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InstallatIon and oPeratIng InstructIons
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1. Troubleshooting 0 00 0 15 In case the heater does not warm Up 15 NS POS eiai ar ee 15 Warranty EP 15 Maintenance Spare parts l 15 Natural stone as material 15 Service history T6 Installation and Operating Instructions Pipe 1 General safety information Electrical connections can only be done by an electrician authorized to installation according to the current regulations The MONDEX electric heater is suitable for use in a family sauna one 1 heater sauna room Preserve the installation and operating instructions for future reference Always check the adequacy of fire protection distances Failure to observe the wiring instructions may result in a fire risk Always remember to check the sauna room before turning the heater on Always check whether the controller has switched off the power after the set time period Due to the risk of fire do not use the sauna as a drying room for clothes or laundry Be careful with the hot heater as the stones and metal parts become very hot and can cause burns Steam from the heater is burning hot and may cause burns It is recommended to supervise children disabled and ill persons that are using the sauna Benches and floors may be slippery therefore move in the sauna with caution Do not go to a hot sauna under the influence of narcotic substances alcohol drugs narcotics etc The heater s improperly filled area for stones is a fire hazard Covering causes a fire ris
2. the heater Fault codes In case of a fault in the heater the electronics turn off the heating elements and notify the controller of the failure with blue lights as follows 4 lower light Relay fault 3 lower light Short circuit of the thermal sensor 2 lower light Contact failure of the thermal sensor 1 lower light Calibration status Temperature limiter The temperature limiter reset button is located above the heater s main power switch under a protective cap Open the protective cap by turning it Red reset button located under the cap is 3 5 mm thick 12 Troubleshooting Is the power on Has the temperature limiter tripped gt This is reset by pressing the temperature limiter reset switch with a thin headed object until a click is heard One should always find out the reason for the temperature limiter tripping before the unit is switched on again Has the time switch been turned to the point where the heater should warm up Are the heater s main fuses in the electrical unit intact Has the thermostat been set to higher values than the sauna temperature Has the time switch stopped or stuck for example stuck in the front panel gt The suitable gap is 1 2 mm Check that all the resistors are glowing when the heater is on Check the fault codes in Models E If necessary contact the dealer or manufacturer Warnings Due to the fire risk do not use the sauna as a drying ro
3. MONDEX T D Q gt T LLI Le l O QO 10 2014 Contents 10 11 12 13 General safety information 3 Pipe C and E types l 4 The assembly and installation of the heater D Stacking of the Stones annann 5 Technical information ceeeeneees 6 The power and connections of the heater oo 6 Heater dIMENSTIONS renners rsr 6 Amount of heater stones rnrn 6 Minimum distances to flammable material 0 00 0 ce 7 General instructions for the Pipe heater users 8 RO E ec cusieaeeeaiene sat 8 Installation Cable nrnna 8 Additional connection Options nrn 8 Consider the following when using the heater 8 Fe RS a Bene ssca ana eet 8 SOS OO 8 Temperature CORRE a on 8 SAS E a A A EE 8 Water thrown on heater irnn 8 Sauna room Structure rnnr 9 Wiring diagram C type rnnr 9 The operation of the clock timer and thermostat Of the C type eranan R 10 Further wiring possibilities ooo ncnnnnnnnnnnnnn 10 Installation instructions E type oe 11 Installation of the external control and sensor 12 Wiring diagram E type l 13 Connecting the controller card in the heater oo 13 Connecting the controller card in the controller ow 13 Control and operation of the heater E type 14 First time use calibration 14 POS SLUNG TIS CCIE usurier ana emu 14 Fault codes n n nrn rnnr nrn rnn 14 Temperature limiter 14
4. able 4 4 see pg 7 as well as the heater s power rating according to Table 4 1 see pg 5 The heater should be installed on the floor and its feet should be adjusted so that the heater is upright Stacking of the stones Note Use regular olivine diabase peridotite or olivine heater stones of less than 10 cm in the PIPE heater It is recommended to use protective gloves when stacking the stones The heater stones should be stacked so that the resistors are not touching each other The resistors should never be bended so that they would touch the metal structures of the stove The heater s area for stones should be entirely filled with stones including the internal parts of the resistor column The stones should be stacked in layers starting from the bottom of the heater Continue filling the area step by step in this manner until all of the stones have been placed When stacking the stones please do not batter on the heater s metal surfaces so to avoid damage Dents caused by the user are not covered by the manufacturer s warranty or other product liability Installation and Operating Instructions Pipe 4 Technical information Heater Pipe 6 6 Pipe 9 0 Pipe 10 5 Table 4 1 Kiukaan mitat mm Model Diameter Height Table 4 2 Amount of stones Model Type Stone amount kg Table 4 3 MONDEX Installation and Operating Instructions Pipe Minimum distances from combustible material mm Model Siz
5. e MONDEX Installation and Operating Instructions Pipe 10 Wiring diagram E type OVERHEATING PROTECTION A Connecting the controller card in the Connecting the controller card in r 13 heater the controller ai ent uarng z Prepared quick connector White Grey To the controller Green Blue x Red amp oe White To the overheating protection B 2 White P E amp Black To the thermal sensor ee eee a a or a SNOILNTIDS S18 2 Installation and Operating Instructions Pipe MONDEX 11 Control and operation of the heater E type Power switch Operating time Temperature Operating time adjustment Quick start Temperature control The heater is operated by adjusting its operating time and temperature and then switching the heater on from the power switch Normal start Select the operating time with control buttons Operating time is displayed in light studs One light equals 30 min Maximum operating time is 4h Quick start Push the quick start button The heater will remain on for two hours Temperature control Set the desired temperature with control buttons One light stud affects the tempera ture by ca 5 C o Heater start up When the operating time and temperature have been set turn on the Q heater from the power switch NOTE In case the power switch has not been pressed controller lights will be blinking NOTE The heater memorizes the prev
6. e of the sauna Table 4 4 Minimum distances to combustible material mm Installation and Operating Instructions Pipe MONDEX 9 General instructions for the Pipe heater users Attention The electrical connections may only be done by an electrician authorized to installation according to the current regulations The Pipe electric heater is suitable for use in a family sauna one 1 heater per sauna room Preserve the installation and operating Instructions for future reference Installation cable Use rubber cable HO7RN F as a connecting cable Additional connection options Control of electric heating with the heater The electric heating control cable is brought directly to the heater s junction box and then further to the heater s terminal block with a rubber cable that is as strong as the connecting cable NOTE Failure to observe the wiring instructions may result in a fire risk NOTE Remove all plastic foil before starting to use the heater 6 Consider the following when using the heater First heating During the first heating resistors can emit fumes therefore you should see to it that the room s ventilation and air conditioning are functional NOTE See also the first time use of type E on p 14 Sauna room Always remember to check the sauna room before turning the heater on Always make sure that the timer has switched off the power after the set time period Temperature control The desired temperature ca
7. ght directly to the heater s junction box and then fur ther to the heater s terminal block with a rubber cable strong as the connecting cable Installation and Operating Instructions Pipe 9 Installation instructions E type KHH Sensor Supply cable 5 x 1 5 mm 5 x 2 5 mm lt a ca 250 mm Sn Controller ah RE Tr En Tag r wa i Li Y Pa Voom Be r ES LE i ET ax 990 mm III ITA Installation and Operating Instructions Pipe eee ee ES ee eS he 74 AAA RAT CAKE MONDEX Installation of the external control and sensor E type heater includes External control Sensor Drill a 3 5 mm hole to the panel and then bring it to the heater below the wiring panel The sensor should remain visible for ca 10 mm The sensor can when needed be fixed into the hole for example with a small drop of silicone adhesive The sensor cable measures 6 m Cut the excess wire and connect the other end to the heater The wall mounting plate Is either mounted with three screws to the wall or fixed to the bottom of the mounting box The mount ing plate is covered with a cover plate and finally with the control panel The mounting cable is 8 m Cut the extra cable and connect the other end to the heater When installing the control panel make sure that the cables are not detached or deformed Note Remove the plastic protection foil of the control panel before using the stov
8. ious temperature setting Scheduling the heater The heater can be scheduled to start after 30 min 8 h After this the heater will remain on for 4h e Keep the operating time controller pressed until the red lights end e After this the light studs will turn blue and each light represents 30 min of time e Select the desired temperature for the sauna with the temperature control buttons e You can turn off the heater at any time O by pressing the power switch First time use of the heater the heater s calibration Set the temperature from the temperature control 2 leds from below Push the quick start button 2h Put the heater on from the left upper corner power switch Installation and Operating Instructions Pipe When 2 hours have passed or the blue led at right hand corner below is gone out the stove is calibrated Do not open the sauna door during the calibration During the calibration the heater learns to heat itself optimally according to the volume of the sauna After the calibration the heater can be used normally Resetting the heater Turn off the main switch of the heater located on the right hand lower side of the heater Press the heater s temperature and buttons at the same time Put on the main switch of the heater on again by at the same time pressing the and buttons No the heater is ready for a new calibration Look at the instructions about calibration at the First time use of
9. k This device is not intended for children or people whose physical sensory or mental capabilities or lack of experience and knowledge prevents them from using the device safely without the supervision of a person responsible for their safety or before they have been instructed on how to use the device Children should be supervised to ensure that they do not play with the device This device complies with the requirements of C MJ104 Mondex pursues an active policy of product development and improvement For this reason Mondex reserves the right to make changes relating to the design and technical specification of their products without prior notice Installation and Operating Instructions Pipe 2 Pipe heater types OBE NI J f REI la Ep i MONDEX Installation and Operating Instructions Pipe 3 The assembly and installation of the heater 1 The package includes the heater E type also an external control unit and its user manual Heater stones are not included 2 Inspect the heater visually and if you notice any discrepancies please contact the store from where you purchased the heater or info dmondex fi 3 The sauna s floor surface should be properly protected before starting the installation 4 The electrician connects the wires before the heater is installed to its place During the heater s installation observe the safety distances between the heater and combustible material as in T
10. n be set either by a mechanical thermostat see page 10 types C or through the control panel see page 14 E types The actual heating time is affected by the sauna s dimensions structure and thermal insulation The temperature in the sauna room can be maintained at the desired level with a thermostat Should the temperature of the sauna room for any reason become dangerously high the automatic temperature overheat protector will turn off power from the heater Always find out the cause of overheating Power can be turned on again by pressing the over heat protector reset button see page 10 types C and page 14 types E Heating time Heating the sauna too long consumes energy and does not improve the steam s properties The best steam is achieved by keeping the sauna s heating time relatively short namely 30 60 min according to the size of the sauna and the heater s power Size of the sauna glass doors windows or materials used may Increase the heating time Water thrown on heater We recommend using hand warm water The water used for throwing on heater should be household water Smoother steam can be achieved by throwing the water to the heater sides lower stones If you want tougher and more aggressive steams pour plenty of hot water all at once on the heater Installation and Operating Instructions Pipe Sauna room structure Sauna and especially its roof should have good thermal insulation as the steam tends to escape thro
11. om for clothes or laundry Be careful with the hot heater as the stones and metal parts become very hot and can cause burns Steam from the heater is burning hot and may cause burns tis recommended to supervise children disabled and ill persons that are using the sauna Benches and floors may be slippery therefore move in the sauna with caution Do not go to a hot sauna under the influence of narcotic substances alcohol drugs narcotics etc one Maintenance spare parts 15 If insolvable faults appear in the heater please contact the manufacturer or service centre Spare i parts are available from the MONDEX distributors service centre and manufacturer When purchasing _ spare parts please note down the name and power of the heater so that the right parts can be supplied Natural stone as material Small pebbles or pieces can come off the natural stone used in the heater As this is not a failure of the organic material but its natural feature that cannot be predicted at the time of manufacturing the product the manufacturer is not responsible for any damage resulting from this Warranty For its heaters and control units in private use the manufacturer Mondex Oy grants a warranty of two 2 years from date of purchase The warranty is limited to 1 year if these products are in commer cial use Preserve the sales receipt or warranty card The warranty does not cover external or internal mechanical damage caused b
12. operation of the clock timer and thermostat of the C type Time switch Thermostat Overheat protectors reset switch The time switch 4 8 h operates as the heater s main switch After the desired time the time switch automatically turns the power off from the heater If you wish the heater to warm up after a set time you can set the timer to start the warm up after 1 8 hours The maximum warm up time is 4 hours For example If you want to go to the sauna as soon as possible set the time switch between 1 4 The heater switches on immediately and begins to warm up The desired temperature can be set by turning the thermostat For example if you want to go to the sauna after three hours set the timer to 2 on the time switch 1 8 The timer starts and the power will be turned on and the heater will start to warm up after two hours When power has been turned on the heater will remain on for up to 4 hours After this power will be turned off automatically If desired power can be switched off earlier by turning the time switch to zero 0 Always make sure that the time switch has turned power off after the set time period Additional connection options Wiring a signal light outside the sauna room For example the cable HO7RN F should be used as connection cable and its cross sectional area should be the same as the connecting cables Control of electric heating with the heater The electric heating control cable should be brou
13. ugh the roof Due to moisture we recommend using aluminium foil The heater is dimensioned according to the sauna space In addition to the conventional sauna structure wool insulation foil timber the power consumption is also affected by the following If the sauna has walls made of uninsulated stone tile or concrete surfaces or timber the heater power should be slightly increased Power consumption increases for every uninsulated square meter the same amount as if increas ing space by 1 2 m and on timber surfaces by 1 5 m Also the glass surfaces glass walls doors and uninsulated stone surfaces are calculated as 1 2 m per square meter Choose a higher powered heater in borderline cases The sauna needs efficient ventilation in order to achieve good oxygen levels and fresh air Air in the Sauna room has to change 6 times h We recommend to place the valved fresh air tube above the heater The exhaust valve should be Installed as far away from the heater as possible and close to the floor limit It is also possible to lead the exhaust air to the washroom from under the door In this case there must be at least 50 mm of space under the sauna door and the washroom should have an exhaust valve For more Information see the construction guidelines and building regulations 7 Wiring diagram for C types fixed control D Heat control 400 V 3N AC Sign light heater on Installation and Operating Instructions Pipe 8 The
14. y for example impacts with a stone or the heater falling over Nor does the warranty cover defects cause by nature like lighting or damages caused by overvoltage Installation and Operating Instructions Pipe The heaters service history We recommend replacing among other things the heater stones every 1 2 years The heater s manufacturer MONDEX Mondex Oy Rantakatu 14 A 67100 Kokkola Finland tel 358 6 8244 333 fax 358 6 8322 355 infoldmondex fi www mondex fi
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