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        T6 User`s Manual - All Air, Incorporated
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1.      T6   The new standard for easy machine control   you knew that     23    There are a total of six pages  PageA has 200 lines and is where the main  machine sequence is normally programmed  It may be the only page needed  for applications where control of the machine is within a structured sequence   It determines when another page may operate  by thawing it or when a  page may not operate  by freezing it  All other pages begin in the frozen  State     REMEMBER   Page A is the only page that is operational  when power is applied  The other pages begin in a frozen  state and must be thawed by Page A before they can oper   ate  When Page A thaws other pages  it will continue opera   tion too     Pages B to F have 75 lines  These five pages are often used to control  utility tasks such as continuously monitoring an input  They may also be  used for sequences that are run at the same time as the main sequence   such as routinely cycling an output on and off to index a part feeder      Here is an example of how the pages are programmed to work together in  a coordinated manner     PAGE B   makes sure Start  switch stays on or will restart     PAGE A  main sequence  01 CHECK INPUT 1 ON    02 THAW PAGE B 01 CHECK INPUT 1 OFF  03 OUTPUT 10 02 OUTPUT 1 OFF   04 CHECK INPUT 2 ON 03 RESET PAGE A   05 WAIT 0 50 04 END   06 THAW PAGE C   07 WAIT 1 0    08 OUTPUT 3 0  09 OUTPUT 1 OFF  10 CHECK INPUT 6 ON    PAGE C  if input 5  hopper  low   run hopper shaker        11 FREEZE PAGE C 01 
2.  MCU  disconnect the optional power pack if used   plug in the program   mer  then apply power to the MCU  From the Main menu  select    Send T6  Program    and wait for the process to finish     Running the program  Atthe Main menu  choose    Run Program     Aftera  short system check  the MCU will begin running  Once in the run mode  it  cannot be changed until power is removed  the pocket programmer is con   nected  and the power is reapplied     cially dangerous  Stay clear of the machine until power is    CAUTION  The first time a machine is run can be espe   A removed and all mechanisms have stopped     While the T6 is running  the programmer will let you pagea line 001  know what line is being executed and what the line  check input 1on  was programmed to do  By default  it will always be    gin with Page A  Use the Up Down keys to display   the other pages     Remember  lines containing functions such as    Output    are executed in  less than lms    so fast that you won t even see them be displayed     If you run into problems  use the Edit Menu to make necessary changes to  the program to correct things  Turn off the power to the T6 MCU  wait for  five seconds before turning it back on  At the Main Menu  choose    Edit  Program    and make changes  Be sure to send the edited program to the T6  MCU before you run it  Once everything seems to be working correctly   disconnect the pocket programmer and store it in a secure place     Notice  If the pocket programmer is 
3.  MCU requires a 115VAC supply to be connected to the first two  terminals marked    115VAC     as shown below  Itis good practice for the  supply to be fused     Wiring the outputs     Each output consists of a normally open relay contact that can switch up to  5 amps at 115vac  These contacts share a common terminal marked    COM      If the loads are the same voltage as the supply  install a jumper as shown  below  If the loads are of a different voltage than the supply  connect the  common terminal of the outputs to a power supply suitable for the load  devices  Each load is connected to an output terminal  The other side of the  loads are connected to the common line of the supply  Use of a power  distribution block  P DB 8   is an ideal way to make these connections    Inductive loads may greatly shorten the life of the output contacts  Use of a  load suppressor  part number 30165   is highly recommended        Common             115 vac           Sequencer    MGU   See    Optional  Equipment  booklet        Functions       CONTROL A PAGE    Allows a page to control the program execu  l   ze    tion of another page    Pi    The selected page is frozen  thawed  reset or moved to a specific line  The  function is completed and the next line of the page is executed   Unless you  setthe line to freeze its own page      Additional selections for this function are     1  The page that you want to control   A to F    2  Whatthe page should do  freeze  thaw  reset or move  to li
4.  that is made automatically unless selected by the user  to be different     Dry Contact   A mechanical contact of a switch or relay that has no elec   tronic characteristics such as leakage current     Duration   The period of time something is either on or off   Edit  To make a change to an existing program   Falling Edge   The transition from on to off     Input Device   Any device  such as a switch or sensor  that is wired to an  input terminal     Leakage   The current that flows through a device when itis off     Line   The numbered part of a page that performs a selected function and is  executed in sequential order     Load   Any device wired to an output terminal    Ma    Milliampere or 1 1000th of an amp    Menu   A list of possible choices that can be made    Page   The lines of programming reside on a page which makes up a se   quence  More than one sequence may run at the same time by program   ming more than one page    Polarity   Requiring a connection to positive or negative    Program   The lines of all pages are referred to as the program     Prompt   The words  displayed while programming  that ask the user to  make a selection     Recognition Time   The period of time that is required for an input to be  recognized as being valid and not noise or contact bounce     Rising Edge   The transition from off to on     peduence   The program written for each page that is executed from top to  ottom     Sinking   A device that conducts a positive source of current
5.  the inputs to  interface to a wide variety of switches and sensors  The device wired to the  input must be able to carry a minimum current of 10 milliampere  Input  devices are wired between the input and either of the two common termi   nals as illustrated below     Electromechanical devices such as mag   netic reed switches  limit switches  push but   ton switches and pressure switches are wired  with no regard to polarity  positive negative      N DEEN    Electronic devices such as magnetic hall ef   fect transistors  photo transistors  and DC  proximity sensors must meet the following cri   teria        It must be of an open collector NPN  like sym   bol in illustration   This is often referred to as  being in a sinking configuration     It cannot have an off current  leakage  greater  than  5ma   005 amp      3wire prox  Note on three wire sensors  The Auxillary DC   sensor power supply terminal can be used to support   f sensors that require up to 100ma of current    If more current is needed  an external DC   power supply is required  see optional equip    ment manual   The Auxillary supply measures  between 10 14volts  which is suitable for most 3 wire proximity sensors     Warning  The inputs are self powered and can be damaged if connected  to an outside power source  Use a converter block  see the Optional    Equipment booklet  if the input device is not of a dry contact or of a  sinking configuration as required        Installation    Wiring the supply     The T6
6. CHECK INPUT 5 ON  12 OUTPUT 2 0 02 FREEZE PAGE A  12 WAIT 20 5 03 OUTPUT 4 ON  13 OUTPUT 2 OFF 04 WAIT 1 5  14 CHECK INPUT 6 OFF 05 OUTPUT 4 OFF  15 CHECK INPUT 2 OFF 06 WAIT 1 5  16 THAW PAGE C 07 REPEAT 3 10 TIMES  17 WAIT 1 0 08 THAW PAGE A  18 FREEZE PAGE C 09 END  19 END  22       Safety is the most important aspect of any machine and must be consid   ered at every step of design and fabrication  Since the T6 may be used in  such a wide variety of applications it would be impossible to cover all of  them in this manual  Therefore  the user must determine if the controller is  applied in an acceptable and safe way     Programmable control equipment  such as the T6 use electronics and soft   ware to operate  When a failure occurs  unpredictable operation may take  place regardless of the programming techniques used  For example  one or  more outputs may suddenly energize  Therefore  your equipment must be  designed to prevent property damage and personal injury in the event that  such a failure may occur at any time     WARNING   IN THE EVENT OF FAILURE    Never reach into a machine to actuate a switch with your hand  An unpre   dictable and dangerous machine motion may occur  If an error in machine  operation should occur  stay clear of the machine until power has been  removed and all mechanisms have stopped     WARNING   NOT FOR MACHINE GUARDING    Under no circumstances should a general purpose control  such as the T6   ever be used as a means to protect or guard again
7. T  should be on for     WHICH FUNCTION  Checks an output to make sure that it is either on  CHECK OUTPUT  or off  If not of the proper status  the function can  be set to move the page to a specific line     WHICH FUNCTION    Waits for a period of time before execution of the  WAIT  next line     WHICH FUNCTION    Goes back to repeat a line of this page for a se   REPEAT LINES  lected number of times     WHICH FUNCTION    Allows this page to control the program execution  CONTROL A PAGE  of another page     WHICH FUNCTION    Thelastfunction ofa page  which causes the page    END PAGE  to restart execution from line 1  After selecting this  function you will be returned to the Main menu   12    Edit Menu    The Edit menu is used to make changes to an existing program or to view  the contents of a line  Once in the Edit menu  pressing the Back key will  return you to the previous menu     EDIT MENU Choose the page  A to F  that contains the pro   CHOOSE PAGE  gram you want to edit  Press the Back key to exit  the Edit menu     PAGE  A LINE 1    CHECK INPUT 01 Choose which line you want to edit  The bottom    line will then display what thatline is currently pro     PAGE  A LINE 1 grammed to do   FOR STATUS  ON    LINE  XXX Make a selection of a function from the Program  CHANGE IT  menu  When the line being changed has a setting   such as time   you will be offered the option of  changing justthe setting or the entire line  The new  selections will replace the previous one for 
8. T6 is a trade name of Trol Systems Inc   TSI reserves the right to make changes to the information contained in this manual without notice   publication T6 MAN  rev 2      2003 TSI All rights reserved   printed in USA    MCU 04 115   amp   PGM 02  User   s Manual             E TR OL T 6 H AN 3 9 G9       Specifications    Part No  MCU 04 115  w  Software Version  3 3x    Power Requirements  115VAC 50 or 60Hz    02A  1000v magnetic isolation    Outputs  4 normally open relay contacts unprotected  no leakage current  5Amps   115VAC  resistive load   250 VA  inductive load   10ma   5VDC  min  permissible load   Rated life  5 million mechanical   200 000   3A  w resistive load   Response time  10ms operate  5ms release    Inputs  6 self powered  12 14 VDC   10ma  w 1000v optical isolation  Maximum leakage of input device  0 5ma  Response time  all are factory set at 10ms  the user may change  any input from 0 to 255ms using the Setup Menu    Auxilary Power Supply  12 14 VDC   100ma  maximum  thermal overload protected    Physical  Size 2 9     75mm  x 2 2     55mm  x 4 3     110 mm   Mounting DIN rail or panel  with two  6 screws   Weight 10 oz   284 grams   Temp 0   140   F  90  r  humidity  non cond    Origin Designed and assembled in the USA   Performance  Timing 0 01 to 59 999 seconds in 10ms resolution  Counting Repeat lines function  59 999 maximum  Timing Accuracy  1ms repeatability  Expansion 70 inputs   68 outputs max  based on availability    and configuration of I O se
9. achine    This method is sometimes uncomfortable for  writing long sequences  However  it works out  great whenever you need to edit or run your  program     This requires that the T6 Main Control Unit be  wired for power as explained in the Installation  chapter  First  make sure that the power is  turned off before you plug the programmer into  the data port  Then apply power        Program at a remote location    Programming in a quiet office will allow you to  better focus on your machine   s sequence  Af   ter you re done programming  you ll need to  connect the programmer as shown above  in  order to send the program to the T6 MCU   Be  sure to disconnect the power pack first      An optional power pack  Pn  30101  is required   Push the power plug into the socket on the side  of the programmer until it is fully seated  then  plug the power pack into a wall socket        WAIT   Have you tried any sample programming     The Getting Started booklet offers an example and some  programming tips  Give ita try  it only takes a few min   utes  then you ll be off and running     8    Functions    OUTPUT    Turns an outputon  off  or will time how long  it should be on        The selected output is turned on  turned off  or turned on for a selected  amountof time  The function is now completed and the next line of the page  is executed  Note  The page will begin the next line even if the output is  timed on     Additional selections for this function are   1  Which output is to 
10. achine applications  Part  of a machine sequence of Page A may look like this     01 CHECK INPUT 1 ON  02 OUTPUT 1 TURN ON  03 CHECK INPUT 2 ON  04 DELAY 0 50    start switch is turned on   extend the feed cylinder   reached end of feed stroke   allow the part to settle     annann    In this example  Input 1 mustbe on before line 2 turns on output 1  Then line  3 will check for input 2 to be on  The status of any other input is not of  concern to this line  For example  line 3 will not detect if input 1 has turned  back off  This may be totally acceptable for many applications  then only  Page A is used     But  what if we do need to detect if input 1 goes back off while we   re trying  to do other things  That   s where the additional pages come in  The main  sequence  such as in the previous example  is written on Page A  But   since our machine needs Input 1 to be constantly monitored  itis programmed  on its own page  For example  if Page B where programmed to monitor  input 1  it may look like this     01 CHECK INPUT 1 OFF  start switch is off   02 OUTPUT 1 TURN OFF  retract feed cylinder   03 RESET PAGE A  be ready for next run   04 END    Now whenever input 1 is turned off  Page B will respond to it  In the above  example  it will retract the feed cylinder and reset the main sequence of  Page A  However  Page A must allow the other pages to become opera   tional  So in the first example  Page A will need to have a line added that  would thaw Page B  as in the example o
11. al pages  are available to perform tasks that are not within the main sequence of    Page A  See the section on Pages for information on how other pages are  used     At the Main menu  the first prompt will be     begin a new program     press the Enter key     Once a page is selected  you ll be prompted to select PAGE  A  functions for each line of the page  The lines are ex   LINE  001  ecuted in the same sequence that they are pro   grammed   from top to bottom  These functions de   which function   termine how your sequence operates  LANK     The programming of the page will continue until you select the END PAGE  function  Then the page is done and you will come back to the Main Menu     Use the Up Down keys to scroll through menu choices  Turn to page 12  which lists the Program menu choices  If you need a more in depth expla   nation of what a particular function does  turn to the pages on    Functions        Tip  Unless program size is a concern  program the odd num   bered lines    Blank     This will help reduce the amount of eras   ing and renumbering in the event that the program needs to be  edited in the future     Running the Program    Remember   before you can run the program it must first be sent  to the T6  Don   t worry  the programmer retains a full backup of  your program without batteries or the power being applied     Sending the program  The pocket programmer must be con   nected to the data portofthe T6 MCU  Ifitisn   talready  remove power from  the
12. at you want less one  because it would have already been cycled once  to get to this line   Then choose the line to repeat from as the first one that  checked the input     15    Setup Menu    The Setup menu is used to change T6 system operating parameters  such  as adding I O to the system     ERASE PROGRAM    O  00    ADD 1 0   0  oo    REMOVE 110  U  oO    CHANGE PASSWORD   H  00    t    CHANGE BIOS      After confirmation  all pages of the pocket programmer are  completely erased  except bios settings   Do you also want to  erase the program in the T6  If so  after erasing  go to the  main menu and choose to    Send T6 Program      Units must be  connected     Please follow instructions supplied with the I O section being  installed     Please follow instructions supplied with the I O section being  removed     The programmer can be locked by setting a password  The  password will be required in order to access the Main Menu   Choose eight characters  the password is case sensitive  and  press Enter  The password is set after the eighth character is  entered  Be sure to write down the password for safe keeping   To remove the password choose all blanks     Caution  Tampering with the settings in the BIOS memory   Page G  may cause problems in reliable operation  There   fore  you should not access the BIOS page unless specifically  instructed to do so     Setting the Input Speed  Each input of the T6 system is sampled a number of times before  itis considered to be ata va
13. be controlled  2  What the output should do  turn on  turn off or timed      If choosing the timed option  use the Back  O   key to move the cursor left  andthe Enter  O   key to move it right  Moving the cursor to the far right will  display the prompt OK   When the Enter key is pressed then  the output  function is programmed at the selected time     CHECK OUTPUT    Checks an output to make sure that itis on  or off        The selected outputis checked to see if it matches the selected status of on  or off  When it does  the function is completed and the next line of the page  is executed  If the output is not at the selected status  the function can be  set to move the page to a specific line number     Additional selections for this function are   1  The output to be checked  2  The status that the output must be  on or off   3  If the output is not at the selected status  what line should this  page be moved to   If only the proper status is of a concern   just press enter at the default selection of    NO         17    Functions    COMPARE INPUTS    Compares two or three inputs to de   termine if they match the selected  status        The selected inputs are checked to see if they match the selected status   as described below   When they do  the function is completed and the next  line of the page is executed     Additional selections for this function are   1  The first input selection  2  The second input selection  3  The third input selection  enter zero if only tw
14. ctions    24    Introduction       Congratulations on your wise choice to purchase  a T6 machine controller  It s powerful  yet surpris   ingly easy to program  There isn t much that you ll  need to learn    the T6 uses English as its language  too  Please take some time out to read this short  manual  J ust one wrong connection could get your  project off on the wrong foot     The T6 is designed and manufactured in the United States by Trol Systems  Incorporated  We specialize in simplifying industrial automation by devel   oping unique products that are easy to use  Our best advertisementis You   by    word of mouth     So  if you find the T6 to be a product that is simple to  use  ata great price    please tell others aboutit  That will help them out and  us too  Future development of new products is largely based on our  customer s requests and concerns  We value any comments and sugges   tions that you may have  so please    letus know     Additional information  including the most recent edition of this manual is  available on line at     www trolsystems com    If you should need help with the T6  contact your distributor  If you have a  technical question that your distributor can   t answer  we offer free factory  direct support from 9AM to 4PM EST  Monday through Friday  Our techni   cal support phone number is  717 939 7593     You program the T6 by selecting functions that form lines of a page  The  program looks similar to notes describing the order in which thing
15. disconnected  the MCU  will automatically run its program when power is applied     10    Functions    BLANK    The line has no function butto take up space     Lines are left blank so that if editing is necessary  the  blank lines can be changed into useful functions  This  avoids renumbering lines when one is inserted  Blank  lines can also be used to make    buffer    spaces to  separate different areas of the page that perform a  particular task        CHECK INPUT    Checks an input to make sure itis on or off     The selected inputis checked to see if it matches  the selected status of on or off  When it does  the  function is completed and the nextline of the page is executed  If the input  is not at the selected status  the function can be set to move the page toa  specific line number        Additional selections for this function are   1  Which input is to be checked   2  The status that the input must be  either on or off   3  If the input is not at the selected status  what line should this  page be moved to   If only the proper status is of a concern   just press enter at the default selection of    NO         Tip 1  Do you want the input to be    edge triggered     meaning that the input  must change status from off to on   If so  program the line for the input to be  off and the next line for it to be on     Tip 2  Do you want to count an input  If so  do as instructed in tip 1  Follow  it by programming a line with the Repeat Line function  Set the count to  wh
16. ke a quick look atthe program   mer     DISPLAY   will allow you to select a  menu  then prompts you to make selec   tions from the menu that you selected        ENTER   stores the currently displayed  Programmer selection  then proceeds with the next  prompt  The Enter key is also used to  move the cursor to the right when mak   ing a time count number selection     UP   DOWN   used to make choices from the menu to  any prompt that ends with a     question mark  The  choices will scroll pastas the button is held pressed down     BACK   used to correcta mistake while in the P rogram menu  P ress   ing the Back key once opens the Edit menu  allowing you to choose  the line to correct  Pressing the Back key agam will reopen Program  menu back to where you where  The Back key is also used to move  the cursor to the left when making a time count number selection     Before proceeding to write a program  take  a lined sheet of notebook paper and at the  top write Page A  Then  number the lines  of the sheet     As you program each line  remember to  write it down  This will help you keep track  of where you are and how your sequence  occurs  Then  if any changes need to be  made  editing will be a snap     First  the programmer must be given power  Should you run out of pro   gramming time  just turn off the power and you will be prompted to finish  from where you left off the next time power is applied  The programmer  receives power from one of these sources     Program at the m
17. lid status  on or off   This eliminates the effects of contact bounce  and noise  However  it also slows down the speed at which the input will be acknowledged by  the program  You may adjust the speed of each input in the system by changing the number    in its BIOS register     Register 1A input number 1  2A input number 2  and so on up to 99A  MCU inputs are 1A to  6A   Choose an input that you want to adjust  The input s current setting is now displayed           factory preset is 10ms   Adjust the speed setting from 0 to 255ms     Remember  changes to the programmer will not affect the machine    operation until the program is sent to the MCU     14    The main menu is the first to appear when power is applied to the program   mer  Press the O0 O Up or Down selection keys until the display reads  what you d like to do  then press the Enter key     BEGIN A NEW  PROGRAM  o    Oo  EDIT CURRENT  PRocnaw  D   Oo  SETUP T6  fopriows   D   Oo  SSSI      VRZ AAW  UY    Od    RL           ZZZ       Turn to    Program Menu     page 12   Caution  any  previous program of the selected page will be re   placed with the new one  if you proceed     Turn to    Edit Menu     page 13      Turn to    Setup Menu     page 14      The program ofthe MCU is copied into the memory  of the pocket programmer  Caution  the program  in the programmer will be replaced by the one that  is received from the MCU     The program of the pocket programmer is copied  into the memory ofthe MCU  Caution  the 
18. n the following page      Up to six pages may be thawed into operation at the same time  Once a  page is thawed  it can be programmed to control other pages too  This  allows the T6 to control even complex machine sequences  Learn how to  use the page control functions by turning to page 19     21    Functions    END PAGE    The sequence of this page is finished and it  will now restart from line 1     This function signifies thatthe sequence programmed on this page is com   plete and itwill automatically restartagain  Once a page is Ended  itcannot  be changed without using the Edit menu  If you choose to    begin a new  program    for the same page that you just programmed  the new program  will replace the previous one     Tip  Don   t want the program ofthis page to be restarted  Then program the  line just prior to the End with the Control Page function  Select the current  page  then select it to be frozen  The page will freeze before it gets to the  End  The page will need to be thawed by another page in order to be used  again     Note  After ending a page you will be prompted to    send the program      However  if you need to program additional pages  choose to do so now   But be careful not to select a page thatis already programmed  When you  end the last page  then proceed to send and run the program     20          Installation    The inputs of the T6 are self powered and optically isolated to offer high  noise immunity  The input voltage is  12vdc  which allows
19. ne  as described below    3  If Move  what line to move to     FREEZE    The current line of the page will cease operation  However  any output that  may still be timing as a result of that page  will not be affected     THAW    Causes a frozen page to resume operation from the line where it was be   fore it was frozen     RESET    Causes the selected page to halt execution of its current line and begin  execution from line 1  If the page was frozen prior to being reset  it will  remain frozen atline 1     MOVE TO LINE    Causes the selected page to halt execution of the current line and begin  execution from the selected line  Can also be used on a frozen page so it  will begin from the selected line when it is thawed     Note  All pages except Page A begin in the frozen state and will not be  operational until Page A executes a line that thaws them     19    Functions    REPEAT LINES    Causes the page to go back and repeat  previous lines        It will cause the page to go back to the selected line  then begin executing  from that point  It will continue to repeat from that line for the number of  times that you select  then the page goes on to the next line     Additional selections for this function are     1  The line number to go back to  from 1 to current line   2  The number of times that it should repeat  0   60k     To set the number  use the Back  0  key to move the cursor left and the  Enter  O   key to move the cursor right  Moving the cursor to the far right  
20. o needed   4  The status that the inputs must be     ANY ON   atleast one of the inputs must be on  logical OR    ANY OFF   atleast one of the inputs must be off  logical NOR    ALL ON   all of the inputs must be on  logical AND     ALL OFF   all of the inputs must be off  logical NAND      WAIT    Waits for a period of time before mov   ing on to the next line     A time cycle will begin running  When the timer reaches zero  the function is  completed and the next line of the page is executed     Additional selections for this function are    1  Delay time selection in seconds  0 59 999 99   The Back  O   key moves the cursor leftand the Enter  O0   key moves  the cursor right  Moving the cursor to the far right will display the prompt    OK   When the Enter key is pressed then  the line will be programmed with  the Wait function at the selected amount of time     16       Programming    For a few seconds after power is applied  the display  jersion  15  should read as shown  then the Main Menu will ap   not programmed  pear  Note  This manual is written based on version   1 5 or higher  If the display reads    program present     the existing program  of the selected page will be overwritten should you proceed     BEGIN A NEW  PROGRAM     Now you re in the Program Menu  First you must  program menu  choose which page you want to program  Page A is  where you ll want to begin  it   s where the main part of   your sequence will be  Often  it   s the only page needed  Addition
21. program  in the MCU will be replaced by the new one  Turn  to    Running the Program     page 10      The program of the MCU will be executed  Turn to     Running the Program     page 10        Note  The last three menu choices only appear if the pocket programmer  is connected to the data portofthe MCU prior to applying power  Be sure to  remove the optional power pack  if used  from the programmer     11    Program Menu    PROGRAM MENU Select the page that you want to program  then   WHICH PAGE  A press Enter   First time users should start by se    lecting page A   Caution  If the selected page was   already programmed  use the Edit Menu  Otherwise  the page will be over    written when you proceed with the Program Menu  Pressing the Back key   opens the Edit menu  allowing you to make corrections  Pressing the Back  key one more time returns the Program menu     PAGE  A The line number is momentarily shown before you  LINE  001 are prompted to select the function for the line     WHICH FUNCTION    Leaves a blank line to make space in case the pro   BLANK  gram needs to be edited     WHICH FUNCTION    Checks an inputto make sure thatitis either on or  CHECK INPUT  off  If not of the proper status  the function can be  set to move the page to a specific line     WHICH FUNCTION    Compares two or three inputs to verify that they  COMPARE INPUTS    areallon  all off  if any are on  or if any are off     WHICH FUNCTION    Turns an output on  off or will time how long it  OUTPU
22. s should  happen on your machine  These lines are executed in sequential order   from top to bottom  Therefore  the order in which you program the functions  will allow you to build amazingly powerful sequences with great versatility   Each line must be completed before the next line is executed     Functions that are completed right away  within lms      a BLANK line  turning an OUTPUT on  off or timing while on    CONTROL A PAGE by thawing  freezing  resetting or moving  END PAGE       Functions that are completed after certain conditions are met     CHECK INPUT for on or off status  CHECK OUTPUT for on or off status    COMPARE INPUTS for all on  all off  any on or any off status       Functions that require an amount of time or count to occur   WAIT for the selected amount of time  REPEAT LINES for the selected number    Since not all things happen in a planned sequence  the T6 offers multiple  pages  Each page can be programmed to perform a particular task or    sub   routine     This allows the T6 to be running more than one function at a time     The T6 begins execution of Page A  All other pages are    Frozen     and can   not operate  As the sequence of Page A progresses  other pages can be     Thawed    into operation  Once thawed  the page will begin execution in the  same way as Page A  Each page is checked one ata time to execute the  current line of that page  This is done so quickly that the pages appear to be  operating at the same time     Default  A selection
23. st personal injury  Nor  should it be used to perform duties such as emergency stop  two hand  starting  or any safety related function  OSHA requires that    control reliable     equipment be used for such safety functions  The T6 is not of    control reli   able    design and is not intended for any safeguarding application     Installation    Mounting     The T6 should be housed in a suitable enclosure to seal out contaminates  in the environment and to provide protection from exposed electrical com   ponents  As with any electronic device  the controller should notbe mounted  in areas of severe electromagnetic interference  vibration  moisture or tem   perature     The T6 can be either DIN rail mounted or panel mounted using two  6  screws  It can be mounted horizontally or vertically  Leave space on the  panel if additional equipment may be added to the system in the future     Wiring the Inputs     Inputs allow the T6 to know what events are taking place on the machine   For example  a limit switch could be connected to an input so that the T6  would know when a cylinder has reached the end ofits stroke     Atthis pointitis a good idea to get some lined notebook paper  Write down  the input number and the name ofthe input device as you connect them to  the T6  Then do the same for the outputs too  This information will be needed  when you begin programming and it will come in handy for machine mainte   nance later        Page A is often the only page required for many m
24. this line   Please note the change of the line on your tablet  at this time  If you changed a line containing the     End Page    function  the Program menu will con   tinue until you re select the    End Page        LINE  XXX When a line is deleted  the lines below are moved  DELETE IT  up by one to fill the gap and must be renumbered   Consider changing the line to the    Blank    function  rather than deleting it  This would eliminate the  need to renumber  If you want to delete all lines of  all pages  use the Setup Menu  page14      LINE  XXX Make a selection of a function from the Program  INSERT A LINE  Menu  The new line is inserted before the current  line selected  All lines below that line move down  by one to make room for the new line  Please re   number those lines and make note of the inserted  line at this time          13    
25. will display the prompt OK   When the Enter key is pressed then  the func   tion is programmed at the selected number     Tip on counting   Do you want an input  or output  to meet a count setting  before going on to the next line  If so  program the previous two lines with  the Check Input  or Check Output  function  Set one line for OFF  the other  line for On  Then use the Repeat Lines function to determine the count of  the previous two lines     Tip on repeating forever   If you need to repeat something forever  do not  set this function to 60k  Remember  some functions are executed immedi   ately  up to 1000 lines per second   So even though 60 000 times seems  like forever    itisn   t  Use the Control Page function and select the Move to  Line option  then choose the same page that you   re on and the line you  want to repeat from     Note  The Repeat Line function cannot be used to repeat any lines that    also contain the Repeat line function  If itis  the first Repeat Line function  will prevent the second one from being able to finish     18          The Pocket Programmer isn   t just used to write the program  It serves as a  guide when you run the program and retains a backup copy of the program   And don t worry    all devices in the T6 system use a type of memory that  does not require power or batteries  If you re concerned that someone might  try to mess up your program  consider locking the program with a pass   word   Use the Setup Menu for that   Let s ta
    
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