GAS BBQ GRILL USER`S MANUAL MODEL NUMBER
Contents
1. the vicinity of this or any other appliance Any LP cylinder not connected for use should not be stored in the vicinity of this or any other appliance DESCRIPTION REF DESCRIPTION Door Handles Lid Insulation Seat Temp Gauge Name Plate Insulation Seats Lid Handle Right Side Shelf Right Side Shelf Bracket Push Bar Grease Tray Control Panel Regulator Manifold Gas Valve Valve Bracket Firebox Main Burners Left Main Burner Burner Brackets Flame Tamer Cooking Grid 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 40 41 42 43 44 lt cc H cc lt cc m PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Required 2 Philips head screwdriver not provided Hexagon Allen wrench provided The following hardware is provided in the left side shelf carton Truss head screw WithSplit lock And Washer 7 y TAPES Truss head screw With Split lock And Washer 3 16 24X3 8inch 2pcs Truss head screw 5 32 32X3 8inch With Split lock And Washer Hexagon wrench STEP I out grill body from packing carton and remove all the packing materials ASSEMBLY INSTRUCTIONS STEP I2. HI to LO check the flame status the flame in LO position should be smaller than in HI position as figure shown below Always check flame before each use see TROUBLESHOOTING if any abnormal status found 4 Call our after service center at 888 287 0735 for warranty replacement parts HI 4 i kke CLEANING 1 COOKING AREA CLEANING The easiest way to clean the grill is to clean immediately after turning off the flame when cooking is completed Wear a barbeque mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in tap water and scrub the hot grill Dip the brush frequently in the water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles The food particles will fall and burn Never immerse a hot part in water 2 GRILL BURNER CLEANING Be sure the tank valve and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note that if insects or other obstructions are blocking the flow of gas through the burner you will need to call our customer service line VERY IMPORTANT The orifice of the valve must be located in the center of the burner section after removal and cleaning
3. PERMASTEEL FOR OUTDOOR USE ONLY GAS BBQ GRILL USER S MANUAL MODEL NUMBER PG 50403SRL CUSTOMER SERVICE 888 287 0735 If you smell gas Do not store or use gasoline or other 1 Shut off gas to the appliance flammable liquids or vapors in the Extinguish any open flame vicinity of this or any other appliance 2 3 Open lid 4 If odor continues keep away from the LP cylinder not connected for use appliance and immediately call your gas shall not be stored in the vicinity of this supplier or your fire department or any other appliance Model Number PG 50403SRL PermaSteel BBQ Grill PERMASTEEL INC Warranties that this Product shall be free from defects in workmanship and materials for a period of 1 Year from the date of original purchase Our obligation under this warranty shall be limited to replacement of parts during the warranty period Our liability shall not extend beyond replacement of parts This warranty excludes normal wear amp tear such as paint loss discoloration and rust on the Product and its parts or components and any damage arising from any of the following negligent use or misuse of the Product use contrary to this User s Manual or alteration by any one other than Permasteel Inc All warranty coverage is void if this grill is ever used for commercial or rental purposes this warranty is valid only in the USA The warranty period of 1 year shall not be extended or renewed by the repai
4. as applicable for connection type QCC1 the standard for compressed gas tank valve outlet and inlet connection ANSI CGA V 1 LP TANK VALVE USED MUST MEET THE FOLLOWING 1 Have type outlet compatible with regulator provided 2 Have safety relief valve 3 UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Only use tanks equipped with this type of valve As the figure shown on the next page FOR YOUR SAFETY Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not come into contact with the heat shield or the grill head 10 CONNECT THE REGULATOR THE LP TANK VERY IMPORTANT THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 1407 60 C THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE CONNECTION OF THE TANK VALVE PER ANSIZ21 81 1 Make sure tank valve is in its full off position turn clockwise to stop 2 Check tank valve to assure it has proper external male threads type connection per ANSIZ21 81 3 Make sure all burner knobs are in their off position 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris
5. Inspect hose for damage Never attempt to use damaged or plugged equipment Contact your local LP gas dealer for repair 6 When connecting regulator assembly to the valve hand tighten nut clockwise to a positive stop Do not use a wrench to tighten Use of a wrench may damage quick coupling nut and result in a hazardous condition As figure shown below OPD HAND WHEEL 7 Open tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light grill If a leak is found turn tank valve off and do not use grill until a local L P gas dealer can make repairs WARNING Never insert any foreign objects into the valve outlet It may damage the valve and cause leak leaking gas may result in fire explosion heavy body injury or even death Do not connect this grill to the self contained LP gas system of a motor home or camper trailer _ Do not use this grill until leak tested STOP and call the fire department if any leaks are detected If you cannot stop a gas leak close the LP tank valve IMMEDIATELY call LP gas supplier or the fire department A DANGER NEVER store a spare LP tank under or near grill or in an enclosed area NEVER fill the tank beyond 80 full An overfilled spare LP tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on a LP tank could activate to release gas and cause a fire spa
6. supply valve and check the connections before each use Do not light the grill if odor of gas is present call out service center at 888 287 0735 GRILL LIGHTING INSTRUCTION FLAME CHARACTERISTICS 1 Check for proper burner flame characteristics Each burner is adjusted prior to shipment however variations in the local gas supply may take subtle necessary adjustments 2 Burner flames should be blue and stable with small yellow tips no excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air 3 Small yellow tips are ok OPERATING INST A CAUTION Clean the grill often A grease fire that may damage the grill may occur if the grill has not been cleaned frequently NEVER leave the grill unattended while using Do not use water to extinguish the grease fire it may cause body injury Turn knobs off and LP tank off in case grease fire occurs Grease fire can t be put out by closing the lid Turn off knobs and LP tank IMMEDIATELY if any grease fire occurs AY WARNING For your safety Keep grill area clear and free from any flammable material NEVER let children operate the grill or play near the grill This grill is for outdoor use ONLY NEVER use in a enclosed area such as a carport porch covered patio garage or under a surface that
7. up High winds Find a less windy place Flame lifting Too high of a gas pressure Call the gas dealer Flashback Burner port blacked Clean burner part Grease accumulated Turn off knobs and LP tank valve Leave lid open food and let fire burn out Clean the grill after cooling FOOD SAFETY FOOD SAFETY 1 Always follow the following tips to enjoy safe and healthy outdoor grilling 2 Always use hot soapy water to wash hands surfaces amp utensils after processing raw meat 3 Always separate raw meat from cooked foods to avoid cross contamination 4 Always use clean utensils to handle the food 5 Always cook the meat thoroughly to kill germs Use a thermometer to inspect the inner temp of the meat if necessary 6 Place the cooked foods and leftovers promptly into the refrigerator when done eating VERY IMPORTANT DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING GRILL STORAGE GRILL STORAGE 1 Clean the grill 2 Store the grill in a well ventilated dry outdoor area Keep out of the reach of children when LP tank is connected to the grill 3 Store the grill in dry indoors ONLY after the LP tank is turned off and removed The LP tank must be stored outdoors out of the reach of children NEVER store the tank in a building garage or any other enclosed area 4 Put on the supplied vinyl cover if supplied 21 PRODUCT REG Thank you for purchasing the PermaSteel Gr
8. I Take out left side shelf carton from cart remove packing materials Use two 1 4 20 x 1 2 screws to attach left side shelf from inside of firebox Use two 1 4 20 x 1 2 screws to attach left side shelf from outside of firebox Use 5 32 32 x3 8 screw to attach left side shelf bracket to left side shelf Use one 3 16 24 x3 8 screw to attach left side shelf bracket to control panel ASSEMBLY INSTRUCTIONS STEP Ill Take out right side shelf carton from cart remove packing materials Use two 1 4 20 x 1 2 screws to attach right side shelf from inside of firebox Use two1 4 20 x1 2 screws to attach right side shelf from outside of firebox Use one 5 32 32x3 8 screw to attach right side shelf bracket to right side shelf Use one 3 16 24x3 8 screw to attach right side shelf bracket to control panel Use four 1 4 20 x 1 2 screws to attach the push bar to the right shelf ASSEMBLY INSTRUCTIONS STEP IV Remove packing material from flame tamers cooking grids warming rack then place them in the proper positions shown below STEP V When the grill is in the desired location lock the caster brakes this will keep the grill unit in place for safe operation ASSEMBLY INSTRUCTIONS SAFETY NOTICE f it becomes necessary to replace the regulator assembly supplied with this grill ensure the regulator hose is treaded through retaining ring att
9. OF THE GAS SUPPLY LINE SPRAY ALL THE FITTINGS BUBBLES INDICATE LEAKS 5 DISCONNECTED LP CYLINDERS MUST HAVE THREADED VALVE PLUGS TIGHTLY INSTALLED AND MUST NOT BE STORED IN A BUILDING GARAGE OR ANY OTHER ENCLOSED AREAS 6 TURN OFF ALL CONTROL KNOBS AND LP TANK VALVE WHEN THE GRILL IS NOT IN USE 7 IF THE APPLIANCE IS STORED INDOORS THE LP TANK MUST BE DISCONNECTED AND REMOVED FROM THE GRILL 8 LP TANKS MUST BE STORED OUTDOORS IN A WELL VENTILATED AREA DISCONNECTED LP TANKS IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY CAP 9 NEVER LEAVE TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME OVERHEATED BY THE SUN 10 DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY 11 FOR ANY OTHER PROBLEMS SEE TROUBLESHOOTING OR CONTACT OUR SERVICE CENTER AT 888 287 0735 FINAL INSTALLATIE At least 36 clearance maintained from combustible constructions to the sides and back of this grill There is no unprotected combustible construction material over the grill All internal packaging removed Burners are sitting properly on orifices Knobs turn freely The regulator amp hose connected to grill are provided by the manufacturer Pre set for 11 0 water column Unit tested and free of leaks User informed of gas supply shut off valve location 14 GRILL LIGHTIN VERY IMPORTANT ALWAYS INSPECT THE HOSE PRIOR TO EACH USE BEFORE LIGHTING Inspect the gas supply ho
10. Otherwise it may cause serious bodily injury and property damage Swing the burner slightly after replacing to check whether it has been installed properly 3 GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand may be placed in bottom of the grease tray to absorb the grease TROUBLE SHOOTII SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing These nests can cause fires inside the tube or beneath the grill This is a very dangerous condition So always clean the burners before use WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur 1 Yellow flame with burning smell 2 Temperature wont rise 3 Heats unevenly 4 Burners make popping noises BEFORE CALLING FOR SERVICE Please check the following problems solutions before contact our service center PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with Use clean swab and alcohol to clean cooking residues Bumer won t ight after turning and Electrode wires are loose Reconnect or replace with new electrode Nogas Open the LP tank valve Replace LP tank valve Burner can t light by Clear burner tubes match Incorrect assembly Re assemble between burner and valve flame with gas odor 888 287 07 35 Low heat with knob HI poston Flare
11. ached to right side panel as figure shows bellow NOTE REPLACEMENT PRESSURE REGULATOR AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP Liquefied Petroleum Gas configured grill Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use The installation of this appliance must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI 2223 1 or CAN CGA B149 2 Propane Installation Code LP TANK REQUIREMENTS THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOLLOWING 1 Measurement 12 30 5cm Diameter X 18 45 7cm Tall 2 Maximum Capacity 20105 9 3 Constructed and marked in accordance with the specification for LP gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Is arranged for vapor withdrawal 5 Includes a collar to protect the tank valve 6 Has no dents or rust A dented or rusty LP tank may be hazardous and should be checked by your supplier 7 Provides a shut ff valve terminating in an LP gas tank valve outlet specified
12. can catch fire Do not block the ventilation holes in the four sides of the grill cart it may affect the combustion performance of the burner due to insufficient air Use the grill at least 36 away from any wall or surface 120 away from objects that may spark and ignite gas i e live electrical appliances pilot lights of water heaters Do not use this grill on or under wood balconies This grill is designed to use only LP gas DO NOT use lava rock briquets charcoal on it NEVER light the burner with the lid closed Non ignited gas accumulated inside a closed grill may cause explosions Check the burner flames periodically Turn off the gas supply when the grill is not in use Always turn off the LP tank completely and detach from the grill before moving 17 TOTAL GAS CONSUMPTION Total gas consumption per hour of PG 50403SRL grill with all burners on HI Main burners 48 000 Btu hr Total 48 000 Btu hr GENERAL USE OF THE GRILL The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris Above the burners are stainless steel radiated The igniter knobs are located on the valve panel Follow the lighting instructions printed on the control panel USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat setting for the entire cooking time However when grilling large pieces of meat
13. ces and flammable materials 6 Keep grill away from open flames and or sparks while testing TO TEST 1 Make sure all control knobs are in the OFF position 2 Make sure the regulator is connected to the LP tank tightly 3 Completely open LP tank valve by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY as it indicates a heavy leak at the connection Call your gas dealer or fire department 4 Check every connection from the LP tank up to and including the connection to the manifold pipe assembly the pipe that goes to the burner by brushing or spraying the soapy solution on the connections 5 If soap bubbles appear there is a leak Turn off LP tank valve IMMEDIATELY and retighten connections Open LP tank valve again and recheck 6 If leaks cannot be stopped DO NOT ATTEMPT TO REPAIR Call our service center at 888 287 0735 for help 7 Always close the LP tank valve after leak testing by turning clockwise Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak SAFETY TIPS 1 ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE 2 ALWAYS CHECK FOR LEAKS BEFORE EACH USE 3 USE LONG BBQ TOOL TO AVOID BURNS 4 CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT OFF VALVE
14. ill In order to register your product to receive streamlined customer service please fill out the following Product Registration form and 1 fax the form and a copy of your receipt to FAX 909 287 0733 or 2 mail the form and a copy of your receipt to PermaSteel Inc 14231 Fern Ave Building 10 Chino CA 91710 PRODUCT REGISTRATION First Name Last Name Address City Zip Code Email Address Phone Product Model Date of Purchase Retail Store Location of Purchase Please rate the importance of each feature 1 least important 10 most important Quality Price Size Capacity Cooking Area Appearance Other __ What other brands did you seriously consider before making this purchase DCS_ CharBroil_ Brinkman_ Members Mark_ Lynx_ Other_ Did not consider other brands __ How did you hear about our product Magazine Catalog_ Salesperson_ Word of Mouth_ Internet_ Store Display_ Other_ Marital Status Single Married Household Income Below 50 000 50 000 150 000 150 000 _ Education High School_ College_ Graduate School_ Primary Residence Own_ Rent_ Comments Suggestions PERMASTEEL PERMASTEEL INC 14231 Fern Ave Building 10 Chino CA 91710 TEL 888 287 0735 FAX 909 287 0733 EMAIL SERVICE PERMASTEEL NET
15. nder any warranty or otherwise even if you have been advised of the possibility of such damage or any other claim by any other party Our liability for any breach of warranty shall be limited to repair or replacement of the defective part or parts as described above Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you The above warranty gives you specific legal rights and you may have other rights which vary from state to state TABLE CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS SAFETY SYMBOLS INSTALLATION amp SAFETY PRECAUTIONS PROPANE amp GAS WARNING ASSEMBLY STEP Il STEP Ill STEP IV amp STEP V SAFETY NOTICE POST ASSEMBLY GAS CONNECTION LEAK TESTING FINAL INSTALLATION CHECK LIST GRILL LIGHTING INSTRUCTION OPERATING INSTRUCTION CARE amp MAINTENANCE TROUBLE SHOOTING FOOD SAFETY GRILL STORAGE PAGE 10 PAGE 13 PAGE 14 PAGE 15 PAGE 17 PAGE 19 PAGE 20 PAGE 21 PAGE 21 MESSAGE TO OUR USE Thank you for your purchase of our Stainless Steel BBQ Gas Grill We sincerely wish you will enjoy using our fine products Please read this User s Manual in its entirety before using the grill Please contact our customer service at 888 287 0735 if you have any questions Please read this User s Manual carefully Failure to follow the provided instruction can result in seriously b
16. odily injury and or property damage Some parts of this grill may have sharp edges Please wear suitable protective gloves IMPORTANT This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats NOTE TO INSTALLER Leave this User s Manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference The symbols listed here are being used through out this User s Manual Please pay special attention to them The meaning of each of the symbols is listed here DANGER this symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if not properly followed 7 A WARNING this symbol indicates a warning of potential serious bodily injury if the instructions are not strictly followed Please be sure to read and follow all these messages carefully CAUTION this symbol indicates potentially hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed WARNING READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL This grill is designed to use LP gas only Please use the grill with the regulator supplied by PermaSteel Please only use LP gas installation of this appliance must conform with local codes the absence of local codes with either the Nati
17. onal Fuel Gas Code ANSI 2223 1 or CAN CGA B149 1 Natural Gas Installation Code or CAN CGA B149 2 Propane Installation Code The LP gas supply cylinder is to be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods If an external electrical source is utilized the outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1990 or the Canadian Electrical Code CSA C22 1 Keep the power cord of the motor away from the hot surfaces of the grill while in use Remove and store the motor in a dry place when not in use grill is safety certified for use the United States and Canada only Never modify to use in other places Modification may cause serious bodily injury or property damage PermaSteel is not responsible for any modifications and all warranties will be void A WARNING FOR YOUR SAFETY PLEASE READ THIS SECTION FIRST f you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors
18. or poultry it may be necessary to turn the heat to a lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time 1 Make sure the grill has been leak tested and is properly located 2 Remove any packing material 3 Light the grill burners using the instructions in this manual 4 Turn the control knob to HI and preheat the grill for 15 minutes 5 The grill lid is to be closed during the appliance preheat period 6 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between LO 7 The grill is designed to grill efficiently without the use of lava rocks briquettes of any kind Heat is radiated by the stainless steel flame tamers under the cooking grids 8 The hot grill sears the food sealing in the juices The longer the preheat the faster the meat browns MAINTENANCE 1 Keep the grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Keep the holes in the three sides of the cart clear and free from debris thus ensure the flow of combustion and ventilation air is unobstructed 3 Visually check burner flames as following Remove cooking grids and flame tamers Light burners Turn knobs from
19. r or replacement of parts or compensation for the Product If your Product is defective or otherwise requires service or parts please call Permasteel Customer Service toll free at 888 287 0735 between 8 00 a m and 5 00 p m PST Consumer is responsible for shipping handling and processing of warranty claims after 30 days of purchase date As proof of purchase a copy of your original purchase receipt must accompany any service request Component Warranty Period Burners 1 Year Stainless Steel Flame Tamer 1 Year Cast Iron Cooking Grids 1 Year Valves 1 Year Frame Housing Cart Control Panel Igniter and Related Parts 1 Year All Stainless Steel Parts 1 Year LIMITATION OF REMEDIES AND LIABILITY We shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its Product Except to the extent prohibited by applicable law any implied warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the duration of the above warranty Neither us nor anyone else who has been involved in the creation production or delivery of the Product shall be liable for damages of any type including but not limited to any lost profits lost savings loss of anticipated benefits or other incidental or consequential damages which may arise out of the purchase use or inability to use the Product whether arising out of contract negligence strict tort or u
20. re LP tank must have safety caps installed the LP tank outlet If any gas leaks are found on the spare LP tank immediately step away from the grill and call the fire department VERY IMPORTANT DISCONNECT THE TANK WHEN THIS GRILL IS NOT IN USE To disconnect LP gas tank 1 Turn all the knobs off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from tank valve by turning the quick coupling nut counterclockwise 4 Install the protective cap back onto the LP tank valve GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks or immediately check if the smell of gas is detected BEFORE TESTING 1 Make sure that all packing material is removed from the grill including the burner tie down straps 2 Do not smoke while leak testing 3 Never leak test with an open flame 4 Make a soap solution with one part liquid detergent and another part water Prepare a spray bottle brush or rag to apply the solution to the connections For the initial leak test make sure the LP cylinder is full 5 Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical applian
21. se before turning the gas If there is evidence of cuts wear or abrasion it must be replaced before use The replacement hose assembly must be that specified by the manufacturer VERY IMPORTANT TO LIGHT MAIN AND SIDE BURNERS OF THE GRILL 1 Read instructions before lighting 2 Turn all knobs to OFF then open the LP tank valve Always keep your face and body as far from the grill as possible when lighting 3 Open lid during lighting 4 Push and turn any control knob slowly to HI position The built in igniter will click and spark simultaneously to light the pilot and burner in sequence Turn the control knob to OFF IMMEDIATELY if the burner does not light within 5 seconds Wait 5 minutes for gas to dispel then repeat the lighting procedure 5 Follow match lighting instructions if burner can t be lit after repeating 3 4 times LIGHT THE MAIN BURNER BY MATCH AS THE FOLLOWING FIGURE SHOWS If the burner will not light after several attempts then the burner can be match lit Tools Lighting rod hanging behind the right door Usage 1 Read instructions before lighting 2 Open the lid during lighting 3 Simply place a lighted match between the coils on the end of the lighting rod and hold next to the burner to ignite 4 Push and turn the knob to position make sure the burner lights and stays lighted 5 Repeat 3 4 to light other burners 6 Keep a spray bottle of soapy water near the gas
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