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Testo 350 combustion emissions analyzer user manual

1. 40 to 0 H20 at probe tip 3 Add to the standard accuracy statement without dilution Detection limit 50ppm 5 Strict compliance with the lower explosion limit is mandatory Add to the standard accuracy statement without dilution 2 Accuracy data are valid within the specified pressure range pressure on probe tip 16 3 2 8 NO2 500 2500ppm 5 H20 40 to 0 H20 at probe tip SO 500 25000ppm 5 H20 40 to 0 H20 at probe tip NOtow 300 1500ppm 5 H20 40 to 0 H20 at probe tip NO 1500 20000ppm 5 H20 40 to 0 H20 at probe tip H2S 200 1500ppm 5 H20 40 to 0 H20 at probe tip He Natural gas 5 H20 500 40000ppm 40 to 0 H20 at probe tip Propane 500 21000ppm Butane 500 18000ppm CO IR 0 to 50 Vol 0 3 Vol O2 CO2 Other instrument data Flue gas analyzer 1 mv 0 to 25 Vol Ox 0 5 Vol O2 1 5 mv gt 25 to 50 Vol Oz Feature Ambient temperature Values 23 to 113 F short term max 5min up to 176 F by radiated heat i e heat radiation from a hot exhaust channel Ambient pressure 240 87 to 441 60 H20 Ambient humidity 5 95 rF Storage and transport temperature 4 to 122 F 8 Detection limit 50ppm Strict compliance with the lower explosion limit is mandatory 18 Feature Degree of protection Values IP40 Warranty Analyzer 24
2. Icon Feature 8 Blue background white symbol Bluetooth on Bluetooth connection to measuring box set up Grey background white symbol Bluetooth off Blue background green symbol Bluetooth connection to analyzer box up and running em Battery operation Indication of remaining capacity of the rech batt by color and filling degree of the battery symbol green 20 100 red lt 20 DE 2 Power supply operation Indication of remaining capacity of rech batt see above 2 Tabs and tab info field 4 Tabs Display of measuring system components CU control unit 2 3 analyzer boxes analog output box connected to the control unit The tabs provide access to the individual components Warning symbol A Red frame red symbol white background Display of instrument errors in the instrument diagnosis menu otherwise Instrument designation Black frame black symbol yellow background Information message symbol is displayed alternately with the instrument designation Yellow frame yellow symbol red background Warning symbol is displayed alternately with the instrument designation Information field on tab only in the tabs of analyzer boxes Indication of selected folder measurement site selected fuel chosen application status of power supply and remaining rech batt capacity valid for analyzer box symbols like for display of control unit see above set dilution
3. Power Options Set automatic instrument shut down and switch off display backlight in rech batt operation Display brightness Set display brightness Printer Select printer enter print text Bluetooth Bluetooth on off Language Set instrument language Country version Set country version fuels display variables calculation formulas Password protection Change password Analog input Configure analog input Databus Display of bus address enter bus rate Sensor settings Programs Make sensor settings perform calibration adjustment Configure and activate measuring programs Instrument diagnosis Error diagnosis Display of present errors Gas path check Perform tightness test Sensor diagnosis Perform sensor diagnosis Device information Display of device information 29 4 2 6 30 Modular flue gas probe Removable filter chamber with window and particle filter Probe handle Connecting cable Connector plug for measuring instrument Probe module lock release oar WN Probe module 5 2 5 2 1 5 2 1 1 First steps Commissioning Control unit The control unit has a permanently installed rechargeable battery gt Remove the protective film from the display gt Charge the rech batt fully before using the control unit Analyzer box The analyzer box is supplied with a rech batt already fitted gt Charg
4. Next gt OK Setting the NO addition gt Set parameter OK CxHy Sensor The CxHy Sensor can be activated deactivated o The HC Sensor menu under Sensor settings is only 1 displayed if an HC sensor is connected This sensor is a Pellistor which always requires a certain amount of Oz to operate approx 2 Oz This sensor would be destroyed at lower values The sensor therefore switches off at inadequate O2 values If it is known from the beginning that values below 2 do exist the sensor can also be switched off manually CxHy Sensor On starts the flue gas analyzer with a zeroing phase 30s e For proper functioning the sensor is heated up to approx 1 500 C duration approx 10min This means that the sensor needs to be zeroed again 10min after the device has been switched on in order to prevent drifting into the minus range Activating the function gt rE Sensor settings OK HC Sensor Switching the CxHy sensor on off 1 Change 2 Select setting A V 3 Confirm the entry OK 6 1 4 3 6 1 4 4 Sensor protection Protection limits can be set to protect the sensors against overload The sensor protection switch off is available for the following sensors H2S NO NO gt CO gt IR CxHy CO SO The sensor protection is activated if the threshold is exceeded the measuring gas is diluted If the threshold is exceeded again the system will be shut down
5. 5 2 7 40 Calling up a function 1 Select function A V The chosen function appears in a frame 2 Confirm selection OK The chosen function is opened Entering values Some functions require values numbers units characters to be entered Depending on the function that is chosen the values are entered via either a list field or an input editor List field 1 Select the value to be changed numerical value unit A Y lt 4 gt depending on the selected function 2 Press Change 3 Set value A V lt 4 gt depending on the selected function 4 Confirm the entry OK 5 Repeat steps 1 and 4 as required 6 Save the entry Finished Input editor 1 Select the value to be changed character A V lt 4 gt 2 Accept value OK Options gt Toggle between characters and special characters Select ABC amp l A V gt ABC 8 gt Position the cursor in the text Select ABC amp I 4 Y gt I4 or gt I gt Delete character after the cursor Select x ABC amp HI or gt gt Y Del gt Delete character in front of cursor Select x ABC amp I lt Jor V I 3 Repeat steps 1 and 2 as required 4 Save the entry Select lt Finished A Y gt Finished 41 5 2 8 5 2 9 5 2 10 42 Printing saving data Printing a
6. Password protection can be activated deactivated the password can be changed To deactivate the password protection change the password to 0000 factory setting Calling up the function gt rE Instrument Settings OK Password Protection OK 57 6 1 2 12 6 1 2 13 58 Possibly gt Enter the currently valid password Enter Enter password gt Next OK Changing the password 1 Edit 2 Enter the new password Next 3 Edit 4 Enter the new password again to confirm Next 5 Save changes Finished Analog input Only available via Analyzer Box tab Power cable 0554 0007 accessory is required An analog signal is read in by an external instrument The signal is scaled and assigned to a physical parameter The calculated value is displayed e Before the analyzer is started insert power cable 0554 0007 at the measuring box probe input port 1 Select analog signal 1 V 10 V 0 20 mA at power cable 0554 0007 Activating the function gt E Device settings gt OK Analog input gt OK Configuring the analog input 1 Measurement vs Change 2 Enter or set values A V lt gt OK 3 Save the entry Finished 4 Entry of min and max measure value limit MinOV or MinOmA Change 5 Enter or set values A V lt gt OK 6 Finished Data bus Bus ad
7. OK Select next channel Repeat steps 1 to 9 0 Confirm the entry Finished a V OM NOAA ROD Maintainence Changing the rechargeable battery Control unit o The rech batt pack can only be changed by the testo 1 service Analyzer box The analyzer box must not be connected to a power socket The analyzer box must be switched off EM kiar yl LSSR 1 Open the cover of the service compartment locking clip on the back of the analyzer box 2 Take the rech batt pack out of the battery compartment and loosen the plug connection from the slot o Use only testo rech batt pack 0515 0039 When inserting 1 the rech batt pack make sure that the leads do not get kinked or squeezed 3 Connect the connector of the new rech batt pack to the slot and lay the rech batt pack into the battery compartment 4 Close the service compartment cover Do not use silicone cleaners 79 7 2 Cleaning the analyzer gt In case of contamination clean the housings of Control unit and analyzer box with a damp cloth Do not use any aggressive cleaning agents or solvents Mild household cleaning agents and soap may be used Do not use silicone cleaners gt Clean ventilation slots gas outlets fresh air inlets pressure connections and dilution air inlet with a vacuum cleaner Do not blow out with compressed air 7 3 Changing retrofitting sensors o A slot bridge 0192
8. To deactivate sensor protection the thresholds must be set to Oppm Activating the function gt eh Sensor settings OK Sensor protection Change Setting sensor protection thresholds 1 Select parameter Change 2 Set parameter OK 3 Save changes Finished Calibration adjustment CO SO2 NOz NO O2 and COz2 IR sensors can be tested calibrated and adjusted The calibration of the O2 sensor O2 reference generally takes place in the same way as the calibration of the toxic sensors The entered nominal O2 value is only temporary i e the nominal value will be overwritten the device is switched off and on again the next time or in case of zeroing The same applies when a measuring program passes through a zeroing phase The O2 test gas must also be applied to the measuring gas input as with the toxic sensors o If obviously unrealistic readings are displayed the sensors 1 should be checked calibrated and if required adjusted Have the calibration adjustment carried out by qualified personnel To ensure that specific accuracies are retained testo recommends testing every six months and recalibration when required except when required by local or state regulations 61 62 Adjustments made with low gas concentrations can lead to accuracy deviations in the upper measuring ranges mie The sensor protection shut down function is not deactivated The test gas
9. Questions and answers Question Possible causes solution Rechargeable battery low gt Switch to AC power supply Analyzer box switches automatically off or analyzer box cannot be switch on Batteries rechargeable batteries empty gt Charge rechargeable batteries or switch to AC power supply NO value drifts Auxiliary voltage for NO sensor was interrupted i e by a sensor change gt Wait until sensor has regenerated Stable NO measurement only possible after approx 2 hr Double module A sensor of the same type has already been plugged in Dilution Gas flow rate in dilution path too high too low gt Please contact your local dealer or the Testo Customer Service Os sensor exhausted gt Replace the O2 sensor Signal too high Signal of indicated sensor is too high gt Wait until regenerated additional zeroing starts automatically gt Ensure fresh air supply Signal not stable Signal of indicated sensor is drifts excessively defect gt Change sensor gt Wait until regenerated additional zeroing starts automatically gt Ensure fresh air supply Switch off Reading of indicated sensor is higher than the set switch off threshold Instrument temperature 96 Instrument temperature is beyond the operating temperature Question Pump volumetric flow rate Possible causes solution Too low gas flow fi
10. page 48 5 2 11 5 3 Switching off o Unsaved readings will be lost when the analyzer is 1 switched off Rinse phase When switched off the analyzer box checks whether flue gases are still in the sensors The sensors are rinsed with fresh air if this should be necessary The duration of the rinse phase depends on the gas concentration in the sensors gt press The rinse phase starts The flue gas analyzer switches off It is normal for the fan of the analyzer box to run on for a while Folders Measurement sites only available via Measuring Analyzer Box tab All readings can be saved under the currently active measurement site Readings not yet saved are lost when the measuring instrument is switched off Folders and measurement sites can be created edited copied and activated Folders and measurement sites incl protocols can be deleted Calling up the function gt eh Folders OK Changing the display gt Toggle between overview display of number of measurement sites per folder and detailed view display of all measurement sites per folder Overview or Details Activating a measurement site gt Select the measurement site OK The measurement site is activated and the menu Measurement Options is opened 43 44 Creating a new measurement site A measurement site is always created in a folder 1 Select the folder in which the measurement site
11. the control unit s rechargeable battery must be fully charged If the battery is not fully charged this will affect the firmware update The analyzer must then be sent in to testo service Once the instrument software has been updated the descriptions in the operating instructions will no longer matct the instrument functions For the latest version of the operating instructions visit www testo com download center 101 102 Control unit Unplug the power supply and switch off the control unit Hold 4 depressed Plug in the power supply keep A depressed The display shows Firmware update along the bottom edge Release A Plug the connecting cable Art No 0449 0073 into the USB port on the Control unit then connect it to the PC Your PC recognises the control unit as a removable medium Copy the new file appcurel bin to the detected removable medium In the display the status bar progresses from left to right This process may take a few minutes Disconnect the connecting cable from the device After updating of the instrument software Firmware has been completed the control unit will automatically reboot and is ready for use Analyzer box gt 1 2 5 6 Disconnect power supply Place the analyzer box on its front Open the cover of the sensor compartment locking clip and take it off rg Y 5 iie Hold the button at slot 3 carefully depressed with a pointed to
12. 1 Options New Folder OK 2 Enter values or make settings 3 Finalise the entry Finished 45 5 4 46 Other folder options Edit Folder Make changes to an existing folder Copy Folder Make a copy of an existing folder Delete Folder Delete an existing folder including the measurement sites created therein Delete All Folders Delete all existing folders including the measurement sites created therein Saved Measurements Analyzer box Measurement data are always saved in a measurement record in the analyzer box with which the measurement data were measured An overview with all created folders and measurement sites is displayed The measurements saved for the corresponding measurement sites are displayed Measurements can be displayed printed deleted and copied to the control unit Control unit Measurement sites cannot be saved in the control unit Measurements saved in the analyzer box can be copied to the control unit i e to be able to transport these for evaluation by PC software while the analyzer box remains at the measurement site For easy assignment the measurements are saved under the serial number of the analyzer box The data folders measurement sites readings contained in these measurements are displayed like in the analyzer box Activating the function gt eh Saved measurements OK gt only with control unit tab Choose the serial number of t
13. 3 50 30 10 3 100 15 10 3 200 10 15 3 500 10 20 3 NO 50 90 5 3 approx 100 60 5 3 120 000ppmh 200 30 5 3 filter exchangeable 500 20 10 3 1000 10 10 3 2000 10 20 1 3000 5 30 1 104 Measure Concen Recom Recom Recom Filter service life ment tration mended mended mended para ppm measure rinse time calibration meter ment min cycle in period months min NOtow 10 90 5 3 approx 40 000ppmh 20 60 5 3 50 30 5 3 100 20 10 3 200 10 10 3 300 10 20 3 NO2 10 90 5 3 20 60 5 3 50 30 5 3 100 20 10 3 200 10 10 3 500 10 20 1 SO2 50 90 5 3 approx 100 60 5 3 200 000ppmh 200 30 10 3 500 15 10 3 1000 10 10 3 2000 10 20 1 5000 5 40 1 H2S 10 40 5 2 20 30 5 2 50 20 10 2 100 10 10 2 200 5 10 2 300 5 20 2 CxHy no rinsing cycles required as long approx 70 000ppmh Pellistor as the flue gas contains a sufficient 2 amount of O2 O2 shut down CO IR no rinse cycles required 1 o If the testo 350 is not used for measurements over an 1 extended period but rather for example for random measurements during start up servicing and adjustment of industrial combustion systems process systems power plants gas turbines or stationary industrial motors an annual check of the testo 350 by testo service is recommended 105 Cross sensitivities This table is valid for new sensors with unused filters and for cross gas concentrations in the
14. 45 M Bark 45 M Bioheat 5 Bioheat 12 Bioheat 20 Test gas Available measuring programs Flue Gas Flue Gas m s Flue Gas AP Program for all analyzer boxes Turbine e Fuels Natural gas Butane Propane Diesel Fueloil 5 Fueloil 6 Kerosene Anthracite Available measuring programs Flue Gas Flue Gas m s Flue Gas Ap Flue gas before after catalyst Program for all analyzer boxes Engine 4 gt 1 and engine A lt 1 Fuels Natural gas Butane Propane Diesel Fueloil 5 Fueloil 6 Kerosene Anthracite Bioheat 5 Bioheat 12 Bioheat 20 Test gas Available measuring programs Flue Gas Flue Gas m s Flue Gas Ap Program for all analyzer boxes Flue Gas before after catalyst Measuring program Exhaust Gas before after catalyst Two analyzer boxes are required If one of the two analyzer boxes is equipped with a measurement range extension individual dilution the testo 350 will automatically recommend this analyzer box to be used for Before cat If the analyzer box used for measurement Before cat is not equipped with the option measurement range extension the device will recommend to install this option If the analyzer box used for the measurement Before cat is equipped with the dilution option and the CO sensor is plugged into the dilution slot 5x will automatically be used for dilution a higher dilution factor has already been activated this setting will be maintained If the analyzer box u
15. CO undiluted has already been measured separately the value obtained is adopted The readings are displayed 2 End the measurement record readings m Draft Measurement V A flue gas probe must be connected V The pressure socket of the instrument must be free depressurized not closed o Do not measure for longer than 5 min as the drift of the 1 pressure sensor could have the effect that the readings are outside the tolerance limits gt Options Save The readings are saved in a record gt Options Print The readings from a record are printed gt Options Measurement view This function is not available during a measurement The configure measurement view menu is opened gt Options Folders The folder Folders is opened Options Show Graphic The readings are displayed in form of a line graph gt Options gt Configure Graphic The measurement parameters to be represented max 4 can be displayed or hidden 3 Activating the function gt Measurement type Draft Measurement OK Performing the measurement 1 Start measurement P Draft zeroing 7s Rinse approx 10s 2 Position the flue gas probe in the hot spot area of the highest flue gas temperature The display showing the maximum 6 2 3 3 6 2 3 4 measured flue gas temperature FT helps when positioning the probe The reading is displayed 3 Quit measurement
16. FCC ID QOQWT11 e Section 15 19 Labelling requirements e This device fulfils part 15 of the FCC directives e Commissioning is subject to the two following conditions 1 this instrument must not cause any dangerous interferences and 2 this instrument must be able to cope with interferences even if these have undesired effects on operation Changes The FCC demands that the user is to be informed that with any changes and modifications to the device which have not been explicitly approved by testo AG the right of the user to use this device will become null and void 11 3 2 3 Declaration of Conformity CE EG Konformit tserkl rung EC declaration of conformity F r die nachfolgend bezeichneten Produkte We confirm that the following products Testo 350 Analysebox analyzer box Testo 350 Control Unit control unit Best Nr Order No 0632 3510 Analysebox analyzer box 0632 3511 Control Unit control unit wird best tigt da sie den wesentlichen corresponds with the main protection requirements which Schutzanforderungen entsprechen die in der are fixed in the EEC Richtlinie des Rates zur Angleichung der Council Directive 2004 108 EC on the approximation of Rechtsvorschriften der Mitgliedstaaten Ober die the laws of the member states relating lo electromagnetic elektromagnetische Vertr glichkeit compatibility 2004 108 EG festgelegt sind The declaration applies to all samples of the abov
17. calibration data of all sensors are printed out gt Options Graphic The status of the selected sensor is graphically displayed Threshold Explanation 100 Full capacity 70 Reduced sensor sensitivity Recommendation Acquire a replacement sensor 50 Replace sensor Negative value The display for negative values can be activated deactivated Activating the function gt rE Sensor settings OK Negative values Switching negative values on off 1 Change 2 Select setting A V 3 Confirm the entry OK 65 6 1 5 66 Programs Five flue gas measuring programs can be set saved and executed The Trigger function trigger signal as start stop criterion is only available for devices with the trigger input option eo Instrument settings cannot be changed if a program is 1 active or running i The program Exhaust Gas before after cat checks whether the analyzer box is equipped with a fresh air valve If not a measuring program with normal flue gas measurement will be added instead of the program Exhaust Gas before after cat A program Exhaust Gas before after cat without fresh air valve does not show any sensible measuring results Activating the function gt l Programs OK Activating deactivating a program gt Select the program A V Enable or Disable When activating a program The program is activated and the mea
18. formulas may change Information concerning assignment table basis of calculation and country version see www testo com download center registration required e If several components with different country versions are 1 connected the components will automatically change to the country version of the control unit when the control unit is connected 6 1 2 11 Activating the function gt rE Device settings OK Country Version OK o This action can be password protected A password is 1 specified in the menu Password protection see Password protection page 57 Possibly gt Enter the password Enter Enter password Next gt OK Setting the country version 1 Select the country version A V OK 2 Confirm confirmation request Yes gt OK The system is restarted o If the control unit is connected via Bluetooth to the 1 measuring box when the measuring box is restarted the control unit should be used to search again for the measuring box see o Measure values of diluted sensors with enabled 1 measurement range extension underlined on the prir Search for analyzer boxes page 42 Password protection This function is available in both the analyzer box and the control unit Changes are accepted for the control unit and for the analyzer box The password protection is only valid for functions identified by the following symbol 9 or
19. is to be created 2 Options New measurement site OK 3 Enter values or make settings The following inputs settings are possible Parameter Description Measurement Enter name site Application Select application Fuel Select fuel Profile Enter diameter length width height and area For correct measurement of the volume flow you must set the profile and area A volumetric flow rate is calculated from the geometries entered here together with the measured velocity Pitot Tube The parameter Pitot tube factor influences the Factor measurement of flow speed volume flow rate and mass flow The Pitot factor depends on the type of Pitot tube used Straight Pitot tubes Factor 0 67 Prandt l Pitot tubes bent Factor 1 Humidity The parameter Humidity combustion air humidity influences the calculation of gA flue gas loss and flue gas dew point The factory setting is 80 0 humidity To achieve a higher accuracy the values can be adjusted to the actual ambient conditions Pressure The absolute pressure influences the calculation absolute of flow speed volume flow mass flow and flue gas dew point The factory setting is 980mbar 14 2 psi To achieve a higher accuracy the values can be adjusted to the actual ambient conditions ifa CO IR module is installed the 1 absolute pressure value measured there will automatically be used Parameter Barometric
20. pressure Description _ The input of the barometric pressure and 1 the height above sea level is only required when no absolute pressure is available no CO IR module present The barometric pressure influences the calculation of flow speed volume flow mass flow and flue gas dew point To achieve a higher accuracy the values can be adjusted to the actual ambient conditions This is 1013mbar 14 6 psi as an annual average regardless of the altitude Depending on the current weather this pressure can fluctuate by 20mbar 8 H2O around the annual average Altitude The height above sea level influences the calculation of flow speed volume flow mass flow and flue gas dew point To achieve a higher accuracy the value can be adjusted to the actual ambient conditions Dewpoint The parameter Dewpoint combustion air dewpoint influences the calculation of gA flue gas loss and flue gas dew point The factory setting for the dewpoint is 34 7 F To achieve a higher accuracy the values can be adjusted to the actual ambient conditions 4 Finalize the entry Finished Other measurement site options gt Options Edit measurement site Make changes to an existing measurement site gt Options Copy measurement site Make a copy of an existing measurement site in the same folder gt Options Delete measurement site Delete an existing measurement site Create a new folder
21. supply gt Connect the power cord to analyzer box The analyzer box is powered via the internal power supply If the analyzer box is switched off the rech batt charging process will start automatically Battery charging stops when the flue gas analyzer is switched on by the control unit Analyzer box via DC voltage input DC NG Cable with battery terminals and adapter for connection to analyzer box required 0554 1337 accessory If the analyzer box is switched off the rech batt charging process will start automatically Battery charging stops when the flue gas analyzer is switched on by the control unit Connecting probes 1 Probe detection takes place during the activation process Probes that are required must always be connected before the analyzer is switched on or the analyzer must be switched off and then on again after a probe change so that the correct sensor data can be shown gt Connect the required probes to the corresponding ports 33 5 2 3 5 2 4 5 2 4 1 34 Occupying the trigger input The trigger input can be used as a criterion to either start or stop ascending or descending flank measuring programs gt Activating the trigger input with external voltage supply 5 12 V O 1 W 512v E Lo 4 gt Activating the trigger input with supply via instrument voltage 12 V 1 A OO N e When using the instrument voltage the analyzer can
22. 1552 must be inserted in slots which 1 are not equipped with a sensor Used sensors must be disposed of as hazardous waste eo The COz IR sensor can only be changed retrofitted by 1 the testo service i When the sensor is changed the switch off threshold values are only retained if the measuring box is isolated from the mains supply and rechargeable battery during the change and is restarted afterwards The analyzer box must be switched off and isolated from the power supply and rechargeable battery 1 Place the analyzer box on its front 2 Open the cover of the sensor compartment locking clip and take it off 3 Loosen the bow from the sensor 80 4 Take the sensor out of the bracket 5 Pull the hose connections off the connecting nipples of the defective sensor the bridge 6 Remove the defective sensor bridge from the slot gt NO NOwow sensors Remove the auxiliary circuit board er o Remove the additional circuit boards of the new sensors 1 just before the installation Do not allow sensors to lay around without additional circuit board for longer than 15min 81 82 Sensors must be connected to the dedicated and correspondingly marked slots Slot Sensors 1 NO H2S CO COtew NO NOiow SO2 2 NOs H2S CO COliow NO NOtow SO2 3 CO IR NO2 H2S CO COiow NO NOtow SO2 O2 5 CO COtow NO NOtow SO2 CxHy 6 CO COtow NO N
23. 2 Measuring 68 6 2 1 Preparing for measurement u uunsunnsnnnennnnnnnsnnnsnnnnnnnnnnsnnnnnnnnnnnnnn nn 68 6 2 2 USING ANE NUS gas Probe sinens aaia eai A a 70 82 3 Applications une enden len 70 6 2 3 1 Flue Gas Flue Gas m s Flue Gas Ap Program for all analyzer boxes Exhaust Gas before after catalyst uueennnnennennennennenn 72 6 2 3 2 Drai Messuremenl nei Era 74 6 2 3 3 Smoke Number es ne 75 6 2 3 45 gt Gas flow Cal rennen ln 75 6 2 3 5 Ollflowcale an tank kenssen 76 6 3 Analog OUAS n a a aa aaa a oaa E E EASA 77 Maintenance unnnunsssnnnnennsnnennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnsnnnnnnsnnnnnnnnnnnnnnn 79 7 1 Changing the rechargeable battery 20ur420n nen nnnensnnennnnen nn 79 7 2 Cleaning the flue gas analyzer uuursssersneensnnensnnnnnnensnnnnnnennnn 80 7 3 Replacing retrofitting Sensors 20u4420unsnsennnnensnnennnnennnnnnnnen nn 80 7 4 Replacing the filter for NO sensors u220sssennnnennnnensnnnnnnen nn 83 7 5 Recalibrating Sensors 2 244u444440BHnnBnnn nen rnannnnnnnnnnennnan nennen 83 7 6 Cleaning the modular flue gas probe 204s20e4snsn nennen 84 7 7 Replacing probe pre filter eee eeesseeeesneeeeesneeeeeeeeeeesneeeeeenneees 84 7 8 Changing the thermocouple 20usss0ensnnennnnensnnnnnnnennnnnnnnnennnn 84 7 9 Condensate trap condensate contai
24. 6 testo 350 Combustion amp Emission Analyzer Instruction manual Contents 1 Contents ssssesii ons een nn ann akaa ENEAK aa 3 2 Safety and the environment uesussunnsnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnn 7 2 1 Aboutthis document a r ra e ra en a aare e er ee reteneiche 7 2 2 E TET EET EA AEEA TAATA A 8 2 3 Protecting the environment nsersennnnensnnnnnnnennnen nennen nnnnnnnn nn nennen 9 3 Specifications uuu en 10 E B 1 1 E EE E A E 3 2 Technical data 3 2 1 Examinalansandiigensss een 10 3 2 2 Bluetooth module option u nun0unnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 10 3 2 3 Declaration of Conformity 3 2 4 Measurement ranges and reSOlUtion 0 2 0 2 eee cece e eee eeee testes tee teeeeaees 18 3 2 5 Accuracy and response time 3 2 6 Measurement range extension for individual slot option 16 3 2 7 Fresh ait Valve Option nn 16 3 2 8 Other instrument data un essen 17 4 Product description s ssssussseunsennnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nanana 20 4T Control Uniten Rn Rena a ia api 20 OWE PE 3 7 A AEAEE EEEE AS ESTEET EEEE EEEE EET 20 BAER GYR ss cunts ei edi a a a a E a A 21 41 322 Display SER ees a ni 22 4 1 4 C nnections iNterfaCe Siasa a a a a 23 4 1 5 Menu guidance for control unit u nsunsuennsnnsnnnnnnnnnnnnnnsnnnnnnnsnnnnn nase 24 4 2 Analyzer 010 GEPPPEREFR
25. M The reading is maintained Options gt Options Save The readings are saved in a record gt Options Print The readings from a record are printed gt Options Show Graphic The readings are displayed in form of a line graph gt Options Configure Graphic The measurement parameters to be represented max 4 can be displayed or hidden Smoke number Activating the function gt Measurement Type Smoke number OK Determine smoke pump no smoke nos oil deposits with the smoke pump and enter manually e The function is only available if the chosen fuel is an oil 1 1 Select parameter Change 2 Enter data or values Next or OK Enter the boiler H2O temperature gt Boiler H2O Temp Change Enter value OK Options gt Options Reset values The entered values are deleted gt Options Save The readings are saved in a record gt Options Print The readings from a record are printed Gas flow calc The function Gas flow calc is only available if the activated fuel is a gas 75 6 2 3 5 76 Activating the function gt Measurement Type Gas flow calc OK Performing the measurement 1 Start measurement P The measuring duration is displayed 2 When the adjusted gas flow is reached E The calculated gas flow and the gas burner capacity in kW are displayed Options g
26. Offi tiran aaa as rasieren 5 3 Folders Measurement sites 244440usnnnnnnnnnnnnnnnnnnennnnnnnn 5 4 Saved Measurements uuusssssnsssnnnensennnnnnnnnnnnnnnnnnonnennnnnnnnnn 5 5 Instrument diagnosis 2nuesrsnnnnennennnner nennen nennen nnnnner nenne nennen 5 81 o Eror diagn sis Kissen 5 5 2 Gas path check 5 5 3 Sensor diagnosis 5 5 4 Instrument information 2 23 32 22 3222202 224Kesasdan anstersgeorskesenasansensn garen 6 Using the analyzer nuusunssnnsennnnnnennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnennnnnnnnn 49 6 1 SEllingScHsn nu ee ee a a e e ea 49 6 1 1 Assigning the right hand function key s ssnssnssnsennsrssnsrnsrnnrrnsrsrnsrnsrrennnnnene 49 6 1 2 Instrument settings 6 1 2 1 Dilution 6 1 2 2 Measurement view 6 1 2 3 6 1 2 4 Date time 6 1 2 5 Power options 6 1 2 6 Display brightness 6 1 2 7 Printer 6 1 2 8 Bluetooth 6 1 2 9 Language 6 1 2 10 Country version 6 1 2 11 Password protection 6 1 2 12 Analog input 6 1 2 13 Data bus 8 1 8 PURE amp Testaplion nel 59 8 1 4 Sensor SEW NG riiden cep ved ade i dadai oian edapena 59 6 1 4 1 NOs Additions iaaea een 60 6 1 4 2 CXHY SENSO nok a anann Aa e 60 6 1 4 3 Sensor protection BT 6 1 4 4 Calibration adjustment 6 1 4 5 ppmh counter 64 6 1 4 6 Calibration data 6 1 4 7 Negative value 6 1 5 Programs 66 6
27. Otow SO2 CxHy 7 Install new sensor new bridge in the slot 8 Plug the hose connectors on the sensor bridge 9 Insert the bow into the bracket 7 4 7 5 10 Attach the sensor compartment cover and close it the clip must click into place o After replacing an O2 sensor plug in and change for 60 1 min before you use the device Replacing the filter for NO sensors The measuring instrument must be switched off and isolated from the power supply 1 Place the measuring instrument on its front 2 Open the cover of the sensor compartment locking clip and take it off 3 Loosen the bow from the sensor and take it out of the bracket see Changing retrofitting sensors page 80 4 Pull the hose connectors off the sensor 5 Remove the sensor from the slot 6 Remove the used filter from the sensor 7 Plug the new filter on the sensor e Avoid touching the sensor Follow the marking on filter and 1 sensor 8 Insert the sensor in the slot 9 Press the hose connectors on the sensor 10 Insert the bow into the bracket see Changing retrofitting sensors page 80 11 Attach the service cover and close it the clip must click into place 12 Reset the ppm hour meter see ppmh counter page 64 Recalibrating sensors See Calibration data page 65 83 7 6 7 7 7 8 84 Cleaning the modular flue gas probe NG Disconnect the flue gas probe from the meas
28. PPEHFERPFEFTEFFPFFFERFEEITTEIPPEEFFERLBEFFELBLEEFEEFEUREFEEGEPFEFERRETE 25 ABN OWVenieWn eneunenaesseneaaeee 25 42 2 Stat usdisplay 2 22 2u hen hen 26 4 2 3 Connecti ns interfaces 42 He eesestretstnepenpnretesdee 27 4 2 4 Functions instrument options 0 0 ee eee cee ene eeeeenee cena see eee eee eee eae 28 4 2 5 Menu guidance analyzer DOX 2u222u000040aunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 28 4 2 6 Modular flue gas probe ee 30 5 First steps ZERPERFERPAESBETRE RESAEHPRENEETEEFREERFRELERELTERCELEETERTERTEDEREEFSRERLETELBERLELEREEELENF 31 5 1 COMMISSIONING esse neces 5 2 Getting to know the analyzer unmneensssensnnennnnensnnnnnnnennnnnnnnnnn nn 5 2 1 Power supply batteries rechargeable batteries 5 2 1 1 Recharging the rech batt of the Control unit 5 2 1 2 Charging the rech batt of the analyzer box 5 2 1 3 Battery care 5 2 1 4 AC Power supply 5 2 2 Connecting probes sensors 5 2 3 Occupying the trigger input 5 2 4 Connecting system components 5 2 4 1 Connection using contact strip 5 2 4 2 Connection using a Data bus cable accessory part to a bus system 35 5 2 4 3 Connection via Bluetooth option r rmernesnnennnnennnnnnnnennnnnnnnn 38 5 2 5 Switching on 5 2 6 Calling up a function 5 2 7 Entering values 5 2 8 Printing saving data 5 2 9 Search for meras boxes 5 2 10 Confirming an error message 52 11 SWitehiIng
29. Rinsing delivery pump 2500 hr Renew the pump Condensate pump 2500 hr Renew pump head with hose gas cooler option 5000 hr Renew the pump Fleece ingas cooler 1200 hr Clean housing gas cooler option renew fleece Condensate trap condensate container 25ml condensate Empty the condensate trap condensate container at regular intervals Condensate watchdog option The condensate watchdog serves the purpose of protecting the infrared CO2 sensor It prevents the penetration of condensate into the infrared sensor If the message Condensate watchdog appears in the display of the control unit the condensate watchdog needs to be dried If the message appears repetitively the flue gas analyzer must be returned to the testo service Drying the condensate watchdog The analyzer box must be switched off and isolated from the mains supply 1 Unlock the condensate trap and pull it vertically off the measuring box bad l baad l 2 Unscrew the 4 screws from the cover and open the cover 3 Remove the measuring electrodes and clean them with a dry cloth The housing may still contain condensate residues 4 5 6 7 Clean out all condensate and wipe the housing with a dry cloth Reinsert the cleaned measuring electrodes Attach the cover and fasten it with the screws Plug the condensate trap condensate container on the analyzer box 95 8 Tips and assistance
30. analyzer box 91 92 4 Loosen the motor on the condensate pump short anti clockwise turn Take the motor of the condensate pump out of the bracket Loosen the plug connector remove the motor Push on the plug connector of the new motor Place the motor of the condensate pump into the bracket oonoo Fasten the motor on the condensate pump short clockwise turn 10 Plug the inlet hose length 0 98 and outlet hose length 1 2 of the pump onto the connecting sockets of the analyzer box 11 Push the pump onto the motor shaft until the clip locks engage Make sure that the hoses are not pinched or constrained 12 Attach cover 7 12 Replacing the filtration non woven in the gas cooler e The filtration non woven is included in the filter set 1 0554 3381 The analyzer box must be switched off and isolated from the mains supply 1 Unlock the condensate trap and pull it vertically off the measuring box 2 Pull off the hose 3 Open the cover of the filtration non woven in anti clockwise direction Replace the exhausted filter with a new filtration non woven Close the cover Plug on the hose Plug the condensate container on the measuring box 93 7 13 7 14 94 Recommended maintenance cycles Component Service life Remedy Main gas pump 2500 hr Renew the pump Special main gas 10000 hr Renew the pump pump for long term measurement
31. are easyEmission with testo databus controller Power supply Power is supplied to the analog output box via the measuring box The LED of the analog output unit lights green when the power supply is correct Each individual output channel is thereby assigned to a measuring channel the range of the respective measurement channel is entered and then corresponds to the 4 t 20 mA output of the output box connected to this channel If the measurement range is 77 78 exceeded 21 22 mA is still output depending on load If the measurement range is fallen short of the output will be up to 3 5 mA The current value is set to 3 5 mA as start value for a non adjusted analog output box and for cases of faults Connections The channels are electrically isolated towards the testo databus However the individual channels are not electrically isolated among each other When connecting you must make sure that there are no undesired ground loops In both channels the positive output is connected to the ground connection of the recorder The interfaces work correctly Activating the function gt rE Analog outputs OK Configuration of analog outputs 1 Press Edit Assign channel to box gt OK Press gt Press Edit Select parameter a OK Press Edit Set min measurement limit a 1 2 4 gt OK Set max measurement limit K9 4 gt
32. at accurate CxHy readings are obtained 69 6 2 2 6 2 3 70 you should then wait about 10 min with the analyzer switched on before starting another zeroing process manually To prevent the CxHy sensor from drifting during lengthy measurement operations zeroing should be carried out from time to time Using the flue gas probe Checking the thermocouple gt Make sure that the thermocouple of the flue gas probe does not touch the probe basket Bend the thermocouple back if necessary Aligning the flue gas probe gt Turn the probe to align the thermocouple so that it is freely exposed to the flue gas flow gt Align the flue gas probe in the flue gas duct so that the tip is in the hot spot area of the highest flue gas temperature Applications You can choose from fixed saved and a user defined application application defined on the basis of the measuring object The memory contains suitable device settings for the analyzer box and typical fuels and calculations for these applications These quickly provides you with optimized device configurations for the respective measuring task and the device will automatically inform you about important application specific peculiarities information in the display Burner e Fuels Natural gas Butane Propane Diesel Fueloil 5 Fueloil 6 Kerosene Anthracite Bituminous Distillate 1 Wood 10 M Wood 20 M Wood 30 M Wood 40 M Bark 15 M Bark 30 M Bark
33. be shaft 27 5 Tmax 932 F TI 0554 8765 Thermocouple 11 81 NiCr Ni Tl Tmax 932 F 0430 8764 Thermocouple 27 5 NiCr Ni Tl Tmax 932 F 0430 8765 Pitot tubes Description Article no Pitot tube 19 6 0635 2140 Pitot tube 39 3 0635 2240 Pitot tube 13 77 0635 2041 Pitot tube 29 52 0635 2042 Sensors spare Description Article no O2 0393 0000 CO H2 comp filter not replaceable 0393 0104 NO incl replacement filter 0393 0150 NO2 0393 0200 SO2 0393 0250 SO21ow 0393 0251 NOtow 0393 0152 COtow H2 comp 0393 0102 COz2 IR Testo Sevice H2S 0393 0350 CxHy 0393 0300 99 100 Retrofits CO H2 comp sensor 0554 2104 NO sensor 0554 2150 NO sensor 0554 2200 SO sensor 0554 2250 NOjw sensor 0554 2152 COjw H2 comp sensor 0554 2102 CO IR sensor Testo Sevice H2S sensor 0554 2350 Bluetooth module for control unit and analyzer box Testo Sevice Gas cooler gas preparation Testo Sevice Fresh air valve Testo Sevice Measurement range extension for individual slot Testo Sevice DC voltage input Testo Sevice Automatic pressure zeroing Spare parts Testo Sevice Description Article no Tube cartridge condensate pump 0440 0013 Motor for condensate pump 0238 0001 Rinsing feed pump for diluting gas 0239 0014 Main pump standard 0239 0031 Special analyzer box gas pump for long term 0239 0032 measurement Rech batt pack for analyzer
34. box 0515 0039 Rech batt pack for control unit Other accessories Testo Sevice Description Article no Service adapter 0554 1205 AC power supply for control unit 0554 1096 easy Emission PC configuration software 0554 3335 Transport case 0554 3510 Description Article no Service adapter 0554 1205 Carrying strap 0554 3147 Analog output box 0554 0845 Cable with adapter for cigarette lighter and adapter 0554 1336 for connection to analyzer box Cable with battery terminals and adapter for 0554 1337 connection to analyzer box Hose set for flue gas discharge 0554 3149 Wall bracket for analyzer 0554 0203 USB cable to connect the PC to the analyzer 0449 0073 Data bus connecting plug 0554 0119 Data bus line 5 ft 0449 0075 Data bus line 6 ft 0449 0076 Data bus line 65 ft 0449 0077 Connecting cable analog output box 0449 0086 Connecting cable data bus adapter 0449 0087 ISO calibration certificate 0520 0003 For a complete list of all accessories and spare parts please refer to the product catalogues and brochures or look up our website www testo com Updating the instrument software Under www testo com download center you can download the current instrument software Firmware for testo 350 registration required e Control unit and analyzer box must be separated for updating the instrument software i Before the firmware update is started
35. calibrate adjust with test gas when dilution is switched on to eliminate any measuring errors caused by dilution see Calibration adjustment page 61 Calling up the function gt I D Device settings OK Dilution OK 1 Select to dilute all x5 O Change 2 Select setting On Off 3 Confirm the entry OK Measurement view only available via Analyzer Box tab The parameters units and the display representation number of readings displayed per display page can be set The settings are only valid for the currently chosen combination of application and measurement type which is indicated by the symbol application and the text measurement type in the info field Total overview of selectable parameters and units available selection depends on the chosen application measurement type Display Measurement parameter Tstack Flue gas temperature Tamb Combustion air temperature Ap Differential pressure Ap1 Differential pressure 1 flue gas m s Ap2 Differential pressure 2 flue gas AP Draft Flue draft Pabs Absolute pressure Pump Pumping capacity 02 Oxygen O2ref Oxygen reference co2 Carbon dioxide CO2max maximal carbon dioxide content qAnet Abgasverlust co Carbon monoxide COundil Carbon monoxide undiluted 51 Display Measurement parameter COamb A
36. charged completely the charging time at room temperature is approx 6 hr The analyzer box is switched off gt Connect the power cable to analyzer box and power socket Charging will start the fan may come on automatically The status LEDs lights green while the rech batt is being charged Once the rech batt has been charged the instrument will automatically change to trickle charge The status LEDs permanently light green Battery care gt Do not fully exhaust rechargeable batteries gt Store rech batts only in charged condition and at low temperatures but not below 32 F gt For longer breaks you should discharge and recharge the batteries every 3 months Trickle charging should not exceed 2 days AC Power supply In case of danger the instrument must be disconnected from the electric power supply by simply pulling out the power cord gt Always position the instrument so that the power supply plug can be easily reached 5 2 2 Control unit 1 Connect the plug of the power supply to the power supply socket on the control unit Connect the plug of the power supply to an electiric socket The control unit is powered by the power supply If the control unit is switched off the rech batt charging process will start automatically Switching the control unit on has the effect of stopping battery charging and the control unit being powered via the power supply Analyzer box via internal power
37. concentration should therefore be lower than the set thresholds for the sensor protection The function of to dilute all x5 is automatically deactivated If the instrument is fitted with an CxHy sensor it should be switched off before test gas is applied e If a CxHy Sensor is fitted switch this off before measuring 1 test gases with O2 contents lt 2 If you forget to do this the sensor will switch off automatically during the measuring process but will still be strained unnecessarily The following boundary conditions must be met when calibrating adjusting e Use absorption free hose material e Select Test Gas as fuel e Switch on the flue gas analyzer at least 20 minutes before calibration adjustment to warm up e Use clean air for gas zeroing e Maximum overpressure of the test gas 12 04 H20 recommended pressureless via bypass Apply the test gas for at least 3 minutes Recommended test gas concentrations and compositions can be found in the Test Gas Manual Order No 0981 2313 or in the Download Center Activating the function eo Make sure that the ambient air us free of interfering gases 1 i e CO NO etc during zeroing gt rE Sensor settings OK Recalibration OK Possibly gt Enter the password Enter Enter password Next gt OK Gas zeroing 30s Perform calibration adjustment of CO SO gt NO gt NO O2 sensors Dange
38. dress See Connection using a data bus cable page 35 6 1 3 6 1 4 Fuels amp Test option The fuel can be selected Fuel specific coefficients can be set Besides the already pre configured fuels up to 5 more fuels can be configured in a customized way i e with the testo easyEmission software Fuel parameter see www testo com download center registration required o In order to maintain the measuring accuracy of the 1 instrument one must choose or configure the correct fuel Activating the function gt rE Fuels amp Test option OK Activating fuels gt Select the fuel gt OK The fuel is activated and the main menu is opened Setting coefficients 1 Select the fuel Coeff 2 Select the coefficients Change Possibly gt Enter the password Enter gt Next OK 3 Set values gt OK 4 Save changes Finished Sensor settings An NO addition and shut down thresholds to protect the sensors can be set Activating the function gt E Sensor settings OK 59 6 1 4 1 6 1 4 2 60 NO addition The NO addition value can be calculated when the NO sensor is not installed The setting of the NO gt addition value can be password protected see Password protection page 57 Activating the function gt rE Sensor settings OK NO2 addition Change Possibly gt Enter the password Enter Enter password
39. e mentioned product Zur Beurteilung der Erzeugnisse hinsichtlich For assessment of the product following standards slektromagnetischer Vertr glichkeit wurden have been called upon folgende Normen herangezogen St raussendung Pertubing radiation EN 50270 2000 01 Typ2 St rfestigkeit Pertubing resistance EN 50270 2000 01 Typ2 Diese Erkl rung wird f r This declaration is given in responsibility for Testo AG Postfach P O Box 1140 79849 Lenzkirch Germany i www testo com Sosto TO TES TY abgegeben durch by au ALI Cord Herr Walleser Walleser Neri Nama mama Der Hersteller betreibt ein zertiiizieries Qua t tssicherungssystem Vorstand Managing Director nach DIN t50 9001 Stellung im Bevied des Horsteters Posten in the company of ine manutacheer The manu os a cortified quality assurance system according fo DIN ISO 9001 12 3 2 4 Measurement ranges and resolution Analysis box Measurement Measurement Resolution parameter range O2 0 25vol 0 01vol CO H2 comp 0 10000ppm 1ppm COtow H2 comp 0 500ppm 0 1ppm NO 0 4000ppm 1ppm NOtow 0 300ppm 0 1ppm NO2 0 500ppm 0 1ppm SO2 0 5000ppm 1ppm H2S 0 300ppm 0 1ppm CO IR 0 50vol 0 01Vol 0 25Vol 0 1Vol gt 25Vol HGe Natural gas 100 40000ppm 10ppm Propane 100 21000ppm 10ppm Butane 100 18000ppm 10ppm Differential 16 to 16 H2O 0 004 HzO pressure 1 D
40. e minimum measuring rate changes depending on the number of measuring boxes as follows Measuring Minimum boxes measuring rate 1t0o2 1 sec 3104 2 sec 5 to 8 3 sec 9 to 16 5 sec gt Connect the data bus cable to the data bus interfaces Please observe the following points when setting up a connection via e data bus cable Use only testo data bus cables Do not route data bus cables in the vicinity of electric power cables Ensure sufficient power supply by supplying each analyzer box with AC voltage The cables should ideally be plugged in before the system is switched on Connecting during operation hot plugging is possible however depending on the combination the system may need to be switched off and on again The connection cannot be separated under load Data bus subscribers max 16 analyzer boxes in one data bus system 37 5 2 4 3 38 Cable length max 164 ft between control unit and analyzer box max 2 624 ft between all analyzer boxes in the data bus system e The bus system must have a defined electrical termination see below Electrical termination of the bus system The data bus system is linear in structure The control unit or the testo data bus controller with USB connection represents the beginning of the line The end is represented by the last components connected in the system analyzer box or analog output box This component must have a defined
41. e function v gt Application selected Choose the measurement type e O OK Options gt vvv Vv Options Save The readings are saved in a record Options Print The readings from a record are printed Options Fuels amp Test option Select fuel Options Dilution Select the dilution factor Options Measurement view This function is not available during a measurement The configure measurement view menu is opened Options Folders This function is not available during a measurement The folder Folders Measurement sites is opened Options Programs The programs menu is opened Options Recalibrate This function is not available during a measurement The gas sensors are zeroed Options gt Number of lines Change the number of measuring values per display page Options gt Show Graphic The readings are displayed in form of a line graph Options Configure Graphic The measurement parameters to be represented max 4 can be displayed or hidden Possibly Gas zeroing 30s Depressurize the pressure sensor and perform pressure zeroing Performing the measurement 1 Start measurement P 73 6 2 3 2 74 Undiluted CO reading If a separate measurement of CO undiluted has not yet been carried out this value is calculated using the readings of the flue gas probe and is updated continuously mie If
42. e interconnected A measuring program can thereby be defined and transferred to all analyzer boxes The measurement type Exhaust Gas before after cat enables synchronous measuring of exhaust gas concentration before and after the catalyst For this flue gas menu two measuring boxes are required which are linked via the testo data bus The readings of both analyzer boxes are displayed parallel in the display of the control unit to provide a quick overview over the condition of the catalyst With measurement type Flue Gas m s a flue gas measurement can be performed in parallel to a flow measurement volume mass flow calculation via a Pitot tube the connecting cable for the thermocouple of the straight Pitot tube must thereby not be connected to the sensor socket of the instrument The measurement type Flue Gas AP can be used to perform a flue gas measurement with parallel differential pressure measurement o After measurements with high concentrations and after 1 longer measurements the instrument should be rinsed with fresh air so that the sensors can be regenerated again mie Flow measurement Before the measurement beings make the measurement site settings Pitot tube factor and correction factor see Folders Measurement sites page 43 Do not measure for longer than 5 min as the drift of the pressure sensor could have the effect that the readings are outside the tolerance limits Activating th
43. e pump The analyzer box must be switched off and isolated from the power supply 1 Empty the condensate container 2 Place the analyzer box on its front 87 7 11 1 88 3 Open the cover of the service compartment locking clip on the back of the analyzer box PS 1 Condensate pump 2 Main gas pump 3 Rinsing feed pump for diluting gas Cleaning the main gas pump 1 Pull the gas pump upwards out of the gas measuring block 2 Pull the inlet and outlet hoses off the sockets on the pump head 3 Loosen the plug connectors and remove the main gas pump 4 Loosen the 4 fastening screws Torx spanner T 9 on the pump head of the main gas pump 5 Pull off the pump head 6 Remove the two circlips from the depressions of the pump head front and rear 7 11 2 10 11 Ch Remove and clan the pump diaphragm i e white spirit If necessary blow the inlet and outlet sockets out with compressed air Reattach the pump diaphragms with the circlips Place the pump head on the main gas pump and fasten with the screws Torx spanner T 9 Push the inlet and outlet hoses over the sockets on the pump head Connect the plug connectors and insert the main gas pump into the gas measurement block anging the main gas pump 1 When the main gas pump is changed by the user the operating hour meter is not reset The difference between the current operating hour reading and the ope
44. e the rech batt fully before using the analyzer box Getting to know the analyzer Power supply batteries rechargeable batteries o In case of longer interruption of the power supply to the 1 control unit i e rech batt empty the settings for date time will be lost Recharging the rech batt of the Control unit The rech batt can only be charged at an ambient temperature of 32 to 122 F If the rech batt had been completely discharged the charging time at room temperature will take about 7hr charging with power supply adapter or approx 14hr charging via testo Data bus Charging via power supply Art No 0554 1096 vZ The control unit is switched off 1 Connect the plug of the power supply to the power supply socket on the control unit 2 Connect the power supply to a power socket The charging process starts The charge condition will be shown on the display Once the rech batt has been charged the instrument will automatically change to trickle charge 31 5 2 1 2 5 2 1 3 5 2 1 4 32 Charging via analyzer box Z Control unit is locked to analyzer box or is connected via the testo data bus cable The analyzer box is supplied via the power supply During operation with low charge power or in switched off state Charging the rech batt of the analyzer box The rech batt pack can only be charged at an ambient temperature of 32 to 122 F If the rech batt has been dis
45. eading lt 15min rest of range HC 400ppm 100 4000ppm lt 40s t90 10 of reading rest of range Differential 1 5 of fmv 16 to 1 H20 pressure 1 1 5 of reading rest of range Differential 1 5 of fmv 80 to 20 H2O pressure 2 1 5 of reading rest of range Absolute 4 H20 pressure Stack Gas Temp 39 2 F 148 to 392 F Thermocouple Type K NiCr Ni Thermocouple Type S PtiORh Pt 33 8 F rest of range 33 8 F 0 to 3200 F Combustion air via permanently installed NTC 32 36 F 14 to 122 F 37 4 F Offset 3 2 6 3 2 7 Measurement range extension for individual slot option Measurement Max measuring Accuracy Resolution parameter range with highest dilution factor CO H gt comp 0 400000ppm 2 of reading 1 ppm COtw 0 20000ppm 2 of reading 0 1ppm H2 comp SO2 0 200000ppm 2 of reading 1 ppm NOiow 0 12000ppm 2 of reading 0 1ppm NO 0 160000ppm 2 of reading 1 ppm Hc Natural gas 2 of reading 100 40000ppm 10 ppm Propane 100 21000ppm 10 ppm Butane 100 18000ppm 10 ppm Fresh air valve option Dilution of all sensors dilution factor 5 Measurement Measurement Accuracy parameter range O2 0 to 25 Vol 0 01 Vol O2 O2 0 to 25 Vol Os CO H2 comp 2500 50000ppm 5 H20 40 to 0 H20 at probe tip COtow H2 comp 500 2500ppm 5 H2O
46. ed Display brightness This function is available in both the analyzer box and the control unit Changes are accepted for the control unit and for the analyzer box The intensity of the display illumination can be set Calling up the function gt eh Device Settings OK Display Brightness OK Performing settings gt Set parameter lt 4 gt gt OK 6 1 2 7 6 1 2 8 Printer This function is available in both the analyzer box and the control unit This function is available for both the control unit and the analyzer box The headers lines 1 3 and the footer for the printout can be set The printer that is used can be activated Activating the function gt E gt Device Settings gt OK Printer gt OK Activating the printer _ The printer 0554 0543 can only be selected after the 1 Bluetooth interface has been activated see Bluetooth page 55 1 Select Printer gt OK 2 Select the printer A V OK The printer is activated and the menu Printer is opened Setting the print text 1 Print text OK 2 Select function A V Edit 3 Enter values gt Next 4 Save the entry Finished Bluetooth This menu is only available if the instrument is equipped with Bluetooth option The Bluetooth module can be switched on off This function is available in both the analyzer box and the control unit Settings only apply fo
47. electrical termination An analog output box is the furthest subscriber gt Plug the data bus termination plug into the data bus socket on the analog output box An analyzer box is the furthest subscriber gt Setthe data bus terminating slide switch on the analyzer box see Connections interfaces page 27 point 1 to switch position right Connection via Bluetooth option or 9 2 0 Via Bluetooth the control unit can be connected to a analyzer box or a PC Notebook as long as both components are equipped with this function see Bluetooth page 55 Switching on Before switching on gt Connect all system components gt Connect all required probes sensors gt Connect all system components to the electric power supply When switching on the control unit should be plugged on the contact strip of the analyzer box or connected with a data bus cable or plugged to the power cable of the analyzer box so that starting via Bluetooth is enabled Switching on gt press The Welcome Screen is displayed approx 5 sec The control unit display screen appears The control unit searches for connected analyzer boxes and shows these as independent tabs in the display Control unit and analyzer box are not connected If the control unit has already been switched on you must press once again for a short moment to set up a connection to the analyzer box mie 39 5 2 6
48. evice errors not yet rectified are displayed Activating the function gt gt Instrument diagnosis OK or gt i 47 5 5 1 5 5 2 5 5 3 5 5 4 48 Error diagnosis gt Error diagnosis OK Unrectified errors warnings and notes are displayed gt View next previous error A V Gas path check only available via Analyzer Box tab Check the analyzer regularly for leaks to ensure accurate measurements The leak test requires a plastic cap 0193 0039 comes with the flue gas probe 1 Gas path check OK 2 Place the plastic cap on the tip of the flue gas probe so that the openings are completely covered The pump flow is displayed Volumetric flow rate less than or equal to 0 04l min The gas paths are leak tight traffic light in display lights green Volumetric flow rate higher than 0 04l min The gas paths are leaking traffic light in display lights red Probe and analyzer box must be checked for leaks Sensor diagnosis only available via Analyzer Box tab 1 Sensor diagnosis OK 2 Select sensor A V The status of the sensor is indicated by a lamp eo A sensor is able to recover It is therefore possible that the 1 sensor status indication changes from yellow to green or from red to yellow Instrument information gt Device information OK Information is displayed 6 1 6 1 1 6 1 2 6 1 2 1 Using the anal
49. f damage on the housing power supply or sample lines Do not perform contact measurements on non insulated live electrified parts Do not store the analyzer with solvents Do not use any desiccants for storage Carry out only the maintenance and repair work on this instrument that is described in the documentation Follow the prescribed steps exactly Use only original spare parts from testo Any additional service must only be carried out by authorized personnel Testo will otherwise refuse to accept responsibility for the proper functioning of the analyzer after repair and for the validity of certifications Use the device in closed dry rooms Protect analyzer from rain and moisture 2 3 gt Temperatures given on probes sensors relate only to the measuring range of the sensors Do not expose handles and sample lines to any temperatures in excess of 158 F unless they are expressly permitted for higher temperatures gt The objects to be measured or the measurement environment may also pose risks Note the safety regulations valid in your area when performing the measurements Safety related symbols on the instrument Representation Explanation If the product is not used in strict compliance with this documentation the intended protection may be impaired gt Operate the product only as described in this documentation gt Please consult your testo dealer or the manufacturer when in doubt For pr
50. factor Selection field for functions chosen function appears against a white background unavailable functions are identified by grey characters or display of measuring values Function display for function keys 4 1 4 Connections interfaces A UO N USB 2 0 Testo data bus Connecting socket for power supply 0554 1096 Guide groove for locking with analyzer box 23 4 1 5 Menu guidance for control unit Main menu Menu Description Saved measurements Display of saved measurements Device settings Date Time Set date time time format Power Options Automatic instrument shut down on off Display backlight in battery operation on off Display brightness Set display brightness Printer Select printer enter print text Bluetooth option Bluetooth on off Language Set instrument language Country version Set country version Password protection Change password Data bus Display of bus address enter bus rate Instrument diagnosis Error diagnosis Display of present errors Device information Display of device information Search for boxes 24 Set up connection to analyzer boxes 4 2 4 2 1 Analyzer box Overview oo ou 25 4 2 2 26 Particle filter A UO N extension overall 5x Diluting gas filter oN OD 0 Status display Condensate trap and condensate container Locking un
51. flue gas probe 0554 3385 Filter set for measuring box and gas cooler 0554 3381 20 pcs dirt filters for measuring box and 10 pcs filtration non woven for gas cooler Spare filter for probe pre filter 0554 3372 Spare filter for NO sensor 0554 4150 Flue gas probes probe shafts and thermocouples Description Article no Flue gas probe 11 81 incl probe stop 0600 9766 thermocouple NiCr Ni Tl Tmax 932 F 7 ft tube Flue gas probe 27 5 incl probe stop thermocouple 0600 9767 NiCr Ni Tl Tmax 932 F 7 ft tube Flue gas probe 11 81 incl probe stop 0600 8764 thermocouple NiCr Ni Tl Tmax 1832 F 7 ft tube Flue gas probe 27 5 incl probe stop thermocouple 0600 8765 NiCr Ni Tl Tmax 1832 F 7 ft tube Flue gas probe 11 81 with pre filter incl probe 0600 8766 stop thermocouple NiCr Ni Tl Tmax 1832 F 7 ft tube Flue gas probe 27 5 with pre filter incl probe stop 0600 8767 thermocouple NiCr Ni Tl Tmax 1832 F 7 ft tube Engine probe with pre filter 0600 7561 Engine probe without pre filter 0600 7560 Tube extension 9 ft 0554 1202 Description Article no Probe shaft with pre filter 11 81 Tmax 1832 F 0554 8766 Probe shaft with pre filter 27 5 Tmax 1832 F 0554 8767 Probe shaft 11 81 Tmax 932 F TI 0554 9766 Probe shaft 27 5 Tmax 932 F TI 0554 9767 Probe shaft 11 81 Tmax 1832 F TI 0554 8764 Pro
52. he analyzer box OK Changing the display gt Toggle between overview display of number of measurement sites per folder and detailed view display of all measurement sites per folder Overview or Details 5 5 Display record 1 Choose the desired record from the detailed view 2 Data Options gt Options Delete All Measurements The readings of all measurement sites will be deleted gt Options Copy All Measurements The readings of all measurement sites will be copied Analyzer box options gt Options Print Data Transmit data of the chosen record to a record printer gt Options Copy Record Copy record into the record log of the Control unit gt Options Delete Record Delete the chosen record gt Options Show Graphic Display saved record data as graphic gt Options Number of lines Change the number of measuring values per display page gt Options Delete All Measurements Delete all saved measurements for a measurement site gt Options Copy All Measurements Copy all measurements of a measurement site into the record log of the Control unit Control unit options gt Options Delete All Measurements Delete all saved measurements for a measurement site Instrument diagnosis Important operating values and instrument data are displayed A gas path check can be carried out The status of the sensors and any d
53. ice adjustment of industrial boilers and systems processing plants power plants e Emission control troubleshooting of compliance measurements with emission guidelines e Service commissioning of burners boilers e Measurements on gas turbines stationary industrial engines e testo 350 must not be used as a safety alarm device The Bluetooth option may only be operated in countries in which it is type approved Technical data Examinations and licenses As declared in the certificate of conformity this product complies with Directive 2004 108 EC This product is TUV approved Bluetooth module option e Bluetooth type BlueGiga WT 11 e Bluetooth product note WT 11 Bluetooth identification BO1867 e Bluetooth company 10274 Bluetooth R 201 NY sy 07215089 Certification EU countries Belgium BE Bulgaria BG Denmark DK Germany DE Estonia EE Finland Fl France FR Greece GR Ireland IE Italy IT Latvia LV Lithuania LT Luxembourg LU Malta MT Netherlands NL Austria AT Poland PL Portugal PT Romania RO Sweden SE Slovakia SK Slovenia SI Spain ES Czech Republic CZ Hungary HU United Kingdom GB Republic of Cyprus CY EFTA countries Iceland Liechtenstein Norway Switzerland Other countries USA Canada Turkey Colombia El Salvador Ukraine Venezuela Ecuador Japan Information of the FCC Federal Communications Commission Contains
54. ifferential 80 to 80 H2O 10 004 H2O pressure 2 NTC permanently 4 to 122 F 32 18 F installed Detection limit 50ppm Strict compliance with the lower explosion limit is mandatory 3 2 5 14 Measurement Measurement Resolution parameter range Abs Press 240 to 461 H20 0 4 H2O optionally when IR sensor is installed Flow velocity 0 to 131 ft sec 0 1 ft sec to 131 ft sec Type K NiCr Ni 328 to 2498 F 32 18 F Type S Pt10Rh Pt 0 to 3200 F 33 8 F Accuracy and response time Analysis box Measurement Accuracy Response parameter time O2 0 2Vol lt 20s t95 CO H2 comp 10ppm 0 199ppm lt 40s t90 5 of reading 200 2000ppm 10 of reading rest of range COtow H2 comp 2ppm 0 39 9ppm CO lt 40s t90 5 of reading rest of range NO 5ppm 0 99ppm lt 30s t90 5 of reading 100 1999ppm 10 of reading rest of range NOtow 2ppm 0 39 9ppm lt 30s t90 5 of reading rest of range NO 5ppm 0 99 9ppm lt 40s t90 5 of reading rest of range SO 5ppm 0 99ppm lt 30s t90 5 of reading 100 1999ppm 10 of reading rest of range H2S 2ppm 0 39 9ppm lt 35s t90 5 of reading rest of range Measurement Accuracy Response parameter time CO IR 0 3Vol 1 of reading lt 10s t90 0 25Vol heat up time 0 5VOl 1 5 of r
55. ion menus can be set Activating the function gt El Device settings OK Units OK Adjustable units Parameter Unit Altitude m ft Length cm inch mm Pressure mbar psi inHG inW hPa Area mm in Volume ms Volume flow m h l min Time sec min Setting the unit 1 Select the line A V Change 2 Select the unit A V OK 3 Confirm the entry Finished 53 6 1 2 4 6 1 2 5 6 1 2 6 54 Date time This function is available in both the analyzer box and the control unit Changes are accepted for the control unit and for the analyzer box Date time mode and time can be set Activating the function gt E Device Settings OK Date Time OK Set date time 1 Select parameter lt A V Edit 2 Set parameter A V and partly lt 4 gt OK 3 Save changes Save Power options This function is available in both the analyzer box and the control unit Changes are accepted by the control unit and the analyzer box Automatic instrument shut down Auto Off and switching off of the display light in battery operation can be set Activating the function gt rE Device settings OK Power Options OK Making settings 1 Select function or parameter A V Change 2 Set parameter A V and partly lt 4 gt OK 3 Save changes Finish
56. locking button for control unit Filter fresh air inlet option fresh air valve measurement range Contact bar for connection to control unit Guide pins for locking with control unit 9 Full view slider for marking identification 10 Gas outlet 1 11 Fresh air inlet 12 Gas outlet 2 Status display The status display shows the operating status of the analyzer box Display Status green permanent analyzer box switched on Power supply operation or rech batt operation rech batt fully charged red flashing analyzer box switched on e Rech batt operation residual rech batt capacity lt 20 other device error green flashing analyzer box switched off Charge rech batt green permanent analyzer box switched off Rech batt fully charged trickle charge green red alternately flashing Flash mode active 4 2 3 Connections interfaces 12 3 4 5 12 11 10 9 Data bus termination slide switch Sensor for combustion air temperature Flue gas probe Sensor input USB 2 0 Trigger input Dilution gas inlet for measurement range extension Mains connection 100 240V AC 50 60Hz DC voltage input 11 40V DC option 0 Covering cap gas channel access only for servicing purposes OMAN DOAK OON GBD Plugged in covering cap Position must not be changed 11 Pressure ports p and p 12 Testo Data bus 27 4 2 4 Fu
57. lter clogged or too high gas flow overpressure gt Check gas path filter Gas cooling system Gas cooler not working faulty gt Please contact your local dealer or the Testo Customer Service Sensor temperature too high Oz sensor temperature beyond the specification Gas cooler fault Condensate in gas cooler was not pumped off gt Check peristaltic pump Inlet and outlet hoses mixed up by mistake gt Push the inlet and outlet hoses correctly over the sockets on the pump head Low pump power Slow to establish a connection or slow data transfer between PC notebook and testo 350 via Bluetooth Inlet and outlet hoses mixed up by mistake gt Push the inlet and outlet hoses correctly over the sockets on the pump head Control unit is plugged into measuring box or is connected via data bus cable gt To achieve a high data speed we recommend setting up a Bluetooth connection directly via the measuring box If we could not answer your question please contact your dealer or testo Customer Service Contact data see back of this document or website www testo com service contact 97 8 2 98 Accessories and spare parts Printer Description Article no Infrared high speed printer 0554 0549 Bluetooth printer incl rechargeable battery and 0554 0543 charging adapter Filter Description Article no Particle filter for
58. ly either with the control unit or the notebook PC Calling up the function eh Device settings OK Data bus OK Bus address The bus address of each component connected to the testo data bus must be unambiguous The bus address of the connected component can be changed if necessary 1 Bus Address Change 2 Setting a new bus address 9 lt gt 3 Confirm the entry OK Bus rate The relevant data rate must be selected depending on the number of connected components in a system Control unit with one measuring box 500 kbit s All other systems 50 kbit s gt Select bus rate 500 kbit s or 50 kbit s Change Bor ESC mie mie If several analyzer boxes are connected with the Control unit only the measurement data from one analyzer box can be displayed at a time or only one analyzer box can be activated respectively This is accomplished by selecting the analyzer box see o Measure values of diluted sensors with enabled 1 measurement range extension underlined on the p Search for analyzer boxes page 42 If several analyzer boxes are connected to a notebook PC the analyzer boxers can be activated and opened parallel to each other i e to display measuring channels of different analyzer boxes parallel to one another mie If a notebook PC or data bus controller 0554 0087 has several connected and enabled measuring boxes th
59. lyzer rate is the saving cycle for mean values It is programmed in units of seconds minutes whereby the smallest possible analyzer rate depends on the number and type of connected probes oo non pp ONY gt Select the program 0 OK Press Change Press Change Edit program name w lt lt gt Confirm the entry OK Repeat steps 4 and 5 as required Press Next Perform steps 4 and 7 for further criteria accordingly Press Finished Measuring Preparing for measurement 1 The combustion air temperature is continuously measured by the temperature sensor installed in the analyzer box The fresh air required for the zeroing phase is drawn in through the exhaust if no fresh air valve option is installed and through the valve inlet if a fresh air valve is installed The flue gas probe can thus already be inside the flue gas channel before or during the zeroing phase mie The testo 350 can be operated as follows e lying down hanging horizontally down by its handle plugged vertically to the wall bracket by the handle To prevent measuring errors the position of the testo 350 must not be changed during a measurement Me Under ambient temperatures of 50 F the CO IR sensor requires a shorter heat up time to reach full measuring accuracy At 23 F this typically is 15 min Before switching on gt Check whether All system components are properl
60. mbient carbon monoxide NO Nitrogen monoxide NO2 Nitrogen dioxide NOx Nitrogen oxide SO Sulphur dioxide H2S Hydrogen sulphide CxHy Hydrocarbon H2 Hydrogen ExAir Air ratio cCO Corrected carbon monoxide value CSO Corrected sulphur dioxide value CO IR Carbon dioxide IR active Vel Flow velocity Volume flow Volume flow DewPt Flue gas dew point temperature MCO Mass flow CO MNOx Mass flow NOx MSO Mass flow SOz MH2S Mass flow H2S effn Efficiency cNO Efficiency under due consideration of the heat value range cNOx Corrected Nitrogen oxide value MCO IR Mass flow COz2 IR ambCO Ambient carbon dioxide rF ambient Humidity measuring value external sensor Ul ext external voltage Tsensor Instrument temperature Calling up the function gt rE Device settings OK Measurement view gt OK 6 1 2 3 Change parameter unit in a line 1 Select the line A V Change 2 Select the parameter A V OK 3 Select the unit A V OK 4 Save changes OK Options gt Options Number of lines Change the number of measuring values per display page gt Options gt Blank line Insert the empty line before the selected line Options Delete line Delete the selected line Options Factory setting Reset the readings display to factory setting Units only available via Analyzer Box tab The units used for parameters in configurat
61. months excluding wear parts CO COtow NOlow NO SO gt H2S HC sensor 12 months O2 sensor 18 months CO IR sensor 24 months Flue gas probe 24 months Thermocouple 12 months Rech battery 12 months Terms of warranty Control unit Terms of warranty see website www testo com warranty Feature Values Power supply Battery charge time e Li ion rech batt e Analyzer box e Power supply 7h via mains adapter 14h via CAN interface Rech batt service life approx 5h display switched on Bluetooth deactivated Memory 250 000 readings Housing material PC TPE Weight 097 Ibs Display Graphic color display 240 x 320 pixels Dimensions 10 x 4 5 x 2 3 in Analysis box Feature Values Power supply via rech batt Li ion rech batt via internal power supply 100V AC 0 45A 240V AC 0 2A 50 60Hz via DC input option 11V 40V DC 1 4A Feature Battery charge time Values lt 6hr Battery operation time 2 5hr with gas cooler and IR module 4 5hr without gas cooler and IR module Dimensions 12 99 x 5 03 x 17 24 in Housing ABS URL 94V0 Weight 10 58 Ibs completely assembled Memory 250000 readings Flue gas 20 07 H20 overpressure Underpressure max 120 43 H20 Pump volumetric 1 l min controlled standard litre 0 11 min flow rate Hose length max 53 ft corresponds to five p
62. mplete line of the diluted parameter appears against a blue background The following dilution factors can be manually set 49 50 Factor Ratio of diluting gas Measuring gas x 1 no dilution x2 1 541 x5 4 1 x10 9 1 x 20 19 1 x40 39 1 Auto dilution 4 1 If the dilution stage auto dilution is selected dilution 5x is activated automatically when the set switch off threshold of the sensor in slot 6 is reached o e If the surrounding air contains interfering gases push 1 the hose onto the dilution inlet and place in a clean atmosphere e If gas from a gas cylinder is used observe a max pressure of 12 H O 30hPa e Diluting also changes the resolution of the reading display i e Undiluted resolution 1ppm with factor 10 resolution 10ppm Activate the function gt gt Device settings OK Dilution OK 1 Single slot Change 2 Set the dilution factor O 3 Confirm the entry OK Option gt Without dilution Press Without Dilution system with fixed dilution factor x5 for all sensors fresh air valve option The selection of to dilute all x5 results in the dilution of all sensors x5 The measuring channels O2 CO2 IR CO2 qA Lambda Eta and all measuring channels for flow measurements are faded out in case of dilution to dilute all 1x deactivates the dilution extension of measuring range 6 1 2 2 It is possible to
63. nctions instrument options Some functions are available as optional extras The functions your analyzer box is equipped with condition as delivered is shown on the identification plate on the bottom side of the analyzer box Imprint Description CO NO NO SO The sensor of the specified type is check NOtow COtow marked CxHy HC H2S O COz2 IR SG Special main gas pump for long term measurement 1 x Measurement range extension individual dilution with selectable dilution factors DC DC voltage input 11 40V DC Ap 0 Automatic pressure zeroing for flow measurement GP Gas preparation thermoelectric chiller for higher measuring accuracy oe Fresh air valve for overall dilution x5 to measure high concentrations Contains Bluetooth Bluetooth module FCC ID QOQWT11 IC ID 4620 A 4 2 5 Menu guidance analyzer box Main menu Menu Description Applications Select an application in accordance with the measuring task to be performed Folders Create and manage folders and measurement sites Fuels amp Test option Select and configure fuels Saved measurements Display and manage measurements 28 Main menu Menu Description Device settings Dilution Set the dilution factor Measurement view Configure the display set measurement parameters and units for selected application and measurement type Units Set units for display variables Date time Set date time time format
64. nd saving is accomplished via the menu Options which is accessed via the left function key and is available in many different menus Assignment of the right function key with the function Save or Print see Assigning the right hand function key page 49 e Only readings which have a display field in the 1 measurement view assigned will be saved printed out o The measurement data can be printed out parallel to the 1 saving process while a measurement program is running o Measure values of diluted sensors with enabled 1 measurement range extension underlined on the printout Search for analyzer boxes only available via Control unit tab gt eh Search for boxes OK Analyzer boxes connected via testo data bus are displayed tabs Analyzer boxes connected via Bluetooth e Analyzer box found Analyzer box and control unit are connected automatically several analyzer boxes found The available analyzer boxes are displayed for selection e An existing Bluetooth connection is disconnected by 1 selecting a new analyzer box from the selection field Confirming an error message If an error occurs an error message is shown in the display gt Confirming an error message OK Errors which have occurred and have not yet been rectified are indicated by a warning symbol in the status bar Not yet rectified error messages can be displayed in the menu Error diagnosis see Sensor diagnosis
65. ner nenn 85 7 10 Checking replacing the dirt filter 204424044 44er nnnennnnnn nn 86 7 11 Cleaning replacing the pump ursssensnsennnnensnnennnnensnnnnnnen nn 87 7 11 1 Cleaning the main gas P MP iruei aeae etaa aa 88 7 11 2 Changing the main gas pump uenunesessessensersnnnnnnennennnnnnnnnnnnnnnnnnnnnnnnn nennen 89 7 11 3 Changing the condensate pump uruessussensnsnnennnennnnnnnnnnnnnnnnnnnnnnnnn nennen 90 7 11 4 Replacing the motor of the condensate PUMD eee eee eee teeter tees 91 7 12 Replacing the filtration non woven in the gas cooler 93 7 13 Recommended maintenance cycles 94 7 14 Condensate watchdog option 44urssnensneennnnensnnnnnnnn nn 94 Tips and ASSISTANCE uunnnsennnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnn 96 8 1 Questions and answers nensnennsnnensnnnnnnensnnnnnnnennnnnnnnnnnnnnnnnnn nn 96 8 2 Accessories and spare partS uneessnenensennnnensnnnnnnnennnnn nennen ennnnnnn 98 8 3 Updating the instrument software nueessnnnersennnnensnnnnennnnnnen ern 101 AD e2 1 110 CORERERRELRERENTETPERERHERDERESPEGFENPEREEBERSUEFTFENESHERRTREOTERFERCERETPERESUETFTRERTFEREEO 104 Safety and the environment About this document This document describes the product testo 350 with the device setting Country version USA Use gt Please read this doc
66. nsists of a weak mix of acids Avoid skin 1 contact Make sure that the condensate does not run over the housing Condensate entering the gas path Damage to sensors and flue gas pump gt Do not empty the condensate trap condensate container while the flue gas pump is in operation 1 Unlock the condensate trap condensate container by the orange handle on the underside 85 2 Unlock the condensate trap condensate container and pull it vertically off the analyzer box 3 Open the drain plug 1 and let the condensate run out into a sink 4 Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet 5 Plug the condensate trap condensate container on the analyzer box 7 10 Checking replacing the dirt filter Checking the dirt filter gt Check the dirt filter of the analyzer box periodically for contamination Check visually by looking through the window of the filter chambers In case of visible contamination change the dirt filter Replacing the dirt filter eo The filter chamber may contain condensate 1 86 1 Open the filter chamber Turn the filter cover counter clockwise and remove 2 Remove the dirt filter and replace it with anew one 0554 3381 3 Attach the filter cover and lock by turning it clockwise The rib on the filter cover must be parallel to the handle 7 11 _ Cleaning replacing th
67. oducts with Bluetooth optional Changes or modifications that have been made without the explicit consent of the responsible approval authority may cause the retraction of the type approval Data transfer may be disturbed by equipment that uses the same ISM band i e WLAN microwave ovens The use of radio communication links is not permitted in airplanes and hospitals among other locations For this reason the following points must be ensured before entering gt Turn off Bluetooth function control unit and analyzer box gt Disconnect control unit and analyzer box from all external power sources power supply external rech batts etc Protecting the environment gt Dispose of faulty rechargeable batteries spent batteries in accordance with valid legal specifications 3 2 3 2 1 3 2 2 10 gt Atthe end of its life cycle send the product to the separate collection for electric and electronic devices observe local regulations or return the product to testo for disposal Specifications Use The testo 350 is a portable combustion amp emission analyzer The instrument consists of the control unit control unit for displaying readings and controlling the analyzer box and the analyzer box measuring instrument Plug type contacts databus cable or Bluetooth option are used to connect the control unit to the analyzer box The testo 350 has been designed for the following tasks applications e Serv
68. ol Plug in the mains plug keep the button depressed The status display flashes alternately green and red Release the button Plug the connecting cable Art No 0449 0073 into the USB port on the analyzer box then connect it to the PC Your PC recognizes the analyzer box as a removable medium Copy the new file appboxdbg bin to the detected removable medium The status display flashes alternately green and red This process may take a few minutes Remove the connecting cable from the analyzer box 350 After updating of the instrument software Firmware has been completed the analyzer box will automatically reboot and is ready for use 103 Appendix Recommendation for emission measurements over an extended period of time The following table shows recommendations for rinse times for measurements with high concentrations and recommendations for calibration cycles for emission measurements over an extended period via a measuring program gt Rinse the instrument Expose the probe to fresh air and start flue gas measurement Measure Concen Recom Recom Recom Filter service life ment tration mended mended mended para ppm measure rinse time calibration meter ment min cycle in period months min COH3 50 90 5 3 approx 100 60 5 3 300 000ppmh 200 30 10 3 500 15 10 3 1000 10 10 3 2000 10 15 3 4000 5 30 1 8000 5 45 1 10000 5 60 1 COHaow 10 90 5 3 approx 80 000ppmh 20 60 5
69. only 1 be started via the trigger input from the switched off state when the AC power cord is plugged in Connecting system components Connection using contact strip The control unit can be plugged onto the analyzer box 1 Place the guide groove in the bottom side of the control unit over the guide pins of the analyzer box 2 Press the Control unit against the analyzer box until the locking unlocking buttons noticeably clicks into place two times o To protect the display i e during transport the control unit 1 can also be inserted with the back facing up however in this case there is no connection to the analyzer box 5 2 4 2 Connection using a data bus cable accessory part to a bus system If testo easyEmission software is connected via a control unit to measuring boxes the number of measuring boxes must not be changed To add new measuring boxes end the testo easyEmission software connect the new measuring box and restart the testo easyEmission software mie or 35 36 17 7 E 0554 0087 CY j O The individual components i e control unit with analyzer box or analyzer box with analyzer box can be connected to a bus system using the testo data bus cable i Before starting up a bus system the bus address and bus rate of the connected components must be changed For this before the components are connected to a bus system each component must be configured separate
70. ppm range down to less than 1000ppm The value 0 means lt 1 cross sensitivity Target gas ro ge co NO SO NO H2S Os 0 0 OF 0 0 CO He E o o o 0 CO Ho iow o o 0 0 NO 0 0 w 6 0 NO tow 0 o lt 5 0 NO 0 0 lt 2 20 SO lt 5 0 110 0 SO tow lt 5 0 110 0 CxHy 35 0 0 0 0 H2S lt 2 lt 15 lt 20 20 2 10 With non saturated filter 11 w changeable filter 12 Is compensated if the cross gas in the instrument is also measured i e if the instrument is equipped with the corresponding sensors 106 Target gas Cross gas H2 Cle HCI HCN CO2 O2 0 0 0 0 see CO He o 0 0 0 0 CO Ho iow 0 0 0 0 0 NO 0 0 0 0 0 NO iow 0 0 0 0 0 NO 0 100 0 0 0 SO lt 3 80 0 30 0 SO tow lt 3 80 0 30 0 CxHy 130 no data no data no data 0 H2S 0 lt 10 0 0 0 13 No influence up to a few 1000ppm for cross concentrations in the range 0 3 O2 per 1 SO HCI 14 0 3 O2 per 1 CO is compensated 15 after Ho compensation 6 Is compensated with indication CO H from the CO H2 sensor 107 0970 3519 en 02 V01 00 en_US
71. r the device activated at the time To set up a connection between Control unit and analyzer box see Connection via Bluetooth option page 38 To set up a connection between control unit and Notebook PC Follow the operating instructions for the software and Notebook PC used Calling up the function gt eh Device settings OK Bluetooth OK 55 6 1 2 9 6 1 2 10 56 Switching Bluetooth on off 1 Change 2 Select setting a OK 3 Confirm the entry Finished Language This function is available in both the analyzer box and the control unit Changes are accepted for the control unit and for the analyzer box The menu language can be set The number of available languages depends on the activated country version see Country version page 56 Activating the function gt rE Device settings OK Language OK Activate the language gt Select the language OK Country version This function is available in both the analyzer box and the control unit Changes are accepted for the control unit and for the analyzer box The country version can be set The selection of the country version influences the menu languages that can be activated Please make sure that the correct country version has been set By changing the country version the bases of calculation and thus the displayed measurement parameters fuels fuel parameters and calculation
72. rating hours from the last pump change serve as an indicator for the next pump change Fon gt Pull the gas pump upwards out of the gas measuring block Pull the inlet and outlet hoses off the sockets on the pump head Loosen the plug connector and remove the main gas pump Push the inlet and outlet hoses over the sockets on the pump head of the new main gas pump Connect the plug connectors and insert the main gas pump into the gas measurement block 89 7 11 3 90 Changing the condensate pump o The condensate pump is only available in instruments with 1 the gas preparation GP option 1 Unlock an remove the cover 2 Unlock the two lateral clip locks of the condensate pump and pull off the pump head 3 Pull the inlet and outlet hoses off the sockets on the analyzer box 4 Plug the inlet hose length 0 98 and outlet hose length 1 2 of the new pump onto the connecting sockets of the analyzer box 5 Push the pump onto the motor shaft until the clip locks engage Make sure that the tubes are not pinched or constrained 6 Attach cover 7 11 4 Replacing the motor of the condensate pump o The condensate pump is only available in instruments with the gas preparation GP option 1 Unlock and remove the cover 2 Unlock the two lateral clip locks of the condensate pump and pull off the pump head 3 Pull the inlet and outlet hoses off the sockets on the
73. robe hose extensions Diluting gas Fresh air or nitrogen Flue gas dust load max 20g m Humidity load USB interface max 158 F td at measuring input USB 2 0 Trigger input Voltage 5 12V falling or rising flank Pulse width gt 1 s Load 5V max 5mA 12V max 40mA Bluetooth option Class1 module reach lt 100m in open field 19 4 Product description 4 1 Control unit 4 1 1 Overview 1 IrDA interface 2 Switch On Off 20 4 1 2 3 Magnetic holder on rear Strong magnets Damage to other devices gt Keep a safe distance from products which could be damaged by magnets i e monitors computers pacemakers credit cards 4 Display 5 Keyboard 6 Electrical contact bar for analyzer box on rear 7 Interfaces USB 2 0 charger testo data bus Keyboard Key Functions Switch measuring instrument on off OK Function key orange 3x relevant function is shown on Example the display A Scroll up increase value Y Scroll down reduce value esc Back cancel function rE Open main menu i Open menu Instrument diagnosis 21 4 1 3 22 Display Light Oil Y Heavy Oil 3 vc SEP coke 1 Status bar dark grey background Display of date and time valid for control unit and analyzer box Display of Bluetooth status power supply and remaining rech batt capacity valid for control unit
74. rous gases Danger of poisoning gt Observe safety regulations accident prevention regulations when handling test gas gt Use test gases in well ventilated rooms only o Application of test gas via service adapter 0554 1205 is 1 recommended or apply test gas directly to the probe tip to avoid possible absorptions in the gas path Select the parameter A V OK Change Enter the test gas concentration nominal value Apply test gas to the sensor Start calibration Start Accept the nominal value once the actual value is stable adjustment Adjust Or Cancel no adjustment esc 6 Save changes Finished OV ee Na Perform calibration adjustment of the CO IR sensor Check the CO IR sensor with the absorption filter to obtain accurate readings The displayed CO value should be lt 0 3 CO If the value is higher perform calibration and gradient adjustment Dangerous gases Danger of poisoning gt Observe safety regulations accident prevention regulations when handling test gas gt Use test gases in well ventilated rooms only o Application of test gas via service adapter 0554 1205 is 1 recommended or apply test gas directly to the probe tip to avoid possible absorptions in the gas path 63 6 1 4 5 64 Select the CO IR sensor A V OK Connect Absorptionsfilter or apply Testgas CO2 with 0 lt gt Yes gt OK Stabili
75. sed for the measurement Before cat is equipped with the dilution option and the CO sensor is not plugged into the dilution slot the device will recommend to replug the sensor accordingly User defined Fuels Natural gas Butane Propane Diesel Fueloil 5 Fueloil 6 Kerosene Anthracite Bituminous Distillate 1 Wood 10 M Wood 20 M Wood 30 M Wood 40 M Bark 15 M Bark 30 M Bark 45 M Bark 45 M Bioheat 5 Bioheat 12 Bioheat 20 Test gas Activating the function 1 eh Applications OK mie Press the function key Options to open configuration menus 2 Selecting an application a O OK 3 Selecting fuel 1 gt OK 71 6 2 3 1 72 Flue Gas Flue Gas m s Flue Gas Ap Program for all analyzer boxes Exhaust Gas before after catalyst The flue gas menus Measurement Type are the central measuring menus which in addition to the readings measured with this function contain the readings of all measurements performed if selected in the menu Measurement view All readings can also be saved in or printed out from these menus The flue gas menus can always be selected irrespective of the plugged in sensors Measuring functions of the flue gas menu The measurement type Flue Gas can be used to perform a flue gas measurement The measurement type Program for all analyzer boxes can be used for i e a bus system in which several flue gas analyzers ar
76. surement type matching the program is opened Editing the measuring program Adjustable parameters Parameter Function Measurement Edit program name program Measurement Select flue gas menu type e Flue gas e Flue gas m s e Flue gas AP e Flue gas before and after catalyst Solid fuel Reading per With mean value Yes only mean values will be mean value saved Parameter Start Function Determine the start criterion The measuring program is started at any time the function key automatically changes to the stop function Time Start of measurement at a pre programmed time External signal Trigger signal to control the start of measuring programs Stop Determining the stop criterion ap The measuring program is stopped at any time the function key automatically changes to the start function Time The recoding of readings stops at a desired time External signal Trigger signal to control the stop of measuring programs Duration Setting cycles to save readings Memory full Saving readings ends when the memory is full Gas time Selection of gas time cycle Rinse time Enter the rinse time The measurement program begins with a 1 rinse phase duration 6min Measuring phases gas time and rinsing phases rinsing time alternate according to the programmed values 67 6 2 6 2 1 68 Parameter Function Analyzer rate The ana
77. t Options Print The readings from a record are printed gt Options Save The readings are saved in a record gt Options gt Change Gas amount Set the gas amount value gt Options Change unit The unit for the gas flow can be changed m3 gt I or gt m3 Oil flow calculation The function is only available if the chosen fuel is an oil Activating the function gt E Measurement Options OK Oil Flow calc OK Performing the measurement 1 Select the parameters Oi Clocking of the oil nozzle and Oil pressure no effect on calculation A V Change 2 Enter values A V and partly lt 41 gt OK The calculated oil burner capacity in kW is displayed Options gt Options Print The readings from a record are printed gt Options Save The readings are saved in a record gt Options Change unit The unit for the oil flow can be changed kg h gt gal h or gal h gt kg h 6 3 Analog outputs only available via tab Analog output box e The analog output box is displayed like the analyzer box 1 The tab contains the databus number The analog output box 0554 0845 accessory is suitable for the output of up to 6 measuring channels in form of analog signals 4 to 20 mA The analog output box is connected to the instrument via databus the configuration can be made via control unit or the PC softw
78. ty time 300s 4 Start analyzer val admis manually Start or wait for stability time Analyzer val admis is automatically started on gt Analyzer val admis ends automatically 5 Next 6 Enter the nominal gradient value Change gt 4A V lt gt OK 7 Start stability time Start Stability time 300s 8 Start analyzer val admis manually Start or wait for stability time Analyzer val admis is automatically started Analyzer val admis ends automatically 9 Perform adjustment Finished Or Cancel no adjustment esc ppmh counter For sensors which use a changeable chemical filter for neutralizing cross gases a ppm hour counter is available This concerns NO sensor Activating the function gt rE Sensor settings OK ppm hour counter OK The display shows maximum current and remaining filter lifetime Resetting a sensor hour meter 1 Reset 2 Confirm confirmation request Yes gt OK 6 1 4 6 6 1 4 7 Calibration data With this function the current calibration data and the sensor status of the individual sensors can be displayed The condition of the sensor is checked with each sensor calibration adjustment The graphic representation shows the last 25 calibrations Activating the function gt eh Sensor settings OK Calibration data OK Options gt Options Print The current
79. umentation carefully and familiarize yourself with the analyzer before putting it to use Pay particular attention to the safety instructions and warning advice in order to prevent injuries and damage to the products gt Keep this document on hand so that you can refer to it when necessary gt Hand this documentation on to any subsequent users of the analyzer Warnings Always pay attention to information that is marked by the following warnings with warning pictograms Implement the specified precautionary measures Representation Explanation Indicates potential serious injuries indicates potential minor injuries indicates circumstances that may lead to damage to the products Symbols and writing standards Representation Explanation i Note Basic or further information la Action more steps the sequence must be 2 followed I a Action a step or an optional step ae Result of an action Menu Elements of the instrument the instrument displays or the program interface 2 2 Representation Explanation OK Control keys of the instrument or buttons of the program interface Functions paths within a menu Example entries Ensure safety gt Only operate the analyzer properly for its intended purpose and within the parameters specified in the technical data Do not apply force to the analyzer Do not operate the analyzer if there are signs o
80. uring instrument prior to cleaning Release the probe catch by pressing the key on the probe handle and remove the probe module 2 w Blow compressed air through the flue gas ducts in probe module and probe handle see illustration Do not use a brush Fit a new probe module on the probe handle and engage it in place Replacing probe pre filter On probe modules with pre filter the pre filter can be replaced gt Unscrew the pre filter from the probe shaft and screw on a new filter Changing the thermocouple 1 Release the probe catch by pressing the key on the probe handle and remove the probe module a g Remove the thermocouple plug in head from the socket using a screwdriver and pull the thermocouple out of the probe shaft Keep inserting the new thermocouple into the probe shaft until the connection head clicks into place Fit anew probe module on the handle and engage in place 79 Condensate trap condensate container With the gas preparation option fitted the condensate is separated from the measuring gas and is led into a condensate container that is isolated from the gas path In the case of longer measurements with moist flue gas the condensate can be led off using a tube without any external air being carried along The filling level of the condensate trap can be read from the markings Emptying the condensate trap condensate container eo The condensate co
81. y connected All required probes sensors are connected The power supply of all system components is guaranteed During then zeroing phase During the zeroing phase the sensors of the analyzer are zeroed Zero point and drift of the sensors are checked The Oz value is set to 21 O2 gt Make sure that the ambient air is free of interfering gases i e CO NO during the zeroing phase Before the measurement gt Set the fuel for the combustion system to be measured gt Assign the required measurement parameters and units to a display field in the measurement view gt Activate the measurement site to which the readings are to be assigned gt Make sure that the gas outlets are free so that the gas can escape without obstruction Otherwise the measurement results may be corrupted Measurements with the CxHy sensor Dangerous mixture of gases Danger of explosions gt Perform measurements only in flue gas ducts gt Only measure gases which do not form a combustible mixture in the ambient air o There must always be sufficient oxygen in the flue gas to 1 prevent the CxHy sensor from being destroyed With an O2 content of less than 2 the CxHy sensor switches off automatically protective function Higher concentrations of silicones H2S and sulphurous hydrocarbons can also lead to the destruction of the CxHy sensor Zeroing takes place automatically when the CxHy sensor is activated To ensure th
82. yzer Settings Assigning the right hand function key The right function key can have a function from the Options menu assigned to it The menu Options is accessed via the left function key and is available in many different menus This assignment is only valid for the currently opened menu the opened function Amenu function is opened in which the Options menu is displayed on the left function key 1 Press Options 2 Select option m Depending on the menu function from which the Options menu was opened various functions are available 3 Assign the selected function to the right function key Press the Config Key Instrument settings Dilution only available via tab Analyzer Box and with the measurement range extension option Option dilution for single slot with selectable dilution factors With active dilution the measuring gas for the sensor in slot 6 is diluted with ambient air other possibility nitrogen gas in a controlled manner For this purpose the diluting gas is drawn through a separate gas inlet by a pump and a valve operating on the principle of pulse width modulation A filter is installed to protect the gas path against dust If the dilution system is active this is indicated by a clearly noticeable clicking of the valve In addition the symbol 1 x appears at the right hand top of the display in the header and the selected dilution factor appears at the corresponding parameter the co

Testo 350 combustion emissions analyzer user manual

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