Re - Manupala industrie
Contents
1. gt 8 8 8 E E D sS BE A BE A O zZ zZ Z Z 1 2 3 4 5 6 7 8 9110 11112 O o O 13 14 15116 17 1819 2021 22 23 24 2 E 2 3535 No 50 55 D amp o o of of 20 lt 6 D gt gt 3 o 20 209 lt u 2 ssa 33 53 23 2 o WwW 8 T one 13 28 Re spa Electrical diagram for torque adjustment with dancer roll 31 08 06 The instrument must be connected to the zero potential bv using the screw located close to the CN1 contact The earthing connection must be as short as possible Dancer roll equivalent circuit A Pin 8 Pin 20 Pin 19 o D tl 5 33 o e 5 G 35 dp A y A A OOO 00 OO 0 0 ZZZ ZZ ZL 1 2 3 4 5 6 7 8 9 10 11 12 O E O 1314 115161711819 20212223 24 oa gt O lt gt en 22 E a ao 85 No lt lt Se 5 D O amp o 209 0 295 t x 6 p we S Sc 88 tw ce 02 use G co SQ 5 2 se e G B a o S 0 D So T one 14 28 A Re spa T one Instrument inputs outputs description gt Power supply Pin12. AIRE spa States led T one N instrument functioning state is represented by a combination of on or blinking state leds auto led on lt gt regulator in AUTO state machine running auto led blinking lt gt regulator in ACC state machine in acceleration ramp stopledon lt gt regulator in STOP state machine stopped Keypad stop led blinking lt gt regulator in DEC state machine in deceleration ramp stop and auto leds on lt gt regulator in EMERG state machine in emergency zero led on lt gt regulator in ZERO state brake release prog led on or blinking lt gt instrument in PROGRAMMING cust led not used The keypad functions are described below FUNCTION L Pressing the auto stop kev switches the instrument from the STOP state to the AUTO state and vice versa For the remote management of the AUTO STOP states see Function 38 page 22 u Out of programming when using the load cells for the adjustment pressing the set key switches the display from the material tension to the tension set point and vice versa when using the dancer roll for the adjustment pressing the set key switches the display from the dancer roll position to the position set point and vice versa If the display shows the tension or position set point its value can be modified by using the up and down keys In programming prog led blinking keeping the set key pressed displays the material tension or
3. First alarm threshold Use this function to set a tension or position value for the first alarm signal Press enter to access the function and the function value set is displayed Press up or down and set the tension value in Kg or the position value at which you desire the first alarm signal Press enter to confirm When the tension or position exceeds this threshold the display out of programming alternates the tension or position to ALL O 31 08 06 19 28 A Re spa T one Function 11 Second alarm threshold Use this function to set a tension or position value for the second alarm signal Press enter to access the function and the function value set is displayed Press up or down and set the tension value in Kg or the position value at which you desire the second alarm signal Press enter to confirm When the tension or position exceeds this threshold the display out of programming alternates the tension or position to ALL 1 Function 12 ACC time Use this function to set a time interval expressed in seconds during which the machine is in acceleration Use functions 13 14 and 15 to set a different behaviour for the regulator during the machine start up phase Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 13 Proportional parameter in ACC For the description of the operation refer
4. 00 gt 10 00 0 05 30 Type of adjustment 0 2 2 31 Type of load cells 091 0 32 Cell zero calibration i b 33 Decimal point 03 0 34 Full scale of the tension 0 9999 50 35 Weight for the gain calibration 0 gt FS 20 36 Cell gain calibration i i 55 AUTO STOP speed 079100 2 56 Adjustment inversion 091 0 70 Tvpe of regulated output 091 0 71 AUTO STOP control 0 2 2 72 Alarm displav 091 0 73 Displav filter 0 gt 100 80 74 Analog input filter 0 gt 100 30 8 Setting the password 0 1000 0 76 Factory settings 77 Display brightness 1 6 4 78 Firmware version 3 i 31 08 06 7 28 H Re spa T one This section describes the installation and test procedures that must be carried out if you wish to set the instrument up quickly lt also includes the wiring diagrams and informations about instrument inputs and outputs A more detailed description of how each function works is given in Detailed description of programming functions page 17 Installation 1 Fit the T one regulator 2 Make the electrical connections as illustrated in Electrical connection diagrams pages 11 13 3 Connect the instrument to a power supply Adjustment mode 4 Press the enter key and keep pressed for about one second to enter the programming environment the display shows F 1 5 Use the up key to select function 4 6 Press the enter key the word CAL flashes on the display for a few seconds then the calibration functions needed for
5. 28 A Re S p A T one 36 Cell gain calibration b 37 Enabling the remote set point 091 0 38 Calibrating the minimum value of set point i 39 Calibrating the maximum value of set point 4 f 70 Type of regulated output 0 1 0 71 AUTO STOP control 0 1 1 72 Alarm displav 091 0 73 Displav filter 009100 80 74 Analog input filter 09100 30 5 Setting the password 0 1000 0 76 Factory settings b DE Display brightness 1 6 4 78 Firmware version i Programming functions for torque adjustment with dancer roll Function Description Value range Factory setting 1 Torque when machine is stationarv 0 0 gt 100 0 10 0 2 Air in the dancer roll piston 0 0 gt 100 0 0 3 Password check 0 1000 0 4 Accessing the calibration i j 5 Proportional parameter in AUTO 0 0 100 0 2 0 6 Integral parameter in AUTO 0 00 10 00 3 00 if Derivative parameter in AUTO 0 00 gt 10 00 2 00 8 Torque when machine is in emergency 0 0 gt 100 0 60 0 9 Type of alarm 0 gt 1 1 10 First alarm threshold 0 gt 100 10 11 Second alarm threshold 0 gt 100 90 12 ACC time 0 gt 120 0 19 Proportional parameter in ACC 0 0 gt 100 0 28 14 Integral parameter in ACC 0 00 gt 10 00 3 00 15 Derivative parameter in ACC 0 00 gt 10 00 20 16 DEC time 0 gt 120 0 17 Proportional parameter in DEC 0 0 gt 100 0 5 0 18 Integral parameter in DEC 0 00 gt 10 00 0
6. 40 19 Derivative parameter in DEC 0 00 gt 10 00 3 00 30 Type of adjustment 0 gt 2 1 45 Calibrating the minimum value of dancer roll i 46 Calibrating the maximum value of dancer roll y i 70 Type of regulated output 091 0 71 AUTO STOP control 0 gt 1 1 12 Alarm display 091 0 73 Display filter 099100 80 31 08 06 6 28 FIRE spa T one Programming functions for speed adjustment with load cells 75 Setting the password 0 1000 0 76 Factory settings U Display brightness 1 6 4 78 Firmware version 3 Function Description Value range Factory setting 1 Torque when machine is stationary 0 0 100 0 0 3 Password check 0 1000 0 4 Accessing the calibration x b 5 Proportional parameter in AUTO 0 0 100 0 2 0 6 Integral parameter in AUTO 0 00 10 00 1 00 7 Derivative parameter in AUTO 0 00 gt 10 00 0 00 8 Torque when machine is in emergency 0 0 gt 100 0 0 9 Type of alarm 0 gt 1 0 10 First alarm threshold 0 gt F11 Full Scale 11 Second alarm threshold F10 gt Full Scale Full Scale 12 ACC time 0 gt 120 0 13 Proportional parameter in ACC 0 0 gt 100 0 20 14 Integral parameter in ACC 0 00 gt 10 00 0 80 15 Derivative parameter in ACC 0 00 gt 10 00 0 05 16 DEC time 0 gt 120 0 17 Proportional parameter in DEC 0 0 gt 100 0 29 18 Integral parameter in DEC 0 00 gt 10 00 0 80 19 Derivative parameter in DEC 0
7. Pin2 The instrument must be supplied with a continuous voltage of 24Vdc gt Load cells in mV Carry out this connection only if F 30 0 or F 30 2 adjustment with load cells and if F 31 0 cells in mV For the connection of load cells with 0 20mV output refer to Electrical diagram for adjustment with load cells in mV page 11 The following table sets out the correspondence between the connector contacts of the load cell in mV and the regulator pins mV cell connector Regulator pin 8 409 o te gt Load cells in MA Carry out this connection only if F 30 0 or F 30 2 adjustment with load cells and if F 31 1 cells in MA For the connection of load cells with 4 20mA output refer to Electrical diagram for adjustment with load cells in mA EVO page 12 The following table sets out the correspondence between the connector contacts of the load cell in mA and the regulator pins MA cell connector Regulator pin O B 400 31 08 06 15 28 A Re spa T one gt Digital inputs AUTO STOP Pin 13 This input is active if F 71 1 If it s in the HIGH logic state 24Vdc the device switches to the AUTO state otherwise it is in the STOP state EMERGENCY Pin 14 If it s in the HIGH logic state 24Vdc the device switches to the EMERG state supplying the constant output voltage set in function 8 The EMERG state has priority over all the other states
8. Press up or down and set 0 if not wanting to display the alarms or 1 if wanting that the display if there is an active alarm alternates the display of the tension or position to ALL O or ALL 1 according to the threshold exceeded Press enter to confirm 24 28 A Re spa T one Function 73 Display filter During adjustment the instrument instantly displavs the tension values detected by the load cells or the dancer position and updates the value even if the variations are minimal If the update speed of the display is slowed down these changes will be made at longer intervals using an average of the values read The greater the value of this parameter the slower the updating speed of the displav Press enter to access the function and the function value set is displayed Press up or down and set the desired value Press enter to confirm Function 74 Analog input filter This function is active only if F 30 0 or F 30 2 adjustment with load cells Use this function to eliminate any interference on the signal read at the analog input of the instrument Press enter to access the function and the function value set is displayed Press up or down and set the desired value Press enter to confirm Function 75 Setting the password Use this function to set the password numeric value required by function 3 to prevent accidental tampering by persons not authorised to program the instrument Press enter
9. known weight on a cable following what will be the path of the material as illustrated in the diagram making sure that the cable holding the weight maintains the same material infeed and outfeed angles on the measuring roller Press enter to access the function and the function value set is displayed Press up and down and set the value to the weight in Kg of the load apllied to the cable Press enter to confirm Load cells Function 36 Cell gain calibration This function is active only if F 30 0 or F 30 2 adjustment with load cells Use this function to calibrate the gain of the load cells 31 08 06 22 28 A Re spa T one Press enter to perform the gain The word YES or BAD flashes on the display for a few seconds respectively if the gain calibration was successful or not then function 36 is displayed again Note Whether the word BAD flashes on the display check that the load cells assembling and the connections are carried out correctly then perform the calibration again Function 37 Enabling the remote set point This function is active only if F 30 0 torque adjustment with dancer roll Use this function to set the tension set point control Press enter to access the function and the function value set is displayed Press up or down and set the value to 0 to control the set point through the keyboard or 1 to control it bv analog input Press enter to confirm If the
10. ms Digital section Inputs 2 digital inputs 24Vdc Outputs 2 rel outputs 24Vdc or 24Vac 750mA max Others characteristics Power supplv and consumption 24Vdc 300mA max Weight 400 g Operating temperature 0 50 C Degree of protection Case IP20 Frontal panel IP52 31 08 06 26 28 Z Re S p A T one gt ii Devil I Li gt Sil I i La LOG i 8 p i II 5 l Ss S l l l 000000000 2000000000 0000 335 90 31 08 06 27 28 MARE spa T one Re S p A guarantees this device against all defects relative to the materials and manufacturing for a period of 12 months from the date of delivery Should your device develop operating faults during the guarantee period please contact the Company s agent in your country or if this is not possible contact Re S p A directly The guarantee includes spare parts and labour It does not include shipment costs for device delivery or recall The guarantee is invalidated by Improper use of the device Incorrect installation Faulty electrical connections or power supply Lack of maintenance Changes or work involving non original components or carried out by persons without Re S p A authorisation Complete or
11. out on unwinders or rewinders bv using respectivelv brakes or clutches tension adjustment in torque with dancer roll the regulation can be carried out on unwinders or rewinders bv using respectivelv brakes or clutches tension adjustment in speed with load cells the regulation can be carried out by providing the speed signal to a motor The T one regulator acquires from the load cells the resultant of the forces applied bv the material on the measuring roller or the dancer roll position signal and on the basis of an initial calibration see the calibration procedure pp 20 23 compares it with the tension value or desired position set point a P I D algorithm calculates the measured error If the instrument carries out a tension adjustment in torque with load cells the P I D algorithm modifies the analog output directly so that the material tension assumes the desired value The set point can be modified by providing a suitably calibrated analog reference see calibration procedure pp 20 23 I fthe instrument carries out a tension adjustment in torque with dancer roll the P I D algorithm modifies the analog output directly so that the dancer roll remains stable in the same position and therefore indirectly that the material tension assumes the desired value f the instrument carries out a tension adjustment in speed with load cells the P I D algorithm acts on the machine line speed The instrument provides the speed signal co
12. the adjustment process together with the proportional and integral parameters when the machine is at operating speed AUTO state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm We recommend you to set this function only when particularly elastic materials are processed or when the dancer roll is used Function 8 Torque when machine is in emergency Use this function to set a percentage of the use of the brake clutch or motor when an emergency stop is triggered EMERG state Press enter to access the function and the function value set is displayed Press up and down and set the desired percentage Press enter to confirm Function 9 Type of alarm Use this function to set the mode with which the instrument signals having exceeded the alarm thresholds specified in function 10 and in function 11 Press enter to access the function and the function value set is displayed Press up or down to select 0 if wanting the instrument to signal when the tension or the position is greater than the value set in function 10 and when the tension or the position is greater than the value set in function 11 1 if wanting the instrument to signal when the tension or the position is less than the value set in function 10 and when the tension or the position is less than the value set in function 11 Press enter to confirm Function 10
13. the dancer roll position Zero Pressing the zero key switches the instrument from the STOP state to the ZERO state and vice versa The ZERO state is only applied if the device is in the STOP state The ZERO state can be activated from the panel also when other remote controls are active Keep the enter key pressed for around a second to access the programming environment In programming pressing the enter key switches the instrument display from the general function prog led blinking to the relative parameter prog led on gt up Out of programming in speed adjustment mode pressing the up key displays the line speed n programming pressing the up key increases the function number prog led blinking or increases the associated parameter value prog led on down In programming pressing the down key decreases the function number prog led blinking or decreases the associated parameter value prog led on 31 08 06 4 28 FIRE spa T one The following is a summarv of the device programming functions available For a more detailed description consult Detailed description of programming functions on page 17 To enter the programming environment keep pressed the enter kev for about one second the displav shows F 1 To scroll the programming function menu use the up and down kevs To edit function parameters select the desired function number press the e
14. the display for a few seconds then function 45 is displayed again Function 46 Calibrating the maximum value of dancer roll This function is active only if F 30 1 torque adjustment with dancer roll Place the dancer roll so that its output dancer roll analog input assumes the maximum value e g 10V Press enter and the word YES or BAD flashes on the display for a few seconds respectively if the calibration was successful or not then function 46 is displayed again 31 08 06 23 28 H Re spa T one Note Whether the word BAD flashes on the display check that the connection of the dancer roll is carried out correctiv and that the maximum tension value is at least 3V higher than the minimum tension then perform the calibration again Function 55 AUTO STOP speed This function is active only if F 30 2 speed adjustment with load cells and F 71 2 Use this function to set the speed value in percentage in respect of the maximum tension tha can be supplied to the instrument in correspondance of which vou want the switch from the AUTO STOP states and vice versa STOP AUTO Press enter to access the function and the function value set is displaved Press up or down and set the desired value Press enter to confirm Function 56 Adjustment inversion This function is active only if F 30 2 speed adjustment with load cells Use this function to invert the direction of adjustment P
15. to access the function and the function value set is displayed Press up or down and set the desired value Press enter to confirm Function 76 Factory settings Use this function to reset all the function values and return to the factory settings of torque adjustment mode with load cells Press enter and the word RES flashes on the display for a few seconds Then the instrument exit the programming environment automatically Function 77 Display brightness Use this function to regulate the brightness value of the display Press enter to access the function and the function value set is displayed Press up or down and set the desired value Press enter to confirm Function 78 Firmware version The function is a read only one and shows the firmware version of the device Press enter to access the function and the firmware version is displayed Press enter to exit the function 31 08 06 25 28 A Re spa T one Technical specifications Analog section Inputs 1 selectable analog input for load cells 0 30mV for load cells in mV 2 cells in mV with 30mV maximum output 0 40mA for load cells in mA 2 cells in mA with 20mA maximum output 1 analog input 0 10V R 10kQ Output 1 selectable analog output PID regulation 0 10V 10mA max 4 20mA Rioad733002 max 1 analog output proportional to the tension dancer roll piston control 0 10V 10mA max Resolution 12 bit Sampling time 30
16. to use a 0 10V output or 1 for a 4 20mA output press enter to confirm and up to move onto the next function 18 F 71 appears on the display use this function to set the control of AUTO STOP states press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish to control the states by the instrument frontal panel or 1 if you wish to control them by the AUTO STOP digital input press enter to confirm and up to exit the programming environment 31 08 06 9 28 FI Re spa T one Calibration functions for torque adjustment with dancer roll F 30 1 8 F 45 appears on the display place the dancer roll so that its output dancer roll analog input assumes the minimum value e g OV press enter the word YES flashes on the display for a few seconds then function 45 is displayed again press up to move onto the next function F 46 appears on the display place the dancer roll so that its output dancer roll analog input assumes the maximum value e g 10V press enter the word YES flashes on the display for a few seconds then function 46 is displayed again press up to move onto the next function F 70 appears on the display use this function to set the type of output to control the brake clutch press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish to use a 0 10V output or 1
17. STOP state and vice versa STOP AUTO is set in function 55 press enter to confirm and up to exit the programming environment 31 08 06 11 28 H Re spa T one Electrical diagram for adjustment with load cells in mV Supplv Load cell Load cell A BCD A BCD The signal cables must be inserted in the CLAMP ferrites provided with the equipment NC N W gt al O N NC 8 9101112 The instrument must be connected to the zero potential by using the screw located close to the CN1 contact O The earthing connection must be 13 14 15116 17118 19 20 21 22 23 24 as short as possible 3 3 bg 5 se Sse 2 e g E o 26 20 Nvo c Su se D 8 S GF oc 53 QD lt lt Ke DL DO SE G On 20 lt ul S os o lt Eg 59 e A n S g 5 2 o o WwW fo oa _ 31 08 06 12 28 FIRE spa Electrical diagram for adjustment with load cells in mA EVO 31 08 06 The signal cables must be inserted in the CLAMP ferrites provided The instrument must be connected to the zero potential bv using the screw located close to the CN1 contact The earthing connection must be as short as possible with the equipment r N
18. al state of the device at the time of its sale The plant builder may include the present manual in the documentation for plant use Re S p A reserves the right to update its production and or manuals without updating products already sold and previous manuals Since the device forms part of a plant the plant builder is responsible for ensuring that all parts comply with the laws in force in the country in which it is installed The device must be fitted and adjusted by qualified technical personnel It may be moved manually Information about device recovery Thedevicebearsa clear visible and indelible indication allowing identification of the manufacturer and the separate collection symbol symbol on side This symbol showing a wheelie bin with a cross through it unequivocally indicates that the device was released after 13 08 2005 and that it must be subject to separate collection In European Union member states The device falls within the electrical and electronic equipment category which must be disposed of not amongst undifferentiated urban waste but through separate collection Therefore at the end of the device s lifetime it must be disposed of in conformity with the European standards adopted in the member state in which it was installed WEEE Waste Electrical and Electronic Equipment may be intended for individual collective or mixed collection and recovery systems at designated centres for more information contact
19. d Press up and down and set the desired value Press enter to confirm We recommend you to set this function only when particularly elastic materials are processed or when the dancer roll is used Function 30 Type of adjustment Use this function to select the adjustment mode of the instrument Press enter to access the function and the function value set is displayed Press up or down and set the value to 0 to have the tension torque adjustment with load cells on unwinder and rewinder 1 to have the tension torque adjustment with dancer roll on unwinder and rewinder or 2 to have the tension speed adjustment with load cells on motors for draft gears Press enter to confirm Function 31 Type of load cells This function is active only if F 30 0 or F 30 2 adjustment with load cells Use this function to set the type of load cells used to read the material tension Press enter to access the function and the function value set is displayed Press up or down and set the value to 0 if you use mV load cells as sensors of tension or 1 if you use mA load cells Press enter to confirm 31 08 06 21 28 A Re spa T one Function 32 Cell zero calibration This function is active only if F 30 0 or F 30 2 adjustment with load cells Make sure that the roller on which the cells are applied measuring roller is free of any load whatsoever Press enter and a counting will start when the counting stops the wo
20. ed again press up to move onto the next function 31 08 06 8 28 A Re spa T one 10 F 33 appears on the display use this function to set the position of the decimal point in the tension displaying press enter and the function value set is displayed using the up or down keys set the value to 0 to have not the decimal point 0000 1 to have one digit after the decimal point 000 0 or 2 to have two digits after the decimal points 00 00 press enter to confirm and up to move onto the next function 11 F 34 appears on the display use this function to set the full scale of the cells press enter and the function value set is displayed using the up or down keys set the value in kg to the sum of the full scales of the cells equivalent to the nominal values of the cells press enter to confirm and up to move onto the next function 12 F 35 appears on the display load a known weight on a cable following what will be the path of the material as illustrated in the diagram on page 21 press enter and the function value set is displayed using the up or down keys set the weight in kg of the load applied to the cable press enter to confirm and up to move onto the next function and perform the gain calibration 13 F 36 appears on the display press enter to perform the gain the word YES flashes on the display for a few seconds if the gain calibration was successful otherwise the word BAD flashes in
21. for a 4 20mA output press enter to confirm and up to move onto the next function F 71 appears on the display use this function to set the control of AUTO STOP states press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish to control the states by the instrument frontal panel or 1 if you wish to control them by the AUTO STOP digital input press enter to confirm and up to exit the programming environment Calibration functions for speed adjustment with load cells F 30 2 8 31 08 06 F 31 appears on the display use this function to set the type of load cells press enter and the function value set is displayed using the up or down keys set the value to 0 if you use mV load cells as sensors of tension or 1 for mA load cells press enter to confirm and up to move onto the next function F 32 appears on the display make sure that the roller on which the cells are applied measuring roller is free of any load whatsoever press enter and a counting will start when the counting stops the word YES flashes on the display for a few seconds if the calibration was successful otherwise the word BAD flashes in this case see the note on page 21 then function 32 is displayed again press up to move onto the next function F 33 appears on the display use this function to set the position of the decimal point during the tension display
22. gt Alarms Alarm 0 Pin 15 Pin 16 Relay output to warn of a first alarm threshold being exceeded A luminous acoustic warning or a digital input of any control device can be connected to it e g PLC Alarm 1 Pin 17 Pin18 Relay output to warn of a second alarm threshold being exceeded A luminous acoustic warning or a digital input of any control device can be connected to it e g PLC gt Analog input Pin 20 Pin 19 The input signal must be 0 10 with AV gt 3V Remote set point This input is active with remote set point function if F 30 0 and F 37 1 It accepts an analog reference proportional to the tension desired for the material a potentiometer manual setting or a digital output of any control device can be connected to it e g PLC If you use a potentiometer manual setting the potentiometer supply tension is provided by Pin 8 9V Dancer roll This input is active with dancer roll function if F 30 1 It accepts an analog signal proportional to the dancer roll position The dancer roll position sensor output is connected to it 31 08 06 16 28 A Re S p A T one Line speed This input is active with line speed function if F 30 2 It accepts an analog reference proportional to the machine line speed A dynamo output or an analog encoder output that detects the machine MASTER motor rotation speed is connected to it gt Analog output proportional to the tension or dancer roll
23. ing press enter and the function value set is displayed using the up or down keys set the value to 0 to have not the decimal point 0000 1 to have one digit after the decimal point 000 0 or 2 to have two digits after the decimal points 00 00 press enter to confirm and up to move onto the next function F 34 appears on the display use this function to set the full scale of the cells press enter and the function value set is displayed 10 28 A Re spa T one using the up or down keys set the value in kg to the sum of the full scales of the cells equivalent to the nominal values of the cells press enter to confirm and up to move onto the next function 12 F 35 appears on the display load a known weight on a cable following what will be the path of the material as illustrated in the diagram on page 21 press enter and the function value set is displayed using the up or down keys set the weight in kg of the load applied to the cable press enter to confirm and up to move onto the next function and perform the gain calibration 13 F 36 appears on the display press enter to perform the gain the word YES flashes on the display for a few seconds if the gain calibration was successful otherwise the word BAD flashes in this case see the note on page 22 then function 36 is displaved again press up to move onto the next function 14 F 55 appears on the display use this function if
24. jon 95 Weight for he gan calibrati ea en ee 22 Function 30 Gl Gein calibra tai issir te a eee as 22 Function 37 Enabling the remote sel point usan 23 Function 38 Calibrating the minimum value of set point iii 23 Function 39 Calibrating the maximum value of set point nennen 23 Function 45 Calibrating the minimum value of dancer roll ss iii 23 Function 46 Calibrating the maximum value Of dancer roll sms mmmmmmmnnnennnznnenznnennntiirmiimin 23 Function 55 AUTO STOP speed ii 24 Function 56 AUS IM i VON SIOU pri ed 24 Function 70 Type of regulated QU a 24 Function 1 AUTO STOP control u kun 24 FUNCION TA Il DIE ee ee nee ee ee en 24 Function 73 Display Etoile 25 Function 4 Analog input M s naci 25 Function 75 Setting the Pessoa 25 Function 6 Factory sende ee dab 25 Function 77 Deplaybiiahiness ia kr ee een 25 FUNCION FO Firmware vers ee 25 Technical SPE CHICAS AAA 26 AGE 26 Digital Sci edo ti n 26 Others haec lla 26 Mechanical dimensions sehn 27 Guaraniees rra a a ana 28 Il A Re spa T one The present manual is for device fitters and operators It provides indications on the intended use of the device technical specifications and instructions for installation adjustment and use This manual is an integral part of the device and must be kept until the device is decommissioned It reflects the technic
25. l one Tension control trough load cells or dancer roll USER S MANUAL RE A Re spa T one Contents MV AU ENN ettaru nel e d A E N 1 Intended use ofthedevice nenne a 2 instnliment TUN CIO ano 3 PEO A aiar 5 Programming functions for torque adjustment with load CellS sms mnmennnennennenznnnezznnzzznni 5 Programming functions for torque adjustment with dancer roll 6 Programming functions for speed adjustment with load Cells ccconommmmsrs 7 Quick Slate iii 8 A nn en 8 ds AA An 8 Calibration functions for torque adjustment with load cells F 30 0 8 Calibration functions for torque adjustment with dancer roll F 30 1 10 Calibration functions for speed adjustment with load cells F 30 2 10 Electrical connection diagrams nn 12 Electrical diagram for adjustment with load cells in MV 12 Electrical diagram for adjustment with load cells in mA EVO 13 Electrical diagram for torque adjustment with dancer roll ss ie 14 Instrument inputs outputs descriplion una anne 15 A II IA 15 Load cells A noO An i a ea ait 15 Load A l obec eaea iE 15 AA ee ed Sea ed saad reece sect eee tice 16 AM un cae ec hem Peseta de celtics RAPA 16 nn een ine ie ee 16 Analog output proportional to the tension or dancer roll piston control 17 FID regulation analog Output nee pirita 17 Detailed description of the programming functions s sesnsenennzanznnznnzannan
26. nter key the display shows the value set in the function press up and down keys and set the desired value press enter to confirm To exit the programming environment select function 1 and press the down key or select function 78 and press the up key Programming functions for torque adjustment with load cells Function Description Value range Factory setting 1 Torque when machine is stationarv 0 0 gt 100 0 10 0 3 Password check 0 1000 0 4 Accessing the calibration 3 i 5 Proportional parameter in AUTO 0 0 gt 100 0 2 0 6 Integral parameter in AUTO 0 00 gt 10 00 1 00 7 Derivative parameter in AUTO 0 00 gt 10 00 0 00 8 Torque when machine is in emergency 0 0 gt 100 0 60 0 9 Type of alarm 091 0 10 First alarm threshold 0 gt F11 Full scale 11 Second alarm threshold F10 gt Full scale Full scale 12 ACC time 0 120 0 13 Proportional parameters in ACC 0 0 gt 100 0 2 5 14 Integral parameter in ACC 0 00 gt 10 00 0 80 15 Derivative parameter in ACC 0 00 gt 10 00 0 05 16 DEC time 0 gt 120 0 17 Proportional parameter in DEC 0 0 gt 100 0 25 18 Integral parameter in DEC 0 00 gt 10 00 0 80 19 Derivative parameter in DEC 0 00 gt 10 00 0 05 30 Type of adjustment 0 2 0 31 Type of load cells 0 1 0 32 Cell zero calibration 33 Decimal point 03 0 34 Full scale of the tension 0 9999 50 35 Weight for the gain calibration 0 gt FS 20 31 08 06 5
27. o set a different behaviour for the regulator during the machine stationary phase Press enter to access the function and the function value set is displayed 31 08 06 20 28 A Re spa T one Press up and down and set the desired value Press enter to confirm Function 17 Proportional parameter in DEC For the description of the operation refer to function 5 The parameter set using this function acts on the adjustment process together with the integral and derivative parameters when the machine is decelerating DEC state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 18 Integral parameter in DEC For the description of the operation refer to function 6 The parameter set using this function acts on the adjustment process together with the proportional and derivative parameters when the machine is decelerating DEC state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 19 Derivative parameter in DEC For the description of the operation refer to function 7 The parameter set using this function acts on the adjustment process together with the proportional and integral parameters when the machine is decelerating DEC state Press enter to access the function and the function value set is displaye
28. odes Function 1 Torque when machine is stationarv Use this function to set a percentage of the use of the brake clutch when the machine is stationarv STOP state Press enter to access the function and the function value set is displayed Press up and down and set the desired percentage Press enter to confirm Function 2 Air in the dancer roll piston This function is active only if F 30 1 torque adjustment with dancer roll Use this function to set an air percentage in the dancer roll piston Press enter to access the function and the function value set is displayed Press up and down and set the desired percentage Press enter to confirm Function 3 Password check To access the other programming functions you must enter the password if it is set in function 75 Press enter to access the function Press up and down and enter the password number Press enter to confirm If you enter an incorrect password the word PASS flashes on the display for a few seconds then function 3 is displayed again Function 4 Accessing the calibration Use this function to access the instrument calibration procedure see Quick start up on page 7 Press enter and the word CAL flashes on the display for a few seconds then the only calibration functions needed for the quick start up of the instrument are given in sequence Function 5 Proportional parameter in AUTO Increasing the proportional pa
29. partial failure to observe the instructions Exceptional events At the end of the guarantee period support will be provided by the support network which will carry out repairs at the current rates 31 08 06 28 28 Re S p A Controlli Industriali Via Firenze 3 20060 BUSSERO MI ITALY Fax 39 02 95 03 89 86 Technical support Tel 39 02 95 24 30 300 E mail support re spa com Sales support Tel 39 02 95 24 30 200 E mail sales re spa com WWW re spa com Rev 08 06
30. piston control Pin 22 Pin 21 The output signal is the following type 0 10V Proportional to the tension This output is active proportionally to the tension if F 30 0 or F 30 2 It provides an analog reference which can be used to display on a remote display the tension detected on the material Dancer roll piston control This output is active with dancer roll piston control function if F 30 1 It provides a command analog reference for a dancer roll the analog input of the transducer that controls the dancer roll pneumatic piston must be connected to it gt PID regulation analog output Pin 24 Pin 23 Type of output signal if F 70 0 gt 0 10V if F70 1 gt 4 20mA Brake control This output is active with brake control function if F 30 0 or F 30 1 It provides a command analog reference speed adjustment for a brake clutch the analog input of the electropneumatic transducer pneumatic brake or using the Re S p A FP25 command board a magnetic powder brake must be connected to it Motor control This output is active with motor control function if F 30 2 It provides a command analog reference speed adjustment for a motor The analog input of the driver of the motor used must be connected to it 31 08 06 17 28 H Re spa T one The following is a detailed description of all the programming functions Note that not all of the functions are active for all of the adjustment m
31. rameter value increases the system response speed to the detriment of stability a too high response speed can cause the onset of harmful tension oscillations The parameter set using this function acts on the adjustment process together with the integral and derivative parameters when the machine is at operating speed AUTO state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 6 Integral parameter in AUTO Reducing the integral parameter value increases the system response speed as well as its ability to recover the error when the machine has reached operating speed reducing the integral coefficient too much may lead to harmful oscillations 31 08 06 18 28 A Re spa T one The parameter set using this function acts on the adjustment process together with the proportional and derivative parameters when the machine is at operating speed AUTO state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 7 Derived parameter in AUTO Increasing the derivative parameter value increases the system response speed and its ability to anticipate the tension variations on the material However if the derivative parameter is increased too much it may lead to harmful oscillations The parameter set using this function acts on
32. rd YES flashes on the display for a few seconds if the calibration was successful otherwise the word BAD flashes then function 32 is displaved again Note Whether the word BAD flashes on the displav check that the load cells assembling and the connections are carried out correctiv then perform the calibration again Function 33 Decimal point This function is active only if F 30 0 or F 30 2 adjustment with load cells Use this function to set the decimal point position in the material tension displaying Press enter to access the function and the function value set is displayed Press up or down and set the value to 0 to have not the decimal point 0000 1 to have one digit after the decimal point 000 0 or 2 to have two digits after the decimal points 00 00 Press enter to confirm gt Note It s possible to change the decimal point position also after calibration Function 34 Full scale of the tension This function is active only if F 30 0 or F 30 2 adjustment with load cells Use this function to set the value in Kg to the sum of the full scales of the cells equivalent to the nominal values of the cells Press enter to access the function and the function value set is displayed Press up or down and set the desired value Press enter to confirm Function 35 Weight for the gain calibration This function is active if F 30 0 or F 30 2 adjustment with load cells Load a
33. remote set point is enabled position on function 38 and then on function 39 to perform the analog reference calibration Function 38 Calibrating the minimum value of set point This function is active only if F 30 0 torque adjustment with load cells and F 37 1 Adjust the analog input so that it supplies the minimum voltage to the instrument e g OV Press enter and the word YES flashes on the display for a few seconds then function 38 is displayed again MMA Function 39 Calibrating the maximum value of set point This function is active only if F 30 0 torque adjustment with load cells and F 37 1 Adjust the analog input so that it supplies the maximum voltage to the instrument e g 10V Press enter and the word YES or BAD flashes on the display for a few seconds respectively if the calibration was successful or not then function 39 is displaved again Note Whether the word BAD flashes on the displav check that the connection of the analog reference is carried out correctiv and that the maximum tension value is at least 3V higher than the minimum tension then perform the calibration again Function 45 Calibrating the minimum value of dancer roll This function is active only if F 30 1 torque adjustment with dancer roll Place the dancer roll so that its output dancer roll analog input assumes the minimum value e g OV Press enter and the word YES flashes on
34. ress enter to access the function and the function value set is displaved Press up or down and set the value to 0 if the load cells are upstream of the draft gear or 1 if thev are downstream of the draft gear Press enter to confirm Function 70 Tvpe of regulated output Use this function to set the type of the output to control the brake clutch or the motor Press enter to access the function and the function value set is displaved Press up or down and set the value to 0 if you wish to use a 0 10V output or 1 for a 4 20mA output Press enter to confirm Function 71 AUTO STOP control Use this function to set the control of AUTO STOP states Press enter to access the function and the function value set is displaved If F 30 0 or F 30 1 torque adjustment press up or down and set the value to 0 to control the states by the instrument frontal panel or 1 to control by the digital input If F 30 2 speed adjustment press up or down and set the value to 0 to control the states by the instrument frontal panel 1 to control them by the digital input or 2 to control them on the basis of the machine speed The speed of the switching from AUTO STOP states and vice versa STOP AUTO is set in function 55 Press enter to confirm Function 72 Alarm display This function allows to display the alarms if active on the instrument display 31 08 06 Press enter to access the function and the function value set is displayed
35. rrected by the P I D in output in order for the material tension to assume the desired value The device is not suitable to work outside in corrosive explosive or highly dusty environments 31 08 06 2 28 SF Re S p A T one www re spa com States led Display Bar graphs display O General information The front panel features a seven segments led displav with four numbers and two bar graphs displavs to displav all the regulation parameters The kevpad allows access to the device programming and calibration The state led provides information on the instrument functioning state Displav Outside the programming environment the display shows the tension displayed in Kg detected by the load cells or the dancer roll position expressed as a percentage of total stroke Use the set key see Keypad on page 3 to display the desired tension or position value set point If the instrument is in speed adjustment mode keep the up key pressed to display the machine line speed In programming use the enter key to display the programming functions or the values of the associated parameters Bar graphs display The front panel features two bar graphs displays Display IN displays the tension percentage in respect of full scale detected by the load cells or the percentage of air in the dancer piston see Function 2 page 17 Display OUT displays the signal percentage on the regulated output 31 08 06 3 28
36. the function 71 is set to the states control on the basis of the machine speed option 2 press enter and the function value set is displayed using the up and down keys to select the speed percentage in correspondance of which you want the switch from the AUTO STOP states and vice versa STOP AUTO press enter to confirm and up to move onto the next function 15 F 56 appears on the display use this function to invert the direction of adjustment press enter and the function value set is displayed using the up and down keys set the value to 0 if the load cells are upstream of the draft gear or 1 if they are downstream of the draft gear press enter to confirm and up to move onto the next function 16 F 70 appears on the display use this function to set the type of output to control the motor press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish to use a 0 10V output or 1 for a 4 20mA output press enter to confirm and up to move onto the next function 17 F 71 appears on the display use this function to set the control of AUTO STOP states press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish to control the states by the instrument frontal panel 1 if you wish to control them by the digital input or 2 if you wish to control them on the basis of the machine speed the speed of the switching from AUTO state to
37. the quick start up of the instrument are given in sequence 7 The display shows F 30 this functions allows to set the adjustment mode press enter to display the function value set using up and down keys select 0 to have the tension adjustment in torque with load cells 1 to have the tension adjustment in torque tension with dancer roll or 2 to have the tension adjustment in speed with load cells press enter to confirm and up to move onto the next function gt Attention The following steps depend on the adjustment mode selected gt Note During calibration the instrument can not perform the states switch neither by frontal nor by remote Calibration functions for torque adjustment with load cells F 30 0 8 F 31 appears on the display use this function to set the type of load cells press enter and the function value set is displayed using the up or down keys set the value to 0 if you use load cells in mV as sensors of tension or 1 if you use load cells in mA press enter to confirm and up to move onto the next function 9 F 32 appears on the display make sure that the roller on which the cells are applied measuring roller is free of any load whatsoever press enter and a counting will start when the counting stops the word YES flashes on the display for a few seconds if the calibration was successful otherwise the word BAD flashes in this case see the note on page 21 then function 32 is display
38. the relevant local authorities or may be returned to the distributor when a new item of equipmentis purchased This eliminates or reduces potentially negative effects on the environment deriving from improper use of the equipment or parts of it For correct waste management the relevant authorities promote the reduction of final waste disposal by means of re use recycling and other forms of recovery to obtain raw materials from waste In the event of illegal disposal of WEEE offenders will be punished in accordance with the sanctions established by the member state in which it was installed Innon EU countries Si deve provvedere al recupero ed allo smaltimento finale del dispositivo in conformita alle norme vigenti nel Paese di installazione Pu essere opportuno tenere conto dell informativa gi specificata per i Paesi membri dell Unione europea 31 08 06 1 28 FIRE S p A T one The T one tension regulating svstem has been designed to be integrated embedded within an industrial plant The instrument features a front panel to control the adjustment parameters and to program and calibrate the instrument itself The T one automatic regulation svstem allows the tension adjustment to be carried out bv using load cells with output in mV or mA a dancer roll as indirect tension sensor The operator can set three different adjustment modes tension adjustment in torque with load cells the regulation can be carried
39. this case see the note on page 22 then function 36 is displayed again press up to move onto the next function 14 F 37 appears on the display use this function to set the tension set point control press enter and the function value set is displayed using the up or down keys set the value to 0 to control the set point through the keyboard or 1 to control it by analog input press enter to confirm ifthe remote set point is enabled F 37 1 press the up key to move onto the function 38 and then onto the function 39 to perform the analog reference calibration if the remote set point is not enabled F 37 0 press the up key to move onto the function 70 15 F 38 appears on the display adjust the analog input so that it supplies the minimum voltage to the instrument e g OV press enter the word YES flashes on the display for a few seconds then function 38 is displayed again press up to move onto the next function 16 F 39 appears on the display adjust the analog input so that it supplies the maximum voltage to the instrument e g 10V press enter the word YES flashes on the display for a few seconds then function 39 is displayed again press up to move onto the next function 17 F 70 appears on the display use this function to set the type of output to control the brake clutch press enter and the function value set is displayed using the up and down keys set the value to 0 if you wish
40. to function 5 The parameter set using this function acts on the adjustment process together with the integral and derivative parameters when the machine is accelerating ACC state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 14 Integral parameter in ACC For the description of the operation refer to function 6 The parameter set using this function acts on the adjustment process together with the proportional and derivative parameters when the machine is accelerating ACC state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm Function 15 Derivative parameter in ACC For the description of the operation refer to function 7 The parameter set using this function acts on the adjustment process together with the proportional and integral parameters when the machine is accelerating ACC state Press enter to access the function and the function value set is displayed Press up and down and set the desired value Press enter to confirm We recommend you to set this function only when particularly elastic materials are processed or when the dancer roll is used Function 16 DEC time Use this function to set a time interval expressed in seconds during which the machine is in deceleration Use functions 17 18 and 19 t
41. znzannanznnaznnenanannzzzn 18 Function T Torque when machine is stationary io 18 Function 2 Air in the dancer roll piston sse nnnnnznznnnnannznzznnnnanannnn nn nn nnannnrn nn arrancar 18 Function 3 Password A 18 FUNCHONA ACCESSING he calls a RA 18 Function 5 Proportional parameter in AUTO 18 Function 6 Integral parameter in AUTO usina a hn eee bacaacaeaelaesiacenanen allem abd 18 Function 7 Derived parameter in AUTO iii 19 Function 8 Torque when machine is in emergengy a n cnne 19 F nelion 9 ype OF AN aa ee 19 Function 10 First alarm threshold i ono cono 19 Function 11 Second alarm threshold iii 20 Function 12 ACG IM een an un nes anni 20 Function 13 Proportional parameter in ACC l ennnnnnnnnn nanna nono ona 20 Function 14 Integral parameter INA Eee 20 Function 15 Derivative parameter in ACC nennen 20 Function 16 DEC TIM ai sieg ae kat Ark tk calar 20 Function 17 Proportional parameter in DEC eee an EEE 21 Function 18 Inlegralparameler in DEC recinto ee 21 Function 19 Derivative parameter in DEC 21 Function 30 Type OE US en AA AA reed 21 H Re spa T one Function 31 Type of load len 21 Function 92 Cell ZENG calibration iii 22 Function 33 Decimal point LL enennnnznnnnnannnannanan nanna nt iadenin aiarar aanddiens 22 Function 34 Full scale of the tension un nie 22 Fun i
Download Pdf Manuals
Related Search