Milltronics MUS - Lesman Instrument Company
Contents
1. Load cells complete with 3 m 10 ft cable in flexible conduit with 1 2 NPT panel connector Load cell B Load cell A Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 29 Connecting 5 1 Belt scale wiring A Note To avoid affecting the weighing process do not support conduit or load cell cables on the weighing idler or on the idler support components of the belt scale Milltronics MUS 30 Operating Instructions 06 2012 7ML19985CQ02 02 Commissioning 6 1 Calibration After all parts of the weighing system belt scale speed sensor integrator have been properly installed and connected the weighing system and integrator must be calibrated The calibration is initially done using the test weight s however material tests are recommended to achieve the greatest accuracy Refer to the integrator operating instructions for programming and calibration details and for information about material tests All operating instructions are available for download at our web site Siemens weighing http www siemens com weighing 6 2 Test load The test load value is required for calibration of the integrator Enter the calculated value into the associated programming parameter of the integrator in kilograms per meter or pounds per foot The test load value is calculated as follows Ib ft Test load test weight mass idler spacing kg or m where idler spacing L 2 min2. Be sure there is sufficient clearance between the return belt MUS and its test weight when used during the calibration procedure Milltronics MUS 24 Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 5 Installation Procedure 4 5 6 Position the scale Mark the position and make new mounting holes suited for M12 1 2 bolts Refer to the Outline Dimensions Place the scale on the conveyor stringers with the arrows on the weigh modules pointing in the direction of belt travel retreat idlers Mount the modified idler onto the scale using the idler clamping brackets D Idler clamping brackets Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 25 Installing mounting 4 5 Installation Procedure 4 5 7 Release the shipping stops Release the shipping stops in order to free the weighing mechanism Loosen A screws and rotate both shipping stops downward until the shipping stop is 180 degrees from its starting position Tighten screws to secure in place D A screws 2 shipping stops Note Shipping bracket must be removed prior to aligning the idlers in the weighing area Milltronics MUS 26 Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 5 Installation Procedure 4 5 8 Align and level the idlers Align and level the idlers properly by shimming the scale idler the two approach idlers and the two retreat idlers until they are within 0 8 mm 1 32 o
3. Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service amp Support http www siemens com automation service amp support There you will find Additional Support The latest product information FAQs downloads tips and tricks Our newsletter providing you with the latest information about your products Our bulletin board where users and specialists share their knowledge worldwide You can find your local contact partner for Industry Automation and Drives Technologies in our partner database Information about field service repairs spare parts and lots more under Services Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at Local contact person http www siemens com automation partner Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 37 Service and maintenance 7 4 Technical support 38 Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Technical data 8 1 Specifications Accuracy 0 5 of totalization over 25 to 100 operating range Accuracy subject to On factory approved installations the belt scale systems totalized weight will be within the specified accuracy when compared to a known weighed material test sample The test rate must be within the specified range of the design capacity
4. 50 to 180 mm 2 to 7 Idler spacing 0 6 to 1 5 m 2 0 to 5 0 ft Interconnection to integrator Review by Siemens application engineer required Review by Siemens application engineer required 150 m 500 ft 0 75 mm 18 AWG 6 conductor shielded cable gt 150 m 500 ft to 300 m 1000 ft 0 75 to 0 34 mm 18 to 22 AWG 8 conductor shielded cable 40 Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Technical data 8 1 Specifications Approvals Europe CE Australia C TICK EMC performance available upon request Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 41 Technical data 8 1 Specifications 42 Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Dimension drawings 9 9 1 Outline dimensions Standard Duty Side View Standard Duty 450 to 1000 mm 18 to 42 maximum weight 20 kg 44 Ibs 10 kg 22 lbs per side ff b Nie T n 184 p HIT TTL 7 25 cus Lt kh LY PEME CREME EEE l l o d hmmm MEM D 1 2 M12 mounting bolts customer supplied 3 Calibration bar support test weight 2 Shipping brackets Weigh idler MUS Belt Scale standard duty side view dimensions in mm inches Note 2 approach and 2 retreat idlers should be aligned with the weight idler to within 0 8 to 0 mm 1 32 to 0 Contact your Siemens representative with any questions Milltronics MUS Operating Instructio
5. TACE ECON OVOS ee eure nee erben 4 2 7 GORVEVOF TID DONS RERO sc 4 2 8 Skirt boards and sealing strips 4 3 Load Cel HANGOUNNG PETRO M 4 4 Installation precautions 222002220020400nnnennenenenn nenn nenn anne nennen nnne nnne nnne nnne nnns nnne rna nns 4 5 WINS Vee OTN TOC UNS c 19 4 5 1 installation introduc ior s c 19 A52 Remove the Ider 19 4 5 3 Remove the idler foot plate and modify the idler frame at both ends 20 4 5 4 NST OU a E a ee en er m 20 4 5 5 P OS Ia TS VO NS une nenne nee rien 24 4 5 6 FS OTs NS SC C 25 4 5 7 Release the shipping StODS cccecccseeccseeceeccceeeceuceceucecaucesueeceaeeceuceceueeseeeeseeseeesaueessaeesaeeseas 26 4 5 8 Align and level the Idlers 1 lseeleeeeeeeeeeeeeee eene nennen nennen nennen nn nnns 2 4 5 9 erste A QUIN A MP 5 CONNEC INI naar ea RER 5 1 BEL SCAG WIN Gans ee re nee ee ee ren Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 3 Table of contents 6 BE OEHMISSIONIRG a S 6 1 SIT M MM C T 6 3 siis ee E N E E Y e 6 4 Final calibration een ee Hn ae ee bibunt RIEN Een
6. Zero calibration Perform the zero calibration as described in the Calibration section of the integrator operating instructions After the completion of the zero calibration a span calibration as described in the belt scale integrator operating instructions can be performed with the test weight s applied Be sure to stop the conveyor when applying and removing the test weight 6 6 Span calibration 1 The span reference test load is simulated using the test weight 2 Apply the calibration test weight s to the scale 3 Perform the span calibration as described in the Calibration section of the integrator operating instructions After completing the span calibration remove the test weights and store them With a successful zero and span calibration and with the test weight s removed from the belt scale the belt scale system is ready for operation Ensure that the belt scale integrator is left in RUN mode 6 7 Material test To achieve accuracy with respect to absolute values perform material tests Refer to the associated integrator manual for instructions on material testing 6 8 Re rating Consult your Siemens representative for any significant change in rate speed and or idler spacing from original design specifications to maintain proper design parameters Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 33 Commissioning 6 6 Re rating 34 Milltronics MUS Operating Instructions 06 2012 7ML199
7. bound version and in While we have verified the contents of this electronic version We encourage users to purchase manual for agreement with the instrumentation authorized bound manuals or to view electronic versions as described variations remain possible Thus we designed and authored by Siemens Milltronics Process cannot guarantee full agreement The contents of Instruments Siemens Milltronics Process Instruments will this manual are regularly reviewed and not be responsible for the contents of partial or whole corrections are included in subsequent editions reproductions of either bound or electronic versions We welcome all suggestions for improvement Technical data subject to change MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Contact SMPI Technical Publications European Authorized Representative at the following address Technical Publications Siemens AG Siemens AG Industry Sector siemens Milltronics Process Instruments 76181 Karlsruhe 1954 Technology Drive P O Box 4225 Deutschland Peterborough Ontario Canada K9J 7B1 Email techpubs smpi siemens com e Fora selection of Siemens Milltronics level measurement manuals go to WWW siemens com processautomation Under Process Instrumentation select Zeve Measurement and then go to the manual archive listed under the product family e Fora selection of Siemens Milltronics weighing manuals go to www siemens com processautomation
8. for protection The weigh module must be removed from its package and inspected for physical damage Be sure the conveyor design meets the installation requirements for the belt scale Note e Use only approved conduit and conduit fittings or cable glands to maintain NEMA or IP rating as applicable e Adjust conveyor stringers to be rigid straight parallel to and square with the belt line in the area of the scale installation e Adjust pulleys to ensure that the conveyor belt tracks straight and centrally from the head to the tail pulley e he idler to be used on the scale and at least the next two approach and retreat idlers must be of the same style and manufacturer and in good condition Prepare the site in accordance with the Siemens drawing s or by referring to the Belt Scale Applications Guidelines 7ML19985GA01 4 2 Conveyor Considerations The ideal placement of the belt scale depends on the conveyor system This section provides guidelines to determine belt scale placement Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 11 Installing mounting 4 2 Conveyor Considerations 4 2 1 Control gates The installation of a material feed control gate or similar device improves uniform flow of material Control gate Uniform material distribution 3 Belt scale Note Ensure steady and uniform material loading to the belt at or near the same speed as the conveyor belt 4 2 2 Conveyor bel
9. the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Order number 7ML19985CQ02 Copyright O Siemens AG 2012 Industry Sector amp 06 2012 Technical data subject to change All rights reserved Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 INLOQGUCHON 1 1 TS ME 2 eres 2 1 General safety instructions cccccseeccceceeeceeeeeeeeeeseeeeeesaeeeeeseeeeeesseeeeeeseeseeesaeeeeeeseeeeetsaneeeesaeeeeeeas 3 DESSEN PL ON een Eee 3 1 PTOUCH Tr m 3 2 Principle OF operation EET 4 HTS CAIN PVN CUFT CLIN ea Oo E Oo ER 4 1 WACO GIIGT ON MR een RET 4 2 Conveyor Considerations espada Sato arcae Se eee en ee Salen ape dadas ded dud 4 2 1 BONN OLE m e M 4 2 2 CTA Cy ON BEI NG C r 4 2 3 FS AC ONS CC 4 2 4 Os qi eC I Kcr hen eee eee ee eee ene er eee A 4 2 5 BEI DIOU ETERNI 4 2 6
10. 32 6 5 Zero calibration 2 nenn ae ee nenn Sala we nn ee ee 33 6 6 SPa Ora OT ho RO Emm 33 6 7 Vires A tM TT E 33 6 8 aicarcujm t ee aaeeane 33 T s de F ioMu i q e ME M 85 7 1 DOVE ANGST 35 7 2 Replacing a load CS IN aac C m 36 9 SD e DallSizuesneuc i ea ID MIU onn ee IDEM DE NR UU MMC AM ee ee 36 7 4 Technical SUD ON EMEN RCRRH H 37 8 SE MING AN CANA RE E m m 39 8 1 SPECIAL OT ee dee T 39 9 DIIIENSION CN AW INS NIETO D OO ODE 43 9 1 Outline dimensions 22 002224200020000000nnnnnn enne nnne nennen nnns nhi sn ra sea sanas naar assai sanas a aras 43 Milltronics MUS 4 Operating Instructions 06 2012 7ML19985CQ02 02 Introduction 1 Note The Siemens weighing system is to be used only in the manner outlined in this manual otherwise protection provided by equipment may be impaired e tis your responsibility to read this manual before installing and starting up any component of the weighing system to which the belt scale is being applied 1 1 The manual This manual covers only belt scale installation operation and maintenance procedures Integrator and speed sensor operating instructions are available for download from our website Siemens weighing http www siemens com weighing Follow these o
11. 85CQ02 02 Service and maintenance 7 1 Maintenance Keep the weighing equipment clean Accumulation of material between the fixed support frame static and the live frame dynamic as well as around each load cell could affect the scale accuracy Periodically check the alignment of the stringers and idlers in the weighing area When a problem arises in the conveyor it is possible that the scale will be affected Therefore periodic conveyor maintenance is important to proper scale operation which should include e lubrication of all pulleys and idlers e proper belt tracking and training e proper belt cleaning and scraping e proper take up operation e proper material feeding and spillage control You can observe the integrity of the load cells by performing zero and span calibrations If the zero and span deviations display a continuous unidirectional drift or the system cannot be calibrated for any apparent mechanical reason the load cells may be damaged Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 35 Service and maintenance 2 Replacing a load cell 1 2 Replacing a load cell Ad CAUTION Re install the shipping stops during maintenance or any other time when protection of the load cells is required Install both shipping stops Support the belt and weighing idler from above or below Remove load cell hardware from the dynamic moving parts Remove load cell hardware from the static s
12. Belt Scales Milltronics MUS Belt Scale Operating Instructions 06 2012 Milltronics SIEMENS Safety Guidelines Warning notices must be observed to ensure personal safety as well as that of others and to protect the product and the connected equipment These warning notices are accompanied by a clarification of the level of caution to be observed Qualified Personnel This device system may only be set up and operated in conjunction with this manual Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards Unit Repair and Excluded Liability The user is responsible for all changes and repairs made to the device by the user or the user s agent e All new components are to be provided by Siemens Milltronics Process Instruments Restrict repair to faulty components only Do not reuse faulty components Warning Cardboard shipping package provides limited humidity and moisture protection This product can only function properly and safely if it is correctly transported stored installed set up operated and maintained This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications Note Always use product in accordance with specifications Copyright Siemens AG 2012 All Rights Reserved Disclaimer of Liability This document is available in
13. Under Weighing Technology select Continuous Weighing Systems and then go to the manual archive listed under the product family Siemens AG 2012 SIEMENS Milltronics Belt Scales Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Introduction Installing mounting Service and maintenance Technical data Dimension drawings O O O n O O qo pa 3 gt o T 5 D S z D Q Gg 5 O 5 O o E 5 i CO QO y O OI I OO NO Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger A DANGER indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the relevant information is not taken into a
14. and held constant for the duration of the test The minimum material test sample must be equivalent to a sample obtained at the test flow rate for three revolutions of the belt or at least ten minutes running time whichever is greater Load Cell Construction Enclosure Excitation Output Non linearity Hysteresis Non repeatability Capacity Overload Temperature Belt width standard duty up to 1000 mm CEMA width up to 42 heavy duty up to 1500 mm CEMA width up to 60 refer to Outline Dimensions Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Nickel plated alloy steel IP66 rated 10 V DC nominal 15 V DC maximum 2 mV V excitation at rated load cell capacity 0 02 of rated output 0 0296 of rated output 0 0196 of rated output standard duty ranges 20 30 50 75 100 kg heavy duty ranges 50 100 150 200 500 kg 150 of rated capacity ultimate 20096 of rated capacity 40 to 65 C 40 to 150 F operating range 10 to 40 C 15 to 105 F compensated 39 Technical data 8 1 Specifications Belt speed 3 m s 600 fpm Contact Siemens application engineering for consideration of higher belt speeds Capacity up to 5000 t h 5500 STPH at maximum belt speed Conveyor incline Table 8 1 Conveyor incline 20 from horizontal fixed incline up to 30 with reduced accuracy Conveyor idler flat to 35 up to 45 with reduced accuracy Idler diameter
15. ccount If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate
16. ers throughout a minimum of two 35 and one 20 retreat idlers must be located between the scale and the head pulley 35 idlers Minimum 4 idler spaces 20 idler 35 idlers Belt scale D 3 Head pulley 4 5 6 On conveyors with 45 trough idlers throughout a minimum of two 45 one 35 and one 20 retreat idlers must be located between the scale and the head pulley Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 13 Installing mounting 4 2 Conveyor Considerations 14 45 idlers Minimum 5 idler spaces Head pulley 20 idler 35 idler 45 idlers Belt scale Note The vertical displacement of the head pulley relative to the adjacent retreat idler is normally in excess of that which is acceptable for belt scale installations When locating the scale close to the head pulley a maximum of 13 mm 72 vertical displacement between the top of the head pulley and the top of the center of the adjacent roll is allowed e En 13 mm 1 2 maximum Head pulley 20 idler center roll Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 2 Conveyor Considerations 4 2 4 Conveyor curvature Vertical curvature varied heights on one belt is common in conveyor design but creates difficulties for belt scales if not dealt with correctly The curvature whether concave internal or convex ex
17. f each other Check that the idlers are centered and squared to the conveyor during the shimming process center of idlers to be in line A2 to R2 0 8 mm 1 32 Idlers must be square to stringers 3 reference 4 5 adjust idler last Precise idler alignment is very important to achieve maximum accuracy of the weighing system Misaligned idlers will result in unwanted forces being applied on each idler in the weighing area causing calibration and measurement errors Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 27 Installing mounting 4 5 Installation Procedure 4 5 9 Check alignment Use a good quality wire or string to check for alignment The wire or string must be able to withstand sufficient tension in order to eliminate any sag Adjust shims so that all rolls of the A2 through to the R2 idlers are in line within 0 8 mm 1 32 2 d Ld W 7 OE N ee Et ST IN AI Z i ld y Se D MUS with modified idler wire or string for alignment Although the accepted tolerance for idler alignment is 0 8 mm 1 32 the scale mounted idler should never be lower than the adjacent idlers Establishing good idler alignment is the most important part of the installation procedure Scale accuracy is directly affected by alignment Milltronics MUS 28 Operating Instructions 06 2012 7ML19985CQ02 02 Connecting 5 5 1 Belt scale wiring
18. h a tripper car locate the scale under the recommendations for vertical curves but with the tripper fully retracted Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 3 Load cell handling 4 2 8 Skirt boards and sealing strips Sometimes it is necessary to extend the infeed skirt boards and sealing strips the full length of the conveyor This can create problems in weighing accuracy if the sealing strips exert excess force when contacting the belt and indirectly upon the idlers especially where pinching occurs The situation adversely affects the zero calibrations Skirt board Pinching can occur here O Sealing strip dragging along belt Idler If possible remove skirting in scale area If not adjust skirting so sealing strip does not put excess force on the belt or allow pinching of material 4 3 Load cell handling The MUS belt scale is designed for low to high capacity operation and is constructed using two load cells Although the load cells are protected by shipping stops that keep the cells from moving care should be taken when handling the scale to avoid damaging the cells The stops are metal strips about 38 mm long 1 5 for the standard duty 107 mm long 4 25 for the heavy duty with holes at each end for screws One screw holds the stop to the dynamic section while the other screw holds the stop to the static section When handling the MUS during installation and setu
19. imum 0 6 m 2 0 O Dimension L Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 31 Commissioning 6 3 Balancing 6 3 6 4 32 Balancing For applications where the conveyor loading does not repeat in locations across the width of the belt such as side to side loading electronic balancing of the two load cells is recommended Balancing is completed during the initial start up but should be repeated if either load cell is reinstalled or replaced Refer to the associated integrator manual to complete the balancing procedure When balancing load cells apply a test weight to the extreme sides side A or B as required Test weight bracket Test weight calibration flat bar Note Position the test weight flush with the sides of the brackets when balancing load cells Reverse position of bar to balance other load cell Final calibration Program the belt scale integrator as suggested in its operating instructions and with parameters suitable for the application With programming complete the system is ready for calibration A zero calibration can be performed after sufficient running of the conveyor allows the belt to limber up and take its natural formation A zero calibration is performed in accordance to the belt scale integrator operating instructions with the conveyor running empty Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Commissioning 6 5 Zero calibration 6 5
20. ment 4 5 2 Remove the idler Remowve the idler s from the desired location on the conveyor Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 19 Installing mounting 4 5 Installation Procedure 4 5 3 Remove the idler foot plate and modify the idler frame at both ends Remove the idler foot plate and modify the idler frame at both ends of the idler as shown below Occasionally in less than 5 of applications the combined effect of the idler rework and the clamping of the scale at its inboard mounting position could result in abnormal idler vibration When this occurs gusset plate reinforcements should be welded to the idler at the joints of the horizontal spine and the outer vertical leg member I 12 7 mm 0 5 j D Before 2 After See notes below Note Cut idler support as shown to allow clearance when the load is applied 4 5 4 Idler mounting The belt scale is usually installed in conveyors employing conventional rigid structure idlers Within this type of idler construction will vary depending on the manufacturer and the application The idler depicted in this section uses an angle iron spine The following images depict alternate idler construction and tips on how they should be modified and installed Milltronics MUS 20 Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 5 Installation Procedure e Troughed idler with channel spine D Gusset reinforce
21. ment if required 3 127mm 0 5 2 100mm 4 Idler modification oral D Optional flat bar weight mounting 3 Idler clip Customer s idler 4 Mounting bolts Idler installation Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 21 Installing mounting 4 5 Installation Procedure 22 e Troughed idler with pipe spine 9 2 D Gusset reinforcement if required 3 127mm 0 5 2 100mm 4 Idler modification E Ws gee D Optional flat bar weight mounting 3 Idler clip Customer s idler 4 Mounting bolts Idler installation Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 5 Installation Procedure e Troughed idler with angle spine 2 D Gusset reinforcement if required 3 Idler clip 2 100mm 4 Idler modification L D Optional flat bar weight mounting 3 Idler clip Customer s idler 4 Mounting bolts Idler installation Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 23 Installing mounting 4 5 Installation Procedure 4 5 5 Position the weighmodule Position the weigh modules so that the center of the scale idler is centered between the adjacent approach and retreat idlers Ensure that the scale is centered and square to the stringers and idler and clamping brackets have suitable clearance Dimension n location of removed idler D e approach idlers 4 retreat idlers
22. n idler supplied and installed by the customer to the weigh module completes the weighing assembly The MUS load cells provide an electronic signal proportional to load which is fed to the Siemens integrator Thus weighing is accomplished without interrupting the process and without affecting the process material Principle of operation Belt scales work with an existing belt conveyor and the selected Siemens integrator As material moving along the conveyor belt travels over the belt scale it exerts a force proportional to the material load through the suspended idler to the load cells The belt scale reacts only to the vertical component of the applied force The resulting movement in each load cell is sensed by its strain gauges When the strain gauges are excited by voltage from the electronic integrator they produce an electrical signal proportional to weight which is then returned to the integrator The vertical movement of the load cells is limited by the positive overload stop incorporated into the design of the belt scale Operating Instructions 06 2012 7ML19985CQ02 02 9 Description 3 2 Principle of operation Milltronics MUS 10 Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 4 1 Introduction Aa caution Installation shall be performed only by qualified personnel in accordance with local governing regulations The belt scale is shipped from the factory as a single unit packed in a container
23. ns 06 2012 7ML19985CQ02 02 43 Dimension drawings 92 7 Outline dimensions Standard Duty Front View 44 IIT m mi EL ES i pec E u p un x N N EN a if 6 T 122 76 4 81 1 00 D Shipping brackets Standard base CEMA idler or equivalent customer supplied 3 Existing conveyor stringers 4 Belt width 230 mm 9 based on CEMA sizes or to suit MUS Belt Scale standard duty front view dimensions in mm inches Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Dimension drawings 9 1 Outline dimensions Heavy Duty Side View Heavy Duty 1200 to 2000 mm 48 to 84 although can be aligned to narrow conveyors maximum weight 30 kg 64 Ibs 15 kg 32 Ibs per side D 1 2 M12 mounting bolts customer Calibration bar support test weight supplied 2 Shipping brackets 2 weigh idler MUS Belt Scale heavy duty side view dimensions in mm inches Note 2 approach and 2 retreat idlers should be aligned with the weight idler to within 0 8 to O mm 1 32 to 0 Contact your Siemens representative with any questions Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 45 Dimension drawings 9 1 Outline dimensions Heavy Duty Front View 46 Shipping brackets Standard base CEMA idler or equivalent customer supplied Existing conveyor stringers Belt width 230 mm 9 based on CEMA sizes or to s
24. p make sure the stops remain in place Reinstall both shipping stops during maintenance or prolonged shutdown Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 17 Installing mounting 4 4 Installation precautions 4 4 Installation precautions The following precautions should be observed when handling the scale e Do not pry on the idler its mountings or the cells directly e Do not stand or lean on the scale e Avoid shock from blows of a hammer when trying to position the scale during installation e Do not lift the scale by its idler e Do not lift the scale by the idler mounting brackets Note For general safety and best system performance the belt scale must be grounded through the conveyor and the conveyor must be grounded to earth A caution Arc welding Use extreme caution when arc welding in the area of the belt scale Ensure that no welding current can flow through the belt scale Welding currents passing through the scale can functionally damage the load cells Milltronics MUS 18 Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 5 Installation Procedure 4 5 Installation Procedure 4 5 1 Installation introduction The MUS installation has eight steps Remove the idler s Remove the idler foot plate Idler mounting Position the weigh module Position the scale Release the shipping stops Align and level the idlers CON DO C PR OO N gt Check align
25. perating instructions for quick trouble free installation and maximum accuracy and reliability of your weighing system We always welcome suggestions and comments about manual content design and accessibility Please direct your comments to Technical publications mailto techpubs smpi siemens com Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 5 Introduction 1 1 The manual Milltronics MUS 6 Operating Instructions 06 2012 7ML19985CQ02 02 oafety notes 2 1 General safety instructions Correct reliable operation of the product requires proper transport storage positioning and assembly as well as careful operation and maintenance Only qualified personnel should install or operate this instrument Note Alterations to the product including opening or improper repairs of the product are not permitted If this requirement is not observed the CE mark and the manufacturer s warranty will expire Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 T Safety notes 2 1 General safety instructions Milltronics MUS 8 Operating Instructions 06 2012 7ML19985CQ02 02 Description 3 3 1 Introduction Milltronics MUS Belt Scale 3 2 Milltronics MUS Milltronics MUS is a modular medium to heavy duty belt conveyor scale providing dynamic weighing information for process indication The MUS includes a left and a right weigh module with one load cell each The addition of a
26. ternal disturbs the idler alignment if the scale is installed in the area of curvature The concave curve tends to lift the belt off of the idlers in the area of curvature as belt loading decreases adversely affecting the zero calibration Note Avoid locating the scale within the tangents of scale curvature Concave D Minimum 12 m 40 ft 2 Tangents 3 Beltscale Convex Minimum 6 m 20 ft Minimum 12 m 40 ft Tangents Belt scale D Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 15 Installing mounting 4 2 Conveyor Considerations 4 2 5 4 2 6 4 2 7 16 Belt ploughs Belt ploughs or any conveyor or material control device that changes the profile of the carrying belt in or near the scale area is not recommended These devices can negatively affect the belt scale idler alignment and usually create drag on the belt which the scale senses as a material force of load Note Do not install the scale within 9 m 30 ft of belt ploughs or similar devices that contact the material or belt Stacker conveyors Any conveyor that is not a permanent structure which varies in its incline elevation or profile is not considered a good installation for an accurate belt scale A belt scale can be used effectively in this conveyor type but requires special setup Siemens offers an inclinometer for use with variable incline conveyors Conveyor trippers Note On a conveyor wit
27. ting Variations in the number of belt plies the cover thickness and the type and number of splices in a given belt cause considerable change in the weight per unit length of the belt During the course of zero calibrations belt scales average the weight of the belt over one complete circuit of the belt Large deviations from the average adversely affect the zero calibrations 4 2 3 Head pulley 12 Note Use caution when installing a scale in a short conveyor or when locating the scale near the head pulley Since head pulleys are flat faced and carrying idlers are generally troughed the belt profile must change from troughed to flat in a short distance To accommodate this the conveyor manufacturer designs a built in vertical displacement of the head pulley above the top of the center roll of the adjacent idler Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 Installing mounting 4 2 Conveyor Considerations e Insert idlers of decreasing trough angles between the head pulley and the normal run of idlers or there will be a considerable amount of stress on the belt edges and the idlers adjacent to the head pulley The stress is transmitted to the scale Note On conveyors with 20 trough idlers throughout a minimum of two fixed 20 idlers must be located between the scale idler and the head pulley D 20 idlers 2 Minimum 3 idler spaces 3 Head pulley 2 Belt scale On conveyors with 35 trough idl
28. uit OOOO MUS Belt Scale heavy duty front view dimensions in mm inches Milltronics MUS Operating Instructions 06 2012 7ML19985CQ02 02 For more information www siemens com level www siemens com weighing Siemens AG Subject to change without prior notice Industry Sector 7ML19985CQO02 Rev 2 3 1954 Technology Drive PO Box 4225 Siemens AG 2012 Peterborough ON Canada K9J 7B1 email techpubs smpi siemens com www siemens com processautomation 7 M L 1 9 Printed in Canada 9 8 5 C Q 0 2
29. upport Remove the existing load cell from the belt scale Replace with a new load cell fastening to static support then dynamic moving structure Remove belt and idler support Release both shipping stops Adjust idler alignment if necessary O DO GV A O N gt 0 Perform balance zero and span calibrations Note The load cell stop is set at the factory to allow the load cell to deflect up to 15096 of its design load 30 mV at 10 V DC excitation The overload gap for a replacement load cell should be set by mV readings 1 3 Spare parts The only spare part recommended for the belt scale is the load cell Refer to the load cell nameplate for the proper size and model number Re balance any load cell that has been replaced Milltronics MUS 36 Operating Instructions 06 2012 7ML19985CQ02 02 Service and maintenance 7 4 Technical support 1 4 Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers you can contact Customer Support e Via the Internet using the Support Request Support request http www siemens com automation support request Via Phone Europe 49 0 911 895 7222 America 1 423 262 5710 Asia Pacific 86 10 6475 7575 Further information about our technical support is available on the Internet at Technical support http support automation siemens com WW view en 16604318
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