Specification sheet (English)
Contents
1. C EN61800 3 2004 Category C1 standard in IP54 units H EN61800 3 2004 Category C2 standard in IP21 units L EN61800 3 2004 industrial requirements fulfilled standard in Honeywell inverters gt 160kW T EN61800 3 2004 IT network e g ships requirements fulfilled units can be easily converted to T class from standard EMC class Instructions for this can be found from NXL HVAC User s Manual which can be downloaded from download centre in http inverter ecc emea honeywell com ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA MECHANICAL DIMENSIONS AND MOUNTING The frequency converter shall be fixed with four screws or bolts depending on the unit size Fig 3 NXL HVAC dimensions Type Dimensions wi w2 H1 H2 H3 D1 E12 E2 MF4 HVACO3 12 128 100 327 313 292 190 7 3x283 MF5 HVAC16 31 144 100 419 406 39 2144 7 2x37 1x283 MF6 HVAC38 61 195 148 558 541 519 237 9 3x37 Enough free space shall be left above and below the frequency converter to ensure sufficient air circulation and cooling You will find the required dimensions for free space in the table below Type Dimensions mm A B C MF4 HVACO3 12 MF5 HVAC 16 31 MF6 HV2. 15 11 43 47 33 50 MF4 P54 128x292x190 HVACODC 22 15 5 amp 6 59 43 65 MFA IPb4 128x292x190 EC ieee 5 5 EMC level H 3 o o9 76 t14 mems 128292100 5 4 12 132 9 135 mrasa 126992x190 5 Hvact cs 75 55 16 ire 2 18 MFolPs4 144xso1x214 81 Hvaczacs m 75 23 253 16 24 MFSIP54 maoona e1 Hvacaics 18 n 3 34 23 35 MFSIP54 t4Axootx2i4 8 1 Hvacsecs 18s 15 38 42 31 ar MFO P54 105x519x237 185 HvAc4ocs 22 185 46 5 38 57 MFG PS4 195x519x237 185 22 61 67 46 HVAC61C5 30 69 MF6 IP54 195x519x237 18 5 EMC level C PRODUCT IDENTIFICATION CODE HVAC 03 C 2 Enclosure amp EMC classification 2 IP21 EMC class H fulfils EN 61800 3 cat C2 EN 55011 class A 5 IP54 EMC class C fullfils EN 61800 3 cat C1 EN 55011 class B Control keypad C Standard 7 segment keypad Nominal current low overload 03 3 Aetc Product range HVAC NXL HVAC Fig 1 Product Identification Code 3 ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA HONEYWELL EMC CLASSES AND MARKET REQUIREMENTS Fig 2 EMC classes in practice 00 0 0 EMC levels Hospital Airport Residential Area Commercial Light Industry Area Heavy Industry c o Oo H R R R R 0 oO L R R T R IT Network O optional R required
3. 1 relay and Thermistor input SPARE PARTS Type Order type code Note I O spare parts Keypad spare parts Main cooling fans NXLOPTAI Standard I O replacement for 3 DI 1 RO NO Thermistor NXPANC NXL standard keypad NX FAN 4 MF4 HVACO03 12 main cooling fan assembly NX FAN 5 MF5 HVAC16 31 main cooling fan assembly NX FAN 6 MF6 HVAC38 61 main cooling fan assembly ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA Honeywell Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sarl Rolle Z A La Pi ce 16 Switzerland by its Authorized Representative Automation and Control Solutions Honeywell GmbH B blinger Strasse 17 71101 Sch naich Phone 49 7031 637 01 Fax 49 7031 637 493 http ecc emea honeywell com Subject to change without notice Printed in Germany ENOB 0619GE51 R0511
4. C2 IP54 HVAC C5 Electro Magnetic Compatibility EMC Immunity Emissions IP21 HVAC C2 IP54 HVAC C5 Safety Complies with EN50082 1 2 EN61800 3 EMC level H EN 61800 3 2004 Cat C2 EN 55011 Class A EMC level C EN 61800 3 2004 Cat C1 EN 55011 Class B EN50178 EN60204 1 CE GOST R IEC 61800 5 see unit nameplate for more detailed approvals ENOB 0619GE51 R0511 Resolution 10 bit accuracy 1 Galvanically isolated Analogue input current 0 4 20 mA Ri 2500 differential resolution 0 1 accuracy 1 electrically isolated Digital inputs 6 positive logic 18 24 Vdc 1 analogue input can be configured as digital input Auxiliary voltage 24 V 15 max 100 mA Output reference voltage 10 V 3 max load 10 mA Analogue output 0 4 20 mA RL max 500 Q resolution 16 bit accuracy 1 Relay outputs 2 programmable change over relay output 1 NO NC and 1 NO Switching capacity 24 Vdc 8 A 250 Vac 8 A 125 Vdc 0 4 A Min switching load 5 V 10 mA Motor thermistor Input Rtrip 4 7 KQ PTC electrically isolated Protections Overvoltage protection 911 Vdc Undervoltage protection 333 Vdc In case of earth fault in motor or motor cable only the frequency converter is protected Earth fault protection Unit overtemp protection YES Motor overload protection YES Motor stall protection YES fan oump blocked Motor underload prot YES pump dry belt broken
5. motor when no demand e Energy saving Fire override mode Keeps fan pump running in case of fire e Legal requirement Longer lifetime of the system Lower investment cost for pumping system Pump and Fan Cascade Controls total pumping system with several Controller parallel pumps by equally sharing the load ENOB 0619GE51 R0511 10 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA OPTIONAL ACCESSORIES Field bus option boards ue Fieldbus Order type code 2 LonWorks OPTCA OE S Metasys N2 NXOPTC2 OSCARS Profibus DP NXOPTC3 3 CANopen slave NXOPTC6 N S r Devicenet NXOPTC7 Modbus TCP Ethernet NXOPTCI BACnet MS TP NXOPTCJ Option Order type code Note Panel door installation sets DRA 02L NXL Door installation set for display panel 2m cable DRA 04L NXL Door installation set for display panel 4m cable PC adapter NXLPANRS This adapter and RS232 cable are needed for PC connection RS232C2M 2m RS232 serial link cable for PC connection RS232 Cables RS232C 4M 4m RS232 serial link cable for PC connection NXLOPTAA 1 Relay NO NC 1 Open collector output 3 Digital inputs Digital I O expander boards NXOPTB2 1 Relay NO NC 1 relay NO and thermistor input OPTB5 3 Relays NO Analogue I O expander boards OPTB4 1 Analogue input mA and 2 Analogue Outputs mA when using this part of the standard I O is replaced 3 Digital inputs
6. requirements Control cable Screened cable equipped with compact low impedance shield NKCABLES jamak SAB OZCuY O or similar Frame Type I Fuse Mains Terminal cable size min max A A cable Main terminal Earth Control Relay Cu mm mm terminal terminal terminal mm mm mm MF4 HVACO03 09 7 9 10 3 1 541 5 1 4 1 2 5 0 5 1 5 0 5 2 5 MF4 HVAC12 12 16 3 2 542 5 1 4 1 2 5 0 5 1 5 0 5 2 5 MF5 HVAC16 16 20 3 4 4 1 10 1 10 0 5 1 5 0 5 2 5 MF5 HVAC23 22 25 3 6 6 1 10 1 10 0 5 1 5 0 5 2 5 MF5 HVAC31 31 35 3 10 10 1 10 1 10 0 5 1 5 0 5 2 5 MF6 HVAC38 46 38 46 50 3 10 10 2 5 50 Cu 6 35 0 5 1 5 0 5 2 5 6 50 AI MF6 HVAC61 61 63 3 16 16 2 5 50 Cu 6 35 0 5 1 5 0 5 2 5 6 50 Al ENOB 0619GE51 R0511 6 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA 1 10 Vier Reference output voltage for potentiometer etc 2 Al1 Analogue Input 1 V signal 3 AI1 O Ground 4 jAl2 Analogue Input 2 mA signal 5 AI2 Analogue Input 2 mA signal 6 24 V 24 V output max 0 1 A 7 GND I O ground 8 DIN1 Digital Input 1 Start forward DIN2 Digital Input 2 Start reverse DIN3 Digital Input 3 Preset speed 1 default 10 Hz GND I O Ground AO1 Analogue output 1 Ao1 Range 0 20 mA R max 500 Q RS485 Modbus RTU serial bus RS48
7. 5 Modbus RTU serial bus 24V Input for 24 V backup voltage 12 24V 24 V output max 150 mA 13 GND I O ground Exp Digital Input 1 21 RO1 A Relay 1 14 DIE1 22 RO1 NO NC E sposa ont 50 Hz 23 RO1 fault 15 DIE2 Fault Reset P Exp Digital Input 3 1B PIER Disable PID 25 ROE1 7 Exp Relay 1 26 ROE1 NO run 28 Ti Thermistor Input 29 TI Rtrip 4 7 k1Q PTC Fig 5 NXL HVAC control connections 7 ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA FEATURES FUNCTIONS e Easy to set up features 30 second start up wizard VFD programming in just 4 easy steps 1 Activate the Start up Wizard 2 Select the mode fan or pump 3 Tune the motor nominal speed 4 Tune the motor nominal current RESULT Fully configured drive ready to accept 0 10 V analogue speed signal from controller in 30 seconds Quick installation guide Includes 1 page instructions for installation amp set up All the essential information on installation and basic commissioning on 1 paper Attached to every product Keypad Remote Operation Single button operation to change the control to manual keypad and back Useful function when commissioning and testing HVAC applications Consistency all Honeywell VFDs behave in simila
8. AC38 61 A B C D clearance around the freq converter see also B distance from one frequency converter to another or distance to cabinet wall free space above the frequency converter free space underneath the frequency converter Fig 4 NXL HVAC installation space 5 ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA REQUIRED COOLING AIR CABLING Type Cooling air required m h MF4 HVACO3 12 70 MF5 HVAC16 31 190 MF6 HVAC38 61 B B R L1 L2 L3 Fig 4 NXL HVAC power connections U T1 V T2 WIT3 COO X0 nxlk58 fh8 425 Use cables with heat resistance of at least 70 C The cables and the fuses must be dimensioned according to the tables below The fuses function also as cable overload protection These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor In any other case ask the technical support for more information Connection Cable type MMains cable Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended Power cable equipped with compact low impedance shield and intended for the specific mains Motor cable voltage NKCABLES MCCMK SAB OZCUY J or similar recommended 360 earthing of both motor and FC connection required to meet the EMC
9. Honeywell HVAC03C2 HVAC61C2 HVAC03C5 HVAC61C5 DE GENERAL These variable frequency drives provide step less speed control for all basic HVAC applications e Pumps e Fans e Compressors FEATURES Most compact size in the market especially IP54 Integrated RFI filters and AC chokes Credit card size Quick Guide for installation and commissioning attached to every unit 30s Start Up Wizard HVAC optimized software Easy keypad remote change with 1 button Trip free operation with safety switch Silent motor operation with 6 kHz switching frequency Overtemperature ride through e Power ride through e Integrated PID controller e Normal and Inverse regulation e Sleep Mode e Anti Windup function e Integrated Pump Fan Cascade Controller U S Registered Trademark Copyright 2011 Honeywell Inc All rights reserved NXL HVAC INVERTERS PRODUCT DATA SPECIFICATIONS Mains Connection Input voltage Ui Input Frequency Connection to mains 380 500 Vac 410 3 45 66 Hz Once per minute or less Motor Connection Output voltage O Un Continuous output current Low overload l Ambient peak temperature for Fan Pump max 45 C with 24h average ambient 40 C overload 1 1 x IL 1min 10min Starting Torque Low overload 150 for Fan Pump Starting Current 2 x lu 2s 20s Output Frequency 0 320 Hz Frequency resolution 0 01 Hz Control Characteristics Control Method Frequency Con
10. detection Short circuit protection YES of 24V and 10V reference voltages Overcurrent protection Trip limit 4 0 l instantaneously NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA MODELS Mains voltage 380 500 V 50 60 Hz 3 Series NXL HVAC Frequency Motor shaft power Loadability Mechanical converter type 400V suppl size Low overload High overload for Rated 10 Rated 50 Enclosure Dimensions for pump fan machines 50 C con over con over and ih 40 C P kW P kW tinuous load tinuous load protection current current current current LA LO tow A class Hvaco3c2 Ra 075 33 36 22 3 3 MF4 P21 Hvaco4c2 15 11 EE 47 33 50 BE Hvaco5c2 aa gt 15 56 59 43 65 MEAT Hvaco7c2 aa 22 76 84 56 84 MF4 P21 Hvacooc2 _ _ a4 3 9 99 76 114 MF4 P21 128x292x190 Hvac12c2 5 4 12 132 9 135 MF4 P21 128x292x190 5 HVAC16C2 75 55 16 176 12 18 MF5 IP21 144x391x214 81 HVAC23C2 11 75 23 253 16 24 MF5 P21 144x391x214 81 FHVACSIC2 18 a 31 34 23 38 Mesi taaaonoi 81 HVACSSC2 185 15 38 42 31 47 Moot 195x919x287 185 HVACA6C2 22 188 48 51 38 57 MFGIPZi 195x819x287 185 22 et er 46 60 MFP 195x819x237 185 30 HVACO3C5 11 1 075 33 36 22 33 MF4 IP54 128x292x190 HVACO4C
11. r way Press LEFT ARROW for 3 s to change control place ENOB 0619GE51 R0511 8 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA e Compact and Robust design Features Functions Benefits e NXL HVAC available with both IP21 and IP54 e Consumes less space e Smallest and lightest inverter available in e Easy to install the market especially IP54 e Separated cooling channel no electronics in air flow e Increased reliability e Power electronics fully enclosed in metal Easy maintenance e Easily replaceable cooling fans iria e Protection against input voltage surges iuda Spoke e Lower total harmonic distortion THD e Fulfills all EMC requirements in buildings Enclosure Class Modular design Compact e No additional costs e Uninterruptible operation and energy saving functions Automatically adjusts switching frequency to adapt to unusual increase in ambient temperature Overtemperature ride through Ensures trip free operation when an output switch e g safety switch is operated Trip free output between the motor and the VFD Truly switching intelligent and highly reliable function to ensure better functionality than with any other VFD Auto restart function can be configured to Auto restart function make VFD restart automatically once fault is Uninterruptible operation addressed Uninterruptible operation Energy Saving Function Flux Optimization Flux Optimization au
12. tomatically minimizes Even 5 increase in energy energy consumption savings 9 ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA e VFD and motor control features Features Functions Bees e Improved performance Best in performance Ability to get an already spinning fan under e Important in clean room Flying start speed control production to ensure the standard conditions Avoids tripping and enables Boosts initial voltage to start high inertia fans smooth starts also to high eens d loads Automatic torque boost function Performs measurements to find out motor Motor auto identification Increased Increased reliability internal variables such as stator resistance Honeywell HVAC drive has higher switching frequency than the most of the competition as standard no derating required Prohibit frequency visuels Te critical frequencies to avoid Elimination of resonance Temperature controlled Less audible noise from VFD Malki Fan stops operating when not needed itself e Increase of energy savings High Switching Frequency Less audible noise from the motor e HVAC control features Feats Funcions Bees e Normal and Inverse Regulation e Delta P regulation with 2 standard pressure e Cost saving Inbuilt PID controllers transmitters e Faster response in process e Less wiring since sensor normally close to closed loop inverter Sleep Mode Shutting down the
13. trol U f Open Loop Sensorless Vector Control Switching Frequency 1 16 kHz default 6 kHz no derating Frequency reference Analogue input Resolution 0 1 10 bit accuracy 1 Keypad reference Resolution 0 01 Hz Field Weakening point 30 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Braking torque DC brake 30 TN without brake option C ENOB 0619GE51 R0511 NXL HVAC VARIABLE FREQUENCY DRIVES PRODUCT DATA Ambient Conditions Ambient operating Temperature Control connections Analogue input voltage 0 10V Ri 200kQ Low overload for Fan Pump Storage temperature Relative humidity Air quality Chemical vapors Mechanical particles Altitude Relative humidity Vibration EN50178 EN60068 2 6 Shock EN50178 IEC 68 2 27 Enclosure class 10 C no frost 45 C with 24 h average ambient 40 C 40 70 C 0 95 RH non condensing non corrosive no dripping water IEC 721 3 3 unit in operation class 3C2 IEC 721 3 3 unit in operation class 3S2 100 load capacity no derating up to 1000 m 1 derating for each 100 m above 1000 m max 3000 m 0 95 RH non condensing non corrosive no dripping water 5 150 Hz Displacement amplitude 1 peak mm at 5 15 8 Hz Max acceleration amplitude 1 g at 15 8 150 Hz UPS Drop Test for applicable UPS weights Storage and shipping max 15 g 11 ms in package IP21 HVAC
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