Apex 49 User Manual
Contents
1. Before commencing any work on the electric system disconnect battery neg le ad of the SW5X and pull the ignition key Do not keep batteries dsi charged for a longer period always recharge them as soon as possible Top with distilled water on ly Never refill battery acid in battery cells of perfect condition us A A Keep batteries dry and cle an and clear of soiling such as e g metallic dust to avo id leakage current Do not place metal objects or tools onto batteries Short circuit and deflagra tion hazard Spilled straight battery acid must not get into the sewage system before ha ving been neutralised Com ply with the regulations im posed by law and observe local provisions A Battery acid is highly caustic keep clear of children When checking the battery acid level wear safety glas ses If acid splashes get in to the eyes rinse with clear water for 15 minutes and contact a doctor imme diately Use appropriate protective means e g protective glo ves or finger stalls when handling battery acid Do not use open flames explosion hazard 13 Description 2 Description 2 1 Functional Description Fig 3 14 The side brush is used to collect dirt at borders and to enlarge the working width as well as to increase the area performance on large surfaces The2. Nameplate front 3 Fig 1 Safety Information 1 3 Labels at the Machine 13 Fig 2 Safety and information signs Hydraulic fluid 9 Cylinder broom wearing take up 12 Rotating parts 10 Nameplate 13 Burning surface 11 Safety Information 1 3 Labels at the Machine Pinching hazard 16 Lifted Up Disposal High pressure cleaner 14 A let Do not clean by means of high pressure cleaner or vapour jet Safety Information 1 4 Operation Safety Information Vacuum sweepers may be run by qualified personnel only such per sonnel will have to have evidenced their qualification for running the machine to the owner or his authori zed representative operators explicit ly will have to be instructed by the owner or his authorized representati ve to use the machine A The machine may be used for cleaning such surfaces approved by the owner or this authorised representa tive for operation of vacu um sweepers Before starting the engine switch off all drives A Transporting persons on the machine is prohibited Ride on machine types are to be started with the driver being seated 10 Never leave the machine unattended before the motors are off and the ma chine is protected against unintended movements To prevent the machine from unautho
3. For safety reasons check the engi ne oil level refer to paragraph 6 9 2 Fig 23 2 2 In order to protect the engine it is switched off or cannot be started if engine oil level is insufficient This function is controlled by a low oil level switch Fig 0 1 at the en gine A red pilot lamp Fig 0 2 is si 1 tuated at this switch and lights si multaneously in case of insufficient oil level Fig 0 Engine Oil Level 9 3 Before the machine is ope U25 rable again refill oil until Store oil in approved and the prescribed level is attai gas gt one oil only for ES closed reservoirs only ned refilling Do not use used oil iS 18 Operation 4 Operation 4 1 Controls Actuator for folding apron Service brake lock Service brake parking brake pedal Drive pedal reverse Drive pedal forward Control panel Seat adjustment Safety knob lock for release of swinging dirt hopper function Lift Up Disposal 9 Release lever for swinging dirt hopper function Lift Up Disposal oNDA EON Fig 6 19 Operation 1 Actuator for folding apron to open and close the folding apron for collecting coarse dirt 2 Service brake parking brake lock to lock the service brake parking brake If locked the service brake works as parking brake Release the lock by depressing the service brake pedal 3 3 aad brake parking brake pe da to actuate
4. Actuate parking brake Set engine speed governor to idling position Turn ignition off A Close cylinder valve Before a longer out of ope ration period of the machine longer than one hour switch off ignition only if engine has died away itself after closing of the cylinder valve CO contents of the exhaust gas The CO contents of the exhaust gas must not exceed 0 1 by volume when idling 1 400 to 1 450 rpm and if engine is at operating temperatures without use of working implements Qualified persons and works hops with personnel having evidenced qualification for exe cution of such works is autho rized only to proceed to setting work IS 61
5. Plate filter Fig 22 Maintenance Service 6 9 Engine The engine is a robust four stroke engine and easy to maintain Maintenance work is to execute at regular intervals Find the details des cribed in the following Before cleaning or maintai A ning the machine as well as before replacing parts turn the engine off and pull the ignition key Use appropriate tools for maintenance service set ting etc As far as aspects of safety are concerned spare parts will have to be at least of the same quality as the ge nuine spare parts 6 9 1 Check Engine Oil Level Position the machine on le vel ground before checking the engine oil level as fol lows Engine oil level check IS used for a longer time let the engine run to have the oil attained appropriate tem perature If the machine has not been Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Pull plug Fig 23 1 with dipstick Wipe dipstick push it into opening until stop and pull it again Oil level has to mark between mini mum and maximum refill engine oil if required Re insert plug The engine stops automati cally in case of insufficient oil level to preclude dama ges A 45 Maintenance Service 6 9 2 Change Engine Oil Direction of travel Fig 24 Engine oil changing right side of machine Caution Bu
6. The tank supplied with this machine is a horizontal vapor withdrawal 20 Ib tank Weight fill tank only 80 of rated capacity Tare wieght is stamped on the tank Always store propane tank outside in an approved secured tamper proof enclosure to provide safety form vandalism and accidents Never usa a non UL listed propane tank 60 Liquid Propellant Gas System FIRST OPERATION Operation Refer to the Sweeper operating instructions for information on opera tion the present manual contains specifications for liquid propellant gas system only Start engine Set all operating elements and switches to neutral position NOTE Do not contact the drive pedal by foot Actuate parking brake Open cylinder valve Set speed governor to full throttle position Pull choke knob as well if engine has already attained service tempe rature Turn ignition start switch to position 1 Continue turning ignition start switch to position 2 until the engine cranks Push choke flap knob back at the first ignition impulses already Then release ignition start switch NOTE Should the engine not start after 5 seconds interrupt starting procedure turn ig nition start switch to 0 po sition and repeat starting procedure The starting procedure may be extended to 15 seconds at temperatures below 32 F 0 C NOTE Let engine run for some se conds before pushing back the choke knob Stop engine
7. V Belt Turn engine off and pull key Secure machine by engaging parking brake Remove bottom right fairing turn locks counter clockwise by square spanner Detent tensioning spring Fig 29 15 by left hand while taking the V belt off the tensioning roller with right hand Remove V belt Fig 29 13 Proceed in inverse order for moun ting 6 11 2 Replace Side Brush V Belt Turn engine off and pull key Secure machine by engaging par king brake Remove bottom right cover turn locks counter clockwise by square spanner Remove cylinder broom V belt as described in paragraph Replace Cylinder Broom V Belt Loosen screws Fig 29 10 at the cover plate and remove Remove cover plate Push side brush from the front side in direction of the machine to detent V belt Fig 29 11 Remove V belt Fig 29 11 Proceed in inverse order for moun ting 6 11 3 Replace Suction Fan V Belt Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Loosen hexagon nuts Fig 29 6 and remove together with belt guide Fig 29 5 Detent V belt Fig 29 7 with ten sioning roller lever Fig 29 19 and take from the belt pulley Loosen tensioning roller Fig 29 2 and detent the V belt and then re move Proceed in inverse order for moun ting Maintenance Service 6 11 4 Replace Hydraulic Pump V Belt Turn engine off and pull key Secure machine by engagi
8. and refill if required regular unleaded Replace fuel filter as required Change engine oil 1 1 litre engine oil SAE 15 W 40 Check engine air cleaner for soiling and clean if required tap do not use compressed air replace air cleaner insert if required Visual check of engine pump and wheel motor for oil leakage Check idling and service speed 1 200rpm and 2475rpm Check spark plug air gap 0 03 in 0 75mm LPG 0 01 in 0 8mm Replace spark plugs Check valve play 0 006 in 0 15mm inlet 0 15mm outlet each in cold state Check starter battery acid level and top with distilled water if required clean and grease battery terminals Change hydraulic fluid filter and refill fluid use Mobiloil DTE 15 Mor fluid of equivalent quality Check cables and plugged connections for damages and tight fit 54 after first hours of operation every 100 every 200 every 500 alle 000 Maintenance Service hours of operation after first every 100 every 200 every 500 alle 000 6 13 Maintenance Schedule Check function of seat contact switch Check exhaust system Check inflation pressure 90 PSI 6bar X Check cylinder broom for wearing or foreign particles e g wire straps and replace broom if required X Check sweeping track and adjust if required Check sealing strips at the broom compartment adjust if required or replace defective sealing
9. plug Side brush lifted Loosen hexagonal nut Fig 19 1 und remove together with washer Remove screw Fig 19 2 Remove side brush Proceed in inverse order for mounting of the side brush 41 Maintenance Service 6 7 Dismount Plate Filter Proceed as follows for dismounting of the plate filter Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Open quick release locks Fig 20 1 Remove cover filter case Fig 20 2 Loosen wing screws Fig 21 2 and remove Fold back frame with electric motor Fig 21 3 Hook frame at indicated position Fig 21 4 Remove plate filter Fig 21 5 For mounting of plate filter proceed in inverse order 42 Dismount plate filter 1 Quick release locks 2 Cover of filter case 3 Filter case Fig 20 Maintenance Service Plate filter Fig 21 1 Detent hook 2 Wing screws 3 Frame with electric motor 4 Opening for detent lever 5 Plate filter 43 Maintenance Service 6 8 Basic Cleaning of Plate Filter Hold the plate filter Fig 22 1 in ver tical position and drop it from a height of approx 3 ft 1 m to the even floor as represented in Fig 22 The soiled side of the filter US points to the bottom 44 Clearance approx 3ft 1 m Soiled side Basic cleaning of plate filter 1
10. servicing Accidental Starts Before servicing the engine or equip ment always disconnect the spark plug lead to prevent the engine from starting accidently Ground the lead to prevent sparks that could cause fires On engines equipped with a 12 volt battery and or electric start discon nect the battery cables from the bat tery Always disconnect the negative cable first Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or fuel vapors are present VAN WARNING Over speed is Hazardous Never tamper with the govenor com ponents or settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum ratings 4 WARNING Expleshva Fual Can caus diras and Sdvare cums Slop engine berare Tling ha tank Explosive Fuel LPG is extremely flammable and is heavier than air and tends to settle in low areas where a spark or flame could ignite the gas Do not start or operate this engine in a poorly venti lated area where leaking gas could accumulate and endanger the safety of persons in the area To insure personal safety installation and repair of LPG fuel supply sys tems must be performed only by qualified LPG system technicians Improperly installed and maintained LPG equ
11. strips Check sealing strips at dirt hopper replace defective sealing strips Check side brush adjustment and brush bristles for wearing adjust if required or replace side brush Visual check of V belts X Check V belt for wearing and correct tension and re adjust if required Check service parking brake and re adjust if required Check filter system for tightness Dismount plate filter and clean if required ai an i a ai ed mn nn X X oo 5 X X i ee X X Check tread of wheels 55 Maintenance Service 6 13 Maintenance Schedule hours of operation Daily after first every 100 every 200 every 500 alle 000 Check hydraulic fluid level of lifted up disposal function and refill if required Check tightening moment of fixing screws for lifted up disposal and tighten if required 36 Ib ft 49Nm Check hydraulic hoses and replace if required Check tension of steering chain and adjust tension if required 56 X 5 X X Liquid Propellant Gas System USER TIPS Allow only qualified and trained personnel to operate a Minuteman Propane sweeper Always maintain your Minuteman Propane sweeper follow operating and maintenance instructions Always check oil level before start ing Always keep accurate records of maintenance and service in a main tenance log book Never overfill a propane fuel
12. tank Fig 28 1 The hydraulic fluid level must not fall below the minimum Fig 28 2 It should read between the minimum Fig 28 2 and the maximum Fig 28 3 Refill hydraulic fluid Remove lid Fig 28 4 and refill as required Close lid of hydraulic fluid tank Use Mobiloil DTE 15 M fluid or a hydraulic fluid of similar quality Fig 28 Hydraulic unit lifted up disposal Check hydraulic fluid level Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Dirt hopper has to be lowered IS 49 Maintenance Service 6 11 V Belt Drive Suction fan V belt 40Hz Tensioning roller V belt pulley Hydraulic pump V belt Belt guide Hexagonal nut V belt for cylinder broom and side brush drive Hydraulic pump belt pulley Tensioning coupling roller 10 Screws 11 Side brush V belt 12 Belt pulley 13 Cylinder broom V belt 14 Cylinder broom belt pulley 15 Tension spring 16 Tensioning roller lever 17 Tension spring 18 Tensioning roller lever for hydrau lic pump V belt 19 Tensioning roller lever for cylinder broom and side brush drive oo NOOR WOM 50 3 3 1 2 Sik 4 D wa 5 6 7 S oe 8 gt DEL 17 5 L a 9 16 19 18 AS V belt drive Fig 29 Maintenance Service 6 11 1 Replace Cylinder Broom
13. the service brake at the rear wheels Before leaving the ma chine unattended engage the ser vice brake and lock 20 4 Drive pedal reverse to change direction to reverse ride with continuous regulation of riding speed at the same time If the dri ver releases the pedal it returns to initial position and the machine slows down to standstill 5 Drive pedal forward to change direction to forward ride with continuous regulation of riding speed at the same time If the dri ver releases the pedal it returns to initial position and the machine slows down to standstill 6 Control panel Refer to chapter Control panel 7 Seat adjustment to adjust the seat position to drivers of different height Adjust the seat so as to allow the driver being comfortably seated and attaining all elements required for operation Adjust seat lengthwise push lever slightly to the right and displace se at forwards or backwards to the re quired position Then let the lever catch again 8 Safety knob lock for release of swinging dirt hopper function to release the lever for swinging dirt hopper function 9 Release lever for swinging dirt hopper function to swing the dirt hopper Operation 4 2 Control Panel Cylinder broom lever Release of lifted up disposal func tion Horn Suction fan shaking system knob Choke flap knob Flashlight option Lighting option Lift and lower Lift Up Disposal Side bru
14. unevenly torqued EXHAUST GAS IS DEADLY Exhaust gases contain carbon monoxide a poisonous gas that can cause unconsciousness and death It is an odorless and color less gas formed during combustion of hydrocarbon fuels Symptoms of carbon monoxide poisoning are Dizziness Headache Weakness and Sleepiness Throbbing in Tem ples Vomiting Muscular Twitching If you experience any of these symp toms get out into fresh air immedi ately shut down the unit and do not use it until it has been inspected The best protection against carbon monoxide inhalation is proper instal lation and regular frequent inspec tions of the complete exhaust sys tem If you notice a change in the sound or appearance of exhaust sys tem shut the unit down immediately and have it inspected and repaired at once by a competent mechanic KEEP THE UNIT AND SURROUND ING AREA CLEAN Make sure that oily rags are not left on or near the engine Remove all unnecessary grease and oil from the unit Accumulated grease and oil can cause overheat ing and subsequent engine dam age and present a potential fire hazard Liquid Propellant Gas System SAFETY INFORMATION For Your Safety These safety precautions should be followed at all times Failure to follow these safety precautions could result in injury to yourself and others Accdantal Starts Can CAUSE EBYETE Injury ar death Becorerl and ground spark Pilg bead blue
15. 4 50 10 2 0 0 4 50 10 Quantity of bristle rows Serial bristling 12 v shape PA 12 v shape PA Ground clearance of sealing strips at broom compartment Sealing strips left in mm 0 04 1 0 04 1 right in mm 0 04 1 0 04 1 rear in mm 0 16 4 0 16 4 Sealing strip front Side brushes Diameter in mm 460 460 Speed rpm 90 90 Serial bristling PA PA Dirt hopper Hopper capacity gal I 2x7 9 2x30 18 5 70 33 Technical Data 34 Apex 49 Lift Up Disp Drive wheels Pneumatic tyres with hose size 4 00 4 6PR 4 00 4 6PR Inflation pressure PSI bar 90 6 90 6 Solid rubber tyres Option Option Engine Manufacturer Kawasaki Kawasaki Type FE 250 D FE 250 D Working process no of cylinders 4 stroke 1 Zyl 4 stroke 1 Zyl Piston capacity in 3 cm 15 2 249 15 2 249 Performance at 3 600 rpm KW 6 6 Service speed with cylinder broom side brush and rpm 2475 25 2475 25 suction fan being on Fuel tank capacity regular unleaded gal 1 1 4 5 3 1 4 5 3 Fuel consumption gal h I h 0 32 1 2 0 32 1 2 Engine oil Typ 15W 40 15W 40 filling gal 1 0 3 1 1 0 3 1 1 Spark plug NGK BP 5 ES NGK BP 5 ES LPG Spark plug Honda Part No HON 98079 56846 HON 98079 56846 Air cleaner insert Kawasaki 11013 2128 11013 2128 Pre filter Kawasaki 11013 2129 11013 2129 Technical Data Hydraulic system Travel drive assembl
16. Before proceeding to repair or main tenance work remove the key Use appropriate tools for maintenan ce service setting etc As far as aspects of safety are con cerned spare parts will have to be at least of the same quality as the genu ine spare parts A A 12 Switch off the motors befo re maintaining the machine or replacing parts of it Turn off the machine and pull the key Check hydraulic hoses and lines for leakage or dama ges in regular intervals Re place defective hoses and lines immediately A Before changing wheels protect the machine against rolling by placing wedges Proceed to wheel changing when the machine is on le vel and solid ground Do not repair the pneumatic tires mounted to the machi ne yourself Dismount the wheel and take it to repair to a tire workshop Use of other than the cylin der brooms and side brus hes approved by the manu facturer is not acceptable see technical data since use of other cylinder brooms and side brushes may affect your safety When handling lubrica ting agents the appli cable regulations for protection of the envi ronment and preven tion of fire have to be complied with Provide for disposal of used oil and grease in accor dance with the provi sions imposed by law Collect cleaning agents oil fuel oil gre ase etc and provide for adequate disposal Wi pe away spilled sub stances Safety Information
17. PowerBoss The Power of Clean Apex 49 Model PB40GL PB40PL PB40GH PB40PH IN LL User Manual Introduction Dear customer It is our desire that the good cha racteristics of the Apex 49 should justify the confidence you demon strated by making this purchase Before first operation of your Apex 49 read these instructions carefully The manual provides valuable information A Before first operation of the machine read these instructions and safety in formation carefully and comply with about operation service and maintenance them A The symbol as used in this manual identifies items relevant to safety Please observe the safety provi sions see chapter 1 Please be advised explicitly that we cannot accept any legal is sues out of the contents of this manual If repair work has to be perfor med make sure that only genui ne spare parts are used only genuine spare parts may gua rantee a dependable machine Valid as of March 2007 Proper Use Proper Use The Apex sweeper has been exclusively designed for collecting dry and moist matter from floor sur faces in e g factories storage buil dings parking ground and pedestri an areas Using the machine beyond this scope of application will be deemed improper use The manufacturer cannot be held liable for consequential damages The term of proper use also inclu des operation maintenan
18. a machine storage area or any other appli ance Do not place flammable objects such as matches fuel etc close to the engine while it is running When parking the machine imme diately close the tapping valve of the cylinders Never attempt to repair a propane fuel tank by yourself Tanks can on ly be repaired by a Department of Transportation authorized facility Check liquid propellant gas systems for proper condition func tion and leakage at regular inter vals For repairs or adjustments on your Propane sweeper use only an au thorized Minuteman Service Center A CAUTION Visible escaping gas vapor is extremely cold ICE Degrees 44 avoid contact VAN CAUTION Propane gas is heavier than air The gas will settle to the lowest possible area and build upwards A CAUTION Build up of propane vapor in any enclosed area can cause an explo sion if ignited Operate only in well ventilated areas 57 Liquid Propellant Gas System SAFETY PRECAUTIONS Before operating the engine read the Operator s Manual and become famil iar with it and the equipment Safe and efficient operation can be achieved only if the equipment is properly operated and maintained The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or the equipment VAN DANGER This symbol warns of im
19. and dependable machine at your disposal It is better to take precautions than repairing damages and it saves money The Apex has to be inspec ted for safe condition by an authorized expert as requi red but not less than once a year Results of such an inspec tion have to be kept on file at least until the next in spection is performed Please contact your local distributor if you cannot do the maintenance works as prescribed in the mainte nance schedule in house He will have these works done for you and has qualified personnel and genuine spare parts at disposal A When cleaning or servicing the machine or replacing parts have the motors stop ped and the key removed the negative battery pole disconnected and the ser vice brake parking brake engaged In case of questions or orders for spare parts please always quote your machine s serial indicated on the nameplate Refer to chapter 1 3 1 Fig 2 13 for position of nameplate Collect spilled oil and provide for adequate disposal a 5 Use appropriate tools for servicing maintenance and adjusting work only Spare parts at least will have to be of the same quality as genuine parts are Do not remove or install ti res or repair a rim Take the wheel and rim to a works hop where qualified person nel and the required speci fic tools are available A When working at the elec tric system disconnect the negative pole of
20. ation 3 First Operation The Apex49 has been extensively tested and submitted to a functional check before delivery Only qualified personnel of your local contract dealer are allowed to pro ceed to first operation After shipping of the machine we advise your con tract dealer He will contact you to make a date for briefing lessons 3 1 General Smoking and handling open A flames is prohibited when filling fuel tanks or when working at or in the vicinity of components containing fuel Do not use the Apex 49 at ambient temperatures of more than 104 F 40 C Do not start the machine at temperatures of 5 F 15 C or less Liquid propellant gas system refer to LPG opera ting instructions 3 2 Refill Fuel The fuel tank is located under the fol dable seat hood Use clean fuel oil only Sto US re fuel in approved and clo sed reservoirs only Turn engine off Secure machine by engaging the parking brake Pull ignition key Fold back seat hood Fuel tank Check filling level at the filling level indicator Fig 5 2 Remove tank lid Fig 5 1 before filling Turn engine off before filling A fuel Smoking and handling open flames is prohibited when filling fuel tanks or when working at or in the vicinity of components containing fuel A 17 First Operation 3 3 Check Engine Oil Level Engine oil has been filled in the fac tory
21. ation 4 3 Empty Dirt Hopper Fold bow Fig 8 3 u p the dirt hoppers Fig 8 2 are lowe red Use the recessed grip Fig 8 1 of one of the hoppers to lift it lightly and extract it Take the hopper at its bow type handle to disposal and empty Empty second dirt hopper as des cribed above Re insert dirt hopper Fig 8 2 and fold down the bow Fig 8 3 Fig 8 26 1 Recessed grip in dirt hopper 2 Dirt hopper 3 Bow to lift lower dirt hoppers Clean dirt hoppers at regular intervals IS 4 4 Empty Dirt Hopper Lift Up Disposal Lift side brush and cylinder ES broom before emptying of the dirt hoppers If the hopper is lifted with the cylinder broom still run ning the engine is switched off ES F A 2 B 1 i C 3 Fig 9 1 Lift out arm 2 Lift out cylinder 3 Dirt hopper 4 Bow type handle Clean dirt hopper at regular intervals Operation Ie gt Riding with the lifted hop per reduces stability of the machine significantly For this reason do not lift the hopper but just before emp tying Before lifting the hop per the operator has to ma ke sure that no persons or objects are behind or next to the machine Stop the machine on level ground before lifting the hopper When the hopper is lifted the operator has to ride the machine slowly Keep clear of the hazard z
22. ce and repair work to be performed in com pliance with the manufacturer s specifications The Apex 49 may be used by person nel only that are familiar with the machine and aware of possible hazards involved The applicable Accident Prevention Regulations Road Traffic Regulations and aspects of safety and working medicine in vigour will have to be complied with If modifications to the machine are made in absence of the manufac turer s prior consent the latter can not be held liable for damage resul ting from such unauthorized modifi cation The machine has not been designed for collecting dusts which are detrimental to health or explosive A Notes on warranty The terms of the sales contract apply Damages are not subject to warranty if they are due to non compliance with the maintenance and service provisions The maintenance work has to be performed by an authorized service center and confirmed in the Maintenance certificate which is the warranty document The following is excluded from war ranty fuses natural wear damages caused by overload inexpert handling and unauthorised modification of the machine Moreover any claim for warranty cannot be accepted if dama ges at the machine are caused by fit ting parts or accessories without prior and explicit consent or by non com pliance with the maintenance instructions Inspection Carefully unpack and inspect your Apex 49 for shipping damage F
23. cylinder broom casts the debris overhead into the dirt hopper The col lected fine dust is evacuated by the suction fan and separated by a filter system The air returned into the envi ronment is clean Dirt disposal of the Apex 49 is via two dirt hoppers 2x30 litres which are to be emptied manually Dirt disposal of the Apex 49H Lift Up Disposal is via lift up disposal lift up height gt 1350mm directly into standard waste containers Fig 4 Description 2 2 Cylinder Broom The cylinder broom is equipped with 12 rows of bristles arranged in V shape The cylinder broom width amounts to 27 6 in 700mm and its diameter to 13 6 in 345mm 2 3 Side Brush At the standard version the side brush is located at the front right of the machine The operator lifts and lo wers it by hand lever The side brush has a light inclination The swinging area of the side brush arm is limited by stop screws The side brush is driven by V belt For special application fitting of a second side brush at the left is possi ble 2 4 Filter System Dust Evacuation The filter system is located in the fil ter case above the dirt hopper The suction fan transports the fine dust raised by the cylinder broom to the plate filter where it is separated The fine dusts sets at the outsides of the filter blades In case of heavy dust deve lopment check and clean amp the plate filter at regular i
24. e engine disconnect batteries to prevent in advertent starting of the engine DO NOT SMOKE while servicing batteries Lead acid batteries give off a highly explosive hydrogen gas which can be ignited by flame elec trical arcing or by smoking Verify battery polarity before con necting battery cables Connect negative cable last FUEL SYSTEM DO NOT fill fuel tanks while engine is running DO NOT smoke or use an open flame in the vicinity of the engine or fuel tank Internal combustion en gine fuels are highly flammable Fuel line must be LP approved ad equately secured and free from leaks Piping at the engine should be approved flexible line Do not use copper piping for flexible lines as copper will work harder and be come brittle enough to break Be sure all fuel supplies have a positive shut off valve PROTECT AGAINST MOVING PARTS Do not wear loose clothing in the vicinity of moving parts such as PTO shafts flywheels blowers couplings fans belts etc Keep your hands away from mov ing parts EXHAUST SYSTEM Exhaust products of any internal combustion engine are toxic and can cause injury or death if in haled When operating the engine in a confined area make sure the ventilation system is operating properly DO NOT use exhaust gases to heat a compartment Make sure that your exhaust sys tem is free of leaks Make sure that exhaust manifolds are secure and are not warped by bolts
25. er 2 Wing screw 3 Air cleaner cap with filtering insert A soiled filtering insert may I lead to reduced performan ce and heavy smoking of the engine Never let the en gine run without filtering in sert Replace filtering insert as required 6 10 Hydraulic System Proceed as follows for dismounting the filtering insert The hydraulic units are maintenance lt Unserew wing screw Fig 25 2 and free The hydraulic oil and filters are remove filter cap Fig 25 3 with concerned by maintenance work only filtering insert Premature failure can be prevented by regular inspection and periodical Remove foam type filter and paper maintenance see maintenance sche filter Fig 26 3 and 4 and proceed dule oy cleaning or replace if requi red We recommend having all other works at the hydraulic system done by qualified personal Fig 26 Air cleaner components 1 Wing screw 2 Air cleaner cap 3 Foam type filter 4 Paper filter 47 Maintenance Service 6 10 1 Check Hydraulic Fluid Level Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Unscrew cap with dipstick Fig 27 1 Wipe dipstick by means of cloth Serew cap until stop Unscrew cap with dipstick and check hydraulic fluid level refill if required 6 10 2 Refill Hydraulic Fluid Unscrew cap with dipstick and check hydraulic fluid level accor ding to paragra
26. g to sweep A A A Provide for sufficient ventilation when sweeping indoors dust and combustion gas Pinching and shearing ha zard Provide for required safe distance before lifting or lowering the dirt hopper Shut down the engine befo re re fuelling Smoking and handling open flames is prohibited when filling fuel tanks or when working at or in the vicinity of DD containing fuel Safety Information 1 2 Safety and Warning Symbols All paragraphs in this manual refer ring to your personal safety the safe ty of your machine and the environ ment protection are attributed one of the following warning symbols 1 2 1 Generally Applicable Symbols DANGER VAN persons and dangerous situation goods caused by misuse inaccurate adherence of instructions or prescribed work routine CAUTION IS the machine important information on handling the machine in order to Ecological hazard the environment due to use of substances representing an inherent danger to health of environment Safety Information 1 3 Labels at the Machine Inflation pressure 4 Ignition lock 6 The following safety and information signs are legibly attached to the 90 PS machine Missing or illegible stickers have to be replaced Brake 7 Read and observe operator s Manual 5 HOF Folding apron 1 xO 38 A LLI Noise power level 8 91 dB A Parking brake 2
27. ipment could cause fuel sup ply system or other components to malfunction causing gas leaks Observe federal state and local laws governing LPG fuel and systems CAUTION High Voltage Never touch electrical wires or com ponents while the engine is running They can be sources of electrical shock which could cause severe injury or burns W Sulfuric Acid In hatleres tan Cauca Gevers Injury or death Charts grh in wall ventilation Keep foutes cf ignition away Dangerous Acid Explosive Gases Batteries contain sulfuric acid To pre vent acid burns avoid contact with skin eyes and clothing Batteries pro duce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove all jewelry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present 59 Liquid Propellant Gas System SAFETY INFORMATION A WARNING A WARNING Carbon Monoxide THN CAUSE gewere MASA Rotatiog Parts tanting cr death fan cause severe In ury GAN Cause Severe burns Dy nen operaia engine In Gay away wilg ongin is in hi
28. l Data 5 Technical Data 32 Apex 49 Lift Up Disp Dimensions and weights Length with side brush in mm 59 8 1520 59 8 1520 Width without side brush in mm 39 4 1000 39 4 1000 Width with 1 side brush in mm 44 1 1120 44 1 1120 Width with 2 side brushes in mm 48 8 1240 48 8 1240 Height above driver s seat in mm 51 2 1300 51 2 1300 Max weight including accessories Ib kg 904 410 1058 480 Admissible total weight lb kg 1278 580 1499 680 Driving and sweeping performance Forward speed mph km h 3 7 6 0 3 7 6 0 Reverse speed mph km h 2 5 4 0 2 5 4 0 Sweeping speed up to 4 km h recommended mph km h 3 7 6 0 3 7 6 0 Sweeping track without side brushes in mm 27 6 700 27 6 700 with 1 side brush in mm 28 2 970 28 2 970 with 2 side brushes in mm 48 8 1240 48 8 1240 Theoretical sweeping perf without side brushes sq ft h m h 45210 4200 45210 4200 with 1 side brush sq ft h m2 h 62430 5800 62430 5800 with 2 side brushes sq ft h m2 h 80190 7450 80190 7450 Gradability max 16 16 Technical Data Apex 49 Lift Up Disp Filter system Filtering surface sq ft m 30 1 2 8 30 1 2 8 Plate filter piece 1 1 Cylinder broom Length in mm 27 6 700 27 6 700 Diameter in mm 13 6 345 13 6 345 Wearing limit in mm 11 4 290 11 4 290 Speed rpm 530 20 530 20 Sweeping track in mm 2 0 0
29. les in the sealing strips Ground clearance sides approx 0 04 in 1mm rear approx 0 16 in 4mm Proceed to adjustment with an infla tion pressure of the pneumatic tyres of 90 PSI 6bar Height of the front sealing strip fol ding apron cannot be adjusted Being dragged it has contact with the floor 40 6 5 Folding Apron Adjustment Adjust folding apron Fig 18 Turn engine off and pull key Secure machine by engaging par king brake Remove cover as described in the paragraph Mount Dismount Cylin der Broom Remove bolt Fig 18 2 Modify adjustment by turning the fork head Fig 18 1 Modify adjustment such Us that the cylinder broom does not retract the sealing strip of the folding apron during operation Maintenance Service 6 6 Replace Side Brush The side brush is located at the front right of the machine standard ver sion Use the lever paragraph 4 2 Fig 7 9 to lift and lower the side brush The side brush is to be lightly inclined in forward and in outward direction The swinging area of the side brush arm is limited by stop screws The side brush is driven by a V belt Fitting of a second side brush for specific appliances is possible Proceed as follows for dismounting of the side brush Fig 19 Replace side brush Turn engine off and pull key Secure machine by engaging parking brake Disconnect battery
30. mediate haz ards that will result in severe personal injury or death A WARNING This symbol refers to a hazard or unsafe practice that can result in severe personal injury or death A CAUTION This symbol refers to a hazard or unsafe practice that can result in per sonal injury or product or property damage Fuels electrical equipment batteries exhaust gases and moving parts present potential hazards that can result in severe personal injury Take care in following these recommended procedures All local state and feder al codes should be consulted and complied with GENERAL Provide appropriate fire extinguish ers and install in convenient loca tions Use an extinguisher rated ABC by NFPA Make sure that all fasteners on the engine are secure and accurately torqued Keep guards in position over fans driving belts etc 58 If it is necessary to make adjust ments while the engine is running use extreme caution when close to hot exhausts moving parts etc Used engine oils have been identi fied by some state or federal agen cies as causing cancer or reproduc tive toxicity When checking or changing engine oil take care not to ingest breathe the fumes or contact used oil Do not work on this equipment when mentally or physically fa tigued or after consuming any alco hol or drug that makes the opera tion of equipment unsafe ATTERIES Before starting work on th
31. n is blocked as long as swee ping function is ON Fig 11 Release lever swing dirt hopper 1 Safety knob 2 Release lever swing dirt hopper If the cylinder broom is switched on with the dirt hopper being lifted the en gine stops Should the dirt hopper not be completely emptied after swinging proceed to manu al shaking with the handle Fig 9 4 Clean the dirt hopper in re gular intervals The dirt hopper is approved only for a max filling of 18 5 gal 70 litres but not more than a weight of 242 5 Ib 110 kg Operation 4 5 Working with the machine The driver is requested to carefully read this manual All controls are marked with easy to understand sym bols that ease familiarization First driving attempts should be limited to clear areas until you are familiar with all controls and their functions Please comply with the fol lowing safety provisions When working with the Apex all safety measures generally applicable for handling vehicles have to be observed No passenger transport is admitted with the Apex 49 Warning and in struction labels attached to the machine contain impor tant information about safe operation and guarantee your personal safety Before commencing work the ope rator has to make sure that the machine and its acces sories are in proper and sa fe condition and comply with the provision for safety at work D
32. nd lower the side brush Lower side brush push lever Lift side brush pull lever king brake Extinguishes upon release of the parking brake 11 Battery charge status indicator red lights upon actuation of the ignition switch and has to extinguish as the engine fires 12 Hourmeter indicates the operating hours The counter works only if the driver is seated and the ignition is ON Operation S 13 Pilot lamp suction fan orange lights if the suction fan is not acti vated 14 Pilot lamp shaking system yel low Proceed to jolting of the filter system upon lighting of this pilot lamp by actuating the knob Fig 7 5 IS The pilot lamp flashes du ring the shaking procedure and extinguishes after filter has been cleaned Jolting is effectuated in 7 intervals Q 15 Engine speed regulation knob to adjust the engine speed Ser vice speed is attained by pulling the knob up ER O nd 16 Ignition switch to switch ignition on and off to start and stop engine and to secu re it against unauthorised use For safety reasons the Apex has been equipped with a seat contact switch Starting the engine is pos sible only after the driver has taken place on the seat If seat contact is interrupted while the engine is running the combustion engine of the Apex has to be re star ted 25 Oper
33. ng par king brake Open seat hood Loosen hexagon nuts Fig 29 6 and remove together with belt guide Fig 29 5 Detent V belt Fig 29 7 with ten sioning roller lever Fig 29 19 and take from the belt pulley Loosen tensioning roller Fig 29 2 and detent the V belt and then re move Unhinge tension spring Fig 29 17 Remove V belt Fig 29 4 Proceed in inverse order for moun ting 52 Maintenance Service 6 12 Electric System 1 F2 Pre fuse 20A 2 F3 Engine shutdown hourmeter SA F4 Indicators control panel jolter controlling front right lighting option right rear light 5A F5 Horn 10A F7 LPG equipment option 10A F8 Front left lighting option left rear light 7 5A F9 Lifted up disposal control 7 5A wo F10 LPG equipment option 10A 19 F11 Shaking motor 30A 10 F12 Generator charge status 20 indicator 5A 11 F14 Flashlight option 5A 21 12 LPG option control unit 13 K6 Relay Lift Up disposal 14 K7 Relay Lift Up disposal 15 K8 Relay Lift Up disposal 22 co oo N Of 16 K9 Relay Lift Up disposal 17 K10 Relay Lift Up disposal 18 K11 Relay lower hopper 19 K3 Relay 20 K4 Relay filter monitoring 21 K5 Relay impulse relay shaking 22 F13 Hydraulik unit for Lift Up disposal 30A Fig 30 53 Maintenance Service 6 13 Maintenance Schedule Check engine oil level and refill if required Check fuel level
34. ntervals 2 5 Shaking System Due to normal working vibration the set dust partly falls off into the dirt hoper To ensure working in a dust free environment however actuate the shaking system regularly or after request by the pilot lamp at the latest 2 6 Steering Steering is controlled mechanically from steering wheel to front wheel via chain This chain is to be re adjusted as required 2 7 Wheels Pneumatic tyres with hose size 4 00 4 6PR Inflation pressure 90 PSI 6 bar Solid rubber tyres Option 15 Description 2 8 Brake The Apex 49 is equipped with a service brake This brake has been constructed as shoe brake and equally serves as parking brake It is located in the rear wheels and is actuated via cables A special adjustment screw is situa ted at the right hand rear wheel Any work at the braking system has to be executed by qualified persons ina qualified workshop only 2 9 Traction Drive Assembly The Apex 49 is equipped with a hydro static drive assembly which is driven by the combustion engine via pump 16 2 10 Hydraulic System Lift Up Disposal The hydraulic system comprises a compact unit hydraulic pump with hydraulic tank the hydraulic hoses and a hydraulic cylinder Hydraulic fluid Mobiloil DTE 15 M The named hydraulic fluid has been filled in the hydraulic system in the factory Filling of hydraulic tank 0 2 gal 0 76 litre First Oper
35. o not operate the Apex 49 without protective devices 4 5 1 Before Start of Engine Open seat hood and check the follo wing Engine oil level Visual check of the V belts Fuel filling Open fuel cock is located at a slot of the air cleaner open Close seat hood closed 4 5 2 Start Engine For safety reasons the Apex 49 is equipped with a seat contact switch Starting the engine is possible only when the driver is seated Switch all levers and switches to neutral position Actuate parking brake Actuate choke with cold engine only Turn ignition key to switch on ignition Continue turning ignition key clok kwise to start engine B If the starting procedure has to be repeated or if the engine stops re starting is possible only after ignition has been turned off The ig nition lock is equipped with a protection to preclude re peated ignition with the en gine running 29 Operation Interruption of the starting procedure after 10 seconds and brief pause between starting cycles is recom mended to save the battery Let the engine run and then slowly press the choke knob down 4 5 3 Stop Engine Turn ignition key counter clockwise 4 5 4 Sweep Start engine Adjust service speed In initial position vacuu ming is activated If the col lected dirt is wet open the flap 30 Lower cylinder br
36. ollow unpacking instructions on shipping pallet Each unit has been tested and thoroughly inspected before shipment Any damage is the res ponsibility of the delivery carrier who should be notified immediately Safety Information 1 Safety Information 1 1 General Safety Information Apart from the instructions contained in this manual the general safety instructions and accident prevention regulations as imposed by law will have to be complied with Do not put the Manual aside without reading it even if you used similar sweepers before Take the time to read them now and save time later Machines with known defects must not be used It will be of essence to make yourself familiar with all accessories and con trols and their functions before you start working Avoid the mess of having to read this book while trying to run the machine Using the machine in areas with explosion hazard on public roads and places is prohibited The operator has to use the machine within its design limits Shut the motors down before trans porting the machine A Keep clear of hazard zone Before commencing work the opera tor has to make sure that the SW5X and its accessories are in proper and safe condition Warning and instruction labels atta ched to the machine contain impor tant information about safe operation Illegible or lost labels have to be replaced Make sure that all covers are fitted before startin
37. one Def Pinching and shearing ha zard Provide for required safe distance before lifting or lowering the dirt hopper Control panel Lift Up Disposal Fig 10 1 Release switch for lifted up dispo sal function 2 Dirt hopper lift and lower Proceed to emptying of the dirt hopper as follows Lift and switch off side brush and cylinder broom Proceed to shaking of the filter system Actuate switch Fig 10 1 and hold dirt hopper is released Actuate switch Fig 10 2 by pushing lift dirt hopper Dirt hopper Fig 9 3 is lifted out Back the SW5X until the dirt hop per is positioned above the contai ner for disposal Pull the safety knob Fig 11 1 of the release lever Fig 11 2 Release swinging of the dirt hop per by release lever Fig 11 2 Forward the SW5X after emptying 27 Operation Lower dirt hopper by actuating switch Fig 10 1 and switch Fig 10 2 pull lever lower dirt hopper Ea 28 Observe the information gi ven in paragraph 4 2 2 on releasing of lifted up dispo sal If the hopper is lifted the sweeping function is blok ked If the main broom is lo wered even if the hopper is lifted the combustion engi ne stops Starting is then possible only after swee ping function is turned off main broom lever in OFF position or the hopper is lowered Under condition that the driver is seated Lifted up disposal functio
38. oom and side brush Release parking brake Slowly depress drive pedal until desired speed has been attained Regularly actuate shaking device to clean filter Check filling level of the dirt hopper and empty if required Refer to LPG operating in structions for information on how to start machine equipped with liquid propel lant gas system 4 5 5 Stop and Park Release drive pedal which returns automatically into its neutral posi tion and the machine slows down to standstill Actuate parking brake Lift side brush and cylinder broom Turn engine off Slowing down the Apex49 is possible by applying oppo site forces with the drive pedal or by using the ser vice brake When leaving the machine unattended pull key in or der to preclude unauthori zed use Close the fuel cock in case of long term standstill of the machine Operation 4 5 6 Displace If the Apex should be moved with the engine being off actuate the bypass valve Fig 12 Before displacement of the machine actuate the bypass valve located at the drive pump To do so turn the lever Fig 13 1 of the bypass valve anticlockwise approx a quarter turn against the stop 4 5 7 Transport Before transporting the Apex 49 on other vehicles engage the parking brake and secure the machine by straps and by placing wedges at the wheels 31 Technica
39. p not touch angina wre operator chsed of Gortined area Opecsiing or ust ate staring Lethal Exhaust Gases Rotating Parts The crankcase cylinder head Engine exhaust gases contain poison Keep hands feet hair and clothing exhaust system and other compo ous carbon monoxide Carbon away from all moving parts to prevent nents can get extremely hot from monoxide is odorless colorless and injury Never operate the engine with operation To prevent severe burns can cause death if inhaled Avoid covers shrouds or guards removed do not touch these areas while the engine is running or immediately after it is turned off Never operate the engine with heat shields or guards removed inhaling exhaust fumes and never run the engine in a closed building or confined area PROPANE TANK The tank supplied with this equipment is a horizontal vapor withdrawal 20 Ib tank Do not overfill Fill tank to 80 of rated capacity Safety fill Aluminum unpolished polished and steel All propane tanks are equipped with this special warning sticker Please read WARNING Vapor withdrawal tank weight fill only Failure to weight fill tank will void warranty and cause damage to propane components Tare weight is stamped on the tank DANGER Liquid propane is highly flammable and its vapors are explosive To prevent personal injury or property dam age Do not allow open flame matches or smoking in area Never overfill a propane tank
40. ph 6 10 1 Use appropriate oil resistant reci pient with mouth or funnel for refil ling Proceed to check of fluid level after refilling 48 Hydraulic fluid filter maa 1 Filler neck 2 Hydraulic oil filter Filling is sufficient if the bottom end of the dipstick immerges into the fluid for approx 0 2 in 5mm 6 10 3 Change Hydraulic Fluid Filter The hydraulic fluid filter is located in the pump line and equipped with a bypass valve in order to guarantee fluid supply of the travel drive assem bly even if the fluid filter is soiled Change the fluid filter after the first 100 hours of operation Turn hydraulic fluid filter Fig 27 2 counter clockwise to loosen it and unscrew Before screwing new filter fill it with oil Ride the machine a short distance Refill sufficient hydraulic fluid Check fluid filling level Hydraulic fluid Mobil DTE 15 M or a fluid of similar quality Maintenance Service Should it be required to drain the hydraulic fluid completely proceed as follows Turn engine off and pull key Secure machine by engaging par king brake Remove right hand dirt hopper or lift the dirt hopper see paragraph 4 3 4 4 Place recipient under the drain plug drain plug is located underneath the filter case at the right and re move drain plug 6 10 4 Check and Refill Hydraulic System Lift Up Disposal Check hydraulic fluid level in
41. pull knob to stop and then release After jolting the knob is to EZ be kept in position 1 for ab out 10 seconds Reduce engine speed to id ling in order to optimize the cleaning result in case of heavy fine dust load If the yellow pilot lamp Fig 7 13 lights actuate the shaking system position 2 In this position the shaking system is operable and proceeds to jolting in 7 repeated intervals Do not hold the knob in E position 2 CHOKE Pi 5 Choke flap knob to actuate the choke flap cold start Knob down choke not actuated Knob pulled up choke actuated for cold start If the engine has already at tained temperature do not actuate the choke flap and start with full throttle 6 Flashlight option to switch the flashlight ON OFF D MW 7 Lighting option to switch the driving headlight ON OFF 23 Operation 8 Lift and lower lifted up dispo sal to lift and lower the dirt hopper Lift the dirt hopper by pressing the key until the desired height for lif ting out is attained When lowering the dirt hopper ma ke sure to hold the key pressed until the hopper has contact with the frame IS 24 Actuate release key for lif ted up disposal and hold before lifting or lowering NGO ote 9 10 Pilot lamp parking brake red lights upon actuation of the par Side brush lever to lift a
42. rd the Apex 49 a bit With the correct broom adjustment the parallel sweeping marks have to appear on the floor sweeping track The sweeping track width of th Apex is to be 1 97 in 50mm The sweeping track width can be adjusted at the star shaped knob Fig 16 2 as follows With one full turn of the knob the track widens or broadens by approx 0 4 in 10mm When exceeding the swee ping track width the cylin der broom wearing increa ses as well as the load of the drive Broom adjustment Stop engine and pull key Engage parking brake Open seat hood Loosen handle Fig 16 3 Turn star shaped knob Fig 16 1 to the left wider sweeping track to the right smaller sweeping track Fix handle Fig 16 3 Broom adjustment sticker Fig 16 2 Fig 17 Broom adjustment sticker in Fig 16 2 39 Maintenance Service 6 4 Sealing Strips for Broom Com partment In order to assure good function of the sweeper a perfect condition of the sealing strips is required especi ally in order to attain the prescribed low pressure in the broom compart ment a clean sweeping result and the less possible wear of the sealing strips check the sealing strips of the broom compartment for wearing and damages in regular intervals Replace defective sealing strips The ground clearance of the lateral and rear sealing strips is adjustable oblong ho
43. rized use pull the control key to block all drives Shut down the motors before trans port of the machine The driver has to take account of local conditions and when operating the sweeper he has to watch out for other persons espe cially children A A Do not open hood or fairings with the machine running This machine must not be used as dust evacuating machine with dust filter in sert separator to collect dusts which are hazardous to health A Compared to four wheeled vehicles driving stability of three wheeled vehicles is reduced We thus recom mend do not negotiate curves at high speed do not turn at slopes but on level ground only ride up or downhill straight Safety Information Warning and instruction la A bels attached to the machi ne contain important infor mation about safe operation Provide for sufficient venti A lation when sweeping indo ors dust and combustion gas Proceed to filter shaking on A ly if the dirt hopper is in clo sed position 1 5 Cleaning Information The machine is splash proof IPX3 A A Do not clean the SW5X by means of high pressure cle aner or vapour jet Proceed to cleaning of the dirt hopper in regular inter vals to preclude formation of bacterial deposits 11 Safety Information 1 6 Maintenance Instructions A good approach to prevention of accidents is proper maintenance of the machine
44. rning hazard at muffler pipe If the machine has not been used for a longer time let the engine run to have the oil attained appropriate tem perature 46 Proceed to the following befor changing engine oil Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Loosen quick release locks Fig 20 1 Remove cover filter case Fig 20 2 Loosen screws at the inside of the right lateral fairing and remove Lightly tilt lateral fairing to the outsi de then remove by pulling up Remove drain hose Fig 24 1 from holding clamp Fig 24 2 and lead it downwards through the vehicle fra me Loosen clamp pull drain plug from the hose and drain oil Close drain hose Fig 24 1 by plug and protect with clamp Fasten drain hose Fig 24 1 at hol ding clamp Fill engine oil into check opening with the machine standing on level ground Check oil level with dipstick conti nue filling if required Engine oil SAE 15 W 40 Filling approx 0 3 gal 1 1 litre 6 9 3 Air Cleaner Use an oil resistant funnel for filling engine oil The air cleaner is located in the engi ne s compartment Clean the foam type filter after every 50 hours of ope ration and the paper insert after every 100 hours of operation Proceed to daily cleaning of the air cleaner with heavy dust formation Maintenance Service Air cleaner 1 Air clean
45. sh lever 10 Pilot lamp parking brake 11 Battery charge status indicator 12 Hourmeter 13 Pilot lamp fan 14 Pilot lamp shaking system 15 Engine speed regulation knob 16 Ignition switch OO NDE N Fig 7 21 Operation EP 1 Cylinder broom lever to lift and lower as well as to switch on and off the cylinder broom and the side brush Lower cylinder broom as well as switch on cylinder broom and side brush push lever Lift cylinder broom as well as switch off cylinder broom and side brush pull lever 22 Dd he 2 Release for lifted up disposal 3 Horn function An acoustic signal sounds upon to release the lifted up disposal actuation of this button function for lowering of lifting Has to be actuated before 35 pressing the key for L lifting lowering lifted up dis posal function Hold the key during lifting lowering Before changing lifting to 35 lowering or vice versa the Release Lifted Up Dispo sal key has to be released once and pressed again Operation T Ww 4 2 KA Gio 4 Suction fan shaking system knob Knob position from bottom to top Pos 0 Activated vacuuming function close flap before sweeping dry surfaces or collecting dry dirt Pos 1 Deactivated vacuuming function open flap before sweeping wet surfaces and collecting wet dirt Pos 2 Shaking system ON
46. tank Be sure to follow safety instructions for venting overfilled tanks in safety section in this manual Never leave machine unattended with engine running Never change or alter fuel system unless authorized by Minuteman International Inc Service Depart ment Always keep nuts and bolts tight ened and hose connection snug Always store propane tank outside in an approved secured and tamp er proof enclosure to provide safety from vandalism and accidents Never use a non sweeper listed fu el tank on your propane buffer Always operate your sweeper with exhaust muffler pointed away from merchandise furniture etc Heat from exhaust may cause damage For all engine repairs refer to the engine manual included with this parts and instruction book Engine will not start if rego coupling is crossed fuel line connection make sure fuel line connection is properly done Always check fuel system for leaks with soapy water Hoses regula tors connections Never smoke while operating or working on sweeper Keep hands feet hair clothing etc away from brushes pulleys and any other moving parts on equip ment If you smell gas do not touch any electric switch extinguish any open flame and contact your gas suppli er and open windows If there is any smell of propane fuel check immediately for leaks Do not store any other flammable liquids or vapors in the vicinity of propane storage are
47. the battery A 37 Maintenance Service 6 2 Mount Dismount Cylinder Broom The cylinder broom is accessible from the left side of the machine and is to be dismounted as follows Lower cylinder broom Pull ignition key and protect by en gaging parking brake Remove cover Open locks Fig 14 2 by enclosed square spanner turn counter clok kwise Remove cover Fig 14 1 Fig 14 Remove cover 38 Ca I 6 i a 2 r AD ES lle 3 5 Fig 15 Dismount cylinder broom Loosen star shaped knob Fig 15 2 and remove Remove cylinder broom seating Fig 15 1 Turn handle Fig 15 3 5 upwards and unlock Remove plate with sealing strip Fig 15 4 Remove cylinder broom by pulling For mounting the cylinder broom pro ceed in inverse order 6 3 Adjust Sweeping Track An adjustment device allows adapta tion to different sweeping conditions The cylinder broom has to be adjusted for normal use and with regard to a low degree of wearing as described in the following Check the broom adjustment on level ground as follows Maintenance Service B B Before checking Mark level surface for che cking broom adjustment by chalk Check inflation pressure of tyres 90 PSI 6bar Secure machine by engaging par king brake Lower cylinder broom and let it run dry Lift cylinder broom and forwa
48. y Apex Lift Up Disp Hydraulic fluid e g Mobiloil DTE 15 M DTE 15 M Hydraulic tank capacity gal I 2 6 10 2 6 10 Fluid filter cartridge Order No CS 050 P 10 A CS 050 P 10 A Hydraulic system Lifted up disposal unit Compact unit maintenance free Hydraulic fluid e g Mobiloil DTE 15M Hydraulic tank capacity gal I 0 2 0 76 Electric system Starter battery V Ah 12 45 12 45 Generator A 13 13 35 Technical Data Noise emission The sound pressure level measured coe DIN EN ISO 11201 and under standard operating conditions at the operator s ear with operating status fan cylinder broom and side brush ON amounts to dB A 77 The sound power level measured according to DIN EN ISO 3744 under standard operating conditions and maxi mum volume flow amounts to dB A 91 Vibrations The Taan weighted acceleration measured according to EN 1003 which have an effect upon the upper limbs hand arm system amounts under normal working condi tions ft s2 m s2 lt 8 07 lt 2 5 The leed weighted acceleration measured according to EN 1032 which have an effect upon the lower limbs feet and seat amounts under normal working conditions ft s2 m s lt 1 64 lt 0 5 36 Maintenance Service 6 Maintenance Service 6 1 Maintenance Instructions Compliance with our recommenda tions concerning maintenance work will give you the certitude of having an effective
Download Pdf Manuals
Related Search