VPS-IN002 - Rockwell Automation
Contents
1. For a complete listing of available single motor cables contact your nearest Rockwell Automation sales office or refer to the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Positive Air pressure Accessory Kit A positive air pressure kit catalog number MPS AIR PURGE is available for field installation on Bulletin VPS motors The kit provides a quick release female air fitting Positive air pressure applied to the motor provides an additional level of protection against the ingress of foreign substances and moisture Positive Air pressure Accessory Kit Guidelines You must supply these items with the sealing plug e Plastic air tubing must be 4 mm 5 32 in OD Teflon FEP tubing e Air supplied to the motor must not exceed 0 1 bar 1 45 psi A ATTENTION Excessive air pressure or improper filtering of air can result in damage to the motor Air supplied to the motor must be clean dry and of instrument quality Maximum air pressure is 0 1 bar 1 45 psi Failure to observe these safety procedures could result in personal injury or damage to equipment Positive Air pressure Accessory Kit Installation 1 Remove the 5 mm 0 20 in sealing plug with a Phillips screwdriver Refer to the diagram Mounting Dimension References mm in on page 10 for the location of the sealing plug 2 Inspect the air fitting and motor opening to verify that the surface area is undamaged and the contact a2. Rockwell Software Rockwell Automation and Kinetix are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A Kar Plaza ly Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication VPS INO02B EN P December 2014 PN 280133 Supersedes Publication VPS INOO2A EN P April 2013 Copyright 2014 Rockwell Automation Inc All rights reserved Printed in the U S A
3. Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface to press the key into the shaft Key Alignment and Shaft Support Key Shaft gt gt e 6 l oo Key Alignment Radiused Cut for Support for Shaft Keyway and Motor Rockwell Automation Publication VPS IN002B EN P December 2014 14 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Slinger and Shaft Seal Removal and Installation The shaft seal provides environmental sealing for Bulletin VPS motors Bulletin VPS motors are shipped with a Fluoroloy shaft seal installed Lubricate the shaft seals with a food grade polyurea base grease such as Chevron FM NLGI 2 Lubricant is included in each shaft seal kit cause excessive wear and early failure of the slinger and shaft seal Do not scratch or damage the A ATTENTION Damage to the motor surface where the slinger and shaft seal make contact can surface of the motor or the shaft Failure to observe these safety procedures could result in damage to equipment Remove the shaft seal by performing the following procedures If a sealed gearbox is to be attached to the motor shaft perform only the Remove the Slinger procedure below TIP Remove the shaft key if the motor is so equipped before performing the following steps Refer to Remove and Install a Shaft Key on
4. constructed of stainless steel 300 series with a tolerance for interference fit slightly larger than the opening to provide a secure and rigid fit for the mating connection ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact is A applied to the shaft during installation of couplings and pulleys Damage to the feedback device can result from applying leverage to the motor mounting face when removing devices mounted on the motor shaft Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller to apply pressure from the user end of the shaft when attempting to remove any device from the motor shaft Failure to observe safety precautions could result in damage to the motor and its components To remove a shaft key perform one of these actions e Grasp the key with a plier or similar tool and lift the key out of the key slot e Insert a screwdriver between the key and the bottom of the key slot and use a levering action to lift the key out of the key slot To install a shaft key follow these steps 1 Verify that the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the curved end of cut at the motor end of the keyway from interfering with the correct seating of the key 3
5. loose shaft keys and A disconnected cables are dangerous if power is applied Verify that disassembled equipment is identified tagged out and access to electrical power is restricted locked out Before applying power to the motor remove the shaft key and other mechanical couplings that could be thrown from the shaft Failure to observe these safety procedures could result in personal injury or damage to equipment Rockwell Automation Publication VPS INO02B EN P December 2014 8 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Cable Shielding The single motor cable contains power and digital encoder signals It must be shielded and the cable shield must connect to ground Knowledgeable cable routing improves system electromagnetic compatibility EMC To install the single motor cable follow these steps 1 Keep the cable length as short as possible 2 Ground both ends of the cable shield and twist the signal wire pairs to prevent electromagnetic interference from other equipment SHOCK HAZARD High voltage can be present on the shields of the single motor cable if the shields are not grounded Verify that there is a connection to ground for all shields in the single motor cable Failure to observe these safety procedures could result in personal injury or damage to equipment ATTENTION The overall shield on the motor cable must be grounded to obtain an effective A encoder signal The enc
6. page 13 Shaft Seal Kits Shaft seal kit with slinger for Polytetrafluoroethylene PTFE shaft seals are shown below Motor Cat No Shaft Seal Cat No VPS B1304D PJ12DF MPS SST A45B45 VPS B1653D PJ12DF MPS SST F165 1 Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Remove the Slinger IMPORTANT Do not scratch or damage the motor shaft or mounting surface 1 Use two screwdrivers to carefully lever the slinger away from the faceplate of the motor You must create sufficient clearance to attach a wheel puller or a similar device under the slinger 2 Center the wheel puller on the motor shaft and position its arms under the slinger Slowly adjust the wheel puller to lift the slinger off the motor shaft 4 Dispose of the used slinger IMPORTANT Do not contaminate other surfaces or objects with foreign material from the slinger Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 15 Remove the Shaft Seal The shaft seal can be safely removed by partially inserting an appropriately sized screw or bolt into the face of the shaft seal The head of the screw or bolt provides a convenient point to grasp and remove the shaft seal Before installing the screw create a pilot hole appropriate fo
7. 25 C 275 F during motor operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting motor mating connections and cables Failure to observe these safety procedures could result in personal injury or damage to equipment Obtain the specified motor thermal rating by mounting the motor on a surface with heat dissipation equivalent to a 304 8 x 304 8 x 12 7 mm 12 x 12 x 0 5 in aluminum heatsink Refer to Environmental Specifications on page 17 for the operating range 2 Determine the radial and axial shaft load limitations of your motor by referring to Motor Load Force Ratings on page 12 3 Position the motor with the cable connections beneath the motor Refer to Create a Drip Loop on page 5 for a visual reference of correct motor and cable positioning 4 Properly mount and align the motor The index pulse occurs on the encoder when the shaft key is aligned with the connector Refer to Motor Dimensions on page 10 for a visual reference of this alignment 5 Attach the single motor cable that transmits the power and digital encoder signals as described below a Carefully align the cable connector with the motor cable connector b Align the flat surface on the top of the motor cable connector with the flat surfaces on the cable connector ATTENTION Verify proper alignment and then hand tighten the keyed connector Do not use tools or a
8. 7 x 32 0 315 x 0 276 x 1 26 VPS B1653D 8 x 7 x 40 0 315 x 0 276 x 1 575 Bulletin VPS motors are designed to metric dimensions Inch dimensions are mathematical conversions Dimension CAB is the total length of the cable and the connector but does not include the mounting hardware Dimension LE measures to the center of the connector Shaft Pilot and Keyway Dimensions ypc 51304p PI12DF VPS B1653D P 12DF mm in Flush to pilot 0 83 0 032 24 94 0 05 0 982 0 002 29 92 0 05 1 178 0 002 Flush to shaft Keyway width F 7 96 8 00 0 314 0 315 Keyway depth GE 4 00 4 20 0 158 0 165 Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 11 Motor Dimensions bp AC HD L L LB 2 LB LE Motor Cat No mm in mm in mm in mm in mm in mm in mm in 24 0 127 1 164 0 266 0 50 0 216 0 185 0 VPS B1304D PJ12DF 0 94 5 00 6 4 1047 037 8 5 73 28 0 168 3 198 0 396 4 60 0 336 4 302 0 VPS B1653D PJ12DF 1 10 6 63 78 15 60 2 36 13 24 119 1 Tolerance for this dimension is VPS B1304D 23 996 24 009 0 9448 0 9451 VPS B1653D 27 996 28 009 1 1022 1 1027 2 Tolerance for this dimension is 0 7 mm 0 03 in 3 Measures to center of the connector Motor Dimensions continued M N 1 P 2 58 T
9. CAB 4 CAR 5 Motor Cat No Omm in O mm in Omm in mm in mm in m ft Bend radius 130 0 110 0 143 2 9 0 3 38 o VPS B1304D PJ12DF 5 118 4 33 5 64 0 35 0 133 5 0 16 4 90 165 0 130 0 181 0 11 0 3 38 o VPS B1653D PJ12DF 6496 65 11 7 13 0 43 0 133 50064 90 T E TR D2 Connector Data 1 Tolerance for this dimension is VPS B1304D 109 991 2 This dimension is the largest diameter on the motor housing 110 013 4 3303 4 3312 VPS B1653D 129 99 Single motor cables do not have a continuous flex rating the specified cable bend radius is a one time bend 130 014 5 1178 5 1187 3 VPS B1304D M8 x 1 25 6H thread thread depth 9 0 0 35 VPS B1653D M10 x 1 5 6H thread thread depth 11 0 0 43 4 This dimension includes the total length of the cable and the connector but does not include mounting hardware This section identifies the power and data encoder pins on the motor connector M23 Motor Connector Pinouts Pin Signal Name Phase U Phase V Phase W Ground Data Reserved Reserved Data Reserved ey a egy e Rockwell Automation Publication VPS IN002B EN P December 2014 12 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Motor Load Force Ratings Motors can operate with a sustained shaft load The figure shows radial and axial load force locations and t
10. Installation Instructions Allen Bradley Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Catalog Numbers VPS B1304D PJ12DF VPS B1653D PJ12DF Topic Page Catalog Number Explanation Important User Information 3 Catalog Number Explanation 3 About the Kinetix VP Stainless Steel Servo Motors 4 Before You Begin 4 Install the Motor 7 Motor Dimensions 10 Connector Data 11 Motor Load Force Ratings 12 Remove and Install a Shaft Key 13 Slinger and Shaft Seal Removal and Installation 14 Specifications 17 Motor Cables and Accessory Kits 18 18 Allen Bradley Rockwell Software Rockwell Automation 2 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection pro
11. age 13 for recommendations on how to remove and install a shaft key Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 7 Preventing Electrical Noise Electromagnetic interference EMI commonly called electrical noise can reduce motor performance Effective techniques to counter EMI include filtering the AC power using shielded cables shielding signal cables from power wiring and practicing good grounding techniques Follow these guidelines to avoid the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Do not route the single motor cable over the vent openings on servo drives e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments See System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing EMI Install the Motor Motor installation must comply with all local regulations and use of equipment and installation practices that promote safety and electromagnetic compatibility e All motors include a mounting pilot for aligning the motor on a machine e Preferred fasteners are stainless steel ATTENTION Unmounted motors disconnected mechanical couplings
12. e S Stainless steel Series VP Permanent magnet rotary servo motors optimized to Kinetix 5500 drive ratings 1 Rated speed hierarchy is for comparative purposes only Use Motion Analyzer software to size and select motors for your application and or the torque speed curves in the Kinetix 5500 Drive System Design Guide publication GMC RM009 2 Refer to Motor Dimensions on page 11 for dimensional changes that result from the number of magnet stacks Rockwell Automation Publication VPS INO02B EN P December 2014 4 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size About the Kinetix VP Stainless Steel Servo Motors Kinetix VP stainless steel motors Bulletin VPS feature a multi turn high resolution encoder These compact brushless servo motors meet the unique needs of hygienic manufacturing environments such as food beverage brewing dairy health and beauty and pharmaceutical products Before You Begin You are responsible for inspecting the equipment before you accept the shipment from the freight company Check the items you receive against your purchase order Notify the carrier of shipping damage or missing items immediately Store or operate your motor in a clean and dry location within the Environmental Specifications on page 17 A ATTENTION To avoid personal injury and damage to the motor do not lift or handle the motor by the motor shaft The cap on the shaft can come loose a
13. he tables provide maximum values for each force Load Forces on Motor Shaft Radial Load Force is applied at center of shaft extension Y T Axial Load Force The tables represent 20 000 hour L10 bearing fatigue life at various loads and speeds The 20 000 hour life does not account for possible application specific life reduction that can occur due to bearing grease contamination from external sources Loads are measured in kilograms pounds are mathematical conversions Radial Load Force Ratings 500 rpm 1000 rpm 2000 rpm 3000 rpm Motor Cat No kg Ib kg Ib kg Ib kg Ib VPS B1304D PJ12DF 140 308 111 244 89 196 77 169 VPS B1653D PJ12DF 154 338 122 268 106 234 Axial Load Force Ratings with Maximum Radial Load 500 rpm 1000 rpm 2000 rpm 3000 rpm Motor Cat No kg Ib kg Ib kg Ib kg Ib VPS B1304D PJ12DF 49 108 36 79 27 59 22 48 VPS B1653D PJ12DF 52 115 39 85 32 71 Axial Load Force Ratings with Zero Radial Load 500 rpm 1000 rpm 2000 rpm 3000 rpm Motor Cat No kg Ib kg Ib kg Ib kg Ib VPS B1304D PJ12DF 69 152 51 112 38 83 31 68 VPS B1653D PJ12DF 68 149 50 109 42 92 Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 13 Remove and Install a Shaft Key Shaft keys for the Bulletin VPS motors are
14. iew the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley
15. ife of a servo motor The motor connector is not designed to withstand high pressure washdown or washdown with aggressive cleaning compounds Position the connector away from direct exposure to cleaning processes for example within washdown rated conduit or junction boxes Failure to observe these safety procedures could result in personal injury or damage to equipment e Donot install the motor with the shaft pointing upward as this increases the risk of contaminant ingress e Ifdesign requirements permit provide shields or junction boxes that protect the motor housing shaft seals connector and their junctions from product contamination caustic agents and high pressure fluids e Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Refer to Slinger and Shaft Seal Removal and Installation on page 14 for more information on shaft seals e Ifdesired seal the motor front flange to the driven equipment with a bead of food grade room temperature vulcanizing RTV silicone around the periphery of the motor to equipment joint Use of a gasket or non food grade RTV silicone on the mating surfaces can cause misalignment of the shaft and result in damage to the motor and driven equipment e Always provide a drip loop in the single motor cable to carry liquids away from the connection to the motor Create a Drip Lo
16. may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE AN BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that Rockwell Automation Publication VPS IN002B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 3 Catalog Number Explanation VPS BxuxxxD PJ12DF t t Factory Options F 5 m 16 4 ft cable Mounting Flange D IEC metric tapped mounting holes type FT Brake 2 No brake Connector 1 Single SpeedTec DIN connector Enclosure Shaft Key Shaft Seal J IP66 IP67 IP69K housing shaft key shaft seal Feedback P 18 bit absolute multi turn 4096 revolutions digital encoder Hiperface DSL protocol Rated Speed M D 3000 rpm Magnet Stack Length 3 or 4 stacks 2 Frame Size Bolt Circle Diameter BCD 130 130mm 165 165 mm Voltage Class B 400V AC Series Typ
17. nd cause you to drop the motor Before You Install the Motor Perform these inspection steps before you install the motor 1 Remove the motor carefully from its shipping container 2 Visually inspect the motor for any damage 3 Examine the motor frame front output shaft and mounting pilot for any defects 4 Notify the carrier of shipping damage immediately A ATTENTION Do not open and modify the motor Failure to observe these safety procedures could result in personal injury or damage to equipment Removing the Shaft Cap Remove the protective cap installed on the motor shaft with your hand or by prying it off with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft Prolonging Motor Life Thoughtful design and proper maintenance can increase the life of a servo motor Follow these guidelines to maximize the life of a servo motor operated within the Environmental Specifications on page 17 Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 5 ATTENTION Do not spray liquids under high pressure directly on the connector the motor or the A enclosure joints Fluids under high pressure can be forced into the connector resulting in an electrical short circuit Fluids also can be forced around worn seals and contaminate the motor bearings Bearing contamination significantly shortens the l
18. oder data signal is transmitted through an impedance matched twisted wire pair that requires effective shielding for optimum performance Be sure there is an effective connection between the motor cable shield and the drive system ground Mount and Connect the Motor To install a Bulletin VPS motor follow these procedures and recommendations A ATTENTION Servo motors are not for direct connection to an AC power line Servo motors are designed for connection to a servo drive that controls the application of AC power Failure to observe these safety precautions could result in damage to the motor and equipment A ATTENTION Do not strike the shaft couplings or pulleys with tools during installation or removal Damage can occur to the motor bearings and the feedback device if you apply a sharp impact to the shaft during installation of couplings and pulleys or a shaft key Failure to observe these safety procedures could result in damage to the motor and its components Rockwell Automation Publication VPS IN002B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 9 1 Allow sufficient clearances in the area of the motor for it to stay within its specified operating temperature range Do not install the motor in an area with restricted airflow Keep other heat producing devices away from the motor BURN HAZARD Outer surfaces of the motor can reach high temperatures 1
19. ontrol of Electrical Noise Reference Manual publication GMC RM001 How to minimize and control system level noise Rockwell Automation Product Certification website http www rockwellautomation com products certification For declarations of conformity DoC currently available from Rockwell Automation You can view or download publications at http www rockwellautomation com literature To order copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication VPS INO02B EN P December 2014 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation please rev
20. op The cable lacks a drip loop Position the motor so that the cable enters from beneath the motor and forms a drip loop as shown here Rockwell Automation Publication VPS INO02B EN P December 2014 6 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Using Shaft Seals A seal is installed on the motor shaft to protect the front bearing from fluids or fine dust that can contaminate the motor bearing and reduce its lifetime The IP66 IP67 or IP69K rating for the motor depends on the shaft seals and the environmental seal on the connector and cable e Refer to Positive Air pressure Accessory Kit on page 18 to find the catalog numbers of seal kits available for your motor e Refer to Environmental Specifications on page 17 for brief descriptions of IP ratings Refer to Kinetix Motion Control Selection Guide publication GMC SG001 to find environmentally sealed cables that are compatible with the Bulletin VPS motors Using Couplings and Pulleys Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection causes system instability and can damage the motor shaft All connections between the machine and the motor shaft must be rigid to achieve accep
21. pply excessive force when mating the cable to the motor connector If the connectors do not go together with light hand force realign and try again Failure to observe these safety procedures could result in damage to the motor and cable and their components Hand tighten the knurled collar one quarter turn to fully seat the cable connector ap Verify that the cable is properly shielded See Cable Shielding on page 8 e Forma drip loop in the cable to carry liquids away from the connector See Create a Drip Loop on page 5 Rockwell Automation Publication VPS INO02B EN P December 2014 10 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Motor Dimensions Refer to Motor Dimensions on page 11 for Bulletin VPS motor dimensions Mounting Dimension References mm in lt L gt lt lt P _ B S dia hole on LLB a M bolt circle T HD D q A J CAR ee Detail A Removable Plug S cable for Optional Air A Pressure Kit radius Shaft End Threaded Hole Detail A _ lt q _ LE __ VPS B1304D M8 x 1 25 6H Thread Flush to Pilot l Thread Depth 19 0 0 75 ap VPS B1653D M10 x 1 5 6H Thread pe Thread Depth 22 0 0 87 Flush to A a Shaft Detail with Key Shaft ct e J Q i Aa sal a gt He F Shaft Seal Slinger Key Supplied VPS B1304D 8 x
22. r the screw being used Use masking tape or a depth sleeve to establish a drilling depth limit of 4 mm 0 16 in from the tip of the drill bit A ATTENTION Do not drill into the shaft seal deeper than 4 mm 0 16 in Drilling and inserting a screw completely through the shaft seal can damage the motor bearings and require factory service to repair the motor 1 Drill a pilot hole in the face of the shaft seal less than the depth limit specified above Be sure the drill does not come in contact with the shaft seal bore 2 Thread the screw or bolt into the pilot hole 3 Lift the shaft seal from the motor by grasping the screw head and slightly rotating the seal while pulling 4 Inspect and clean the shaft and sealing surfaces as necessary Replace the Shaft Seal No tools are required to install the replacement shaft seal IMPORTANT This shaft seal requires a lubricant to reduce wear The lubricant is supplied in the kit 1 Apply the provided grease to the inner ring of the shaft seal and motor shaft 2 Center the shaft seal on the mounting surface of the motor with the seal oriented in the same manner as the removed seal 3 Press the shaft seal into the seal recess by applying pressure with your fingertips in a circular fashion to slowly seat the shaft seal in place The surface of the seal must be 0 6 mm 0 02 in below the pilot surface 4 Verify that the outer and inner circumference of the shaft seal is fully
23. rea is clean 3 Torque the air fitting to 1 1 1 2 Nem 9 7 10 6 lbein 4 Visually inspect the circumference of the connection for proper seating Rockwell Automation Publication VPS IN002B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 19 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Description Information on installing configuring starting up and troubleshooting a servo drive system with a servo motor Kinetix 5500 Feedback Connector Kit Installation Instructions publication 2198 INO02 Information on installing the feedback connector kit Shaft seal Kits Installation Instructions publication 2090 IN012 Information on the installation of a shaft seal on this and other servo motors Kinetix Rotary Motion Specifications Technical Data publication GMC 1D001 Product specifications for Allen Bradley rotary motors with performance environmental certifications load force and dimension drawings Kinetix Motion Accessories Specifications publication GMC TD004 Allen Bradley Industrial Automation Glossary publication AG 7 1 Product specifications and dimensions for Allen Bradley servo drive accessories A glossary of industrial automation terms and abbreviations System Design for C
24. seated into position TIP To verify that the shaft seal is fully seated into position run your fingertip around the seal to motor joint and feel for irregularities in the shaft seal or an uneven alignment where the shaft seal contacts the motor Rockwell Automation Publication VPS INO02B EN P December 2014 16 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Install the Replacement Slinger 1 Install a threaded rod and nut in the shaft alignment hole The table below lists the diameter and threading of alignment holes and a recommended rod length for each motor Hex Nut and Threaded Rod Sizing Motor Threaded Rod Size with Recommended ai iets ae i peak jjustment Nu Length in mm in Washer VPS B1304D PJ12DF M8 x 1 25 thread size x 203 8 0 Socket A Lock Nut VPS B1653D PJ12DF M10 x 1 5 thread size x 216 8 5 Slinger Motor 2 Tighten the nut on the threaded rod against the end of the motor shaft This prevents the threaded rod from backing out of the motor shaft during this removal installation procedure 3 Position the slinger squarely on the end of the motor shaft 4 Place a deep well socket a larger washer and a nut on the threaded rod Use a socket larger than the shaft diameter to provide sufficient clearance between the inside surface of the socket and the motor shaft The table below lists shaft diameters for various motor
25. sizes Motor Shaft and Slinger Diameters Motor Shaft Diameter Slinger Outside Diameter Motor mm in mm in VPS B1304D PJ12DF 24 0 0 94 70 0 2 75 VPS B1653D PJ12DF 28 0 1 10 82 6 3 25 5 Tighten the nut to force the washer socket and slinger down the shaft IMPORTANT Grasp the slinger tightly by hand to prevent shaft and slinger rotation in the next steps If additional travel is required to seat the slinger add a section of hollow pipe or a similar item behind the socket 6 Stop moving the slinger down the shaft approximately 3 mm 0 125 in before the slinger contacts the mounting surface of the motor Rockwell Automation Publication VPS INO02B EN P December 2014 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size 17 Adjust the Clearance between the Slinger and Motor Face 1 Position two 0 5 mm 0 02 in feeler gauges between the motor face and slinger one feeler gauge on each side of the shaft 2 Slowly tighten or loosen the nut to adjust the slinger on the shaft Adjustment is complete when the slinger lightly and evenly contacts both feeler gauges TIP Replace the shaft key if the motor is so equipped after removing all tools Refer to Remove and Install a Shaft Key on page 13 Specifications The exterior surfaces of the Bulletin VPS stainless steel servo motors are made from the materials in the table Always store a motor in a clean and dry location
26. table system response Periodically inspect connections to verify their rigidity When mounting couplings or pulleys to the motor shaft verify that the connections are properly aligned and that axial and radial loads are within the specifications of the motor If you attach a sealed gearbox to the motor shaft remove the slinger see Remove the Slinger on page 14 Refer to Motor Load Force Ratings on page 12 for guidelines on how to achieve 20 000 hours of motor bearing life applied to the shaft during installation of couplings and pulleys Damage to the feedback device can result from applying leverage to the motor mounting face when removing devices mounted on the motor shaft A ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact is Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller to apply pressure from the user end of the shaft when attempting to remove any device from the motor shaft Failure to observe safety precautions could result in damage to the motor and its components A shaft key provides a rigid mechanical connection with the potential for self alignment but the key must be properly installed in the keyway Refer to these sections for additional information e Shaft Pilot and Keyway Dimensions mm in on page 10 for information about the key and shaft keyway dimensions e Remove and Install a Shaft Key on p
27. vided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels
28. within the environmental conditions Exterior Surface Materials Surface Material Shaft Stainless steel grade 303 SST Shaft key Stainless steel 300 series Housing Stainless steel grade 304 Connector Nickel plated zinc casting Environmental Specifications Attribute Value Temperature operating 0 40 C 32 104 F Temperature storage 30 70 C 2 158 F Relative humidity 5 95 noncondensing Atmosphere Noncorrosive Motor housings are rated with multiple International Protection Codes IP ratings for environmental protection IP66 Dust tight powerful water jets room temperature water 1 IP67 Dust tight temporary immersion room temperature water 1 1P69K Dust tight water steam jets up to 100 bar 1200 psi with nozzle pressure at approximately 80 C 176 F The connector is IP66 and IP67 rated 1 IP rating descriptions are for reference only Refer to the international standards for more complete rating descriptions Rockwell Automation Publication VPS IN002B EN P December 2014 18 Kinetix VP Stainless steel Servo Motor with 130 mm and 165 mm Frame Size Motor Cables and Accessory Kits Accessories available from the factory include these items Single Motor Cables Factory manufactured single motor cables are available in standard cable lengths They provide the sealing needed to achieve environmental ratings and shield termination
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