5-0445 VC200 Assy Man - Vermont Castings Group
Contents
1. VC200C ASSEMBLY Step 4 Attach Wheels Materials Required axle two axle caps and two wheels I z Prop up the right hand side of the barbecue using gt the method described in Step 2 Tap a cap onto one end of the axle Push a wheel onto the axle flush against the cap the cone shaped side of the wheel facing inward Insert the axle through the holes at the bottom of the right hand legs Finally slide the other wheel into place on the axle again with the cone shaped side facing inward and tap the other axle cap onto the axle Wheels NOTE PLACE THE UNIT ON LEVEL GROUND LOCK THE CASTERS BEFORE PROCEEDING TO STEP 5 AND BEGINNING FURTHER ASSEMBLY Page 3 VC200C ASSEMBLY Step 5 Attach Shelf Supports Materials Required Left and Right shelf supports and eight shim washers Attach the right shelf support to the barbecue by loosening the 4 existing leg bolts approximately 3 turns only so that the shelf support can slide over the bolt heads Insert a shim washer sideways behind the head of one of the bolts and in front of the shelf support Tighten the bolt using the 7 16 11 mm wrench ratchet or adjustable wrench Repeat inserting shim washers behind the heads of the remaining 3 bolts Attach the left shelf support in the same manner Step 6 Install Handle Grips Materials Required Three handle grip sets six pieces tot2. i 7 T o LI gt Hi day af I TQ gt g 0 S j 3 Di KU ii Il i Z 4 T 2la 21b 22 23 24 25a 25b 26 27a 27b 28a 28b 29 30 31 32 33 34 35a 35b 36 37a 37b 38 39 40 41 43 44a 44b M M R R R MG R R R R R R M O R RW M M R R R VC200C PARTS LIST Part 50000899 50000236 50000237 50000738 50000429 50000038 50000919 50000470 50000356 50000099 50000441 50000442 50000431 50000523 50000047 50000466 50000093 50000357 50000043 50000430 VCCGIA 50000130 50000283 50000439 50000438 50000076 50000456 50000455 50000097 50000414 50000446 50000419 50000449 50000096 50000095 50000360 50000361 50000642 50000967 50000129 50000282 50000369 50000363 50000366 50000365 50000248 50000355 50000746 50000261 50000454 50000453 50000433 50000747 50000399 50000286 50000287 50000541 50000151 50000504 Natural Models Page 11 Description Base Assembly Brace Leg End Brace Leg Rear Shelf Front Console 200 B Burner Main Valve Manifold Assy NG Valve Manifold Assy LP Plate Heat Set Shelf Side Right End Cap Shelf R End Cap Shelf L Electrode Main Short Electrode Main Long Burner Rotiss Assy Electrode Rotiss Axle Box Assy Smoke Flash Tube Deflector Oven Cook Grates Panel Base R Charcoal Panel
3. VC200C ASSEMBLY PROCEDURES Tools Required Knife or Scissors Hammer 7 16 11 mm wrench ratchet or an adjustable wrench Philips or Robertson screwdriver Step 1 Unpack carton Boy to Use the knife or scissors to cut the strapping on the package then lift off the cardboard cap Remove the cardboard sleeve lifting it straight over top of the barbecue Check the 4 enclosed parts kits against the parts list Appendix A to ensure that no parts are missing Page 1 VC200C ASSEMBLY Step 2 Prop up left hand side of the barbecue In order to attach casters and wheels to the barbecue each side of the unit must alternately be propped up to provide access to the bottom of the legs A block of wood or other solid item about 4 6 inches high will suffice for this purpose The same process can be used with the right legs for attachment of the unit s wheels NOTE BEFORE BEGINNING ANY ASSEMBLY REMOVE THE BARBECUE S BASE PANELS See Fig 1 TO PERVENT THEM FROM BEING DAMAGED Lift Up and Pull Out Shoulder Screws Step 3 Install Casters Materials Required Two casters and two caster inserts Place a caster insert in the bottom of the rear left leg and tap it into place with a hammer Tap the other caster insert into the front left leg Snap the casters into the inserts Caster Page 2 Insert
4. Base R Green Electrode Oven Igniter Kit Knob Control Tube amp Orifice Assy Rotiss NG Tube amp Orifice Assy Rotiss LP Shelf Side Left Lid Assy Rear Black Lid Assy Rear Green Lid Assy Front Black Lid Assy Front Green Panel Bottom LP Panel Bottom Plain Wheel 2 Grease Cup Holder cups 2 Grip Handle Set 3 Gauge Temp Panel Base L Charcoal Panel Base L Green Panel Rear Lower Black set Door Front Charcoal Set Door Front Green Set Lid Bumpers Set Regulator O D Assy Pivot Pin amp Bolt Set 2 Rotisserie Housing Screen Assy Warming Rack Tube and Orifice Assy Oven NG Tube amp Orifice Assy Oven LP Burner Oven Assy Rotisserie Housing Screen Assy Support Rotisserie Spit Rod Rotisserie Spit Rod Rotisserie Work Kit Rotisserie Motor Bracket Rotisserie Bracket Guide Tool Holder APPENDIX A The contents of the VC200C parts kits included in the appliance pack should be as follows For reference only see parts list for replacement parts Box 1 Left Side Shelf 1 Right Side Shelf 1 Side Shelf Plate 1 Box 2 Warming Rack Shelf Support Assembly 2 Front Shelf 2 Front Shelf End R 1 Bottom Panel Tank 1 Bottom Panel Plain 1 or 2 Sear Plate Right Hand 1 Sear Plate Left Hand 1 Axle Front Shelf End L 1 Tool Holder Smoker Box Rotisserie Body Smoker Box Rotisserie Lid Rear Panel Lower Set 2 Propane Models Only Nat
5. al and six 4 x 3 4 Philips screws Place the top half of one handle grip the half bearing the Vermont Castings logo onto the right shelf support handle Use the holes provided as a guide Snap the two halves of the handle grip together and secure them using two Philips screws and a Philips screwdriver Repeat this procedure for the left shelf support handle grip Finally attach the last handle grip to the front lid handle Page 4 VC200C ASSEMBLY Step 7 Attach Front Condiment Shelves Materials Required Four 10 24 x 1 2 bolts four 10 24 x 1 4 nylon bolts four 10 24 nylon nuts four 10 24 lock nuts 2 front shelves the right shelf end the left shelf end 7a Loosely attach the side of the right front shelf End Cap to a Front Shelf with 2 1 2 bolts amp nuts Attach the bottom flange of the End Cap to the Front Shelf with a nylon nut amp 1 4 bolt Note Flange should be below Front Shelf Tigten all fasteners 7b position the right front shelf condiment bin to the shelf support by tilting the bin upwards while passing the extended arm of the bin side under the support Hook the back edge over the arm support then swing the bin down into position Next secure the comdiment bin to the front control panel by aligning the center hole on the inside bottom side of the shelf with the provided on the right side flange of the control panel Screw the pieces together using a nyl
6. dle Step 10 Insert the Bottom Panels Materials Required Two bottom panels Four 8 18 self tapping screws for Propane Model Only _NF 71 i gt AJ VI JIN z IU Bottom Panel ae ottom Panel T A For Propane Models g Propane Model NU Insert the bottom panels of the cabinet by placing the lips of the panels on the front and rear leg brace For Propane Models the panel with the holes is to be placed on the right and secured with four self tapping screws Page 6 VC200C ASSEMBLY Step 11 Set up the Grease Pan and Grease Cup Holder Materials Required Grease pan grease cup grease cup holder assembly Beneath the cooking unit a guide track has been provided so that the grease pan can easily slide in and out This guide track can be accessed from the left side of the barbecue Slide the grease pan halfway out to install the grease cup A i i Grease assembly Insert a disposable aluminum pan into Pan the grease cup holder then hook it onto the slots provided on the end of the grease pan Push the Grease Cup Holder Grease Cup grease pan back into place Note the grease cup should be hanging below the square hole provided in the grease pan Step 12 Attach the Back Panels of the Cabinet Materials Re
7. isserie smoker box Remove the warming rack and sit the box and lid on top of the rotisserie housing Step 14 Insert the Gas Tank Materials Required Cylinder Not supplied with barbecue NOTE Refer to the Users Manual for the propane cylinder specifications and for cylinderfilling requirements before lighting the Grill Insert the propane cylinder into the hole provided in the bottom right bottom panel Ensure the valve is facing foreward Connect the cylinder to the main regulator Page 8 VC200C ASSEMBLY Step 15 Reinstall the Base Panels of the Cabinet Materials Required 2 base panels Take the smaller base panel with the louvers facing down and out and attach it to the right side of the cabinet by sliding the holes on the side of the panel onto the shoulder screws protruding from the legs Push the panel down to secure it in position Repeat for the left base panel Lift Up and Pull Out Shoulder Screws Step 16 Install Ignitor Battery Materials Required AA Battery Unscew the ignitor button knob remove the spring and place the AA battery positive end down into the holder Replace the spring over the battery and tighten the cap The ignitor should make an audible snap every second when the button is pushed Follow the leak test procedure and operation guide in the user s manual Page 9 VC200C ASSEMBLY DRAWING OOOG DI m m QU A ff 4
8. on nut amp 1 4 bolt Repeat to attach the left condiment bin Do not tighten he fasteners yet Step 8 Attach Side Shelves Materials Required Nine 10 24 x 1 2 round head bolts eight plastic washers nine 10 24 lock nuts and the left and right side shelves and the Tool Holder NOTE See separate rotisserie instructions to assemble rotisserie bracket to left side shelf a Secure the left side shelf to the side of the base using a bolt and nut Assembly loosely wa Secure the left side shelf to the left washer Ra front shelf with one bolt washer and nut NOTE The Tool Holder may be assembled at this time to the left or right end The top of the Tool Holder fits under the edge of the shelf G Finally fit the left side shelf onto the left shelf support and secure it to the unit at the rear using two bolts two washers and two lock nuts Tighten all connections on the condiment bin side shelf and Tool Holder Tool Holder Repeat for the right side shelf place side shelf plate into center of shelf Page 5 VC200C ASSEMBLY Step 9 Attach the Handles to the Cabinet Doors Materials Required Two door handles with four screws Attach a door handle to the left cabinet door by aligning the ends of the handle with the two holes provided on the top right side of the door Secure the handle using the screws provided and a Philips screwdriver Repeat for the right hand door han
9. quired 78 18 self tapping screws 4 total 2 back panels Place a back panel with the louvers facing down and to the rear on top of the rear leg brace Ensure that the tab the small flange on the bottom of the back panel is inserted into the slits provided on the top edge of the rear leg brace Secure the top of the panel using two self tapping screws in the holes provided at the top right and left hand corner of the panel Repeat for the remaining back panel Page 7 VC200C ASSEMBLY Step 13 Install Sear Plates Cooking Grates Warming Rack and Smoker Boxes Materials Required Two sear plates smoker box with lid three cooking grates and the warming rack Place the sear plates into the barbecue ensuring that their edges are facing downward The sear plate with the large square cutout will house the smoker box The ul plate with the smoker box hole should be placed so that it is closer to the rear of the unit on the left side of the Grill If the plates have arrows stamped on them position the plates so the arrows point to each other Place the lid on the smoker box Position the 3 cooking grates in the base unit with the finger holes to the front These may be turned over to provide an angled flat surface for delicate foods Slip the rear lip of the warming rack into the two supports extruding above the rotisserie burning housing Let it rest in a level position To use the rot
10. ural Gas Models Only Parts Bag Box 2 Smoker Box 1 Smoker Box Lid 1 Wheels 2 Casters 2 Caster Inserts 2 Aluminum Grease Cups 2 Grease Cup Holder 1 Handle Grip Top 3 Handle Grip Bottom 3 Hardware kit Door Handle and mounting screws 2 Box 3 Cooking Grates 3 Box 4 Rotisserie Motor Rotisserie Spit Rod Rotisserie Fork Kit Rotisserie Support Right Rotisserie Motor Bracket Rotisserie Bracket Guide SR Hardware Bag Part 50000452 Parts not available separately 2 Axle Caps 14 10 24 x 1 2 Bolt TA 8 8 18 Self Tapping Screw 14 10 24 Lock Nut 4 10 24 Nylon Nut 4 10 24 x 1 4 Nylon Bolt 6 4 x 3 4 Screws 8 10 Nylon Washer 8 Shim Washer NT 2 The Vermont Castings Majestic Products Company 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www vermontcastings com 50000954 Rev 0 0801
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