Operating Manual - Advantech, NDT Equipment, Non Destructive
Contents
1. Apollor Instrument User Manual 5 5 Ground In order to better understand the connector pin outs the wiring diagram for this connector is shown graphically in the following figure Q Figure 2 Connections of reference connector REF 3 6 Apollo Instrument User Manual 3 3 Encoders Connection ENCODERS PTO2E16 26P Amphenol Panel male connector PTO6SE16 26S Amphenol Aerial rear female connector 5v Positive power supply voltage Phase A ofencoder 1 nis fa 6 ei Prosesofencodertima o ea prosecofencoderimi ro F F O AIS Z 0 a OOR 0 Apollor Instrument User Manual 3 7 3 4 3 8 Digital Connector PTOZE14 19S Amphenol Panel female connector PTO6SE14 19P Amphenol Aerial rear male connector sitive power supply voltage SIU nNITH Z NIL oO gt lt oo 1 i CICICICICIC lt O S N O 5 co 8 GND _R W lt CN Digital input 1 tal input 2 ital input 3 ital input 4 D D DI D D tal input 6 g g g gital input 5 g g round igital output 1 igital output 2 igital output 3 G D D D Digital output 4 D Digital output 8 Digital input 7 Digital input 8 igital output 5 Digital output 6 Digital output 7 Positive power supply voltage Apollo2. 1 1 Safety Information The Apollor was designed and tested in accordance with EN61010 Part 1 2002 Safety Requirement for Electrical and Measuring Control and Laboratory Use Before powering or operating this instrument the following safety information should be carefully read This operating manual should be kept in a safe place for reference 1 2 Software Software is never completely free from errors Before using any software controlled test equip ment please make sure that the required functions operate correctly perfectly in the intended combination If you have any questions about the use of your test equipment please contact your nearest representative of GE Inspection Technologies 1 3 Defects Errors and Exceptional Stresses ATTENTION If you have reason to believe that safe operation of your Apollo is no longer possible you must disconnect the instrument DO NOT OPERATE IF Instrument is visibly damaged Instrument no longer operates correctly Instrument has been stored for a prolonged period in adverse conditions Instrument has been subjected to heavy stresses during transportation 1 4 Important Information on Eddy Current Testing Please read the following information before using your Apollo It is important that you understand and utilize this information to avoid any operator errors that might lead to false test results This could result in personal injuries or damage to property 1 5 Pre Con
3. Instrument User Manual 3 5 Analog Connector ANALOG gt n PTOZE10 6S Amphenol Panel female connector PTO6SE10 06P Amphenol Aerial rear male connector ww wm o mon lm 3 6 Si Master Connector SI MAISTER A oO Apollor Instrument User Manual 3 9 1 PTO2E14 19P Amphenol Panel male connector 2 PTO6SE14 19S Amphenol Aerial rear female connector A Positive power supply voltage RS232 series transmission line RS232 series reception line Series transmission line for optical fiber Series reception line for optical fiber Ground STOPI Stop input 1 Pause input 1 Pause input 2 Trigger output 1 Trigger output 2 Positive power supply voltage CS line for series communication with Joustick CLK line for series communication with Joustick D line data for series communication with Joustick pen ul _ e_ lo o ori Bel SI 485 Connector 6 0 D 5 GN DBEE102A051 Panel female connector SE102A051 130 4 3 S Aerial male connector B_485 Inverted input of RS485 differential pair A_485 Direct input of RS485 differential pair 3 10 Apollo Instrument User Manual 3 8 Audio Connector NC4MP Panel male XLR connector NC4FX Aerial female XLR connector 3 9 Video Connector BNC isolated panel female connector Aerial BNC male connector VIDEO Video input Apollo Instrument User Manual 3 11 3 10 Monitor Connector 15 pin sub D 15 high
4. admitted Measurements Vout lout Temperature Apollo Instrument User Manual 7 4 Voltage 100 220 Vac es Operating temperature Operating temperature 5 C to 40 C 41 F to 104 F Storage temperature 20 C to 70 C 4 F to 158 F Relative humidity 90 no condensate Dimensions width x depth x height 300 x 250 x 270 mm 11 8 x 9 9 x 10 6 in 10 Kg 27 Ibs Revision 0 Initial version Apollo Instrument User Manual WEEE and Service Centers GE Inspection Technologies is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2002 96 EC The equipment you purchased required the extraction and use of natural resources for its produc tion It may contain hazardous substances that could impact health and the environment In order to avoid the dissemi nation of those substances in our environment and to diminish the pressure on the natural resources we en courage you to use the appropriate take back systems If you need more in formation on the collection re use and recycling systems please contact your local or regional waste administration Visit http www geinspectiontechnologies com for take back instructions and more information about this initiative Apollo Equipment User Manual Customer Support Centers North South America 50 Industrial Park Road Lewistown PA 17044 Tel 866 243 2638 717 242 O327 Germany Robert Bosc
5. assigned to each item with the color reflecting the group zone to which it belongs Apollo Instrument User Manual 2 5 2 6 ma PROBE Connector for Eddy Current coils Eddy Current receiver status LED indicators This has two working modes Acquisition when flashing it indicates that the corresponding receiver is acquiring data from the coil Outside acquisition a LED sweep is performed indicating that the sustem is ready for operation Current and Siroco Inside modules 6 ANALOG Connectors associated with analog inputs 7 SI MASTER Connector for control and auxiliary signals for the Siroco In side control module the optional SI MASTER card needs to be installed R US optional SI MASTER card needs to be installed HE a card needs to be installed installed button is lit in red Apollo Instrument User Manual Connectors 3 1 3 2 Probe Connector MS3470L20 41S Panel female connector MS3476L20 41P Aerial male connector 360AS001C2008M5 Rear for aerial connector ceo n 5 ouput po Co feon Do 8 ee eee dai i eo 000000 Apollo Instrument User Manual Pin C r Pin BE men o e e Od Lee o p a an Signal G2 BOB12 62 1 622 2 622 1 62 2 62 1 62 2 GND 15v IN1R1 IN2R1 IN1R2 IN2R2 N1R3 N2R3 N1R4 N2R4 gt lt O Z 0 N1R5 N2R5 NIR
6. density female connector 15 pin aerial sub D high density male connector 13 HSYNC Horizontal sync 14 VSYNC Vertical sync 18 O 3 12 Apollor Instrument User Manual 3 11 Keyboard Connector 6 5 e 2 1 6 pin mini Din female connector 6 pin aerial mini Din male connector Positive power supply voltage Clock line 3 12 Mouse Connector 6 pin mini Din female connector 6 pin mini Din aerial male connector Apollo Instrument User Manual Dali 3 13 USB Connector 1234 o nec ine afferent communications pax 3 14 Ethernet Connector 3 14 Apollor Instrument User Manual Positive line of differential transmission pair Negative line of differential transmission pair Positive line of differential reception pair 3 15 Power Connector 1 BVA01 ZO000 11 Bulgin IEC network connector with switch fuse and red neon PHASE 110 220 V AC voltage phase GND Apollo Instrument User Manual 3 15 3 16 Apollo Instrument User Manual Connections 4 2 4 1 Coil Connection Connection to the coils is accomplished via the PROBE connection located on the equipment panel Schematically this connector is divided into two sections transmitters and receivers All the pins are accessible so that the final coupling to the coils depends on the connections made at the external adapter between the PROBE connector and the coils The following figures show a few examp
7. 6 N2R6 N1R7 N2R7 N1R8 IN2R8 Apollo Instrument User Manual Output 3 from gen Output 3 from gen Output 4 from gen erator 2 v erator 2 v erator 2 v ia 100Q res ia 100Q res ia 100Q resi stance 1 stance 2 stance 1 Input 20 Input 1 0 Input 2 0 Input 1 0 frece frece frecei frecei ver 1 ver 2 ver 2 ver 3 Input 1 0 frece ver 5 Input 2 ofreceiver 5 Input 1 0 frece ver 6 3 3 In order to better understand the connector pin outs the wiring diagram for this connector is shown graphically in the following figure Z a ES J ms J Z LI Z 15v 15v T Figure 1 Connections of the coil connector PROBE 3 4 Apollo Instrument User Manual 3 2 REF Connector PTO2E16 26S Amphenol Panel female connector PTO6SE16 26P Amphenol Aerial rear male connector G4_BOB12 Output 1 from generator 4 via 100Q resistance 2 D G5_BOBI Direct output 1 of generator 5 05 1 Output 1 from generator 5 via 100Q resistance 1 11 12 G4_BOB11 Output 1 from generator 4 via 1000 resistance 1 11 12 07 1 Direct output 1 of generator 7 05 1 Output 1 from generator 5 via 10062 resistance 2 066 12 Output 1 from generator 6 via 10062 resistance 2 066 1 Direct output 1 of generator 6 06 1 Output 1 from generator 6 via 100Q resistance 1 Se menn pen
8. GE Sensing 8 Inspection Technologies Eddy Current Apollo Operating Manual LI 12 1 3 1 4 15 1 6 1 7 2 1 2 2 2 3 del 3 2 33 3 4 5 5 3 6 dif 3 8 5 9 3 10 3 11 3 12 3 19 3 14 5 15 4 1 4 2 4 5 2 6 1 Safety and Warranty 1 1 SA YE NA GIN A CO GIN ba nat at A en one 1 2 SORNE EIT 1 2 Defects Errors and Exceptional StresSeS saaa 1 3 Important Information on Eddy Current TEStiNo ia 1 3 Pre Conditions for Testing with Eddy Current Testing 1 3 UU 1 4 ec A E a eka nek a ta e 1 5 Introduction and Equipment BON nina sanemmdamdmn 2 1 NU 2 2 Wie 2 2 Frontof Eq ipment BOX ciuccio 2 4 COMES 3 1 Prope COME CAN ln 3 2 0 ans 3 5 5 3 7 BC Here 0 PR RR E E e n pa a pe Es e 3 8 Analog ORM TE IIs kai saba ae teren k n so at 3 9 MOST CONNECTION ei a e ti n a a oder ia 3 9 ORC ria 3 10 Melani 3 11 VICINE ria 3 11 MON FOT COME L LON 0 A n 3 12 KEU ONC Cit NS CLO lan 3 13 0 A EEE ANER 3 13 ELE nai 3 14 OR MNS Ne crests n E eee oo 3 14 ULI LOI 3 15 R EEEE 4 1 CAN GAME CA 0 T 4 2 RO ff EL ata kan kf ek a ea a a fa e ka n kk a e era Mer ta 0 4 4 MAINTENANCE lm 5 1 Replacing tne FUSE meme annee 5 2 lita 5 3 Quick Troubleshooting 0 6 1 TOUDI NON YO bs a a a ye ta ak ka e e A PA ANE 6 2 S Pe ACA LON Se eke licia 7 1 SIC RR III 7 2 WEEE and 8 1 I Safety and Warranty Information
9. User Manual Quick Troubleshooting Guide 6 1 Trouble Shooting The ON switch does not light up Communications are not established between the equipment and the computer No signals appear on screen No coordinates appear on screen The signal alwaus appears saturated 6 2 Apollo Instrument User Manual Specifications 7 1 Specifications Start up time Trip modes Internal external synchronized with encod er software Ethernet Outputs Modes Multiplexed simultaneous injection multi plexed simultaneous injection Voltage Frequencies Gain pd Resolution fis 7 2 Apollo Instrument User Manual Encoders 6 A B C or 9 A B TTL Type Incremental with A B signals out of phase by 90 or TTL pulse input or level entries Phase C is admitted Digital inputs LVTTL Input Enable acq Trigger Digital outputs LVTTL Output Alarm Trigger Programmable in Trigger mode H L programmable Analog inputs 2 20 KHz Analog outputs 2 10v 20 KHz Modules 32 max Communications RS485 Speed 250 Kb s Length 250 m Optical fiber Speed 250 Kb s Length 1000m Inputs Number 4 Level 24 Vmax States Pull up pull down configurable Modes Input Stop Pause Outputs Number 2 Level LVTTL Current 24 MA Encoders Number 8 Level LVTTL Type Incremental with A B signals out of phase by 90 or TTL pulse input or level entries Phase C is
10. ditions for Testing with Eddy Current Testing This operating manual contains essential information on how to operate your test equipment In ad dition there are a number of additional factors that affect test results which are beyond the scope of this operating manual This operating manual only covers the most important factors for a safe and reliable Eddy Current inspection and operator training 1 2 Apollor Instrument User Manual 1 6 Operator Training ZIN ATTENTION The operation of an Eddy Current test device requires proper training in Eddy Current test methods and equipment usage As a general rule effective use of eddy current equipment for new applications requires the following e An understanding of the principles of Eddy Current testing particularly aspects which may limit detection of flaws such as depth of penetration and the way in which different probe configurations respond to different flaw types e An understanding of other NDT and inspection procedures which may be more appropriate or be required to verify the results e Knowledge of the application i e the way in which the part being tested is manufactured or stressed in use and the probable flaw mechanisms e A good working knowledge of the equipment to be used plus a written technique to be followed in performing the inspection 17 Warranty Limited Service Warranty If through our negligence GE Inspection Technologies directly caused physical damage to your e
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12. les of possible coil connections ai Connection to Differential coil 7 Absolute Differential Connection to Differential Absolute coil Apollor Instrument User Manual Es coil coil Transmitter Tx Receiver Rx Connection Apollo Equipment Adapter Coils Connection to Differential Coil Apollor Instrument User Manual 4 3 4 2 Equipment Connection Typical configurations of the Apollo instrument are shown below Example 1 Apollo tester in remote mode connection to computer via Ethernet no keyboard no mouse no monitor attached to the Apollo tester Ethernet ra AN Probes ir n Adapter 100 220V AC Power Probe Pusher ee Fi Figure 3 Example of connection of Apollo Tester in remote mode 4 4 Apollo Instrument User Manual Maintenance 5 1 Replacing the Fuse To replace the testers fuse proceed as follows e Turn off the equipment and remove the power cable from the POWER connector e Replace the bad fuse with a new one with the correct voltage and current See the Specifications Section e Lower the fuse housing to its original position 5 2 Apollor Instrument User Manual 5 2 Change of Filter To change the instrument filter proceed as follows 6 Unscrew and remove the filter plate Remove the filter and replace with a new one Replace the plate and screw in place May Apollor Instrument User Manual 5 4 Apollo Instrument
13. quipment while the equipment is in the sole custody and control of GE Inspection Technologies we shall choose at our opinion either to repair the damage or replace the damaged portion of the equipment at our own expense or to indemnify and hold you harmless for such physical damage to the Equipment EXCEPT FOR THE WARRANTY SET IN THIS PARAGRAPH GEIT EXPRESSLY DISCLAIMS ALL WARRANTIES AND REPRSENTATION OF ANY KIND WITH RESPECT TO OUR SERVICES OR THE IN FORMATION CONTAINED IN ANY REPORTS THAT WE ISSUE TO YOU WHETHER EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE NON IN FRINGEMENT TITLE AND WARRANTIES ARISING FROM COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE Apollo Instrument User Manual 1 3 1 4 Apollo Instrument User Manual 2 Introduction and Equipment Box 2 1 Apollo The Apollo is the most advanced eddy current system currently offered by GE Inspection Technologies Its modularity allows it to be adaptable depending on the characteristics of the test being performed as well as those of the user The Apollo tester is the industrial version of the Apollo system capable of supporting up to 8 coils With minimal dimensions the unit incorporates the Eddy Current acquisition system Siroco Inside machine control system control and acquisition computer along with optional audio and video systems 2 2 Equipment Box Cover Handle Protectors Ai
14. r Outlet Air Inlet Filter Closing Clamps 2 2 Apollor Instrument User Manual Is used to transport the instrument Protects the front panel of the instrument and all connectors Closing Clamps Attaches the protective cover to the box Air Inlet Filter Filters the air entering the tester via the fan The air inlet should never be covered Protects the corners of the equipment Air Outlet Outlet air vented from the equipment This should never be covered Apollo Instrument User Manual 2 3 2 3 Front of Equipment The front of the tester allows easy access to all connections The front panel is divided into five functional groups as shown in the following photographs EC Zone Computer Zone Power Zone EC Zone Pink Contains all the connectors and LED s associated with the eddy current acquisition process PROBE REF ENCODERS ANALOG DIGITAL and LED indicators Rx1 to Rx4 Siroco Inside Zone Contains the connectors associated with the Siroco Inside me Tan chanical SI MASTER SI 485 ENCODERS Audio Video Zone Audio and video connectors AUDIO VIDEO Yellow Computer Zone Typical computer connectors MONITOR KEYBOARD MOUSE USB Green ETHERNET Power Zone Blue Connectors buttons and LED indicators controlling equipment power 2 4 Apollo Instrument User Manual The functionality of each of the items on the front panel is described below In the following figure a number is
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