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1. 0761076 0761078 0761079 0761081 0761083 0761084 0761086 0761087 0761089 0761090 0761092 0761094 0761095 0761097 0761098 0761100 0761105 0732680 0732880 0734002 0734003 o60WD 0762006 Free hand drilling up to 30 mm ALFRA SAWS FRP TYPE The TCT Multi Range Hole Saw Made in Germany by ALFRA Basic body Center Drill g Arbors p ee SW 12 or SDS Prod No 0740068060 FRP 68 mm with tool holder and rim countersink Cutting depth 60 mm 2 3 8 Specially designed for wood plain laminated and coated chip board plywood paper base laminate PVC glass fibre reinforced plastic gas concrete Ytong stone plasterboard hollow gauged brick stones No blocking due to optimal cutting geometry Simple drill core removal based on new chip space design In the event of a tooth breaking it can easily be replaced and re sharpened Only use when rotating switch off hammer action Ideal for electricians plumbers and heating engineers carpenters and cabinet makers stair construction and kitchen furniture fitters up to 50 0 mm 10 0 mm shank from 51 0 mm 13 0 mm shank 35 o mm to 0 59 0 60 0 mm from 60 0 with arbor shank m Cutting depth 35 0 60 0 for s
2. A 87 P m PRECISION Co CONICAL ONE LIP E 55 ALFRA Precision Conical One Lip Bits are the ideal tools for general sheet metal working Fields of applications include HVAC electronic industries engineering and panel building To be used on non ferrous metals stainless steels thermo and duroplastic plastics as well as on all common sheet steels up to a material thickness of max 4 mm With ALFRA Conical One Lip Bits you can center spot drill and bore up in one work step If treated carefully can be reground many times The tool life can considerably be prolonged by using ALFRA Cutting Oil or Coolant Stick Packing separately in plastic box with operation manual 1 Prod No 09001 Prod No 09002 Prod No 09003 Size Range Shank Prod No 1 3 0 14 0 6 0 09001 2 6 0 20 0 8 0 _ 09002 3 16 o 30 5 10 0 09003 4 26 0 40 0 12 0 09004 5 35 0 50 0 12 0 09005 6 46 0 60 0 13 0 09006 y 4 0 30 5 10 0 09007 8 6 0 22 5 8 0 09008 Set 1 Size 1 2 3 Stift 09009 Coolant stick separately 09011 Special Antenna Bit Conical one lip bit with cylindrical end section to drill holes for car antennas Burr free no deformation no countersinking dimensional accuracy Size 6 0 22 5 mm Prod No 09004 Precision Conical One Lip Bit Set Prod No Tin box 09009 Contents 1 Size 1 1 Size 2 1x Size 3 Prod No 09007 Prod No 09008 Prod
3. T TH WAR E EAP OE m I Tm ur mw mis EJ 1 II SEES EH EE 3 umm H T d a ICI HOLE SAWS SPEED CHART Speed calculation Worked sample n Speed 1 d 20mm V X 1000 v Cutting Speed m min n v 5o m min d Tool diameter mm 50000 795 77 1 min Gutting m min ce pr pss pus pa poe unaq san jos ses 813 674 735 795 5 1 z xi ue is 335 5 48 5 E rim 3533 3535 _ 323 355 2 XI qia 448 1478 635 EL LL 5 88 88 AB 45 28 3 55 6 554525635 ies zz PE am P 8 314 335 m x III la gl A Isis glas j 848 FRP Hole Saws Notes on use mm Timber Masonry Use rotation only Switch off impact or hammer drill Chipboard Impact and shock on the sharp ground carbide cutters can lead to small carbide splinters and thus to a severe loss of performance 25 30 35 Do not tilt the hole saw in the hole 40 45 50 800 700 e Remove the drill core after each operation Remove the sawdust when drilling timber and timber 58074 600 Drilling in tiles only up to
4. LERA PUNCHER TIME SAVING QUALITY TOOLS HYDRAULIC HAND PUNCHER MADE OUT OF HIGH TENSILE ALUMINIUM APPROX 40 WEIGHT SAVING ANGULAR HEAD 360 ROTATABLE PRESSURE RELIEF VALVE PROTECTS AGAINST OVER LOAD ERGONOMIC HANDLE SPRINGS BACK AUTOMATICALLY 3 FOLD SPLITTER NO JAMMING OF DROP OFF PIECES PUNCHES AND DIES OF EVERY PG AND METRIC SIZE 19 ALFRA Practical hand punch without hose and cylinder Ideal for workshop and assembly capacity Steel sheets Round holes upto 085 mm 2 0 mm F 370 N mm 64 3 0 mm F 370 N mm Square holes 68 x 68 mm 2 0 mm F 370 N mm Rectangular holes 36 x 112 mm 2 0 mm F 370 N mm Stainless steel sheets Round holes up to 0 64 mm 2 5 mm F 600 N mm Weight 1 6 kg Punching force 75 kN Operating pressure max 650 bar p gp 5 a Prod No 2001 02005 Compact hand hydraulic Prod No 02001 Complete in transport case Content 1 Aluminium compact hand hydraulic punch 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 9 5 mm 1 HSS pre drill 11 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punch set PG Prod No for mild steel F 2 370 N mm 02006 Complete in transport case Content 1 Aluminium compact hand hydraulic punch 8 Standard punches and dies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 9 5 mm 1 HSS pre drill 11 mm 1 Set of
5. w gt gt SIN Perea WITH LOOL TIOLOCTI Die seat frictionally connected with the pressing Dody E QL ol exchange helps In case problems with many througn note 24633 Stable piston rod 0 55 with anti twist tool protection S U JVOITCU 4 III 1 f HOTO SCLLIITS MM AIS VaitapDtc 1 arety root SWITC douDte pedal ror innn he puncning and return Stroke Laser pointer used as option no scribing no centre Beam hair with a enousn Tool drawers with compartment cal Data P j utreacn witn SLO J N VV Two circuit hydraulic unit in cabinet base 3 2 70 0 mm 68 0 x 68 0 mm gt gt Mutual quick clamping system for selective folding up or down 90 0 mm Material thickness Steel sheets F 370 N mm up to 3 0 mm Stainless sheets F 600N mm upto 2 0mm Aluminium F 22 up to 4 0 mm Plastics can be punched up to 4 0 mm Die seat holder Tool exchange even Hint with a mounted control cabinet door All round tools for ALFRA PRESS punches 250 AP 800 are made of special tool steel and are provided with a special cutting geometry developed by ALFRA With these tools one can machine sheets made of steel stainless steel and aluminium Spec
6. Prod No 03202 Prod No 03853 i E T all E a i d 4 a 4 8 4 SSS 1 eee z 4 gt gt ET a W F mm DA Loom _ _ _ __ E I MI I T LII LI TENE Lr TEE 691 1 ETI I 1 LI EF SS ES TS EJ 1 88 4 H oy MM HAR HEBR H Eu ALFRA BUSBAR BENDING AND F PUN FOR BUSBARS 120 X 12 MM MADE IN GERMANY BY ALFRA Prod No Complete Set 1 03910 Prod no 03200 Basic machine with safety protective cover and control cable Prod no 03201 Electrical angle reader Rio with connection cable Prod no 03202 Bending Die Rio Prod no 03203 Length stop with fine adjustment Prod no 03852 Electro Hydraulic Pump SCos B Prod No 03910 Complete Set 2 03920 Prod no 03200 Basic machine with safety protective cover and control cable Prod no 03201 Electrical angle reader Rio with connection cable Prod no 03202 Bending Die Rio Prod no 03203 Length stop with fine adjustment Prod no 03853 Electro Hydraulic Pump AHP 03 1 Available punches and dies Punch Metric screw connection Prod No Prod No 03920 6 6 x 6 0 up to 5 mm material thickness 0
7. Lateral slots help to remove the core Suitable for unalloyed steel up to 700 N mm nonferrous metals light metals plastics gypsum P pulp wood and plywood boards lightweight building boards and general wood processing Drill bit exchangeable with other commercially available arbors A 66 METAL WITH COBALT ALLOYED TEETH M42 Also steel stainless steel up to approx 3 mm can be wor tailored to work on softwoods easily for frequent use we recommend our Saws A 67 ALERA 155 HOLE SAWS ALFRA HSS Bi Metal Hole Saws are applicable in portable and pillar drilling machines When using pillar drilling machines use manual feed only Features M42 High concentricity With solid base plate thus more threads and higher stability as well as concentric running exactness With positive chipping and cutting angles as well as combi toothing 4 6 tpi This variable spacing provides a more even cut for a minor genera tion of vibrations and heat Lower expenditure of energy when cutting Cutting Depth 38 mm 1 2 Lateral slots help to remove the core Suitable for unalloyed steel up to zoo N mm nonferrous metals light metals plastics gypsum pulp wood and plywood boards lightweight building boards and general wood processing Drill bit exchangeable with other commercially available a
8. 10 mm 1 Set of distance bushes 3 pieces COMPACT COMET TAND DRAULIC Weight DE 1 5 SES Ser Y N GERMANY BYA nead kg gt d operation jum sion t only i 9 kg Prod No 2050 02055 90 angled 360 rotate able Prod No 02050 Prod No 02052 Prod No 01766 1 8 4 p e xu IE N i 8288 8898 Z 87 E Fi mmm m 88 PE I ET Emm a V gt LAITY LHI VPN DA E G COIMEAS COMBI HAND HYDRAULIC SETS Mane nG 90 bent and 560 rotatable cylinder in atuminium version weight only 1 9 kg uli Compact Combi hand hydraulic Tristar metric punching set for mild steel F 2 370 N mm Complete in transport case Inhalt 1 Compact Combi hand hydraulic punches 7 Tristar punches and dies M 16 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 0 10 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic Tristar Plus PG punching set for mild steel F 370 N mm and stainless stee 01651 Complete in transport case Content 1 Compact Co
9. 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 0 75 0 0 Inch 11 16 3 4 13 16 7 8 15 16 1 1 1 16 1 1 8 1 SUN 31 0 1 1 4 1 5 16 1 3 8 1 7 16 1 1 2 1 9 16 1 5 8 1 11 16 1 3 4 1 13 16 1 7 8 1 15 16 2 2 1 16 2 1 8 2 3 16 2 1 4 2 5 16 2 3 8 2 7 16 2 1 2 2 9 16 2 5 8 2 11 16 2 3 4 2 13 16 2 7 8 2 15 16 No of teeth 6 ON ON OV ON ON OV ON ON PP OO O Oo O L bii 7 95 278 TU murm rap 1 LL LI Prod No mm 0760018 0760010 0760020 0760021 0760022 0760023 0760024 0760025 0760026 0760027 0760028 0760029 0760030 0760031 0760032 0760033 0760034 0760035 0760036 0760037 0760038 0760039 0760040 0760041 0760042 0760043 0760044 0760045 0760046 0760047 0760048 0760049 0760050 0760051 0760052 0760053 0760054 0760055 0760056 0760057 0760058 0760059 0760060 0760061 0760062 0760063 0760064 0760065 0760066 0760067 0760068 0760069 0760070 0760071 0760072 0760076 0760074 0760075 Inch 0761018 0761019 0761021 0761023 0761024 0761026 0761027 0761029 0761030 0761032 0761034 0761035 0761037 0761039 0761040 0761042 0761043 0761045 0761047 0761048 0761050 0761051 0761053 0761054 0761056 0761057 0761059
10. Easy exchange of the dies Technical Data conkers rails Width 200 mm Material thickness up to 10 mm Bending radius 8 x 12 mm Bending angle max 909 Aluminium rails Width 200 mm Material thickness up to 16 mm j Pressing force 110 Prod No 03750 Cylinder stroke 120 mm 1 Weight 2o kg Prod No Hydraulic busbar bending machine B2oo 03750 without drive incl bending punch for radius 8 and 42 mm Smallest Z bending work Copper Smallest U bending work 9 R8 R12 Prod No o2o27 Prod No o3853 We recommend our hydraulic pump as drive DSP 120 Prod No 02027 or AHP 03 1 Prod No 03853 Piston stroke Punching force Working pressure max Punching range Weight Dimension Hydraulic puncher ALFRA PRESS 65 For punching steel and copper 18 mm 270 700 bar Punch 0 5 5 21 0 mm 16 kg 220 X 110 X 335 mm Delivery in steel sheet boxes with quick coupling and operating instructions Tools for copper aluminium and steel mm Max material thickness mm 5 5 5 6 6 6 8 0 6 9 0 8 11 O 10 14 0 10 18 0 10 21 0 10 other 0 upon request Prod No o2o27 Prod No o3853 We recommend our hydraulic pump as drive Prod No Punch o3265 o3266 03285 03267 03268 03269 03270 03271 DSP 120 Prod No 02027 AHP 3 Prod No 03853 Specially developed for assembly application Compact
11. N mm upto 2 0mm Aluminium F 22 up to 4 0 mm Plastics can be punched up to 4 0 mm Notes All round tools for ALFRA PRESS punches 250 800 are made Measuring tape indicator for Y axis of special tool steel and are provided with a special cutting geometry developed by ALFRA With these tools one can machine sheets made of steel stainless steel and aluminium Special tools can be made at short notice in our own tool making department Two circuit hydraulic unit AP 600 2 Outreach 600 Digital measuring indicator optional A 62 STATIONARY PUNCHER ALFRA PRE MADE IN GERMANY BY ALTERA gt 600 2 ALFRA Img AI y 11 11 1 11 48 ACHING 5 ror QUICK puncrims oi rouna square rectan ADIT ct tO lt lt UU FU 15 pos SIDLE LO trie ge SA a ca nace avar QUICKLY In a matter or seconds even NETS FI 2 28 118 LASER POINT Laser pointer for optical indication of tool centre yes 4 1 E Stable Double acting hydraulic cy IV E nnnecti 205 C n innallv Aarraneger nictar 01010 V 4 9 21 010 3 TOI CE VIG IUI LC 112 construction lZ Y ace
12. Prod No 1 Litre hydraulic oil HLP 46 01455 Caution Observe extreme cleanliness when refilling hydraulic units Prod No 01455 Fields of application Prevents seizure wear cold welding fusing and fretting corrosion of the threads of screws nuts bolts pipe threads and fittings ALFRA special metal lubricating paste is excellently suitable for lubri cating the cutting tips for punching tools and heavy duty stress on bearing and sliding surfaces Active separation and silicon free Content 120 6 Prod No ALFRA special metal lubricating paste 33005 Certainly recommendable for application of punchers by means of screw spanners Prod No 33005 ELI 778 oe ALF MA N OTGH PLIERS Easily and quickly punches notches in sheet metals of up to 2 5 mm thickness Spares one from the time consuming filing of grooves for anti twist protection of push buttons switches and instruments Notch sizes in 3 2 mm and 4 8 mm possible Long tool life because punch and die are made out of hardened tool steel Easy punching due to large leverage Handgrips are plastic coated Weight 1 3 kg The notch puncher is inserted into the pre punched opening aligned to the cross hairs marking and then the pliers is actuated A clean notch is ready Prod No ALFRA Notch pliers 03015 Spare parts Prod No Notch puncher with rivet pin 030151
13. 2 ter S 0 10 12 1 16 4 20 5 23 5 25 5 22 5 30 5 LO LO Tio DKI VA 10 0 4 chip spaces replaceable center drill of HSS Co 5 steel For stainless steel to 3 mm thick Core and 699005 holes M 40 M 40 4C Fane 4 45 46 99 e 0 T 14 98 ZR A x AN 9710 59 Spare center drill suitable for AMS PVD PVK DKI DKS Spare center drill TIAN suitable for AMS PVD PVK DKI DKS Shank 12 5 16 5 20 5 25 5 32 5 gt Prod No 08004 08005 08016 08082 Prod No Prod No 08005 08083 08084 Pre drill specifically for punches amp dies Prod No o8082 08007 08008 Prod No 08083 Prod No Prod No 08085 Prod No 08032 Prod No 08007 Prod No 08008 Replaceable center drill 6 With 4 chip spaces MULTI STEP DRILLS 55 DM 05 More precise hole diameter through cylindrical steps Hole deburring through the next step Standard execution with 2 chip spaces spiral grooved More precise hole diameter through cylindrical steps Immediate deburring through the next step Drilling of sheet metals as thin as 4 mm possible Use coolant stick The keyway allows the dri
14. 68 mm 0740068060 85 0 0750085060 70 0 Cavity wall branch boxes 70 mm 0740070060 90 0 0750090060 74 0 Cavity wall branch box 74 mm 0740074060 95 0 0750095060 100 0 0750100060 80 0 Junction boxes cable gland covers 0740080060 105 0 Discharge air pipes 0750105060 Recessed lights 0 80 mm Intermediate sizes and other cutting depths on request 0759 85 0 Recessed lights 85 mm 0740085060 90 0 Recessed lights 0 oo mm 0740090060 105 0 Discharge air pipes 0740105060 HSS spare drill for FRP Multi tooth 30 0 59 0 mm 8 x 8o 0752880 61 0 105 0 mm 8 x 100 0752800 Rim countersink for 0 68 mm 0741068000 Tool Holder wrench size 12 0742000001 Tool Holder SDS 0742000002 Prod No 0743000001 Spare center drill HSS 7 2 mm 0742000003 FRP Hole Saw Set Electrician Content 0743000001 1 each of 35 68 74 1 Tool Holder wrench size 12 1 HSS drill FRP Hole Saw Set Content 0743000002 1 each of 35 60 68 80 85 1 Tool Holder wrench size 12 _ 1 HSS drill Prod No 0743000002 PRECISION MULTI STEP DRILLS SPIRAL GROOVED EACH STEP WITH AXIAL AND RADIAL RELIEF GRINDING ACCORDING ITS DIAMETER LASER ETCHED SCALE IN THE CHIP SPACE p gt SPECIAL DRILL TIP ENABLES CENTERING AND DRILLING EVEN THROUGH THIN WALLED MATERIALS BURR FREE DRILLING WITH NO DEFORMATION OF THE SHEET REGRINDABLE AVAILABLE IN HSS AND HSS WITH TIAIN COATING 8
15. EI L EH ie 4 mH mui ELE LEE qu 1 mt 12 27 7 i 2 TEN ES EU Em 1 TPT sm pU eria REGTANGULAR Made In Germany by ALFRA All punchers have a lateral ejection for the waste piece No getting stuck inside the die For mild steel 370 N mm Punchers are delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hydraulic model Spare parts Size Max For Prod No Prod No Prod No Prod No Prod No Pre drilling mm material thickness operation Puncher Tie bolt Locking BB pressure Adapter 0 Mild Steel complete nut or nut for hydraulics 370 N mm bridge 17 0 X 10 0 2 0 01317 01347 01351 01352 01353 14 21 8 x 25 8 2 0 01318 01360 01351 01359 01361 17 22 0 X 30 0 2 0 01319 01360 01351 01359 01361 17 22 0 X 42 0 2 0 01320 01360 01351 01359 01361 17 25 0 X 50 0 2 0 01332 01360 01418 01359 01361 17 45 0 X 92 0 2 0 01314 01344 01349 24 46 0 X 92 0 2 0 01329 01344 01349 24 68 0 X 138 0 3 0 01330 01343 01358 30 I y RECTANGULAR FOR HEAVY Germany uEALERA 4 centering mandrels are placed in the correct position at the die When die and punch are pressed against each other the drilling position gets marked on the interjacent work sheet These 4 marks ca
16. With reinforced eccentric that lies directly above the shearing blade Less use of force due to better force transfer Burr free cutting without loss Maintenance free Length stop 1000 mm Shearing blade can be resharpened Guide apparatus for exactly cutting a 90 angle Easy assembly on the work bench Also special fabrications are possible Please send in sample rails of approx 1000 mm length Length stop 1000 mm metric and inches Prod No Guide apparatus Standard version complete with length stop 03004 for exactly cutting 90 angles and guiding apparatus Standard version 27 Carrier rail 35 mm 7 5 75 accord 60715 k 35 27 Carrier 35 mm 15 a 4 accord 60715 E 35 Prod No 03004 10 51 Carrier 15 mm 5 5 5 accord 60715 Copper earthing rail 110 10 mm x 3 mm 3 89 Special fabrication for special profiles like e g cable ducts upon request WIRING DUCT CUTTING TOOL No MORE NOISE NO MORE PLASTIC CHIPS REDUCED ACCIDENT DANGER WM ERGONOMIC HAND LEVER LENGTH STOP gt gt HARDENED CUTTING METRIC INCHES _ OF SPECIAL STEEL LASER ENGRAVED p p FOLDABLE SPRING LOADED KNIFE PROTECTION A 38 FOR OPTIMUM FORCE TRANSMISSION ALFRA WIRING DUCT CUTTING DEVICE VKS 125 MADE IN GERMANY BY ALFRA Cuts wiring ducts
17. gr na x UN NATURALLY ALSO ON THE INTERNET WWW ALFRA DE Lad a Certificate Made Germany m KL a E a NEM d i mms mm EE TT 158 ZT PUNCHING BENDING CUTTING DRILLING PUNCHING CUTTING DEBURRING TR ES ih HE TE 1 111 ih E rz 4 n oi i II RN UN 4898942297 mi _ _ __ 4 N Y EX 45 8 ri m u gt Cutting tools for mounting rails ICT Hole Saws Short Punch Tristar Puncher shapes Page 2 35 Page 67 71 6 16 Wiring duct cutting tools Punch sets Tristar Puncher Sub Min D TCT Hole Saws Long Page A 7 Page A 17 Page A 36 A 37 Page A 72 A 73 Punch and sets Tristar Plus Nibbing tool ASN Busbar Machining TCT Hole Saws MBS Light Page A 8 A 9 Page A 18 Page A 38 A 47 Page A 74 A 75 Battery packed f Punch and die Tristar Plus S Compact Hydraulic Punch Pressing tools TCT Hole Saws MBS Pro Page A 10 Page A 25 Page 48 A 49 Page A 76 A 77 TCT Hole Saws FRP type Page A 78 A 79 Puncher Standard sets Page A 11 A 12 Hand hydraulics Punching set
18. or problems witn many LE rh Quick tool uc unit with electric JUITI D q a Die holder tool exchange possible even with a mounted control cabinet door IN di 190 Dal JUU Hilli OO 700 mm 4 7 E Distance measurement of X and Y traverse paths 2 500 mm 5 5 2 000 mm Workpiece clamping length X axis 2 200 mm Y axis 1030 mm Upon desire stop rail available in special length Punching capacity Round from 3 2 120 0 mm Square up to 110 0 X 110 0 mm Special forms up toa 1 CMT Max diagonal of 140 0 mm Two circuit hydraulic unit Material thickness Steel sheets F 370 N mm up to 3 0 mm Stainless sheets F 600N mm upto 2 0mm Aluminium F 22 up to 4 0 mm Plastics can be punched up to 4 0 Special tools can be made at short notice in our own tool making department Down holderAtripper combination Features E M42 High concentricity With solid base plate thus more threads and higher stability as well as concentric running ex actness For material from 2 mm with positive chipping and cutting angles as well as combi toothing 4 6 tpi This variable spacing provides a more even cut fora minor generation of vibrations and heat Lower expen diture of energy when cutting Cutting Depth 38 mm 11 2
19. scratch hardness of 6 mark centre set the centre drill and drill For multipurpose hole saw with rim countersink through the glaze with at a low speed allow the saw teeth to penetrate the glazing uniform countersink is placed between hole saw and adapter and the carbide cutter is used to ly running as smoothly and level as possible so that the edge of the hole is made without make a countersink in timber and timber substitutes This makes it possible to fit sockets flush chipping Continue drilling at a normal drilling speed Tiles with a scratch hardness greater than 6 may only be cut with diamond or carbide hole saws Important notes on use The hole saw with rim countersink may not be stopped before it is removed Advance with care to prevent the cut edges tearing PROMOTION SUPPORT Depending on the size in your sales office you can order the Displays Ban ners in two different sizes When ordering please indicate the Product number and the design to avoid mix up and mistakes Roll up Display Banner Deburring technology Banner Deburring technology Banner General view Banner General view Banner Rotabest Banner Rotabest Banner Cutters Banner Cutters Banner El cabinett builders Banner El cabinett builders Flags Flag General view Flag El cabinett builders Flag Rotabest Flag Deburring technology Flag Cutters Prod No 9911 Pro d No 9913 Size 1600 x 600 mm 2
20. 0630180 0630190 0630210 0630230 0630240 0630260 0630270 0630290 0630300 0630320 0630340 0630350 0630370 0630390 0630400 0630420 0630430 0630450 0630470 0630480 0630500 0630510 0630530 0630540 0630560 0630570 0630590 0630630 0630620 0630640 0630660 0630670 0630690 0630700 0630720 0630730 0630740 0630760 Ino SAWS SHORT 0 0 of Prod No mm Inch teeth mm Inch 77 0 13 0600770 78 0 3 1 16 14 0600780 0630780 79 0 3 1 8 14 0600790 0630790 80 0 14 0600800 81 0 3 3 16 14 0600810 0630810 82 0 14 0600820 83 0 3 1 4 14 0600830 0630830 84 0 3 5 16 15 0600840 0630840 85 0 15 0600850 86 0 3 3 8 15 0600860 0630860 87 0 3 7 16 15 0600870 0630870 88 0 15 0600880 89 0 3 1 2 16 06008090 0630890 90 0 3 9 16 16 0600900 0630900 91 0 16 0600910 92 0 3 5 8 16 0600920 0630920 93 0 16 0600930 94 0 3 11 16 16 0600940 0630940 95 0 3 3 4 17 0600950 0630950 96 0 17 0600960 97 0 3 13 16 17 0600970 0630970 98 0 3 7 8 17 0600980 0630980 99 0 17 06009090 100 0 3 15 16 17 0601000 0631000 105 0 4 18 0601050 0631050 110 0 18 0601100 115 0 4 1 2 20 0601150 0631150 120 0 20 0601200 125 0 20 0601250 130 0 5 20 0601300 0631300 135 0 24 0601350 140 0 5 1 2 24 0601400 0631400 145 0 24 0601450 150 0 24 0601500 HSS Spare Drill
21. 19 0 19 0 19 0 low pressure build up by 2 fold splitter punch Prod No 02003 02003 02003 02003 02007 02007 02007 02002 02002 02002 02002 02002 02002 02002 02002 02002 02002 Prod No 01570 Prod No 01575 STANDARD PUNCH TRIG M 1 Punching steel sheets mild steel 370 N mm and plastics quickly easily cleanly and without burrs Suitable for sheet metal mild steel F 370 N mm thickness 2 0 mm with screws 9 5 mm or 3 0 mm with screws 19 0 Exceeding these values can lead to damages on the tension screws When operating with the spanner make sure you grease the tension screws lubricating paste Prod No 33005 Pre drilling Screws 0 9 5 11 0 mm Screws 0 19 0 mm 0 20 5 mm Using tension screws with ball bearings gt saves energy during hand ope ration by reducing the friction between the punch and die Prod No 01336 in Size Size Prod No Suitable Prod No Suitable mm Metric PG punch die tension screw tension screw tension screw x Lin with ball bearing x Lin 1277 M 12 7 01001 9 5 X 40 01335 9 5 X 50 15 2 9 01005 9 5 X 40 01335 9 5 X 50 16 2 M 16 01009 9 5 X 40 01335 9 5 X 50 18 6 11 01021 9 5 X 40 01335 9 5 X 50 19 0 01025 9 5 X 40 01335 9 5 X 50 20 0 01029 9 5 X 40 01335 9 5 X 50 204 M20 13 01033 9 5 X 40 01335 9 5 X 50 22 0 01041 9 5 X 40 01335 9 5 X 50 22 5 16 01045 9 5 X 40 01335 9 5 X 50 25 0 0
22. 0761060 0761062 0761064 0761066 0761067 0761069 0761070 0761072 0761073 0761074 8 r gt gt gt 1 b 0 0 of Inch teeth 760 3 10 77 0 12 78 0 3 1 16 42 79 0 3 18 12 80 0 12 81 0 3 3 16 12 82 0 12 83 0 3 14 12 84 0 3 5 16 12 85 0 12 86 0 3 3 8 14 87 0 3 7 16 14 88 0 14 89 0 3 1 2 14 90 0 3 9 16 14 91 0 14 92 0 3 5 8 14 93 0 14 94 0 3 11 16 14 95 0 3 3 4 14 96 0 14 97 0 3 13 16 14 98 0 3 7 8 14 99 0 14 100 0 3 15 16 14 105 0 14 55 5 Drill with tapered center from 18 0 from 2 61 0 old design MT Arbors MT 2 31 0 MT 3 0 31 0 100 0 mm 100 0 mm Weldon adaptor from 0 18 0 incl ejector pin Prod No 1950500 100 0 mm Spare Ejector For tapered center drill from 15 2 SAWS 5 PRO T V n n Gang Dy nir Prod mm o76oo76 0760077 0760078 0760079 0760080 0760081 0760082 0760083 0760084 0760085 0760086 0760087 0760088 0760089 0760090 0760091 0760092 0760093 0760094 0760095 0760096 0760097 0760098 0760099 0760100 0760105 100 0 0 6x80 100 0 8x80 mm 100 0 6 mm suitable for spare drill 6 mm HELL LIL 23 58 8822 87 52 77 55 ota UH Em _ FEA RAHN T No Inch
23. 1 Hydraulic screw 19 0 and 19 0 x 9 5 mm 1 Set of distance bushes 5 pieces 1 Pre drill 11 0 mm without punches and dies Prod No Complete in sheet steel transport boxes 02120 Individual foot pump with 2 8 m hydraulic hose 02121 and quick coupling Option Two stage version 700 bar To reduce stroke running time With pressure control valve Lateral manometer connection hole 1 4 NPT Connection hole for hydraulic hose 1 4 NPT C hn t Data 1 oan 2o bar 2 Stage 7oo bar Pumping volume of 1st stage 10 3 per piston stroke Pumping volume of 2nd stage 2 2 cm per piston stroke Tank capacity 500 cm Foot pump 2 stage without hydraulic hose 02020 HELP B cmm ELEC CIRO Motor t tensions 230V 5oHz 110V 50 60Hz on request Motor capacity 0 55 KW at 2 720 rpm Max operating pressure 700 bar unpressurised circulation Flow rate 0 62 l min at 6oHz 0 52 l min at 5oHz Tank volume 2 5 L useable 1 5 liter Temperature switch 809C 5 Weight 17 kg Dimension L x W x H 330 x 180 x 350 mm Prod No Electro hydraulic pump AHP 03 01 complete with hand switch 03853 2 0 m hydraulic hose and quick coupling Optional available Foot switch with 2 pedals start stop function 03866 ALFRA H HYDRAULIC PUNCHER 05 120 ee C With electrohydraulic pump Compact t
24. 19 0 X 11 1 19 0 X 11 1 19 O X 11 1 19 O X 11 1 19 0 19 0 19 0 19 0 19 0 19 0 19 0 19 0 19 0 19 0 Prod No 02007 02007 02007 02007 02007 02007 02002 02002 02002 02002 02002 02002 02002 02002 02002 02002 Inch sizes are available on request _ L 8 1 1 FI mma 811 i p 388 r He o SPLITTER PUNCH TRISTAR PLUS SETS Splitter punch aie e Made In Germany DY ALF RA All sets are delivered in robust and practical plastic boxes We gratefully accept your special equipment requirement Metric Tristar Plus Set Prod No for mild steel F 370 N mm and stainless ste 01654 Complete in transport boxes Content 1 Hydr punch type Compact aluminium 7 Dimensions each 1 x punch and die M 16 20 25 32 40 50 63 each 1 hydr screw 0 19 0 x 11 1 and 19 0 mm Prod No 01654 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Tristar Plus Set PG Prod No for mild steel F 370 N mm anc ess stec 01650 Complete in transport boxes Content 1 Hydr punch type Compact aluminium 8 Dimensions each 1 x punch and die PG 9 11 13 16 21 29 36 42 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Metric Tristar Plus Set Prod No f
25. DIN RAIL CUTTING DEVICES NO MORE METAL CHIPS AND NO MORE DEBURRING ERGONOMIC FAND LEVER POR OPTIMUM FORCE TRANSMISSION 1 um n mS H z Kina Qm J mol __ gt GUIDING APPARATUS pe 22 FOR ACCURATE CUTTING a OF A 90 ANGLE gt STANDING LEGS FOR STABLE FASTENING A 34 a r gt gt gt 8 8887 22 E FI L s ALFRA UNIVERSAL CUTTING AND PUNCHING Made in geram DY ALERA QUIPME ima For DIN carrier rails for hand lever operation for cutting pieces to length and punching the depicted carrier rails longitudinally and transversely with reinforced eccentric that lies directly over the shearing blade less use of force due to better force transfer burr free cutting without loss maintenance free with 1000 mm length stop limit and guide apparatus for accurate Prod No 03001 angular cuttings resharpening of shearing blade exchangeable punch special fabrications are also possible gt Please send in sample rails of approx 1000 mm length Length stop 1000 mm metric and inch Scope of delivery of standard version Prod No 1 Cpl with transverse and longitudinal punch 12 x 6 4 mm O3001 Guide ap
26. and strong design Easily portable flexible in application Application area punching busbars general punching tasks in structu ral and bridge construction scaffolding i a Prod No 03260 Prod No 03275 03276 03290 03277 03278 03279 03280 03281 Punch and die for AP 65 Prod No 03260 Em E EF EN Tg 22 TE 254 mE 71898 H i LAMINATED BUSBARS MADE IN GERMANY BY ALF RA Application area Separation and punching holes on finned Cu and Al rails Separation thickness max 10 mm Hole area Through holes for M6 M14 screws Dimension H x W x D 4oo x 250 x 150 mm without Length stop Weight 32 kg Main machine Serves for holding Cutting block and hole punching tools The pressure unit comprising hydraulic piston and cylinder including punch holder in the top part are permanently integrated in the main unit The centric holder hole for dies and cutting block insert are located in the lower part Foldable stops in front and on the sides for punching are additionally mounted in the machine Prod No Basic unit for laminated rails with length and side stops Cylinder and quick coupling 03300 Cutting block 03301 Purich with r neoprene and pressure plates 6 0 03304 9 0 03305 11 0 mm 03306 14 0 mm 03307 D
27. drawers with compartments for punches and dies v 45 mm O X 12 mm 4 ma r 6 6 up to 21 5 mm The machine comprises a main frame made of a box aluminium profile with the receptacle for basic body For bending and punching there corres ponding adjustable height supports with rollers which can be exchanged easily For the adjustment of hole pattern a length stop is provided besides the adjustable height To facilitate working with longer copper rails one can extend the retractable frames with support bracket to approx 700 mm All stops and support brackets can be fixed very quickly and easily by means of clamping levers Technical Data Bending Bending Cu max 120 x12 mm Bending angle up to over 909 Smallest length of leg 50 mm Smallest U bending 100 mm Smallest Z bending 72 mm material thickness dependent The specified values are based on a Cu rail 120 x 10 mm Punching Punching Cu 6 6 21 5 mm Prod No 03256 scope of delivery also long hole up to max L 24 mm without punches and dies Material thickness Cu max 12 mm Material width up to 110 mm centric Dimension Lx W x H 615 X 370 X 315 mm Weight 44 kg Prod No Basic machine compl with bending die 03256 and angle display without drive We recommend our hydraulic pump as drive DSP 120 Prod No 02027 or Prod No 03853 Acces sories 5 Available punches dies Punch Metric sc
28. exactly and easily and covers up to 425 mm width in seconds Fastening tabs are on the tool as well as on the length stop for easy assembly on the work bench VKS 125 is provided with a spring knife protection which covers the knife when not in use hand lever operation burr free cutting without loss exact 90 angle cutting less force applied when cutting length stop 1000 mm metric and inches knife can be resharpened maintenance free easy assembly on the work bench never again plastic chips and never again deburring Prod No Standard version complete with length stop Spare knife for VKS 125 03192 Amortisation calculation for machine type ALC 2 and VKS 125 Assumption Daily at least 10 cuts of profile rails or wiring ducts 1 Conventional machining a1 Number of cuts per day 10 pieces b1 Working time per cut 2 00 min includes providing the auxiliary tools measuring marking cutting to size deburring etc Prod No 03191 C1 Cost of labour per minute 0 70 Result The cost incurred daily is 14 00 10 x 2 00 x 0 70 2 Machining with DIN rails cutting tool or wiring duct cutting tool a2 Number of cuts per day 10 pieces b2 Working time per cut 0 3 min C2 Cost of labour per minute 0 70 Result Cost incurred daily is 2 10 10 X 0 3 X 0 70 Difference between 1 and 2 11 90 per work day Cutting tool Prod No 03004 VK 995 00 11 90 84 days
29. force Important Draw bolt cutter and guides should always be oiled or greased punch and die then move more easily Sharpen the punch in good time depending on degree of bluntness D lock nut die forcing nut for manual operation punch distance bush hydraulic cylinder When operated with suem use forcing nut draw bolt 9 adapter for hydraulic operation instead of dais 61 PUNGHER DID YOU KNOW is es Punchers With three cutting tips as standard HEN E Eam 175 PaL 52 e waste drops OUT OT die IT you tL pur 3 turi ur ther into the die using a spanner after the punching operation D This pushes the waste piece over the edge of the die and so falls freely out of the die if you have predrilled 11 or 21 mm Puncher cutting diagram ALFRA 255 DI METAL HOLE E SAWS SPEED CHAR 1 000 _ Recommended speed various n 205 m 1 5 Cast Iron Tool steel steels 300 790 900 300 7779 46 30 230 600 60 3000 440 290 220 580 660 3000 4s 280 290 560 65 3000 7772 390 260 195 520 585 3000 30 25 35 70 55 270 79 3 200 0 40 450 2700 25 90 15 3o 45 240 32 25 mo 380 40 240 260 z 135 35 390 2400 25
30. high alloy tool steel heavier duty application AGGESSORIES FOR HYDRAULIC PUMPS Prod No Hydraulic hose for AEP 1 foot pump 2 80 m 02122 Hydraulic hose for LHP 700 2 00 m 02112 Hydraulic hose for DSP 120 2 50 m 02026 Hydraulic hose for AHP 03 01 2 00 m 02116 Hydraulic hose for Compact Flex 0 60 m 02117 Prod No 02112 JES FOR HYDRAULIC CYLINDER Prod No Hydraulic cylinder SKP 1 with quick coupling up to 11 t 02012 Weight 2 5 kg Hydraulic cylinder SKP 1 Mini with quick coupling up to 7 t 02013 Weight 0 86 kg only Square holes up tp 68 x 68 mm Distance bushes set 5 pieces 02014 Pre drill 10 0 mm 08036 L Pre drill 14 0 mm o8o23 Prod No o2o13 Pre drill 11 5 mm o8o35 Pre drill SVB with 5 drill 8 5 11 5 12 5 16 5 21 0 mm 08016 Steel sheet transport box for foot pump 02124 Lx W x H 500 x 260 x 180 mm Prod No 08023 Prod No 02124 Prod No o8o16 non drip coupling and decoupling handy operability dust protection cap operating pressure up to 1000 bar Prod No Locking coupling with internal threads 1 4 01452 mounted on hose end Closing nipple with internal threads 1 4 01453 mounted on cylinder WW g Adapter 1 4 outside thread 01454 Prod No 01453 Prod No 01452 HYDRAULIC OIL FOR HYDRAULIC PUMPS For refiling all hyaraulic pum
31. longer tool life smooths m cutting MBS for almost limitless use m 3 2 30 3333 5 5 L 31272 ludzi INO 202 O Mattirana 0 0 of Inch teeth 18 0 11 16 6 18 6 19 0 3 4 6 20 0 6 20 4 21 0 13 16 6 22 0 6 22 5 230 7 8 6 24 0 15 16 6 25 0 6 26 0 1 6 27 0 1 1 16 6 28 0 6 28 3 29 0 1 1 8 30 0 1 3 16 31 0 32 0 1 1 4 33 0 34 0 1 5 16 35 0 1 3 8 36 0 nobscoanm fied 37 0 1 7 6 6 38 0 6 39 0 1 1 2 6 40 0 1 9 16 6 41 0 6 42 0 1 5 8 6 43 0 1 11 16 6 44 0 6 45 0 1 3 4 6 46 0 6 47 0 1 13 16 6 48 0 1 7 8 6 49 0 6 50 0 1 15 16 6 51 0 2 6 52 0 6 53 0 2 1 16 6 54 0 2 1 8 6 55 0 6 56 0 2 3 16 6 57 0 2 1 4 6 58 0 6 59 0 2 5 16 6 60 0 2 3 8 8 61 0 8 62 0 2 7 16 8 63 0 8 64 0 2 1 2 8 65 0 8 66 0 2 9 16 8 67 0 2 5 8 8 68 0 8 69 0 2 11 16 8 70 0 2 3 4 8 71 0 10 72 0 2 13 16 10 73 0 2 7 8 10 74 0 2 15 16 10 75 0 10 76 0 que 10 77 0 12 ON O O O O O 0730036 h kkh lt i EI I Prod No mm 0730018 0730019 0730020 0730021 0730022 0730023 0730024 0730025 0730026 0730027 0730028 0730029 07
32. pattern to be punched The machining units are coupled to an hydraulic central unit located inside the cart A laterally extractable extension is provided as support pad for longer rails To the 2 additional laterally attached hydraulic hoses pressing heads e g pressing head 10 300 mm Prod No 03360 and the hydraulic cylinder Prod No 02012 for punching holes are connected 1 foot switch belongs to the scope of delivery Up to 3 additional foot switches can be connected to different stations Prod No 03980 delivery without additional machines In the cart there are 4 tools drawers with compartments for punches and dies It is movable on 4 running rollers of which 2 are provided with locks 8 Motor voltage 400 V 50 Hz Motor power 1 1 kW Max operating pressure 7oo bar Presetting 600 bar Pump capacity 0 88 l min Tank volume 17 0 Useful oil volume 13 0 Weight approx 240 kg Table size 1150 X 700 mm Dimension L x W x H 1250 X 760 X 1 210 mm Prod No Machining cart ready for operation 03980 Required extra accessory Punch and dies 6 6 21 5 mm Prod No 03204 03225 Prod No 03204 03225 Hydraulic press head 10 300 mm 03360 Hydraulic cylinder 02012 Hydraulic screw 19 0 mm 02002 Hydraulic screw 19 0 x 9 5 mm 02003 Distance bushes set 5 pieces 02014 Foot switch with connection cable 3 pole 03861 Inside the cart there are 4 tools
33. single and a double socket outlet and a self recoiling 230 V connection line in 3 metres length Table size 1050 x 700 mm Dimensions L 1150 W 700 H 900 mm Weight 100 kg without machines Prod No Workshop cart ready for connection with 2 way valve 03950 Coupling drawer with tools compartments without machines and drive When using customer s own drives up to 7oo bar please specify coupling size when placing an order Prod No 03950 delivery without machine CI 8 a LI 4 8 4 EM l 58 mm i I 1 i H pei pm IC 7 al INN mmu EE EI m 8 85 88 15 52 E F 2222 88 E m u Im M LI T t 1 4 H cum NA k ma pam sm ALERA COMBI MAGHINING CART 4 STATIO OR COPPER AND ALUMINIUM RAILS gt MADE IN GERMANY BY ALF RA W The machining stations for bending busbars and punching as well as cutting are sunk in the table They facilitate quick and clean working The universal working cylinder can be raised and lowered by means of a hand wheel in an infinitely variable manner by hydraulic means accor ding to the hole
34. with tapered center tip t from 15 2 150 0 6x50 0602650 from 101 0 150 0 8x50 0602850 old design MT Arbors MT 2 0 31 0 100 0 mm MT 3 0 31 0 150 0 mm SDS Arbor SDS arbor shank for use with 31 100 mm 0734002 0734003 4 0605956 0602006 Spare Ejector from 15 2 150 0 6 mm Coolant ALFRA ALFRA BIO 2ooo For mild steel F 370 N mm 405 ml 21010 ALFRA 3ooo For stainless steel 52o ml 21030 Prod No 21010 21030 Prod No 0600001 Set Metric Prod No Set Metric O600001 Contents 1 each of 16 20 25 32 40 mm 2 Allen Keys ALFRA TCT HOLE Saws LONG Made in Germany by ALFRA 20 0 50 0 mm 10 0 mm shank g 15 2 shank 51 0 100 0 mm 13 0 mm shank 024 4 5 shank 20 0 59 0 mm 35 0 0 ty 60 0 100 0 mm 60 0 9 23 4 5 23 4 mm 3 9 Tapered center drill with pre and post cutter Centering without running off center punching not necessary Features Especially developed for the use on pipes vaulted materials for unallo yed and alloyed steels nonferrous metals plastics as well as glass fibre reinforced plastic For material thickness up to 4 mm 3 16 2 mm 1 16 stainless steel For use on hand drilling machines recommended up to max mm 1 9 16 or
35. 0 45 15 330 35 20 77 38 23 0 15 30 345 240 295 2100 1 5 95 250 2100 48 180 10 90 240 270 2100 uo us 85 20 25 200 5 100 5 80 20 20 2000 us 6 25 200 s 2000 65 10 05 180 22 1 173 2 80 6o 160 480 1800 165 1500 155 1500 150 1200 145 1200 140 1200 135 1200 135 1200 130 1000 120 1000 140 130 120 m O O eje HG O olo N co o olo O OO OO O O 75 These speeds are benchmarks The speed can we higher or lower this depends on the material type and the cutting behaviour Attention Do not use cutting oil if you are cutting cast iron If you are cutting aluminium use paraffin wax or paraffin Calculation of the Cutting Speed Speed 1 v Cutting speed m min DEN d Tool diameter mm k EN ur gt L HM i M ee LI sch 5 5 L mu T i E E L 89 an Tir 8969 es RO EHE n mm E um mE 7 pem mut
36. 0 34 0 35 0 36 0 37 0 39 0 39 0 40 0 41 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 o 67 0 68 o 69 0 70 0 71 0 72 0 73 0 74 0 75 0 76 0 0 Inch 5 8 11 16 3 4 T5 16 7 8 15 16 1 1 1 16 1 1 8 1 3 16 1 1 4 1 5 16 1 3 8 1 7 16 1 1 2 1 9 16 1 5 8 1 11 16 1 3 4 1 13 16 1 7 8 1 15 16 2 1 16 2 1 8 2 3 16 2 1 4 2 5 16 2 3 8 2 7 16 2 1 2 2 9 16 2 5 8 2 11 16 2 3 4 2 13 16 2 7 8 2 15 16 3 No of teeth NO NO NO NO C9 ON N NN ON ON ON ON ON ON n m O Prod No mm 0600152 0600160 0600170 0600180 0600186 0600190 0600200 0600204 0600210 0600220 0600225 0600230 0600240 0600250 0600260 0600270 0600280 0600283 0600290 0600300 0600310 0600320 0600330 0600340 0600350 0600360 0600370 0600380 0600390 0600400 0600410 0600420 0600430 0600440 0600450 0600460 0600470 0600480 0600490 0600500 0600510 0600520 0600530 0600540 0600550 0600560 0600570 0600580 0600590 o6oo6oo 0600610 0600620 0600630 0600640 0600650 0600660 0600670 0600680 0600690 0600700 0600710 0600720 0600730 0600740 0600750 0600760 Inch 0630160
37. 000 x 800 mm 1600 x 600 mm 2000 x 800 mm 1600 x 600 mm 2000 x 800 mm 1600 x 600 mm 2000 x 800 mm 1600 x 600 mm 2000 x 800 mm Size 2000 X 500 mm 2000 X 500 mm 2000 X 500 mm 2000 X 500 mm 2000 X 500 mm Prod No 9914 Prod No 991 992 G 994 996 9 998 NO NO 9910 Prod No 9911 9912 9913 9914 9915 Prod No 9912 94 Prod No 999 Prod No 9910 zk E 52 72888 7 8872 FF ROMOTION SUPPORT Give Away Presents Size Prod No Wintertime Working coat vest S 9950 Wintertime Working coat vest M 9951 Wintertime Working coat vest L 9952 Wintertime Working coat vest XL 9953 wall ra da Summertime Working coat vest S 9960 Summertime Working coat vest M 9961 Summertime Working coat vest L 9962 2 Summertime Working coat vest XL 9963 Polo shirt S 9920 Polo shirt M 9921 5 Polo shirt L 0922 Polo shirt XL 9923 T Tie pin 9970 Baseball cap 9971 Pocketknife 9972 Annular cutter clock 9973 Folding rule 9974 NJEN BOHRE AGEM ENTGLAT Copyright by Alfred Raith GmbH 2009 All technical details descriptions and illustrations contained in this cata logue are non committal Technical modifications due to permanent inno vation reserved ALFRA accepts no responsibility for possible typographical errors With publication of this catalogue previous catalogue become invalid No pa
38. 00520 0700530 0700540 hardness ferrous metal steel alloys Stainless steel copper aluminium and their alloys ALFRA BIO 2000 is free of hydrocarbon sulphur and chlorine Aerosol can 405 ml Inch 0710210 0710230 0710240 0710260 0710270 0710290 0710300 0710320 0710340 0710350 0710370 0710390 0710400 0710420 0710430 0710450 0710470 0710480 0710500 0710510 0710530 0710540 21010 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 0 75 0 76 0 77 0 78 0 79 0 80 0 81 0 82 0 83 0 84 0 85 0 86 0 87 0 88 0 89 0 90 0 91 0 92 0 S S S S S S S S S S S S S S S S S O S S ALFRA 3ooo 0 Inch 2 3 16 2 1 4 2 5 16 2 3 8 2 7 16 2 1 2 2 9 16 2 5 8 2 11 16 2 3 4 2 13 16 2 7 8 2 15 16 3 9 16 3 5 8 of teeth 12 12 12 12 12 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 Prod mm 0700550 0700560 0700570 0700580 0700590 0700600 0700610 0700620 0700630 0700640 0700650 0700660 0700670 0700680 0700690 0700700 0700710 0700720 0700730 0700740 0700750 0700760 0700770 0700780 0700790 0700800 0700810 0700820 0700830 0700840 0700850 07008
39. 01339 01340 01340 01340 01340 01340 01341 01341 01341 01341 01341 01341 01341 01341 01341 01341 01341 TANDARD PUNCH METRIC PG SETS 3 cutting tips Made in Germany by ER All sets are delivered in robust and practical plastic boxes We gratefully accept your special equipment requirement Metric punch set Prod No 01290 Content 5 metric dimensions each 1 x punch and die M 16 20 25 32 40 Metric punch set Prod No 01291 Content 7 metric dimensions each 1 x punch and die M 16 20 25 32 40 50 63 Punch set PG Prod No 01451 Content 5 PG dimensions each 1 x punch and die PG 9 11 13 16 21 2 ball bearing screws 0 9 5 x 50 0 mm 1 Pre drill HSS 11 0 mm 1 Tube lubricating paste Punch set PG Prod No 01298 Content 11 PG dimensions each 1 x punch and die PG 7 9 11 13 16 21 29 36 42 48 and 30 5 i all L 8 i b E L EEELELLELT k i PFlaam ip DEI i 8 mu mt AE EM arin eee m M E 81 553 EERE 88 22 22 22 mur 2 D IS PURI 888 HUS F uuu lL 8 Hi 81 2772 52 88 mU HER H NI ERA z
40. 1053 9 5 X 50 01336 9 5 X 50 254 M25 01057 9 5 X 50 01336 9 5 X 50 28 3 21 01069 9 5 X 50 01336 9 5 X 50 28 3 21 01073 19 0 X 55 01337 19 0 X 55 30 1 01085 9 5 X 50 01336 9 5 X 50 30 5 01093 9 5 X 50 01336 9 5 X 50 21 7 01101 0 5 X 50 01336 0 5 X 50 32 5 M 32 01105 9 5 X 50 01336 9 5 X 50 35 0 01121 9 5 X 50 01336 9 5 X 50 35 0 01125 10 0 X 55 01337 10 0 X 55 37 0 29 01129 19 0 X 55 01337 19 0 X 55 36 0 01133 19 0 X 55 01337 19 0 X 55 405 01149 19 0 X 55 01337 19 0 X 55 42 8 01157 19 0 X 55 01337 19 0 X 55 47 0 36 01165 19 0 X 75 01338 19 0 X 75 50 5 M 50 01177 19 0 X 75 01338 19 0 X 75 54 0 42 01189 19 0 X 75 01338 19 0 X 75 60 0 48 01201 19 0 X 75 01338 19 0 X 75 63 5 M 63 01209 19 0 X 75 01338 19 0 X 75 For 68 0 mm onwards the operation with a screw spanner is still possible but we recommend the application of hydraulic devices 68 0 01241 19 0 X 75 01338 19 0 X 75 70 0 01221 19 0 X 75 01338 19 0 X 75 76 2 01229 19 0 X 75 01338 19 0 X 75 75 5 75 01225 19 0 X 75 01338 19 0 X 75 80 0 01237 19 0 X 75 01338 19 0 X 75 82 0 01245 19 0 X 75 01338 19 0 X 75 Punch Die 89 0 01251 01252 92 0 01253 01254 100 5 01257 01258 115 5 01265 01266 120 0 01267 01268 M 7 5 3 tps punch are and tension Screw Made In Germany DY ALF RA Puncher cutting diagram Prod No 01340 Prod No 01339 01339 01339 01339 01339 01339 01339 01339 01339 01339 01339 01339 01340 01339 01339 01339 01339
41. 1531 19 0 X 55 30 5 01534 19 0 X 55 325 M32 01537 19 0 X 55 37 0 29 01540 19 0 X 55 40 5 4o 1543 19 0 X 75 47 0 36 01546 19 0 X 75 50 5 01549 19 0 X 75 54 0 42 01552 19 0 X 75 60 0 48 01555 10 0 75 63 5 63 01558 10 0 75 Compact Hand Hydraulic Set Tristar Plus S Set Metric Prod No for mild steels F 370 N mm and stainless steel 01570 Complete in transport case Content 1 Hydraulic punch type Compact aluminium 5 Tristar Plus S Punches and Dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic Screw 19 mm 1 Hydraulic Screw 19 x 9 5 mm 1 Hydraulic Screw 19 x 11 1 mm 1 HSS Pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi Hand Hydraulic Set Tristar Plus S Set Metric for mild steels F 370 N mm and stainless steel Complete in transport case Content 1 Hydraulic punch type Compact Combi aluminium 5 Tristar Plus S Punches and Dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic Screw 19 mm 1 Hydraulic Screw 19 x 9 5 mm 1 Hydraulic Screw 19 x 11 1 mm 1 HSS Pre drill 11 5 mm 1 Set of distance bushes 3 pieces Prod No 01575 01339 01339 01339 01339 01342 01342 01342 01340 01340 01340 01340 01341 01341 01341 01341 01341 01341 Prod No Suitable hydr screw mm 19 0 X 9 5 19 0 X 9 5 19 0 X 9 5 19 0 X 9 5 19 O X 11 1 19 O X 11 1 19 0 X 11 1 19 0 19 0 19 0 19 0 19 0 19 0 19 0
42. 25 03367 12 50 35 03368 12 70 50 03369 12 95 79 03370 T2 120 03371 14 150 95 120 03372 Hexagonal pressing inserts 14 185 150 03373 1 240 18 O Hints for hexagonal pressings 5 300 240 03376 A m w 34 5 300 03377 1 First pressing internally 2 From inside outwards finishing pressing 3 First pressing on the other side inside LJ 7 4 Finish pressing from inside outwards a i r gt gt P k a 7 5 95 CL 3 a ee ee i m m L 52 I I 8 L DEEF TE AURRA HYDRAULIC PRESSING HEAD 53 10 300 Pressing cable shoes connectors made of copper and aluminium from 10 300 mm Hexagonal pressing inserts half bearing form according to DIN 48083 Delivery in steel sheet transport boxes The electrohydraulic pump Prod No 02027 or the foot pump 02121 can be used for actuation of both pressing heads Pressing force 130 kN Prod No 03360 Pressure 700 bar Weight 3 9 kg Opening width 26 mm Length 245 mm Prod No Hydraulic pressing head 03360 Delivery in steel sheet boxes incl quick coupling 38 mm Pressing force 130 kN Pressure 700 bar L Weight 4 6 kg Length 275 mm Prod No Hydraulic pressing head o3380 like Pro
43. 3 0500083 0501001 A6 SS 86 0 SUM 0500086 n 89 0 3 0500089 RE 92 0 39 0500092 gt 95 0 37 0500095 98 0 37 0500098 102 0 4 0500102 105 0 41 0500105 Prod No 0501002 6 505 108 0 47 O500108 111 O 4 O500111 114 0 47 0500114 121 0 47 0500121 127 0 5 0500127 140 0 54 05001 0 152 0 6 0500152 From 160 0 mm only suitable for wood and wood substitutes 160 0 67 0500160 168 0 0500168 177 0 7 0500177 210 0 85 O500210 Prod No 0501005 A2 SDS Prod No 0501006 Prod No 0501013 with bi metal hole saw 68 mm 42 55 with guiding drill bit Saw mm inch Type Shank Prod No Prod No 0501013 14 30 A 6 55 9 5 hexagon O501001 14 30 ss 6 SDS SDS 0501002 32 152 1V 6 A 2 55 9 5 hexagon 0501003 32 152 12 6 2 SDS 5 5 0501005 9 5 mm 11 11 32 210 A 3 55 11 11 hexagon 0501006 V NA N 32 210 85 5 55 16 0 hexagon 0501008 Diverse applications Accessories Rim countersink for 0 68 mm with TCT teeth O501013 Prod No 0501010 Extension shaft mm x 9 5 mm O501010 for 6 55 2 55 A3 SS Spare Center Drill HSS 6 35 mm x 8o mm O502001 for 6 55 6 505 A 2 55 2 5 5 A 3 55 5 55 Prod No 0502001 Ejector Spring 0502004 impact drill when using SDS shanks Prod No 502004 The following HSS Bi Metal Hole Saw Sets enlarge our range These s
44. 30030 0730031 0730032 0730033 0730034 0730035 Inch 0731018 0731019 0731021 0731023 0731024 0731026 0731027 0731029 0731030 0731032 0731034 0731035 0730037 0730038 0730039 0730040 0730041 0730042 0730043 0730044 0730045 0730046 0730047 0730048 0730049 0730050 0730051 0730052 0730053 0730054 0730055 0730056 0730057 0730058 0730059 0730060 0730061 0730062 0730063 0730064 0730065 0730066 0730067 0730068 0730069 0730070 0730071 0730072 0730073 0730074 0730075 0730076 0730077 0731037 0731039 0731040 0731042 0731043 0731045 0731047 0731048 0731050 0731051 0731053 0731054 0731056 0731057 0731059 0731060 0731062 0731064 0731066 0731067 0731069 0731070 0731072 0731073 0731074 0731076 I mm TE E i h Hi E HEHEHE 1 I I MIBS L GH T CI LI a i 452 3 232 9 0 0 No of Prod No mm Inch teeth mm Inch 78 0 3 1 16 12 0730078 0731078 79 0 3 18 12 0730079 0731079 80 0 12 0730080 810 3 3 16 12 O730081 0731081 82 0 42 0730082 83 0 3 1 4 42 0730083 0731083 84 0 3 5 16 12 0730084 0731084 85 0 12 0730085 86 0 3 3 8 14 0730086 0731086 87 0 3 7 16 14 0730087 0731087 88 0 14 0730088 89 0 3 1 2 14 0730089 0731089 90 0 3 9 16 14 0730090 0731090 91 0 14 07300
45. 3204 90 X 8 0 up to 6 mm material thickness 03205 95 xX 8 0 up to 6 mm material thickness 03206 110 Xx 10 0 up to 12 mm material thickness 03207 11 5 X 10 0 to 12 material thickness 03208 135 12 0 up to 12 material thickness 03209 14 0 X 12 0 up to 12 mm material thickness 03210 175 5 O 16 0 up to 12 mm material thickness 03211 18 0 O 16 0 up to 12 mm material thickness 03212 210 0 20 0 up to 12 mm material thickness 03213 21 5 0 20 0 up to 12 mm material thickness 03214 x with neoprene stripper and pressure plate o with neoprene stripper without pressure plate Dies S Prod No Dies L Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 03230 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 03232 11 0 5 03218 11 0 12 03233 11 5 5 03210 11 5 12 03234 13 5 03220 13 5 12 03235 14 0 5 03221 14 0 12 03236 17 5 03222 17 5 12 03237 18 0 5 03223 18 0 12 03238 21 0 03224 21 0 12 03239 21 5 5 03225 21 5 03240 dies for long holes to max 1 24 mm Prod No up to 5 mm material thickness 03226 to 12 material thickness 03241 Oblong hole punch die LES alc OQ I Ul CU Ue 2 I lt For clean and burr free cutting of copper and aluminium busbars 125 X 12 mm Ideal supplementary machine for busbar bending and punching machine Cutting time with electrohydraulic pump depending upon rail width 5 15 sec Down holder and guiding device f
46. 352 01353 14 T 2 side flattened to 18 5 mm T8 5 mem 203mm f 22 5 2 0 01422 01347 01351 01352 01353 14 a 4 side flattened to 20 1 mm 33 3 X 17 0 X 10 0 2 0 01423 01347 01351 01352 01353 14 for profile cylinder 16 3 1775 01427 01348 01355 01352 01353 11 4 side flattened to 14 1 mm STRESS ca FABRICATIONS S 21 375 We can fabricate all round square rectangular punchers according to drawing at short notice Please specify upon inquiry whether for hand or hydraulic operation and the thickness and matrial number Tools punches dies suitable for novopress e g HSTL 880 HTL are available for SUPPLY Ask for our technical advice 7 mEmERmNH F 52 Er SE JES Si 72 FF 7 i ALFKA PUNGHER SUB IVIIN D vade ICHA AL T For multiple connector Sub Min D E For punching the cut outs for 9 5o pin connectors Anti twist protected axes are used as tie bolts for punch and die All punchers have a lateral ejection for the waste piece No getting stuck inside the die Punchers are delivered in stable plastic boxes forcing nut die adapter for hydraulic operation axis anti twist protection locknut Size Max For Prod No Prod No Prod No Prod No Prod No Pre drilling mm material thickness operation by Puncher Tie bolt Locking BB p
47. 4 k Ri ls d E 1 E SS 1 I II I I I 1 1 L1 LI I mg HTIN IH EX m r I LEBEN ZH eim MULTI STEP DRILLS 55 DM 05 ET 388525 More precise note diameter througn cylindrical steps hole aeburring through the next s te Application area The ideal tool for sheet metal forming for the electrical industry HVAC or the common engineering or the switchboard industry Suitable for all materials such as nonferrous metals stainless steel sheets thermoplastic and thermosetting plastics as well as for steel sheets up to a max material thickness of 6 mm With the Multi Step Drills sheet metals can be centered drilled and subse quently deburred in one work step A break of the drill tip mostly occurs through high feed forces at the start of the drilling operation Multi step drills with fixed drill tips are worthless then A broken center drill in an ALFRA multi step drill can be easily replaced This more than compensates for the higher price Each stage is equipped with a radially adjusted relief grinding corre sponding to its diameter Each stage is provided with an axial relief grinding and a relief angle on its cutting edge All step diameters are laser marked on the tool Benefits of multi step drills with keyway and 3 cu
48. 60 0700870 0700880 0700890 0700900 0700910 0700920 ACCESSORIES Universal metal working oil of chlorine High performance drilling broaching and cutting fluid petroleum based for moderately difficult and difficult to cut steels With a high proportion of active ingredients to ensure optimum cutting performance No Inch 0710560 0710570 0710590 0710600 0710620 0710640 0710660 0710670 0710690 0710700 0710720 0710730 0710740 0710760 0710780 0710790 0710810 0710830 0710840 0710860 0710870 0710890 0710900 0710920 and significantly reduced tool wear meets occupational health and safety requirements We recommend to use ALFRA 3ooo especially for the drilling and threading of high alloy steel and chrome nickel steel Aerosol can 520 ml 21030 0 0 of Prod No mm Inch teeth mm Inch 93 0 20 0700930 94 0 3 11 16 22 0700940 0710940 95 0 3 3 4 22 0700950 0710950 96 0 22 0700960 97 0 3 13 16 22 0700070 0710970 98 0 3 7 8 22 0700980 0710980 99 0 22 0700990 100 0 3 15 16 22 0701000 0711000 105 0 4 22 0701050 0711050 HSS Spare Drill with tapered center i 2 von 20 0 59 0 6x80 von 60 0 100 0 0 8x100 MT Arbors 0702680 0702800 MT 2 ab 0 31 0 MT 3 ab 0 31 0 0734002 0734003 a SDS Arbor SDS arbor shank for use with o60sds6 59 m
49. 91 92 0 3 5 8 14 0730092 0731092 93 0 14 0730093 94 0 3 11 16 14 0730094 0731094 95 0 3 3 4 14 0730095 0731095 96 0 14 0730096 97 0 3 13 16 14 0730097 0731097 98 0 3 7 8 14 0730098 0731098 99 0 14 0730099 100 0 3 15 16 14 0730100 0731100 105 0 4 14 0730105 0731105 HSS Spare Drill with tapered center _ 1 Drilling rectangular tubes 18 0 100 0 6x50 mm 0602650 from 61 0 100 0 0 8x50 0602850 old design MT Arbors MT 2 from 0 37 0 mm 0734002 MT 3 from 0 37 0 mm 0734003 Weldon adaptor Drilling flat steels from 18 0 100 0 mm o6oWD inc ejector pin Prod 1950500 Spare Ejector For tapered center drill from 18 0 100 0 mm 6 from 61 0 100 0 mm 8 0732006 0732008 Drilling tubes ALERA TCT HOLE The TCT Multi Range Hole Saw Mac O 18 0 100 0 13 0 mm shank 3 TE shank Recommendation MT2 or 13 mm straight shank from 31 mm 1 7 32 for stability reasons Clamping screw Basic bod mm 1 4 20 mm 25 yp Ejector Spring Tapered center drill with pre and post cutter Centering without running off center punching not necessary MBS Multirange Hole Saws for universal use Max cutting depth 20 mm Suitable for flat materials but als
50. ALERA PUNCHER SANITARY with j cutting Made in 9 ALERA For punching holes the dish washing sink Size mm Designation Screw size mm Prod No 28 3 Puncher complete M 10 x1 01293 31 7 Puncher complete M 10 X 1 01294 35 0 Puncher complete M 10 X 1 01295 Spare tension screw M 10 x 1 01299 Sanitary puncher set Prod No 01450 With 3 dimensions compl in storage box Content 3 Punching sets 28 3 31 7 35 0 mm 3 Tension screws M 10 0 x 1 mm 1 HSS Co pre drill 11 0 mm 1 Metal lubricating paste FRA DOUBLE SAN with 3 cutting tips For punching holes the dish washing sink Operating spanner SW 19 reversible die Sizemm Designation Screw size mm Prod No 28 and 32 Puncher compl 10 X 55 special 01456 32 and 35 Puncher compl 10 X 55 special 01460 Spare tension screw 10 55 special 01457 arrester Prod No 01456 Double puncher 28 32 Prod No 01460 Double puncher 32 35 Jucuza SQUARE by ALFRA All punchers have a lateral ejection for the waste piece No getting stuck inside the die For mild steel F 370 N mm Punchers delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hydraulic model 4 Markings for exact positioning in the cross hairs Lateral ejection Jem E Size Max For Prod No Prod
51. Cutting tool Prod No 03191 VK 785 00 11 90 66 days For 250 work days per annum the amount saved is approx 2 975 00 BUSBAR MACHINING BENDING _ 120 X12 PUNCHING 06 6 21 5 CUTTING 125 x12 NM 03852 03853 A 40 HEHE LL LEER 87 nz Fr EE E 88 88 22 2 AURRA DUSBAR BENDING AND PUNCHING CHINE 710188 FOR DUSBARS 12U X 12 MM MADE IN GERMANY BY ALI RA With universal working cylinder busbars 120 x 12 160 x 10 mm upon request be easily bent and by simple insertion of punches holes of 6 6 up to 21 5 mm and oblong holes can be punched Bending busbars When bending the bending die is inserted in the hydraulic piston and the electric angle reader is set in the round guide nut of the counter block The contact cable is connected with the electric motor The desired angle is fixed on the angle scale with a set screw We recom mend depending upon material thickness to set 1 3 above the desired angle because copper springs back The first bending angle should be tested This bending angle can be repro duced as often as desired because the bending process is automatically interrupted by the electric contact switch upon attaining the angle Punching the busbars The punch with neoprene stripper and the corresponding die are inserted in th
52. FRA ALFRA BATTERY PACKED COMPACT HYD Made germany DY ALTRA Practical handling with high performance rechargeable battery of 18 V for round square and rectangular punches for builders of control cabinets panels and electrical system Extremely manageable and light due to high guaranteeing tensile strength aluminum head Light and handy only 3 7 kg incl the rechargeable battery With pressure control valve High performance motor with ergonomic form designed hand grip Soft touch The high performance rechargeable batteries can be inserted in two ways so you can obtain a weight counterbalance Punching Round holes up to 80mm diam 3 0 mm mild steel F 370 N mm 2 0 mm Chrome Nickel Steel Square rectangular 68 x 68 mm 3 0 mm mild steel 370 N mm 2 0 mm Chrome Nickel Steel 92 x 92 mm only with special screw and distance bush 2 0 mm mild steel F 370 N mm 1 5 mm Chrome Nickel Steel Motor Drive Punch pressure 80 kN with pressure control valve Rechargeable battery 18 V 3 0 Ah NiMH Battery charge 45 min after complete discharge Charge cycles 500 under normal circumstances Working temperature 09 to 40 Capacity loss below Universal battery charger Charging all batteries 18 to 28 V for Li lon Ni MH and Ni Cd Batteries Automatic temperature control The change from quick charge to trickle charge avoids overcharging of the rechargeable batteries Charge of battery indic
53. No Prod No Prod No Prod No Pre drilling mm material thickness operation by Puncher Tie bolt Locking BB pressure Adapter 0 mm Mild Steel complete nut nut for hydraulics mm F 370 N mm 62 AANA 1 75 E ES 01300 01348 01355 01352 01353 10 15 8 X 15 8 1 75 LI 01301 1348 01355 01352 01353 10 19 0 X 19 0 2 0 01302 01347 01351 01352 01353 14 222 22 2 2 0 01303 01347 01351 01352 01353 14 24 0 X 24 0 2 0 Ed S 01331 01347 01351 01352 01353 14 25 4 X 25 4 2 0 LI m 01304 01360 01354 01359 01361 17 45 5 X 45 5 3 0 El 01313 01345 01350 20 46 0 X 46 0 3 0 8 01305 01345 01350 20 50 8 50 8 3 0 LI 01306 01344 01350 24 68 0 x 68 0 3 0 LI 01308 01344 01349 24 92 0 X 92 0 3 0 01309 1343 01349 30 125 0 X 125 0 3 0 LI 01431 01343 01356 30 138 0 138 0 3 0 01311 01343 01356 30 5 5 ee 1 7 58 59525 PUNCHER FOR S LESS STEEL SQU gt pecial version Tor Size Max For Prod No Prod No Prod No Pre drilling mm material thickness operation by Puncher Tie bolt Locking 0 complete nut mm 46 0 X 46 0 2 0 01312 01345 01350 20 68 0 68 0 2 0 E 01315 01344 01349 24 92 0 X 92 0 2 0 01316 01343 01349 30 Other sizes available upon request E 8 a LI P a a k A m TS a _ 8
54. No 09009 I TECHNICAL INFORMATION PROMOTION SUPPORT A 89 amp DIE TABLE OF TYPES AND APPLICATION POSSIBILITIES Dimensions mm sheet metal Stainless Aluminium Copper Plastic Compact hand Wrench thickness steel hydraulik foot or electro uptomm up to mm upto mm puncher hydraulic pump g hydr puncher or ball bearing screw hydr puncher or ball bearing screw hydr puncher or ball bearing screw hydraulic puncher square 12 7 X 12 7 10 19 0 19 0 hydr puncher or tension screw 22 2 X 22 2 to 25 4 X 25 4 hydr puncher or tension screw 46 x 46 to 138 x 138 hydraulic puncher rectangular 17 X 19 ald 27 2 X 1957 hydr puncher or tension screw 21 8 x 25 8 to 22 X 40 hydr puncher or tension screw 36 x 52 to 36 X 112 hydraulic puncher 68 x 138 hydraulic puncher stainless steel round 15 2 18 6 hydr bearing screw 20 4 60 0 hydr bearing screw stainless steel square 46 x 46 to 68 x 68 hydraulic puncher 92 X 92 hydraulic puncher A Special punches and dies for multiple connectors Mini D 9 50 pole hydr puncher or tension screw Special shapes round 22 5 with notch hydr puncher or tension screw square 22 5 flattened on four sides hydr puncher tension screw 18 5 x 22 5 flattened on two sides hydr puncher or ten
55. T FLE HANDHYDR NUL Ju LIK design weight only 2 0 kg Made in Germ 2 The perfect device if space is limited Capacity sheet metal Round holes upto 085 mm 2 0 mm F 370 N mm 64 3 0 mm F 370 N mm Square holes 68 x 68 mm 2 o mm F 37o N mm2 Rectangular holes 36 112 mm 2 0 mm F 370 N mm Stainless steel Round holes up to 064 2 5 mm F 600 N mm Rectangular holes 68 x 68 mm 2 0 mm F N mm Weight 2 0 kg Punch pressure 75 Operating pressure 650 bar Hydraulic hose length 6oo mm Prod No o2o65 Scope of supply 1 Compact Flex Hand Hydraulic Punch 1 Hydraulic screw 0 19 0 mm 1 Hydraulic screw 0 19 0 x 9 5 mm 1 HSS pre drill 11 0 mm 1 distance bush 3 pieces Prod No Compact Flex Hand Hydraulic complete with transport case 02065 Compact Flex Hand Hydraulic Puncher unit 02066 Prod No 02066 ALFRA HYDRAULIC PUNCHER AEP 1 wri ooon 211 Germany Max operating pressure 7oo bar Built in pressure control valve For all round square rectangular and special shape punchers The foot pump leaves both hands free for exact positioning and punching on a switchgear cabinet The foot pump carrier frame is spread Safe standing stability against tilting is therefore guaranteed Tank volume 270 cm3 Useful oil volume 210 cm Pump capacity 1 7 cm per piston stroke Content 1 Hydraulic cylinder with quick action clutch 1 Hydraulic hose 2 8 m
56. UALITY 15 IN THE DETAIL FIXATION ARBOR SHANK FIXING SCREW FOR CENTER DRILL EJECTOR HOLES THE EJECTOR SPRING EJECTS THE WASTE AND PROTECTS THE CT THEETHWHEN CENTER DRILLING TAPERED CENTER DRILL CENTERING WITHOUT RUNNING OFF CENTER PUNCHING NECESSARY A 71 TCT Hole Saws short long type Stainless steel Plastic TCT Hole Saws FRP type Poroton stone A 72 A TCT Hole Saws MBS MBS Pro Use Rotabest Magnetic Drilling Machine with Arbor Prod No 0734003 A 73 Lai 15 2 50 0 mm 10 0 mm shank 0 2 53 shank 51 0 150 0 mm 13 0 mm shank 024 6 25 shank Basic body Clamping screw HE 12 mm 09 4 mm 2 Ejector Spring Tapered center drill with pre and post cutter Centering without running off center punching not necessary The application area of TCT Hole Saws differs from HSS Bi Metal Hole Saws With ALFRA TCT Hole Saws suitable to economically process stainless steel up to 2 mm 1 16 unalloyed steels up to 4 mm 3 16 plastics PVC aluminium zinc gypsum plaster boards and lightweight building boards as well as asbestos Do not use automatic feed when working with pillar drilling machines For the use on portable and pillar drilling machines Do not use automatic feed when working with pillar drilling machines Features H
57. UNCHER ALFRA PRESS 400 RIERA MADE IN GERMANY BY ALERA vi I Sd BEIS ICL calS Utal aDIHOeL GOOIS to the edge area Easily executable LASER POINT Laser pointer for optical indication of tool centre Dy means OF attacnabie rotding Stops tion no scribing no centre punching Pun iching ir In r 15 ni t a prob Ip Laser pol nter used Ieni t hat punching v NITNOUT PILOT drilling Cylinder prepared for installing a laser pointer 1 2 11111 O 1 1 71 40 C u V u 15 1200 A 2 21 amp Tool tray be swivelled P 800 are made cutting geometry neets made of steel stainless steel gt a in our own workshop at short notice Length and depth stop with foldable follow up stops optional Swivelled support arms adjustable height with each 3 rubber supports optional Performance characteristics when punching in boundary area with dies holder Type I As drive we recommend our electrohydraulic pumps Prod No 03190 or Prod No 03853 03853 When using other drives piston velocity in punching direction may not exceed 10 mm per second Smallest possible axis dimension edge distance under application of die holder A 6
58. X 9 5 02003 16 2 16 01772 9 5 X 50 0 01339 19 0 X 0 5 02003 18 6 11 01773 9 5 X 50 0 01339 19 0 X 9 5 02003 20 4 M20 13 01774 9 5 X 50 0 01339 19 0 X 9 5 02003 22 5 16 01775 9 5 X 50 0 01339 19 0 X 9 5 02003 25 4 M25 01776 9 5 X 50 0 01339 19 0 X 0 5 02003 28 3 21 01777 9 5 X 50 0 01339 19 0 X 9 5 02003 28 3 21 01778 10 0 55 0 01340 19 0 02002 30 5 i 01779 9 5 X 50 0 01339 19 0 X 9 5 02003 32 5 M 32 01780 19 0 X 55 0 01340 19 0 02002 37 0 29 01781 10 0 5 0 01340 19 0 02002 40 5 01782 10 0 X 75 0 01341 19 0 02002 47 0 36 01783 19 0 X 75 0 01341 19 0 02002 50 5 01784 19 0 X 75 0 01341 19 0 02002 54 0 42 01785 19 0 X 75 0 01341 19 0 02002 60 0 48 01786 19 0 X 75 0 01341 19 0 02002 63 5 M 63 01787 19 0 X 75 0 01341 19 0 02002 Only for Compact punch P Use hydraulic screws from high alloy tool steel for heavy duty purpose made of one piece 19 0 9 5 mm 02010 doi k LI i L E 1 1 1 2 4 da o scq one ele I 288 8 Fr roe ere 1 imm EN LL batte 4 mH TE E h SPLITTER PUNCH RISTAR SETS 3 splitter and q die Wade In Germany DY ALTRA All sets are delivered in robust and practical plastic boxes We gratefully accept your special equipment re
59. andwich composite material wood and Please indicate material chipboard coated with insulation and sheet metal also stainless e g and thickness counters and refrigerators A 82 1 H gm LI I 5 rin ps E IF ELLE mi m i ALFRATCT HOLE SAWS FRPTYPE he TCT Multi Range Hole Saw Made in Germany by ALFRA Q TCT Hole Saws FRP Prod No 0 TCT Hole Saws FRP Multi tooth Prod No mm inch single drill bit cutting depth 6o mm No series production Delivery on request mm with arbor cutting depth 35 60 mm 25 0 Sanitary and heating pipes 0740025060 40 0 Sanitary drain pipes 0750040040 25 0 Sanitary and heating pipes 0740025060 40 0 Water and heating pipes 0750045040 35 0 13 8 Sanitary and heating pipes 0740035060 50 0 with insulation 0750050040 Cavity wall branch box halogen reflector lamp 55 0 0750055040 40 0 Sanitary drain pipes 0740040060 60 0 0750060060 45 0 Water and heating pipes 0740045060 63 0 Switch boxes diameter 60 mm 0750063060 50 0 with insulation 0740050060 65 0 0750065060 55 0 Recessed lights 55 mm 0740055060 68 0 socket drill 0750068060 58 0 Recessed lights 58 mm 0740058060 70 0 0750070060 60 0 Recessed lights 60 mm 0740060060 74 0 Junction boxes diameter 70 74 mm 0750074060 63 0 Switch box 60 mm 0740063060 75 0 0750075060 65 0 Cavity wall box 65 mm 0740065060 80 0 Junction boxes 0750080060 68 0 Cavity wall box
60. ated by LED indicator PCB completely encapsulated Punching time Punching capacity 22 5 mm diam mild steel F 370 N mm 2 mm 5 sec 190 holes per battery charge 63 5 mm diam mild steel F 370 N mm 2 mm 7 sec 100 holes per battery charge 68 x 68 mm mild steel F 370 N mm 2mm 7sec 70 holes per battery charge Weight 3 7 kg with rechargeable battery 2 7 kg without rechargeable battery 7 8 kg complete set in transport case without cutting tools 3 8 1 Prod No ALFRA battery packed compact hydraulic punch 02070 with 2 rechargeable batteries 18V Battery charger 18 28 V Hydraulic screw 9 5 x 19 mm Prod No 02003 Hydraulic screw 19 x 120 mm Prod No 02002 Distance bush 3 pieces Prod No 02004 Pre drill 11 mm diam Prod No 08023 Packed in solid transport case User s Manual re parts Prod No Extra battery 02071 Battery charger 220 V 240 V 02072 ALFRA Compact Hydraulic Punch without battery 02074 Special screw for the square 92 x 92 mm punch 01395 Special distance bush for the square 92 x 92 mm 01396 Prod No 02070 Prod No 02072 LL Prod No 02071 PUMP OVERVIEW Recommended combination Possible combination AEP 1 Foot pump Prod No 02121 AHP 03 01 Prod No 03853 Prod No 03852 Prod No 02027 DSP 120 LHP 700 Prod No 02140 Prod No 03190 al P AC
61. bending angle 03229 Upper floor bending tool 03246 with 2 pairs of pressure plates for 5 and 10 mm steps max range 100 x 5 mm 60 x 10 mm Cu Electrohydraulic pump III B Tarhnical Nat lechnical Data Motor voltage Motor capacity o 55 kW Max operating pressure 7oo bar Presetting 62o bar Flow rate 0 9 l min Tank volume 5 0 1 Weight approx 29 kg Dimension L x W x H 500 X 230 X 370 mm Prod No Electrohydraulic pump SC os III B with 2 o m high pressure hose quick connector o3852 Optional available Foot switch for start function 1 pedal 03861 Foot switch for start stop off function 3 pedals 03865 Electrohydraulic pump AHP 03 1 Motor voltage 230V 50Hz 110V 50 or 60Hz on request Motor capacity 0 55 kW Max operating pressure 700 bar Flow rate 0 62 l min at 60Hz 0 52 at 50Hz Tank volume 2 5 Temperature switch 809C 5 Weight 17 kg Dimension L x W x H 330 x 18o x 350 mm Prod No 230 V 50 Hz 110V 50 or 60Hz on request Electro hydraulic pump AHP 03 01 complete with handswitch 03853 With 2 0 meter hydraulic hose quick connector Optional available Foot switch with 2 pedals start off function 03866 AND PL Prod No 03852 Freely programmable digital measuring system for the bending angle up to above 90 Applicable for the machines Prod No 03200 and 03980 R10 Prod No 03201
62. ck coupling TiS iS um ee ALERA HYDRAULIC HAND GABLE GUTTER HKS The most convenient working position can be selected through the hydrau lics integrated in the rotateable handle The cable cutter can be used independent of hydraulic pumps on scaf folds high voltage poles or in shafts etc Application areas Energy companies power distributor construction communication techno logy telecommunications municipal works and their service providers crane construction mining shipbuilding maintenance or repair etc lecnnicat Vata Cutting force 55 kN Cutting pressure 700 bar Weight 6 6 kg Length 740 mm he cutting power data correspond to type AKS 85 Prod No Hydraulic hand cable cutter HKS 85 04015 Prod No 04015 Head can be rotated through 320 Delivery in canvas bags PRESS PUNCHING WITHOUT PILOT HOLE SOLUTIONS FOR HOUSINGS SWITCH BOXES AND MANY MORE anne EE Quality Made in Germany by ALFRA 55 Outreach 250 mm Option movable support _ available 56 gt PAS ing 192 192 IN e STATIONARY P PUNCHE ALFER MADE IN GERMANY ALERA ALFRA JUL OI TOUNO SC CES TeCtarisSutai OF Special ADINET 00 5 termina DOXES C edge ai a aS ty CAC gt LASER FOINT Laser pointer for optical i
63. d No o336o however with lateral opening up to 38 mm Prod No 03380 Hexagonal pressing inserts Cross sections mm Pressing form half bearing form for cable shoe and connectors accord to DIN 48083 Tool Pressing Copper Aluminium identtic width Prod No 14 16 03365 14 25 03366 FZ 35 25 03367 2 50 35 03368 12 70 50 03369 12 95 79 03370 12 120 03371 14 150 95 120 03372 14 185 150 03373 14 240 185 03374 Hexagonal pressing inserts 5 300 240 03376 5 300 03377 Advantages Guided cutting knife Independently applicable in every position Clean cuts with minimum deformation The cable cutter AKS 85 be operated with the electrohydraulic pump Prod No 2027 or with the foot pump Prod No 02121 Application areas Energy companies power distributor construction communication techno logy telecommunications municipal works and their service providers crane construction mining shipbuilding maintenance or repair etc Prod No 04002 Technical Data 1 55 Cutting pressure 7oo bar Weight 6 3 kg Length 450 mm Cut power 17 cable up to 85 mm Electric cable with armour up to 0 85 mm Insulated aluminium cable 3 x 240 mm Earthing cable Insulated aluminium cable 630 mm Single conductor Aluminium rope up to 46 mm Copper rope up to 28 mm Prod No Hydraulic cable cutter AKS 85 04002 Delivery in canvas bag incl qui
64. distance bushes 3 pieces Compact hand hydraulic punching set Tristar PG Prod No for mild steel F 370 N mm 01752 Complete in transport case Content 1Aluminium compact hand hydraulic punch 9 Tristar punches and dies PG 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 10 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Set Metric Prod No for mild steel 370 N mm 01765 Complete in transport case Content 1 Hydraulic punch type Compact aluminium 5 Tristar punches and dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 9 5 mm 1 HSS pre drill 10 mm 1 Set of distance bushes 3 pieces Prod No 01765 SE HE HAND HYDRAULIC 5 Compact hand hydraulic punching set Tristar metric for mild steel F 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 7 Tristar punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 9 5 mm 1 HSS pre drill 0 10 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus PG for mild steel F 370 N mm and sta Complete in transport case Content 1 Aluminium compact hand hydraulic punch 8 Tristar Plus punches and d
65. e mounting hole The punch is laterally fixed by means of a set screw The machining block can be lifted or lowered in an infinitely variable manner with the hand wheel hydraulically in correspondence with busbar width and desired arrangement of holes A counter fixed on the hand wheel shows the height of hole centre We recommend centre punching the busbar with subsequent alignment of the cantering tip of the punch on this point this ensures that an exact hole pattern is attained The neoprene stripper and a built in electric sensor cater for an automatic punch relief Bending Bending Al 120 x 12 mm Bending angle up to over 90 Smallest length of leg 50 mm Smallest U bending 100 mm Smallest Z bending 72 mm material thickness dependent The specified values are based on a Cu rail 120 x 10 mm Punching Punching Cu Al 6 6 21 5 mm also oblong hole up to max L 21 mm Material thickness Cu Al max 12 mm Material width up to 110 mm centric L x W x H 700 X 410 410 mm Weight 60 kg T FR AR BAR BEND X12 MM MADE IN G gt Prod No Basic machine with safety protective cover and control cable 03200 Electric angle reader R10 with connection cable 03201 Bending die R10 03202 Other bending radii available upon request Length stop with fine adjustment 03203 Bending die with movable jaws 120 x 10 mm Cu 03228 Digital measuring system of the
66. ess steel Complete in transport case Inhalt 5 Tristar Plus punches and dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 lt Puncher set Tristar metric for mild steel F 370 N mm without illustration Complete in transport case Content 7 Tristar punch and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm Puncher set Tristar Plus Metric for mild steel F 370 N mm and stainless steel Complete in transport case Content 7 Tristar Plus punch and dies M 16 M 63 0 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm aria roa PY ETC IG 2 979 w a Compact hand hydraulic punches units Compact Combi hand hydraulic punches units Hydraulic screw 19 0 mm Hydraulic screw 0 19 0 x 9 5 mm Hydraulic screw 19 0 x 6 0 mm Hydraulic screw 19 0 x 11 1 mm Hydraulic screw 19 0 x 9 5 mm Hydraulic screw 0 19 0 x 11 1 mm Distance bushes 3 pieces Pre drill 10 0 mm Pre drill 11 0 mm Pre drill 11 5 mm Prod No 01762 01652 02005 02055 02002 02003 02022 02007 02010 02011 02004 08036 08023 08035 Hydraulic screw made out of high alloy tool steel for heavy duty application Inch si ilable on reque r BATTERY PACKED COMPACT HYDRAULIC PUNCH akku COMPACT IT FOR ROUND AN DIRECT AN CU HOLE PUNCHING 25 aL
67. ets were especially compiled for electricians mechanics plumbers and for ge neral universal applications These sets improve the presentation Storage in solid tool cases Hole Saw Set standard Contents 16 mm 19 mm 7 4 22 mm 29 17 9 35 mm 17 9 1 52 mm 2 57 mm 2 67 mm 25 4 Arbor 6 55 Arbor 2 55 Spare Twist Drill Hole Saw Set Professional Contents 16 mm 5 19 mm 7 4 22 mm 7 4 25 mm 1 29 17 9 32 1 7 9 35 1 0 38 1 44 mm 1 51 mm 2 64 27 9 076 3 Arbor 6 55 Arbor 2 55 Spare Twist Drill Hole Saw Set Electro Contents 22 7 0 29 17 9 35 17 9 mm 1 51 mm 2 64 27 9 68 2 Arbor 6 55 Arbor 2 55 Spare Twist Drill Hole Saw Set sanitary Contents 16 9 19 mm 7 4 24 mm he 29 17 9 38 mm 17 9 44 mm 13 4 0 57 2 67 mm 2 5 Arbor 6 55 Arbor 2 55 Spare Twist Drill Sales Display on request Prod No 0503006 Prod No 0503006 Prod No 0503007 Prod No 0503007 Prod No 0503008 Prod No Prod No 0503008 0503009 Prod No 0503009 HOLE SAWS THE Q
68. for centrical and accurate cutting Top knife guided sidewise exchangeable and resharpenable After cutting operation automatic shutdown via micro switch Technical Data Copper and aluminium busbars 160 x 15 mm max Cutting width 10 mm Hydraulic cylinder Single acting Knife retraction Spring Operation pressure max o 500 bar Dimension L x W x H 335 X 268 x 465 mm Weight 38 kg Scope of supply Basic machine cpl with quick coupling guiding device down holder 2 carry handles Prod No Busbar cutting machine S 160 Prod No 03253 Spare top knife S 160 08 Foot switch with START STOP OFF function As drive we recommend our ALFRA hydraulic pump SC 05 B with adjusted safety shutdown or Electro hydraulic pump AHP 03 01 Optional available Foot switch with 2 pedals start off function Image surface cross section reworking regrinding by the customer recommended Cutting waste Prod No 03852 Cutting time ca 10 15 sec Prod No 03853 Cutting time ca 50 sec L b 4 I PL sh tti T 4 ae ALFRA HYDRAU neq m FOR COPPER AND ALUM RAIL 21 and avart he For quick exact be B The light weight amongst the bending machines Safety by using a specially developed aluminium alloy for the main body
69. ial tools can be made at short notice in our own tool making department Length and depth stop on both sides _ double spherical guides 2 Adjustable stops on the right and left side of the Y axis mg ag E E Outreach 8oo mm Quick clamping system 64 STATIONARY PUNCHER ALFRA PRESS 600 ALFRA MADE IN GERMANY BY Deen UI CUIILIOLt CaDITICL Quick puncning or round square rectar matter or seconds rf avate Control panel with two hand operation ik E Sta perating buttons ar 1 two h E Double acting hydraulic cylin E 0 LO der flanged on machine body via force and SE N ytationally arranged piston rod 63 mm made E WILUI 5515 DOGY gt Fete rhe piston spares norking time JE COITIDITIaLIC protection Positive and frictional workpiece sup port with quick clamping system Tool holder anti twist protected in the piston rod down holder stripper combination CaO SUI CITICIIL arit 15 y or tne CA acy 1 mm and a measuring accuracy ange neps
70. ies 6 0 mm 03309 9 0 mm 03310 11 0 mm 03311 14 0 mm 03312 Other 0 upon request Prod No 03301 cutting block with Length stop Can easily be inserted in the basic unit Prod No 02121 As drive we recommend our foot pump Prod No 02121 or our electro hydraulic pump DSP 120 Prod No 02027 or AHP 03 1 Prod No 03853 An ran act 3 AVA CUUTOSL L pn wm CA VCGIIICI ILA UIV v 4 2 DE HAND PRESSING warwa ALFRA HYDRAULIC C form pressing head 320 rotatable hydraulics is integrated in the hand grip Automatic switch over from quick feed to pressing feed Built in pressure control valve For exchangeable hexagonal pressing inserts half bearing according to DIN 48083 Delivery in plastic boxes p e m ecnnicat Data Pressing force 130 kN Pressure 700 bar Weight 5 4 kg Opening width 26 mm Length 545 mm Prod No ALFRA Hydraulic hand pressing unit 03361 P Fond pe 920 ro No O 3 361 IICUU CUI UC IULULCU lt Hexagonal pressing inserts Cross sections in mm Pressing form half bearing form for cable shoe and connectors accord to DIN 48083 Suitable for pressing units 03360 Tool Pressing Copper Aluminium identtic width Prod No 8 14 16 03365 14 25 03366 12 35
71. ies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 111 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus Set Metric for mild steel F 370 N mm 8 Complete in transport case Inhalt 1 Hydraulic punch type Compact aluminium 5 Tristar Plus punches and dies 16 M 4 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus Metric for mild steel F 370 N mm anc Complete in transport case Inhalt 1 1 Aluminium compact hand hydraulic punch 7 Tristar Plus punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces et eui D Prod No 01650 01642 Prod No Prod No 01654 Prod No 01654 ALFRA With oo bent and 36o rotatable cylinder Especially suitable for congested spatial conditions Easy positioning of the die on the cross hairs due to single hande capacity Steel sheets Round holes upto 085 mm 2 0 mm F 370 N mm 64 3 0 mm F 370 N mm Square holes 68 x 68 mm 2 0 mm F 370 N mm2 2 o mm F 37o N mm2 Stain
72. igh concentric running exactness through solid construction CAD optimized cutting angles with specially ground section ensures high cutting capacity and long tool life Quick removal of drilled core through ejector spring for all hole saws up to 150 mm 5 29 32 0 Carbide tipping enables repeated re grinding ALFRA hole saws are repairable In the event of a tooth breaking it can easily be replaced and resharpened Exchangeable center pin Use of MT tool holders from 31 mm 1 7 32 For use on hand drilling machines recommended up to max 0 mm 1 9 16 or stationary machines Tips At thicker materials cut 2 3 mm per cutting process remove chips afterwards When cutting metals a high grade cutting oil should be used Exception Do not use cutting oil when using cast iron use parrafin instead of oil when cutting aluminium mine unn au emt huir mind Always wear safety goggle LE SAWS SHORT ALERA vermany DY ALFRA S S S C S S S S S SO S S Q S S S S 0 S S S S Q S S aA Q S S S S lt S S S Q AAA S S mm 15 2 16 0 17 0 18 0 18 6 19 0 20 0 20 4 21 0 22 0 22 5 23 0 24 0 25 0 26 0 27 0 28 0 28 3 29 0 30 0 31 0 32 0 33
73. less steel sheets 2 5 mm F 600 N mm Rectangular holes 36 x 112 mm Round holes upto 64 mm Weight 1 9 kg Punching force 75 kN Operating pressure max 650 bar Alumin Compact Combi hand hydraulic Complete in transport case Content 1 Compact Combi hand hydraulic punches 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 0 5 mm 1 HSS pre drill 11 mm 1 Set of distance bushes 3 pieces Compact Combi Hand hydraulic punching set PG for mild steel F 370 N mm Complete in transport case Content 1 Compact Combi hand hydraulic punches 10 Standard punches and dies PG 7 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 1 Hydraulic screw 0 19 x 0 5 mm 1 HSS pre drill 11 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic Tristar PG punching set for mild steel F 370 N mm Complete in transport case Content 1 Compact Combi hand hydraulic punches 9 Tristar punches and dies PG 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 1 Hydraulic screw 0 19 x 9 5 mm 1 HSS pre drill 10 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic set Tristar Set Metric for mild steel F 37o N mm2 Complete in transport case Inhalt 1 Hydraulic punch type Compact Combi aluminium 5 Tristar punches and dies M 16 M 0 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 10 x 9 5 mm 1 55 pre drill
74. ll to make chipping cut during drilling for better chip removal Longer cutting edge compared to the usual straight groove notice ably easier cutting Laser etched scale in the chip space to indicate the bore diameter achie ved Description Bore range Shank Length Prod No 12 4 12 1 6 0 70 wama 20 4 20 x 2 mm 9 0 77 08071 AM 30 6 30mmx2mm 10 0 98 mm Set in plastic case O08073 Contents 1 of each Type AM 12 AM 20 AM 30 High performance coolant stick 0901 _ Prod No 2 Prod No 09011 Standard values for the use of ALFRA Multi step drills This drill was developed to bore perfectly round and deburred holes in sheet metal from 6 mm thick The transition forms radius which ser ves to deburr or bevel the hole at the same time While conical one lip bits drill a slightly tapered hole our ALFRA multi step drill achieves a cylindrical hole The tools have axial radial relief grindings and can be lightly reground on the breast of the cutting tooth We recommend the use of pillar drilling machines however the small AL FRA Multi step drills can be used on adjustable hand drilling machines Suf ficient cooling using ALFRA coolant stick or a bore emulsion is imperative Speed chart rpm Type sheet steel stainlesssteel non ferrous plastics Prod No 08073 St37 sheets metals soft AM countersink AM 1 drill 8oo 1000 countersink PVD PVK DKT
75. m TCT HOLE S SAWS M The ICT Muttirange Hole Saw e Registered L 18 0 36 0 10 0 mm shank 04 4 13 3 shank 37 0 100 0 mm 13 0 mm shank 017 5 shank Recommendation Use exchangeable Morse Taper arbor MT2 or from 37 0 mm 1 7 16 for stability reasons Basic body Clamping screw 16 mm 5 9 10 mm 2 9 Ejector Spring Tapered center drill with pre and post cutter Centering without running off center punching not necessary This TCT Hole Saw is a multi range Hole Saw for the universal use up to a material thickness of max 10 mm 3 8 without ejector spring Through its solid construction and an enhanced cutting geometry Registered Utility Model No 202 03 232 9 an improved cutting behaviour combined with a high cutting capacity and tool life is achieved For the use on flat steel as well as on pipes and vaulted materials Cut ting of overlapping holes is possible For use on stationary and hand drilling machines recommended up to max 401 mm 1 9 16 In case of heavy operation we recommend Morse Taper Tool Holders which are suitable from 37 mm 1 7 166 Advantage All MBS Light type TCT Hole Saws are equipped with an ejector spring The cut material is self ejecting The cut material is self ejecting D lt 5 Cutting geometries Variable teeth less Vibration
76. mbi hand hydraulic puncher 8 Tristar punches and dies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 0 19 x 11 1 mm 1 HSS pre drill 0 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic set Tristar Plus Set Metric Prod No for mild steel F 370 N mm and stainless ste 01643 Prod No 01651 Complete in transport case Content 1 Hydraulic punch type Compact Combi aluminium 5 Tristar Plus punches and dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic Tristar Plus Metric punching set Prod No for mild steel F 370 N mm and stainless stee 01655 Complete in transport case Content 1 Compact Combi hand hydraulic puncher 7 Tristar Plus punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces For further supplementary sets see Page 24 Prod No o10 a Puncher set Tristar metric for mild steel F 370 N mm without illustration Complete in transport case Content 5 Tristar punches and dies 16 4o 16 2 20 4 25 4 32 5 40 5 mm Puncher set Tristar Plus Set Metric for mild steel 370 N mm and stainl
77. n be used as a drilling template With help of the twist drill the drilling assembly for connectors can be done easily ic L Size Max For Number Prod No Prod No Prod No Pre drilling mm material thickness operation by of pins Puncher Tie bolt Locking 0 mm Mild Steel complete nut mm 370 N mm 36 0 X 52 0 2 0 6 pin 01325 01344 01350 24 36 0 x 65 0 2 0 10 01326 01344 01350 24 36 0 x 86 0 2 0 16 01327 01344 01350 24 36 0 x 91 0 2 0 01323 01344 01349 24 36 0 112 0 2 0 24 01328 01344 01357 24 46 0 86 0 20 01322 01344 01349 24 46 0 X 112 0 2 0 1324 1343 01349 30 Other sizes available upon request ncn sizes are on request 4 a 88 78 PUNCH ER SPEC _ Made in Germany by ALFRA All punchers a lateral ejection for the waste piece No getting stuck inside the die Punchers are delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hy draulic model Prod No 01423 Spare part Size Max For Prod No Prod No Prod No Prod No Pre drilling mm Material thickness operation by Puncher Tie bolt Locking BB pressure Adapter 0 dime _ mm Mild Steel complete nut nut for hydraulics 3701 2 gt 22 5 with 3 mm nose 01420 01333 01351 01352 01353 14 anti twist protection F 22 5 2 0 01421 01347 01351 01
78. ndication of tool centre I U 811 many through hole also for punching an extreme 4 u unching i In ro M VS is not a pro IA py m 1eans Totaing Stops Laser p as optiot SCribing no centre punching e cross hair with a pen Is enougn arting solution even actuation by means of ar utaq lat puncnins WILIIOUL DIL 61 INS IS 2051 6 af vei Cylinder prepared for installing a laser pointer E VA End switch for stroke limit optional Tool tray can be swivelled RA PRESS punches 250 AP 800 made re provided with a ial cutting geometry machine sheets made of steel stainless steel Length and depth fence with e made in our own workshop at short notice fold away limit stops Swivelled support arms adjustable height with each 2 rubber supports optional Performance characteristics when punching in boundary area with dies holder Type I As drive we recommend our electrohydraulic pumps Prod No 03190 or Prod No 03853 When using other drives the piston velocity in punching direction may not exceed 10 mm per second Smallest possible axis dimension edge distance under application of die holder Type I G Outreach mm Solid movable sub construction incl in standard scope of supply 58 STATIONARY P
79. nforced eccentric that lies directly above the shearing blade Less use of force due to better force transfer Maintenance free Shearing blade can be resharpened 7 Burr free cutting without loss Length stop 1000 mm Length stop 1000 mm Easy assembly on the work bench metric and inches Measure alignment metric and inch Standard version complete with Length stop Prod No 03199 and guiding apparatus Carrier rails Carrier rail 35 mm 7 5 L Acc to 60715 Shearing blade Carrier rail 35 mm 15 Acc to EN 60715 Reinforced eccentric Guide apparatus for cutting a 90 angle exactly a zum 1 1 4 4 1 E a LI b ik C k m MEE NS PE Ska T d E ak E LE I 4 i TIT i d vem m gt gt io 5 8 4 i 4 4 8 1 om ERREEN WE i 88 1 57 7 1158 FF ES EU 181518 EH E m pH E H MM i T rmn i EI m EM gu 54 i ALERA DIN RAIL CUTTING UNIT ALC 02 For DIN carrier rails with hand lever operatior Exactly and easily cuts profile and earthing rails Standard version for TS 35 7 5 35 15 15 5 5 Cu 10 0 x 3 0 mm
80. o Front standing legs be moved 150 mm backwards for more working space on _the front side ALFRA STATIONARY PUNCHER ALFRA PRESS MADE IN GERMANY BY oca contro DUIICIIHIS manufacturers TOI QUICK L uncning OI TOUTIG SQ and control capinet AP LO 2000 A 4 ht I gt Punch 15 L L LU CHC Ci LASEK FOINT Macnined Laser pointer for optical indication of flanged on machine body via force and tool centre NON OlALIONAUY c D staintess 1 toot notder E Die Seat fr col ith the pressing body se propiems wiin nany un roueh ho c 1 18 Stened with etectric Sarety Electric safety locking for accident prevention lt 93 19474 Ut JUDU JCUadLl L L 1 lt UCI QLIU I Lact SEU qS 10 5 5 idii WILI 15 pusn ha E me vv L stop U Y 4 15 UNT Stop system movable Y direction 2 guiding shafts in pressing body Die seat holder 60 0 mm tee ts 370 N mm up to 3 0 stainless she leets re
81. o 6 mm material thickness 03205 95 X 8 0 up to 6 mm material thickness 1 0 10 0 to 12 material thickness 03207 1975 10 0 up to 12 mm material thickness 135 Xx 12 0 up to 12 mm material thickness 03209 14 0 X 12 0 up to 12 mm material thickness 03210 Prod No 03258 1755 0 16 0 up to 12 mm material thickness 03211 Position Bending 18 0 0 16 0 up to 12 mm material thickness 03212 210 O 20 0 up to 12 mm material thickness 03213 215 O 20 0 up to 12 mm material thickness 03214 x with neoprene stripper and pressure plate o with neoprene stripper without pressure plate Dies S Prod No Dies L Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 11 0 5 03218 11 0 12 03233 5 03219 TRS T2 13 5 5 03220 13 5 12 03235 14 0 5 03221 14 0 T2 17 5 5 03222 17 5 12 03237 18 0 5 03223 18 0 12 21 0 5 03224 21 0 12 03239 5 03225 12 Punch and dies for long holes up to max 21 Prod No up to 5 mm material thickness 77703226 Prod No 03258 to 12 material thickness 03241 complete without punches dies Inch sizes are available on request 47 ALFRA BUSBAR CUTTING MACHINE S 160 MADE IN GERMANY BY ALFRA For clean cutting of copper and aluminium busbars up to 160 x 15 mm max Cutting time depends on width thickness of the busbar 10 15 sec Down holder and guiding device
82. o for pipes and curved surfaces Cutting of overlapping holes is possible CAD optimized precision tools with high cutting performance and durability For use on Stationary and portable drilling machines 5 to max aa 49 1 4 Po rilling we recommend Clearing the chips MBS hole saws can be resharpened and it is possible to replace broken out teeth depending on the condition of the hole saw Advantages All Alfra TCT Hole Saws MBS Pro type are equipped with an ejector spring The cut material is self ejecting The cut material is self ejecting Use exchangeable Morse Taper arbor SAWS NS 495 Germany py AL a Cutting geometries Variable teeth less Vibration longer tool life smoother cutting MBS for almost limitless use e g Rotabest Magnetic Drilling Machine with MT2 arbors and Weldon adaptor Prod No o60WD on Machines with Weldon Shank Li ALT he IC C S S e S 0 S S e 5 p FRA TCT HOLE 2 4 0 mm 18 0 18 6 19 0 20 0 20 4 21 0 22 22 5 23 24 0 25 0 26 0 27 0 28 0 28 3 29 0 32 0 33 0 34 0 35 0 36 o 37 0 38 0 39 0 40 0 41 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0
83. or centring and accurate cutting Top knife can be exchanged and retrofitted Weight 16 kg Prod No Basic machine cpl with quick coupling vice with 03250 centring jaws and down holder Spare top knife 03251 When using the electrohydraulic pump 5 5 III B in direct connection with the cutting machine we recommend the application of a foot switch with START STOP OFF function Foot switch with START STOP OFF 03865 Connection directly to the basic machine 03200 Foot switch with START STOP OFF 03863 Connection directly to the hydraulic pump 03852 We selectively recommend as drive Electrohydraulic pump AHP 03 01 03853 Electrohydraulic pump DSP 120 02027 AL WOR OR _ Made in Germany by ALFRA For busbar bending and punching machine o32oo as well as the busbar cutting machine 3250 Ideal for transporting also in vans with shelving equipment Specially developed workshop cart in order to accommodate both machi nes whilst saving space Inside the vehicle the electrohydraulic pump can be connected to an already existing 2 way valve The machines among st themselves coupled with hydraulic hoses 2 Laterally mounted bearing rollers on the table facilitate bending and cutting of longer rails The cart additionally has a drawer with tools compartments for keeping all punches and dies The cart moves on 4 running rollers 2 of which are provided with catches The equipment includes a
84. or mild steel F 37o N mm2 and stainless st 01655 01650 Complete transport boxes Content 4 Hydr punch type Compact Combi aluminium 7 Dimensions each 1 x punch and die M 16 20 25 32 40 50 63 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Tristar Plus Set PG Prod No for mild steel 370 N mm and stainless ste 01651 Complete in transport boxes Content 1 Hydr punch type Compact Combi aluminium 8 Dimensions each 1 x punch and die PG 9 11 13 16 21 29 36 42 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Punch ou wn splitter punch Operation By means of spanner or by means of a hydraulic device like Compact puncher hand foot or electrohydraulic pump 11 mi M 2 0 mm 1 with Screws 0 9 5r mm 2 5 mm with Screws 0 11 1 mm 3 0 mm with Screws 0 19 0 mm 0 N 2 0 mm with P 9 5 5 mm 2 5 mm with Screws 0 11 1 mm 3 0 mm with Screws 0 19 0 mm 2 fold splitter punch and die 4 Made Germany by ALFRA in Size Size Prod No Suitable Metric PG Punch and tension screw die with ball bearing xlin mm 12 7 M 12 7 01510 0 5 X 50 15 2 9 01513 0 5 50 16 2 16 01516 9 5 X 50 18 6 11 01519 9 5 X 50 20 4 20 13 01522 11 1 X 60 22 5 16 01525 11 1 X 60 25 4 M 25 01528 11 1 X 60 28 3 21 0
85. paratus for exactly cutting a go angle 1000 mm length stop and guiding device Cpl with transverse and longitudinal punch 12 x 6 4 mm 03001GPROFIL 1000 mm length stop and guiding device as above but with round punches 5 5 or 6 0 mm 03002 as 03001 but with hydraulic cylinder without drive 03003 p Please indicate if you need C or G Profil Standard version Carrier rail 35 mm 7 5 accord to EN 60715 Carrier rail 35 mm 15 accord to EN 60715 C Profile 3415 Carrier rail 15 mm 5 5 accord to EN 60715 Copper earthing rail 10 mm x 3 mm Spare parts for Universal Cutting and Punching Equipment Prod No Spare punch die 12 x 6 4 mm for oblong hole 03005 i Spare punch die 12 x 6 4 mm for cross hole 03006 Q7 Spare punch die 5 5 mm for round hole 03007 f ka Spare punch die 6 0 mm for round hole 03008 Guiding apparatus units 03012 Prod No 03003 without pump Special versions for carrier rails or flat rails 03011 We recommend our electrohydraulic pump as drive DSP 120 Prod No also made of stainless steel or aluminium as well as plastic upon request 02027 or AHP 03 01 Prod No 03853 AR ALFRA E RA DIN RAIL CUTTING G UNIT Duo 18 2 Made in G Senna Dy ALTRA Exactly and easily cuts profile and earthing rails Standard version for TS 35 7 5 35 15 mm Guide apparaturs for cutting a 90 angle exactly With rei
86. partly possible XC Suitable for sheet metal thickness stainless steel stee J 2 0 mm with screws 0 11 1 2 5 mm with screws 19 mm Screws 11 1 mm 11 3 11 5 mm Screws 0 19 0 0 19 5 20 0 mm Apply grease to tension screws Metal lubricating paste protects from wear and Seizure For hand operation tension screws with ball bearings BB have to be used see below Accessory tension screws pre drill Prod No 01342 in Size Size Prod No Suitable Metric Punch and tension screw die with ball bearing 31 15 2 9 01600 11 1 X 60 0 16 2 M 16 01656 11 1 X 60 0 18 6 11 01603 11 1 X 60 0 2024 M20 13 01606 11 1 X 60 0 22 5 16 01609 11 1 X 60 0 25 4 M25 01659 11 1 60 0 28 3 21 016200 10 0 X 55 0 30 5 01615 10 0 X 55 0 32 5 M32 01662 19 0 X 55 0 37 0 29 01621 19 0 X 55 0 40 5 M 4o 01665 19 0 X 75 0 47 0 36 01627 19 0 X 75 0 50 5 01668 19 0 X 75 0 54 0 42 01633 19 0 X 75 0 60 0 48 01636 19 0 X 75 0 63 5 M 63 01671 19 0 X 75 0 Use hydraulic screws from high alloy tool steel for heavy duty purpose made of one piece 19 0 x 11 1 mm Prod No 02011 8 Prod No 01342 01342 01342 01342 01342 01342 01340 01340 01340 01340 01341 01341 01341 01341 01341 01341 Prod No o2oo2 Suitable hydr screw in mm 19 0 X 11 1 19 0 X 11 1
87. quirement Metric Tristar Set Prod No for mild steel F 370 N mm 01754 Content 6 Dimensions each of 1 punch and die M 12 16 20 25 32 40 1 BB screw 6 0 x 40 0 mm 1 BB screw 9 5 x 50 0 mm 1 BB screw 0 19 0 x 55 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Metric Tristar Set Prod No for mild steel F 370 N mm 01755 Content 7 Dimensions each of 1 punch and die M 16 20 25 32 40 50 63 2 BB screw 0 9 5 x 50 0 mm 1 BB screw 0 19 0 x 55 0 mm and 19 0 x 75 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Tristar Set PG Prod No for mild steel F 370 N mm 01750 Prod No 01755 Content 6 Dimensions each of 1 punch and die PG 9 11 13 16 21 and 0 30 5 2 BB screw 0 9 5 x 50 0 mm 1 Pre drill HSS 10 0 mm 1 Tube lubricating paste Tristar Set PG Prod No for mild steel F 370 N mm 01751 Content 10 Dimensions each of 1 punch and die PG 9 11 13 16 21 29 36 42 48 and 0 30 5 2 BB screw 0 9 5 x 50 0 mm each 1 BB screw 0 19 0 X 55 0 mm and 19 0 x 75 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Prod No 01750 Prod No 01751 SPLITTER PUNCH RISTAR PLUS METRIC M 16 M 63 PG 9 PG 48 3 fold splitter punch and die e Made in Germany by ALFRA Punch system with splitter punch for stainless steel and mild steel 370 N mm Operation By means of a hydraulic device like Compact puncher hand foot or an electrohydraulic pump Hand operation is
88. r Bending up to 160 x 12 mm a hydraulic cylinder up to 600 bar B r Punchin 21 mm By means of a bending die 11 mm and 5 mm and a height adjust usba 5 6 6 ment all busbars up to max 160 mm can be bent different angles The angle allocation is engraved at the upper part The conversion from bending to punching is simple and easy Technical Data Bending Bending Cu Alu max 160 X 12 mm Bending angle up to 929 Smallest Length of leg 50 inside dimension Smallest U bending 160 mm inside dimension Smallest Z bending 55 mm material thickness dependent Punching Punching Cu Alu max 6 6 21 5 mm also oblong hole up to max L 21 mm Material thickness Cu max 12 mm Material width up to 160 mm centric Dimension L x W x H 390 X 150 X 330 mm Weight 20 kg Recommended mode of drive Electro hydraulic pump DSP 120 Prod No 02027 AHP 03 1 Prod No 03853 ALH Prod No 03190 Prod No 03258 Air hydraulic pump LHP 700 Prod No 02140 Position Punching Budget priced version Foot hydraulic pump AEP 1 in 2 stage version Prod No 02020 Prod No Basic device BS 160 Combi complete with bending die and bending punch R 11 mm for busbars from 9 12 mm without drive without punching tools Accessories Bending Punch R25 mm for busbars from 3 8 mm Available punches and dies Punch mm Metric screw connection Prod No 66 x 6 0 up to 5 mm material thickness 90 X 8 0 up t
89. rbors Tip Start drilling operation with light pressure Continue with light and steady pressure avoid pendulum motion follow the speed chart use coolant When cutting wood or wood substitutes remove drill dust in time mm Inch Prod No 14 0 is 0500014 16 0 0500016 17 0 O500017 19 0 0500019 20 0 O500020 21 0 0500021 22 0 0500022 24 0 A 0500024 2576 1 0500025 27 0 17 0500027 29 0 T 0500029 30 0 1 2 0500030 32 0 1 0500032 33 0 1 0500033 35 0 TT 0500035 37 0 17 0500037 38 0 T 0500038 from 14 0 to 210 mm available 40 0 19 0500040 41 0 igj 0500041 43 0 ila 0500043 44 0 1 0500044 46 0 19 0500046 48 0 T 0500048 51 0 2 O500051 52 0 o 0500052 54 0 2T 0500054 57 0 2 0500057 59 0 DM 0500059 60 0 64 0 25 0500064 65 0 0500065 67 0 25 _ 0500067 68 0 0500068 70 0 23 0500070 73 0 21 0500073 1 a i s a b 1 i 1 pn EI ola e zi k 1 L 1 ir H INES ERN MN 2222 8 a E ra 1 E T CES 5 4 fae EE ENES AE E 8 a L 1 sm H m ALERA HSS Bi METAE HOLE 5 SAWS 0 mm Inch Prod No 74 0 27e 0500074 76 0 3 0500076 79 0 0500079 83 0
90. ressure Adapter 0 mm VA Mild Steel complete nut nut for hydraulics 370 N mm 9 pin 2 0 1 5 01366 01438 01442 01352 01353 10 19 8 X 11 3 15 2 0 1 5 01367 01438 01443 01352 01353 10 28 2 11 3 25 01368 01438 01447 01352 01353 10 41 9 X 11 3 37 01369 01438 01444 01352 01353 10 58 4 X 11 3 1 65 1 0 01370 01438 01445 01352 01353 10 55 X 13 9 ALFRA SPECIAL NIBBLING TOOL ASN Made in Germany by ALFRA Application Pre punched round holes can be expanded easily a cost saving manner to make square and rectangular holes What is especially recommended for manufacturing rare sizes square and rectangular shapes special shapes for manufacturing special tools appear uneconomical Operation Use a puncher and Compact hand punch to pre punch a pilot hole 21 5 mm or 0 28 5 mm Apply a nibbling tool with Compact punch and a round hole can be ex panded to a square or rectangle of arbitrary size by multiple punching nibbling to the desired final dimension The final dimension should be pre marked to avoid skew punches Material thickness max 2 0 mm mild steel F 370 N mm Dimensions a b ASN 15 15 0 6 5 21 5 ASN 2o 20 0 9 0 28 5 Prod No ASN 15 03016 ASN 20 03017 Prod No 03016 Spare ASN 15 4 Spare 5 20 03019 A 18 Inch sizes are available on request
91. rew connection Prod No 66 x 6 0 up to 5 material thickness 03204 90 Xx 8 0 up to 6 mm material thickness 03205 95 X 8 o up to 6 mm material thickness 03206 110 X 10 0 up to 12 material thickness 03207 10 0 to 12 material thickness 03208 135 x 12 0 to 12 material thickness 03209 14 0 X 12 0 up to 12 mm material thickness 03210 17 5 0 16 0 to 12 material thickness 03211 180 0 16 0 to 12 material thickness 03212 210 0 20 0 to 12 material thickness 03213 O 20 0 up to 12 mm material thickness 0321 x with neoprene stripper pressure plate o with neoprene stripper without pressure plate Dies S Prod No Dies L Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 03230 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 03232 11 0 5 03218 11 0 12 03233 11 5 5 03219 11 5 T2 03234 13 5 5 03220 13 5 12 03235 14 0 5 03221 14 0 12 03236 17 5 03222 17 5 12 03237 18 0 03223 18 0 12 03238 21 0 03224 21 0 12 03239 21 5 5 03225 21 5 12 03240 Oblong hole punch and die Punch and dies for long holes up to max L 21 mm Prod No up to 5 mm material thickness 03226 up to 12 mm material thickness 03241 Round punches dies ALFRA BUSBAR BENDING AND PUNCHING DEVICE BS 160 MADE IN GERMANY BY ALFRA This device comprises of a base frame made of a special aluminium and Busba
92. rt of this publication may be reproduced without the prior permission of the publishers As at November 2009 All rights reserved N wi gt ex Alfred Raith GmbH Industriestraf e 10 D 68766 Hockenheim P O Box 1667 D 68759 Hockenheim Phone 49 0 62 05 30 51 o Fax 49 62 05 30 51 135 Internet www alfra de E mail export alfra de
93. s Page A 19 A 24 Hydraulic pumps Puncher Sanitary manual electro pneumatic Stationary punching machines Multi Step Drills Page A 13 Page A 25 A 28 Page A 51 A 61 Page A 80 A 83 ay E Puncher Square rectangular Notch pliers HSS Bi Metal Hole Saws Sets Precision Conical One Lip Bits Page A 14 usd 62 66 84 HEN 5557 85 8 F s 63 9 Sheet metal punching system with splitter punch for mild steel F 370 N mm Operation By means of spanner or by means of a hydraulic device Suitable for sheet metal thickness mild steel F 370 N mm 1 5 mm with screws 2 0 mm with screws 9 5mm 3 0 mm with screws 19 0mm Pre drilling screws 6 omm 6 2 6 5 mm screws 9 5 9 7 10 0 mm screws 19 0 0 19 5 20 0 mm Apply grease to tension screws Metal lubricating paste protects from wear and seizure For hand operation tension screws with ball bearings BB have to be used Accessory tension screws pre drill Prod No 02003 Prod No 01339 Prod No 02002 Size Size Prod No Suitable Prod No Suitable Prod No mm Metric PG Punch and tension screw hydr screw die with ball bearing in mm xLin mm 12 5 M 12 01770 6 0 X 0 0 01334 19 0 x 6 0 02022 15 2 9 01771 9 5 X 50 0 01339 19 0
94. sion screw for BKS profile cylinders hydr puncher or tension screw i E all PE E K a x z mu T i 6 _ dm ch l i Lii 5 g PS EPRE ES B S 8 58888 E 8 15 sz 88 22 2222 T d HEBR H Er UN CHE gt rectangular Special Snapes p Screw draw bolt with thread fully into the hydraulic os 2 Die must not be EA when placed on draw bolt Use distance bushes lt if necessary 3 Insert draw bolt u pre drilled hole in the control cabinet door 4 Set the punch the hydraulic draw bolt from the tighten the lock nut 5 Align the puncher on the cross hair with the four markings Operating the hydraulic pump Draw the punch fully through the metal Do not use force Dump the pressure on the hydraulic cylinder after the punching operati on by opening the valve wheel on the pump Disassemble the puncher and remove the waste from the die Caution Only operate the puncher until the metal is cut Avoid the punch acting against the inside of the die Staggered punching nibbling is not possible Never use
95. stationary machines Tips Start drilling operation with light pressure when drilling pipes Avoid pendulum motions Keep in mind Always wear safety goggles Special tools for special applications on request Special tool for insulant AL PRA I HOL ads n Barnag au ALTA 0 0 Inch 20 0 20 4 210 13 16 22 0 22 5 23 0 7 8 24 0 15 16 25 0 26 0 1 27 0 1 1 16 28 0 28 3 29 0 1 1 8 30 0 1 3 16 31 0 32 0 1 1 4 33 0 34 0 1 5 16 35 0 1 3 8 36 0 37 0 1 7 16 38 0 39 0 1 1 2 40 0 1 9 16 41 0 42 0 1 5 8 43 0 1 11 16 44 0 45 0 1 3 4 46 0 47 0 1 13 16 48 0 1 7 8 49 0 50 0 1 15 16 540 2 52 0 53 0 2 1 16 54 0 2 18 ALFRA BIO 2000 is a fully synthetic cutting oil develo ped for high quality cutting threading and drilling of metals of any degree of No of teeth ON ON ON ON AM OO O O ON ON PPP HB B REC Cc SAWS Prod No mm 0700200 0700210 0700220 0700230 0700240 0700250 0700260 0700270 0700280 0700290 0700300 0700310 0700320 0700330 0700340 0700350 0700360 0700370 0700380 0700390 0700400 0700410 0700420 0700430 0700440 0700450 0700460 0700470 0700480 0700490 0700500 0700510 07
96. tting edges The keyway allows the drill to make a chipping cut during drilling for better chip removal The special keyway geometry arranged around the drill makes for a lon ger cutting edge compared to the usual straight groove and noticeably easier cutting Burr removal Countersinking Spiral cut chip spaces guarantee an absolute running smoothness and a 4 or 6 mm high cutting capacity Tip The tool life can be considerably prolonged by using of ALFRA Cutting Spray or ALFRA Coolant Stick Exchangeable center drills 4 chipspaces Advantages of TiAIN hard coating Suitable for use on very hard materials VA Offers optimal tool life with the same use at the highest cutting speeds Very high microhardness HV 0 05 of 3200 so that the blue black hard coating is more than 20 harder than conventional gold yellow TIN coating Maximum working temperature 800 C Description Shank Prod No AMS 10 0 08080 For general machine construction drills circular holes in metals up to 4 mm thick through application with hand drills indispensable on the work site 3 chip spaces spiral grooved replaceable center drill Prod No o8080 Prod No 08081 AMS TiAIN coated 10 0 08081 3 chip spaces spiral grooved replaceable center drill coated 1 12 0 08002 PVD 10 0 08003 For the electrical industry matched to holes for armoured conduit thread clearance holes saves considerable time when prod
97. ucing borings for PG Prod No 08002 Prod No 08003 Description PVD TiN coated 10 0 10 0 Like PVD but for armoured conduit thread core hole PG Steps Y FO 7 FO 9 FG 11 FO 13 FO 10 PG 2 SVB 10 0 Ere Inr apro amp dies 2 0 gt 16 5 21 0 32 12 0 3 chip spaces spiral grooved replaceable center drill Clearance holes 32 5 16 5 20 5 25 5 32 5 L A a O 4 C gt V 10 1 14 23 K IV 2 MAR JAM LU a Le AQ 2 VL Y phe IV U 1 SUIV W XU LO 5 ae Vid 1 19 191 2 191 DKS 32 coated 3 chip spaces spiral grooved replaceable center drill Clearance holes Core h oles O 10 5 14 5 12 0 DKS 10 0 3 chip spaces spiral grooved replaceable center drill for metric borings acc to EN Core cE M 10 0 4 r r mm Q n 4 E 1419 4 1 2 22 K DM DS VJ 10 5 40 2 2 L A DKS coated 3 chip spaces spiral grooved replaceable center drill For metric borings acc to EN 50262 Core and arance 80105 M 40 M 40 10 0 n ae 4 4 P m e F
98. wo tee operation with holding function for single acting hydraulic cylinder lechnical Data Operating voltage 230 V 50 Hz Motor power 0 4 kW Max operating pressure 700 bar Pump capacity o 20 bar 2 0 l min Pump capacity 20 700 bar 2 l min Tank volume 1 2 Useful oil volume 0 8 Weight approx 7 5 kg Prod No Electrohydraulic pump complete with accessory 02025 Content 1 Hydraulic cylinder with quick coupling O 1 Hydraulic hose 1 8 1 Hydraulic screw 19 0 and 19 0 x 9 5 mm O 1 Distance bushes set multiple piece 1 Pre drill 11 0 mm 1 Hand switch without punches and dies Electrohydraulic pump units 220 V with 1 8 m 02027 hydraulic hose quick coupling and hand switch without hydraulic cylinder Foot switch 2 pedals 02029 Hand switch with 2 buttons 02030 d value alternative for exist g SUPply MIN 2 6 Dal for operating single acting hydraulic cylinders for punchers cable pliers pressing devices or similar applications Also suitable as drive for ALFRA PRESS 250 Robust tank Tank ventilation filter Reduced noise level Oil level indicator on the tank Precise starting under load is possible Exact control the relief operated via pedestal valve allows an exact lowering of load Hydraulic hose 2 0 m with quick coupling Technical Data Max 2 pressure 7oo bar for a feed pressure of 7 bar Feed line pressure
99. working range2 8 10 bar Air connection 1 4 G Pump capacity pressureless 1 0 l min Pump capacity p max with 7 bar air 0 1 l min Tank volume 2 4 Useful oil volume 241 Weight 6 3 kg Prod No Air hydraulic pump complete 02140 6 02025 Prod No 02140 a a CI LI a 1 228 86 8 8 9 1777 8 88 88 gt d LT a Ir mm SL 51 maa 4 EE TE E T MEM h j El AC TO m LIN ADAI 1 ON ACCESSORIES BOLTS FOR H DRAULIC OPER TION Made in Germany by AL RA Prod No Hydraulic screw 6 0 x 46 mm 02024 Adapter 19 o x 6 o mm 02023 screw compl 19 0 x 6 0 mm 02022 meum Hydraulic screw 9 5 X 75 mm 02009 Prod No 02003 complete Adapter 19 0 X 9 5 mm 01353 Hydraulic screw compl 19 0 X 9 5 mm 02003 Hydraulic screw compl 19 0 X 9 5 mm 02010 11 1 mm Hydraulic screw 11 1 X 75 mm 01424 Adapter 19 0 X 11 1 mm 01425 Hydraulic screw compl 19 0 X 11 1 mm 02007 Prod No 02007 complete Hydraulic screw compl 19 0 X 11 1 mm O2011 Hydraulic screw 19 0 x 120 mm 02002 19 Hydraulic screw made out of

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