User Manual
Contents
1. OPERATION INSTRUCTIONS Hand Pallet Truck Note Owner and operator MUST read and understand these operating instructions before using this pallet truck ATTENTION 1 The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw away the wastes randomly 2 To avoid leaking during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb the leaking oil in time To avoid sec pollution to the environment the used absorbable materials should be handed in to special departments in terms of local authorities Thank you for choosing our pallet trucks For your safety and correct operation please carefully read the manual before use NOTE All of the information reported herein is based on data available at the time of printing The factory reserves the right to modify its own products at any time without notice or liability in any sanctions Please verify with the factory for possible updates and changes 1 GENERAL SPECIFICATIONS mm 1150 1220 1220 1150 Width Overall Forks mm 450 520 550 685 Individual Fork Width mm 160 Load Wheel Diameter mm 80x70 or G 74x70 Nylon Polyurethane Steering Wheel Diameter mm 200 or 180 Nylon Polyurethane R2. ckwise until the forks do not lower 3 3 If the forks do not descent when the control handle D608 or D608S is in the LOWER position turn the nut D615 or adjusting screw D133 clockwise until raising the contro handle D608 or D608S lowers the forks Then check the DRIVE position according to item 3 1 and 3 2 to be sure 1 the nut D615 or adjusting screw D133 is in the proper position 3 4 If the forks do not elevate while pumping in the RAISE position turn the nut D615 or adjusting screw D133 counter clockwise until the forks elevate while pumping in the RAISE position Then check the LOWER and DRIVE position according to item 3 1 3 2 and 3 3 4 MAINTENANCE Your pallet truck is largely maintenance free 4 1 OIL Please check the oil level every six months The oil capacity is about 0 3lt Use the hydraulic type oil according to temperature scale below Temperature Oil i 20 C 40 C L HV46 Hydraulic oil 4 2 EXPELING AIR FROM THE PUMP UNIT The air may come into the hydraulic oil because of transportation or pump in upset position It can cause the forks unable to elevate while pumping while in the RAISE position The air may escape in the following way let the control handle D608 or D608S on the LOWER position then move the handle D610A D610B or D610AS up and down for several times 4 3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear as much as possible Special attent
3. ing and pay more attention to lubricate the rod Adjust the nut D615 or the screw D133 see item 3 3 Replace with the new one Replace with the new one Replace with new oil Inspect and waste parts Banish the air See item 4 2 replace the Replace with the new one Adjusting the nut D615 or the screw D133 See item 3 2 NOTE DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO xi Ba i ar KO 174
4. ion should be paid to wheels axles thread rags etc It may block the wheels The forks should be unloaded and lowered in the lowest position when the job is over 4 4 LUBRICATION Use motor oil or grease to lubricate all moveable parts 5 GUIDE TO SAFETY OPERATIONS For safe operation of the Hand Pallet Truck please read all warning signs and instructions here and on the pallet truck prior to use 5 1 Do not operate the pallet truck unless you are familiar with it and have been trained or authorized to do so 5 2 Do not operate the truck unless you have been trained and authorized Pay special attention to the wheels the handle assembly the forks and the lower control 5 3 Do not use the truck on sloping ground 5 4 Never place any part of your body in the lifting mechanism or under the forks or load Do not carry passengers 5 5 Itis advisable that operators should wear gloves and safety shoes 5 6 Do not handle unstable or loosely stacked loads 5 7 Do not overload the truck 5 8 Always place loads centrally across the forks and not at the end of the forks See Fig 2 5 9 The capacity of the truck assumes an evenly distributed load with the center of the load being 2 a at the halfway point of the length of the forks 5 10 Make sure that the length of the forks matches the length of the pallet 5 11 Lower the forks to the lowest height when the truck is not being used 5 12 In other specific conditions the operator
5. s should take extra care in operating the truck 6 TROUBLES SHOOTING lowered The forks without the release valve working towers The fork was kept in the high position for long time with piston rod bared to arise in rusting and jamming of the rod The adjusting nut D615 or the screw D133 is not in the correct position Sealing parts worn or damaged Some part cracked or worn into small Theimpurities in the oil cause the release valve to be unable to close tight Some parts of hydraulic system is cracked or bored Aircome into the oil Sealing parts worn or damaged The adjusting nut D615 or the screw D133 is not in the correct position No Trouble CAUSE ACTION 1 The forks can not be The hydraulic oil is not Pour in the oil lifted up to the enough maximum height Without hydraulic oil e Fillintheoil z Theoil has impurities _ Change the oil 2 The forks can not be oie zna Be soc e Adjust the nut D615 or the lifted up close keep the pumping screw D133 see item 3 4 valve open e Aircome Into the hydraulic Banish the air see item 4 2 oi 7 The piston rod D147 or Replace the piston rod pump body is deformed D147 or pump body resulting from partial 3 loading slanting to one 3 The forks can not be side or over loading Keeping the fork in the lowest position if not us
6. ubber Special fork lengths are available in 800 900 950 1000 1500 2000mm Materials and specifications are subject to change without notice 2 ATTACHING HANDLE TO PUMP UNIT 2 1 Remove 3 bolts D611 from the handle bracket D151 2 2 Set handle D610A D610B or D610AS on the bracket D151 notice to allow the chain D612 and the adjusting bolts D614 assembly to pass through the hole in the center of the bracket D151 and shaft D153 2 3 Insert the 3 bolts D611 through the handle into the bracket D151 then tighten them securely 2 4 Raise the lever plat D132 and insert the adjusting bolt D614 into the front slot keeping the adjusting nut D615 on the under side of the lever plat D132 3 ADJUSTING RELEASE DEVICE On the draw bar of this pallet truck you can find the control handle D608 or D608S which can be adjusted in three positions Raise handle down Drive handle in center position Lower handle up the lever moves back the drive position when released If however they have been changed you can adjust according to the following steps 3 1 If the forks elevate while pumping in the DRIVE position turn the adjusting nut D615 on the adjusting bolt D614 or adjusting screw D133 clockwise until pumping action does not raise the forks and the DRIVE position functions properly 3 2 If the forks descend while pumping in the DRIVE position turn the nut D615 or adjusting screw D133 counter clo
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