Micro Power User Manual - Virginia Panel Corporation
Contents
1. ASSEMBLY INSTALLATION AND REMOVAL OF CONTACTS AND MODULES FOR MICRO POWER CONTACTS AND MODULES Table of Contents SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 4 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 CROSS REFERENCE TABLES SECTION 6 PRODUCT PERFORMANCE SPECIFICATIONS Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions The information contained in these materials is subject to change For the most current information available visit www vpc com 175 15 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION MICRO POWER RECEIVER CONTACT ASSEMBLY PART 610 142 101 TOOLS REQUIRED Crimp Tool Part 910 101 102 Locator Part 910 104 145 CRIMP TOOL SETUP 1 Setup the Crimp Tool Part 910 101 102 Figure by loosening the contact retainer latch assembly using the locking screw turn counter clockwise to loosen Remove any previously used locator 2 Insert the open end of the Locator Part 910 104 145 Figure B into the contact retainer assembly 3 Slide the crimp tool retaining latch to the locator until the locator is securely held in place and tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION 1 Using Table 1 determine the app2. CRIMP SETTING WIRE GAUGE STRIP LENGTH IN MM PULLOUT FORCE IN MM LB N 0 20 0 080 0 078 50 5 08 2 03 1 98 222 4 0 20 0 070 0 068 50 5 08 1 78 173 222 4 NOTE 12 and 14 AWG wire be crimped or soldered Smaller wire should be soldered only 1 1 For the most current information available visit www vpc com 1 5 15 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MICRO POWER ITA CONTACT ASSEMBLY PART 610 143 101 TOOLS REQUIRED Crimp Tool Part 910 101 102 Locator Part 910 104 144 CRIMP TOOL SETUP 1 Setup the Crimp Tool Part 910 101 102 Figure by loosening the contact retainer latch assembly using the locking screw turn counter clockwise to loosen Remove any previously used locator 2 Insert the open end of the Locator Part 910 104 144 Figure B into the contact retainer assembly 3 Slide the crimp tool retaining latch to the locator until the locator is securely held in place and tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION 1 Using Table 1 determine the appropriate crimp tool setting and wire strip length according to the wire gauge being used 2 Pull and turn the microcrimp adjusting knob clockwise to increase counter clockwise to decrease settings to adjust the crimp tool until the appropriate setting is achieved Table 1 Verify with pin g
3. LO 610 143 101 10 161 106 510 161 107 910 101 102 10 104 144 910 112 123 210 161 111 LO On 10 108 262 10 108 263 5 1 For the most current information available visit www vpc com 1 5 15 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION MICRO POWER CONTACT ELECTRICAL SPECIFICATIONS 18 82 0 74 18 14 _ 7 1 15 3 30 0 13 Receiver Contact ITA Contact Part 610 142 101 Part 610 143 101 Dimensions shown millimeters inches Electrical Specifications CURRENT RATING 21 AMP Continuous oan WITHSTANDING VOLTAGE 1500 VDC Min CONTACT RESISTANCE 1 5 mOhms Mechanical Characteristics CYCLE LIFE 10 000 MATING FORCE 2 0 lbs max 0 91 kg Material CONTACT BODY Brass per ASTM B 16 000050 Au over 000100 Ni RETAINING RING BeCu per ASTM B 196 000050 Au over 000100 Ni 1 3 15 6 1 For the most current information available visit www vpc com
4. auge For more information about gauge pins visit voc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions 3 Strip wire to the appropriate length Table 1 CONTACT SETUP AND CRIMPING 1 Insert the contact into the crimp tool NOTE Contact will drop completely into the crimp tool 2 Once the contact is properly inserted into the crimp tool insert the stripped wire fully into the contact and squeeze the crimp tool handle fully until reaching a positive stop NOTE Crimp tool will automatically release and return to open position when crimp is complete 3 Remove the crimped contact Figure OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON BACK OF TOOL LATCH ASSEMBLY AND LOCKING SCREW CONTACT LOCATOR DIE INDENTER MICROCRIMP ADJUSTING KNOB Figure B Locator Part 910 104 144 Figure C Correctly assembled contact Table 1 CRIMP SETTING STRIP LENGTH IN MM PULLOUT FORCE 2229 0 20 0 080 0 078 50 12 Stranded 5 08 2 03 1 98 222 4 0 20 0 070 0 068 50 14 Stranded 5 08 11 78 1 73 222 4 NOTE 12 and 14 AWG wire be crimped or soldered Smaller wire should be solder
5. dule in the receiver or ITA until the Upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 is located at the top of the ITA receiver frame 2 Using a Phillips head screwdriver tighten the top screw 1 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in Ibs 0 16 Nm Figure A Receiver Module REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module Figure B ITA Module 4 2 For more information visit voc com 12 20 11 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION CROSS REFERENCE TABLES STANDARD 90 SERIES RECEIVER MODULES ICON RECEIVER MODULES EXTRACTION RECEIVER CONTACTS LO T LO LO LO LO On On 610 142 101 soio x x xix io fx CRIMP TOOL 10 104 145 LOCATOR 910112123 10 160111 10 160 112 10 101 102 ICON ITA MODULES CRIMP TOOL LOCATOR EXTRACTION q 850 lt 0 5 AZA Zuo a 6 ITA CONTACT we
6. ed 4 Place the Micro Coax Power Receiver ITA Extraction Tool part 910 112 123 Figure B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool or contact could be bent 5 Once the extraction tool is seated and the retaining tabs on the retaining ring are compressed push the plunger The contact will be pushed out of the rear of the module 6 Replace the module cap using both hands to push the separated halves together Replace and tighten the module retaining screws maximum torque of 875 in lbs 0 23 Nm DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need fo reference the User s Manual for the other contact type for extraction instructions Figure A The Micro Power module has three 0 80 screws to be removed 1117 DETAIL SCALE 2 1 RETAINING RING 1 MODULE SCREW N 2 MODULE 4 PRESS DOWN EXTRACT CONTACT 3 PRESS TOOL DOWN UNTIL FULLY SEATED 1 1 w Figure B Ful
7. ed only 2 1 For the most current information available visit www vpc com 1 5 15 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION MICRO POWER RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 142 101 610 142 102 TOOLS REQUIRED 3 44 Allen Wrench Phillips Head Screwdriver for iCon modules Micro Coax Power Receiver ITA Extraction Tool Part 910 112 123 CONTACT INSTALLATION INSTRUCTIONS 1 Assemble the contact to the respective wire NOTE For more information concerning the contact assembly process please see contact assembly instructions in Section of this User s Manual 2 Insert the terminated contact into the back wiring side of the assembled module The contact can only go into one side Once in place pull the wire slightly to ensure that the contact is seated CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the receiver frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 4 of this User s Manual 2 Use a 2 4 Allen wrench to remove the 0 80 screws Figure A 3 Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the top of the module away from the mating bottom section until separated Be sure open both sides of the module simultaneously or contacts could be damag
8. ing holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in lbs 0 45 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module POSITION 1 Figure A Receiver Module Figure ITA Module 4 1 For more information visit voc com 12 20 11 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION MICRO POWER ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillios Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing iCon module Please refer to the appropriate User s Manual for instructions how perform these steps 1 Place the mo
9. ly seat the extraction tool before depressing 3 1 For the most current information available visit www vpc com 1 3 15 MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION MICRO POWER ITA CONTACT INSTALLATION AND REMOVAL PART 610 143 101 TOOLS REQUIRED Micro Coax Power Receiver ITA Extraction Tool Part 910 112 123 Micro Coax Power ITA Extraction Tool for 12 Micro iCon Part 910 112 127 CONTACT INSTALLATION INSTRUCTIONS 1 Assemble the contact to the respective wire NOTE For more information concerning the contact assembly process please see contact assembly instructions in Section 2 of this User s Manual 2 Insert the assembled contact into the back wiring side of the module Push the contact forward until the crimp is inside the module housing Once in place pull the wire slightly ensure the contact Is seated CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 5 of this User s Manual 2 Place the Micro Coax Power Receiver ITA Extraction Tool part 910 110 123 Figure A over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module as not to bend the tool or the contact to be removed Rotate the tool slightly while pushing it into the cou
10. nter bore on the mating side of the module 3 the extraction tool is seated properly and the tabs the retaining ring are compressed Figure push the plunger The contact will be pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Figure A Extraction tool Part 910 110 123 CONTACT RETAINING RING 2 PRESS DOWN TO EXTRACT CONTACT 1 PRESS DOWN 1 seat DETAIL A SCALE 2 1 A non N II pi Figure B Fully seat the extraction tool before depressing 2 2 For the most current information available visit www vpc com Pes ges MICRO POWER CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION MICRO POWER STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 32 Allen Wrench INSTALLATION INSTRUCTIONS 1 Place the module in the receiver or ITA until the Upper and lower module screws touch the mat
11. ropriate crimp tool setting and wire strip length according to the wire gauge being used 2 Pull and turn the microcrimp adjusting knob clockwise to increase Counter clockwise to decrease settings to adjust the crimp tool until the appropriate setting is achieved Table 1 Verify with pin gauge For more information about gauge pins visit voc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions 3 Strip wire to the appropriate length Table 1 CONTACT SETUP AND CRIMPING 1 Insert the contact into the crimp tool NOTE Contact will drop completely into the crimp tool 2 the contact is properly inserted into the crimp tool insert the stripped wire fully into the contact and squeeze the crimp tool handle fully until reaching a positive stop NOTE Crimp tool will automatically release and return to open position when crimp is complete 3 Remove the crimped contact Figure OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON BACK OF TOOL LATCH ASSEMBLY AND LOCKING SCREW CONTACT LOCATOR DIE INDENTER 5 MICROCRIMP ADJUSTING KNOB Figure Locator Part 910 104 145 ee Figure C Correctly assembled contact Table 1
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