user manual
Contents
1. cceeeeeeeeeeeeeeeee eee eeeeceeeeeeeeeeeeeeeeees Coaxial Integral battery pack ceeeeeeeeeee neces Neutrik Speakon NL4FX Included items Smart battery charger Microprocessor controlled 12 Ah sealed gel lead acid type battery in pack Warranty There is a 2 years warranty on this product EXCEPT for the battery and vaporizer for which there is NO warranty Accessories MSS Professional Trainer Fluid Medium 2 5 liter 5 3 US pint 4 4 Imp pint container P N 97121223 9 5 liter 2 5 US gallon 2 1 Imp gallon container P N 97121224 25 liter 6 6 US gallon 5 5 Imp gallon container P N 97121225 Spare battery Pack ceeeeeeceeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeees P N 92622022 Ordering information MSS Professional Trainer 101 ccseeeeeeeeeeeeeereeeeenees P N 92256000 Specifications subject to change without notice Trainer 101 user manual A Do not short circuit the battery battery cables or connector Do not modify the battery charger battery pack cables or machine in any way If the battery bulges noticeably during charging stop charging immedi ately and contact MSS Professional Preventing injuries Ensure that any surface on which the machine is placed can safely hold the weight of the machine Do not point smoke output directly at a person s face or at face height Smoke machines can cause condensation2. Trainer 101 user manual See illustration below To disconnect the battery pull the locking tab on the cable connector outwards C twist the connector a few degrees counterclockwise D and pull the connector out of the socket E Disconnecting the battery Battery charger The Trainer 101 is supplied with a smart battery charger that automatical ly adjusts to accept 100 240 V 50 60 Hz nominal AC power and adjusts the charging current to match the battery s state of charge It takes 10 12 hours to fully charge a discharged battery To charge the battery 1 Connect the battery charger to power 2 Connect the output cable from the charger to the coaxial socket 13 on the front of the battery Check that the LED on the charger lights red to indicate charging When the LED on the charger lights green the battery is fully charged Disconnect the charger from the battery Av Bw Disconnect the charger from power If the LED on the battery charger lights red permanently the battery may be too old and in need of replacement there may be a short circuit in the battery or charger output cables Connecting a remote control An XLR connector 12 is provided to make the Trainer 101 ready for remote control Contact MSS Professional if you wish to hear more about external control possibilities Setup information
3. 5 C 41 F or above 45 C 113 F Do not operate the machine if the relative air humidity exceeds 80 Do not recycle dense smoke into the machine Explosive gases can be produced if the machine s battery is over charged Only charge the battery in a well ventilated area and avoid open flames sparks and other sources of ignition during charging Disconnect the battery charger from AC power before connecting or disconnecting to the machine Do not leave the machine unattended during charging Do not charge or store the machine in a sealed container or enclosure Trainer 101 user manual Trainer 101 user manual 21 Electrical POWOriOUIN Gales ies banleteaveceenes eespd Means ted pended eda enS 400 watt Power SOUICE 2 0255 Integral 12 Ah sealed lead acid gel type battery INPUE VOLO Enies cinsa neni anet e a detects AY EES 12 VDC Primary fuses 0008 Two automotive blade type FKS 25 A 32 V Smoke fluid system Approved fluid type MSS Professional Trainer Fluid Medium On board fluid capacity 0 25 liter 0 53 US pint 0 44 imperial pint Fluid consumption at max continuous Output 10 ml per minute Maximum operating time at full output Approx 25 minutes Heat exchanger temperature Control eeeeeeeeeeee ee Microprocessor Connections External control inputs caia ei iee aaiae 3 pin locking XLR Battery charger input
4. Features naien e EE e EEEE E E E EE 9 Setup information sessa arenneren ns aaa 10 WA PSCKI MSs 5 rne e a EAE a 10 Handling and installation ccee cece cece eee ec ec eneen ene 10 Filling the fluid container cece e cece cece cee ec cece ee eeeeeeeeeeees 1 Batte aroraa a E a a E a 12 Connecting and disconnecting the battery 055 12 Bathery Charge seiersen eie eiia da iea B Remote Control 02 cecee cece cece cece eeeeeeee e e B Opera 00 9 Meme eee on ener er ene ae ern moms 14 Pre operation CHECKS cnisia iienaa 14 Operating the Trainer 101 60 cc cece ec ecececececeeeeeeeeeeeaeaees 14 Controlling smoke output 2 2 2 eceeeeeeeeeeeceeeeeeeeeeeeee 14 Battery Status serodia aeaa E 14 Sleep MOdEiinvirisisie enegie a Eea 15 Checking fluid level cceecee eee eeee eee eeeceeeeeeeeeeeees 5 Service and maintenance 2 0 ceceeeecec eee ececeeeeeeeeeeeees 16 Replacing the battery pack 2ccceceeeeceeeeceeeeeeeeeeeeeees 16 CLOSE Sais cette a teeie sae cena EEE 17 Cleaning the fluid filter 0 0 cece cece ec ececeeeeeeeeeeees 17 Replacing a fuse cccecec cece ecec eee ececeeeeceeeeeeeeseeeeeenees 17 Troubleshooting ccc cece cece cece cece e eee eee enerne ennenen neen 18 Specifcati NS edanen aE EE EE 19 Battery el Fr 6242 gee eee 19 MEIN OR OT secs EE EE E D E AE E E arene 19 VU eee E E EEE es 20 Trainer 101
5. user manual Replacing a fuse DANGER Do not attempt to bypass a fuse or replace a fuse with one of a different type and or rating If a new fuse blows shortly after it is installed stop using the machine and contact MSS Professional for assistance If the machine is apparently dead although the battery is not flat a fuse may have blown To replace a fuse 1 Disconnect the battery charger 2 Remove the battery pack as described above 3 See illustration on right Two 25 A 32 V automotive bladetype fuses are located on top of the battery pack Replace with fuses of the same type and rating only 4 Replace the battery pack described above Wipe the Trainer 101 clean with a damp cloth periodically Do not use solvents If any dirt dust fluff or other particles are present in the smoke fluid stop using the machine immediately and clean the fluid container fluid filter and any contaminated tubes by rinsing in clean water Cleaning the fluid filter A metal filter is threaded onto the end of the fluid suction tube in the fluid container Periodically or if any particles have got into the smoke fluid unscrew the cap from the fluid container unscrew the filter from the end of the tube and clean the filter by blowing through with com pressed air and or rinsing in clean water Service and maintenance 17 Service and maintenance DANGER Do not try to service the Trainer 101 until you have read and observed all
6. Before operating check that the battery is securely attached sufficiently charged and correctly connected the fluid container contains enough fluid see Checking fluid level on page 15 the Trainer 101 is correctly and safely installed if it is in a static installation Operating the Trainer 101 To operate the Trainer 101 first connect the battery to the machine see Connecting and disconnecting the battery on page 12 As soon as the battery connector is inserted in its socket and locked battery power is supplied to the machine and the machine is ready for operation Controlling smoke output To produce smoke push the start button 1 on the carrying handle 2 Full smoke output is available after approximately 1 second warm up time Smoke output continues for several seconds after the start button is released To vary the quantity of smoke produced turn the smoke output level adjust er 3 clockwise to increase output and counterclockwise to reduce output Trainer 101 user manual AN Filling the fluidcontainer DANGER A smoke machine can run safely only on the specific smoke fluid or fluids it is designed for Use ONLY MSS Professional Trainer Fluid Medium in the Trainer 101 NEVER operate the machine with any other type of fluid or toxic gas may be produced You will probably also cause damage to the machine that is not covered by the product warranty Important Important Keep smoke fluid a
7. If smoke concentration is high for extended periods floors and surfaces may become slippery Wipe dry as necessary to avoid any danger of slipping Smoke fluid contains food grade glycols in solution but may present health risks if swallowed Do not drink it Store it securely If eye contact occurs rinse with water If fluid is swallowed give water and obtain medical advice The machine is equipped with a sealed gel type lead acid battery that is designed not to leak if punctured or damaged However if the bat tery is damaged emission of harmful gases and minimal leakage of sulfuric acid may occur Sulfuric acid is corrosive and may cause irrita tion of eyes nose and throat Contact with eyes or skin may cause irri tation or chemical burns Flush any contacted areas with large amounts of water for at least 15 minutes Remove contaminated clothing and obtain medical attention if necessary Do not place the battery near a source of heat or attempt to burn it as it may explode Do not attempt to dismantle the battery Preventing breathing problems A smoke machine can operate safely only with the exact type of smoke fluid it was designed for Use the machine only with MSS Professional Trainer Fluid Medium or you may cause the release of toxic gases presenting a severe health hazard You will also probably damage the machine Safety information Disposing of this product MSS Professional products are supplied in
8. MSS Professional A S Brunbjergvej 6 8240 Risskov Denmark Tlf 45 7217 00 11 Fax 45 86 17 00 55 www training smoke com MSS Professional Ltd Rectory Court High Street Kislingbury Northampton Northamptonshire NN7 4AG England Tel 44 01604 839000 Fax 44 01604 832666 Supplier fre Trainer USER MANUAL TRAINER 101 Dimensions All dimensions are in millimeters 223 2006 MSS Professional A S All rights reserved No part of this manual may be reproduced in any form or by any means without permission in writing from MSS Professional A S Denmark Information subject to change without notice MSS Professional and all affiliated companies disclaim liability for any injury damage direct or indirect loss consequential or economic loss or any other loss occasioned by the use of inability to use or reliance on the information contained in this document P N 35000179C MSS 5130B Trainer 101 user manual 23 Trainer 101 user manual Safety information The following symbols are used to identify important safety information in this manual AAAAAL Danger Risk of Danger Risk of Danger Risk of Danger Risk of Caution ini i Corrosive sub personal injury electric shock fire fire or burns stance Rick of chemical burns DANGER This product is not for household use Read this manual before operating the machine follow the safety prec
9. ance Walt UP LIM OG siisii ieccsuiseawaadinadedastecaedaessiisapaicdasiedaanseenevienersaneuadestaces 1 second Total output time max output level per battery charge 10 minutes approx Standby LIME seai a aaa a a a ENESE ESEE 250 hours Control Instant smoke output push button Output level adjustment Battery charge status indicator LED Installation Orientation hand held USe ccccce cece eee ee cece ecu ecesaeceeeesaeeueeeeaeeueeaeaeeas Any Orientation permanent fixed installation Maximum 30 from horizontal Minimum clearance in front of output nozzle 2 1eeee 60 cm 24 inches Minimum clearance around machine 2cececeseceeeeeeeeeeees 10 cm 4 inches Minimum distance from combustible materials 2 05 60 cm 24 inches Minimum ambient temperature cccceccceeccceecccecceseeteneeeaeceeaues 5 C 41 F Maximum ambient temperature cccccccececeecceseceaeeceaneetaneesans 45 C 113 F 19 Troubleshooting Problem No smoke output when machine is fired using start button battery status LED is lit Probable cause s Suggested remedy Refill fluid container with MSS Professional Training Fluid Medium Low fluid level Battery flat indicated by permanently lit battery status LED Recharge battery Prime pump by briefly operating machine at full output level Airlock in pump Wrong type of fluid use
10. applica tions Power is supplied by an integrated sealed battery giving total freedom of movement to the operator Smoke is produced within one second of pressing the start button and smoke output can be varied from a light haze to a dense white smoke Details of the full range of MSS Professional products are available on the MSS Professional website at http www training smoke com Features The Trainer 101 features Integrated battery and compact design for hand held operation and operator mobility Dense white smoke at the touch of a button One second warm up time Variable smoke output level Fail safe thermal cut out protection Advanced microprocessor control On board quick refillable fluid container Water resistant rugged design Microprocessor controlled battery charger supplied Battery charge socket on front panel for easy access Introduction Setup information DANGER Do not try to set up the Trainer 101 until you have read and observed all the precautions listed in Safety information on page 3 Unpacking The Trainer 101 is supplied with a battery pack 1 and smart battery charger The Trainer 101 is supplied with the smoke fluid container empty to avoid spillage during shipment The container must be filled before using for the first time Handling and installation The Trainer 101 may be either hand held by an operator or placed on a surface in a static installation If
11. autions listed below and observe all warnings in this manual and printed on the machine Use this machine only as described in this manual and in accordance with local laws and regulations If you have questions about how to operate the machine safely please contact MSS Professional on 44 1604 839 000 or 45 87 400 ooo Preventing electric shocks The battery charger supplied with the machine is specifically designed for the machine s battery type Do not use any other device to charge the machine s battery Do not connect the charger to any other device Before you use the charger check that the voltage range indicated on the charger s label matches your local AC power voltage If your AC power voltage is outside the range indicated do not use the charger Contact MSS Professional for assistance If the charger or any cables connected to it are in any way damaged defective wet or show signs of overheating stop using the charger and contact MSS Professional for assistance Disconnect the charger from AC power when not in use Disconnect the charger and do not attempt to operate the machine when refilling the fluid container or servicing the machine The battery charger is not waterproof Do not allow it to get wet Protect it from rain and water projections Do not immerse it in water Safety information gt e e Do not spill fluid over the machine If fluid is spilled make sure that the charger is n
12. compliance with Directive 2002 96 EC of the European Parliament and of the Council of the European Union on WEEE Waste Electrical and Electronic Equipment as amended by Directive 2003 108 EC where applicable Help preserve the environment Ensure that this product is recy cled at the end of its life Your supplier can give details of local arrangements for the disposal of MSS Professional products Trainer 101 user manual Specifications Model MPP 15 Input voltage 2 2 e cece cece cece eeeeeeeeeeee 100 240 V AC nominal 50 60 Hz Output voltage eee eee eee cece cece eee c eee eee nnne eseeeeeeeeeeeee 12 VDC 1000 mA DIS o EN AATE E O E Charging status indicator LED Dimensions L x W X H 2 eeeeeeeeeeeeees 88 x 52 x 34 mm 3 5 x 2 0 X 1 4 in VEITA n EAA ETE A E E TE AAEE E A T 165 g 6 oz Minimum ambient temperature cccceccceececeecceeeeeeeeetaeeesaeeeeaeee o C 32 F Maximum ambient temperature cccceccceececeeeeeeeeeeneetaneeeaeeees 40 C 104 F Approvals ccceceeeeceeeeeeeeeeeeeeeeaee UL Canada amp USA CE GS DVE FWGB u CE aS amp Trainer 101 Physical Dimensions L x W X H 0 cc cece esse 223 X 100 X 210 mm 8 9 x 4 0 x 8 3 in Dry weight including battery cccccseccceeceseecceeeeaeeeeaneeeaee 5 6 kg 12 4 lbs COMSERUGHION cesesiccasetee cctecatexscdesesseneeceeeceeuesversees Steel aluminium thermoplastic Perform
13. d Machine may be damaged Consult MSS Professional Particles in fluid have Consult caused blockage in MSS Professional dealer machine Malfunction Consult MSS Professional dealer No smoke output when machine is fired using start button battery status LED is not Lit Check that Neutrik battery connector above fluid container is fully inserted and locked Battery not correctly connected Malfunction Consult MSS Professional dealer Smoke disperses too quickly Wrong type of fluid used Consult MSS Professional dealer Battery charger LED lights red permanently Battery too old Replace battery Battery or charger output Consult cables short circuited MSS Professional dealer Trainer 101 user manual Overview ON AU ARAWN Start button Carrying handle Smoke output level adjuster Battery status LED Fluid transfer tube Battery connector Pressure relief valve Transfer tube connector g Fluid container 10 Battery pack release thumbscrew 11 Battery pack 12 External control connector XLR 13 Battery connector socket 14 Smoke output nozzle 15 Batter charger socket These items are referred to using numbers in brackets throughout this manual Overview Contents Safety information 2 ccceeeeeececeeeececeeeeeeceeeeeeseeeseeseeeeees 3 OVET eee a ee eee me ree ee Te 7 MELO GW CE OM occu cence cep cetbe dane deun debe dein depedens E EEr 9
14. ep mode for approximately 250 hours with a fully charged battery The Trainer 101 returns from sleep mode to operational mode as soon as the machine is fired by a press on the start button Checking fluid level Important Check the fluid level regularly and fill as necessary Repeatedly attempting to operate the machine without fluid may cause damage that is not covered by the product warranty Check the fluid level in the translucent fluid container 9 regularly Refill with smoke fluid as soon as there is a risk that the end of the suction tube in the bottom of the fluid container may not be completely im mersed in smoke fluid If the fluid level is too low fluid flow to the vaporizer will be insufficient and a safety cutout will cut power to the vaporizer The cutout protects the vaporizer under normal conditions but repeatedly trying to operate the machine with insufficient fluid will eventually cause damage that is not covered by the product warranty If no smoke is produced when the start button is pressed stop using the machine immediately and check the fluid level Operation Operation DANGER Do not try to operate the Trainer 101 until you have read and observed all the precautions listed in Safety information on page 3 and read Setup information on page 10 IMPORTANT Do not allow the Trainer 101 to run out of fluid as this may cause serious damage to the product that is not covered by the warranty
15. machine for the first time or after refilling prime the pump by briefly operating the machine at full output level Setiobrothoctitation 11 Battery Important Charge the battery fully and then disconnect the charger and battery connector before storing the machine If a battery is stored in a discharged state its capacity to hold a charge will be sig nificantly reduced within two weeks The Trainer 101 is supplied with a 12 Ah capacity sealed gel type leadacid battery 11 The battery is supplied fully charged A completely dis charged battery takes 10 12 hours to charge A fully charged battery can generate more than 100 smoke emissions in 4 5 second bursts One full charge gives a total of approximately 10 minutes of full smoke produc tion When charged and used correctly the battery will hold its charge for several years and or several hundred discharge charge cycles Having a fully charged spare battery available can help avoid delays Spare batteries are available from MSS Professional P N 92622022 Connecting and disconnecting the battery The battery connects to the machine via a Neutrik NL4FX high current locking connector See illustration below To connect the battery line up the lug on the con nector with the cutout in the socket push the connector into the socket A and twist the connector a few degrees clockwise B until an audible click is heard The connector is now locked Connecting the battery
16. nd all components in the fluid system free of dust dirt fluff and any form of contamination Do not shake the fluid container or machine as this will create air bub bles in the fluid Excessive bubbles impair performance and may cause damage to the vaporizer that is not covered by the product warranty If fluid level is low fill the fluid container 9 1 Power off and disconnect the battery charger if connected 2 Remove the fluid transfer tube 5 from the transfer tube connector 8 in the fluid con tainer cap by pushing down on the release collar see illustration until the tube pops up from the connector 3 Remove the cap from the fluid container together with the fluid suction and pressure relief tubes 4 Fill the container with MSS Professional Trainer Fluid Medium only DO NOT use any other type of fluid Releasing the fluid transfer tube 5 Check that fluid container suction tube and suction tube filter are totally free of dirt fluff and other small particles Even small impuri ties will clog the machine and make service or repair necessary 6 Replace the cap tightly ensuring that the suction tube reaches the bottom of the container 7 Push the metal connector on the end of the fluid transfer tube into the transfer tube connector 8 in the fluid container cap There should be an audible click when the connector snaps correctly into place Check that the tube is held firmly 8 When using the
17. ot connected and clean the machine with a damp cloth If fluid is spilled onto internals or electronic parts contact MSS Profes sional for assistance Ensure that no condensation runs into the machine There are no user serviceable parts inside the battery charger or machine Do not remove covers or attempt to repair a faulty charger or machine Refer any service not described in this manual to MSS Professional Do not operate the charger or machine if any parts are damaged de fective or missing Preventing burns and fire The smoke expelled from the output nozzle is hot enough to cause burns and very hot droplets of fluid occasionally escape from the noz zle area Keep people and objects at least 60 cm 24 inches away from the nozzle 14 Do not touch the smoke output nozzle area 14 during use and for at least one hour after use it may stay hot for some time after the ma chine has been used Provide a minimum clearance of 10 cm 4 inches around the machine and ensure free and unobstructed air flow to and around the machine Keep the smoke machine at least 60 cm 24 inches away from com bustible and heat sensitive materials Do not attempt to bypass thermostatic switches or fuses Replace fuses only with ones of the specified type and rating FKS 25 A 32 V Use the machine only with MSS Professional Trainer Fluid Medium Do not operate the machine if the ambient temperature Ta is below
18. placing on a surface ensure that the machine is secure and that the surface can safely hold the weight of the machine The fluid suction tube in the bottom of the fluid container must be im mersed in smoke fluid during operation Provided that this requirement is respected the machine may be oriented as follows During hand held use the machine may be temporarily held at any angle In static installations the machine may be permanently installed at any angle up to 30 from horizontal Provide a minimum clearance of 10 cm 4 inches around the machine and ensure free and unobstructed air flow to and around the machine Keep the smoke machine at least 60 cm 24 inches away from combustible and heat sensitive materials Do not point output directly at a person s face or at face height Do not expose the machine to vibration Trainer 101 user manual Battery status The yellow LED 4 on the top of the Trainer 101 indicates the state of charge of the battery LED flashes slowly battery capacity 15 100 machine fully operational LED flashes fast battery capacity below 15 Charge or change battery LED lights permanently battery flat or vaporizer damaged LED does not light although battery is connected machine in sleep mode Sleep mode If smoke output is not activated for approximately 40 seconds the Train er 101 enters sleep mode in order to preserve battery charge The Trainer 101 can remain In sle
19. the precautions listed in Safety information on page 3 Any service not described in this section must be carried out by a service technician authorized by MSS Professional Please refer to MSS Profes sional for assistance with obtaining service Replacing the battery pack To remove a battery pack 1 Place the Trainer 101 on a strong stable flat surface 2 Disconnect the battery connector 6 from its socket 13 on the con nections panel and remove the fluid transfer tube 5 from the fluid container lid 3 See illustration on right Remove the two thumbscrews from the sides of the battery pack at the back of the machine If the thumbscrews are stiff press down on the machine s handle to release the pressure on the screws 4 Grasp the handle and hinge the back of the Trainer 101 up slightly at the same time as you pull it towards the back of the battery to release it Lift the Trainer 101 clear leaving the battery Battery release pack standing on the surface thumbscrews To install a battery pack place it on a strong stable flat surface and fol low the above procedure in reverse Press down firmly on the handle if necessary to ease replacement of the thumbscrews Insert the thumb screws squarely taking care not to cross thread them Trainer 101 user manual Introduction The Trainer 101 from MSS Professional is a compact and powerful hand held smoke generator for simulation training and commercial
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