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1. 33 4 1 4 Setting RGS Smart RVG ssasecsszmsoppd2deoutsenecpnbaspuRczuE i nau aeiiaaie idda 34 4 1 5 Biere a A 37 4 7 6 System Tore lO EEN 41 4 T T eden M T 42 4 8 SNINE OF al an cito COT T TOR 43 4 9 SIVE SOLO EE 45 5 Nolte REI T 45 5 1 GPS un e E 45 5 2 Menu sSiucture EE 4T ef Main sereen PSR SHY E 48 5 4 Maini Menu PSR EE 50 5 4 1 e NENNT 52 5 4 2 Py POUT ug ee 55 5 4 3 COBOUF THOSE EE 57 5 4 4 Working with stored A ele E 59 5 4 5 Sep WORKIN e E 60 5 4 6 implement offset El 61 5 5 NOKIE WIEN EE 62 5 5 1 Caliprating E 62 5 5 2 WOKING ue EI Me eee seres amus esu c uebeo poca estem ub Nance aeseesinsagnesuntecoeteute een s cowennacet 63 5 6 meine ca OWC Eizo E 64 PAGE 4 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations TABLE OF CONTENTS 6 gelt ilr t M 67 6 1 Overview Drive mode PSR SONIC eese ener nnns 67 6 2 Meri Structure E TEE 68 6 3 POS UI S SOI SOl S scorrono e E eM siara nM ASEE E AEREE 68 6 4 1 Sample ele EE 10 6 4 2 Joint use of PSR SONIC PSR E 11 6 4 3 cM Ted eme t T2 6 5 POR SONIC drive un ele 173 6 5 1 ji deg cct T UU Tc 3 6 5 2 lied Me E se ecanit tennant a eiae 14 0 530 SWath MIOdIe SWalli zig ZAG E 14 6 5 4 CITOD EOS eege T5 6 5 5 Crop Cage CLOBS WISG EE 76 6 5 6 Grop cage WiN E
2. 3 o en ed Zei geg D Ocm Let s stay on track HE 2 3 me eene fe Press briefly Fa Press and hold until there is reaction ies Rotate A Attention Before operating read the operators manual and observe the safety instructions ULTRA GUIDANCE PSR REICHHARDT QUICK START electronic e innovations ee PSR SKY Set A B A fa MEW E fe be S o PER A ie E eue e Draw contour Let s stay on track 2 3 me eene fe Press briefly Fa Press and hold until there is reaction i Rotate Attention Before operating read the operators manual and observe the safety instructions ULTRA GUIDANCE PSR REICHHARDT QUICK START electronic e innovations Me PSR TAC Select drive mode ae ee Let s stay on track 1 2 3 gt Legend Je Press briefly yo Press and hold until there is reaction fas Rotate Attention Before operating read the operators manual and observe the safety instructions
3. Advice In the drive mode crop edge the distance shown i Main Screen Crop Edge is the medium distance between the left or right sensor pair to the crop edge Set sensors The sensors should be set according to accompanying picture Pay attention that the outer sensor hits the upper third and the inner sensor hits the lower third of the crop edge Picture 140 Sensor direction left crop edge Picture 141 Sensor direction right crop edge OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 75 CHAPTER PSR SONIC 6 5 5 Crop edge cross wise Display Main Screen Set drive mode according to adjacent picture see chapter 4 4 Tap the key to switch between left and right crop edge cross wise Advice In the drive mode crop edge cross wise the di stance shows a slight deviation left or right of the vehi cle from the guide line Set sensors Set the sensors according to adjacent picture Pay attention that the measure rays are directed to hit the inside of the corner REICHHARDT electronic e innovations Picture 142 Main Screen Crop edge cross wise Picture 143 Sensor direction left edge cross Picture 144 Sensor direction right corner cross PAGE 76 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 6 5 6 Crop edge with correction Display Main Screen Set drive mode according to adjacent picture see chapter 4 4 Tap the key qu to switch betw
4. Picture 124 Setting of Sensor Sample Spacing Picture 125 Selection of sample spacing PAGE 70 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 6 4 2 Joint use of PSR SONIC PSR SKY The combined use of PSR SONIC PSR SKY helps when turning at the head land with entering into the next pass with PSR SKY In the field the work is done with PSR SONIC Advice Additional information and function options are found in chapter 8 Choose and confirm the selected setting Choose or and press the dial until the save screen shows Proceed as described in chapter 4 9 Activate coupling Deactivate coupling Advice The coupling for the actual PSR Sonic drive mode setting OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SONIC a SPECIAL Picture 126 Combined PSR SONIC PSR SKY Stoo KE E Picture 127 Activate Coupling Start Bj Picture 128 Deactivate coupling PAGE 71 CHAPTER PSR SONIC 6 4 3 Setworking width When the coupling is active the exact working width has to be set Contrary to PSR SKY it is not necessary to set a narrower wor king width and confirm the selection Set the working width with the dial Press and hold the dial until the save screen shows Proceed as described in chapter 4 9 Advice A working width can only be set when the cou pling is active during an actual PSR SKY mode REICHHARDT electron
5. short circuit in cable check cables from PSR iBox to pressure sensor bolted connection of pressure sensor is check bolted connection of pressure sen not correct sor contacts of connectors are closed check contacts of connectors gyroscope is defect visual control of gyroscope open wire in cable check cables from PSR iBox to gyroscope contacts of connectors are opened check contacts of connectors gyroscope is defect visual control of gyroscope short circuit in cable check cables from PSR iBox to gyroscope contacts of connectors are closed check contacts of connectors PAGE 92 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER TROUBLESHOOTING ume rom emm mem 1082 gyroscope no reaction gyroscope is defect check input value from gyroscope in the diagnosis menu 1084 gyroscope out of range too sharp a turn with too high speed see 1082 1085 gyroscope average value is out of range 1086 constant speed is not constant speed is set in the system manual speed entry needs to be adjusted allowed together with by a service technician Speed signal is defect see 1082 gyroscope is defect gyroscope TAC Sensor ist defect visual control of TAC sensor 1100 TAC sensor 1 open wire open wire in cable check cables from PSR iBox to TAC sensor contacts of connectors are opened check contacts of connectors 1101 TAC sensor 1 short TAC Sensor i
6. Hofgut Ringelshausen 35410 Hungen Germany Phone 49 0 6043 9645 0 Fax 49 0 6043 4365 web www reichhardt com E mail welcome reichhardt com To understand the user manual While reading this manual please consider the following Illustrations may vary from the actual components used This may be due to different operation modes or software versions When ISOBUS terminals are used hardware pictures may vary due to various placement options and have no impact on functioning the system Always use original parts Reichhardt original spare parts are designed for this steering system They live up to highest standards of sa fety and reliability Components or parts that are not provided by Reichhardt should not be used for this sys tem because they might jeopardize the safety and function of the system Therefore we can not be responsi ble for any redesign or adaptations Any obstinate changes on the steering system voids company warranty In addition conformity declaration CE Symbol or local authority regulations could be voided This also applies to the removal of factory applied seals Note ULTRA GUIDANCE PSR is designed to Support you and improve your efficiency while working in the field The responsibility for quality and work related results rests as always with the driver As common with all machi nery the basic rule applies The more exact the system is adjusted calibrated and operated the higher the resulting q
7. Soul Igel ei Be RDU uo oett nie M ez DOR pRE Iu ictu einst ur ebd Una rA MU NIU i orI INTUS 17 013 2 Use or other steering MOTOS zesenzuncuces xeken E uEdko S auia Fe ax nie Fa ied doner ees 18 3 4 Installation OF the e el TE 18 3 5 Installation OF Ultra Sound SENSOlS aser ober Vid n ve va xa sd aan vtr anten S OV 18 3 6 Installation of the TAC Sensor REENEN 19 S Installation GPS Systems RGS Smart RGS RTK eeeeesessseeeee senes 20 3 8 Removal of individual COMponentsS s sassssesssssnnsunnnnnunnnnnunnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 20 OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 3 REICHHARDT TABLE OF CONTENTS electronic e innovations 4 Bos UU Um 23 4 1 PoR CBOR qM U 21 4 1 1 mis eR cect T TT EET 21 4 1 2 PUTS SOY icc EET ms 21 4 1 3 On and off switch of ULTRA GUIDANCE PSR ENEE 23 4 2 Activation and Deactivation of ULTRA GUIDANCE Dh 23 4 3 PIG TUN seren A aniline A E ETE 24 4 3 1 87 1 EAE 24 4 3 2 KEN age D 25 4 4 Select drive HIER ageet ica av xdi dox VR Gp MET RU vi b dH adv URL AS 25 4 4 1 Automatic Drive reis S visae atre iaiia EE a ERESSE E 26 4 4 2 Bicher enn En EE 2 4 5 PEA CHION E e 28 4 6 lare g Oe ooh AE ee ne ener 29 4 f DREES 30 4 1 1 Missi de UNA ETE 31 4 7 2 OTIS SEINE eerie asnes e EUSES mutis RUE E VIE UL ui HEURE 32 4 7 3 CTU I I e
8. After the 10th line is entered the multi line info is automatically stored After storing the multi line the main display returns Multi Line Information Choose i and confirm the selection Advice The system shows all stored reference lines in the multi line mode The compass direction for each individual reference line is also shown PAGE 56 REICHHARDT electronic e innovations Picture 93 Add additional line Picture 94 Confirm point A Picture 95 Multi line Information Picture 96 Multi Line Information OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SKY 5 4 3 Contour mode Set the contour sample spacing The contour sample spacing is the desired distance between two position points Choose and confirm the selection Picture 97 Contour Mode Choose and confirm the selection Picture 98 Contour Sample Spacing Note A reference line in the GPS mode Contour can store up to 1800 stored position points Working min Space The maximum length of the reference line depends on the distance speed between between individual position points sample spacing 2 positon points Advice The higher the working speed the further the distance between position points should be A general rule at a speed of 10 mph it is recommended to have 12 mph at least 24 feet between position points 18 mph Recommendation table Set the desir
9. GUIDANCE PSR contacts of connectors are opened connector is disconnected from the visual control of all ultra sonics front plug box open wire at ground or start signal check cables from PSR iBox to all ultra so nic contacts of connectors are opened check contacts of connectors REICHHARDT electronic e innovations CHAPTER TROUBLESHOOTING short circuit in cable contacts of connectors are closed Outlet at the PSR iBox is defect check cables from PSR iBox to front plug box 1501 1502 1503 1550 1551 1592 1553 steer valve right short circuit 1700 front plug no voltage short circuit in cable 1701 start signal ultra sonic outlet at the PSR iBox is defect no voltage check cables from PSR iBox to front plug short circuit in cable box check cables from PSR iBox to GPS recei ver 1702 gps no voltage Outlet at the PSR iBox is defect short circuit in cable 1703 check cables from PSR iBox to all sensors sensors no voltage Outlet at the PSR iBox is defect short circuit in cable 2000 EEPROM write error EEPROM is defective contact Reichhardt support 2001 EEPROM read error EEPROM is defective contact Reichhardt support 2100 incremental axle no pulse signal at channel A check cables from PSR iBox to incremental sensor for example RDU 2101 incremantel axle no pulse signal at channel B check cables from PSR iBox to incremental senso
10. Press and hold until there is reaction fas Rotate PAGE 64 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SKY Set A B A APB Nee 1 Ge GE E fe TS 0 zu Draw contour 1 3 Legend Je Press briefly D Press and hold until there is reaction op Rotate OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 65 REICHHARDT electronic e innovations D PSR SONIC 6 1 Overview Drive mode PSR SONIC Ultra sound mode ULTRA GUIDANCE PSR SONIC offers the follow ing drive modes Drive mode with two pair of sensors Track Cross Steering by a given track This is the ideal drive mode for working fields spraying or fertilizing Track Outside Steering by better reconcilable outside edges of a track Swath Middle Uses a swath of hay straw or other as a guide reference Ge Swath zig zag Uses a swath of hay straw or other as a guide reference A load in a baler for example can become one sided if the swath is small and fed atthe same point into the machine To keep that from happening the vehicle can be guided over the swath left to right and back again Drive Mode with one sensor pair Crop Edge Uses a crop edge as guide reference It is possible to switch bet ween crop edge left or right Crop Edge Cross wise This drive mode is used when the reference line used is only on one side example potato or asparagus Crop Edge with Corre
11. The Information menu answers questions about the software ver sion and serial number of the PSR cBox and PSR iBox Information about a dealer or service partner is also shown Choose i and confirm the selection Turn the dial to find the next information page Advice Have this information on hand when contacting customer service REICHHARDT electronic e innovations Picture 51 System information IMFO cBox Shi Ver 01 027 Ser hr 05 9390400 2026 Picture 52 Information page PSR cBox MFO Box SlM Ver 02 079 Ser hMr 0S U 7531 2001 Picture 53 Information page PSR iBox SERMICE PHETMEE Eejchhardt GmbH TeL 06043 7 3645 0 Picture 54 Information page customer service PAGE 40 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 4 7 6 Service menu PIN Choose L and confirm the selection Attention For safety reasons access is only provided to authorized service personnel OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION E DIRE o Picture 55 Service Menu User IDO 15zasaaftff Code O0O0000000I0 Picture 56 Enter PIN PAGE 41 CHAPTER OPERATION 4 8 Setting of parameters Input of values is caused by rotating and pressing of the dial Select parameter numbers e Rotate the dial to see the desired parameter Bypressing the dial the setting is confirmed The bar jumps to the next
12. are used You are being warned about pos sible personal or material hazards There are also tips to reduce stress A A gt 1 4 Danger This symbols warns of imminent threat of danger which could lead to serious bodily harm or death This danger can appear when operator manuals and instructions are not being followed Warning This symbol warns of a dangerous situation that could lead to serious bodily harm or de ath This danger can appear when operator manuals and instructions are not being followed Attention This symbol warns of potentially dangerous situations which could lead to bodily harm damage to the machine or other major material damages Disregard of these safety instructions can lead to loss of the warranty This danger can appear when operator manuals and instructions are not followed Advice This symbol warns of material damage or directs your attention to tips and advice which may lighten your work load Heeding this advice leads to more comfortable work and longer life ex pectancy of this equipment Safety decals on the system All potentially dangerous spots on the system are also identified with warning decals pictogram These pic tograms advise of potential dangers They are part of the contents of this manual Keep safety signs in good clean and readable condition Be sure new components or parts include the current safety signs The mea ning of various pictograms is explained in the following tex
13. axle position is center axle position is not calibrated teach center axle position not calibrated 3012 Right axle position is right axle position is not calibrated teach right axle positon not calibrated 3013 Current controler is not current controler is not calibrated teach current controler calibrated 3014 pressure sensor is not pressure sensor is not calibrated teach pressure sensor neutral position calibrated 3015 TAC sensor is not TAC sensor is not calibrated teach TAC sensor neutral position calibrated 3016 Rowfinder is not rowfinder is not calibrated teach rowfinder neutral position calibrated 3017 GPS antenna high is GPS antenna high is not calibrated teach mounted height of GPS receiver not calibrated 3018 GPS antenna offset left GPS antenna offset left right is not ca teach left and right offset of GPS receiver right is not calibrated librated center position 3019 GPS antenna look GPS antenna look ahead is not cali teach look ahead of GPS receiver ahead is not calibrated brated 4000 No communcation to no CAN information is received from check cables from PSR iBox to TVWA TVWA TVWA check vehicle code OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 97 REICHHARDT electronic e innovations CHAPTER TRADE TERMS AND ABBREVIATIONS 11 Trade Terms and Abbreviations Bu Satellite supported position signals GPS earth circling satellites send GEO positioned signals to earth bound
14. danger zone is clear For service and control duties only authorized persons can enter the danger zone after receiving verbal con firmation with the operator Such people have to be clearly informed about possible dangers before entering the danger zone All activities between the operator and these persons should be discussed before hand All service calibrating and control duties on the steering system should only take place if technically possible on a parked vehicle with the engine turned off It is the operator s responsibility that the vehicle can not be started inadvertently by untrained persons without previous verbal agreement Danger Zone IT p i f A o 5 ft cen Danger People present within the danger zone may be exposed to serious bodily harm or even de A 1 X ath People could be run over in the event of a possible machine malfunction The operator is obli gated to stop the vehicle as soon as people enter the danger zone 1 9 Preparations for emergencies Prepare for possible emergencies Always have a fire extinguisher and First Aid Kit on hand e Always have emergency phone numbers for fire department ambulance and doctor on hand PAGE 12 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER SYSTEM DESCRIPTION 2 System Description ULTRA GUIDANCE PSR is an automatic steering system for all vehicles which feature full hydraulic steering capa
15. desired reference line and confirm the selection OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY OLO JO Picture 104 Select a stored job A B mode OLO JOB Picture 105 Select a stored job multi line mode BPS H y H P E i E VV MESRE JOB JOB Picture 106 Select a stored job contour mode Picture 107 Select a reference line PAGE 59 REICHHARDT CHAPTER PSR SKY electronic e innovations 5 4 5 Setworking width The working width is required to assure a correct distance paral lel the reference line and confirm the selection m Advice When setting the working width consider a few inch overlap to avoid gaps Picture 108 Overlap is depended on the quality of the GPS signal It Select setting of working width ranges from 1 to 3 with RTK signal or 5 to 10 with a DGPS signal It is best to determine the overlap on location with a test run Set the working width with the dial It is possible to go from 2 to 150 Press and hold the dial until the save screen shows Proceed as described in chapter 4 9 Picture 109 cular field operation the working width may need re setting This causes all passes to be moved with the new setting The system has to be calibrated parallel to the original reference line see chapter 5 5 1 PAGE 60 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 5 4 6 Implement offset setting The offset
16. diagnostic 150 cm 150 cm Picture 48 Diagnostic menu Ultra sound When these are connected via the front coupler it shows the distances of the sensors to the selected measuring object If a value of 60 150 cm shows the sensor is not connected Gyroscope When traveling left the value lowers when traveling right the value increases During stand still it should show about 500 and when standing still the value should not fluctuate PAGE 36 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER OPERATION D m 1 Tilt Sensor In a parked vehicle sitting level the value should be about 450 A slight tilt to the left the value drops a slight tilt to the right and the value increases Mechanical row finder Mechanical row finder Displays the actual position of the receiver tool When moving the receiver tool the value increases or decreases accordingly TAC Sensor The display shows the actual values of the sensors S1 S2 and or S3 S4 depending configuration When the paddle is at rest a value of 50 should show While moving the sensor the value increases and should not exceed 500 Contact an authorized dealer if values under 40 or over 500 are showing or if nothing changes when moving the wand Wheel angle sensor It shows the current angle relative to the axle If the angle changes with the help of the steering wheel the value either increases or decreases accordingly Danger Fa
17. e dee EE T7 6 6 PSR SOME QUICK STANT EE 8 f ghi p E EI 19 dal Menu Structure PSR TAC esses ennemi annia rias na raa aa d nana 19 1 2 Main Screen PSR TAG eeuegetengeg eeng deeg Eegen T9 153 Main Menu E 80 1 3 1 calibrate TAG SENSO cssicasainzszisinscuzudvidktaad Rs aA EEEn is curi EANTA inu Uns ad osucio va a 80 1 3 2 Coupling of POR SKY E CN 81 1 3 3 SCL WOKE et PRENNE RR RR 82 LA POR SMI eege 83 8 Coupling of drive modes eere nnno nnn 85 9 Work and Storage Conditions ccccccccceeeeeeeeeeeeeseeeeeeeeeeaeeeessseessseeeeeeeeeeeeneeeeees 89 10 UL ns pe one p a 91 11 Trade Terms and Abbreviations 1111seeeeeeeeerr nnn 99 OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 5 REICHHARDT electronic e innovations REMARKS Remarks Thank you for choosing ULTRA GUIDANCE PSR Please take the time to thoroughly read through this User Ma nual It is meant for You the User It contains all needed information for safe operation and handling of this system The instructions are based on current regulations for worker safety and health protection at the time of printing this manual If you have questions about this steering system that aren t covered in this manual please consult your nearest dealer or address questions directly to the manufacturer Reichhardt GmbH Steuerungstechnik
18. is not wrong settings of the GPS receiver check the GPS receiver settings received GPS no VTG message vtg is not wrong settings of the GPS receiver check the GPS receiver settings received GPS J1939 No VP GPS J1939 No VDS NMEA 2000 No RDU GPS Warm Up Please Wait Low GPS Signal GPS no A B line NMEA 2000 No CSD NMEA 2000 No PD Terminal Terminal Version is after Software update from PSR iBox update the terminal with the latest soft Version too old ware version available PSR no invalid Hardware the used hardware is not compatible for contact your Reichhardt support license this software 1000 no signal from angle short circuit in cable check connection at wheel angle sensor sensor GNO open wire in cable check cables from PSR iBox to wheel angle sensor sensor is defect if all connections are good exchange wheel angle sensor contacts of connectors are opened check contacts of connectors OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 91 REICHHARDT CHAPTER TROUBLESHOOTING electronic e innovations 1001 angle sensor does not work correctly Troubleshooting for new angle sensors the sensor has to be calibrated through the teach in page axis is driven to block check mechanism of wheel angle sensor mechanism or suspension of wheel an gle sensor defective anew wheel angle sensor was built in wrong anobstacle prevents the movement of
19. Advantages e Plug and Play simple installation e Base installation e No mechanical changes on the vehicle OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 13 REICHHARDT CHAPTER SYSTEM DESCRIPTION electronic e innovations 2 2 Base Module 2 2 1 PSRvBasic PSR vBasic is the basic hardware which will be integrated into the vehicle It is composed of the wiring harness mounting brackets for the cBox and iBox and possible hydraulic valve PSR vBasic stays with the vehicle in which it was installed 2 2 2 PSR iBasic PSR iBasic is the intelligent component of ULTRA GUIDANCE PSR and consists of PSR iBox is the core component of ULTRA GUIDANCE PSR With a PSR controller the weather proof distribution box steers all func tions of ULTRA GUIDANCE PSR The PSR iBox is installed for easy access outside of the tractor cab Suitable mounting brackets are contained in the PSR vBasic The iBox is lockable and provides dirt and weather protected connections for trouble free function even when changing vehicles Picture 1 PSR iBox PSR cBox is the command center of ULTRA GUIDANCE PSR With the cBox all functions are controlled from the drivers seat With the integrated dial steering by wire all in field steering maneuvers can be done Ww Picture 2 PSR cBox PAGE 14 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 2 3 Sensor Options 2 3 1 PSR SKY PSR SKY is satellite suppor
20. ER INSTALLATION OF SYSTEM COMPONENTS electronic e innovations 3 2 Installation of PSR iBox A portion of the vBasic is the mounting bracket of the PSR iBox It will be permanently installed in the vehicle and is available for further usage Advice In order to protect the connectors from moisture up and dirt and assure optimum contact during the next operation always screw on blind caps and plugs See picture 7 The PSR iBox is easily installed by following these instructions 1 Insertthetabs on the upper edge ofthe mounting bracketinto Picture 7 the cut out s on the backside of the PSR iBox See picture 6 Mounting of PSR iBox 2 Flip the PSR iBox down See Picture 7 3 Grab the latch and insert the hook into the slot provided See Picture 7 and rotate the latch See Picture 8 to lock 4 Insert the cable connectors X4 and Xz into the bottom of the PSR iBox Picture 8 5 Make sure that both cables X4 and Ap are 1 Step Positioning properly inserted and locked with the lo cking slide Picture 9 Picture 10 2 Step Inserting 3 Step Locking the PSR iBox are tightly connected to the mounting bra cket A Attention Make sure that the latches on both sides of PAGE 18 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER INSTALLATION OF SYSTEM COMPONENTS 3 3 Installation of steering motors 3 3 1 Installation of RDU The Reichhardt Steering Motor RDU w
21. Escape Main Menu Drive Mode OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 23 CHAPTER OPERATION Dial Rotating e Scrolls through the menus e Sets changes numerical values e Functions as electronic dial Pressing e Activates deactivates the automatic steering e Confirms the selected menu selection input Reaction Setting e Changes in the menu reaction setting e Confirms the set reaction level e Switches to the next multi line Re Center Nudge qu Enters the re centering menu e Modifies nudge value e Calibrates the reference line in GPS Main Menu e The main menu switches in the main screen e Confirms input and selection e Switches into the Teach Menu of the corresponding drive mode when briefly pressed Drive Mode Setting amp e Allows you to change the drive mode e Confirms a selected drive mode e Switches between automatic steering and the dial Escape eo REICHHARDT electronic e innovations Picture 21 PSR cBox Jumps back by one menu level or interrupts actual input and returns to previous setting Main Switch Off red ON green Switches ULTRA GUIDANCE PSR on or off PAGE 24 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER OPERATION 4 1 3 Onand off switch of ULTRA GUIDANCE PSR By pressing the green main switch ULTRA GUIDANCE PSR is ac i CAUT I OIM Dated LarfuLLy read rera Read the safety instructions and conf
22. Further information is found in chapter 8 SPECIAL Choose and confirm the selection Choose or and press the dial until the save screen shows Proceed as described in chapter 4 9 Coupling activated Coupling de activated Advice The coupling will be set only for the actual drive mode PSR TAC OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR TAC Picture 153 Coupling of PSR TAC PSR SKY Picture 154 Activate coupling Picture 155 De activate Coupling PAGE 81 CHAPTER PSR TAC 1 3 3 Set working width When Coupling is active the exact working width has to be set Contrary to drive mode PSR SKY there is no need to set any overlap and confirm the selection Set the working width with the dial Press and hold the dial until the save screen shows Proceed as described in chapter 4 9 Advice Working width can only be set when coupling during actual PSR TAC drive mode is active REICHHARDT electronic e innovations Picture 156 Set working width Picture 157 Set working width PAGE 82 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR TAC 1 4 PSR TAC quick start Select Drive mode es E RB 04 D hia RB O14 SE E BIC T l D Ok mh i D Ok mh n EPS 7 s ae S9 am E SPECIAL N Lud ston Set working width 1 3 Legend Ae Press briefly box Press and hold until there is re
23. REICHHARDT electronic e innovations OPERATOR S MANUAL ULTRA GUIDANCE PSR Automated Steering System for tractors and self propelled machinery in Agriculture and Forestry Item no 560 112 Version US 09 03 30 march 2009 American Version Printed in Germany www reichhardt com Imprint All rights reserved Copyright by Reichhardt GmbH Steuerungstechnik Hofgut Ringelshausen 35410 Hungen Germany Phone 49 0 6043 9645 O Fax 49 0 6043 4365 web www reichhardt com E mail welcome reichhardt com Copyright 2009 Reichhardt GmbH All rights reserved No part of this book may be reproduced or transmi ted in any form or by any means electronic or mechanical including photocopying recording on line re production or by any information storage and retrieval system without written permission of the publisher Some illustrations may vary slightly from the actual product received This has no impact on ope ration or function All information illustrations and technical data of this publication represent the latest available at time of print Design changes may take place without previous publishing Responsible party for publication Reichhardt GmbH Steuerungstechnik REICHHARDT electronic e innovations TABLE OF CONTENTS 1 1 1 Table of contents i A e c 6 1 c T T Purpose oriented
24. RU eyo 2 EET tT D OTT T 1 2 Cone 218 6c ara M T 1 2 1 Responsibilities of the OWNED ccccccsssesesscssersencussusencseueescauersencussevenscasesessauersessass T 13 Safety symbols and Re ler 8 1 4 Safety decals on the system csscececcssssereeeeccscssereeenceseseeeeseccesssareeseceasseaseestonaes 8 L5 DIFECUOMAL TATORIMGU OM GE 9 LO Demands on operator and service personnel eee 9 1 7 oey HSC rell 0 0 RIO 9 1 8 DANCE ZONE eR t EE 10 1 9 Preparations Tor emergencleS a naci cenae eni hax ac iuo du vessacnetsdesastenddedevsdeesdbentdeeeeas 10 2 Ni NR eri e n 11 2 1 Various Modes of Operation ccccsscssssesesscssesseccuseuecccsesenscueuseecauserencaasesenseueresssas 11 2 2 Base VO COG E 12 2 2 1 EE 12 2 22 PoR IBIS MT 12 2 3 SN Or OPUN NRI E ance sesuccecssdnsaneessenauaducniesaseaie 13 2 9 Wide PN 13 PNG sq gw E 13 2o gv d XC 13 3 Installation of System components ccccceeseeeeeeeessssssssssssesseseessereeeeeeeeeeeeeeeeeeeeess 15 SM IN Installadgon Unit PSR CRON ia sccsi ous duc aye uE RU HRCDEVFU UUuMU RE VES SOxu PL Hi SE e tuELE ria GN cR eUts us 15 Sud installation or PSR BOX E 16 3 9 installation of iis er el te 17
25. UIDANCE PSR is steered with the help of stored me nus in the PSR cBox The menu in the PSR cBox is built up on 4 levels for simple operation and easy understanding in many different languages ef e amp erg es gt zem Main Menu H Terminal Computer settings 7 d Vehicle number System information i ONLY for service personnel Qo Diagnostic Contrast adjustment Q PPS E Sound level setting o Diagnostic verhicle T Diagnostic PSR cBox Ultraschall Sonic TAC Sensor PSR O MEC Sensor in Europe not available Gyroscope T GPS I i Safety Switch Foot Switch F Wheel angle sensor Pressure sensor 9 EHE RDU Pulse counter the steering motor e E w Speed I GPS CO d hours of operation km By Control mode Q CPU Status o Picture 24 i Menu Structure PAGE 26 OPERATORS MANUAL ULTRA GUIDANCE PSR o00000000000000000000000000 REICHHARDT electronic e innovations 4 3 2 Main Screen Vehicle information Display of the vehicle number and actual drive speed Q Information display Main information display Q Drive mode Display of the actual drive mode Reaction level Display of the actual reaction level setting for the selected drive mode Q Spacing Display of the actual center offset setting 4 4 Select drive mode ULTRA GUIDANCE PSR represents auto steering by utilizing va rious guide line sensing devices The guide line comprehension dep
26. action fas Rotate OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 83 REICHHARDT electronic e innovations 8 Coupling of drive modes The combined use of sensor drive mode and PSR SKY allows for easy and clean reentering after turning on the headland The sensor operation is preferred while working the field but when turning at the end PSR SKY guides the vehicle into the new pass accurately without time loss Example Spraying corn with TAC After turning at the end of the row PSR SKY takes over the entering into the next pass without any row count or advance marking The coupling can be turned on off in any sensor drive mode Advice When the coupling is activated switching bet ween automatic drive mode and steering by wire is not possible Tractor with implement mmm Plant rows Sensor steered WM GPS record track mE Headland J Manually steered GPS steered Display Main Screen The information field is shown as Combi meaning the coupling is activated OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER COUPLING OF DRIVE MODES P XL MCE 3 JL OU wm BH EEE nn nnnn PRU mb PN N Picture 158 Combined navigation with the help of GPS and Sensors Picture 159 Main Screen Sensor drive mode in coupling mode PAGE 85 REICHHARDT CHAPTER COUPLING OF DRIVE MODES electronic e innovations Semi automatic switching between sensor drive
27. anguage Picture 43 Set measurements PAGE 34 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 4 7 3 Setting Vehicle Number ULTRA GUIDANCE PSR can store settings of up to eight different vehicles All vehicle settings will be stored under one number When switching the PSR iBox to another vehicle choose the ve hicle number under which the stored information is found Choose and confirm the selection By rotating the dial select the desired vehicle number Press and hold the dial until stored symbol appears Proceed as described in chapter 4 9 OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION Picture 44 Set vehicle number Picture 45 Selection of vehicle number PAGE 35 CHAPTER OPERATION 4 7 4 Diagnostic The diagnostic program gives an overview of the current conditions of the system It also can help identify malfunctions Advice To avoid problems with electric connections be advised to check all input for proper function after swit ching between vehicles DIRE Choose and confirm the selection Vehicle diagnostic Choose and confirm the selection On the screen the upper line shows the sensor The lower line displays the corresponding value gt Advice Check the values of connected sensors here wrongly adjusted or defective REICHHARDT electronic e innovations PIN MEH Picture 46 Diagnostic Picture 47 Vehicle
28. ass direction of the reference line If the compass direction shows 0 0000 XX we know that no reference line has been stored Advice If needed be use an exact compass direction to be a A reference line REICHHARDT electronic e innovations Picture 88 A B wahlen Picture 87 Select information field 37 D706 TN Picture 86 A B Information PAGE 54 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 5 4 2 Multi Line Mode Enter the individual reference lines in the same sequence of operation The system does not allow for exchange of reference lines at a later time Choose and confirm the selection MEWY Choose and confirm the selection The display now shows a blinking A in the field Next to it shows the actual number of the reference line here 1 Drive to the desired point A of the actual reference line and confirm this position The display now blinks a B Drive to point B and confirm this position OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY Picture 89 Select Multi Line mode Mim Ln JOB Picture 90 Select new job Picture 91 Confirm Point A Picture 92 Confirm Point B PAGE 55 CHAPTER PSR SKY Choose to enter the next line Stop Choose to end the Multi Line By selecting Start the next reference line shows with a blinking A Continue as described In the multi line mode up to 10 reference lines can be stored
29. bility It is possible to automatically steer self propelled machinery in applications like farming forestry and specialty crops like vegetables ULTRA GUIDANCE PSR uses various sensors depending on the mode of operation to steer a vehicle along exi sting tracks structures or with the help of satellite supported positioning ficiently When using the ULTRA GUIDANCE PSR SYSTEM the driver is obligated to observe his sur rounding area and the machine He should shut down the system in any dangerous situation and revert to steering by hand Attention ULTRA GUIDANCE PSR is designed to support the driver to operate the machine more ef 2 1 Various Modes of Operation ULTRA GUIDANCE PSR has three different application modes 1 PSR hBasic integrates the steering system into the hydraulic system of the vehicle It can operate with vari ous hydraulic systems constant flow or load sensing Advantages e Base installations on various vehicles for simple quick chan ge of components mproves steering performance through quick response times deal for operating speeds exceeding 10 mph 15 kmh 2 PSR eBasic utilizes an electric motor to activate the steering wheel Advantages e Simple installation nexpensive base installations e ideal when using several vehicles 3 PSR eBasic ISO is accessed through existing vehicle controller It is therefore suitable for all vehicles which are manufactured with ISOBUS steering
30. correction is needed when the implement is not centered on the steered vehicle Test this by driving 3 passes The operator may notice overlap on one side and a skip on the other side of the center pass see adjacent picture To correct this offset in the steering system measure the width of the skip LE Choose and confirm the selection Enter the measured distance with the dial as follows e Offset to the right means the skip is on the left in driving di rection Then enter the measured distance with a in front e Offset to the left means the skip is on the right in driving di rection Then enter the measured distance with a in front Press and hold the dial until the save screen appears Proceed as described in chapter 4 9 OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY Track 1 Track 2 Track 3 Picture 110 Demonstrate offset left right Picture 111 Implement offset setting LL O cm Picture 112 Setting offset left or right PAGE 61 CHAPTER PSR SKY 5 5 Working with GPS 5 5 1 Calibrating a Reference Line Re Centering Advice After a work interruption or a change in work location a deviation of the index line can happen due to satellite drift If the deviation is too much it may be required to reset the reference line back Drive to a known position and reset the reference line as follows Display Main Screen Tap the key to switch the menu to Calibrate Re
31. ction Crop edge guidance with height correction is used when working in hilly terrain to even out height differences OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SONIC PAGE 67 REICHHARDT CHAPTER PSR SONIC electronic e innovations 6 2 Menu Structure PSR SONIC o Picture 119 Menu Structure PSR SONIC Main Menu PSR SONIC Working width When actively coupled Sample Spacing PSR SONIC Combined PSR SONIC PSR SKY 6 3 Adjusting Sensors The Ultra sound sensors are supported by incrementally adju stable carrier arms They are manually adjustable to a degree of 75 of vertical The carrier arms are mounted to a main carrier frame and are ea sily adjustable to fit the track of the respective vehicle In order to change a sensor direction loosen the nut on the back side of the sensor mount reach under the cover and rotate the sensor to the desired direction Make sure it matches one of the holes provided Picture 120 Sensor Positions PAGE 68 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SONIC The sensor placement is depended on the driving mode Preferab ly we use the 3rd hole from the middle of the plate Advice The sensor adjustment or distance from the ob ject crop edge or track angle should be between 20 and 28 inches REICHHARDT Picture 121 Adjust sensor pairs 9 9 and Q always together Also make sure the pairs o
32. de according to adjacent picture see chapter 4 4 Advice In the drive mode Track Outside the distance shows a slight deviation to left or right of the guide line Set Sensors The sensors should be set as in adjacent picture shown Pay attention that the outside sensor hits the upper third of the edge and the inner sensor hits the lower third of the edge 6 5 3 Swath Middle Swath zig zag Display Main Screen Set drive mode according to adjacent picture See chapter 4 4 Tap the key to switch between drive mode Swath Middle and Swath zig zag Advice In the drive mode swath middle and swath zig zag The distance shows a slight deviation to the left or right of the guide line Set Sensors The sensors should be set as in adjacent picture Direct the sen sors in such a way that the outside sensors hit the swath on the bottom edge and the inside units hit the swath in the upper area REICHHARDT electronic e innovations Picture 135 Main Screen Track Outside Picture 136 Sensor direction drive mode Track Outside Picture 137 Sensor direction Swath middle Picture 138 Sensor direction Swath middle PAGE 74 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SONIC 6 5 4 Crop Edge Display Main Screen Set drive mode according to adjacent picture see chapter 4 4 Tap the key O to switch between left and right crop edge Picture 139
33. dvantageous when drive mode PSR SKY is manually checked and held In case there is an actual obstacle on the head land power pole etc or a tank refill is needed it will be helpful find the next pass automatically Tap the key to switch from sensor drive mode to PSR SKY mode Advice After manually using PSR SKY the switch back to sensor mode has to be done manually also It will not happen automatically To free the system of automatic switching travel with ULTRA GUIDANCE PSR activated at least a stretch of 40 yards in a sensor mode Tap the key to switch from PSR SKY to the sensor drive mode Advice A manual switch of the PSR SKY mode into the previous sensor drive mode has no influence on the au tomatic switching OPERATORS MANUAL ULTRA GUIDANCE PSR Picture 163 Main Screen sensor drive mode in coupling mode Picture 164 Main Screen after switching to PSR SKY Picture 165 Main Screen after switching to Sensor drive mode PAGE 87 REICHHARDT electronic e innovations CHAPTER WORK AND STORAGE CONDITIONS 9 Workand Storage Conditions The electronic components of the ULTRA GUIDANCE PSR systems especially the PSR iBox and PSR cBox are designed to be used in adverse conditions The PSR iBox is weather resistant and can be installed outside of the drivers cab Advice Never use a pressure washer on the PSR iBox or any of the harness connections A wet cloth is recommended To extend life e
34. e contacts of connectors are opened 3001 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 1 1 is invalid vehicle code entered 3002 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 2 2 is invalid vehicle code entered 3003 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 3 3 is invalid vehicle code entered 3004 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 4 4 is invalid vehicle code entered 3005 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 5 5 is invalid vehicle code entered 3006 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 6 6 is invalid vehicle code entered 3007 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 7 7 is invalid vehicle code entered 3008 Vehicle Code for vehicle wrong vehicle code is set up or no dial in a valid vehicle code for vehicle 8 8 is invalid vehicle code entered 3010 Left axle position is not left axle position is not calibrated teach left axle positon calibrated PAGE 96 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER TROUBLESHOOTING 3011 Center
35. e 69 Picture 69 Multi line Contour In the GPS mode Contour a number of reference points will be marked with an adjustable distance between them This perfor ms parallel matching based off of the end points Picture 70 Contour PAGE 46 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SKY 5 2 Menu structure PSR SKY ONT T E H P UR op erg OM ers 9 NEW MEW MEW JOB JOB JOB OLLI COLL OLLI JOB JOB JOB Picture 71 Menu structure PSR SKY Main menu PSR SKY Contour Line Q A BLine Multi Line Implement Offset Working width setting OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 47 REICHHARDT CHAPTER PSR SKY electronic e innovations 5 3 Main screen PSR SKY Display Main Screen Setting the drive mode adjacent picture see Chapter 4 4 Uniqueness of the drive mode PSR SKY GPS Status In the display field under GPS the operator can observe the quality of the GPS signal The display of 2 indicates that a DGPS signal has been acquired The following table gives an overview of GPS signal quality Picture 72 Main screen PSR SKY The second number 8 tells how many satellites are being recei ved and utilized Gay LI es heading pitch float heading pitch fix DGPS heading pitch float DGPS heading pitch fix P5 PS Advice If the display shows the quality float it is recom mended to wait until the quality changes to
36. eck with your dealer or our internet website This manual is considered a permanent part of the steering system and shall remain with the steering system in the event that it is sold to other parties Measurements in this manual are given in both metric and US Standard Make sure to use correct tools If original brackets or parts are not used it could potentially lead to injury or material damage caused by mal function of the steering system Therefore always use approved adapters and spare parts 1 2 1 Responsibilities of the owner Only persons who have read and understood the complete manual should work with this system Only persons which are comfortable with installation service and repair of the steering system and also awa re of possible dangers in conjunction with the job should use the system Regional regulations for health protection and accident prevention must be obeyed at all times and while wor king with the system Never use the system on public roads or highways Any changes to the steering system which are not authorized by the manufacturer void any liability of the ma nufacturer in the event of a malfunction If you do not understand any part of this manual and need assistance please contact your dealer OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 9 REICHHARDT CHAPTER SAFETY electronic e innovations 1 3 Safety symbols and advice In this hand book the following safety symbols and caution signs
37. ed distance in relation to the forward speed see ta ble with the dial Press and hold the dial until the respective save screen appears Proceed as described in chapter 4 9 Picture 99 Set distance OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 57 CHAPTER PSR SKY Draw a Contour Choose and confirm the selection MEWY Choose and confirm the selection On the display a blinking Start appears Drive to the starting point of the contour and confirm this position On the display a blinking Stop appears Drive the contour in the desired working speed The system will record this contour At the end confirm this position After storing the contour the main display shows REICHHARDT electronic e innovations Picture 100 Contour Mode Mimi LU JOB Picture 101 Draw a new contour Picture 102 Set contour starting point Picture 103 Set end point of contour PAGE 58 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 5 4 4 Working with stored jobs choose FP BI M Or and confirm the selection OLD Choose and confirm the selection Advice Check the working width setting since the se lected job could possibly have a different working width To assure maximum work accuracy with PSR SKY drive to the first track of field work and check for deviations to the reference line If there is a deviation continue as described in chapter 5 4 5 Choose in the A B mode the
38. een the left and right crop edge with correction Advice In the drive mode crop edge with correction the distance means measurement between the outer sen sors or to the guide edge Set sensors Set the sensors according to adjacent picture Pay attention that the measuring rays of the inner sensors go straight down and the rays of the outer sensors hit the middle of the upper crop edge OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SONIC Picture 145 Main Screen Crop edge with correction Picture 146 Sensor direction Edge left correction Picture 147 Sensor direction edge right correction PAGE 77 REICHHARDT CHAPTER PSR SONIC electronic e innovations 6 6 PSR Sonic Quick Start Select drive mode Set sample spacin Switching PSR SONIC PSR SKY on and off Set working width 1 3 Legend Je Press briefly bx Press and hold until there is reaction g Rotate PAGE 78 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR TAC f PSRTAC 1 1 Menu Structure PSR TAC Picture 148 Menu Structure PSR TAC Main menu PSR TAC Q Working width when coupling is active Q TAC Sensor calibration Coupling PSR TAC PSR SKY 1 2 Main Screen PSR TAC Display Main Screen Set drive mode according to adjacent picture See chapter 4 4 Advice In drive mode PSR TAC the distance shows a slight deviation of the vehic
39. ends on the sensor and is described as drive mode Before working with ULTRA GUIDANCE PSR set the desired drive mode PSR SKY and PSR TAC identify already the respective drive mode There are 10 drive variations for the ULTRA SONIC mode The dif ferences are identified by the mounting of the sensors ULTRA GUIDANCE PSR offers the possibility to do steering maneu vers with the mini steering wheel on the PSR cBox ULTRA GUI DANCE PSR also offers the possibility to do steering maneuvers with the mini steering wheel on the PSR cBox also known as steering by wire OPERATORS MANUAL ULTRA GUIDANCE PSR Picture 25 Main screen CHAPTER OPERATION PAGE 27 CHAPTER OPERATION 4 4 1 Automatic Drive modes Display Main Screen Press and hold key until the green LED is on Simultaneously the display section shows the drive mode in verted Select the desired drive mode by rotating the dial REICHHARDT electronic e innovations Picture 26 Main Screen Picture 27 Drive mode active Picture 28 New drive mode selected PAGE 28 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations The following drive modes are available depending on the selection of the system Detailed information about various drive modes are found in respective chapters PSR SONIC drive track cross wise Ze PSR SONIC drive track outside e PSR SONIC Swath in center swath zig zag SC PSR SONIC crop edge
40. ference Line Tap the key O and set the reference line to Zero REICHHARDT electronic e innovations 0 GL Lt Picture 113 Main Screen PSR SKY Picture 114 Calibrate Reference Line Picture 115 Set Reference Line to Zero PAGE 62 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 5 5 2 Working with Multi Line When the GPS Multi line mode is active new functions appear on the main screen Tap the key e to change the reference line gt Advice When ULTRA GUIDANCE PSR is activated by pres sing the key e5 a new reference line is pre selected In the display field the pre selected reference line number is shown inverse As soon as ULTRA GUIDANCE PSR is deactivated or the drive mode steering by wire is chosen the pre selected reference will be taken on by the system If ULTRA GUIDANCE PSR deactivated the next reference line will be taken on by the system OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY Picture 116 Main Screen PSR SKY Picture 117 Pre selected reference line Picture 118 Acceptance of pre selected reference line PAGE 63 REICHHARDT CHAPTER PSR SKY electronic e innovations 5 6 PSR SKY Quick Start Select drive mode 63 E AE 1 533 T I LL Ok mh o 5 BPS ie ZC gH 3 Select stored job Set implement offset L fe fos fei di ame i f 1 3 Legend hes Press briefly Bx
41. fix If fewer than 4 satellites are received GPS driving is not possi ble 2 D 2 3 o a B ERN 5 16 A7 RTKfoat heading piton es 48 0 H9 0 20 B A B3 2 PAN 28 0 29 1 2 3 4 13 14 15 16 17 18 19 20 23 24 25 26 Zi 28 29 O PAGE 48 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SKY Work Data In this display field all important data relating to the actual GPS job is shown The track counter shows the actual track pass in the field where the vehicle is located Track O is the established refe rence line Tracks to the right are positive and tracks to the left are negative The possible max number would be 9999 to 9999 The bar graph Q shows deviations from the actual guide line If the deviation is less than 3 inches an X appears underneath the bar graph With increasing deviation arrows will display They will point out the required steering correction Picture 73 Main screen PSR SKY Under the actual GPS mode as well as the job number are shown The deviation from the guide line is shown in inches or selected unit of measurement Advice In the drive mode PSR SKY is a deviation di SCH stance left or right from the reference line indicated It means that all following passes are being pushed left or right OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 49 CHAPTER PSR SKY 5 4 Main menu PSR SKY Display Main Scree
42. g of the actual loudness of the sound strength shows in bars on the monitor Turning the dial adjusts to the desired loud ness Each step is announced by a signal tone Press and hold the dial until the save screen appears Proceed as described in chapter 4 9 Contrast adjustment Choose Oo and confirm the selection The contrast for the display is shown on the monitor Turning the dial adjusts the desired contrast Input changes are visible duri ng entering Press and hold the dial until the save screen appears Proceed as described in chapter 4 9 OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION Picture 36 Setting PSR cBox Picture 37 Choose sound level Picture 38 Set sound level Picture 39 Choose contrast Picture 40 Set contrast PAGE 33 CHAPTER OPERATION 4 7 2 Computer Setting During computer set up the chosen language and measurements need to be set Choose LE and confirm the selection Set language By rotating the dial choose the parameter No 5 and set as descri bed in chapter 4 8 the desired value No 5 language Val O German Val 1 English Val 2 French Enter settings Choose with rotation of the dial the parameter No 6 and set as described in chapter 4 8 the desired value No 6 measurement unit Val O metric Val 1 US Standard REICHHARDT electronic e innovations Picture 41 Computer setting Picture 42 Set l
43. he automatic stee ring if it was active during the spacing setting Tap the key to store the spacing setting Press the key to stores the spacing setting and the menu changes to the Select drive mode Press the key e5 to store the spacing setting and the menu changes to the Reaction setting Advice If there is no input for 30 seconds the menu automatically returns to the main screen The LED goes off and the spacing setting of the moment will be stored OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION Picture 33 Drive mode with center offset Picture 34 Drive mode with distance to the crop edge PAGE 31 CHAPTER OPERATION 4 f Main menu Display Main Screen Press the key until the green LED is on The upper line in the main menu shows in which position the system is presently set The lower line shows the related menus In the adjacent illustration the center display field shows actual selection inverse Rotating the dial brings up the desired symbol Press the dial and select the inverse displayed field Picture 35 Main menu REICHHARDT electronic e innovations PAGE 32 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 4 7 1 PSR cBox Setting On the PSR cBox the operator can adjust the sound level and the contrast Choose ie and confirm the selection Sound level setting Choose and confirm the selection The settin
44. ic e innovations SPECIAL Picture 129 Set Working width Picture 130 Set Working width PAGE 72 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SONIC 6 5 PSR SONIC drive modes All drive mode pictures show the sensors placed as the driver will see them from the drivers seat in forward driving direction 6 5 1 Track Cross Display Main Screen Set drive mode according adjacent picture see chapter 4 4 Advice In the drive mode Track Cross a measurement shows a slight deviation to the left or right of the guide line Picture 131 Main Screen Track Cross Set sensors Set sensors as shown in adjacent picture Pay attention that the measuring ray hits the inside of the edge to be read Picture 132 Sensor Direction Track Cross For setting the distance use a tape measure REICHHAROT Kan s Picture 133 Sensor Direction Track Cross Advice Depending on the job it might be advisable to install the sensors behind each other instead of side by side In that situation get a double reading of the same track which may improve accuracy This might be wor kable when following a marker track when seeding mu MET LERNEN a eka L FE Ren pn ke deg l EE E Zare Thies WE e 4 Picture 134 Sensor placement behind one another OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 73 CHAPTER PSR SONIC 6 5 2 Track Outside Display Main Screen Set drive mo
45. ill be expertly installed and turned over to the customer field ready Advice Any time the steering motor is not in use while uu on the road or when stopped lock it into the inactive position so there is no contact to the steering wheel That way the life expectancy of the steering motor RDU and it s contact wheel will be greatly extended To install the RDU into another vehicle e Push the mounting slider onto the holding bracket e Slide the holding bracket of the RDU between the steering co lumn and the mounting slider e Slidethe motor unit close the steering wheel so that the contact wheel in the non action position is approximately 1 3 4 4 cm distanced e Fasten the RDU in this position to the steering column bra cket Tighten the thumb screw beneath the slider by hand Do not use any tools Picture 11 e Connect the connecter cable of the RDU motor to the cable Slide RDU into the mounting slider harness of the vehicle To activate automatic steering grab the motor friction wheel and push it away from the steering wheel The locking device releases and the motor is drawn towards the steering wheel The RDU steering assistant is now operation ready e During active operation if the steering wheel is not getting enough force the contact pressure may be too low Slide the RDU motor closer to the steering wheel or increase the spring tension Advice By marking the optimal position on the moun ting brac
46. ired parameter Press the key eo to leave the display and to save the parame ters see the following chapter Picture 65 Finish input 4 9 Save Screen After all the settings are complete a question to confirm the set tings appears Do you want to save changes Choose m and confirm the selection to store the changes Choose confirm the selection to throw out the changes Picture 66 Store changes PAGE 44 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER PSR SKY 5 PSR SKY 5 1 GPS mode A B Mode In the A B mode a reference line between two points in the field Picture 67 Vehicle steering then follows automatically parallel to the refe rence line The system is capable to store up to ten different re ference lines A B lines Advice Even if the vehicle does not drive the minimum distance between A and B the system will calculate and store the shortest distance Picture 67 A B Line In the A B mode an A line can also be set by manually setting point A then the heading angle example 45 degree a N E heading Picture 68 A Line OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 45 REICHHARDT CHAPTER PSR SKY electronic e innovations Multi line The GPS Mode Multi line can join up to 10 A B lines into one job This would be suitable for working fields around the perimeter or combining from the outside in See pictur
47. irm by pressing the mini tor Manual before steering wheel handling the machine Observe instructions Press the red main switch to turn off the system and safety cules When oareratinsa Picture 22 Safety Information Attention ULTRA GUIDANCE PSR has to be turned OFF at the end of field work and before entering public roads 4 2 Activation and Deactivation of ULTRA GUIDANCE PSR The vehicle operator can tell the actual condition of the steering system by the LED The ULTRA GUIDANCE PSR is active when the LED is illuminated If the LED is off the steering system is deactivated Activating ULTRA GUIDANCE PSR b d b p The system can only be activated when the main screen is on By pressing the dial e By activating the foot switch e Bytouchingthe switch surface underneath the steering wheel Picture 23 only with the John Deere motor Auto Trac Universal Steering Dial and LED Deactivate ULTRA GUIDANCE PSR By pressing the dial e By activating the foot switch e By switching the main switch ON OFF e By manually moving the steering wheel The system will deactivate automatically e When driving speed is too high e When experiencing a system malfunction e When opening the cab door or leaving the drivers seat if ac tivated at set up OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 25 REICHHARDT CHAPTER OPERATION electronic e innovations 4 3 Menu Structure 4 3 1 Overview ULTRA G
48. ket now it will be useful to refer to it during the next vehicle installation Picture 12 RDU in operating position OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 19 CHAPTER INSTALLATION OF SYSTEM COMPONENTS 3 3 2 Use of other steering motors teering motors of competitive brands can be integrated into the Reichhardt steering system if it is technically possible Reichhardt will provide the necessary cables and adapters The installation and adaptation to other vehicles is described in the operator ma nual of the manufacturer of such motors 3 4 Installation of the gyroscope A location for the gyroscope is already designated during basic installation Place the gyroscope horizontal at this location of the ehicle with the magnetic foot pointing down AA Connect the connector cable of the gyroscope with the required plug Xos to the cable harness Xa Attention Never install the gyroscope with the magne tic foot pointing up 3 5 Installation of Ultra Sound Sensors ensors do not require programming prior to use When switching vehicles installation follows the same guide lines as used during first installation After installation the connector plug of the sensors is inserted into the receiver of the vehicle he placement and angle of the sensors depends on the field ap plication see chapter 6 1 Advice The gauge reading measurements in the dia gnostics program see chapter 4 7 4 should range between 20 a
49. l time but GPS Time Heading Shows the driven compass angle Sat Number of currently received satellites HDOP Accuracy of the position The higher the value the worse the positioning Reference ID ID of the reference signal The actual hours and miles driven with automatic steering are displayed The value shown under Code is required when asking about service questions Display of the steering mode In several menus various values like voltage Baud rate and CPU load as well as failure state for the CPU are seen OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER OPERATION PSR cBox Diagnostics The PSR cBox performing diagnosis is only possible when the PSR cBox is connected Choose ie and confirm the selection Picture 49 cBox diagnosis Listen to hear a signal sound and watch to see that all LED s are blinking The turning of the dial shows the following effect Rotating the dial Increases or lowers the values for Wheel and LED max 15 Picture 50 Diagnosis PSR cBox Pressing the dial Ends the PSR cBox diagnosis The display swit ches to the Diagnostic Menu A touch of any function keys the dedicated boxes with corresponding numbers should change as demonstra ted below e o o oe The value for LED should increase to max 15 with each key touch OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 39 CHAPTER OPERATION 4 7 5 System Information
50. le to the left or right of the guide line Picture 149 Main Screen PSR TAC OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 79 CHAPTER PSR TAC 1 3 Main Menu PSR TAC Display Main Screen Tap the key in order to switch into the main menu PSR TAC 7 3 1 Calibrate TAC Sensor Choose and confirm the selection To get consistently good results with the TAC sensor it is advi sed re calibrate it off and on Especially during initial use or after lengthy periods of no use Make sure the plastic wand is in rest position It should not touch anything or be moved by any action Do not touch the sensor The value should be between 40 and 70 Press and hold the dial until the save screen appears Proceed as described in chapter 4 9 Advice For more consistent results the vehicle may m have two sets of sensors When turning the dial the operator will first see S1 then S2 then S3 and S4 All sensors will be calibrated together REICHHARDT electronic e innovations Main Menu PSR TAC Picture 150 Picture 151 Calibrate TAC Sensor Men Men Picture 152 Calibrate TAC Sensor PAGE 80 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 1 3 2 Coupling of PSR SKY PSR TAC Coupling of PSR TAC PSR SKY allows for quick and clean reen tering of a new pass after turning on the headland with PSR SKY In the field the work is done with the drive mode PSR TAC EH Advice
51. left right PSR SONIC crop edge cross wise left right PSR SONIC crop edge with correction left right PSR MEC not available in Europe Tap the key to store the drive mode and the menu returns to the main screen Press the key e5 to activate the earlier set drive mode and the menu changes to the Reaction setting Press the key to activate the earlier set drive mode and the menu changes to the Spacing setting Advice If the input for drive mode setting is not com plete the drive mode change is ignored and the earlier selected drive mode stays active 4 4 2 Drive mode manual A quick touch of the key can switch between automatic stee ring or manual steering mode The vehicle can now be steered with the dial steering by wire OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION Picture 29 New drive mode activated Picture 30 Steering by wire activated PAGE 29 CHAPTER OPERATION 4 5 Reaction setting Display Main Screen Reaction identifies the sensitivity of the steering system in relati onship to movements of the vehicle HIGH means very sensitive steering reaction will be aggressive LOW means less sensitive the steering reaction will be gentler With the steering reaction low the vehicle will make gentle stee ring adjustments With a higher reaction setting the vehicle stee ring reaction is increased Press the key e5 until the green LED is on By turningthe dial the
52. me in the menu A B Information MEWY Choose and confirm the selection With the dial select the job number to store the A information 1 10 Confirm the selection ch Choose and confirm the selection REICHHARDT electronic e innovations Picture 80 Chosse A B NEW OLEI JO JOB Picture 81 Choose new job Picture 82 Input job number Picture 83 A confirm PAGE 52 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations The display now shows a blinking A Drive to the desired point A or At and confirm this position The lower field of the display shows the actual driving direction Stop the vehicle and set the desired compass direction by turning the dial Confirm the selection Alternately the operator can decide on a distant point for a dri ving direction Focus on and drive toward that point As soon as the vehicle is lined up confirm the direction Advice Stop the vehicle to make further adjustments to the driving direction After storing the A line the main display appears OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY NEW Ht JOB H Picture 84 Set A point 027070 E O27 7 06 WE Picture 85 Set compass direction PAGE 53 CHAPTER PSR SKY A B Information MEWY Choose and confirm the selection Choose i and confirm the selection The number in the lower part of the display shows the job number and the respective comp
53. menu position Val There are two possibilities to set values 1 Acceptance of default values Def Min Max e Rotate the dial until the black bar reaches the given value e Press the dial to confirm the selection REICHHARDT electronic e innovations Picture 57 Set Values Picture 58 Set values Abbreviations of the monitor display No Parameter number Def Default value Val Setvalue Min Minimum value Max Maximum value Picture 59 Selected given value Min Value Max Value PAGE 42 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 2 Input of a new value Press the dial e Rotate the dial until the marker shows the desired input posi tion Each number position can be changed separately Press the dial to confirm the desired input position e Rotate the dial until the desired value shows e Press the dial to confirm the entered number e Enter all numbers as described before OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER OPERATION Picture 60 Select input position Picture 61 Confirm input position Picture 62 Enter number Picture 63 Confirm number Picture 64 Enter next number PAGE 43 REICHHARDT CHAPTER OPERATION electronic e innovations To finish the input press the dial until the black bar switches again to the menu position No e To change other parameters rotate the dial until it shows the des
54. mode and PSR SKY Drive through the field in the sensor drive mode When the ve hicle reaches the end of the field de activate the sensor mode by gripping the steering wheel to begin the turn around process Picture 160 Main Screen Sensor drive mode in coupling mode As soon as the vehicle gets near the entrance of the next pass the system will automatically switch to PSR SKY mode An audible sound can be heard This is the queue to activate ULTRA GUIDANCE PSR and the system takes over the re enter phase Picture 161 Main screen after switching to PSR SKY Advice If the vehicle does not enter the next pass wi gt thin 45 seconds after deactivating the ULTRA GUI DANCE PSR an automatic switch to PSR SKY will not happen To free the system of automatic switching travel with ULTRA GUIDANCE PSR activated at least a stretch of 40 yards in a sensor mode As soon as the vehicle finds itself in a new pass the system swit ches back to the sensor mode from before the turn Advice After switching to drive mode PSR SKY and the steering is not activated within 25 seconds the drive mode switches automatically back to the previously set sensor mode Picture 162 Main Screen after switching to Sensor drive mode PAGE 86 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER COUPLING OF DRIVE MODES Manual switching between sensor drive mode and PSR SKY In certain situations it is a
55. mponents follows in reverse lo gical order as described in the installation directions nd A PAGE 22 Advice During dis assembly make sure to properly clo se pugs and receivers with provided blind covers Attention Connect the cable X4 and Xz to the blind con nectors on the bracket for the PSR iBox and lock in place with the safety slide REICHHARDT electronic e innovations Picture 18 RGS RTK on the mounting plate Picture 19 RGS Smart with cable harness OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER OPERATION 4 Operation 41 PSR cBox 4 1 1 Basics The cBox provides user interface for the system The input is menu directed and multilingual over five function keys escape main menu drive mode reaction and distance a rotary dial and the main switch On Off Advice The selected function is active when the corre sponding LED is on and or the responding information field is shown inverted The keys Q and Q are set up with several different functions Find details in corresponding driving modes 4 1 2 Function Keys The PSR cBox is the operating unit for the ULTRA GUIDANCE PSR All settings are changed through the PSR cBox The touching of function keys turning or pressing the dial result in one of the items listed here Picture 20 PSR cBox Display Reaction Setting Spacing Setting Mini Steering Whee LED Light Diode Main Switch ON OFF
56. n Tap the key 6 to change the main menu PSR SKY 5 4 1 A B Mode Choose and confirm the selection Setting a new A B line MEWY Choose and confirm the selection By turning the dial choose a job number to store the A B line 1 10 confirm selection Choose and confirm the selection REICHHARDT electronic e innovations Picture 74 Select A B HSN OLD JO JOB New job selection Picture 75 Picture 76 Input job number Picture 7 7 Selection Job Mode PAGE 50 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations A blinking A appears on the display Drive to the desired point A of the A B line and confirm this position A blinking B appears on the display Drive to the desired point B and confirm this position To improve accuracy of PSR SKY it is recommended to use two corners of the field as A and B points The larger the distance bet ween the two marker points the more exact the reference line A distance of less than 30 yards is not acceptable to the system After storing the A B line the main screen appears OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER PSR SKY SNE D Picture 78 Set A point AP B r Picture 79 Set B point PAGE 51 CHAPTER PSR SKY Setting a new A Advice Use A only when the compass direction is known In this system the compass direction of the reference line will also be stored It can be read any ti
57. n each side should be the same distance from the center of the vehicle Attention For trouble free operation keep the sensor All sensors should be set in the same hole on the moun ting plate see adjacent picture Except When driving in the crop edge with correction mode In that configuration the sensor and Q should point straight down PSR SONIC sensors can recognize plants when about 4 tall When creating a marker track furrow make sure it looks similar to the sketch provided Picture 122 Track shape OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 69 CHAPTER PSR SONIC 6 4 Main menu PSR SONIC Display Main Screen Tap the key to switch into the Main menu PSR SONIC 6 4 1 Sample Spacing SONIC With the sample spacing of the SONIC sensors the operator can adjust how aggressive the steering correction should be when a deviation from the intended line is recognized equ L Choose and confirm the selection Choose or or and press the dial until the save screen shows Proceed as described in chapter 4 9 weak sample spacing The vehicle reacts slower to a deviation normal sample spacing The vehicle reacts normal to a deviation rur high sample spacing the vehicle reacts even to the slightest deviations Advice This setting is meant for all PSR SONIC drive modes REICHHARDT electronic e innovations SPECIAL db Picture 123 Main Menu PSR SONIC SPECIAL db
58. nd 28 inch 50 and 70 cm When the sensor is properly aligned with the guide structure tramline it will find a reading of 69 150 cm In case the sensor is not positioned correctly or defective sw ing it to a different position and test it again PAGE 20 REICHHARDT electronic e innovations Picture 13 Gyroscope Picture 14 Sonic sensors side by side 1 T Fi L I L NM 3 Nw TE F m uu uw qr JEN desi T Es fi vA S e z T Picture 15 Sonic sensors behind each other OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER INSTALLATION OF SYSTEM COMPONENTS 3 6 Installation of the TAC Sensor Normally the TAC Sensor is permanently installed by authorized service into the corn header or other devices The sensor cable plug needs to be connected to the receptacle on the vehicle The TAC Sensor may be installed with a special mounting bracket Make sure to install it as directed by Reichhardt service personnel Connect the sensor cable plug to the receptacle on the vehicle Depending upon various applications make sure that the TAC Sensor receives proper side to side adjustment since it should be centered between rows Information for operation of the TAC Sensor is found in chapter 7 Advice If the TAC Sensor is completely removed pay E gt attention during reinstallation that the rounded part of the sensor housing is pointing forward and the connec tor plug is on the righ
59. operator can increase or decrease the stee ring reaction level The range of settings goes from O to 100 The setting information will be stored with the actual drive mode in the system Advice The steering system will disengage when chan ging the reaction setting Tap the key a stores the reaction level Press the key to store the reaction level and the menu changes to the Select drive mode Press the key to store the reaction level and the menu changes to the Spacing setting Advice If there is no input for 30 seconds the menu automatically returns to the main screen The LED goes off and the current reaction level will be stored REICHHARDT electronic e innovations Picture 31 Reaction level low Picture 32 Reaction level medium PAGE 30 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations 4 6 Spacing setting Display Main Screen Spacing identifies the distance of the machine to the default line The setting of these values are needed to allow the implement to continue to seamlessly work lines Press the key e until the green LED is on Turning of the dial sets the distance The range of settings is bet ween 30 cm and 90 cm for the distance to the crop edge Or between 50 cm and 50 cm for the distance to the center of the vehicle After entering the settings they will be stored in the actu al drive system settings Advice Pressing the dial shuts off t
60. plantrows use additional lighting when ambient ligh ting is poor 1350 speed is too fast vehicle speed is too fast reduce speed and activate system again 1301 invalid speed signal tractor ECU doesn t support the speed change setting of speed signal source from ISO bus message 1302 no speed signal from no speed information is received from change setting of speed signal source ISO bus ISO bus 1220 no valid signals from adjustment of camera is incorrect check mounting of the camera check cables from PSR iBox to ISO bus 1400 ultra sonic 1 open wire ultra sonic 1 is defect visual control of ultra sonic 1 check cables from PSR iBox to ultra sonic 1 detectable objects are out of the recei check adjustment ultra sonic 1 ve area contacts of connectors are opened check contacts of connectors 1401 ultra sonic 2 open wire ultra sonic 2 is defect visual control of ultra sonic 2 check cables from PSR iBox to ultra sonic 2 detectable objects are out of the recei check adjustment ultra sonic 2 ve area contacts of connectors are opened check contacts of connectors 1402 ultra sonic 3 open wire ultra sonic 3 is defect visual control of ultra sonic 3 check cables from PSR iBox to ultra sonic 3 detectable objects are out of the recei check adjustment ultra sonic 3 ve area ve area check contacts of connectors all ultra sonic open wire PAGE 94 OPERATORS MANUAL ULTRA
61. r for example RDU OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 95 REICHHARDT CHAPTER TROUBLESHOOTING electronic e innovations 2102 incremantel axle no pulse signal at channel A and B check cables from PSR iBox to incremental sensor for example RDU 2150 john deere autotrac check cables from PSR iBox to JD Autot rac Motor 2200 footswitch engaged too long or stuck check footswitch Short circuit in cable check cables from PSR iBox to footswitch footswitch defect 2300 ISO Cat hydraulic main the hydraulics are disengaged by switch check hydraulic switch switch off 2301 ISO Cat poor CAN connection check cables from PSR iBox to CAT CAN communication error Bus activate ISO implementation level 3 on activate ISO implemention level 3 on the the CAT screen CAT screen check cables from PSR iBox to tilt sensor footswitch error 2310 2311 2320 2390 2400 tilt sensor open wire tilt sensor defect open wire in cable contacts of connectors are opened 2401 tilt sensor short circuit tilt sensor defect check cables from PSR iBox to tilt sensor short circuit in cable contacts of connectors are closed 2402 tilt sensor defect check cables from PSR iBox to tilt sensor tilt sensor not connected open wire in cable contacts of connectors are opened 2403 check cables from PSR iBox to tilt sensor tilt sensor no reaction tilt sensor defect Open wire in cabl
62. receivers Accuracy Accuracy of a certain position which can be relo cated within 24 hours Correction signal A correction signal which corrects inaccuracies like time deviation ion spherical tensions or GPS sys tem malfunctions Wide Area Augmentation System WAAS Correction signal US Gov European Geo Stationary Navigati Correction signal for Europe and West Russia on Overlay System Be Ge Low cost correction signal Check availability Omnistar lOmnistat 0 200 00000 Low cost correction signal Check availability Real Time Kinematics Correction cee Correction signal available through a base station Signal Bad egene Marine Electronics NMEA 0183 NMEA 0183 is a standard protocol used by GPS re Association ceivers to transmit data Recommended Minimum Specific Part of the NMEA protocol Global Global Navigation Satellite Support Data Global positioning System Fit data GPGGA Part of NMEA 0183 protocol OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 99 ULTRA GUIDANCE PSR REICHHARDT QUICK START electronic e innovations ENSE PSR Sonic Select drive mode Let s stay on track 1 2 3 gt Legend Je Press briefly yo Press and hold until there is reaction fas Rotate Attention Before operating read the operators manual and observe the safety instructions ULTRA GUIDANCE PSR REICHHARDT QUICK START electronic e innovations ee PSR SKY Select drive mode Set implement offset
63. st defect visual control of TAC sensor BEER Short circuit in cable check cables from PSR iBox to TAC sensor contacts of connectors are closed check contacts of connectors 1102 TAC sensor 2 open wire TAC Sensor ist defect visual control of TAC sensor open wire in cable check cables from PSR iBox to TAC sensor contacts of connectors are opened check contacts of connectors 1103 TAC sensor 2 short TAC sensor is defective visual control of TAC sensor circuit 1104 TAC sensor 3 open wire 1105 TAC sensor 3 short circuit 1106 TAC sensor 4 open wire 1107 TAC sensor 4 short circuit 1150 rowfeeler open wire Short circuit in cable check cables from PSR iBox to TAC sensor 1151 rowfeeler short circuit OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 93 TAC Sensor ist defect contacts of connectors are opened short circuit in cable contacts of connectors are closed TAC Sensor ist defect contacts of connectors are opened TAC Sensor ist defect short circuit in cable contacts of connectors are closed contacts of connectors are opened short circuit in cable contacts of connectors are closed REICHHARDT CHAPTER TROUBLESHOOTING electronic e innovations mew Teams mm ege contacts of connectors are opened check contacts of connectors camera distance between camera and plants is check parameter adjustments of the too small camera there s excess vegetation between clean camera lens
64. t If needed new decals can be ordered through a local dealer Attention Before actual operation read the manual and safety instructions Warning On all public roads and highways the automatic steering ULTRA GUIDANCE PSR must be deactivated PAGE 10 OPERATORS MANUAL ULTRA GUIDANCE PSR REICHHARDT electronic e innovations CHAPTER SAFETY 1 5 Directional information Right hand and left hand sides are determined by facing in the direction of forward travel 1 6 Demands on operator and service personnel The servicing and operation of the steering system is permitted only by persons who are of legal age e mentally and physically fit e not under the influence of drugs alcohol or medication which might limit reaction response e have been instructed about the operation and servicing of a machine which is fitted with the steering system 1 7 Safety regulations With exception of the driver no other person should ride in the driver s area of the vehicle fitted with the steer ing system Additional persons could distract or block visibility of the driver and prevent him from operating and observing the steering system The presence of a rider on a passenger seat is only acceptable for brief observations or training purpose The passenger seat is never considered a children s seat Only experienced persons with the operation of the ma chine should be considered for schooling on a machine which is fitted with
65. t hand side in the back The paddles are always mounted with the square edge pointing up OPERATORS MANUAL ULTRA GUIDANCE PSR Picture 16 TAC Sensor in working position Picture 17 TAC Sensor PAGE 21 CHAPTER INSTALLATION OF SYSTEM COMPONENTS 9 f Installation GPS Systems RGS Smart RGS RTK Place the RGS Smart with the magnetic foot on top of the moun ting plate on the vehicle Place the RGS RTK on to the mounted bracket and tighten it After the RGS Smart RGS RTK is mounted route the receiver ca ble and connect it with X19 on the cable harness Xg and Xog on the cable harness X4 only with RGS RTK up A 3 8 Advice Pay attention when routing the cable that it does not get exposed to sharp corners or edges to avoid cha fing Also make sure it is free of mechanical loads such as tension Attention Depending how the system is configured by authorized service the GPS system could be under con stant electric load This could slowly drain the vehicle battery during lengthy interruptions of the operation As soon as the PSR iBox is removed from the vehicle the electric current to the GPS receiver is interrupted If the electric current of the GPS receiver comes through the PSR iBox the electricity to the GPS receiver is inter rupted as soon as the system is switched off 20 to 30 minutes of warm up may be required when restarting Removal of individual components The de installation of individual co
66. ted high accuracy steering utilized in all applications where exact parallel tracking without existing plant rows ridges or tram lines is possible It may be used for increased efficiency by using full implement width in every pass Pending customer preference the satellite receiver can work with WAAS Beacon OMNISTAR EGNOS L Band or RTK corrected signals PSR SKY is also compatible with other satellite receivers which the customer may already have provided the transmission rate 19200 Baud NMEA 0183 Compatibility and a update rate of at least 5 HZ 2 3 2 PSR SONIC PSR SONIC is a driving option for precise steering along existing tracks plant rows ridges or marker tracks Sonic sensors can read many different physical structures They are hand adjustable With an accuracy of 1 1 4 inches 3 cm PSR Sonic is uniquely Suitable for seeding transplanting maintenance and harvesting field and vegetable crops 2 3 3 PSR TAC PSR TAC is a sensor that uses non abrasive synthetic paddles that feels along standing rows of crops like corn OPERATORS MANUAL ULTRA GUIDANCE PSR CHAPTER SYSTEM DESCRIPTION Picture 3 PSR SKY PSR SONIC Picture 5 PSR TAC PAGE 15 REICHHARDT electronic e innovations CHAPTER INSTALLATION OF SYSTEM COMPONENTS 3 Installation of System components Following strict industry standards and safety regulations ULTRA GUIDANCE PSR is professionally assembled and installed before it gets
67. the axis short circuit in cable check connection at wheel angle sensor check cables from PSR iBox to wheel angle sensor open wire in cable sensor is defect if all connections are good exchange wheel angle sensor 1010 no signal from 2nd angle sensor 1019 recenter left and right angle sensor 1020 cabin door is open 1040 pressure sensor open wire 1041 pressure sensor short circuit 1080 gyroscope open wire 1081 gyroscope short circuit contacts of connectors are opened check contacts of connectors wheels run too far apart steer by hand all the way left and all the way right check cables from PSR iBox to wheel angle sensor Open wire in cable sensor is defect if all connections are good exchange wheel angle sensor contacts of connectors are opened check contacts of connectors cabin door is open close cabin door check cables from PSR iBox to door switches Open wire in cable door switches is defect check door switches contacts of connectors are opened check contacts of connectors pressure sensor is defect visual control of pressure sensor open wire in cable check cables from PSR iBox to pressure sensor bolted connection of pressure sensor is check bolted connection of pressure sen not correct sor contacts of connectors are opened check contacts of connectors pressure sensor is defect visual control of pressure sensor
68. the steering system Pay special attention that no children are near or on the vehicle which is fitted with the steering system This is important to be aware of as soon as the motor is running Children are unpredictable and supervision is limited when operating the steering system Before starting field work get comfortable with the use of the system and the vehicle As soon as the steer ing system is activated a responsible adult must be in charge of Supervision and monitoring In dangerous Situations it is always safer to turn off the system and drive by hand in order to avoid personal injury or ma terial damage Be prepared to steer by hand at the end of the field or track since the system is not able to turn the machine on the headland Warning Never activate the steering system while driving on public roads Forsa fety reasons itis advised to keep at least one hand on the steering wheel when using the steering system at speeds higher than 6 mph 10 kmh In the event of a malfunction action can be taken immediately OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 11 REICHHARDT CHAPTER SAFETY electronic e innovations 1 8 Danger Zone At no time should there be any person within the danger zone after the steering system is activated This danger zone is shown in the following illustration At any sign of danger the operator should deactivate the steering system immediately The operator can reactivate the steering system once the
69. uality will be OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 7 REICHHARDT electronic e innovations CHAPTER SAFETY 1 Safety 1 1 Purpose oriented usage This automatic steering system is designed to be controlled by persons working in agriculture or forestry in cluding special cultures like vineyards fruit trees or vegetables Any usage beyond recommendations is there fore prohibited ULTRA GUIDANCE PSR is not suitable for applications on narrow dikes or steep hillsides when danger of vehicle roll over exists It should not be exposed to areas that are in danger of explosions Never expose the unit or individual components to chemicals such as acids lye oils lubricants or other aggressive petro chemical materials The manufacturer is not responsible for any damages relating to non purpose ori ented usage The risk is the sole responsibility of the user These purpose oriented conditions also apply to recommended operator regulations as well as service and maintenance directions 1 2 General Advice Please read this manual thoroughly This steering system is fabricated under respected technical regulations and expertly installed In this manual you receive all the information required for proper operation and main tenance of the system Please observe all reference points and directions exactly Failure to do so could lead to personal injury or equipment damage This manual and safety decals may also be available in other langu ages Ch
70. ulty signal reception could be life threatening If when moving the steering wheel the steering axle moves but the displayed value does not change the automatic steering system must be stopped immediately Remove the PSR cBox Call authorized service The vehicle should not be used with automated steering until authorized service clears it for such operation mode again Safety Switch The screen shows the status of the safety switch When opening the cab door or activating the seat contact switch the value changes Speed The actual vehicle speed is shown Pressure sensor hBasic only The value shown should change when turning the steering wheel When the steering wheel is neutral the value should be within the neutral range of the sensor being used RDU impulse counter of the steering motor eBasic only If the friction wheel is turned manually both values should change with rotation OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 37 REICHHARDT CHAPTER OPERATION electronic e innovations GPS In several menus the actual values of the GPS receiver are shown m amp m PAGE 38 The values for Lon Lat are the coordinates of the GPS receiver They should constantly change when in motion In a parked vehicle only small variations should be seen after the third decimal Stronger variations suggest of considerable satellite drift when parked Signal quality of the GPS receiver Date and time correspond not to the actual loca
71. used for field operation The PSR iBox PSR cBox and various sensors can be exchanged between eight different vehicles Any vehicle intended for ULTRA GUIDANCE PSR has to have PSR vBasic installed The initial installation has to be done by personnel trained and authorized by Reichhardt for this product In this manual we describe only the installation of system components into vehicles which are already auto steer ready gt Advice Turn off the ULTRA GUIDANCE PSR before attempting any installations by switching the red OFF switch on the PSR cBox see chapter 4 1 2 After each hardware installation test the complete system function with the diagnostic program see chapter 4 7 4 This will help to avoid malfunction through for example poorly fitting electric connections Make sure to protect connectors after each component change by using blind caps and plugs to prevent contamination 3 1 Installation Unit PSR cBox The PSR cBox is shipped together with the quick switch mounting receptacle This allows the driver to quickly install the PSR cBox or switch to another vehicle The mounting plate is permanently installed with the vBasic step Advice In order to protect the connectors from moisture and dirt and assure optimum contact during the next operation always screw on blind caps and plugs Picture 6 Quick Change mounting plate of PSR cBox OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 17 REICHHARDT CHAPT
72. xpectancy store components of iBasic which are not permanently installed on the vehicle Keep all hardware with the components and store in a proper location Avoid humidity moisture and loca tions with high temperatures Avoid storing near windows heaters motors or venting systems Avoid windows with direct sunlight OPERATORS MANUAL ULTRA GUIDANCE PSR PAGE 89 REICHHARDT electronic e innovations CHAPTER TROUBLESHOOTING 10 Troubleshooting GPS No no GPS receiver is open wire between GPS receiver and Check cables from PSR iBox to Receiver correct connect to the PSR iBox GPS receiver PSR fuse B6 1 or B6 2 is defect Check fuses in PSR iBox No no reception of GPS wrong wires are conceted check cable between GPS receiver and GPS Signal signals PSR iBox wrong baudrate check settings of GPS receiver poor reception of GPS no free view to the sky move to an open area signals objects trees houses etc disturb the reception its no A B line saved There is no A B line saved for this job save a new A B line under current job No number select a another job number where an A B line is saved Distance to saved A B line is too vehicle receiver is too far away from the save A B line again Bs Loo Taraway prema AS ing drive to the original A B line or recenter GPS no RMC message rmc is not wrong settings of the GPS receiver check the GPS receiver settings received GPS no GGA message gga

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