TABLE OF CONTENTS
Contents
1. asa da 8 5 0 CONTACT US iu u u u k uu ua 9 New World Technologies Inc Page 1 V2014 07 08 METRIC PNEUMATIC USER MANUAL IMPORTANT SAFETY NOTICE New World Technologies Inc V2014 07 08 RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY The intended use of the RAD Pneumatic Tool System is for commercial and industrial bolting applications Do not operate the RAD Pneumatic Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the RAD Pneumatic Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the RAD Pneumatic Tool System should attempt the installation operation and diagnosis of the RAD Pneumatic Tool System The RAD Pneumatic Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the RAD Pneumatic Tool System doing so will void warranty If breakdown malfunction or damage occurs and the RAD Pneumatic Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us The2. To the following standard s EN 792 12 2000 Al 2008 Project No 10701 Issued by A avinder Dhillon Eng L Issue Date February 21 2012 Certification Manager Info labtestcert com Refer to project file for complete information on Certificate www labtestcert com
3. ABBOTSFORD BRITISH COLUMBIA CANADA Phone 604 852 0405 Fax 604 852 0269 Website www radtorque com 2 908 10 005 0005 LT 1205 07 TITLE 4nd STAGE ASSEMBLY RAD CIL O 225 010 0 ENG CHAD S D H ee jJ 2 O co a m SOONG IMPERIAL 1100NG METRIC BREAK EDGES UNLESS NOTED 016 003 x 45 MFG CHKD twang DWG NO REV SHT 157 LETS UNLESS NOTED RO101003 ENG APPD D S Pm 200 11052B 1 1 A DO NOT SCALE DRAWING ne an 7 10143A SCREW SHCS M4x0 7x16 CLASS 10 9 BP PROPRIETARY AND CONFIDENTIAL n n THE INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL MATERIAL u yj RTY OF NEW ASSEMBLY SEQUENCE S OPERATION _ CONDITIONS PRESS 2 INTO 1 BEARING IS FLUSH 1 TON PRESS 1TONPRESS PRESS 4 INTO 5 PRESS BEARING FROM THE STAMPED END ONLY 1 TON PRESS 3 0 mm HEX KEY SLIDE 4 5 ONTO 3 USE GREASE NWT 10152 PRESS 3 6 INTO 1 FASTEN 7 USE LOCTITE 242 HAND TIGHT DESCRIPTION YY MM DD cp IN INCHES Ss NEW WORLD DECIMAL LINEAR ANGULAR T I R POSITION FINISH WEIGHT INE VV 1 002 05 002 002 NAME YY MM DD LECHNOLOGIES 4 10 DRAWN L T 12 05 07 TITLE 255 o co oe 3rd STAGE ASSEMBLY RAD P 50 250RA D S 1 4 D x 5008 cHKD A M SOONG IMPERIAL 1100NG METRIC BREAK EDGES UNLESS NOTED 016 003
4. C V2T 6Z2 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 Email info radtorque com Web www radtorque com New World Technologies Inc Technical Support 1 800 983 0044 Ext 227 Email eradsupport radtorque com ind New World Technologies Inc 9 V2014 07 08 DO NOT SCALE DRAWING ITEM PART NO NUMBER DESCRIPTION QTY 2 3 10944D ITHREADED RING TR4 M70 X 1 5 4g6g 0 21 12235A AIR MOTOR GASKET Tt E C O YY MM DD UNLESS OTHERWISE SPECIFIED DIMENSIONS PROPRIETARY AND CONFIDENTIAL 7 ARE IN INCHES MATERIAL 4 THE INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL TOLERANCES AND SURFACE FINISH m a FROM NEW WORLD TECHNOLOGIES STRICTLY PROHIBITED E ee TECHNOLOGIES tin GEE IINE 10 63RA E wasan L 010 225 010 0010 imam LT 12 00 07 TE GEARBOX ASSEMBLY RAD T 1 o 500R RQA CHED Aam SOONG IMPERIAL 1100NG METRIC BREAK EDGES UNLESS NOTED 016 003x45 CHKD P M third Angle DWG NO REV SHT 52 FILLETS UNLESS NOTED R010 003 ENG APPD D S Projection L3 11090A 1 1 A N m Zmimimimim im 2 Im DESCRIPTION rm DO NOT SCALE DRAWING ITEM PART NUMBER DESCRIPTION 10942C OUTPUT CARRIER 1 550 520 11 ASSEMBLY SEQUENCE 10102E SLIDING BEARING SB 1875 252 375 STEPS OPERATION CONDITIONS TOOLS 10347A THRUST WASHER ASO515 S1 PRE
5. D puq ase DWG NO REV SHT SZ LETS UNLESS NOTED RO101003 ENG APPD D S 200 11051B 1 DO NOT SCALE DRAWING ITEM PART NUMBER DESCRIPTION 10939C 0C3 1 55 1 675 11 ASSEMBLY SEQUENCE 10100E SLIDING BEARING SB 1875 252 250 STEPS OPERATION CONDITIONS TOOLS 10347A THRUST WASHER 50515 51 PRESS2 INTO 1 ENSURE BEARING IS FLUSH 1 TON PRESS 10223E DOWEL PIN DP 250 460 S2 INSERT3INTO 1 USE GREASE NWT 10152 W s ss ressamros 1TONPRESS TEE S4 PRESS 5 6 5 BEARING FROM THE STAMPED END ONLY 1 TON PRESS 6 10940C PLANET GEAR PG19 2025 210 4375 S5 SLIDE 5 6 ONTO 4 USE GREASE NWT 10152 MEE 8068 SPAGER CC 280 177 260 se ocwme70NO1 sr PRESS 4 8 INTO 1TON PRESS ERE UE S9 FASTEN 9 USE LOCTITE 242 HAND TIGHT 3 0 mm HEX KEY 9 10115A SCREW FHCS M4x0 7x12 CLASS 10 9 BP 3 REV YY MM DD UNLESS OTHERWISE SPECIFIED DIMENSIONS C A D SCALE 2 3 PROPRIETARY AND CONFIDENTIAL PROPE oe e THE INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL r RTY OF NEW WORLD TECHNOLOGIES ANY REPRODUCTION WITHOUT PRIOR WRITTEN CONSENT FROM NEW WORLD TECHNOLOGIES IS STRICTLY PROHIBITED NEW WORLD TECHNOLOGIES INCORPORATED ARE IN INCHES MATERIAL Lol 4 E WEIGHT DECIMAL LINEAR ANGULAR T I R POSITION FINISH WEIGHT 002 05 002 002 2 YY MM DD NEW WORLD TECHNOLOGIES INCORPORATED
6. METRIC PNEUMATIC USER MANUAL TABLE OF CONTENTS TABLE CONTENTS C ENIMS 1 IMPORTANT SAFETY NOTICE u u u Uu u u 2 1 0 General Informatlon uu eae u VR u uu u unos 3 L 1 System CompoOB6SnESu uuu 3 1 2 3 1 2 b MENC SDOGIICabIOTIS uyu u uy u kuka 3 1 2 2 Environmental Specification S G uuu u uynuy RD Pc EV p OUI enone 3 2 0 Tool System iios u nti Ro i ao RU REO TRE RR RR ERR 4 2 1 Tooldandie DescriDDIOTivesciaiaesu u L a Ya aaa S dadas e Joa 4 2 2 Regulator Cage Descriptio N y y u n n na ua bad 4 3 0 General Operating Instructions 5 IL ASSelIDIYu uyu u aa k 5 3 2 Ar 5 3 2 1 Installing the Reaction ATM I l mem 5 3 2 2 REICO NAMAS c l u e a re des id aut ta a ed 6 CACUON ALTI OO Gs isuu 6 Reactor PF OMNES siuia su ne 7 3 3 Setting Torque for Bolt Tightening r 8 3 4 Setting Torque for Bolt Loosening r 8 3 5 Operating the 8 GO ao uu
7. RAD Pneumatic Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Electrical Shock can cause serious or fatal injury Do not apply power to the RAD Pneumatic Tool System without verifying the Earth Ground Ensure all AC Mains Power wiring to the RAD Pneumatic Tool System comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel Do not operate the RAD Pneumatic Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The RAD Pneumatic Tool System creates sparks which could ignite these substances Do not expose the RAD Pneumatic Tool System to wet conditions Water in the RAD Pneumatic Tool System will cause damage to the tool and increase the risk of electric shock While operating the RAD Pneumatic Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the RAD Pneumatic Tool System Failure to comply will result in void warranty The RAD Pneumatic Tool System has been calibrated by a qualified Calibration Technician Calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the tool and joint Page 2 METRIC PNEUMATIC USER MANUAL 1 0 Gene
8. SS2INTO i ENSURE BEARING IS FLUSH 1 TON PRESS POC BIN BESOIN S2 INSERT3INTO i USE GREASE NWT 10152 I ss pussammoo STON PRESS 10754 NEEDLE REARING 8 44 S4 PRESS 5 INTO 6 PRESS BEARING FROM THE STAMPED END ONLY 1 TON PRESS 6 10940C PLANET GEAR PG19 2025 210 4375 S5 SLIDE 5 6 ONTO 4 USE GREASE NWT 10152 148065 SPACER SC 250 177 260 S6 LOCATE 7 ONTO 1 O 10941C TP3 1 550 0 130 S7_ PRESS 4 8 INTO1 1TONPRESS _ S9 FASTEN 9 USE LOCTITE 242 HAND TIGHT 3 0 mm HEX KEY 9 10115 SCREW FHCS M4x0 7x12 CLASS 10 9 3 REV YY MM DD UNLESS OTHERWISE SPECIFIED DIMENSIONS N PROPRIETARY AND CONFIDENTIAL PROPE WORLD TECHNOLOGIES ANY REPRODUCTION WITHOUT PRIOR WRITTEN CONSENT FROM NEW WORLD TECHNOLOGIES IS STRICTLY PROHIBITED NEW WORLD TECHNOLOGIES INCORPORATED THE INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL M Ly RTY OF NEW ARE IN INCHES MATERIAL IMAL LINEAR ANGULAR T I R POSITION FINISH WEIGHT _ xxx 002 05 002 002 32RA NAME YY MM DD_ NEW WORLD TECHNOLOGIES INCORPORATED ABBOTSFORD BRITISH COLUMBIA CANADA Phone 604 852 0405 Fax 604 852 0269 Website www radtorque com TE SSE LT 12 05 07 TTTE 4 STAGE ASSEMBLY RAD 020 50 ENG CHKD S D H LE ga AM A S800NGIMPERIAL 1100NG METRIC BREAK EDGES UNLESS NOTED 016 003 x 45 MFG CHK
9. acent to the bolt to be tightened Figure 3 2 1 1 WARNING ALWAYS KEEP HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE 27 TOOL IS IN USE OR SERIOUS INJURY COULD RESULT Clockwise Operation Figure 3 2 1 1 Reaction Point Page 5 METRIC PNEUMATIC USER MANUAL CAUTION Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation 3 2 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 3 2 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 3 2 2 2 CORRECT The Reaction Arm and socket are even height Figure 3 2 2 1 Correct Height INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 3 2 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 3 2 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 3 2 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 3 2 3 2 New World Technologies Inc Page 6 V2014 07 08 METRIC PNEUMATIC USER MANUAL CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 3 2 3 1 Correct Length INCORRECT The foot of the Reaction Arm is too short
10. and the Cycle fails if it is interrupted and the Actual Torque does not reach the Target Torque This section instructs the operator in the assembly of the RAD Pneumatic Tool proper use of the Reaction Arm needed for the RAD Pneumatic Tool operation and how to conduct a Torque Cycle 1 Blow out hoses before connecting 2 Connect the wrench Air Inlet A to the outside of the Cage Assembly observing airflow direction 3 Connect air supply to Inlet side of Cage Assembly using a minimum hose size of 12 inch 4 Check oil level in lubricator and fil to correct level 5 Attach Reaction Arm B to Spline or Serpentine C adjacent to the Output Drive D of the wrench and secure with circlip Always keep body parts clear of the Reaction Arm when the RAD Pneumatic Tool System is in use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the RAD Pneumatic Tool System 3 2 1 Installing the Reaction Arm New World Technologies Inc V2014 07 08 Ensure the reaction arm and snap ring are installed securely to hold the reaction arm in place Make sure the reaction arm is in contact with a solid reaction point before you operate the tool Keep your body parts clear of the reaction arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adj
11. gulator Cage Description AIR PRESSURE REGULATOR To increase air pressure and torque turn the handle clockwise NOTE THE TOOL MUST ALWAYS BE RUNNING WHEN SETTING AIR PRESSURE 1 2 NPT OUTLET am Install the supplied airline to the 1 2 NPT outlet port on the automatic oiler The quick connect fitting at the opposite end of the hose will be attached to the RAD tool 1 2 NPT INLET Install your air supply to the 1 2 NPT female port in the regulator A minimum 1 2 air line must be used capable of 100psi at 30 cfm LIQUID FILLED TORQUE CHART PRESSURE GAUGE Always set air pressure with tool running AUTOMATIC OILER Fill the automatic oiler with air tool oil only Fill from the top or by removing and filling the bowl then reinstalling from the bottom WARNING LABELS FILTER DRAIN VALVE bottom of air regulator and filter accessed from under cage assembly AIR FILTER New World Technologies Inc Page 4 V2014 07 08 METRIC PNEUMATIC USER MANUAL 3 0 General Operating Instructions WARNING 3 1 Tool Assembly 3 2 Reaction Arm WARNING CAUTION Only qualified personnel with training in the safe operation of torque tooling and the RAD Pneumatic Tool System should operate this tool Refer to the Important Safety Notice for more information The RAD Pneumatic Tool operates in Torque Cycles The Torque Cycle passes when the Actual Torque reaches the Target Torque
12. on the left side and too long on the right side Too Too Long Figure 3 2 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized distributor for custom Reaction Arms 3 2 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 3 2 4 1 Do not react off the heel of the reaction foot as seen in Figure 3 2 4 2 CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 3 2 4 1 Correct Reaction Point New World Technologies Inc Page 7 V2014 07 08 METRIC PNEUMATIC USER MANUAL INCORRECT Reaction Arm is reacting off the heel of the reaction arm This can cause premature tool failure i Figure 3 2 4 2 Incorrect Reaction Point 3 3 Setting Torque for Bolt Tightening Every RAD Torque Wrench is supplied with a Torque Chart which relates output to air pressure Set the torque as follows 1 Ensure the Forward Reverse switch E is set to the Forward position 2 Establish the air pressure required using the Torque Chart 3 Adjust the regulator until the correct pressure is shown on the gauge CAUTION Do not exceed maximum air pressure setting on the Torque Chart IMPORTANT The wrench must be free running while adjusting the air pressure to give the correct setting 3 4 Setting Torque for Bolt Loosening 1 Ensure the Forward Reverse switch E is set to the Reverse position 2 Establish maximum air pressu
13. ral Information 1 1 System Components The RAD Pneumatic Tool System is shipped from New World Technologies Inc in a tool regulator cage with the following parts RAD Pneumatic Tool Figure 1 1 1 Standard Reaction Arm and Snap Ring Figure 1 1 2 Calibration Certificate User Manual Computer Based Training CD CBT Figure 1 1 1 RAD Pneumatic Tool Figure 1 1 2 Standard Reaction Arm Note Some distributors may ship additional parts along with the RAD Pneumatic Tool System 1 2 Specifications 1 2 1 Metric Specifications The following table outlines the torque ranges in Newton Meters of each RAD Pneumatic Tool System Table 1 2 1 Metric Specifications 1 2 2 Environmental Specifications CAUTION Only operate the RAD Pneumatic Tool System if the following environmental storage and operation specifications have been met 10 to 90 non condensing 106 according to DIN IEC 68 2 6 29 1G 10 150Hz according to DIN IEC 68 2 6 29 Required Operating Conditions Non explosive atmosphere Dry location Table 1 2 2 Environmental Specifications New World Technologies Inc Page 3 V2014 07 08 METRIC PNEUMATIC USER MANUAL 2 0 Tool System The following sections give a visual and functional description of the Tool Handle and Regulator Cage 2 1 Tool Handle Description Spline or Serpentine Square Drive Forward and Reverse Switch Trigger Air Inlet gt 2 2 Re
14. re from the Torque Chart and set the air pressure the same as with tightening WARNING Exceeding the maximum air pressure will overload the wrench and may cause serious damage 3 5 Operating the Wrench 1 Fit the wrench with the correct size impact socket to suit the bolt to be tightened 2 Check the Forward Reverse switch is in the correct position 3 Rotate the handle to a convenient position relative to the Reaction Arm 4 Fit the tool to the bolt to be tightened with the Reaction Arm adjacent to the Reaction Point Figure 3 2 1 1 5 Squeeze the Trigger F partially to bring the Reaction Arm into contact with the Reaction Point WARNING Keep hands clear of the Reaction Arm WARNING In use this tool must be supported at all times in order to prevent unexpected release in the event of a fastener or component failure 6 Fully depress the Trigger and keep fully depressed until wrench stalls If the Trigger is released before the wrench stalls full torque will not be applied to the bolt 7 Release the Trigger and remove the tool from the bolt 4 0 Error IMPORTANT Disassembling or attempting repair will void warranty If breakdown malfunction or error occurs contact New World Technologies Inc Technical Support refer to Section 5 0 Contact Us New World Technologies Inc Page 8 V2014 07 08 METRIC PNEUMATIC USER MANUAL 5 0 CONTACT US New World Technologies Inc 30580 Progressive Way Abbotsford B
15. x45 MFG P M third angle DWG NO REV SHT SZ FILLETS UNLESS NOTED R010 003 ENG APPD DS edm 3 11053B 1 1 m O e Z U U U 2 20 2 m Mm m Uu W n oiu PROPE WORLD TECHNOLOGIES ANY REPRODUCTION WITHOUT PRIOR WRITTEN CONSENT FROM NEW WORLD TECHNOLOGIES IS STRICTLY PROHIBITED NEW WORLD TECHNOLOGIES INCORPORATED ABBOTSFORD BRITISH COLUMBIA CANADA Phone 604 852 0405 Fax 604 852 0269 Website www radtorque com m Certificate No 10701_Rev 1 Certificate of Conformity For New World Technologies Inc 30580 Progressive Way Abbotsford British Columbia V2T 672 Canada For Compliance of Equipment Pneumatic Torque Wrenches Imperial Model Nos RAD350SL RAD50 RAD60DX RAD1800NG 2 RAD15DX RAD15DX 2 RAD7GX R RAD350SL 2 RAD550SL RAD550SL 2 RAD800NG RAD800NG 2 RAD1400NG RAD1400NG 2 RAD1800NG RAD7GX RAD10GX RAD25GX RAD34GX RAD1400NGX R RAD1800NGX R RADS30 RAD2000 RAD2000 2 and RAD30 2 Metric Model Nos RAD4000 RAD6800 RAD10GX RAD1100NG RAD1100NG 2 RAD14GX RAD1900NG RAD1900NG 2 RAD1900NGX R RAD2400NG RAD2400NG 2 RAD2400NGX R RAD34GX RAD4000 2 RAD46GX RAD475SL RAD475SL 2 RAD750SL RAD750SL 2 RAD20DX RAD20DX 2 RAD10GX R RAD80DxX Rated 100psi max Report No 8773 1 0 To the following Directive s gt 2006 42 EC Machinery Safety Directive
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