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*TM 10-3510-222-10 - Liberated Manuals

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1. FM 31 70 First Aid f r Soldiers 21 11 Decontamination 4 4080 0 0 3 5 Northern Operations ns td alada 31 71 Tactics and Techniques for the Quartermaster Company Direct Support FM 42 414 FORMS Discrepancy in Shipment SF 361 Equipment Inspection and Maintenance Worksheet 0 DA Form 2404 Product Quality Deficiency Report nennen enne nnne nnne nn rn naar nr nennen SF 368 Recommended Changes to Publications and Blank Forms DA Form 2028 Recommended Changes to Equipment Technical Publications DA Form 2028 2 Report of Discrepancy aeri ecd eoe als SF 364 Report of Packaging and Handling nennen SF 362 Maintenance M DA Form 2407 Equipment Log Assembly Records nnne DA FORM 2408 9 TECHNICAL MANUALS Painting Instruction For Field enn TM 43 0139 Unit Direct Support and General Support Maintenance Manual Laundry Unit Trailer Mounted Model M85 M85 100 85 200 TM 10 3510 222 24
2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES MAINTENANCE PROCEDURES enne nentes tette tette eere LUBRICATION INS TRUGTIONS sii CHAPTER 5 SUPPORTING INFORMATION An COMPONENTS OF END ITEM LIST 6 BASIC ISSUE ITEMS 5 ADDITIONAL AUTHORIZATION LIST EXPENDABLE AND DURABLE ITEMS LIST sssrinin 10 3510 222 10 TABLE CONTENTS Continued WP Sequence No iii iv Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 HOW USE THIS MANUAL This manual contains General Information Operating Instructions Operator Preventive Maintenance Checks and Services PMCS Troubleshooting and Maintenance R epair instructions for the M85 Series Trailer Mounted Laundry Chapter 1 contains introductory information on the laundry and its associated equipment as well as a Theory of Operation Chapter 2 includes operating instructions under usual and unusual conditions Chapter 3 contents include operator troubleshooting PMCS and service procedures Chapter 4 contains maintenance instructions Chapter 5 contains references and other supporting information Manual Organization and Page Numbering System The manual is divided into five major chapters that detail the topics mentioned
3. WIRLVLLOMI WASTE DRAIN GE gt 200000000 oHHBH 0010 00 14 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 10 Washer fails to start in MANUAL Check for availability of power at the power distribution panel 1 WARNING The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious injury or death from electrocution Set MASTER switch 2 to OFF Check if washer circuit breaker No 6 3 in power distribution panel 1 has tripped If it tripped reset circuit breaker and close panel door Set MASTER switch 2 to ON Check door handle 4 position Set MASTER switch 2 to OFF Close door and rotate handle 4 Set MASTER switch 2 to ON Check AUTO MANUAL switch 5 position on washer control panel Set MASTER switch 2 to OFF Set AUTO MANUAL switch 5 to MANUAL Set MASTER switch 2 to ON Check DRAIN switch 6 position on washer control panel 7 Set MASTER switch 2 to OFF Set DRAIN switch 6 on washer control panel to CLOSED Set MASTER switch 2 to ON If washer fails to start in manual set MASTER switch 2 to OFF and notify un
4. 0007 00 3 Dryer Controls and 0004 00 10 Dryer Initial 0006 00 5 Dryer Water Heater Fuel Lines Installation seen 0005 00 24 DUSt Or Sand Operation dose nee de oan deno eene ntu 0009 00 1 A Equipment Characteristics Capabilities And Features sse 0002 00 1 Equipment Data ete te eae c PR n C eR 0002 00 4 Equipment Improvements and Recommendations Reporting 0001 00 2 Expendable and Durable Items 1161 0017 00 1 Emergency Procedures e idco 0009 00 2 Equipment DescriptiOn 0002 00 2 Equipment Characteristics Capabilities and Features 0002 00 1 Exhaust Metal Hose Storage Installation 0005 00 26 Expendable Durable Supplies and Materials List 0017 00 1 Extractor Control Panel 0007 00 28 INDEX 1 10 3510 222 10 Extractor Controls and Indicators 2 00400 0004 00 11 nat na dl
5. Water Heater Liquid Fuel M 85 10 4520 259 13 amp ad D Fuel is highly flammable It can ignite easily and cause serious burns and injuries due to explosion To service the fuel filter proceed as follows 1 Set the STOP RESET button on the dryer to STOP 2 Service the fuel filter 1 on the dryer 2 by turning the handle 3 several times to clean the permanent filter element 3 Remove the drain plug 4 or open the drain cock on older models of the laundry and allow accumulated moisture and sediment to drain into a container 4 When the filter 1 has drained reinstall the drain plug or close the drain cock 5 Dispose of drained fuel in accordance with local regulations 0012 00 1 0012 00 10 3510 222 10 1 Newer version filter 85 100 85 200 Model Laundry 1 Older version filter on M85 Model Laundry 0012 00 2 10 3510 222 10 0012 00 The following procedures describe the removal and installation of the sound control panels Although no operator maintenance on the panels is authorized removal of damaged and installation of replacement panels may become necessary REMOVAL WARNING Generator exhaust hoses may be extremely hot Be careful when working near and or removing them as this could cause serious injury to personnel 1 To remove the top sound controlling panels 1 perform the sub steps below a Release strap 2 from right and cente
6. 10 3510 222 10 0005 00 WARNING Extreme care must be taken to prevent injury to fingers or hands when driving the ground rods Do not place hands between the ram and drive collar Gloves should be worn Be sure all connections are tight so as to avoid a possible spark between the units and the ground rod Locate ground rod with ground rod coupling and driving stud NOTE If driving gets too hard soak the earth with water and try driving rod until eight feet of rod is in the ground If this does not work initially continue soaking ground If unable to get eight feet of rod into the soil then keep soil moist around the rod for the duration of the operation Drive ground rod into ground with hammer When ground rod is six inches above ground remove driving stud 1 Screw the next ground rod section 3 into ground rod coupling 2 Screw driving stud 1 into ground rod coupling 3 Continue this process until ground rod is eight feet below earth s surface Install bare copper wire 4 into electrical clamp 5 and tighten clamp Install bare copper wire 4 onto lug of generator marked GROUND 6 Place lug terminal that comes on braided wire with ground rod in toolbox 0005 00 21 10 3510 222 10 0005 00 Install Dryer 1 Remove four hexagon head cap screws 1 lock washers 2 and flat washers 3 holding the dryer bin 4 in its storage location between
7. gt CS lt G Z Uf 7 NN NW AW UN XS 7 y v URSS gt Sw 24 5 IS Ten 0005 00 10 10 3510 222 10 0005 00 Connecting and Disconnecting Quick Disconnect QD Couplings CAUTION To prevent damage to QD couplings avoid getting dirt sand and debris on mating surfaces 1 remove QD 1 from QD male coupling 2 open locking arms 3 on QD lift the cap off the coupling 2 When connecting two QD coupling halves make sure mating surfaces are clean and inspect gasket for cleanliness and for presence of cuts and damage 3 Open locking arms 3 of female QD coupling half 4 4 Position QD female coupling half 4 on QD male coupling half 5 and hold in place 5 Close both locking arms of the QD female coupling at the same time until both arms are closed against the body of the QD female coupling half 4 6 Pull on QD female coupling half 4 to make sure that QD coupling is connected properly 7 To remove a QD plug 6 from a QD female coupling half 4 open locking arms 3 on QD plug and pull the plug out of the coupling 0005 00 11 10 3510 222 10 0005 00 0005 00 12 10 3510 222 10 0005 00 Connecting Water Supply To connect the water supply requires the following components Water Pump Water Hose 25
8. 0014 00 1 a 0014 00 1 Features Equipment Characteristics Capabilities 2 0002 00 1 General Information een Gee ite en ae dpt ual mL 0001 00 1 ROT tene tdem A e e QU Ce 0005 00 18 Heater Fuel Lines Installation Dryer Water Heater 0005 00 24 Hose Drain Field Connection 0005 00 14 How to Use this saei sese ses sss sense V Introduction To Components Of End Item and Basic Issue Items List 0015 00 1 Improvement Recommendations EIR Reporting 0001 00 1 Indicators Location and Use of Controls and 1 1 19211 1 0 0004 00 1 ACUSTIMG e EE EC 0006 00 1 Installation Dryer iei di 0005 00 20 Installation Dryer Water Heater Fuel 0005 00 24 Instruction Plates soe oru puts o Rh Ft ea dent dat Ce pute Ne 0004 00 15 Laundry Unit Components 4 0 00 entente 0002 00 2 List Of Abbreviations Acronyms nnns 0001 00 4
9. 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 11 Washer Inspect the washer control panel 1 Faceplate is damaged or for damage to controls and face plate Clean as required Inspect washer door assembly 2 for cracks in the observation window and torn gasket Check door lock and handle 3 for loose mounting hardware Inspect motor 4 for loose mounting hardware Inspect air manifold 5 Check soap chute 6 for clogging Inspect door gasket for cracks breaks and loose hardware AC MOTOR broken Door observation window cracked Torn loose or brittle gasket Door lock or handle loose Glass is broken or missing AC motor has loose hardware Air manifold hoses and other hardware loose and cracked or cut hose Door gasket cracked broken or loose BEHIND WASHER 0011 00 9 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 12 Before Air Compressor Inspect air compressor 1 for loose Air compressor is rusted and mounting hardware and corrosion has loose mounting hardware Inspect air filter inlet 2 for debris restricting the intake There are 2 filter s are clogged and air filt
10. Timer GER 5 Washer Formula Figure 2 85 100 Washer Controls and Indicators 0004 00 4 10 3510 222 10 0004 00 85 100 Model Laundry KEY CONTROL AND INDICATOR FUNCTION 1 Temperature Gage Indicates temperature of water coming from water heater 2 MANUAL TIMER Controls time of operation during manual operation 3 ON Indicator Light Indicates machine is on 4 SUPPLIES Indicator Light In auto mode indicates to operator that supplies are required 5 TIMER Indicator Light In manual mode indicates time out or supplies are needed 6 DIMMER Switch Provides control of brightness for ON SUPPLIES TIMER Indicator Lights 7 MASTER ON OFF Switch Turns controller on off 8 AUTO MANUAL OFF Switch Selects auto or manual operation off position enables door unlock switch 9 WATER LEVEL Switch Selects high and low water levels 10 WATER Switch Turns hot water valve ON and OFF 11 DRAIN OPEN CLOSED Switch Opens and closes drain valve 12 COLD WATER ON OFF Switch Turns cold water valve on off 13 SIGNAL CANCEL Switch Cancels audible signal indicator 14 SIGNAL Alerts operator that attention is required at the washer controls 15 RUN STOP
11. 0001 00 10 3510 222 10 TABLE CONTENTS Continued WP Sequence No CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION EQUIPMENT DESCRIPTION AND DATA WORK EQUIPMENT CHARACTERISTICS CAPABILITIES AND 4 LOCATION AND DESCRIPTION OF OR COMPONENTS emendi COMMON TOOLS AND EQUIPMENT de THEORY OF OPERATION aas CHAPTER 2 OPERATOR INSTRUCTIONS EE CONTROES AND INDICA TONS LABELS AND INSTRUCTION PLATES u al SITING REQUIREMENTS SITE 5 0 0 emen SITE SELECTION mscr ASSEMBLY AND PREPARATION FOR USE trt nio tuu etu tein INITIAL de ERN I Hc OPERATION UNDER USUAL 5 SHUTDOWN AND PREPARATION FOR MOVEMENT emm OPERATION UNDER UNUSUAL CONDITIONS CHAPTER 3 OPERATOR TROUBLESHOOTING PROCEDURES TROUBLESHOOTING PROGCEDJUMRES rn tron a s 0010 00 MALFUNCTION SYMPTOM INDEX entretient tino nente titre peterent rone 0010 00 CHAPTER 4 MAINTENANCE INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKS AND SERVICES
12. 1 Y dia 2 each Water Hose 8 1 Y dia Power Distribution Cable Suction Strainer 3 000 Gallon Tank If used 2 Remove the 2 bolts 1 from the right and left angle tie down 2 holding the water pump 3 to the trailer bed and remove the tiedowns Store tiedowns in overhead bin WARNING The water pump is heavy To avoid injuries two persons are required to unload move and position the pump Lift water pump 3 off the trailer and locate it no more than 20 from the intended water source If a 3 000 Gallon Tank is being used for water storage erect the tank as described in TM 5 5430 227 128 WARNING Hose clamps on water hoses can have sharp edges Be careful when handling hoses Connect the QD female coupling of a 25 1 5 dia water hose 4 to the water pump input QD male coupling 5 Connect suction strainer 6 to the other end of this hose and place it into the water source The suction strainer should not be resting at the bottom of the water source If a 3000 Gallon Tank is used the strainer should be inserted through the tank opening on top and suspended about half way into the tank When an open water source is used the strainer should be suspended from a support made of available materials such as tree branches or saplings 0005 00 13 0005 00 10 3510 222 10 g 7 yc 277 0005 00 14 10 11 12 13 14 10 35
13. 10 3510 222 10 OPERATOR S MANUAL LAUNDRY UNIT TRAILER MOUNTED MODEL M85 100 NSN 3510 01 291 8169 2LF MODEL 85 200 NSN 3510 01 365 5687 EIC 2LG DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited This manual supercedes TM 10 3510 222 10 dated 30 April 1993 including all changes and TM 10 3510 220 10 dated 20 April 1990 including all changes HEADQUARTERS DEPARTMENT OF THE ARMY 31 OCTOBER 2003 THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation of this equipment Failure to observe these precautions could result in serious injury or death to personnel Also included are explanations of safety and hazardous materials icons used within this technical manual EXPLANATION OF SAFETY WARNING ICONS A ex y Y Y AR EEE BIOLOGICAL abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health ELECTRICAL electrical wire to arm with electricity symbol running through human body shows that shock hazard is present SHARP OBJECT pointed object hand shows that a sharp object presents a danger to limb HEAVY PARTS heavy object on human figure shows that heavy parts presenta danger to life or limb HEAVY OBJECT human figure stooping
14. 10 3510 222 10 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 31 October 2003 OPERATOR S MANUAL LAUNDRY UNIT TRAILER MOUNTED MODEL M85 100 NSN 3510 01 291 8169 MODEL M85 200 NSN 3510 01 365 5687 You can help improve this manual If you find any mistakes or if you know of a way to improve the procedures please let us know Mail your letter together with DA Form 2028 Recommended Changes to Publications and Blank Forms located in the back of this manual directly to Commander U S Army Soldier and Biological Chemical Command ATTN AMSSB RIM L N Kansas Street Natick MA 01760 5052 You may also send in your recommended changes via electronic mail directly to amssbriml natick army mil A reply will be furnished to you Instructions for sending an electronic 2028 may be found at the back of this manual immediately preceding the hard copy 2028 DISTRIBUTION STATEMENT Approved for public release Distribution is unlimited This manual supercedes TM 10 3510 222 10 dated 30 April 1993 including all changes and TM 10 3510 220 10 dated 20 April 1990 including all changes TABLE OF CONTENTS WP Sequence No WARNING SUMMARY HOW TO USE THIS MANUAL GENERAL INFORMATION GENERAL INFORMATION WORK PACKAGE 0 0001 00 NOMENCLATURE CROSS REFERENCE LIST OF SAFETY CARE AND HANDLING WARNINGS CAUTIONS AND NOTES
15. Fully extend air duct hose along curbside of trailer 0005 00 30 10 3510 222 10 0005 00 WARNING Carbon monoxide is dangerous Ensure that exhausts are properly vented to an open air area Death or serious injury to personnel can result from heavy exposure to exhaust gas Connect two 2 inch 51 mm generator exhaust hoses 1 to the generator exhaust ports 2 Extend ducts away from trailer 1 WARNING Be sure that exhaust ducts do not touch or cross water hoses power cables or exhaust ducts Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could result Connect two 7 inch 17 8 cm burner exhaust ducts 3 together Connect joint burner exhaust ducts to the water heater exhaust port 4 CARS 0005 00 31 0005 00 10 3510 222 10 Extend ducts to full length and away from rear of trailer Extend ducts away from trailer Sound Control Panel Installation Install the sound control panels as described in WP 0013 0005 00 32 10 3510 222 10 0006 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 INITIAL ADJUSTMENTS INITIAL ADJUSTMENTS Prior to operating the laundry unit the following component preparation and initial adjustments and settings must be made Ensure that sufficient JP 8 diesel fuel is available in the fuel drums and or 5 Gallon cans WARNING If EMER
16. WASTE DRAIN REUSEDRAN 85 200 When washing camouflage clothing use warm water and mild detergent Do not use chlorine bleach or starch on camouflage clothing 0007 00 17 10 11 12 13 14 15 16 10 3510 222 10 0007 00 Add proper amount of washing supplies through soap dispenser 1 Add water to rinse chute On MANUAL TIMER 2 TURN PAST 10 then set time to desired washing time Set AUTO MANUAL switch 3 to MANUAL This starts the wash cycle NOTE Washer will continue to run indefinitely Machine will not stop agitating until AUTO MANUAL switch 3 is set to OFF When audible SIGNAL 4 sounds and TIMER light 5 comes on set DRAIN switch 6 to OPEN and allow water to drain Set WATER 5 and 6 and LEVEL switch 4 for next desired operation then position DRAIN switch 3 to closed This will enable the washing machine to fill with water of the proper temperature to the proper level If additional washing cycles are needed set HOT WATER 7 and COLD WATER 8 switches for next desired wash cycle On MANUAL TIMER 2 TURN PAST 10 then set time to desired washing time When audible SIGNAL 4 sounds and TIMER light 5 comes
17. AAL Additional Authorization List in Inches AC Alternating Current Kg Kilogram AR As Required kPa Kilopascal s BDU Battle Dress Uniform Lbs Pounds BII Basic Issue Item It Liter COEI Component of end item m Meter CAGE Commercial And Government Entity MSDS Material Safety Data Sheet CPC Corrosion Prevention Control MTOE Modified Table of Org and Equipment CW Clockwise N A Not Applicable CCW Counterclockwise NBC Nuclear Biological Chemical NIIN National Item Identification Number CSSL Containerized Self service Laundry POL Petroleum Oil and Lubricant cm Centimeter Quick Disconnect Degrees Celsius Centigrade qt Quart F Degrees Fahrenheit rpm Revolutions per Minute dia Diameter RPSTL Repair Parts and Special Tools List dn Fach TMDE Test Measurement and Diagnostic Equipment m Improvement TOE Table of Organization and Equipment ecommendation ft Foot U M Unit of Measure GFCI Ground Fault Circuit Interrupt UOC Usable On Code GPM Gallons per Minute UV Ultra Violet hr Hour VAC Volt Alternating Current Hz Hertz 5 IAW In Accordance With WP Work Package hp Horsepower wt Weight 0001 00 3 10 3510 222 10 SAFETY CARE AND HANDLING WARNINGS CAUTIONS AND NOTES Always pay attention to Warnings Cautions and Notes appearing throughout the manual They will appear prior to applicable procedures Ensure you read and understand their content to prevent serious injury to yourself and others or damage to equip
18. Repair Parts and Special Tools List Laundry Unit Trailer Mounted Model M85 M85 100 85 200 TM 10 3510 222 24P Operator and Organizational Maintenance Manual for Generator Set Diesel 60 Hz Engine Driven Tactical Skid MTD 10kW 3 Phases 120 208 60 Hz tete ether ern ul ME TM 5 6115 585 12 Operator Unit Intermediate Direct Support and General Maintenance Including Repair Parts and Special Tools List Trailer Flatbed 5 Ton 4 XMIOG TE UT tn tenen e nee eren TM 9 2330 376 14 amp P 0014 00 1 10 3510 222 10 0014 00 TECHNICAL MANUALS Continued Procedures for Destruction of Equipment to Prevent Enemy USE unas 750 244 3 Operator Unit Intermediate Direct Support and General Maintenance Including Repair Parts and Special Tools List Water Heater Liquid Fuel 80 85 10 4520 259 13 amp Operator s and Unit Maintenance Manual Including Repair Parts and Special Tools List Tank Fabric Self Supporting 3000 Gallon Water TM 5 5430 227 12 amp P Operator s Unit and Direct Support Maintenance Manual for Distribution Illumination Systems Electrical DISE and Power Distribution Illumination Systems Electrical PDISE consisting of Electrical Feeder System M200 M200 A P M100 M100 A P M40 M40 A P
19. Qs f S O O PROGRAM TIMER CONTROL s o 0008 00 2 10 3510 222 10 0008 00 0008 00 3 10 3510 222 10 0008 00 EN Shut down operation for more than 4 hours and or temperature is expected to fall below 32 F during down time a Perform procedure WARNING 244 The water heater produces hot water very careful when attaching hose and draining the water heater to avoid injury Uncoil and connect the water hose 1 to the drain valve 2 on the bottom of the water heater Open the drain valve 2 carefully Open the vent valve 3 on top of the water heater When water has stopped draining disconnect the water hose 1 and store under water heater Leave drain valve 2 and vent valve 3 open Disconnect power distribution cable 4 from the water heater 0008 00 4 10 3510 222 10 0008 00 continued h Disconnect power distribution cable 1 from the water pump WARNING Do not disconnect QD couplings while water system is pressurized Hose end may whip causing injury to personnel and damage to equipment Remove suction strainer 2 from water source and disconnect from hose Disconnect and drain water hose from coupling half 3 on inlet side of water pump Disconnect and drain water hose from coupling half 4 on outlet side of water pump and coupling half 5 on water heater inlet Open the drain cock 6 on the
20. RPSTL and Supply Catalogs S upply Manuals BLANK FORMS 21 October 2003 For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code COMMANDER U S ARMY SOLDIER AND BIOLOGICAL CHEMICAL COMMAND PFC Jane Doe ATTN AMSSB RIM L Engineer B KANSAS STREET Ft de 2 63108 01760 5052 PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 1670 296 23 amp P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air Drop Systems ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO Provide exact wording of recommended changes if possible 1 Intable 1 Sewing Machine Code Symbols second sewing machine code symbol should be MD ZZ not MD 22 Change the manual to show Sewing Machine Industrial Zig Zag 308 stitch medium duty NSN 3530 01 181 1421 asaMD ZZ code symbol Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION Jane Doe PFC 508 233 4141 JaneDoe Jane Doe DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to a
21. to OFF and notify unit maintenance 0010 00 3 10 3510 222 10 0010 00 5 425 DA 2 ny N N 7 NOTE Some pumps may not be equipped with reset button 0010 00 4 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 3 Water pump runs but fails to deliver water Check drain cock 1 under pump to verify that it is closed Check priming port 2 to verify that it was adequately primed Determine if sediment strainer 3 is clogged Set pump toggle switch 3 to OFF If pump is not primed refer to work package 0006 Initial Adjustments Clean sediment strainer 3 Set pump toggle switch 4 to ON Check water source and water hoses Set pump toggle switch 4 to OFF Check water source to see if sufficient water is available Check water suction strainer 5 for clogs and clean if necessary Walk along water hoses and check for leaks Replace a leaky hose Disconnect QD coupling 6 on inlet side of water pump Check hose for clogs and clean if necessary Reconnect hose to water pump and repeat procedure on hose connected to outlet side 7 of pump and water heater Set pump toggle switch 4 to ON If the pump will not deliver water set toggle switch 4 to OFF and notify unit maintenance 0010 00 5 10
22. yey 0005 00 5 10 3510 222 10 0005 00 Step 1 Step 2 Step 3 Step 4 Step 5 Tarpaulin Folding Diagram Installing Work Platform WARNING Installing the work platform requires two people to lift its components Failure to observe proper lifting procedures may result in serious injury to personnel 1 Remove locking pin 1 from workstand upright storage support 2 2 Remove upright storage support 2 and store under wet washer bin 3 3 Remove short clamp assembly 4 and store in the toolbox located under the dryer 5 4 Remove long clamp assembly 7 and store it in toolbox 5 Slide washer platform 6 on trailer bed toward front of trailer 6 Lift washer platform 6 off the trailer and place it on the ground on its side 0005 00 6 10 11 12 13 14 15 16 10 3510 222 10 0005 00 Remove short platform 8 from trailer Remove locking pin 1 from workstand upright storage support 2 Remove upright storage support 2 and store under wet washer bin 3 Lift the dryer platform 9 off the trailer and place it on the ground on its side Remove quick release pins 10 from platform assemblies Adjust washer dryer platform braces 11 and re insert quick release pins 10 into holes Position washer platform 6 and dryer platform 9 upright next to the trailer in front of the washer and
23. 0 28 0 13 Liner Extreme Cold Weather Parka and Trousers Ensemble 1 11 0 56 Parka Trousers Extreme Cold Weather 2 43 1 07 Hood Extreme Cold Weather Synthetic Fur 12 0 oz 0 34 Socks Men s Wool Winter 5 5 07 0 16 Mask Extreme Cold Weather 4 00z 0 11 Mask Cold Weather OG 207 3 00z 0 09 Underwear Extended Cold Weather Polypropylene Ensemble 1 5 0 68 Shirt Polyester Fiberpile Extended Cold Weather 1 3 0 59 Overall Bib Cold Weather Fiberpile 1 6 0 73 Trousers Cold Weather Field Woodland Camouflage Pattern 4 0 1 80 Parka Extended Cold Weather Woodland Camouflage Ensemble 2 89 1 31 Hood Balaclava Extended Cold Weather 0 45 0 20 Ruff Parka Extended Cold Weather 0 35 0 16 Parka and Trousers Snow Camouflage Ensemble 1 9 0 87 Parka and Trousers Wet Weather Ensemble 2 31 1 05 Physical Fitness Uniform Ensemble 47 0 oz 0 97 0007 00 4 10 3510 222 10 Table 0007 00 1 Clothing Weights Continued 0007 00 Dry Weight HOSPITAL CLOTHING LINEN Pounds Kg Slippers canvas pair 1 29 0 58 Cap operating surgical green 0 08 0 04 Gown operating surgical green 1 26 0 57 Trousers operating surgical 0 73 0 33 Shirt man s operating 0 72 0 33 Robe dress cord 2 25 1 02 Gown operating surgical white 2 00 0 90 Sheet bed cotton white 2 00 0 90 Pillowcase cotton white 0 40 1 81 Sheet bed cotton green 2 00 0 91 Sheet bed cotton
24. 00 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE UM QTY NUMBER NUMBER ON CODE RQT 12 3510 01 253 4303 TARPAULIN Cover EA 1 81337 6 1 9962 13 3510 01 250 3645 WORKSTAND STORAGE SUPPORT EA 2 81337 6 1 9859 14 4510 01 245 6936 WATER PUMP ASSY EA 1 81337 6 1 9932 0015 00 5 0015 00 10 3510 222 10 Se 228 VAN 33 US INOW YD y 2411 SHORT 1 9855 1 8356 2 WORK PLATFORM ASSY DRYER 6 PLATFORM ASSY 6 STAIR ASSY STEP DESCRIPTION CAGEC AND PART NUMBER 81337 6 2 2403 WATERPUMP TIEDOWN ASSY WORK PLATFORM ASSY WASHER 81337 6 1 9443 gt LL E lt m A gt e lt n ER e e 2 81337 90598 81337 4569 4370 NATIONAL STOCK 2930 01 248 9889 3510 01 242 7258 3510 01 440 3510 01 375 0199 3510 01 440 4940 01 309 4488 ILLUS NUMBER 0015 00 6 10 3510 222 10 0015 00 21 0 N 22 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE UM NUMBER NUMBER ON CODE RQT 21 4720 00 708 0407 HOSE AIR DUCT Dryer Lint Exhaust EA 1 81349 MIL fH 7365 Size A 22 4210 00 899 2491 FIRE EXTINGUISHER EA 1 81348 6 1 8285 23 4510 01 214 9139 ADAPTER Drum Fill EA 2 81337 6
25. Dryer 4 4 nennen nnn nee 0006 00 5 Adjustments Water Heater ener 0006 00 2 Assembly and Preparation For 0005 00 1 Air Compressor Controls and 1 0004 00 14 gt Basic Issue nitri ttc e kae ts 0015 00 13 Common Tools And 0002 00 4 Components Of End 2 2 1 ener enne 0015 00 1 Controls And Indicators a AA ade 0004 00 1 Corrosion Prevention And Control esses ener nennen entres 0001 00 3 Clothing Weights EISE oet diei dade cet ER 0007 00 4 COMO Pera RUE 0009 00 1 Couplings Quick snnt renes 0005 00 8 Cross Reference List Nomenclature 0001 00 4 O Decals And Instruction Plates 2 0004 00 15 Description and Use of Operator s Controls and 0004 00 1 Destruction Of Army Materiel To Prevent Enemy 0 0001 00 3 Description Of Major 0002 00 2 Dryer Bin Installation it a il 0005 00 20 Dryer Control Panel
26. Extractor Breaker 20 3 Circuit Breaker Compressor Breaker 20 4 Circuit Breaker Dryer Breaker 20 5 Circuit Breaker M 85 Water Heater Breaker 20AMP Circuit Breaker Washer Breaker 20AMP Figure 8 Power Distribution Panel Controls 0004 00 11 10 3510 222 10 0004 00 WASHER AIR COMPRESSOR CONTROL FULL VOLTAGE STARTER PANEL ABOVE CIRCUIT BREAKER PANEL 4 WASHER AIR TANK 2 UNDER REAR OF WASHER 3 Air Compressor Controls and Indicators KEY CONTROL AND INDICATOR FUNCTION 1 Full Voltage Starter Reset Reset button connects electrical circuit to the air compressor Button from an overloaded condition 2 Drain Cock Allows operator to bleed water from washer air tank 3 Pressure Dial Gage Indicates pressure inside washer air tank Part of Washer 4 Air Compressor Generates air for the system Figure 9 Air Compressor Controls 0004 00 12 10 3510 222 10 0004 00 DECALS AND INSTRUCTION PLATES The following decals and instruction plates are found on the M85 series laundries For decals on the M 85 Water Heater refer to TM 10 4520 259 13 amp P For trailer decals refer to TM 9 2330 376 14 amp P Generator decals are described in TM 5 6115 585 12 The following decals are found on the Extractor DO NOT STEP O Place material evenly drum so that Lid locked Push to Start drum is in balance Close cover Set Timer 3 minutes for B D U Emergency
27. Heater output QD male coupling 14 respectively Route the hose as shown 0005 00 15 0005 00 10 3510 222 10 0005 00 16 10 3510 222 10 0005 00 Connecting Wastewater Hoses amp WARNING Keep drain hoses well separated from freshwater hoses to avoid water contamination and serious personnel sickness Ensure that drain hoses do not touch or cross other water hoses exhaust ducts power cables or fuel lines Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could result NOTE Connect hoses as described under Connecting and Disconnecting Quick Disconnect QD Couplings in this work package Connect 40 1 Y dia drain hose 1 to the extractor drain pipe assembly QD male coupling 2 and washer drain pipe QD male coupling 3 Connect 25 1 1 2 dia drain hose 4 to wet wash bin QD male coupling 5b Route the hose to the designated drain field or holding area tank Remove QD cap 6 from QD male coupling on washer extractor drain assembly 7 Connect 25 2 1 2 dia drain hose 8 to washer extractor drain assembly QD male coupling 9 Route the drain hose to the designated drain field or holding area tank 0005 00 17 0005 00 10 3510 222 10 0005 00 18 10 3510 222 10 0005 00 Connecting Power Cables 3 e 2 WARNING The laundry unit operates on 208 VAC power Follow
28. Location And Description Of Major 0002 00 2 Lubrication Service Intervals 0013 00 1 SS A Power Cable E 0005 00 16 Maintenance Checks and Services 0011 00 1 Maintenance Forms Records And 404400000 0001 00 2 Maintenance Procedures 7 0012 00 1 Malfunction Symptom Index 0010 00 1 Nomenclature Cross Reference List sse enne 0001 00 3 INDEX 2 10 3510 222 10 Operation under Usual 0007 00 1 Operation In Unusual Environment Weather Conditions 0009 00 1 Operator Maintenance aarti tev ele Pa eden 0013 00 1 Operating Procedures neni a Alaina eth 0007 00 1 Operating Washer Control 0007 00 6 il Pamphlets 0014 00 1 Plates Decal and Instruction PvE dU go a da 0004 00 15 Power Distribution Panel Controls and 0004 00 13 MEETS uissssiissit oiri ieri aira iaoa A NEARE AENEA RA a E 0008 00 1 Preventive Maintenance Checks and 2 0000000 0 0012 00 1 Preparation For Use Assembly 0005 00 1 Pump DE
29. M 85 Water Heater fuel filter 3 Refer to 10 4520 259 138 for location of water heater components and the SUPPLY fitting 4 of the drum fill adapter 5 4 Connect the other fuel hose to the bottom of the M 85 Water Heater fuel pump 6 Refer to TM 10 4520 259 13 amp for location of water heater components and the RETURN fitting 7 of the drum fill adapter 5 Tighten the 3 4 in fuel line couplings using an adjustable wrench 0005 00 27 10 3510 222 10 0005 00 0005 00 28 10 3510 222 10 0005 00 Connect Dryer Generator and Water Heater Exhaust Hoses 1 Unhook straps 1 and remove metal exhaust hoses from Laundry Unit 1 WARNING Be sure that exhaust ducts do not touch or cross water hoses power cables or exhaust ducts Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could result 2 Connect one 5 inch 12 6 cm metal hose 2 through the hose bracket 3 to the dryer exhaust elbow 4 Connect the second 5 inch 12 6 cm metal hose to the end of the first and extend it away from the trailer NOTE The dryer air duct hose is stored inside the dryer bin during transportation 3 Install 12 inch 30 5 cm air duct hose 5 on dryer exhaust duct adapter 6 Fully extend air duct hose 5 along curbside of trailer 0005 00 29 0005 00 10 3510 222 10 Extend metal hose away from the
30. M60 M60 A P and Electrical Utility Assembly 46 TM 9 6150 226 13 LUBRICATION ORDERS Lubricating Order Laundry Unit Trailer Mounted 85 LO 10 3510 222 12 Lubricating Order Generator Set Diesel Engine Driven Tactical Skid Mounted 10 8 LO 5 6115 585 12 MISCELLANEOUS PUBLICATIONS Common Table of 50 970 Common Table of Allowance S iret iia e ege ene E ae ete 8 100 0014 00 2 10 3510 222 10 0015 00 LAUNDRY UNIT TRAILER MOUNTED M85 MODEL 85 100 M85 200 COMPONENTS OF END AND BASIC ISSUE ITEMS LISTS INTRODUCTION This work package identifies components of end item and basic issue items for the M85 series laundries to help you inventory the items required for safe and efficient operation of the equipment GENERAL The Components of End Item and Basic Issue Items List are divided into the following lists Components of End Item This list is for informational purposes only and is not authority to requisition replacements These items are part of your laundry unit As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to
31. Motor Switch Engages disengages auto mode drive and starts cycle timer 16 Oylinder Control Wheel Manually advances cylinder 17 Door Unlock Switch Unlocks washer door 18 Soap Dispenser Allows operator to add supplies during the washing cycle 19 peser Resets motor circuit breaker on Motor Junction Box 0004 00 5 10 3510 222 10 Eo SUPPLIES gt El g PWR WATER COLD WATER REUSE WATER WTR LVL LO HI 10 11 VIASTE DRAIN 4 0082812895 Hr t 12 REUSE DRAIN 5 E Figure 4 Washer Formula 0004 00 M85 100 and 200 Washer Formula Card Controls and Indicators TRACK TITLE FUNCTION 1 SUPPLIES Alerts operator to add supplies or that cycle is ending 2 Blank 3 PWR ON OFF Stops machine at end of formula card 4 HOT WATER Adds proper amount of hot water 5 COLD WATER Adds proper amount of cold water 6 REUSE WATER Adds proper amount of reuse w
32. Stop Only 4 minutes for cotton wool Push to Stop 5 minutes for sleeping bags To restart pull button out Adjust load Press start button timer resets Push START button automatically after each cycle IMPORTANT Do not use your main disconnect switch to operate this machine 0004 00 13 10 3510 222 10 0004 00 The following decals are found on the Dryer CAUTION USE DIESEL OR JP8 FUEL ONLY CAUTION HOT EXHAUST TUBE WARNING OPEN FUEL VALVE AND PRESS START BUTTON FUEL AFTER SHUT DOWN IN FREEZING PUMP IS OPERATIONAL WHEN FUEL PRESSURE TEMPERATURE DRAIN ALL WATER FROM GAUGE READS 100 TO 120 PSI ALARM BUZZER WILL HOSES PUMPS AND TANKS PERFORM SOUND AND BLUE INDICATOR LIGHT WILL LIGHT IF PROCEDURE IN WORK PACKAGE 0008 OF FLAME SAFEGUARD CONTROL REQUIRES TM 10 3510 222 10 LEAVE DRAIN VALVES RESETTING RESET FLAME SAFEGUARD CONTROL OPEN INSPECT LAUNDRY UNIT TO RESET BUTTON ADJUST AIR SHUTTERS SO THAT NO ENSURE ALL WATER HAS BEEN DRAINED SMOKE IS VISIBLE BURNER WILL CYCLE ON AND OFF 0004 00 14 10 3510 222 10 0004 00 The following decals found on washer HOT INTAKE COLD INTAKE RECYCLE INTAKE WASTE DRAIN RECYCLE DRAIN CHECK OIL BEFORE OPERATING GENERATOR SLIDE SOUND PANEL TO RIGHT TO CHECK OR ADD OIL 85 200 IMPORTANT DO NOT LUBRICATE ALLOW ENTER THIS UNIT M85 100 WIRE MOTOR FOR THIS ROTATION 0004 00 15 16 Bl
33. Table 0007 00 1 lists the weight of various clothing items Check the air tank pressure gage 2 for a pressure of at least 60 psi 414 kpa If pressure is lower than 60 psi 414 kPa refer to troubleshooting procedures Refer to FM 42 414 for field laundry washing and decontamination formulas Select proper formula chart NOTE When washing camouflage clothing use warm water and mild detergent Do not use chlorine bleach or starch on camouflage clothing Unlatch soap dispenser 6 Add soap and wash rinse chute with water NOTE Every time you add supplies through soap dispenser close cover after adding supplies If cover is not closed hot air will be vented causing water in washer to cool down Close and latch soap dispenser cover 6 Place AUTO OFF MANUAL switch 7 in AUTO Washer will start and run the formula selected When SUPPLIES light 8 and audible signal 9 activate add supplies called for in formula At the end of the formula cycle a supplies signal alerts the operator that the formula is complete At the end of cycle place AUTO OFF MANUAL switch 7 in OFF Push unlock switch 1 on door lock cover and unlock the door NOTE Door lock switch is interlocked with lever switches If washing machine still contains water door will not unlock until washing machine has drained This is a safety feature to protect operator from accidental scalding Transfer laundry to the wet wash bin 10 0007 00 8 10 3
34. W 631 Wrench Adjustable 8 IN 81348 GGG W 631 Hose Garden 50 foot 81348 L H 520 50 Fuel Drum 55 Gallon 81348 PPP D 1152B 0016 00 2 10 3510 222 10 0017 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 EXPENDABLE DURABLE ITEMS LIST INTRODUCTION This appendix lists expendable durable supplies and materials you will need to operate and maintain your M85 series laundry unit This listing is for informational purposes only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items or CTA 8 100 Army Medical Department Expendable Durable Items Explanations of Columns in the Expendable Durable Items List Column 1 Item Number This number is assigned to each entry in the list and is referenced in the narrative instructions to identify the item e g Use wiping rags WP0065 Table 1 Item 1 Column 2 Level This column includes the lowest level of maintenance that requires the listed item Operator or Crew Unit Maintenance Direct Support Maintenance General Support Maintenance Depot Maintenance Column 3 National Stock Number This is the NSN assigned to the item that you can use to requisition it Column 4 Item Name Description CAGEC and Part Number This column provides the other information you need to identify the item Column 5 U M unit
35. above Within each chapter are work packages covering a wide range of topics Each work package is numbered sequentially starting at page 1 The work package has its own page numbering scheme and is independent of the page numbering used by other work packages Each page of a work package has a page number of the form XXXX YY ZZ where is the work package number e g 0010 is work package 10 and YY is the revision number for that work package and ZZ represents the number of the page within that work package A page number such as 0010 00 1 2 blank means that page 1 contains information but page 2 of that work package has been intentionally left blank Finding Information The Table of Contents permits the reader to find information in the manual quickly The reader should start here first when looking for a specific topic The Table of Contents lists the topics contained within each chapter and the Work Package Sequence Number where it can be found Example If the reader were looking for instructions on Preventive Maintenance Checks and Services which is an Operator Maintenance topic the Table of Contents indicates that Operator Maintenance information can be found in Chapter 4 Scanning down the listings for Chapter 4 Preventive Maintenance Checks and Services information can be found in WP 0012 00 i e Work Package 12 An Alphabetical Index can be found at the back of the manual It lists specific topics with the correspondin
36. all models of the M85 Laundry The supervisor must determine what shutdown procedures must be performed This will depend on the mission weather and environmental conditions For example normal overnight shutdown procedures may have to be supplemented when inclement weather in the form of rain wind dust etc are expected Additional procedures are necessary if operating in temperatures below 32 or if the laundry is to be prepared for movement or storage For shutdown procedures under unusual environmental conditions refer to work package 0009 00 Operation under Unusual Conditions Perform the procedure directed by your supervisor EN Shut down operation for less than 4 hours with equipment remaining set up and temperature is expected to be above 32 F Use these procedures to shut down the laundry for periods of less than 4 hours in situations where equipment is to remain in place and connected and temperatures are expected to be above 32 F E Shut down operation for more than 4 hours and or when temperature is expected to be below 32 F during down time Use these procedures to shut down the laundry in situations where it is to remain in place and the temperature is expected to fall below 32 F during down time EN Preparation for movement or storage Use these procedures when preparing the laundry unit for movement or storage ESTA WARNING Exhaust ducts are hot Avoid touching exhaust ducts during shutdown to prevent bur
37. door and handle damaged rusted Door ane Check for loose mounting and damage to the box or breakers Make sure panel is closed 0011 00 11 inoperable Damage to breakers 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 18 During Dryer Inspect exhaust metal hose 1 for Metal exhaust hose duct leaks leaks and loose connection Also oris not properly connected check fuel pump 2 fuel filter 3 and fuel hose lines 4 for fuel Fuelis leaking leaks Check fuel supply for availability of sufficient fuel Check Fuel supply is empty air duct hose 5 for proper Air duct hose not properly connection connected 0011 00 12 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued ITEM INTERVAL ITEM PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 19 After M85 Laundry CAUTION Covers on equipment control boxes and the power distribution panel must be closed to prevent rust and corrosion caused by moisture This will help prevent equipment failure Ensure the door of the power distribution panel is closed and the handle is in the closed position Check the dryer control box cover and secure if necessary Check the extractor reset box and close it if necessary CAUTION The laundry must be cove
38. fitted 0 58 0 26 Blanket bed cotton white 3 38 1 53 Blanket bed wool OD 4 67 2 12 0007 00 5 10 3510 222 10 0007 00 Automatic Washing M 85 100 Model Laundry The following procedures are for the operation of the M 85 100 Model Laundry only using a pre punched washer formula card to control the wash cycle If it is necessary to change formulas proceed as follows WARNING Do not make or change electrical connections while the unit is in operation The voltage generated by the generator can cause death by electrocution Keep moisture away from the engine generator and keep the surrounding area dry when operating the unit Failure to observe this warning may result in death by electrocution Do not service the unit with fuel while the unit is in operation Failure to observe this warning may result in serious injury or death to personnel WARNING If EMERGENCY SHUTDOWN is required pull out DC control circuit breaker on generator control panel Refer to TM 5 6115 585 12 and familiarize yourself with the location of this control or turn OFF 60 AMP main circuit breaker on power distribution panel to shut down all electrical power to the laundry unit Failure to observe this warning may result in serious injury or death to personnel CAUTION Door unlock switch is interlocked with other switches If washing machine still contains water door will not unlock until washing machine has drained or damage to e
39. for automatic wash cycle or sets water level for manual when LEVEL SELECT is switched to 1 10 LEVEL HIGH 2 Switch Sets high level of water for automatic wash cycle or sets water level for manual when LEVEL SELECT is switched to 2 11 DRAN Opens closes drain valve Switch 12 LEVEL SELECT 1 or 2 Switch Enables LEVEL LOW 1switch or HIGH 2 switch to operate 13 OLD WATER NORE Turns cold water valve on off Switch 14 HOT WATER ON OFF Switch Turns hot water valve on off 15 Audible SIGNAL Alerts operator that washer controls require attention 16 SIGNAL CANCEL Switch Cancels audible signal indicator 17 RUN STOP Motor Switch Engages disengages auto mode drive and starts cycle timer 18 Cylinder Control Wheel Manually advances cylinder 19 Door Unlock Switch Unlocks washer door 20 Soap Dispenser Allows operator to add supplies during the washing cycle 0004 00 3 10 3510 222 10 0004 00 Rear View of Motor Junction Box DRAI ON OPEN CLOSED SUPPLIES HOT COLD SIGNAL CANCEL AUTO WATER WATER TIMER N 4 gt 5 Dy 8 Qe OFF 10 12 8 Start Marker HIITHTITHTITHTITHTITHITTHTITHIITHTITH COO P moo gt T WATER coto waren p Reuse waren gt run E T
40. not equipped with a reset button To prepare the water heater for operation proceed as follows 0006 00 2 10 3510 222 10 0006 00 The must be completely vented from this hose before the vent is closed Failure to follow this procedure correctly may activate the low water switch preventing startup Install five foot drain hose on vent valve Open the vent valve 1 until water flows from vent hose 2 then close vent valve 1 Open the water outlet ball valve 3 handle should be parallel with the piping NOTE Priming the fuel pump should only be necessary if the pump is dry after the water heater has been in storage or a new or rebuilt fuel pump has been installed However if after three attempts to start the water heater no fuel pressure is indicated the pump should be primed Refer to TM 10 4520 259 138 Open the air band 4 on the fuel pump 5 approximately half way NOTE The water heater will not operate if the thermometer reading is higher than the temperature control setting Set the water temperature control 6 to 160 F 71 C Open control box 7 Press UV or IR scanner flame safeguard control reset button 8 and close box WARNING Do not open vent valve or touch exhaust ducts while the water heater is running or immediately after shutdown as severe burns may result Open the fuel valve 9 Counterclockwise opens valve Set power switch 10 to ON and observe correct rotat
41. of Major Components 0002 00 3 10 3510 222 10 COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment refer to the applicable Modified Table of Organization and Equipment MTOE CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items or CTA 8 100 Army Medical Department Expendable Durable Items as applicable to your unit EQUIPMENT DATA 0002 00 The following data pertains to the components indicated Full data is provided in the M85 200 column with difference for other Models indicated Comparable data for the M 85 Water Heater the XM1061E1 Trailer and the 10kw skid mounted generator can be found in the equipment publications referenced in Work Package 0013 00 Laundry Unit Length Height Width Weight Power Requirement Fuel Requirements Washer Model Number Capacity Weight Maximum Speed Water Pressure Required Air Pressure Required Washer Motor Volt Phase Frequency AMP Power Rating Motor Speed Extractor Model Number Capacity Weight Volt Phase Frequency AMP Power Rating Motor Speed 85 100 18ft 2 5 54m 7 ft 10 2 3gm 8ft 2 44m 12 645 Ib 5 748 kg Class L 60 AMP 208VAC 3 phase Diesel 0017 00 3626 OEW NAT 60 Ib 27 kg 950 Ib 428 kg 33 rpm 10 psi 69 kPa minimum 75 psi 517 kPa maximum 30 psi 207 kPa minimum 110 psi 758 kPa max 208VAC 3 6
42. of measure indicates how the item is issued for the National Stock Number shown in column 1 0017 00 1 10 3510 222 10 EXPENDABLE DURABLE ITEMS LIST 2 LEVEL 1 ITEM NUMBER 92000080 3 NATIONAL STOCK NUMBER 7920 00 205 3570 5330 00 360 0595 5330 00 075 3268 91 30 01 305 5597 9140 00 286 5284 5975 00 156 3253 7930 00 965 9830 6850 01 015 7939 6850 00 297 6653 8030 00 264 3875 6810 00 141 2942 7930 00 929 1220 6810 00 264 6523 7930 00 924 5366 4 5 ITEM NAME DESCRIPTION CAGE CODE U M PART NUMBER LB Wiping Rags Gasket 1 2 96906 MS27030 5 Gasket 2 Y 96906 MS27030 7 Turbine Fuel Aviation JP 8 MIL T 83133 Fuel Diesel VVF 800 DF A DF 2 Strap Tiedown Electrical Components 81349 MIL S 23190 Rinse Additive Laundry Spot Remover Decontaminating Agent Water Repellent Compound Textile Finish Citric Acid Anhydrous Technical Detergent Laundry Sodium Orthosilicate Technical Sour Laundry EA EA GL One gl DR 55 gl HD DR GL DR CN DR DR DR DR 175 Ib One gl 50 Ib 5 gl 50 Ib 50 Ib 100 Ib 100 Ib asn ee ee 0017 00 2 10 3510 222 10 ALPHABETICAL INDEX Abbreviations and 0001 00 4 Additional Authorization List AAL sess eee ener nennen 0016 00 1 Adjustments
43. of power at the power distribution panel 1 The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious injury or death from electrocution Shut down generator Refer to TM 5 6115 585 12 if necessary Remove main power cable 2 from power distribution panel socket Open door on power distribution panel 1 Determine if No 1 main circuit breaker 60 AMP 3 has tripped If it tripped reset circuit breaker Close door on power distribution panel 1 Reconnect main power cable 2 to power distribution panel socket Start generator and apply power to distribution panel Refer to TM 5 6115 585 12 if necessary Check for availability of power at generator Place AC CIRCUIT BREAKER on generator 4 to ON If no power notify unit maintenance Procedure No 2 Water pump fails to start Check for availability of power at the power distribution panel 1 WARNING The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious injury or death from electrocution Set pump toggle switch 5 to OFF Make sure distribution power cable 6 is properly connected Push reset button 7 Check if No 5 water heater circuit breaker No 5 8 in power distribution panel 1 has tripped Reset circuit breaker Set pump toggle switch 5 to ON If water pump fails to start set pump toggle switch 5
44. on set DRAIN switch 6 to OPEN Continue this sequence until all laundry is washed After the last wash cycle is completed and the washer has drained proceed as follows 1 2 Set AUTO MANUAL switch 3 to OFF Press door unlock switch 9 rotate handle and open door Transfer laundry to wet wash bin Close door and rotate handle Turn MASTER ON OFF switch 10 to OFF Close front cover on washer control panel 0007 00 18 10 3510 222 10 ON 0 SUPPLIES OFF Gy 0 0 2 ER D DIMMER OFF 4 Y E o 5 3 Ber COLD REUSE WATER b WASTE DRAIN REUSE DRAIN 55 SIGNAL WATER OPEN ON CLOSED OFF amp LEVEL SELECT 9 85 200 0007 00 19 0007 00 10 3510 222 10 0007 00 Extracting The operation of the extractor is similar in all models of the M 85 Laundry 10 11 12 CAUTION Avoid rough handling of the extractor cover Slamming the cover or attempting to open the cover before the internal lock releases will damage the equipment CAUTION Ensure that laundry does not cover center hub before operating extractor Open the extractor lid 1 Place 30 pounds 13 6 kg of laundry approximately on
45. power distribution panel 1 WARNING The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious injury or death from electrocution Open door on power distribution panel 1 Determine if No 3 circuit breaker 2 has tripped If it tripped reset the circuit breaker Close door on power distribution panel 1 Check for tripped full voltage starter 3 Open door on power distribution panel 1 Set circuit breaker No 3 2 to OFF Open enclosure box 3 above power distribution panel 1 Press full voltage starter manual reset 4 Close enclosure box 3 above power distribution panel 1 Set circuit breaker No 3 2 to ON Close door on power distribution panel 1 If air compressor fails to start notify unit maintenance Procedure No 15 Air compressor fails to deliver air pressure Check for air pressure leaking Determine if drain cock 5 on air tank 6 is open Close drain cock if necessary If still no air pressure is available turn off circuit breaker number 3 2 and notify unit maintenance 0010 00 23 0010 00 10 3510 222 10 0010 00 24 4 MAINTENANCE INSTRUCTIONS FOR LAUNDRY UNIT TRAILER MOUNTED THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0011 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 PREVENTIVE MAINTENAN
46. temperatures below 32 F Under these conditions the equipment should be set up in a tent or other suitable enclosure 444 WARNING Do not touch cold metal parts with bare hands Cold metal parts can cause frostbite and injury to personnel Follow procedure E in work package 0008 00 to shut down the laundry when temperatures below 32 F are expected OPERATION IN DUST OR SAND Shut down the Laundry Unit during severe dust storms Close air shutters on water heater and dryer as described in Work Package 0006 00 Cover the trailer with a tarpaulin or other suitable protective covering To prevent fuel contamination cover drum with tarpaulin and place cans under cover on trailer When the area is reasonably clear of dust clean the dryer and water heater fuel filters as described on work package 0013 00 Clean remaining equipment thoroughly OPERATION IN SNOW OR MUD Ensure trailer supports and platform footings are in use and emplace field expedient bracing material to firm soil around supports and footings OPERATION IN SALTWATER AREAS Inspect the Laundry Unit frequently for rust and corrosion Frequently wash the equipment with fresh water to prevent a buildup of salt deposits Rusted or corroded condition must be corrected as soon as possible 0009 00 1 10 3510 222 10 0009 00 EMERGENCY PROCEDURES In an emergency pull out DC control circuit breaker on the generator control panel or turn OFF 60 main circuit breaker
47. the procedures closely when connecting the power cables High voltage cannot be seen but it can kill you Electricity is unlike most other dangerous things you can come in contact with because it gives no warning and no symptoms to be wary of Its effect is immediate It can kill you render you unconscious or severely burn you NOTE The main power cable and ground rod is typically left installed when the laundry unit is operated at the same location for a period of time If this is the case skip the procedures for installing them Ensure the generator master switch is in the OFF position Refer to TM 5 6115 585 12 Remove the dust caps from the main power cable 1 and the power distribution panel connector 2 Ensure that main power cable plug 1 is connected to the power distribution panel receptacle connector 2 0005 00 19 10 3510 222 10 0005 00 If M 85 laundry has been used previously the pigtail ends are connected as shown below 4 Connect the pigtail ends of the main power cable to the generator power output panel as follows Refer to TM 5 6115 585 12 if necessary Generator Connector Main Power Cable L1 BLACK L2 RED L3 BLUE or ORANGE LO WHITE GROUND GREEN The ground cable is connected to the ground stud located at the bottom of the generator frame L3 Blue or L1 Orange Black Generator Ground Stud Green ground cable connection 0005 00 20 10 11
48. the washer 3 to engage the door handle that is mounted to a bar frame 4 2 Washer Control Panel The M85 100 and 200 Washer control panel 5 controls the automatic operation of these washers using washer formula cards On the M 85 200 the cards and punch are located in the box on top of the control panel 5 3 Power Distribution Panel The power distribution panel 6 is located behind the control stand and contains one main and five subsystem circuit breakers 4 Dryer The dryer assembly 7 is an open end loader nonreversible cylinder type The dryer dries the clothes after they are removed from the extractor 5 Tool Box The toolbox 8 is intended for storage of tools to be used on the laundry unit 6 Work Platform The work platform 9 supports personnel operating the washer extractor and dryer It also provides access to other laundry unit components on the trailer bed 7 Dryer Bin The dryer bin 10 provides a holding place for the dry clothes after they are removed from the dryer In the packed configuration the dryer bin is stored on the right hand side of the trailer 8 Extractor The extractor 11 is a heavy duty top loading spinning cylinder that removes excess water from the clothes before they are placed in the dryer 9 Wet Wash Bin Wet clothes taken out of the washer are deposited in the wet wash bin 12 before they are place in the extractor 10 Air Compressor The air compressor 13 provides ai
49. the water heater 5 and generator 6 0005 00 22 10 3510 222 10 0005 00 2 Remove the dryer bin 4 and place it in front of dryer 7 3 Re install four hexagon head cap screws 1 lock washers 2 and flat washers 3 in the same location from which they were removed between the water heater and generator 0005 00 23 10 3510 222 10 0005 00 Connecting Dryer Fuel Hoses WARNING Use only diesel or JP 8 fuel Failure to do so may result in death or serious injury to personnel or damage to equipment 1 Prepare the drum fill adapter 1 as follows 2 If a 55 gallon 208 liters drum 2 is used remove drum extension 3 from return outlet 4 3 Install the drum extension 3 on the supply pipe coupling 5 4 Install the drum fill adapter into 55 gallon 208 liters drum 2 5 If a 5 gallon 19 liter military gas can 6 is used install the drum fill adapter 1 onto the can with the drum extension 3 installed on the return outlet 4 NOTE Tighten 3 4 in drum extensions couplings with adjustable wrench to prevent air from entering drum fill adapter 5 Gallon Can 55 Gallon Set Up Drum Set Up 0005 00 24 10 10 3510 222 10 0005 00 p WARNING Be sure that fuel lines do not touch or cross water hoses power cables or exhaust ducts Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could res
50. 0 0007 00 LEVEL DRAIN COLD Low WATER OPEN 13 4 9 9 CLOSED OFF 8 b 0 78 i LEVEL SELECT 1 h O LS DIMMER 2 3 1 1 A he WATER SUPPLIES 11 WTR LVL LOHI 0000000 Manual Washing M 85 200 Model Laundry The M 85 200 Laundry can be operated manually using the controls located on the controller assembly With the MASTER switch 1 in ON position the DRAIN switch 2 closed and the AUTO MANUAL switch 3 set to OFF the LEVEL SELECT switch 4 HIGH 2 switch 5 and HOT COLD WATER switches 6 and 7 may be used to obtain whatever manual operation is desired The following steps are for manual operation of the M 85 200 Laundry 0007 00 15 10 3510 222 10 0007 00 WARNING If EMERGENCY SHUTDOWN is required pull out DC control circuit breaker on generator control panel Refer to TM 5 6115 585 12 and familiarize yourself with the location of this control or turn OFF 60 AMP main circuit breaker on power distribution panel to shut down all electrical power to the laundry unit Failure to observe this warning may result in serious injury or death to personnel NOTE Door unlock switch is interlocked with other switches If washing machine contains water door will not unlock until washing machine has drained This is a safety feature to protect operator from accidental scalding Open front cover on washer con
51. 0015 00 1 10 3510 222 10 0015 00 COMPONENTS OF THE END ITEM LIST 5 e E 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE U M QTY NUMBER NUMBER ON CODE ROT 1 3510 01 375 0201 BASKET ASSY HOSE EA 2 90598 6 1 9955 2 3510 01 375 0197 BEAM ASSY Left 90598 6 2 2418 EA 1 4540 01 375 2324 Right 90598 1 6 0103 EA 1 3510 01 374 0561 Center 90598 1 6 0104 EA 1 3 3510 01 248 5296 BIN ASSY DRYER EA 1 81337 6 1 9906 0015 00 2 1 ILLUS NUMBER 2 NATIONAL STOCK NUMBER TM 10 3510 222 10 3 4 DESCRIPTION CAGEC AND PART NUMBER USABLE ON CODE 0015 00 4 6150 01 373 9419 6150 01 275 7930 3510 01 279 3980 3510 01 247 4797 POWER DISTRIBUTION Water Pump 90598 6 1 9926 CABLE ASSY POWER ELECTRIC 81337 6 1 9924 CLAMP SHORT 81337 6 1 9433 CLAMP LONG 81337 6 1 9430 0015 00 3 10 3510 222 10 0015 00 11 gt 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE U M QTY NUMBER NUMBER ON CODE PANEL SOUND DEADENING 8 5640 01 245 6934 Side Panel Small EA 2 81337 1 6 0114 9 5640 01 285 4288 Side Panel Large EA 1 81337 6 2 2400 10 3510 01 246 9256 Top Panel EA 3 81337 1 6 0118 11 3510 01 246 9258 STRUT ASSY TARP EA 2 81337 6 1 9416 0015 00 4 10 3510 222 10 0015
52. 0Hz 5 3 5 2 5 1 5hp 1119W 1725 rpm 605 MIL 30 Ib 14 kg 609 Ib 276 kg 208 220VAC 3 60 Hz 9 3 3 hp 2237W 1750 rpm M85 200 18ft 2in 5 54m 7 ft 10in 2 3gm 8ft 2 44m 12 570 Ib 5 687 kg Class L 60 AMP 208VAC 3 phase Diesel Ite 3626 OEW EASIW2 60 Ib 27 kg 950 Ib 428 kg 33 rpm 10 psi 69 kPa minimum 75 psi 517 kPa maximum 30 psi 207 kPa minimum 110 psi 758 kPa max 208VAC 3 60 2 5 3 5 2 5 1 5hp 1119 1725 605 MIL 30 Ib 14 kg 609 Ib 276 kg 208 220 3 60 Hz 9 3 3 hp 2237W 1750 rpm 0002 00 4 10 3510 222 10 0002 00 Laundry Unit Dryer Model Number Capacity Weight Burner Blower and Fuel Pump Motor Volt Phase Frequency AMP Power Rating Motor Speed Tumbler Cylinder Motor Volts Phase Frequency AMP Power Rating Motor Speed Tumbler Exhaust Motor Volt Phase Frequency AMP Power Rating Motor Speed Air Compressor Model Number Weight Volts Phase Frequency Amps Power Rating Motor Speed Water Pump Model Number Weight Capacity Type Pump Motor Volts Phase Frequency Amps Power Rating Motor Speed 85 100 30 Ib 14 Kg 30 Ib 14 1060 Ib 480 Kg 200 230VAC 3 60 Hz 1 8 2 0 1 0 1 2 hp 373 W 3450 rpm 1 1725 rpm 2 208VAC 3 60HZ 2 1 Ve 373 W 1275 rpm 208VAC 3 60HZ 2 1 Ve 373 W 1275 rpm GH 510B 32 Ib 14 Kg 20
53. 1 2 4 3 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE NUMBER NUMBER ON CODE 1 LUBRICATION ORDER N A LO 10 3510 222 12 N A OPERATOR S MANUAL TM 10 3510 222 10 TRAILER MANUAL 9 2330 376 1 4 amp P GENERATOR OPERATOR S MANUAL TM 5 6115 585 12 WATER HEATER MANUAL TM 10 4520 259 13 amp P HOSE GARDEN 6 FOOT 81348 L H 520 50 0015 00 13 14 Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0016 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 ADDITIONAL AUTHORIZATION LIST AAL INTRODUCTION This appendix lists additional items that you are authorized for the support of the M85 series laundry units GENERAL This list identifies items that do not have to accompany your laundry unit and that do not have to be turned in with it These items are authorized for use by CTA MTOE TDA or JTA Explanation of Columns in the AAL Column 1 National Stock Number identifies the stock number of the item to be used for requisitioning purposes Column 2 Description CAGEC and Part Number identifies the Federal Item Name in all capital letters followed by a minimum description when needed The last line below the description is the CAGE Commercial and Government Entity Code in parenthesis and the part number Column 3 Usable On Code UOC when applicable gives you a code if the item you need is not the same for different models of equipment UOCs for the M85
54. 1 8285 0015 00 7 SX 2 SD 2 NATIONAL STOCK NUMBER 10 3510 222 10 0015 00 3 4 DESCRIPTION CAGEC AND PART NUMBER USABLE ON CODE 5975 00 878 3791 4720 01 297 9083 4720 00 805 2676 4720 01 297 9084 GROUND ROD ASSY SECTIONAL WATTACHMENTS 81349 MIL R 1 1461 HOSE ASSY NONMETALLIC 81337 6 1 9946 3 25 ft 1 1 2 in dia Suction Strainer to Water Pump Water Pump to Water Heater Washer Bin to Drain Field HOSE FUEL Dryer Water Heater 96906 MS28741 8 3000 25 ft HOSE FUEL RETURN Dryer Water Heater 81337 6 1 9836 65 25 ft MS28741 8 1440 HOSE NONMETALLIC Main Drain 90598 6 1 9946 4 25 ft 2 1 2 in dia 0015 00 8 10 3510 222 10 0015 00 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE UM QTY NUMBER NUMBER ON CODE RQT 28 4720 01 461 4681 HOSE GENERATOR EXHAUST EA 2 81337 6 2 2419 29 4720 01 261 6815 HOSE METAL Dryer Heater Exhaust EA 2 81337 6 2 2303 30 4720 01 375 5445 DUCT BURNER EXHAUST Water Heater EA 2 90598 6 2 2427 0015 00 9 10 3510 222 10 0015 00 0015 00 10 2 NATIONAL STOCK NUMBER TM 10 3510 222 10 3 DESCRIPTION CAGEC AND PART NUMBER 4 USABLE ON CODE 0015 00 4730 01 249 1969 7530 01 399 5274 7530 01 399 3710 7530 01 399 371 1 7530 01 399 3709 7530 01 399 3694 7530 01 399 3696 7530 01 399 3695 7530 01 399
55. 10 222 10 0005 00 Ensure that water hoses not touch cross other water hoses exhaust ducts power cables or fuel lines Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could result Connect the QD female coupling 1 of a 25 1 15 dia water hose to the water pump output QD male coupling Connect the other female coupling to the M 85 Water Heater input QD male coupling 2 Route the hose as shown Ensure the cold water hose 3 is properly connected to the M 85 Water Heater intake Tee 4 On some models this may be a permanently installed pipe assembly Ensure drain valve 5 on M 85 Water Heater is closed Refer to TM 10 4520 259 13 amp P Turn clockwise to close Ensure electrical connector switch on M 85 Water Heater 6 is OFF Refer to TM 10 4520 259 13 amp Ensure valve 7 water pump is closed Turn clockwise to close Ensure water pump toggle switch 8 is OFF e WARNING Ensure that the power distribution cable is not frayed or damaged and does not lie in standing water Serious injuries or electrocution could result Connect the water pump power distribution cable 9 between water heater electrical receptacle 10 and the water pump electrical receptacle 11 Connect the QD female couplings 12 and 13 of an 8 1 5 dia water hose 12 to the washer input QD male coupling 13 and the M 85 Water
56. 250 F 121 C Wool 200 F 93 C Battle Dress Uniform BDU Do not exceed 130 F 54 C CAUTION Make sure to turn sequential timer clockwise turning counter clockwise could cause damage to equipment Set sequential timer 2 to ON for approximately 10 minutes Open air shutter 3 approximately 1 Open the fuel shutoff valve 4 Counterclockwise opens valve Loosen three thumbscrews 5 on control cover 6 and open the cover Push UV scanner flame safeguard control reset button 7 Close control cover 6 and tighten three thumbscrews 5 Push motor START button 8 on front panel 6 Check fuel pressure gage 11 for correct setting If necessary adjust fuel pressure for elevations as follows a Remove cap 12 from pressure adjustment screw 13 on right side of fuel pump 10 b Turn the adjustment screw 13 in or out to the appropriate setting on the fuel pressure gage as shown in the table below Then re install the cap 12 onto the adjustment screw 13 Elevation Pressure Up to 3000 ft 120 psi factory setting 3001 ft to 5000 ft 110 psi 5001 ft and UP 100 psi Adjust the air shutter 3 on the blower 14 by loosening the thumbscrew 15 and sliding shutter up or down to increase or decrease air opening so that the heater burner has a steady roar A bright clean flame will be seen in the sight glass 16 0006 00 5 10 3510 222 10 0006 00 11 Only M85 200 Adju
57. 3510 222 10 0010 00 6 0010 00 Some pumps be equipped with reset button 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 4 Dryer fails to start Check for availability of power at the power distribution panel 1 lt WARNING The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious injury or death from electrocution NOTE The M 85 100 and M 85 200 Laundries have different model UVM Units with the earlier model UVM 1 with red reset button can be reset only after power is turned OFF Wait 60 Seconds The UVM 2 and 3 with red cover must be reset with the power ON Set STOP RESET button 2 to STOP Open power distribution panel door 1 Determine if No 4 circuit breaker 3 has tripped If it tripped reset circuit breaker Close power distribution panel 1 door Open dryer control box cover 4 On burner starter motor relay 5 push burner starter motor reset button 6 On UV scanner control box terminal box relay 7 push UV scanner control terminal box reset button 8 Close dryer control box cover 4 Push START button 9 If dryer fails to start push STOP RESET button 2 and notify unit maintenance Procedure No 5 Dryer burner starts up but flame goes out Check UV or IR Sc
58. 3697 7530 01 399 3698 7530 01 399 3699 7530 01 399 3700 2540 01 374 3700 7520 01 361 8980 STRAINER SUCTION 81337 6 1 8359 CARD TIMER MACHINE OPERATING 05789 178 8015 10 blank CARD TIMER MACHINE OPERATING 05789 178 8030 CARD TIMER MACHINE OPERATING 05789 178 8031 CARD TIMER MACHINE OPERATING 05789 178 8032 CARD TIMER MACHINE OPERATING 05789 178 8033 CARD TIMER MACHINE OPERATING 05789 178 8034 CARD TIMER MACHINE OPERATING 05789 178 8035 CARD TIMER MACHINE OPERATING 05789 178 8036 CARD TIMER MACHINE OPERATING 05789 178 8037 CARD TIMER MACHINE OPERATING 05789 178 8038 CARD TIMER MACHINE OPERATING 05789 178 8039 LADDER ASSY 90958 6 2 2426 PUNCH CARD 26531 90 0015 00 11 10 3510 222 10 0015 00 36 37 1 2 3 4 5 6 ILLUS NATIONAL STOCK DESCRIPTION CAGEC AND PART NUMBER USABLE U M QTY NUMBER NUMBER ON CODE RQT 35 4720 01 297 9085 HOSE NONMETALLIC Washer to Water Heater EA 1 81337 6 1 9946 1 8ft 1 1 2 in dia 36 4720 01 297 9082 HOSE NONMETALLIC Washer Bin to Drain Field EA 1 81337 6 1 9946 2 40 in 1 1 2 in dia 37 4720 01 261 6815 FOOTING PLATFORM EA 8 81337 6 2 2434 0015 00 12 10 3510 222 10 0015 00 BASIC ISSUE ITEMS BII LIST LO 10 3510 222 12 10 4520 259 13 amp 10 3510 222 10 5 6115 585 12 9 2330 376 14 amp P
59. 510 222 10 If EMERGENCY SHUTDOWN is required turn MASTER SWITCH on generator control panel to OFF Refer to TM 5 6115 585 12 and familiarize yourself with the location of this switch All electrical power to Laundry Unit will be cut off Failure to observe this warning may result in serious injury or death to personnel NOTE To prevent sagging of the tarpaulin caused by accumulated rainwater plywood sheets may be laid over the top frame as shown in WP 0008 e f Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 INSERT LATEST UPDATED PAGES WORK PACKAGES DESTROY SUPERSEDED DATA LIST OF EFFECTIVE PAGES Note The portion of text affected by the update is indicated by a vertical line in the outer margins of the page Updates to illustrations are indicated by miniature pointing hands Updates to wiring diagrams are indicated by shaded areas Dates of issue for original and updated pages work packages are Original 0 31 OCT 03 Revision TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 24 AND TOTAL NUMBER OF WORK PACKAGES IS 017 CONSISTING OF THE FOLLOWING Page WP Revision WP Revision No No No No Front Cover a e f Blank A B WP 0001 0017 Index 1 4 Authentication Electronic 2028 Inst Sample DA Form 2028 Blank DA Form 2028 Back Cover Zero this column indicates an original page or work package A B Blank THIS PAGE INTENTIONALLY LEFT BLANK
60. 510 222 10 0007 00 MANUAL MASTER LEVEL DRAIN HIGH OPEN a CLOSED o SIGNAL HOT WATER WATER CANCEL on ON OFF 00000000 o o o o o o o o o o o o o o o o o o o o 00000000 0007 00 9 10 3510 222 10 0007 00 Manual Washing 85 100 Model Laundry The M 85 100 Laundry can be operated manually using the controls located on the controller assembly With the MASTER switch 1 set to ON the AUTO OFF MANUAL switch 2 as well as the DRAIN switch 3 LEVEL switch 4 and the HOT COLD WATER switches 5 and 6 may be used to obtain whatever manual operation is desired 1 10 11 12 With the MASTER switch 1 ON and AUTO OFF MANUAL switch 2 in OFF press unlock switch 7 and unlock door Load the washer with up to 60 Ibs of wash Table 0007 00 1 lists the weight of various clothing items Check the air tank pressure gage 8 for a pressure of at least 60 psi 414 kpa If pressure is lower than 60 psi 414 kPa refer to troubleshooting procedures Select the proper formula from FM 10 280 NOTE The washer DRAIN switch 3 must be in closed position before water inlet valves will operate Use low level on wash high level on rinse Set DRAIN switch to closed position and set 3 HOT WATER 5 COLD WATER 6 and LEVEL switch 4 for desired operation Set AUTO OFF MANUAL switch 2 to manual and manual timer 9 to time called f
61. 8 230VAC 3 60Hz 2 0 1 9 95 1 2 hp 373 W 1725 rpm 35 22 27458 67 Ib 30 kg 18 20 gpm 68 76 It min at 65 foot 19 8 m head Centrifugal self priming after initial prime 208 230 vac 3 60 Hz 5 0 4 6 2 3 amps 1 5hp 1119W 3450 rpm 85 200 LDU 300 30 Ib 14Kg 1060 Ib 480 Kg 200 230VAC 3 60 Hz 1 8 2 0 1 0 1 2 hp 373 W 3450 rpm 1 1725 rpm 2 208VAC 3 60HZ 2 1 Ve 373 W 1275 rpm 208VAC 3 60HZ 2 1 Ve 373 W 1275 rpm GH 510B PS 32 Ib 14 Kg 208 230VAC 3 60 2 2 0 1 9 95 1 2 hp 373 W 1725 4057 35 67 Ib 30 kg 18 20 68 76 min at 65 foot 19 8 head Centrifugal self priming after initial prime 208 230 vac 3 60 Hz 5 0 4 6 2 3 amps 1 5hp 1119W 3450 rpm 0002 00 5 REFERENCES TM 10 3510 222 10 0002 00 The following list contains publications necessary or helpful to support the M85 Series Laundry Units operation Item Function Technical Manual Title TM Number Heater Water Liquid Fuel M 85 Generator Set Diesel Engine Driven Tactical Skid Mounted 10 Kw 3 Phase 120 208 Volts 60 Hz Trailer Flat bed Gen Purpose 5 Ton 4 Wheel XM1061E1 Water Tank 3000 Gallon Optional 100 AMP 50ft Power Supply Cable Operator s Unit and Direct Support Maintenance Manual including RPSTL for Heater Water Liquid Fuel M 80 M85 Operator and Organizational Maintena
62. 85 Series Laundry needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF368 Product Quality Deficiency Report Mail it to the address specified in DA PAM 738 750 or as specified by the contracting activity We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any problems with this item be reported so the problem can be corrected and improvements can be made to prevent the problem in future items While corrosion is typically associated with the rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem If a corrosion problem is identified it can be reported using SF 368 Product Quality Deficiency Report Check the box to indicate that the problem may be corrosion related Using key words such as rust deterioration pitting or cracking or even including color photos of the corroded area will aid problem diagnosis and solution Submit completed SF 368 specifying a corrosion problem to the address specified in DA PAM 738 750 DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Methods and procedures for destructio
63. 9 Disconnect generator exhaust hoses 3 h Disconnect dryer exhaust hose 4 0008 00 9 0008 00 10 3510 222 10 Y KI A ON continued WARNING Ensure that the generator has been shut down before the distribution cable is disconnected Serious injuries or electrocution could result dryer lint exhaust 5 from dryer Compress and fasten hook inside duct Disconnect air duct hose hose Store inside dryer bin 6 of dryer 0008 00 10 10 3510 222 10 0008 00 WARNING The laundry components are heavy To avoid injuries two persons are required to separate and load the dryer metal exhaust hoses Store dryer metal exhaust hose on center of trailer using straps 8 on the trailer bed to secure Position the dryer bin 6 on trailer between generator 10 and water heater 11 Install four hexagon head cap screws with lock washers 12 to secure bin to trailer Hardware in toolbox Remove bare copper wire 13 from clamp on ground rod 14 and store in hose basket 15 Remove ground rod 14 from ground Disassemble and store in hose basket 15 0008 00 11 0008 00 10 3510 222 10 NV EX 2 A AR 117 WARNING The laundry components are heavy To avoid injuries two persons are required to move and load components 2 from hose basket 4 and Remove tarpaulin 1 two struts 2
64. AME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 RECOMMENDED CHANGES PUBLICATIONS AND Use Part II reverse for Repair Parts and Special Tool DATE BLANK FORMS 2 and Supply Catalogs Supply Manuals For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Soldier and Biological Chemical Command ATTN AMSSB RIM L Kansas Street Natick MA 01760 5052 PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 3510 222 10 31 October 2003 Operator s Manual for M85 100 M85 200 Laundry Unit Trailer Mounted ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE
65. CE CHECKS AND SERVICES INTRODUCTION Preventive Maintenance Checks and Services PMCS are performed to keep the M85 series laundries and their associated equipment in good operating condition The checks are used to find correct or report problems Operator personnel are to do the PMCS jobs as shown in the PMCS table PMCS are done every day a laundry is operated using the PMCS table Pay attention to WARNING and CAUTION statements A WARNING means someone could be hurt A CAUTION means equipment could be damaged Before you begin using the M85 do Before PMCS During use of the M85 do During PMCS After using the M85 do After PMCS Once a week do Weekly PMCS if the M85 has been in use Do Monthly PMCS once a month if the M85 has been in use If you find something wrong when performing PMCS fix it using troubleshooting and or maintenance procedures The right hand column of the PMCS table lists conditions that make the M85 not fully mission capable Write up the faults that cannot be repaired on DA Form 2404 for unit maintenance For further information on how to use this form see DA PAM 738 750 If tools that are required to perform PMCS are not listed in procedures notify your supervisor INSPECTION Look for signs of trouble Senses help here You can feel smell hear or see many problems that can be eliminated before they get worse Inspect to see if items are in good condition Are components correctly installed and secure
66. CLOTHING ITEMS Pounds Kg Uniform Battledress Temperate Zone 3 14 1 34 Cap Combat Temperate Camouflage Type 3 50z 0 10 Cap Desert Type 3 50z 0 10 Hot Weather BDU Cap 2 50z 0 70 Uniform Battledress Hot Weather 2 94 1 32 Hat and Insect Net Hot Weather 5 0 2 0 14 Uniform Battledress Desert 3 38 1 50 Parka Desert Nighttime Camouflage 1 90 0 86 Liner Desert Nighttime Camouflage 1 50 0 63 Trousers Desert Nighttime Camouflage 1 30 0 59 Hat Desert Camouflage 4002 0 11 Drawers Undershirt Cotton Brown 436 Ensemble 8 90 0 24 Combat Vehicle Crewman s Clothing System 14 0 6 36 Liner Coveralls Combat Vehicle Crewman s 2 20 1 00 Coveralls Combat Vehicle Crewman s 2 75 1 25 Overalls Combat Vehicle Crewman s 4 6 2 09 Jacket Cold Weather High Temperature Resistant 2 31 1 05 Hood Combat Vehicle Crewman s Coveralls Balaclava 0 7 0 32 Aircrew Battledress Uniform 2 5 1 13 Coverall Flyer s Fire Resistant 2 2 1 00 Jacket Flyer s Lightweight 1 47 0 67 Uniform Cold Wet 18 69 8 40 Uniform Cold Dry 24 9 14 20 Underwear Cold Weather 12 2 0 20 Socks Men s Wool Cushion Sole Stretch Type 2 6 0 80 Shirt Cold Weather Field Wool Nylon Olive Green 108 Ensemble 3 78 1 72 Liners Cold Weather Coat and Trousers Ensemble 0 86 0 39 Coat Cold Weather Field Woodland Camouflage Pattern 4 0 1 80 Trousers Cold Weather Field Woodland Camouflage Pattern 3 34 1 52 Cap Cold Weather Insulating Helmet Liner
67. GENCY SHUTDOWN is required turn MASTER SWITCH on generator control panel to OFF Refer to TM 5 6115 585 12 and familiarize yourself with the location of this switch All electrical power to Laundry Unit will be cut off Failure to observe this warning may result in serious injury or death to personnel WARNING Ear protection is required when operating the Laundry Unit Serious hearing loss could occur if the Laundry Unit is operated without ear protection CAUTION Ensure that all circuit breakers on the main power panel of the laundry unit are in the OFF position Ensure that ON OFF switches on the washer dryer extractor water heater and water pump are in the OFF position to prevent serious equipment damage NOTE Ensure PMCS has been done on water heater generator and laundry Start the generator as described in TM 5 6115 585 12 To prepare the water pump for operation proceed as follows 1 Remove quick disconnect plug 1 at the top of the pipe tee 2 2 Ensure petcock drain 8 is closed 3 Prime the pump by filling up the pipe tee 2 with clean water 4 Replace quick disconnect plug 1 5 Press reset button 4 if pump is so equipped 6 Set main and all component circuit breakers on the laundry main power panel to ON 0006 00 1 10 3510 222 10 0006 00 When air compressor breaker is to air compressor will operate 7 Set water pump toggle switch 5 to ON Some pumps are
68. OMAKER General United States Army Official Chief of Staff pol BALD JOEL B HUDSON Administrative Assistant to the Secretary of the Army 0324801 Distribution To be distributed in accordance with initial distribution number IDN 256050 requirements for 10 3510 222 10 THIS PAGE INTENTIONALLY LEFT BLANK These are the instructions for sending electronic 2028 The following format must be used if submitting an electronic 2028 The subject line must be exactly the same and all fields must be included however only the following fields are mandatory 1 3 4 5 6 7 8 9 10 13 15 16 17 and 27 From Whomever lt whomever avma27 army mil gt To amssbriml natick army mil Subject DA Form 2028 From Joe Smith Unit home Address 4300 Park City Hometown St MO Zip 77777 Date Sent 19 OCT 93 Pub no 55 2840 229 23 Pub Title TM 10 Publication Date 04 JUL 85 11 Change Number 7 12 Submitter Rank MSG 13 Submitter Joe 14 Submitter MName T 15 Submitter Smith 16 Submitter Phone 123 123 1234 17 Problem 1 SO SES NS 18 Page 2 19 Paragraph 3 20 Line 4 21 NSN 5 22 Reference 6 23 Figure 7 24 Table 8 25 Item 9 26 Total 123 27 Text This is the text for the problem below line 27 THIS PAGE INTENTIONALLY LEFT BLANK RECOMMENDED CHANGES PUBLICATIONS AND Use Part II reverse for Repair Parts and Special Tool DATE Lists
69. P TL 0006 00 1 Power Requirements ee eter eee bai 0002 00 4 Quick Disconnect 8 0005 00 8 ReferenceSu sis coe Tubs aie o Nu che 0014 00 1 Reporting Equipment Improvement Recommendations 0001 00 1 Safety Care And Handling Warnings Cautions And Notes 0001 00 4 SULA OWN ss 0008 00 1 Siting Requirements 2 2 0005 00 1 Shipping or Storage Preparation 0008 00 1 Sound Control Panel 2 2 0 0013 00 3 orage Ladder ra T 0008 00 12 Contents RER Rad i Technicals Manuals e netu ete exer Y 00014 00 1 Theory Of Operation ette tti ada 0003 00 1 Troubleshooting Procedures cott oe en ere t een ER ig rete ke 0011 00 1 er M dee ee hr M ee taret tn 0008 00 16 Usable On Gode oce Ext dI ies 0015 00 1 INDEX 3 10 3510 222 10 Wastewater rite ed ce d 0005 00 14 Washer GControlPanel rere ii LI ER eic Ue 0007 00 6 ENIM a INDEX 4 By Order of Secretary of Army PETER J SCHO
70. PLIES TIMER Cems HTITHTITHTITHTI bb COO Coo Cocoa sae Timer ooN TIT were OOO TTI Washer Formula Card Figure 1 M85 200 Washer Controls and Indicators 0004 00 2 10 3510 222 10 0004 00 85 200 Model Laundry KEY CONTROL AND INDICATOR FUNCTION 1 Temperature Gage Indicates temperature of water coming from water heater 2 MANUAL TIMER Controls time 60 minutes of operation during manual operation 3 ON Indicator Light Indicates machine is on 4 SUPPLIES Indicator Light In auto mode indicates to operator that supplies are required 5 TIMER Indicator Light In manual mode indicates time out or supplies are needed 6 DIMMER Switch Provides control of brightness for ON SUPPLIES TIMER Indicator Lights 7 MASTER ON OFF Switch Turns controller on off 8 AUTO MANUAL OFF Switch Selects auto or manual operation off position enables door unlock switch 9 LEVEL LOW 1 Switch Sets low level of water
71. TOTAL NO PAGE COLM LINE NATIONALSTOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 etric System and quivalents Linear Measure 1 centimeter 10 millimeters 39 inch 1 decimeter 10 centimeters 3 94 inches 1 meter 10 decimeters 39 37 inches 1 dekameter 10 meters 32 8 feet 1 hectometer 10 dekameters 328 08 feet 1 kilometer 10 hectometers 3 280 8 feet Weights 1 centigram 10 milligrams 15 grain 1 decigram 10 centigrams 1 54 grains 1 gram 10 decigrams 035 ounce 1 dekagram 10 grams 35 ounce 1 hectogram 10 dekagrams 3 52 ounces 1 kilogram 10 hectograms 2 2 pounds 1 quintal 100 kilograms 220 46 pounds 1 metric ton 10 quintals 1 1 short tons Liquid Measure 1 centiliter 10 milliliters 34 fl ounce 1 deciliter 10 centiliters 3 38 fl ounces 1 liter 10 deciliters 33 81 fl ounces 1 dekaliter 10 liters 2 64 gallons 1 hectoliter 10 dekaliters 26 42 gallons 1 kiloliter 10 hectoliters 264 18 gallons Square M easure 1 sq centimeter 100 sq
72. TRUCTIONS NOTE To prolong the service life of the M85 series laundries it is very important to follow the lubrication instructions in the specified technical manuals The following lubrication orders contain instructions for the equipment indicated Laundry Unit Refer to LO 10 3510 222 12 for lubrication instructions Generator Refer to LO 5 6115 585 12 for lubrication instructions CAUTION It is particularly important to follow the lubrication schedule prescribed in TM 9 2330 376 14 amp P for the trailer front brake handle An inoperable handle will cause serious damage to the trailer when it is moved Trailer Refer to TM 9 2330 376 14 amp P for lubrication instructions 0013 00 1 2 Blank THIS PAGE INTENTIONALLY LEFT BLANK 5 SUPPORTING INFORMATION FOR LAUNDRY UNIT TRAILER MOUNTED THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0014 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 85 200 REFERENCES SCOPE This work package lists all pamphlets field manuals forms technical manuals lubrication orders and miscellaneous publications referenced in this manual Also listed are those publications that should be consulted for additional information about the M85 series laundries and its major components PAMPHLETS Functional User s Manual for The Army Maintenance Management System DA Pam 738 750 FIELD MANUALS Basic Cold Weather Manual
73. actor brake 2 in main power distribution panel is tripped Check if breaker in extractor power distribution panel is tripped If it tripped reset circuit breaker and close panel door Press PUSH TO START button 2 Check RESET button 6 Press RESET button 6 to make sure button is reset Press PUSH TO START button 2 Check timer interval 7 for correct setting Set timer interval 7 to three minutes Press PUSH TO START button 2 If extractor fails to start notify unit maintenance Procedure No 8 Extractor fails to drain Inspect drain hose 8 and piping 9 for clogging Remove drain hose 8 If clogged clean out hose 8 and reconnect If piping 9 is clogged attempt to remove clog Lift out inner drum 10 and remove any small clothing items caught Press PUSH TO START button 2 If extractor fails to drain push EMERGENCY STOP ONLY button 1 and notify unit maintenance 0010 00 11 0010 00 10 3510 222 10 0010 00 12 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 9 Washer fails to start in AUTOMATIC Check for availability of power at the power distribution panel 1 7 The laundry components operate at high voltages Use extreme caution and follow procedures to avoid serious inj
74. and workstand support brackets set aside 0008 00 12 10 3510 222 10 0008 00 Pack the hose baskets 4 with the following items Front Hose Basket Rear Hose Basket Generator exhaust hoses 2 each Water heater exhaust hoses 2 each Drain Hose 8ft 1 2 dia Extractor to Drain Ground Rod Assembly Water hoses 25 ft 1 2 2 each Drain Hose 25 ft 2 gt Main Drain Suction strainer to water pump Drum adapters 2 each Water pump to water heater Power Distribution Cable Water Pump to Heater Suction Strainer Water hoses 25 ft 1 12 dia Washer bin to drain field Platform footings 8 each Secure straps on hose basket to secure contents i AUC WEE WARNING Be careful when installing pins into the left beam and struts to avoid injuries from pinched fingers and hands r Position left beam 5 on front and rear frame and secure with pins 6 5 Position two struts 7 between left and center beam with cable attaching rivets 8 facing the front of the trailer and secure with pins 9 t Place ladder 10 into recessed areas on struts and secure with straps 11 0008 00 13 0008 00 10 3510 222 10 0008 00 14 10 3510 222 10 0008 00 continued WARNING The platform components are heavy To avoid injuries two persons are required to move and load components Remove one step stairs 2 each 1 and place in wet wash
75. ank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0005 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 ASSEMBLY AND PREPARATION FOR USE SITING REQUIREMENTS This section outlines the siting requirements of the M 85 Laundry and describes the preparation of its components Refer to work package 0009 00 for operation under unusual weather or environmental conditions The M85 series laundries were not designed for operation in sustained temperatures below 32 F Under these conditions the laundries should be set up in a tent or other suitable enclosure At least two people are required to move and unload laundry components from the trailer Read all warnings and cautions within this section and follow procedures outlined herein to ensure safe operation of the laundry and associated equipment SITE SELECTION The laundry unit site will usually be determined by the availability of a water source and a wastewater disposal area In addition vehicular access is required for the towing vehicle and re supply of water and JP 8 diesel fuel drums as well as possible evacuation of wastewater Select a site within the designated area that has good drainage is relatively level and free of obstacles Position the laundry unit trailer so that freshwater and wastewater connections are closest to the water supply and wastewater disposal connection area Consider the length of the external water supply and drain hoses as well as power suppl
76. anner safeguard flame control for cleanliness cracks Check UV or IR Scanner safeguard flame control for cleanliness and or cracks as described under Procedure 6 Adjust air shutter 10 and air nozzle 11 Refer to WP 0006 for adjustment procedures 0010 00 7 0010 00 10 3510 222 10 0010 00 8 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 6 Check temperature control 1 for Refer to WP 0007 for determining the Dryer fails to dry proper setting proper temperature setting laundry Check if UV or IR Scanner reset Set STOP RESET button 2 to STOP button 1 has tripped Open dryer control box cover 3 Push UV Scanner flame safeguard control reset button 1 Close dryer control box cover 3 Set START button 4 to START Check UV or IR Scanner safeguard Set STOP RESET button 2 to STOP flame control 5 for cleanliness cracks Unscrew and remove UV Scanner safeguard flame control 5 CAUTION Clean UV Scanner safeguard flame control 5 with a dry clean cloth When installing the UV Scanner Ensure tube is clean safeguard flame control do not over tighten or it will crack Check UV Scanner safeguard flame control 5 for cracks Install cleaned or new one if the one removed was cracked UV Scanner safeguard flame control 5 Set START
77. ater Not in Use 7 Blank 8 Blank 9 WTR LVL LO HI Selects one of two pre select levels of water 10 Blank 11 WASTE DRAIN Opens waste drain 12 REUSE DRAIN Opens reuse drain Not in Use 0004 00 6 10 3510 222 10 0004 00 Dryer Controls and Indicators KEY CONTROL AND INDICATOR FUNCTION 1 Fuel Pressure Gage Indicates pressure of fuel to burner 2 Shutter Air Intake Controls amount of air to burner a Turned downward increases air to burner b Turned upward decreases air to burner 8 Alarm Buzzer Fast beeping tone alerts operator that a safety shutdown has occurred 9 UV Scanner Indicator Light Gives visual indication that a safety shutdown has occurred 10 Burner Starter Motor Reset Reset burner motor relays Button 11 UV Scanner Flame Safeguard Closes fuel solenoid valve stops spark for ignition and sounds Control Reset Button alarm buzzer when tripped 12 Temperature Control Controls temperature of hot air exhaust 13 Thermometer Indicates exhaust temperature of drying air tumbler 14 Tumbler Burner Sight Glass To observe flame inside the burner 15 UV Scanner Flame Safeguard Initiates safety shutdown if flame inside burner goes out Control Eye 16 Nozzle Allows operator to fine tune air fuel mixture 17 Globe Valve Opens and closes fuel supply to burner 0004 00 7 10 3510 222 10 0004 00 0 15 E NA y u 2 12 6 Figure 5 Dryer Controls an
78. beled HOT INTAKE 5 COLD INTAKE 6 and RECYCLE DRAIN 7 90 to the right and back three times Reinstall cap 3 onto recycle drain Open the drain cock 8 under the washer air tank 2 Leave drain cock open Place tarpaulin cover over trailer and secure 0008 00 7 10 3510 222 10 0008 00 prevent fuel contamination cover drum s with tarpaulin and place cans under trailer ES Shut down the laundry for movement or storage a Perform procedure E except the last two steps WARNING Ensure that fuel is drained into proper containers and that no open flame is being used when the fuel lines are disconnected and drained Serious injuries could result from fire or explosion b Disconnect fuel lines 1 from drum fill adapters 2 and drain into containers Remove drum fill adapters 2 from 55 gallon 208 liter drum 5 gallon 19 liter military gas can d Remove drum extension 3 from adapter piping coupling 4 if 55 gallon 208 liter drum was 0008 00 8 10 3510 222 10 0008 00 used and install extension on return outlet 5 of drum fill adapter 2 RETURN SUPPLY a continued Install two water pump tiedowns 1 These are stored in the toolbox under the dryer WARNING Exhaust ducts are hot Avoid touching exhaust ducts during shutdown to prevent burns Remove water heater exhaust ducts 2
79. bottom of the water pump When water has drained lift one side of the pump about 6 inches off the ground and hold until any additional water has drained Repeat this on each side of the pump Leave drain cock open Set water pump onto trailer 0008 00 5 10 3510 222 10 0008 00 continued m Disconnect and drain water hose from coupling half on water heater Y coupling 1 and washer inlet coupling 2 Disconnect the water hose from coupling half 3 on extractor Leaving the other end of the hose connected to the drainpipe 4 lift the disconnected end and let the water from the hose Disconnect other end and place hose under trailer and install dust caps on drains Disconnect and drain water hose from washer bin 5 Coil hose install dust cap and place under trailer Disconnect and drain water hose from main drain 6 Coil hose install dust cap and place under trailer Coil freshwater hoses install dust cap and set aside 0008 00 6 10 3510 222 10 0008 00 This image has been rotated from the image directly below gt continued r Check pressure 1 on washer air tank 2 It should read at least 90 psi If the pressure is lower start the generator as described in TM 5 6115 585 12 to recharge the system If pressure does not rise refer to troubleshooting procedures Remove cap 3 from washer recycle drain On air manifold 4 turn yellow arrow on the hoses la
80. brasions or areas where insulation damaged and or plug Cable insulation is broken Check plugs unserviceable for cracked housing and bent pins 22 Weekly Water and Check water and drain hoses 1 for Damaged freshwater hoses that Drain Hoses cuts abrasion or other damage show cuts or abrasions Missing Check QD fittings 2 for damage or unserviceable gaskets and presence of gaskets 3 Check hose clamp 4 for security 0011 00 16 10 3510 222 10 0012 00 OPERATOR MAINTENANCE LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 NSN 3510 01 291 8169 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 200 NSN 3510 01 365 5687 SERVICE INITIAL SETUP Tools Personnel Required Adjustable wrench One Materials Parts Equipment Condition Rags WP 0017 Item 1 Dryer shut down GENERAL The procedures in this work package are limited to servicing the fuel filter on the dryer and removing installing the sound control panels Unit and direct support maintenance procedures for the M85 series laundries can be found TM 10 3510 222 24 and 10 3510 222 248 For maintenance procedures on the following laundry components refer to the indicated publications Component Technical Publication Generator Set Diesel Engine Driven Tactical Skid SEARS Mounted 10Kw 3 Phase 120 208 Volts 60 2 ey Trailer Flat Bed General Purpose 5 ton 4 Wheel XM1061E1 9 2330 376 14 amp P
81. button 4 to START If dryer fails to dry laundry set STOP RESET button 2 to STOP Check for clogged fuel filter 6 Set STOP RESET button 2 to STOP Turn fuel filter handle 7 several times Remove or open drain plug me salen cree 8 and allow sediment and moisture y WARNING to drain from filter bowl Capture liquid m into a container Fuel is highly flammable It can ignite easily and cause serious burns and injury due to explosion Reinstall or close drain plug 8 Set START button 4 to START If fuel pressure is low pulsates or there is no pressure push STOP RESET button 2 and notify unit maintenance 0010 00 9 0010 00 10 3510 222 10 gt o o gt 2 lt found on M85 Series 0010 00 10 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 7 Extractor fails to start Check EMERGENCY STOP ONLY button 1 If EMERGENCY STOP ONLY button 1 is pushed in reset by pulling EMERGENCY STOP ONLY button out Press PUSH TO START button 2 Check lid 3 and make sure it is closed If lid is open 3 close lid all the way down on the seal Press PUSH TO START button 2 Check for availability of power at the power distribution panel 5 Check if main breaker 1 or extr
82. by electrocution Keep moisture away from the generator and keep the Surrounding area dry when operating the unit Failure to observe this warning may result in death by electrocution Ensure that the power distribution cable is not frayed or damaged and does not lie in water Serious injuries or electrocution could result Death or serious injury could occur if compressed air is directed against the skin Do not use compressed air for cleaning or drying unless the pressure is or has been reduced to 30 psi 211 or less When working with compressed air always use chip guards eye protection and other personnel protective equipment Do not touch cold metal parts with bare hands Frostbite can cause permanent injury to personnel Do not direct high pressure water hose nozzles or steam cleaner nozzles into electrical connections junction boxes Electrical shock can kill you Be careful not to come in contact with rotating belts or other moving parts To do so will cause serious injury Do not service the unit with fuel while the unit is in operation Failure to observe this warning may result in serious injury or death to personnel non b J Y TM 10 3510 222 10 Fuels are toxic and flammable Wear protective goggles and refuel only in a well ventilated area Avoid contact with skin eyes and clothes and don t breathe vapors Do not use near open flame or excessive heat If you become dizzy get fresh air i
83. clean out if necessary Reconnect water hose 1 Set MASTER switch 2 to ON Check AUTO MANUAL switch 4 position Set MASTER switch 2 to OFF Set AUTO MANUAL switch 4 to AUTO Set MASTER switch 2 to ON Check air tank pressure gage 5 If pressure is less than 60 psi perform troubleshooting procedure s 13 and or 14 If washer still fails to fill with water set MASTER switch 2 to OFF and notify unit maintenance 0010 00 17 0010 00 10 3510 222 10 5 TI RISE TRANS 00000000000000000000000000000000000000 Ly VESTE 0010 00 18 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 12 Washer fails to fill with water in MANUAL Check to see if water hose 1 between washer and water heater is properly connected Set MASTER switch 2 to OFF Connect water hose 1 between washer and water heater If in place check hose QD couplings 3 for proper connection and hose for leaks Set MASTER switch 2 to ON Check water hose 1 b
84. d Is any damage to the frame or components visible Correct any faults or notify unit maintenance ASSOCIATED COMPONENTS Perform PMCS on the water heater generator trailer and power supply cable in accordance with the publications specified in work package 0014 00 SPECIAL INSTRUCTIONS Perform Weekly as well as Before operations PMCS if the equipment has not been operated since the last weekly check the equipment is being operated for the first time 0011 00 1 10 3510 222 10 0011 00 LEAKAGE DEFINITION NOTE Equipment operation is allowable with minor leakage Class or Of course you must consider the fluid capacity in the item system being checked inspected When operating with Class or Il leaks continue to check fluid levels as required in your PMCS When in doubt notify your supervisor NOTE Class leaks should be reported to your supervisor Class Seepage of fluid as indicated by wetness or discoloration not great enough to form drops Class 11 Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked inspected Class Ill Leakage of fluid great enough to form drops that fall from the item being checked inspected GENERAL SERVICE PROCEDURES As you perform your PMCS keep in mind the following Bolts Nuts and Screws Check them all for obvious looseness and missing bent or broken condition You cannot try them all with a tool of course but
85. d Indicators 0004 00 8 10 3510 222 10 0004 00 Extractor Controls and Indicators KEY CONTROL AND INDICATOR FUNCTION 2 3 4 LID LOCKED Indicator Light Light indicates that lid is locked in closed position Turn indicator light clockwise for off and counter clockwise for on EMERGENCY STOP ONLY Allows the operator to shut down the extractor Button PUSH TO START Button Starts the extractor motor Timer Interval Allows the operator to control extractor times 0 10 minutes Resets automatically Has built in light and timer RESET Overload elay Resets overload relay to motor Figure 6 Extractor Controls 0004 00 9 10 3510 222 10 0004 00 Water Pump Controls and Indicators KEY CONTROL AND INDICATOR FUNCTION 1 2 3 4 Toggle Switch Turns water pump on or off Drain Cock Allows the operator to drain water from water pump Quick Disconnect Plug Allows operator to prime pump Reset Button Resets thermal overload protector Filters large debris from pump NOTE Some pumps are not equipped with a reset button Figure 7 Water Pump Controls 0004 00 10 10 3510 222 10 0004 00 WASHER CONTROL PANEL CIRCUIT BREAKER PANEL LOCATED BEHIND AIR COMPRESSOR STAND AiR COMPRESSOR Power Distribution Panel Controls and Indicators KEY CONTROL AND INDICATOR FUNCTION 1 Circuit Breaker Main System Breaker 60 2 Circuit Breaker
86. ddressee listed in publication COMMANDER U S ARMY SOLDIER AND BIOLOGICAL CHEMICAL COMMAND ATTN AMSSB RIM L KANSAS STREET NATICK MA 01760 5052 PFC Jane Doe FROM Activity and location Include ZIP Code A 34 Engineer BR Ft Leonardwood MO 63108 DATE 21 October 2003 PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE 10 1670 296 238P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air Drop Systems TOTAL NO OF PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM MAJORITEMS NO NO STOCK NUMBER NO NO NO SUPPORTED RECOMMENDED ACTION in 4 Callout 16 in figure 4 is pointed toa D Ring In the Repair Parts List key for figure 4 item 16 is called a Snap Hook Please correct one or the other PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 RECOMMENDED CHANGES PUBLICATIONS AND Use Part II reverse for Repair Parts and Special Tool DATE BLANK FORMS 2 and Supply Catalogs Supply Manuals For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publica
87. dryer respectively Install the short platform 8 between the washer platform 6 and dryer platform 9 Adjust platform level and brace platform feet with platform footings 12 in soft ground as needed Remove two step maintenance platform 13 in front of circuit breaker panel 14 and install on dryer platform 9 Locate and remove the one step stairs 15 from the wet washer bin and install on the washer platform 6 0005 00 7 0005 00 10 3510 222 10 ER 0005 00 8 10 3510 222 10 0005 00 Install Ladder and Remove Street Side Beam CAUTION Do not throw the ladder onto the ground Use two persons to lift the ladder and position it as specified Rough handling will damage the ladder 1 Release two tiedown straps 1 holding ladder 2 to the struts 3 and remove ladder 2 Position the ladder 2 on the curbside beam 4 as needed 3 Remove two locking pins 5 from each of the two struts 3 Remove struts and set struts underneath trailer Nic WARNING Two personnel are required to remove the street side beam Serious injury may result otherwise 4 Remove two locking pins 6 from street side beam 7 and remove beam Store street side beam underneath trailer 5 Remove contents from baskets 8 6 Store tarpaulin 9 two struts 3 and workstand upright storage supports 10 in baskets 0005 00 9 0005 00 10 3510 222 10
88. drying operation During operation a flexible exhaust hose is attached to the dryer to channel away the hot air from the operators Water Heater The M 85 Water Heater operation is explained TM 10 4520 259 13 amp P The washer can be operated using hot water provided by the water heater or cold water bypassing the water heater Water Pump The portable centrifugal type water pump is mounted in a carrying frame During use it is placed near the water source and connected to M 85 Water Heater with a water hose and power cable After the initial prime the pump will deliver 18 20 gallons 63 82 73 14 liters of water per minute at a 25 foot head loss In the M85 transport configuration the pump is stored on the right front side of the trailer Air Compressor The air compressor provides air pressure for the operation of the valves that control washer water intake washer drain valves and the water heater hot water supply The adjustable range of compressed air is 20 to 100 psi 138 to 690 kPa Generator The Laundry Unit operates on 60 Hertz 3 phase 208VAC power This is supplied by a 10kw generator mounted on the right hand side of the trailer The power supply is connected to a power distribution panel that distributes power to the components of the laundry unit The panel includes the necessary circuit breakers for the safe operation of each major component of the laundry Refer to TM 5 6115 585 12 for a general description and operatin
89. e half of a full load from the wet wash bin into the extractor Distribute the load evenly around the basket for balance Ensure laundry is completely inside the basket Close the extractor lid 1 Set interval timer 2 to desired setting normally 3 minutes If the laundry is not fully extracted of water repeat this procedure Pull out on EMERGENCY STOP ONLY button 3 Press the PUSH TO START button 4 The lid 1 will lock the LID LOCKED indicator light 5 will come on and machine will spin go WARNING If an emergency exists press EMERGENCY STOP ONLY for safety of personnel or equipment If the extractor vibrates excessively or is extremely noisy or if something is caught between the basket and the curb push the EMERGENCY STOP ONLY button 3 When the LID LOCKED indicator light 5 goes out open the lid 1 and rebalance the load Remove anything that may have dropped between the basket 6 and the curb 7 To restart the extractor pull out the EMERGENCY STOP ONLY button 3 close the lid 1 and press the PUSH TO START button 4 When extraction is completed the basket 6 will stop and the LID LOCKED indicator light 5 will go out Open extractor lid and transfer laundry to dryer 0007 00 20 0007 00 21 0007 00 10 3510 222 10 2 Dryer Operation The operation of the dryer is similar all models of the M 85 Laundry go WARNING If when opening dryer door tu
90. er bin 2 Remove two step stairs 3 and place in front of circuit breaker panel 4 Remove short platform 5 and set aside Position washer and dryer platforms on side 6 and remove quick release pins 7 from platform brace WARNING Be careful when installing pins into the left beam and struts to avoid injuries from pinched fingers and hands Fold ends of platform in and install quick release pins 7 Position the dryer platform on the trailer 8 legs facing roadside Install rail assembly 9 upright with quick release pin 10 Pinhead toward curbside Position short platform 5 on trailer 8 and install long clamp 11 Position the washer platform on trailer 8 legs facing curbside Install rail assembly 12 upright with quick release pin 13 Pinhead toward street side Install short clamp 14 on washer and dryer platforms 0008 00 15 0008 00 10 3510 222 10 45 I d Q 0008 00 16 10 3510 222 10 continued Be careful when installing the tarpaulin support frames to avoid injuries WARNING from pinched fingers and hands 0008 00 8 Rotate tarpaulin support frames 1 up and install bottom bolts washers and nuts 2 Hardware in toolbox Tighten securely NOTE To prevent sagging of the tarpaulin caused by accumulated rainwater plywood sheets may be laid over t
91. ers one on each side ofthe restricted by debris air compressor Inspect the nylon tubing air line 3 for cracks or cuts Nylon tubing air lines cracked and secure attachment to the cut or loose manifold 4 2 EACH ONE ON EACH SIDE 0011 00 10 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 13 Water Pipes Inspect water piping including Water piping mounting hardware supply and drain lines for properly loose or damaged installed and tight mounting hardware Check for damage 14 Fire Inspect fire extinguisher 1 for Pin is damaged or missing Extinguisher damage or missing pin Inspect Fire extinguisher not fully pressure gage 2 for indication of charged being fully charged 15 Before Ground Rod Inspect ground rod sections if not Ground rod sections bent employed for bent rods stripped praided wire missing fastening threads and presence of braided ardware missing wire and fastening hardware 16 Before Main Power Inspect main power cable for frayed Main power cable cut or frayed Cable condition or cuts and proper Connector plug not properly connection to power distribution connected panel 17 Power Inspect power distribution panel for Power distribution panel loose or rust functioning
92. etween washer and water heater for clogged condition Set MASTER switch 2 to OFF Disconnect water hose 1 Inspect hose 1 for clogging and clean out if necessary Reconnect water hose 1 Set MASTER switch 2 to ON Check AUTO MANUAL switch 4 position Set MASTER switch 2 to OFF Set AUTO MANUAL switch 4 to MANUAL Set MASTER switch 2 to ON Check DRAIN switch 5 position Set MASTER switch 2 to OFF Set DRAIN switch 5 to CLOSED Set MASTER switch 2 to ON Check air tank pressure gage 6 If pressure is less than 60 psi perform troubleshooting procedure s 13 and or 14 If washer still fails to fill with water set MASTER switch 2 to OFF and notify unit maintenance 0010 00 19 0010 00 10 3510 222 10 0010 00 20 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 13 Washer fails to drain Check drain hose 1 for clogging Set MASTER switch 2 to OFF Disconnect drain hose 1 Check drain hose 1 for cloggs and clean if necessary Reconnect drain hose 1 Set MASTER switch 2 to ON Check manual DRAIN switch 3 for setting Set AUTO MANUAL switch 4 to MANUAL Set DRAIN swi
93. fuel supply is available hardware Base loose or missing hardware Electric controls have loose or broken switches Exhaust motor has loose or missing hardware Air duct hose has cuts and or rips Lint buildup around probes thermometer or thermostatic switch Thermometer has broken lens Elbow bent Metal hose improperly installed on elbow Fuel filter leaking or loose hardware Fuel hose lines leak Fuel pump has loose connections leaks or hardware is loose Fuel adapter loose Shutter bent or binding Burner blower motor loose 0011 00 6 0011 00 10 3510 222 10 0011 00 7 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 10 Extractor Inspect extractor lid 1 for bent Bent broken or loose hardware broken and loose hardware Check control panel 2 for loose or broken Loose or broken switches switches Inspect ac motor 3 for loose mounting hardware Inspect basket 4 for sharp edges and AC motor has loose hardware burrs Inspect flex conduit 5 Baskethas sharp edges and or tight connections and security of burrs mounting hardware Inspect wet wash bin for loose mounting Wet wash bin mounting loose hardware damaged and loose damaged or loose piping piping 2 1 TOT EUA 0011 00 8
94. g procedures for the generator Trailer The trailer on which the M85 series laundries are mounted is a 5 ton 4 wheel tandem axle flatbed type Leveling jacks are on the four corners of the trailer to provide stability and level during operation of the Laundry Unit Refer to TM 9 2330 376 14 amp P for general description and operating procedures 0003 00 1 2 Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 2 OPERATOR INSTRUCTIONS FOR LAUNDRY UNIT TRAILER MOUNTED THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0004 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 CONTROLS AND INDICATORS GENERAL This work package contains information on the controls and indicators of the laundry For information concerning the controls and indicators of the 5 ton trailer 10kw generator and M 85 Water Heater consult the appropriate publication Refer to work package 0002 00 or 0014 00 The illustration below shows the laundry components on which controls and indicators are found Subsequent illustrations and tables explain the specific function of each control and indicator Controls Indicators Figure Washer 1 Washer Formula Card 4 Dryer 5 Extractor 6 Water Pump 7 Power Distribution Panel 8 Air Compressor 9 Power Distribution Panel 0004 00 1 10 3510 222 10 0004 00 OPEN O CLOSED SELECT Q 04 16 OFF SIGNAL HoT CANCEL WATER SUP
95. g work package v vi Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0001 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 GENERAL INFORMATION SCOPE This technical manual describes the operating procedures for the M85 Series Trailer Mounted Laundry Units The information and procedures in this manual are applicable to all versions of the M85 Series Trailer Mounted Laundry except where noted The Model M85 Series Trailer Mounted Laundries are usually found in support of field hospital and reconstitutive operations Type of Manual Operator s Model Number and Equipment Name Laundry Unit Trailer Mounted Model M85 100 NSN 3510 01 291 8169 and M85 200 NSN 3510 01 365 5687 Refer to Figure 1 Purpose of Equipment The M85 Series Trailer Mounted Laundry Units provide troop units and field hospitals with on site laundry service for cotton woolen and durable press items Each laundry unit has a washing and drying capacity of 120 lbs 54kg of laundry per hour Figure 1 Laundry Unit Trailer Mounted Model M85 100 and M85 200 0001 00 1 10 3510 222 10 MAINTENANCE FORMS AND PROCEDURES Department of the Army forms and procedures for equipment maintenance will be those prescribed by DA PAM 738 750 Functional Users Manual for The Army Maintenance Management System TAMMS Maintenance Management Update REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRs If your M
96. he top frame as shown 0008 00 17 10 3510 222 10 0008 00 252 Um N LAU Position tarpaulin 3 on top of trailer frame 4 and unfold Identify front labeled of tarp Step up on front of trailer Place tarp front center Position tarp on top of trailer frame and drop sides over side of trailer Insert first 5 and second laces 6 on top of corner through first 7 and second 8 grommet Insert second lace 6 up through loop in first 5 lace Pull second lace 6 tight Insert third lace 9 through third grommet 10 and through loop in second 6 lace Pull third lace 9 tight Continue lacing and insert next to last lace through loop in last lace Pull the next to last lace tight and tie off with half hitch knot 11 Close hook and pile weather flap 12 0008 00 18 0008 00 10 3510 222 10 Close remaining corners in the same manner 20 Hook fibrous rope 13 onto trailer hooks 14 21 0008 00 19 10 3510 222 10 0008 00 OPERATING LEVELING JACKS CAUTION Lower and raise all leveling jacks in increments Lowering and raising one leveling jack leg without lowering and raising the others can damage trailer 0008 00 20 10 3510 222 10 0008 00 CAUTION Trailer must be uncoupled from towing vehicle before using leveling jacks to level trailer Failure to follow this caution may result in damage to le
97. help you find and identify the items Basic Issue Items These are essential items required to place your laundry unit in operation operate it and to do emergency repairs Although shipped separately packaged must be with the Laundry Unit during operation and whenever it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items Explanation of Columns in the and List Column 1 Illus Number gives you the number of the item illustrated Column 2 National Stock Number identifies the national stock number of the item to be used for requisitioning purposes Column 3 Description CAGEC and Part Number identifies the Federal item name in all capital letters followed by a minimum description when needed The last line below the description is the CAGEC Commercial and Government Entity Code in parenthesis and the part number Column 4 Usable On Code gives you a code if the item you need is not the same for different models of the M85 Laundry The following UOCs are used for the M85 series laundries ERG Model M85 100 FGD Model M85 200 Column 5 U M unit of measure indicates how the item is issued for the National Stock Number shown in column two Column 6 Qty Rqr Column Indicates the quantity required
98. ion of motor Clockwise looking at rear of motor If motor rotation is incorrect refer to unit maintenance If necessary adjust fuel pressure for elevation as follows a Remove cap 11 from pressure adjustment screw 12 on right side of fuel pump 5 b Turn the adjustment screw 12 in or out to the appropriate setting on the fuel pressure gage as shown in the table below Then re install the cap 11 onto the adjustment screw 12 Elevation Pressure Up to 2500 ft 125 psi preset at factory 2501ft to 4000ft 115 psi 4001 ft and Up 100 psi Adjust the air band 4 on the fuel pump 5 until there is little or no smoke in the heater exhaust 0006 00 3 0006 00 10 3510 222 10 Before preparing the dryer for operation determine what type of clothing is to be dried then proceed as follows 0006 00 4 10 10 3510 222 10 0006 00 Priming the fuel pump should only be necessary if the pump is dry after the dryer has been in storage or a new or rebuilt fuel pump has been installed However if after three attempts to start the water heater no fuel pressure is indicated the pump should be primed in the same manner as the water heater CAUTION When setting temperature control knob always turn knob to the right Failure to do this will damage temperature control Set temperature control 1 to correct setting as follows Material Temperature Cotton
99. it maintenance 0010 00 15 5 TM 10 3510 222 10 LEVEL Low 1 Ow ON 9 O OFF b DIMVER om DM 0 T HIGH 2 SELECT O000000000000000J0000000000000000000000 DRAIN OPEN CLOSED LEVEL WA OLD TER 1 ON O 9 2 OFF HOT WATER SIGNAL CANCEL 1 row Comme gt reuse warer gt HO C Ot C 1 me sew 00000000000 000000000000000000000000000 0010 00 16 STOP RUN 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 11 Washer fails to fill with water in AUTOMATIC Check to see if water hose 1 between washer and water heater is properly connected Set MASTER switch 2 to OFF Connect water hose 1 between washer and water heater If in place check hose QD couplings 3 for proper connection and hose for leaks Set MASTER switch 2 to ON Check water hose 1 between washer and water heater for clogged condition Set MASTER switch 2 to OFF Disconnect water hose 1 Inspect hose 1 for clogging and
100. l out DC control circuit breaker on generator control panel Refer to TM 5 6115 585 12 and familiarize yourself with the location of this control or turn OFF 60 AMP main circuit breaker on power distribution panel to shut down all electrical power to the laundry unit Failure to observe this warning may result in serious injury or death to personnel Ear protection is required when operating the Laundry Unit Serious hearing loss could occur if the Laundry Unit is operated without ear protection Perform starting procedures on generator as described in TM 5 6115 585 12 Set toggle switch 1 on water pump to ON Set water heater temperature control 2 to 160 F 71 C Open water heater fuel valve 3 counterclockwise Set water heater switch 4 to ON Refer to TM 10 4520 259 13 amp P for any specific information on the water heater Set dryer temperature control 5 to correct setting as follows For cotton items to 250 F 121 For wool items to 200 F 93 C For Battle Dress Uniform BDUs do not exceed 130 F 54 C Open the dryer fuel valve 6 counterclockwise Push dryer motor START button 7 on switch box cover 8 0007 00 2 10 3510 222 10 0007 00 0007 00 3 10 3510 222 10 0007 00 Table 0007 00 1 Clothing Weights Dry Weight PERSONAL
101. look for chipped paint bare metal or rust around bolt heads If you find a problem report it to your supervisor Welds Look for loose or chipped paint rust or gaps where parts are welded together If you find a bad weld report it to your supervisor Electrical Wires and Connections Look for cracked or broken insulation bare wires and loose or broken connectors Tighten loose connections and make sure the wires are in good condition If you find a bad wire or connector report it to your supervisor Water Lines and Fittings Look for wear damage and leaks Make sure clamps and fittings are tight Wet spots show leaks but a stain around a fitting or connector can mean a leak If a leak comes from a loose fitting or connector or if something is broken or worn out report it to your supervisor 0011 00 2 THIS SECTION COVERS TM 10 3510 222 10 Before Operation PMCS Checks and Services INITIAL SETUP M85 set up Maintenance Level Operator Tools and Special Tools None 0011 00 Materials Parts Rags WP 0017 Item 1 Preventive Maintenance Checks and Services INTERVAL ITEM BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 1 0 M85 Series Perform lubrication prior to or in Lubrication not performed Laundry Unit conjunction with your PMCS Refer to LO 10 351 0 222 12 2 When Tarpaulin Inspect for cuts frays and damage removing such as missing metallic g
102. mbler barrel still rotates sensing switch on front door needs to be adjusted If sensing switch is not adjusted personnel could be injured 1 Open dryer door 1 2 Transfer laundry from extractor and place no more than 30 pounds 13 6 kg into the dryer 3 Close dryer door 1 10 11 12 10 3510 222 10 0007 00 Determine exact temperature control setting for various types of clothing by referring to FM 10 280 Mobile Field Laundry Formulas Common setting for cotton items is 250 1219 C wool items 200 F 93 C and battle dress uniforms 130 F 542 C Set temperature control 2 accordingly CAUTION Turn sequential timer clockwise Turning counter clockwise could damage equipment Set ON OFF SEQUENTIAL TIMER 3 drying time to approximately 10 minutes and turn timer clockwise Press START button 4 on dryer When buzzer sounds turn ON OFF SEQUENTIAL TIMER 3 to OFF push STOP RESET button 5 open dryer door 1 and check laundry for dryness If laundry is dry remove it If laundry is not dry do substeps below Set ON OFF SEQUENTIAL TIMER 3 to 3 minutes Press START button 4 on dryer Repeat 3 minute cycle s until laundry is dry Transfer laundry from dryer and place in dryer bin 0007 00 22 10 3510 222 10 0008 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 85 200 SHUTDOWN AND PREPARATION FOR MOVEMENT M85 Series Laundry Shutdown Shutdown procedures are similar for
103. ment A summary of Warnings appears at the front of this manual 0001 00 4 1 DESCRIPTION AND THEORY OF OPERATION LAUNDRY UNIT TRAILER MOUNTED THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0002 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES CHARACTERISTICS CAPABILITIES AND FEATURES Self contained laundry center Capable of washing and drying 120 Can be operated with municipal water or pounds 54 kg of cotton woolen and any approved natural source durable press items in one hour with two Suitable for unprotected operation in operators temperatures above 32 F Capable of variable temperature hot and Requires protection for operation in cold water washing sustained temperatures below 32 Can be used for the decontamination of Trailer mounted off road mobility clothing from chemical and Requires JP 8 diesel fuel for operation bacteriological warfare agents and Generator powered radioactive materials 0002 00 1 10 3510 222 10 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 1 Washer The washer 1 on all models is an open end loader reversible cylinder type It can be operated manually or automatically The washer on the M85 model has an interlock switch mounted on the door hinge 2 On the M85 100 and 200 models this switch is mounted to the front of
104. millimeters 155 sq inch 1 sq decimeter 100 sq centimeters 15 5 sq inches 1 sq meter centare 100 sq decimeters 10 76 sq feet 1 sq dekameter are 100 sq meters 1 076 4 sq feet 1 sq hectometer hectare 100 sq dekameters 2 47 acres 1 sq kilometer 100 sq hectometers 386 sq mile Cubic M easure 1 cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu inches 1 meter 1000 cu decimeters 35 31 feet Approximate C onversion actors To change To Multiply by To change To inches centi meters 2 540 ounce inches newton meters feet meters 305 centimeters inches yards meters 914 meters feet miles kilometers 1 609 meters yards square inches square centimeters 6 451 kilometers miles square feet square meters 093 square centimeters square inches square yards square meters 836 square meters square feet square miles square kilometers 2 590 square meters square yards acres square hectometers 405 square kilometers square miles cubic feet cubic meters 028 square hectometers acres cubic yards cubic meters 765 cubic meters cubic feet fluid ounces milliliters 29 573 cubic meters cubic yards pints liters 473 milliliters fluid ounces quarts liters 946 liters pints gallons liters 3 785 liters quarts ounces grams 28 349 liters gallons pounds kilograms 454 grams ounces short tons metric tons 907 kilograms pounds pound feet newton meters 1 356 metric tons
105. mmediately and get medical aid If contact with eyes or skin is made immediately flush with clean water and get medical aid for eyes immediately Serious hearing loss or deafness could occur if this equipment is operated without professionally fitted ear protection for operating and maintaining personnel The noise level for this equipment exceeds the allowable limits for unprotected personnel Unprotected unnecessary personnel must be kept out of the immediate area Do not disconnect quick disconnect QD couplings while water system is pressurized Hose end may whip causing injury to personnel and damage to equipment Exhaust ducts are hot Avoid touching exhaust ducts during shutdown to prevent burns Electrical high voltage cannot be seen but it can kill you Electricity is unlike most other dangerous things you can come in contact with because it gives no warning and no symptoms to be wary of Its effect is immediate It can kill you render you unconscious or severely burn you To ensure your safety and that of other maintenance personnel always observe the following precautions DO NOT perform any maintenance on electrical equipment unless all power is removed BE CERTAIN that there is someone assisting you who can remove power immediately ALWAYS place POWER OFF warning tags on power supply switches so that no one will apply power while you are performing maintenance FOR ARTIFICIAL RESPIRATION REFER TO FM 21 11 10 3
106. n of Army materiel to prevent enemy use are covered in TM 750 244 3 Procedures for Destruction of Equipment to Prevent Enemy Use PREPARATION FOR STORAGE OR MOVEMENT See Shutdown and Preparation for Movement WP 0008 for procedures that insure safe storage or shipment of the heater WARRANTY The laundry unit components are warranted by the manufacturer for a period of 12 months The warranty starts on the date found in block 23 of DA Form 2408 9 in the logbook Report defects in material or workmanship to your supervisor who will take appropriate action through organizational maintenance 0001 00 2 10 3510 222 10 NOMENCLATURE CROSS REFERENCE LIST Common Name Official Nomenclature Air Compressor Compressor Assembly Air Controller Panel Control Programmer Washer Dryer Dryer Assembly Tumbler Dryer Bin Bin Assembly Dryer Extractor Extractor Assembly Generator Generator Set Diesel Engine Driven Tactical Skid Mounted 10 Kw 3 Phase 120 208 Volts 60 Hz Platform Platform Assembly Work Trailer Trailer Flat bed Gen Purpose 5 Ton 4 Wheel XM1061E1 Washer Washing Machine Laundry Open End Type Model 360 EW ACJ 3626 OEW NAT or 36260EW EASIW2 Washer Formula Card Uniform Nurse Timer Card Water Pump Water Pump and Motor Assembly Water Heater Heater Water Liquid Fuel M 85 Wet Wash Bin Bin Assembly Pre extract Water Tank Tank Fabric Self Supporting 3000 Gallon LIST OF ABBREVIATIONS ACRONYMS
107. nce Manual for Generator Set Diesel 60 Hz Engine Driven Tactical Skid MTD 10Kw 3 Phases 120 208 Volts 60 Hz Operator Unit Intermediate Direct Support and General Maintenance including Repair Parts and Special Tools List Trailer Flatbed 5 Ton 4 Wheel XMIO61E1 Operator s and Unit Maintenance Manual Including RPSTL Tank Fabric Self Supporting 3000 Gallon Water Operator s Unit and Direct Support Maintenance Manual for Distribution Illumination Systems Electrical DISE and Power Distribution Illumination Systems Electrical PDISE consisting of Electrical Feeder System M200 M200 A P M100 M100 A P M40 M40 A P M60 M60 A P and Electrical Utility Assembly M46 0002 00 6 TM 10 4520 259 13 amp P TM 5 6115 585 12 TM 9 2330 376 14 amp P TM 5 5430 213 13 amp TM 9 6150 226 13 10 3510 222 10 0003 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 THEORY OF OPERATION THEORY OF OPERATION General The M85 Series Field Laundries were designed for support of field hospital and reconstitutive operations The design provides for the assembly of all necessary components needed for a batch laundry operation on an open 5 ton trailer that affords rough terrain transportability The system operates on 208VAC 3 Phase 60 Hz power which is provided by an onboard 10kw generator Hot water is provided by an M 85 Water Heater that is interconnected with the external water supply The laundry opera
108. nd always remove from left side of cycle timer Do not remove washer formula card from right side as this may damage the card or cycle timer NOTE Laundry formula cards are stored in a compartment on top of control panel 2 Insert left edge of card into right edge of card reader until cylinder control wheel engages card Rotate wheel until hairline mark aligns with left edge of minutes on card 3 Set MASTER switch 6 to ON 4 Set AUTO MANUAL switch 7 to OFF 5 Turn LEVEL 8 indicator to 8 to provide good agitation without floating clothes in the water 0007 00 12 10 3510 222 10 0007 00 6 HIGH 2 9 indicator to 11 to provide enough water for a thorough rinse Formula cards stored here DRAIN COLD OPEN CLOSED On O 6 ter DIMMER SUPPLIES PWR ON OFF REUSE WATER WTR LVL LOHI WASTE DRAIN REUSE DRAN LENTES 0007 00 13 10 3510 222 10 0007 00 prepare the washer for an automatic wash cycle proceed as follows 1 2 10 11 12 Press door unlock switch 1 rotate handle and open door Load the washer with up to 60 Ibs of wash Table 0007 00 1 lists the weight of various clothing items Close door and rotate handle Check the air tank pressure gage 2 for a pressure of at least 60 psi 414 kpa If pressure is lower than 60 psi 414 kPa refe
109. ng Tarpaulin 1 2 Remove the tarpaulin by unhooking the fibrous rope 1 securing the tarpaulin to the trailer bed Undo the pile fastener tape 2 on the weather flap 3 at one of the corners The tarpaulin is laced the same way at each of the corners Unlace one corner at a time Remove half hitch knot 4 and undo the lacing on all four corners as shown After all four corners are open drain any accumulated water as shown 5 Refer to the tarpaulin folding diagram that follows and fold the tarpaulin by folding the left side so that the bottom edge of the side falls in the center of the tarpaulin Fold the right side in the same fashion Fold the front labelled up and onto the top of the tarpaulin followed by the back side Fold the left side lengthwise so that the edge falls in the center Do the same for the right side Roll the folded tarpaulin up from back to front Store rolled tarpaulin in basket 6 after contents have been removed Remove bottom bolts washers and nuts 7 from tarpaulin support frames 8 on the street side of the Laundry Unit Rotate tarpaulin support frames down Store hardware 6 in toolbox NOTE To prevent sagging of the tarpaulin caused by accumulated rainwater plywood sheets may be laid over the top of the frame as shown 0005 00 4 0005 00 10 3510 222 10 9 mn SS gt 4 E
110. ns WARNING Do not disconnect QD couplings while water system is pressurized Hose end may whip causing injury to personnel and damage to equipment The laundry components heavy To avoid injuries two persons required to move and load components 0008 00 1 10 3510 222 10 0008 00 Shut down operation for less than 4 hours with equipment remaining set up and temperature is expected to be above 322 F a b Turn washer control panel 1 switches to OFF Set load limit switch 2 on water heater to OFF Close fuel valve 3 on water heater Turn clockwise to close valve WARNING The water heater produces scalding hot water Be very careful when touching any part of the water heater to avoid injury Set toggle switch 4 on water pump to OFF Press STOP RESET button 5 on dryer Close fuel valve 6 on dryer Turn clockwise to close valve Switch all circuit breakers in the circuit breaker box 7 to OFF Shut down generator as described in TM 5 6115 585 12 NOTE Additional steps may be necessary to protect the equipment from rain wind dust or flooding Refer to work package 0009 00 Operation Under Unusual Conditions for applicable procedures Note If there nn m a make Ow on a OFF Q 9 9 O sure you remove it
111. o Laundry missing feet Unittrailer Check for broken welds Check for missing pins and feet 3 0011 00 5 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 8 Before Dryer Bin Inspect welds and look for sharp edges 9 Before Dryer Inspect hood 1 for loose or Hood loose or missing missing attaching hardware Check base mounting hardware 2 for security Inspect control panel 3 for loose or broken switches Inspect exhaust motor 4 for loose mounting hardware and corrosion of housing Remove and Inspect air duct hose 5 for cuts rips and hose out of round Remove any lint from around thermometer 6 the thermostatic switch and tempera ture control probes Check the thermometer 6 for broken lens Inspect elbow 7 exhaust for tight fit on dryer and position of elbow Inspect exhaust metal hose 8 is properly installed on elbow Check fuel filter 9 for leaks or loose attaching hardware Inspect fuel hose lines 10 for leaks and tight connections Inspect fuel pump 11 for loose connections leaks and loose attaching hardware Inspect fuel adapter 12 for loose installation in fuel container or loose attaching hardware Inspect air shutter 13 for bent condition and or binding Inspect burner blower motor 14 for loose mounting hardware Ensure an adequate
112. on power distribution panel to shut down all electrical power to Laundry Unit Familiarize yourself with the location of these controls Refer to TM 5 6115 585 12 for location of generator controls before operating the laundry A fire extinguisher with dry chemical for class A B or C type fires is mounted on the trailer 0009 00 2 3 TROUBLESHOOTING PROCEDURES FOR LAUNDRY UNIT TRAILER MOUNTED THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0010 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 TROUBLESHOOTING PROCEDURES TROUBLESHOOTING PROCEDURES The troubleshooting procedures contained in this work package are for all models of the M85 Laundry For similar procedures covering the generator refer to TM 5 6115 585 12 for the trailer to TM 9 2330 376 14 amp P and for the water heater to TM 10 4520 259 13 amp INTRODUCTION The Malfunction Index lists the common malfunctions that you may find during operation or maintenance of the laundry unit or its components You should perform test inspections and corrective actions in the order listed This manual cannot list all malfunctions that may occur nor all tests or inspections and corrective actions If a malfunction is not listed is not corrected by listed corrective actions notify your supervisor DO NOT START UNTIL e You understand the task e You understand what you are to do e You understand what is needed to do the work e You ha
113. or in formula Add proper supplies through soap chute 10 Rinse chute with water to remove remaining soap NOTE Washer will continue to run indefinitely when manual timer runs out audible signal will sound and timer light 11 will come on but washer will not stop agitating until AUTO OFF MANUAL switch 2 is set to OFF When signal goes off switch DRAIN 3 to OPEN and allow to drain Set WATER 5 and 6 and LEVEL switch 4 for next desired operation then position DRAIN switch 3 to CLOSED This will enable the washing machine to fill with water of the proper temperature to the proper level Set manual timer 9 to time called for in formula Continue sequence until formula is completed Upon completion of manual operation position AUTO OFF MANUAL switch 2 in OFF and set DRAIN switch 3 to OPEN and allow to drain Press unlock switch 8 on door lock cover and open door NOTE Unlock switch 8 is interlocked with lever switches If washing machine still contains water door will not unlock until washing machine has drained This is a safety feature to protect operator from accidental scalding Transfer laundry to the wet wash bin 12 0007 00 10 10 3510 222 10 0007 00 SUPPLIES TIMER AUTO COLD ON ON OFF DIMMER OFF 0007 00 11 10 3510 222 10 0007 00 Automatic Washing 85 200 Model Laundry The following procedures are for the operation of the M 85 200 Model Laundry only
114. over heavy object shows physical injury potential from improper lifting technique CARBON MONOXIDE human figure showing gaseous substance being inhaled into respiratory system demonstrating potential hazard FLYING PARTICLES arrows bouncing off face with face shield shows that particles flying through the air will harm face HEAVY PARTS hand with heavy object on top shows that heavy parts can crush and harm HEAVY PARTS heavy object pinning human figure against wall shows that heavy moving parts present a danger to life or limb EXPLOSION rapidly expanding symbol shows that the material may explode if subjected to high temperatures sources of ignition or high pressure FIRE flame shows that a material may ignite and cause burns HOT AREA hand over object radiating heat shows that part is hot and can burn HELMET PROTECTION arrow bouncing off head with helmet shows that falling parts present a danger 10 3510 222 10 PROTECTION headphones over ears shows that noise level will harm ears ole MOVING PARTS hand with fingers caught between gears shows that the moving parts 6 of the equipment present a danger to life or limb GENERAL SAFETY WARNINGS DESCRIPTION Carbon monoxide is without color or smell but can kill you Breathing carbon monoxide produces symptoms of headache dizziness loss of muscular control a sleepy feeling and coma Brain damage or death can result from heavy exposure Ca
115. quipment may result 1 Open front cover of washer control panel and place Run Stop knob 1 in stop position CAUTION When removing installing washer formula card install from right side and always remove from left side of cycle timer Do not remove washer formula card from right side as this may damage the card or cycle timer 2 Pull formula card 2 in timer to the side and remove 3 Insert left edge of card into right edge of card reader until cylinder control wheel engages card Rotate wheel until hairline mark aligns with left edge of minutes on card 4 Using cylinder control wheel 4 align start position with hairline start marker 5 on timer front and place Run Stop knob 1 in RUN position Timer is now ready to start 5 Set MASTER switch 6 to ON 6 Set AUTO MANUAL switch 7 to OFF 0007 00 6 10 3510 222 10 AUTO OFF _ 2 MANUAL 2 0007 00 OFF HOT SIGNAL DIMMER e WATER CANCEL m LET HSEWATER gt coto H HEHHHE WASTE REUSE 5 sc 0007 00 7 10 11 12 10 3510 222 10 0007 00 To prepare the washer for an automatic wash cycle proceed as follows Push unlock switch 1 on door lock cover and unlock the door Load the washer with up to 60 Ibs of wash
116. r beams 3 and 4 b Remove three top sound controlling panels 1 from right and center beams 3 and 4 2 To remove the side sound controlling panels 5 6 and 7 perform the sub steps below a Release strap 8 from lower track 9 b Remove sound controlling panels 6 and 7 from lower track 9 and center beam 4 Remove spacer plate 10 d Remove sound controlling panel 5 from lower track 9 and center beam 4 INSTALLATION 1 To install the top sound controlling panels 1 perform the sub steps below a Install three top sound controlling panels 1 on right and center beams 3 and 4 with screen facing generator b Connect strap 2 on right and center beams 3 and 4 2 To install the side sound controlling panels 5 6 and 7 perform the sub steps below a Install one side sound controlling panel 5 screen facing generator in lower track 9 and center beam 4 b Install spacer plate 10 and sound controlling panels 6 and 7 in lower track 9 and center beam 4 Connect strap 8 lower track 9 0012 00 3 0012 00 10 3510 222 10 Serer TONY Ve UA RAS Ea TT 10 PEE ERRANEN T NT ASIA e MR 0012 00 4 10 3510 222 10 0013 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 LUBRICATION INSTRUCTIONS LUBRICATION INS
117. r pressure for the operation of the water valves and washer air tank It is mounted to the bottom of the controller stand 11 Washer Control Stand The washer control stand 14 houses the washer controller and supports the air compressor 12 Hose Basket The hose basket 15 provides storage for hoses heater ducts and other equipment 13 Fire Extinguisher The portable fire extinguisher 16 is provided for emergency use in case of fire 14 Water Pump The water pump 17 provides fresh water from the source to the laundry unit at the rate of 18 20 GPM 65 82 73 14 liters It requires priming when first used 15 Ladder The Ladder 18 provides personnel access to the hose baskets located atop the support frame 16 Sound Mitigation Panels The sound mitigation panels 19 are installed behind the generator and shield the operator from the noise produced by the generator motor 17 Generator The 10kw skid mounted generator 20 provides electrical power to major components of the laundry unit 18 Water Heater The water heater 21 heats incoming water to the temperature required by the washer 0002 00 2 0002 00 R 5 NE SS IN IS S 1 NES 47 Y 55 5356 0 SN iho i 7 x 7 Y ZA 2 24 Ad N a LARES S Y NN V 2 f Rx gt 10 3510 222 10 85 Washer 2 Figure 1 Location
118. r to troubleshooting procedures Refer to FM 10 280 for field laundry washing and decontamination formulas Select proper washer formula card With Run Stop knob 3 in STOP position and card with track assignment 4 to left insert card into program timer control from the right side until first increment of card is below hairline start marker 5 on the face of the program timer Turn Run Stop knob 3 to RUN NOTE When washing camouflage clothing use warm water and mild detergent Do not use chlorine bleach or starch on camouflage clothing Unlatch soap dispenser 6 Add soap and rinse chute with water NOTE Every time you add supplies through soap dispenser close cover after adding supplies If cover is not closed hot air will be vented causing water in washer to cool down Close and latch soap dispenser cover 6 Place AUTO OFF MANUAL switch 7 in AUTO When SUPPLIES indicator light 9 and audible SIGNAL 10 activate add supplies called for in washer formula into soap dispenser NOTE When audible signal sounds push SIGNAL CANCEL 1 to stop If SIGNAL CANCEL is not pushed audible signal will sound for 20 seconds and then stop NOTE At end of wash cycle ON light will shut off When at the end of the wash cycle the ON light 12 shuts off turn AUTO MANUAL switch 7 OFF Press the door unlock switch 1 rotate handle to open door Transfer laundry to the wet wash bin 0007 00 14 10 3510 222 1
119. rbon monoxide occurs in the exhaust fumes of fuel burning heaters and internal combustion engines Carbon monoxide can become dangerously concentrated under conditions of no ventilation Precautions must be followed to ensure operator s safety when the Laundry Unit is in operation DO NOT operate Laundry Unit in enclosed area without proper ventilation BE ALERT times during operating procedures for carbon monoxide poisoning If symptoms are present IMMEDIATELY evacuate personnel to fresh air AWARE the field protection mask used for nuclear biological chemical attack WILL NOT protect you from carbon monoxide poisoning THE BEST DEFENSE AGAINST CARBON MONOXIDE POISONING IS GOOD VENTILATION Remove rings bracelets wristwatches and neck chains before working around or on the Laundry Unit J ewelry can catch on equipment and cause injury or may short across an electrical circuit and cause severe burns or electrical shock Do not operate the unit until the ground terminal of the engine generator set has been connected to a suitable ground Electrical faults in the engine generator set load lines or load equipment can cause death by electrocution from contact with an ungrounded system J e Y J w v y Y 5 10 3510 222 10 Do not make change electrical connections while the laundry is operation The voltage generated by the generator can cause death
120. red when not in use Rainwater contributes to the deterioration of the M85 components Ensure the cover is placed over the laundry trailer and secured as described in work package 0008 00 0011 00 13 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued ITEM INTERVAL ITEMTO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 20 Weekly Dryer On fuel filter 1 turn tee handle 2 Fuel filter is clogged on top of filter four times to clean permanent element Remove drain plug 3 from bottom of fuel filter to remove sediment and water Let Fuel contamination filter drain and re install drain plug 0011 00 14 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 20 Air Pressure Make sure 1 shows least Air pressure tank shows Tank 30 psi Open drain cock 2 to bleed pressure Tank contains condensation from air tank 3 excessive condensation Close drain cock 2 0011 00 15 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 21 Power Check cable for damage such as Damaged or abraded cable with Distribution cuts a
121. rom gearshaft 6 and stow in handcrank latch 3 c Release swivel assembly 1 and swing leveling jack leg 5 into travel position until swivel pin assembly clicks into locked position NOTE Ensure that all 4 landing legs are down and locked Ensure trailer is level and wheels are chocked ASSEMBLY AND PREPARATION FOR USE During the assembly operation and shutdown of the M 85 series laundries you may have to refer at times to 5 6115 585 12 for generator operation TM 10 4520 259 13 amp for water heater operation TM 5 5430 227 12 amp P for operation of the 3000 Gallon Fabric water tank if used and TM 9 2330 376 14 amp P on trailer data You should have these publications available before assembling and setting up your laundry WARNING The laundry components are heavy To avoid injuries two persons are required to unload move and position components 0005 00 2 0005 00 10 3510 222 10 Components are mounted or stored on the trailer for shipment and storage During operation some components are removed from the trailer The setup instructions that follow include steps for unpacking and positioning components These should be unpacked only when the laundry is being operated or when maintenance is needed Figure 1 shows the laundry in the shipping and storage configuration Figure 1 Laundry Unit in Shipping or Storage Configuration 0005 00 3 10 3510 222 10 0005 00 Removi
122. rommets Tarpaulin and fibrous rope 3 Ladder Inspect for broken welds and loose attaching hardware 4 Before WaterPump Inspect frame 1 for broken welds Broken frame AC motor loose or bends Inspect motor 2 for obstruction to ventilation and for loose mounting Inspect water pipes 3 and pump 4 for loose mounting or cracked housing Check sediment strainer 5 for clog Inspect switch box assembly 6 for loose broken or missing hardware 0011 00 3 or clogged vent Water pump loose or cracked Missing or loose pipe components Sediment strainer clogged Switch box assembly loose or damaged 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM TO PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 5 Before Sound Control Inspect sound control panels 1 for Panels and ffor damage Check proper Lower Tracking position in tracking 2 Inspect tracking for broken welds and missing attaching hardware 3 0011 00 4 10 3510 222 10 0011 00 Preventive Maintenance Checks and Services Continued INTERVAL ITEM BE PROCEDURE EQUIPMENT NOT READY NO CHECKED OR AVAILABLE IF SERVICED 6 Before Tool Box Inspect toolbox mounting hardware and attaching hardware 1 7 Before Work Platform Inspect work platform 2 to make Broken frame missing pins sure itis level and close t
123. series laundries are as follows Model M85 100 ERG Model M85 200 FGD Column 4 UM unit of measure indicates how the item is issued for the National Stock Number shown in column 1 Column 5 Qty Recm indicates the quantity recommended 0016 00 1 10 3510 222 10 ADDITIONAL AUTHORIZATION ITEMS LIST NATIONAL Stock NUMBER DESCRIPTION NUMBER USABLE ON U RCM CODE 4230 01 133 4124 6230 00 163 1856 6640 00 063 7879 5120 00 061 8543 NO NSN 4730 01 338 5165 7240 00 025 3377 5340 00 682 1508 5120 00 278 0352 5120 00 473 6476 5120 00 234 8912 51 20 00 227 7334 5120 00 237 6985 5120 01 01 3 1676 5120 00 264 3796 5120 00 240 5328 4720 00 729 5334 N A Decontaminating Apparatus 81349 MIL D 12468 Flashlight 81348 W F 00421 Funnel Common Laboratory 95352 802PE Hammer Hand 81348 GGG H 86 Nipple Quick Disconnect 7G217 25 SAAL 2 50 ID adapter male to male Nipple Quick Disconnect 7G217 MS 39352 1 1 50 ID adapter male to male Can Gas Military 81349 MIL C 1283 5 Gallon Padlock 81348 FF P 101 Pliers Slip Joint 81348 GGG P 471 Pliers Slip Joint 10 IN Adjustable 80212 P489 Screwdriver Cross Tip 6 IN C7127 SSDP63 Screwdriver Flat Tip 10 IN 81348 GGG S 121 Screwdriver Flat Tip 8 IN 81348 GGG S 121 Slide Hammer Ground 45225 P74 144 for ground rod Wrench Adjustable 12 IN 81348 GGG
124. short tons pound inches newton meters 11296 Temperature E xact F Fahrenheit 5 9 after Celsius temperature subtracting 32 temperature Multiply by 007062 394 3 280 1 094 621 155 10 764 1 196 386 2 471 35 315 1 308 034 2 113 1 057 264 035 2 205 1 102 071353 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
125. st the burner air nozzle 17 for best operation Loosen lock nut 18 and set screw 19 Adjust the nozzle lever 17 so that a bright clean flame burning with a steady roar is achieved Then tighten set screw 19 and lock nut 18 0006 00 6 10 3510 222 10 0007 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 OPERATION UNDER USUAL CONDITIONS This work package contains the operating procedures for the M 85 100 and M 85 200 trailer mounted laundry units Separate procedures are provided for each model laundry Make sure you are using the correct procedures for your model laundry unit If you do not know what model laundry you are to operate check the data plate on the left side of the trailer hitch Data Plate If you have just completed the initial adjustment procedures and want to operate the equipment go directly to the automatic or manual washing procedures for your model laundry unit on the following pages OPERATION M 85 100 85 200 0007 00 14 0007 00 20 MANUAL PAGE 0007 00 18 PAGE 0007 00 26 If your laundry unit was shut down for a period of time and the water heater generator water pump and dryer were shut down for example when the laundry is shut down over night begin with the component start up procedures on the following page 0007 00 1 10 3510 222 10 0007 00 WARNING If EMERGENCY SHUTDOWN is required pul
126. tch 3 to OPEN Check air tank pressure gage 5 If pressure is less than 60 psi perform troubleshooting procedure s 13 and or 14 If washer fails to drain set MASTER switch 2 to OFF and notify unit maintenance 0010 00 21 10 3510 222 10 DR SUPPLIES OFF LEVEL 7 TIMER AUTO 8 wn DIMMER OFF 4 2 MANUAL o 9 COLD WATER ON OPEN CLOSED OFF ON 1 OFF HOT WATER SIGNAL SIGNAL CANCEL 000000000000000 00000000000000000000000 H SUPPLIES gt PWR ON OFF Jo HOT VATER f gt COLD VATER REUSE VATER N ji 1 Wik LVL T VASTE T LHH REUSE DRAINFS 00000000000000000000000000 000000000000 5 9 2 0010 00 22 0010 00 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures Continued MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 14 Air compressor fails to deliver air pressure Check for availability of power at the
127. tion includes a wash extraction and drying phase Washer The front loading washer is powered by an externally mounted motor and drive train The washer can be controlled either automatically or manually and has a 60 pound 27 kg capacity In manual operation the wash time is variable up to 60 minutes In the automatic mode two loads can be washed per hour Automatic operation is accomplished by use of the washer control console that regulates all functions of the laundry cycle The functions being controlled are the number of washes and rinses water level and the water temperature Washer Formula Cards used to operate the controller are pre punched with standard wash cycles Blank Washer Formula Cards and a cardpunch provided can be used to program different washing cycles as desired Extractor The extractor uses centrifugal force to extract water from the wash load prior to the drying process Its perforated drum spins at 1700 rpm and is powered by a 3 hp motor The extractor control has a 10 minute variable timer and has a load capacity of 30 pounds 14 kg dry weight Dryer The front loading dryer is powered by an externally mounted motor and drive train The dryer has a capacity of 30 pounds 14 kg per load Operating controls provide for an adjustable running time of 15 minutes for each drying cycle It can process approximately four loads per hour The dryer uses a fuel fired air heater mounted onto the dryer to provide hot air for the
128. tion or form Include ZIP Code FROM Activity and location Include ZIP Code Commander U S Army Soldier and Biological Chemical Command ATTN AMSSB RIM L Kansas Street Natick MA 01760 5052 PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 3510 222 10 31 October 2003 Operator s Manual for M85 100 M85 200 Laundry Unit Trailer Mounted ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE NATIONALSTOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED N
129. trol panel Set AUTO MANUAL switch 3 to OFF Set MASTER switch 1 to ON Set LEVEL SELECT Switch 4 to 2 Turn HIGH 2 indicator 5 to 11 NOTE 3 meaning 3 inches of water 11 meaning 11 inches of water etc Press door unlock switch 8 rotate handle and open door Load washer with up to 60 16 27 2 kg of wash Table 0007 00 1 lists the weight of various clothing items Close door and rotate handle NOTE The washer DRAIN switch 2 must be in CLOSED position before water inlet valves will operate Set DRAIN switch 2 to CLOSED Set HOT WATER 6 and COLD WATER 7 switches for desired operation TEMPERATURE WATER COLD WATER WARM ON ON HOT ON OFF COLD OFF ON 0007 00 16 10 3510 222 10 LEVEL DRAIN COLD WATER SIGNAL 0007 00 0 on ON amp O 976 or Y d ii casey OFF O 7 X ON 8 DIMMER OFF 3 0 2 MANUAL 4 1 OFF SIGNAL 0 HOT CANCEL WATER HIGH 2 5 4 6 200000000000 Gees Ani PWRONOFF TIT Lowe ILI III uu Cower REUSEWATER Je ILLI IL uiii LL TIT e iran
130. ult Locate two 25 fuel hoses 1 stored under dryer 2 NOTE Remove dust plugs prior to connecting fuel hoses Connect one of the two fuel hoses to the dryer fuel filter male connector 3 and the other fuel hose to the dryer fuel pump 90 fitting 4 On M 85 200 Model Laundry Unit position fuel hoses 1 in clamp 5 on right side of dryer and tighten the clamp Connect the other ends of the fuel hoses 6 to the drum fill adapter 7 The line from the fuel filter 8 connects to the fitting labeled SUPPLY 8 on the drum fill adapter The line from the fuel pump 90 fitting 4 connects to fitting labeled RETURN 9 on the drum fill adapter Tighten the 34 fuel line couplings using an adjustable wrench 0005 00 25 10 3510 222 10 0005 00 0005 00 26 10 3510 222 10 0005 00 Connecting M 85 Water Heater Fuel Hoses WARNING Use only diesel or JP 8 fuel Failure to do so may result in death or serious injury to personnel or damage to equipment 1 Prepare drum fill adapter as described in previous procedure for the dryer 2 Locate two 25 fuel hoses 1 stored under water heater 2 Be sure that fuel lines do not touch or cross water hoses power cables or exhaust ducts Melting damage can occur causing leaking fuel and water or electrical hazards Death by electrocution fire or explosion could result NOTE Remove dust plugs prior to connecting fuel hoses 3 Connect fuel hose to the
131. ury or death from electrocution WARNING Set MASTER switch 2 to OFF Check if washer circuit breaker No 6 3 in power distribution panel 1 has tripped If it tripped reset circuit breaker and close panel door Set MASTER switch 2 to ON Check door handle 4 position Set MASTER switch 2 to OFF Close door and rotate handle 4 Set MASTER switch 2 to ON Check AUTO MANUAL switch 5 position on washer control panel Set MASTER switch 2 to OFF Set AUTO MANUAL switch 5 to AUTO Set MASTER switch 2 to ON Check formula card RUN STOP motor switch 6 for correct position Set MASTER switch 2 to OFF Set RUN STOP motor switch 6 to STOP Remove formula card 7 from left side Re insert washer formula 7 card into cycle timer 8 from the right side Line up with start marker 9 and washer formula card first cutout Turn RUN STOP knob 10 to RUN Set MASTER switch 2 to ON If washer fails to start set MASTER switch 2 to OFF and notify unit maintenance 0010 00 13 10 3510 222 10 0010 00 DRAN WATER on OPEN ON 5 Ow 9 T SUPPLIES OFF A CLOSED OFF 2 o MU oum TIMER ELECT N Y 7 ae 4 on Qe or 4 2 OFF SIGNAL HOT CANCEL WATER HIGH 2 00000000 Eres 7 Remove Cot WATER REUSE WATER A
132. using a pre punched washer formula card to control the wash cycle If it is necessary to change formulas proceed as follows WARNING Do not make or change electrical connections while the unit is in operation The voltage generated by the engine generator can cause death by electrocution Keep moisture away from the engine generator and keep the surrounding area dry when operating the unit Failure to observe this warning may result in death by electrocution Do not service the unit with fuel while the unit is in operation Failure to observe this warning may result in serious injury or death to personnel WARNING If EMERGENCY SHUTDOWN is required pull out DC control circuit breaker on generator control panel Refer to TM 5 6115 585 12 and familiarize yourself with the location of this control or turn OFF 60 AMP main circuit breaker on power distribution panel to shut down all electrical power to the laundry unit Failure to observe this warning may result in serious injury or death to personnel CAUTION Door unlock switch is interlocked with other switches If washing machine contains water door will not unlock until washing machine has drained or damage to equipment may result This is a safety feature to protect operator from accidental scalding 1 Open front cover of washer control panel and place Run Stop knob 1 in stop position CAUTION When removing installing washer formula card install from right side a
133. ve the things you need MALFUNCTION SYMPTOM INDEX NOTE Before you use the troubleshooting tables be sure you have performed all applicable operating checks and verified that a malfunction exists When a corrective action is performed verify that the action has corrected the malfunction Malfunctions deferred to the next higher level of maintenance must be reported on DA Form 2404 NOTE Be sure to read all warnings in front of manual before troubleshooting 0010 00 1 10 3510 222 10 0010 00 Malfunction Page Number 1 No Power to Circuit Breakers 0011 00 3 2 Water Pump Fails to Start 0011 00 3 3 Water Pump Fails to Deliver Water 4 Dryer Fails to Start 5 Dryer burner starts up but flame goes out 6 Dryer Fails to Dry Laundry 0011 00 9 7 Extractor Fails to Start 8 Extractor Fails to Drain 9 Washer Fails to Start In Automatic 10 Washer Fails to Start In Manual 11 Washer Fails to Fill With Water In Automatic 0011 00 17 12 Washer Fails to Fill With Water In Manual 0011 00 19 13 Washer Fails to Drain 0011 00 21 14 Air Compressor Fails to Start 0011 00 23 15 Air Compressor Fails to Deliver Air Pressure 0011 00 23 0010 00 2 10 3510 222 10 0010 00 Table 11 1 Troubleshooting Procedures MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Procedure No 1 No power to system Check for availability
134. veling jacks 1 Pull swivel pin assembly 1 and allow leveling jack leg 5 to slowly swing down until swivel pin assembly clicks into locked position 2 Remove handcrank 2 from handcrank latch 3 and place on gearshaft 6 3 Continue lowering leveling jack leg 5 until trailer is level or desired effect is achieved Raising 1 Rotate handcrank 2 counterclockwise to raise shoe 4 completely off ground 2 Remove handcrank 2 from gearshaft 6 and stow in handcrank latch 3 3 Release swivel pin assembly 1 and swing leveling jack leg 5 into travel position until swivel pin assembly clicks into locked position 0008 00 21 22 Blank THIS PAGE INTENTIONALLY LEFT BLANK 10 3510 222 10 0009 00 LAUNDRY UNIT TRAILER MOUNTED MODEL 85 100 M85 200 OPERATION UNDER UNUSUAL CONDITIONS OPERATION UNDER UNUSUAL CONDITIONS This work package contains special procedures for operating the M85 series laundries under unusual weather and environmental conditions Refer to TM 5 6115 585 12 for similar information on the generator TM 10 4520 259 13 amp P on the water heater and TM 9 2330 376 14 amp P on the trailer OPERATION IN COLD When set up in the open the M85 series laundries can be operated even when temperatures occasionally drop slightly below 32 F such as during overnight shutdown provided proper procedures are followed However the laundries were not designed for unprotected operation in sustained
135. y cables shown below before placing the laundry in its final position Power Distribution Cable Water Pump to Water Heater 25 Water Bin to Drain Field 1 7 dia 25 Suction Strainer to Water Pump 1 dia 25 Washer Drain to Drain Field 2 25 Water Pump to Water Heater 1 5 dia 25 When the trailer is in the designated position set the parking levers tower the trailer supports and unhitch towing vehicle If necessary dig holes or block wheels to ensure the trailer is level Refer to TM 9 2330 376 148 LOWERING AND RAISING LANDING GEAR CAUTION Lower and raise all leveling jacks in increments Lowering and raising one leveling jack leg without lowering and raising the others can damage trailer 1 Lowering CAUTION Trailer must be uncoupled from towing vehicle before using leveling Jacks to level trailer Failure to follow this caution may result in damage to leveling jacks a Pull swivel pin assembly 1 and allow leveling jack leg 5 to slowly swing down until swivel pin assembly clicks into locked position b Remove handcrank 2 from handcrank latch 3 and place on gearshaft 6 c Rotate handcrank 2 clockwise to lower leveling jack leg 5 d Continue lowering leveling jack leg 5 until trailer is level or desired effect is achieved 0005 00 1 10 3510 222 10 0005 00 2 Raising a Rotate handcrank 2 counterclockwise to raise shoe 4 completely off ground b Remove handcrank 2 f

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