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DP2 SERIE PRINCE 300/500/700/1000W

1. REV 0018 uick High Quality Nautical Equipment D P2 SERIE PRINCE 300 500 700 1000W DP2 312 DP2 512 DP2 524 DP2 712 DP2 724 DP2 1012 DP2 1024 IT Manuale d uso SALPA ANCORA VERTICALI GB User s Manual VERTICAL WINDLASSES INDICE Pag 4 Caratteristiche tecniche Pag 5 Installazione Pag 6 Schema di collegamento 300 500W Pag 7 Schema di collegamento 700 1000W Pag 8 10 Manutenzione Pag 11 Avvertenze importanti Uso Pag 12 13 Set GB INDEX El Pag 14 Technical data Pag 15 Installation Pag 16 Connection diagram 300 500W Pag 17 Connection diagram 700 1000W Pag 18 20 Maintenance Pag 21 Warning Usage Pag 22 23 Set DP2 300 500 700 1000W REV001B TECHNICAL DATA HOW TO IDENTIFY THE WINDLASS THROUGH THE CODE lt 1 EXAMPLE 2 EXAMPLE DP2542D DP2 5 12 D DEO Ud DP2 10 24 y 33353 1 1 D 4 aj cJ a La b c 9 Name of the line Motor power Motor supply voltage Drum DP2 3 300W 7 700w 12 12V with drum 5 500W 10 1000W 24 24V without drum MODEL DP 2 D DP2 D HI SPEED 4 MOTOR POWER 300W 500W 500W Motor supply voltage 12V 12V 24V 12V 24V Maximum pull 370 Kg 815 7 Ib 660 Kg 1455 0 Ib 600 Kg 1322 8 Ib Maximum wor
2. 25 50 mm 63 64 1 31 32 Weight modell without drum 15 6 Kg 34 3 Ib 16 7 Kg 36 8 Ib Weight modell with drum 1 After an initial period of use 2 Measurements taken with a gypsy 3 On request shafts and 4 Only on request GYPSIES 6mm or a 8 mm chain 16 3 Kg 35 9 Ib studs can be supplied for greater deck thicknesses 7 1 4 17 4 Kg 88 3 Ib 8mm 5 16 6 mm 6mm 7mm 7mm 1 4 8mm 8mm 5 16 Chain size DIN 766 ISO DIN 766 ISO 64 DIN 766 150 64 Rope size 1 2 1 2 1 2 1 2 The values in the table refer to a three strand polyester with a rope chain splice manufactured with the Quick system ISO EN 818 3 Models dimensions on page 26 14 Quick reserves the right to introduce changes to the equipment and the contents of this manual without prior notice In case of discordance or errors in translation between the translated version and the original text in the Italian language reference will be made to the Italian or English text DP2 300 500 700 1000W REV001B INSTALLATION BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY IF IN DOUBT CONTACT YOUR NEAREST QUICK DEALER WARNING the Quick windlasses are designed to weigh the anchor Do not use the equipment for other purposes Quick shall not be held responsible for damage to equi
3. DP2 OSP GYPSY DP2 1 4 OSP GYPSY DP2 5 16 OSP GYPSY DP2 6MM OSP GYPSY DP2 8MM lt GSC CODE FVSSBDP20140A00 FVSSBDP20516A00 FVSSBDP20600A00 FVSSBDP20800A00 CHAIN GUIDE COVER KIT COMPLETE BASE DP2 OSP WINDLASS BASE SERIE DP2 L COMP OSP WINDLASS BASE SERIE DP2 S COMP OSP CHAIN GUIDE COVER KIT DP2 22 CODE FVSSBDP2LC00A00 FVSSBDP2SC00A00 FVSSCPSCDP20A00 TOP WITH DRUM DP2 OSP TOP DP2 DL 1 4 OSP TOP DP2 D L 5 16 OSP TOP DP2 D L 6MM OSP TOP DP2 D L 8MM OSP TOP DP2 D S 1 4 OSP TOP DP2 D S 5 16 OSP TOP DP2 D S 6MM OSP TOP DP2 D 8MM CODE FVSSTDP2DL01A00 FVSSTDP2DL05A00 FVSSTDP2DL06A00 FVSSTDP2DL08A00 FVSSTDP2DS01A00 FVSSTDP2DS05A00 FVSSTDP2DS06A00 FVSSTDP2DS08A00 DP2 300 500 700 1000W REV001B TOP WITHOUT DRUM DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 OSP TOP DP2 L 1 4 L 5 16 L 6MM L8MM S 1 4 S 5 16 6MM 8MM DP2 300 500 700 1000W REV001B CODE FVSSTDP20L01A00 FVSSTDP20L05A00 FVSSTDP20L06A00 FVSSTDP20L08A00 FVSSTDP20501A00 FVSSTDP20505A00 FVSSTDP20506A00 FVSSTDP20508A00 GEARBOX CODE OSP GEARBOX 500W WINDLASS QUICK TG40 FVSSMROSTG40A00 OSP GEARBOX 500W WINDLASS QUICK TG40 HSFVSSMR0540HSA00 OSP GEARBOX 1000W WINDLASS QUICK TG50 FVSSMR10TG50A00 MOTORGEARBOX OSP MOTORGEARBOX 300W 12V QU OSP MOTORGEARBOX 500W 12V Q
4. the base and connect the lower section to the assembly inserting the shaft into the reduction unit Fix the windlass by screwing the nuts onto the fixing studs Connect the supply cables from the windlass to the contactor unit 300 500W 700 1000W Available motorgear WARNING before wiring up be sure the electrical cables are not live boxes positioning DP2 300 500 700 1000W 15 CONNECTION DIAGRAM QUICK ACCESSORIES BASIC SYSTEM DP2 300 500W SEE PAGE 24 SHOWING THE MAIN CONNECTION DIAGRAM MULTI PURPOSE WATERTIGHT HAND HELD REMOTE CONTROL MOD HRC 1002 WINDLASS FOR WINDLASS OPERATION WINDLASSES CONTROL BOARD WATERTIGHT PANEL CHAIN COUNTER REMOTE RADIO CONTROLS RECEIVER TRANSMITTERS HYDRAULIC MAGNETIC y CIRCUIT BREAKER FUSE 4A 12V 2A 24V REVERSING CONTACTOR UNIT MOD T6415 12 12V MOD T6415 24 24V LU 16 DP2 300 500 700 1000W REV001B a CONNECTION DIAGRAM QUICK ACCESSORIES FOR WINDLASS OPERATION BASIC SYSTEM DP2 700 1000W WINDLASSES CONTROL BOARD SEE PAGE 25 SHOWING THE MAIN CONNECTION DIAGRAM WATERTIGHT PANEL CHAIN COUNTER PU
5. 4 415047 Nautical Equipment www quickitaly com E mail quickequickitaly com
6. F101200000 EMF072400000 EMF102400000 PCCCPM070000 PCCCPM100000 PCGPMMR00000 PCCPPMMR0000 MBV02213AXSC PGGPMFN00000 PCCPPMFN0000 PPM20B000000 20 DP2 300 500 700 1000W REVOO1B WARNING USAGE WARNING WARNING stay clear of the chains ropes and gypsy Make sure the electric motor is off when windlass is used manu ally even when using the handle to disengage the clutch In fact people with windlass remote controls hand held re mote control or radio controlled systems might accidentally operate it WARNING secure the chain with a device before starting the navigation WARNING do not operate the windlass by using the electrical power when the handle is inserted in the drum or into the gypsy cover WARNING Quick recommends using a protection to prevent the engine line from suffering damages due to overheat ing or shortcircuits For AC currents the use of a fuse is recommended details on its dimension are specified in the page of the connection diagram For DC currents the use of a specific and delayed action thermal magnetic or hydraulic magnetic circuit breaker is recommended The circuit breaker can be used to cut off power to the windlass control circuit and so avoid accidental activation CLUTCH USE The clutch 6 and 8 provides a link between the gypsy 7 and the main Shaft 16 17 18 or 19 The clutch can be released dis engagement by using the handle 1 or 2 which when inserted in the bush 3
7. LSANTIERA MULTIUSO MOD HRC 1002 REMOTE RADIO CONTROLS RECEIVER TRANSMITTERS WINDLASS FUSE 4A 12V 2A 24V HYDRAULIC MAGNETIC CIRCUIT BREAKER CONTACTOR UNIT MOD T6315 12 12V r1 MOD T6315 24 24V L 9 2 3 4 DP2 300 500 700 1000W 17 MAINTENANCE DP2 300 500 700 1000W REV001B 18 Q POS DESCRIPTION CODE 1 Bent windlass lever 700 1000W MSH0000000R1 2 Straight windlass lever nylon 300 500W PVLVSDN00000 3 Drum bush DP2 chromed SGMSD0400000 4 Drum 800W ZSPMSE0800R3 5 Gypsy cover MSGB07GX0000 6 Top clutch cone MSF07G000000 7 Gypsy 5 16 complete DP2 ZSBDP20516R0 8 Bottom clutch cone MSF08ASCN000 9 Screw 5 45 MBVO545MXCEO 10 Spring washer MBR254010X00 11 Oil seal PGPRL2547700 12 Internal circlip MBAN4717Y000 13 External circlip MBAE2520Y000 14 Bearing 6005 MBJ600500000 15 Oil seal PGPRL2540700 16 Shaft DP2 700 1000W MSASDP20LORO 17 Shaft DP2 D 700 1000W MSASDP2DLORO 18 Shaft DP2 300 500W MSASDP20SORO 19 Shaft DP2 D 300 500W MSASDP2DSORO 20 Key MBH0807080X0 21 Key MBH0606050X0 22 Key MBH0606025X0 23 Chain guide cover DP2 24 Plastic chain pipe series DP2 PDNCDP20000 25 Screw 3 9 25 MBV03925AXCC 26 Spring for pressure lever MMTNDO8ASCOO 27 Pressure lever DP2 PDLVTDDP2NOO 28 Cylindrical pin MBSC04040A00 29 Screw MBV0416MXCEB 30 Screw MBV0440MXCEO 31 Screw MBV0430M
8. OW AZL ZL SLE9L GON SLINN YOLIVLNOD UNYI OLLINOVIA OFINVUJGAH vz Ve NZL Vy YOSN3S Pizzi an NMOG N 006 QON 10 006 GOW HOLIMS 1004 SSVIGNIM IND ZOOLOUH GOW 1041409 2205 310 38 INVUDVIQ cn ou nou NOLL23NNOO NIYIN 3S0ddnd UInAN SISSWIONIM TANVd LHOILHALYM QNVH LH9ILH3IYM HOZ ZOY ION 43113938 25 DP2 300 500 700 1000W REV001B DP2 DIMENSIONI DIMENSIONS mm inch DP2 300W DP2 500W ee s S 6EL c s S 681 82 31 4 82 3 1 4 122 4 51 64 122 4 51 64 196 7 23 32 788 116 68 2 43 64 788 1 16 85 3 11 32 85 3 11 32 273 10 3 4 273 10 3 4 DP2 700W DP2 1000W c s S 6EL ee s S GEL 82 3 1 4 82 3 1 4 155 6 7 64 156 6 9 64 196 7 23 32 196 7 23 32 8 31 16 68 2 43 6 78 31 16 6804964 7 141 5 5 9 16 146 5 3 4 326 5 12 55 64 344 13 35 64 26 DP2 300 500 700 1000W REV001B DP2 SERIE PRINCE 300 500 700 1000W ir Codice e numero seriale del prodotto Product code and serial number uick QUICKe S p A Via Piangipane 120 A 48124 Piangipane RAVENNA ITALY Tel 39 0544 415061 Fax 39 054
9. U OSP MOTORGEARBOX 500W 12V QU OSP MOTORGEARBOX 500W 24V QU OSP MOTORGEARBOX 500W 24V QU OSP MOTORGEARBOX 700W 12V QU OSP MOTORGEARBOX 700W 24V QU OSP MOTORGEARBOX 1000W 12V QU OSP MOTORGEARBOX 1000W 24V QU CK HS CK CK HS CODE FVSSR0312Q00A00 FVSSR0512Q00A00 FVSSR0512QHSA00 FVSSR0524Q00A00 FVSSR0524QHSA00 FVSSR0712Q00A00 FVSSR0724Q00A00 FVSSR1012Q00A00 FVSSR1024Q00A00 MOTOR OSP WINDLASS OSP WINDLASS OSP WINDLASS OSP WINDLASS OSP WINDLASS OSP WINDLASS OSP WINDLASS MOTOR 300W 12V MOTOR 500W 12V MOTOR 500W 24V MOTOR 700W 12V MOTOR 700W 24V MOTOR 1000W 12V MOTOR 1000W 24V CODE FVSSM0312000A00 FVSSM0512000A00 FVSSM0524000A00 FVSSM0712000A00 FVSSM0724000A00 FVSSM1012000A00 FVSSM1024000A00 23 DDPO el vos E o RI el OSL le le lel lel lel la lol BROWN SLINN YOLIVINOI LINDUID OIINVUJAH wz Ve Vy YOSN3S GOW N 006 GOW je ZOOL DUH GOW 1081405 310 38 1 N ZOLL JHI GOW QNVH 008 GOW IN ZOZL SHO GOW dlNnOJNIYHI H9ILU31VM 0808 1081409 Y3LNNO9 NIVHO EH ASOdHNd LIINW S3SSVIONIM TANVd LHOILYILYM ONVH LHOLLYILYM 0 006 GOW HOLIMS 1004 SSVTGNIM 6H91N0 WVADVIa NOILLIINNOJ NIVIN DP2 300 500 700 1000W REV001B 24 G 6 6 6 1 AYZ tZ SLE9L G
10. XVEP 32 Plastic chain pipe series DP2 PDPSODP20R01 33 Screw MBV0814MXTSC 34 Stainless steel cover base serie DP2 MSGBODP2X000 35 Plastic cover insert DP2 PDNCODP20000 36 Gasket DP2 shaped jig PGBSDP200000 37 Sensor KNREEDCL0000 38A Stud 8 060 08 MBP080608X00 38B Stud 8 080 08 MBP080808X00 39 Washer MBR08X000000 40 Grower MBR08XDE0000 41 Nut MBDO8MXEN000 DP2 300 500 700 1000W REV001B MAINTENANCE WARNING make sure the electrical power to the AN motor is switched off when working manually on the windlass Carefully remove the chain or rope from the gypsy or the rope from the drum 3 Quick windlasses are manufactured with materials resistant to marine environments In any case any salt deposits on the outside must be removed periodically to avoid corrosion and damage to the equipment The parts where salt may have built up should be washed thoroughly with fresh water Once a year the drum and the gypsy are to be taken apart as follows DRUM VERSION Use the handle 1 or 2 to loosen the bush 3 pull off the drum 4 and the top clutch cone 6 loosen the fixing screws 9 of the rope chain stripper and remove it Pull off the gypsy 7 NO DRUM VERSION Use the handle 1 or 2 to remove the gypsy cover 5 remove the top clutch cone 6 loosen the fixing screws 9 of the rope chain stripper and remove it and pull off the gypsy 7 Clean all the parts removed to avoid corrosion and grease the s
11. er s manual conditions of warranty TOOLS REQUIRED FOR INSTALLATION drill and drill bits 9 mm 23 64 and 11 mm 7 16 hollow mill 51 mm 2 and 64 mm 2 1 2 hexagonal wrenche 13 mm QUICK ACCESSORIES RECOMMENDED anchoring RL control board mod 800 Waterproof hand helds R C mod HRC1002 Foot switch mod 900 Hydraulic magnetic circuit breaker Anchor chain counter mod CHC1102M and CHC1202M Radio control RRC mod R02 PO2 H02 INSTALLATION REQUIREMENTS the windlass must be positioned with the gypsy aligned with the bow roller Ensure that the pper and lower surfaces of the deck are as parallel as possible If this is not the case compensate the difference appropriately a ack of parallelism could result in a loss of motor power The deck thickness must be included among the figures listed in the table In cases of other thicknesses it is necessary to consult a Quick retailer There must be no obstacles under deck to the passage of cables ope and chain lack of depth of the peak could cause jamming FITTING PROCEDURE when the ideal position has been established drill four holes using the drilling template provided Remove excess material from the chain passage refine and flatten with a specialized product marine paint gel coat or two pack epoxy to assure free passage for both rope and chain Position the upper section inserting the gasket between the deck and
12. haft thread 16 17 18 or 19 and the gypsy 7 where the clutch cones 6 and 8 rest use grease suitable for marine environment Remove any oxide deposits from the terminals of the electric motor and the contactor unit grease them 19 MAINTENANCE Q 42 43A 43B 44 45 46 47A 47B 47C 48 49 50 51 52 53 54 Gearbox flange gasket TOP TG40 Gearbox Quick TG40 500W Gearbox Quick TG40 500W HS Screw Geared motor seal Key Electric motor 300W 12V Electric motor 500W 12V Electric motor 500W 24V Flange gasket Motor casing watertight 300 500W Poles gasket electric motor Bottom protec cover electric motor Screw Gearbox flange gasket TOP TG50 Gearbox Quick TG50 1000W PGFLRDTG4000 SLMRO5TG4000 SLMRO5TG40HS MBVO516MXE00 PGBMR0400000 MBH040415F00 EMF031200000 EMF051200000 EMF052400000 PGGPMFN04000 PCCCPM040000 PGGPMPM04000 PCCPPMFN0400 MBV03916AXCC PGFLRDTG50000 SLMR10TG5000 55 56 57 58 59A 59B 59C 59D 60A 60B 61 62 63 64 65 66 Washer Self locking nut O ring Key Electric motor 700w 12v Electric motor 1000w 12v Electric motor 700w 24v Electric motor 1000w 24v Motor casing watertight 700w Motor casing watertight 1000w Grommet 700 1000w Terminal board cover 700 1000w Screw Bottom gasket 700 1000w Bottom protec cover 700 1000w Cable outlet MOTORGEARBOX 700 1000W MBR061815X00 06 PGR023000000 MBH050515F00 EMF071200000 EM
13. king load 120 Kg 264 5 Ib 200 Kg 441 0 Ib 220 Kg 485 0 Ib 170 Kg 374 8 Ib 200 Kg 441 0 Ib Working load 40 Kg 88 2 Ib 65 Kg 143 3 Ib 70 Kg 485 0 Ib 65 Kg 143 3 Ib 70 Kg 154 3 Ib Current absorption working load 1 65A 80A 40A 100A 50A Maximum chain speed 2 29 2 95 8 ft min 28 9 94 8 ft min 28 2 92 5 ft min 43 0 141 1 ft min 42 5 139 4 ft min Maximum chain speed working load 2 24 4 73 8 ft min 24 3 59 7 ft min 24 1 63 3 ft min 34 5 93 5 ft min 35 0 91 9 ft min Deck thickness 3 20 30 mm 25 32 1 3 16 Weight modell without drum 9 8 Kg 21 6 Ib Weight modell with drum MODEL 10 7 Kg 23 5 Ib MOTOR POWER 700W 1000W Motor supply voltage 12V 24V 12V 24V Maximum pull 680 Kg 1499 1 Ib 930 Kg 2050 3 Ib Maximum working load 300 Kg 661 4 Ib 320 Kg 705 5 Ib 420 Kg 925 9 Ib 480 Kg 1058 2 Ib Working load 100 Kg 220 5 Ib 107 Kg 235 9 Ib 140 Kg 308 6 Ib 160 Kg 352 7 Ib Current absorption working load 1 95A 50A 130A 75A Maximum chain speed 2 22 6 74 1 ft min 25 3 83 0 ft min 31 2 102 4 ft min 30 1 98 7 ft min Maximum chain speed working load 2 11 6 38 1 ft min 14 4 47 2 ft min 16 5 54 1 ft min 19 1 62 7 ft min Deck thickness 3
14. of the drum 4 or into the gypsy cover 5 must be turned counter clockwise The clutch will be re engaged by turning it clockwise engagement WEIGHING THE ANCHOR Turn on the engine Make sure the clutch is engaged and remove the handle 1 or 2 Press the UP button on the control provided If the windlass stops and the hydraulic magnetic switch or thermal cutout has not tripped wait a few seconds and try again avoid keeping the button pressed If the hydraulic magnetic switch has tripped reset it and wait a few minutes before weighing anchor once again If after a number of attempts the windlass is still blocked we suggest to move the boat to release the anchor Check the upward movement of the chain for the last few meters in order to avoid damages to the bow CASTING THE ANCHOR The anchor can be cast by using the electrical control or manually To operate manually the clutch 6 and 8 must be disen gaged allowing the gypsy 7 to revolve and letting the rope or chain fall into the water To slow down the chain the handle 1 or 2 must be turned clockwise To cast the anchor by using the electrical power press the DOWN button on the control provided In this manner anchor cast ing is under control and the chain and rope unwind evenly In order to avoid any stress on the windlass once the boat is anchored fasten the chain or secure it in place with a rope DP2 300 500 700 1000W REV001B 21 68 SET GYPSY
15. pment and or personal injury caused by a faulty use of the equip ment The windlass is not designed for the loads that might occur in extreme weather conditions storms Always deactivate the windlass when not in use Check that there are no swimmers nearby before dropping anchor The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape For any problem or request feel free to contact Quick Technical Service Q For improved safety we recommend installing at least two anchor windlass controls in case one is accidentally damaged we recommend the use of the Quick hydraulic magnetic switch as the motor safety switch QS secure the chain with a further device before starting the navigation The contactor unit or reversing contactor unit must be installed in a point protected from accidental water contact After completing the anchorage secure the chain or rope to fixed points such as chain stopper or bollard prevent acci dental releases the anchor must be secured The windlass shall not be used as the only securing device QS isolate the windlass from the power system during navigation switch the circuit breaker off and lock the chain securing it to a fixed point of the boat THE PACKAGE CONTAINS windlass on deck unit motorgearbox reversing contactor unit 300 500W contactor unit 700 1000W base gasket drill template handle bolts and screws for assembly us

DP2 SERIE PRINCE 300/500/700/1000W

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