CORREVIT® S-350 USER MANUAL VOLUME I
Contents
1. Sensor Connections Sensor Electronic Connections CAN USB PC serial Power Interface Interface Interface LED LED digital Input Trigger Inputs digital analog outputs ANA ANA amp IN 1 N 2 a to power analog ensor supply inputs Reverse polarityprotection The electronic unit is equipped with reverse polarity protection In the event that polarity is inverted 10 V 14 5 V DC the unit will not be damaged but the power LED will illuminate red Immediately disconnect power from the unit and correct the to electronics unit power supply connection 1 Connect the sensor to the electronics unit Connect signal output on the sensor to the signal input on the electronics with cable K003 1J2 12 5 m 2 Connect the electronics to data acquisition Connect the data acquisition with 9 Pin D SUB Out to 5 BNC cable K003 292 11 1m and or connect the CAN connector to data acquisition with cable K030 14N 10 2m Note The CAN bus of the S 350 electronics is equipped with a 120 Q termination resistor Switch on Switch off the Resistor with CeCalWin Pro 3 Connect the power cable from the electronic to a CORRSYS DATRON power distribution unit with cable K003 16N 12 2m 6 pin to 2 banana plugs 4 Be sure that the individual switches on each power output circuit on the power distribution unit are in the OFF position 5 Start the vehicle engine and carefully connect the power distribution unit to the vehicle power supply2. 16 4 3 1 Installation with Suction Holder for Front Mounting 16 4 3 2 Installation with Magnetic Pate Holder at the Vehicle Side 21 4 4 Connecting the Sensor 0 0 cc ee ee 24 5 Trouble Shooting c cece cece ceee seen cece cases eter eons ens 25 Appendix A Technical Drawing Appendix B Mounting Photo S 350 Installation with Suction Holder for Front Mounting Appendix C Mounting Photo S 350 Installation with Magnetic Plate Holder for Mounting at the Vehicle Side CORREVIT is a registered trademark of CORRSYS DATRON Sensorsysteme GmbH Wetzlar Germany In a continuous effort to improve our products CORRSYS DATRON reserves the right to change specifications without prior notice 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor General Information Legal Notice Information furnished is believed to be accurate and reliable However CORRSYS DATRON assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use No license is granted by implication or otherwise under any patent or patent rights of CORRSYS DATRON Specifications mentioned in this publication are subject to change without notice and do not represent a commitment on the part of CORRSYS DATRON This publication supersedes and replaces all information previously supplied All bran
3. 250 kph 10 0 V All signals can be used as inputs to all common data acquisition systems Should any problems arise please contact CORRSYS DATRON Use CeCalWin Pro Software to change the settings 3 3 2 Digital Output Default Settings Use CeCalWin Pro Software to change the settings 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 13 User Manual CORREVIT S 350 Sensor 3 4 Internal Signal Filtering Signals may be smoothed by using a signal filter that can be set in CeCalWin Pro Software You can choose between a moving average filter and a symmetric FIR filter When using the FIR filter you will see the signal dynamic in the selected frequency range 0 Hz to selected frequency without a reduction of the signal amplitude The delay time is constant over the complete frequency range When using the moving average filter the signal amplitude is reduced with increasing frequency The FIR filter is preferably used for dynamic tests The moving average filter shall be used to achieve a smoother signal Please note that signal accuracy and dynamic decreases with increasing smoothing of the signal higher filter times with the moving average filter lower frequency limit with the FIR filter 3 4 1 Moving Average Filter 8 ms increased signal detail and dynamics as well as noise minimum signal delay 8 512 ms in steps from 4 ms switchable in CeCalWin Pro smoothest signal 512 ms maximum sig
4. 6 Switch the power circuit on to send power to the sensor electronics unit The S 350 Sensor is ready when the USB and RS232 LED stop to blink regularly 7 The sensor is now ready for set up and calibration using CeCalWin Pro Software Connect the PC output RS 232 on the electronics to a PC operating CeCalWin Pro see Volume II CeCalWin Pro Sensor Configuration and Data Acquisition Software for complete details Use the RS 232 to 9 pin D SUB serial communication cable K045 14N 10 2m or the USB cable K 041 14N 20 2 m to make the connection between electronic and PC 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 24 User Manual CORREVIT S 350 Sensor 5 Troubleshooting When troubleshooting the CORREVIT S 350 Sensor begin by checking the following Cables and power supply e Check all connections to determine that each is complete and that the system is connected to a power supply that provides voltage output within the specified range e Check to determine that the correct cables have been used for all connections e The following problems can be caused by incorrect or incomplete cable connections and or connection to incorrect power supply voltage Output signals are not available to data acquisition and or connected PC Asensor will not go out of standstill mode with vehicle motion Status LED s on sensor electronic boxes e f all connections are correct and no faults are present the
5. S 350 10 15176 Plastic transport case black 545x405x120 mm 11 15182 Foam insole for transport case L 350 Aqua S 350 12 15478 Foam insole for transport case L 350 Aqua S 350 13 15271 Spray guard L 350 Aqua S 350 14 15437 Tool to exchange the Sensor halogen lamp 15 15436 Screw Driver Torx 16 14283 Allen wrench 4mm 17 14643 Mini folding rule 18 11343 Software CeCalWin Pro 19 11427 Calibration of a Sensor with DIN EN ISO 9001 manufacturer certificate type M to 2008 CORRSYS DATRON Sensorsysteme GmbH Weizlar DIN 55350 part 18 for all 2 axis optical sensors About replacement halogen lamps It is recommended that only halogen lamps supplied by CORRSYS DATRON be used as these have been subjected to a special treatment Optimal sensor function can only be assured when using original equipment lamps D640 50 01 05E 04 08 User Manual oF 3 1 Typical Technical Data Specifications Performance specifications Speed range Distance resolution Distance measurement deviation Angle range Angle resolution Working distance and range Signal outputs Digital output 1 IVI or V Digital output 2 Va or angle Analog output 1 IVI or V Analog output 2 Va Analog output 3 angle Signal inputs Trigger input Analog input 1 2 Counter input Interfaces System specifications Power supply Temperature range Operation Storage Rel humidity Protection standard sens
6. liquid level indicator Fig 4 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 22 User Manual CORREVIT S 350 Sensor 5 Insert the sensor mounting screws included in the scope of delivery through the mounting holes in the sensor then into the holes of the mounting plate and tighten the screws with an allen wrench size 4 mm Fig 5a 6 Connect the signal cable to the sensor and route the cable into the interior of the vehicle to the sensor electronics device and connect it there too To avoid temperature drifts of the electronics during the measurement we recommend to switch on the Sensor 15 minutes before you will start the measurement Now Your CORREVIT S 350 Sensor is ready for use 7 In most cases it will not be necessary to use a Safety line as the magnets hold automatically fast to the metal vehicle body If you think it is indicated to use a safety line you may mount it as shown in Fig 7 Pay atten tion that the metal clamp of the safetyline can not come into contact with the painted surface of the vehicle body Fig 7a Wind the safety Fig 7b Mount the metal line around stabilizer rod 2 clamp Fig 7c Adjust the lenght of Fig 7d Secure the safety line Fig 7 the safety line at the window in this case g 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 23 User Manual CORREVIT S 350 Sensor 4 5 Connecting the Sensor
7. GmbH Wetzlar D640 50 01 05E 04 08 11 User Manual CORREVIT S 350 Sensor 3 2 Pin Assignments continuea ATTENTION All views are of the front of the connector SENSOR 19 pin MIL female Pin A V_ILLU Pin L OPT o Pin B V_ILLU Pin M V_ILLU a Pin C At Pin N OPT_05 e Pin D 8V Pin P A2 e P Pin E B1 Pin R AGND N Pin F GND_ILLU Pin S B2 C Pin G GND_ILLU Pin T OPT_04 Pin H GND_ILLU Pin U OPT_03 er Pin J OPT_02 Pin V 8 V Pin K Internal use POWER 6 pin MIL male Pin A UB 12 14 V Pin B UB 12 14 V Pin C UB 12 14 V Pin D GND Pin E GND Pin F GND IN 9 pin SUB D male Pin 1 n c Pin 6 used for CDS brake switch Pin 2 n c Pin 7 n c Pin 3 counter IN TTL Input Pin 8 light barrier input Pin 4 UB 12 14 V Pin 9 GND max 300 mA Pin 5 GND 1 3 4 E OUT 9 pin SUB D male Pin 1 analog 1 Pin 6 digital 3 Pin 2 analog 2 Pin 7 digital 1 Pin 3 analog 3 Pin 8 digital 2 Pin 4 analog GND Pin 9 digital GND Pin 5 analog 4 ANA IN1 IN2 6 pin Lemo female Pin 1 5 V out Pin 2 12 V out Pin 3 ANA IN Pin 4 n c Pin 5 ANA_IN Pin 6 AGND 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 12 User Manual CORREVIT S 350 Sensor 3 3 Default Settings for Analog and Digital Outputs 3 3 1 Analog Output Default Settings The above settings produce the following values 50 kph 2 0 V 100 kph 4 0 V 150 koh 8 0 V
8. of all outputs that appear to be problematic i e analog digital CAN RS 232 e The serial numbers of all relevant components 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 26 CORREVIT S 350 Sensor User Manual Technical Drawing Appendix A MEV Set A ay ee EE Uapund Jo BUZS bas A ZiNYyoszjuads oge s dy Lees radiation course Ee SN el OAI GIA 10 Soo Buunow lUmination Uot72elp BUIALIp ss019 u w snfpe Bed JW uid ei Iq O WUA LS HIS E NV o2pUns Buunse w Oe E D640 50 01 05E 04 08 2008 CORRSYS DATRON Sensorsysteme GmbH Weizlar User Manual CORREVIT S 350 Sensor Appendix B Mounting Photo S 350 Installation with Suction Holder for Front Mounting 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 28 User Manual CORREVIT S 350 Sensor Appendix C Mounting Photo 350 Installation with Magnetic Plate Holder for Mounting at the Vehicle Side P e let EE a pe ex EL ease ZA Ba E e La TS Grp e TEE en ee AE dE EN Kg WT Eh KL E ae A z Ze wx e z Ca A e SEA Za ots Se CH D e iy CEET eege TF L a a d ki be Zei i e dh Bh E ae d oy ia Eh d i P e um EE K KEN EE E E ke F i aw Magie s WM aed GE ae aw K a d a4 d NOTE In contrary to the suction holder mounting unit the use of a safety line is not strict ly recommended for the magnetic plate
9. CORRSYS DATRON Sensors ysteme GmbH CORREVIT S 350 non contact 2 axis Optical Sensor for slip free measurement of longitudinal and transversal dynamics USER MANUAL VOLUME Sensor Hardware User Manual CORREVIT S 350 Sensor Note For a general description of the CeCalWin Pro Software refer to the separate user manual Volume Il For the specific software description for the S 350 Sensor refer to the separate user manual Volume III 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor VOLUME I Sensor Hardware Table of Contents General Information cosets ewe twee ee E ee ae ba ee he ee eee 4 Safety IWISTRUCTIONGS wince cece eee he eA Oe RA SRA ae ee we Bea ee eee es 5 l OvervieW 2 dee u boo ten Fe ues Pe ee ee ee ee ee ee 6 2 Extent of Delivery 0 0 ce ee es 8 3 Technical Data 10 3 1 Specifications 0 eee 10 o2 GT ale na eseeceuneowe we neues tue cece ete nee eee ees 11 3 3 Default Settings for Analog and Digital Outputs 13 3 3 1 Analog Output Default Settings 0 13 3 3 2 Digital Output Default Settings 0 8 13 3 4 Internal Signal Filtering 0 0 0 ee ees 14 3 4 1 Moving Average Eiter 14 Sse FIR INCE eene Go eng EE e 14 4 Set up and Connection ee 15 4 1 Mounting Options 15 4 2 Sensor Mounting Jg 15 4 3 Mounting Instructions
10. HS CE SL K003 592 11 1m 1 13947 Cable USB 2m gt 4P Binder K 041 14N 20 2 m 1 14893 Halogen lamp 20W 12V for L 350 Aqua S 350 10 1 15176 Plastic transport case black 545x405x120 mm 11 1 15182 Foam insole for transport case L 350 Aqua S 350 12 1 15478 Foam insole for transport case L 350 Aqua S 350 13 1 15271 Spray guard L 350 Aqua S 350 14 1 15437 Tool to exchange the Sensor halogen lamp 15 1 15486 Screw Driver Torx 16 1 14283 Allen wrench 4mm 17 1 14643 Mini folding rule 18 1 11343 Software CeCalWin Pro 19 1 11427 Calibration of a Sensor with DIN EN ISO 9001 manufacturer certificate type M to DIN 55350 part 18 for all 2 axis optical sensors 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor Standard Extent of Delivery for Art no 15378 S 350 transversal see photo on page 8 1 15713 Sensor head S 350 transversal 2 15248 Sensor Electronics L 350 Aqua S 350 3 14862 Sensor cable 5m MIL small version K 003 1J2 12 5m 4 10413 Power cable 2m MIL 6P banana plug K 003 16N 12 2m 5 13946 CAN cable 2m 3P Binder 9pin Sub D K 030 14N 10 2m 5 13425 PC cable RS232 2m 4P Binder gt 9P Sub D for HT500 RV4 and L 400 Brake L 350 MSW processor II RV3 processor Il K045 14N 10 2m 7 10527 1m 5xBNC S 400 HS CE SL K003 592 11 1m 13947 Cable USB 2m gt 4P Binder K 041 14N 20 2 m 14893 Halogen lamp 20W 12V for L 350 Aqua
11. PWR power LED on the sensor elec tronic will be illuminated orange If the PWR LED is red a fault is indicated Additionally the green ST standstill LED will be illuminated if all connections are correct and no faults are present If the PWR LED is red and the green ST LED is not illuminated polarity of the power supply has been reversed and must be corrected The sensor cannot be read out with CeCalWinPro Software and the USB LED is illuminated although the RS232 interface is used Solution As long as the sensor electronics is not ready for reading out with CeCalWinPro Software the RS232 and USB LED are illuminated constantly During this time the sensor must not be read out with CeCalWin Pro Software Halogen Lamps Check to be sure that the lamp in the sensor is illuminated Check and replace lamps as necessary Also be sure that connections and supply voltage are correct Operating range If the sensor is mounted out of the recommended height range standoff distance it may not go out of standstill mode with vehicle motion and no measurement signals will be output Check and correct mounting as necessary Sensor lens The sensor lens located on the underside of the sensor housing may occasionally become dirty preventing proper operation Check and clean the sensor lens regularly 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 25 User Manual CORREVIT S 350 Sensor e If one or more outp
12. crews with an allen wrench size 4 mm Fig 8 9 Connect the signal cabel to the sensor Fig 9a and route it into the interior of the car to the sensor electronics unit Fig 9 Fig 9a Fig 9 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 19 User Manual CORREVIT S 350 Sensor 10 Use cable ties to fix the signal cable at the mounting unit Fig 10 11 Affix the safety line at the mounting unit Fig 11 and secure it as shown in Fig 11b Fig 11a Fig 11b We recommend to protect the painted surface in this area with an easy to remove tape Fig 11a To avoid temperature drifts of the electronics during the measurement we recommend to switch on the Sensor 15 minutes before you will start the measurement 12 Now your S 350 Sensor is ready for use 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 20 User Manual CORREVIT S 350 Sensor 4 3 2 Installation with Magnetic Plate Holder for Mounting at the Vehicle Side CORRSYS DATRON 6 Point Magnetic Plate Holder S 350 Art no 15213 Stabilizing Element of the Magnetic Plate Holder A Magnet B Magnet Release Device C Stabilizer Rod 1 D Stabilizer Rod 2 E Locking Lever Magnetic Plate Holder 1l Magnet 2 Magnet Release Device 3 Sensor Mounting Plate 4 Level Indicator 5 Locking Levers 2 Photo of the complete installation with magnetic plate holder for moun
13. d names are trademarks of their respective holders Copyright Copyright 2008 CORRSYS DATRON Revision D640 50 01 05E 04 08 Contact International Headquarters CORRSYS DATRON Sensorsysteme GmbH Charlotte Bamberg Str 12 35578 Wetzlar Germany Phone 49 6441 9282 0 Hotline 49 6441 9282 82 Fax 49 6441 9282 17 E mail sales corrsys datron com URL www corrsys datron com North American Headquarters CORRSYS DATRON Sensorsystems Inc 21654 Melrose Avenue Building 16 Southfield MI 48075 USA Phone 1 248 204 0850 Toll free 1 800 832 0732 Fax 1 248 204 0864 E mail USA sales corrsys datron com URL www corrsys datron com China Headquarters CORRSYS DATRON Sensorsysteme GmbH China Office Room 708 JinTianDi International Mansion No 998 RenMin Road Shanghai 200021 P R China Tel 86 21 63114144 Fax 86 21 63114154 E mail Xiaoying Li corrsys datron com cn URL www corrsys datron com cn 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor Safety Instructions Please read carefully before operating the equipment CORRSYS DATRON is not responsible for damage that may occur when this system is used in any way other than that for which it is intended To assure safe and proper operation all supplied equipment components and or accessories must be carefully transported and stored as well as professionally installed and operat
14. ed Careful maintenance and usage in full accordance with operating instructions is imperative CORRSYS DATRON equipment should be installed and operated only by qualified persons who are familiar with devices of this type Local regulations may not permit the operation of motor vehicles on public highways while the equipment is mounted on the exterior of the vehicle Use the equipment only for intended applications Improper application is not advised Do not modify or change the equipment or its accessories in any way Improper use or mounting of the equipment may affect the safety of the vehicle and or occupants The equipment must not be mounted and or operated in any way that may compromise vehicle or and or occupant safety Equipment must be mounted firmly and securely Use only original equipment components and or accessories included in the scope of delivery Do not mount equipment components and or accessories near heat sources e g exhaust Do not use defective or damaged equipment components and or accessories Always note correct pin assignments and operating voltages when connecting equipment to power supplies data acquisition evaluation systems and or any other applicable system or component Equipment may be damaged if not properly connected and or operated For additional information please call the CORRSYS DATRON Hotline 49 6441 9282 82 or email hotline corrsys datron com Use caution when exchangin
15. g Unit before use Special attention should be paid to the condition of the rubber suction pads which must be absolutely intact Replace damaged pads immediately 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 16 User Manual CORREVIT S 350 Sensor 1 Remove the license plate and attach the license plate mounting device 2 Remove the protection caps of the suction holder pads Fig 2b and place the suctions holder unit onto the hood Fig 2a Preferred mounting position is the middle of the hood but you may also place it laterally shifted if the design of the hood does not allow a position in the middle You can mount the suction holder device either hori zontal or vertical Fig 2b 3 When the suction holder unit is correctly positioned press the suction holders one after the other firmly against the vehicle body to flatten the rubber pads against the body surface Then push the two pumping pistons repeatedly until the red warning ring is not visible any more Fig 3a ATTENTION Please monitor the pumping pistons during use to be sure that the suction pads adhere firmly lf the red warning ring is going to become visible Fig 3b the suction pad are going to loosen In this case please interrupt use and push the pistons until the red ring is invisible again A completely visible red warning ring Fig 3c means that the vacuum is lost and the suction pads do not adhere any
16. g sensor lamps lamps are extremely hot and may cause injury Do not look into sensor lamps lamps are extremely bright and may cause eye injury Sensor head can become very hot and may cause injury if power has been applied to the Danger sensor for extended periods of time This is especially true if the sensor is used in hot environmental conditions A The sensor and or sensor components may be damaged if power is applied for extended periods especially in hot environmental conditions e To avoid damage to the sensor lens please do only clean it with a micro fiber cloth Warning 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 5 Disconnect power from the sensor if the vehicle is stationary for extended periods User Manual CORREVIT S 350 Sensor CORRSYS DATRON Sensorsysteme GmbH 1 Overview CORREVIT S 350 Non Contact 2 Axis Optical Sensor for slip free measurement of longitudinal and transversal dynamics Art No S 350 longitudinal 15377 S 350 transversal 15378 The new CORREVIT S 350 Optical Sensor represents yet another step forward in the advancement of optical measurement technology It produces unparalleled accuracy even under the most challenging conditions Compact and lightweight the S 350 Sensor can be mounted in seconds and features the latest advanced spectral optical filters state of the art digital signal processing and surface adaptive illu
17. holder If you think it is indicated to use a safety line please pay attention that the metal clamp of the safetyline cannot come into contact with the painted surface of the vehicle body 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 29
18. igital signal processing Programmable standard analog and digital signal outputs All measured values available Direct connection to PC and virtually all data acquisition systems Signal outputs Analog Digital CAN Bus V 2 0B USB or RS232 Negligible service and maintenance requirements as a result of durable technology e Tested and used under extreme environmental conditions Application The compact low weight CORRSYS DATRON S 350 Sensor is designed for appli cation in dynamic vehicle tests which require precise measurement of the following parameters e Distance e Speed longitudinal and transversal dynamics lt Anale optional calibrated up to 400 kph g with calibration on the test surface 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor 2 Extent of Delivery E e ep GH h b i KR SCH AAA A ap Je Standard Extent of delivery for Art no 15377 S 350 longitudinal 1 1 15714 Sensor head S 350 longitudinal 2 1 15248 Sensor Electronics L 350 Aqua S 350 3 1 14862 Sensor cable 5m MIL small version K 003 1J2 12 5m 4 1 10413 Power cable 2m MIL 6P banana plug K 003 16N 12 2m 5 1 13946 CAN cable 2m 3P Binder 9pin Sub D K 030 14N 10 2m 5 1 13425 PC cable RS232 2m 4P Binder gt 9P Sub D for HT500 RV4 and L 400 Brake L 350 MSW processor II RV3 processor Il K045 14N 10 2m 7 1 10527 1m 5xBNC S 400
19. mination speed and distance information is updated at 250 Hz to track every highly dynamic maneuver The extended working range of the CORREVIT S 350 Sensor makes it ideal for measurement of transversal dynamics with trucks busses and off road vehicles 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 User Manual CORREVIT S 350 Sensor Features CORREVIT S 350 with working range of 350 100 mm Applicable from 0 5 kph 250 kph Due to its considerably extended working range the S 350 Sensor is ideally suited for application with trucks busses and off road vehicles sensor Electronics provide option for connection of a Gyro to attain yaw rate for measurement of sideslip angle relative to the vehicle s center of gravity Adjustable filter time unfiltered 8 512 ms FIR Filter with constant filter time adjustable Considerably improved performance is enabled by the application of the latest tech nologies gt Latest halogen lamp with aluminum reflector gt Smallest dimensions gt Improved distance linearity gt Easier mounting gt Improved signal processing by ideal combination of the analog and digital signal conditioning DSP FPGA technology gt Reduced noise of the output signal gt Improved measurement features on various surfaces gt Improved standstill gt Quick filter start up Extremely high measuring accuracy better than 0 1 as a result of precise optics and d
20. more Interrupt use immediately and remount the suctin holder unit lt is strongly recommended to use a Safety line to secure the suction holder unit during the application 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 17 User Manual CORREVIT S 350 Sensor 4 Tighten the locking lever of the stabilization element of the suction holder unit Fig 4 5 Take the Extension with Mounting Plates and affix it to the License Plate Mounting Device as shown in Fig 5 Measure the sensor mounting height to be sure that the sensor will be within the specified vertical operating range of 350 130 mm this distance is measured from the bottom of the sensor body the bottom of the mounting plate to the road or track surface Fig 5a Fig 5a Fig 5 6 Mount the upper mounting plate Mounting Plate 1 of the extension to the mounting plate of the suction holder unit NOTE Take care that the nuts of the mounting screws see Fig 6a are retained when you tighten the screws 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 18 User Manual CORREVIT S 350 Sensor 7 Adjust the lower mounting plate Mounting Plate 2 on which the sensor is to be mounted perpendicular to the ground observe the built in level indicator Fig 7a and lock the levers Fig 7 shows the completely installed mounting unit Art no 15408 Fig a Fig 7 8 Attach the S 350 Sensor and tighten the s
21. nal delay The moving average filter can be set within the range of 8 ms to 512 ms Signal delay increase and signal accuracy and signal dynamic as well as noise decrease with ascending values Use CeCalWin Pro Software to change the settings Please note that in CeCalWin Pro Software multiple of 4ms are set 3 4 2 FIR Filter With the FIR filter the limit frequency can be set in varying steps with CeCalWin Pro Software A lower limit frequency means also a lower signal dynamic The delay time of the filtered signal is stated in brackets You can take over this value to your data acquisition to show all signals e g trigger signals isochronous Use CeCalWin Pro Software to change the settings FIR Finite Impulse Response 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 14 User Manual CORREVIT S 350 Sensor 4 Set Up and Connection 4 1 Mounting Options S Sensor Body o A t k 350 mm 350 mm 350 mm longitudinal mounting transversal mounting Spray Guard 350 mm UU i Road Surface li i DA ck To achieve optimum performance and N al l I accuracy the mounting distance from WA em n the lower surface of the sensor body not a including the spray guard to the road surface must be 350 mm 130 mm Notice In wet or snowy conditions please mount the sensor at the front of the vehicle This will help to prevent measurement anomalies
22. or head with mounted cable Protection standard electronics Dimensions of the sensor head I x w x h Weight of the sensor head Dimensions of the electronics I xw x h Weight of the electronics Shock Vibration Illumination optional calibrated up to 400 kph k KkKk with calibration on test surface switching over between the respective measured variables via CeCalWin Pro possible 2008 CORRSYS DATRON Sensorsysteme GmbH Weizlar CORREVIT S 350 Sensor 0 5 250 kph 2 47 mm lt 0 2 Es 40 lt 0 1 350 100 mm 1 1000 pulses m f center 9 kHz 0 10 V 10 10 V 10 10 V for calibration with LB Brake switch 10 10 V 0 100 KHz CAN 2 0B Motorola or Intel USB 2 0 Full Speed RS232 12 14 V 40 W 12 V DC 25 50 C 40 85 C 5 80 non condensing IP 67 IP 50 105 x 70 x 45 mm 500 g 180 x 125 x 95 mm 1100 g 50 g half sine 6 ms 10 g 10 150 Hz Halogen D640 50 01 05E 04 08 10 User Manual CORREVIT S 350 Sensor 3 2 Pin Assignments CAN 3 pin Binder 718 flange male Pin 1 CAN high Pin 3 CAN low Pin 4 CAN GND USB 4 pin Binder 718 flange female Pin 1 D Pin 2 D Pin 3 DGND Pin 4 Switch RS 232 4 pin Binder 718 flange male Pin 1 TX Pin 2 RX Pin 3 RS232 GND Pin 4 RS232 GND ATTENTION continued next page All views are of the front of the connector 2008 CORRSYS DATRON Sensorsysteme
23. that can be caused by spray and or blowing snow 4 2 Sensor Mounting J ig 19 pin MIL plug 105 16 45 h SEI e ve _CORRSYS e 120 Mounting holes Fillister head screw M55x55 DIN 912 ISO 4762 Note Always mount with spring washer DIN 137 B 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 15 User Manual CORREVIT S 350 Sensor 4 3 Mounting Instructions 4 3 1 Installation with Suction Holder for Front Mounting CORRSYS DATRON 3 Point Suction Holder S 350 Art no 15408 Stabilizing Element of the Suction Holder Unit A Suction Pad B Pumping Piston C Stabilizer Rod 1 D Stabilizer Rod 2 E Locking Levers Suction Holder Unit Extension with Mounting Plates l Suction Pads 1 Mounting Plate 1 2 Pumping Pistons 2 Mounting Plate 2 3 Sensor Mounting Plate 7 3 Level Indicator 4 Level Indicator op 4 Rod 1 5 Locking Lever 5 Rod 2 6 Locking Lever Photo of the complete installation with suction holder for front mounting see Appendix B page 27 ATTENTION To assure proper function of the suction holders the mounting area must be free of grease oil dust and other contaminants For this reason it its necessary to clean the painted surface in the mounting area before attaching the suction holders Do not use cleaning products that leave residue of any kind on the surface Always inspect the Suction Mountin
24. ting at the vehicle side see Appendix C page 28 horizontal Fig 1 or vertical Fig 1a a 1 You can install the magnetic plate holder S 350 either 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D640 50 01 05E 04 08 21 User Manual CORREVIT S 350 Sensor 2 Mount the stabilizing element to the magnetic plate holder as shown in Fig 2a and 2b The complete magnetic plate holder should look as shown in Fig 2 x E E WS H d Ly F S an I J ERSTA lt a SES d GE AER WN EEEE eee h E EEn if A d k n W I RI a H beta Ken A i Fig 2a Fig 2b 3 Take the pre assembled CORRSYS DATRON magnetic plate holder S 350 and place it parallel to the vehicle body e g at the rear passenger door as shown in Fig 3 The magnetic plates will automatically hold fast to the metal vehicle door body panel Measure the sensor mounting height to be sure that sensor is within the specified vertical operating range see page 9 This distance is measured from the bottom of the sensor body i e the lower edge of the mounting plate to the road or track surface If the sensor is not within the operating range of 350 130 mm loosen the black levers at the magnetic holder and reposition the mounting unit so that the height is correct 4 Adjust the sensor mounting plate so that it is perpendicular to the ground The top of the sensor mounting plate is fitted with liquid level indicator for this purpose Fig 4a
25. ut signals appear to be incorrect the sensor may have been set up incorrectly via CeCalWin Pro Software Check all relevant settings in CeCalWin Pro All analog voltage settings must be within range and should be conforme with the data acquisition system settings to which they are connected All digital pulse and resolution settings must be set within range and should be conforme with the data acquisition system settings to which they are connected Check all offset values and recalibrate sensor as necessary e If no output signals are available and all connections are correct use the CeCalWin Pro Test Function to determine that all outputs are fully operational See Section 6 Using the CeCalWin Pro Software Package for complete details EMC interference lf the sensor starts to send output signals without vehicle motion triggering may have been caused by excessive EMC interference from the test vehicle To correct this condition reset the sensor by disconnecting from power and then re connecting or by switching power off and then back on at the power distribution box If the condition persists disconnect sensor from vehicle ground and isolate it at all mounting points If none of the above recommendations provides a solution you may wish to contact CORRSYS DATRON Before doing so please be ready to supply the following e A ccw file saved from CeCalWin Pro Software to serve as an example of the problem or fault condition e A list
Download Pdf Manuals
Related Search