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User Manual - vanich group

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1. To B1 4 To B1 R R R R R R R To B2 To B2 To B2 1p 2s 2s2p 4 To B1 R R R R R R R R R R R R S RR R RR To B2 To B2 To B2 283p 4s 4s2p To B1 To B1 To B1 R RR R R R RIR IR R RIR RIIR R IR IR R C 7 R RR R R R R IR IR R RI IIRIIRIIRIIRIRIIRIIR R RIR RR IR R ROR R R R R IR R RIR IR R RAR RIR IR R ROR R RI IIRIRIIRIIRIIRIIRIIR To B2 To B2 To B2 4s6p As p 4s8p 43 uou YAE OPVERT G1 H1 P1 Series 9 2 Dynamic Braking unit TDBU series All models in Topvert G1 H1 and P1 series can be connect to an external Dynamic Braking unit in case of braking
2. Top T View mmm lt J UKOJ MPA 4 ropverTG1 H1 P1 Series 2 5 Embedded Installation To isolate the ventilation system from panel Embedded Installation can isolate the ventilation system from panel the hot air was isolated thus the smaller size or totally enclosed panel can be used It is easy to accomplish by make a square cutting and install 2 kickstands refer to 2 5 1 2 5 3 In Topvert G1 H1 and P1 series all drive with frame code C and above were designed can be embedded Installation 2 5 1 Frame C Upper side kickstand Option Plate for M8 20 screw 4 B M8 12 screw 4 Lower side kickstand Option 2 5 2 Frame D E F amp G Upper side kickstand Option Plate for NN embedde BE uem 2 Lower side kickstand Option 2 8 p UKOJ MPA QT OPVERTG1 H1 P1 Series 2 5 3 Cutting dimension and Accessories for embedded installation Make a square cut according to below drawing W7 E gt W8 Plate for embedded Tm side Lower side Frame ki
3. Unit mm inch Side View lt J No i MPA QT OPVERTG1 H1 P1 Series 2 4 2 Frame B wall mounted strengthened plastic enclosure G1 B H1 B P1 B 15 20 IP20 NEMA 1 18 5 25 230V 3 Phase 275 0 10 83 255 0 10 04 Jide C CJ 460V 3 Phase WHR 11 15 T Divi vivi Bottom View 2 4 575V 3 Phase 206 8 11 Unit mm inch Side View Top View lt J UKOJ MPA QT OPVERTG1 H1 P1 Series 2 4 3 Frame C wall mounted strengthened plastic enclosure IP20 NEMA 1 G1 C H1 C P1 C y Power 230V 3 Phase 460V 3 Phase 575V 3 Phase A 15 20 35m v v v v v v
4. Lu NNI 7 Extension Cable Y 4 ro p Connect to CPU board 3 Remove the cable hole on 4 Insert the keypad to adapter 5 Connect the extension cable the backside of adapter 2 11 lt J UKOJ MPA QT OPVERTG1 H1 P1 Series 2 6 3 Extension cable for Keypad The extension cable is the RJ 45 8P8C twist pair shield cable commonly used in Ethernet lf you need a longer cable you may make the cable by yourself The maximum extension length is 150 meters For this you need 2 extra RJ 45 connectors The pin assignment two connectors as below Extension cable wiring From Inverter 7 Br Wh 8 Brown Single side grounding only t T 2 6 4 Extension cable specifications You may purchase the below standard lengths of cables from the dealers 8P8C twisted and shield 10M TMCA RC8P8C 0108 8P8C twisted and shield 15M TMCA RC8P8C 0159 8P8C twisted and shield 20M TMCA RC8P8C 0208 TMCA RC8P8C XXXS 8P8C twisted and shield XXXM Contact dealer for other length 2 12 mmm p No Ai B89 SC TOPVERT G1 H1 P1Series CHAPTER3 WIRING 3 1 Basic Wiring Diagram For wiring of the drive it is divided into the main circuit and the control circuit Users could open the case cover and could inspect the main circuit terminal and the control circuit terminal users connect the circuit in compliance with the following wiring method The foll
5. 10 1 p No BEd SQ TOPVERT G1 H1 P1 Series CHAPTER 1 RECEIVING AND INSPECTION 1 1 Nameplate Information Example for G1 series 3HP 2 2kW 230V 3 Phase INVERTER AC Drive Model number gt Model TOPVERT G1 232P2 Input Specifications input 3 Phase 200 240V 50 60Hz 12 1A Output Specifications output 3 Phase 0 240V 11A 4 4kVA 2 2kW 3Hp Output Frequency Range Output Frequency Range 0 1 600Hz FRN 2 04 l 4 Firmware version 2 04 HU IMI Barcode MU Production control data gt G1 232P2 D101 T8509001 08 C CE certification 5 RS PE R M 47 A FR 2 3 www toptek biz Toptek Electronics Corporation MADE IN TAIWAN ll j 1 2 Model Explanation TOPVERT Gl 232P2x xxxx Toptek AC drive Family G1 series H1 series P1 series Extension Interface cards Blank or N no selection 01 TEK PG 01 speed feedback card Refer to Accessories catalog for detail AC Power source 21 230V 1 Phase 23 230V 3 Phase 43 460V 3 Phase 63 575V 3 Phase Enclosure Protection Blankor N Standard O IP 00 NEMA 0 1 IP 20 NEMA 1 2 IP 21 NEMA 1 Applicable Motor Capacity 4 Pole Motor OP4 0 4kW 0P7 0 75kW 1P5 1 5kW 2P2 2 2kW IP 20 NEMA 1 as standard in Frame code A B amp C 3P7 3 7 kW 5P5 5 5kW 7P5 7 5kW 0112 11k
6. l N VA aN k J IES SA NY Zz A VERAS IN 0 LO Nh AA 14 13 EN o f 74 N IN Iu iA Nue o gt 12 TS 4 D aa WW AD 10 up EN EN O O Ars Sanot 5 2 de e O ON ES gt O S Ne 5 O A i SIO Control board 71 b B E VON NT ZZ 784 T GA ms sd Sot or A O CHARGE OOOOOOOOOOOOOO SI 0000000000000 ENI A1 A AS ON EN GI L US Jk YA ISTY aF pa Power 7 Kevpad connection port Control circuit terminals RS 485 Serial port Ground terminal Main circuit terminals mmm vp No Ai B89 SC TOPVERT G1 H1 P1Series 3 5 4 For frame code G1 D H1 D P1 D G1 E H1 E P1 E G1 F H1 F P1 F G1 G P1 G Control circuit terminals Sink Source Mode Selector For external DBU S w And DC Bus terminals z B1 B2 For Braking Resistor P1 Connections for Power improved DC Link Reactor optional Keypad connection port RS 485 Seria
7. The 2nd Step Speed Frequency Pr4 01 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 3rd Step Speed Frequency Pr4 02 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run 43 XOJA NAAT OPVERTG1 H1 P1 Series The 4th Step Speed Frequency Pr4 03 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 5th Step Speed Frequency Pr4 04 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 6th Step Speed Frequency Pr4 05 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 7th Step Speed Frequency Pr4 06 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 8th Step Speed Frequency Pr4 07 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 9th Step Speed Frequency Pr4 08 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 10th Step Speed Frequency Pr4 09 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 11th Step Speed Frequency Pr4 10 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 12th Step Speed Frequency Pr4 11 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 13th Step Speed Frequency Pr4 12 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 14th Step Speed Frequency Pr4 13 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run The 15th Step Speed Frequency Pr4 14 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run Time Duration
8. carce DOD O TE Main circuit terminals leat Ground terminal 3 8 mmm p No Ai MPA SC TOPVERT G1 H1 P1Series 3 5 2 For frame code G1 B H1 B P1 B LLLI Keypad connection port Sink Source Mode Selector Control circuit terminals OOOOOOOOOOOOOO DOJOQ Es 6 6 For external DBU And DC Bus terminals B1 B2 For Braking Resistor RS 485 Serial port Main circuit terminals CUN IA a NIL RILI szil TILA UITI IVITZIJWITSI FIN FIN 3 y D Ground terminal 3 9 3 5 3 For frame code G1 C H1 B P1 C Sink Source Mode Selector For external DBU And DC Bus terminals B1 B2 For Braking Resistor P1 Connections for Power improved DC Link Reactor optional Ground terminal mmm p No uM SC TOPVERT G1 H1 P1Series
9. lP 00 NEMA O IP 20 G1 F IP 21 optional G1 G mmm vp UKOJ 88 IR TOPVERT G1 H1 P1 Series TOPVERT G1 H1 Series 3 Phase 575 600VAC 50 60 Hz Tolerance Range 518 660V 47 63Hz Applicable Model Motor Rated Output Source Enclosure Construction 575V 4 P TOPVERT Puts morse Capacity AP Wa Frequency Cooling OIE cion Net Frame G1 xxxxx bond kVA Hz Methods motors a elon Code H1 xxxxx IP NEMA kg eer um 1 l is 14 eses ss 75 94 9 637P5 7 5 10 65022 2 30 33 a G1 series 37 3 56 9 e 0 1 600 63045 45 60 64 62 gt E X Er BN NNNM NEM 7 loss in s G1 D 63075 100 103 a 10g 959 IP 00 H1 D e eo 129 489 325 ax lHa series 138 AQUA 0 1 6000 154 gia poe 237 H P21 optional 413 H Ke EN EN NEN IP 20 NEMA 1 63450 450 600 628 604 63500 500 670 717 690 mmm lt J EKO Ai MPA IR TOPVERT G1 H1 P1 Series TOPVERT P1 Series 3 Phase 200 240VAC 50 60 Hz Tolerance Range 180 264V 47 63Hz Applicable Motor 230V 4 P Rated Output Source Enclosure Construction Protection Net iral Pur Powe HEN eid eu EU nd Methods Weight gue XXXXX IP NEMA kg mer um P 23185 is T 2 24 8 WE A 285P5 55 75 81 20 237Pb 75 10 12 30 zm 11 15 46 40 23015 20 23 9 23018 le 36 90 23045 45 60 69 178 23090 90 125 143 360
10. TOPTEK High Performance Vector Control AC Drive TOPVERT G1 series l TOPVERT H1 series TOPVERT P1 series f User Manual TOPVERT G1 series 0 4kW 315kW TOPVERT H1 series 0 4kW 75KW TOPVERT P1 series 0 75kW 400kW iso 9001 2000 High performance Sensorless Vector Control drive V Members of Topvert family TOPVERT E1 Series High performance general purpose compact drive Sensorless Vector Control Output frequency 0 1 600Hz 1 Phase 90 132VAC 0 2kW 1 5kW 1 phase 180 264VAC 0 4kW 2 2kW 3 phase 180 264VAC 0 4kW 7 5kW 3 phase 342 528VAC 0 75kW 7 5kW TOPVERT G1 series High performance general purpose multi function drive Sensorless Vector Control output frequency 0 1 600Hz 1 phase 180 264VAC 0 4kW 2 2kW 3 phase 180 264VAC 0 4kW 75kW 3 phase 342 528VAC 0 75kW 315kW TOPVERT H1 series High performance multi function high speed drive Sensorless Vector Control output frequency 0 1 6000Hz 1 phase 180 264VAC 0 4kW 2 2kW 3 phase 180 264VAC 0 4kW 75kW 3 phase 342 528VAC 0 75kW 75kW TOPVERT P1 series High performance multi function variable torque drive for Fan amp Pump Sensorless Vector Control output frequency 0 1 600Hz 3 phase 180 264VAC 0 75kW 90kW 3 phase 342 528VAC 1 5kW 400kW TOPVERT S1 series High performance general purpose micro drive Sensorless Vector Control Output frequecy 0 1 600Hz
11. 0 0 255 0V 0 0 510 0V 0 0 637 5V 9 9V 9 9 2nd Frequency Setting 2 Pr1 38 0 00 600 00 Hz H1 00 00 6000 00Hz O Middle Frequency 2 FMID 2 230V 5 0 460V 10 0 230V 460V 5 5V 2nd Voltage Setting 2 Pr1 39 Middle Voltage 2 VMID 2 models models models iddle Voltage 0 0 255 0V 0 0 510 0V 0 0 637 5v 9 9V 12 5 3rd Frequency Setting 2 Pr1 40 0 00 600 00 Hz H1 00 00 6000 00Hz Low point Frequency 2 FLOW 2 3rd Voltage Setting 2 230V model 460V model 575Vmodels 230V 5 0 Pr1 41 460V 10 0 O Low point Voltage 2 VLOW 2 0 0 255 0V 0 0 510 0V 0 0 637 5V sz5y425 ando OHz Output Voltage Setting 2 230V model 460V model 575V models r VOHz 2 0 0 255 0V 0 0 510 0V 0 0 637 5V ep MKC i dior verTG1 H1 P1 Series Group 2 Digital Input Output Parameters Parame Factory Functions Settings ters Setting 0 2 wire A gt gt gt control A gt gt gt ELE 2 Wire 3 Wire Operation Pr2 00 1 2 wire operation control 2 Control RUN STOP REV FWD 2 2 3 wire Operation momentary push button 2 3 wire Operation momentary push button momentary push button Multi Function Digital Input Pr2 01 0 No definition Command 1 MI1 Multi Function Digital Input Pr2 02 Command 2 MI2 1 1 Mult step speed command 4 step 1 Mult step speed command 4 command 1 Multi m Digital Input E Pr2 03 Command 3 MI3 2 Mul
12. 1 Phase 90 132VAC 0 2kW 0 75kW 1 phase 180 264VAC 0 4kW 2 2kW 3 phase 180 264VAC 0 4kW 3 7kW 3 phase 342 528VAC 0 4kW 3 7kW lt J No Ed SQ ropverT G1 H1 P1 Series PREFACE Thank you for choosing TOPTEK S TOPVERT G1 H1 and P1 Series Drive TOPVERT G1 H1 and P1 Series are Sensorless current vector control high performance Drive They were manufactured by adopting high quality components material and incorporating the latest microprocessor technology available This renewed user manual besides revised the errors on previous 6328 edition We change the order of Chapter 5 and Chapter 6 The major different are the difference of Firmware version update from 1 xx to 2 xx The 2 xx version is more powerful total parameter no is over 500 the main difference as below New functions of Firmware version 2 xx a symbol O will be shown on its parameter no p Functions Relative Parameters 1 Provide Parameters Read Save Copy function NeedaPU 02 o 4 Source of the Master Frequency Command from PG 76 Skip Frequency upto PAPAS 8 FWD REV terminals action by Level Trigger POF 9 Delay time of Multi Function Outputterminals PD Motor 2 parameters Heatsink Over Heat pre warning setting 0H2 Modified functions on Firmware version 2 xx Depress the PROG key and hold 3 Depress the PROG key to complete PrO 02 second to complete Parameter reset Parameter reset Firmware version 2 04 Firmware version
13. 6 40 7p AKO NAA OPVERTG1 H1 P1 Series HEE The 1st Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 ES The 2nd Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 ERU The 3rd Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 uc uz K3 The 4th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 SERI The 5th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 ERU The 6th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 BERI The 7th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 uc uA The 8th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 BERI The 9th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 EU The 10th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 ZL The 11th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 JS ki The 12th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 SERE The 13th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 ESE The 14th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 Lm The 15th Step Speed Frequency of PLC Run or MSS Run Factory default 0 00 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz 1 A The multi function input terminals refer to Pr2 01 to Pr2 06 are used to select one of the drive Multi Step Speeds above These speeds may also be used in conjunction with Pr4 15 Pr4 30
14. Dwell Acceleraion Deceleration amp mechanical brake Pr6 19 Traverse Skip Frequency Factory default 0 00 Settings 0 00 100 00Hz Pr6 20 The Amplitude of traverse Factory default 0 00 Settings 0 00 200 00Hz The frequency change will be as shown in the following diagram These two parameters are specific for textile machine Frequency of Atop point Fup master frequency Pr6 19 Pr6 20 Frequency of A down point Fdown master frequency Pr6 19 Pr6 20 Frequency S V Master Sf Sf jk lt E lt lt Pr6 19 EN V 43 XOJA NA OPVERTG1 H1 P1 Series Group 7 High function Parameters PID and Communication Pr7 00 Proportional Gain P Settings 0 050009 OOO This parameter determines the gain of the feedback loop If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slow This parameter specifies proportional control and associated gain P If the other two gains l and D are set to zero proportional control is the only one effective With 10 deviation error and P 1 the output will be P x10 x Master Frequency Pr7 01 Integral Time I setings 0222122 Sec Settings 0 00 no integral This parameter determines the speed of response for the PID feedback loop If the integral time is long the response will be slow If the integral time is short the r
15. Framecode DBU A DBU B DBU A 43 uou YAE OPVERT G1 H1 P1 Series 9 3 Braking Resistor TDBR series Specifications Ordering information TDBR xxxxxxxx B Power rating Ribbon wire wound Aluminum clad W Q round type cube type 1 80 750 TDBR C080W750 TDBR A080W750 TDBR C080W200 TDBR C300W400 300 TDBR C300W250 TDBR C300W100 w B TDBR C400W150 TDBR C400W040 TDBR A400W040 0 8 10 TDBR C500W100 TDBR ASOOW 100 idi TDBR C500W030 TDBR C1KOWO75 1000 TDBR CIKOWOSO TDBR C1K0WO020 8 TDBR C1K2W008 200 68 14 TDBR C1K2W6P8 TDBR A1K2W6P8 1500 TDBR C1K5W040 TDBR A1K5W040 16 TDBR C1K5W005 TDBR A1K5W005 Note 1 Please select the factory default resistance value Watt and the duty cycle E D The definition of the barking usage ED is for assurance of enough time for the braking unit and braking resistor to dissipate away heat generated by braking When the braking resistor heats up s o r ox GO NO gt dl ER O the resistance would increase with temperature and braking torque would decrease accordingly 100 Braking time Cycle Time TO Definition for Braking Usage ED T1 T0x100 2 For an application with large regenerative power such hoisting the braking torque or other items may exceed the capacity of a braking unit with a braking resistor in a standard combination and result in capacity overload Contact your Toptek representatives whe
16. Frequency Frequency FWD RUN command FWD RUN command Startup T Startup Time REV RUN command REV RUN command Bit 3 0 Going through 0 point Bit 3 1 Not Going through O0 point Transition mode between Forward Reverse This parameter selects the transition mode between Forward and Reverse By going through the O point there will be a short time where the motor has not flux and very little power It is recommended for all non horizontal movement to choose not going through the O point A Bit 4 Frequency Pr1 00 Maximum Operatiom frequency Bit 4 1 Curve Accel Decel at high speed zone Pr1 01 1st Frequency 1 Pr1 36 1st Frequency 2 Bit 4 0 Linear Accel Decel at high speed zone Time 6 12 vp NO A MEA SC OPVERTG1 H1 P1 Series Pr0 21 Reverse Operation Factory default 0 0 Enable Forward Reverse operation Settings 1 Disable Reverse operation 2 Disabled Forward operation A This parameter enables the drive ability to run in the Reverse Direction It may be used to prevent a motor from running in a direction that would consequently injure humans or damage the equipment See Chapter 3 6 for definition of direction of rotation Pr0 22 Timer After stopped Factory default 0 00 Settings 0 00 60 00sec Bris parameter is for set the waiting time for restart after stop Factory default b00000 Bit 0 0 when power is applied the fan will turn on Settings B
17. Pr6 13 Speed search 3pF frequency REV Pr6 11 4 FWD REV speed search enabled in both directions FWD first FEM Dwell Time at Accel Factory defaut 0 00 Pings 10 00 60 00 Sec STEEN Dwell Frequency at Accel Factory defaut 6 00 Settings 000 60000Hz Ht0000 6000 00H2 gt gt gt ZED DwellTimeatDecel Factory defaut 0 00 _ P Setings 10 00 60 00 Seo gt gt gt TZIA Dwell Frequency at Decel Factory default 6 00 _ PE Settings 10 00 600 00 Hz H1 00 00 6000 00H2 gt gt gt Pr6 18 Settings Amp 0 150 of rated euren ____ 6 63 4p XOJA NAE OPVERTG1 H1 P1 Series These parameters determine the time and frequency point for the drive stop to accel or decel to allow the motor to catch up to the drive output frequency This is commonly used with heavy loaded applications where the motors rotor is lag behind the stator In the heavy load situation Dwell can make stable output frequency temporarily to prevent OU or OC occurs If set the Multi Function output terminal to control the mechanical brake may get superior performance in vertical moving equipment such like Lift Hoist and Elevator etc Pr6 18 set the motor current when Dwell excution it is valid only in V F control mode Output Frequency Pr6 14 Pr6 16 Dwell Time Dwell Time at Accel at Decel i y Pr6 17 Dwell Frequency at Decel Pr6 15 Dwell Frequency at Accel Time Brake Release
18. Applicable Motor 460V 4 P Protection ache TOPVERT Methods u P1 xxxxx E B EE RES 3 Za a a 2 E 37 _ 5 5 _ 7 5 n 15 K A 9 7 5 81 L0 42 7 15 17 2 20 23 2 25 31 3 30 38 4 40 46 60 76 100 100 IP 21 M optional SS P1 G mmm vp UKOJ 88 IR TOPVERT G1 H1 P1 Series TOPVERT PI Series 3 Phase 575 600VAC 50 60 Hz Tolerance Range 518 660V 47 63Hz Applicable Model Motor Rated Output Source Enclosure Construction 575V 4 P TOPVERT Power MOSE Capacity E eva Frequency Cooling PIB ON Net Frame P1 0000 KW E kVA Hz Methods Vemods Weignt Code IPJNEMA kg 631P5 Le D ar ar L PA US m P20 L NEMA1 C pra Em RENE E Pro 63045 45 60 65 G2 69 E 63055 55 75 77 74 3 Phase Fan ES 63075 75 100 96 92 0 575 0 1 600 cooled LT 5 63090 90 125 128 tt9 Max i ETA E REMAG PER 63220 220 300 312 300 330 IP 20 NEMA 1 495 P21 optional P1 G 63450 450 600 667 642 NEN mm 9n ep Nous d TOPVERT G1 H1 P1 Series CHAPTER9 DYNAMIC BRAKE AND BRAKING RESISTORS 9 1 The Braking function design of Topvert G1 H1 and P1 series The Dynamic Braking function is to absorb the motor regeneration energy when the motor stops by deceleration the regeneration energy will be dissipated in dedicated braking resistors Dynamic Brake is built in as standard in
19. 182 232 300 6 3 Max Carrier Frequency 18kHz 10 kHz JFactory default 10kKHz 6 KHz 6 kHz Aid 0 75115 22 37 55 7 5 11 15 185 22 30 37 kW Hp EX E Ea Ea 7 5 10 15 20 ES E ri Model Code 716 28 Rated output current KA ES ES 8 5 24 32 EN E ES E 97 118 Max Carrier Frequency 18kHz 10 kHz 380 480V class 75 90 110 132 160 185 220 280 315 kW Hp 100 125 150 175 215 250 300 375 420 so 52 55 50 or 0 07 mo ra Model Code 4 Rated output current 152 160 240 270 204 970 aso 520 619 TIT 9 5 600V class 0 75 15 22 37 5 5 7 5 11 15 18 5 22 30 3 45 55 KW Hp 1 2 3 S 7 5 10 15 20 25 50 40 50 60 75 7 Modeicode e 17 14 17 20 29 26 20 32 86 9 a ar Rated oupur current 14 27 39 61 s 17 22 os ar e 62 rr 575 600V class 75 90 110 132 160 180 220 280 315 400 450 500 560 kw Hp 100 125 150 175 215 250 300 375 420 535 600 670 750 mocercode _ 0 sa 56 smee e n m m m m w Rated output current 99 us wo us zs 250 300 375 m ss 604 wo reo NOT Max Carrier Frequencv 6kHz 3 kHz H1 series 200 240V class 0 4 0 751 1 5 2 2 13 7 5 5 1 7 5 11 15 18 5 22 30 37 45
20. PID feedback control Flying start Automatic voltage regulation AVR 2 accel decel time selection Auto optimum accel decel Time S curves External fault interlock External fault reset Auto Restart after fault 16 Fault records Automatic energy saving Upper Lower limit Programmable pulse output Password protection Pump and Fan process control Sleep Wakeup function Auto Tuning By Pass Y Delta control Bi Directional Speed search Reverse inhibit Automatic torque boost amp slip compensation 16 step PLC run 16 step preset speed Coast or ramp to stop Random V F curve Mechanical brake release control IGBT Heatsink temperature display amp Pre warning Quiet operation mode No noise User define Multi function display Over torque detection Over current voltage t stall prevention Sink Source NPN PNP mode Electronic Thermal Relay Internal Counter DC injection brake both in start and stop Dynamic brake Controlled cooling Fan Removable keypad operator Programmable Multi Function DI DO AI AO and Ry terminals Self testing AC source Over Voltage Phase loss Over Voltage Over Current Under Voltage Over Torque External Fault Motor over load IGBT Over temperature Heat sink Over temperature Electronic thermal Ground Fault Output short circuit Stall Prevention Fuse protection IGBT short circuit Drive Over Load DC bus capacitor life monitoring Auto carrier frequency adjust according temperature 16 Trip records R
21. of set output frequency PWM carrier Frequency 0 7 18kHz Adjustable Some models are limited H1 1 4kHz 36kHz Adjustable Torque characteristics auto torque boost auto slip compensation starting torque can be 150 at 1 0Hz Skip frequency Setting range 0 00 600Hz H1series 0 00 6000 Hz Max 6 points skip width are adjustable Accel Decel time 0 1 60000 seconds 2 Independent settings for Accel Decel Time 0 to 250 of Rated Current independent adjustable both in acceleration and constant speed operation DC Braking both when start up and stop Braking Current Level O to 12596 of rated output current Braking time 0 to 60 seconds Braking Start Point when stop 0 1 600Hz H1series 0 00 6000 Hz Dynamic braking Braking torque Approx 20 10 E D Dynamic Brake chopper built in in Frame code xx A and xx B Others can be built in as an option All models can connect to external Dynamic Brake Unit TDBU xxxx series Frenos Seting Ema By an Encoder style Fly Shuttle dial setting resolution 0 01Hz 0 1Hz 1Hz 10Hz adjustable Frequency Setting External 0 10VDC Input impedance 20kQ 10 10VDC Input impedance 10kQ 4 20mA DC Input impedance 2500 Multi Function Inputs 1 6 15 Steps Jog up down PLC run RS 485 port MODBUS protocol Operation Setting External 2 wire control FWD STOP REV STOP gt RUN STOP FWD REV 3 wire control FWD REV MI1 to MI6 can be combined to offer various modes of operation RS
22. setting please refer to Pr2 07 When 3 wire operation control was selected the stop signal between MI1 and DCM must be a normal close connection Pr2 00 Control Circuits of the External Terminal 2 wire operation control 1 FWD STOP REV STOP Mi TOPVERT FWD STOP FWD OPEN STOP CLOSE FWD REV STOP REV OPEN STOP CLOSE REV 2 wire operation control 2 RUN STOP DCM REV FWD TOPVERT RUN STOP FWD OPEN STOP CLOSE RUN FWD REV REV OPEN FWD CLOSE REV 3 wire operation DO FWD CLOSE RUN control MI1 OPEN STOP momentary push 90 FWD REV OPEN FWD FWD REV CLOSE REV button DCM TOPVERT 6 21 7p KO NAE OPVERTG1 H1 P1 Series yA LN Multi Function Digital Input Command 1 MI1 SARA Multi Function Digital Input Command 2 MI2 JPA Multi Function Digital Input Command 3 MI3 HA Multi Function Digital Input Command 4 MI4 Factory default 4 IAE Multi Function Digital Input Command 5 MI5 Zee Multi Function Digital Input Command 6 MI6 This parameter selects the functions for each multi function digital Input terminal A When Pr2 00 is set to 3 wire operation control Terminal MI1 is needed for the third wire position Therefore MI1 is not allowed for any other operation When Pr0 25 2 the Pr2 03 will force to be 0 and disable its original function then user may select Team A or Team B from MI3 terminal When MI3 is enabled Team B is selected
23. to run the process control operation PLC Run Magi Time Duration of the PLC Run Master Speed Factory default 0 00 _ Magi The 1st Step Duration of PLC Run or MSS Run Factory default 0 00 _ GA The 2ndStep Duration of PLC Run or MSS Run Factory default 0 00 _ agii The 3rd Step Duration of PLC Run or MSS Run Factory default 0 00 agii The 4th Step Duration of PLC Run or MSS Run Factory default 0 00 _ Magi The Sth Step Duration of PLC Run or MSS Run Factory default 0 00 _ Mag The 6th Step Duration of PLC Run or MSS Run Factory default 0 00 _ Mp The 7th Step Duration of PLC Run or MSS Run Factory default 0 00 ES The 8th Step Duration of PLC Run or MSS Run Factory default 0 00 _ Maga The 9th Step Duration of PLC Run or MSS Run Factory default 0 00 _ gees The 10th Step Duration of PLC Run or MSS Run Factory defaut 0 00 _ Mag The 11th Step Duration of PLC Run or MSS Run Factory default 0 00_ AGRAM The 12th Step Duration of PLC Run or MSS Run Factory default 0 00 Magi The 13th Step Duration of PLC Run or MSS Run Factory default 0 00 Magi The 14th Step Duration of PLC Run or MSS Run Factory default 0 00 aua The 15th Step Duration of PLC Run or MSS Run Factory default 0 00 _ Settings fo 65500 seo 6 41 43 KO WS TOPVERT G1 H1 P1 Series Pr4 15 to Pr4 30 correspond to operation time of the master speed and each step speed defined by Pr4 00 to Pr4 14 The maximum setting of 6550 0 seconds will be displayed as d6550 0
24. 11 15 118 5 22 30 3 45 55 kW Hp 1 2 BI 5 73 10 15 20 25 80 40 50 60 75 waco _ 8 117 14 17 20 m 26 2 9 5s s e a a Rated output current 17 32 er r 11 18 s 26 32 36 Jeje Max GarerFreqveno CGR 575 600V class 75 90 110 132 160 180 220 280 315 400 450 500 560 kw Hp 100 125 150 175 215 250 300 375 420 535 600 670 750 Modeicode _ 50 53 56 59 62 os e 71 74 77 eo 83 e Rate output current 62 119 sso ves 210 268 900 360 aso so 642 725 620 ETE T UNE Parameter Reset Motor V F selecting Factory defaut 8 10 Parameter reset for 60Hz 230V 460V 575V motor application 9 Parameter reset for 50Hz 220V 380V 575V motor application Settings L8 Parameter reset for 60Hz 220V 380V 575V motor application _ L7 Parameter reset for SOHz 230V 460V 575V motor application _ 7 6 Parameter reset for 60Hz 240V 415V 575V motor application _ 5 Parameter reset for 50Hz 240V 415V 575V motor application _ EN users would like to reset the parameters to original Factory default simple set the parameters e 0 6 7 8 9 or 10 according to it s connected motor In case of just want to modify the V F rating to meet the connected motor user may reach it by modify the Pr1 01 amp Pr1 02 on
25. 14 E 43 KON lt 4 OPVERTG1 H1 P1 Series Example Ath digit 3rd digit Fill in 0 p 2nd digit rac c C h Hexadecimal E 1st digit Pr4 32 58E6 23 9 21 20 23 22 21 2 23 22 2 20 23 22 2 2 010 1 1101010 11 10 0 1 10 Weights 0 Forward 1 Reverse Direction of Pr4 00 1st speed FWD Direction of Pr4 01 2nd speed REV Direction of Pr4 02 3rd speed REV Direction of Pr4 03 4th speed FWD Direction of Pr4 04 5th speed FWD Direction of Pr4 05 6th speed REV Direction of Pr4 06 7th speed REV Direction of Pr4 07 8th speed REV Direction of Pr4 08 9th speed FWD Direction of Pr4 09 10th speed FWD Direction of Pr4 10 11th speed FWD Direction of Pr4 11 12th speed REV Fill in O Direction of Pr4 12 13th speed REV Direction of Pr4 13 14th speed FWD Direction of Pr4 14 15th speed REV The four of 4 bit binary number should be converted to 4 digit Decimal number D and then converted to 4 digit Hexadecimal number H below is shown how to calculate 1st digit 0x2 1x27 1x2 0x2 0 4 2 0 6 D 2nd digit 1x2 1x27 1x2 0x2 8 4 2 0 14 D 3rd digit 1x2 0x2 0x2 0x2 8 0 0 0 8 D Ath digit 0x2 1x27 0x2 1x2 0 4 0 1 5 D Fill the four of 4 digit Hexadecimal number H 5 direction of 15 steps speed nn Hug M O1 m C C 6 into Pr4 32 to determines the Conversion table between Decimal and Hexadecimal Decimal o 1 23 4
26. 14th Most Recent Fault Record Factory defaut 0 JO Pr5 38 15th Most Recent Fault Record ames 1 m Pr5 39 16th Most Recent Fault Record Factory default oU over voltage er ud fault 7 4 SC IGBT failure 5 JoL drive overload 6 oL1 electronic thermal relay 1 7 joti Over Torque1 8 JoCn over current during constant speed 9 JoCA over current during accel 10 oCd over current during decel 11 EP1 EPROM error 1 EP2 EPROM error 2 13 EF Mode fault Settinas 18 oH2 Heatsink overheat 19 SoFt Pre charge circuit error 26 ii ec error 27 n dere loss 32 Tota Over Torque 37 oUd over voltage during decel 38 x CoPY Parameter copy error 39 ILU Low Voltage 40 bb External Base Block Pr5 40 Full Load Current of Motor 2 Factory default xxxA 100 Settings Amp 10 120 of drive s rated current This parameter will limit the drive output current in order to prevent the motor from overheating The value entered must be in Amperes and should be set according to the rated current of the motor as indicated on the motor nameplate The factory default is rated output current of the drive The Motor 2 electronic thermal protection function Pr5 45 Pr5 46 is relate to this parameter Proper enter the Full Load current according to the motor s nameplate before excute the Auto Tuning Pr5 05 may get optimam sensorless vector control result Pr5 41 Auto Torque Compensation of
27. 2 03 Hexadecimal numbers Decimal numbers Pr4 32 The PLC Run or MSS Run Operation The PLC Run or MSS Run Operation Direction By Hexadecimal numbers Direction By Decimal numbers Pr5 02 Slip Compensation of Motor set in RPM Slip Compensation of Motor set in 9o Pr2 10 Digital Input terminals status select By Digital Input terminals status select By Copyright statement All information in this manual are Toptek s intellectual property Even we had done our best to make this manual but is unable to guarantee 100 correct Based on Never Stop for better but perfect accomplished quality policy our product permanently in the journey which perfectly strives for perfection to the pursue Therefore we reserve the right to change the information in this manual without prior notice But we will continue the latest edition document in our website for free download http www toptek biz WN TOPVERT G1 H1 P1 Series Getting Started This manual will be helpful in the installation parameter setting troubleshooting and daily maintenance of the drives To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the Drives Keep this operating manual handy and distribute to all users for reference WARNING AN aways read this manual thoroughly before using TOPVERT G1 H1 and P1 Series Drives ZN DANGER AC input power must be disconnected before any maintenance Do not co
28. 2 ASCII 4 7 0 2 ASCII 5 8 N 1 ASCII 6 8 N 2 ASCII 7 8 E 1 ASCII Pr7 15 Communication Protocol 8 8 0 1 ASCII 0 9 8 E 2 ASCII 10 8 0 2 ASCII 11 8 N 1 RTU 12 8 N 2 RTU 13 8 E 1 RTU 14 8 0 1 RTU 15 8 E 2 RTU 16 8 0 2 RTU Group 8 Fan amp Pump Control Parameters Parame Factory Functions Settings User ters Setting 0 V F Curve determined by Parameter Group 1 Pr8 00 V F Curve Selection 1 1 5 Power 121 5 Power Cuve 2 EL NN Power Curve Pre 01 Start Up Frequency of the 0 00 600 00 Hz H1 00 00 6000 00Hz Auxiliary Motor m Pr8 02 a le of the Auxiliary q 00 600 00 Hz H1 00 00 6000 00Hz I Pr8 03 Time Delay before Stopping the 0 0 6000 0 Sec Auxiliary Motor Pr8 04 Time Delay before Stopping the 0 0 6000 0 Sec Auxiliary Motor Pr8 05 05 Pr8 05 Sleep Frequency Frequency Sleep Frequency 0 00 600 00 Hz H1 00 00 6000 00Hz 000 Pr8 06 Wake up Frequency 0 00 600 00 Hz H1 00 00 6000 00Hz 000 Pr8 07 Sleep Time 0 0 6000 0 Sec 00 43 Nous TOPVERT G1 H1 P1 Series Group 9 Speed Feedback Control Parameters A PG Feedback Card optional is necessary for setting those parameters Parame Functions ters PG Pulses Factory Settings Setting 1024 NI o D 1 5000 PPR O Disable PG 1 Bidirection Phase A leads in a forward run command and phase B leads in a reverse run command 2 Bidirection Phase B leads in a forward
29. 2nd Frequency Setting 2 Factory default 0 50 jk Middle Frequency 2 Fi 2 Faso defaut os Settings 0 00 600 00 Hz H1 00 00 6000 00Hz 6 19 4p XOJA NAE OPVERTG1 H1 P1 Series 2nd Voltage Setting 2 Sett lut 0 1 ri Middle Voltage 2 Vw 2 Seting resolution 04 230V models Settings 0 0 255 0V Factory default 460V models Settings 0 0 510 0V Factory default 575V models Settings 0 0 637 5V Factory default A This parameter is the same as Pr1 03 Pr1 04 3rd Frequency Setting 2 Factory default MB Low point Frequency 2 FLOW2 O Factory defaut 050 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz 3rd Voltage Setting 2 Sett lut iku a point Voltage 2 _ VLow 2 DEN 230V models Settings 0 0 2550V Factory default 460V models Settings aan Factory default 575V models Settings 0 0 637 5V Factory default A This parameter is the same as Pr1 05 Pr1 06 Pr1 42 230V models Setings _ 0 0 2550V Factory default 0 0 460V models Settings 0 0 510 0V Factory default 00 _ 575V models Settings 0 0 637 5V Factory default 0 0 _ This parameter is the same as Pr1 07 For the V F 2 curve setting it should be Pr1 362 Pr1 382 Pr1 402 Pr1 08 Parameters Pr1 01 Pr1 07 is for 1st V F curve setting Pr5 00 Pr5 04 are motor 1 parameters Parameters Pr1 36 Pr1 42 is for 2nd V F curve setting Pr5 40 Pr5 44 are motor 2 parameters By using Pr5 48 Pr5 49 and set other
30. 55 75 KW Hp 0 5 Ut L 5 7 5 10 15 20 25 30 40 50 60 V 100 Erro OO ae PI E 36kHz 20 kHz 20kHz 12 kHz AITANA 0 751 1 5 2 2 3 7 1551751 11 15 18 5 22 30 37 45 kw Hp i 5 7 5 10 15 20 25 30 40 50 60 RN 100 EDO fota e te a a e ota DI ANA 0 751 1 5 2 2 3 7 5 5 7 5 11 15 185 22 30 37 45 55 75 kw Hp u HN B 7 5 10 15 20 25 30 40 50 60 75 100 Model Code Ea Max Carrier Frequency 12kHz 6 kHz 6 2 vp ONO i MW 28 IR OPVERTG1 H1 P1 Series P1 series ITZA SEC 075 1 5 2 2 3 7 Ud jd id LE cd be E me x BA m kW Hp emos o o ww e mw m w s w s e e e IO II AI AL tl IR AE Max Carrier oum 18kHz 10 kHz 10kHz 6 kHz 6kHz 3 kHz 380 480V class 1 5 22 3 7 5 5 7 5 15 18 5 22 30 37 45 55 KW Hp 2 S S 7 5 10 20 25 80 40 50 60 75 wace w s e e z ss wv eje e Rated output current 3 6 22 29 48 96 116 ex carierre merum e 380 480V class 90 110 132 160 185 220 280 315 400 ft tt kw Hp 100 125 150 175 215 250 300 375 420 535 Moder Code 49 52 55 se 61 64 67 70 mlm 4 AA JEJE EE MB UN UR NR Rox CarierFrequena gt WHEGRE OOOO 9 5 600V class 0 75 1 5 22 3 7 5 5 7 5
31. Environments A Do not install the Drive in a place subjected to high humidity steam dust areas A Do not install the Drive in a place subjected to corrosive gases or liquids A Do not install the Drive in a place subjected to airborne dust or metallic particles A Do not install the Drive in a place subjected to excessive vibration A Do not mount the Drive near heat radiating elements A Do not install the Drive in a place subjected to temperature exceed 10 C to 40 C 14 F to 104 F 2 2 2 4 Dimensions 2 4 1 Frame A wall mounted strengthened plastic enclosure G1 A H1 A P1 A IP20 NEMA 1 lt J No i MPA QT OPVERTG1 H1 P1 Series 230V 1 phase 230V 3 Phase 460V 3 Phase 5 5V 3 Phase ICapacitv Pawer 160 0 6 30 250 0 9 84 230 0 9 06 140 0 5 51 186 7 32 EN A N Front eR f AS E 7 L lan P E 6 0 0 24 Bottom View 2 3
32. It is possible for the output voltage to be 25 below Maximum Output Voltage during auto energy saving operation This function should not be used with variable loads or continuous rated output loads During these types of conditions the operation will cycle on and off giving poor energy saving results Output Voltage 100 The Max output voltage reduction Output Frequency Auto Energy Saving Operation 6 9 vp ONO i MW 28 4 OPVERTG1 H1 P1 Series Bit 1 8 When 0 is selected Maximum output voltage could be higher than the source voltage over modulation available it is good such like when power source is AC 220V but the connected motor is AC 230V The maximum step up range is 13 Bit 2 When 0 is selected the drive is set to general purpose constant torque application When 1 is selected the drive is set to fan and pump variable torque application Bit 3 This parameter determine the slip compensations working at regen condition Bit 4 Factory default Bit 4 0 is Low noise mode operation it should can meet most of applications In case of absolute quiet operation is necessary may set Bit 4 1 but it is necessary to take into consideration that the heat dissipation of the drive will be higher SOME Source of the Master Frequency Command Factory default 0 O The digital keypad PU The RS485 communication port Settings The external analog signal The external up down
33. List of the Multi Functions Setting Functions Explanations Any unused terminals should be programmed to O to No definition insure they have no effect on operation When Pr0 25 2 the Pr2 03 will force to be O 1 Multi step speed command 1 Soi speed comman 15 step speeds could be conducted through the digital Multi st d d 3 statuses of the 4 terminals and 17 in total if the master Multi sten e e 4 speed and JOG are included Refer to Pr4 00 04 14 External Reset NO After the error of the drive is eliminated use this terminal to reset the drive When this function is enabled it will clear current counter Clear counter value and display 0 Only when this function is disabled it will keep counting upward The acceleration deceleration time of the drive could be The 1st 2nd acceleration selected from this function or the digital statuses of the deceleration time selection terminals there are 2 acceleration deceleration speeds in total for selection When this function is enabled acceleration and Acceleration deceleration jdeceleration is stopped and the drive maintains a speed inhibit constant speed The drive start to accel decel from the inhibit point after this command is removed Frequency command from When this function is enabled the source of the AVI Frequency will force to be AVI F ACI Frequency will force to be ACI AUI Frequency will force to be AUI When this function is enabled driv
34. Pr2 20 is 1 drive running and Bit O is set to 1 then Relay 1 will be OFF when the drive is running and ON when the drive is stop 1 44M Delay time of Multi Function Output terminals Factory default 0 003 l Settings 0 000 60 000 Sec EA EA This parameter determines the delay time between signals established and the Multi Function Output terminals act Pr2 20 Multi Function Output 1 Relay 1 Pr2 21 Multi Function Output 2 Relay 2 Pr2 22 Multi Function Output 3 MO1 Pr2 23 Multi Function Output 4 MO2 Factory default 9 6 28 43 KO WS TOPVERT G1 H1 P1 Series Settings Functions Explanations 1 DEV mania The corresponding output will be closed during operation 9 including DC braking time Master frequency attained 4 The corresponding output will be closed when output Both Forward and frequency equal to master command frequency or within the bandwidth Pr2 15 Effective both Forward and Reverse Reverse Frequency command Output Frequency Time Reverse Pr2 15 t Pr2 15 Master frequency attained 1 signal OFF ON OFF ON OFF Master frequency The corresponding output will be closed when drive accel to attained 2 master command frequency or within the bandwidth Pr2 17 Both Forward and Reverse But will neglect the band width Pr2 17 while in decel Effective both Forward and Reverse Frequency Frequency command 7 Forward Output Freque
35. Pr4 32 Direction determined by the master speed O Duration of MSS Run determined by Mix terminals 0 Without zero intervals Continue mode Bit 2 1 With zero intervals Stop mode PID offset disabled BIL3 4 MSS Run PID offset Bit 3 Bit 1 b means Bit Bit O Bit 4 Bit 2 Output Frequency Pr4 07 8th step Pr4 06 7th step Pr4 08 9th step Pr4 05 6th step Pr4 09 10th step Pr4 04 5th step Pr4 10 11th step Pr4 03 4th step Pr4 11 12th step Pr4 02 3rd step Pr4 12 13th step Pr4 01 2nd step Pr4 13 14th step Pr4 00 1st step Time FWD REV Run Command OFF es MI1 Multi step speed command 1 MI2 Multi step speed command 2 QFF1 P ON ON mu P ON S MI3 Multi step speed command 3 MIA Multi step speed command 4 SIN EAIM TOPVERT G1 H1 P1 Series Output Frequency Pr4 14 15th step Pr4 07 8th step Pr4 06 7th step Pr4 05 6th step Pr4 04 5th step Pr4 03 4th step Pr4 02 3rd Pr4 01 2nd step Pr4 00 1st VAN Master speed LN rr mmm A OG adl FWD REV Run Command MI1 Multi step speed command 1 MI2 Multi step speed command 2 EE OFF 8 MI3 Multi step speed command 3 OFF MIA Multi step speed command 4 Pr4 36 Bit 2 1 Multi Step Speed Run MSS RUN With zer
36. Pr4 33 PLC Run Operation Mode Bit 2 1 Run original programmed step speed b00000 when PLC Run Paused 0 Re Execute PLC Run from step 0 after recover from power interruption Bit 3 1 Continue Execute PLC Run from the point which power interruptied after recover from power interruption 0 PLC Run disabled Pr4 34 PLC Run operation Cycle 1 60000 1 60000 cycle 60001 Continuously execute program cycles What to do after PLC Run 0 15 step speed O master speed Pr4 35 16 completed 16 stop 0 Direction determined by Pr4 32 Multi Step Speed Run MSS is RUN Operation Mode Pr4 2 N N UJ Bit O 1 Direction determined by the master speed 0 Duration of MSS Run determined by Mix terminals 1 Duration of MSS Run determined by 500001 Pr4 15 Pr4 30 setting 0 Without zero intervals Continue mode 1 With zero intervals Stop mode 0 PID offset disabled 1 MSS Run PID offset Bit 1 Bit 2 Bit 3 5 13 ep MMO AN B A OPVERT G1 H1 P1 Series Group 5 Motor Parameters and Protection Parameters Parame Factorv Functions Settings User ters Setting X Pr5 00 Full Load Current of Motor 1 Amp 10 120 of drive s rated current HM e Auto Torque Compensation Pr5 0 0 0 25 090 of Motor 1 0 Slip Compensation of Motor Pr5 02 i 0 60 RPM Rotor Resistance R1 of Pr5 04 0 0 6553 5 mQ Motor 1 0 No function selection Sensorless vector contr
37. The Start up Frequency is the initial frequency output upon a RUN command If the startup frequency setting is higher than the Maximum Operation Frequency Pr1 00 the drive will default to Pr1 00 as the start point A when the Pr6 11 The speed search function is enabled Pr1 08 Start up frequency was disabled Pr1 09 Settings 0 0 150 096 of Maximum Operation Frequency Pr1 00 AIN Output Frequency Lower Limit Factory default 00 Settings 0 0 100 0 of Maximum Operation Frequency Pri 00 Calculation Upper Limit Frequency Hz Pr1 00xPr1 09 100 Lower Limit Frequency Hz Pr1 00xPr1 10 100 The Upper Lower Limits are to prevent operation errors and machine damage These parameters set the upper and Lower limit of the output frequency If the command frequency is lower than the Start up frequency the motor will be operating at Zero speed If the command frequency is lower than the Lower limit frequency the motor will be operating at Lower limit frequency if the command frequency is higher than the Upper limit frequency the motor will then operate at the Upper limit frequency GA This function is disabled if the Lower limit gt the Upper limit zE IDEK _Prt 12 Pr1 13 Pr1 14 Pr1 15 Pr1 16 Setings 000 8000Sec O OSOS O The Acceleration time is the time required for the drive to ramp from O Hz to its Maximum Operation Frequency Pr1 00 The Deceleration time is the time required for th
38. Time min When Pr5 45 1 It will follow this curve no matter what frequency output is 60 mil Load factor 90 l 40 80 120 160 200 Pr5 40 s value 100 Pr5 46 xx sec 60 100 140 180 Motor 2 Electronic Thermal Relay function oL2 utra Heatsink Over Heat pre warning setting 0H2 FC Setings 060 1109 C amit A The setting for parameters Pr2 20 Pr2 23 31 Pr5 48 Delay Time for Motor Selection Factory default Settings 0 00 60 00 Sec G is used to set the switch delay time of Motor Selection Motor selection mode Factory default b00000 Bit 0 O Cannot be switch during operation Settings 1 Can be switch during operation Bit 1 EN o need to waiting for confirm signal when swiching 1 Need to waiting for confirm signal when swiching Bit 3 Bit 1 b means Bit Bit O Bit 2 Bit 4 FWD REV G User may execute Motor selection and switch VF1 to VF 2 and its relative motor parameters by use Pr5 48 Pr5 49 and set other parameter as below 1 Set the MIx terminal Pr2 01 Pr2 06 to 42 As a Motor selection command 2 Set the MIx terminal Pr2 01 Pr2 06 to 43 As a Confirm signal of Motor selection 3 Set the MOx terminal Pr2 20 Pr2 2 to 32 As a Motor selection output 6 57 43 KO WS drorvertG1 41 P1 Series This motor selection function has 2 main application A Y A connection change in a motor and B switch between 2 motors A Y A connection change in a motor The drive will follow se
39. according to Pr1 01 Pr1 07 and Pr1 36 Pr1 42 are for the setting 2 S When this parameter is set to square V F curve and low frequency torque is lower it is not suitable for drive to accel decel quickly If it needs to accel decel quickly it is recommended to set this parameter to 0 Please confirm the load curve and select the proper V f curve before use Pr1 02 Voltage Pr1 01 Frequency A q y 7o Pr8 01 Start Up Frequency of the Auxiliary Motor Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Factory default 0 00 Pr8 02 Stop Frequency of the Auxiliary Motor Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Factory default Pr8 03 Time Delay before Starting the Auxiliary Motor Settings 0 0 6000 0 Sec Factory default 0 00 Pr8 04 Time Delay before Stopping the Auxiliary Motor Settings 0 0 6000 0 Sec Factory default 0 00 A The Start up Frequency is the initial frequency output upon a RUN command for the auxiliary motor If the startup frequency setting is 0 00 the auxiliary motor will not be activated G The Multi function Output terminals Pr2 20 Pr2 23 set to 27 28 or 29 may decides the number of auxiliary motors The maximum is three Those parameters are good for the fan amp pump control applications runs with multiple motors in circulation and parallel control The time delays before Starting and before Stopping can prevent the motor overheat due to frequently start up and
40. all models with Frame code A and B Other models can be built in as an option Recommend Braking Resistor ctable Braking Resistor to Min Diagram Equivalent be use Wiring Resist resistor ance refer to specification of refer to value each drive 9 1 2 of each Specification divo CD O C O D lt O Q O D Sultan 231P5 232P can be A B 300W 1000 300W 1000 820 connect to 1p an extend ang X ai 2 5 S 252p 23037 23045 2037 1 A B 7200W450 1200w680 6 2s3p 4 00 23045 23055 2022 2 AC 9600W400 1200W80 8 xo 23055 23075 2037 2 AC 12000W250 1500w50 8 Built in T E P braking oni O 2 3 4030 is 4045 1 AB 9800W160 1200W80 8 jj AB 9600W 1360 1200W 6 80 8 43055 43075 4030 2 AC 12000100 1500WSO 8 4x2 100 _ 4045 AB 38400W 3 40 9 43 MKC AW d TOPVERT G1 H1 P1 Series p H Only for models which Dynamic Brake is built in as an option 9 1 1 Wiring of Dynamic Braking Unit 1 Refer to 9 1 2 for wiring of Braking resistor T L3 TOPVERT G1 H1 P1 TOPVERT G1 H1 P1 Diagram A Diagram B TOPVERT TOPVERT G1 H1 P1 G1 H1 P1 Diagram C Diagram D 9 2 O Y TO PTE AA 9 1 2 Wiring of Braking resistor S in Series connection P in Parallel connection
41. and S curve i Carrier Frequency Upper 0 0 7kHz Carrier Frequency Lower 0 0 7kHz 0 AVR function enabled Automatic Voltage j i Pr0 16 Regulation AVR 1 AVR function disabled 2 AVR function disabled during deceleration Bit 020 Disable AESO Bit 021 Enable AESO Bit 120 Maximum output voltage could be higher than the source voltage Automatic Energy Saving Bit 121 Maximum output voltage equals to the Pr0 17 Operation AESO and source voltage b00000 Bit 2 0 General purpose constant torque others aon application Bit 2 1 Fan and pump variable torque application Bit 320 Regen torque without slip compensation Bit 321 Regen torque with slip compensation Bit 4 0 Low noise mode operation Bit 421 Quiet mode operation acceleration deceleration function 0 Unit 0 01 Sec 1 Unit 0 1 Sec 2 Unit 1 Sec ep MMO AN B A OPVERT G1 H1 P1 Series 0 The digital keypad PU 1 The RS485 communication port el il O 2 The external analog signal Source of the Master Pr0 18 Frequency Command 3 The external up down terminals multi function input terminals 4 The Pulse input A PG Feedback Card optional is necessary 0 RS485 serial communication or Digital keypad Source of the Operation PU Pr0 19 Conana 1 External terminals or Digital keypad PU 0 2 Digital keypad PU 3 External terminals Bit 020 Ramp to stop Bit 021 Coast to stop Bit 1 0 N
42. and life of the motor x This parameter Pr1 02 and Pr1 01 factory default were be auto adjust according to PrO 02 settin 2nd Frequency Setting 1 Factory default 0 50 ems Middle Frequency 1 Fup 1 Factory defaut 050 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz 2nd Voltage Setting 1 Sett lut 0 1 iind Middle Voltage 1 Vm 1 DEN 230V models Settings 0 0 255 0V Factory default 460V models Settings 0 0 510 0V Factory default 10 0 575V models Settings 0 0 637 5V Factory default These two parameters set the Mid Point Frequency and Voltage of any V F curve 6 14 lt J ONO i MPA 4 OPVERTG1 H1 P1 Series 3rd Frequency Setting 1 Factorv default Ml Lowpoint Frequency 1 FLOW1 Factory stat 050 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz 3rd Voltage Setting 1 Sett lut 0 1 mE Low point Voltage 1 VLow 1 Seen 04 230V models Settings 0 0 255 0V Factory default 460V models Settings 0 0 510 0V Factory default 575V models Settings 0 0 637 5V Factory default These two parameters set the low point Frequency and Voltage of any V F curve Pr1 07 0Hz Output Voltage Setting 1 Vouz 1 280V models Setings 00 2550V Factory default 00 _ 460V models Settings 0 0 510 0V Factory defaut 0 0 575V models Settings 0 0 637 5V Factory default 0 0 V f curve setting is usually set by the motor s allowable loading characteristics Pa
43. closed when the Dwell interruption Accel Decel interrupted Refer to Pr6 14 Pr6 16 Operation Mode The corresponding output will be closed when the drive indication Operation Command is controlled by the external terminals The corresponding output will be closed when over torque 1 AA D detected Refer to Pr5 16 and Pr5 17 Digital frequency signal Valid for Multi Function Output 4 Pr2 23 output gain can be output only MO2 adjust from Pr2 13 Software braking output The corresponding output will be closed when the drive DC bus MO1 Pr2 22 only voltage exceeds the braking level setted value in Pr5 08 Auxiliary Motor no 1 For the fan amp pump control applications runs with multiple AARNA MOLOTO 2 motors in circulation control mode refer to Pr8 01 Pr8 04 Auxiliary Motor no 3 9 30 Over torque 2 ot2 HH Zero speed while in run K 15 16 17 18 O 22 3 2 N 25 26 27 28 9 2 The corresponding output will be closed when over torque 1 detected Refer to Pr5 22 and Pr5 23 Heatsink over heat The corresponding output will be closed when the heatsink indication oH2 temperature exceeds the over heat value setted in Pr5 47 032 Motor selection output The corresponding output will be closed when motor selection Pr5 49 is enable MIx 42 and time is longer then Pr5 48 setted value 48 63 PLC Run step indication Corresponds to the 0 15 step speeds 43 AK
44. command Bit 2 0 Enable run command from keypad Bit 2 0 Enable run command from keypad Bit 2 1 Disable run command Bit 2 1 Disable run command from keypad Bit 2 1 Disable run command from keypad 0 Display the frequency command 0 Display the frequency command value F Hz F Hz i iiie Display 1 Display the actual output frequency H Hz 2000 2 Display the output current A 2 Display the output current A Ampere 3 Multifunction 3 Multifunction display U display of PrO 07 display of PrO 07 Pr0 07 Content of Multi Function 0 Motor speed RPM Display 1 DC BUS voltage Vdc 2 Output voltage Vac 3 Output Voltage command Vac 4 PID feedback signal value 5 Multi step speed running re no 6 Sleep time Pr8 07 7 Remaining number of times for the restart after fault feature Pr6 um PIDCommand frequency H Factory Reserved 5 1 ep MKC i 28 TOPVERT G1 H1 P1 Series 10 Output Power factor angle 7 11 Counter value 12 Over torque accumulated time 1 Pr5 17 13 Factory Reserved 14 Dwell Time at Accel Pr6 14 15 Dwell Time at Decel Pr6 16 16 DC Braking Time during Start up Pr6 01 17 DC Braking Time during STOP Pr6 02 18 Remain time of the executing MSS Run 19 Factory Reserved 20 Factory Reserved 21 Accumulated power up Day day 22 Accumulated power up time hh mm 28 The signal of AUI analog
45. current User defined Multi command of the drive motor from the drive to motor Function Display PUT F Sano dl H SODU is H 500 un u 3000 FWD REV FWD REV EXT PU FWD REV EXT PU EXT PU Press 3TDISP Press 3TDISp To scrolling between F page H page A page and U page by pressing the DISP key 4 2 Pu oU OPVERT G1H1P1 Series 4 3 2 Setting parameters For example to set Pr0 07 2 Entry Parameter Select Pr 0 07 to group 0 be modified M odify data to 2 FWD REV EXT PU FWD REV EXT PU REV EXT P Press then R st Press then L st Press then R st rotate rotate rotate H 9 Data has been Back to F page accepted and saved FWD REV Press wee OCS sr Press UEG 4 3 3 Torun For example to run 50 Hz from PU Set master frequency to Hz Use left key for quick To run setted To enable PU data entr 50 00Hz FWD EXT PU FWD REV EXT PU Rotate OSes Press OCT To shift data 35 v To display actual To setting direction output frequency FWD REV to the motor PU FWD REV EXT PU E E 4 3 4 Parameters READ SAVE Operation For PU 02 only Parameter copy can execute between same drive model only To read To save parameter parameter Press 2 key LIC ST rv P Press 2 key DCR Pv j parando simultaneously es S elect Simultaneously c St Read1 y Save H Parameter Read i Read2 Parameter Save accomplished i Save2 accom plished 43 Nous TOPVERT G1 H1 P1 Series
46. default O Settings The coefficient K determines the multiplying factor for the user defined unit The display value is calculated as follows U User defined unit Frequency Command K Pr0 08 H actual output Actual output frequency K Pr0 08 G Example 1 A conveyor belt runs at 16 9m s at motor speed 60Hz K 16 9 60 0 28 0 281666 rounded to 2 decimals therefore Pr0 08 0 28 With Frequency command 35Hz display shows 35 0 23 9 8m s To increase accuracy use K 2 82 or K 28 16 and disregard decimal point Example 2 If use uses RPM to display the motor speed and the corresponding value to the 4 pole motor 60Hz is 1800 This parameter can be set to 1800 to indicate that the corresponding value for 60Hz is 1800RPM In case of higher resolution need to set Pr0 08 18000 and Pro 09 1 get 1800 0 RPM readout 0 1 RPM resolution Arter this parameter is set all functions relative to the frequency except for the V F Curve Frequency parameters will automatically be changed to an RPM scale RPM instead of Hz will now be the unit for the keypad and thus if it is displayed as 60 00 before the setup it will now display 1800 after the setup Other parameters such as the multi step speed and JOG will be automatically changed also If the unit is RPS it can be set to 300 and Pro 09 1 then get 30 0 RPS readout 0 1 RPS resolution to indicate the corresponding value for 60Hz is 30 0 RPS a decimal point Pr0 10 Fa
47. drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message ASCxx will be displayed on the keypad drive The xx of ASCxx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H and exception code 02H ASCII Mode RTU Mode EEE kem l A Exception code LRC CHK CR dE The explanation of exception codes Explanations The data value received in the command message is not available for the drive The data address received in the command message is not available for the drive 06 Data Length Error Z S Communication time out If Pr7 14 is not equal to 0 0 Pr7 13 0 2 and there is no communication on the bus during the Time Out detection period set by Pr7 14 ASC10 will be shown on the keypad Frame Error word frame error Frame Error parity error 6 76 SWMNANdrorvertG1 41 P1 Series Group 8 Fan amp Pump Control Parameters ZIT VIF Curve Selection x Factoryaetauk _ 0 EN Curve determined by Parameter Group 1 Settings 1 m 5 Power Curve 2 Square Power Curve When it is set to 0 the V f curve setting for the setting 1 is
48. frequency by V f curve The wake up frequency must be higher than sleep frequency 6 78 43 KO WS TOPVERT G1 H1 P1 Series Frequency Command Pr8 06 _ Wake up Frequency Pr8 05 Sleep Frequency Sleep time Sleep Function Group 9 Speed Feedback Control Parameters A PG Feedback Card optional is necessary for setting those parameters HERU PG Pulses x Factory default 1024 Settings 1 5000 PPR G This parameter sets the PG Pulse Generator also called encoder pulse per revolution Pr9 01 PG Type and Function setting Ak Factory default 0 0 Disable PG Bidirection Phase A leads in a forward run command and phase B leads in a reverse run command Settings gt Bidirection Phase B leads in a forward run command and phase A leads in a reverse run command 704 As PID feedback REV 05 As PID feedback FWD 8 Frequency command REV Pr0 18 4 69 Frequency command FWD Pr0 18 4 FWD Counter Phase A JULI L Command gt colock wise Direction Phase B J LIL 9 01 1 ml Clocl wise Phase A SUL Command P gt Direction Phase B LJ L 9 01 2 do A a Phase A IT LI L PULSE Co Clock wise Phase B ILI L GENERATOR M Direction idi Motor Rotation Direction and the Definition of PG output 6 79 43 KON lt 4 OPVERTG1 H1 P1 Series EMT PG Speed Feedback Display Filter Settings 0 000 1 000sec gue PrO 07 is set to 88 its display will be updated regularly Thi
49. function is needed but have not select built in Dynamic Brake while ordering user still can connect an external Dynamic Braking unit TDBU series TDBU braking units are suitable for all of Toptek s Topvert family AC Motor Drives 30V 460V 575V voltage class TDBU braking units need to be used in conjunction with TDBR series braking resistors to provide the optimum braking characteristics Model TDBU xxxx 2015 2022 4030 4045 4132 6055 Maximum Motor Capacity 45 20 22 30 37 50 30 40 45 60 132 175 55 75 kW Hp Suitable for Drive source ACV 200 to 240 380 to 480 5 5 to 600 Power Input Rating DCV 200 to 400 400 to 800 607 to 1000 Discharge Current Verum Ti dat Gonnectabla Minimum resistance for Each Braking 100 6 80 4C 200 13 60 3 40 15 80 Unit Dunes 1ndino 330 345 360 620 660 690 7 20 Braking Start up Voltage 380 400 415 760 800 830 950 8V DCV 3V 6V i Selectable Selectable T Heat Sink Overheat Temperature over 495 C 203 F O D Alarm Output Relay contact 5A120VAC 28VDC RA RB RC S Power Charge Display Lit on when DC bus voltage is above 50VDC Installation Location Indoor no corrosive gases metallic dust m z Operating Temperature 10 C 50 C 14 F to 122 F O 3 Storage Temperature 20C 60C 4 F to 140 F D Humiditv 90 Non condensing 2 Vibration 9 8m s2 1G under 20Hz 2m s2 0 26 at 20 50Hz Mechanical Configuration Wall mounted enclosed type IP20 NEMA 1
50. in Pr5 00 according to the motor s nameplate Set Pr5 05 1 then press the RUN key on the keypad to execute the motor auto tuning operation until tunE display The execution time is about 0 5 to 2 minutes The drive is now switched to Sensorless Vector control mode After the auto tuning procedure is complete verify the parameters Pr5 01 Pr5 04 Pr1 07 have been updated If not set Pr5 05 1 and press the RUN key again Set Pr5 05 2 select reset to V F control mode The drive is now switch to V F mode User can design V F ratio by requirement and control multiple motors simultaneously User can use PG card with Encoder to do close loop speed control Note 1 The sensorless vector control mode is not intended for use with multiple motors connected to one drive simultaneously Note 2 If two motors will be connected to one drive and both must be auto tuned it is necessary to set a multi function input terminal to switch between Motors 1 and 2 This will enable the drive to enter the calculated values into the correct parameter positions 6 48 7p AKO NAE OPVERTG1 H1 P1 Series Pr5 06 Low Voltage Level 230V models Settings 160 220VAC Factory default 180 0 460V models Settings 320 440VAC Factory default 360 0 575V models Settings 400 550VAC Factory default 450 0 This parameter determines the level for LU fault wnen DC BUS voltage is lower than this setting the drive will be shut down and LU or LUr w
51. int reg crc OXffff while length reg crc data for j 0 j lt 8 j if reg crc Ox01 LSB b0 1 reg_crc reg_crc gt gt 1 0Xa001 lelse reg crc reg crc gt gt 1 return reg_crc the value that sent back to the CRC register finally J 4 Address list When place a command to drive or read data from drive a complete parameter address in Hexadecimal is necessary 4 1 How to assign a complete address for every parameters Parameter address calculation Address 100 xG F G means parameter group Group no 0 9 F means parameter number parameter no 0 99 For example the address of Pr5 20 In Decimal 100 x 5 20 7520 In Hexadecimal 208H Refer to chapter 6 for the function of each parameter When reading parameter by function code O3H only one parameter can be read at one time 000 0x100 0 0 000 J 3x 100 6 306 900 9x100 0 900 0384 Infer from this 4 2 Frequently useed write in and Read data command in RS 485 6 73 4p XOJA NAE OPVERTG1 H1 P1 Series The contents of available addresses are shown as below To place a write command Function code 06 AACE AA Command Command Function Description In Hex P 4000 OFAO 1770 Write in frequency of 60 00 Hz 0001 Execute STOP command Effect when PU light is dark only 0201 Execute STOP command 0002 Execute RUN command Effect when PU light is dark only 0202 Execute RUN command 0010 Execute REV command
52. of the PLC Run Pr4 15 0 0 65500 Sec Master Speed The 1st Step Duration of PLC Pr4 16 0 0 65500 Sec Run or MSS Run The 2ndStep Duration of PLC Pr4 17 0 0 65500 Sec Run or MSS Run The 3rd Step Duration of PLC Pr4 18 0 0 65500 Sec Run or MSS Run The 4th Step Duration of PLC Pr4 19 0 0 65500 Sec Run or MSS Run The 5th Step Duration of PLC Pr4 20 0 0 65500 Sec Run or MSS Run The 6th Step Duration of PLC Pr4 21 0 0 65500 Sec Run or MSS Run The 7th Step Duration of PLC Pr4 22 0 0 65500 Sec Run or MSS Run ep MMO AN B A OPVERT G1 H1 P1 Series The 8th Step Duration of PLC Pr4 0 0 65500 Sec Run or MSS Run The 9th Step Duration of PLC Pr4 2 0 0 65500 Sec Run or MSS Run The 10th Step Duration of PLC Pr4 2 0 0 65500 Sec Run or MSS Run The 11th Step Duration of PLC Pr4 0 0 65500 Sec Run or MSS Run The 12th Step Duration of PLC 7 0 0 65500 Sec Run or MSS Run The 13th Step Duration of PLC Pr4 28 0 0 65500 Sec Run or MSS Run The 14th Step Duration of PLC Pr4 29 0 0 65500 Sec Run or MSS Run The 15th Step Duration of PLC Pr4 30 0 0 65500 Sec Run or MSS Run The PLC Run or MSS Run Time Pr4 31 1710 1 Multiplier The PLC Run or MSS Run Pr4 32 00000 07FFF 0 forward 1 reverse h00000 Operation Direction O direction determined by Pr4 32 Bit 1 direction determined by the master speed O Without zero intervals Continue mode 1 With zero intervals Stop mode 0 Run zero speed when PLC Run Paused
53. ot2 Factory default A 150 NEN Settings Amp 20 250 of drives rated current Pr5 23 Over Torque Detection Time 2 ot2 Factory default UD Settings 0 0 60 0 Sec eAPr5 15 and Pr5 21 determine the operation mode of the drive after the over torque is detected via the following method if the output current exceeds the over torque detection level 1 Pr5 16 and also exceeds the Pr5 17 Over Torque Detection Time 1 the fault code ot1 ot2 is displayed If a Multi Functional Output Terminal is to over torque detection the output is on Please refer to Pr2 20 Pr2 23 for details ZETEscu Most Recent Fault Record Factory defaut 9 ALEA 1705223 2nd Most Recent Fault Record Factory defaut 0 Epl 1705231 3rd Most Recent Fault Record Factory defaut 0 SEI 5 24 4th Most Recent Fault Record Factory defaut 0 APTE 5th Most Recent Fault Record Factory defaut 0 ZIP oth Most Recent Fault Record Factory defaut 0 ge 7th Most Recent Fault Record Factory defaut 0 JO mea 8th Most Recent Fault Record Factory defaut 00 kwazi 9th Most Recent Fault Record Factory defaut 0 o dE 10th Most Recent Fault Record Factory defaut 0 o EXAM 11th Most Recent Fault Record Factory defaut 0 o EEN 12th Most Recent Fault Record Factory defaut 0 o 6 54 lt p KO NAET OPVERTG1 H1 P1 Series Pr5 36 13th Most Recent Fault Record Factory defaut 0 JO Pr5 37
54. run x Pr9 01 PG Type and Function setting command and phase A leads in a reverse 0 run command 4 As PID feedback REV 5 As PID feedback FWD 8 Frequency command REV Pr0 18 4 9 Frequency command FWD Pr0 18 4 PG Speed Feedback Display 0 000 1 000sec 0 03 Filter E O O N PG feedback speed control 9 0 0 500 096 20 0 Proportional Gain P T 7 O PG feedback speed control 0 00 10 00 Sec 0 50 Integral Time I 0 00 no integral Pr9 04 PG feedback speed control r9 05 0 00 5 00 Sec Differential D Time PG Speed Control Output 06 0 00 150 00Hz 20 00 Frequency Limit 0 warn and keep operating 1 warn and RAMP to stop 2 warn and COAST to stop Pr9 08 A Fault Detection 0 00 10 00 Sec Pr9 09 PG Feedback compensation limit 0 900 RPM Pr9 07 Treatment of PG Feedback Fault Y U E O A O vp NO i MW 28 4 OPVERTG1 H1 P1 Series CHAPTER6 DESCRIPTION OF PARAMETER SETTINGS The parameters are divided into 10 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation The 10 groups are as follows Group 0 System Parameters Group 5 Motor Parameters and Protection Parameters Group 1 Basic Parameters Group 6 Special Parameters Group 2 Digital Input Output Parameters Group 7 High function Parameters PID and Communi
55. stop 6 77 SWMNANdrorvertG1 41 P1 Series G The order of stopping auxiliary motors is the first startup the first stop For example Starting order auxiliary motor1 auxiliarv motor2 auxiliarv motor3 Stopping order auxiliary motor1 auxiliarv motor2 auxiliarv motor3 A startup procedure example Pr8 01 Startup Frequency 45 Hz Pr8 02 Stopping Frequency 15 Hz Pr8 03 Time Delay before Starting 212 Sec Pr8 04 Time Delay before Stopping 6 Sec Main motor Running frequency H 45 H 15 Output freq Output freq Yes Pr8 03 Pr8 04 Count Time delay Count Time delay before starting before stopping No Delay 12 Sec Delay 6 Sec Yes ortatup aux otopping aux Motors by order Motors by order Pr8 05 Sleep Frequency l Settings 0 00 600 00 Hz H1 00 00 6000 00Hz l Factory default 0 00 Pr8 06 Wake up Frequency L Settings 0 00 600 00Hz H1 0000 6000 00H2 Factory default 0 00 Pr8 07 Sleep Time LL Settings 0 0 600008ec Factory default 00 These parameters determine sleep functions of the drive If the command frequency falls below the sleep frequency for the specified time in Pr8 07 then the drive will shut off the output and wait until the command frequency rises above Pr8 06 wake up frequency When the drive is in sleep mode frequency command is still calculated by PID When frequency reaches wake up frequency the drive will accelerate from Pr1 08 start up
56. the drive is activated again This parameter also determines the waiting time before resuming operation after External Base block and Auto Restart after Fault Pr6 10 Ni Maximum Current Level for Speed Search Factory default A 120 i Settings Amp 20 200 of drive s rated current Following a momentary power loss the drive will start its soeed search operation only if the output current is greater than the value set in this parameter When the output current is less than the value set in this parameter the drive output frequency is at speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it as running prior to the power loss A When speed search is executed the drive will follow the V F curve determined by parameter group 1 This parameter is used for both the Auto Acceleration Deceleration Time and Speed Search functions m Max Allowable Power Loss Time Max Allowable Power Loss Time ource Pr6 06 Speed Pr6 06 Speed Search synchronization lt p Detection Output Frequency Base block Base block Time 4 lime lt b Output Voltage Pr6 07 Pr6 05 1 begins search from Last Output Frequency Downward Pr6 05 2 begin search from Start up frequency Upward Procedure Diagram of Restart after Momentary Power Loss 6 61 43 KON drorvertG1 41 P1 Series MOLIN Deceleration Time for Speed Sear
57. to Refer to Pr0 18 Pr2 07 Pr2 08 This function is also called motor potentiometer Itis a DC braking command at OHz speed and it is valid during running It is used to improve the vibration by Cancel the setting of the 24 Digital Up command Zero speed is replaced by ae DC braking using DC mode at zero speed when drive is not matched with motor or parameter setting of motor is not very well Refer to Pr6 00 6 23 lt p AKO NAE OPVERTG1 H1 P1 Series When this function is enabled drive will ramp to stop It won t display any error message After this terminal disabled it is no need to place a Reset command The drive will restart with run commands applied Pause This function may use to Pause PLC Run with a little different from 23 Pause PLC Run The only difference is When this function is enabled during drive executing Pr4 35 after this Pause command removed drive will continue to execute PLC Run program from the start point with PLC Run commands applied Disable Dwell function When this setting is enabled Dwell function is disabled Refer to Pr6 14 Pr6 18 Disable ravers clon When this setting is enabled traverse function is disabled Refer to Pr6 19 Pr6 20 9 30 Disable Speed Search during When this setting is enabled Speed Search during Start up Start up function is disabled Refer to Pr6 11 21 28 2 31 32 0 42 0 43 EEPROM write function When this setting is enabled EEPROM
58. 00 Pr1 32 Skip Frequency 5 upper limit Factory default 0 00 Pr1 33 _ Skip Frequency 5 lower limit k Factory default 0 00 Pr1 34 Skip Frequency 6 upper limit ik Factory default 0 00 Pr1 35 Skip Frequency 6 lower limit ik Factory default 0 00 LL setings 1000 60000 Hz 0000 AOGGODHET oooO O Prl Prl Prl Prl Prl Prl Prl Prl Prl Prl Prl Prl EN 7f Frequency 6 Ud UU O UU 0 N ND b2 b2 WN WN ABWNrR DO AND NFS 0 A These parameters are used to set the skip frequency of the drive The Skip Frequencies are useful when a motor has vibration at a specific frequency bandwidth by skipping this frequency the vibration will be avoided The Skip frequency will be disabled if this rule is not followed Please use the following hierarchy when setting these parameters Pr1 24 Pr1 25 Pr1 26 Pr1 27 Pr1 28 2 Pr1 29 2 Pr1 30 2 Pr1 31 2 Pr1 32 Pr1 33 Pr1 34 Pr1 35 Pr1 36 1st Frequency Setting 2 Base Frequency FBASE 2 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Factory default 60 00 50 00 Aris parameter is the same as Pr1 01 1st Voltage Setting 2 oett lut nd Motor rate rated voltage Vase 2 Setinaresoten 01 230V models Settings 00 2550V O 255 0V 0 0 255 0V Factory default 230 0 460V models Settings 0 0 510 0V Factory default 460 0 575V models Settings 0 0 637 5V Factory default 575 0 A This parameter is the same as Pr1 02
59. 00 600 00 Hz H1 00 00 6000 00Hz 0 50 Middle Frequency 1 FMID 1 Pr1 04 models models models 460V 10 0 Middle Voltage 1 VMID 1 0 0 255 0V 0 0 510 0V 0 0 637 5V 575V 12 5 3rd Frequency Setting 1 X Pr1 05 0 00 600 00 Hz H1 00 00 6000 00Hz 0 50 Low point Frequency 1 FLOW 1 230V 5 0 3rd Voltage Setting 1 230V Pr1 06 3 models 460V 10 0 Low point Voltage 1 VLOW 1 6 9 2550 0 0 510 0V 0 0 637 5V 575V 12 5 230V 460V 575V Pr1 07 ila E CURET models models models 0 0 255 0 0 0 510 0V 0 0 637 at c Pri 08 StartupFrequency 0 00 600 00Hz H1 00 00 6000 00Hz 0 50 0 0 150 096 of Maximum Operation E Pr1 09 Output Frequency Upper Limit Frequency Pr1 00 110 0 E Pro ouput Frequency Lower Limit MT 00 RW Aeoseraton Tine 000 60000Se6 T0500 _ f e beceleraion Tine D0 00009 T0000 prisa Acoseraton Tinea D0 8009e r0 0060 00 Prisa DeceleratonTime2 D 00009 T0000 _ Fras doGAeceleratonTime 000 60000Se6 T0000 Pete JOGDeslemnTme 00 8005 T0000 MECA AE S0 f 1st 2nd Acceleration Deceleration Pr1 18 0 00 600 00 Hz H1 00 00 6000 00Hz 0 000 Frequency S Curve for Acceleration Pr1 19 0 00 12000 Sec Departure Time S Curve for Acceleration Arrival Pr1 20 0 00 12000 Sec Time S Curve for Deceleration Pr1 21 0 00 12000 Sec Departure Time S Curve for Dece
60. 0C to 60 C 4 Fto 140 F Relative Humidity Less than 9096 no condensation allowed Atmosphere pressure 86 to 106 kPa Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88m s2 0 6G at 20Hz to 50Hz Pollution Degree 2 good for a factory type environment 2 2 Installation A CAUTION The control power supply and motor leads must be laid separately They must not be fed through the same cable conduit trenching High voltage insulation test equipment must not be used on cables connected to the drive Improper installation of the Drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty 2 1 lt J UKOJ MW PA QT OPVERTG1 H1 P1 Series The Drive generates heat Allow sufficient space around the unit for heat dissipation Mount the Drive vertically and do not restrict the air flow to the heat sink fins Air Flow mm inch emir S ka A o 41906 0 B 756 mo MW co ma x8 2 b wwo 300 12 60 LE se em w Ff 28 6506 13 6 406 8093 180 2 3 Installation
61. 3 3 1 the LRC Check for the inquiry message will be 01H 03H 10H OEH 00H 02H 24H then take the complementary of 2 DCH sjolo MIENIS 3 5 The CRC Check of the RTU Mode The CRC Check starts from Address and ends in Data Contents Its calculation is as follows Step 1 Load the 16 bit register the CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte message command with the 16 bit CRC register of the lower bit then save the result into the CRC register Step 3 Shift the CRC register one bit to the right and fill in O to the higher bit Step 4 Check the value that shifts to the right If it is 0 save the new value from Step 3 into the CRC register otherwise Exclusive OR A001H and the CRC register then save the result into the CRC register Step 5 Repeat Steps 3 and 4 and calculates the 8 bit 6 72 43 AKO NAA OPVERT G1 H1 P1 Series Step 6 Repeat Steps 2 5 for the next 8 bit message command till all themessage commands are processed And finally the obtained CRC register value is the CRC Check value What should be noted is that the CRC Check must be placed interchangeably in the Check Sum of the message command Below is the calculation example of the CRC Check using the C language unsigned char data lt index of the message command unsigned char length lt length of the message command unsigned int crc_chk unsigned char data unsigned char length int j unsigned
62. 3 Time 2 ot2 0 0 60 0 Sec Pr5 24 AO Pro 22 Record Pr5 23 Record Pr5 27 4th Most Recent Fault puo l 4 SC IGBT failure Record eth Most Recent Fault j l Pr5 29 5 oL drive overload fth Most Recent Fault j i Pr5 30 6 oL1 electronic thermal relay 1 8th Most Recent Fault Pr5 32 D osl Recent TAN 8 oCn over current during constant speed Pr5 33 isa 2 9 OCA over current during accel 5 15 ep MKC AW OPVERTG1 H1 P1 Series 11th Most Recent Fault Record 12th Most Recent Fault 10 oCd over current during decel Record 13th Most Recent Fault 12 EP2 EPROM error 2 Record 14th Most Recent Fault 13 EF external fault Record Tot Most recent kal 14 Cti current sensor 1 16th Most Recent Fault 15 Ct2 current sensor 2 Record 16 HPF protection circuit fault 17 oH1 IGBT overheat 18 0H2 Heatsink overheat 19 SoFt Pre charge circuit error 20 ACI ACI error 21 ASC RS 485 error 22 Pl d PID error 23 Pu Keypad communication overtime 24 tunE Auto tuning failure 25 bF braking chopper failure 26 PG PG error 27 PHL Phase loss 28 CC current signal error during stop 29 CPu CPU error 30 FAn Fan failure 31 Anl fault Analog input error 32 ot2 Over Torque2 33 oL2 electronic thermal relay 2 34 rnot Motor selection error 36 LUr Low Voltage during Run 37 oUd over voltage during decel 38 x
63. 485 serial interface MODBUS protocol Multi Function Digital Input Multi step selection O to 15 first to second accel decel switches accel decel inhibit Input the counter Pause Stop DI EF Input Emergency Stop auxiliary motor control is invalid ACI AVI AUI speed command selection Reset PLC 6 terminals Run Jog Up Down command Sink Source selection Parameter team selection etc up to 43 functions Include a form C relay contact a form A relay contact and 2 Open collector output They can be programmed to below indications Drive Operating Frequency Attained zero speed Base Block Over torque Fault Indication Local Remote indication PLC Operation indication and Auxiliary Motor Output Drive ready for use IGBT over heat indication etc up to 63 functions Multi Function Analog Input AVI 0 10VDC Input impedance 20kQ AUI 10 10VDC Input impedance 10kQ ACI 4 20mA DC Input Al impedance 2500 3 different Input terminals can be programmed to 15 functions Multi Function Analog Output Include ACO and AVO They can be programmed to Proportional to output frequency output current voltage AO frequency command or motor s speed etc up to 15 functions The output will be activated when faults occur User may get 1 or up to 4 indications from below terminals 2 Relay contact point RA RB RC or 2 Open collector Communication function RS 485 serial port MODBUS protocol ASCII amp RTU Baud rate up to 125 k bps
64. 5 6 7 8 9 10 t 12 13 Hexadecimal o 1 2 3 4 5 6 7 8 9 A b C d Pr4 33 PLC Run Operation Mode Factory default b00000 0 direction determined by Pr4 32 OOS O 0 Without zero intervals Continue mode 0 Run zero speed when PLC Run Paused 0000 Settings Bit 2 1 Run original programmed step speed when PLC Run Paused Re Execute PLC Run from step O after recover from power interruption Continue Execute PLC Run from the point which power interruptied after recover from power interruption Bit O it 3 6 43 7p AKO NAE OPVERTG1 H1 P1 Series Bit 3 Bit 1 b means Bit Bit O Bit 4 FWD REV EXT PU Bit 2 A This parameter selects the mode of PLC Run operation for the drive The drive will change speeds and directions according to the desired user programming This parameter can be applied in the PLC Run operation of general small machines food rocessing machines and washing equipment Example Execute one cycle of the PLC Run program Continue mode The parameter settings are Pr4 33 PLC Run Operation Mode set to b00000 Continue mode direction by Pr4 32 PLC Run operation Cycle Set to operat 1 cycle What to do after PLC Run completed Set to Stop Run Command setting select from external signal FWD or REV terminal Multi function output terminal setting PLC Run running Pr2 22 19 Multi function output terminal setting A step of PLC Run completed Pr2 23 20 Multi function output terminal setting P
65. 6V 4V 2V J 2 4V 6V 8V 7 2mA 10 4mA 13 6mA 16 8mA 20mA Positive bias area dil ail Input bias 0V or 4mA Negative bias area rad Analog input gain 100 Positive negative bias mode Bias as the center Pr3 05 0 or Pr3 09 0 or Pr3 14 0 AVI Analog Input Gain AVI Positive Negative Bias Mode Factory default 100 0 Factory default o 1 value lower than bias bias 2 value higher than bias bias the absolute value of the bias voltage while serving as the center Pr1 00 setting Output Freq Hz FWD Analog input gain setting 100 2V 4V 6V 8v 10V 7 2mA 10 4mA 13 6mA 16 8mA 20mA Positive bias area Input Bias 0V 4mA Negative bias area Positive negative bias mode lower than bias bias Pr3 05 1 or Pr3 09 1 or Pr3 14 1 Output Freq Hz FWD OHz 40V l z 10v Analog lt input 7 2mA 104mA 13 6mA 16 8mA 20m signal Negative bias area Positive bias area Input bias 0V or 4mA Analog input gain 100 Positive negative bias mode higher than bias bias lt p AKO NAE OPVERTG1 H1 P1 Series Pr1 00 setting Output Freq Hz Analog input gain 100 10V 10V Analog E input 7 2mA 10 4mA 13 6mA 16 8mA 20mA signal Positive bias area Input bias 0V or 4mA Negative bias area Positive negative bias mode Absolute value of the bias Pr3 05 3 or Pr3 09 3 or Pr3 14 3 Pr3 05 2 or Pr3 09 2 or Pr3 14 2 P
66. CHAPTER 5 FUNCTIONS AND PARAMETER SUMMARY X This parameter cannot be set O Available in Firmware Version Parameter no in during operation 2 xx and after only Firmware Version 1 xx Group 0 System Parameters Factory Parame Functions Settings ters Setting Pro 00 00 Model display Model display Display according to the model number gt according to Display according to the model number gt model number Read Only Only mar PET Pr0 01 eec d Sten Display according to the model number Read Read Only 6OHz 230V 460V 575V motor application 9 Parameter reset cuo MR 50Hz 220V 380V 575V motor cuo MR 8 Parameter reset accro E Pro 02 Parameter Reset 60Hz 220V 380V 575V motor accro E Motor V F selecting 7 Parameter reset dcos O A 50Hz 230V 460V 575V motor dcos O A 6 Parameter reset iro eerie 60Hz 240V 415V 575V motor iro eerie 5 Parameter reset O a 50Hz 240V 415V 575V motor O a ME Pro 03 Password zl The ndm 3 0999 gt gt gt Bit 0 0 All parameters are readable Bit 0 1 Those parameters after PrO 05 are not readable Err message will displayed Pr0 05 Parameter Locking Level when try to read 500000 Bit 120 Enable Bit 120 Enable Frequency Command changes Bit 120 Enable Frequency Command changes changes Bit 121 Disable Bit 121 Disable Frequency Command changes Bit 121 Disable Frequency Command changes changes Bit 2 0 Enable run
67. Check the wiring of ACI Check the connection between the drive and C Cu Communication Error ASC 6 3 I master for loose wires Check whether the PID parameters setting is appropriate Check the PID feedback wiring Check cabling between drive and motor Check whether the motors horsepower E Auto Tuning Error tunE a Lele corresponds to the Drive output power Retry again _ Braking Transistor Fault DF Return to the factory CH Check the PG connection 1 PGloose wires PG Check whether the motor is blocked Check whether the power voltage is normal Phase Loss PHL Three phase imbalanced at Check whether the screw at the input power terminal is tightened the input voltage or the drive er Check whether the power source phase lacking detects excessive ripple Check whether the smoothing capacitors life is ended Current signal error while the IA Return to the factory drive is stopped CC Electronics Circuit Fault J i Return to the factory CPu Check whether the cooling fan is blocked E r Cooling Fan Fault FAn E Return to the factory 7 4 p NO UIE TOPVERT G1 H1 P1 Series Check whether the input power voltage is normal The Drive detects that the DC Check whether the loading will be put on another bus voltage has fallen below its minimum value LU unexpected heavy loading Whether the 3 phas
68. CoPY Parameter copy error 39 LU Low Voltage 40 bb External Base Block Pr5 40 Full Load Current of Motor 2 Amp 10 120 of drive s rated current ND Pr5 41 Auto Torque Compensation 0 0 25 0 of Motor 2 Pr5 42 e Compensation of Motor q _ co RPM o Pr5 43 Number of Motor Poles 2 220 Pr5 44 Rotor Resistance R1 of 0 0 6553 5 mO Motor 2 0 00 6090 ep WO drorpverTG1 H1 P1 Series 0 Electronic thermal relay function disabled Motor 2 Electronic Thermal 1 Inverter duty motor with independent cooling O Pr5 45 Relay Selection oL2 fan 2 Standard motor with shaft mounted cooling fan Motor 2 Electronic Thermal pigs Relay Characteristic 30 600 Sec EN Heatsink Over Heat s ind pre warning setting 0H2 dS Pr5 48 SS for Motor 9 00 60 00 Sec 0 Cannot be switch during operation Bit O 1 Can be switch during operation 0 No need to waiting for confirm signal O Pr5 49 Motor selection mode 500000 when swiching Bit 1 1 Need to waiting for confirm signal when swiching Group 6 Special Parameters Parame Factory Functions Settings User ters Setting H Pr6 00 DC Braking Current Level Amp 0 125 of drive s rated current A 0 um Pr6 01 DC Braking Time during 0 00 60 00 Sec Start up H a lo A 0 00 60 00 Sec o stopping eas TA pOnt ier DE Braking 0 00 600 00 Hz H1 00 00 6000 00Hz during stopping e di 0 01 300 00 50 00 Braking Voltage O Opera
69. Effect when OFA1 PU light is dark only 0210 Execute REV command Execute FWD command Effect when PU light is dark only Execute FWD command Execute FWD REV command Effect when PU light is dark only Execute FWD REV command Execute Local Remote command 0001 Execute in EF command NE DER 0002 Execute in RESET command To read data from drive To monitoring drive status Function code 03 Parameter Address Read 1 register o Command Function Description In Dec InHex In Hexadecimal 4109 100D 4106 100A 4108 100C 4110 100E 4112 1010 4114 1012 4118 1016 4120 1018 4122 101A 4130 1022 4158 103E 4160 1040 4168 1048 Bit 0 run command Bit 1 run state Bit 2 rev command Bit 4 rev state Bit 5 jog command Bit 8 external freq command Bit 9 run stop F R pu control Bit 10 Run Stop F R 485 Bit 12 freq command 485 Bit 15 pass word 0001 To read U page contents 0001 To read Fault Record refer to 4 3 0001 To read content of F page 0001 To read content of H page 0001 To read content of A page 0001 To read DC BUS voltage Vdc 0001 To read Output voltage Vac 0001 To read Output Voltage command Vac 0001 To read Remaining number of times for the restart after fault feature Pr6 10 0001 To read Accumulated power up Day day 0001 To read Accumulated power up time hh mm 0001 To read the signal of AVI analog input Vdc 6 74 SWMNANdrorvertG1 41 P1 Series 4170 104A 0001
70. If display shows d6550 0 it means 6550 0 seconds If a parameter is set to 0 0 0 sec the corresponding step will be skipped This is commonly used to reduce the number of program steps ME BN The PLC Run or MSS Run Time Multiplier Setings 1 10 This parameter sets the time unit for Pr4 15 Pr4 30 The actual operation time of each step The setting time of Pr4 15 Pr4 30 Pr4 31 AP PM The PLC Run or MSS Run Operation Direction Settings 00000 07FFF 0 forward 1 reverse G This parameter controls the direction of Pr4 00 Pr4 14 for the PLC Run and MSS Run Use four of 4 bit binarv number determines the PLC Run direction The binarv number is then converted to 4 digit Hexadecimal number and entered into Pr4 32 Fill in O 2nd digit h Hexadecimal lt st digit 4th digit 3rd digit 2nd digit 1st digit 23 22 21 gi 23 92 21 20 23 27 21 q 23 22 21 929 T Weights 0 Forward 1 Reverse Direction of 1stspeed for Pr4 00 Direction of 2nd speed for Pr4 01 Direction of 3rd speed for Pr4 02 Direction of 4th speed for Pr4 03 Direction of 5th speed for Pr4 04 Direction of 6th speed for Pr4 05 Direction of 7th speed for Pr4 06 Direction of 8th speed for Pr4 07 Direction of 9th speed for Pr4 08 Direction of 10th speed for Pr4 09 Direction of 11th speed for Pr4 10 Direction of 12th speed for Pr4 11 Direction of 13th speed for Pr4 12 Direction of 14th speed for Pr4 13 Direction of 15th speed for Pr4
71. Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr7 15 6 68 43 KON lt 4 OPVERTG1 H1 P1 Series 1 Code Description ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character KA T 2 3 4 ASCII code 30H 31H 32H 33H 34H 35H 37H 41H 43H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex 2 Data Format 10 bit character frame For ASCII Protocol 7 N 2 Stati o A SV PV Lo 0dd St pt F 14 24 3 1 1 95 iparityt bit I data bits h 10 bits character frame jp 11 bit character frame For RTU Protocol 8 N 2 pass poes q poe persas Start H s Stop Stop 0 2 0 3 5 4 4 D os 6 Ts h pit Di li i i 7 i ei eg 7 Nail oe ki aia iene ei k uidisse iudiciis Even Start 0 H Even Stop 774 O 1 ts 0 9 8 M 0 4 4 8 ptt Di li i si 23 913 83 l even Stop kt 8 data bits 7 zejt i panes Wee S o gaesss en depu S arts 5 s Stop 0 LI 1 0 0 0 U U 8 0 8 BH m cbclicisicisiowiwl I 8 data bits 1 11 bits character frame 6 69 43 AKO NAA O
72. LC Run completed FWD Frequency 6 E 3 5 Pr4 32 Le 1st digit pla 2nd digit ur 3rd digit la 4th digit gt l Operation Direction 5th step A 10th step A i i Pr4 00 Pr4 03 Pr4 08 Pr4 10 Pr4 13 Pr4 00 1st step 4th step 9th step 11th step 14th step 1st step A hA A Time Pr4 01 Pr4 05 Pr4 07 Pm Pr4 1k 2nd step 6th step 8th step 12th step 15th Step Pr4 04 Pr4 09 U Pr4 02 Pr4 06 Pr4 12 3rd step 7th step 13th step Pr4 16 pr4 18 Pr4 20 pr4 22 Pr4 24 Pr4 26 Pra 28 Pr4 30 Pr4 16 Pr4 17 Pr4 19 Pr4 21 Pr4 23 Pr4 25 Pr4 27 Pr4 29 REV Frequency l 1 Pr0 19 Run Command Pr4 32 Operation Direction O FWD 0 0 0 0 Pr2 21 PLC Run running Pr4 34 set to 1 cycle Pr2 22 A step completed Pr2 23 PLC Run completed Pr4 33 Bit 1 0 Process Logic Control operation PLC Run Without zero intervals Continue mode 6 44 43 oU TOPVERT G1 H1 P1 Series Output Frequency Pr4 01 2nd step Pr4 00 1st step Pr4 02 3rd step Pr4 03 4th step Time Pr4 16 Pr4 17 y Pr4 18 y Pr4 19 Pro 19 Run Command _ Pr4 33 Bit 1 21 Process Logic Control operation PLC Run With zero intervals Continue mode Bit 2 Bit 2 0 Run zero speed when PLC Run Paused When PLC Run Pause command enable the dr
73. MEA SC OPVERTGI1 H1 P1Series Wiring specifications Optional Peripheral devices Wire type and size AC source 3 phase 460V class OIN HIV cable mm SM9J9S jeur IWS 1nduJ 940Uu2 yurq oq 101923134 O O O J O e O rm P gt S O AWG MCM v 9913 Aoede gJN Series model 6 O B S sos 3 TIAR TIRF TDLC TOAR G1 xxxxx P1 ES e a XXXXX XXXXX XXXXX XXXXX KXXXXX lt gt H1 xxxxx 3 iB lt O 430P7 431P5 mem Pea ape 431P5 432P2 204 2 14 431P5 432P2 433P7 43007 2049 432P2 43007 433P7 435P5 M4 43010 433P7 43010 M4 m 8 8 8 8 8 60 60 43040 43040 43015 43040 ue paren PA 14 M4 224 O o 22 3 a E 43110 M12 60 3 0 250 M5 38 25558 100 4 0 1 43160 43185 125 250 450 43330 43300 43160 43330 O1 iil ES 43400 43220 43280 sin m 43490 43220 43490 43280 43315 M16 Z2 3 0 1000 43280 M8 43660 43600 43660 43315 2X150 43315 43400 RI ue 1200 900 43400 43450 ord s 1500 1000 43800 43800 43400 43800 vp No Ai MEA SC OPVERTGI1 H1 P1Series 3 3 Main Circuit Terminal Explanations Terminal Symbol Content Explanation R L1 S L2 T L3 AC line input terminals U T1 V T2 W T3 Drive output terminals motor connections B1 B2 Connections for Braking Resistor optional Refer to Chapter 9 the selection chart Connecting terminals of the extern
74. Motor 2 This parameter increases the amount of voltage the drive will output to the motor during operation to increase motor torque according to the actual load automatically Be careful when setting this parameter Always start at the lowest setting and increase the value until sufficient torque is achieved A large Torque Compensation may generate more voltage than needed and the motor will overheat and possibly be damaged 6 55 lt p AKO NAET OPVERTG1 H1 P1 Series Pr5 42 Slip Compensation of Motor 2 Factory default O Settings 0 60 RPM While driving an asynchronous motor an increasing load will cause an increase in slip This parameter may be used to compensate the nominal slip within a range of 0 60 RPM When the output current of the drive is higher than the motor s no load current the drive will adjust the output frequency to the motor to compensate for slip Note 1 If the motor s no load current gt the rated current of the motor the slip compensation will not work correctly Note 2 To obtain optimam slip compensation excute the auto tune then get real rotor resistance Of motor in Pr5 44 Synchronous speed from 2 pole to 10 pole unit RPM Pr5 43 Number of Motor Poles 2 Factory default Settings 2 20 GA This parameter sets the number of poles of connected motor must be an even number Pr5 44 Rotor Resistance R1 of Motor 2 Factory default 0 Settings 0 0 6553 5 mQ MED Motor 2 Ele
75. Noise There are many noises surround the motor drives and invade it by radiation or power circuit It may cause the misoperation of control circuit and even damage the drive Of course that is a solution to increase the immunity against noise But it is not the best one due to the limit Therefore solve it from the outside as following will be the best 1 Add surge killer on the relay or contact to suppress switching surge between ON OFF 2 Shorten the wiring length of the control circuit and separate from the main circuit wiring 3 Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire 4 The grounding terminal should comply with the local regulation and ground independently i e not to have common ground with electric welding machine and power equipment 5 Connect a noise filter at the input terminal of the drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 7 3 Environmental Condition Since drive is an electronic device you should comply with the environmental condition stated in the Chapter 2 Following are the remedial measures for necessary 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent da
76. O 28 drorvertG1 41 P1 Series Group 3 Analog Input Output Parameters Pr3 00 Addition Function of the Analog Inputs Factory default 0 enable addition function Settings 0 disable addition function AVI ACI AUI EA If the addition function between AVI ACI and AUI are disabled and that the selections on the analog input setting function are same among the three the priority order of the analog input will be AVI gt ACI gt AUI A If the addition between a positive value and a negative value is meaning subtract Pr3 01 Analog Input Noise Filter Factory default 0 10 i Settings 0 00 2 00 sec Interferences commonly exist with analog signals such as those entering AVI ACI and AUI These interferences constantly affect the stability of analog control and using the Input Noise Filter will create a more stable system If Pr3 01 is long the control will be stable yet the response to the input will be slow If Pr3 01 is short the control may be unstable yet the response to the input will fast KW AVI Analog Input External Analog command Pr3 06 XEMA AUI Analog Input External Analog command Factory default 0 LO Nofuncons gt 1 Frequency command 2 Acceleration deceleration time gain increase or decrease time base 3 Over current stall prevention level during operation 4 Over current stall prevention level during Acceleration Valid for 5 lOver torque current level e 6 Torque compensation g
77. PG feedback It can limit the maximum output frequency Pr9 07 Treatment of PG Feedback Fault Factory default 0 0 wam and keep operating Settings 1 wam and RAMP to stop 2 wam and COAST to stop ge treatment when the PG feedback signals is abnormal and exceed the time setting in Pr9 08 6 80 43 KO WS TOPVERT G1 H1 P1 Series AER PG Feedback Fault Detection Time Settings 0 00 10 00 Sec The feedback signal is in error if it outside the Slip Range or if is over the Stall Level Once either of the errors is met the drive will begin to accumulate time If the feedback signal continues to be in error at the end of the Detection Time period the drive will display a PG error message Pr9 09 PG Feedback compensation limit Factorydefaut 90 Settings D SDORPM O O This parameter may be used to limit the compensateion of PG feedback by fill in the slip ratio of motor 6 8 p NO UAE TOPVERT G1 H1 P1 Series CHAPTER 7 ERROR MESSAGE AND TROUBLESHOOTING The Drive has a comprehensive fault diagnostic system that includes various alarms and fault messages such as over voltage low voltage and over current Once a fault is detected the corresponding protective functions will be activated and the Drive will stop the output and the motor will then coast to stop The following faults are displayed as shown on the Drive digital keypad panel Once the fault occurred eliminate it first an
78. PVERT G1 H1 P1 Series 3 Communication Data Structure 3 1 Communication Data Frame ASCII Mode Start character 3AH Address Hi Communication Address Address Lo 8 bit address consists of 2 ASCII codes Command code 8 bit command consists of 2 ASCII codes DATA n 1 Contents of data Nx8 bit data consist of 2n ASCII codes n lt 16 maximum of 32 ASCII codes LRC CHK HI L RC Check Sum L RC CHK Lo 8 bit check sum consists of 2 ASCII codes END Hi End characters END Lo END1 CR 0DH ENDO LF OAH RTU Mode START A silent interval of more than 10 ms Communication address 8 bit address Command code 8 bit command DATA n 1 Contents of data nx8 bit data n lt 16 CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters A silent interval of more than 10 ms 3 2 Communication Address Valid communication addresses are in the range of 0 to 254 OOH Broadcast to all drives The drive will not reply any message to the master device FFH Broadcast to all drives The drive will reply to the master device 01H Drive of address 01 OFH Drive of address 15 10H Drive of address 16 FEH Drive of address 254 For example communication to drive with address 16 decimal 10H ASCII mode Addressz 1 0 gt 1 231H 0 30H RTU mode Address 10H 3 3 Function Code and Data characters The format of data characters depends on the function code O3H read data from
79. TEK PG 01 and Pulse Generator Connections XPulse Generator power source 5VDC Fig 4 TEK PG 01 and Pulse Generator Connections Fig 3 10 1 vp No Ai MW PA 4 OPVERTGI1 H1 P1 Series TEK PG 01 Explanations Types of Encoder Tvoes of Encoder Encoder power Encoder power yP source 5VDC source 12VDC Fixing hole Connect to main control board Voltage Output L O O O C 0 oa O TP 5V SW2 SWI Select the output Select the power tvpe of Pulse source of Pulse Generator Generator Line Driver Fixing hole Um Fixing hole Complementary Terminal Descriptions Terminal Symbols Descriptions VP Power source for Encoder SW1 can be switched to 12VDC or 5VDC Output Voltage 12VDC 5 200mA or 5VDC 2 200mA Common of Power source VP and input signal A B Input signal from Pulse Generator Input type is selected by SW2 Maximum 500KP Sec Output signal for external RPM Meter Maximum 24VDC 300mA Common of Output signal A O B O Connect to ground MIC Notes Please use a shield cable to prevent interference Do not let wire parallel to any high voltage AC power line 220 V and up Connect shielded wire to Terminal E only Recommended wire size 0 25 0 75mm AWG24 AWG18 In case of the Pulse Generator to be connected is Voltage Output type Open Collector type or Complementary Type please connect A B 8 DCM in short circuit as shown in Fig 4 v Wire
80. Tete Traverse Slip Frequeney fonono ee Group 7 Hiah function Parameters PID and Communication Parame Factory Functions Settings ters E x EN Pr7 00 Proportional Gain P 0 0 500 00 5000900 800 0 0 00 100 00 Sec Pr7 02 Derivative Control D 0 00 5 00 Sec 000 m Pr 03 Upper limit for Integral Control 0 0 100 096 100 0 NEN Pr7 04 PID Output Frequency Limit 0 0 100 096 100 0 gt gt gt Pr7 05 PID Offset 100 0 100 0 00 Pr7 06 Primary Delay Filter Time 0 000 0 100 Sec 0 000 E UN Pr7 07 PID Feedback Signal Detection Time 0 0 6000 0 Sec 0 warn and keep operating Sms Treatment of the Erroneous PID 1 warn and RAMP to stop Feedback Signals 2 warn and 2 warn and COAST to stop to 2 warn and COAST to stop Treatment of Keypad Transmission 0 Warn and RAMP to stop Fault 1 Warn and COAST to stop B d 0 0 Disable and keep operating m Pr 10 Keypad Transmission Fault detection 0 1 60 0 Sec E Pr 11 Communication Address 17 254 Xu un Pr 12 Transmission Speed Baud rate 1 274125 Kbps 96 Pr 13 Transmission Fault Treatment 0 warn and keep operating 3 1 warn and RAMP to stop Pr7 9 ep Nous TOPVERT G1 H1 P1 Series 2 warn and COAST to stop 3 No warning and keep operating l 0 0 disabled m Pr7 14 Time out Detection 0 1 60 0 Sec 100 0 7 N 2 ASCII 1 7 E 1 ASCII 2 7 0 1 ASCII 3 7 E
81. To read the signal of ACI analog input mAdc 4224 1080 0001 To read output power kVA 4246 1096 0001 To read Output voltage upon a fault Vac 4248 1098 0001 To read Output frequency upon a fault Hz To read OH1 value upon a fault To read lu 0 1023 5v ANO 4326 10E6 0001 To read Iw 0 1023 5v AN1 4 3 The contents of fault record oC over current 0 SC tunE Auto tuning failure 6 joL1 electronic thermal relay 1 1 26 PG PG error 7 8 JoCn over current during constant speed 28 CC current signal error during stop 9 JoCA over current during accel 29 CPu CPU error 10 JoCd over current during decel 30 FAn Fan failure 11 1 1 14 15 Ct2 currentsensor2 36 JLUr Low Voltage during Run 16 HPF protection circuit fault 37 oUd over voltage during decel 18 oH2 Heatsink overheat 39 LU Low Voltage 6 75 EPROM error 1 EP1 EP2 EPROM error 2 EF 43 AKO NAA OPVERT G1 H1 P1 Series 19 SoFt Pre charge circuit error 40 bb External Base Block 5 Exception response The drive is expected to return a normal response after receiving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The drive does not receive the messages due to a communication error thus the drive has no response The master device will eventually process a timeout condition The
82. W 022 22kW 075 2 75kW 160 160kW 3152 315kW Brake chopper option Hardware versi n Blank or N Brake chopper not include Blank original version A version A B version B Z version Z D Brake chopper built in Brake chopper as standard equipped in Frame code A amp B 1 3 Explanation of Production control data G1 232P2 xxxx T8 500001 08 Motor V F selecting Preset PrO 02 Production Month 1 9 Jan to Sep O Oct N Nov D Dec Production Year 5 2005 Production Factory T Taiwan factory F Fuzhou factory X Ximan factory Option Code or custom made code Model G1 series 230V 3 Phase 2 2kW 3Hp Please contact the dealers immediately should any discrepancy occurred 1 1 2 1 Storage lt J UKOJ MW 23 QT OPVERTG1 H1 P1 Series CHAPTER 2 STORAGE AND INSTALLATION The Drive should be kept in the shipping carton before installation In order to retain the warranty coverage the Drive should be stored properly when it is not to be used for an extended period of time Ambient Conditions Operation Storage Transportation Air Temperature 10 C to 40 C 14 F to 104 F Atmosphere pressure 86 to 106 kPa Installation Site Altitude below 1000m Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88 m s2 0 6G at 20Hz to 50Hz Temperature 20C to 60 C 4 F to 149 F Relative Humidity Less than 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Temperature 2
83. a percentage of the rated drive current The Factory default Pr5 16 is 150 of the drive rated current The Over Torque Detection time is the length of time the drive may be in an over torque condition Example When the output current exceeds the over torque detection level Pr5 16 and exceeds the over torque detection time Pr5 17 the drive will display ot1 on the keypad and will follow the setting in Pr5 15 6 52 43 KON lt 4 OPVERTG1 H1 P1 Series MEMES Motor 1 Electronic Thermal Relay Selection oL1 Factory default 0 O Electronic thermal relay function disabled Settings 1 Inverter duty motor with independent cooling fan 2 Standard motor with shaft mounted cooling fan G This parameter selects the tvpe electronic thermal relav function based on the motor characteristics When this function was disabled 0 was seted Pr5 19 is not working Inverter duty motor Windings designed for drive output and low speeds with high currents and equipped with independent cooling fan then different output frequency will have the same operation time with 60Hz output refer to below graph Standard motor Windings not designed for drive Motor has a shaft mounted fan which offers poor cooling at low speeds then different output frequency will have different operation time refer to below graph MEMES Motor 1 Electronic Thermal Relay Characteristic Factory default 60 A The parameter is set by the output frequenc
84. a wrong password from Pr0 03 A permanently disable the Lock Enter the correct password from Pr0 03 then enter 0 into PrO 04 twice within two minutes PrO 05 Parameter Locking Level Factorv default b00000 All parameters are readable my me parameters after PrO 05 are not readable Err message will displayed when try to read Settings 0 Enable Frequency Command changes rm Disable Frequency Command changes Bitz Enable run command from keypad Disable run command from keypad Bit 3 Bit 1 b means Bit Bit O Bit 4 WD REY Bit 2 Pr0 06 Power up Display Selection 0 Display the frequency command value F Hz o Settings 1 Display the actual output frequency H Hz 2 Display the output current A Ampere 3 Multifunction display U display of PrO 07 6 4 vp ONO i MPA IR OPVERTG1 H1 P1 Series This parameter allows the start up displav to be customized The displav mav still be changed but during each power on the displav will default to the setting in this parameter Pr0 07 Content of Multi Function Display Factory default 0 0 Motor speed RPM 1 DC BUS voltage Vdc 2 Output voltage Vac 3 Output Voltage command Vac 4 PID feedback signal value Hz 5 Multi step speed running step no Remaining number of times for the Sleep time Pr8 07 T l restart after fault feature Pr6 10 8 PIDCommand frequency Hz Factory Reserved 12 Over torque accu
85. ain gt gt iced M and Settings g TAGI auxiliary frequency multiplication by the ratio of ACI as 9 AUlauxiiary frequency mulipicatonbytheraioofAU When 14 setted a external analog voltage 0 00 10 00V signal can be use as a torque adjust command during run The function is identical to the Middle Voltage 1 Pr1 04 adjust 6 33 43 KON lt 4 OPVERTG1 H1 P1 Series AD This performance make Topvert induction motor can work as a torque motor control system which are very popular using in winding applications User may switch frequency command between PU Pr0 18 0 AVI ACI and AUI via MI3 MI4 and MI5 Forced Frequency command from AVI Forced Frequency command from ACI Forced Frequency command from AUI Frequency command 2 Frequency command 3 Frequency command 4 TOPVERT G1 H1 P1 PU Frequency command 1 O MI3 Pr2 03 9 OMI4 Pr2 04 10 QO MIB Pr2 05 11 DCM 12V AVI Pr3 02 0 ACI Pr3 06 0 AUI Pr3 11 0 ACM Pr3 03 AVI Analog Input Bias Factory default 0 00 l Settings l 10 00 10 00V EA This parameter determines the AVI voltage value that corresponds to O point of External Analog command Pr3 04 Settings 500 0 500 0 Pr3 05 o Settings O zero bias Pr1 00 setting Output Freq Hz Analog input FWD Analog input gain setting gain setting gt 100 lt 100 dd e a OHz ne E 10V 8V
86. al Dynamic Brake Unit B1 DC Bus power source terminals P1 OB Connections for Power improved DC Link Reactor optional Disconnect the short circuit piece when the device is installed Ground terminals please have these terminals grounded following the third type grounding of 230V series and the special grounding of 460V series within the electrician regulations 3 4 Control Terminal Explanations Tema Explanation on the Terminal Function Factory Default oymbols Multi function input selection 1 3 wire STOP designated terminal M za mesa nee output 11 13 14 6 Multi function relay 1 output contact NO a Resistive Load A C multi step speed command 1 Multi function relay 1 output contact NC b JA N O 3A N C 240VAC AC R1 R1 5A N O 3A N C 24VDC RI Multi function relav 1 output contact Inductive Load the common end 1 5A N O 0 5A N C 240VAC 1 5A N O 0 5A N C 24VDC R2 Multi function relay 2 output contact NO a R2 Multi function relay 2 output contact Refer to Pr 2 19 Pr 2 20 the common end 3 6 p No Ai MPA SC TOPVERT G1 H1 P1Series LINT NN Rr Restore oo oc H2V Auxiiary reference power Reference point is ACM H2V20mA gt gt gt 12V Auxiliary reference power Reference point is ACM 12V 20mA ACM Analog control signal the common end H The maximum operation frequency corresponding to 0 10V AVI The maximum operation ACI Multi Fun
87. alog inputs are limited by this parameter All the frequency command sources analog inputs 0 to 10V 4 to 20mA and 10V to 10V are scaled to correspond to the output frequency range Pr1 01 1st Frequency Setting 1 Base Frequency FBASE 1 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Factory default 60 00 50 00 This value should be set according to the rated frequency of the motor as indicated on the motor nameplate and also called the base frequency This parameter determines the v f curve ratio For example if the drive is rated for 460 VAC output and the 1st Frequency Setting 1 is set to 60Hz the drive will maintain a constant ratio of 7 66 V Hz 460V 60Hz 7 66V Hz 1st Voltage Setting 1 Sett lut 0 1 dius Motor rated voltage VBAsE 1 Seting rection O4 230V models Settings 0 0 255 0V Factory default 230 0 460V models Settings 0 0 510 0V Factory default 460 0 O 575V models Settings 0 0 637 5V Factory default 575 0 This parameter determines the 1st Voltage Setting 1 of the drive The setting value must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate There are many motor types in the market and the power system for each country is also different The economic and convenience method to solve this problem is to install the AC drive There is no problem to use with the different voltage and frequency and also can amplify the original characteristic
88. and P1 Series corresponds with this regulation Pm Heat sink may heat up over 70 C 158 F during the operation Do not touch the heat sink AA CAUTION The rated voltage for the drive must be lt 240V lt 480V for 460V models lt 600V For 575V models and the mains supply current capacity must be lt 5000A RMS lt 10000A RMS for the gt 40hp 30kW models diesen The leakage current between chassis and earth could be up to 22mA end The load motor should meet IEC 60034 1 standard INDEX CHAPTER 1 RECEIVING AND INSPECTION 1 1 Nameplate InforMatiON oocccccccccccccccnncccncccncccnnnnccnnnonnnnnnnnrn nn I nnne 1 1 2 MOGSILEXDIAbDAOTi ded iesu dieque uaa nt ior ocupan dedarvites wi bes anita the p Tau Ee bt pti 1 1 1 3 Explanation of Production control data sss ss ssseeennnnnzznnnnnnzannnzzzennzznnnzai 1 1 CHAPTER 2 STORAGE AND INSTALLATION 25 S 0152 0 ORNE VE v OU A O VAA AA MD EE ELE ATE AA MU EU M I DEDI V cos 2 1 2 2 VAS Taa UO N 226 O PE E OA A M PAR tea 2 1 2 3 Installation Environment ccccc cic eee eee eee eee eee cic ecien nnn 2 2 2 4 DIMENSIONS zx La20t T o UTERE 2 3 2 5 Embedded Instala lOs 2 8 2 6 Digital Programming Keypad a o A 2 10 CHAPTER 3 WIRING 9 L BASIG VVIFIAQ OA A ETT 3 1 3 2 Wiring Diagram of Optional Peripheral devices oocccocccocncccnccncccocnconnconnconnnnnnnnos 3 2 3 3 Main Circuit Terminal Explanati0ONS ooccocccocncoccconcon
89. and P1 series drive option item therefore be sure to purchase and install the braking resistor if to be used on occasions when the loading inertia is great or that it is of frequent start stop 12 Be sure not to connect the AC power with the terminals U T1 V T2 and W T3 of the drive 13 Please tightly fasten the screws of the main circuit terminals so as to prevent sparks generated due to the vibration and loosening of the screws 14 Wiring of the main circuit and of the control circuit should be separated so as to prevent erroneous actions If the interlock connection is needed please make it an intersection of 90 15 If terminals U T1 V T2 and W T3 on the output side of the drive is in need of the noise wave filter it is then necessary to use the induction type L Varistor but be sure not to add in the phase carrying capacitor or the L C and R C type wave filters 16 Please use the separating wire as much as possible during control wiring and be sure not to 3 12 mmm p No MM SC TOPVERT G1 H1 P1Series expose the peeled off separation net in front of the terminal to the external 17 Please use the separating wire or tube as much as possible during power wiring and ground these two ends of the separating laver or tube to the Ground 18 If the installation site of the drive is sensitive to interferences please have the RFI filters installed and the closer the drive to the installation site the better In addition the lowe
90. ble size 2 For 1 phase drives the current rating of the breaker shall be 2 times maximum input current rating 3 For 3 phase drives the current rating of the breaker shall be 2 times maximum output current rating Wiring specifications AC source 1 phase 230V class Series model G1 Xxxxx H1 Xxxxx 210P4 210P7 M4 211P5 M4 212P2 JINDJID Duipunous lt D 5 O O e SM9J9S JeuiuuJo L Optional Peripheral devices TIAR XXXXX Wire tvpe and size HIV cable mm AWG MCM OIN JOJJEJUOD 9SUBEIA 191114 IWS 1nduJ TDLC XXXXX TIRF XXXXX INDIO Bulpunolg v Ayoedey v Ayoedey 210P4 210P7 211P5 212P2 21015 21020 21030 21040 3 3 p No Ai MEA SC OPVERTGI1 H1 P1Series Wiring specifications Optional Peripheral devices Wire type and size HIV cable mm AWG MCM e AC source 3 phase 230V class 2 O 4uIT O0 JOJ98 U09 SM9J9S JeuiuuJo L uz m 2 Sz 3 2 Ss Ss TIAR TIRF TDLC TOAR G1 Xxxxx 3 5 co O l a XXXXX XXXXX XXXXX XXXXX H 120000 m 2 6 i 2 ee 10 23005 214 23015 231P5 23010 M4 3 5 12 5 5 10 3 5 12 23030 14 6 5 510 o 190 75 123040 23040 237P5 23040 gt 100 M6 ale 23080 M4 Taam E 23090 175 23030 23037 60 1 0 125 200 23160 23160 23030 23160 23037 23045 23037 23045 23055 2 2 M8 p No Ai
91. cation Group 3 Analog Input Output Parameters Group 8 Fan amp Pump control parameters Group 4 Multi Step Speed Parameters Group 9 Speed Feedback Control Parameters To use those parameters an optional speed feedback PG card is necessary Symbol to be knew A This parameter cannot be Available in Firmware Version Parameter no in set during operation 2 xx and after only Firmware Version 1 xx Group 0 System Parameters Pr0 00 Settings Display according to the model number 0000000000 Pr0 01 Settings Display according to the model number gro display the information of drive model All relative information are related to this parameter such like capacity rated current rated voltage and the max carrier frequency etc Those parameters are read only PrO 00 model diplay is related to the PrO 01 rated current display Users can use the following table to check whether the display information of the drive is corresponds to the name plate Identify code is for serial communication only Model display examples A 2 200 240V 3 7 3 7kW and 4 380 480V 0 7 0 75kW 6 1 vp ONO i MW 28 4 OPVERTG1 H1 P1 Series G1 series MTI 04 0075 1 5 22 37 155175 11 15 185 22 30 37 45 55 75 KW Hp 0 5 IM E E MN 7 5 10 15 20 25 30 40 50 60 75 100 ras zr 3o ss 36 39 a2 as o Identify code Reus e pe n vim se 65 75 90 120 ias
92. ch Settings 0 50 120 00 Sec This parameter determines the rate at which the drive will decelerate the output frequency to find the motor speed during the momentary speed search method begins from command frequency When speed search is executed the Auto Deceleration and the S curve deceleration will not be conducted Pr6 10 Auto Restart after Fault Factory default gt 0 MEN Settings 0 10 times Only after an over current OC or over voltage OV fault occurs the AC motor drive can be reset restarted automatically up to 10 times If fault occurred times exceed Pr6 10 setting The drive will reject to restart and Need to reset by users to keep on running Setting this parameter to O will disable the reset restart operation after any fault has occurred If this parameter is set to 8 and 3 faults occur the remaining number of faults for auto restart is 5 If there are no more faults within 10 minutes the drive will reset this parameter to 8 A When enabled the drive will restart with speed search which starts at the frequency before the fault To set the waiting time before restart after a fault please set Pr6 07 Base Block Time for opeed Search Pr6 11 Speed Search during Start up Factory default 0 0 speed search disabled 1 speed search through the frequency command Settings 72 FWO speed search only motor only runs in FWD direction 3 REV speed search only motor only runs in REV direc
93. chinery with grand current loading like that of the electric soldering machine and of the motor with grand horsepower they have to be grounded individually 6 The shorter the ground wire the better it is 7 When several drives are grounded at the same time be sure not to make it into a ground circuit Please refer to the following diagram Q Q X 3 If the output terminals U T1 V T2 and W T3 of the drive are connecting relatively to the U V and W terminals of the motor the FWD indicator located on the digital control panel of the drive will be lit and that means the drive is running forward and the rotation direction of the motor will be shown as the right hand side diagram above if the REV indicator is lit it means that the drive is running in reverse direction and the rotation direction will be of the opposite direction compared with the above diagram If users are not sure of whether the connection between output terminals U T1 V T2 and W T3 of the drive is of one to one connection with U V and W terminals of the motor simply swap either two wires among the U V and W terminals of the motor for correction if the drive is running forward while the motor is running at reverse direction 9 Ensuring the power voltage and the maximum current possible supplied 10 When the Digital Programming Unit is displayed please do not disconnect or dissemble any wiring 11 No braking resistor is installed within the TOPVERT G1 H1
94. ckstand kickstand W8 Option Option F A 462 236 490 22 enorozz cee T EN merca ue F A 18 19 9 29 19 29 m 0 35 379 0 5932 2300 6212 14 91 23 35 9 05 2444 EN G1 D 33 EN G1 D 32 379 0 659 7 2300 687 7 14 91 26 18 9 05 27 05 13 0 51 FA 0 EA 2 2600 8172 dd E E Cig Fa 31 EA 10 23 32 15 G1 G 7220 1166 410 1194 EN G1 G 34 EN G1 G 33 58 43 45 90 16 14 25 40 2 9 2 6 Digital Programming Keypad 2 6 1 Dimensions of PU 01 and PU 02 ryt LJ y PU 04 ext PU mmm lt J No Ai MPA IR ropverTG1 H1 P1 Series Unit mm inch A N UY MS Y I Ty A ON e C l MEE O _ D i E NE SS 2 6 2 Installation of remote control Plate for embedded FF 7 7 i 4 Y A a A Ww oY ZZ O Cut CO A AL Y x Wow Ww wv A PA Unit mm Thickness of plate 1 2 2 0 1 According to above dimension make a square cutting Cable Hole lt J UKOJ MPA QT OPVERTG1 H1 P1 Series 2 Insert the adapter PR 01
95. ction analog current command frequency corresponding to 4 20mA The maximum operation AUI Multi Function auxiliary analog voltage command frequency corresponding to 10 10V pre set speed attained Multi function output terminal 1 photo coupler Max 48VDC 50mA Multi Function analog voltage command Multi function output terminal photo coupler MCM the common end Control signal wiring size 18 AWG 0 75 mm Analog control signal wire specification 18 AWG 0 75 mm covered with shield twisted net 3 7 p No uM SC TOPVERT G1 H1 P1Series 3 5 Component Explanations 3 5 1 For frame code G1 A H1 A P1 A o A pts O Fault O O E o q Power Power m Keypad connection port Control board Sink Source Mode Selector 6 6 For external DBU 00000000000000 And DC Bus terminals 3 RS 485 jswi ooooooooooocooo Serial port B1 B2 For Braking Resistor o O Control circuit terminals
96. ctory default i 4d Settings Read only ZEIN EPROM store settings Bit 0 1 FWD REV direction command not memorized Bit 1 1 PU frequency command not memorized Settings Bit 2 1 RS 485 frequency command not memorized Bit 3 1 Up down frequency command not memorized Bit 4 1 Changed parameter not memorized GAEEPROM will excute write only when LU message displayed after power off Bit 1 Bit O Bit 2 Bit 3 b means Bit Bit 4 6 6 vp ONO i B 28 IR OPVERTG1 H1 P1 Series ui VAA Optimal Acceleration Deceleration Setting Factory default 0 EA Linear acceleration deceleration Auto accel decal disabled ka Auto acceleration linear deceleration Linear acceleration auto deceleration Settings 9 ER Auto acceleration deceleration throughout the auto acceleration deceleration function It can decrease the drive s vibration during load starts and stops by setting this parameter During Auto acceleration the torque is automatically measured and the drive will accelerate to the set frequency with the fastest acceleration time and the smoothest start current During Auto deceleration regenerative energy is measured and the motor is smoothly stopped with the fastest deceleration time Pr6 08 of Maximum Current Level for Speed Search is regarded as the target of the output current upon auto acceleration Auto acceleration deceleration makes the complicated processes of tuning unnec
97. ctronic Thermal Relay Selection oL2 Factory default 0 BE thermal relay function disabled Settings 1 Inverter duty motor with independent cooling fan 2 Standard motor with shaft mounted cooling fan This parameter the tvpe electronic thermal relav function based on the motor characteristics When this function was disabled 0 was seted Pr5 46 is not working Inverter duty motor Windings designed for drive output and low speeds with high currents and equipped with independent cooling fan then different output frequency will have the same operation time with 60Hz output refer to below graph Standard motor Windings not designed for drive Motor has a shaft mounted fan which offers poor cooling at low speeds then different output frequency will have different operation time refer to below graph MERLIN Motor 2 Electronic Thermal Relay Characteristic Factory default 60 LO Settings 80 600 Seo A The parameter is set by the output frequency current and operation time of the drive for activating the lft electronic thermal protection function The graph below shows I t curves for 150 output power for 1 minute oL2 will be record as an trip record when the Motor 2 electronic thermal protection function activated 6 56 43 KON EU OPVERT G1 H1 P1 Series The electronic thermal relav function is designed to protect the motor from overheating due to low output frequencv and high currents Operation
98. d 5 seconds later press the RESET button to reactivate the operation 7 1 Problems and Solutions Check whether the motors horsepower corresponds to the Drive output power Check the wiring connections between the Drive Over Current oC and motor for possible short circuits The Drive detects an Increase the Acceleration time Pr1 11 Pr1 12 abnormal increase in Output Check for possible excessive loading conditions at current the motor If there are any abnormal conditions when operating the Drive after short circuit being removed it should be sent back to anufacturer Over Voltage oU The Drive detects that the DC bus voltage has exceeded its Check whether the input voltage falls within the rated Drive input voltage Check for possible voltage transients Bus over voltage may also be caused by motor regeneration Either increase the decel time or add an optional braking unit and braking resistor maximum allowable value 115 230 V class about 400V 460 V class about 800V 575 V class about 1040V Over Voltage oUd DC bus over voltage caused by motor The Drive detects that the DC regeneration bus voltage has exceeded its 4 Either increase the decel time or add an optional maximum allowable value braking resistor while in deceleration Some model need to add a Dynamic Brake Unit 115 230 V class about 400V optional 460 V class about 800V Check whether the requ
99. disabled once this function is enabled Before using this function Pr0 12 should be set to 1 or 2 optimal acceleration or 3 or 4 When this function Is enabled the optimal declara loma acceleration deceleration setting will be disabled Then the drive will acel decal in linear mode FWD JOG command FWD JOG operation Neglect the existing direction command PEV JOG command REV JOG operation Neglect the existing direction command JOG operation Enables the JOG command 24 JOG command Works identical to the JOG key on the digital keypad Jog operation can only be done while the motor is stopped Refer to parameter Pr1 15 Pr1 17 To cancel PLC Run program When this function is enabled the running PLC Run will 22 Cancel PLC Run be stopped When PLC Run command enabled again drive will excute PLC Run from the start point It is no need to RESET after cancel PLC Run To pause PLC Run program and Pr4 35 When this function is enabled the running PLC Run or Pr4 35 will be paused When this Pause command 23 Pause PLC Run removed drive will continue to execute PLC Run program from the paused point with PLC Run commands applied This function is valid for all PLC Run steps and Pr4 35 Increase decrease the Master Frequency each time an input is received or continuously when the input stays active When both inputs are active at the same time the Master Frequency increase decrease is halted Please 25 Digital Down command refer
100. e Model Motor Rated Output Source Enclosure Construction 230V 4 P TOPVERT Horse Protection Net G4 Power Capacity uk cud Frequency EE Cooling XXXXX kW KVA Hz Methods Methods Weight Frame Code H1 20000 IP NEMA Eve 210P4 G1 Er pre eL NEMA 1 H1 A ans E E 212P2 TOPVERT G1 H1 Series 3 Phase 200 240VAC 50 60 Hz Tolerance Range 180 264V 47 63Hz A Motor Model 230V 4 Pere Rated Output Source Enclosure Construction EN Horse en Protection Net O Capacity E Frequency E Cooling i Frame G1 xxxxx a KVA Hz Methods Methods Weight Code H1 xxxxx IP NEMA kg 230P4 ri 8 3 28 Ga me 22 a eu 233P7 3 1 5 6 8 17 N Co EOS 0 1 600 zi pepa 12 pine Max H1 series mw os s 78 ns sz moe ww O O l UJ T E l UJ N N Fan cooled CO Ci _ h O N oaks MAS O NEMA 1 IP 21 optional 8 mmm vp UKOJ 88 IR TOPVERT G1 H1 P1 Series TOPVERT G1 H1 Series 3 Phase 380 480VAC 50 60 Hz Tolerance Range 323 528V 47 63Hz Applicable Model Motor Rated Output Source Enclosure Construction 460V 4 P XXXXX bond KVA Hz Methods Methods Weight Cade H1 xxxxx IP NEMA kg 2 9 CER ap lampa 22 3 48 6 aser 37 5 68 85 437P5 7 5 10 itx 43022 _ 22 30 38 48 oreo MERA CE Py 74305 4s e m or Max H1 series 43075 100 a 152 0 1 6000 43090 90 125 143 180 Fan cooled
101. e drive to decelerate from Maximum Operation Frequency Pr1 00 down to O Hz The rate is linear unless S Curve is Enabled see Pr1 19 Pr1 22 The Acceleration Deceleration Time 1 2 are selected according to the Multi Function Input Terminals Settings or by Output frequency See Pr2 01 to Pr2 06 and Pr1 18 for more details An Acceleration or Deceleration time that is too fast may trigger the drive protection function over current stall prevention during Accel Pr5 10 or over voltage stall prevention Pr5 07 If this occurs the actual Accel Decel time will be longer than this setting GA The acceleration deceleration times will be disabled if PrO 12 is set for automatic operation 6 16 vp ONO i MW 28 IR OPVERTG1 H1 P1 Series an acceleration or deceleration that is too fast may cause excess loads on the drive and may permanently damage the drive If you want to decelerate the drive in short time period we recommend adding an external Dynamic Braking Unit and braking resistor Output Frequency Pr1 00 maximum Frequency Frequency Setting lt q Deceleration Pr1 12 Pr1 14 Pr1 11 Pr1 13 Operation Command Run Stop Definition of the Acceleration Deceleration Time Pr1 17 JOG Frequency Factory default 6 00 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz This parameter determines the Jog frequency The Jog function may be selected by the JOG key on the PU or the
102. e model is of the single phase The Drive detects that the DC power input or the phase lacking bus voltage has fallen below Check whether the Inrush limit resistor by pass its minimum value during run circuit fault LUr Check whether the input power was interrupted When the external input terminal B B is active the External Base Block bb Drive output will be turned off Drive output is turned off Disable this connection and the Drive will begin to work again Check for possible motor overload Over Load 2 0L 2 Check electronic thermal overload setting Pr5 18 Motor overload Internal to Pr5 19 or Increase motor capacity electronic thermal relay 2 Reduce the current level so that the drive output protections current does not exceed the value set by the Full Load current of Motor 2 Pr5 40 EEPROM of PU 02 failure 1 CoPy Replace a PU 02 Nothing to save due to PU 02 Make sure PU 02 had read data then try again is empty 2 CoPy Cannot Save due to drive model is not the same Recheck the drive models 3 CoPy Parameter error in PU 02 Parameter is out of range recheck the Parameter 4 CoPy in PU 02 Cannot Save due to drive is 4 Stop the drive then try again running 7 CoPy Cannot Save or Read due to drive was password locked 4 Unlock the drive then try again 8 CoPy l 5 vp NO UIE TOPVERT G1 H1 P1 Series 7 2 Electromagnetic Induction
103. e switch The Setting method It needs to convert binary number 8 bit to Hexadecimal for input Fill in O 2nd digit h Hexadecimal 1st digit 6 25 43 oS TOPVERT G1 H1 P1 Series 2nd digit 1st digit 23 22 21 20 23 22 21 20 O Low active Terminal short circuit Dll 1 High active Terminal open circuit Operation Direction of MI1 Operation Direction of MI2 Operation Direction of MI3 Operation Direction of MI4 Operation Direction of MI5 Operation Direction of MI6 Operation Direction of FWD Operation Direction of REV Conversion table between Decimal and Hexadecimal ema Jo 2 s Ja s e s s o n n uw 1 Hexadecimal 0 1 2 s als e 7 o lo A C d E F Example Fill in O 2nd digit ASE I e A A cers MEE NM h Hexadecimal 3 Pr2 10 AF ga Deo OF a oF 2 e 10 1 10 lt 0 1 Low active Terminal short circuit High active Terminal open circuit Set MI1 High Active Open circuit Set MI2 High Active Open circuit Set MI3 High Active Open circuit Set MIA4 High Active Open circuit Set MIS Low Active Short circuit Set MI6 High Active Open circuit Set FWD Low Active Short circuit Set REV High Active Open circuit The two of 2 bit binary number should be converted to Decimal number D and then converted to 2 digit Hexadecimal number H below is shown how to calculate 1 st digit 1x2 1x2 1x2 1x2 8 4 2 1 15 D 2nd di
104. e will ramp to stop This parameter function is the same as the STOP command It won t display any error message After this terminal disabled you need to press RUN to run drive or to place a run command When this setting is enabled PID feedback control 13 PID function disabled function will be disabled drive will operate via Master Frequency Command source Pr0 18 6 22 10 1 1 12 Emergency Ramp Stop 4p XOJA NAA OPVERTG1 H1 P1 Series When the drive receives the signals of malfunction will EF input emergency coast to stop and generates an external fault External fault input terminal EF Please press RESET after fault has been cleared it will have EF fault code record When this function is enabled output of the drive will be cut off immediately and the motor will then be of the B B B B traces status And once the ON OFF function is restored the from the bottom upward drive will then trace from the bottom upward from the top downward to catch up with its mutual rotation speed with the same frequency before B B then speed up to the ES Bip traces pre set frequency Even if the motor is of a complete 16 stop after B B as long as the ON OFF status is restored from the top downward the speed tracing function could still be operated Se ET MM When this function is enabled the Operation Command E Extamaliemtimal Source will force to be External terminal PrO 19 will automatically be
105. ebouncing Time Digital Input terminals status 00000 000FF h00000 select 0 O Short circuit active 1 Open circuit active circuit active 1 O Short circuit active 1 Open circuit active circuit active MITE osso AI Penz Preiminay Co Va osso o Pens ota Pals Opa trm 1 Praza Pre set Arval Frequeney 0 00 60000 Hz H0000 800000 60 00 60 00 Pre set Arrival Frequency 1 Pr2 15 0 00 600 00 Hz H1 00 00 6000 00Hz 2 00 band width Pr2 16 Pre set Arrival Frequency 2 0 00 600 00 Hz H1 00 00 6000 00Hz 60 00 50 00 Pre set Arrival Frequency 2 Pr2 17 0 00 600 00 Hz H1 00 00 6000 00Hz band width Multi Function Output Pr2 18 Bit O gt Bit 3 separate setting as table in below b00000 Direction 5 8 U K Pr2 08 Pr2 10 O O ep WO Ad OPVERT G1 H1 P1 Series Delay time of Multi Function O Pr2 19 0 000 60 000 Sec 0 003 Output terminals Pr2 20 Multi Function Output 1 1 Drive running 11 Pr2 19 Relay 1 Pr2 21 Multi Function Output 2 2 Master frequency attained 1 1 Pr2 20 Relay 2 Both Forward and Reverse T 9 Pr2 22 Multi Function Output 3 3 Master frequency attained 2 MO1 Both Forward and Reverse Pr2 23 Multi Function Output 4 4 Pre set speed attained 1 Pr2 22 MO2 Both Forward and Reverse 5 Pre set speed attained 1 Forward only 6 Pre set speed attained 2 Both Forward and Reverse 7 Pre set speed attained 2 Forward on
106. eck whether the input voltage falls within the be programmed EP1 rated Drive input voltage Return to the factory Check the connections between the main control board and the power board Reset drive to factory defaults Return to the factory if the previous method is not working When external terminal EF GND is closed the output will be turned off under N O E F EF GND goes from OFF to M Eliminate the fault source and then press the ON EF RESET button The internal A D 1 E i i Return to the factory a a loop is defected Ct1 mf The internal A D 2 a i Return to the factory gt JOOD is defected Ct2 The external terminal i m C Hardware Protection Failure Check every appliance that connects to the Drive Vu og HPF Return to the factory 7 3 mmm vp NO UIE TOPVERT G1 H1 P1 Series Check the cooling fan The Drive temperature sensor Ensure that the ambient temperature falls within detects excessive heat on IGBT module oH1 the specified temperature range Make sure that the ventilation path is not obstructed The Drive temperature sensor j Remove any foreign objects on the heat sinks and detects excessive heat on Heat sink 0H2 check for possible dirty heat sink fins Provide enough spacing for adequate ventilation Inrush limit resistor fault Return to the factory SoFt ACI loose wires ACI
107. eed search Settings Speed Search starts with Last Output Frequency Downward Operation continues after momentary power loss speed search starts with the Start up frequency Upward This parameter determines the operation mode when the drive restarts after a momentary power loss 6 60 43 OT rorverTG1 41 P1 Series In PG control mode the drive will execute the speed search function automatically by the PG speed when this setting isn t set to 0 Pr6 06 Maximum Allowable Power Loss Time Factory default Ll Settings 0175086 77 EA If the duration of a power loss is less than this parameter setting the drive will resume operation If it exceeds this parameter setting the drive output is then turned off coast stop The selected operation after power loss in Pr6 05 is only executed when the maximum allowable power loss time is s5 seconds and the drive displays LU But if the drive is powered off due to overload even if the maximum allowable power loss time is s5 seconds the operation mode as set in Pr6 05 is not executed In that case it starts up normally uiu Base Block Time for Speed Search BB EA When momentary power loss is detected the drive will block its output and then wait for a specified period of time determined by Pr6 07 called Base Block Time before resuming operation This parameter should be set at a value to ensure that any residual regeneration voltage from the motor on the output has disappeared before
108. esponse will be quick Be careful not to set 1 too small since a rapid response may cause oscillation in the PID loop This parameter specifies integral control continual sum of the deviation and associated gain l When the integral gain is set to 1 and the deviation is fixed the output is equal to the input deviation once the integral time setting is attaine If the integral time is set as 0 00 Pr7 01 Will be disabled Pr7 02 Derivative Control D Factory default 000 l Settings 0 00 5 00 Sec This parameter determines the damping effect for the PID feedback loop If the differential time is long any oscillation will quickly subside If the differential time is short the oscillation will subside slowly With this parameter set to 1 the PID output is equal to differential time x present deviation previous deviation It increases the response speed but it may cause overcompensation Pr7 03 Upper limit for Integral Control Settings 00100095 This parameter defines an upper bound or limit for the integral gain 1 and therefore limits the Master Frequency During a fast Integration response it is possible for the frequency to spike beyond a reasonable point This parameter will limit this frequency spike The formula is Integral upper bound Maximum Operation Frequency Pr1 00 x Pr7 03 This parameter can limit the Maximum Output Frequency 6 65 43 KON lt 4 OPVERTG1 H1 P1 Series P
109. essary It makes operation efficient and saves energy by acceleration without stall and deceleration without brake resistor gn applications with brake resistor or brake unit Auto deceleration shall not be used Pr0 13 Time unit for Acceleration Deceleration and S curve 0 Unit 0 01 Sec Factory default 0 Unit 0 1 Sec Unit 1 Sec ga This parameter determines the time unit for the Acceleration Deceleration setting er allows the user to choose either high resolution or long acceleration deceleration time Refer to parameters Pr1 11 Pr1 14 the 1st to the 2nd Acceleration Deceleration Time Pr1 15 Pr1 16 the JOG Acceleration Deceleration Time and Pr1 19 Pr1 22 the S Curve Acceleration Deceleration Time Pr0 14 Carrier Frequency Upper Bound 0 0 7kHz Settings 1 18kHz Pr0 15 Carrier Frequency Lower Bound Factory default 0 0 7kHz Settings 1 18kHz G This parameter determinates the PWM carrier frequency of the drive The adjustable PWM carrier frequency range are different by model refer to PrO 01 6 7 vp ONO i MPA 4 OPVERTG1 H1 P1 Series PWM Carrier Frequency PrO 14 ProO 15 Operation Frequency Carrier Frequency Distribution Chart Carrier Acoustic Electromagnetic Leakage Heat Signification Minimal Minimal Minimal i i i Minimal Signification Signification Signification EA This parameter sets the carrier frequency of PWM output The Factory default and setting range depend o
110. external terminals When the drive under a RUN command the JOG operation is disabled Likewise the drive will not accept a RUN command while the JOG command is enabled but the Fwd Rev and Stop command from the digital keypad PU Pr1 18 1st 2nd Acceleration Deceleration Frequency Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Factory default 0 000 This function can be used to switch between acceleration deceleration time 1 and acceleration deceleration time 2 without an external switch But the external multi function terminals has the highest priority when using with external terminals Output Frequency Pr1 11 Pr1 12 1st Acceleration Time 1st Deceleration Time Pr1 18 1st 2nd Acceleration Eid Ee ee ee iMX Deceleration Frequency 2nd Deceleration Time 2nd Acceleration Time Time Mix OFF 1st 2nd Accerleration Deceleration Switching 6 17 vp ONO i B 28 IR OPVERTG1 H1 P1 Series AMEN S Curve for Acceleration Departure Time Factory default 0 00 MAN S Curve for Acceleration Arrival Time Factory default 0 00 AA S Curve for Deceleration Departure Time Factory default 0 00 B2474 S Curve for Deceleration Arrival Time Factory default 0 00 Settings 000 120008e6 770000 This parameter determines the S curve strength A large S curve time will give the smoothest transition between speed changes Please note the S curve settin
111. git 1x2 Ox2 1x2 0x2 8 0 2 0 10 D Fill the two of 2 digit Hexadecimal number H A to determines the digital Input terminals status F H A H F into Pr2 10 43 KO WS TOPVERT G1 H1 P1 Series Pr2 11 Terminal Count Value Factory default O Settings 0 65500 The counter trigger can be set by the multi function terminal MI2 set Pr2 02 to 32 Upon completion of counting the specified output terminal will be activated Pr2 20 Pr2 23 is set to 15 Pr2 12 Preliminary Count Value Factory default 0 L Settings 0765500 EA When the counter value reaches this value the corresponding multi function output terminal will be activated provided one of Pr2 20 Pr2 23 set to 16 This parameter can be used for the end of the counting to make the drive runs from the low speed to stop Deos c0000 c0001 c0002 c0003 c0004 c0005 c0001 cODUd gt 1ms e ERA gt Ims lt Preliminary i Multi Function Output Count Value Pr2 20 Pr2 23 16 Pr2 12 3 Minimum Trigger signal width 1ms 500Hz Attained xb Terminal Multi Function Output Pr2 20 Pr2 23 15 Pr2 1125 Count Value 7 Attained The timing diagram Pr2 13 Digital Pulse Output Gain Settings 1 20 This parameter determines the signals of the Multi Function Output 4 when Pr2 23 25 MO2 DCM and of the digital pulse frequency output The number of output pulses per second actual output frequency x Pr2 13 The maximum
112. gs increase the actual acceleration deceleration times as follows Actual acceleration time selected accel Time Pr1 11 Pr1 19 Pr1 20 2 Actual deceleration time selected decel Time Pr1 12 Pr1 21 Pr1 22 2 The S curve is disabled when Optimal Acceleration Deceleration is enable or Acceleration Deceleration times are set to O uu AM Pr1 29 Offset voltage at decel 230V models Settings 50 0 50 0 V Factory default 0 0 460V models Settings 100 0 100 0 V Factory default 0 0 575V models Settings 125 0 125 0 V Factory default 0 0 Accel route is A B Decel route is B C This parameter can be used when different torques are needed between accel and decal Output Voltage Pr C AAA eee Pr1 7 B Pr1 cee see E ee tao tes Pri 9 E Ms D m i Output Pr1 03 Pr1 01 Frequency Pr1 38 Pr1 36 Offset voltage at decel Pr1 24 Skip Frequency 1 upper limi Pr1 25 kip Frequencv 1 lower limi Factorv default Factorv default Pr1 27 kip Frequency 2 lower limi Pr1 28 kip Frequency 3 upper limi Pr1 29 Skip Frequency 3 lower limi Factory default Factory default Factory default 3 mix EN Sk imi Lom MIEL 25 Skip Frequency 2 upper limit Factory defaut 0 00 _ Sk imi Lom Sk mit e Lom imi oo 6 18 lt p AKO NAET OPVERTG1 H1 P1 Series Prl 30 O Skip Frequency 4 upper limit ik Factory default 0 00 Pr1 31 Skip Frequency 4 lower limit gt Factory default 0
113. idis 400 535 560 750 630 850 Unit mm inch frame w H D wi we ws Ht w G1 D H1 D P1 D G1 E H1 E P1 E 386 0 683 0 324 3 230 0 376 0 657 5 632 5 316 5 157 5 15 20 26 89 12 77 9 06 14 80 0 51 25 89 24 90 12 46 6 20 0 51 13 0 l i 14 80 0 51 25 89 24 G1 F 496 0 810 0 352 1 260 0 484 0 13 0 784 0 764 0 344 0 180 5 n did ere 732 1196 41 410 720 0 13 0 1156 1133 404 9 177 30 1 386 0 617 0 298 3 230 0 376 0 13 0 591 5 566 5 290 5 131 5 13 15 20 24 29 11 74 9 06 14 80 0 51 23 29 22 30 11 44 5 18 0 51 1 1 1 3 3 3 2 6 H1 1 Front View J U WW L Bottom View B 2 7 mmm lt J No i MPA 4 ropverTG1 H1 P1 Series UOO OUUU
114. ill be record as an trip record Pr5 07 During deceleration the DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the drive will not decelerate further and keep the output frequency constant until the voltage drops below the preset value again Pr5 07 Over Voltage _ YN YN Nw NN Stall Prevention 1 L H4L NP 2 UNE N DC Bus voltage tim e output frequency Over voltage stall N prevention is activated Halt Deceleration characteristic when N Over Voltage Stall Prevention enabled time lo Presetted deceleration time Actual time to decelerate to stop when over voltage stall prevention is enabled 6 49 43 KON lt 4 OPVERTG1 H1 P1 Series Pr5 08 Software Braking Level Setting resolution 0 1 0 1 230V models Settings 320 500VDC Factory default 373 460V models Settings 640 1000VDC Factory default 575V models Settings 800 1250VDC Factory default The action level of the braking resistor could be set by this parameter The value must be higher than the steady state DC BUS voltage otherwise the braking transistor will have a 100 duty At 100 duty the transistor and resistor will most likely fail There are 4 parameters are relate to voltage level protection they are Low Voltage Level Pr5 06 Over Voltage Stall Prevention Level Pr5 07 Software Braking Level P
115. input Vdc 29 Factory Reserved 30 Factory Reserved 31 Factory Reserved 32 Factory Reserved 3 Factory Reserved 7 34 Over torque level 1 Pr5 16 33 16 39 52 Factory Reserved 53 Output power kW 54 Output power kVA 55 Factory Reserved 56 The temperature of IGBT OH1 C 57 The temperature of heat sink OH2 C 58 Factory Reserved 59 Factory Reserved 1 3 60 Overload accumulated time OL Factorv Reserved C 68 Output current value upon a fault Aac C 6 6 87 DC Bus ripple voltage Vdc O 88 PG frequency Hz JO 0 39 no use 40 60000 the corresponding value for Pr1 00 the max frequency ojo je jo User Defined Coefficient PrO 08 Setting K ep MMO AN AET OPVERTG1 H1 P1 Series Pr0 09 Number of the decimal 0 3 Blogo Bit 0 21 FWD REV direction command not memorized Bit 1 21 PU frequency command not memorized Bit 2 21 RS 485 frequency command not Pr0 11 EPROM store settings memorized b00000 Bit 3 1 Up down frequency command not memorized Bit 4 1 Changed parameter not memorized 0 Linear acceleration deceleration 1 1 Auto acceleration linear deceleration acceleration linear deceleration Deceleration Setting 4 Linear acceleration deceleration but conduct the stall prevention throughout the auto Time unit for Acceleration eet Deceleration
116. ired braking power is within 575 V class about 1040V the specified limits l 1 mmm lt J NO UIE TOPVERT G1 H1 P1 Series Ground Fault GF The Drive output is abnormal When the output terminal is mE Check whether the connection to the motor is short grounded short circuit current MAN circuited or grounded Check whether the IGBT power module is functioning right is 50 more than the drive rated current the Drive power module mav be MA MMA Check whether the wiring on the output side is of damaged e poor insulation The short circuit protection is provided for Drive protection not for personnel protection D Check whether the motor s resistance and Short Circuit SC oe insulation are functioning right Output side of Drive is short mer Check whether the connection to the motor is short circui circuited Over Load oL The Drive detects excessive drive output current Note Check whether the motor is overloaded G1 H1 Series The Drive can Reduce torque compensation setting as set in withstand up to 150 of the Pr5 01 rated current for a maximum 4 Increase the acceleration time of 60 seconds Increase the Drive output capacity P1 Series The Drive can withstand up to 125 of the rated current for a maximum of 60 seconds Check for possible motor overload Over Load 1 oL1 Check electronic thermal overload setting Pr5 18 Mo
117. it 0 1 When the run command is given the fan will turn on This parameter determines the operation mode of cooling fan When Bit 0 1 It will reduce the fan noise when drive is stop and also extension fan s life Bit 37 Bit 1 b means Bit BitO Bit 4 Bit 2 Pr0 24 Frequency setting resolution of Fly shuttle dial on PU 1 0 10HZ 2 1 00Hz 3 10 00 Hz A mis setting provide user easy to adjust output frequency via Fly shuttle dial on PU Parameter Team selection Factory default 0 JO 0 Team A Settings 1 Team B Select Team A or Team B by MIS EA This drive provide 2 parameter Teams user may pre setted 2 different parameter Team The drive can only excute one of the 2 parameter Team in the same time When excute Parameter Reset Pr0 02 it will reset the selecting Parameter Team only When Pr0 25 2 the Pr2 03 will force to be 0 and disable its original function then user may select Team A or Team B from MI3 terminal When MI3 is enabled Team B is selected Pr0 00 Pr0 04 and Pr0 25 are same for for both Team A and Team B Team selection can be excute only when the drive is during stop Settings 6 13 vp NO i MW 28 4 OPVERTG1 H1 P1 Series Group 1 Basic Parameters Pr1 00 Maximum Operation Frequency Settings 50 0 600 00Hz H1 50 00 6000 00Hz Factory default 60 00 50 00 This parameter determines the drive Maximum Operation Frequency All master frequency commands set by the keypad or an
118. iv 22 30 V V V V V V V V V me v v v v v vi v a CY OY LO CY v 45 60 Bs _ 7 11 1 d Yu Unit mm inch 245 9 65 260 0 10 24 i 236 0 9 29 Y fo H AUCUNA 460 0 18 11 440 0 17 32 Front Il NW Side d e XO fj View c View c l iE i in TA EY EE Jam F EE _ a SSE NE Y vv eeeeennnnmmnmnnnmmnaeaemsaeemnmnnnimmmnmn NU 2 5 lt J No Ai MPA QT OPVERTG1 H1 P1 Series 2 4 4 Frame D E F amp G wall mounted galvanized steel with baking varnish shell IPOO NEMA 0 IP20 IP21 NEMA 1 optional G1 D H1 D P1 D G1 E H1 E P1 E G1 F H1 F P1 F G1 G P1 G 230V 3 Phase 460V 3 Phase 575V 3 Phase kW Hp 30 40 p 37 50 G1 D H1 D 45 60 99 75 90 125 110 150 132 175 Gre Tar PEE UU G1 F P1 D P1 F P1 D P1 D oF e E de 280 375 815422 ide d
119. ive will run zero speed after PLC Run Pause command disabled the drive will Re Execute PLC Run from the poind which PLC Run paused Bit 2 1 Run original programmed step speed when PLC Run Paused When PLC Run Pause command enable the drive will run original programmed step speed after PLC Run Pause command disabled the drive will Re Execute PLC Run from the poind which PLC Run paused User may set Multi Function Digital Input Command MIx Pr2 01 Pr2 06 23 as PLC Run Pause Run programmed programmed Frequency pes Frequency step speed Run zero speed Run L Run command command Step duration Ml sec MEM 6sec Step duration Ja 10sec 10sec v23 A mix 23 _ VIET MU Pr4 33 Bit2 0 Run zero speed when PLC Run Paused Pr4 33 Bit2 1 Run original programmed step speed when PLC Run Paused Bit 3 Bit 3 0 Re Execute PLC Run from step O after recover from power interruption Bit 321 Continue Execute PLC Run from the point which power interruptied after recover from power interruption PLC Run operation Cycle Factory default O0 0 PLC Run disabled Settings 1 60000 1 60000 cycle 60001 Continuously execute program cycles 6 45 7p AKO NAE OPVERTG1 H1 P1 Series Pr4 35 What to do after PLC Run completed 0 15 step speed O master speed Factory default 16 E 16 stop EE Multi Step Speed Run MSS RUN Operation Mode Factory default b00001 0 Direction determined by
120. l port O NE Ground terminal gt gt E Ground terminal Main circuit terminals Main circuit terminals 3 11 mmm p No uM SC TOPVERT G1 H1 P1Series 3 6 Wiring Notice PLEASE READ PRIOR TO INSTALLATION 1 When wiring up and that the wiring route specifications are settled please conduct the wiring following the electrician regulations 2 The connection between the three phase AC input power and the main circuit terminal R L1 S L2 T L3 has to set up a none fusing switch in between The best is to series connect with an electro magnetic contactor MC so as to cut off the power supplv at the same time when the drive protection function acts The two ends of the electro magnetic contactor should have the R C Varistor 3 There is no phase order differentiation in the input power R L1 S L2 T L3 and users could connect with either one of use 4 The ground terminal QD is grounded with the third type grounding method with the grounding impedance under 100 5 The grounding wire of the drive could not be grounded at the same time with ma
121. lay Acl Pr3 11 AUI Analog Input Same as Pr3 02 Pr3 12 AUI Analog Input Bias 10 00 10 00V Pr3 13 AUI Analog Input Gain 500 0 500 0 10 Ozerobias gt gt Ozerobias gt gt bias 1 1 value lower than bias bias gt gt gt lower than bias 1 value lower than bias bias gt gt gt bias Pr3 14 ul cma ele 2 value higher than bias bias value 2 value higher than bias bias than bias bias 3 the absolute value of the bias voltage while AVO Analog Output 1 Selection 0 Output frequency Hz 1 1 Command frequency HZ 1 Command frequency HZ Hz 2 2 Motor Speed 2 Motor Speed 3 Output current A rms 7 4 Output voltage VAC 7 5 DC BUS voltage VDC 6 Power 6 Powerfactor gt Pr3 16 ACO Analog Output 2 7 dree o o Selection EMM 000 AVI ae 9 AC MA A o o 10 AUI RA 13 13 Voltage command command 14 7 14 Counter Value Value 15 O a p Value Pr3 17 AVO Analog Output Gain 9000 900000 gt 400 Pr3 18 ACO Analog Output Gain 900 0 900 0 800 Pr3 19 AVO Analog Output Bias 40 00 10 00V Voltage Pr3 20 ACO Analog Output Bias 0 00 20 00mA Current Analog Output Value 0 0 100 0 ET Group 4 Multi Step Speed and Process Logic Control Operation Parameters Parame Factory Functions Settings User ters Setting The 1st Step Speed Frequency Pr4 00 0 00 600 00 Hz H1 00 00 6000 00Hz of PLC Run or MSS Run
122. length Types of Encoder Maximum Wire Length Voltage Output type Open Collector type 0 75mm AWG18 NN S Line Driver type Complementary type 10 2 TOPTEK Options and Peripheral devices TMCA PU 02 Kevpad with COPV function TMCA TEK PG 01 Speed feedback PG card ITOPTEK TOPTEK ELECTRONICS CORPORATION No 1 Izu Chiang 6 Road Chung Li City Taoyuan Hsien Taiwan Tel 886 3 462 9199 Fax 886 3 462 8829 http www toptek biz E mail tt toptek biz ML UMG1 H1 P102E Date Code 8701
123. leration Arrival Pr1 22 7 0 00 12000 Sec ime 5 5 0 0 255 0V 0 0 510 0V 0 0 637 5V 575V 575 0 ep MMO i 28 irorpverTG1 H1 P1 Series Pr1 23 230V 460V 575V Pr1 29 Offset voltage at decel models models models 50 0 50 0 V 100 0 100 0 V 125 0 125 0 Tw a Skip Frequency 1 upper limit 0 00 600 00Hz H1 0 00 6000 00HZz bes Skip Frequency 1 lower limit 0 00 600 00Hz H1 0 00 6000 00HZz id x okip Frequency 2 upper limit 0 00 600 00Hz H1 0 00 6000 00HZz MTS ak pad Skip Frequency 2 lower limit 0 00 600 00Hz H1 0 00 6000 00Hz o f dM Skip Frequency 3 upper limit 0 00 600 00Hz H1 0 00 6000 00HZz o fe id pa Skip Frequency 3 lower limit 0 00 600 00Hz H1 0 00 6000 00Hz ESN Pr1 30 Skip Frequency 4 upper limit 0 00 600 00 Hz H1 00 00 6000 00Hz EM Pr1 31 Skip Frequency 4 lower limit 0 00 600 00 Hz H1 00 00 6000 00Hz EM Pr1 32 Skip Frequency 5 upper limit 0 00 600 00 Hz H1 00 00 6000 00Hz HON Pr1 33 Skip Frequency 5 lower limit 0 00 600 00 Hz H1 00 00 6000 00Hz Pr1 34 Skip Frequency 6 upper limit 0 00 600 00 Hz H1 00 00 6000 00Hz Pr1 35 Skip Frequency 6 lower limit 0 00 600 00 Hz H1 00 00 6000 00Hz ow 1st Frequency Setting 2 Pr1 36 0 00 600 00 Hz H1 00 00 6000 00Hz 60 00 50 00 O Base Frequency FBASE 2 230V 460V 575V 1st Voltage Setting 2 230V 230 O Pr1 37 Motor rated voltage VBASE 2 models models models 460V 460 otor rated Voltage
124. lity signal HE Treatment of the Erroneous PID Feedback Signals Factory default 0 0 wam and keep operating Settings 1 wam and RAMP to stop 2 warn and COAST to stop G This parameter selects the operation of the drive upon a loss of PID feedback signal Pr7 09 Treatment of Keypad Transmission Fault Factory default 0 Warn and RAMP to stop Settings Warn and COAST to stop Pr7 10 Keypad Transmission Fault detection Factory default 0 0 0 0 Disable and keep operating Settings 0 1 60 0 Sec Below are RS 485 serial communication port relative parameters Topvert G1 H1 P1 series provide RS 485 serial port RS 485 RS 485 serial port With Modbus networks protocol for serial communication T EE UE The serial port is a standard 8 pin RJ 45 socket as shown Pin assignment In case of the traditional twisted pair wire to be used then 1 Reserved a RJ 45 TB conjuction board is necessary as an option 2 Reserved In case or other communication network to be used 3 GND a converter is necessary as an option DAAAADAR 4 SG Toptek offer below converters 3 5 SG USB to RS 485 Converter 87654321 6 45V Output RS 232 to RS 485 Converter PROFIBUS to RS 232 422 485 Converter f Reserved Devicenet to RS 232 422 485 Converter RJ 45 socket 8 Reserved CANBUS to RS 232 422 485 Converter Each drive has a pre assigned communication address specified by Pr7 11 The RS485 master then controls each d
125. log Output 2 Selection Factory default 0 Settings 045 OOOO 0 output frequency Hz Max Operation frequency Prt 00 is regarded as 100 _ 6 Powerfactor _ gt 1 000 1 000 100 6 39 43 KON drorvertG1 41 P1 Series 9 pomy oomoo 15 Analog Output Value Pr3 21 Pr3 17 aL Settings 900 0 900 0 gt Pr3 18 L Settings 900 0 900 0 22222 EA Pr3 17 adjusts the voltage level of the analog output 1 signal AVO A Pr3 18 adjusts the current level of the analog output 2 signal ACO Pr3 19 AVO Analog Output Bias Voltage Factory default 0 00 Settings 10 00 10 00V Pr3 20 ACO Analog Output Bias Current These parameters determine the output voltage current value corresponding to 0 output of Pr3 15 and Pr3 16 Pr3 21 Analog Output Value Factory default 0 0 A When Pr3 15 15 or Pr3 16 15 this is the output value Group 4 Multi Step Speed and Process Logic Control Operation Parameters With 4 multi function input terminals refer to Pr2 01 to Pr2 06 can operation the drive up to 15 steps Multi Step Speeds Run MSS Run These speeds may also be used in conjunction with Pr4 15 Pr4 35 to run the process Logic control operation PLC Run Their relative parmeters as below T Frequency Operation Operation Accel Decel b command Command Direction time Multi Step 45 Pr4 00 Pr4 14 MI MI6 Pr4 32 Pr4 36 Prl 11 Pri 16 opeed Run PLC Run Pr4 00 Pr4 14 Pr4 15 Pr4 30
126. ly 8 Drive in decel 9 Drive ready for use 10 Low voltage alarm LU LUr 11 Fault Indication 12 Base block B B Indication 13 Zero Speed including shutdown 14 Zero speed while in run 15 Terminal Count Value Attained 16 Preliminary Count Value Attained 17 PLC Run running 18 PLC Run paused 19 A step of PLC Run completed 20 PLC Run completed 21 IGBT over heat indication 0H1 22 Dwell Accel Decel interruption 23 Operation Mode indication 24 Over torque 1 ot1 25 Digital frequency signal output only MO2 26 Software braking output MO 1 Pr2 22 only 27 Auxiliary Motor no 1 28 Auxiliary Motor no 2 29 Auxiliary Motor no 3 30 Over torque 2 ot2 31 Heatsink over heat indication 0H2 32 Motor selection output Pr5 49 48 63 PLC Run step indication epe x o 43 MKC i UAE OPVERTG1 H1 P1 Series Group 3 Analog Input Output Parameters Parame Factory Functions Settings Setting yr Addition Function of the Analog 0 enable addition function r Inputs 1 disable addition function AVI ACI AUI E Pr3 01 Analog Input Noise Filter 0 00 2 00 sec Pr3 02 0 No functions ACI 1 Frequency command Pr3 0 2 Acceleration deceleration time gain increase or decrease time base 3 Over current stall prevention level during and operation AUI 4 Over current stall prevention level during Pr3 1 Acceleration 1 5 Over torque current level 6 Torque compensa
127. ly Becareful All parameters except Password in Pr0 04 include user modified parameters will be reset to Factory default after this parameter was excuted We accept to default anyone of 5 10 value by customer s order Depress the PROG key and hold 3 second to complete Parameter reset Firmware version 2 04 6 3 vp ONO 28 IR OPVERTG1 H1 P1 Series Password Input The Key Factory default 0 DI Settings 0 9999 Pr0 04 Password set The Lock Factory default 0 Settings 0 9999 PrO 03 This parameter allows user to input their password to unlock parameter locking An incorrect password entered and then a Err will flash on the display alerting user the password is incorrect PrO 04 This parameter allows user to preset their password and enable the parameters locking The same password must be input twice within two minutes Once the password input please memo it somewhere if password forgoton the drive had be send to factory for Disable the lock To verify the status of Lock by checking the content of PrO 04 The content of PrO 04 Status of the Lock What can do Disableed Input an non O password twice within two minutes from PrO 04 to enable the lock 1 Enabled Input the correct password from PrO 03 to unlock the lock Anyone of below 3 ways can re lock 1 Input an new non O password twice 1 flashing Enabled but Unlocked within two minutes from PrO 04 2 Turn power off and then power on again 3 Input
128. maging drive 2 Store in a clean and dry location free from corrosive fumes dust to prevent rustiness poor contact It also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure 3 The surrounding temperature should be within the specification Too high or low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to clean and periodical check for the air cleaner and cooling fan besides having cooler and sunshade In additional the microcomputer may not work in extreme low temperature and needs to have heater 4 Store within a relative humidity range of 0 to 90 and non condensing environment Do not turn off the air conditioner and have exsiccator for it 7 6 vp NO UIE TOPVERT G1 H1 P1 Series 7 4 Affecting Other Machines Drive may affect the operation of other machine due to many reasons The solutions are as follows High Harmonic at Power Side If there is high harmonic at power side during running the improved methods are 1 Separate power system use transformer for drive 2 Use AC Reactor at the power input terminal of drive or decrease high harmonic by multiple circuit 3 If there is phase lead capacitor it should use serial reactor to prevent capacitor damage from high harmonic Motor Tem
129. mulated time 1 Pr5 17 13 Factory Reserved 14 Dwell Time at Accel Pr6 14 15 Dwell Time at Decel Pr6 16 16 DC Braking Time during Start up Pr6 01 17 DC Braking Time during STOP Pr6 02 20 Factory Reserved 121 Accumulated power up Day day 22 24 26 28 30 Factory Reserved Factory Reserved aM MEE AWRINA 24 5 26 The signal of AVI analog input Vdc 127 The signal of ACI analog input mAdc 9 l Settings 28 The signal of AUI analog input Vdc 130 Factory Reserved 31 Factory Reserved 55 Factory Reserved 56 The temperature of IGBT OH1 C 66 159 Factory Reserved oo 67 OH value upon a faut C 68 Output current value upon a faut ac 69 OH value upon a faut C 70 86 Factory Reserved gt gt gt This parameter defines the display content of the User Defined setting The User Defined setting may be displayed upon power up Pr0 06 or by pressing the DISP key on the keypad and scrolling until the U is illuminated When O is setted The motor speed in rpm is estimated value in case of without PG card installed The motor speed in rpm is the actual speed in case of a PG card installed 6 5 vp ONO 28 IR OPVERTG1 H1 P1 Series MEN User Defined Coefficient Setting K Factory default O Sai 0 39 no use ettings 9 40 60000 the corresponding value for Pr1 00 the max frequency JETA Number of the decimal places Factory
130. n audio equipment is installed near the drive Effective for noise TZAR 00000 reduction on both the input and output sides Attenuation quality is good for a wide range from AM band to 10MHz 3 2 Input EMI filter TIRF xxxxx DC Link Choke TDLC xxxx Frame C and above only Dynamic Braking Unit TDBU xxxx Braking Resistor TDBR xxxxx Output AC Reactor TOAR xxxxx mmm p No uM SC TOPVERT G1 H1 P1Series All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation most of the interference can be eliminated To reducing the ripple current reducing harmonics and increasing the power factor To protect the smoothing capacitor Used to reduce the deceleration time of the motor when drive s Braking Chopper is not built in To absorb the motor regeneration energy when the motor stops by deceleration To reduce dv dt and motor terminal peak voltage in long motor lead applications For applications with long motor cable 20 to 250 meter it is necessary to install a reactor at the inverter output side Please select proper motor according to chapter 8 3 2 1 Wiring specifications and Selection of Optional Peripheral devices 1 In order to keep the voltage drop within 296 please follow the specified ca
131. n the braking torque or any other item exceeds the value in the table 3 If damage resulted in the inverter or other equipments due to the fact that the braking resistors and the braking unit in use are not provided by Toptek the warranty will be void 4 Take into consideration the safety of the environment when installing the braking resistors 5 If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures 5 Please select thermal relay trip contact to prevent resistor over load 6 When using more than 2 braking units equivalent resistor value of parallel braking unit can t be less than the value in the column Minimum resistance for each drive 9 5 vp No Ai MW PA 4 OPVERTGI1 H1 P1 Series CHAPTER 10 SPEED FEEDBACK PG CARD TEK PG 01 Installation When Encoder is Line Driver type 12VDC please wire as following None Fused Breaker XPulse Generator power source 12VDC TEK PG 01 and Pulse Generator Connections Fig 2 Please be sure that the SW1 amp SW2 are set to suitable the Pulse Generator to connected When Encoder is Open Collector type 5VDC When Encoder is Open Collector type with RPM meter attached Please wire as 12VDC please wire as following following None Fused Breaker NFB None Fused Breaker NFB TEK G1 01 2 TEK PG 01 OC 12V SW2 SW1 TP 5V Factory Default Pulse Generator power source 12VDC
132. n the model type The PWM carrier frequency has a direct effect on the electromagnetic noise of the motor and heat dissipation of the drive Therefore if the surrounding noise is higher than the electromagnetic noises of the motor it is suggested to lower the carrier frequency to decrease the temperature of the drive Although a quiet operation may be achieved with a higher carrier frequency it is necessary to take into consideration the relative wiring length between the motor and drive and the effect this high frequency may have on the motor windings If the carrier frequency s lower bound Pr0 15 gt the carrier frequency s upper bound Pr0 14 then the carrier frequency will be operated at the upper bound level when the temperature of the heat sink is greater than its limit the drive will automatic lower the carrier frequency to avoid over heating the drive In most applications the Low noise mode operation with a higher carrier frequency is satisfactory In case of the absolute quiet operation is necessary please set Pr 0 17 Bit 4 1 But it is necessary to take into consideration that the heat dissipation of the drive will be higher Pr0 16 Automatic Voltage Regulation AVR Factory default 0 AVR function enabled Settings AVR function disabled AVR function disabled during deceleration G lhe rated voltage of the motor is usually 200V 230VAC 50Hz 60Hz and the input voltage of the drive may vary between 180V to 264 VAC 50Hz 60H
133. nconncnnnonnoncncnnonnnnonnoncnnnnonanononos 3 6 3 4 Control Terminal Explalaltlofiss eo ees tb verint Gud ns t ve Y bl ri se vv Cpu Red eus Eo e Qv 3 6 3 5 Component Explanation 3 8 3 6 WINING NOTICE as iat 2800050705 biza 3 12 CHAPTER 4 DIGITAL KEYPAD OPERATION 4 1 Description of the Digital Keypad cooocccocccocnoconoconocococononncnononocanonanocannonanonanenaness 4 1 4 2 Explanations of Display Messages cccocccocccccnncocncocncocnnonnconcnnonnconnnnnnnnnnnnncnnnnnnnnnnnos 4 2 4 3 Operation Steps S UE CHAPTER 5 FUNCTIONS AND PARAMETER SUMMARY er 5 1 CHAPTER 6 DESCRIPTION OF PARAMETER SETTINGS 6 1 CHAPTER 7 ERROR MESSAGE AND TROUBLESHOOTING L l Problems ana SOUND 7 1 7 2 Electromagnetic Induction NoOISE cooccoconcconccocnoconoconoconocanonononnnnonanonanncnanonaninanenas 7 6 Te Enwrornmetital CONAM Niimmnnjoicaeisdcrricn aaa 7 6 fl a Alectng Other Machini S sisi is ii l 7 CHAPTER 8 STANDARD SPECIFICATIONS 8 1 CHAPTER 9 DYNAMIC BRAKE AND BRAKING RESISTORS 9 1 The Braking function design of Topvert G1 H1 and P1 series 9 1 9 2 Dynamic Braking unit TDBU Series oococccccccccccccccccnonccocnncnonnnnnonanononnnnnnnnons 9 4 9 3 Braking Resistor TDBR Series uscairaniara rt ota e Uie at 9 5 CHAPTER 10 SPEED FEEDBACK PG CARD
134. ncy Reverse 6 29 SWMNANdrorvertG1 41 P1 Series Pre set speed attained 1 The corresponding output will be closed when output Both Forward and frequency equal to pre set speed attained 1 Pr2 14 or within Reverse the band width Pr2 15 Effective both Forward and Reverse OFF ON OFF ON OFF ON OFF ON OFF The corresponding output will be closed when output frequency equal to pre set speed attained 1 Pr2 14 or within the band width Pr2 15 Effective only in Forward Pre set speed attained 1 Forward only Forward Reverse Pre set speed attained signal OFF ON OFF ON OFF 6 30 lt p KO NAE OPVERTG1 H1 P1 Series The corresponding output will be closed when drive accel to pre set speed attained 2 Pr2 16 But will count in the band width Pr2 17 while in decel Effective both Forward and Reverse Pre set speed attained 2 Both Forward and Reverse Frequency Frequency command Output Frequency ponvate Time Reverse Pr2 17 Pre set speed attained 2 signal Frequency Frequency command Forward Output Frequency Reverse Pre set speed attained 2 signal OFF ON FF TP The corresponding output will be closed when the drive in Drive in decel decel The corresponding output will be closed the when the drive is Drive ready for use ready and has no faults The corresponding output will be closed when the DC Bus voltage drops below se
135. ncy command is set by Pro 18 When EXT is dark frequency command is controlled by PU 01 When REV lights Drive is in reverse operation When FWD lights Drive is in forward operation Left Reset key Moves cursor to the left Reset errors FWD REV Direction key Display Selection key Scrolling between different display mode STOP key STOP indication Part number Press PU and RESET key simultaneously to execute Read Save functions Pu oU OPVERT G1H1P1 Series 4 2 Explanations of Display Messages Display master frequency command of the drive Press the DISP key to read Display actual operation frequency output to the motor from the drive Press the DISP key to read Display output current to motor Press the DISP key to read Display User selected content on PrO 07 Press the DISP key to read Display Read Save selected content For PU 02 only Press the DISP key to read The specified parameter item Rotate and press the dial to modification read and Enter Press lt to display those parameters which data are different from factory default Value of the parameter content Rotate the oc dial to modify for setting parameters If the End message is displayed for about 1 second it is an indication that the data has been accepted and saved to the internal memory 4 3 Operation Steps 4 3 1 Selecting display mode Actual operation Master frequency frequency output to the Output
136. nd Pr3 13 AUI Analog Input Gain Factory default 100 0 Settings 500 0 500 0 Pr3 14 AUI Positive Negative Bias Mode Factory default 0 O zero bias Settings 1 value lower than bias bias 2 value higher than bias bias the absolute value of the bias voltage while serving as the center How to calculate Analog Input Gain Analog Input Gain for AVI and AUI Pr3 04 Pr3 13 Expected output Freq at the max external analog voltage Hz 10V n YX 100 nput Gain max external analog volt Input bias Pr3 03 or Pr3 12 V Pr1 00 Hz Analog Input Gain for ACI Pr3 08 Expected output Freq at the max external analog current Hz 20 4 mA Max external analog current Input bias Pr3 08 mA Pr1 00 Hz Hz Pr1 00 setting Input Gain X 100 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 0 Pr3 04 100 Pr3 05 0 OV 5V 10V 4mA 12mA 20mA Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 1 Pr3 04 100 Pr3 05 0 60Hz for this range Bias Adjustment d Example 2 43 KON lt 4 OPVERTG1 H1 P1 Series Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 2 Pr3 04 125 Pr3 03 0V Pr3 05 0 Pr3 04 100 r3 03 2V Input Gain Calculation r3 04 100 60Hz 10V 10 2 V 60Hz Volt Freq Diagram Pr3 04 x 100 125 Example 3 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 0 Pr3 04 200 Pr3 05 0 AVI Input Gain Calculation 60Hz 10V 5 0 V 60Hz Vol
137. nnect or disconnect wires and connectors while power is applied to the circuit Maintenance must be performed by qualified technicians A CAUTION There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands ZN DANGER A charge may still remain in the DC link capacitor with voltages even if the power has been turned off To avoid personal injury please ensure that power has turned off before operating Drive and wait ten minutes for capacitors to discharge to safe voltage levels 7 CAUTION Ground the TOPVERT G1 H1 and P1 using the ground terminal The grounding method must comply with the laws of the country where the Drive is to be installed Refer to Basic Wiring Diagram A DANGER The Drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the Drive output terminals U T1 V T2 and W T3 directly to the AC main circuit power supply PART The final enclosures of the Drive must comply with EN50178 Live parts shall be arranged in enclosures or located behind barriers that meet at least the requirements of the Protective Type IP20 The top surface of the enclosures or barrier that is easily accessible shall meet at least the requirements of the Protective Type IP40 TOPVERT G1 H1
138. ntion level during operation Time Function of Over Current Stall Prevention during Constant Speed 4p XOJA NAE OPVERTG1 H1 P1 Series Over Current Stall Prevention low limit level during constant speed run on the constant power region mE Settings Amp 0 250 of drive s rated current Factory default A 120 Output current Pr5 10 5 12 Over Current Stall Prevention during Acceleration Pr5 11 5 13 Over Current Stall Prevention during Operation Lower limit Over current stall frequency Output frequency Pr1 01 Maximum Voltage frequency Base Frequency MEMES Over Current Deceleration Time during Operation Settings 10 050 600 00 Sec gt Pr5 15 Over Torque Detection Selection 1 ot1 Factory default 0 0 Disabled Over torque detection during constant speed operation stop operation after detection Over torque detection during constant speed operation continue to Settings 2 operate after detection 3 Over torque detection during operation stop operation after detection 4 Over torque detection during operation continue operation after detection Pr5 16 Over Torque Detection Level 1 ot1 Factory default A 150 UI Settings JAmp 20 2509 of drive s rated current Pr5 17 Over Torque Detection Time 1 ot1 Ll Settings 00 600Sec _ EA These parameters define the current level and detection time for the Over Torque Detection 1 The Over Torque Detection level is
139. o intervals Stop mode Group 5 Motor Parameters and Protection Parameters Pr5 00 Full Load Current of Motor 1 i Settings Amp 10 120 of drive s rated current This parameter will limit the drive output current in order to prevent the motor from overheating The value entered must be in Amperes and should be set according to the rated current of the motor as indicated on the motor nameplate The factory default is rated output current of the drive The Motor 1 electronic thermal protection function Pr5 18 Pr5 19 is relative to this parameter Proper enter the Full Load current according to the motor s nameplate before excute the Auto Tuning Pr5 05 may get optimam sensorless vector control result Pr5 01 Auto Torque Compensation of Motor 1 Settings 0 0 25 0 Factory default 00 This parameter increases the amount of voltage the drive will output to the motor during operation to increase motor torque according to the actual load automatically Be careful when setting this parameter Always start at the lowest setting and increase the value until sufficient torque is achieved A large Torque Compensation may generate more voltage than needed and the motor will overheat and possibly be damaged Pr5 02 Slip Compensation of Motor 1 Factory default O Settings 0 60 RPM While driving an asynchronous motor an increasing load will cause an increase in slip This parameter may be used to compensate
140. ol mode 230V 460V 575V 230V 180 00508 owvotagetoveii models models models 460V 360 160 220VAC 320 440VAC 400 550VAC 575V 450 Over Voltage Stall 230V 460V 575V 230V 380 A Pr5 07 models models models 460V 760 Prevention Level 320 500VDC 640 1000VDC 800 1250VDC 575V 950 230V 460V 575V 230V 373 Pr5 08 Software Braking Level models models models 460V 746 320 500VDC 640 1000VDC 800 1250VDC 575V 932 0 Warn and keep operation below 50 Pr5 09 Phase Loss Protection 1 Warn and ramp to stop 2 Warn and coast to stop Over Current Stall Prevention level during Pr5 10 Amp 10 250 of drive s rated current A 17096 accel on the constant torque region Over Current Stall Prevention low limit level Pr5 11 Amp 0 250 of drive s rated current A 12096 during accel on the constant Over Current Stall Prevention level during Pr5 12 constantant speed on the constant torque region Operation Over Current Stall Prevention low limit level Pr5 13 Amp 0 250 of drive s rated current A 120 during constant speed run on the constant power region 7 power region Amp 10 250 of drive s rated current 170 l o ep uou irorpverTG1 H1 P1 Series Prs 14 Over Current Deceleration 5 066 665 op Sec Time during Operation O Disabed gt Disabled 1 EO detection during constant speed EO stop operation after detection Over Torque Detection 2 Over
141. ome operation load that is higher than the load generated single handedly by the D action to restrain the increment of the deviation If the deviation is small the effectiveness of the P action will be decreasing as well The control objects include occasions with integral component loads which are controlled by the P action only and sometimes if the integral component is functioning the whole system will be vibrating On such occasions in order to make the P action s vibration subsiding and the system stabilizing the PD control could be utilized In other words this control is good for use with loadings with no braking functions over the processes PID Control Utilize the action to eliminate the deviation and the D action to restrain the vibration thereafter combine with the P action to construct the PID control Use of the PID method could obtain a control process with no deviations high accuracies and a stable system 6 66 43 KON lt 4 OPVERTG1 H1 P1 Series JETA PID Feedback Signal Detection Time Factory default 00 Settings 0 0 6000 0 Sec This parameter defines the time during which the PID feedback must be abnormal before a warning is given lt also can be modified according to the system feedback signal time The drive will follow the operating procedure programmed in Pr7 08 if the feedback signal is lost for more than the time set in Pr7 07 Bi this parameter is set to 0 0 the system would not detect any abnorma
142. ot restart after reset Bit 1 1 Restart after reset Bit 220 Line Start Lockout is enabled Bit 2 1 Line Start Lockout is disabled b00000 Bit 3 0 The transition between FWD REV going through O point Bit 3 1 The transition between FWD REV not going through O point Bit 4 0 linear accel and decel at high speed zone Bit 4 1 S curve accel and decel at high speed zone 0 Enable Forward Reverse operation 1 Disable Reverse operation 2 Disabled Forward operation Pr0 22 Timer After stopped 0 00 60 00sec Bit 020 when power is applied the fan will turn on Pr0 23 Fan control 500000 Bit 021 When the run command is given the fan will turn on 020 01 Hz 1 0 10Hz 1 2 1 00Hz 3 10 00 Hz 0 Team A 1 Team B 2 Select Team A or Team B by MI3 Stop Methods and Run safety lockout PrO 20 Pr0 21 Reverse Operation Frequency setting resolution of Fly shuttle dial on PU PrO 24 Pr0 25 Parameter Team selection HERER ED ep MMO NB A OPVERT G1 H1 P1 Series Group 1 Basic Parameters Parame Factorv Functions Settings User ters Setting Pr1 00 Maximum Operation Frequency 50 0 600 00Hz H1 50 00 6000 00Hz 60 00 50 00 1st Frequency Setting 1 X Pr1 01 0 00 600 00 Hz H1 00 00 6000 00Hz 60 00 50 00 Base Frequency FBASE 1 1st Voltage Setting 1 230V 230V 230 0 Pr1 02 models l 460V 460 0 Motor rated voltage VBASE 1 2nd Frequency Setting 1 x Pr1 03 0
143. output pulse frequency is 2KHz pulse duty cycle 50 Pr2 14 Pre set Arrival Frequency 1 Factory default 60 00 50 00 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz uPzPE Pre set Arrival Frequency 1 band width Factory default 200 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Pr2 16 Pre set Arrival Frequency 2 Factory default 60 00 50 00 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz MVA Pre set Arrival Frequency 2 band width Factory default Settings 0 00 600 00 Hz H1 00 00 6000 00Hz Once output frequency speed reaches the arbitrary designated frequencv speed and that if the corresponding multi function output terminal is set as 4 7 Pr2 20 Pr2 23 then the multi function output terminal contact will be ON 6 27 SWNANdrorvertG1 41 P1 Series Pr2 18 Multi Function Output Direction Ld Settings Bit O Bit 3 separate setting as table in below Bit 3 Bit 1 b means Bit Bit O Bit 4 FWD REV Bit 2 esate B80 Settings MO2 Pr2 23 MO1 Pr2 22 Relay 2 Pr2 21 Relay 1 Pr2 20 0 Nomalon NormalOn NomalOn NormalOn Normal Close Normal Close Normal Close Normal Close GA This function uses the Bit setting method If the bit is 1 the multi function output terminal will be act with opposite direction Example 1 If Pr2 20 is 1 drive running and Bit O is set to 0 then Relay 1 will be ON when the drive is running and OFF when the drive is stop Example 2 If
144. owing diagram is the standard wiring diagram for the TOPVERT G1 H1 and P1series drive Models with Frame code G1 C gt G1 D gt G1 E gt G1 F G1 G i META E H1 C gt H1 D H1 E gt H1 F gt get tamano P1 C P1 D gt P1 E gt P1 F gt P1 G Option Models with Frame code TDBR G1 A gt G1 B gt H1 A gt H1 B gt 3 Phase et power source g Control signal input TOPVERTGI D ____ Use internal power source 24V TOPVERT H1 lt 5 FWD STOP L SUE TOPVERT P1 Main circuit REV STOP REV Control circuit p M ulti Step1 lt 1 Laurs Il o TTT E T j p1 L M11 i Speed feedback et Multi Step2 I OMI2 i PG card l l H I i je d y M ulti Step4 MI i SW2 hi SW1 C E F Mc J Factory Default Reference of external power Bex J L a N ODCM Ria L S Mod e e Contact output 1 ia E O amp c R1B indicates malfunction tH SW 1 e R1C 240VAC 2 5A 120VAC 5A 24VDC 5A i ntrol signal input pee Sink Mode Sont sigh input E 2 G A FWD STOP p Q e e ontact output m e FWD R2C indicates drive running REV STOP Il REV Ry 240VAC 2 5A 120VACISA 24VDC 5A Multi Step1 po gg dT E dll l i I Mo44 Open collector output 1 8 Senne eer o M12 i fu g pre set speed attained 1 forward only ulti Ste
145. parameter as below 1 Set the Mix terminal Pr2 01 Pr2 06 to 42 As a Motor selection command 2 Set the MIx terminal Pr2 01 Pr2 06 to 43 As a Confirm signal of Motor selection 3 Set the MOx terminal Pr2 20 Pr2 2 to 32 As a Motor selection output Then user may execute Motor selection and switch VF1 to VF 2 and its relative motor parameters Refer to Pr5 48 Pr5 49 6 20 43 AKO MEUM TOPVERT G1 H1 P1 Series Output Frequency output Range limitation Voltage Pr1 10 Lower Limit Frequency Pr1 37 1st Voltage 2 ES NS Pr1 09 Upper Limit Frequency Regular V F Curve Pr1 39 2nd Voltage 2 User defined arbitrarily V F Curve Pr1 41 3rd Voltage 2 Pr1 42 OHz Voltage 2 Output H i Frequency Pri 08 Pri 40 Pr1 38 Pr1 36 Pr1 00 Startup 3rd 2nd 1st Maximum Frequency 2 Frequency 2 Frequency 2 Frequency 2 Frequency V F Curve 2 Group 2 Digital Input Output Parameters draug 2 Wire 3 Wire Operation Control Factory default O o 2 wire operation control 1 FWD STOP REV STOP Settings 1 EN 2 wire operation control 2 RUN STOP REV FWD 2 2 S wire Operation momentary push button GA When PrO 19 was setted to the operation commandis is from external terminal this parameter e to set the operation control mode the drive offers three types of external operation control A For Line Start Lockout setting please refer to PrO 20 For Edge Trigger Level Trigger
146. perature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides high harmonic is in output waveform to increase copper loss and iron loss Following measures should be used by load situation and operation range when necessary 1 Use the motor with independent power ventilation or increase the horsepower 2 Use inverter duty motor 3 Do NOT run in the low speed for a long time 1 1 vp EKO Ai MPA IR OPVERTG1 H1 P1 Series CHAPTER 8 STANDARD SPECIFICATIONS TOPVERT G1 series TOPVERT H1 series TOPVERT P1 series Series High performance general High performance high speed High performance variable torque drive purpose multi function drive drive for Fan amp Pump Output frequency range 0 1 600Hz Programmable 0 1 6000Hz Programmable 0 1 600Hz Programmable 150 of rated current for 1 minute 10 minutes Ta lt 40 200 of 125 of rated current for 1 minute 10 minutes rated current for 2 seconds Ta lt 40 165 of rated current for 2 seconds SPWM Sinusoidal Pulse Width Modulation vector control 4 control modes V F V F PG SVC amp VC PG V F mode 20 1 V F PG mode 120 1 SVC mode 120 1 VC PG mode 600 1 Analog input 10Bit 1 1024 Digital input 0 01Hz Fly Shuttle dial input 0 01Hz TET Analog input Within 0 2 of max output frequency 25 C 10 C P q y y Digital input Within 0 01
147. r eactor lt N 6 gt HH 0 E Power N m oource pe YU lt E ZA CN w HN E Magnetic Zero phase Zero phase contactor Reactor Reactor Please grounded following electrician regulations Items Explanations Refer to 3 2 1 to select proper Peripheral devices Poner couce Please follow the specific power supply requirements shown in Chapter 8 There might be an inrush current during power up Please check the chart of 3 2 1and select the correct NFB or fuse with rated Fuse NFB ELCB current Please do not use NFB as a Run Stop switch If the electric leakage circuit breaker is installed in the drive please select the sensing current above 200ma with the action time of more than 0 1 second to have these actions accessible Magnetic contactor Please do not use a Magnetic contactor as the Run Stop switch of MC the drive as it will reduce the operating life cycle of the drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching spikes short interruptions etc Input AC Reactor AC line reactor should be installed when the power supply capacity TIAR xxxxx is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance less than 10m To reduce electromagnetic interference or noise on the input side of the drive Zero phase reactors are used to reduce radio noise especially whe
148. r the carrier frequency is the less the interferences will be 19 If the electric leakage circuit breaker is installed in the drive it could serve as the protection for the electric leakage error and as the prevention on the erroneous actions of the electric leakage circuit breaker please select the sensor current above 200ma with the action time of more than 0 1 second to have these actions accessible 3 13 puer OPVERT G1H1P1 Series CHAPTER 4 DIGITAL KEYPAD OPERATION 4 1 Description of the Digital Keypad 4 1 1 Digital Keypad PU 01 function descriptions Main Display Display the drive status such as frequency current voltage parameter setting value and alarm contents 360 Encoder style Fly shuttle knob Output frequency adjustment Parameter Read Write and data modify key Programming Unit key Enable the keypad lt can switch the Run command between PU and external Jog Operation key Press this key to execute JOG frequency opeation RUN key RUN indication 4 1 2 Digital Keypad PU 02 function descriptions It keeped all function in PU 01 and add on Parameter Read Write Storage Copy function Valid for Firmware version 2 xx and after only Read Save lt 4 1 Part number Status Display Display the drive s current status When PU lights RUN STOP is controlled by PU 01 When PU is dark RUN STOP is set by Pr0 19 When EXT lights freque
149. r3 06 ACI Analog Input Same as Pr3 02 Factory default 0 00 Pr3 07 ACI Analog Input Bias Factory default Settings 0 00 20 00mA This parameter determines the ACI current value that corresponds to O point of External Analog command Pr3 08 ACI Analog Input Gain Factory default 100 0 Settings 500 0 500 0 Pr3 09 ACI Positive Negative Bias Mode Factory default 1 0 zero bias EN 1 value lower than bias bias Settings 2 value higher than bias bias ES the absolute value of the bias voltage while serving as the center Factory default 00 Loss of the ACI signal O disabled Settings 1 Continue operation by the last frequency command 2 Decelerate to stop 3 Coast to stop and display Acl A This parameter determines the behavior when the 4 20mA ACI signal is lost When set to 1 or 2 it will display warning message Acl on the keypad in case of loss of ACI signal and execute the setting When ACI signal is recovered the warning message usually disappears automatically If the warning message is still displayed please press DISP key to make it disappear 6 35 lt p AKO NAET OPVERTG1 H1 P1 Series Pr3 11 AUI Analog Input Same as Pr3 02 Factory default 0 00 Pr3 12 AUI Analog Input Bias Factory default 0 00 Settings 10 00 10 00V ES This parameter determines the AUI voltage value that corresponds to 0 point of External Analog comma
150. r5 08 and Over Voltage protection Level Only the Over Voltage protection Level is setted by factory the others all can be setting by user refer to below table Standard DC Bus Low Voltage software Braking Over Voltage AC source Level Level Level Stall Prevention 55 115 Level 117 Pr5 06 VDC Pr5 08 VDC Pr5 07 VDC VDC 200 283 156 331 220 171 364 230 325 180 381 _ 240 339 187 397 380 537 296 629 400 415 _ 440 _ 460 480 230V Models 566 311 662 587 323 687 622 342 728 650 358 761 480 679 373 794 813 450 951 Models 600 848 467 993 Pr5 09 Phase Loss Protection Factory default 0 Warm and keep operation below 5096 Settings 1 Warn and ramp to stop 2 Warn and coast to stop 460V Models A It is used to set the input side phase loss treatment The phase loss will effect driver s performance and life But it can be operated if its output current is less than 50 of rated current e Ili Over Current Stall Prevention level during accel on the constant torque region Hd Settings Amp 10 250 of drive s rated current Factory default A 170 G During acceleration a heavy loaded motor may require very high current If the output current increase abruptly and exceed the value specified by Pr5 10 due to rapid acceleration or excessive load on the motor When this function is enabled the drive will stop accelerating and keep the output frequency cons
151. r7 04 PID Output Frequency Limit L Settings 0 0 100 0 OO This parameter determines the limit of the PID Command frequency The maximum output frequency while in the PID operation will be Pr1 00 x Pr7 04 This parameter will limit the Maximum Output Frequency Prr os PDoma Fey 00 Pings 14100 0 4100 096 S Pr7 06 Settings 0000 0100Se6 O O O O O __CC OO Source of the Frequency 11 PID off Analog Input Eug Pr3 02 Pr3 06 Pr3 11 Output 11 PID on PID Deviation Display of PID Targeted Range Value Pr7 05 Pr0 07 8 PID Command P D Primary Delay Proportion Differential Pr7 06 Display of PID fedback Time Pr0 07 4 Display of PID feedback PID Treatment of the feedback Signal Fault If Hz Pr7 04 Input Selection of PID i Time over feedback Integral AVI ACI AUI Time Pr7 07 gt Pr7 08 PI Control controlled by the P action only and thus the deviation cannot be eliminated entirely To eliminate residual deviations the P control will generally be utilized And when the Pl control is utilized it could eliminate the deviation incurred by the targeted value changes and the constant external interferences However if the action is excessively powerful it will delay the responding toward the swift variation The P action could be used solely on the loading system that possesses the integral components PD Control when deviation occurred the system will immediately generate s
152. register Maximum 16 O6H write single register 10H write multiple registers Maximum 16 6 70 43 KON lt 4 OPVERTG1 H1 P1 Series 3 3 1 Function Code 03H Multi read read data from registers Example reading continuous 2 data from register address 4110 100EH Drive address is 01H ASCII Mode Inquiry message Response message Address Address Number of data count by byte Starting address Content of starting Address 4110 Number of data count by word Content of address 4111 LRC Check RTU Mode Inquiry message Response message Address 01H Function 03H Function 03H 01H 03H 03H address OEH count by byte count by word 02H 70H 1H OOH 08H 12H 7EH LRC Check CRC CHK Low A CRC CHK High 00H Content of data Contntofdata ay CRCCHKLow 7EH CRC CHK High 6 7 SWNANdrorvertG1 41 P1 Series 3 3 2 Function Code 06H write single data to register Example writing data 6000 1770H to parameter Pr1 00 0100H drive address is 01H ASCII Mode Inquiry message Response message i Function Data address Data content LRC Check RTU Mode Inquiry message Response message Address 01H 06H Data address 64H Data content Data content 70H CRC CHK Low C6H CRC CHK High 01H CRC CHK Low CRC CHK High 3 4 The LRC Check of the ASCII Mode The LRC Check is the added sum from Address to Data Contents For example in
153. rive according to its communication address 6 67 SWNANdrorvertG1 41 P1 Series Pr7 11 Communication Address Factory default A Settings 11 254 When the drive is controlling or monitoring by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each drive must be different and unique Pr7 12 Transmission Speed Baud rate Factory default 9 6 Settings 1 2 125 Kbps EA This parameter is used to set the transmission speed between the RS485 master PLC PC etc and the drive Pr7 13 Transmission Fault Treatment Factory default O jwarn and keep operating Settinas 1 warn and RAMP to stop l 2 wam and COAST to stop 3 No warning and keep operating This parameter is set to how to react if transmission errors occur Pr7 14 Time out Detection Factory defaut _ 00 0 0 disabled Settings 0 1 60 0 Sec If Pr7 14 is not set to 0 0 Pr7 1320 2 and there is no communication on the bus during the Time Out detection period set by Pr7 14 ASC will be shown on the keypad Pr7 15 Communication Protocol Factory default 0 0 7 N 2 ASCII 1 7 E 1 ASCII 2 7 0 1 ASCII 3 7 E2ASCII pozas bna Settings ahora E gt MeBozmu 0 A Control by PC or PLC The drive can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for
154. rt after reset mo 2 Line Start Lockout is enabled Settings Line Start Lockout is disabled o The transition between FWD REV going through O point ra The transition between FWD REV not going through O point Da linear accel and decel at high speed zone ru S curve accel and decel at high speed zone Bit 3 Bit 1 b means Bit Bit O Bit 4 Bit 2 Bit 0 Stop Method 1 The parameter determines how the motor is stopped when the drive receives a valid stop Command or an External Fault detected Frequency Frequency Output Frequency Output Frequency Motor Rotation M otor Rotation Speed Speed Stops according to Free deceleration a i o stop m e Time Time Operation pyy rop Operation guy s Command RUN STOP Command RUN STOP Bit O 0 Ram p to stop BitO 1 Coast to stop L Stop Method Bit 020 Ramp to stop The drive will ramp down from running frequency to OHz or to startup frequency Pr1 08 or to output Frequency Lower Limit Pr1 10 according to the deceleration time and then stops Bit 021 Coastto stop The drive will stop the output instantly upon a STOP command and the motor will coast to stop according to its inertia time unknown The motor stop method is usually determined by the characteristics of the motor load and how frequently it is stopped e t is recommended to use ramp to stop for safety of personnel or to prevent material from being wasted in applications where the motor has
155. s tripped or re power after interruption the drive will run in case of the run command existing The specific Acceleration Deceleration of the F faul hd UP DOWN command did Mi Ir 4 Settings 0 01 1 00Hz msec 10 1000HZ sec These parameters determine the specific accel decal rate of Up Down command Pr2 09 Digital Input Terminal Debouncing Time Settings 0 001 30 000 Sec gas parameter is to delay or confirm the message of the digital input terminals the delayed time is the confirmation time which will be helpful in preventing some uncertain interferences that would consequently result in erroneous motions except for the counter input in the input of the digital terminals FWD REV and MI1 6 and under this condition confirmation for this parameter could be improved effectively but the responding time will be somewhat delayed The delay time is to debounce noisy signals that could cause the digital terminals to malfunction Pr2 10 Digital Input terminals status select 00000 000FF Settings O Short circuit active 1 Open circuit active GA This parameter is used to set the status of the digital terminals FWD REV and MI1 6 N O N C and it won t be affected by the Sink Source status The MI1 setting will be invalid when the operation command source is external terminal 3wire User can change terminal status via RS 485 communicating Refer to 3 1 wiring diagram for more detail about Sink Sourc
156. s update time is set by Pr9 02 ut EK PG feedback speed control Proportional Gain P Settings 0 050009 OO This parameter determines the proportional control and associated gain P and is used for speed control with PG feedback If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slow MERIDA PG feedback speed control Integral Time I 0 00 10 00 Sec Settings 0 00 no integral EA This parameter determines integral control and associated gain 1 and is used for speed control with PG feedback If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful not to set I too small since a rapid response may cause oscillation in the PID loop A If the integral time is set as 0 00 Pr9 04 will be disabled MEDIDA PG feedback speed control Differential D Time Factory default 0 00 _ Setings 000 500Sec gt gt gt EA A This parameter determines the damping effect for the PG feedback loop If the differential time is long any oscillation will quickly subside If the differential time is short the oscillation will subside slowly ut EU PC Speed Control Output Frequency Limit Settings 0 00 150 0H2 O EA This parameter limits the amount of correction by the PI control on the output frequency when control speed via
157. short time uin KE Start point for DC Braking during stopping Factory default 0 00 Settings 0 00 600 00 Hz H1 00 00 6000 00Hz EA This parameter determines the frequency when DC Braking will begin during deceleration Output Frequency DC Braking DE ARAK O Time during Time during Pr6 03 stopping Start up Pr1 08 Start point for gt Start up DC Braking during stopping Frequency Time RUN STOP Run Stop The Procedural Diagram of the DC Braking A DC Braking during Start up is used for loads that may move before the AC drive starts such as fans and pumps Under such circumstances DC Braking can be used to hold the load in position before setting it in motion DC Braking during stopping is used to shorten the stopping time and also to hold a stopped load in position For high inertia loads a brake resistor for dynamic braking may also be needed for fast decelerations For the best stopping performance it is recommended to use the Deceleration Time to slow the motor and then apply the DC brake at speeds below 25 Hz MERGE Increasing Rate of the DC Braking Voltage _ Settings 0 01 300 00 EA EA This parameter determines the rate of increase for the DC voltage output during the DC braking function CA Momentary Power Loss Operation Selection Factory default 0 mile stops after momentarv power loss Operation continues after momentarv power loss sp
158. t Freq Diagram Pr3 04 x 100 200 4mA 12mA Example 4 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 0 Pr3 04 50 Pr3 05 0 Input Gain Calculation 30H 10V Volt Freq Diagram M LE x 100 50 10 0 V 60Hz OV 5V 10V 4mA 12mA 20mA Example 5 Pr1 00 setting Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 10 Pr3 04 100 Pr3 05 0 Volt Freq Diagram o L OV 5V 10V 4mA 12mA 20mA Example 6 43 KON lt 4 OPVERTG1 H1 P1 Series Hz Pr1 00 setting Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 0 Input Gain Calculation 60 Hz l 10V 10 5 V 60Hz x 100 200 Volt Freq Diagram Pr3 04 Example 7 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 100 Pr3 05 1 Example 8 Hz Pr1 00 setting Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 2 Input Gain Calculation 60Hz 10V Pr3 04 10 5 V 60Hz x 100 200 Volt Freq Diagram Example 9 6 38 43 KON lt 4 OPVERTG1 H1 P1 Series Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 3 Input Gain Calculation 60Hz x 10V 10 5 V 60Hz Pr3 04 x 100 200 Volt Freq Diagram Example 10 Pr0 18 2 Pr1 00 60 Pr3 11 1 Pr3 12 0 Pr3 13 100 Pr3 14 2 Volt Freq Diagram Example 11 Pr3 15 AVO Analog Output 1 Selection Factory default 0 S oas OOOO O O HEMON ACO Ana
159. tant until the current drops below the setted value as shown in the graph below 6 50 43 KON lt 4 OPVERTG1 H1 P1 Series Output current Pr5 10 Setting frequency Over Current Stall Prevention level OFF lil Rc ae during accel pu N Output Frequency Over Current Stall prevention during Acceleration frequency held time previous acceleration time actual acceleration time when over current stall prevention is enabled Pr5 11 Over Current Stall Prevention low limit level during accel on the constant power region NENNEN Settings Amp 0 250926 of drive s rated current Factory default A 120 Over Current Stall Prevention level during constantant speed m on the constant torque region Settings Amp 10 250 of drive s rated current Factory default A 170 This parameter sets the current limit for the Over Current Stall Prevention during constantant speed If the load on the motor causes the current to rise above the value set in this parameter the drive will lower its output frequency therefore lowering current to avoid the motor from stalling After the current has fallen below the value set in Pr5 12 the drive will begin to bring the motor back to command speed as shown in the graph below Pr5 12 Over Current Stall Output Current NL Output Frequency Over current stall prevention nau during constant speed output freq kept decreasing Preve
160. terminals multi function input terminals 4 The Pulse input A PG Feedback Card optional is necessary EA This parameter determines the drive s master frequency command source When this parameter was setted to 3 and up down terminals enabled They can Increase decrease the Master Frequency each time an input is received or continuously when the input stays active When both inputs are active at the same time the Master Frequency increase decrease is halted Please refer to Pr2 07 Pr2 08 for more detail This function is also called motor potentiometer When this parameter was setted to 4 then the master frequency Input pulse frequency Pr9 00 Refer to Pr9 00 and Pr9 01 for detail Pr0 19 Source of the Operation Command Factory default 0 o RS485 serial communication or Digital keypad PU External terminals or Digital keypad PU Settings Digital keypad PU External terminals A This parameter determines the drive s operation command source hen set to 0 or 1 the operation command source may be switched via the PU key on the digital keypad PU When the LED PU is light the operation command is from the digital keypad G When the operation commandis is from external terminal please refer to Pr2 00 Pr2 07 and PrO 20 for details 6 10 vp ONO i MPA IR OPVERTG1 H1 P1 Series MIA Stop Methods and Run safety lockout o Ramp to stop ra Coast to stop o Not restart after reset ra Resta
161. the nominal slip within a range of 0 60 RPM When the output current of the drive is higher than the motor s no load current the drive will adjust the output 6 47 lt p AKO NAE OPVERTG1 H1 P1 Series frequency to the motor to compensate for slip To obtain optimam slip compensation excute the auto tune then get real rotor resistance of motor in Pr5 04 Synchronous speed from 2 pole to 10 pole unit RPM 10 Pole _ 600 IM 3000 1500 1000 3600 1800 1200 900 720 Pr5 03 Number of Motor Poles 1 Factory default Settings 2 20 GA This parameter sets the number of poles of connected motor must be an even number Pr5 04 Rotor Resistance R1 of Motor 1 Factory default gt 0 Settings 0 0 6553 5 mQ Pr5 05 Auto tuning control mode selection 0 Nonton Factory default 0 _ Settings 1 To execute auto tuning and switch to Sensorless vector control mode 2 Reset to V F control mode This parameter determines the control mode of the drive This parameter automatically measures the motor s characteristics and enters the values into Pr05 01 Pr05 04 Pr1 07 respectively How to make motor Auto Tuning and switch the drive to Sensorless Vector control mode What to do Make sure all parameter settings are at the Factory defaults and all power wiring is correct To auto set V F at PrO 02 according to connected motor or enter the motor rated frequency in Enter motor Full Load current
162. ti step speed command 2 Multi Function Digital Input Pr2 04 3 Multi step speed command 3 Command 4 MI4 Multi Function Digital Input Pr2 05 Command 6 MI6 4 Multi step speed command 4 E Pr2 06 Multi Function Input 14 i Command 6 MI6 7 The 1st 2nd acceleration deceleration time 13 PID function disabled 18 Cancel the al of the dis 24 Digital Up command 25 Digital Down command 26 Zero speed is replaced by DC braking 28 Disable Dwell function mE CO X qq NNI CC NR 43 WO irorverTG1 H1 P1 Series 29 Disable traverse function 30 Disable Speed Search during Start up 31 EEPROM write function disable 32 Counter Trigger MI2 terminal only 42 Motor Selection FP 43 Confirm signal of Motor selection 0 Up command drive accel according to Accel time Bit O 1 Up command drive accel according to Pr2 08 setting 0 Down command drive decel according to Decel time Bit 1 1 Down command drive decel ccording to Pr2 08 setting The Acceleration Deceleration mode of the Factory Reserved b00000 UP DOWN command 0 FWD REV terminals action by Edge Trigger 1 FWD REV terminals action by Level Trigger 0 PG feed back over compensation Pr2 07 during Accel is allow 1 PG feed back over compensation during Accel is not allow The specific Acceleration Deceleration of the 0 01 1 00Hz msec 10 1000Hz sec UP DOWN command Digital Input Terminal r2 0 001 30 000 Sec 0 005 D
163. tion 4 JFWDIREV speed search enabled in both directions FWD first 5 REVIFWD speed search enabled in both directions REV first ___ ams parameter is used for starting and stopping a motor with high inertia such like large Punch ax machine blower etc A motor with high inertia normally stop using the Coast to Stop method it take 2 5 minutes to stop completely By setting this parameter the user does not need to wait for the motor to come to a complete stop before restarting the drive Please refer to Pr6 08 and Pr6 09 If a PG card and encoder is used on the drive and motor then the speed search will start from the speed that is detected by the encoder and accelerate quickly to the commanded frequency In PG control mode the drive will execute the speed search function automatically by the PG speed when this setting isn t set to O 6 62 43 KON lt 4 OPVERTG1 H1 P1 Series ima A Speed Search Frequency FWD direction Settings 0 00 600 00 Hz H1 00 00 6000 00Hz EA This parameter is used as the frequency start point for the Speed Search function when Pr6 11 is set to 2 or 4 and not in PG control mode ui EA Speed Search Frequency REV direction Settings 0 00 600 00 Hz H1 00 00 6000 00Hz e This parameter is used as the frequency start point for the Speed Search function when Pr6 11 is set to 3 or 5 and not in PG control mode Pr6 12 Frequency opeed search frequency FWD Time
164. tion gain External Analog command multiplication by the ratio of AVI 8 ACI auxiliary frequency 9 AUI auxiliary frequency 10 Auxiliary frequency of master frequency 11 PID feedback signal 12 PID offset signal 13 DC Braking Current Level same as Pr6 00 14 Torque adjust during run AVI Pr3 02 only 15 External temperatures signal 15 Eemal temperatures sga METETE 1000 1000V __ mY peros AVI Analog input Gain so00 vs000 oo Ozerobias gt Ozerobias gt bias 1 1 value lower than bias bias gt gt gt lower than bias 1 value lower than bias bias gt gt gt bias Pr3 05 PUR d Blas 2 2 value higher than bias bias 2 value higher than bias bias than bias bias 3 he absolute value of the bias voltage while Trace emm mesoa ee Pear ACI Analog input Blas 0 00 2000mA o IEEE npacar sowon A O zerobas zero bias iti i 1 value lower than bias bias 513 00 ACI Positive Negative Bias 1 Value lower than bias bias Mode 2 value higher than bias bias value 2 value higher than bias bias than bias bias 3 the absolute value 3 the absolute value of the bias voltage while the bias 3 the absolute value of the bias voltage while while 5 10 43 WO A OPVERT G1 H1 P1 Series serving as the center 0 disabled Pr3 10 Loss of the ACI signal E Continue operation by the last frequency comma 2 Decelerate to stop 3 Coast to stop and disp
165. tion stops after momentary power loss 1 Operation continues after momentary power loss speed search Speed Search starts with Last SDE Momentary Power Loss Output Frequency Downward r Operation Selection 2 Operation continues after momentary power loss speed search starts with the Start up frequency Upward Pr6 06 Maximum Allowable Power 0 1 5 0 Sec 20 Loss Time Base Block Time for Speed Maximum Current Level for A Speed Search Amp 20 200 of drive s rated current A 120 m 3 00 r6 09 Deceleration Time for Speed 0 50 120 00 Sec Search H r6 10 Auto Restart after Fault 0 10 times Pr6 11 Speed Search during Start up O speed search disabled 1 speed search through the frequency command 5 17 O O 00 43 MMO AN B A OPVERT G1 H1 P1 Series 2 FWD speed search only motor only runs in FWD direction 3 REV speed search only motor only runs in REV direction 4 FWD REV speed search enabled in both directions FWD first 5 REV FWD speed search enabled in both directions REV first pro SPEED search Frequency 0 00 600 00 Hz H1 00 00 6000 00Hz 60 00 50 00 FWD direction E L see KE 0 00 600 00 Hz H1 00 00 6000 00Hz 60 00150 00 reu owira Jooos gt 9 MECA MICE LI NILCEC T C NM NN NN Pr6 16 Dwell Time at Decel 0 00 60 00 Sec rer orem oe is sess WES um Pr6 18 Dwell Frequency current Amp 0 150 of rated current AQ gt gt
166. to stop after the drive is stopped The deceleration time has to be set accordingly e If the motor free running is allowed or the load inertia is large it is recommended to select coast to stop For example Fan blowers punching machines centrifuges and pumps 6 11 vp ONO i MW 28 4 OPVERTG1 H1 P1 Series Bit 1 Safety lockout after reset Bit 1 0 After the error of the drive is eliminated The drive will not restart after reset Bit 1 1 After the error of the drive is eliminated The drive will restart after reset Bit 2 Line Start Lockout This is a safetv feature when the operation command source is from an external terminal and operation command is ON FWD REV DCM close the drive will operate according to the setting of Bit 2 after power is applied sFor terminals FWD and REV only gt Bit 2 0 Line Start Lockout is enabled The drive will not start when powered up with a run command applied until operation command is received after previous operation command is cancelled Bit 271 Line Start Lockout is disabled also known as Auto Start The drive will start when powered up with run commands applied AN The Line Start Lockout feature does not guarantee the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch Bit 3 The transition mode between Forward and Reverse Bit 320 Forward and Reverse going through O point Bit 32 1 Forward and Reverse not going through O point
167. tor overload Internal to Pr5 19 or Increase motor capacity electronic thermal relay 1 Reduce the current level so that the drive output protections current does not exceed the value set by the Full Load Current of Motor1 Pr5 00 Check whether the loading of the motor 1 is too heavy Motor over torque1 ot1 E a Check the setting of the over torque detection level 1 Pr5 15 to Pr5 17 l 2 mmm lt J NO UIE TOPVERT G1 H1 P1 Series Check whether the loading of the motor 2 is too Motor over torque2 ot2 eae Check the setting of the over torque detection level 2 Pr5 21 to Pr5 23 Check for possible poor insulation at the output wires Over current during Steady CIL FU State Operation oCn Check for possible motor stall Replace with the Drive with one that has a higher output capacity next Hp size Check for possible poor insulation at the output wires cs Over current during a Decrease the torque boost setting in Pr5 01 V Acceleration oCA V Increase the acceleration time Replace with the Drive with one that has a higher output capacity next Hp size Check for possible poor insulation at the output Over current during wires Deceleration oCd Increase the deceleration time Replace with the Drive with one that has a higher output capacity next Hp size Switch off power supply and on again Internal memory IC can not Ch
168. tor selection output Pr2 20 32 RIA al ee re ee det eee Switch to motor 2 and follow V F 2 Bas shown above When MI5 Pr2 05 42 As a Motor selection command enable when switched to motor 2 drive will operate by V F 2 If set Pr5 49 Bit O should set to O Cannot be switch during operation Group 6 Special Parameters Pr6 00 DC Braking Current Level Factory default A 0 NENNEN Settings Amp 0 125 of drive s rated current G Tis parameter sets the level of DC Braking Current output to the motor during start up and stopping When setting DC Braking Current the Rated Current PrO 01 is regarded as 100 It is recommended to start with a low DC Braking Current Level and then increase until proper holding torque has been achieved A current level too high may damage the motor Pr6 01 DC Braking Time during Start up Factory default 0 00 l Settings 0 00 60 00 Sec A This parameter determines the duration of the DC Braking current after a RUN command nor the time has elapsed the drive will start accelerating from theStart up frequency Pr1 08 6 59 SWMNANdrorvertG1 41 P1 Series Pr6 02 DC Braking Time during stopping Factory default 0 00 Settings 0 00 60 00 Sec This parameter determines the duration of the DC Braking current during stopping If stopping with DC Braking is desired PrO 20 Stop Method must be set to Ramp to Stop This is often used to hold a motor shaft in position for a
169. torque detection during constant speed Pr5 15 operation continue to operate after detection Selection 1 ot1 3 eee detection during operation stop eee after detection 4 ae detection during operation continue ae after detection Over Torque Detection Pr5 16 Am 0 250 of dives eiue gt Aroon 2609 vasto gt drive s rated current my Level 1 ot1 Over Torque Detection Pr5 17 0 0 60 0 Sec E E Time 1 ot1 0 Electronic thermal relay function disabled Pr 5 18 Motor 1 Electronic Thermal 1 Inverter duty motor Relay Selection oL1 with independent cooling fan 2 Standard motor with shaft mounted cooling D Pr5 19 Motor 1 Electronic Thermal 30 600 Sec Relay Characteristic O e TEE 001100 BL 0 110 0 pre warning setting 0H2 Disabled 1 Over torque detection during constant speed operation stop operation after detection 2 a detection during constant speed Over Torque Detection a continue to operate after detection Pro 21 Selection 2 ot2 3 Over torque detection during entire acceleration steady state deceleration operation stop operation after detection 4 Over torque detection during entire acceleration steady state deceleration operation continue operation after detection poon ee Peon Amp L Amp 20 250 of drive s rated current gt gt of drive s rated Amp 20 250 of drive s rated current gt gt A 150 Level 2 ot2 Over Torque Detection ag Pr5 2
170. tted value in Pr5 06 The keypad will display LU or LUr Low voltage alarm n LU LUr Biecsahapeed aded The corresponding output will be closed when drive accel to Forward only pre set speed attained 2 Pr2 16 But will count in the band y width Pr2 17 while in decel Effective only in Forward d a 6 31 7p AKO NAE OPVERTG1 H1 P1 Series experienced a fault Indication shut off by external baseblock Zero Speed The corresponding output will be closed when the drive has no including shutdown output voltage The corresponding output will be closed when the drive has no output voltage Not including shutdown must while run command active Terminal Count Value The corresponding output will be closed when Terminal Count Attained Value Attained Pr2 11 Preliminary Count The corresponding output will be closed when Preliminary Value Attained Count Value Attained Pr2 12 PLC Run running s output will be closed when PLC Run is PLC Run paused The corresponding output will be closed when PLC Run operation is paused A step of PLC Run The corresponding otput will be closed for 0 5 sec when each completed multi step speed is completed 20 PLC Run completed Lon decai ers output will be closed for 0 5 sec when the un cycle has completed IGBT over heat The corresponding output will be closed when thelGBT indication 0H1 temperature exceeds the over heat value setted in Pr5 20 lt GH corresponding output will be
171. tting on Pr5 48 and Pr5 49 to switch the motor winding Y or A and select V F 1 or V F 2 as well as its relative motor parameters Y connection switch can be used for wide range motor Y connection for low speed higher torque can be used for rigid tapping A connection for high speed higher torque can be used for high speed drilling TOPVERT Motor Selection V command MI5 W Pr2 05 42 Q Switch to A Signal connection and A confirmation for follow V F 2 Motor Selection C AMIG A C O Pr2 06 43 connection and follow V F 1 Preset Pr2 14 10Hz Pr2 22 4 Pre set speed attained 1 It may use this as the Y switch command Switch to connection when output frequency equal and above 10Hz Bas shown above When MI5 Pr2 05 42 As a Motor selection command enable when switched to A connection drive will operate by V F 2 If set Pr5 49 Bit 0 1 Can be switch during operation drive will execute speed search 6 58 43 KON lt 4 OPVERTG1 H1 P1 Series As switch between 2 motors The drive will follow setting on Pr5 48 and Pr5 49 to select motor 1 or motor 2 to be use And select V F 1 or V F 2 as well as its relative motor parameters simetaneously TOPVERT Motor Selection command e MI5 is Switch to t T F1 motor 1 Signal and follow confirmation for Motor Selection Q MS Pr2 06 43 RIB f ej i Mo
172. un information of latest Fault such like DC BUS voltage Output voltage Frequency Current Command frequency IGBT temperature Heat sink temperature etc SOIlJSJ9 9eJeu2 JOJJUOQ Multi Function Output Indication DO 4 indications SONSUSJCICYUD SNILVH3dO Fault Indication Other Functions Intelligent Protection Functions Eight Function keys Access R un Stop Reset Digit Shift Forward Reverse run Display mode Keypad Enable Programming data and Jog operation etc One Encoder style Fly Shuttle dial Sets the parameter number and changes the numerical data PU 02 Digital Keypad with copy One 6 digits 7 segment display Display the Setting frequency actual operation frequency Output b pie a add current Voltage motor speed Fault trip User defined unit up to 88 type etc option Six LED Display for status indication Display the Drive run stop status Forward Reverse run status Keypad enable and Frequency command source One RJ 45 connector Removable Keypad remote control distance up to 150 meters Ambient 10 C 40 C 10 C 50 C Non Condensing and not frozen Storage 20 C 60 C Installation Location TOPVERT all series are designed and manufactured base on CNS and IEC IEEE CE amp UL standard Digital Keypad JUSWUOJIAUJ 8 1 mmm vp UKOJ 88 IR TOPVERT G1 H1 P1 Series TOPVERT G1 H1 Series 1 Phase 200 240VAC 50 60 Hz Tolerance Range 180 264V 47 63Hz Applicabl
173. write function disable is disabled Counter Trader This is setting MIZ to be the Trigger input to increment i 199 the drive s internal counter VVhen an input is received MI2 terminal only a the counter is incremented by 1 When this function is enabled the drive will start to switch to operate under V F 2 curve and motor 2 parameters The drive is operate under V F1 curve and motor 1 parameters when this function is disabled Confirm signal of Motor When this function is enabled the drive will be ready to selection operate under V F 2 curve and motor 2 arameters The Acceleration Deceleration mode Pr2 07 Factory default b00000 Up command drive accel according to Accel time Motor Selection Up command drive accel according to Pr2 08 setting Down command drive decel according to Decel time Down command drive decel ccording to Pr2 08 setting Settings Factory Reserved FWD REV terminals action by Edge Trigger 1 FWD REV terminals action by Level Trigger PG feed back over compensation during Accel is allow PG feed back over compensation during Accel is not allow Bit 3 Bit 1 b means Bit Bit O Bit 4 AND B U Bit 2 6 24 43 KON lt 4 OPVERTG1 H1 P1 Series Basi O and Bit 1 and Pr2 08 determine the Accel Decel rate of Up Down command Bait 3 0 Edge Trigger Once the drive was tripped or re power after interruption need to place a run command again to run the drive Bit 3 1 Level Trigger Once the drive wa
174. y current and operation time of the drive for activating the lft electronic thermal protection function The graph below shows I t curves for 150 output power for 1 minute oL1 will be record as an trip record when the Motor 1 electronic thermal protection function activated The electronic thermal relay function is designed to protect the motor from overheating due to low output frequency and high currents Operation Time min 2 515 2 0 14 1 5 3 i When Pr5 18 1 lt will follow this curve 1 012 l no matter what frequency output is 0 511 30 5 Load factor 96 1 A 80 120 160 200 Pr5 00 s value 100 Pr5 19 xx sec 60 100 140 180 Motor 1 Electronic Thermal Relay function oL 1 6 53 43 KON lt 4 OPVERTG1 H1 P1 Series Pr5 20 KU Over Heat pre warning setting oH2 MUT MA Setings 0 0 110 0 __ _ Unit A The setting for parameters Pr2 20 Pr2 23 21 Prd 21 Over Torque Detection Selection 2 ot2 Factory default 0 0 Disabled esses Over Nous detection M constant speed Operation stop in Over torque detection during constant speed operation continue to m torque detection during entire acceleration steady state DM operation stop operation after detection D detection during entire acceleration steady state WM operation continue operation after detection A This parameter is the same with Pr5 15 Pr5 22 Over Torque Detection Level 2
175. y special attention to the motor s heat dissipation dynamic balance and bearing lubricity if the loading characteristics exceed the loading limit of the motor For the V F 1 curve setting it should be Pr1 012 Pr1 032 Pr1 052 Pr1 08 There is no limit for the voltage setting but a high voltage at the low frequency may cause motor damage overheat stall prevention or over current protection Therefore please use the low voltage at the low frequency to prevent motor damage Parameters Pr1 01 Pr1 07 is for 1st V F curve setting V F 1 and Pr5 00 Pr5 04 are its relative motor parameters Parameters Pr1 36 Pr1 42 is for 2nd V F curve setting V F 2 and Pr5 40 Pr5 44 are its relative motor parameters Output Frequency output Range limitation Voltage i Pr1 10 Lower Limit Frequency Pr1 09 Upper Limit Frequency Pr1 02 1st Voltage 1 L Regular V F Curve Pr1 04 2nd Voltage 1 L i Ni 3 2 User defined i arbitrarily V F Curve Pr1 06 3rd Voltage 1 z94 S NY Pr1 07 OHz Voltage 1 9 3 Output i Frequency Pr1 08 E Pr1 05 Pr1 03 Pr1 01 Pr1 00 Startup 3rd 2nd 1st Maximum Frequency 1 Frequency 1 Frequency 1 Frequency 1 Frequency V F Curve 1 6 15 vp ONO i B PA IR OPVERTG1 H1 P1 Series ZETE startup Frequency Settings 0 00 600 00 Hz H1 00 00 6000 00Hz A
176. z mk 48VDC 50mA LEO cue lowsi g S T FO m Multi Step4 pe pol Mia 2 Q c Open collector output 2 w Reset pol 2 beda indicates drive readv for use 9 7 MI5 DI E 48VDC 50mA Don t appl age Pro M6 3 SEO ont a any voltage l Pea 7 Digital Signal Common tl DCM DO MCN Photo coupler output common terminal KH E D CO L Analog current output 4 20m ADC Multi function Analog signal command output frequency 12V 20mA ENS E ACM gt Jndyno bopeuy uomnounyg ninyw R LT Analog Signal Common Frequency Command AA QUKQ v E vo L Analog voltage output 0 10VDC 2mA l H REV 0 FWD T EE is E output frequency oy AS E A o 88 RS 485 MODBUS 60 Hz 60 l gt OOO ASA ACM 12V gt 12V Pin assignment anna 1 Reserved 2 Reserved pod jeues A A 4 12V 20mA amp 12V Al 87654321 3 GND 4 SG 5 SG 6 45V a V4 VR 5 10KQ Y 7 Reserved 8 Reserved l l a ro Remark O gt Main circuit O Control circuit l j Shielded leads 8 Cable Factory default option 3 1 mmm p No Ai B89 SC TOPVERT G1 H1 P1Series 3 2 Wiring Diagram of Optional Peripheral devices Braking Resistor B1 B2 0 Or Dynamic Braking Unit o Tosu Choke Ma i TDBR j 3 O e OU p B1 B2 TOPVERT G1 TOPVERT H1 dis E TOPVERT P1 je dn Fuse NFB acto
177. z Therefore when the drive is used without AVR function the output voltage will be the same as the input voltage When the motor runs at voltages exceeding the rated voltage with 12 20 its lifetime will be shorter and it can be 6 8 vp ONO i MW 28 IR OPVERTG1 H1 P1 Series damaged due to higher temperature failing insulation and unstable torque output AVR function automatically regulates the drive output voltage to the Motor rated Voltage Pr1 02 For instance if Pr1 02 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Motor rated Voltage will automaticallv be reduced to a maximum of 200 VAC When motor stops with deceleration it will shorten deceleration time When setting this parameter to 2 with auto acceleration deceleration it will offer a quicker deceleration Pr0 17 Automatic Energy Saving Operation AESO and others 0 Disable AESO Factory default b00000 Enable AESO O Maximum output voltage could be higher than the source voltage 0 General purpose constant torque application gt j 0 Regen torque without slip compensation Lo Low noise mode operation d ir O A 7 M 7 Y T Bit 3 Bit 1 b means Bit lt Bit O Bit 4 FWD REV EXT PU Bit 2 Bito When the Auto Energy Saving function is enabled the drive will operate with full voltage during acceleration and deceleration At constant speed the drive will calculate the optimal output voltage value for the load

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