAN willrepair and replace the defective products for free under the following conditions The user has notified MANBLAN of Defeat within the Warranty Period e MANBLAN verifies the existence of the Defeat that is covered within the limited warranty by its inspection troubleshooting and any possible mean to identify Shipping cost from MANBLAN to user for replacement or repaired parts MANBLAN has the option to use new or reconditioned parts in performing repair or replacement MANBLAN also reserves the right to use parts or improved design in the repair or replacement If you purchase the product from our dealer in your area contact the dealer for replacement or repair or you may contact us directly at the following numbers Telephone 7 495 502 65 84 Email Address MANBLAN MANBLAN ru 35
20. refully These instructions are only intend to be guide for concrete foundation on solid soils or suitable roof infrastructure Please contact your local civil or structure engineer for more information 3 3 1 Ground Foundation The foundation should be prepared as meter in dimension 1000m mX1000m mX1000m m depth dug into the soil Please follow the diagram shown in the Figure 3 1 make a template of the mast bottom This template will be temporarily used for holding four Anchor Bolts vertically and electric conduit if applied in the precise position while pouring concrete into the foundation hole later Insert rebar into the foundation hole and jack up to approximately the right height Prepare the electrical conduit in place before pouring the concrete if a hidden wiring method is applied Attach the M16 screwed rods with nuts provided to the template Make sure there have at least 100mm of 20 MANBLAN thread above the concrete level Fix the conduit through the center of the template and push the end of other of conduit to the side of foundation If applied Add the concrete using a vibration poker to remove air voids from the pour It is very important to make sure that the all four rods are hooked under the rebar Once the concrete is all poured make sure that the template has no air voids directly underneath More importantly make sure the template is leveled off Next clear excess concrete from abov
21. rk with power management devices 32 MANBLAN Figure 5 1 Wiring Diagram for Wind turbine and Controller Figure 5 2 Wiring Diagram of Controller s Terminals WIND INPUT SOLAR INPUT DC OUTPUT Battery Wind Turbine Solar panel Loads Wiring Diagram of the Controller s Terminals 33 MANBLAN J NOTE Please refer to the User Manual of Controller for MBWP 400W for further information Figure 5 2 Wiring Diagram For Wind Solar Hybrid Wiring Diagram 5 4 Grounding In order to protect the MBWP 400W Wind Turbine System against damage by lightening static or over voltage properly grounding the MBWP 400W Wind Turbine System is very important Grounding procedures must be followed along with any local electrical codes The design of the grounding system depends on the local conditions like the site of installation type of soil or a grounding bus already existing If you are in doubt contact with your local electrician for more information Aa 8 WARNING SEVERE TURBINE DAMAGE CAN RESULT FROM IMPROPER GROUNDING FAILURE TO PROPERLY GROUND WILL VOID THE WARRANTY 5 5 Fusing To protect the battery against short circuit fuse must be installed in the positive line between the Controller and Battery The recommended fuse type is 50amp DC Slow Blow fuse for 12V system or appropriate automatic circuit breaker The fuse must be placed as close to the battery as possible however
22. se follow the template explained Section 3 3 1 and use this template as a guide and drill four 20 holes 100mm deep down to the surface Insert and secure four threaded rode to each hole use Amm plywood to make a square holding template with inner dimension T14T24T3 pour the concrete into the square template then put the first template on 23 MANBLAN top of the square template to hold four rods temporarily before the concrete set complete and keep the surface leveled Figure 3 4 Foundation for Roof Installation Reference _Roof Concrete Surface I __ Rod and Electrical Conduit if applied Me Holding Template Plywood Square Holding Template Dimension Chart 24 MANBLAN A WARNING Although the MBWP 400W VAMWT System is designed to be installed on the roof alternatively but MANBLAN does not recommend to do so unless you are 100 percent sure that the structure of the building is capable of doing so Please consult your local structure engineer and carefully evaluate such implementation before taking any further actions lt is user s responsibility to make sure that structure of the building is able to sustain the force of operating MBWP 400 VAMWT System on the roof MANBLAN is not responsible for any potential damage or dangerous factors caused by insufficiency of structural design of the building Please closely follow your local government s regulations regarding r
23. ts first before any electrical connection Make sure that batteries if applied should be disconnected all installation works are completed All electrical power cables should be physically protected Run the wires inside the mast of conduit for maximum protection 5 2 MBWP 400W Wire Size The cross section of the wire to be used depends on its length resistance and rated current 31 MANBLAN All electrical system loses energy from the resistance of the wire used Larger wire size has smaller losses but can be considerably more costly Closely look at the site that MBWP 400W is to be installed and measure the following distances Distance between MBWP 400W and the location of the controller for MBWP 400W Distance between Solar panel and the location of the controller for MBWP 400W Distance between LED lamp and the location of the controller for MBWP 400W Distance between battery and the location of the controller for MBWP 400W Please follow the reference table below for wire sizing Table 5 1 Wire Sizing Reference Tom 1020m 2030m s0s0m gt 50m is not AWG 12 12 10 suggested Gauge 5 3 MBWP 400 Wiring Diagram The MBWP 400W VAWT System is designed in collaboration with controller alone and for both Solar Panel and controller Both wiring diagram will be illustrated in Figure 5 1 and Figure 5 2 WARNING We makes no warranty that MBWP 400W Wind Turbine System will wo
24. y local and national regulations Please consult a local electrical contractor for details and regulations The information and all specifications contained within this manual are subject to change without notice 1 Safety Precautions The MBWP 400W is designed with user safety in mind However there are inherent dangers involved with any structural mechanical and electrical equipment the surrounding environment as well Safety must be the primary concern as you plan the location assembly installation and operation of the MBWP 400W VAMWT system Be aware of electrical mechanical and rotor blade hazards at all times This owner manual contains important instructions guidelines and safety notes that should be followed during the installation and maintenance of the MANBLAN MBWP 400W VAMWT Please read thoroughly and follow the instructions in this USER s Manual before assembling and installing the MBWP 400W VAMWT system Please refer to the following symbols which are used throughout this manual to indicate MANBLAN potentially dangerous situations important safety instruction or important notes for you to know WARNING This WARNING symbol indicates a possible dangerous condition Please use extreme caution when processing the procedure 1 CAUTION This CAUTION symbol identifies and improper operation that could result in critical safety issue or damage to the system controller or related devic
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