BGA Rework Station User Manual IR6000
Contents
1. 2 Start heating 1 Open power switch 2 Select the appropriate temperature program segment and then press the start switch In the operation can press the stop switch stop operating 3 After the program is running repairing automatic alarm and automatically cut off the heating power this time you can check the following solder ball BGA chip is completely liquefied BGA chips should be subject to settlement floating state 3 Heating completed and Sensor 1 Close Switch for top and bottom Then Moving Heating head 2 Remove motherboard Clear insulating tape 3 BGA Rework Station Cooled Then close Total Power Warning o If BGA Rework Station NO Cooling Do not close the Total Power When the temperature is not cooled do not touch heating module Prompt 1 Installed the equipment in stable work platform to use where the air mobility should be small 15 OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A as possible Avoid it closing to air conditioners fans and the other outlet 2 IR6000 Rework Station sensor Direct contact with motherboard So Temperature display is Actual temperature o 3 In order to avoid damage to the motherboard capacitor SO use insulation tape please Maintenance completed then Removal of insulation tape So as to avoid short circuit 4 After removal of BGA chip PCB Bonding Pad Need to clean up Avoid cold solder joint See BG2. al Ponit i milii mim 1 ue Il 1 pu I Biagplas sening F Teatilea sit aa Pesii amisi Filis Sarnia Wiiglas Betting Bas i miris 1 X wo Tham pa ika F Wan af T EA fes j Es e Dar maiihi F lus ch E Be Baailauid Lum 16 Foxit PDF Editor 1 o U D c by Foxit Software Company 2004 260A OU EA j Rework temperature curve to set examples numeric numeric Temperature numeric slope S al vaue temperature al T 1 Lead Sn63Pb37 al value opa fef a fe L fei m ur e v A 91 LL LLL LLL ALL numeric numeric numeric Temperature slope S al E temperature al ne E S al P 2 Lead free sn96 5Ag3CuO 5 CIO IS E TI la e e m0 e la PE r8 1 rB is a 40 P rd 1 u 22 aua 40 A OOO numeric numeric numeric Temperature slope S al temperature al ae a S al P 3 Lead Computer aa to la r2 pos 12 f 13 la r3 pos B io aa 4w Lo rd 1 ta 18 a 45 numeric numeric numeric 4 Lead free Temperature slope S al temperature al m M S al i Computer a ae ona pp2 1 e ms ee o E r8 1 rB is a 5 pra 1 la 22 a 45 numeric numeric STEEN numeric 5 For XBOX slope S al value temperature C al value P al value je C S numeric numeric Temperature al value al value time S 17
3. A chip tin completely liquefied Then To move the BGA chip So as to avoid Bonding Pad Damage 5 BGA chips should be subject to settlement floating state Prohibited in all solder ball did not fully liquefied by force if removal of chips so as to avoid pad off chip or motherboard scrap 6 To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to discoloration 8 Users from modifying temperature parameters Please use scrap PCB tested Heating whole time about 10 seconds before the end of solder balls should be fully liquefied f the liquefaction advanced or delayed Should be regulating up down the temperature setting So as to avoid heat damage to chips or low temperature sealing off 9 The factory equipped with two sets of programmable temperature control table used parameters The attached curve setting for reference mll Al LTBGATSTETEM R600D AGA Rework Station CET ALL VO idis ari Oifise E Fesa Beil bea Chins ALE Ter PAE Es rd HE rrr EF lila ies e pi lr sum PE o Cum Lala Ow a il Tis hal DD TE a 0 RARE i EJ tai io F Lures Dump E ar y zr frefidal Ti pPeelila ni AA
4. OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A IR6000 BGA Rework Station User Manual N OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A IR6000 LY IR6000 BGA rework stations feature LY IR6000 BGA Rework Station is designed to meet the ever changing demands of today s fast BGA Rework manufacturing environments Have the following characteristics Im IR6000 Rework station for laptop motherboards desktop computer motherboards server boards industrial computer boards all kinds of game boards communications equipment motherboards LCD TVs and other large circuit board BGA rework IR6000 Innovative designs An effective solution to general of infrared rework station vulnerable to the impact of air flow Will lead an inaccurate of temperature control Maximum temperature up to 400 C Can easily deal with lead free soldering rework IR6000 can set up 8 rising temperature segments and 8 constant temperature segments to control It can save 10 groups of temperature curves at one time IR6000 can be connected to a computer to be controlled more conveniently with a built in PC RS232 serial port and proprietary Software attached to 1t programmable IR6000 can easily rework the variety of CPU s seat all kinds of shielding enclosures replacement of various components slot Can easily deal with lead free soldering rework IR6000 sens
5. d 1 Ramp 2 Dwell period 2 and are executed in succession 0600 00 Item Functions Parameters setting key Up key Increase value Down key Decrease value Selects the program pattern number Starts hold the program changes the mode from fixed value control to program control Program parameters setup Changes the indication on SV MV TIME display OUNT Output indicator STEP Indicates the step number of program PRO Program monitor indicator During program control is lit when the PV is rising During program control is lit when the PV is constant During program control is lit when the PV is falling PTN Pattern number display Indicates the pattern number 0 9 RUN Program control runing indicator The LED indicator is lit during program control PV PV Display Indicates the Process Measured value SV It is lit when the Setting Value SV is being displayed on the lower display 11 OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2600 AOU EA Aj SV MV TIME display MV It indicates the Setting Value SV Manipulating Value MV SV or Time TIME The display content can be changed by the DISP SELECT key Ao A AL1 It is lit when the Alarm1 output is ON COM Communication indicator It flashes when the controller is in active communica
6. e Company 2004 160 AQU EMTA 7 Ao A 8 Lighting Switch 9 Upper fan Switch 10 Start Switch 11 Stop Switch 12 Upper Programmable Temperature Control pc410 13 Bottom Temperature Control CH6 Self help Install PCB Table Installation side support Installation side support SML EH UE OE Foxit PDF Editor 4 ADA EA Be eE EUOD c by Foxit Software Company 2004 2600AOU EA A Ao A Upper Heater OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A Ao A Cable connector OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900OAOU ZEA A Installation of RS232 communication interface Both suitable for Desktop amp Laptop Interface for desktop transfer cable for laptop Programmer Controller General Description EIA A HEC US ei rt AER IAB iia PTN TE Xe PEE PT ZE Be The programmable controller contains an in built setpoint generator in addition to the controller function This setpoint generator can produce a temperature time profile with 16 segments 0 9 When the program is running the current setpoint from the setpoint generator is fed to the control algorithm The current setpoint is continuously shown on the lower display 10 OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900OAOU ZEA A Ao A The sixteen segments are defined in the order Ramp 1 Dwell perio
7. ey to modify the value 4 Press the PAR SET key the next parameter appears At the same time the modification has been saved in the memory Use A and V key to modify the value Repeat this procedure till all the parameters are set Or if there is no key operation within 16 seconds the menu times out automatically 12 Foxit PDF Editor 1 eeE U D c by Foxit Software Company 2004 260A OU EA j Program Parameter List WE Cm a End 5EEP Ramp Kate 1 0 01 99 99 units min sec s u TegetSeponti EZ 4 a Dwell Time 1 0 9999 min End SEEP LI Ramp Rate 2 0 01 99 99 a sec Target Setpoint 2 M Dwell Time 2 9999 min ramp 1 and dwell 1 LA MOS output power limit 0 0 100 ramp 2 and dwell 2 mm output power limit 0 0 100 de de e ATT b de Y E di A Fi Fo NEM Pd Le ai Li Le Start Walue 5 Measured walu gt Time 2nd lteralion me de re l u de F Measured value ue ur j Time Time Program Examples 13 OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900OAOU ZEA A Rework Operation Steps 1 be all set D Fixed motherboard gt Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip gt 2CM 14 OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A
8. itive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and monitoring IR6000 BGA rework station the technology of closed loop temperature control ensures accurate temperature process and even heat distribution IR6000 Machine overall system integration Design Rework station more integrated workbench area occupied by smaller Didn t mixed and disorderly of cables IR6000 Linear guide type Bracket for BGA Reworks can be locking adjusted by rotating the handle Can be very easily fixed PCB board effectively prevent the deformation of PCB board OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A Safety Instructions Electrical safety e Make sure the supply power voltage accord with the standards 220V 250V 50hz alternating current before installing To avoid possible electric shock caused serious damage please disconnect the power cord from the outlet temporary before moving machines e If the machine damages please contact us for maintenance If the damage caused by the users when they dismantle or repair independently they should take on the loss by themselves Il Operating safety e Please carefully read the relevant information provided by the manual before starting using this product e Make sure the power cord has been properly connected properly before using the products e Installed the equipment in stable work platform to
9. r Heating Size of Upper heating Consumption of upper heating Bottom Heating Size of Bottom heating Consumption of Bottom heating General power Temperature Control 220V AC IR 80mm X 80 mm 450W IR 180 mm X 180 mm 800W 1250W Control mode of Upper Independent temperature control high precision closed loop control precision 0 5 Alarm Control mode of Bottom Independent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi layer substrates EMI metallic shield product and solder lead free Rework qe OE Foxit PDF Editor a1 VOX VH tU bua PR UIA He Be eeE EUOD c by Foxit Software Company 2004 1 2600 A OU EA A 70mm X 70 mm lt 400mm X 305 mm Hardware description LY IR6000 BGA Rework Station is composed of upper part of Heating Components Bottom Preheat Module Bracket Temperature Control Parts Temperature control Table is control the upper and lower heating Can Simultaneously heated or first preheat then the upper part of heating B 0 7 3 2 8 Q 1 10 11 1 Highly Sensitive K temperature sensor 2 PCB Table 3 Power Switch 4 Upper Heater 5 X Y Lifting Regulator 6 LED Auxiliary Lighting 7 Bottom Heater Pre Heater OE Foxit PDF Editor 1 eeE EUOD c by Foxit Softwar
10. tion with a host computer Program Parameters Setting Ramp Ratel Dn A ramp consists of a slope linear gradient and a target setpoint The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative Parameters R1 R2 R3 express the ramping rate in unites per minute 0 01 99 99 parameters L1 L2 L3 the appropriate target setpoint in display units If RI END the program will be ended when the program runs to the slope Target Setpoint 1 Li The target value to which the setpoint ramps when the programmer has been placed into RVN di Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minutes with parameters D1 D2 D3 0 9999 When the program is running these parameter display the time remaining in the active dwell period If the parameter equals zero the dwell period is skipped When the controller runs in the PV displaying status 1 Select the target program pattern number with the PTN key 2 press SET PROG key the first program parameter appears in the upper display The value associated with this parameter will be shown in the lower display 3 Use A and Y k
11. use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet e Incase of electrical short circuit avoid the products contacting with water e Forbid using this equipment in flammable and explosive substances e The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding e lf you have any technical questions or suggestions in the course of using this product please contact with our technology department We will try our best to solve I I Environmental requirements of operation and conservation 1 Operation environment of products OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A Operation temperature 15 45 C Operation humidity 5 to 95 non condensing Products should be kept in the air mobility of a smaller environment under the welding operation 2 Conservation environment of products Storage temperature 20 70 C Storage humidity 5 to 95 non condensing OE Foxit PDF Editor 4 eeE EUOD c by Foxit Software Company 2004 2900AOU ZEA A BGA Rework Station The parameters of LY 1IR6000 BGA Rework Station Basic Parameters Heating IR Dimension L 475mm X W480mm X H420 mm Weight 16kg Total weight About 17 kg vary with the differen need of the users Electrical Parameters Power Uppe
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