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UE4140 PROFIBUS PROFIsafe, UE4740 PROFINET IO

1. 39 T T Configuration of the devices connected to the EFI gateway 39 Fault diagnosis cisini aA TA Aaaa 40 8 1 In the event of faults EE gege oda Ed pe DOE 40 8 2 EEN eeh crm cm 40 8 3 Eror displays or The D RE 41 8 3 1 Error displays of the EFI gateway 41 8 3 2 Special aspects of the PROFIsafe error displays 42 8 3 3 Special aspects of the PROFIBUS error displays 42 8 3 4 Special error displays for PROFINET lO esses 43 8 3 5 Special aspects of CANopen error displays 43 8 4 System behaviour in case of errors of connected devices only for WEAR EO ANE A TAO C 44 8 4 1 Errors in safe communication tO FPLC eeeeeeeeeeenn 44 8 4 2 Error in connected EFI devices eere 44 8 5 PROFIBUS diagnostics only for UET140 UE4140 45 8 6 EXtended EE Eeer ee 45 9 Technical specifications c e enee ee renean unn auuuuuunna uuu uuasaa uua RR aaa RR RR RSS RR RR SERRE ANO 46 9 1 REEL ITE OT TIL IE 46 9 2 Response time only for UEA140 UEA AO 48 9 3 DIMENSION Al drawWIBS eite opexutavaecuedica pauta ere bed Cau Ava Lev uUa re Ede teu enu dns 50 9 3 1 Dimensional drawing UE1840 EFI gateway 50 9 3 2 Dimensional drawing UE4140 UE1140 UE1940 EFI BEWEGEN
2. Ensure the UE4740 is mounted in a protected position For UE4740 Install end clips on the left and right to provide adequate thermal convection For UE4740 Take suitable measures so that foreign bodies cannot enter openings in particular for the system plug The following steps are necessary after mounting e completing the electrical connections chapter 5 on page 22 e commissioning chapter 6 on page 29 e configuration chapter 7 on page 32 SICK AG Industrial Safety Systems e Germany e All rights reserved 21 Chapter 5 Electrical installation Operating Instructions EFI gateway Electrical installation AN ATTENTION Notes Switch the entire machine system off line The system could start up unexpectedly while you are connecting the EFI gateway or establishing the connections with other devices Ensure that the entire system is de energised during the electrical installation SICK industrial safety devices are designed for local DC supplies only If the device is used differently in DC power supply networks additional protection measures have to be taken e g according to IEC 61 326 3 1 Machines where safety devices are used must be installed and designed according to the lightning protection zone LPZ according to EN 62 305 1 Required Immunity levels can be achieved through the use of external protective devices The installed surge protective devices SPD should meet the requirements
3. a Tab 7 Pin assignment Ethernet connection RJ 45 Send data Send data ub m EMEN Not assigned FE Functional earthing Notes The Ethernet connection uses the 10 100Base T transfer technology with a transfer speed of up to 100 Mbit s e he Ethernet connection requires a unique IP address It is not sufficient to only establish the electrical connections Setting of the IP address is described in section 7 6 5 Setting the Ethernet TCP IP address UE1840 from page 38 on 5 5 Ethernet connection UE4740 RJ 45 plug Note For the connection to the network you must use RJ 45 plugs If the network is not connected to a following bus device then a connection using a RJ 45 plug is sufficient The UE4740 PROFINET IO EFI gateway is equipped with a 3 port layer 2 managed switch with Auto MDI X for the automatic detection of crossed Ethernet cables Ethernet connection UE4740 E meme E wem E meme 26 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Electrical installation Chapter 5 EFI gateway 5 6 CANopen connection UE1940 D Sub 9 pin Fig 11 Pin assinment CANopen connection D Sub 9 pin Housing Tab 9 Pin assignment Description CANopen connection D Sub 9 pin Not assigned CAN L CAN GND Not assigned CAN SHLD CAN GND CAN H Not assigned Not assigned
4. Housing Not assigned Note CANopen requires a unique CANopen address from each bus station It is not sufficient to only establish the electrical connections Setting of the device address is described in section 6 2 1 Setting the address UE1140 UE4 140 UE1940 from page 30 on The baud rate of the network must be set for the CANopen EFI gateway 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 21 Subject to change without notice Chapter 5 Electrical installation Operating Instructions EFI gateway 5 7 Configuration connection M8 x 4 The configuration connection is positioned on the front of the EFI gateway Fig 12 Pin assignment configuration connection M8 x 4 Tab 10 Pin assignment EFI gateway RS 232 D Sub 9 pin at PC end configuration connection M8 x 4 Reserved Not assigned Pin 3 Pin 5 Pin 2 Touch an earthed metal part for example the DIN rail in order to discharge any electro static charges before you plug the configuration cable into the configuration connection Electrostatic discharging can damage the electronic equipment of the EFI gateway Always remove the plug from the configuration connection once you have completed Z the configuration ATTENTION 28 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Commissioning Chapter 6 C
5. Determine the concrete types of all the further field devices and their functional behaviour for your application In as far as you use devices from SICK at the EFI connections it may be useful to already create a corresponding project in the CDS during the configuration stage There you can specify the available functions and the required parameters of the corresponding devices with dialog support and have a configuration design printed out SICK AG Industrial Safety Systems e Germany e All rights reserved 29 Chapter 6 Commissioning Operating Instructions EFI gateway 6 2 Technical commissioning 6 2 1 Setting the address UE1140 UE4140 UE1940 You must first set the address of the EFI gateway at the device in accordance with the configuration so that the F PLC can recognise and address the EFI gateway for the first time Fig 13 Setting the address at the EFI gateway The left hand switch determines the tens digit of the address the right hand switch the units digit Example PROFIBUS address 75 gt Left hand switch x10 7 Right hand switch x1 5 Notes You can only set addresses from O to 99 by using the address switch The EFI gateway is set to the address O at the factory e As an alternative you can configure the address with the aid of the CDS To do this set the two address switches of the EFI gateway to O Only with this hardware setting is it possible to assign PROFIBUS addresses from 3 to 125 o
6. The diagnostics data consist of 40 bytes at the UE4140 UE1140 See the following tables for the structure Tab 26 Structure of the e range enn rm diagnostics data of the EFI dateway Station status Bytes 0 2 WE PROFIBUS address of the PROFIBUS master Bye3 Manufacturer identifier Bytes 4 5 Section 9 1 from page 46 on DP V1 diagnostics header Bytes 6 9 Een PROFIsafe diagnostics byte Byte 10 See Tab 27 Diagnostics data EFI gateway Bytes 11 15 See Tab 29 Diagnostics data of the 1st device at the EFI connection 1 host Diagnostics data of the 2nd device at the EFI connection 1 Guest 1 Diagnostics data of the 3rd device at the EFI connection 1 Guest 2 Diagnostics data of the 1st device at the EFI connection 2 Bytes 2 3 host Diagnostics data of the 2nd device at the EFI connection 2 Guest 1 Diagnostics data of the 3rd device at the EFI connection 2 Bytes 36 39 Guest 2 eo St ei ei Lu 56 SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice e Operating Instructions An nex Chapter 11 EFI gateway 11 3 1 PROFIsafe diagnostics byte PROFIsafe diagnostics byte 64 The F address transferred by the firmware does not 69The parameter FCRC Length does not agree with agree with the parameter F Deet Add the generated values decimal value 65The parameter E Deet Add has the value OxOOO00 7OIncorrect version of
7. The EFI gateway can send an e mail to up to 2 persons for 3 events The address of the e mail server and its SMTP port has to be entered to activate the e mail function The entered text is displayed in the subject line of the mail The mail itself does not have any contents The time stamp of the mail is that of the mail server and can differ from that of the triggering event Information and maintenance You can store information on the function installation site installation date description and person commissioning The data correspond to the IM data of the PROFIBUS PROFINET IO specification Alarms UE4740 Alarms can be output acyclically As soon as an error occurs in the UE4740 PROFINET IO the EFI gateway passes it on to the network The device specific help text stored in the GSDML for the UEA740 PROFINET IO can be read using the I O controller The alarms can be masked from the customer user SICK AG Industrial Safety Systems e Germany e All rights reserved 19 Chapter 4 20 Mounting Mounting Operating Instructions EFI gateway This chapter describes the preparation and completion of the mounting of the EFI gateway Mounting requires the 2 steps e Selection of a suitable mounting site e mounting on a 35 mm DIN rail not included in the scope of delivery 4 1 Selection of the mounting site Select a suitable mounting site on the basis of the following criteria e Earthed DIN rail for earthing the shie
8. lt 2 26 and S3000 interface software version lt 1 00 Only evaluate this bit in the FPLC together with the passivation state of the UE4100 Reason The bit logic is inverted The bit has the value 1 when a dangerous state has been recognised The bit has the value O when no dangerous state has been determined However the bit can assume the value O due to faulty communication The passivation state of the UE4100 must therefore be monitored additionally for example at Siemens Step 7 PASS OUT variable in the data block F Periphery DB 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany e All rights reserved 55 Subject to change without notice Chapter 11 An nex Operating Instructions EFI gateway 11 2 2 Output signals from the FPLC to the EFI connection C4000 Standard Advanced Reserved ADM Operating mode switching M4000 Advanced Reserved Override Or Muting sensors override or additional B1 A2 status reset signal C1 or belt stop C4000 Standard Advanced Bypass Bypass Reserved Reserved Reserved Ru n on Bottom Top dead channel 2 channel 1 monitoring dead centre SCC centre MCC TDC MCC BDC O a Bl NN e lial Rl sl o Bo Wa Rc Tab 25 Process image of the output signals from the FPLC to the EFI connection 11 3 Diagnostics data only for VE1140 UE4140 The diagnostics data of the EFl gateway begin at Byte 12 of the diagnostic message The diagnostic message is structured in accordance with IEC 61158
9. Diagnostic Software includes extended diagnostics options If you cannot identify what kind of error is occurring or if you have serviceability problems the CDS allows you to locate the error more accurately Detailed information can be found in the online help function of the CDS Configuration amp Diagnostic Software SICK AG Industrial Safety Systems e Germany All rights reserved 45 Chapter 9 Technical specifications Operating Instructions EFI gateway Technical specifications 9 1 Data sheet sheet General system data Housing dimensions See section 9 3 Dimensional drawings on page 50 Weight UE1140 UE1840 UE1940 120 g UE4140 UE4740 147 g Additional system data UE4140 and UE4740 Performance Level PL e EN ISO 13849 1 Safety integrity level SIL3 IEC 61508 SILCL3 EN 62061 PFHd mean probability of a dangerous failure per hour UE4140 a3x10 UE4740 2 84 x 10 PROFIBUS connection Manufacturer identifier UE4140 0994 hex UE1140 0995 hex CANopen connection 2 Ethernet connection Safety extra low voltage SELV PELV For detailed information on the exact design of your machine system please contact your local SICK representative 46 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Te
10. FX3 MPL100001 1047162 System plug for UE4740 PROFINET IO EFI gateway EFI cable shielded 6030921 Cut to length 2 x 0 34 mm and 2 x 0 25 mm PROFIBUS connection M12 x 5 plug straight B coded screwed for cross wire section 6021354 max 0 75 mm M12 x 5 socket straight B coded screwed for cross wire section 6021353 max 0 75 mm M12 x 4 plug with terminator straight B coded 6021156 801150 7 UK33 2010 10 13 SICK AG Industrial Safety Systems Germany All rights reserved 53 Subject to change without notice Chapter 11 Annex Tab 22 Structure of the UE4140 UE4740 process images Tab 23 Structure of the Annex Operating Instructions EFI gateway 11 1 Process images 11 1 1 Structure of the UE4140 UEA4740 UE1140 UE1940 process images The process images of the UE4140 UEA740 UE1140 UE1940 EFI gateway can be configured freely with the CDS Predefined process images can also be used for each sensor type A process image that is a maximum of 6 bytes long is available All the information pro vided by a connected sensor can be linked in this image In addition results of the logic evaluations or information from the process input image can be used If you use the predefined process images the process image is as follows 11 1 2 Structure of the UE4140 UEA4740 process images e Pm rem Input signals from the Bytes 0 1 2 x 8 bits Boolean t to the PLC EFI connection 1 Bytes 2 3 2 x 8 bits Boole
11. 14 3 3 ContiSutable TUNCUONS sarien a vuv Sp du PV D Fev e pBU ERN TUE 18 99 1 Changing the EFI device address 18 3 3 2 Functions of the EFI connections NN 18 3 9 9 Configuration in the device WINdOW nee 19 4 ITT lu FE 20 4 1 Selection Or the MOUNTING Slesar bula vob n add Gela rs pF Cc 20 4 2 MOUREBE e ee Sal 5 Eleettieatinsballatlon egesegegeeeeeee ENEE NENNEN 22 5 1 Supply and EFI connections UE1140 UE4140 UE1840 UE1940 23 5 2 Power supply and EFI connections UEA 7 AU 24 5 3 PROFIBUS connection UE1140 UE4140 D Sub 9 pin 25 5 4 Ethernet connection UE1840 RJ 45 connector eene 26 5 5 Ethernet connection UE4740 RJ 45 olug EE 26 5 6 CANopen connection UE1940 D Sub 9 pin cessere 2 5 7 Configuration connection M8 x 4 sssssssssussnsunnnrunnnrunnnrnnnnrnnnrnnnnrnnnnrnnnnrnnnernnnnne 28 6 e Uu un EE a rn UE 29 6 1 EE TD D D LIU 29 6 2 Tecnnical GommisstOLVdE 5cssctsutsaceus ao eec ec storia ciue 2o ETE aiea 30 6 2 1 Setting the address UE1140 UE4140 UE1940 30 6 2 2 Sequence for commissioning Sub sSystemsS se s sn1nrsnrnennrnrrnenen 30 6 2 3 System self check after switching on 31 6 2 4 Full approval of the EFI gateway cccccssceecesseeeeeeseeeeeeseeesaneeseees 31 SICK AG Industrial Safety Systems Germany All rights reserved 3 Contents Operating Instructions
12. ADO green M4000 Advanced with UE403 Reset Status Reserved Additional Muting Muting OSSD required message signal C1 lamp status Switching output or belt stop off on output green Reset Reset i itori Warning OSSD required A field free Switching Warning Protective Warnin Protective output field free field free field free field free green Reset Reset Reserved Reserved Used monitoring range Warning OSSD required Warning Protective field free Switching field free field free output green ED ALALo 3i A o o A hhhece o M4000 Advanced with UE404 Override Reset Additional Reserved Status of the muting sensors on UE403 lamp Override signal C1 B2 B1 A2 A1 belt stop Status of the monitoring case inputs at the S3000 Status of the monitoring case inputs at the S300 Tab 24 Process image of the input signals from the EFI connection to the F PLC 19 A Warning The return value depends on the firmware version of the used S3000 S3000 firmware Simultaneously monitored area Simultaneously monitored area not version defined defined Controller 2 2 26 and Status of the protective field warning Permanently 1 protective interface 1 00 field field warning field free Controllers 2 26 and Permanently O protective Interface 1 00 field warning field free IA Attention this information is only valid for UE4140 and S3000 using S3000 controller software version
13. EC from 29 12 2009 Machinery Directive 2006 42 EC Provision and use of Work Equipment Directive 89 655 EC The work safety regulations safety rules Other relevant health and safety regulations EMC directive 2004 108 EC Manufacturers and operators of the machine on which the EFI gateway is used are responsible for obtaining and observing all applicable safety regulations and rules The notices of these operating instructions e g on use mounting installation or integration into the existing machine controller must be observed The test regulations in the operating instructions of all the connected components are to be observed Changes to the configuration of the devices can impair the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person carrying out the changes is also responsible for maintaining the protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required The system must be tested by qualified safety personnel or specially qualified and authorised personnel and the test must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to
14. ae 50 9 3 3 Dimensional drawing UE4 740 EFI gateway 51 10 Ordering information casiaevcscauadenccdiceussascadeodadastusescsazvassens sansuvsededaveussseutwautecasuucssccuvaetassans 52 JO PR GEN 52 10 2 ACCESSOS eege iiealts etus 53 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Contents au EIL C A Lig Gelee EE th Structure of the UE4140 UE4 740 UE1140 UE1940 Sit 11 1 2 Structure of the UE4140 UE4 740 process images ILLS Structure of the UE1140 UE1940 process images 11 2 Process images of the EFI connechons E T4312 1 Input signals from the EFI connection to the F PLC 11 2 2 Output signals from the FPLC to the EFI connection 11 3 Diagnostics data only for UET140 UE4140 eeereeeennr 113 1 PROFIsafe diagnostics byte ccccssssceeccessereeesccsseteescessereesceaseesees 113 2 Diagnostics data of the UE1140 UE4140 EFI gateway 11 3 3 Diagnostics data from devices to the EFI connections 11 4 Diagnostics data UEZ 40 s iesus ur uq acing exul uc Cu RR E rn x etd 11 5 iEC declarat orn OF Conformity auci seco vez eoe e ax E Ego 10529 9E 10a E Fa cuna VELIS
15. default delivery status the EFI gateway has the following configuration e EFI connections no devices expected e PROFINET IO PROFINET IO name without IP address 0 0 0 0 PROFIsafe address 1 e PROFIBUS PROFIBUS address O at the PROFIBUS address switch of the EFI gateway PROFIsafe address 1 e CANopen CANopen address O at the CANopen address switch of the EFI gateway e Ethernet TCP IP IP address 0 0 0 0 7 2 Prerequisites for the configuration Take sufficient time to plan the integration and the configuration of the EFI gateway Take into account that errors in the planning and configuration can endanger persons The following prerequisites must be fulfilled before you configure the EFI gateway e he application must already have been planned completely The planning must include among other things a detailed safety analysis of the planned application UE4140 UE4 740 a complete list of all the required devices their connections and the signals provided by or required by these devices e he EFI gateway must be connected to the power supply see section 5 1 Supply and EFI connections UE1140 UE4140 UE1840 UE1940 on page 23 or section 5 2 Power supply and EFI connections UE4 7 40 on page 24 e The safety components must be connected electrically to the EFI gateway To this purpose read chapter 5 Electrical installation from page 22 on as well as the corresponding chapters of the operating
16. device at the EFI connection The EFI gateway monitors the configuration of the devices on the EFI connection if one of the system integrity tests testing during running up for serial number type code configuration date has been activated During a new configuration or when replacing the EFI devices you must do the following depending on the activated parameter adapt the configuration of the EFI gateway if necessary and be sure to transfer the configuration again to the EFI gateway If errors or faults of a device are indicated at the EFI connection always also read out the diagnostic data of the EFI gateway This provides additional information for error elimination SICK AG Industrial Safety Systems e Germany All rights reserved 39 Chapter 8 Fault diagnosis Operating Instructions EFI gateway Fault diagnosis This chapter describes how to identify and remedy errors and malfunctions of the EFI gateway 8 1 In the event of faults or errors Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction Cease operation if the cause of the malfunction has not been clearly identified ATTENTION Note Some error displays of the EFI gateway are caused by connected devices Use the CDS to carry out diagnostics of the EFI gateway If errors occur always check whether one or more connected devices show an error To eliminate the error consult the docu
17. equipped with a switch for the flexible configuration of the network structure Two RJ 45 sockets are available The integrated switch makes it possible to connect the UE4740 to other PROFINET IO components A UE4740 system comprises the following modules e a FX3 MPL1 system plug e a UEA740 PROFINET IO EFI gateway Properties of the UE1940 e configurable process image with information from the connected EFI sensors to the controller and with information from the controller to the sensors input and output offline configuration of the system without PLC possible support for CANopen in accordance with the CIA standards DS 301 and DS 401 with the following properties Process Data Object RXPDO and TxPDO with static mapping Heartbeat Node guarding SDO transfer Emergency messages SICK AG Industrial Safety Systems e Germany e All rights reserved 13 Chapter 3 Prod uct description Operating Instructions EFI gateway Fig 2 Operating principle of the UE1140 UE4140 UE4740 and UE1940 EFI eaves SPS PLC Message transports process image of the Slave safety light curtain e g S3000 safety laser scanner 3 2 Display elements The EFI gateway has multi coloured status indicators one each for the field bus or the communication interface the diagnostics and each EFI connection Observe the indicators of the connected devices during operation Fig 3 Status indicators of the UE1140 UE414
18. for devices configured on the EFI connection to start LED1 Ethernet activity 329 Yellow Ethernet activity half 39 Green Ethernet activity full duplex No Ethernet connection 29 Yellow Ethernet connection with 10 Mbit s 39 Green Ethernet connection with 100 Mbit s nection Ethernet connec tion active No data trans mission 39 Yellow Data trans mission active 801150 7 UK33 2010 10 13 SICK AG Industrial Safety Systems Germany All rights reserved 17 Subject to change without notice Chapter 3 18 Note AN ATTENTION Product description Operating Instructions EFI gateway 3 3 Configurable functions This section provides a general description of the functions of the EFI gateway which can be set via software Detailed information on the configurable functions is provided in the online help of the CDS Configuration amp Diagnostic Software Test the protective device after any changes Changes to the configuration of the devices can impair the protective function After every change to the configuration you must therefore check the effectiveness of the protective device Observe the notes in section 6 2 4 Full approval of the EFI gateway from page 31 on here The person carrying out the changes is also responsible for maintaining the protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure
19. notice Chapter 11 An nex Operating Instructions EFI gateway 11 3 3 Diagnostics data from devices to the EFI connections Note The information in this section applies only for the UE4140 UE1140 EFI gateway The diagnostics data of the EFI connections are twelve bytes long per connection Their structure depends on the device that is connected to the respective EFI connection Please read the operating instructions of the UE4140 function package for the respective device to this purpose Diagnostics data of the devices at the EFI connections mnis al 288 ass asa oss 282 zea 200 enen am sas sea ss s22 sa se ener mm ses sea ses sea sti me u M4000 Advanced Reserved pala Reserved Reserved Reserved Reserved Reserved Reserved p c maen aer ase ass ma 2s3 282 mn mmis na me 298 34 ml za man enen asa me sss ssa ssa s mm ener ara ore ors sra sra smi mm C4000 Standard Advanced Status of Operating mode set at the C4000 Operating state of the Error inthe Reserved the 000 None 001 110 1 6 device device emergency OO Operation stop O1 Initialisation Status of the monitoring case inputs at the 53000 10 Configuration mode AL eko M4000 Advanced Reserved Reserved Reserved Reserved Operating state of the Error in the Reserved device device OO Operation O1 Initialisation 10 Configuration mode 11 Lock out po EEE eee ea f nga WwItRA I
20. the F parameter record or OxFFFF 71CRC1 error 66 The parameter F_Source_Add has the value 72 Reserved neither use nor sample number Ox000O0 or OxFFFF 67 The parameter F WD Time has the value O ms 68The value of the parameter F SIL exceeds the SIL value of the firmware 73Reserved neither use nor sample number 1 4Reserved neither use nor sample number Tab 27 PROFIsafe diagnostics byte 11 3 2 Diagnostics data of the UE1140 UE4140 EFI gateway Gateway Reserved Reserved Reserved Configu New Operating status of the ration configura EFI gateway required tion OO Operation recognised 01 initialisation or configuration required 10 Configuration mode 11 Lock out PROFIBUS Reserved EFI2 device NE E M E PROFIBUS Error in PROFIBUS passive passive I O error network PROFIBUS address configured communi changed incorrectly cation Restart of New Error in RE device Reserved Error in Error in safe Reserved the EFI configura connected uncon communi communi device tion devices figured or cation cation recognised configu ration faulty Restart of New Error in E device Reserved Error in Error in safe Reserved the EFI configura connected uncon communi communi device tion devices figured or cation cation recognised configu ration faulty Tab 28 Diagnostics data of the EFI gateway 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany e All rights reserved 57 Subject to change without
21. the operator of the machine where the EFI gateway is fitted To meet the requirements of the relevant product standards the external voltage supply for the device SELV must be able to withstand the brief mains failure of 20 ms allowed in EN 60204 1 If the EFI gateway is used in accordance with the requirements of UL 508 the voltage supply must be approved for use in class 2 circuits Currents 4 A may not flow SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Tab 1 Overview of disposal by component Note AN ATTENTION 8011507 UK33 2010 10 13 Subject to change without notice On safety Chapter 2 2 5 Environmental protection The EFI gateway has been designed to minimise environmental impact It uses only a minimum of power and natural resources gt At work always act in an environmentally responsible manner Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations e g European Waste Code 1602 14 Before you can turn over the devices for environmentally friendly recycling you must separate the different materials of the EFI gateway from one another Separate the housing from the remaining components especially the PCB Send the separated components to the corresponding recycling c
22. 0 UE1840 and UE1940 EFI gateways Status of the EFI2 connection Device voltage supply PWR o Device diagnostics DIA O OQ O9 OO 000 Field bus communication interface BUS D GE O M SS eS Status of the EFI1 connection 14 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Product description Chapter 3 EFI gateway Fig 4 Status indicators of the Ethernet connection RJ 45 at the UE1840 LED1 E LED2 Fig 5 Status indicators of the UE4740 EFI gateway ACT Status Ethernet 1 LNK1 j Ethernet activity 1 ACT1 Device voltage supply PWR Device diagnostics DIA Field bus communication interface BUS Status of the EFI1 connection a EU s Status of the EFI2 connection ACT Status Ethernet 2 LNK2 Ethernet activity 2 ACT2 The following table describes the meaning of the status indicators of the EFI Gateway For a detailed description of the error displays of the LEDs please refer to section 8 3 1 Error displays of the EFI gateway on page 41 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 15 Subject to change without notice Chapter 3 Prod uct description Operating Instructions EFI gateway T Meaning of the status Display UE4140 UE4740 UE1140 UE1840 UE1940 Inaicators PWR
23. 3 Subject to change without notice Chapter 8 44 AN ATTENTION Fault diagnosis Operating Instructions EFI gateway 8 4 System behaviour in case of errors of connected devices only for UE4140 UE4740 8 4 1 Errors in safe communication to FPLC If there is no safe communication to the higher level FPLC then the UEA140 UE4 740 switches off all outputs controlled by the FPLC If the device connected to the EFI connection monitors the data coming from the EFI gateway or requires them for the configuration then e the UE4140 UE4740 signals an I O error to the device connected to the EFI connection e the error display II appears on the 7 segment display of the connected EFI device also see the operating instructions of the connected device Otherwise the device ignores the I O error or the lock out of the EFI gateway After the communication error to the higher level FPLC has been eliminated the entire process image of the UEA140 UEA4 7 40 remains deactivated as the error status bit has been set the UE4140 UE4740 was passivated Program an error acknowledgement Make sure that the FPLC program contains an error acknowledgement The FPLC program may not acknowledge the error until it has been eliminated The UE4140 UE4740 deletes the I O error automatically as soon as the FPLC acknowledges the error Afterwards valid I O data are exchanged again with the device connected to the EFI connection 8 4 2 Error in connec
24. EB atitikties deklaracija Pasirasiusysis atstovaujantis iam gamintojui deklaruoja kad gaminys atitinka ios iu EB direktyvos u reikalavimus jskaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifikacijos Subject to change with ut Out 801150 7 UK33 2010 10 13 notice Operating Instructions EFI gateway EC declaration of conformity page 2 8011507 UK33 2010 10 13 ct to change without notice Subjec Annex SICK o EK atbilst bas deklar cija iv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar o deklar ka izstr d jums atbilst zem k min tajai am EK direkt vai am ieskaitot visus atbilsto os groz jumus un ka izstradajumam ir piem roti attiec gie standarti un vai tehnisk s specifik cijas EG verklaring van overeenstemming nl Ondergetekende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserklzring Undertegnede som representerer nedennevnte produsent erkl rer herved at produktet er i samsvar med bestemmelsene i folgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklar
25. EFI gateway MER Coi Hcc MS 32 1 1 Rare el EE ER 1 2 Prerequisites for the configuration E 32 1 3 PROFIBUS configuration of the UET140 UEA4140 EFI gateway 33 L Sal Reading in the general station description GSD 33 1 3 2 Adding the EFI gateway to the hardware configuration 33 1 3 3 Specifying the start address in the process image 33 1 4 PROFINET IO configuration of the UE4740 EFI gateway 34 1 4 1 Reading the general station description 34 1 4 2 Adding the EFI gateway to the hardware configuration 34 1 5 CANopen configuration of the UE1940 EFI gateway 35 5 4 Reading in Electronic Data Sheet eene 35 1 6 Connection of the Configuration amp Diagnostic Software 36 7 6 1 Configuration via the configuration connection of the EFI AUC Weoliosen ascia emnt uM a EINE I ID IP RICE TRO ER 1 6 2 Configuration via the PROFIBUS UE1140 UE4 140 37 1 6 3 Configuration via PROFINET IO UE4 740 eeeeeee 37 1 6 4 Setting the PROFIsafe address UE4140 UE4 740 38 1 6 5 Setting the Ethernet TCP IP address UE1840 38 1 6 6 Configuration via Ethernet UE1840 eeeeeeeeennreene 38 1 6 7 Setting CAN network baud rate UE1940
26. ET IO gt Insert the CD ROM CDS Configuration amp Diagnostic Software contained in the package into the CD ROM drive of the Notebook PC on which you have installed the PROFIBUS manager of your FPLC The general station description for the UE4740 EFI gateway is on the CD ROM in the folder NEFI gatewayNGSDML Follow the instructions in the online help or in the user manual of your PROFINET configuration tool for installing GSDML files Then the UE4740 PROFINET IO EFI gateway will appear e g in the SIMATIC Manager Siemens in the hardware catalogue in PROFINET IO 7 4 2 Adding the EFI gateway to the hardware configuration Each PROFINET IO field device e g the UEA740 PROFINET IO EFI gateway has a dedicated MAC address a variable device name a variable IP address and a fixed device type The device type designation for the UE4740 PROFINET IO is SICK UE4740 The variable device name is used by the O controller to define the IP address for the field device The address is defined in two steps 1 Assign a unique system specific name to the UE4 740 PROFINET IO EFI gateway with the aid of the network configuration program e g SIEMENS SIMATIC Manager 2 Assign the IP address by means of the I O controller based on the unique system specific name You will find the MAC address on the type label on the UE4740 PROFINET IO EFI gateway eg 00 06 7 7 02 00 A Y e The PROFIsafe address and the PROFINET device n
27. Ethernet dialog page Set the IP address the subnet mask and if it exists the gateway of the network Transfer the Ethernet configuration to the device After the transfer the new parameters are active Device symbol UE1840 7 6 6 Configuration via Ethernet UE1840 In order to configure the EFI gateway via the Ethernet you require e a 10 100 Mbit Ethernet connection e a RJ 45 cable for the hardware connection to the Ethernet To connect the CDS via Ethernet to the EFI gateway Connect the Ethernet connection at the EFI gateway to your Ethernet Start the CDS You can enter the Ethernet address manually You can also initiate an automated scan SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Recommendation Notes 8011507 UK33 2010 10 13 Subject to change without notice Configuration Chapter 7 7 6 7 Setting CAN network baud rate UE1940 So that you can operate the EFI gateway as a CANopen device not only the address but also the baud rate of the network must be set The baud rate must match the corresponding setting in the network configuration program To set the baud rate in the EFI gateway Connect the configuration connection at the EFI gateway to the serial interface of the PC notebook programming device Start the CDS The connected devices can be recognised and displa
28. FI gateway To the configuration connection of a device with safe SICK device communication that is connected to the EFI connection Via the acyclic channel of the PROFIBUS or PROFINET IO as a master class 2 tool Via the Ethernet connection Access to the EFI gateway and to devices at the EFI connection that have a safe SICK device communication Access to the configuration of the gateway and to the EFI connection through which the CDS is connected to the EFI gateway as well as to all the devices connected to this i 2 connection Access to EFI gateway and devices with safe SICK device communication at the EFI connection No con figuration of the PROFIBUS address or of the IP settings Access to EFI gateway and devices with safe SICK device communication at the EFI connection Offline commissioning or when configuration is to be carried out near the system Configuration of the addressing If a local start up on site is required for the configuration and the device cannot be viewed from the EFI gateway e g when teaching in the protective field of a safety laser scanner Remote configuration and monitoring of the EFI gateway Configuration of replacement devices Remote configuration and monitoring of the EFI gateway Configuration of replacement devices Take organisational measures to ensure safety during configuration Ensure that dangerous states cannot arise during the configura
29. LE 14 Fig 3 Status indicators of the UE1140 UE4140 UE1840 and UE1940 EFI Icy c HP N 14 Fig 4 Status indicators of the Ethernet connection RJ 45 at the UE1840 15 Fig 5 Status indicators of the UEA740 EFI gateway 15 Fig 6 Mounting of the EFI gateway eres oo er kedtau eec nnd eire enn md re aio iva 21 Fig 7 Terminal assignment of the UET140 UE4140 UE1840 and UE1940 EFI EEN 23 Fig 8 Terminal assignment of the UE4740 EFI gateway esee 24 Fig 9 Pin assignment PROFIBUS connection D Sub 9 pin ees 25 Fig 10 Pin assignment Ethernet connection HAD 26 Fig 11 Pin assignment CANopen connection D Sub 9 pin eene 2 Fig 12 Pin assignment configuration connection M8 x A 28 Fig 13 Setting the address at the EFI gateway 30 Fig 14 Dimensional drawing UE1840 EFI gateway mm 50 Fig 15 Dimensional drawing UE4140 UE1140 UE1940 EFI gateway mm 50 Fig 16 Dimensional drawing UE4740 EFI gateway mm 51 Fig 17 EC declaration of Conformity page ll 62 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions An nex Chapter 11 EFI gateway 801150 7 UK33 2010 10 13 SICK AG Industrial Safety Systems Germany All rights reserved 67 Subject to change w
30. No supply voltage Internal supply voltage too low or firmware is being updated Voltage supply OK du creen PROFIBUS or NO com PROFINET IO is munication running but safety communication inactive No PROFIsafe master was recognised PROFIBUS or PROFIBUS Communi Node started PROFINET IO is is running cation via Status running with Ethernet Operation PROFIsafe safety connection al communication active Green Acknowledgement by the user required B mE General error of the PROFIBUS or PROFINET IO no communication possible No valid PROFIBUS or PROFINET IO configuration Gateway in Preopera tional status Gateway in Node Stopped status CAN bus off Bus error Guard message has failed NN B 9 Red PROFINET Green identifi 2 Hz at the cation same time as the PWR LED as ee ready for operation Node guarding fails as leemones is being transferred or has not been completed 39 Red 1 Hz System error lock out UE4140 only 1 Hz 75 96 on 25 96 off PROFIsafe passivation 16 SICK AG Industrial Safety Systems e Germany e All rights reserved SOT UR 10 13 ibject to change without notice Operating Instructions Prod uct description Chapter 3 EFI gateway Display Display UE4140 UE4740 UE1140 UE1840 UE1940 EFI1 NN Device communication at connection EFI1 or EFI2 is OK Device communication error at the EFI connection um Waiting
31. Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Annex Chapter 11 11 7 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 1 20 21 22 23 24 25 26 20 28 29 30 31 32 List of tables Overview of disposal by component ENNEN 11 Meaning of the status INGICAT ONS 1 coo oai rerit roi koe Eae cre Fe co kk Re ERR eR E Eu EE 16 Terminal assignment of the UE1140 UE4140 UE1840 and UE1940 EFI PALO WAY cde Ee 23 Terminal assignment of the UE4740 EFI gateway 24 Terminal assignment of the FX3 MPL1 system Dlug 24 Pin assignment PROFIBUS connection D Sub O pmt 25 Pin assignment Ethernet connection RJ 45 ae 26 Pin assignment Ethernet connection UE4740 RJ 45 plug 26 Pin assignment CANopen connection D Sub 9 pin eee 2 Pin assignment configuration connection M8 x A 28 Connection possibilities for the Configuration amp Diagnostic Software CDS 36 Error displays of the LEDs at the EFI gateway 41 Special aspects of the LED error displays of the PROFIsafe 42 Special aspects of the LED error displays of the PROFIBUS 42 Special LED error displays for PROFINET IO 43 Special
32. ROFINET IO or PROFIsafe or CANopen The EFI gateway is a module for the integration of safety components in IP 20 connection technology It is certified as SIL3 according to IEC 61508 and category 4 according to EN 954 1P category 4 according to EN ISO 13 849 1 see also section 9 1 Data sheet on page 46 2 3 Correct use The EFI gateway may be used only as defined in section 2 2 Applications of the device It may be used only by qualified safety personnel and only on the system where it has been installed and initialised by qualified safety personnel SICK AG accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation Only valid for the assumption of conformity until 28 12 2009 From then on it will only be allowed to use the Successor EN ISO 13849 1 SICK AG Industrial Safety Systems e Germany All rights reserved 9 Chapter 2 10 AN ATTENTION On safety Operating Instructions EFI gateway 2 4 General protective notes and protective measures Observe the protective notes Please observe the following points in order to ensure the correct and safe use of the EFI gateways The national international rules and regulations apply to the installation commissioning and periodic technical inspections of the EFI gateway and the safety components connected to it in particular Machinery Directive 98 37
33. T notico l 2 WITMOUT TIOLICC 58 SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Operating Instructions An nex Chapter 11 EFI gateway EFI1 Host 18 7 EFI1 Guest 1 22 7 EFI1 Guest 2 26 7 30 7 EFI2 Guest 1 34 7 38 7 Reserved Protective field Reserved Teach in Reserved Teach in diagnostics active key OO Error operated 01 Invalid PSDI switch interruption activated 10 Valid PSDI interruption 11 No object no PSDI interruption Reserved Reserved Status of the monitoring case inputs at the 53000 WS C4000 Standard Advanced Reserved M4000 Reserved nen EFI2 Guest 1 35 7 Ses C4000 Standard Advanced Reserved M4000 Reserved 27 6 27 3 35 1 Reserved Reserved Reserved Reserved Reserved Bypass Reserved status Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Tab 29 Diagnostics data of the 1st device at the EFI connection 1 host 801150 7 UK33 2010 10 13 SICK AG Industrial Safety Systems Germany All rights reserved 59 Chapter 11 Tab 30 Diagnostics data of the UE4740 Tab 31 Additional diagnostics of the UE4740 Annex Operating Instructions EFI gateway 11 4 Diagnostics data UE4740 The diagnostics data for the UE4740 can be read via an acyclic read on API O slot 1 subslot 1 with the index OxeOOc diagnostics maintenance qualified and status for one AR The diagnostics data set is part of the reply to the
34. UE4140 PROFIBUS PROFIsafe UE4 740 PROFINET IO PROFIsafe UE1140 PROFIBUS UE1840 Ethernet TCP IP UE1940 CANopen OPERATING INSTRUCTIONS EFI gateways SICK Sensor Intelligence Operating Instructions EFI gateway This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Contents Contents 1 Aboutthis document E 6 1 1 m laredie emerge MUT m TU UU TT 6 1 2 EST 2 a 21 a e KE 6 1 3 Depth OF fi Leg Va DENIED TEM 6 1 4 EIERE T 1 5 ADDIEVIGLIONS REEL EE T 1 6 Symbols USO ee 8 MES 9 2 1 Qualified sarety Dersohnelsssd denas dil aa De roe eed t e Ded o PO FEE ER 9 2 2 Applications OF the ee 9 2 3 Ced ce HINT T T LL 9 2 4 General protective notes and protective megeures EN 10 2 5 Environmental DOLE CTON WEE 11 3 Product descriptio i BE 12 3 1 Special features of the EFI Sateway sscccccssseeeccesseeeecccsseeeesccasereescessereeees 12 3 2 Display cleme EE
35. acja zgodno ci WE Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza e wyr b jest zgodny z postanowieniami nast puj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especifica es t cnicas Declaratie de conformitate CE Semnatarul fn calitate de reprezentant al produc torului numit mai jos declar prin prezenta c produsul este in conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modificarile aferente si c s au ntrunit normele si sau specifica iile tehnice corespunz toare ES vyhl senie o zhode Dolu podpisany z stupca v robcu t mto vyhlasuje ze v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smernic ES vr tane v etk ch platn ch zmien a e sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti Podpisani predstavnik spodaj navedenega proizvajalca izjavljam da je proizvod v skladu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne s
36. acyclic read and is only present if diagnostics are available If there are no diagnostics in the device the reply comprises only the related ReadResponseHeader The diagnostics data set has the following structure where the actual diagnostics data for the UE4740 start at byte 20 Byte 0 5 Block header Byte 6 9 API Bees If there are more diagnostics data in the device the additional diagnostics consisting of ChannelNumber ChannelProperties and ChannelErrorType are appended Byte 26 27 ChannelNumber Byte 28 29 ChannelProperties Byte 30 31 ChannelErrorType The following values exist for ChannelErrorType 60 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions An nex Chapter 11 EFI gateway ChannelErrorType on the UE4740 0x40 Incorrect failsafe destination address F_Dest_Addr 0x41 Invalid failsafe destination address F_Dest_Add 0x42 Invalid failsafe source address F_Source_Add ime Failsafe monitoring time is O ms F_WD_Time 0x44 Parameter F_SIL exceeds the maximum SIL for the device 0x45 The parameter F_CRC_Length does not correspond to the value generated Incorrect version of the F parameter 0x47 CRC1 fault Ox305 Safety related communication on EFI2 inactive 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 61 Subject to change without notice Chap
37. ame in the hardware configuration program must match the settings in the device The PROFIsafe address must be set via the CDS the name can be set using either the CDS or the network configuration program e g SIEMENS SIMATIC Manager The procedure for planning this data depends on the hardware configuration of the F PLC used On this topic please also read the documentation for the corresponding program The IP address which can be assigned to the device via the CDS is not relevant for establishing PROFINET communication with an I O controller On establishing communication with an I O controller the IP address set there will be overwritten by the planned IP address and the Remanent flag will be removed The use of this IP address assignment via the CDS is optional and is intended for diagnostics and configuration purposes SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Configuration Chapter 7 7 5 CANopen configuration of the UE1940 EFI gateway 7 5 1 Reading in Electronic Data Sheet Before you can configure the CANopen for the EFI gateway for the first time you must read the Electronic Data Sheet of the EFI gateway into the hardware catalogue of the hardware configuration program for the CANopen bus Insert the supplied CD ROM CDS Conf
38. an suc E EFI connection 2 Bytes 4 5 2 x 8 bits Boolean PROFIsafe header Bytes 6 9 Reserved for PROFIsafe data Output signals from the Bytes 0 1 2 x 8 bits Boolean PLC to th t EFI connection 1 Bytes 2 3 2 x 8 bits Boolean Gelle EFI connection 2 Bytes 4 5 2 x 8 bits Boolean PROFIsafe header Bytes 6 9 Reserved for PROFIsafe data 11 1 3 Structure of the UE1140 UE1940 process images e Pm oen UE1140 PROFIBUS and UE1940 CANopen process Input signals from the images aere SE Output signals from the EEG E 11 2 Process images of the EFI connections Note e The information in this section applies only for the UE4140 UE4740 UE1140 UE1940 EFI gateways e The process images of the EFI connections are two bytes long each Their structure depends on the device that is connected to the respective EFI connection e Please consult the operating instructions of the corresponding device when using device specific functions 54 SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions An nex Chapter 11 EFI gateway 11 2 1 Inputsignals from the EFI connection to the F PLC ERE NES NEN NRE NE EN ON Status Reserved Reserved Reserved Reserved required message Switching output output ADO green M4000 Advanced Reset Status Reserved Additional Muting OSSD required message signal C1 status Switching output or belt stop output
39. aspects of the LED error displays of the CANopen eee 43 Bebe EE EE 46 Data for calculating the maximum reaction time of the entire system 49 Determining the response time from the EFI interface to the PROFIBUS teile Ba cisseee ss aia a a ees aera 49 Part MUMDCIS EFl Cale EE 52 ACCOSSOTE S EE 53 Structure of the UE4140 UE4 740 process images eeeeee ee 54 Structure of the UE1140 PROFIBUS and UE1940 CANopen process In re 54 Process image of the input signals from the EFI connection to the F PLC 55 Process image of the output signals from the FPLC to the EFI connection 56 Structure of the diagnostics data of the EFI gateway esee 56 PROFIsafe diagnostics byte EE 57 Diagnostics data of the EFI gateway 2 ite eai eu EE ee den 57 Diagnostics data of the 1st device at the EFI connection 1 host 59 Diagnostics data or the UE4 T40 ics at RC DR ER EE aia er ub RE E un 60 Additional diagnostics of the UEA740 12 sees rennes 60 Values for ChannelErrorType on the UEA AU 61 SICK AG Industrial Safety Systems e Germany All rights reserved 65 Chapter 11 66 Annex Operating Instructions EFI gateway 11 8 List of illustrations Fig 1 Operating principle of the UE1840 EFI gateway 12 Fig 2 Operating principle of the UE1140 UE4140 UE4740 and UE1940 EFI B NEWA
40. ateway 11 6 Manufacturers checklist SICK Checklist for the manufacturer installer for installation of the EFI gateway The specifications for the following items listed must be available at least for the initial commissioning They are dependent on the application whose requirement must be checked by the manufacturer installer This checklist should be retained stored with the machine documentation so that you can use it as a reference for periodical tests 1 Have the safety rules and regulations been observed in compliance Yes NO with the directives standards applicable to the machine Are the applied directives and standards listed in the declaration of Yes NO conformity Does the protective device comply with the required category Yes No 4 Are the required protective measures against electric shock in Yes NO effect protection class Has the protective function been checked in compliance with the Yes NO test notes in this documentation Especially e Functional check of the encoders sensors and actuators at the EFI gateway e Test of the switch off paths Are you sure that the EFI gateway was tested fully for safety Yes NO functionality after each configuration change This checklist does not replace initial commissioning and regular tests by qualified safety personnel 64 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice
41. ay e g server e g laptop PC e g C4000 safety Z e g S3000 safety light curtain laser scanner Properties of the UE1140 UE4140 e configurable process image with information from the connected EFI sensors to the controller and with information from the controller to the sensors input and output e offline configuration of the system without PLC or FPLC possible e support of PROFIBUS DP V1 cyclic communication to the DP master Class 1 central control system acyclic communication to the DP master Class 2 configuration and diagnostics tool e support of PROFIsafe V2 00 only UE4140 12 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Product description Chapter 3 Properties of the UE4740 e configurable process image with information from the EFI sensors connected to the control and with information from the control to the EFI sensors input and output e offline configuration of the system without PLC or FPLC is possible e Support for PROFINET IO with Conformance Class A prepared for B LLDP SNMP MIBII cyclic I O communication acyclic read write services for communication via TCI interface A diagnostics alarms TCP IP communication via port 9000 e support for PROFIsafe V2 00 The UE4740 is
42. chnical specifications Chapter 9 PROFINET IO connection Connection technology 2 RJ 45 sockets Integrated switch 3 port layer 2 managed switch with auto MDI X for automatic detection of crossed Ethernet cable MAC address See type label of the UEA740 PROFINET IO EFI gateway eg 00 06 77 02 00 A7 EFI safe SICK device communication Lead cross section of the cable to 2 x 0 34 mm and 2 x 0 25 mm be connected Cable length at 500 kBaud and 50 m 2 x 0 34 mm and 2 x 0 25 mm cables Type of cable to be connected Twisted pairs with copper shielding mesh cable cross section lt 6 8 mm Operating data Supply voltage Vs at device UE4140 UE1140 UE1840 and 19 2 V 24V 28 8 V UE1940 UE4740 16 8 V 24 V 30 V Power consumption UEA140 UE1140 UE1840 and UE1940 UEA740 Power up delay after connecting the voltage supply Operating temperature UEA140 UE1140 UE1840 and UE1940 UEA740 To meet the requirements of the relevant product standards the external voltage supply for the device SELV must be able to withstand the brief mains failure of 20 ms allowed in EN 60 204 1 Supply voltage via FX3 MPL1 system plug Within the limits of Vs SICK AG Industrial Safety Systems e Germany All rights reserved 47 Chapter 9 48 Technical specifications Operating Instructions EFI gateway men em Mmmm CECR Climatic conditions to EN 61131 2 55 C 95 r h Achumiiy noncon
43. ci normy a nebo technick specifikace EF overensstemmelseserklaring Undertegnede der repraesenterer falgende producent erklaerer hermed at produktet er i overens stemmelse med bestemmelserne i f lgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE AnAwon cupu pqooong O Yrroyp Quv eKrrpoOUrTQV TOV OKO AOU O karackeuaorr SnAcovel pie To Trap v yypago t To Trpol v cuppopqu vtrai HE TOUS poug TNG roov ak AouOng wv OSnyias wv tng EE cupmepihauBavou vov OAwy TWV EPAPHOCOLEVWY rporroroiogtv kar OT xouv epappoore ra avr ororxa TPSTUTTA Kaif or TEXVIKES Tipo iaypaq c Declaraci n de conformidad CE El abajo firmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme con las disposiciones de la s siguiente s directiva s de la CE incluyendo todas las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas EU vastavusdeklaratsioon Allakirjutanu kes esindab j rgmist tootjat kinnitab k esolevaga et antud toode vastab jargneva te EU direktiivi de s tetele kaasa arvatud k ikidele asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan
44. densing 15 Je Power supply A1 A2 via system plug FX3 MPL1 for UE4740 Type of supply voltage PELV or SELV 9 2 Response time only for UE43140 UE4740 The response time of the EFI gateway is not the same as the overall response time of the system When considering the response time you must instead calculate the response times for the individual signal paths for example from an EFI connection to the FPLC The individual signals can be of different importance when considering the safety of the entire System The response time of the entire system depends for example on e the device specific transfer time if safe SICK device communication is used at the EFI connection e the processing time in the EFI gateway e the monitoring time for the cyclic service in the PROFIBUS or PROFINET IO e the processing time in the FPLC Using the following calculation scheme see Tab 19 you determine the response time on a signal path up to the provision of the information at the PROFIBUS or PROFINET IO output of the EFI gateway Information on calculating the overall response time is available in the documentation of the FPLC used by you Information on calculating the partial response times of the devices connected to the EFI gateway is available in the corresponding operating instructions 9 The current from the power supply that supplies the EFI gateway must be limited externally to max 4 A either by
45. eck the voltage supply and activate if necessary If necessary check the voltage supply The display goes off automatically once the configuration has been successfully transferred If the display does not go off Check the configuration of the system using the CDS Configuration amp Diagnostic Software Re transfer the corrected configuration to the system Check the device state by means of the CDS diagnostics Eliminate any errors Disconnect the EFI gateway briefly from the supply voltage If the problem persists replace the EFI gateway Device not connected Check the connecting cable Device is not configured for the EFI connection Configure it using the CDS Configuration amp Diagnostic Software SICK AG Industrial Safety Systems e Germany e All rights reserved 41 Chapter 8 Fault diagnosis Operating Instructions EFI gateway 8 3 2 Special aspects of the PROFIsafe error displays Tab 13 Special aspects of Display How to remedy the error the LED error displays of the PROFIBUS or PROFINET IO gt Ensure that a PROFIsafe master has communication with the been used FPLC is established but x Check the state of the safety the safety communication program is still inactive The FPLC safety program has not been started yet 8 Green Acknowledgement by the gt Check the PROFIBUS or user required The FPLC PROFINET IO diagnostic data has recognised an erro
46. ens is used in the hardware catalogue under PROFIBUS DP in the subgroup I O 1 3 2 Adding the EFI gateway to the hardware configuration In order to evaluate the data of the EFI gateway in the F PLC you must add the EFI gateway of the hardware configuration set the PROFIBUS address in the PROFIBUS manager and at the EFI gateway to identical values see section 6 2 1 Setting the address UE1140 UEA4140 UE1940 from page 30 on The corresponding procedure depends on the hardware configuration program of the used F PLC Please read the documentation of the corresponding program 1 3 3 Specifying the start address in the process image The start address determines at which point of the PROFIBUS process image the data supplied by the EFI gateway are supplied at the F PLC The process input and process output images of the UE4140 and UE1140 EFI gateways are 6 bytes long each The process images are put together using the CDS SICK AG Industrial Safety Systems e Germany All rights reserved 33 Chapter 7 34 Notes Co nfigu ration Operating Instructions EFI gateway 7 4 PROFINET IO configuration of the UE4740 EFI gateway 7 4 1 Reading the general station description Before you can configure for the first time the PROFINET IO for the UE4740 PROFINET IO EFI gateway you must read the general station description for the UE4740 EFI gateway into the hardware catalogue for the hardware configuration program for PROFIN
47. entres see Tab 1 Product Housing Plastic recycling PCBs cables plugs and Electronics recycling electrical connection pieces Packaging Cardboard paper Paper cardboard recycling Polyethylene packaging Plastic recycling We would be pleased to be of assistance in disposing of the EFl gateway Contact your local SICK representative Material separation may only be performed by qualified safety personnel Exercise care when disassembling the devices The danger of injury is present SICK AG Industrial Safety Systems e Germany e All rights reserved 11 Chapter 3 Prod uct description Operating Instructions EFI gateway Product description This chapter provides information on the special features and properties of the EFI gateway and describes the structure and operating principle of the device It is imperative that you read this chapter before you mount install and commission the device 3 1 Special features of the EFI gateway Common properties of the UE1840 UE1140 UE4140 UE4740 UE1940 e easy configuration and diagnostics by means of the Windows software CDS Configuration amp Diagnostic Software e 2 EFI connections for connecting active SICK safety components Properties of the UE1840 e configuration and diagnostics of all components connected to the EFI connection by means of the configuration connection of the UE1840 via Ethernet TCP IP Fig 1 Operating principle of the UE1840 EFI gatew
48. erate it 1 3 Depth of information These operating instructions contain the following information on the UE4140 UE4740 UE1140 UE1840 and UE1940 EFI gateways e mounting e care and maintenance e electrical installation e error diagnostics and remedying e putting into operation and configuration e part numbers e integration into other protective devices e conformity and approval connection examples Planning and using protective devices such as the EFI gateway also require specific technical skills which are not detailed in this documentation When operating the EFI gateway the national local and statutory rules and regulations must be observed Note We also refer you to the SICK homepage on the Internet at www sick com Here you will find e sample applications e these operating instructions in different languages for viewing and printing 6 SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Note CANopen CDS EFI EFI gateway ESPE FPLC GSD GSDML GSG OSSD PROFIBUS PROFINET IO PROFIsafe TCP IP 8011507 UK33 2010 10 13 Subject to change without notice About this document Chapter 1 1 4 These operating instructions are the original operating instructions Scope These operating instructions apply for the EFI gateways with the following entry on the type label in the field Operating Inst
49. ice Chapter 5 Fig 8 Terminal assignment of the UE4740 EFI gateway Tab 4 Terminal assignment of the UE4740 EFI gateway Note Tab 5 Terminal assignment of the FX3 MPL1 system plug Electrical installation Operating Instructions EFI gateway 5 2 Power supply and EFI connections UE4740 The UE4740 EFI gateway is only supplied electrically via the system plug FX3 MPL1 It has a plug in screw terminal with four pins The EFI connections are intended to be used for the connection of SICK safety components System plug with integrated configuration memory for gateway replacement LNK 2x RJ 45 for PROFINET IO AL A2 M8 socket for RS 232 CDS UE4740 1 Ep 2 a nA Ne Bila Bl Screw type terminals for 2x EFI shield if necessary via mounting rail terminal emm sed rem FX3 MPL1 system plug The system configuration for the entire UE4740 systems is only saved in the system plug On the replacement of the PROFINET IO gateway UE4740 this situation has the advantage that it is not necessary to re configure the system Connected EFl compatible devices must be re configured as per CDS parameter settings if necessary when they are replaced The data saved in the system plug are also retained on an interruption in the supply of power 24 V DC voltage supply GND of the voltage supply 24 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject
50. ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous l s amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat Alul rott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel szabv nyokat s vagy m szaki el r sokat alkalmazta EB samr misyfirl sing Undirrita ur fyrir h nd framlei andans sem nefndur er h r a ne an l sir v h r me yfir a varan er samr mi vi kv i eftirtalinna EB tilskipana a me toldum llum breytingum sem vi eiga og a varan er samr mi vid vi eigandi sta la og e a taekniforskriftir Dichiarazione CE di conformit ll sottoscritto rappresentante il seguente costruttore dichiara qui di seguito che il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche
51. iguration amp Diagnostic Software into the CD ROM drive of the notebook PC on which you have also installed the CANopen manager of your PLC The Electronic Data Sheet EDS for the EFI gateway is located on the CD ROM in the directory EFl Gateway EDS UE1940 Follow the instructions in the online help or in the user manual of the CANopen Manager to read in the Electronic Data Sheet SICK AG Industrial Safety Systems e Germany All rights reserved 35 Chapter 7 AN WARNING Tab 11 Connection possibilities for the Configuration amp Diagnostic Software CDS AN ATTENTION 36 Configuration 1 6 Operating Instructions EFI gateway Connection of the Configuration amp Diagnostic Software You can connect the Configuration amp Diagnostic Software CDS by various means to the EFI gateway or to the devices with safe SICK device communication that are connected to It Only ever establish one configuration connection to the EFI gateway The EFI gateway can only communicate with one instance of the CDS at a time If you connect to the EFI gateway using several instances of the CDS from one or several loca tions there may be communication problems or data display errors in the diagnostics This situation applies independent of the interface or the network protocol used RS 232 Ethernet PROFIBUS or PROFINET IO Connection of the CDS Directly to the configuration connection RS 232 of the E
52. instructions of the devices that you want to connect to the EFI gateway Note If you use the CDS to change configurations via remote access take into account that your local time is set as the configuration time in the configuration In the case of a time difference between the locations this can cause short term problems 32 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Configuration Chapter 7 7 3 PROFIBUS configuration of the UE1140 UE4140 EFI gateway 7 3 1 Reading in the general station description GSD Before you can configure the PROFIBUS for the first time for the EFI gateway you have to read the GSD file of the EFI gateway into the hardware catalogue of the hardware configuration program for the PROFIBUS Insert the supplied CD ROM CDS Configuration amp Diagnostic Software into the CD ROM drive of the notebook PC on which you have also installed the PROFIBUS manager of your PLC The GSD files German GSG file English GSD file for the various EFI gateways can be found on the CD ROM in the directory EFl Gateway GSD Follow the instructions in the online help or in the user manual of the PROFIBUS manager in order to read in the GSD file The EFI gateway is subsequently displayed for example if the SIMATIC Manager Siem
53. ithout notice 8011507 UK33 2010 10 13 RP XX 2010 11 A4 sw int35 Australia Phone 61 3 9497 4100 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Ceska Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 852 2763 6966 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 999 0590 E Mail infoGsick sensors com Italia Phone 39 02 27 43 41 E Mail infoGsick it Japan Phone 81 0 3 3358 1341 E Mail Support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no SICK AG Waldkirch Germany www sick com sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Republika Slovenija Phone 386 0 1 47 69 990 E Mail office sick si Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 34 E Mail info sick auto
54. lds e g PROFIBUS PROFINET EFI e Diagnostics LEDs and configuration connection of the device can be viewed easy device replacement e Protected in order to prevent the connecting wires being torn out by the personnel or device e Suitable with regard to the vibration and shock exposure temperature and humidity in accordance with the specifications in section 9 1 Data sheet on page 46 e The installation site must at least comply with enclosure rating IP 54 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Note AN ATTENTION Fig 6 Mounting of the EFI gateway AN WARNING 8011507 UK33 2010 10 13 Subject to change without notice Mounting Chapter 4 4 2 Mounting of the device Set the PROFIBUS CANopen address of the EFI gateway in accordance with the configuration Setting of the address is described in section 6 2 1 Setting the address UE1140 UE4140 UE1940 from page 30 on Protect the device against manipulations Take suitable measures to ensure that the device cannot be manipulated and that passing objects or persons cannot damage connections The EFI gateway is designed for mounting on a 35 mm mounting rail in accordance with EN 50 022 Hang the device onto the DIN rail D gt Latch the module onto the DIN rail by pressing it lightly in the direction of the arrow
55. mation ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw Turkiye Phone 90 216 587 74 00 E Mail info sick com tr United Arab Emirates Phone 971 4 8865 878 E Mail info sick ae USA Canada M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies in all major industrial nations at www sick com SICK Sensor Intelligence
56. mentation of the connected device that shows the error 8 2 SICK support If you cannot correct an error using the information in this section please contact your local SICK branch Write the branch s telephone number in the box below so it is readily accessible to you or anyone else The telephone number is given on the last page of these operating instructions Telephone number of your SICK branch Notes Following repair work by SICK you will find that the configuration of your EFI gateway will have been reset to its original state Back your configuration up to a separate data medium first 40 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Tab 12 Error displays of the LEDs at the EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Fault diagnosis 8 3 X Error displays of the LEDs Chapter 8 This section explains what the LED error displays mean and how you can respond Please refer to the description in the section 3 2 Display elements on page 14ff 8 3 1 Error displays of the EFI gateway Display How to remedy the error No power supply Internal voltage supply too low or firmware is being updated Configuration has not been completed or is being transferred 1 Hz System error lock out Device communication error at the EFI connection Ch
57. nfigurator for the SIEMENS SIMATIC Manager SICK AG Industrial Safety Systems e Germany All rights reserved 37 Chapter 7 38 Co nfigu ration Operating Instructions EFI gateway 7 6 4 Setting the PROFIsafe address UE4140 UE4740 The EFI gateway must have a PROFIsafe address so that it can be operated as a PROFIsafe station The PROFIsafe address must agree with the corresponding setting in the hardware configuration program of the FPLC To set the PROFIsafe address in the EFI gateway gt Start the hardware configuration program gt There read the value of the parameter E Deet Add in the PROFIBUS configuration of the EFI gateway Enter the read value as the PROFIsafe address in the CDS The PROFIsafe address is transferred to the configuration of the EFI gateway Device symbol pop up menu Configuration draft Edit General tab PROFIsafe address F Dest Add option 1 6 5 Setting the Ethernet TCP IP address UE1840 The UE1840 EFI gateway must have a TCP IP address so that it can be operated as an Ethernet station The TCP IP address has to be an address that can be reached in the existing network To set the TCP IP address in the EFI gateway Connect the configuration connection at the EFI gateway to the serial interface of the PC notebook programming device Start the CDS The connected devices can be recognised and displayed using the CDS Open the configuration dialog box Change to the
58. nised and displayed using the CDS 7 6 2 Configuration via the PROFIBUS UE1140 UE4140 In order to configure the EFI gateway via the PROFIBUS you require e a communication processor for example Siemens CP with the function master class 2 e a PROFIBUS cable for the hardware connection to the PROFIBUS see Accessories on page 53 To connect the CDS via the PROFIBUS to the EFI gateway Set the PROFIBUS address at the EFI gateway to the address that you have also assigned for the EFI gateway in the hardware configuration program gt Install the communication processor Assign the PROFIBUS communication processor interface to the access point of the CP L2 1 application Connect the PROFIBUS connection at the EFI gateway to the communication processor Start the CDS The connected devices can be recognised and displayed using the CDS 7 6 3 Configuration via PROFINET IO UE4740 You need the following to configure the EFI gateway via PROFINET IO e an Ethernet connection How to connect the CDS to the EFI gateway via Ethernet Connect the Ethernet connection on the EFI gateway to your Ethernet Start the CDS You can enter the Ethernet address manually You can also start an automatic scan How to connect the CDS to the EFI gateway via the TCI interface Set the PROFINET name and the IP settings using your network planning tool Open the CDS from the device context menu e g for the hardware co
59. of EN 61643 11 The installation must prevent disturbances according to IEC 61000 4 16 common mode disturbances in the frequency range of O Hz to 150 kHz Check the cabling whenever work has been carried out on the EFI gateway Check the cabling again whenever maintenance or work has been carried out on the EFI gateway e The EFI gateway meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interference The supply GNDs of the connected EFI devices have to be interconnected The EFI gateway must be connected using a twisted wire pair The twisted pair must be shielded and the shield must be connected at both ends for the connection to the EFI gateway All shields must also be connected to the earthed mounting rail in the control cabinet All the devices also the EFI gateway have to be connected to a frame potential The device is designed for Protection class Ill The voltage supply must therefore be realised with a safety extra low voltage The electrical installation must be made as per EN 60204 1 To meet the requirements of the relevant product standards the external voltage supply for the device SELV must be able to withstand the brief mains failure of 20 ms allowed in EN 60 204 1 If the EFI gateway is used in accordance with the requirements of UL 508 the voltage supply must be approved for use in class 2 circuits Cur
60. of delivery of the EFI gateway General station description based on XML General station description German Output signal switching device switching output which operates the safety circuit Process field bus an open communication protocol conforming to IEC 61158 for use in the entire field section Process field bus an open communication protocol conforming to IEC 61158 and IEC 61784 for use in the entire field section Profile for safe data transfer via the PROFIBUS or PROFINET network Transmission Control Protocol Internet Protocol SICK AG Industrial Safety Systems e Germany All rights reserved 4 Chapter 1 Recommendation Note O Red Red OY Red EA wx Red Action AN ATTENTION About this document Operating Instructions EFI gateway 1 6 Symbols used Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Notes provide special information on the device The EFI gateway has multi coloured LEDs LED symbols describe the state of an LED at the EFI gateway O The LED is off Red The LED is illuminated red 39 Red The LED is flashing red 39 7 Red The LED flashes red at short intervals 3X9 v W Red The LED flashes red twice at short intervals Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates concrete or p
61. ommissioning AN ATTENTION 8011507 UK33 2010 10 13 Subject to change without notice Do not commission without a check by qualified safety personnel The system using the EFI gateway must be checked and released by qualified safety per sonnel before being commissioned This applies for the initial commissioning re commis sioning and after changes Please read the notes in chapter 2 On safety on page 9 Commissioning requires the following steps e configuration see section 6 1 Configuration e technical starting up with full approval of the application see section 6 2 Technical commissioning on page 30 6 1 Configuration All the available functions of your application can be interlinked within the FPLC program Therefore you must already decide during the configuration which concrete safety components you want to use in your application For example it is not sufficient to specify that a safety light curtain is required You have to decide which type is to be used and which functions you want to use Derive the concrete devices that you want to use at the EFI gateway from your specifications Begin with the devices at the EFI connections First carry out a configuration of the subsystem for these devices On the basis of the previous decision specify the concrete field devices required to control the EFI devices for example a specific reset button or a suitable type of the operating mode selector switch
62. otential dangers They save you from harm Read warnings carefully and abide by them Software notes show the location in the CDS Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway On safety 8011507 UK33 2010 10 13 Subject to change without notice On safety Chapter 2 This chapter deals with your own safety and the safety of the equipment operators Please read this chapter carefully before working with the EFI gateway or with the machine protected by the EFI gateway in combination with other safety components 2 1 Qualified safety personnel The EFI gateway and the other components connected to it must be installed commis sioned and serviced only by specialist personnel Specialist personnel are defined as persons who e have undergone the appropriate technical training e are familiar with the relevant national industrial safety regulations work safety regula tions directives and the generally recognised code of practice of the industry for exam ple DIN standards VDE specifications technical codes of other EC member states and e have access to and have read these operating instructions 2 2 Applications of the device The EFI gateway allows access to SICK sensors via Ethernet PROFIBUS P
63. out notice Operating Instructions Fault diagnosis Chapter 8 EFI gateway 8 3 4 Special error displays for PROFINET IO Tab 15 Special LED error Display Rectification of the error displays for PROFINET IO No communication on Check the PROFINET IO connecting PROFINET IO cable Verify that the PROFINET IO settings in the PLC and on the EFI gateway correspond Not a valid PROFINET IO Verify that the PROFINET IO settings configuration in the PLC and on the EFI gateway correspond 8 3 5 Special aspects of CANopen error displays Tab 16 Special aspects of Display How to remedy the error the LED error displays of the CANopen CAN bus off e g incorrect gt Check the connection to the CAN baud rate bus address bus incorrect or used twice Check the cabling and the faulty cabling missing terminating resistors in the CAN terminating resistor network Check that set baud rate in the network and at the EFI gateway agree Check that the CAN addresses in the PLC and at the EFI gateway agree Check the bus devices for double use of the bus address 39 Red Bus error Check that the configuration in the General error of CAN bus PLC and at the EFI gateway agree E s Guard message has failed gt Change to the operational state node guarding fails and record the guard message again 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 4
64. oval of the EFI gateway You may only commission the system if full approval of the EFI gateway was successful Full approval of the EFI gateway may only be performed by professionals trained accordingly The full approval includes the following items to be checked Check the devices connected to the EFI connections in accordance with the test notes from the accompanying operating instructions Clearly mark all connection cables and connectors at the EFI gateway Since the EFI gateway has several connections of the same design you must ensure that loosened connection cables are not connected back to the wrong connection Check the configuration of the EFI gateway Test the signal paths and the correct inclusion in the safety program of the FPLC gt UE4140 UEA4740 Check the correct data transfer from the devices at the EFI connections to the F PLC and vice versa gt UE4140 UEA740 Check the FPLC program Carry out a complete verification of the safety functions of the system Completely document the configuration of the system the individual devices the F PLC program and the result of the safety check SICK AG Industrial Safety Systems e Germany e All rights reserved 31 Chapter 7 Co nfigu ration Operating Instructions EFI gateway Configuration This chapter schematically describes the steps required to configure the EFI gateway and its integration in the application 71 1 Default delivery status In the
65. pecifikacije EG f rs kran om verensst mmelse SV Undertecknad som representerar nedanst ende tillverkare f rs krar h rmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uyguniuk Beyan l tr A a daki reticiyi temsil eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile t m ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlar n uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004 108 EC Standards used SAFETY OF MACHINERY ELECTRICAL EQUIPMENT EN 60204 1 EMC IMMUNITY EMISSION INDUST ENVIRONMENT EN 61000 6 SAFETY RELATED PARTS OF CONTROL SYSTEMS EN 13849 1 FUNCTIONAL SAFETY EN 62061 Product UExx4O You can obtain the EC declaration of conformity with the standards used at www sick com search 9106385 2010 10 07 G VA VA SICK AG A AG fe Pa capa De a D Erwin Sick StraRe 1 Date D r Georg Plasberg D 79183 Waldkirch Management Board Division Manager Production Germany Industrial Safety Systems Industrial Safety Systems authorized for technical documentation SICK AG Industrial Safety Systems e Germany All rights reserved Chapter 11 63 Chapter 11 An nex Operating Instructions EFI g
66. ponse time of the EFI connection ms Data correct at the time the document went to print Data for further SICK devices available directly from SICK 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 49 Subject to change without notice Chapter 9 Technical specifications Operating Instructions EFI gateway 9 3 Dimensional drawings 9 3 1 Dimensional drawing UE1840 EFI gateway Fig 14 Dimensional drawing UE1840 EFI gateway mm 9 3 2 Dimensional drawing UE4140 UE1140 UE1940 EFI gateway Fig 15 Dimensional drawing UE4140 UE1140 UE1940 EFI gateway mm 50 SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Technical specifications Chapter 9 EFI gateway 9 3 3 Dimensional drawing UE4740 EFI gateway Fig 16 Dimensional drawing UE4740 EFI gateway mm 801150 7 UK33 2010 10 13 SICK AG Industrial Safety Systems Germany All rights reserved 51 Subject to change without notice Chapter 10 Ordering information Operating Instructions EFI gateway Ordering information 10 1 EFI gateway gateway UE4140 2210000 1029098 PROFIsafe gateway for up to 2 EFI connections incl Config
67. quao EE IR 1t Rer eo d voe 11 5 Manuracturers cneckliS EE TIC EE EE Zeg PAS EE HEH eege eene Ar SICK AG Industrial Safety Systems Germany All rights reserved Chapter 1 About this document Operating Instructions EFI gateway About this document Please read this chapter carefully before working with this documentation and the EFI gateway Note If not otherwise stated the product designation EFI gateway is used synonymously for the UE4140 PROFIBUS PROFIsafe UE4740 PROFINET IO PROFIsafe UE1140 PROFIBUS UE1840 Ethernet TCP IP and UE1940 CANopen gateways in this document 1 1 Function of this document These operating instructions are intended for the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting parameter configuration electrical installation commissioning as well as operation and maintenance of the EFI gateway sensor These operating instructions do not provide instructions for operating machines on which the EFI gateway is or will be integrated Information of this kind will be found in the operating instructions for the machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of machines or systems which are to be protected by one or more protective devices in connection with the EFI gateway It also addresses people who integrate the EFI gateway into a machine or system initialise its use or op
68. r CANopen addresses from 1 to 127 with the aid of the CDS Only for UET140 UE4 140 e f the address switch is set to O1 the EFI gateway uses the address 126 e he address O2 is reserved and should not be used 6 2 2 Sequence for commissioning sub systems When commissioning the entire system you must prevent faults in the sub systems by following a specialised sequence for commissioning First commission the devices at the EFI connections and test their system behaviour Do not commission the EFI gateway until the behaviour of the sub systems is safe and as required 30 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Note 8011507 UK33 2010 10 13 Subject to change without notice Commissioning Chapter 6 6 2 3 System self check after switching on The EFI gateway carries out the following steps automatically immediately after the power supply is switched on e Internal self test e Loading of the saved configuration e Check whether the loaded configuration is suitable for the connected devices The system does not start up if the steps described above could not be carried out successfully In the event of a fault or error one or more displays of the EFI gateway display 6 Red and the EFI gateway transfers only fail safe values see chapter 8 Fault diagnosis from page 40 on 6 2 4 Full appr
69. r at of the EFI gateway the EFI gateway and has x Eliminate any errors ina EISE gt Then acknowledge the error gateway elimination General error of the Check the PROFIBUS or PROFIBUS or PROFINET IO connecting cable PROFINET IO no Check that the PROFIBUS address communication possible or PROFINET IO settings in the FPLC and at the EFI gateway agree P No valid PROFIBUS or Check that the PROFIsafe address PROFINET IO configuration in the FPLC and at the EFI gateway agree PROFIsafe UEA140 only Check the communication with the 15 Hz 5 96 on 25 96 off FPLC If there is no PROFIsafe passivation by FPLC connection the EFI gateway is passivated Check the PROFIBUS diagnostics data see section 11 3 on page 56 Eliminate the error actuate the corresponding sensors to eliminate the error and the status of the EFI gateway in the FPLC 8 3 3 Special aspects of the PROFIBUS error displays Tab 14 Special aspects of Display How to remedy the error the LED error displays of the PROFIBUS General error of the Check the PROFIBUS connecting PROFIBUS no cable communication possible gt Check that the PROFIBUS address in the PLC and at the EFI gateway agree 6 No valid PROFIBUS Check that the PROFIBUS address configuration in the PLC and at the EFI gateway agree 42 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change with
70. rents 4 A may not flow All the devices may only be connected in a de energised state The configuration connection on the other hand may also be connected disconnected with the power supply connected The EFI gateway and the sensors connected to the EFI gateway must be supplied with the same power supply unit 22 SICK AG Industrial Safety Systems e Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Electrical installation Chapter 5 EFI gateway 5 1 Supply and EFI connections UE1140 UE4140 UE1840 UE1940 The UE1140 UE4140 UE1840 UE1940 EFI gateways have two removable screw type terminal strips with four pins each The individual removable terminals are encoded to prevent mix ups The EFI connections are designed for connecting SICK safety components Fig 7 Terminal assignment of the UE1140 UE4140 UE1840 and UE1940 EFI gateways amp Q 0 000 ST co GE ES ex O Tab 3 Terminal assignment Terminal Signal Description of the UE1140 UE4140 UE1840 and UE1940 EFI 24 V DC voltage supply Boum Functional earthing for shielded EFI2 cable EFI2 device communication EFI2 device communication EFI1 device communication co EFI1 device communication EE NN GND O V DC voltage supply 8011507 UK33 2010 10 13 SICK AG Industrial Safety Systems e Germany All rights reserved 23 Subject to change without not
71. ructions e UE4140 UE1140 UE1840 and UE1940 8011499 TD46 e UE4740 8013333 This document is part of SICK part number 8011499 operating instructions EFI gateways in all available languages You will require a CDS Configuration amp Diagnostic Software version 3 4 0 or greater for the configuration and diagnostics of the UE4140 UE1140 UE1840 and UE1940 EFI gateways You will require a CDS Configuration amp Diagnostic Software version 3 6 1 or greater for the configuration and diagnostics of the UE4740 EFI gateway To check the software version select the Module info item from the menu in the menu bar 1 5 Open protocol standard for CAN in automation technology The protocol uses the CAN bus as a transmission medium and establishes the basic structures for network management Abbreviations used SICK Configuration amp Diagnostic Software software for the configuration of the EFI gateway Enhanced function interface safe SICK device communication see technical description EFI SICK part number 8012622 All the gateways of the EFI gateway family In these operating instructions these are the UE4140 UE4740 UE1140 UE1840 and UE1940 EFI gateways Electro sensitive protective equipment for example SICK C4000 safety light curtain Fail safe programmable logic controller General station description Is required for the configuration of the PROFIBUS network for each PROFIBUS station Is included in the scope
72. s Selection is carried out by connecting the signals by dragging and dropping The selection of the signals available from and to the EFI devices and of the process image appears by double clicking on the EFI devices or process images shown General You can save an application name with max 22 characters in the device Use this function as a memory jog for example to describe the application of the current device configuration and to avoid access to an incorrect system PROFIsafe UE4140 UE4740 You can operate the EFI gateway as a PROFIsafe station To this purpose the EFI gateway must have a PROFIsafe address The PROFIsafe address must agree with the corresponding setting in the hardware configuration program of the FPLC EFI You can set whether the serial number configuration date or type code are to be tested at the connected EFI stations when the EFI gateway is commissioned If one of the selected parameters is activated and if the value stored in the EFI gateway does not match the value in the connected device the EFI gateway will not go into operation If the EFI gateway is used in combination with a SICK controller it is advisable to exclude the configuration date from the test Ethernet UE1840 You can set the TCP IP addresses and the e mail function of the EFI gateway The IP subnet mask and the gateway addresses can be configured The gateway address refers to the TCP IP address of the EFI gateway in the network
73. ted EFI devices If the UE4140 UE4 740 detects an error of a device on the EFI connection then e the gateway remains ready for operation e fail safe status information is transmitted to the FPLC i e the bits in the process image corresponding to the input are logically set to O e a PROFIBUS PROFINET diagnostics message is generated The UE4140 or UEA740 deletes the error status information and the PROFIBUS or PROFINET diagnostics message automatically as soon as the error has been eliminated Afterwards valid I O data in the process image are transferred again to the FPLC SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Fault diagnosis Chapter 8 8 5 PROFIBUS diagnostics only for UE1140 UE4140 The EFI gateway supports the sampling of diagnostic information in accordance with IEC 61158 You can read out the diagnostics functions slave diagnostics by using the user program of the F PLC Detailed information on the process images of the EFI gateway is available in section 11 1 Process images from page 54 on The process images of the devices connected to the EFI connection are documented in the operating instructions of the corresponding function package 8 6 Extended diagnostics The CDS software supplied with the device Configuration amp
74. ter 11 Fig 17 EC declaration of conformity page 1 62 Annex SICK AG Industrial Safety Systems Germany e All rights reserved Operating Instructions EFI gateway 11 5 ECdeclaration of Conformity SICK TYPE UExxd0 S EC declaration of conformity en The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied EG Konformitatserklarung de Der Unterzeichner der den nachstehenden Hersteller vertritt erkl r hiermit dass das Produkt in bereinstimmung mit den Bestimmungen der nachstehenden EG Richtlinie n einschlie lich aller zutreffenden nderungen ist und dass die entsprechenden Normen und oder technischen Spezifikationen zur Anwendung gelangt sind EC neknapanus 3a cborBeTCTBHe lonmacanuasr Koto npencraBs AoNycnomeHaTHA npowsBoavren o6siBsIBa Ye NPOAYKTbT CbOTBeTBa H paasnopegz ure ka nonyws6poenure AMpeKTuBn Ha EC BRrirouuenHo Ha BCHYKN ACHCTBALUIM WaMeHeHMsl Vue OTTOBapA Ha CboTBeTHMTe HODMM Wunu Texaecka CHeUchuuaunn 3a npanoxeHue ES prohl en o shod Ni e podepsany zastupujici n sleduj c ho v robce t mto prohla uje Ze v robek je v souladu s ustanoven mi nasledujici ch sm rnice sm rnic ES v etn v ech platn ch zm n a e byly pou ity odpovidaji
75. that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required 3 3 1 Changing the EFI device address In its state of delivery the EFI gateway is configured for operation with a SICK sensor If the EFI gateway is operated in combination with another control component e g UE403 the EFI device address is to be changed on the EFI gateway s context menu using Service Operate gateway with controller 3 3 2 Functions of the EFI connections The connections are suitable for example for senders and receivers of a SICK safety light curtain If you connect devices with safe SICK device communication to the EFI connections the device information can be made available for the PLC via PROFIBUS UE1140 via CANopen UE1940 or in the FPLC via PROFIsafe on PROFIBUS UE4140 or via PROFIsafe on PROFINET IO UE4740 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway Note 8011507 UK33 2010 10 13 Subject to change without notice Product description Chapter 3 3 3 3 Configuration in the device window The following functions can be configured in the device window of the respective EFI gateway using the CDS I O configuration You can connect the process image UE1140 UE4140 UE4740 UE1940 or the e mail function UE1840 with signals of the EFI device
76. the power supply itself or by a fuse SICK AG Industrial Safety Systems Germany All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Technical specifications Chapter 9 EFI gateway Information for users of a Siemens FPLC If you use a Siemens FPLC you require the following data to calculate the maximum reaction time of the entire system the maximum reaction time of the entire system Discrepancy times Discrepancy times Max reaction time if no Response time Refer to the following table error exists Max reaction time if an error exists Max acknowledgement Internal processing time time To determine the response time from the EFI interface safe SICK device communication at the EFI connection to the PROFIBUS or PROFINET IO connection Determine the response time of the device connected to the EFI connection using the respective operating instructions Request the device specific transfer time of the safe SICK device communication from SICK in as far as it is not already specified in Tab 19 Line 2 Fill out the following table to determine the response time of this signal path response time from the EFI interface to the PROFIBUS Response time of the connected device connection RUNE 9 2 If safe SICK device communication is used e C4000 4 ms e M4000 4 ms e 3000 21 ms e 300 21 ms ms Internal processing time of the EFI gateway Res
77. tion in the system or in the part of the system that is monitored by devices connected to the EFI gateway During the configuration the EFI gateway only transfers fail safe values meaning that it set all the bits to O in the process image Access to the EFI gateway via the EFI interface is not possible if the CDS is connected to a C4000 or M4000 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions EFI gateway 8011507 UK33 2010 10 13 Subject to change without notice Configuration Chapter 7 7 6 1 Configuration via the configuration connection of the EFI gateway In order to configure the EFI gateway via the configuration connection you require e CDS Configuration amp Diagnostic Software on CD ROM or from www sick com e PC notebook programming device with Windows NT 4 2000 Professional XP and a serial interface RS 232 PC notebook programming device not included in the scope of delivery e serial connecting cable to connect the PC and configuration connection at the EFI gateway see Accessories on page 53 While configuring please use the online help of the program To connect the CDS via the configuration connection to the EFI gateway Connect the configuration connection at the EFI gateway to the serial interface of the PC notebook programming device Start the CDS The connected devices can be recog
78. to change without notice Operating Instructions EFI gateway Fig 9 Pin assignment PROFIBUS connection D Sub 9 pin Tab 6 Pin assignment PROFIBUS connection D Sub 9 pin Note 8011507 UK33 2010 10 13 Subject to change without notice Electrical installation Chapter 5 5 3 PROFIBUS connection UE1140 UE4140 D Sub 9 pin Observe the Installation Guideline for PROFIBUS FMS DP when carrying out the electrical connection of the EFI gateway to the PROFIBUS The document is available under Order No 2112 from PROFIBUS International or from the regional PROFIBUS organisation of your country 6 Housing Pin Wire colour Description PROFIBUS shield MEM Not assigned 8 Red Line B RxD TxD P NENNEN Not assigned S O V voltage supply for termination network EMEN 5 V DC voltage supply for termination network WE B Not assigned 8 Gem Jegen 9 Mtwsed maen msn The PROFIBUS requires a unique PROFIBUS address from each bus station It is not sufficient to only establish the electrical connections Setting of the device address is described in section 6 2 1 Setting the address UE1140 UE4140 UE1940 from page 30 on SICK AG Industrial Safety Systems e Germany All rights reserved 25 Chapter 5 Electrical installation Operating Instructions EFI gateway 5 4 Ethernet connection UE1840 RJ 45 connector Fig 10 Pin assignment Ethernet connection RJ 45 Housing
79. uration amp Diagnostic Software and operating instructions on CD ROM UE1140 2210000 1029099 PROFIBUS gateway for up to 2 EFI connections incl Configuration amp Diagnostic Software and operating instructions on CD ROM UE4740 22H0000 1046978 PROFINET IO gateway for up to 2 EFI connections incl mounting instructions UE1840 22H0000 1029100 Ethernet gateway for up to 2 EFI connections incl Configuration amp Diagnostic Software and operating instructions on CD ROM UE1940 2210000 1040397 CANopen gateway for up to 2 EFI connections incl Configuration amp Diagnostic Software and operating instructions on CD ROM 19 Note The latest version of the Configuration amp Diagnostic Software can be downloaded from www sick com 52 SICK AG Industrial Safety Systems Germany e All rights reserved 8011507 UK33 2010 10 13 Subject to change without notice Operating Instructions Ordering information Chapter 10 EFI gateway 10 2 Accessories numbers CDS Configuration amp Diagnostic Software 2032314 On CD ROM including online documentation and operating instructions in all available languages 2 m connection cable 6021195 For connection of the configuration connection to the serial interface of the PC M8 x 4 pin D Sub 9 pin DIN 41 642 approx 2m 8 m connection cable 2027649 For connection of the configuration connection to the serial interface of the PC M8 x 4 pin D Sub 9 pin DIN 41 642 approx 8 m
80. yed using the CDS Open the configuration dialogue box Apply the set baud rate in the CDS Device icon context menu Open device window Configuration draft CANopen 7 7 Configuration of the devices connected to the EFI gateway Adding devices with safe SICK device communication Device symbol EFI1 or EFI2 Add device pop up menu Follow the configuration wizard First configure the devices connected to the EFI connections To this purpose follow the instructions in the operating instructions of the respective device If you have connected devices that have a safe SICK device communication to the EFI connection of the EFI gateway configure these from the EFI gateway Establish a connection of the CDS to the EFI gateway to this purpose You can import an existing configuration of the connected device into the gateway project or read it in directly from the device by using the CDS Check individually whether each connected device functions before you test the gateway configuration Otherwise it is more difficult to determine whether a fault is caused by a device or the EFI gateway e f the device at the EFI connection requires data from the EFI gateway or from the FPLC but the EFI gateway has not been configured completely the device can signal faults at the EFI connection You may have to give priority to the configuration of the EFI gateway or the programming of the F PLC so that you can test the configuration of the

UE4140 PROFIBUS PROFIsafe, UE4740 PROFINET IO

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