BS300E Premium 12" Bandsaw
Contents
1. In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the No volt release switch Blue Brown L m ap Green Yellow machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if the machine is designated for use on a 400 V 3 phase supply a connector conforming to BS4343 CEE17 IEC60309 will be used 230 V machines will be fitted with a blue 3 pin connector The wiring for this type of this connector will be the same as shown above 400 V 3 phase machines will be fitted with a red 4 or 5 pin connector The wiring for this type of connector is as shown below 400 V 3 phase Brown Live L1 Black Live L2 Grey Live L 3 Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L1 The wire coloured black must always be fitted to the terminal marked L2 The wire coloured grey must always be connected to the terminal marked L3 The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with2. Guide shaft Nylon nut Pan head screw 14 Parts List cont Ref No Description 118 Lock handle 119 Hex socket screw 120 Pointer 121 Trunnion plate 122 Guide post handwheel handle 123 Hex bolt M8 1 25 x 16 124 Carriage bolt M6 1 0 x 65 126 Table 127 Table insert 128 Keep plate 129 Hex socket screw 130 Left cover 131 Hex socket screw 132 Lower blade guide support 133 Lock washer 134 Shaft 135 Right cover 136 Hex bolt 137 Flat washer 138 Protective cover 140 Step screw 141 Flat washer 142 Sliding plate 145 Upper blade guide bracket 146 Blade support shaft 148 Pin roll 149 Hex socket screw 150 Adjust bar 151 263 153 Upper guide support block 154 Pan head screw 156 Rack 157 Upper guide hose 159 Hex socket screw 160 Bushing 161 Bushing 162 Cap screw M6 1 0 x 16 163 Spring washer 6 164 Guide bracket 165 Worm cylinder 166 Fixed plate 167 Gear 168 Fixed bolt 169 Cover 170 Hex bolt M8 1 25 x 16 171 Pan head screw 201 Fence rail 202 Fence seat 203 Washer 204 T nut 206 Fence scale Ref No 207 208 209 210 211 212 216 217 223 224 228 229 230 231 Description Rip fence Hex socket screw Lock knob Scale seat Washer Hex socket screw Bush Lower bracket Wing nut Cap screw Hex nut M8 Washer Hex nut M8 Hex bolt M8 1 25 x 30 37 38 15 Assembly of the Optional B9300A Pedal Wheel Kit When fitting the optional pedal wheel kit during initi
3. 3 1 Stand amp Wheel Kit Assembly AA CAUTION The machine is heavy Additional help or a suitable lifting device or support will be required for lifting the machine onto the stand The stand and wheel kit comes as a self assembly unit Fig 3 1 4 Stand 1 2 x Long mid brace supports 2 Medium mid brace support 3 Short mid brace support 4 2 x Long top brace supports 5 2 x Short top brace supports 6 4 x Legs 7 24 x Stand fixing nuts bolts and washers each Wheel Kit 8 8 x Hex bolts 9 2 x D Handle brackets 10 8 x Nylon nuts 11 8 x Washers 12 D handle l 13 2 x Casters e TYVVVYYYY ceno CRD 10 ooooooooc 11 1 12 3 Stand amp Wheel Kit Assembly cont D Note When assembling this legstand do not fully tighten the nuts and bolts until the assembly is complete When fitting the optional pedal wheel kit during initial assembly of the bandsaw please do so before attaching the bandsaw to the leg stand to ensure greater safety and ease of fitment When fitting the optional pedal wheelkit the short mid brace support Fig 3 7 at the front of the bandsaw should be removed Please see section 15 for assembly instructions of the BS300A Pedal Wheel Kit 3 2 Stand Assembly 1 Locate the first leg and secure it to one of the long top brace supports using the nuts bolts and washers supplied Fig 3 2 2 In the same way attach the second leg to the brace support Fig
4. 3 3 3 Locate the short top brace supports and fix to the legs as shown Fig 3 4 4 Continue in this way until all of the legs and top brace supports have been fitted Fig 3 5 5 The locating holes a third of the way down each leg are for securing the mid brace supports Fix the long mid brace supports to the frame using the nuts bolts and washers Fig 3 6 6 Finally fit the short and medium mid brace supports to the shorter sides Fig 3 7 Short mid brace support is fitted to holes positioned two thirds of the way up each leg Medium mid brace support is positioned in the lower holes in each leg SHORT TOP BRACE ISUPPORTS Fig 3 6 A LONG MID BRACE E SUPPORTS 3 Stand amp Wheel Kit Assembly cont 3 3 Wheel Kit Assembly 1 Attach the casters to the rear legs of the machine stand using the M6 x 16 hex bolts Washers and M6 nuts provided Fig 3 8 2 Assemble the D handle to the front short top brace of the stand using the D handle brackets M6 x 16 Hex bolts Washers and M6 Nuts provided Fig 3 9 BOLTS amp NUTS 3 Fully tighten all of the fixings to secure the wheels and handle assembly take care not to over tighten the fixings as damage to the threads may occur D PLEASE NOTE For your safety only use the handle to pull the machine It is unsafe to push the machine using the handle When lifting the stand ensure the front legs are not raised higher than 200 mm from th
5. a slide repetitive circles care as there is a danger that if the work is not secured properly the blade will can easily be achieved snatch the work piece potentially causing it to spin or bounce back at you Ex 4 Chamfered pieces can be cut squarely using an additional support jig on the opposite side of the work piece to the fence 25 9 Dust Extraction The Importance Of Dust Extraction Before the machine is started ensure that adequate dust extraction provisions have been installed Dust extraction is extremely important not only for health and safety but also for the correct upkeep of the machine Saw dust can cause the machine not to operate properly or even fail completely By keeping the machine free of large amounts of waste the performance will be optimised If a large amounts of MDF or toxic woods are to be cut we recommend that there is a good ventilation system in place and that in addition to proper extraction a mask or respirator be worn as minimum protection Record Power Extractors Record Power offer a range of high quality dust extractors we offer both drum and bag type extractors which filter down 0 5 micron providing protection from harmful fine dusts All Record Power dust extractors amp chip collectors have 100 mm inlets and hoses DX1000 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minu
6. brush The purpose of this brush is to remove any excess sawdust and resin from the band wheel and tyre Fig 10 12 This brush will need adjusting periodically depending on usage Before each use inspect the brush and make sure it is making sufficient contact with the band wheel to remove sawdust from the tyre The brush should be touching but not applying pressure to the wheel If it isn t loosen the fixing and adjust accordingly so it makes contact with the wheel When the brush cannot be adjusted any nearer the wheel due to the bristles being worn then it must be replaced Periodically the brush may also become clogged up with resin this is especially common when cutting a long run of soft wood if this occurs this resin must be scraped off as performance of the brush will be reduced BAND WHEEL BRUSH ES Ls O 29 30 11 Trouble Shooting A WARNING for your own safety always turn off and unplug the machine before carrying out any troubleshooting Will not cut in a straight line Blade is worn Change blade Guide carrier set too high Adjust guide carrier Blade tension not correct Check and adjust as required Fence not aligned correctly Check and adjust as required Table not aligned correctly Undo the four bolts holding the table to the trunnion and align table Fence not aligned correctly Check and adjust as required Motor slows down when wood 1 Too much pressure being 1 Adjust feed
7. dust which can cause a burning sensation The use of respiratory protective equipment should not be seen as an alternative to controlling the risk of exposure at source by using adequate dust extraction equipment e The use of ear plugs or ear defenders is recommended when the machine is in use particularly if the noise level exceeds 85 dB e Wear suitable protective gloves when handling cutting tools or blades Gloves should NOT be worn when using the machine as they can be caught in moving parts of the machine e Non slip safety footwear is recommended when using the machine and handling large work pieces 2 Dress appropriately e Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine e Roll up long sleeves above the elbow e Wear protective hair covering to contain long hair 3 Safety warnings e Find and read any warning labels on the machine e t is important that any labels bearing health and safety warnings are not removed defaced or covered Replacement labels can be obtained by contacting our Customer Service Department 4 Familiarise yourself with the machine e f you are not thoroughly familiar with the operation of this machine obtain advice from your supervisor instructor or other qualified person or contact your retailer for information on training courses Do not use this machine until adequate training has been undertaken Ui Take care when moving or posit
8. guide to selection only Exact tooth configurations are not always available nor are all blade configurations covered but the principles remain the same For special applications custom blades can be supplied please call Customer Services in your country 8 Operation amp Bandsawing Practice cont Material Perspex Chipboard Fibre board Hardboard Plywood Strawboard Cork Leather Rubber Wood log Wood soft Wood hard Wood wet Material Thickness lt 6mm 6 12 mm 12 25 mm gt 25 mm 16 TPI 14 TPI 6 TPI 3 6 TPI 3 4 TPI 16 TPI 14 TPI 10 TPI 10 TPI 8 TPI 6 TPI 3 4 TPI 14 TPI 10 TPI 14 TPI 6 TPI 3 TPI 3 4 TPI 14 TPI 10 TPI 8 TPI 3 4 TPI 6 TPI 3 6 TPI 3 4 TPI 3 4 TPI 6 TPI 3 6 TPI 3 4 TPI 3 4 TPI 3 4 TPI Blade Selection TPI Cont Having selected an appropriate blade for the particular thickness and type of material to be sawn it is essential that the saw blade is allowed to cut freely by not applying too much pressure e The need for excessive pressure is likely to be a result of the incorrect blade selection or a worn blade and will result in inaccurate cutting and possibly blade breakage Blade Selection Width e When cutting shapes the width of the blade limits the minimum radius that can be cut e f the blade is too wide for the cutting radius the blade will twist and possibly jam or break e The smaller the radius the narrower the blade has to be The diagram below provides guidance on the min
9. of the machine General Health amp Safety Guidance cont e A guard or other part that is damaged should be properly repaired or replaced by a qualified person unless otherwise indicated in this instruction manual e Do not use the machine if the switch does not turn the machine ON and OFF e Have defective switches replaced by a qualified person 31 Warning e The use of any accessory or attachment other than those recommended in this instruction manual or recommended by our Company may present a risk of personal injury or damage to the machine and invalidation of the warranty 32 Have your machine repaired by a qualified person e This machine complies with the relevant safety rules and standards appropriate to its type when used in accordance with these instructions and with all of the standard safety guards and equipment in place Only qualified persons using original spare parts should carry out repairs Failure to do this may result in considerable danger to the user and invalidation of warranty 33 Caution Motor may become hot during use e t is normal for motors on some machines to become hot to the touch during use Avoid touching the motor directly when in use Additional Health amp Safety for Bandsaws Safe Operation 1 Familiarise yourself with the machine e Machining operations using bandsaws have a history of serious accidents Most result from contact with the moving blade while presenting mat
10. region who will generally sell through a network of Authorised Dealers Details of Authorised Distributors for specific countries can be found in the Product manual or at www recordpower info Authorised Dealer is a retailer or business authorised to sell Record Power Products to end users 1 Guarantee 1 1 Record Power guarantees that for a period of 5 years from the date of purchase the components of qualifying Products see clauses 1 2 1 to 1 2 9 will be free from defects caused by faulty construction or manufacture 1 2 During this period Record Power its Authorised Distributor or Authorised Dealer will repair or replace free of charge any parts which are proved to be faulty in accordance with paragraphs 1 1 above provided that 1 2 1 1 2 2 you follow the claims procedure set out in clause 2 below Record Power our Authorised Distributor or Authorised Dealer are given a reasonable opportunity after receiving notice of the claim to examine the Product 1 2 3 if asked to do so by Record Power its Authorised Distributor or Authorised Dealer you return the Product at your own cost to Record Power s premises or other approved premises such as those of the Authorised Distributor or supplying Authorised Dealer for the examination to take place 1 2 4 the fault in question is not caused by industrial use accidental damage fair wear and tear wilful damage neglect incorrect electrical connection abnormal working condit
11. the drive belt using the tension handwheel For further information on tensioning the drive belt please see section 7 1 10 3 The blade guide system In general usage it is advisable to carefully apply silicon spray to the blade guides to ensure free movement of the rollers do not use oil or grease for lubrication as this will attract dust and cause the rollers to jam The blade guide system is a consumable item and depending on usage will wear and may need replacing When replacing components on the upper guide assembly first ensure that the blade is removed Undo cap head allen screws A amp B then remove the guard Fig 10 5 Once the guard is removed then the various components can be accessed and replaced Undo the relevant cap head allen screws for either the guide rollers or rear support roller Fig 10 6 and fit the new parts Once the new components are fitted The blade should be re fitted Section 10 1 and the guides adjusted as shown in Section 6 When replacing components on the lower guide assembly first ensure that the blade is removed Undo cap head allen screws C amp D and remove the guards Fig 10 7 Once the guard is removed then the various components can be accessed and replaced The roller bearings are shown in Fig 10 7 and the thrust roller bearing at the rear in Fig 10 8 This is done by simply undoing the relevant cap head allen screw and replacing the part Once the new components are fitted The blade should be re fitt
12. the fence assembly until parallel with the mitre fence t slot by turning the adjustment collars and the fence bolts accordingly If the fixing nuts have been tightened these will need slackening off before this adjustment can be made see Fig 4 16 PLEASE NOTE The fence bar can be located to either the left or right hand side of the table allowing the fence to be used either side of the blade an BOLTS ADJUSTMENT COLLAR MOVEMENT FENCE BAR 4 12 Fence alignment 2 Check that the fence is 90 to the table using a suitable square If no adjustment is needed fully tighten the fence bar nuts If adjustment is required this is achieved by raising or lowering either side of the fence rail until the fence itself is 90 to the table Once set at 90 fully tighten the fence bar nuts see Fig 4 17 FENCE BAR 4 HOLDING FIXTURES Fj iy LOCK KNOB 5 Setting Table Square to Saw Blade AA CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 5 1 Setting the table stop at 90 to saw Blade Tools Required Small 90 square Not supplied The table can be set at 90 to the Bandsaw Blade See Fig 5 1 by adjusting the table stop screw See Fig 5 2 underneath the table e First offer the square up to the blade to give an indication of adjustment required e f the table is not at 90 to the blade use table tilting mec
13. 80101 25 Circlip ring 12 x 1 26 Band wheel tyre 27 Lower wheel 29 Hex nut M27 x 2 30 Lock washer 27 31 Motor cord 32 Adjust screw 33 Hex nut 34 Spring washer 35 Wheel carrier bracket 36 Switch 38 Star lock 39 Pan head screw 40 Star washer M5 42 Pan head screw 44 Hex bolt M8 1 25 x 16 45 Set screw 46 Tension bracket 47 Hex bolt M6 1 0 x 25 48 Cap screw M6 x 55 49 Hex socket screw M6 1 0 x 20 51 Bushing 54 Hex nut 55 Upper wheel cover 56 Hex bolt M6 1 0 x 25 57 Flat washer M6 58 Brush 60 Star knob 61 Nylon nut M6 1 0 62 Strain relief 63 Strain relief nut Ref No 64 65 66 67 68 15 76 71 78 79 80 81 81 84 86 87 88 90 92 93 95 96 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 Description Crank handle Crank Guide post lock knob Blade tracking knob Wing nut M8 Hex nut Sliding shaft Tension wheel Set collar 10mm Hex screw Hex nut Lower wheel shaft Motor Lock washer M8 Hex screw Strain relief plate Pan head screw Key 5x5 x35 Motor pulley V belt Lower wheel cover Bushing Hex socket screw M8 1 25 x 25 Hex socket screw Small gear Table tilt knob Trunnion support bracket Lock washer M8 Flat washer M8 Hex socket screw M6 1 0 x 20 Hex socket screw M6 1 0 x 50 Hollow block Hex nut M6 1 0 Adjustment bolt M6 1 0 Bearing 6201 Hex socket screw M8 1 25 x 25 Flat washer M8 Flat washer M6 Flat washer
14. IRECTIVE 2006 42 EC repealing replacing Directives LOW VOLTAGE DIRECTIVE 2006 95 EC and its subsequent amendment ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 55014 2 1997 A1 and its subsequent amendments and conforms to the machinery example for which the EC Type Examination Certificate No BM50169546 AN50169545 AE 50172130 has been issued by T V Rheinland Product Safety GmbH at Am Grauen Stein D 51105 Cologne Germany and complies with the relevant essential health and safety requirements virer e A T Dated 01 01 2013 Andrew Greensted Managing Director 41 42 43 years Experience Knowledge Support Expertise RECORD POWER ESTABLISHED 1909 Woodworking Machinery amp Accessories United Kingdom Eire Australia New Zealand Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry Centenary House 11 Midland Way Centenary House 11 Midland Way Po Box 3844 Po Box 276079 Barlborough Links Chesterfield Barlborough Links Chesterfield Parramatta 2124 Manukau City 2241 Derbyshire 43 4XA Derbyshire 543 4XA Tel 1300 124 422 Tel 0800 142 326 Tel 01246 571 020 Tel 01246 571 020 Fax 1800 262 725 Fax 09 2717 237 Fax 01246 571 030 Fax 01246 571 030 www recordpower co uk www recordpower co uk www recordpower com au www recordpower co nz Made in China
15. RECORD POWER ESTABLISHED 1909 Original Instruction Manual RECORD POWER BS300E Premium m 12 Bandsaw Version 3 0 January 2013 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Important For your safety read instructions carefully Always wear safety glasses when read the instructions before assembling Or USING this product using woodworking equipment provided before using woodworking equipment Save this manual for future reference Contents Terms amp Conditions of Usage Explanation of 9ymbols General Health amp Safety Guidance Additional Health amp Safety for Bandsaws Record Power Guarantee User Manual gt Getting To Know Your Bandsaw Machine Specification Stand amp Wheel Kit Assembly Machine Assembly Setting Table Square To Saw Blade Bandsaw Blade Set Up Drive Belt Adjustment amp Speed Change Operation amp Bandsawing Practice Se c pr ATO ee OM CU Dust Extraction d Maintenance Troubleshooting gt N Electrical Connection amp Wiring Diagram UJ Parts Diagrams Ss Parts List Assembly of the BS300E Wheel Kit gt Ul EU Declaration of Conformi
16. TION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply AN 10 1 Replacing the bandsaw blade HAZARD Take great care when unpacking the bandsaw blade as they are usually folded and can spring out very suddenly with great force TIP If the new blade being fitted is a different width to the one being removed it is advisable to move back and slacken off all blade guides before fitting the new blade as this will make fitting easier Whenever a different size blade is fitted the blade guides will always need re setting 1 Isolate the machine from the power supply 2 Open the top and bottom band wheel doors by unscrewing the hex socket screw Fig 10 3 14 3 Remove the Hex socket screw and keep plate from the underside of the table Fig 10 1 4 Turn the blade tension knob 17 to release the blade tension 5 Remove the bandsaw blade by feeding it through the slot in the table upper blade guides and guard and slot in the spine of the machine taking care not to cut yourself wear gloves if necessary e Fit the new blade ensuring the blade teeth are pointing downwards and towards you at the position where the blade passes through the table e Ensuring that the blade is fully in place on band wheel Simply re apply tension using the tension knob until the tension indicator shows the correct tension for the blade width e Adjust the blade tension furt
17. aken when cutting wood with knots nails or cracks in it and or dirt on it as these can cause the blade to get stuck If this happens switch the machine OFF immediately and follow the procedure detailed in the manual to remove the blade from the work piece e f cutting cylindrical timber use a suitable jig to prevent twisting of the Work piece 4 This machine falls under the scope of the Health amp Safety at Work etc Act 1974 and the Provision amp Use of Work Equipment Regulations 1998 In addition the elimination or control of risks from wood dust is included in the above regulations and the Control of Substances Hazardous to Health COSHH Regulations 2002 We recommend that you study and follow these regulations Further guidance can be found in the Safety in the use of narrow bandsaws Woodworking sheet No 31 and the Safe use of woodworking machinery code of practice booklet L114 published by Health amp Safety Executive and available from their website www hse gov uk Record Power Guarantee Products means the Products sold by Record Power subject to these terms and conditions Record Power is Record Power Limited whose company registration number is 4804158 and registered office address is Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire 43 4XA and sells through a network of Authorised Dealers Authorised Distributor is the nominated importer for your
18. al assembly of the bandsaw please do so before attaching the bandsaw to the leg stand to ensure greater safety and ease of fitment When fitting the optional pedal wheelkit the short mid brace support Fig 3 7 at the front of the bandsaw should be removed Assembly 1 Mount the two casters to the flattened areas on the underside of the operating frame Fig 15 2 Secure in place using the nuts bolts washers and spring washers provided ensuring the spring washers are placed next to the nuts 2 Fit the release catch to the operating frame with the nuts and bolts provided Fig 15 3 3 Fit the two rotating casters to the pedal as shown in Fig 15 4 Secure in place using the nuts bolts washers and spring washers provided ensuring the spring washers are placed next to the nuts 4 Feed one of the axles through the hole on one of the brace support bars Fig 15 5 and secure using one of the pins and washers provided Fig 15 6 5 Feed the axle through the fixing holes on both of the rear legs of the stand and pedal Fig 15 7 The rear side of the machine is that which is closest to the spine see Fig 15 8 6 Repeat this process at the opposite side ensuring that both sides of the axle have been secured with the fixing pins and washers and that both sides of the pedal are fixed It should now be secure between the legs 1 Pedal 1 2 Flat washer 2 3 Hex nut 2 4 Spring washer 7 5 Washer 4 6 Axle 2 7 Split pin 4 8 Rotating
19. ation 24 Use the correct tool for the job e Do not use the machine for any purpose other than which it was designed e When selecting replacement cutting tools and blades always ensure that they are designed to cut the material that you intend to use them for If in any doubt seek further advice from the manufacturer 25 Connect dust extraction equipment e Always use dust extraction equipment The dust extractor should be of suitable size and capacity for the machine that it is connected to and have a filtration level appropriate to the type of waste being collected Refer to the relevant section of the manual for details of the specific dust extraction requirements for this machine e The dust extractor should be switched ON before starting the machine that it is connected to The dust extractor should be left running for 30 seconds after the last machining operation is complete in order to clear any residual waste from the machine 26 Ensure that the machine is correctly guarded e Never use the machine if any of the standard safety guards and equipment are removed or damaged e Some machines incorporate safety interlocks to prevent the machine from being used without the guards in place Never attempt to bypass or modify the interlocks to allow the machine to be used without the guards in place 27 Maintain your machine with care e This manual gives clear instructions on installation set up and operation of the machine and a
20. casters 2 9 Hex bolt 5 10 Casters 2 11 Release catch 1 12 Hex nut 5 13 Flat washer 5 14 Operating frame 1 15 Brace support bar 2 7 Feed the second axle through the holes in the brace support bars front legs of the stand and operating frame Secure using fixing pins and washers Fig 15 9 8 Repeat this process at the opposite side ensuring that both sides of the axle have been secured with the fixing pins and washers and that both sides of the operating frame are fixed It should now be secure between the legs 9 At this point it is important to ensure that the operating frame sits below the pedal and that the release catch hooks under the pedal as in Fig 15 10 If necessary adjust the operating frame to enable the release catch to hook onto the pedal Operation To operate the wheel kit press down on the pedal Fig 15 11 This motion raises the bandsaw and stand The release catch hooks onto the pedal allowing the machine to be wheeled freely around the workshop To set the machine in position press down on the release catch This motion releases the wheels and lowers the leg stand to the floor BRACE SUPPORT BAR EU Declaration of Conformity Cert No EU BS300E 1 RECORD POWER LIMITED Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire 43 4XA declares that the machinery described 1 Type Bandsaw 2 Model No BS300E 3 sal Conforms with the following directives MACHINERY D
21. check that all of the roller guides are moving freely To adjust the upper blade guides first position the guide assembly relative to the blade by slackening off the hex screw Fig 6 5 A and moving the guide carrier until the roller guides are just behind the gullets of the blade See Fig 6 7 Next set the roller guides as near as possible to the blade without actually touching This is done by unlocking the locking nut on each side of the guide adjustment See Fig 6 5 Do not let the roller guides actually touch the blade as this will adversely affect the life of the blade Finally adjust the rear blade support roller to be just clear of the back of the blade See Fig 6 7 Do this by unlocking the hex socket screw Fig 6 6B When the correct adjustment is reached lock the blade support roller in position with a hex key Fig 6 6B REAR BLADE SUPPORT ROLLER ROLLER GUIDE BLADE GULLET 6 4 Adjusting Lower Guides To adjust the lower blade guides first slacken off the hex socket screw See Fig 6 9A move the guide carrier casting so the guides are just behind the gullets of the blade Next set the roller guides as near as possible to the blade without actually touching This is done by releasing the hex head socket screw See Fig 6 9B on each side of the blade Finally adjust the rear thrust bearing to be just clear of the back of the blade See Fig 6 10 To do this first unlock the Hex socket screw See Fig 6 9C then using the a
22. city supply BLADE TENSIONING KNOB 6 1 Tensioning the blade The blade tensioning knob should be used to increase or decrease tension See Fig 6 1 The only truly accurate way to check a blade is with a tension meter These are very expensive so most users may need another method The blade tension indicator which is located on the back side of the top housing of the bandsaw should be used first as a guide to the correct tension We then suggest testing the tension by the amount the blade will deflect sideways First set the guides to 6 inches above the table making sure the saw is turned off push the blade sideways with a reasonable amount of pressure using the push stick A correctly tensioned blade should not move more than a 1 4 sideways See Fig 6 2A If the blade is over tightened as in Fig 6 2B the blade could be damaged noua a itt i aiu THE De X However perhaps the most tried and tested way of blade tensioning is simply If the bandsaw is cutting accurately then the blade is tensioned correctly if the blade tends to wander and an accurate cut cannot be achieved then the blade tension needs adjusting If the machine is to stand idle for a period it is good practice to slacken tension and re tension when next using 6 2 Tracking the Bandsaw blade Isolate the machine from the supply by unplugging the mains plug Set the tracking of the blade before setting the blade guides Once the blade is tensioned track t
23. djustment knob at the rear position the thrust bearing Fig 6 10 6 5 Adjusting the cutting height Once the blade is set the cutting height must be adjusted so there is maximum guarding for the blade and so that the blade guides are providing optimum support to the blade To adjust the cutting height loosen the rise and fall lock knob and turn the rise and fall handwheel to raise or lower the guide post upper blade guide assembly to the desired height Fig 6 12 Note The upper blade guide should provide approximately 5 mm clearance above the workpiece After the desired position has been set tighten the rise and fall lock knob Always re check the upper guides once the desired height is set for any slight adjustment required Ng RISE amp FALL LOCK KNOB GUIDE CARRIER 4 LOCKING NUT g 4 ni UE d i GUIDE ADJUSTMENT MM REAR BLADE i SUPPORT ROLLER T re a dcus J pe crac 9 A S Y AW ADJUSTMENT KNOB 4 i 4 7 5 ELT at f 7 Drive Belt Adjustment amp Speed Change AA CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 7 1 Adjusting the drive belt tension Use the belt tensioning handle See Fig 7 1 to adjust the tension of the drive belt Rotate the handle anti clockwise to increase the tension and clockwise to decrease tension As a g
24. ds size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for efficient material handling Be sure to allow yourself sufficient room to safely operate your machines in any foreseeable operation e Cluttered work areas and benches create the risk of accidents Keep benches clear and tidy away tools that are not in use e Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip hazards 11 Consider the work area environment e Do not expose the machine to rain or damp conditions e Keep the work area well lit and ensure that there is artificial lighting available when there is insufficient natural light to effectively light the work area Lighting should be bright enough to eliminate shadow and prevent eye strain e Do not use the machine in explosive environments eg in the presence of flammable liquids gases or dust e The presence of high levels of dust created by machining wood can present a risk of fire or explosion Always use dust extraction equipment to minimise the risk 12 Keep other persons away and pets e The machine is designed to be used by one person only e Do not let persons especially children touch the machine or extension cable if used and keep visitors away from the work area e Never leave the machine running unattended Turn the power supply of
25. e machine should make contact with the floor surface If they do not either re locate the machine to a more suitable position or use packing shims between the feet and the floor surface to ensure the machine is stable 7 Remove adjusting keys and wrenches e Ensure that all adjusting wrenches and keys are removed before switching the machine ON There is a risk of severe personal injury or damage to the machine from airborne objects 8 Before switching the machine ON e Clear the machine table of all objects tools scrap pieces etc e Make sure there is no debris between the work piece and the table work support e Ensure that the work piece is not pressed against or touching the saw blade or cutting tool e Check all clamps work holding devices and fences to ensure that they are secure and cannot move during machining operations e Plan the way that you will hold and feed the work piece for the entire machining operation 9 Whilst machining e Before starting work watch the machine while it runs If it makes an unfamiliar noise or vibrates excessively switch the machine OFF immediately and disconnect it from the power supply Do not restart until finding and correcting the source of the problem 10 Keep the work area clear e Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation Consider existing and anticipated machine nee
26. e u oe PUPPY man m cranial an pcm oe EA snonsane re aaa BB93 3PACK 1 4 x 6 TPI Bandsaw Blade ee ere ee ee TOR M BB93CUS Custom width amp tooth pattern 24 Fine Material Thick Soft Timber Material General Timber Material Thin Hard Timber Narrow Blade Wide Blade Application TIGHT CONTOUR Blade Spec width 1 4 teeth 4 TPI Blade Spec width 1 4 teeth 4 6 TPI Blade Spec width 1 4 teeth 6 TPI Application MEDIUM CONTOUR Blade Spec widths 3 8 teeth 4 TPI Blade Spec widths 3 8 teeth 4 6 TPI Blade Spec widths 3 8 teeth 6 TPI Application STRAIGHT CUT LARGE CONTOUR Blade Spec widths 1 2 teeth 4 TPI Blade Spec widths 1 2 teeth 4 6 TPI Blade Spec widths 1 2 teeth 6 TPI 8 Operation amp Bandsawing Practice cont Custom Jigs amp Work Support A bandsaw is one of the most versatile machines in the workshop and with careful preparation many problems encountered on a job can be overcome By making and using custom jigs repetitive and accurate work can easily be achieved the following illustrations are some examples of typical jigs and supports used on a bandsaw Ex 1 Supporting large workpieces with roller stands or take off tables Ex 5 Jig for accurate repetitive wedges Em LIT Ex 2 Always support round pieces with a wedge or vee block Take extreme Ex 6 By mounting a registration pin on
27. e ground or at an angle of more than 17 D HANDLE BRACKETS Ne 11 3 Stand amp Wheel Kit Assembly cont 1 Feed the long fixing bolts up through the stand and secure the four corners using the washers and bolts provided Fig 3 10 The whole stand can now be fully tightened ready for the bandsaw to be fitted 3 4 Fitting the bandsaw to the stand ANA CAUTION The machine is heavy Additional help or a suitable lifting device or support will be required for lifting the machine onto the stand 1 Lift the bandsaw over the stand and place the long fixing bolts through the four location holes in the bandsaw base Fig 3 11 2 Secure the bandsaw to the stand with the remaining washers and nuts Fig 3 11 D WARNING For your safety only use the handle to pull the machine It is unsafe to push the machine using the handle When lifting the stand ensure the front legs are not raised higher than 200 mm from the ground or at an angle of more than 17 Fig 3 12 4 Machine Assembly 4 1 Unpacking and components included The machine is supplied partly assembled Prior to use further assembly is required When unpacking the machine the following components are included for the initial assembly Fig 4 1 1 2 x Nuts and 1 x small crank handle 2 Rise amp fall hand wheel 3 Blade tensioning knob Table Assembly 4 Fence scale 5 4 x Table fixing bolts nuts and washers 6 4 x Long fixing bolts nuts a
28. e is offered as an extra benefit and does not affect your statutory rights as a consumer Notice This Guarantee applies to all Products purchased from an Authorised Dealer of Record Power within the United Kingdom of Great Britain and Northern Ireland Terms of Guarantee may vary in other countries please check with the Authorised Distributor in your country details of the Authorised Distributor for your country can be found in the manual or at www recordpower info 1 Getting To Know Your Bandsaw RECORD POWER 831300 A Blade Tensioning Knob J Belt Tension amp B Rise amp Fall Hand Wheel Spee Cnange d C Blade K Blade Tension Indicator Fall Lock K D Upper Blade Guides Roe Fe LOCK KAON E Table M Blade Tracking Knob ilting K Rip Fence N Table Tilting Knob G Rip Fence Rail O Motor Rating Plate H Table Tilt Lock Handle P 100 mm Dust Extraction Port Stand amp Wheel Kit ML Blade length 2370 mm 93 Blade width 6 19 mm 4 3 4 Max depth of cut 190 mm Throat depth 305 mm Table size 480 x 400 mm Max width blade to rip fence 230 mm Table height 990 mm Extraction port 100 mm Motor 230V 50 Hz 1 hp 750W Full load current 4 6A Weight 85 kg Footprint 700 x 540 mm Dimensions Height 1670 mm x width 680 mm x depth 690 mm Sound power level 82 dBA no load 100 dBA load Sound pressure level 75 dBA no load 90 dBA load 3 Stand amp Wheel Kit Assembly
29. e power cable to disconnect it from the power socket Always use the plug e Keep the power cable away from heat oil and sharp edges e Do not use the power cable for carrying or moving the machine 22 Secure the work piece e Ensure that the work piece is securely held before starting to machine it e When working within 300 mm of the machining area always use a push stick to feed the work piece in to the blade or cutting tool The push stick should have a minimum length of 400 mm If the push stick becomes damaged replace it immediately e Use extra supports roller support stands etc for any work pieces large enough to tip when not held down to the table top e Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece e Do not attempt to machine more than one work piece at a time e When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert e Safety is a combination of operator common sense and alertness at all times when the machine is being used e Use all machines with extreme care and do not use the machine when you are tired or under the influence of drugs alcohol or medic
30. ed Section 10 1 and the guides adjusted as shown in Section 6 3 LADE SUPPORT ROLLER CAP HEAD ALLEN SCREW 7 L f ES S A l Si WARNING iisa cial i BLADE SUPPORT ROLLER CAP HEAD ALLEN SCREW bs 10 Maintenance cont 10 4 The table insert The table insert on a bandsaw is a consumable item Fig 10 9 and will therefore need replacing periodically This procedure should be carried out with the bandsaw blade removed To replace the table insert simply push the old insert out from underneath the table and fit the new one into position 10 5 The band wheel tyres The band wheels on this machine have rubber tyres fitted to the outer rim of the wheel Fig 10 10 to protect the set of the blade when in use also to provide drive and to stop the blade slipping As part of your regular service schedule inspect the tyres for wear and damage and replace if necessary Again this is a consumable part of the bandsaw and will need replacing periodically depending on usage First remove the blade from the bandsaw then remove the band wheel Gently ease the existing tyre from the rim taking care not to damage the band wheel To fit the new tyre it is a good idea to heat the tyre first in hot water this softens the rubber up and makes it easier to stretch it over the band wheel The tyres before stretching are much smaller than the band wheel and a good deal of stretching is required to make them fit It is advisable to get
31. erial to the blade or moving it from the table Other minor accidents can occur whilst setting cleaning adjusting or maintaining the machine e The machine is designed for cutting wood and composite board plywood MDF etc Certain plastics can also be cut using a suitable blade 2 Before switching the machine ON e Ensure that the blade is correctly tensioned and aligned on the band wheels and the blade guides are correctly adjusted e Ensure that the teeth of the blade are pointing downwards e Check the condition of the blade to ensure that no teeth are missing damaged or deformed and the blade is not cracked or split If any of these conditions apply replace the blade immediately e Ensure that the saw blade type and width are suitable for the material to be cut e Check that the blade width is within the minimum and maximum permitted on the machine and that the thickness of the blade is suitable for the diameter of the wheel e Some machines have more than one cutting speed For most wood cutting applications the faster of the speeds should be used e Check the condition of the table insert Replace it immediately if it is damaged or showing signs of wear e Adjust the guard as close as possible to the work piece being cut e Check that access doors are fully closed and that the latches are secure 3 Whilst machining e Never apply sideways pressure to the blade as this may cause the blade to break e Care must be t
32. es a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heavy items Indicates a risk of severe personal injury from airborne objects Risk of fire pPpPEPPIeO9990909 General Health amp Safety Guidance Ensure that you carefully read and fully understand the instructions in this manual before assembly installation and use of this product Keep these instructions in a safe place for future reference WARNING for your own safety do not attempt to operate this machine until it is completely assembled and installed according to these instructions WARNING When using any machine basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Safe Operation 1 Use Personal Protective Equipment PPE e The operation of any machine can result in foreign objects being thrown into your eyes which can result in severe eye damage Protective eyewear or other suitable eye protection or face shield should be used at all times Everyday spectacles only have impact resistant lenses They are not protective eyewear and do not give additional lateral protection e Use respiratory protective equipment dust mask etc if the machining operation creates dust Exposure to high levels of dust created by machining hardwoods softwoods and man made composite boards can result in serious health problems Some imported hardwoods give off highly irritating
33. f and do not leave the machine unattended until it comes to a complete stop e f the work area is to be left unattended all machinery should be switched OFF and isolated from the mains power supply 13 Store machines safely when not in use e When not in use machines should be stored in a dry place out of reach General Health amp Safety Guidance cont of children Do not allow persons unfamiliar with these instructions or with the machine to operate it 14 Do not overreach e Choose a working position that allows your body to remain balanced and feed the work piece in to the machine without overreaching e Keep proper footing and balance at all times 15 Electrical supply e Electrical circuits should be dedicated to each machine or large enough to handle combined motor amp loads Power outlets should be located near each machine so that power or extension cables are not obstructing high traffic areas Observe local electrical guidelines for proper installation of new lighting power outlets or circuits e The machine must be connected to an earthed power supply e The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protection e The voltage of the machine must correspond to the voltage of the mains power supply e The mains plug fitted to the machine should always match the power outlet Do not modify the plug in any way If a replacement plug is requ
34. hanism See 5 3 to adjust the table until it is 90 to the blade If the table stop screw position is too high it may be necessary to wind this down out of the way so 90 can be achieved See Fig 5 2 e Once the table is at 90 to the blade lock off the lock handle on the table tilt mechanism to secure the table position See Fig 5 3 e Now set the table stop screw See Fig 5 2 the table stop screw should be adjusted so that the head of the screw makes contact with the top surface of the lower band wheel housing Once the stop screw is set to the correct length it is secured by tightening the lock nut up to the flat registration point on the underside of the table 5 2 Adjusting the table tilt scale Once the table is set at 90 to the bandsaw blade it may be necessary to adjust the angle pointer on the angle scale so any further angles are accurate To do this use a Phillips screwdriver to loosen the pan head screw and adjust the pointer to 0 See Fig 5 3 5 3 Tilting the table To tilt the table loosen the lock handle on the table trunnion Turn the table tilting knob to adjust the table angle See Fig 5 3 Use the angle indicator scale on the trunnion bracket to find the desired angle Re tighten the lock handle to secure the table ANGLE POINTER TILTING KNOB 6 Bandsaw Blade Set Up A A CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electri
35. he blade by turning the upper band wheel by hand and adjusting the tracking knob See Fig 6 3 When viewed from the back of the machine turning the tracking knob clockwise the blade will move towards the back of the band wheel by turning the tracking knob anti clockwise the blade will move to the front of the band wheel The blade should run as close to the centre of the band wheel as possible as shown See Fig 6 4 On narrow blades e g 1 4 and 3 8 it may be necessary gt to run the blade to rear of the band wheel After the blade is tracked in the desired position on the band wheel rotate the band wheel several more times by hand without any further adjustment ensuring that the WINGED NUT blade remains in the same position Once this has been achieved lock the ee tracking knob with the winged nut See Fig 6 3 It takes a few revolutions of the band wheel for the effect of adjustment on the tracking knob to become apparent To avoid over adjusting make small gradual adjustments on the tracking knob and revolve the band wheel a few times to check the alignment of the blade before making further adjustments The machine should then be run for a few seconds before any adjustment of guides is carried out 19 6 Bandsaw Blade Set Up cont AA CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 6 3 Adjusting the Upper Guides First
36. help from a second person who can insert the wheel into the tyre while it is fully stretched It is easier to replace the tyre with the wheels removed 10 6 The band wheel bearings The band wheel bearings are sealed for life units which will need replacing periodically depending on usage To replace the bearings first ensure that there is no blade fitted Remove the circlip from the hub and remove the band wheel circlip pliers will be required to carry out this operation you will notice that there are two separate bearings fitted in the hub pressed up against each other Take a brass drift or similar and tap one of the bearings out the second bearing should now be able to be pushed out When fitting the new bearings position by hand in the wheel hub and tap in until the bearing seats against the ridge in the casting Fig 10 11 10 7 Cleaning the table The table is ground from cast iron and if cared for properly will provide smooth accurate performance When machining wood a certain amount of resin will be deposited on the surface to ensure optimum performance the table needs to be properly cleaned at regular intervals Firstly brush off all loose particles then wipe clean with white spirit ensuring that any resin build up is removed Once the table has been thoroughly cleaned it can now be treated with CWA195 silicone spray or wax If these guidelines are followed the timber will glide smoothly across the table 10 8 The band wheel
37. her if required using the blade tension knob 6 Check the blade tracking on the newly fitted blade by turning the upper wheel by hand The blade should run as close to the centre of the band wheel as possible On 1 4 3 8 and 1 2 blades it may be necessary to run the blade to rear of the band wheel see section 6 2 7 If required adjust the tracking using tracking knob 15 and lock knob to the rear of the upper band wheel housing When the tracking is correct lock the setting see section 6 2 8 Re set the blade guides see sections 6 3 amp 6 4 9 Close and lock both the band wheel doors before re connecting the power supply The blade tension indicator is a guide only and may need re calibrating periodically For further information on blade tensioning see section 6 If the blade teeth are pointing the wrong way simply twist the blade inside out Remember to always check the guides after changing any blade 27 10 Maintenance cont AA 28 CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 10 2 Replacing the drive belt To replace the drive belt simply loosen the tension on the belt using the tension handwheel Remove the lower band wheel by undoing the circlip on the hub Remove the old belt and fit the new one Fig 10 4 Once the drive belt is in place re fit the lower band wheel and replace the circlip Now tension
38. imum radius to be cut with the most commonly used blade widths Blade width 1 2 Min radius 31 4 Blade width 3 8 Min radius 21 2 Blade width 1 4 Min radius 11 16 23 8 Operation amp Bandsawing Practice cont Blade Selection Summary To see how TPI and width of the blade come together use the table opposite for reference e Regularly examine the blade for excessive damage or cracking as a result of fatigue If such damage is present replace the blade e t is important to use a sharp blade Dull teeth result in increased feed pressure producing a poor quality finish and an inaccurate cut Note As well as the blades listed we can also supply bandsaw blades to almost any specification please call Record Power customer services in your country 8 9 Record Power BS300E Blade Range Record Power s high performance bandsaw blades are manufactured to the highest quality tolerances using a specialist premium high carbon steel strip The extensive quality control program which involves digital tooth profile checks set analysis straightness testing hardness testing and micro structural analysis results in a blade that cuts straighter and has harder longer lasting teeth A premium British blade that can last up to ten times longer than other blades on the market The following range of blades are available for the BS300E BB931406 1 4 x 6 TPI Bandsaw Blade 88933806 3 8 x 6 TPI Bandsaw Blad
39. ing the machine following a failure or if you need to order replacement spare parts or blades please contact Customer Services in your country Restarting In the Event of a Blockage or if the Machine Stalls If the bandsaw stalls due to the blade becoming trapped in the work piece switch it off immediately by pressing the emergency stop button and wait for the machine to come to a complete stop before proceeding further If the blade is trapped within the work piece it may be necessary to prize the work piece apart slightly using a suitable lever in order to free the blade If it is not possible to free the blade using this method then it may be necessary to cut the blade using suitable side cutters or tin snips Replace the blade if necessary and ensure that it is correctly tracked and tensioned and that both doors of the bandsaw are fully closed and secured before attempting to re start the machine To re start the machine press the green button marked I on the switch In the Event of a Power Failure The bandsaw is fitted with a no volt release NVR switch to protect the user against automatic starting of the machine when power is restored after a power failure In the event of a power failure first locate and rectify the source of the failure If the fault is within the power circuit of the workshop there may be an underlying cause circuit overload etc that should be investigated by a qualified electrician before attempt
40. ing to restore the power source If a cutting operation was taking place when the power supply was interrupted then it may be necessary to free the blade from the work piece before attempting to re start the machine Once the power is restored the machine can be re started by pressing the green button marked I on the switch Blade Selection TPI The selection of the best blade configuration see the table below is necessary for optimum cutting performance e Correct blade choice is primarily dependant on two factors material thickness and material type e Greater TPI should be selected as material thickness decreases e However if the TPI is too great the tooth loading will be insufficient to enable penetration and cutting The teeth will also rapidly lose their sharpness e For thicker material a lower TPI should be used otherwise the gullet will not be sufficient to clear the waste and the blade will stall or burn the wood e n general a minimum of 3 teeth should be in contact with the wood at all times during cutting The accompanying blade selection chart see the table below gives guidance on the TPI that should give the best results when cutting a variety of material types and thickness The table below provides recommendations on selecting the correct blade for a variety of commonly used materials If in doubt about any aspects of blade selection contact Customer Services in your country The table provides a
41. ioning the machine e Some machines can be very heavy Ensure the floor of the area in which the machine is to be used is capable of supporting the machine e The machine and its various components can be heavy Always adopt a safe lifting technique and seek assistance when lifting heavy components In some cases it may be necessary to use mechanical handling equipment to position the machine within the work area e Some machines have optional wheel kits available to allow them to be manoeuvred around the workshop as required Care should be taken to install these according to the instructions provided e Due to the nature of the design of some machines the centre of gravity will be high making them unstable when moved Extreme care should be taken when moving any machine 6 The machine should be level and stable at all times e When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided e f the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of withstanding the weight of the machine The machine should always be securely fastened to the workbench with appropriate fixings e Where possible floor standing machines should always be secured to the floor with fixings appropriate to the structure of the floor e The floor surface should be sound and level All of the feet of th
42. ions failure to follow our instructions misuse or alteration or repair of the Product without our approval 1 2 5 the Product has been used in a domestic environment only 1 2 6 the fault does not relate to consumable Products such as blades bearings drive belts or other wearing parts which can reasonably be expected to wear at different rates depending on usage for full details contact Record Power or your local Authorised Distributor 1 2 7 the Product has not been used for hire purposes by you or by a previous owner 1 2 8 the Product has been purchased by you as the guarantee is not transferable from a private sale 1 2 9 where the Product has been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period NJ 2 2 2 3 2 4 3 2 4 Claims Procedure In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many initial problems with machines that are thought to be due to faulty parts are actually solved by correct setting up or adjustment of the machines A good Authorised Dealer should be able to resolve the majority of these issues much more quickly than processing a claim under the guarantee Any damage to the Product resulting in a potential claim under the g
43. ired it should be fitted by a competent person and of the correct type and rating for the machine e f you are unsure about any electrical connections always consult a qualified electrician 16 Avoid unintentional starting of the machine e Most machines are fitted with a no volt release NVR switch to prevent unintentional starting If in doubt always ensure the machine switch is in the OFF position before connecting it to the power supply This means the machine will not automatically start up after a power cut or switching on of the power supply unless you first reset the start switch 17 Outdoor use e Your machine should not be used outdoors 18 Extension cables e Whenever possible the use of extension cables is not recommended If the use of an extension cable is unavoidable then it should have a minimum core cross section of 2 5 mm and limited to a maximum length of 3 metres e Extension cables should be routed away from the direct working area to prevent a trip hazard 19 Guard against electric shock e Avoid body contact with earthed or grounded surfaces such as pipes and radiators There is an increased risk of electric shock if your body is earthed or grounded 20 Always work within the machine s intended capacities e Operator safety and machine performance are seriously adversely affected if attempts to make the machine perform beyond its limits are made 21 Do not abuse the power cable e Never pull th
44. lso details any routine and preventative maintenance that should be performed periodically by the user e Remember always to switch off and unplug the machine from the power supply before carrying out any setting up or maintenance operations e Follow any instructions for the maintenance of accessories and consumables e Do not use compressed air to clean the machine Always use a brush to dislodge dust in places that are awkward to reach and a dust extractor to collect the waste e Inspect electric cables periodically and if damaged have them replaced by an authorised service facility or qualified electrician e nspect extension cables if used periodically and replace if damaged 28 Keep cutting tools sharp and clean e Correctly maintained cutting tools are easier to control and less likely to bind e Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 29 Disconnect the machine from the power supply e When not in use before servicing changing blades etc always disconnect the machine from the power supply 30 Check for damaged parts e Before each use of the machine it should be carefully checked to determine that it will operate properly and perform its intended function e Check for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect the operation
45. nce screws slot into the holes on the protractor Fig 4 8 4 Replace and re tighten the locking nuts 5 Position the slide underneath the protractor so that the threaded bar sits in the angle slide and the pivot pin inserts into the pivot hole Fig 4 9 and Fig 4 10 6 Tighten the ratchet handle onto the threaded bar Fig 4 10 Angle Slide Pivot Pin 15 4 Machine Assembly cont 4 7 Fixing the fence bar Place the fence bar on to the table as shown in Fig 4 11 ensuring 2 washers are placed next to the fixing nuts Use the 2 remaining nuts and washers to secure the fence bar from the underside of the table Fig 4 12 Do not fully tighten yet as adjustment may be necessary 4 8 Fixing the fence scale Attach the fence scale to the table Fig 4 13 and fix with the two hex socket screws 16 FIXING NUTS amp WASHERS 4 Machine Assembly cont 4 9 Fitting the fence carrier Locate the fence carrier on to the fence rail Fig 4 14 4 10 Fitting the rip fence Now slide the rip fence on to the fence carrier and tighten the holding fixtures Screw in the lock knob to secure the position of the fence on the rail Fig 4 15 The fence can be used in the upright position as shown or the fence can be attached to the carrier using the other T slot in a lower position ideal for when working with small items to allow the guides to be located closer to the work piece FENCE CARRIER u 4 11 Fence alignment 1 Align
46. nd washers 7 Table 8 Table levelling nut and bolt 9 Keep plate already fitted to underside of table Fence Assembly 10 4 x nuts 11 Fence bar 12 Fence carrier 13 Fence lock knob 14 2 x mounting blocks 15 Fence zd 6 o me 0000 99090 oooo O0000 0000 0111 00 00 13 4 Machine Assembly cont 4 2 Rise amp fall hand wheel Attach the rise and fall hand wheel to the rise and fall shaft and tighten the socket head bolt with a 6 mm allen key Then attach the handle and tighten with a 10 mm spanner See Fig 4 2 4 3 Belt tension handle Attach small crank handle to belt tension and speed mechanism with 10mm spanner not supplied See Fig 4 3 4 4 Fitting the table Tools Required 13mm spanner not supplied With the help of another person lift the working table onto the trunnion Mount the working table on the trunnion using the supplied 4 x table fixing bolts and 4 x washers See Fig 4 4 front view amp 4 5 rear view 4 5 Fitting the tension knob To fit the tension knob slot it into the key way on the top of the bandsaw Fig 4 6 pr F TRUNNION La J U wi P gene A d 4 TAY f ge a 4 Machine Assembly cont 4 6 Assembling the mitre fence 1 Unscrew the locking nuts from the mitre fence Fig 4 7 2 Place the protractor with the flat edge running parallel to the mitre fence 3 Position it in such a way that the fe
47. on low value or scrap materials Complicated Cutting Very complicated cuts and small radius curves are the best accomplished with the aid of pre drilled holes combined with a few tangential or radial cuts This technique will achieve excellent results without putting undue tension on the blade and blade guide assembly AN WARNING In circumstances such as cutting deep or wet timber the work piece may close up behind the blade causing it to stall In the event that the blade stalls whilst cutting ease the work piece backwards slightly to release feed pressure from the blade Allow the blade to reach full speed before continuing to feed the work piece in to the blade If the blade fails to move when feed pressure is released immediately switch off the machine and disconnect the power supply before attempting to free the blade from the work piece WARNING If any component of the machine fails whilst in use or if the blade should break whilst the machine is running immediately switch off the machine and disconnect from the power supply Remove the faulty component and replace only with genuine Record Power replacement parts Any electrical components should only be replaced by a suitably qualified person To replace a broken blade please refer to the section of this manual entitled Band saw Blade Set Up Always remember to fully release the blade tension mechanism before attempting to fit a new blade If you are in any doubt about us
48. rate to suit material is put through applied to the work piece Drive belt slipping Check and adjust as required Fence not aligned Check and adjust as required Table not aligned correctly Undo the four bolts holding the table to the trunnion and align table Wrong type of blade Change blade if necessary Machine stops when let go Faulty switch Change switch of the on off button Tension indicator at the correct mark for the blade Tension indicator is not accurate The blade tension indicator is only a guide but tension is incorrect fine adjustment may be required for each blade Unsure of which type of blade to use E Refer to section 9 in the manual How much tension should be Refer to section 9 in the manual put on the blade Cannot get the blade on Blade tension not released Ensure you have fully released the blade tension knob before trying to remove the blade Cannot sufficiently tension the blade 1 Incorrect blade length Check you have the correct blade length 2 Blade tensioner incorrectly set up Adjust the nut on the tensioning rod upwards for smaller blade length and downwards for longer blade lengths Blade will not cut the wood 1 Blade upside down 1 Re fit blade with teeth pointing downward 2 Blade back to front 2 Turn the blade inside out then re fit Machine will not start 1 No power supply 1 Check the power cable and fuse 2 Defective switch 2 Replace
49. t should be fitted to the front pulley on both the motor and band wheel See Fig 7 3 BELT TENSIONING HANDLE 21 22 8 Operation amp Bandsawing Practice Basic Bandsawing Principles e The blade cuts on a continuous down stroke e Slowly feed the workpiece towards the blade using only light pressure whilst letting the blade do the cutting Always use a push stick and take care e Firmly hold the workpiece and feed it towards the blade slowly using the push stick and keeping your hands well away from the blade e For best results the blade must be sharp Damaged or worn blades should always be replaced e Select the correct blade for the job depending on the thickness of the wood and the cut to be made see blade selection e For straight cutting use the rip fence supplied e When cutting shapes follow the design marked out by pushing and turning the workpiece evenly Do not attempt to turn the workpiece without pushing it as this may cause the workpiece to get stuck or the blade to bend AN CAUTION Particular care should be taken towards the end of the cut as there will be a sudden decrease in resistance and care must be taken to stop hands from being thrown towards the blade Always use a push stick Always ensure that your machine is properly maintained and clean Before commencing work on an important project it is advisable to familiarise yourself with the operation of the equipment by practising
50. tes every hour 0 5 micron filtration RSDE1 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE2 High Filtration Dust Extractor Drum type extractor 50 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE 2A High Filtration Dust Extractor with Auto Switching Drum type extractor 50 litre capacity single 1 kW motor auto switching allows the machine to be turned on and off as machines and power tools are operated Suitable for intermittent use ie must be switched off for 20 minutes every hour Maximum auto switch capacity 1 1 kW 0 5 micron filtration DX4000 DX5000 Cx2600 _ hace bs Bandsaws Circular saws Sanders Intermittent usage Bandsaws Circular saws Sanders Heavy usage Planer Thicknessers Spindle Moulders Universals Intermittent usage Planer Thicknessers Spindle Moulders Universals Heavy usage Dust Extraction System Intermittent usage DX4000 High Filtration Dust Extractor Drum type extractor 80 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be s
51. the earth symbol If in doubt about the connection of the electrical supply always consult a qualified electrician Single phase induction motor Earth screwed to frame 31 13 Parts Diagrams Stand with wheel kit Ref No Description Ref No Description 1 Rubber shoe 15 2 x D handle clamps 2 Short mid brace support 16 Hex nut 3 Leg 17 Wheel bracket 4 Long top brace support 18 Hex bolt s Hex nut 19 Hex nut 6 Washer 20 Flat washer 7 Hex bolt 21 Washer 8 Hex nut 22 Carriage bolt 9 Washer 23 Flat washer 10 Hex bolt 24 Wheel 11 Long mid brace support 25 Washer 12 Short top brace support 13 D handle 14 4 x pan head screws 32 13 Parts Diagrams cont M k Co AS e NO l G6 9G ZG 8G L9 6 9 8r r9 33 13 Parts Diagrams cont 34 129 113 130 132 131 118 117 98 103 104 13 Parts Diagrams cont 165 166 142 168 140 2 169 2 170 141 171 a 156 DO 145 136 149 137 138 263 146 36 14 Parts List Ref No Description 4 Blade tension knob 5 Frame 6 Set screw M5 0 8 x 10 7 Safety switch 8 Blade tensioner 9 Washer 10 Hex nut M8 1 25 11 Blade tensioner 12 Flange nut 13 Spring 15 Blade tension indicator 16 Upper wheel shaft 17 Bushing 18 Wheel Bearing 19 Upper wheel 20 Int retaining ring M40 21 Mount shaft 22 Circlip ring 23 Saw blade 24 Grooved ball bearing
52. the switch 3 Doors not closed fully 3 Ensure both doors are closed fully 4 Fuse blown 4 Check and replace the fuse 5 Capacitor or motor may be faulty 5 Check and replace as necessary 12 Electrical Connection amp Wiring Diagram Machines supplied for use in the UK are fitted with a 3 pin plug conforming to BS1363 fitted with a fuse conforming to BS1362 and appropriate to the current rating of the machine Machines supplied for use in other countries within the European Union are fitted with a 2 pin Schuko plug conforming to CEE 7 7 Machines supplied for use in Australia amp New Zealand are fitted with a 3 pin plug conforming to AS NZS3112 In all cases if the original plug or connector has to be replaced for any reason the wires within the mains power cable are colour coded as follows 230 V Single Phase Brown Live L Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L or coloured red The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol D or coloured green green and yellow It is important that the machine is effectively earthed Some machines will be clearly marked with the double insulated logo L1 In this case there will not be an earth wire within the circuit
53. ty Consumable Spare Parts Quick Find Part Number Part Description Part Number Part Description Blades BB931406 1 4 x 6 TPI Bandsaw Blade Upper Blade Guides BB933806 3 8 x 6 TPI Bandsaw Blade SBS300E 149 Hex bolt M6 1 0 x 15 BB931204 1 2 x ATPI Bandsaw Blade SBS300 153 Upper guide support block BB931206 1 2 x 6 TPI Bandsaw Blade SBS300 146 Blade support shaft BB933403 3 4 x 3 TPI Bandsaw Blade Lower Blade Guides BB933404 3 4 x 6TPI Bandsaw Blade SBS300E 113 Washer BB93CUS Custom width amp tooth pattern SBS300E 130 135 Left amp right cover SBS300 127 Table Insert SBS300E 131 Hex socket screw SBS300 132 Lower blade guide support SBS300E 136 Hex bolt M5 0 8 x 10 SBS300E 137 Flat washer M5 SBS300 132 Lower blade guide support Band wheels SRPBS 12 101 Drive belt SBS300 26 Band wheel tyre SBS300 18 Wheel bearing SBS300 58 Brush Explanation of Symbols THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL PLEASE ENSURE THAT YOU TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED Mandatory Instructions Read and fully understand the instruction manual before attempting to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use hearing protection Use suitable protective footwear Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicat
54. uarantee must be reported to the Authorised Dealer from which it was purchased within 48 hours of receipt If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authorised Distributor for details of the Authorised Distributor in your country please see your Product manual or check www recordpower info for details The claim itself should be made in a letter setting out the date and place of purchase and giving a brief explanation of the problem which has led to the claim This letter should then be sent with proof of the purchase date preferably a receipt to Record Power or its Authorised Distributor If you include a phone number or email address this will help to speed up your claim Please note that it is essential that the letter of claim reaches Record Power or its Authorised Distributor on the last day of this Guarantee at the latest Late claims will not be considered Limitation of Liability We only supply Products for domestic and private use You agree not to use the Product for any commercial business or re sale purposes and we have no liability to you for any loss of profit loss of business business interruption or loss of business opportunity This Guarantee does not confer any rights other than those expressly set out above and does not cover any claims for consequential loss or damage This Guarante
55. uide the belt is adequately tensioned when using the index finger to impart reasonable pressure on the belt the belt should not deflect more than 1 4 But like tensioning a bandsaw blade this is very subjective and the best test is in operation if the belt isn t slipping or wearing excessively and there is adequate power being applied to the band wheels then the drive belt is tensioned correctly D After any adjustment of the belt ensure the poly vees are correctly located in the vee slots as failure to do so could damage the belt in use 7 2 Changing the Blade Speed The BS300E has two blade speeds 820 m min for wood and 380 m min for some plastics and acrylics This machine is not suitable for cutting metals The lower band wheel has two integral multi vee form pulleys and the motor shaft has a twin multi vee form pulley The vee belt passes around the band wheel pulley the motor pulley and the plain tension roller The belt tension is released and applied by using the crank handle this moves the tension roller and allows the speed to be changed See Fig 7 1 High Speed 820 m min Before changing the speed always make sure the machine has been isolated from the mains supply For the high speed the belt should be fitted to the rear pulley on both the motor and band wheel See Fig 7 2 Lower Speed 380 m min Before changing the speed always make sure the machine has been isolated from the mains supply For the low speed the bel
56. witched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration CX2600 Chip Collector Large capacity chip collector with a powerful 0 37 kW induction motor An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable for chip collection or finer dust using the optional filter cartridge CX3000 Chip Collector Larger capacity chip collector with a more powerful 0 75 kW induction motor and heavy duty construction An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable for chip collection or finer dust using the optional filter cartridge Air Cleaners It is strongly advised to also use an air cleaner to remove the fine airborne dust present in the workshop which cannot be removed using machine extraction Record Power offer a range of air cleaners suitable for all home workshops Please contact your preferred stockist or call Customer Services in your country DX5000 CX2600 10 Malntenance A A D CAU
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