ats48 catalog
Contents
1. a i 1 i ee eee 3 5 Le ae a 5 8 of o lt of 5 ag 928 ke ze 8 8 B 2 oe Oe ys ot SR RI SN 5 z 3 e ER 4 ae Dim a NS Mer p o 3 wire control 5 a a PES 3 e o T 3 D L s f 2 wire control 5 When controlled via a PC or PLC the STOP input remains active Select the components to connect according to the descriptions on page 27 and the association tables on pages 30 to 39 1 A line contactor must be used in the sequence 2 For type 2 coordination according to IEC 60947 4 2 install fast acting fuses to ensure that the starter will be protected in the event of a short circuit 3 R1 must be assigned as the isolating relay to control contactor KM1 Beware of the operating limits of the contacts see Characteristics page 4 for example when connecting to high rating contactors 4 Insert a transformer if the line voltage is different to that defined for the control circuit see page 4 5 2 wire and 3 wire control see page 46 Types of coordination The standard defines tests for different current levels which are designed to expose the device to extreme conditions Based on the state of the components after a short circuit test the standard defines 2 types of coordination m Type 1 coordination damage to the contactor and the starter2. Direct starting VIn C Cn 6 3 5 2 5 4 2 3 15 2 1 Cr 1 0 5 Pd ul 0 N Ns 0 N N 0 0 25 05 075 1 0 025 05 075 1 Starting current Starting torque Star delta starting C Cn VIn 3 5 2 5 4 2 3 1 5 1 2 Cr 0 5 i Mu L 7 0 N Ns 0 N Ns 0 025 05 075 1 0 025 0 5 0 75 1 Starting current Starting torque Rheostatic stator starting C Cn Vin g 5 2 5 4 2 3 1 5 2 1 Cr 1 0 5 Pe 79 0 N Ns 0 N Ns 0 025 05 075 1 0 0 25 0 5 0 75 1 Starting current Starting torque Auto transformer starting Vin C Cn 3 5 2 5 4 3 2 1 Pe me nt 0 N Ns 0 N Ns 0 025 05 075 1 0 0 25 0 5 0 75 1 Starting current Starting torque 4 7 www thianovation com Soft starters TiINAMiCS CO LTD Conventional starting of three phase asynchronous motors m Starting current 4 to 8 times the nominal current Starting torque 0 5 to 1 5 times the nominal torque Characteristics Motor with 3 terminals low and medium power On load starting High current peak and voltage drop Simple device Sudden starting for the mechanism nomnmnunnum No parameter adjustment m Starting current 1 8 to 2 6 times the nominal current Starting torque 0 5 times the nominal torque Characteristics Motor with 6 terminals No load or low resistive torque starting High current peaks and torque when changing to star delta mode A device requiring mainte
3. for connecting ATV 58 and ATV 58F drives 1 converter marked RS 232 RS 485 PPC with one 9 way male SUB D connector and 1 RJ45 connector Description Used with Reference Weight kg Complete Pocket PC ATS 48 ATV 28 VW3 A8108ee 1 000 ATV 58 and 2 ATV 58F Setup kit ATS 48 ATV 28 VW3 A8102 0 400 ATV 58 and ATV 58F Connection kit for the ATS 48 ATV 28 VW3 A8111 0 300 Palm size PC terminal ATV 58 and ATV 58F PowerSuite software workshop for PC The software workshop is used to set up the drives and starters from a PC It comprises m 1 CD ROM containing the multilingual 1 setup software m 1 connection kit for PC The PC connection kit comprises 2 connection cables length 3 m with 2 RJ45 connectors marked respectively PowerSuite and ATV 28 before 09 01 1 RJ45 9 way SUB D adaptor for connecting ATV 58 and ATV 58F drives 1 converter marked RS 232 RS 485 PC with one 9 way female SUB D connector and 1 RJ45 connector Description Used with Reference Weight kg 1 CD ROM containing the ATS 48 ATV 28 VW3 A8104 0 100 multilingual 7 setup software ATV 58 ATV 58F Connection kit for PC ATS 48 ATV 28 VW3 A8106 0 350 ATV 58 ATV 58F Magelis display unit with matrix screen The terminal has a backlit LCD with 8 lines of 40 characters The RS 485 connection kits for ATV 28 VW3 A28301 and ATV 58 VW3 A58306 drives as well as other connection accessories should be ordered separately according to the num
4. i 60 M10 60 95 188 p 770 a 21 Soft starters TiNAMiCS CO LTD Altistart 48 soft start soft stop units Chokes VZ1 L015UM17T to L070U350T VZ1 L150U170T to LM14U016T m a eb eo o s a zi c i o o i B a 2x4xO N i 2x4xO i i ho o hW _ 4 ci EE MD el VZ1 a b c c1 VZ1 a b c c1 L015UM17T 120 150 80 75 L150U170T 270 240 170 140 LO30U800T 150 180 120 100 L250U100T 270 240 220 160 LO40U600T 180 215 130 100 L325U075T 270 240 240 175 LO70U350T 180 215 150 130 L530U045T 380 410 225 140 LM10U024T 400 410 310 170 LM14U016T 420 490 340 170 Mounting the remote terminal VW3 G48101 55 6 24 M 4x 3 5 O36 22 Schneider Electric www thianovation com Mounting recommendations 210mm Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units m Install the Altistart vertically at 10 m Do not place the Altistart close to or above heating elements m Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit Caution The IP 00 version of the Altistart 48 must be fitted with a protective bar to protect personnel against electrical contact Protective covers are available f
5. line starting torque 6 Starting torque with current limited to Ist 5 4 1 3 2 2 Cr Cdi 1 1 7 d o 4d 0 0 25 0 5 0 75 1 N Ns 6 Schneider Electric www thianovation com Soft starters TiNAMICS CO LTD Altistart 48 soft start soft stop units Conventional starting using current limitation or voltage ramp With current limitation Is1 the accelerating torque applied to the motor is equal to the motor torque Ts1 minus the resistive torque Tr The accelerating torque increases in the starting range as the speed changes and is at its highest at the end of acceleration curve 2 This characteristic means that the load is taken up very abruptly which is not recommended for pump type applications Example of speed curve for starting with current VIn N Ns limitation 4 1 Current applied to the motor I In Motor speed N Ns Starting with the Altistart 48 Torque control on the Altistart 48 applies the torque to the motor during the entire starting phase if the current required curve 1 does not exceed the limiting current The accelerating torque can be virtually constant over the entire speed range curve 2 It is possible to set the Altistart in order to obtain a high torque on starting for a rapid motor speed rise whilst limiting its temperature rise and a lower accelerating torque at the end of starting for gradual loading This control function is ideal for centrifugal pumps or for
6. starter m Protection against line phase inversion This function can be used to detect the direction of rotation of the motor phases and if it is enabled to indicate a fault when the direction of rotation is reversed m Time before restarting This function can be used to avoid several consecutive starts which may cause the thermal overheating of the application which is not permitted a thermal fault which will require maintenance work to be carried out overcurrents if the direction of rotation is reversed or repeats run stop commands Following a stop command the motor can only restart once the preset time delay has elapsed The motor is restarted once the time delay has elapsed if a run command is still valid or if a new run command is sent Adjustment range 0 to 999 s m Motor phase loss detection The function is used to adjust the sensitivity of the protection function in order to detect a loss of current or a low current in one of the three motor phases for at least 0 5 s or in all three motor phases for at least 0 2 s The value of the minimum current level can be set between 5 and 10 of the starter nominal current m Automatic restart After locking on a fault the function permits up to six restart attempts at intervals of 60 s if the fault has disappeared and the run commands are still present After the sixth attempt the starter will remain locked and the fault will have to be reset before a restart is permit
7. 400 450 1000 1200 1200 1170 3497 ATS 48M12Y 115 000 For severe applications Motor Starter 208 690 V 50 60 Hz Motor power 1 Nominal Factory Power Reference Weight current setting dissipated 3 current atnominal ATS 48C14Y 208 V 230V 460V 575V 4 load HP HP HP HP A A Ww kg 2 3 7 5 10 12 14 46 ATS 48D17Y 4 900 3 5 10 15 17 21 59 ATS 48D22Y 4 900 5 7 5 15 20 22 27 74 ATS 48D32Y 4 900 7 5 10 20 25 32 34 99 ATS 48D38Y 4 900 10 25 30 38 40 116 ATS 48D47Y 4 900 15 30 40 47 52 153 ATS 48D62Y 8 300 15 20 40 50 62 65 201 ATS 48D75Y 8 300 20 25 50 60 75 77 245 ATS 48D88Y 8 300 25 30 60 75 88 96 252 ATS 48C11Y 8 300 E 30 40 75 100 110 124 306 ATS 48C14Y 12 400 D o 40 50 100 125 140 156 391 ATS 48C17Y 12 400 Se 50 60 125 150 170 180 468 ATS 48C21Y 18 200 MEME 60 75 150 200 210 240 580 ATS 48C25Y 18 200 m 75 100 200 250 250 302 695 ATS 48C32Y 18 200 _ _ 100 125 250 300 320 361 1017 ATS 48C41Y 51 400 125 150 300 350 410 414 1172 ATS 48C48Y 51 400 150 350 400 480 477 1386 ATS 48C59Y 51 400 200 400 500 590 590 1731 ATS 48C66Y 51 400 200 250 500 600 660 720 2073 ATS 48C79Y 115 000 250 300 600 800 790 954 2225 ATS 48M10Y 115 000 350 350 800 1000 1000 1170 2865 ATS 48M12Y 115 000 1 Value indicated on the motor rating plate 2 Corresponds to the maximum permanent current in class 10 IcL corresponds to the starter rating 3 Corresponds to the maximum
8. 790 675 2537 ATS 48C79Q 115 000 250 500 1000 855 2865 ATS 48M10Q 115 000 355 630 1200 1045 3497 ATS 48M12Q 115 000 For severe applications Motor Starter 230 415 V 50 60 Hz Motor power Nominal Factory Power Reference Weight A 1 current setting dissipated W od a 3 current at nominal ATS 48C14Q 230V 400V 4 load kW kW A A Ww kg 3 5 5 12 14 8 46 ATS 48D17Q 4 900 4 7 5 17 21 59 ATS 48D22Q 4 900 5 5 11 22 28 5 74 ATS 48D32Q 4 900 7 5 15 32 35 99 ATS 48D38Q 4 900 9 18 5 38 42 116 ATS 48D47Q 4 900 11 22 47 57 153 ATS 48D62Q 8 300 15 30 62 69 201 ATS 48D75Q 8 300 18 5 37 75 81 245 ATS 48D88Q 8 300 22 45 88 100 252 ATS 48C11Q 8 300 8 30 55 110 131 306 ATS 48C14Q 12 400 Bo CEN 37 75 140 162 391 ATS 48C17Q 12 400 e E TI 45 90 170 195 468 ATS 48C21Q 18 200 WEN 55 110 210 233 580 ATS 48C25Q 18 200 w 75 132 250 285 695 ATS 48C32Q 18 200 i 4 90 160 320 388 1017 ATS 48C41Q 51 400 110 220 410 437 1172 ATS 48C48Q 51 400 132 250 480 560 1386 ATS 48C59Q 51 400 160 315 590 605 1731 ATS 48C66Q 51 400 355 660 675 2073 ATS 48C79Q 115 000 220 400 790 855 2225 ATS 48M10Q 115 000 250 500 1000 1045 2865 ATS 48M12Q 115 000 1 Value indicated on the motor rating plate 2 Corresponds to the maximum permanent current in class 10 IcL corresponds to the starter rating 3 Eo to the maximum permanent current in class 20 ATS 48M12Q 4 The factory setting current corresponds to the value of the nominal current of a st
9. TiNAMiCS CO LTD Altistart 48 soft start soft stop units Catalogue February Taming energy 2002 Schneider Electric Get more with the world s Power amp Control specialist www thianovation com Soft starters TiNAMiCS CO LTD Altistart 48 soft start soft stop units www thianovation com rer cca Schneider Electric Torque characteristics Starting current Soft starters TINAMICS CO LTD Altistart 48 soft start soft stop units Curves indicating changes in the torque depending on the starting current of a three phase asynchronous motor Curves 1 direct line starting Curves 2 starting in current limiting mode Torque curve Ts1 indicates the total torque range available depending on the limiting current Is1 Limiting the starting current Is to a preset value Is1 will reduce the starting torque Ts1 to a value which is almost equal to the square of currents Is1 Is Example For motor characteristics Ts 3 Tn for Is 6 In limit the current to Is1 3 In 0 5 Is resulting in a starting torque Ts1 Ts x 0 5 3 Tn x 0 25 0 75 Tn Vin Direct line starting current 6 Starting current limited to Is1 5 1 4 Idi 2 3 2 1 0 0 0 25 0 5 0 75 1 N Ns Starting torque C Cn Direct
10. age m Power in kW h displayed with PowerSuite m The following starter states are shown in the display of the current state Starter without run command and power not supplied Starter without run command and power supplied Acceleration deceleration in progress Steady state operation Braking in progress Starter in current limiting mode Starting time delay not elapsed Last fault Displays the last fault which occurred Phase rotation direction Displays the direction of rotation direct or indirect m Terminal locking code o An access code can be used to protect access to the adjustment and configuration parameters of the starter Only the monitoring parameters will then be visible m Bm ogrnrzrr 45 E Transfer 1 0 Assignments Logic Inputs Logic Inputs Force to freewheel stop Forced local Possible assignments External fault Preheat motor Inhibit protection Reset thermal overload Fault reset Motor 2 parameters Assign Assigning the logic inputs with PowerSuite on PPC 46 www thianovation com Soft starters TiNAMICS CO LTD Altistart 48 soft start soft stop units Logic input application functions The starter has 4 logic inputs m 2 logic inputs RUN and STOP are reserved for run stop commands which can be sent in the form of stay put contacts or as pulsed contacts H 2 wire control Starting and stopping are controlled by a single logic input Stat
11. an 11 kW motor in a standard 400 V application m f the starter must be able to operate without the bypass contactor at the end of starting it does not have to be derated Example Select an ATS 48D17Q for a 7 5 kW motor in a standard 400 V application 10 thianovation com Schneider Electric Soft starters Altistart 48 soft start soft stop units Line voltage 230 415 V Connection in the motor supply line For standard applications TiINAMiCS CO LTD Motor Starter 230 415 V 50 60 Hz Motor power Nominal Factory Power Reference Weight 1 current setting dissipated IcL current at nominal 230V 400V 2 4 load kW kW A A Ww kg 4 7 5 17 14 8 59 ATS 48D17Q 4 900 5 5 11 22 21 74 ATS 48D22Q 4 900 7 5 15 32 28 5 104 ATS 48D32Q 4 900 9 18 5 38 35 116 ATS 48D38Q 4 900 ATS 48D17Q 11 22 47 42 142 ATS 48D47Q 4 900 15 30 62 57 201 ATS 48D62Q 8 300 18 5 37 75 69 245 ATS 48D75Q 8 300 22 45 88 81 290 ATS 48D88Q 8 300 30 55 110 100 322 ATS 48C11Q 8 300 37 75 140 131 391 ATS 48C14Q 12 400 45 90 170 162 479 ATS 48C17Q 12 400 55 110 210 195 580 ATS 48C21Q 18 200 75 132 250 233 695 ATS 48C25Q 18 200 90 160 320 285 902 ATS 48C32Q 18 200 110 220 410 388 1339 ATS 48C41Q 51 400 132 250 480 437 1386 ATS 48C48Q 51 400 160 315 590 560 1731 ATS 48C59Q 51 400 E 355 660 605 1958 ATS 48C66Q 51 400 220 400
12. andard 4 pole 400 V class 10 motor standard application Adjust the settings in accordance with the motor nominal current 12 Schneider Electric www thianovation com Soft starters TiINAMiCS CO LTD Altistart 48 soft start soft stop units Line voltage 208 690 V Motor power in HP For standard applications Motor Starter 208 690 V 50 60 Hz Motor power 7 Nominal Factory Power Reference Weight current setting dissipated IcL current at nominal 208V 230V 460V 575V 2 4 load HP HP HP HP A A Ww kg 3 5 10 15 17 14 59 ATS 48D17Y 4 900 5 7 5 15 20 22 21 74 ATS 48D22Y 4 900 5 10 20 25 32 27 104 ATS 48D32Y 4 900 10 25 30 38 34 116 ATS 48D38Y 4 900 ATS HBO ITY _ 15 30 40 47 40 142 ATS 48D47Y 4 900 15 20 40 50 62 52 201 ATS 48D62Y 8 300 20 25 50 60 75 65 245 ATS 48D75Y 8 300 25 30 60 75 88 77 290 ATS 48D88Y 8 300 30 40 75 100 110 96 322 ATS 48C11Y 8 300 40 50 100 125 140 124 391 ATS 48C14Y 12 400 50 60 125 150 170 156 479 ATS 48C17Y 12 400 60 75 150 200 210 180 580 ATS 48C21Y 18 200 75 100 200 250 250 240 695 ATS 48C25Y 18 200 100 125 250 300 320 302 902 ATS 48C32Y 18 200 125 150 300 350 410 361 1339 ATS 48C41Y 51 400 150 350 400 480 414 1386 ATS 48C48Y 51 400 _ 200 400 500 590 477 1731 ATS 48C59Y 51 400 200 250 500 600 660 590 1958 ATS 48C66Y 51 400 250 300 600 800 790 720 2537 ATS 48C79Y 115 000 350 350 800 1000 1000 954 2865 ATS 48M10Y 115 000
13. anges m Starting with the Altistart 48 The Altistart 48 torque control enables starting without mechanical stress and the smooth control of hydraulic transients with a single acceleration ramp The settings are simple and effective whatever the load 49
14. ber and type of drives connected Please consult your Regional Sales Office Description Used Reference Weight with kg Magelis display unit with matrix screen ATV 28 ATV 58 XBT HM017010A8 0 600 and ATV 58F Accessories Description Used Reference Weight with kg 1 upgrade CD ROM for multilingual 1 setup ATS 48 ATV28 VW3 A8105 0 100 software 3 ATV 58 and ATV 58F Palm size Jordana 525 PC terminal supplied ATS 48 ATV 28 VW3 A8103ee 2 0 300 with PC synchronisation cable and mains ATV 58 and power supply ATV 58F 1x16 MB compact flash card containing the Pocket PC software for the Palm size Jordana 525 4 PC terminal 1 English French German Spanish Italian 2 To order the operating system in your chosen language replace ee by EN for English FR for French DE for German SP for Spanish and IT for Italian 3 To find out about the latest available version please consult your Regional Sales Office 4 This card enables the software to be run immediately without synchronising with a PC VW3 A8110 0 100 19 ATS 48D17e to ATS 48D47e 275 190 Maximum connection capacity Earth connections 10 mm AWG 8 Power terminals 16 mm AWG 8 ATS 48C14e to ATS 48C17e 340 5 116 5 5 162 265 ATS 48C21e to ATS 48C32e Soft starters TiNAMiCS CO LTD Altistart 48 soft start soft stop units ATS 48D62e to ATS 48C11e 4x07 Maxim
15. deceleration the starter injects a d c current for an adjustable period of time T2 a Soft starters TiINAMiCS CO LTD Altistart 48 soft start soft stop units t s Protection functions 10000 The Altistart 48 offers functions for protecting the motor and the machine m Calculated motor thermal protection The starter continuously calculates the temperature rise of the motor based on the nominal current which has been set and the actual current absorbed In order to adapt the Altistart to individual motors and applications several protection classes are offered in accordance with standard IEC 60947 4 2 class 30 class 25 class 20 severe application class 15 class 10 standard application class 10 A sub class 2 Different protection classes are defined for the starting capacities of the motor cold start without thermal fault corresponding to a stabilised motor thermal state motor switched off warm start without thermal fault corresponding to a stabilised motor thermal state at nominal power The motor thermal protection function can be disabled 2 After the motor has stopped or the starter has been switched off the thermal state is 20 calculated even if the control circuit is not energised The Altistart thermal control ke prevents the motor from restarting if the temperature rise is too high If special motors are used which do not have thermal protection via curves provide external thermal 19A Protection via probes or
16. e 1 of the logic input controls starting and state 0 controls stopping o 3 wire control Starting and stopping are controlled by 2 separate logic inputs A stop is obtained on opening state 0 the STOP input The pulse on the RUN input is stored until the stop input opens m 2 logic inputs LI3 and L14 can be configured with the following functions o Freewheel stop When combined with a braked stop or decelerated stop command activating the logic input will stop the motor in freewheel mode o External fault Enables the starter to detect an external user fault level pressure etc When the contact is open the starter changes to fault mode o Motor preheating Used to prevent the motor from freezing or to prevent temperature variations which may cause condensation When the logic input is activated an adjustable current flows through the motor after a time delay which can be set between 0 and 999 s This current heats the motor without causing it to rotate This function is not compatible with the following functions connection to the motor delta terminal and cascading o Force to local control mode If a serial link is used this function can be used to change from line mode control via serial link to local mode control via the terminal o Inhibit all protection Enables the forced operation of the starter in an emergency by overriding the main faults smoke extraction system for example Warning This type of use invalidates the s
17. ection to the motor delta terminal m Line frequency The following frequencies can be selected for the function 50 Hz The frequency fault monitoring tolerance is 20 60 Hz The frequency fault monitoring tolerance is 20 Automatic detection of the line frequency by the starter The frequency fault monitoring tolerance is 6 o 50 Hz and 60 Hz are recommended if the power supply is provided by a generating set given their high tolerance m Reset kWh or the operating time Sets the value of the power in kW h or the operating time value to 0 The calculation of the values is updated once the reset command has been sent m Return to factory settings The function can be used to reset each setting to its initial value starter factory setting see page 40 Schneider Electric dp PowerSuite Workshop Soft ATS48 1 File Edi Configuration Command Moritor Link Options Window 2 Ofslal a lsle x fufa Ze BAts 01 Feet ent Ls fe 3 rs free Z Preheat evei Tine pehea m x x min g gt Displaying the commands and settings with PowerSuite on PC Start Status Run COS Power factor 0 90 LCR motor current A 51 0 LTR Motor torque 100 RNT Time since Reset h 10000 THR motor therm val 50 LAP Active power KW kW 500 kwh Active power KWh kWh 262 LFT Last fault No fault THP Mot therm prot Class 10 PHE Phase rot sense No protection Tes
18. en 1 and 60 s The detection function can trigger an alarm or a fault The detection function can be disabled The motor underload detected alarm can be indicated by a configurable logic output and or displayed via the serial link in the state of the starter The motor underload detected fault ULF locks the starter and can be displayed via the serial link m Excessive acceleration time protection This protection function can be used to detect a start which takes place in adverse conditions Examples of such conditions include a locked rotor or a motor unable to reach its nominal rotation speed If the start duration is greater than the value set between 10 and 999 s the drive changes to fault mode The function can be disabled m Current overload protection The starter detects a current overload if the motor current exceeds a preset overcurrent threshold LOC for a specific adjustable period of time tOL The overcurrent threshold can be set between 50 and 300 of the nominal motor current The permissible overcurrent duration can be set between 0 1 and 60 s This function is only active in steady state The detection function can trigger an alarm or a fault It can also be disabled The current overload detected alarm can be indicated by a configurable logic output and or displayed via the serial link The current overload detected fault OLC locks the starter and can be displayed via the serial link in the state of the
19. f the operating limits of the contacts see Characteristics page 4 for example when connecting to high rating contactors 220V gt s q Emergency stop At Q1 A ao 4 9 amp s2 E KM5 L 9 A1 s3 E KA1 ps 1l KAI if KM1 ee In KM5 u KM3 ii oft 4 low speed 2 high speed Components to connect depending on the types of coordination and voltages of Designation Description M1 Motor A1 Starter standard applications and severe applications Q1 Circuit breaker or switch fuses Q3 3 FA fuses KM1 KM2 KM3 KM5 KA1 Contactors and relays 1 2 3 Control separate parts XB2 or XB2 M Schneider we th 27 www thianovation com Soft starters TINAMICS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for starting and decelerating several motors cascaded with a single Altistart 48 non reversing and line contactor The diagram is given as an example only For more details refer to the Altistart 48 user s manual O KAN KALI KALIT KAT Motor 1 Motor 2 Select the components to connect according to the designations below from the association tables on pages 30 to 39 1 For type 2 coordination according to IEC 60947 4 2 install fast acting fuses to ensure that the starter will be protected in the event of a short ci
20. for uploading configuration adjustment files from the Pocket PC to the PC or downloading from the PC to the Pocket PC connected to the drive or to the starter for configuration adjustment or control purposes or to upload a configuration adjustment file from the Pocket PC to the product or download a configuration adjustment file from the product to the Pocket PC PowerSuite software workshop for PC The PowerSuite software workshop is used to set up a drive or a starter from a PC in a Microsoft Windows 95 98 NT4 or 2000 environment The software incorporates all the functions of integrated and remote terminals drive or starter configuration and adjustment control signalling etc with assisted guided operator dialogue in 5 languages English French German Spanish Italian ina Windows environment It can be used alone to prepare and store drive or starter configuration files on diskette CD ROM or hard disk The drive or starter configuration can be printed out on paper or can be exported to office automation software connected to the drive or starter for configuration adjustment or control purposes or for uploading a configuration adjustment file from the PC to the product or downloading from the product to the PC Connection is via a link between the drive or starter connector and the serial port on the PC Magelis display unit with matrix screen The Magelis display unit with matrix screen can be used to monitor diag
21. ght kg Remote terminal VW3 G48101 0 200 Line chokes The use of line chokes is recommended in particular when installing several electronic starters on the same line supply The values of the chokes are defined for a voltage drop between 3 and 5 of the nominal line voltage Install the line choke between the line contactor and the starter References For starters Value Nominal Degree of Reference Weight of the current protection choke mH A kg ATS 48D17e 1 7 15 IP 20 VZ1 L015UM17T 2 100 ATS 48D22e 0 8 30 IP 20 VZ1 L030U800T 4 100 ATS 48D32e and 48D38e 0 6 40 IP 20 VZ1 L040U600T 5 100 ATS 48D47e and 48D62e 0 35 70 IP 20 VZ1 L070U350T 8 000 ATS 48D75e to 48C14e 0 17 150 IP 00 VZ1L150U170T 14 900 ATS 48C17e to 48C25e 0 1 250 IP 00 VZ1 L250U100T 24 300 ATS 48C32e 0 075 325 IP 00 VZ1 L325U075T 28 900 ATS 48C41e and 48C48e 0 045 530 IP 00 VZ1 L530U045T 37 000 ATS 48C59e to 48M10e 0 024 1025 IP 00 VZ1LM10U024T 66 000 ATS 48M12e 0 016 1435 IP 00 VZ1LM14U016T 80 000 Note Line chokes with IP 00 degree of protection must be fitted with a protective bar to protect personnel against electrical contact Protective covers for power terminals To be used with tags closed References For starters Number of covers Reference Weight per set kg ATS 48C14e and ATS 48C17e 6 1 LA9 F702 0 250 ATS 48C21e ATS 48C25e 6 1 LA9 F703 0 250 and ATS 48C32e 1 The starters have 9 unprotected power terminals N
22. is acceptable under 2 conditions o No risk is posed to the operator o Elements other than the contactor and the starter are not damaged Maintenance must be carried out after a short circuit W Type 2 coordination Minor soldering of the contactor contacts is permissible if they can be separated easily The starter must not be damaged beyond repair The protection and control devices remain operational after type 2 coordination tests Once the fuses have been replaced check the contactor Note The starter will protect the motor and the cables against overloads If this protection function is disabled external thermal protection must be provided 26 Www thianovation com Schneider Electric Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for LSP HSP motor non reversing with starter line and bypass contactors 220 gt or rn RIC OPTC2 Select the components to connect according to the descriptions below from the association tables on pages 30 to 39 1 For type 2 coordination according to IEC 60947 4 2 install fast acting fuses to ensure that the starter will be protected in the event of a short circuit 2 Insert a transformer if the line voltage is different to that defined for the control circuit see page 4 3 Assign logic input LIS to activate the adjustment functions of the 2 motor 4 Assign relay R1 as the isolating relay Beware o
23. lating relay Beware of the operating limits of the contacts see Characteristics page 4 for example when connecting to high rating contactors BPMn Run button motor n BPAn Stop button motor n MST General Run button MHT General Stop button Schneider we th 29 WWW thianovation com 0 ACC gt Acceleration ramp during time ACC with initial starting torque IgO 40 of the nominal motor torque Cn 4 100 4 80 60 4 End of controlled deceleration 40 204 je dEC Decelerated stop by torque control during time dEC with threshold Edc for changing to freewheel stop mode Edc 40 of nominal motor torque 100 20 Dynamic braking stops for different braking torque levels brc T4 ES Schneider Electric www thianovation com t ony Soft starters TiNAMICS CO LTD Altistart 48 soft start soft stop units Adjustment functions m Nominal motor current maximum permanent current The nominal current of the starter can be adapted to the nominal motor current indicated on the rating plate Adjustment range 0 4 to 1 3 times the starter nominal current m Limiting current The maximum starting current can be adjusted Adjustment range 150 to 700 of the nominal motor current set and limited to 500 of the maximum permanent current defined for the starter rating m Acceleration ramp time During the starting phase
24. le For a 400 V 110 kW motor with a line current of 195 A nominal current for the delta connection the current in each winding is equal to 195 V3 i e 114 A Select the starter rating with a maximum permanent nominal current just above this current i e 140A ATS48C14Q for a standard application To avoid making this calculation simply use the table on page 13 This type of installation only permits freewheel stopping and is not compatible with the cascade and preheating functions Starter wired in series with the motor windings Note The nominal current and limiting current settings as well as the current displayed during operation are on line values so do not have to be calculated by the user Caution For this type of installation observe the wiring scheme and the associated recommendations on page 26 Starter bypassed by a contactor see the recommended application diagram on page 25 The starter can be bypassed by a contactor at the end of starting to limit the heat dissipated by the starter The bypass contactor is controlled by the starter and the current measurements and protective mechanisms remain active when the starter is bypassed The starter is selected on the basis of the 3 main criteria and one of the following criteria m f the starter is bypassed at the end of starting the motor is always started from cold state and the starter can be oversized by one rating Example Select an ATS 48D17Q for
25. le of the thyristors it can be used to supply a voltage which will gradually increase at a fixed frequency o The gradual increase in the output voltage can either be controlled by the acceleration ramp or by the value of the limiting current or linked to both parameters m Figure 1 shows the behaviour of the torque in relation to the starting current Limiting the starting current Is to a preset value Is1 will reduce the starting torque Ts1 to a value which is almost equal to the ratio of the square of currents Is and Is1 Example On a motor with the following characteristics Ts 2 Tn for Is 6In current limiting at Is1 3 In or 0 5 Is results in a starting torque Ts1 Ts x 0 5 2 2 Tn x 0 25 0 5 Tn m Figure 2 shows the torque speed characteristic of a squirrel cage motor in relation to the supply voltage The torque varies like the square of the voltage at a fixed frequency The gradual increase in the voltage prevents the instantaneous current peak on power up Advantages of starting with the Altistart 48 Schneider Electric WWW thianovation com m Conventional electronic starting To rectify problems caused by mechanical stress when starting hydraulic transients during acceleration and deceleration in pump applications Conventional electronic starting requires the use of several current limits or the switching of several voltage ramps The settings become complicated and must be modified every time the load ch
26. les a lower rating starter to be used The nominal current and limiting current settings as well as the current displayed during operation are on line values and are indicated on the motor For this application the braking or decelerating stop functions are inactive Only freewheel stopping is possible The adjustment range of the nominal motor current and the limiting current are multiplied by v3 if the function is selected This function is not compatible with the following functions motor phase loss detection motor preheating cascade decelerated stop and dynamic braking Use the scheme recommended on page 26 for this type of configuration m Test on low power motor This function can be used to test a starter on a motor whose power is very much lower that of the starter It can be used for example to check the electrical wiring of a device The function is automatically cancelled when the starter is switched off The next time the starter is switched on the starter returns to its initial configuration m Activation of the cascade function This function can be used to start and decelerate several cascaded motors with a single starter In order to gain maximum benefit from torque control it is advisable to use motors with powers between 0 5 and 1 times the power of the motor The wiring diagram for the cascaded motor function is shown on page 28 This function is not compatible with the following functions motor preheating and conn
27. machines with high resistive torque on starting Example of speed curve for starting with torque control i in N Ns Current applied to the motor I In 4 Motor speed N Ns Stopping with the Altistart 48 m Freewheel stop the motor comes to a freewheel stop m Decelerated stop this type of stop is ideal for pumps and can be used to effectively reduce pressure surges Torque control on the Altistart 48 reduces the effect of hydraulic transients even if the load increases This type of control makes adjustment easy m Braked stop this type of stop is suitable for high inertia applications as it reduces the stopping time of the machine Schneider WIR 7 www thianovation com Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units Special uses Other criteria can influence the selection of the Altistart 48 Starter wired to the motor delta terminal see the recommended application diagram on page 26 In addition to the most frequently encountered wiring layouts where the starter is installed in the line supply of the motor and the motor is connected in star or delta configuration the Altistart 48 ATS48 Q can be wired to the motor delta terminal in series with each winding see the application diagram below The starter current is lower than the line current absorbed by the motor by a ratio of V3 This type of installation enables a starter with a lower rating to be used Examp
28. n is not provided during motor preheating Schneider Electric WWW thianovation com Soft starters TINAMIiCS CO LTD Altistart 48 soft start soft stop units Logic output application functions The starter has 2 logic outputs LO1 and LO2 which depending on their configuration can be used for remote indication of the following states or events m Motor thermal alarm Indicates that the motor thermal state has exceeded the alarm threshold and can be used for example to avoid starting a motor if the thermal reserve is insufficient m Motor powered Indicates that there may be current in the motor m Motor overcurrent alarm The motor current is higher than the threshold set m Motor underload alarm The motor torque is lower than the threshold set m Motor PTC probe alarm Indicates that the thermal state monitored by the PTC motor probe has been exceeded m Second set of motor parameters activated Relay and analogue output application functions The starter has 3 relays 2 of which are configurable m End of starting relay R2 Cannot be configured The end of starting relay controls the bypass contactor on the starter It is activated when the motor has completed the starting phase It is deactivated when a stop command is sent and in the event of a fault The starter regains control when a braking or deceleration command is sent m Relay R1 application functions Relay R1 can be configured as follows o Fault relay Relay R1 is acti
29. nance Subject to mechanical stress when starting ooooog No parameter adjustment m Starting current 4 5 times the nominal current Starting torque 0 5 to 0 75 times the nominal torque Characteristics Motor with 3 terminals high power Starting with increasing resistive torque High current peak A large bulky device requiring maintenance Subject to mechanical stress when starting booooma No parameter adjustment m Starting current 1 7 to 4 times the nominal current Starting torque 0 4 to 0 85 times the nominal torque Characteristics Motor with 3 terminals high power Large voltage drop and current peak when connected at full voltage A complex bulky device requiring maintenance Subject to mechanical stress when starting oooogd No parameter adjustment Schneider Electric Soft starters TiINAMiCS CO LTD Progressive starting of three phase asynchronous motors Conventional electronic starting with variable voltage and current limiting Schematic diagram Firing angle Id Idi Cd Cdi Lae 0 0 025 05 075 1 Figure 1 Cc 0 85 U 0 6U 0 0 025 05 05 1 Figure 2 Cr N Ns N Ns m A controller with 6 thyristors connected head to tail in each line phase is used to power the three phase asynchronous motor by gradually increasing the voltage on start up o Depending on the firing time and ang
30. nose and adjust up to 8 Altivar 28 58 or 58F drives in 5 languages English French German Spanish Italian It can display variables in alphanumeric format with European Cyrillic or Asian fonts in 4 sizes or it can display icons or background images in black and white as well as animations in barchart or gauge format The application is preloaded in the factory Schneider Electric 510099 105080 960 y Ld VW3 A8103ee XBT HM017010A8 Schneider Electric WWW thianovation com PowerSuite advant d dr lodg e solutions Pocket PC Several solutions are available to meet the needs of individual users m The complete Pocket PC m The setup kit m The connection kit The complete Pocket PC is used to set up drives and starters and comprises o 1 Palm size Jordana 525 PC terminal with multilingual operating system 1 supplied with PC synchronisation cable and mains power supply o 1 CD ROM containing the multilingual 1 setup software which can be ordered separately o 1 connection kit for the Palm size PC terminal The setup kit comprises o 1 CD ROM containing the multilingual 1 setup software which can be ordered separately o 1 connection kit for the Palm size PC terminal The connection kit for the Palm size PC terminal comprises 2 connection cables length 0 6 m with 2 RJ45 connectors marked respectively PowerSuite and ATV 28 before 09 01 1 RJ45 9 way SUB D adaptor
31. or the ATS 48C14e to ATS 48C32e They should be ordered separately Mounting in a metal wall fixing or floor standing enclosure with degree of protection IP 23 or IP 54 0 lt 40 C EN 5 7 m Observe the mounting recommendations above m To ensure proper air circulation in the starter o Fit ventilation grilles o Ensure that there is sufficient ventilation If there is not install forced ventilation with a filter The openings and or fans must provide a flow rate at least equal to that of the starter fans see the table below m Use special filters with IP 54 protection Fan flow rate depending on the starter rating ATS 48 starter Flow rate m3 hour ATS48 D32e and D38e 14 ATS48 D47e 28 ATS48 D62e to C11e 86 ATS48 C14e and C17e 138 ATS48 C21e to C32e 280 ATS48 C41e to C66e 600 ATS48 C29e to M12e 1200 Metal wall fixing or floor standing enclosure with IP 54 degree of protection For non ventilated Altistart units ATS 48D17e and 48D22e install a fan 50 mm below the starter to circulate the air inside the enclosure in order to avoid hot spots Calculating the size of the enclosure Maximum thermal resistance Rth C W 6 maximum temperature inside enclosure in C Dro 6e maximum external temperature in C P total power dissipated in the enclosure in W Rth The starter motor combinations on pages 12 and 13 can only be used in ambient temperatures lt 40 C For temperatures bet
32. ote Documentation Description Format Reference Weight kg Altistart 48 user s manual A5 VVD ED 301066 0 150 Modbus user s manual A5 VVD ED 302023 0 150 Ethernet FIPIO DeviceNet CD ROM DCI CD 398111 0 150 Profibus DP user s manuals 17 510886 510888 www thianovation com PowerSuite advance Hialsgue solutions The PowerSuite advanced dialogue solutions can be used for Schneider Electric drives and starters They enable communication with the product from a Pocket PC a PC or a dedicated terminal The solutions with a Pocket PC or PC enable files to be prepared for uploading to the drives and the starters The PowerSuite software creates its files ensuring consistency between the configuration adjustment functions of the product PowerSuite Pocket PC The Pocket PC can be used during preparation programming setup and maintenance It comprises a Palm size PC terminal and corresponding connection accessories The software is integrated into a Windows CE environment for which the operating system language can be selected on ordering English French German Spanish Italian The software incorporates all the functions of integrated and remote terminals drive or starter configuration and adjustment control signalling etc The Pocket PC can be used alone to prepare and store configuration adjustment files integral battery or line supply connected to a PC
33. permanent current in class 20 ATS 48M12Y 4 The factory setting current corresponds to the value of the nominal current of a standard motor according to NEC 460 V class 10 standard application Adjust the settings in accordance with the motor nominal current 14 WWW thianovation com Schneider Electric 106770 813095 VW3 G48101 LA9 F702 Schneider Electric WWW thianovation com Soft starters TiINAMiCS CO LTD Altistart 48 soft start soft stop units Options Remote terminal line chokes protective covers documentation Remote terminal The terminal can be mounted on the door of a wall fixing or floor standing enclosure It has the same signalling display and configuration buttons as the terminal integrated in the starter A switch to lock access to the menu is located at the rear of the terminal The option comprises the remote terminal a mounting kit containing a cover screws and an IP 54 seal on the front panel a 3 m connecting cable with a 9 way SUB D connector for connecting to the terminal and an RJ45 connector for connecting to the Altistart 48 Information is displayed in the form of codes or values in three 7 segment displays Buttons for scrolling through the menus or modifying values ESC Button for exiting the menus cannot be used for validation purposes ENT Validation button for entering a menu or confirming the new value selected Reference Description Reference Wei
34. rcuit 2 Insert a transformer if the line voltage is different to that defined for the control circuit see page 4 Important m One Altistart 48 logic input must be configured as a cascading input m in the event of a fault it will not be possible to decelerate or brake any motors that may be running at that time m Adjust the thermal protection of each circuit breaker Q for the corresponding nominal motor current Components to connect depending on the types of coordination and voltages Designation Description M1 M2 Mi Mn Motor A1 Starter standard applications and severe applications KM1 KM2 KMi KMn Contactor Q1 Circuit breaker or switch fuses Q3 3 FA fuses Q11 Q21 Qn1 Thermal magnetic circuit breakers KA KAT KALI KALIT Control separate parts XB2 or XB2 M 28 Schneider Electric www thianovation com Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for starting and decelerating several motors cascaded with a single Altistart 48 non reversing and line contactor continued Motor n control n 1 contacts ACDEC Cascade control c n contacts E MST KM1 E mE AR1 AR2N AR ARn I see i Q11 N n contacts ee ere Q21 l j I a i 1 S KAM1 KAM2 KAMI KAMn S o c l Y 3 Assign relay R1 as the iso
35. s o Connection to the Altistart 48 and access to the adjustment monitoring and control functions o Display of messages in plain text in 5 languages English French German Spanish and Italian o Preparation and saving of settings to hard disk H Comparison and editing of settings using office automation tools o Downloading of starter settings to the PC and uploading from the PC to the starter Application monitoring functions The monitoring functions provide the following information m Cosine displayed between 0 00 and 1 00 m Motor thermal state 100 corresponds to the thermal state of the motor consuming the permanently set nominal current m Motor current displayed in amperes between 0 and 999 A and in kilo amperes between 1000 and 9999 A m The operating time corresponding to the total number of starter operating hours during heating acceleration steady state deceleration braking and continuous bypass operation It is displayed in hours between 0 and 999 hours and in kilo hours between 1000 and 65536 hours W The active power is displayed between 0 and 255 where 100 corresponds to the power at the set nominal current and at full voltage m The motor torque is displayed between 0 and 255 where 100 corresponds to the nominal torque m The active power consumed is displayed in kW The line voltage value must be configured The accuracy of this setting will depend on the error between the voltage configured and the actual volt
36. sert a transformer if the line voltage is different to that defined for the control circuit see page 4 Types of coordination The standard defines tests for different current levels which are designed to expose the device to extreme conditions Based on the state of the components after a short circuit test the standard defines 2 types of coordination W Type 1 coordination Damage to the contactor and the starter is acceptable under 2 conditions o No risk is posed to the operator o Elements other than the contactor and the starter are not damaged Maintenance must be carried out after a short circuit W Type 2 coordination Minor soldering of the contactor contacts is permissible if they can be separated easily The starter must not be damaged beyond repair The protection and control devices remain operational after type 2 coordination tests Once the fuses have been replaced check the contactor Note The starter will protect the motor and the cables against overloads If this protection function is disabled external thermal protection must be provided 24 WWW thianovation com Schneider Electric Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for non reversing unit with starter line and bypass contactors type 1 and type 2 coordination Emergency stop 3 wire control 4 m lj gt a gt bz b o T 2 sif 2 wire control 4 When controlled
37. t Run Test Stop p i sei L Monitoring the parameters with PowerSuite on PPC Schneider Electric WWW thianovation com Soft starters TiNAMiCS CO LTD Altistart 48 soft start soft stop units 2 d motor adjustment functions In order to access the 2nd motor adjustment functions one logic input must be assigned to the second set of motor parameters function The adjustment functions and ranges are identical for both sets of motor parameters The settings are as follows see page 41 Nominal motor current Limiting current Acceleration ramp time Initial starting torque Deceleration ramp time Threshold for changing to freewheel stop mode at the end of deceleration Maximum torque limit Communication functions The Altistart 48 is supplied with an RS 485 multidrop serial link with Modbus protocol as standard The serial link is configured in the Communication menu using H The address of the starter which can be set between 0 and 31 H The communication speed which can be set at 4800 9600 or 19200 bps H The format of the communication data The following formats can be selected 8 data bits odd parity 1 stop bit 8 data bits even parity 1 stop bit 8 data bits no parity 1 stop bit 8 data bits no parity 2 stop bits H The time out which can be set between 1 and 60 s PowerSuite advanced dialogue solutions The PowerSuite advanced dialogue solutions see pages 18 and 19 offer the following advantage
38. t is switched off when the temperature returns 30 to 40 C 25 20 18 m Starter thermal protection 10 The starter is protected against thermal overloads by an analogue thermal probe 10A 0 5 2 lg In 1 12 2 00 3 00 400 5 00 6 00 7 00 8 00 Motor thermal protection curves warm 42 Www thianovation com Schneider Electric Cc Cn 100 LUL 10 LUL Motor underload detection ULL la 300 LOC LOC 10 50 Motor overcurrent detection OIL Protection 21x Thetmal Over Under Load Supply phase Starting hyst risis 10 of the dropout threshold LCR level of current Overload DIL 1 overcurrent threshold Alam LOC Overcurrent level 80 zl x TOL Overcurrent time 10 0 a s Underload ULL Underload activation Alarm E LUL Underload threshold 60 a TUL Underload time 60 zs X omm o qw Configuring the starter overload and underload with PowerSuite on a PC Schneider Electric r www _ thianovation com Soft starters TiINAMiCS CO LTD Altistart 48 soft start soft stop units Protection functions continued m Motor underload protection The starter detects a motor underload if the motor torque falls below a preset torque threshold LUL for a specific adjustable period of time tUL The motor underload threshold can be set between 20 and 100 of the nominal motor torque The permissible underload duration can be set betwe
39. tarter warranty o Reset motor thermal fault Enables the fault to be reset remotely o Activation of the cascade function In this case the motor thermal protection is disabled and relay R1 is configured as the fault isolation relay Can be used to start and decelerate several motors one after the other with a single starter see application diagram on pages 28 and 29 o Reset all faults Enables all faults to be reset remotely o Second set of motor parameters Enables a second set of parameters to be selected to start and decelerate two different motors with a single starter Schneider Electric 1 0 Assignments Function assigned AD Configuration Logic Outputs Analog Outputs Logic Inputs d The AO value 20mA Thermal state X ASC Analog UU DUE Possible assignments iQ Motor overload NO Motor current Motor torque Motor overload Power factor Active power ok Caes Am He Assigning the analogue output with PowerSuite on PC Function compatibility table Decelerating Dynamic Forced sto braking sto freewheel Functions Mp nee Decelerating stop Dynamic braking stop Forced freewheel stop Thermal protection Motor phase loss detection Connection to the motor delta terminal Tests on low power motor Cascaded motors Motor preheating Compatible functions Incompatible functions Not applicable 1 Motor phase loss not detected 2 Thermal protectio
40. ted If the function is active the fault relay remains activated if line phase loss motor phase loss or line frequency out of tolerance faults are detected This function can only be used in 2 wire control 43 C 100 Un 5096 T Un Cd Torque ramp 100 ms Application of a voltage boost equal to 10096 of the nominal motor voltage 44 www thianovation com Soft starters TiNAMICS CO LTD Altistart 48 soft start soft stop units Advanced adjustment functions m Torque limit Designed primarily for high inertia and constant torque conveyor applications the function restricts the torque ramp reference to the preset value For example the function can be used to limit the torque to a constant value throughout the starting period Adjustment range 10 to 200 of the nominal motor torque m Voltage boost level The function can be used to avoid any starting torque phenomenon caused by friction on stopping or by mechanical play When a run command is sent the starter applies a fixed voltage to the motor for a limited period of time before starting The function can be disabled The voltage setting value varies between 50 and 100 of the nominal motor voltage m Connecting the starter to the motor delta terminal ATS48eeeQ starters connected to motors with delta terminals can be wired in series in the motor windings This type of connection reduces the current in the starter by a ratio of V3 which enab
41. the Altistart 48 applies a torque ramp to the motor The time ACC set corresponds to the time taken by the ramp to reach the nominal torque starting at 0 Adjustment range 1 to 60 s m Initial starting torque The initial torque tqO applied to the motor can be used to instantly overcome any resistive starting torque Adjustment range 0 to 100 of the nominal motor torque m Selection of the type of stop Three types of stop are available for selection o Freewheel motor stop o Motor stop by deceleration via torque control pump application This type of stop enables a centrifugal pump to be decelerated gradually on a ramp in order to avoid a sudden stop It can be used to dampen the hydraulic transient in order to significantly reduce pressure surges The deceleration ramp time dEC can be adjusted During deceleration the pump flow rate decreases and becomes negligible at a certain speed To continue to decelerate would serve no purpose A torque threshold EdC can be set at which the motor will change to freewheel stop mode avoiding the unnecessary heating of the motor and the pump H Dynamic braking motor stop application stopping high inertia machines This type of stop will decelerate the motor if there is considerable inertia The braking torque level brc can be adjusted The dynamic braking time T1 corresponds to the time taken to decelerate from 10096 to 2096 of the nominal motor speed To improve braking at the end of
42. thermal overload relays The starter is factory set to protection class 10 The tripping curves are based on the relationship between the starting current Is and 1000 100 10 2 i i the adjustable nominal motor current In 0 5 Id In et 1 12 2 00 300 4 00 5 00 6 00 7 00 8 00 Trip time cold Motor th TT ld Trip time for a standard application class 10 Trip time for a severe application class 20 a GNO XOU Is 2 3 In Is z 4 In Is z 5 In Is 2 3 5 In Is 2 4 In Is 5 In 46s 23s 15s 63s 48s 29s Trip time warm 10000 9 Trip time for a standard application class 10 Trip time for a severe application class 20 Is 2 3 In Is z 4 In Is 5 In Is 2 3 5 In Is 2 4 In Is 5 In 23s 12s 7 58 32s 25s 15s m Reset motor thermal state Activating the function resets the motor thermal state calculated by the starter to 1000 Zero m Motor thermal protection with PTC probes The starter integrates the processing of PTC probes thus avoiding the use of an external device The PTC probe thermal overshoot fault or alarm can be indicated using a configurable logic output or displayed via the serial link The function can be disabled Note The PTC probe protection and calculated motor thermal protection functions are independent and can be active simultaneously 100 m Starter ventilation The cooling fan on the starter is switched on as soon as the heatsink temperature reaches 50 C I
43. um connection capacity Earth connections 16 mm AWG 4 Power terminals 50 mm AWG 2 0 Maximum connection capacity 160 Za Earth connections 120 mm busbar 40 Power terminals 95 mm AWG 2 0 18 M6 20 4x7 TU vty ATS A LRE t Tt 32 503 o Jo e e e ke o LI 9 ux m ml ee pl Fu 4 M6 9x8 38 62 62 200 Maximum connection capacity Earth connections 120 mm2 busbar Power terminals 240 mm2 busbar 4x 9 N ry o o E 3 E E 5 136 5 5 196 5 265 gt 20 Schneider Electric www thianovation com Soft starters TINAMiCS CO LTD Altistart 48 soft start soft stop units ATS 48C41e to C66e Maximum connection capacity Earth connections 240 mm busbar Power terminals 2 x 240 mm busbar 5 165 O A E 1 5l 165 2 5 216 300 20 670 610 ATS 48C79e to M12e Maximum connection capacity La 350 350 LM Earth connections 257 2 x 240 mm busbar Power terminals 129 26 26 4 x 240 mm busbar 164 E 223 5 eu 209 5 426 2 6x09 Imio 18x014 N bg toy Y ry o o 3 amp Schneider Electric 5 WWW thianovation com Tal EXE NEM x ZEE et Q C Y Y Y o Y 6
44. vated when the starter is powered and there are no faults It is deactivated when a fault occurs and the motor switches to freewheel mode H Isolating relay The contact of relay R1 closes when a run command is sent and re opens when a stop command is sent at the end of deceleration on a decelerated stop or in the event of a fault The line contactor is deactivated and the motor is isolated from the line supply see application diagram page 25 m Relay R3 application functions Relay R3 is configured to indicate the same states or events as logic outputs LO1 or LO2 see above m Analogue current output AO application functions o The analogue output AO provides an image of the following values motor current motor torque motor thermal state cosine p active power H The following settings are associated with the analogue output the type of signal supplied 0 20 mA or 4 20 mA the scale setting of the signal The function associates the maximum amplitude of the analogue output 20 mA with a percentage of the nominal value of the parameter which can be set between 50 and 500 Thermal Motor phase Connectionto Tests on low Cascaded Motor protection loss detection the motor power motor motors preheating delta terminal 1 1 1 1 2 1 47
45. via a PC or PLC the STOP input remains active Select the components to connect according to the descriptions below from the association tables on pages 30 to 39 1 For type 2 coordination according to IEC 60947 4 2 install fast acting fuses to ensure that the starter will be protected in the event of a short circuit 2 Assign relay R1 as the isolating relay Beware of the operating limits of the contacts see Characteristics page 4 for example when connecting to high rating contactors 3 Insert a transformer if the line voltage is different to that defined for the control circuit see page 4 4 2 wire and 3 wire control see page 46 Components to connect depending on the types of coordination and voltages Designation Description M1 Motor A1 Starter standard applications and severe applications Q1 Circuit breaker or switch fuses Q3 3 FA fuses KM1 KM3 Contactor S1 2 Control separate parts XB2 or XB2 M 25 Schneider Electric www thianovation com Soft starters TINAMICS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for connection to the motor delta terminals non reversing freewheel stop with starter line and bypass contactors type 1 and type 2 coordination This type of wiring enables the starter rating to be reduced ATS 48eeeQ Emergency stop Bil LL cede l SE S x E cL 9 4
46. ween 40 C and 60 C derate the maximum permanent current of the starter by 2 for every degree above 40 C Power dissipated by the starter see pages 12 and 13 If the starts are infrequent it is advisable to bypass the Altistart at the end of starting in order to reduce heat dissipation The power dissipated will then be between 15 and 30 W Add the power dissipated by the other equipment components Effective exchange surface area of enclosure S m sides top front panel if wall mounted S Arm K is the thermal resistance per m of casing For ACM type metal enclosures K 0 12 with internal fan K 0 15 without fan Caution Do not use insulated enclosures as they have a poor level of conductivity 23 Schneider Electric WWW thianovation com Soft starters TiNAMiCS CO LTD Altistart 48 soft start soft stop units Recommended application diagram for non reversing unit with line contactor type 1 and type 2 coordination Emergency stop Select the components to connect according to the descriptions on page 25 from the association tables on pages 30 to 39 1 For type 2 coordination according to IEC 60947 4 2 install fast acting fuses to ensure that the starter will be protected in the event of a short circuit 2 Assign relay R1 as the isolating relay Beware of the operating limits of the contacts see Characteristics page 4 for example when connecting to high rating contactors 3 In
Download Pdf Manuals
Related Search