FM-SOLID MANIFOLD SERIES
Contents
1. m G o c Es E IG SIS SIS 95 CS 2 Q le S p 5 RN 3 5 R Port gt lt CQ G amp eie e A A GS SW o fi 1 P Port SS ie O00 EA j EA EA Lr Jj C5 L JL JL FF JL JL JL J e a o m LL X80M EL X80M UL E 115 os 15Xm 10 2Xn 6 15 6 2 434 La 2R17 7 Ye d 1 K C C e a 9 amp S 9 7 wW OO P P 3 5 R Port 4 amp ala 2 1 P Port C oo HJE D L JL L F JL Jt JL X80M ED X80M UD NEM 15Xm 10 2Xn Lu 15 18 15Xm 10 2Xn xu dB aL 2BR17 Z Z 2R17 O R R 3 5 R Port JO R 1 P Pot AE E C loco C J C 2 Notes 1 m is the number of wiring modules and piping modules 2 n is the number of valve modules and block off plate modules 416 Handling Instructions and Precautions Solenoid for X80M series Internal circuit Single solenoid DC12V DC24V DC12V pezay COM LED indicator Light Emitting Diode2. 220 8 L 184 2 3 8 B 3 5 R Port 4 b b b b b b b R E SE d g 9 d d sL PO GIS eae re co si S 1 P Port e a I 4 3 4 2 lt d 2 B Port 4 A Port a o P EXKOKOKOXOKOKOKOKOKOKOKOKOKOKOKOKO o I OXOXOXOXOXONKOKOXONONONONONONO qj S 306 16X10 2 Pitch 15 6 E Configuration Example 3 For CompoBus D X80MS1 91 L DN No 1 FMCR F201 DC24V No 2 17 FMWR090 4E1 J6S DC24V No 18 FMPR PRO1S 546 85 G 211 9 z 199 2 3 5 R Port S 8 E a amp F G ra wo MS NS 85 oo e z i BE esssS al Serial transmission block OMRON remote adapter Model DRT1 OD16X H Ma alo Lo B OXOKOKOKOKOKOKOKOKOKOKOKOKOKOKE 8 8 qz S e i JBHBaB z B WMOOOOOOOOOOOOOOG la 2 nen N 400 Compact Serial Transmission System Specifi
3. 397 ata Height with end block attached is 1mm 0 039in longer FMCR Dimensions of Wiring Module mm an BD RA 3 X80M FMC FMCR T070 49 38 M3 screw 15 Terminal N F block T L ES ry 7 e 7 EQ 1 S S U 7 8 1 _ LL NEN d i d GO a 1 e P LE A 398 FM SOLID MANIFOLD X80M SERIES Compact Serial Transmission System Features A manifold with compact serial transmission block correspond ing to each manufacturer s serial transmission system For OMRON SYSBUS Wire System For Mitsubishi Electric MELSECNET MINI S3 For OMRON CompoBus S For Mitsubishi Electric MELSEC I O LINK For OMRON CompoBus D oie For Mitsubishi Electric CC Link For OMRON B7A Link Terminal For Fuji Electric FA Components amp Systems T Link Mini KURODA PRECISION INDUSTRIES UNI WIRE System For KEYENCE KZ R For SUNX S LINK For KOYO ELECTRONICS INDUSTRIES SA Bus Note OMRON s remote I O adapter type DRT1 OD16X is used in the serial transmission block for OMRON s CompoBus D
4. With quick fittings J4S J4LS built in straight quick fittings for 4 tube ck fittings for Z 6 tube LED Indicators 10 2 Manual override 4 0 0 i U AFB in L1 D D E in 4 em R ZO 4 2 N bi o d d e oa G O L lt t EET Sa 21 24 J 4B 0 t T O LL e 2 Quick fittings With elbow quick fittings J4U built in elbow fittings for 4 4 tube me D q D UD S SO n q d Da O e i gt EI Oo 15 4 TX 2 Quick fittings O 22 Tl M5 female thread type M5M A E AB n go eO Q i S H d d 3 EE e 44 2 M57X0 8 female thread type 104 410 B FM SOLID MANIFOLD X80M SERIES X Height with end block attached is 1mm FMWR Dimensions of Base Piping Type Valve Module mm 0 039in longer than indicated below Tandem solenoid valve FMWR093 4ME2 With quick fittings J4S J4LS bui
5. FMPR PRO1S FMPR FRO1 Piping Module Specifications Module Mass g oz Model 1 P port specification 3 5 R port specification Model Mass FMPR F With straight quick fitting for 4 8 tub FMPR FJ8S 36 1 27 J8S ith straight quick fitting for 8 tube With builtin muffler FMPR FJ8L With elbow quick fitting for 8 tube FMPR FJ8L 42 1 48 exhausts to atmosphere FMPR FR01 Rc1 8 female thread specification FMPR FR01 37 1 31 PE Rc1 8 female thread specification FMPR PRO1S 50 1 76 FMPR PRO1S Rc1 8 female thread specification 3 5 R and PR captured exhausts 403 FM PR Dimensions of Piping Module mm than indicated below Height with end block attached is 1mm 0 039in longer FMPR FJ8S X80M FMP CAD FMPR FJ8L sO n gt H HESS lil uo 38 15 Exhaust outlet 4 h LU 1 1 Quick fitting 1 P Port Do 38 FMPR FRO1 31 5 sa 1 P Port 15 Exhaust outlet Y NM H 7 E 16 5 Quick fitting amp
6. Remark For wiring module specifications see p 393 Piping Module Order Codes DC12V DC24V Port specification 1 P port built in quick fitting type with built in muffler on 3 5 R port FJ 1 P port female thread type with built in muffler on 3 5 R port FR All port female thread type PR Piping module basic type Fitting specification Straight quick fitting for 8 tube 8S Elbow quick fitting for 4 8 tube 8L Wi Port size Rc1 8 01 Wi Piping direction Upper piping S 8S 8L FMPR FR Remark For piping module specifications see p 403 01 QG Pressure switch electronic type module CS specification External pilot specification For details of specifications delivery time etc consult us X The FM SOLID MANIFOLD X80M series is compatible with the following specifications Wiring module D sub connector side connection specification 391 Valve Module Order Codes 2 3 port valve 2 3 port valve 3 position valve Manual override Module base 4 A 2 B ports Wiring type R Common terminal wiring Numbe
7. Pa CAD drawing data catalog is available KOGIANCI VALVES GENERAL CATALOG FM SOLID MANIFOLD X80M SERIES INDEX A Caution Module Configuration 383 Examples of FM SOLID MANIFOLD X80M Configuration 385 Module Mass and Dimensions 387 Manifold Order Codes 388 Module Order Codes 391 Wiring Modules 393 Details of Wiring Specifications 394 Detailed Diagram of Solenoid Wiring System t _ 396 Dimensions 397 Compact Serial Transmission System 399 Piping Modules 403 Dimensions 404 Valve Modules 405 Cylinder Operating Speed Flow Rate 406 Dimensions 407 Block off Plate Module 412 Dimensions 413 End Blocks 414 Dimensions 415 Handling Instructions and Precautions 417 Important Precautions 418 Before use be sure to read the Safety Precautions on p 31 382 m FM SOLID MANIFOLD X80M SERIES FM SOLID MANIFOLD X80M series Module Configuration Wiring modules p 393 Flat cable connector type Accommodates up to 8 solenoids 10 pins D sub connector type Accommodates up to 16 solenoids 20 pins Terminal block type nis Piping modules p 403 Built in quick fitting type With Compact serial transmission system p 399 For OMRON SYSBUS Wire System For OMRON CompoBus S For OMRON B7A Link Terminal For Mitsubi
8. 12 FMWR090 4E1 J4S No 13 15 FMWR090 4KE2 J4S No 16 17 FMWR090 BP J4S No 18 FMPR FRO1 No 19 FMPR PRO1S Manifold Configuration Example 2 Ca Module No 1 2 3 46 5 C 226 9 S 22 F 214 2 cca H N eo inr d INS 1 N 1 P Port S 2 B Port 2A 4 A Port 1 P Port 35 G G 0 A A A A IA Oo vt Order code X80M ED No 1 FMCR D250 M2 6 DC24V No 2 FMWRO90E1 J6S DC24V No 3 5 FMWRO090 4E1 J6S DC24V No 6 7 FMWRO090 4KE2 J6S DC24V No 8 FMPR FJ8S No 9 FMBR P No 10 FWWRO090 4E1 J6S DC24V No 11 13 FMWR090 4KE2 J6S DC24V No 14 FMWR090 BP J6S No 15 FMPR FJ8S 55 38 A Doy A4 3 EA Sj 1 D E B B Module No 1 2345 678 9 Order code X80M ED No 1 FMCR F200 DC24V No 2 FMWR090 4E1 J4S DC24V No 3 FMWR0
9. FMWR090 4KE2 Valve Module Specifications Basic Models and Valve Functions Module Mass g oz ENGGEN NG ENG NG NG Mass 2e vus FMWRO090E1 FMWRO090 4E1 FMWRO090 4KE2 FMWRO90 4ME2 FMWRO093 4ME2 Model are EIS TE EU MEM Number of positions 2 positions 3 positions FMWROQOE 42 1 48 45 5 1 60 48 1 69 42 1 48 42 1 48 Number of ports 2 3 ports 5 ports FMWRO090 4E1 42 1 48 45 5 1 60 48 1 69 42 1 48 42 1 48 NS b x m ave Tandem standard exhaust FMWR090 4KE2 84 2 96 91 3 21 96 3 39 84 2 96 84 2 96 lon Nomalyopen solenoid solenoid solenoid gie ed FMWRO090 4ME2 62 2 19 65 5 2 31 68 2 40 62 2 19 62 2 19 NO optional optional FMWR093 4ME2 67 2 36 70 5 2 49 73 2 57 67 2 36 Remark For optional specifications and order codes see p 392 Specifications Solenoid valve 090 series Basic model Base piping type Item FMWRO090E1 FMWRO090 4E1 FMWRO090 4KE2 FMWR090 4ME2 FMWR093 4ME2 Media Air Operation type Internal pilot Effective area Cv mm 3 5 0 2 3 0 0 17 Port size Dedicated to manifold use Lubrication Not required Operating pressure range MPa kgf cm2 psi 020 7 2 0 7 1 129 102 Proof pressure MPa kgf cm psi 1 05 10 7 152 Response timeNote ms DC12V DC24V 14 20 or below 14 ON OFF Maximum operating frequency Hz 5 Minimum
10. G Supply power to the output unit and connect the positive line to the manifold side Leave the negative polarity as a dead terminal For the terminal block type connect the positive line to the common AC100V A AC200V Cable Power unit Controller Output unit body FM SOLID MANIFOLD Power supply terminal blocks power supply connection terminals are provided for the FMCR F101 F200 F201 and D250 units In output units where power supply from the output is required for the internal circuits see the diagram power lines can be connected to the same cable in the same way as load solenoid lines amp DC24V or DC12V D es AJON O WConnection diagram between PC and manifold connector Connecting cable PC Manifold pp 1 Solenoid 1 1 9 2 2 oF 8 3 3 L 9 o 5 E 1 g 2 E Power supply 2 i connection terminal 4 1 n n L i bal HHE 1 os DC24V Line B or T BE ER x DC12V Et TUNE Line A COM 0V or negative line Line B V line FMCR FMCR FMCR FMCR D250 F101 F200 F201 FMCR G250 O o ma 9 19 2 2 22 19 20 10 20 23 24 25 Mounting onto a DIN rail When mounting the manifold onto a DIN rail follow the procedure shown below Applicable DIN rail Equivalent to DIN s
11. Wiring Module Specifications FMCR F100 FMCR D250 FMCR F200 FMCR T070 Module Mass g oz Wiring module model Wiring connection specification Remarks Type Mass i FMCR F10 30 1 06 FMCR F100 Made by Sumitomo 2M FMCR F101 Flat cable connector type Box type with long clip FMCR F20 38 1 34 Part number 4210 00MILCSC FMCR D250 44 1 55 i FMCR G250 51 1 80 FMCR F200 e l e by mu x CR G250 FMCR F201 at cable connector type ox type with long clip FMCR T070 37 1 31 Part number 4220 00MILCSC Mounting threads for D sub connector M2 6 M2 6 thread M3 MB thread UNC 4 40 UNC thread Mounting threads for D sub connector M2 6 M2 6 thread M3 M3 thread UNC 4 40 UNC thread Terminal block thread M3 FMCR D250 M2 6 FMCR D250 M3 FMCR D250 UNC D sub connector type FMCR G250 M2 6 FMCR G250 M3 FMCR G250 UNC D sub connector type FMCR T070 Terminal block type 393 Details of Wiring Specifications Number of Solenoids Which Can Be Connected to a Wiring Module Possible Number of Connections 1 solenoid for 4E1 type and 2 solenoids for 4KE2 type Wiring module model Number of solenoids Number of pins terminals FMCR F100 8 10 pins FMCR F101 FMCR F200 16 20 pins FMCR F201 FMCR D250 M2 6 FMCR D250 M3 16 25 pins FMCR D250 UNC FMCR G250 M2 6 FMCR G250 M3 16 25 pins FMCR G250
12. 0 402 55 8 2 197 FMWRO093 4ME2 67 2 36 10 2 0 402 55 8 2 197 Block off plate module FMWRO090 BP 24 0 85 10 2 0 402 23 6 0 929 X80M 30 1 06 6 0 24 22 5 0 886 X80M ER 47 1 66 Left side 6 0 24 Right side 17 0 67 22 5 0 886 X80M EL 47 1 66 Left side 17 0 67 Right side 6 0 24 22 5 0 886 ENG DISEK X80M ED 64 2 26 Left side 17 0 67 Right side 17 0 67 22 5 0 886 X80M UR 80 2 82 Left side 6 0 24 Right side 15 0 59 39 1 54 X80M UL 80 2 82 Left side 15 0 59 Right side 6 0 24 39 1 54 X80M UD 130 4 59 Left side 15 0 59 Right side 15 0 59 39 1 54 X80M DN 118 4 16 88 3 10 Note Left side 12 7 0 500 Right side 12 7 0 500 31 1 22 Remark The heights are those with the end blocks installed X For J4S Note Figures in parentheses are the mass for the DIN rail mounting bracket only X80M DN 30 88 118 No 1 FMCR F100 DC24V 30X1 30 No 2 9 FMWRO090 4E1 J4S DC24V 42X8 336 No 10 FMPR FJ8S 36X1 36 118 30 336 36 520g 18 340z FM SOLID MANIFOLD X80M Series Basic Specifications Item Manifold basic model X80M Media Air Operating pressure range MPa kgf cm psi 0 2 0 7 2 0 7 1 29 102 Proof pressure MPa kgf cm psi 1 05 10 7 152 Operating temperature range C eF atmosphere and media 5 50 41 122 Wiring type Collective wiring type from wiring module Flat cable connector type D sub connector type terminal
13. For details see Remarks 1 The UNI WIRE system is a serial parallel transmission system OMRON s catalog user s manual developed jointly by NKE and KURODA PRECISION etc INDUSTRIES 2 For the details of each system see each manufacturer s catalog user s manual etc 3 For details on handling the corresponding manifolds see the corresponding Koganei user s manuals Example of Manifold Configuration for Compact Serial Transmission System mm Configuration Example X80MS1 A1 L No 1 8 FMWR090 4ME2 81 J4S DC24V No 9 FMPR PRO1S 139 2 E _ 102 6 Ge Er EI E EI ER p e fe fe B 3 5 R Port a aa aa aal a eo E Ql N 3 B B P B Q eo e O at 1 P Port S co 4 43 4 2 B Port o o o o of o o o 4 A Port S B gg mg mg mg mW o 8 BLO HON GO GGH O n I O GT G OH O oo A a 30 66 8X10 2 Pitch 15 16 399 Example of Manifold Configuration for Compact Serial Transmission System mm KIM CO C C s n a Configuration Example 2 X80MS1 A1 L No 1 16 FMWR090 4E1 J6S DC24V No 17 FMPR PRO1S
14. I FMPR PRO1S 5f 14 Width 15 Exhaust outlet aS EI 9 Ret 8 across flats j KAN 1 P Port ZF q D SO 0 0 FH 5 N E q D LO 38 AO 3 Rc1 8 x 3 5 R Port x 18 x 5 1 P Port 404 a FM SOLID MANIFOLD X80M SERIES FM SOLID MANIFOLD X80M SERIES Valve Modules Features Mounts the compact low power consumption 090 series solenoid valves and offers modularized compact large capacity valves as well as tandem solenoid valves that have 2 solenoids in 1 unit in the space for 1 module to enable the achievement of a highly efficient optimum system design Offers powerful control up to 40 cylinders Effective area 3 5mm Cv 0 2 Power consumption 0 5W Q Base piping type 4 A 2 B ports on the module base offer a range of 4 types of quick fittings straight and elbow types for both 4 and 6 tubes and an M5 female thread type Q The tandem solenoid uses a locking type manual override that allows the operation of a single manual override for 2 solenoids FMWRO090E1 FMWRO090 4E1
15. R Manual override iu e mT i P f li SO F H E q IS 9 R L C4 endi LO L O 6 mnm plI Y o E xl L ae E n a p r 1 JL 1 NDI 24 2 Quick fittings 5 4 2 Quick fittings 3 8 J4S 11 J4LS J6S 2 B Port 4 A Port W Note For FMWRO90E1 the 2 B port is plugged while for FMWRO90E1 11 the Note For FMWRO90E1 the 2 B port is plugged while for FMWRO90E1 11 the 4 A port is plugged 2 4 UP 4 6 UP 6 4 A port is plugged 4 UP 4 M5 female thread type M5M tile n a TE o e 2 M5 X0 8 female thread type Xen 310 4 2 B Port 4 A Port Note For FMWRO90E1 the 2 B port is plugged while for FMWRO90E1 11 the 4 A port is plugged M5 PF 407 Height with end block attached is 1mm 0 039in longer than indicated below X80M FW1 CAD FMWR090 4E1 With quick fittings J4S J4LS built in straight quick fittings for 4 tube With elbow quick fittings J4
16. or the equivalent Avoid using spindle oil or machine oil Piping 1 For the 1 P port piping use a size that matches the manifold s piping connection port Insufficient flow rate or pressure could result in defective valve operation or in insufficient actuator output 2 When installing piping or mufflers to the 3 5 R port ensure minimum exhaust resistance 3 On rare occasions exhaust gas can interfere with other valves and actuators In those situations either install piping modules at both ends for exhaust or install a port isolator at an intermediate location to isolate the exhaust air and separate the exhaust in combination with a piping module 4 When a multiple number of valves are operated simultaneously on a multi station manifold or in high frequency applications install piping modules on both ends and supply air from the 1 P port and exhaust it from the 3 5 R port For details see the piping module page 1 Confirm positive common or negative common 2 Firmly insert connectors and tighten Screws 3 Confirm the polarity of the power supply and pin locations and connect correctly For details see the wiring module page Valve module When mounting the solenoid valves 090 series the solenoid is a plug in type and valve modules are already connected to the wiring modules by wiring so there is no need for wiring at each station precautions for use
17. 0 5MPa 0 3MPa Supply Supply 419 Example of system configuration How to use the power supply connection terminal When the controller is negative common the manifold side should be positive common And when the controller is positive common the manifold side should be negative common In this system configu ration example the controller side is always negative common type and the manifold side is positive common type WiWhen the output unit requires no power supply lt A system that uses a cable to transmit control voltage only gt The power supply connection terminal Fcc D sub connector type uses positive polarity wiring only with the negative polarity left open as a dead terminal QG Since the terminal block type s common is a positive polarity use it as shown for wiring AC100V C AC200V Cable Power unit Controller Output unit body FM SOLID MANIFOLD lBiWhen the output unit requires a power supply Method 1 G Connect positive and negative power supply wires to the power supply connection terminal and supply power to the output unit through the connection cable s positive and negative lines Can be shared with the same cable as the control voltage s t o AC100V 4 s s AC200V Eg e Cable S o body Stabilized FM SOLID ERI Note The terminal block type uses the method shown below Method 2
18. 4 8 LED indicator Red Tandem solenoid G DC12V DC24V DC12V GOM o 4 DC24V LED indicator Light Emitting Diode LED indicator Red Cautions 1 Do not apply megger between the pins 2 The solenoid will not short circuit even if the wrong polarity is applied but the valve will not operate 3 Avoid energizing simultaneously The valve could enter a neutral position 4 Leakage current inside the circuit could result in failure of the solenoid valve to return or in other erratic operation Always use it within the range of the allowable leakage current If circuit conditions etc cause the leakage current to exceed the allowable leakage current consult us Wiring diagram in the base interior for the wiring of tandem solenoid D COM CP Built in in the base Petre Brae i Solenoid A Mi Solenoid B Caution Contact us for COM 417 Manual override Non locking type To operate the manual override press it all the way down For the single solenoid the valve works the same as when in the energized state as long as the manual override is pushed down and returns to the rest position upon release For the twin solenoid pressing the manual over ride on the 12 S1 side switches the 12 S1 to enter the energized position and the unit remains in that position even after the manual override
19. 7 9 FMWR093 4ME2 81 J4S DC24V iusto 14 13 12 11 10 9 e 7 6 amp Module No 1 23 4 5 6 7 8 9 4 3 2 1 Pin No 1 SOL A First solenoid valve Single solenoid wiring as single solenoid 2 SOL A 8 SOL B Note1 Second solenoid valve Single solenoid wiring as tandem solenoid D Ne e 2 4 SOLA Third solenoid valve Tandem solenoid 5 SOL B 6 SOL A 7 SOLB 4th solenoid valve Tandem solenoid 14 SOLA 8th solenoid valve Tandem solenoid 15 SOL B 16 Not used 17 18 pins 19 20 pins Note 1 SOL B shows that the wiring module control pin is assigned and the wire is connected to the valve base interior Note 2 Even if the valve mounted at shipping is a single solenoid 2 control wires SOL A SOL B are connected to the base interior the same as for a tandem solenoid If later changed to mount a tandem solenoid valve only the valve needs to be changed and the wiring in the base interior does not need to be changed But since the wiring module exclusively uses the control pin corresponding to SOL B when ordering pay particular attention to the wiring module s maximum number of mountable solenoids pin number and corresponding SOL When selecting a tandem solenoid valve module there is no need to enter D Pin number and corresponding solenoid FMCR G250 X80M No 1 FMCR G250 M2 6 DC24V No 2 3 FMWR090 4ME2 81 J6S DC24V No 4 7 FMWR090 4E1 J6S D DC24V No 8 FMWR09
20. E d v 9 lo a E A NU A e 413 FM SOLID MANIFOLD X80M SERIES End Blocks Features End block piping types are also in the product range Q Seven types offer minimum installation space An end block with DIN rail mounting brackets is also available as an option X80M X80M DN E FM SOLID MANIFOLD X80M SERIES X80M ER X80M UL End Block Mass Module Mass g oz Model Mass X80M 30 1 06 X80M ER 47 1 66 X80M EL 47 1 66 X80M ED 64 2 26 X80M UR 80 2 82 X80M UL 80 2 82 X80M UD 130 4 59 X80M DN 118 4 16 88 3 10 Note Note Figures in parentheses are the mass for the DIN rail mounting bracket only 414 Dimensions of End Block mm X80M right and left 1 set X80M ED CAD X80M DN right and left 1 set Q The drawing shows a left side end block with the solenoid on the upper side of the case The end blocks on both ends have left right symmetry in dimensions and mounting hole locations 22 5 S 2 434 M ry RS Y Y B D a lt th wo L 8 6 61 10 3 227 B A A DIN rail mounting bracket can be mounted on any end block X80M ER EL ED right and lef
21. FMCR F201 DC24V Notes 1 Since the shape and wiring configuration for the OMRON CompoBus D differs from those of other serial transmission types a wiring module is required as module No 1 For module No 1 always enter wiring module FMCR F201 DC24V 2 With the end block type EL and UL cannot be selected WOrder code for serial transmission block only YS391 91 For OMRON CompoBus D 3X Order it for maintenance use only Mounting screws etc are not included 390 B FM SOLID MANIFOLD X80M SERIES Module Order Codes Wiring Module Order Codes Wiring connecting specification Wiring module basic type Wiring basic type F100 WH Mounting threads for D sub connector M2 6 thread M2 6 M3 thread M3 4 40 UNC thread UNC Voltage F1 01 Note 1 Flat cable connector F200 FMCR F201 Note 2 D250 D sub connector Q250 te 4 M2 6 M3 UNC Terminal block T070 Notes 1 F100 and F101 differ only in pin locations and both can be used with up to 8 solenoids For details see p 394 2 F200 and F201 differ only in pin locations and both can be used with up to 16 solenoids For details see p 394 3 When using the cable assembly FMA AD250 1 always select M2 6 4 For the D sub connector specifications when a tandem solenoid valve is mounted always designate G250
22. UNC FMCR T070 6 7 terminals Wiring Module Pin Terminal Locations FMCR F100 Flat cable connector Triangle mark V 10 8 6 4 2 1 8 Control pins 9 10 Common pins short circuited within the module FMCR F101 Flat cable connector Triangle mark V 10 8 6 4 2 7 8 Control pins 9 pin 0 10 pin FMCR F200 Flat cable connector Triangle mark V 1 dv 9 d9 Y vy B 9 1 20 18 16 14 12 10 8 6 4 2 1 16 Control pins 17 18 pins short circuited within the module 19 20 pins short circuited within the module Solenoid Layout Pin number Flat cable connector D sub connector Ts F101 L F200 50 a adage san Flat cable connector F201 o ioi o a S iL 9 Di Terminal T070 Di Q2 G Solenoid No 2129 415 8 9 1011 12 13 14 15 16 x OO ox o Oc EID eoo olo o O O e 2 e Module No 12345 6 7 8 91011 12 13 14 L J Wiring module Valve module Piping module Flat cable connector Triangle mark V 11 12 1914 15 16 47 18 19 20 1 2 3 4 5 o xK
23. a 9 AG 1 8 Control pins 11 18 Control pins pins short circuited within the module 9 19 10 20 pins short circuited within the module FMCR D250 G250 D sub connector OWL 9 sS y i 13 2 4 6 8 10 12 14 15 16 uy 9 Bil 23 25 18 20 22 24 Q 1716 Control pins 20 21 22 pins short circuited within the module 23 24 25 pins short circuited within the module Notes 1 The above pin numbers are assigned based on the solenoid valve wiring sequence for the sake of convenience 2 The D sub connector differs from the pin locations and numbers marked defined in JIS X5101 for the data circuit terminating equipment DCE Caution should be exercised FMCR T070 Terminal i block Solenoid side A B port side 1 2 3 4 5 6 i 1 6 Control terminals 7 Common terminal The flat cable connector and D sub connector pin locations can be adapted to specifications other than those listed above 394 ia FM SOLID MANIFOLD X80M SERIES Details of Wiring Specifications pPin number and corresponding solenoid for combination mounting of single solenoid valves and tandem solenoid valves X80M ED Pin locations No 1 FMCR F200 DC24V No 2 FMWR090 4E1 J4S DC24V 20 19 No 3 FMWRO090 4E1 J4S D DC24V e No 4 6 FMWR090 4ME2 81 J4S DC24V No
24. block type End block End block module type End block piping type Manifold mounting type Direct mounting type DIN rail mounting type Common terminal wiring Positive common Negative common Manifold Order Codes Order Codes Manifold basic model Module No Module model End block type Mounting type Common terminal wiring X80M ED DN CM No End block End block shape mounting type FMCR F200 No2 FMWRO90 4E1 Blank End block module type Always specify the piping module 1 P and 3 5 R ports are plumbed at the piping module Blank No n Select from the valve modules wiring modules or piping modules One sticker is provided for each manifold Blank End block right side piping type With DIN rail 1 The number of the modules for the FM SOLID MANIFOLD X80M series should be 20 stations or less Negative common 2 When a pressure drop is considered possible such Y P 3 5 R and PR piping is possible at the end block The piping direction is lateral right direction 1 P 3 5 R ports 1 8 PR port M5 PR port is separated mounting bracket type as when a multiple number of valves are operated simultaneously on a multi station manifold or during high cycle applications add a
25. bracket 1 set X801 DN E About a port isolator Use of a port isolator at an intermediate position on the manifold and installing a piping module to an individual group makes the use of 2 or 3 different pressures possible and prevents exhaust interference from the main exhaust When ordering enter a port isolator as 1 module Port isolator type Type Function FMBR A 1 P 3 5 R port all port block FMBR P 1 P port block FMBR R 3 5 R port block 25 Although port isolators can be installed into modules at any location they cannot be disassembled to change the position after shipping 388 m FM SOLID MANIFOLD X80M SERIES Manifold Order Codes With Compact Serial Transmission Block Order Codes Manifold basic model Compact serial transmission block End block Manufacturer s Mounting type specification location Mounting Module No Module model type X80MS1 EL DN No 1 01 02 11 21 31 32 41 42 51 52 61 71 81 A1 A2 B1 Border codes for compact serial transmission block only 38 For UNI WIRE System 16 outputs For UNI WIRE System 8 outputs For Mitsubishi Electric MELSECNET MINI S3 For OMRON SYSBUS Wire System For OMRON B7A Link Terminal standard For OMRON B7A Link Terminal high speed For KOYO ELECTRONICS INDUSTRIES SA Bus 16 outputs For KOYO ELECTRONICS INDUSTRI
26. enables the supply of air simultaneously to a secondary side by using a single piping module Example When ten 090 series solenoid valves are mounted on a single manifold and 8 of those valves are in simultaneous operation use 2 piping modules Example When ten 090 series solenoid valves are mounted on a single manifold and 3 of those valves are in simultaneous operation use 1 piping module 418 E FM SOLID MANIFOLD X80M SERIES Important Precautions Port isolator The following 3 types of port isolators are available D Block of supply air Model FMBR P 2 Block of exhaust air Model FMBR R 3 Block of supply and exhaust air Model FMBR A Precautions 1 Confirm a marking label on the bottom of the manifold for port isolator locations Because the port isolators are assembled inside the manifold base the outward appearance and dimensions do not change 2 While a port isolator can be installed in any location required on each module its position cannot be changed after shipping 3 The port isolator is located on the left side of the designated module solenoid on top Therefore it blocks the air for that portion see the diagram Valve module Piping module Module with a port isolator Port isolator FMBR P TTT TITL 0 3MPa 0 5MPa
27. i PM X For details of the CompoBus D see the OMRON catalog user s manual etc The transmission block is OMRON s remote adaptor type DRT1 OD16X For details about handling see OMRON s user s manual Number of outputs per block Maximum of 16 solenoids Related materials Users manual document No HV014 Related materials User s manual document No HV015 Number of outputs per block 16 solenoids transmission block specification B1 X Since the block occupies 1 station if remote I O stations are entirely composed of the blocks a maximum of 64 units can be connected to 1 master station Related materials User s manual document No HV016 lll For about specifications and handling details see the above listed user s manuals document Nos HV005 HV016 402 E FM SOLID MANIFOLD X80M SERIES FM SOLID MANIFOLD X80M SERIES Piping Modules Features d Selectable according to piping requirements for reducing of piping FMPR FJ8L work and easier maintenance Built in quick fitting type The 1 P port offers 2 types straight and elbow types of built in FMPR FJ8S quick fittings for the 48 tube The 3 5 R port is equipped with a built in muffler 1 P port female thread type The 1 P port has an Rc1 8 female thread The 3 5 R port has a built in muffler All port female thread type The 1 P port has an Rc1 8 female thread The 3 5 R port and PR port have captured exhausts
28. indicated below X80M FW3 CAD FMWR090 BP Q With 4 straight quick fittings J4S built in straight quick fittings With 6 straight quick fittings J6S built in straight quick fittings J4LS built in long straight quick fittings 10 2 10 2 r 1 a m h t m q LU D D n 0 SO SQ d T o n l E amp dH 5S d e LA LO 4 LOF c v E RER h P WI h Ut Y L2 21 s R S 226 2 Quick fittings oT 2 Quick fittings J x E 2 B Port OF T 4 A Port Q with 4 elbow quick fittings J4U built in elbow quick fittings mM5 female thread type M5M 10 2 H L E q d T 0 D ZQ SO fe iaie I I el L8 up s p C L U amp amp LO LO pai m e o 2 T a amp d s L LE 15 4 2 Quick fittings 2 M5X0 8 female thread type N 10 4 A G 2 B Port 4 A Port K IN
29. 0 BP J6S D DC24V No 9 FMPR FJ8S Pin locations e Pin No oor N 20 20 21 22 22 23 24 25 D LS HOU lan Module No 1 SOL A B e SOLA SOL B Note SOL A SOL B Nete SOL A Nete SOL B Nete D pins pins 2345678989 First solenoid valve Tandem solenoid Second solenoid valve Tandem solenoid Third solenoid valve Single solenoid 4th solenoid valve Single solenoid Block off plate Note SOL A SOL B show that the control pins in the wiring module are assigned and the wires to SOL A and SOL B are connected to the valve base interior 395 Detailed Diagram of Solenoid Wiring System Flat cable connector and D sub connector Positive common F100 9 10 F101 10 O F200 19 20 T E LED for Ya ower supply TBuiltin into the base 1 KRA F201 10 20 D250 G250 23 24 25 F100 1 8 F101 1 8 F200 1 16 F201 1 8 11 18 1 6 nl D250 G250 1 16 r F100 None F101 9 Se 74 PW gt Negative common F200 17 18 F201 9 19 L D250 G250 20 21 22 Q T y 4 F100 9 10 F101 9 F200 17 18 Built in into the base F20
30. 1 9 19 E e L D250 G250 20 21 22 t1 9 F100 1 8 Ww r 1 F101 1 8 F200 1 16 N F201 1 8 11 18 ae nl D250 G250 1 16 a SANN F100 None F101 10 o F200 19 20 F201 10 20 D250 G250 23 24 25 Terminal block Positive common Negative common Built in into the base 7 positive terminal common 8 iw iv NEAN Ea Te ul sc Ml m gt Ores eee 1 6 m ge JE IY 1 R Le 7 negative terminal common The flat cable connector and D sub connector pin locations can be adapted to specifications other than those listed above 396 fia FM SOLID MANIFOLD X80M SERIES X Height with end block attached is 1mm 0 039in longer than indicated below FMCR Dimensions of Wiring Module mm X80M FMC FMCR F200 F201 Flat cable connector type FMCR F100 F101 56 15 56 15 38 17 Flat cable connector ji x 17 Flat cable connector PE aan wa made by Sumitomo 3M Lid 38 Y f
31. 4210 00M1LCSC made by Sumitomo 3M Ltd a a 4220 00M1LCSC oS MI n 8 Power supply terminal SO N Power supply terminal O P EO R E A o A ka o vt YEN lt uo S Y ote o T b LED Indicator LED Indicator Note For the F100 the power supply terminal is not wired FMCR D250 M2 6 M3 UNC Select from the following M2 6 M2 6 thread FMCR G250 M2 6 M3 UNC Select from the following M2 6 M2 6 thread 45 M3 M3 thread 45 M3 M3 thread 38 UNC 4 40 UNC thread 45 38 2 UNC 4 40 UNC thread 15 y D sub connector O p D sub connector STM To TINT o og B Power supply Power supply sO tormina sO terminal i B d i HE RS S ad red e H Oo BS E Oo 3 d d uo 52 uo Al 9 3l g Y WONG 3 g Y 2 x 20 4 LED Indicator Ta indicator E n Ai ler en
32. 90 4E1 J4S D DC24V No 4 6 FMWRO090 4ME2 81 J4S DC24V No 7 9 FMWRO093 4ME2 81 J48 DC24V 386 E FM SOLID MANIFOLD X80M SERIES Module Mass and Dimensions Module type fion Mass g oz Width mm in Height mm in FMCR F10 30 1 06 15 0 59 57 2 24 FMCR F20 38 1 34 15 0 59 57 2 24 Wiring module FMCR D250 44 1 55 15 0 59 46 1 81 FMCR G250 51 1 80 15 0 59 46 1 81 FMCR TO70 37 1 31 15 0 59 50 1 97 YS101 YS102 80 65 2 82 2 29 30 6 1 205 66 9 2 634 YS111 1 YS121 YS161 1 YS171 105 3 70 30 6 1 205 66 9 2 634 MS YS181 YSTA1l 1 YS1A2 105 3 70 30 6 1 205 66 9 2 634 Compact serial transmission block YS131 1 YS132 YS1B1 100 3 53 30 6 1 205 66 9 2 634 YS141 YS142 85 70 3 00 2 47 30 6 1 205 66 9 2 634 YS151 YS152 70 67 2 47 2 36 30 6 1 205 66 9 2 634 FMPR FJ8S 36 1 27 15 0 59 39 1 54 n FMPR FJ8L 42 1 48 15 0 59 55 4 2 181 Piping module FMPR FRO1 37 1 31 15 0 59 39 1 54 FMPR PRO1S 50 1 76 15 0 59 40 5 1 594 FMWRO090E1 42 1 48 10 2 0 402 36 1 42 FMWRO090 4E1 42 1 48 10 2 0 402 36 1 42 Valve module FMWRO090 4KE2 84 2 96 20 4 0 803 36 1 42 FMWRO090 4ME2 62 2 19 10 2
33. Description Power Lights up when power is turned on For OMRON SYSBUS Wire System Transmission block specification 21 Dip switch for various settings End station setting switch LED indicator Indicator Description Lights up when transmission is normal and the PC is in operations mode or monitor mode Flashes during normal transmission eLights up during standby or faulty transmission Shuts off during faults during watchdog timer fault T R ERR Remarks Master station unit SYSMAC C CV series C200H RM201 C500 RM201 X For details see the OMRON s programmable controller SYSMAC C CV series catalog user s manual etc Number of outputs per block Maximum of 16 solenoids Related materials User s manual document No HV007 G For SUNX S LINK Transmission block specification 51 16 outputs 52 8 outputs Switch for address setting and output processing setting during error occurrence POWER SEND S LED indicator Indicator Description POWER Lights up when power is turned on LED indicator Indicator Description PWR eLights up when power is turned on ERR eLights up during faulty transmission Remarks Connection method 1 to 1 Transmission block spec High speed type 32 Transmission delay time Max 31ms Max 5ms Transmission distance Max 500m Max 100m X
34. ES SA Bus 8 outputs For SUNX S LINK 16 outputs For SUNX S LINK 8 outputs For Mitsubishi Electric MELSEC I O LINK For Fuji Electric FA Components amp Systems T Link Mini For KEYENCE KZ R For OMRON CompoBus S 16 outputs For OMRON CompoBus S 8 outputs For Mitsubishi Electric CC Link YS1 L Left side mounting R Right side mounting 01 For UNI WIRE System 16 outputs 02 For UNI WIRE System 8 outputs 11 For Mitsubishi Electric 21 For OMRON 31 For OMRON 32 For OMRON 41 For KOYO ELECTRONICS INDUSTRIES 42 For KOYO ELECTRONICS INDUSTRIES 51 For SUNX S LINK 16 outputs 52 For SUNX S LINK 8 outputs 61 For Mitsubishi Electric 81 For KEYENCE A1 For OMRON A2 For OMRON B1 For Mitsubishi Electric KZ R CC Link X Order them for maintenance use only Internal wiring and mounting screws etc are not included 9 Blank End block module type EL End block left side piping type ER End block right side piping type UL End block upper left piping type UR End block upper right piping type L Left side mounting R Right side mounting MELSECNET MINI S3 SYSBUS Wire System B7A Link Terminal standard B7A Link Terminal high speed SA bus 16 outputs SA bus 8 outputs MELSEC I O LINK 71 For Fuji Electric FA Components amp Systems T Link Mini CompoBus S 16 outputs CompoBus S 8 outputs Blank End block mounting type DN With DIN rail mount
35. For details of the B7A Link Terminal see the OMRON catalog user s manual etc Number of outputs per block Maximum of 16 solenoids Error output specifications Output mode NPN open collector Rated load voltage DC24V Output current Sink current MAX 40mA Related materials User s manual document No HV008 401 Error eLights up during faulty transmission or other faults Remarks X For details of the SA Bus system see the KOYO ELECTRONICS INDUSTRIES catalog user s manual etc Number of outputs per block 16 solenoids transmission block specification 41 8 solenoids transmission block specification 42 Related materials User s manual document No HV009 SEND Flashes during normal transmission Lights up or shuts off during faulty transmission Remarks X For details of the S LINK System see the SUNX catalog user s manual etc Number of outputs per block 16 solenoids transmission block specification 51 8 solenoids transmission block specification 52 Related materials User s manual document No HV010 For Mitsubishi Electric MELSEC VO LINK Transmission block specification 61 Station number setting switch Ie eee so PW RUN ERR For Fuji Electric FA Components amp Systems T Link Mini Transmission block specification 71 Station number setting switch ADDRESS xi xi rur Tz
36. U built in elbow quick fittings for 4 tube J6S built in straight quick fittings for Z 6 tube 10 2 LED indicator a L m E Manual override q D q D 0 d BO SO J D D UD D E H g d L q L p 1 E 7 O O zl Ss Ct J 1 62 7 4 4 i gt ja 2 Quick fittings 5 4 8 J4S 11 J4LS J6S 9 2 B Port 4 A Port W 5310 4 M5 female thread type M5M n H D ZO s ce Y El Fla e 9 2 M5 X0 8 female thread type 8 A d A iw RJ D 310 4 S 2 B Port K 4 A Pot 408 fa FM SOLID MANIFOLD X80M SERIES Height with end block attached is 1mm FMWR Dimensions of Base Piping Type Valve Module mm 0 039in longer than indicated below X80M FW2 FMWRO090 AKE2 With quick fittings J4S J4LS built in straight quick fittings for 4 4 tube with elbow quick fittings J4U built in elbow quick fittings for 4 tube J6S buil
37. User s manual document No HV012 For OMRON CompoBus S Transmission block specification A1 16 outputs A2 8 outputs Dip switch for various settings SISSIG For KEYENCE KZ R Transmission block specification 81 Address setting switch POWERIERROR rooness rt i91 ERROR MODE HOLD CLEAR amp leiels eese Error holdiing switch LED indicator Indicator Description Green Lights up for normal communications state Orange Lights up when communi cations state is poor POWER can also light up when ERROR address settings are incorrect eRed Lights up during faulty operation or when transmission is cut off Remarks X For details of the KZ R see the KEYENCE catalog user s manual etc Number of outputs per block Maximum of 16 solenoids Related materials User s manual document No HV013 Q For Mitsubishi Electric CC Link Transmission block specification B1 Transmission speed setting switch Station number setting switch BRATE X TION NO 6 ej 6 ON xt HOLD CLEAR QQ i9 19 3 est eon Lan e HOLD CLEAR switch Transmission connector Power supply terminal for internal
38. WRO090 4E1 Fitting 46 straight quick fitting J6S FMWR090 4ME2 M Load Load ratio Oylinder theoretical thrust Cylinder stroke 150mm 5 91in for 20 40 Cylinder stroke Load 0 5MPa Maximum operating speed Delay time mm s 1200 1 0 g 0 9 1000 2 E Z 800 0 6 E z 0 5 40 amp 600 20 3904 32 E 25 0 2 25 a n 0 1 20 200 i 9 10 20 30 40 50 60 70 Load ratio 96 10 20 30 40 50 60 70 Load ratio 96 1mnys 0 0394in sec Flow Rate MPa 97 Supply pressure 0 7 MPa 2 06 7 wn o a 5 5 o Z Kj FMWRO090E1 gt FMWR090 4E1 FMWR090 4KE2 FMWR090 4ME2 60 120 180 240 300 Flow rate min ANR How to read the graph When the supply pressure is 0 5MPa 73psi and flow rate is 170 min 6 0ft3 min ANR the valve outlet pressure becomes 0 4MPa 58psi 406 fia FM SOLID MANIFOLD X80M SERIES X Height with end block attached is 1mm FMWR Dimensions of Base Piping Type Valve Module mm 0 039in longer than indicated below X80M FW1 ae FMWRO090E1 With quick fittings J4S J4LS built in straight quick fittings for 4 tube With elbow quick fittings J4U built in elbow quick fittings for 4 tube J6S built in straight quick fittings for Z 6 tube 10 2 LED indicator
39. cations E General Specifications Voltage DC24V 10 Operating temperature range 5 50 C 41 122 F Vibration resistance 49 0m s2 5 0G Conforms to JIS C 0911 Shock resistance 98 1m s 10 0G Conforms to JIS C0912 For details of specifications see the user s manuals see below Compact Serial Transmission Block Terminal Block LED Names For UNI WIRE System Transmission block specification 01 16 outputs 02 8 outputs Address setting switch POWER SEND els LED indicator Indicator Description eLights up when power is turned on POWER Flashes during voltage drops or when over current a short circuit SEND Flashes during normal transmission eLights up or shuts off during faulty transmission Remarks The UNI WIRE System is a serial parallel transmission system developed jointly by NKE and KURODA PRECISION INDUSTRIES For details of the UNI WIRE System see the NKE or KURODA PRECISION INDUSTRIES catalog user s manual etc Number of outputs per block 16 solenoids transmission block specification 01 8 solenoids transmission block specification 02 Related materials User s manual document No HV005 For OMRON B7A Link Terminal Transmission block specification 31 standard type 32 high speed type Output selecting switch in faulty operation 55 LOAD ore E Hou Ge
40. circuit LED indicator LED indicator LED indicator Indicator State Color Description Indicator State Color Description Indicator Description Lights up Normal state Lights u During power suppl PW eLights up when power is turned on 4 Green PWR osup Green uds E 2 E p z l Flashing No setting state Shuts off Power not supplied L RUN Lights up when normal data is received MS Lights up Bed Serious breakdown COMM Lights up Yell During normal communication from master station ellow SN S Flashing Minor breakdown Shuts off Communication fault or standby SD Lights up during sending data Shuts off _ No power supply EHE Lights up Communication fault occurred RD Lights up during receiving data Lights up Communication connection completed Shuts off During normal communication or standby Lights up during transmission errors and Green L ERR shuts off when time is over Flashing No communication connection Remarks Lights up during station number setting error NS Lights UP aq Serius communication fault For details of the CompoBus S see the OMRON or transmission speed setting error Flashi eMi icati catalog user s manual etc lashing Minor communication fault 9 Remarks Shuts off No power supply Number of outputs per block n X For details of the CC Link see the Mitsubishi Electric 16 solenoids transmission block specification A1 catalog user s manual etc Remarks 8 solenoids transmission block specification A2
41. d before shipping for energizing air leaks etc However if you must add units to the manifold for some reason consult us 420 E FM SOLID MANIFOLD X80M SERIES 421
42. eee ON OFF switch for terminating resistance PWR ALM LED indicator Indicator Description PWR Lights up when power is turned on LED indicator Indicator Description PW Lights up when power is turned on RUN Lights up when receiving data transmitted from master unit is normal SD Lights up during sending data to master unit RD eLights up during receiving data from master unit ERR eLights up when faulty data transmitted from master unit Remarks 016 remote 1 O unit connection stations for a maximum of 128 inputs outputs X For details see Mitsubishi Electric s sequencer catalog user s manual etc Number of outputs per block Maximum of 16 solenoids X Since the block is equivalent to 4 stations if sub stations are entirely composed of the blocks a maximum of 4 units can be connected to 1 master unit Related materials User s manual document No HV011 For OMRON CompoBus D Transmission block specification 91 Dip switch MS NS bob ooooooog T 4 1 ON JQ ALM eLights up during faulty transmission Remarks X For details of the T Link Mini see the Fuji Electric FA Components 4 Systems catalog user s manual etc Number of outputs per block Maximum of 16 solenoids Related materials
43. ing bracket For the voltage FMWRO90 4ME2 No n Select from the valve modules piping modules or block off plate modules type specifications of the valve module always select DC24V Note Note A piping type end block cannot be designated for the same side as the compact serial transmission block mounting location When selecting an end block piping type see the table below O Mounting possible X Mounting impossible End block type Mounting location of the compact serial transmission block YS151 KB2 Cable length 2000mm 79in Order Codes for Serial Transmission System for OMRON CompoBus D i i Serial transmission block Manifold basic model Endiblock Manufacturer s Mounting type specification location Mounting type Module No Module model X80MS1 91 L ER DN L Left side mounting 91 For OMRON CompoBus D No 1 FMCR F201 DC24V No 2 FIMWROQ0 IME2 No n DN With DIN rail Select from the valve modules piping modules or block off plate modules from No 2 up mounting blackettype For the voltage specifications in the configured valve module always select DC24V Blank End block module type ER End block right side piping type UR End block upper right piping type For No 1 always enter the wiring module
44. iping type upper piping type 1 P 3 5 R port all port block type 1 P port block type Sticker p 388 3 5 R port block type Port isolator p 388 DIN rail mounting bracket p 388 384 E FM SOLID MANIFOLD X80M SERIES Examples of FM SOLID MANIFOLD X80M Configuration Manifold Configuration Example 1 385 265 2 57 3 22 4X15 Pitch 8X10 2 Pitch 3X20 4 Pitch 2X10 2 2X15 Trt Pitch PAE EE e G z e e ay okol loyal akal Kae L 5 OJO TOTO OTO 2 4 X eo c Z g S S S d e x Z M 2 S S My N S g 4 H S S Fg PF Se Z SEE o9 g9 o 9 Z 2 Z gs 3 7 Z Z ZZ 8 8 Z Z Lalal I uie L ee Y amp y G9 9 G9 G9 G9 0 G G Gy R G mm WP O fi it n i G G G G G G 3 33 3 3 3 amp IN 1 1 D QD 1 A Module No 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 Note This is not a manifold configuration for use in actual applications Module No Model No 1 FMCR F200 No 2 FMCR F100 No 3 FMCR D250 M2 6 No 4 FMCR T070 No 5 FMWRO9OE1 J4S No 6
45. is released To return it to the normal position operate the manual override on the 14 S2 side This is the same for the solenoid 14 S2 ttf Locking type To lock the button use a small screwdriver to push down on the manual override button all the way and turn it clockwise 45 degrees When locked turning the manual override button 45 degrees in the counterclockwise direction returns it to its normal position and releases the lock Cautions 1 The 090 series valves are pilot type solenoid valves the manual override cannot switch the main valve without air supplied from the 1 P port 2 Always release the lock of the locking type manual override before commencing normal operation 3 Do not attempt to operate the manual override with a pin or other object having an extremely fine tip It could damage the manual override button 4 Do not turn the manual override more than needed It could result in defective operation Important Precautions Mounting 1 While any mounting direction is allowed avoid mountings that twist the manifold 2 When connecting piping to manifolds or other devices flush the tubes completely by blowing compressed air before piping If metal chips sealing tape or rust generated during piping work enter it may cause a malfunction such as an air leakage 3 When mounting a valve unit inside the control panels or when the operation require
46. lli For Mitsubishi Electric MELSECNET MINI S3 Transmission block specification 11 Rotary switch for station number setting E C MODE switch LED indicator Indicator Description PWR Lights up when power is turned on RUN Lights up for normal data communication with master station SD Flashes during sending data RD Flashes during receiving data ERR Lights up when data receiving error occurs shuts off for normal communication Remarks Master station MELSEC A series AJ71PT32 S3 AJ71T32 S3 A2CCPU A2CJCPU A1SJ71PT32 S3 link sub stations up to a maximum of 64 stations and link UO numbers up to a maximum of 512 3X For details see the Mitsubishi Electric s sequencer MELSEC A series catalog user s manual etc Number of outputs per block Maximum of 16 solenoids Since the block is equivalent to 2 stations if sub stations are entirely composed of the blocks the maximum becomes 32 units Related materials User s manual document No HV006 For KOYO ELECTRONICS INDUSTRIES SA Bus Transmission block specification 41 16 outputs 42 8 outputs Station number setting switch gemi kam a oc hes POWER ERROR esses e LED indicator Indicator
47. lt in straight quick fittings for 4 tube J6S built in straight quick fittings for 6 tube LED indicators 10 2 Manual override i T 53 pn E o Af D D D F bO 4 7 ZQ EA e E H o g R Hd i 3 o O i E y ES 2j 21 24 s 8 5 858 oJ 9 7 oe zg 3 SE e wi E 2 Quick fittings 5310 4 M5 female thread type M5M WE D i HL bb D 0 e H zm EO H KS H o E d 3 a O mJ en 2 M5X0 8 female thread type A 2 B Port WY 5310 4 4 A Port 411 FM SOLID MANIFOLD X80M SERIES Block off Plate Module Features FMWRO090 BP Offers an additional valve mounting space to provide for the future installation of add on valves Block off Plate Module Specifications Go EIU ER RIS MCN OM IG ONCE GNE aaa Nada Ai dia V R a FM SOLID MANIFOLD X80M SERIES Module Mass g oz Mass Model J4S J4LS J6S J4U M5M FMWR090 BP 24 0 85 27 5 0 97 30 1 06 24 0 85 24 0 85 412 5 Height with end block attached is 1mm 0 039in Dimensions of Block off Plate Module mm longer than
48. ning to add on a tandem solenoid valve later Two control wires SOL A and SOL B are connected to the base interior When ordering pay attention to the wiring module s maximum number of mountable solenoids pin number and corresponding SOL In addition for future use to provide an additional single solenoid valve or twin solenoid valve leave it blank See the pin number and corresponding solenoid on p 395 4 For mounting tandem solenoid valves consult us Remark For block off plate module specifications see p 412 es select the long straight quick fitting JALS for H Order code for block off plate only F1WR090 BP 392 E FM SOLID MANIFOLD X80M SERIES FM SOLID MANIFOLD X80M SERIES Wiring Modules Features Achieves space savings and enables lower costs by reducing wiring man hours Flat cable connector type The range of the module includes a type with a 10 pin flat cable connector capable of controlling up to eight solenoids and one with a 20 pin flat cable connector capable of controlling up to 16 solenoids Two types of pin locations are available for the wiring D sub connector type A 25 pin D sub connector can accommodate up to 16 solenoids Various kinds of cables and connectors are also provided to simplify wiring connections The FMCR G250 is a dedicated wiring module for mounting tandem solenoid valves Terminal block type A terminal block with 7 terminals can accommodate up to 6 solenoids
49. nt a tandem solenoid valve only the valve needs to be changed and the wiring in the base interior does not need to be changed But since the wiring module exclusively uses the control pin E Manual override corresponding to SOL B when ordering pay particular attention to the wiring module s maximum amp Locking type 81 number of mountable solenoids pin number and corresponding SOL When selecting a tandem x solenoid valve module there is no need to enter D See the pin number and corresponding solenoid on p 395 Remark For valve module specifications see p 405 Block off Plate Module Order Codes Module base 4 A 2 B ports Wiring type Common terminal wiring connection specification Wiring for single Positive common Blank solenoid Blank Wiring for tandem Negative common CM Block off plate module basic model 4 straight quick fitting J4S 4 long straight quick fitting J4LS 6 straight quick fitting J6S 4 elbow quick fitting JJU M5 female thread type M5M Solenoid D Base piping type FMWR 090 BP MAS JALS ve J6S J4U 2 M5M DNeote3 CMNete4 Notes 1 For combination mounting of the straight quick fitting 4 and 6 specification modu the 4 specification The protruding dimensions of both fittings become the same 2 A 3 position tandem solenoid valve cannot be mounted on the block off plate module with J4U 3 Select D when plan
50. of the twin solenoid valve When using the base piping type twin solenoid valve FMWR090 4KE2 use with plugs inserted in the 4 A and 2 B ports quick fittings on the right side ports see the illustration below Note that the twin solenoid valve occupies 2 stations of the single solenoid valve base which means that valve replacement on the base is possible Twin solenoid valve For 46 quick fitting UP6 For 44 quick fitting UP4 Plug For M5 female thread PF Piping module Piping modules are divided into 2 types a port type and a built in muffler type In addition the use of air supply and exhaust and using multiple units make the module also be used as a piping branch Piping in an embedded port When the air supply port in the built in muffler type has a female thread specification FMPR FRO1 use a wrench on the ports hexagonal portion to secure it in place while piping Precautions While air supply and exhaust for the valve module are performed by using this piping module the number of valves in use could lead to air supply pressure and flow rate shortages resulting in defective valve operation or in insufficient actuator output See the table below when determining the required number of piping modules Model Number of valves Solenoid valves 090 series 6 Number of valves does not refer to the valves that could be mounted on a single manifold It is the number of valves that
51. piping module at an intermediate position of the manifold When combining 2 or more terminal block type wiring modules FMCR T070 side by side the wiring space for each terminal block becomes tight Depending on the wiring types and conditions each wiring group s crimped terminals or lead wires wo End block left side piping type Same specification as the above 2 The piping direction however is lateral left direction End block both sides piping type Same specification as the above 2 The piping direction however can be in both lateral directions End block upper right side piping type 1 P and 3 5 R piping is possible at the end block The piping direction is upward right 1 P and 3 5 R ports 1 8 3 5 R and PR share the same 3 5 R port End block upper left side piping type Same specification as the above 5 The piping direction however is upward left End block upper both sides piping type Same specification as the above The piping direction however can be in both upward directions could interfere with other terminal blocks and it could be difficult to achieve an orderly wiring When using multiple wiring modules therefore carefully study the designated locations of each module or consult us ll Order codes for additional parts To be ordered separately Number stickers 1 set of 5 sheets X802 01 DIN rail mounting
52. r of ports Valve function Valve function Non locking port specification Wiring for single Positive common Blank 3 port Blank Normally closed NC Blank Closed center Blank type Blank 4 straight quick fitting J4S solenoid Blank Negative common CM 2 port 2 Normally open NO 11 Exhaust center 13 Locking type 81 4 long straight quick fitting J4LS Wiring for Pressure center 14 6 straight quick fitting J6S tandem solenoid 4 elbow quick fitting J4U D M5 female thread type M5M Valve module Basic valve Voltage basic model model 9 090E1 2 11 Base piping type M MEHR 090 4E1 81 J4S JALS e 1 D lote CM U DC12V L FMWR 090 4KE2 J6S J4U5 M5M DC24V L Base piping type module 090 4ME2 gias 2 tandem solenoid n E 9 093 4ME2 13 14 090E1 2 11 090 4E1 81 Order codes for single DC12V valve unit FIWR 090 4KE2 DC24V L 090 4ME2 81 Note 2 L 093 4ME2 13 14 Notes 1 For combination mounting of the straight quick fitting Z 4 and 6 specification modules select the long straight quick fitting J4LS for the 4 specification The protruding dimensions of both fittings become the same 2 Always enter 81 3 A 3 position tandem solenoid valve cannot be mounted on the J4U valve module 4 Even if the valve mounted at shipping is a single solenoid 2 control wires SOL A SOL B are Option connected to the base interior the same as for a tandem solenoid If later changed to mou
53. s long energizing periods consider providing heat radiation 4 The valve module cannot be operated with the 4 A 2 B ports open to the atmosphere Atmosphere Avoid using it in the locations and environment listed below as it could result in malfunction of the valve If use in such conditions is unavoidable always provide a cover or other adequate protective measures D Location affected by strong vibration or impact Location with temperature exceeding the 5 50 C 41 122 F range Location with large change in temperature and dew condensation 4 Location exposed to direct sunlight 5 Location with atmosphere containing organic solvents phosphate acid ester type hydraulic oil sulphur dioxide chlorine gas or other acids Location directly exposed to water drops and oil drops Environment where the valve body is subject to dew condensation Location where the valve body is directly exposed to metal chips dust particulate etc Media 1 Use air for the media For the use of any other media consult us 2 Air used for the cylinder should be clean air that contains no deteriorated compressor oil etc Install an air filter filtration of 40 um or less near the valve to remove collected liquid or dust In addition drain the air filter periodically 3 Use the manifold without lubrication as much as possible When the actuator requires lubrication use Turbine Oil Class 1 ISO VG32
54. shi Electric MELSECNET MINI S3 For Mitsubishi Electric MELSEC I O LINK For Mitsubishi Electric CC Link For Fuji Electric FA Components amp Systems T Link Mini For NKE KURODA PRECISION INDUSTRIES UNI WIRE System For SUNX S LINK For KEYENCE KZ R For KOYO ELECTRONICS INDUSTRIES SA Bus XXUNI WIRE System is a serial parallel transmission system developed jointly by NKE and KURODA PRECISION INDUSTRIES For OMRON CompoBus D built in muffler With built in muffler Built in straight quick fitting P port female thread type With built in muffler All port female thread type Built in elbow quick fitting codes see p 388 Q For details of specifications for modules and acces Sories etc see the pages following each title For the FM SOLID MANIFOLD X80M series order Remote control Cable assembly Connector Cable box p 1041 p 1039 p 1040 p 1040 383 Valve modules 2 3 port 5 port p 405 Solenoid valves 090 series s ah Single solenoid Single solenoid Base piping iype Twin solenoid Tandem solenoid JP G Voltage DC12V DC24AV DC12V DC24V Block off plate module p 412 End blocks p 414 End block With DIN rail module type mounting bracket type End block End block side p
55. t 1 set X80M UR UL UD right and left 1 set The drawing shows a left side end block with the solenoid on the upper side of the case The end blocks on both ends have left right symmetry in dimensions and mounting hole locations 22 5 RUE M5X08 2 Rc1 8 I I 1 P Port ANE WO Od es N e 3 5 R Port eU E g ceo Fg x d i T E Q7 LN 2 17 LE 59 The drawing shows a left side end block with the solenoid on the upper side of the case The end blocks on both ends have left right symmetry in dimensions and mounting hole locations 15 2 Rc1 8 r B PA amp NI 8 R O P 3 Vor JN 2 R1 7 39 415 Dimensions of Various End Block Piping Types mm X80M ER X80M UR Note2 Notet 6 15Xm 10 2Xn 15 6 15Xm 10 2Xn 15 2 3 4 3 E 2 R1 7 2 3 4 3 T 2 R1 7
56. t in straight quick fittings for 4 6 tube 20 4 2 LED indicators Lal gt 2 Manual overrides R ZO Uu UD S H H 2 S B L o 7 L C C G K x O de L4 a 7 dI HE EO ge 99 ES ESSET Y st L m 7 J 2 Em a ale mm 154 4 Quick fittings zi T x eet T TM Right side 4 A 2 B ports are plugged ete EE ight side 4 A 2 B ports are plugged 4 UP 4 f VES Gy R UP 4 6 UP 6 M5 female thread type M5M q 0 D ZO im a E d E t 3 G O a num emen S 4 M5X0 8 female thread type Right side 4 A 2 B ports are plugged M5 PF A N i Y v S 8 e ES S NAN 5310 4 409 Height with end block attached is 1mm 0 039in longer than indicated below Tandem solenoid valve FMWR090 4ME2 J6S built in straight qui
57. tandard EN50022 35mm 1 378in i E Mounting procedure The DIN rail mounting bracket is composed of an upper and lower two part construction CD Loosen the end block mounting bolts beforehand 2 pcs for each block 55 Loosen the nut until just before it separates from the bolt 0 295in Min 7 5mm Mounting bolt Upper mounting mil O mm bracket wx mounting I T bracket lH L T Nut 2 Tilt the manifold and latch one side of the lower hook area A onto the DIN rail edge A m o9 zc Set the manifold parallel to the DIN rail and slide the lower bracket so that the other hook area B also latches onto the DIN rail Leave it loose as it slides and then alternately tighten the mounting bolts qm 4 Completion ll Removing procedure When removing follow the reverse mounting procedure for easy removal Replacement of the muffler For replacement of the muffler when using the built in muffler type piping module FMPR FL_ follow the procedure shown below Order code for muffler only F3PR 01 lllReplacing procedure Remove
58. the mounting screws 6 pcs securing the air supply exhaust block 2 Remove the muffler to be replaced At this time take caution to avoid losing the gasket Attach the gasket to the seat of the base and insert the new muffler until it reaches the bottom of the groove Set the air supply exhaust block in the normal position CD and tighten the mounting screws Tightening torque 17 2N cm 1 75kgf cm 1 52in Ibf 8 Completion Supply exhaust block i4 Muffler F3PR 01 Gasket Replacement of valves ll Removing procedure Remove the 2 mounting screws 4 pcs for the twin solenoid and lift in the direction shown by the arrow see the illustration Because the solenoid is a plug in type moving it in any other direction than that indicated by the arrow could damage the terminals E Mounting procedure Mount new gaskets on the valve Then set the solenoid terminal into the insert opening and tighten the mounting screws Tightening torque 17 2N cm 1 75kgf cm 1 52in Ibf Exhaust valve Gasket Valve base Adding on modules If disassembling this manifold for the purpose of adding units etc the gaskets and internal wiring could be damaged or during re assembly the gasket could be caught in the gap or the wiring could become defective etc For this reason avoid disassembly or re assembly after delivery The manifold is checke
59. time to energize for self holding ms gt 50 Operating temperature range atmosphere and media C F 5 50 41 122 Shock resistance m s G 1373 0 140 0 Axial direction 245 2 25 0 Mounting direction Any Note Values when air pressure is 0 5MPa 5 1 kgf cm 73psi The value for 090 4KE2 090 4ME2 is when switching from the opposite position and for 093 4ME is for the closed center valve when switching from the neutral position Solenoid Specifications es Rated voltage DC12V DC24V Type With LED indicator with diode for surge suppressionNete Operating voltage range 10 V 10 8 13 2 21 6 26 4 Current when rated voltage is applied mA 40 20 Power consumption WwW 0 5 with LED indicator Note Diode for surge suppression is built into the base 405 Cylinder Operating Speed Cylinder operating speed To obtain the time reguired for the cylinder to complete 1 stroke add cylinder s delay time t time between energizing of the solenoid valve and actual starting of the cylinder to the cylinder s max speed operating time te When a cushion is used add the t ts Time cushioning time ts to the above Solenoid Cylinder Cushioning Cylinder calculation The standard cushioning valve start impact stop i energized time ts is approximately 0 2 seconds FMWR090 4E1 FMWR090 4ME2 Measurement conditions Air pressure 0 5MPa 5 1kgf cm 73psi Piping inner diameter and length 2 4X 1000mm 39in FM
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