CNDLHAND V3.0 - EMS Technik Home page
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1. Click the File Open menu item A dialog box will appear showing a list of folders of all previous defined winder definitions Double click on the applicable folder to open it Click on the data file and click the Open button to read the information from the file The data will be processed and displayed after a short while The program calculates and report the number of times that the signals violates the limits imposed by the user of the system It also register the exact position at which the violation has occurred Signal Traces Y Axis 0 06 Total Y Violations The vertical cursor in the centre of the screen is taken as the reference point for all measurements The value of the signal at the cursor is displayed in a field left of each trace If the cursor position coincide with a violation on the trace the background colour of the value field will be red The units for the displayed value depends on the trace The X Y amp Z acceleration data s units is in g 1g 9 8 m s The guide width trace s 2 13 units is in mm The total number of violations on that particular trace is displayed in a yellow field The Y Axis trace is taken as an example The violation limits is shown as red dotted lines A violation refers to the condition where the trace goes outside the two limits All information displayed in this window refers to the values measured at the vertical reference line in the cent2. gt Right Guide Sensor mA 200 mm mA LII pm mm Bunton Sensors ptical Sensor Save Calibration values Step 1 Connect the Decelerometer head to the logger Step 2 Connect the network cable between the Logger and the computer Step 3 Switch power on to the Logger Step4 Selectthe Logger Diagnostic tab on the CONDELL 2000 TEST CONTROL window If it is already selected deselect it and select it again Step 5 Observe that the voltage values change as the head is moved by hand Step 6 Place the Decelerometer head on a flat and horizontal level surface with the negative side of the X AXIS pointing downward Step 7 Click with the mouse on the Minimum field of the X Axis The voltage reading will be copied to this field f Accelerometer Calibration Signal Value Minimum Maximum M Acceleration Y Axis 15 v J Calibration Formula Z Axis 122 v Step 8 Place the Decelerometer head on a flat and horizontal level surface with the positive side of the X AXIS pointing downward Step 9 Click with the mouse on the Maximum field of the X Axis The voltage reading will be copied to this field 2 9 Accelerometer Calibration Signal Value Minimum Maximum XA 189 v 0 62 1 92 YAWs 104 v Z ws 128 v Step 10 Place the Decelerometer head on a flat and horizontal level surface with the negative side of the Y AXIS pointing downward Step 11 Click w
3. system printer A preview of the report will be displayed The report may be printed from this preview form 2 19 Appendix A Software Installation Procedure 1 Uninstall any previous version of Condell 2000 2 Install the software from the installation disks 3 Follow Procedure B1 in appendix B to reset the logger s IP address to the default value 4 Follow the Procedure B2 in appendix B to change the IP Address to an address of your choice APP A 1 Appendix B Upgrading of Logger s program This procedure assumes that it is already possible to communicate with the Condell 2000 data logger and that the user wish to change the IP address to some other value The purpose of this procedure is to transfer a new program to the Condell 2000 logger 1 Connect the logger to the computer amp Upgrade Condell 2000 BH xi Connect LlpLoad About Exit 2 Switch power on to the logger 3 Wait for the initialization process to finish INIT light must stop fashing 4 Start the CNDL2UPGRADE EXE windows program This program is installed in the C CONDELL directory 5 Click the Connect menu item and observe that the Connection Status Porras tabe ET indication at the bottom of the screen change to CONNECT 6 If for any reason the computer can not connect to the logger the Cndl2Upgrade program will request the user to enter the IP address of the logger 7 Enter the IP address of
4. left bottom side of the window 2 Click the Download menu item and observe the downloading of the data to the computer 3 When the downloading is finish click the Disconnect menu item 4 Click the Exit menu item to close this window The position data will now be combined with the data acquired by the logger A message will be displayed while this process is in progress Logger Diagnostics Click on the Logger Diagnostics tab to display the following screen This tab facilitates the calibration of the XYZ Decelerometer head as well as the calibration of the Guide Width sensors XYZ Decelerometer head calibration procedure The actual voltages read from the decelerometer head will be displayed in the Signal Value fields These voltage values will be taken as inputs to the calibration formula and the results will be displayed in green Acceleration fields on the right hand side of Acceleration Calibration group box The calibration formula used is 2 8 Acceleration M Signal Value C The M and C values can not be changed manually but will be adjusted by the computer at step 16 of the calibration procedure CONDELL 2000 TEST CONTROL V6S 03 Test Control Le Winder Unit Diagnostics System Battery Voltage V Accelerometer Calibration Signal Value Minimum Maximum X Axis Y Axis Z Axis Guide Width Calibration Signal Value Calibration factor Left Guide Sensor m 2 00 mm m amp ENEN Calibrate
5. guide alignment tests The system is personal computer based and test results is available in graphical and text report format System Overview The system consist of the following items Computer CONDELL 2000 Software CONDELL 2000 Logger x CONDELL 2000 Winder Unit XYZ Decelerometer Figure 1 CONDELL 2000 The computer and Software controls the data logging process and is also responsible for assisting the user in analysing the data and report generation The Computer communicates to the CONDELL 2000 Logger through a Local ET Area Network and to the CONDELL 2000 Winder unit trough a RS232 communication Link The Winder Unit is a microcomputer based measurement system responsible for the acquisition of the drum position data from a rotary encoder mounted on the winder s drum The Data Acquisition Unit is embedded PC based instrument that is responsible for acquiring signals that originate from instruments that is mounted on the cage System Requirements To run the CONDELL 2000 program you must have the following hardware and software 1 A computer running Windows XP 2 A minimum of 256MB of RAM is recommended 3 Colour screen 4 CD ROM 5 A hard disk with at least 500MB of free space is strongly recommended To install all the CONDELL 2000 files requires about 3MB of free disk space 6 10 Base T Ethernet adapter 7 A printer capable of printing colour graphics Installation The CONDELL 200
6. of the screen and click on the Add Remove button Follow the instructions to remove the program Not all the installed programs will be removed Inspect each directory created by the SETUP program refer to the previous section and manually delete the programs and files that still remains It is always a good idea to first backup the Permit directories before un installing the program This will allow you to re install the program and the data on another computer A Permit directory is created when a test is executed and is used to store the captured data in 1 4 WINDER UNIT Front Panel Signal Connection and Controls The CONDELL 2000 Winder Unit is configured to accept the following input signals 1 x Rotary encoder input Rotary Encoder Connection The rotary encoder input accepts inputs from an incremental shaft encoder with quadrature output signals The Winder Unit accepts signals from encoders with voltage driver outputs The connection is made through a 7 pin connector on the front panel of the Winder Unit The pin outs for this connector is as follows Pin Signal Description Supply to Encoder 15 to 19 VDC Signal Reference 0 VDC Pulse A from Encoder Voltage Driven 8 24VDC Ex Pulse B from Encoder Voltage Driven 8 24VDC 5 6 7 Not Used The unit supplied with the system is normally a 500 pulse per revolution encoder with voltage output driver circuits The system is supplied with a 15 metre extens
7. provided to put the recorder in data acquisition mode READY Indicator This red indicator indicates the operational readiness of the system If the indicator is steady on the system is ready to function INIT Indicator This yellow indicator is used to indicate the operational mode of the system OFF System needs to be synchronised before it can be used FLASH System is synchronised and ready to acquire data ON System is busy recording data PL1 Connector This is the network connector and is used for communication with the personal computer PL2 Connector This connector has a dual function Connection of the XYZ Deceleration head and Connection of the battery charger The pin outs and signal specifications for this connector are indicated in the following table Signal Description Specification A 0 Volt 0 Volt c 0 5 VDC 0 5VDC 0 5VDC 0 voc 13 75 VDC 12 VDC 12 VDC 0 Volt PL3 Connector m EE EE Es a This connector is a utility connector It is also used to connect the Guide Width instrumentation to the Logger The pin outs and signal specifications for this connector are indicated in the following table Pin Signal Description Analog Input 4 0 20mA NE Analog Input 5 0 20mA Analog Input 6 0 5VDC Analog Input 7 0 5 VDC Analog Input 8 XYZ DECELEROMETER HEAD The XYZ Decelerometer head consists of a tri axial accelerometer mounted into a ruggedized hous
8. the Winder Definition File edit field A dialog box will appear showing a list of folders of all previous defined winder definitions Double click on the applicable folder to open it Click on the definition file and click the Open button to read the information from the file Edit the Encoder Resolution and the Guide Width parameter fields Click the Limits button and edit the X Y Z and guide width violation limits 2 3 Click the Apply button to save this values Execute a Test Select Execute from the main menu The following window will appear 2000 TEST CONTROL V6S 03 Logger Diagnostics Winder Unit Diagnostics I Change Winder gu Combine Winder Definition Winder Definition File AFS250 Winder Description AFS Met 250ppr Encod Acceleration Acquisition System Connect Position Acquisition System Acquisition Time ERN Status mpm E 0 iin Start Acquisition Stop Acquisition amp Import Data This window facilitate the following three functions Execution of a test from the Test Control tab Sensor calibration and logger diagnostics from the Logger Diagnostics tab Winder diagnostics from the Winder Unit Diagnostic tab Test Procedure Select a Winder Definition File Click the Change Winder button on the Test Control tab Test Definition Winder Definition File The above dialog box will appear from which a particular winder can be sele
9. the procedure for the other sensor Optical sensor indicator This feature is not available for this hardware version Winder Unit Diagnostics Click on the Winder Unit Diagnostics tab to display the following screen Winder Unit Communication Port amp Memory This feature is disabled on this version of the software Drum Turn indicator Click the Start button to start updating the drum turn indicator field The encoder resolution value specified for the current winder definition will be taken to calculate the drum turn value Click the Stop button to stop updating the drum turn indicator field CONDELL 2000 TEST CONTROL V6S 03 Test Control Logger Diagnostics E Drum Pasition indicator Winder Unit COM Port i Analyzing the data Click the Analyse menu item on the main menu The following window will appear 4 Label15 Total Y Violations ence EREE EATER n__n Z Axis 002 Gee PUDE cc o oportere pimemereuesensemeunp a ac Guide Width Eo So aoe Total Violations Bunton Cntr Total Buntons Violations Ref Index Edit Buntons Violation Counter lt a Home lt 0900 EM Setup EE Bitmap Nest ela Drum Turns Total Violati E Midas Bunton Number pi Step 20 C Meters B Printer PDF Ins Winder Definition File Richard_ManOL_22Jan11 Winder Description 30378 Encod FS Empty AN MESS S ES
10. 0 program is distributed on a CD Installing the Program Before installing the product please scan through the READ ME file to find any late news that affects installation Appendix A also provide more information on the installation process Caution If you are installing an updated version of CONDELL 2000 you must first un install the previous version and back up all your data files Refer to the section Un installing the Program for guidelines on how to do this The installation process is easy to do and only takes a few minutes The Setup Wizard guides you through the process 1 2 Close any programs that are running and disable any screen savers You can re enable the screen savers when the installation is complete 2 Insert the CONDELL 2000 CD ROM into your CD ROM Drive The EMS Technik welcome screen will appear 3 Choose your language 4 To install the CONDELL 2000 software click on the Software Installation item The installation wizard will appear During installation a dialog is displayed to indicate the installation progress and to allow you to cancel the installation if desired Click the FINISH button to exit the SETUP program once the installation process completed successfully The CONDELL 2000 program is now installed 5 Most of the documentation on this system exist only in Adobe Acrobat PDF format If such a reader does not already exist on your computer a reader can be installed by cl
11. CONDELL 2000 User s Manual Document Version 3 0 EMS TECHNIK BK CONDELL 2000 User s Manual Document Version 3 0 Software Version 78 04 CONDELL 2000 TEST SYSTEM User s Manual EMS Technik BK PO 196 Orania South Africa 8752 Technical Support 27 82 453 5869 9h00 to 17h00 South African time Fax 27 53 207 0076 info emstechnik co za COPYRIGHT NOTICE This document and the software programmes contained in the Condell 2000 software diskettes are copyrighted 1993 2012 by EMS Technik BK All rights are reserved EMS Technik BK reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of EMS Technik BK Information provided in this manual is intended to be accurate and reliable However EMS Technik BK assumes no responsibility for its use nor for any infringements of rights of third parties which may result from it s use ACKNOWLEDGEMENTS IBM and PC are trademarks of International Business Machines Corporation MS DOS and Windows are trademarks of the Microsoft Corporation Paradox is a trademark of the Borland Corporation TABLE OF CONTENTS Chapter 1 nthoducnon vues o ver p RE IRL ESE bas ive eae tees bars tay 1 1 System Overview see ae uals pert xot Feuer wes qa plar a erates EAR S Beaute 1 1 System Requirem
12. cted by clicking on thei button Double click on the applicable folder to open it Click on the definition file and click the Open button to read the information from the file 2 4 The Winder Definition File and Winder Description fields will be completed Connect Winder Unit to Computer Connect the network cable between the computer and the Winder Unit Connect the rotary encoder to the Winder Unit and apply power to the system by switching the POWER switch to the ON position IMPORTANT Confirm that the Winder Unit is operational and that it is registering position data Refer to description of Winder Unit Diagnostic tab Connect Logger to Computer Remove the network cable from the Winder Unit and connect the network cable between the logger and the computer and switch power on to logger by switching the POWER switch to the ON position The red READY light will flash for about 20 seconds while the system is performing internal checks After 20 seconds the light will stay on indicating that all tests was successful and the logger is now ready to be used Click the Connect button and confirm that the computer has connected to the logger Synchronise time between Logger and Computer Click the Sync Logger button and confirm that the logger has been synchronised Acceleration Acquisition System Connect Disconnect CONNECTED Check that the yellow INIT light on the logger flash to indicate that the sys
13. e Progfalmm e cv zexdoe tweak Oe tee at See dwreh hae owes 2 1 Defining a Wingelsa 22220530 eee ee Gay eee hee ee o ent 2 2 Defining a new winder definition 2 2 Encoder Resolution 2 00000 2 2 Guide Width Parameters 05 2 2 Bunton Parameters llllssss 2 3 Position Parameters ssss 2 3 Selecting an existing winder definition 2 3 Execuie a Test iso E Rc RR AR A VeEhuE ERR 2 4 Test Procedure c uh ard 2 eth n oL EE e e tpi 2 4 Select a Winder Definition File 2 4 Connect Winder Unit to Computer 2 5 Connect Logger to Computer 2 5 Synchronise time between Logger and Computer 2 5 Mount logger on cage 000000 2 5 Start data acquisition process on Logger 2 6 Start data acquisition process on Winder Unit 2 6 Stop data acquisition process on Winder Unit 2 6 Stop data acquisition process on Logger 2 7 Transfer the Logger s data to the computer 2 7 Logger Diagnostics 2 245 avaet2eeawewa lene tear een ewok RR RO AC aes 2 8 XYZ Decelerometer head calibration procedure 2 8 Guide width calibration procedure lille 2 10 Bunton sensor indicators 00 0c eee eee 2 11 Optical sensor indicator cc cece eee ees 2 11 Winder Unit Diagnostics 0 00 ee 2 11 Winder Unit Communication Port amp Mem
14. e Reset the traces to the beginning Moves traces one step increment to the left Limited functionality ER Moves the traces one step increment to the right Selects the step increment pi Bue Di stp Automatically steps through the data The speed is determined by the step increment EF s Stop Stops the stepping process Printer amp Reporting controls I Setup Select and change printer properties B Printer Performs a screen print to the selected printer iif HE Bitmap Save the screen as an bitmap to disk A copy is also saved on the clipboard Generate a PDF document The Bunton Navigator When buntons are used as position reference the user will use this navigator to navigate between buntons The navigator is enabled when the user right click in the Bunton area of the screen Bunion Navigaiar Gi Find Starting Point Hide The function of the buttons is as follows First Fist Navigate to the first bunton Last Navigate to the last bunton Navigate to the previous bunton gt Navigate to the next bunton oO _ EFL Find Enter the number of the bunton to navigate to and click the Find button Click on the Up Down arrow to indicate if this button must be found in the up or downward direction The Starting Point button will position the traces at previously defined starting point The Turn around Point button will position the traces at previously de
15. ents x35 pri oe Ges Cae eee sd E Gee Parnes 1 2 Installation o5 deri te whos Pade te ree we ON pea v pe baee b RO 1 2 Installing the Program 2 kucliam ea rss Cae ees wha es 1 2 Directories and Files 0000 cece cece ee eee eee 1 3 Sottware Licence cue a oe eee e AR la eee i ae os 1 3 IP Address of logger uos cote cete cemere re ed eti ile gad 1 4 IP Address of Winder Unit 2 42 2 oe e 1 4 Un installing the program llleeesssennnnsse 1 4 WINDER UNIT Front Panel Signal Connection and Controls 1 5 Rotary Encoder Connection ouis aeaaeae 1 5 Computer Connections u ascnerekR ose eek perdwiek eae ewes 1 6 Power Input Connections llli 1 6 LOGGER UNIT eo re a eet nee esd ae aiet aes ee sa ae aie es 1 6 POWER SWIIGIIE 1o ter Oe ar fee od ay Pal eal ly Bee 1 6 RECORD SWiteh x sed Eae fea ahs tnt px RS MEX RE AES 1 6 READY Indicators era ute sura ters Fendt tara eoe et x erg ben Bets 1 6 INIT Indicator 4 oor RIT qur eta eae PU IR enn 1 6 PLA Connecior 2c vi ecu eek hs ve ex Peta 1 7 PE2 Gorlneclor zu namuimewiuvuisebhecuiue Ew ssepe 1 7 PES COnneclor ie du do a duse M c iD M Ar tre aN 1 7 XYZ DEGELEBROMETER HEAD iiit see teed aioe dese pEFTS 1 8 Technical SUpport Cmm 1 9 Chapter 2 Operation iss ames Asters sepuo ti clgtents emet uus erecta sus ep ake MES eS 2 1 General zuo BBG RC RETREAT ERK T GREC RTT Re n 2 1 Operational Procedures 2 0 22 02 2290 Eee hRCPPRRUPRLR E EV AA DER 2 1 Start th
16. fined turn around point The Hide button will hide the Bunton Navigator Generate an CSV file from the data Click the File Create Exel CSV File menu item on the main menu to create a CSV file in the current permit directory The definition of the data fields is as follows Field 1 Encoder position data Field 2 Index data Field 3 X axis data Field 4 Y axis data Field 5 Z axis data Field 6 Guide Width left data Field 7 Guide Width Right data Field 8 Bunton data Copy the traces to the clipboard Click the Edit menu item on the main menu to select which traces must be copied to the clipboard Changing the violation limits Click the Limits menu item on the main menu The following window will appear which allow you to change the limits for each trace Click the Close button to exit The program will re calculate the x number of violations on each trace EN E and reset the traces to their beginning YAris 035 g X Cancel Zaxis 035 g Guide Width Maximum 2020 mm Guide Width Minimum 1999 mm Reporting Click the Report menu item on the main menu The following window will be displayed 0 x File Limits Exit Violations Axis Total To Report E Export x 33 fo E PDF mum A RTI Headings Guide 0 Do JL cose Select file to report Click the File Open menu item A dialog box will appear showing a list of folders of all previou
17. icking on the Acrobat Reader installation item This reader is distributed free of charge and EMS Technik does not provide any support on this program Be sure to review the READ ME file in the CONDELL directory for any late breaking news about using the product Directories and Files The SETUP program will automatically create the following directories on your C drive Program directory CACONDELL The Program directory specifies the drive and directory where the Condell program is located Data Base Engine directory C PROGRAM FILES BORLAND COMMON FILES BDE The SETUP program installs a Borland Paradox 7 Database Engine in the above directory Software Licence The first time the software is run after installation the user will be requested to furnish a licence number This number can be obtained from EMS Technik Licence Dialog E X Enter Licence e Cancel IP Address of logger The IP address of the logger is fixed to 192 168 1 254 Note Your computer s IP address must be set up to be in the same range as the logger s IP address before communication is possible between the two systems IP Address of Winder Unit The IP address of the Winder Unit is fixed to 192 168 1 253 Un installing the program From the Start menu select Settings and then Control Panel Double click on the Add Remove Programs icon and select the CONDELL 2000 entry in the list box at the centre
18. ing Model N o 4000 0101 Serial No 002 Year 2001 Sensitivity nom Po a Technical Support EMS Technik BK provides electronic mail and telephone support on an as available basis at no extra charge Electronic mail is the best way to ask support questions When you ask a question by electronic mail the person most qualified to answer your question will respond after careful consideration When you call for technical support the person who happens to answer the phone will try to answer your question on the spot Please have your serial number handy it is printed on the installation disks when you request support Electronic access information and the technical support telephone number are listed on the second page of this manual 1 9 Chapter 2 Operation General This chapter describes the basic operational procedures for the CONDELL 2000 software Operational Procedures Start the Program Click on the Start button to activate the Start Up menu and select the Programs item Double click the CONDELL 2000 item to start the program The CONDELL 2000 program screen will be displayed i Condell 2000 3 02 ANGLO GOLD BRAZIL Setup Execute Analyse Report About The main menu consist of the following items Setup Execute Analyse Report and About The Setup menu will allow the user to define new Winder Definition files The Execute menu item will allow the user to do the actual tests The A
19. ion cable complete with mating connectors The pin outs for the 8 pin connector on the encoder s side is summarised in the following table pin Signal Description Signal Reference Supply to Encoder Pulse A from Encoder 4 Pulse B from Encoder 5 6 7 8 Not Used Three LEDs are provided to indicate encoder direction and movement CW This LED will be turned on when the encoder turns in a clock wise direction CWW This LED will be turned on when the encoder turns in a counter clock wise direction 1 5 PULSE This LED will start to flash on and off as soon as pulses are detected on the Pulse A signal line Computer Connections The computer connects to the CONDELL 2000 Winder Unit with a 1 5 metre network cable An Online LED indicate the communication activity between the coimputer and the Winder Unit Power Input Connections Mains power is connected to the Winder Unit through the connector provided A illuminated power ON OFF switch is used to switch the system on or off Two 1 Ampere fuses protect the AC supply Supply Voltage 220 VAC 50 Hz Supply Current 100 mA LOGGER UNIT The CONDELL 2000 Logger is configured to accept signal inputs through three connectors mounted on the side of the Logger s housing The following functions is provided for on the logger s control panel POWER Switch A rocker switch is provided for switching power on and off RECORD Switch A rocker switch is
20. ith the mouse on the Minimum field of the Y Axis The voltage reading will be copied to this field Step 12 Place the Decelerometer head on a flat and horizontal level surface with the X Axis and Y Axis in a horizontal plane and the mounting side of the head facing upward Step 13 Click with the mouse on the Minimum field of the Z Axis The voltage reading will be copied to this field Step 14 Place the Decelerometer head on a flat and horizontal level surface with the X Axis and Y Axis in a horizontal plane and the mounting side of the head facing downward Step 15 Click with the mouse on the Maximum field of the Z Axis The voltage reading will be copied to this field Step 16 Click on the Calibrate button The different voltage inputs will be taken to calculate M and C values for each axis These values will then be used to calculate the acceleration in g s Step 17 Click the Save button at the bottom of the screen to save these calibration values in the configuration file These new values will be used to calculate any future g values Guide width calibration procedure The actual current values read from the Guide Width sensors will be displayed in the Signal Value fields These current values will be taken as inputs to the calibration formula and the results will be displayed in green fields on the right hand side of Guide Width Calibration group box The calibration formula used is Reading mm Calibration Facto
21. nalyse menu item facilitate a graphical representation of the data The Report menu item will facilitate hard copy reports The About menu item will display the program version and copy right message 2 1 Defining a Winder Select Setup Winder Definition The following window will be displayed Winder definition Winder Detniten Winder Definition File Winder Description 3 New ES Limits Encoder Hesconm Gude Vio Parameters Encoder Present Design Guide Width 2000 mm 500 Pulses Rev Guide Width at bank 2000 Ji BURG Parameters Bank to Bunton distance m Distance between Buntons m Fasitan Parameters X Cancel Start position o m Turm around position 9 m Apply Defining a new winder definition Click the New button and enter a name for the winder definition file in the Winder Definition File edit field The name must not contain more than seven characters Enter a description for this winder definition in the Winder Description edit field Encoder Resolution In the case where an encoder will be used to provide position information the Encoder Present check box must be checked and the encoder s resolution must be specified This value indicates the number of pulses that will be generated by the encoder for a single drum turn In the case where the Bunton sensors will be used to provide position information the Encoder Present check box must be un checked Guide Width Pa
22. ory 2 12 Drum Turn indicator lle eee eee 2 12 Analyzing the dala ese sax rr Er Era Ed ib s 2 13 Signal Traces ira sketch aie Re de eee hea OR Roth 2 13 Violation Counter tab 0 0 02 eee ee 2 14 Ref Index tab doubt seo i ce MAL HMM LEE MEAE oe 2 14 Navigation controls s ee eq 6 oe eee ee d oed qe Ped 2 14 Printer amp Reporting controls 0000s 2 15 The Bunton Navigator 5 e ERE ER RERERRE Wao ae 2 16 Generate an CSV file from the data 005 2 17 CODY ACES entente e ROC EQUER a ROC EIER OL EOE gon x 2 17 Changing the violation limits llle 2 17 Reporling a 5 0 aes ERI E RA RE eee ER REX WA E GRE RARE EE RAS 2 18 Select file to report 0 0 cee ee 2 18 Select number of violations to report 0055 2 18 Change Violation Limits reete mew eres 2 18 Define the report headings 0000 cece 2 19 EXPO REPOT et echo ciate tae voe Ios e o ces 2 19 Print DE Report Craze ra Eres 2 19 Print Report a o mE OE ERR deed Us RR RR ROS ed ead 2 19 Appendix A Software Installation Procedure 00 0c eee eee APP A 1 Appendix B Upgrading of Logger s program s s s aasre APP B 1 Chapter 1 Introduction eee General CONDELL 2000 is adata acquisition and analysis system It s main application field is in the acquisition of acceleration data on a cage going up and down ina mine shaft when performing
23. position data will now be transferred from the Winder Unit to the computer The progress indicator will show the status of the import process The following message will be displayed requesting you to stop the recording process on the logger and to remove it from the cage 2 6 Cndl2000 x Depress RECORD button on Logger and remove it from cage When the data is successfully imported the following message will be displayed Cndl2000 x Position data sucessfuly imported Stop data acquisition process on Logger Switch the RECORD button on the logger off to stop the recording process and remove it from the cage The yellow INIT light will stay on for a few seconds while the logger is saving the recorded data to its internal disc When the data is saved the INIT light will turn off IMPORTANT Do not switch Logger s power off Transfer the Logger s data to the computer Connect the network cable between the logger and the computer Click the Import amp Combine data button The following window will appear which will help you to retrieve the data from the logger Condell 2000 Downloader Wr Gad Delete Abort Exit Fle Connect Heresh Download 1 Click the Connect menu item The system will confirm the presence of the logger and will display a number of system messages Do not worry about the content of these messages Observe that word Connect is displayed at the
24. r mm mA Signal Value mA The Calibration Factors must be input manually Guide Width Calibration E E Signal Value Calibration factor Left Guide Sensor 0 0 m 195 mm mA om Right Guide Sensor 00 m 195 mm mA gt Caibiae gt DN gsm NEN Middle Guide Sensor mA 0 00 mm m 2 10 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Connect the Guide Width sensors to the logger Connect the network cable between the Logger and the computer Switch power on to the Logger Select the Logger Diagnostic tab on the CONDELL 2000 TEST CONTROL window If it is already selected deselect it and select it again Observe that the current values change as the sensors is moved by hand Input the Calibration Factors Click on the Calibrate button The different current inputs will be taken to calculate the guide width values for each axis Click the Save button at the bottom of the screen to save these calibration factors in the configuration file These new factors will be used to calculate any future guide width values Bunton sensor indicators Two indicators is provided at the bottom of the window to indicate the detect status of the two sensors Step 1 Step 2 Step 3 Connect the Bunton sensors to the logger Put an obstruction in front of one of the two sensors and observe that the status of one of the indicators change from green to red Repeat
25. rameters The Design Guide Width refers to width of the guide as per the original design of the shaft structure The Guide Width at bank refers to width of the guide as measured on the bank 2 2 Bunton Parameters The following two parameters must be defined when the Bunton structure in the shaft is used as position reference for reporting of violations The Bank to Bunton distance parameter refers to the distance in meter from the Bank to the first bunton below the bank The Distance between Buntons parameter is needed to calculate the position of each bunton in the shaft Position Parameters The following two parameters must be defined when either the Bunton structure in the shaft or the encoder drum turns is used as position reference for reporting of violations The Start Position parameter refers to the distance in meter from the absolute beginning of the wind Tip position in the case of a Rock Winder and the Bank The Turn around position parameter refers to the position in the shaft where the cage will stop before returning to the Bank End of wind Limits Click the Limits button to edit the X Axis Y Axis Z Axis and guide width violation limits Chonge Limite Ei xis 0 35 a Click the OK button to exit Yas 75 s Canca Zavis 035 a Guide Width Maximum 2019 mm Guide Width Minimum 1981 mm Click the Apply button to save this values Selecting an existing winder definition Click the button next to
26. re of the screen Violation Counter tab The Violation tab at the bottom left corner of the Analyse window indicates the total number of violations that was detected in the data from the start of the test to the end The number of the current violation is also displayed button instruct the program to search for the next violation Ref Index tab On this tab it is possible to indicate which reference system must be used to index the data Two possibilities exists Drum Position This system reference the data to the actual drum position as measured by the rotary encoder Bunton Number This system used the buntons in the shaft to reference the data against The Bunton Counter system is used to detect the buntons in the shaft Edit Buntons tab Two butons control the bunton definition process The procedure to define buntons is explained in a separate document Clear All This button clear all previously defined buttons and must be pressed to start a new definition Generate This button start a process where the presence of buntons is automatically detected and numbered Navigation controls 2 14 The following buttons and controls enable the user to navigate through the data file ase aan gt C Drum Turns JR Bunton Number P Step 4 zi i C Meters The Drum Turns Bunton Number Meters selection specifies which of these information will be displayed in the yellow field lt uHom
27. s defined winder definitions Double click on the applicable folder to open it Click on the data file and click the Open button to read the information from the file The fields in the displayed window will be updated to reflect the number of violations on each channel as well as the number of violations that will be reported Select number of violations to report The number of violations that is going to be reported may be changed to any figure lower or equal to the total number of violations on that channel Change Violation Limits Click the Limits menu item to change the violation limits 2 18 Define the report headings Click the heading lines button to enable the editing of four possible report lolx File Limits Exit Violations Axis Total To Report X 38 fio Y 47 fio z 0 o Guide fo Change headings Heading 1 ANGLO GOLD Heading 2 DECELERATION VIOLATION REPORT Heading 3 Heading 4 vx OK Click the v ok button to close the headings editing window Export Report Click the E Export button to generate a comma delimited file that can be imported to a spread sheet program like Excel or Quattro Pro The file will be saved in the selected winder definition folder Print PDF Report Click the button to print the violation report in PDF format Print Report Click the button to print the violation report to the current
28. tem is initialized and ready to record data The following message will be displayed Cndl2000 x Mount Logger on cage and press the RECORD button Mount logger on cage 2 5 Disconnect the network cable and mount the logger on the cage Connect the XYZ decelerometer head guide width instrumentation and or Bunton sensors to it IMPORTANT Do not switch Logger s power off Start data acquisition process on Logger Switch the RECORD switch on the logger to the ON position and check that the INIT light on the logger is now steady on to indicate that the logger is now recording data Start data acquisition process on Winder Unit Connect again the network cable between the computer and the Winder Unit Click the Start Acquisition button Position Acquisition System 4 Acquisition Time Status Start Acquisition ES Stop Acquisition amp Import Data Instruct the driver of the winder to take the cage down the shaft and up again The maximum duration of a test must not exceed 30 minutes While the position acquisition process is in progress indicators will show the time elapsed and the fact that the Winder Unit is recording data Pasition Acquisition System Acquisition Time Status REC wae fart E gt Stop Acquisition amp Import Data GGUITSIHGTT Stop data acquisition process on Winder Unit Click the Stop Acquisition amp Import data button The
29. the logger TIES and click OK Logger IP Address ee o 8 Click the Upload menu item Select and open the CNDL2DOS EXE program in the C CONDELL directory to be uploaded to the Logger 9 Ifthe upload process was successful the Connection Status field at the bottom of the screen will display File Transferred If an error occurred during the file transfer process a Failure Sending File message will be displayed 10 Click Exit to close the program APP B 1 11 Restart the Logger for the new program to take effect 12 Observe that the initialization process has finished correctly INIT light must stop to flash APP B 2
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