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*ARMY TM 10-3930-675-10-1

1. Zero in this column indicates original page or work package A B Blank TM 10 3930 675 10 1 TECHNICAL MANUAL HEADQUARTERS TM 10 3930 675 10 1 DEPARTMENTS OF THE ARMY TM 11078A OR 1 AND MARINE CORPS Washington D C 01 December 2006 TECHNICAL MANUAL OPERATOR S MANUAL FOR ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 RESET NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240V2 53 000 LB CAPACITY 4 X 4 NSN 3930 01 522 7364 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the proce dures please let us know Submit your DA Form 2028 Recommended Changes to Equipment Technical Publica tions through the Internet on the Army Electronic Product Support AEPS website The Internet address is https aeps ria army mil The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page Fill out the form and click on SUBMIT Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail fax or E mail your letter or DA Form 2028 direct to U S Army Tacom Life Cycle Management Command
2. 0 58 85 5 8 kp cm A32049 0900 RT 240 350 916 0008 00 6 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED NO RIDERS Kkalmar Kalmar Industries AB SE 341 81 Ljungby Sweden I kg bar e 430770 0300 0008 00 7 350 917 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED O O CONTAINER HANDLER ROUGH TERRAIN 53 000 POUNDCAPACITY AT 48INCH LOADCENTER MODEL TRA24055S3M SERIAL NO MFD __ CONTRACTOR 1NWy2 CAPACITY 53 000 LBS GVW 118 500 LBS SHIPPING WT 118 000 LBS NSN 3930 01 473 3998 REGISTRATION NO WARRANTY EXP MFD BY KALMAR RT CENTER INSPECTED BY DATE AUG 2000 DATE SHIPPED DATE IN SERVICE INSPECTED BY OPERATIONAL HEIGHT 157 5 IN WIDTH 143 7 IN OPERATIONAL CUBE 7630 FT FOR INFORMATION CONTACT KALMAR RT CENTER SAN ANTONIO TX 1 800 232 1236 O O 350 919 0008 00 8 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED 0 58 MPo 0 58 85 psi 4 3 85 psi 5 8
3. PERSE eee pete hu ee Centimeter db are Components of End Item CPR t Cardiopulmonary Resuscitation ECM dra rap amara m aku TERRE hai PEEL nae Electronic Control Module BCS e b bp te ble Electronic Control System ES NN Fahrenheit p PT Feet palio elei dog Sha E Tea Mange Ra ORC E e RENE Rae Gallon GCWR 5 eoe esee E ere e ne DU SO eR Eee Yel re He ERE n Gross Combination Weight Rating GV WR cech LPS S eee M Gross Vehicle Weight Rating Press ae CER E C RR o RS e Horsepower e dh OR e ER nne ya Dad v i o ver DRE i e ae EB In Accordance With ETM prs sendes s Abe ke ane hete Sage Sa Interactive Electronic Technical Manual Tee ks SEE MM E Inch ISO Lt res as chata as asb od Eu ei dades o ke ds International Standardization Organization JOAP GS Eee ves Joint Oil Analysis Program kg eas tpa rp ees e cu ban aha sd Kilogram kin Rie date shad SAAT eue UU daa ARES natam een Kilometer bere Ese RE EE EXER Je sekker AES epit i ne eua Kilo Pascal susen settee es pt bee ttle pee ev pede Med Metro EUN PH GE et Sa Kilometers per Hour Iq EE Kilowat
4. 4 forward and 3 reverse speeds Range Selection dos est Lp PENIS PSU m y Automatic electronically controlled Axles Manufacturers ess teet PERLE NA E Rep iS e bue e Melee ae RET HUE ES E EE T SES Kessler Model Front russ omis hem RAE AE vb RERO ede eis LT102PL341 528NLB4650 Rear sr re cR aee pe Ie b te otal san LT102PL341 528NLB4460 Weight Front ete 8 379 Ib 3 800 kg Rea nende age OR e Ca RC CR RN 5 733 Ib 2 600 kg Tires Front and Rear Manufacturers every de HIS etit CEPI Hau Pat EE pt pue ppt Bridgestone SIZe cones test Ud e Eod ato d eo d ety P eeu e uat adu ute wes Eis ub OE ed 29 5 R35 VRL EUER mE 85 psi 586 kPa Weight viol tae es phai pA EE e ELE UD URGE UC UE ERE ERE 2 315 Ib 1 050 kg Bogie Wheels Transport Operations Manufacturer ede PCR RERUM ee Ade e quete eee eee be X athe uqa e Michelin SIZE zo Sek ete e smt GA CR RAN Saale e e o SR Mars eb Mins Bas Mere a 355 65 R 15 XZM ta deut deir sb estt 85 psi 586 kPa Dolly Wheels Tophandler Transport Manufacturer luu ct u e Setet ode wed ads Andi un Michelin SIZE sp erd toda Eb OM Ade eet ae ee 225 75 R 10 XZR terete kast S Sentre bI 85 psi 586 kPa Dimensions Length Toph ndler Lateral sakt bufe
5. FT oo Peel eee NE PA 40 0005 00 20 350 077 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED b Container Oscillation and Tilt Angles ee here OSCILLATION ANGLES 350 078 0005 00 21 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED c Container Reach and Load Range in Row One 53 000 Ib 24 040 Kg and in Row Two 27 500 Ib 12 474 Kg 350 079 Change 1 0005 00 22 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED d Stacking of 4 ft 3 in 1 30 m Containers Seven High e Deep Well Container Lifting Stacking 350 080 350 081 0005 00 23 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE HEATER AND DEFROSTER Start engine and bring RTCH to normal operating temperature 2 Rotate heater and defroster selection switch clockwise to desired position to select airflow direction to windshield oper ator or both 3 Rotate heater temperature control switch clockwise to desired position to control heater output within the
6. Reporting Equipment Improvement Recommendations EIRs Index 4 Work Package Page 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM 10 3930 675 10 2 0006 00 7 TM 10 3930 675 10 1 0006 00 8 TM 10 3930 675 10 2 0005 00 4 TM 10 3930 675 10 1 0005 00 5 TM 10 3930 675 10 2 0004 00 12 TM 10 3930 675 10 1 0004 00 12 TM 10 3930 675 10 2 0005 00 3 TM 10 3930 675 10 1 0005 00 4 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 0005 00 32 TM 10 3930 675 10 1 0005 00 34 TM 10 3930 675 10 2 0005 00 4 TM 10 3930 675 10 1 0005 00 5 TM 10 3930 675 10 2 0008 00 6 TM 10 3930 675 10 1 0008 00 6 TM 10 3930 675 10 2 0008 00 19 TM 10 3930 675 10 1 0008 00 19 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 0013 00 1 TM 10 3930 675 10 1 0013 00 1 TM 10 3930 675 10 2 0012 00 1 TM 10 3930 675 10 1 0012 00 1 TM 10 3930 675 10 2 0007 00 11 TM 10 3930 675 10 1 0007 00 14 TM 10 3930 675 10 2 0016 00 1 TM 10 3930 675 10 1 0016 00 1 TM 10 3930 675 10 2 0015 00 1 TM 10 3930 675 10 1 0015 00 1 TM 10 3930 675 10 2 0004 00 12 TM 10 3930 675 10 1 0004 00 12 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 TM 10 3930 675 10 1 INDEX Continued Subject Work Package Page s Seat Controls 0004 00 8 10 3930 675 10 1 0004 00 8 10 3
7. Instrument Panel Lifting Boom and Tophandler Operate Lights Operate List of Abbreviations Acronyms Location and Description of Major Components Lubrication Procedures General Maintenance Forms Records and Reports Marine Transport Operate Air Conditioner Fire Extinguisher Portable Heater and Defroster In Extreme Cold In Extreme Heat In Mud or Soft Surfaces In Sandy or Dusty Conditions In Woods or On Rocky Terrain Lifting Boom and Tophandler Index 3 Work Package Page 0005 00 2 TM 10 3930 675 10 2 0005 00 2 TM 10 3930 675 10 1 0004 00 1 TM 10 3930 675 10 1 0004 00 1 TM 10 3930 675 10 2 0005 00 8 TM 10 3930 675 10 1 0005 00 9 TM 10 3930 675 10 2 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM 10 3930 675 10 2 0001 00 2 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 0002 00 3 TM 10 3930 675 10 1 0002 00 3 TM 10 3930 675 10 2 0012 00 3 TM 10 3930 675 10 1 0012 00 3 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0007 00 13 TM 10 3930 675 10 1 0007 00 15 TM 10 3930 675 10 2 0005 00 24 TM 10 3930 675 10 1 0005 00 25 TM 10 3930 675 10 2 0005 00 26 TM 10 3930 675 10 1 0005 00 27 TM 10 3930 675 10 2 0005 00 23 TM 10 3930 675 10 1 00
8. NOTE Troubleshooting Procedure Page DEPO ete eo eee 0011 00 5 ERR de 0011 00 2 SE bas sg eeu use 0011 00 3 din 0011 00 2 saa ed a RR Ate 0011 00 1 SUE Cancun Due E e d 0011 00 1 bei ste dal BAe 0011 00 4 SERO EC CA ERR E 0011 00 5 hue bud abe bett as ade 0011 00 4 ON CAEDE 0011 00 6 Whenever ECS display screen indicates a fault code shut down engine then restart engine If fault code persists notify Organizational Maintenance END OF WORK PACKAGE 0010 00 1 0010 00 2 Blank TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES 0011 00 Table 1 Troubleshooting Procedures ENGINE WILL NOT START SYMPTOM Engine will not crank or cranks slowly MALFUNCTION Ensure master battery switch is in ON position CORRECTIVE ACTION Turn master battery switch to ON position Check for loose or disconnected battery cables CORRECTIVE ACTION If cables or connectors are loose broken or disconnected notify Organizational Maintenance Battery charging error code indicates low voltage Batteries low or discharged CORRECTIVE ACTION Attempt to slave start vehicle WP 0006 00 and notify Organizational Mainte nance Engine cranks but will not start Fuel tank is empty or low on fuel CORRECTIVE ACTION Fill fuel tank WP 0015 00 Fuel water separator contains water or is clogged CORRECTIVE ACTION Drain fuel water separator Weekly PMCS
9. 37 7 ft 11 0 m Tophandler Eongitudinal ss u ke Rete e Be ea bes 49 2 ft 15 0 m Height Operational w Boom Devel yy IER Eh See dn dvele Tete aaa 13 1 ft 4 0 m Highway Transport 2 2 1 9 8 ft 3 0 m Width Tophandler 1 2 2 12 ft 3 66 m Change 1 0002 00 6 TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT DATA CONTINUED Weights GV WR vase RS HOSTEN NR TS TER TA et NE PER LENS 118 000 Ib 53 524 kg GVWR w Forklift Kit Senke be ee 128 400 Ib 58 241 kg Capacities Fuel Tank sos sara eee se ROS AS ELA EE Ede ER 103 gal 390 L Cooling System us u ois cate yeas EC uu LE E Ru eR Up E tae ss 23 7 gal 89 7 L Cooling Engine Only yz 2 ped EYES uU P ae Gr ba 3 4 gal 12 9 L Hydraulic Oil Reservoitycs cc53 5 5 20 eee ee sides Rees SAO SARA EWE eR SS 180 gal 681 L Engine Crankcase w Filter s sg eR ERO Rh SSE ulus Att Rea enes ERE 38 6 qt 36 5 L Transmission WEITET paw wasp eal ER NE ace Ae BY UE TE Wurde eR eet eS 36 qt 34 L Electrical System bee ae ok chet MN E eod E e bap e quote eco e ee E Deh Gab Uy US 24V negative ground Batteries QUANTITY saadan SE ek GEN Ng a eA PA EEN elena ba ee pe ha wel ees T E es 4
10. ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE LIMITATIONS 3 Stop Vehicle Stop Vehicle Immediately Boom cannot be lowered with 5 191 D pd UNE satel Locking valve broken circuit JOYS 25 MG Abort mission Emergency lowering is Notify maintenance Cable to valve defective necessary E Stop Vehicle Stop Vehicle Immediately Boom cannot be lowered with 52 D S ONE sate Locking valve short circuit Oen TE Abort mission Emergency lowering is Notify maintenance Cable to valve defective necessary Stop Vehicle Stop Vehicle Immediately Lifting is impossible 154 Cn NE Put load down safely Lifti D v Abort m esten ifting valve broken circuit Notify maintenance Cable to valve defective Stop Vehicle Stop Vehicle Immediately Uncontrolled self lifting may 155 D Put load down safely sa e occur D v ABOtOmishion Lifting valve short circuit Notify maintenance Cable to valve defective Stop Vehicle Stop Vehicle Immediately Boom cannot be lowered with 157 7 Put load down safely ME joystick D 25 Abort mission Lowering valve broken circuit Emergency lowering is Notify maintenance Cable to valve defective necessary Stop Vehicle Stop Vehicle Immediately Boom cannot be lowered with 158 7 Put load down safely TN joystick D 25 Abort mission Lo
11. 350 023 RETAINING PIN LOCKING PIN PARKING AND POSITIONING FOR SHORT AND LONG TERM STORAGE The following instructions allow the RTCH RT 240 to be parked or stored in a minimal amount of space and prevent damage to machine The RTCH RT 240 can be stored in four different modes 1 Operational Mode with Tophandler Stowed in Normal Operating Position Perpendicular to RTCH Lower boom to lowest position and fully retract boom SS 374 0005M 0005 00 33 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 PARKING AND POSITIONING FOR SHORT AND LONG TERM STORAGE CONTINUED 2 Operational Mode with Tophandler Turned Longitudinal to RTCH a Center tophandler by lining up white lines in middle b Extend boom to 71 in 180 cm on extension screen and rotate tophandler clockwise to longitudinal position Lower boom to lowest position and retract until tophandler is close to front tires i 374 0006M 3 Cab and Boom in Transport Position with Tophandler Turned Perpendicular to RTCH a Place cab in transport position WP 0007100 b Place boom support in transport position WP 0007 00 CAUTION DO NOT place shoring next to twistlock pins where they will hit sensor plungers c Extend boom to 6 in 15 cm on extension screen and lower boom slowly to ground level Place shoring under each corner of tophandler to prevent
12. 350 064 4 Press left button and multi function trigger button to close tophandler from 40 to 20 ft 6 10 to 12 19 m or to close forklift tines if forklift kit is installed 350 065 0005 00 13 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED e Twistlock Lock Unlock Button NOTE When twistlocks are locked GREEN indicator light on steering column inside cab and at end of boom will illuminate Three IR lights at end of boom also illuminate when operating in blackout mode When twistlocks are unlocked RED indicator light on steering column inside cab and at end of boom will illuminate Single IR light at end of boom also illuminates when operating in blackout mode Press twistlock lock unlock button and override switch at the same time to lock out or disable boom lifting and lowering operation Twistlock indicator light will turn off To reactivate boom press twistlock lock unlock button and override switch at the same time 1 Press button to lock twistlocks securing load 2 Press button to unlock twistlocks releasing load Change 1 0005 00 14 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED f Boom Joystick 1 Move joystick forward to lower boom 2 Move joystick back to raise boom 3 Move joystick right to extend bo
13. 6 Column 6 Quantity Required Oty Rqd Indicates the quantity of the item required 0017 00 1 TM 10 3930 675 10 1 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS CONTINUED 0017 00 Table 1 Components of End Item List There are currently no COEI assigned Table 2 Basic Issue Items List 374M 0023 2 3 4 NATIONAL DESCRIPTION USABLE STOCK NUMBER AND PART NUMBER ON CODE 4210 01 485 9754 EXTINGUISHER FIRE INWY2 12J1057 2590 01 478 4688 LADDER HANDRAIL INWY2 A36453 0100 5340 01 480 3124 RAMP DOLLY WHEELS INWY2 36296 0100 2510 01 540 4046 BOOM REST TRANSPORT A42654 0100 0017 00 2 TM 10 3930 675 10 1 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS CONTINUED 0017 00 Table 2 Basic Issue Items List Continued 434 10008 3 4 NATIONAL DESCRIPTION CAGEC USABLE STOCK NUMBER AND PART NUMBER ON CODE 5180 01 487 3162 TOOL KIT INWY2 12J1035 4910 00 204 3170 Gage Tire Pressure 10 to 160 psi 5120 00 224 4659 27783 7188BH Key Socket Head 3 16 in 5120 00 223 7397 74445 57026 Pliers Slip Joint 5140 01 491 0562 56161 10510983 Pouch Tool 5120 01 487 5688 INWY2 1271068 Screw Jacking 5210 00 240 8716 INWY2 12J1029 Screwdriver Cross Tip 5120 00 237 6985 80204 B107 15TY2DEASZI Screwdriver Flat Tip 5120 01 487 5686 56161 10510988 Tool
14. ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Switching from 2WD to 4W D Stop Vehicle Warning Degraded 763 Press RESET Operation DA Finish mission 5 pen circuit at axle connection Notity maintenance solenoid transmission ECU detected incorrect voltage at out put pin that looks like an open cir cuit for this output pin Cables defective Axle connection solenoid defective is not possible Transmission ECU shifts to Stop Vehicle Stop Vehicle Immediately i TD D 6 Abort Dor Slippage at clutch K1 transmis Notify maintenance Limp home sion ECU calculates a differential If there is also failure at speed at closed clutch K1 If this ther clutch ECU shifts t calculated value is outside range un T ECU interprets this as slipping clutch ECU will shut down Low pressure Sensor defective Incorrect sensor gap size Clutch defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to Te D 6 OUR d Slippage at clutch K2 transmis Notify maintenance s Limp home sion ECU calculates a differential If there is also a failure at speed at closed clutch K2 If this ther clutch ECU shifts t calculated value is outside range RD ECU interprets this as slipping clutch ECU will shut
15. 4 TB 10 3930 675 14 0016 00 1 TM 10 3930 675 10 1 REFERENCES CONTINUED 0016 00 OTHER PUBLICATIONS Abbreviations and Acronyms ues l e saks NE ERE KV IRN e EIUS AGED ASME Y14 38 1999 Army Medical Department Expendable Durable Items CTA 8 100 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic CTA 50 970 Prevention of Motor Vehicle Accidents AR 385 55 Transportability Criteria eel orb eat bee d MIL STD 1366D END OF WORK PACKAGE 0016 00 2 TM 10 3930 675 10 1 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS 0017 00 SCOPE This work package lists COEI and BII for the RTCH RT 240 to help you inventory items required for safe and efficient operation GENERAL The COEI and BII information is divided into the following lists 1 Tab e 1 Components of End Item List This listing is for informational purposes only and is not authority to requisi tion replacements These items are part of the end item but are removed and separately packaged for transportation or shipment As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Illustrations are furnished to assist you in identifying the items 2 Tab
16. Container handling capabilities a Stack or unstack 8 ft 2 44 m high ISO containers stacked three high with a gross weight of 53 000 Ib 24 040 kg in the first row b Stack or unstack 8 ft 2 44 m high ISO containers stacked three high with a gross weight of 27 500 Ib 12 474 kg in the second row c Stack or unstack 4 3 ft 1 31 m high ISO containers stacked seven high d Container tophandler adjusts to 20 ft 6 10 m or 40 ft 12 19 m ISO container lengths e Container tophandler oscillates 7 degrees left and right f Container tophandler rotates 195 degrees clockwise and 105 degrees counterclockwise Army or 105 degrees clockwise and 40 degrees counterclockwise RESET g Container tophandler tilts 8 degrees forward and 12 degrees to the rear h Container tophandler side shifts 15 in 38 1 cm from the center on each side Forklift kit is operator installed and attaches to the tophandler The fork tines are adjustable from 24 in 61 cm center to center to 81 5 in 207 cm center to center Lift capacity is 44 000 Ib 19 958 kg Maximum speed of RTCH is 23 mph 37 kph on level ground with NO LOAD maximum speed on level ground LOADED is 15 mph 24 kph Maximum fording depth is 60 in 1 52 m Operation in temperatures from 25 F to 125 F 32 C to 52 C and to 40 F 40 C with arctic kit installed Electronically controlled 400 hp 298 kW six cylinder turbocharged engine Ele
17. Information Maintenance Short circuit to ground at engine speed input transmission ECU measures a voltage less than 0 45V at speed input pin Cables defective Sensor defective Gearshift quality is reduced due to another control mode operating mode substitute clutch control 651 O Finish Mission Notify maintenance Information Maintenance Logical error at engine speed input transmission ECU mea sures engine speed over a thresh old and the next moment the measured speed is zero Cables defective Sensor defective Incorrect sensor gap size 0020 00 24 Gearshift quality is reduced due to another control mode operating mode substitute clutch control TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Press RESET Warning Degraded 652 Finish mission Operation e Notify maintenance Short circuit to battery voltage or open circuit at turbine speed input transmission ECU mea sures a voltage higher than 7 0V at speed input pin Cables defective Sensor defective Incorrect sensor gap size Gearshift quality is reduced due to another control mode operating mode substitute clutch control If there is also a failure at output speed transmission ECU shifts to neutral Limp home Press RESET Warning Degraded 653 co I gt
18. WARNING DO NOT operate arctic heater in a confined area Always ensure there is adequate fresh air ventila tion Failure to follow this warning may cause death due to carbon monoxide poisoning NOTE e Arctic heater is used to provide engine preheating for engine startup in extreme cold tempera tures below 25 F 32 C When heater is required to preheat engine coolant and engine block BEFORE startup it should be turned on 3 4 hour before engine is started Operating instructions for the arctic heater will be provided with the arctic heater installation kit OPERATE IN EXTREME HEAT 1 General During very hot weather driving procedures may require altering to prevent vehicle overheating Avoid con tinuous high engine RPM and continuous operation in soft terrain 2 Driving Vehicle a Check water temperature display and stop if temperature is unusually high Allow vehicle to cool down b Check cooling system air cleaner air cleaner restriction indicator engine oil level and radiator fins frequently Per form necessary services and notify Organizational Maintenance of any unusual readings or problems c Notify Organizational Maintenance to shorten differential oil change interval 3 Parking Vehicle a Park vehicle under cover if possible If shelter is not available cover vehicle with tarpaulins If there aren t enough tarps to cover entire vehicle arrange tarps around engine compartment and over radiator to keep sand and
19. Connector pin broken Finish Mission Information Maintenance None 638 l 6 Notify maintenance Short circuit to ground at trans mission sump temperature sensor input voltage too low Cables defective Sensor defective Connector pin broken 0020 00 23 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 ERROR CODE 639 DISPLAY LAYOUT Table 4 Error Codes Continued DRIVER ACTION Finish Mission Notify maintenance ERROR CODE EXPLANATION Information Maintenance Short circuit to battery voltage or open circuit at converter output temperature sensor input volt age too high Cables defective Sensor defective Connector pin broken VEHICLE LIMITATIONS None 640 5 Finish Mission Notify maintenance Information Maintenance Short circuit to battery voltage or open circuit at converter output temperature sensor input volt age too low Cables defective Sensor defective Connector pin broken None 649 5 Finish Mission Notify maintenance Information Maintenance Short circuit to battery voltage or open circuit at engine speed input transmission ECU measures a voltage higher than 7 0V at speed input pin Cables defective Sensor defective Connector pin broken Gearshift quality is reduced due to another control mode operating mode substitute clutch control 650 O Finish Mission Notify maintenance
20. OZ OZ LB LB LB QT GAL GAL TM 10 3930 675 10 1 EXPENDABLE AND DURABLE ITEMS LIST CONTINUED 0019 00 1 ITEM NUMBER 10 11 12 13 END OF WORK PACKAGE 3 NATIONAL STOCK NUMBER 9150 00 402 4478 9150 00 402 2372 9150 00 491 7197 9150 00 189 6727 9150 00 186 6668 9150 00 191 2772 9150 01 152 4117 9150 01 152 4118 9150 01 152 4119 7920 00 205 1711 6650 01 377 1808 6850 01 33 1 3349 6850 01 33 1 3350 Table 1 Expendable and Durable Items List Continued 4 DESCRIPTION AND PART NUMBER Oil Lubricating Arctic OEA 81349 MIL L 46167 1 Quart Can 5 Gallon Can 55 Gallon Drum Oil Lubricating OE HDO 10 81349 MIL L 2104 1 Quart Can 5 Gallon Can 55 Gallon Drum Oil Lubricating OE HDO 15W 40 81349 MIL L 2104 1 Quart Can 5 Gallon Can 55 Gallon Drum Rag Wiping 64067 7920 00 205 1711 50 Pound Bale Solvent Dry Cleaning Type 81348 P D 680 1 Quart Can 5 Gallon Can 55 Gallon Drum 0019 00 3 0019 00 4 Blank QT GAL GAL QT GAL GAL QT GAL GAL LB QT GAL GAL TM 10 3930 675 10 1 ERROR CODES 0020 00 ERROR CODE TABLE 1 e 4 in this work package identifies error codes resident on the RTCH on board computer These error codes are vis ible to both the driver and the maintainer and address very specific equipment conditions on the vehicle 2 This error code listing also addresse
21. TM 10 3930 675 10 1 REFUELING PROCEDURES 0015 00 WARNING ME DO NOT smoke or permit any open flame in area of RTCH while you are servicing diesel fuel sys tem Be sure hose nozzle is grounded against filler tube during refueling to prevent static electric ity Failure to follow this warning may result in injury to personnel or equipment damage Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing Place portable fire extinguisher within reach prior to refueling DO NOT overfill tank If fuel starts foaming from fuel tank stop immediately to avoid fuel spill age Failure to follow these warnings could result in injury or death to personnel 1 Shut down engine 2 Wipe off dirt on and around filler 3 Unlatch filler cap and open 4 Refuel tank Level of fuel should come approximately half way up filter screen DO NOT overfill tank 5 Close filler cap and latch FUEL TANK FILLER CAP 350 045 END OF WORK PACKAGE 0015 00 1 0015 00 2 Blank TM 10 3930 675 10 1 CHAPTER 5 SUPPORTING INFORMATION TM 10 3930 675 10 1 REFERENCES 0016 00 SCOPE This work package lists all forms field manuals technical manuals and other publications referenced in this manual and which apply to the operation of the RTCH RT 240 PUBLICATION INDEXES The following indexes should be consulted frequ
22. Avoid contact with skin eyes and clothes and do not breathe vapors DO NOT use near open flame or excessive heat The solvent s flash point is 200 F 94 C If you become dizzy while using dry cleaning solvent get fresh air immediately and get medical help If solvent contacts eyes wash your eyes and get medical aid immediately TM 10 3930 675 10 1 WARNING FIRE EXTINGUISHER Discharging large quantities of dry chemical fire extinguisher in cab may result in temporary breath ing difficulty during and immediately after the discharge event If at all possible discharge fire extin guisher from outside the cab Ventilate cab thoroughly prior to reentry WARNING WE HAZARDOUS WASTE DISPOSAL When servicing this vehicle performing maintenance or disposing of materials such as engine cool ant transmission fluid lubricants battery acids or batteries and CARC paint consult your unit local hazardous waste disposal center or safety office for local regulatory guidance If further information is needed please contact The Army Environmental Hotline at 1 800 872 3845 WARNING INFRARED IR LIGHTS DO NOT look directly at IR source without eye protection and maintain a minimum of 12 inches from energized IR lights to prevent possible eye discomfort or damage WARNING VZ NBC EXPOSURE If NBC exposure is suspected all air cleaner media should be handled by personnel wearing protec tive equipment Consult your NBC Offic
23. CORRECTIVE ACTION If transmission oil level is low add oil as required After PMCS WP 0013 00 ECS display screen indicates transmission fault code s CORRECTIVE ACTION Shut down engine and restart If failure persists notify Organizational Mainte nance 0011 00 4 TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 Table 1 Troubleshooting Procedures Continued ERRATIC OR NO STEERING CONTROL SYMPTOM Steering system not responding to steering wheel movement MALFUNCTION Ensure vehicle is in 2 wheel steering mode CORRECTIVE ACTION Place vehicle in 2 wheel steering mode Recheck steering Hydraulic system oil level is low CORRECTIVE ACTION If hydraulic system reservoir oil level is low add oil as required Before PMCS WP 0013 00 ECS display screen indicates steering system fault code s CORRECTIVE ACTION Shut down engine and restart If failure persists notify Organizational Mainte nance Steering system not responding to selection of 2 wheel 4 wheel or crab steering modes ECS display screen indicates steering system fault code s CORRECTIVE ACTION Shut down engine and restart If failure persists notify Organizational Mainte nance POOR OR ERRATIC BRAKING CONTROL SYMPTOM Brakes will not hold RTCH and or brakes operate erratically MALFUNCTION There are obstructions or debris buildup under brake pedal CORRECTIVE ACTION Remove obstructions or debris ECS displ
24. Deployment Sell vasse kadre sae a Arr Rd 0007 00 1 TM 10 3930 675 10 1 0007 00 1 TM 10 3930 675 10 2 Destruction of Army Materiel to Prevent Enemy Use 0001 00 1 TM 10 3930 675 10 1 Drying iid ste aie ss Rer TS PORUDV ERES CHER USA RT st sti SD ba ues 0005 00 8 TM 10 3930 675 10 1 0005 00 8 TM 10 3930 675 10 2 DriyingTIps 4 nu a CC TRE EE SER ERA nut 0005 00 7 TM 10 3930 675 10 1 0005 00 8 TM 10 3930 675 10 2 Index 1 TM 10 3930 675 10 1 INDEX Continued Subject Emergency Lowering of the Boom Engine Shut DOWD cai RICO ELE EP P E eU EP UP RU Equipment Characteristics Capabilities and Features Equipment Data ESO WES EN EE Equipment Improvement Recommendations Reporting EIRs Error Codes 5 ete pe ER Re aaepe ede teg Expendable and Durable Items List F Fire Extinguisher Portable Operate ME REG EST RE alo Forklift Kit Installation Plates i454 eps ee EM ER ER qu EE MIB 4 b tions Forms Records and Reports Maintenance H Heater and Defroster Operate Highway Transport aus lasa EE NIU SLM dee ete a
25. FIGURE ITEM NO NO NUMBER NO NO PART III REMARK E SA M L NO 5 or sut be usea TITLE Operator s Manual for Rough Terrain ontaine TOTAL NO OF MAJOR ITEMS SUPPORTED TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION D D D O N 40 RECOMMENDED ACTION D of publications and ded APD V4 00 RECOMMENDED CHANGES TO PUBLICATIONS AND US Part II reverse for Repair Parts and Special Tool Lists RPSTL and Supply BLANK FORMS Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is OAASA FROM Activity and location Include ZIP Code TO Forward to proponent of publication or form Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Rough Terrain Container Handler RTCH RT 240 TM 10 3930 675 10 1 01December2006 ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED TO Forward direct to addressee listed in publication FROM
26. OPERATE LIGHTS HORN AND FRONT WINDSHIELD WIPER WASHER NOTE If the engine is not running ignition switch must be in ON position for the lights and horn to work 1 Place ignition switch to ON position 2 Move accessory control lever FORWARD for LEFT directional signal and REARWARD for RIGHT directional signal 3 Lift up on accessory control lever to FLASH headlights 4 Push down on accessory control lever for HIGH BEAM headlights 5 Press button at the end of the accessory control lever for HORN operation 6 Rotate accessory control lever knob for front windshield wiper and push for windshield washer functions ACCESSORY CONTROL LEVER 350 027 SHUT DOWN ENGINE 1 Apply the parking brake 2 Retract and fully lower boom 3 Place transmission control lever in Neutral N 4 Allow the engine to run for 1 2 to I minute at idle CAUTION DO NOT never turn master battery switch to OFF when the engine is running Damage to voltage reg ulator may result 5 Stop the engine by turning ignition switch to 0 position 6 When mission is completed wait at least I minute and place master battery switch in OFF position Change 1 0005 00 26 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE PORTABLE FIRE EXTINGUISHER WARNING Discharging large quantities of dry chemical fire extinguisher in cab may result in temporary breath ing difficulty during and immediately after the discharge event If at a
27. WP 0013 00 ECS display screen indicates engine fault code s Notify Organizational Maintenance ENGINE STARTS BUT WILL NOT KEEP RUNNING SYMPTOM Engine stops running after starting MALFUNCTION Fuel tank is empty or low on fuel CORRECTIVE ACTION Fill fuel tank 00 Fuel water separator contains water or is clogged CORRECTIVE ACTION Drain fuel water separator Weekly PMCS WP 0013 00 0011 00 1 TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 Table 1 Troubleshooting Procedures Continued ENGINE STARTS BUT WILL NOT KEEP RUNNING CONTINUED MALFUNCTION Check fuel lines connections and filters for leakage damage or clogging CORRECTIVE ACTION Notify Organizational Maintenance ECS display screen indicates engine fault code s CORRECTIVE ACTION Notify Organizational Maintenance ENGINE RUNS ROUGH SYMPTOM Rough idling and misfires MALFUNCTION Check for white or blue smoke indicating engine is cold CORRECTIVE ACTION Allow engine to reach normal operating temperature of 180 F to 200 F 82 C to 93 C Fuel water separator contains water or is clogged CORRECTIVE ACTION Drain fuel water separator Weekly PMCS WP 0013 00 Check fuel lines connections and filters for leakage or damage CORRECTIVE ACTION Notify Organizational Maintenance ECS display screen indicates engine fault code s CORRECTIVE ACTION Notify Organizational Maintenance ENGINE LOW O
28. ing lug nuts are found Lights or backup alarm is dam aged 0013 00 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK NOT FULLY MISSION INTERVAL SERVICE PROCEDURE CAPABLE IF Folding Step Check for damage or missing parts and Ladder Hydraulic a Check for damage and leaks Class III leaks are evident Reservoir and Sight Gage NOTE Boom must be fully lowered and retracted and RTCH parked on level ground before checking hydraulic oil level in reservoir Engine should be stopped at least five minutes b Check hydraulic oil in the oil level sight Hydraulic oil level is below sight gage If hydraulic oil is visible in sight gage gage level is okay If level is low before adding oil remove one of the fill plugs from the oil filter cover plates at the top of the hydraulic oil tank and allow the RTCH to rest another five minutes Recheck the oil level If level is still low add oil only through one of these fill points Refer to add oil IAW instructions in WP 0012 00 DO NOT FILL THROUGH THIS PORT HYDRAULIC RESERVOIR DO NOT FILL THROUGH THIS PORT 0013 00 9 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 Change 1 INTERVAL LOCATION ITEM TO CHECK SERVICE Fuel Tank and Filler Cap NOT FULLY MISSION PROCEDURE
29. setting Ambient air pressure sensor cir cuit error detected by ECM Finish Mission Information Maintenance Injector for cylinder 1 turned IH _ Current detected at injector for Or cylinder 1 when voltage is turned OFF Finish Mission Information Maintenance Injector for cylinder 5 turned ie S NOD menne Current detected at injector for ORE cylinder 5 when voltage is turned OFF Finish Mission Information Maintenance Injector for cylinder 3 turned Ar 0 Nor mamterianee Current detected at injector for ORE cylinder 3 when voltage is turned OFF Finish Mission Information Maintenance Injector for cylinder 6 turned 1314 Notify maintenance OFF Current detected at injector for cylinder 6 when voltage is turned OFF 0020 00 39 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Finish Mission Information Maintenance Injector for cylinder 2 turned xs 0 Nor mane Current detected at injector for BRE cylinder 2 when voltage is turned OFF Finish Mission Information Maintenance Injector for cylinder 4 turned DA ES Normen Dalee Current detected at injector for OnE cylinder 4 when voltage is turned OFF Finish Mission Information Maintenance Injector for cylinder 1 turned Hd _ Ol NOP menne No current detected at injector for Og cylinder
30. 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 SEAT CONTROLS Control or Indicator Armrest Tilt Adjustment Lumbar Adjustment Knob Backrest Tilt Adjustment Seat Cushion Adjustment Lever Seat Tilt Adjustment Knob Seat Height Adjustment Knob Fore and Aft Seat Adjustment Lever 350 010 Function Turn adjusting knob until desired armrest tilt is achieved Rotate knob forward to increase and backward to decrease lumbar support Turn adjusting knob until desired backrest tilt is achieved Three position lever adjusts for desired amount of suspension NORMAL lever pulled out Use in normal operation RESTRICTED lever pushed halfway in Use when operating on rough surfaces LOCKED lever pushed in fully Use when suspension is not required Turn adjusting knob until desired seat tilt is achieved Turn adjusting knob until desired height is achieved Lift adjusting lever and move seat forward or rearward 0004 00 8 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 ACCELERATOR AND BRAKE CONTROLS y Pp 350 007 434 10004 Control or Indicator Function Service Brake Pedals Depress to apply service brakes and illuminate brake lights Accelerator Pedal Depress to incre
31. 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded 4WD cannot be selected 419 LAN 9 Press RESET Operation ae Ke rA Digital input not read correctly Four wheel steering switch Cables defective Stop Vehicle Warning Degraded Crab steering cannot be 420 J 9 Press RESET Operation selected E JUSSI Digital input not read correctly otry mamtenance Crab steering switch Cables defective Finish Mission Information Maintenance Boom folding is not possible Mm Nonty maintenance Digital input not read correctly Sensor cab in transport position Cables defective Steering computer damaged Finish Mission Information Maintenance Ether injection is not possible 423 Notify maintenance Digital input not read correctly Ether start switch Cables defective Steering computer damaged Stop Vehicle Warning Degraded Fording operations are not 426 Press RESET Operation possible e cU HOS Digital input not read correctly outy maintenance Fording level switch Cables defective Steering computer damaged Finish Mission Information Maintenance Work lights on tophandler do 427 Notify maintenance Digital input not read correctly not function Tophandler work light switch Cables defective Steering compu
32. 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 350 001 COMPONENT DESCRIPTION Tophandler Electro hydraulically operated 20 to 40 ft 6 10 to 12 19 m tophandler Capable of sideshifting rotation forward rear tilting left right tilting and load position leveling and locking Also interfaces with forklift attachment Boom Assembly Electro hydraulically operated heavy duty steel boom designed for moving lifting and stacking 20 to 40 ft 6 10 to 12 19 m ISO containers Boom Lift Cylinders Electro hydraulically operated cylinders raise lower and support the boom assembly Operator s Cab Contains all driving and container handling controls as well as heating air conditioning and filtered ventilation system controls During air transport operations the cab is moved to the left side of the chassis then lowered and secured in place Boom Support Rear support and pivot point for the boom to include an unlocking device that allows the boom assembly to be lowered into the transport position Frame A heavy duty steel construction with tiedowns towing lugs and pintle hook Remote Hydraulic Control Location of selected hydraulic remote controls and access to hydraulic Compartment system test and AOAP sampling ports 0002 00 3 Change 1 TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJ
33. 4 Procedure Column This column gives the procedure you must perform to check or service the item listed in the Item to Check Service column to know if the equipment is ready or available for its intended mission or for operation You must perform the procedure at the time stated in the interval column 5 Not Fully Mission Capable If Column Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission If you perform check service procedures that show faults listed in this column the equipment is not mission capable Follow standard operating procedures for maintaining the equipment or reporting equipment failure GENERAL PMCS PROCEDURES 1 Always perform PMCS in the same order so it gets to be a habit Once you ve had some practice you ll spot anything wrong in hurry If the RTCH does not perform as required refer to the appropriate troubleshooting procedure in Chap ter 3 2 If anything looks wrong and you can t fix it write it on your DA Form 5988 E If you find something seriously wrong IMMEDIATELY report it to your supervisor 3 Before performing preventive maintenance read all the checks required for the applicable interval and prepare all the tools you need to make all the checks You ll always need a Rag Wiping Item 12 WP 0019 00 or two 0012 00 1 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUE
34. ARMY TM 10 3930 675 10 1 MARINE CORPS TM 11078A OR 1 TECHNICAL MANUAL OPERATOR S MANUAL FOR ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 RESET NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240V2 53 000 LB CAPACITY 4 X 4 NSN 3930 01 522 7364 SUPERSEDURE NOTICE This manual supersedes TM 10 3930 675 10 dated July 2001 DISTRIBUTION STATEMENT Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY DECEMBER 2006 PUBLICATION CONTROL NUMBER 184 110780 00 DEPARTMENT OF THE NAVY Headquarters U S Marine Corps Washington DC 20380 0001 25 September 2006 1 This Technical Manual TM authenticated for Marine Corps use and effective upon receipt provides operation and lubrication instructions as determined by TM 11078 OR for Rough Terrain Container Handler RTCH National Stock Number NSN 3830 01 522 7364 2 Submit notice of discrepancies or suggested changes on a NAVMC 10772 NAVMC may be submitted via the Internet using website https pubs ala usmc mil home htm scrolling down to the NAVMC 10772 Tracking Program and following instructions provided It may also be submitted by electronic mail to mbmatcommarlogbases alogcom usmc mil or by mailing paper copy NAVMC 10772 in an envelope addressed to Commander
35. CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately ECU shifts to neutral nae re x oe Se Error at shift valve power supply ECU will shutqown y VPS2 Cable defective Connector defective ECU defective Finish Mission Information Maintenance None ii Notify maintenance General EEPROM fault ECU cannot read memory ECU defective Stop Vehicle Stop Vehicle Immediately Transmission stays in neutral 843 a 5 Abort mission 2T ECU will shut down D Application error Notify maintenance ECU defective Stop Vehicle Stop Vehicle Immediately Transmission stays in neutral s D 6 Clutch failure was not able Edo adjust clutch filling parame ters Clutch defective Finish Mission Information Maintenance None O Notify mamtenance Clutch adjustment data lost ECU was not able to read correct adjustment parameters Interference during data saving process Engine Will Not Stop Vehicle Immediately Engine will not start _ tH 5 i Notify ECM internal memory error Maintenance Hardware defective Internal microprocessor communication failure Stop Vehicle Stop Vehicle Immediately Engine will shut down and will 1115 T I O Shut engine OFF for No engine speed signal detected at not start 30 seconds then turn I either engine position sensor cir engine ON If code clears resume mission then notify maintenanc
36. Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to Check wheel for oos neutral G Steering deviation between set blockage Steering remains active and If blocked remove blockage and press RESET If not blocked notify point and actual value tracking error tries to close up to set point System will be active as soon as deviating wheel has closed Up maintenance 317 Wheel 1 318 Wheel 2 319 Wheel 3 320 Wheel 4 Stop Vehicle Stop Vehicle Immediately This error prohibits driving ar I 9 Notify maintenance Wheel alignment values out of after steering calibration if Sanga calibration was not successful or calibration values are out of 321 Wheel 1 range Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to Notify maintenance neutral D Break in cable to proportional s valve Steering computer cannot control wheel with broken 325 Wheel 1 cable 326 Wheel 2 Faulty wheel has to be aligned 327 Wheel 3 by manual operation of valve 328 Wheel 4 Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to Abort mission a neutral D 4 Cable to proportional valve Notify maintenance RUM Steering computer cannot short circuit control wheel with broken 329 Wheel I cable 330 Wheel 2 Faulty wheel has to be aligned 331 Wheel 3 by
37. D Abort mission j Reduced hydraulic speed Notify maintenance Error codes 131 to 136 or 210 have been active Stop Vehicle Stop Vehicle Immediately No overload protection 131 IN Press RESET system D 1 Boom sensor boom length out of Put load down safely tange orno chang when Reduced hydraulic speed Abort mission is me Notify maintenance NERONI able defective Short circuit Potentiometer damaged Hydraulic failure Stop Vehicle Stop Vehicle Immediately No overload protection 192 l 5 Press RERET Boom sensor boom angle out of SISP N Put load down safely range or no signal change when Reduced hydraulic speed lowering lifting boom Sensor bracket or lever damaged Cable defective Short circuit Potentiometer damaged Hydraulic failure 0020 00 7 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately No overload protection hL 133 Press RESET system D yc Left lift cylinder pressure sensor Put load down safely Reduced hydraulic speed signal out of range Abort mission Notify maintenance Cable defective Short circuit Pressure sensor defective Stop Vehicle Stop Vehicle Immediately No overload protection hL I plata Press RESET Right lift cylinder press
38. DESCRIPTION Sensor Lever Valve Temperature Pressure 0020 00 1 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 EXPLANATION OF ERROR CODE DISPLAY CONTINUED 3 Icons in the right of the display identify what function or vehicle system the fault is related to Table 3 lists the various functions or vehicle systems used in the display Table 3 Function Icons ICON DESCRIPTON ICON DESCRIPTION Battery Twistlock as Forklift Kit Up Down A Emergency Stop or Battery In Out ees Rotation Transmission Hydraulic Filter Fan F 4 US Communication Engine 0020 00 2 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 EXPLANATION OF ERROR CODE DISPLAY CONTINUED Table 3 Function Icons Continued ICON DESCRIPTON ICON DESCRIPTION Sideshifting No Overload Protection E AN Oscillation leveling Brake Spreading Tilt di 7 Steering 0020 00 3 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE LIMITATIONS 1 Finish Mission Information Maintenance None Lifting lowering boom Hydraulic filter clogged Finish Mission Information Maintenance None 2 Notify maintenance Steerin AF eering Hydraulic filter clogged L
39. Finish mission Operation Noty mamtenanee Short circuit to ground at turbine speed input transmission ECU measures a voltage less than 0 45V at speed input pin Cables defective Sensor defective Gearshift quality is reduced due to another control mode operating mode substitute clutch control If there is also a failure at output speed transmission ECU shifts to neutral Limp home Press RESET Warning Degraded 654 l 6 Finish mission Operation Logical error at turbine speed input transmission ECU mea sures turbine speed over a thresh old and at the next moment the measured speed is zero Cables defective Sensor defective Incorrect sensor gap size Gearshift quality is reduced due to another control mode operating mode substitute clutch control If there is also a failure at output speed transmission ECU shifts to neutral Limp home 655 Notify maintenance amp Finish Mission Information Maintenance Short circuit to battery voltage or open circuit at internal speed input transmission ECU mea sures a voltage higher than 7 0 V at speed input pin Cables defective Sensor defective 0020 00 25 Gearshift quality is reduced due to another control mode operating mode substitute clutch control TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER A
40. Hydraulic Reservoir 5120 00 264 3796 INWYZ 12J1028 Wrench Adjustable 96508 D712 2350 01 480 3549 WHEEL DOLLY INWY2 A38709 0100 END OF WORK PACKAGE 0017 00 3 0017 00 4 Blank TM 10 3930 675 10 1 ADDITIONAL AUTHORIZATION LIST AAL 0018 00 SCOPE This work package lists additional items that you are authorized for the support of the RTCH RT 240 GENERAL This list identifies items that do not need to accompany the RTCH and that do not have to be turned in with it These items are authorized to you by CTA MTOE TDA or JTA EXPLANATION OF COLUMNS 1 Column 1 National Stock Number Indicates the National Stock Number NSN assigned to the item and will be used for requisitioning purposes 2 Column 2 Description and Part Number Indicates the Federal item name in all capital letters fol lowed by a minimum description when needed The entry for each item ends with the Commercial and Government Entity Code CAGEC in parentheses followed by the part number 3 Column 3 Usable on Code Indicates a code if the item needed is not the same for different models of equipment Usable on Code is not applicable for the RTCH RT 240 4 Column 4 Unit of Measure U M Indicates how the item is issued for the National Stock Number NSN shown in Column 1 5 Column 5 Qty RECM Indicates the quantity recommended 0018 00 1 TM 10 3930 675 10 1 ADDITIONAL AUTHO
41. Ifan error code appears on driver s ECS display screen during operation refer to WP 0020 00 for further information This section contains instructions for safely operating the RTCH RT 240 under usual conditions Unusual conditions are defined and described in WP 0006 00 0005 00 1 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 INITIAL ADJUSTMENTS DAILY CHECKS AND SELF TEST NOTE Refer tq WP 0004 00 for location and operation of controls 1 Place master battery switch in ON position MASTER BATTERY SWITCH SHOWN IN OFF POSITION 350 048 2 Perform Before operation Preventive Maintenance Checks and Services PMC WP 0012 00 WP 0013 00 3 Occupy and adjust seat NOTE Vehicle should not be operated with cab door open 4 Close cab door 5 Adjust position of joystick 6 Adjust left and right exterior mirrors and interior rearview mirror as required 7 Adjust steering wheel and column 8 Fasten seat belt START ENGINE NOTE Refer tq WP 0004 00 for location and operation of instrument panel indicators and controls Ensure parking brake is applied 2 Place transmission shift control lever to Neutral N 3 Ensure all accessory switches and controls are in the OFF position CAUTION DO NOT operate the starter motor for more than 30 seconds at a time After 30 seconds allow starter motor to cool for at least two minutes before attempting to start engine again Excessive hea
42. Level PROCEDURE a Check fender and mirror for damage or missing parts b Check all light assemblies for damage and proper operation With engine idling transmission selector lever in N parking brake set and engine at operating temperature coolant tempera ture of 180 F 82 minimum remove transmission dipstick Level as indicated on dipstick should be maintained within two indicator marks at end of dipstick If level is low add transmission fluid IAW instructions WP 0012 00 INDICATOR MARKS 0013 00 12 NOT FULLY MISSION CAPABLE IF Lights are damaged TRANSMISSION OIL LEVEL GAGE TRANSMISSION OIL FILL TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK NOT FULLY MISSION INTERVAL SERVICE PROCEDURE CAPABLE IF Engine Oil NOTE Level To ensure an accurate reading vehicle must be parked on level ground Wait 10 minutes after shutting down engine to allow oil to drain into crankcase Check engine oil level on dipstick Main tain oil level within crosshatched area at end of dipstick If level is low add oil LAW instructions in WP 0012 00 ENGINE OIL FILL ENGINE CROSS DE HATCHED GAGE AREA z 350 040A LIFTING BOOM AND TOP HANDLER Boom a Check hydraulic cylinders for damage Class III leaks are evident Hydraulics and leaks b Check hydraulic ho
43. Marine Corps Systems Command Attn Assistant Commander Acquisition and Logistics LOG TP 814 Radford Blvd Suite 20343 Albany Georgia 31704 0343 BY DIRECTION OF THE COMMANDANT OF THE MARINE CORPS OFFICIAL Y n cvv Like PT W P MACECEVIC Program Manager Engineer Systems Marine Corps Systems Command DISTRIBUTION EDO TM 10 3930 675 10 1 WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to personnel Also included are explanations of safety and hazardous materials icons used within the technical man ual BIOLOGICAL abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health P CHEMICAL drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue ELECTRICAL electrical wire to arm with electricity symbol running through human body shows that shock hazard is present EYE PROTECTION person with goggles shows that the material will injure the eyes FIRE flame shows that a material may ignite and cause burns FLYING PARTICLES arrows bouncing off face with face shield shows that particles flying through the air will harm face ae HEAVY PARTS hand with heavy object on
44. Menu Selection Buttons on page 0004 00 5 for additional information ON OFF rocker switch selects crab steering mode of operation ON OFF rocker switch selects 4 wheel steering mode of operation ON OFF rocker switch selects 2 wheel steering mode of operation Used to manually select transmission gear range and vehicle direction 0004 00 4 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 INSTRUMENT PANEL CONTINUED 3 ECS Menu Selection Buttons Control or Indicator Left Arrow Button Right Arrow Button Error Message Reset R Button ENTER Button Value Increase Button Value Decrease Button Function Press to scroll backward through menus on ECS display screen Press to scroll forward through menus on ECS display screen U vehicle monitoring systems U vehicle monitoring systems U Used to reset the ECS display screen sed by maintenance personnel when setting up and calibrating sed by maintenance personnel when setting up and calibrating sed by maintenance personnel when setting up and calibrating vehicle monitoring systems 0004 00 5 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 INSTRUMENT PANEL CONTINUED 4 ECS Display Screens 45 22 Kalmar 19 ju 46 53 52 47 51 48 Control or Indicator ECS Icon Scre
45. TM 10 3930 675 10 2 CabSystem EK Ade em Ree eet e deer 0003 00 3 TM 10 3930 675 10 1 0003 00 3 TM 10 3930 675 10 2 Cooling System y ys amu a Mey Se BI 0003 00 1 TM 10 3930 675 10 1 0003 00 1 TM 10 3930 675 10 2 Drives Trai eme em e S OO qi ES eot RAE ees 0003 00 1 TM 10 3930 675 10 1 0003 00 1 TM 10 3930 675 10 2 Electrical System sce 0 mter asp FORRES HURTS RES URP IL ESOS MS ug 0003 00 1 TM 10 3930 675 10 1 0003 00 1 TM 10 3930 675 10 2 Electronic System uy ex A uu kus ku n ER conser AR 0003 00 3 TM 10 3930 675 10 1 0003 00 3 TM 10 3930 675 10 2 Exha st Systemr es EYES VL RESTORE VLC PEE SEMEN eg 0003 00 1 TM 10 3930 675 10 1 0003 00 1 TM 10 3930 675 10 2 Index 5 TM 10 3930 675 10 1 INDEX Continued Subject T Continued Theory of Operation Continued Forklift Kit noz peperere pc diodes Meade Sa bane Fuel System ces cec Ce sa C Cte es sd Hydraulic System 1 ceste p RR ae sete Lifting Boom and Tophandler Steering System s spe pep CU pa pg er sete edit Transmission Operate Transport AIE S s c HA MER m p E RR RU RO aw ele P Troubleshooting Instf CHOnS dere pe puer Pd p ERR Procedures ansat ARES Aes das yataqda ned c ec Mi m Qe les Symptom Index sess s tue
46. UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 TOWING ga BS NR DI AQ WARNING DO NOT tow at speeds over 5 mph 8 kph CAUTION DO NOT attempt to start the RTCH RT 240 by towing Any attempt to start the engine by towing will cause damage to the transmission NOTE The preferred method for towing a disabled RT CH is with another RTCH if one is available RTCH must ONLY be towed a short distance and at slow speeds Distance towed and speed may not exceed 15 miles at 5 mph 24 km at 8 kph If it is absolutely necessary to move the RTCH more than 15 miles 24 km it must be transported Because the engine is not running during towing the following vehicle systems will NOT function properly a Steering control will be greatly reduced b Service brakes will not function c Parking brakes will not release d Transmission lubrication will be insufficient Chock wheels of disabled RTCH Place transmission in neutral Apply parking brakes Turn ignition ON Use auxiliary pump to power hydraulics to fully lower and retract boom Turn tophandler to longitudinal position so as not to obstruct traffic while being towed Turn ignition OFF Release parking brakes Have Organizational Maintenance cage parking brakes Connect a medium duty tow bar with standard clevises to rear towing lugs of towing vehicle another RTCH WARNING Carefully move towing vehicle into position Always use a ground guide
47. brake circuit is applied by depressing either the left or right floor mounted hydraulic brake pedals Brake pressure is applied to eight cylinders per side within the front axle and one cylinder per side in the rear axle 5 The brake system cooling circuit cools the brake disks using oil pumped from the main hydraulic system through brake chambers during operation 6 The parking brake assemblies are mounted at the input flanges of the front and rear axles The brakes are applied by spring pressure and released hydraulically A warning buzzer sounds if operator leaves the seat without applying the parking brakes The parking brake should never be applied as an emergency brake or while the vehicle is moving Application of the parking brake while the vehicle is moving can result in major drive train damage HYDRAULIC SYSTEM The RTCH hydraulic system is comprised of the following major components that provide hydraulic power to operate and control the container tophandler boom steering and brake systems In addition the hydraulic system is used to place the cab and bogie wheels into transport mode 1 Three variable piston type hydraulic pumps are driven by the transmission power take off PTO The pumps provide hydraulics for the steering system and tophandler One double vane type pump is driven by the transmission PTO It provides hydraulics for the boom cylinders service and parking brake systems One single vane pump is driven by th
48. cab 4 Rotate fan switch clockwise to adjust fan speed from low to high 5 Press cab air circulation control switch to select either recirculated or fresh air within the cab NOTE Air vents are located at each rear corner of cab as well as on instrument panel 6 Control airflow as needed by adjusting louvered openings of air vents IR FAN CAB AIR CIRCULATION AIR VENT SWITCH CONTROL SWITCH HEATER AND DEFROSTER SELECTION HEATER SWITCH TEMPERATURE CONTROL SWITCH Change 1 0005 00 24 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE AIR CONDITIONER Start engine and bring RTCH to normal operating temperature 2 Press air conditioning control switch to the ON position 3 Rotate air conditioner temperature control switch clockwise to desired position to control air conditioner output within the cab 4 Rotate fan switch clockwise to adjust fan speed from low to high 5 Press cab air circulation control switch to select either recirculated or fresh air within the cab NOTE Air vents are located at each rear corner of cab as well as on instrument panel 6 Control airflow as needed by adjusting louvered openings in air vents AIR CONDITIONING AIR FAN CONTROL VENT VENT SWITCH SWITCH CAB AIR CIRCULATION CONTROL SWITCH AIR CONDITIONER TEMPERATURE CONTROL SWITCH 0005 00 25 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00
49. display that is shown when the RTCH experiences a mechan ical malfunction and provides a complete list and explanation of all error codes resident on the vehicle iii Change 1 TM 10 3930 675 10 1 FEATURES OF THIS MANUAL 1 WARNINGs CAUTIONS NOTEs subject headings and other important information are highlighted in BOLD print as visual aid WARNING A WARNING indicates a hazard which may result in serious injury or death CAUTION A CAUTION is a reminder of safety practices or directs attention to usage practices that may result in damage to equipment NOTE A NOTE is a statement containing information that will make the procedures easier to perform 2 Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis 3 Within a procedural step reference may be made to another work package in this manual or to another manual These ref erences indicate where you should look for more complete information a If you are told Tf red band is showing service air cleaner as soon as possible WP 0014 00 go to work package 0014 00 in this manual for instructions on servicing the air cleaner b If you are told Stow M1000 trailer loading ramps TM 9 2330 381 14 go to TM 9 2330 381 14 which is listed in the References work package for complete information on stowing the M1000 loading ramps Use the Table of Contents or alphabetical Index in TM 9 2330 38 1 14 to find procedures for t
50. emergency lowering valve screws by turning them clockwise until tight Tighten both left and right jamnuts LOCKING VALVE 350 1368 25 Lower Boom Extended or Loaded With a Container a Open valve located under vehicle on right frame in front of right rear tire ING OPEN VALVE Change 1 0006 00 4 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 LOWERING OF THE BOOM CONTINUED b Turn vehicle ignition ON c Press auxiliary pump switch on instrument panel to ON position It will run for four minutes then pause for two min utes then restart if necessary d Use joystick to lower and retract the boom OPERATE IN EXTREME COLD 1 General a Extreme cold causes many problems 1 2 3 4 6 6 Lubricants thicken or congeal Batteries may freeze or lose their electrical efficiency Fuel may not readily atomize for combustion Various materials will become hard brittle and easily damaged The cooling system requires adequate protection from extreme cold Fuels lubricants and antifreeze compounds require special storage handling and use b Refer to FM 9 207 for additional information NOTE Notify Organizational Maintenance to prepare vehicle for arctic operation c Vehicles assigned to arctic regions are equipped with an auxiliary arctic heater to enable easier starting by providing preheating of engine cooling
51. forklift kit is attached to the tophandler twistlocks and two hydraulic hose quick disconnects Forklift operation is controlled from the tophandler joystick and includes adjustable fork tines The fork tines and vertical support beams fold under the forklift framework for transport END OF WORK PACKAGE 0003 00 3 0003 00 4 Blank TM 10 3930 675 10 1 CHAPTER 2 OPERATING INSTRUCTIONS TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS GENERAL DO NOT attempt to operate the RTCH RT 240 until becoming familiar with the location and use of all controls and indicators This work package describes all operator controls and indicators INSTRUMENT PANEL 1 Gage and Switch Panel Control or Indicator Fuel Gage Air Vents Hour Meter Cab Air Circulation Control Switch Air Conditioning Control Switch 12V Utility Plug IR Light Switch Hazard Warning Light Switch Service Light Switch Blackout Drive Marker Light Switch Function Indicates amount of fuel in fuel tank when ignition switch is on Vents air into cab from heater ventilator defroster and air conditioner Louvered openings are adjustable Records hours of vehicle operation Two position rocker switch provides selection of recirculated air or fresh air within the cab ON OFF rocker switch controls cab air conditioning operation Supplies 12V power to operate utilities ON OFF rocker switch controls oper
52. from inside rear bumper 0007 00 9 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 HIGHWAY TRANSPORT CONTINUED h Install transport boom rest 2 on underside of boom at front and secure with two locking pins 3 Ensure boom is fully lowered and resting properly on transport boom rest 374M 0015 i Shut down RTCH engine J Secure RTCH to trailer IAW tiedown instructions on RTCH data plate and on M1000 trailer k Stow M1000 trailer loading ramps TM 9 2330 381 14 2 Unload RTCH from M1000 Trailer a Remove tiedowns from RTCH and trailer b Remove two locking pins 3 and transport boom rest from underside of boom at front 374M 0029 Change 1 0007 00 10 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 HIGHWAY TRANSPORT CONTINUED 1 1 Install transport boom rest 2 and two bolts 1 on inside rear bumper d e Place boom and boom support in operational position WP 000700 Place cab in operational position WP 0007 00 Lower loading ramps on M1000 trailer and place in outside full wide position TM 9 2330 381 14 Start RTCH engine WARNING Always use a ground guide when driving RTCH down trailer ramps Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment Slowly drive RTCH down trailer ramps Stow M1000 trailer loading ramps TM 9 233
53. kp cm 5 8 kp cm A32049 0900 M A32049 0900 M 350 919 0008 00 9 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED LOCATED ON FAN CASING 450202 0100 450203 0100 350 920 0008 00 10 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED 423049 0100 uw 58759 0190 0008 00 11 LOCATED LOCATED DOWN POINT 350 907 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED LUBRICATION DATA PLATE FOR ROUGH TERRAIN CONTAINER HANDLER 53 000 POUND CAPACITY 4 X 4 KALMAR 4055S3M TO LUBRICATION ORDER LO 1090006712 FOR SPECIAL STRUCTION MODEL TRA2 ANT ALL TEMPERATURES EO Fi WC TO QUYAI C LEO PHT TO an C WHO YO WO IFEI C AHO ANTAS TO STFC SOVET NOSED WASHER 2 TO CUFAIC AHO NPRHEPC TO PRE MO ATTEZTC TO tipi AHO ITPC TO AFC 100 001 FIG D 2 eee s 8 WO RENE TO AHO TO 90 LAYFLAP C TO FREE ANT ALL TEMPERATURES WHO PET TO pipo AND FV FETE TO WI UPPER FLL TUBE amp FTLO UPPER LOW
54. lamp on steering 404 Notify maintenance Digital output short circuit 2 switch is not Control lamp front wheel steer en ing Cables defective Finish Mission Information Maintenance Control lamp on steering 405 Notify maintenance Digital output short circuit oe switch is not Control lamp four wheel steer ar ing Cables defective Finish Mission Information Maintenance Control lamp on steering 406 X Notify maintenance Digi totes selection switch is not igital output short circuit ki Control lamp crab steering NOE Cables defective Finish Mission Information Maintenance Control lamp on steering 408 Notify maintenance Digital output short circuit column is not working Control lamp unlocked twist lock Cables defective Finish Mission Information Maintenance Control lamp on steering 409 Notify maintenance Digital output short circuit column is not working Control lamp locked twistlock Cables defective Finish Mission Information Maintenance Control lamp on steering 410 Notify maintenance Digital output short circuit column is not working Control lamp alignment Cables defective 0020 00 19 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Finish Mission Information Maintenance Cab cannot be moved 411 Not
55. locking rings to disconnect two hydraulic hose quick disconnects located on top left side of the tophandler Install protective caps on connectors PROTECTIVE CAPS TOPHANDLER LOCKING RING LOCKING RING QUICK Vii DISCONNECTS Mecca 350 013 d Remove protective caps from forklift kit hydraulic hose connectors Connect the two forklift kit hydraulic hose quick disconnects to the hydraulic hose quick disconnects that were disconnected from the tophandler TOPHANDLER TOPHANDLER__ HYDRAULIC HOSES FORKLIFT KIT HYDRAULIC HOSES 350 014 Change 1 0005 00 28 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED e Remove two locking pins and retaining pins that secure upper fork arms to the top frame TOP FRAME UPPER FORK ARM RETAINING LOCKING PIN PIN 350 015 f Stow retaining pins on forklift kit top frame TOP FRAME RETAINING PIN STOWED LOCKING PIN 342 886 0005 00 29 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED g Slowly tilt the tophandler forklift kit to the full rearward position while raising the boom This will allow the upper fork arms to unfold downward 350 016 NOTE Step h requires a structure such as an ISO container or a loading dock to complete the unfolding of the lower forks h
56. manual operation of valve 332 Wheel 4 Stop Vehicle Warning Degraded Stop vehicle by switching to 340 Press RESET Operation neutral Finish mission Notify maintenance Supply pressure below 1 450 psi 100 bar Leaking hydraulics 0020 00 17 Steering system will operate in a degraded mode TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS 341 Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to Abort mission neutral D Steering wheel signals inconsis Notify maintenance i Steering system will operate tent e g two incremental 4 Bun but is not redundant counters deviating Steering computer uses one of Cables defective two counters to steer vehicle Steering column sensor defective 342 Stop Vehicle Warning Degraded Stop vehicle by switching to 343 I 9 Press RESET Operation neutral Finish mission One pulse signal to steering wheel Steering system will operate Notify maintenance but is not redundant interrupted Steering computer uses Cables defective uninterrupted signal to steer Steering column sensor defective vehicle Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to 344 Abort mission neutral D Both pulse signals to steering i Notify maintenance Steering sy
57. mirrors and lights clean and free of snow and ice Use defroster to help keep glass free of snow and ice If a difficult stretch of road approaches stop and inspect it carefully before driving on it Select transmission gear range that best suits road condition Use 4 wheel drive as required 0006 00 7 Change 1 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 OPERATE ON SNOW AND ICE CONTINUED 2 Stopping a Fase up on accelerator leaving vehicle in gear b Apply service brakes lightly and evenly DO NOT pump service brake pedal c Always avoid sudden braking 3 Parking If parking on icy slushy wet or muddy surfaces place boards brush or other materials that will provide trac tion underneath tires This will guard against tires freezing to the ground or becoming pocketed in ice and will provide some traction when vehicle is started and moving again FORDING 1 General a Maximum fording depth is 5 ft 1 5 m b Minimize the amount of turning if possible FORDING LINE 350 028 2 Before Fording a Ensure engine is operating properly and all gages are indicating normal operating pressures and temperatures b Lubricate unpainted surfaces to guard against rust and deterioration 3 During Fording a Place transmission in lower gear ranges and enter water slowly b Ford at speeds of 3 to 4 mph 5 to 6 kph 4 After Fording a Allow engine to run to drive out any accumul
58. or damage Class III leaks are evident ra WARNING eI If NBC exposure is suspected all air cleaner media should be han dled by personnel wearing protective equipment Consult your NBC officer or NBC NCO for appropriate handling or disposal procedures Check indicator If it is red remove cover and service air cleaner assembly as required WP 0014 00 0013 00 14 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 INTERVAL LOCATION ITEM TO CHECK SERVICE Drive Belts PROCEDURE a Check for loose missing broken frayed or cracked alternator belt b Check for loose missing broken frayed or cracked air conditioner drive belts ALTERNATOR AND WATER PUMP DRIVE BELT HAD 0013 00 15 NOT FULLY MISSION CAPABLE IF Belt is loose or damaged Belts are loose or damaged AIR CONDITIONER DRIVE BELTS Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK NOT FULLY MISSION INTERVAL SERVICE PROCEDURE CAPABLE IF Fuel Water Separator WARNING DO NOT perform fuel system checks inspections or maintenance while smoking or near fire flames or sparks Fuel may ignite causing damage to vehicle and injury or death to personnel NOTE Ensure that a suitable container is used to catch draining fluid Turn drain knob counterc
59. or pull on battery cables during visual inspection Battery replacement will be performed by Organizational Maintenance a Remove battery compartment cover Damage is noted Check battery compartment for damaged or missing batteries b Check for damaged or missing battery Damage is noted filler caps c Check level of distilled water in battery Fluid level is low cells Fluid level should be to bottom of split ring d Check for missing broken split or Battery cables are damaged frayed cables e Check for damaged terminal posts Damage is noted f Check for rust corrosion and cleanli ness 0013 00 17 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 Change 1 INTERVAL LOCATION ITEM TO CHECK SERVICE Wheels and Tires Dolly Wheel Storage Com partment Dolly and Bogie Wheels Exhaust System Air Conditioner Boom Lifting Pin Stub Shaft Slave Recep tacles NOT FULLY MISSION PROCEDURE CAPABLE IF WARNING Operating the RTCH with an underinflated or defective tire may lead to tire failure and loss of steering control damage to equip ment or injury to personnel may result NOTE If tire pressure is below 30 psi 207 kPa DO NOT inflate Notify Organizational Maintenance If tire pressure is below 30 psi 207 kPa Lug nuts are loose Check pressure in tires and adjust as
60. pen circuit at clutch K3 mea Limp home sured valve resistance is beyond If there is also a limit another clutch ECU shifts to Cables defective neutral Regulator defective ECU will shut down Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 729 Abort mission Short circuit to batt It t neutral D Notify maintenance OTE CECU TO PATET Y yo ase a Limp home clutch 4 valve resistance is If there is also beyond limit voltage at K4 valve another chich is too high neutral Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 730 Abort mission Short circuit t dat clutch neutral D Notify maintenance OTY CECILIO ETOUR Limp home K4 measured valve resistance is If there is alee Salas at beyond limit voltage at K4 valve another clutch ECU shifts to is too low nesal i Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 731 O Abort mission ircuit at clutch K4 neutral D Notify maintenance pen ee Limp home sured valve resistance is beyond limit another clutch ECU shifts to Cables defective neutral Regulator defective ECU will shut down Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 732 Abort mission Short circuit to batt It neutral Notify maintena
61. required to 85 psi 586 kPa b Check if all wheel lug nuts are tight Check dolly wheel storage compartment doors door hinges and retaining latch for damage a Check for presence and general condi tion of four air transport dolly wheels in dolly wheel storage compartment Ensure dolly wheel tires are inflated to 85 psi 586 kPa b Lower and visually check bogie wheels and tires for damage Ensure tires are inflated to 85 psi 586 kPa Check operation and general condition of doors windows and storage compart ments Dolly wheels are missing or dam aged if required for air transport Damage that would impair opera tion is evident if required for air transport Check exhaust system for corrosion loose Exhaust system damage is noted ness or damage Check air conditioner operation Operate for at least five minutes to help prevent drying and cracking of tubing seals and reduce refrigerant leaks in the system Check for cracks around weld of boom lift ing pin stub shaft Cracks exceed 2 in 50 8 mm Check for damage to slave receptacle on each side of vehicle 0013 00 18 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK INTERVAL SERVICE Tophandler Hydraulics Monthly IR Lights Monthly Automatic Lubrication System GREASE LEVEL COVER PLUG FOR TEST POINT END OF WORK PACKAGE P
62. turn float valve screw five turns counterclockwise Retighten jamnut to prevent loss LOCKING VALVE 7 N 350 099 VALVE SCREW JAMNUT 1 Open both shutoff valves 6 slowly and at the same time SHUTOFF VALVES 6 350 091 m Secure RTCH to rail flatcar tiedown instructions on data plate and on rail flatcar Change 1 0007 00 12 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 RAIL TRANSPORT CONTINUED 2 Unload RTCH from Rail Flatcar a b 1 Remove tiedowns from RTCH and rail flatcar Close both shutoff valves 6 At side of locking valve at base of each lift cylinder loosen float valve jamnut and turn float valve clockwise until tight Retighten jamnut Start RTCH engine Raise tophandler slightly remove shoring and rotate 90 degrees counterclockwise in operational position Raise and extend boom until extended to 110 in 279 cm and height is approximately 13 ft 3 96 m Raise boom support Refer to Placing Boom Support in Transport Position in this work package Return cab to operational position Refer to Placing Cab in Transport Position in this work package Lower and retract boom Rotate tophandler 90 degrees counterclockwise to place in operational position Drive RTCH from rail flatcar MIL STD 1366D MARINE TRANSPORT 1 Load RTCH on Ship NOTE Refer to WP 0002 0
63. two retaining pins and remove handrail NOTE The auxiliary pump runs for approximately four minutes If the pump shuts off it may be necessary to push auxiliary pump switch on instrument panel inside cab to restart auxiliary pump e Push auxiliary pump switch on instrument panel inside cab to start auxiliary pump f Open door of remote hydraulic control compartment g Pull cab lift lower lever to raise cab transport lift until cab track is level with current cab position HANDRAIL CAB TRANSPORT LIFT SAFETY LOCKS CAB TRACK RETAINING PIN 350 082 0007 00 3 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING CAB IN TRANSPORT POSITION CONTINUED h Pull cab side movement lever until cab has moved all the way to the left and safety locks drop into place on cab track i Slowly push cab lift lower lever and lower cab to transport height j Push cab side movement lever to gently move cab slightly to the right so that cab securing pins can be installed Close and latch door of remote hydraulic control compartment LOCKING PINS LEVER CAB SIDE MOVEMENT LEVER FOLDING BOOM CAB SUPPORT LEVER LIFT LOWER LEVER BOGIE WHEEL PRESSURE VALVE BOGIE WHEELS LEVER 123456789101 O ll REMOTE HYDRAULIC CONTROL COMPARTMENT NOTE Pins should be installed from the rear Install rearmost pin first k Install two pins and retaining pins to secure cab in transport
64. used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Chief of Staff Official JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0631803 By Order of the Marine Corps G W TAYLOR Product Group Director PG 15 Ground Transportation Engineer Systems Marine Corps Systems Command DISTRIBUTION To be distributed in accordance with the initial distribution IDN 256667 requirements for TM 10 3930 675 10 1 MARINE CORPS DISTRIBUTION PCN 184 110780 00 THE METRIC SYSTEM AND EQUIVALENTS Linear Measure 1 Centimeter 10 Millimeters 0 01 Meters 0 3937 Inches 1 Meter 100 Centimeters 1000 Millimeters 39 37 Inches 1 Kilometer 1000 Meters 0 621 Miles Weights 1 Gram 0 001 Kilograms 1000 Milligrams 0 035 Ounces 1 Kilogram 1000 Grams 2 2 Pounds 1 Metric Ton 1000 Kilograms 1 Megagram 1 1 Short Tons Liquid Measure 1 Milliliter 0 001 Liters 0 0338 Fluid Ounces 1 Liter 1000 Milliliters 33 82 Fluid Ounces Square Measure 1 Sq Centimeter 100 Sq Millimeters 0 155 Sq Inches 1 Sq Meter 10 000 Sq Centimeters 10 76 Sq Feet 1 Sq Kilometer 1 000 000 Sq Meters 0 0386 Sq Miles Cubic Measure 1 Cu Centimeter 1 000 Cu Millimeters 0 06 Cu Inches 1 Cu Meter 1 000 000 Cu Centimeters 35 31 Cu
65. when lowering into container locking holes Ensure YELLOW alignment indicator light is on This indicates the twistlocks are engaged in the locking holes of the container Lock the twistlocks Check that the GREEN lock indicator light is on Lift the load When load is lifted the YELLOW alignment indicator light will go out Raise the container above your field of view then fully retract This will place the container in the proper carry posi tion Engage oscillation and tilt locks before driving with a load over rough terrain 3 Tophandler Positioning a Tophandler Operational Envelope 350 075 Change 1 0005 00 18 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED b Tophandler Shifting and Rotating Positions SLEW ARMY SLEW RESET 3 SIDESHIFT CYLINDER EXTENDED A CENTERED CENTERED 20 CONTAINER LIFT POSITION 434 20017 0005 00 19 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED 6 Container Positioning a Lifting and Centering 20 or 40 ft 6 10 or 12 19 m Containers Change 1
66. 0 WP 0004 00 and WP 0005 00 for the location and operation of RTCH con trols indicators and components Perform steps a through d if ship is equipped with roll on roll off RO RO capabilities Start RTCH engine and rotate tophandler 90 degrees clockwise to longitudinal position Place boom in elevated position to clear door or bulkhead entry of ship WARNING Always use a ground guide and do not exceed 1 mph 1 6 kph when driving RTCH up ramps in prep aration for marine transport Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment Back RTCH up ramp at door or bulkhead entry of ship As machine approaches ship lower boom to horizontal full down position Shut down RTCH engine NOTE Perform steps e through h for MPS Move cab and boom support to transport position Refer to Placing Cab in Transport Position and Placing Boom Support in Transport Position in this work package Lower boom below 15 degrees and rotate tophandler 90 degrees clockwise to longitudinal position 0007 00 13 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 MARINE TRANSPORT CONTINUED WARNING Always use a ground guide and DO NOT exceed 1 mph 1 6 kph when driving RTCH up ramps in preparation for marine transport Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipmen
67. 0 381 14 Have Organizational Maintenance install tophandler TM 10 3930 675 24 RAIL TRANSPORT NOTE Refer t WP 0002 00 WP 0004 00 and for the location and operation of RTCH controls indicators and components 1 Load RTCH on Rail Flatcar 0 Drive with tophandler attached onto rail flatcar MIL STD 1366D Place boom in operational position and raise to 19 degrees as shown on ECS display screen Extend boom to 110 in 279 cm as shown on ECS display screen Move cab to transport position Refer to Placing Cab in Transport Position in this work package Fold boom support to transport position Refer to Placing Boom Support in Transport Position in this work package Lower boom below 15 degrees and rotate tophandler 90 degrees clockwise to longitudinal position Lower and retract boom until tophandler is located as close to machine front wheels as possible Place four pieces of shoring 4 x 4 6 x 6 etc under tophandler DO NOT set under sensor plungers next to twistlock or place on tophandler transport support block Lower tophandler onto shoring Ensure tophandler leveling cylinders fully collapse when tophandler is lowered J Shut down RTCH engine 0007 00 11 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 RAIL TRANSPORT CONTINUED k At side of locking valve at base of each lift cylinder loosen float valve jamnut and
68. 0 675 10 1 C1 By Order of the Secretary of the Army GEORGE W CASEY JR General United States Army Chief of Staff Official JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0811902 By Order of the Marine Corps G W TAYLOR Product Group Director PG 15 Ground Transportation Engineer Systems Marine Corps Systems Command DISTRIBUTION To be distributed in accordance with the initial distribution IDN 256667 requirements for TM 10 3930 675 10 1 TM 10 3930 675 10 1 LIST OF EFFECTIVE PAGES WORK PACKAGES Date of issue for original manual is Original 01 December 2006 Change 1 30 May 2008 Total number of pages for front and rear matter is 30 and total number of work packages is 20 consisting of the following Page WP Change Page WP Change No No No No Cover Back Blank 0 a to g h Blank i to iv Ch I title page WP 0001 00 4 pages WP 0002 00 8 pages WP 0003 00 4 pages Ch 2 title page WP 0004 00 12 pages WP 0005 00 36 pages WP 0006 00 8 pages WP 0007 00 22 pages WP 0008 00 20 pages Ch 3 title page WP 0009 00 2 pages WP 0010 00 2 pages WP 0011 00 6 pages Ch 4 title page WP 0012 00 14 pages WP 0013 00 20 pages WP 0014 00 2 pages WP 0015 00 2 pages Ch 5 title page WP 0016 00 2 pages WP 0017 00 4 pages WP 0018 00 2 pages WP 0019 00 4 pages WP 0020 00 44 pages Index 1 to Index 6 Metric Conversion Chart Back Cover
69. 00 for the location and operation of RTCH con trols indicators and components Fuel tank must be drained to 1 4 tank or less Perform the proper PMCS procedures WP 00 12 00 and WP 0018 00 paying close attention to all tire inflations and proper operation of the bogie screw and retaining collar 1 Load RTCH on C 5 or C 17 Aircraft a mw c Start engine select 2 wheel steering and ensure twistlocks lined up WARNING Always use a ground guide and do not exceed 1 mph 1 6 kph when driving RTCH up ramps in prep aration for air transport Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment NOTE 2 wheel steering is required for aircraft loading and cannot be selected after RTCH is converted to transport position If twistlocks are not lined up they cannot be operated after RTCH is con verted to transport position and tophandler and boom functions will be disabled Ensure RTCH is properly aligned with aircraft After dolly wheels are installed on tophandler RTCH is difficult to steer Position RTCH in line with and facing aircraft loading ramp as close as possible to aircraft Move cab to transport position Refer to Placing Cab in Transport Position in this work package Raise boom to 19 degrees and extend boom to 110 in 279 cm as shown on ECS display screen Fold boom support Refer to Placing Boom Suppo
70. 040 kg MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for the equipment will be those prescribed by DA PAM 750 8 Functional User s Manual for the Army Maintenance Management System TAMMS as contained in the Maintenance Man agement Update REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRS If your RTCH needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF Form 368 Prod uct Quality Deficiency Report Mail it to us at Commander U S Army Tank automotive and Armaments Command ATTN AMSTA AC NML Rock Island Illinois 61299 7630 We ll send you a reply CORROSION PREVENTION AND CONTROL CPC 1 Corrosion Prevention and Control of Army materiel is continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items 2 While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem If a corrosion problem is identified it can be reported using SF Form 368 Product Quality Deficiency Report Use of key words such as corros
71. 05 00 24 TM 10 3930 675 10 2 0006 00 5 TM 10 3930 675 10 1 0006 00 5 TM 10 3930 675 10 2 0006 00 6 TM 10 3930 675 10 1 0006 00 6 TM 10 3930 675 10 2 0006 00 6 TM 10 3930 675 10 1 0006 00 6 TM 10 3930 675 10 2 0006 00 7 TM 10 3930 675 10 1 0006 00 7 TM 10 3930 675 10 2 0006 00 7 TM 10 3930 675 10 1 0006 00 8 TM 10 3930 675 10 2 0005 00 8 TM 10 3930 675 10 1 0005 00 9 TM 10 3930 675 10 2 TM 10 3930 675 10 1 INDEX Continued Subject O Continued Operate Continued Lights Horn and Front Windshield Wiper Washer On Snow and Qala saku Si EE PU Parking Brakes 22 yq a ORDER TOP Remote Hydraulic Controls Transmission Parking and Positioning for Short and Long Term Storage Parking Brake Operate Plates Forklift an Preparation for Storage or Shipment Preventive Maintenance Checks and Services PMCS Preventive Maintenance Checks and Services PMCS Introduction RailzTfanspott is BAe Neh NEN E ORAS Re ba DCN References q up n Susu waw A eel ins Refueling Procedures pekes e YA SANSER AR hen RR Se aS Remote Hydraulic Controls
72. 1 TM 10 3930 675 10 1 0018 00 1 TM 10 3930 675 10 2 Air Cleaner Engine Servicing 0014 00 1 TM 10 3930 675 10 1 0014 00 1 TM 10 3930 675 10 2 Air Conditioner Operate 0005 00 24 TM 10 3930 675 10 1 0005 00 25 TM 10 3930 675 10 2 Air Transport cede hee ar Wee VE dee 0007 00 15 TM 10 3930 675 10 1 0007 00 17 TM 10 3930 675 10 2 B Basic Issue Items BI List sus edges u eyvana cy Ves ke ba 0017 00 1 TM 10 3930 675 10 1 0017 00 1 TM 10 3930 675 10 2 Boom and Tophandler Controls 0004 00 10 TM 10 3930 675 10 1 0004 00 10 TM 10 3930 675 10 2 Boom Emergency Lowering 1 0006 00 4 TM 10 3930 675 10 1 0006 00 4 TM 10 3930 675 10 2 C Components of End Item COED List 0017 00 1 TM 10 3930 675 10 1 0017 00 1 TM 10 3930 675 10 2 Controls and Indicators Operator s Description and Use 0004 00 1 TM 10 3930 675 10 1 0004 00 1 TM 10 3930 675 10 2 Corrosion Prevention and Control CPC 0001 00 1 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 D Decals 0008 00 2 10 3930 675 10 1 0008 00 2 10 3930 675 10 2 ChassSIS Kurre Eee 0008 00 6 TM 10 3930 675 10 1 0008 00 6 TM 10 3930 675 10 2
73. 1 when voltage is turned ON Finish Mission Information Maintenance Injector for cylinder 5 turned 1425 _ Ol NOP DISTANCE No current detected at injector for Oe cylinder 5 when voltage is turned ON Finish Mission Information Maintenance Injector for cylinder 3 turned 1524 bo Ol an e No current detected at injector for Og cylinder 3 when voltage is turned ON Finish Mission Information Maintenance Injector for cylinder 6 turned 1925 _ Ol Notify mamtenance No current detected at injector for OR cylinder 6 when the voltage is turned ON Finish Mission Information Maintenance Injector for cylinder 2 turned pe _ Ol NO ADEL No current detected at injector for OE cylinder 2 when voltage is turned ON Finish Mission Information Maintenance Injector for cylinder 4 turned 1392 S BODL SEDANS No current detected at injector for OE cylinder 4 when voltage is turned ON 0020 00 40 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded No noticeable performance 1341 X Shut engine OFF ON Operation effects possible DA If code clears resume Severe loss of data from ECM Possibility of engine stopping mission or difficulty in starting engine If code remains notify maintenance Stop Vehicle Warning Degraded No noticeable performance 1343 Shut e
74. 10 3930 675 10 2 RECOMMENDED CHANGES TO PUBLICATIONS AND 56 Part II reverse for Repair Parts and DATE BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA Special Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM 1 July 2009 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER TM 10 3930 675 10 1 ITEM PAGE PARA LINE B 0017 00 2 FIGURE NO DATE TITLE Operator s Manual for Rough Terrain December 2006 Container Handler RTCH RT 240 TABLE RECOMMENDED CHANGES AND REASON r h Part number supplied for item 2 is incorrect TYPED NAME GRADE OR TITLE DA FORM 2028 FEB 74 TELEPHONE EXCHANGE AUTOVON I SIGNATURE PLUS EXTENSION REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED APD V4 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TM 10 3930 675 10 1 01 Dec 06 PAGE COLM NATIONAL STOCK REFERENCE
75. 30 675 10 1 THEORY OF OPERATION 0003 00 INTRODUCTION 1 The RTCH RT 240 consists of the following major components and functional systems drive train fuel system exhaust system cooling system electrical and electronic systems steering and brake systems hydraulic system cab system and lifting boom with tophandler A forklift kit may be added as required 2 This work package explains how the components and systems of the RT 240 work together functional description is provided for each major component and system DRIVE TRAIN 1 The engine is a six cylinder turbocharged diesel which supplies power to the transmission The engine cooling system is pressurized and includes a thermostat controlled bypass and coolant expansion tank Engine lubrication is pressurized and a full flow filter continuously cleans oil 2 The transmission is a semi automatic electronically controlled unit The operator electronically selects range of gears and the transmission ECM controls shift points up to the highest selected gear A shift inhibitor circuit controls down shifts in forward and reverse gears The transmission can be manually or electronically shifted through 4 forward and 3 reverse gears torque converter provides interface to the engine 3 The driveshafts transmit rotation of the transmission output to the front and rear axles Connections at both ends are made through universal joints to compensate for any misalignments due to op
76. 930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 STEERING CONTINUED 2 2 wheel Steering Press the 2 wheel steering selection switch on the steering column Front wheels will steer in the direction the steering wheel is turned the rear wheels will remain in the forward position Dry 350 055 3 4 wheel Steering Press the 4 wheel steering selection switch on the steering column Front wheels will steer in the direction the steering wheel is turned the rear wheels will steer in the opposite direction This steering mode allows for an extremely short turning radius It also enables the rear wheels to follow in the tracks of the front wheels thereby increasing traction in mud and snow conditions bee ET 350 054 Change 1 0005 00 6 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 STEERING CONTINUED 4 Crab Steering Press the crab steering selection switch on the steering column All wheels will steer in the same direc tion This steeri
77. 930 675 10 2 Self Deployment 0007 00 1 10 3930 675 10 1 0007 00 1 10 3930 675 10 2 Servicing Engine Air Cleaner 0014 00 1 TM 10 3930 675 10 1 0014 00 1 TM 10 3930 675 10 2 Shut Down Engine 2 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM 10 3930 675 10 2 Slave Starting sa ode uer boe ecu hat gata ie 0006 00 2 TM 10 3930 675 10 1 0006 00 2 TM 10 3930 675 10 2 Start ENG sel Fees Wakes Age QUSS P RISE 0005 00 2 TM 10 3930 675 10 1 0005 00 3 TM 10 3930 675 10 1 0005 00 3 TM 10 3930 675 10 2 Steeno uud ves le Wee Ge NA S ee 0005 00 5 10 3930 675 10 1 0005 00 6 TM 10 3930 675 10 2 Steering Wheel and Steering Column Controls 0004 00 7 TM 10 3930 675 10 1 0004 00 7 TM 10 3930 675 10 2 STEDS eL 0008 00 6 TM 10 3930 675 10 1 0008 00 6 TM 10 3930 675 10 2 Storage or Shipment Preparation 0001 00 1 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 stowage Guide s cvs ERE SERE Sen rbk ped REV EE 0008 00 1 TM 10 3930 675 10 1 0008 00 1 TM 10 3930 675 10 2 T Theory of Operation Brake System 1 s ces hes or e e deas ua ides 0003 00 2 TM 10 3930 675 10 1 0003 00 2
78. AINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 Change 1 INTERVAL Before Before Before LOCATION ITEM TO CHECK SERVICE Tophandler Hydraulics Tophandler Lights Twistlocks HYDRAULIG LINES PROCEDURE NOT FULLY MISSION CAPABLE Check hydraulic cylinders hoses lines Class III leaks are evident and fittings for damage and leaks Check all light assemblies for damage or Damage to work lights that would missing parts impair night operation Visually check all twistlocks hydraulic a Damage that would impair cylinders electrical wiring and switches operation is evident for signs of damage 0013 00 4 b Class III leaks are evident e COVER SWITCH TWIST LOCK HYDRAULIC CYLINDER 350 044 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 INTERVAL Before Before Before LOCATION ITEM TO CHECK SERVICE Engine Oil Level Battery Storage Com partment Forklift Kit NOT FULLY MISSION PROCEDURE CAPABLE IF NOTE To ensure an accurate reading RTCH must be parked on level ground Check engine oil level on dipstick Main tain oil level within crosshatched area at end of dipstick If level is low add oil IAW instructions WP 0012 00 ENGINE OIL FILL ENGINE OIL LEVEL GAGE CROSS HATCHED AREA 350 040A Damage or miss
79. ATION Information Maintenance Short circuit to battery voltage at reverse warning alarm relay transmission ECU detected incor rect voltage at output pin that looks like a short circuit to battery voltage Cables defective Backup alarm device defective VEHICLE LIMITATIONS None 747 o 0 Finish Mission Notify maintenance Information Maintenance Open circuit at reverse warning alarm relay transmission ECU detected incorrect voltage at out put pin that looks like an open cir cuit for this output pin Cables defective Backup alarm device defective None 761 Stop Vehicle Press RESET Finish mission Notify maintenance Warning Degraded Operation Short circuit to ground at axle connection solenoid transmission ECU detected incorrect voltage at output pin that looks like a short circuit to vehicle ground Cables defective Axle connection solenoid defective Switching from 2WD to 4W D is not possible 762 20 O gt Stop Vehicle Press RESET Finish mission Notify maintenance Warning Degraded Operation Short circuit to battery voltage axle connection solenoid trans mission ECU detected incorrect voltage at output pin that looks like a short circuit to battery volt age Cables defective Axle connection solenoid defective 0020 00 31 Switching from 2WD to 4W D is not possible TM 10 3930 675 10 1
80. ATION CONTROL WORK LICHT ENGINE SHUT OFF ADDITIONAL POWER SOURCE 24V AND 12V REAR WINDOW WIPER ROOF WINDOW WIPER POWER SUPPLY HEAD LIGHTS AND BLACKOUT LIGHTS CONTROL CURRENT WORKING LIGHT SPREADER AUXILIARY HYDRAULIC PUMP LEFT HEAD LIGHT RIGHT HEAD LIGHT LEFT DIM LIGHT RIGHT DIM LIGHT RIGHT REAR TAIL LIGHT FRONT SIDE MARKER LIGHTS LEFT REAR TAIL LIGHT REAR SIDE MARKER LIGHTS LEFT FRONT BLACKOUT HEAD LIGHT TAIL AND FRONT BLACKOUT LIGHTS CONTROL UNIT 792 STEERING CONTROL UNIT 793 TRANSMISSION CONTROL UNIT 793 TRANSMISSION CONTROL UNIT 792 STEERING HYDRAULIC FILTER CONTROL UNIT 790 MAIN ECM CONTROL UNIT 795 DISPLAY CONTROL UNIT 790 MAIN ECM OPTIONAL OPTIONAL BACK UP ALARM ETHER START INDICATORS IN CONNECTION BOX THE FRONT OF THE BOOM CONTROL UNIT 791 HANDLER ECM TOP HANDLER SENSORS TOP HANDLER WORKING LIGHTS POSITIONED AT AUX IL I ARY ENGINE HYDRAULIC PUMP NAIN CIRCUIT BREAKERS BEFORE KEY AFTER KEY TOP HANDLER POWER SUPPLY AUXILIARY HYDRAULIC PUMP POWER SUPPLY 439787 0100 J 350 906 0008 00 5 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS 0 58 MPo pe 85 psi 5 8 kp c BLE CAUTION REMOVE ANGLE SENSOR AND BRACKET BEFORE REMOVING PIVOT PINS REFER TO TM 10 3930 675 20 2 WORK PACKAGE 0191 00
81. ATTN 5 LC LMPP TECH PUBS 1 Rock Island Arsenal Roc Island IL 61299 7630 The E mail address is ROCK TACOM TECH PUBS conus army mil The fax number is is DSN 793 0726 or Commercial 309 782 0726 SUPERSEDURE NOTICE This manual supersedes TM 10 3930 675 10 dated July 2001 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Table of Contents Page Number VOLUME I Warning Summary c csostesered usse ke eden GE hs fat E a How To Use This 0 0 iii CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION General Information 2 2e rere EERRRURPLERPERFUCEREGERUEGU 0001 00 1 WP 0002 00 Equipment Description and Data 0002 00 1 WP 0003 00 Theory of Operation 0003 00 1 0005 00 1 0006 00 1 0007 00 1 WP 0005 00 WP 0006 00 i Change 1 TM 10 3930 675 10 1 Table of Contents Continued CHAPTER 3 OPERATOR TROUBLESHOOTING WP 0009 00 WP 0010 00 WP 0011 04 CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS CHAPTER 5 SUPPORTING INFORMATION WP 0016 00 VOLUME II Warning Summ try esck o per ber ete HERR ekke Y ERR bite ken How Use This Manual CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION WP 0001 00 General Infor
82. Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 10 2930 675 10 1 01 Dec 06 Operator s Manual for Rough Terrain Container Handler RTCH RT240 TOTAL NO PAGE COLM NATIONAL STOCK REFERENCE FIGURE OF MAJOR NO NO NUMBER NO NO ITEMS SUPPORTED RECOMMENDED ACTION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 RECOMMENDED CHANGES TO PUBLICATIONS AND US Part II reverse for Repair Parts and Special Tool Lists RPSTL and Supply BLANK FORMS Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is OAASA FROM Activity and location Include ZIP Code TO Forward to proponent of publication or form Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Rough Terrain Container Handler RTCH RT 240 TM 10 3930 675 10 1 01 Dece
83. Any fuel leaks are found No tread is visible there are gouges below the tread cavity surface depth there are cuts in sidewall deep enough to expose the steel cord or there are missing lug nuts Class III leaks are evident Boom support locking pin is missing extension is not locked in extended position or is dam aged TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK NOT FULLY MISSION INTERVAL SERVICE PROCEDURE CAPABLE IF Before Hydraulic a Check for damage and leaks Class III leaks are evident Reservoir and Sight Gage NOTE Boom must be fully lowered and retracted and RTCH parked on level ground before checking hydraulic oil level in reservoir Engine should be stopped at least five minutes b Check hydraulic oil in oil level sight Hydraulic oil level is below sight gage If hydraulic oil is visible in sight gage gage level is okay If level is low add oil IAW instructions in WP 0012 00 HYDRAULIC RESERVOIR LIFTING BOOM AND TOP HANDLER Before Boom Check hydraulic cylinders hoses lines Class III leaks are evident Hydraulics and fittings for damage and leaks Before Boom Lights Check all light assemblies for damage or Damage to lights that would missing parts impair night operation Twistlock indicator lights are damaged 0013 00 3 Change 1 TM 10 3930 675 10 1 PREVENTIVE M
84. CAPABLE IF WARNING DO NOT perform fuel system checks inspections or maintenance while smoking or near fire flames or sparks Fuel may ignite causing damage to vehicle and injury or death to personnel Check fuel tank filler cap and cap seal for Any damage or leakage is evi damage or leakage FILLER CAP 0013 00 10 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 INTERVAL LOCATION ITEM TO CHECK SERVICE Cooling System PROCEDURE lt S NOT FULLY MISSION CAPABLE IF WARNING DO NOT service cooling system unless engine has been allowed to cool down DO NOT remove radiator cap Add coolant only to expansion tank This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns Wear effective eye glove and skin protection when handling cool ants Failure to do so may cause injury a Visually check radiator for leaks dam age obstructions Remove obstructions b Check coolant level in expansion tank Level should be between the MIN and MAX lines on tank Add coolant as required 0013 00 11 Class III leaks are evident EXPANSION TANK Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 Change 1 INTERVAL LOCATION ITEM TO CHECK SERVICE Right Front Fender and Lights Transmission Oil
85. CONTINUED 0012 00 RTCH RT 240 LUBRICANT INTERVAL Engine Coolant Antifreeze Expansion Tank Ethylene Check Level Fill glycol Item 37 Engine Oil OE HDO Check Level Fill 15 40 Item 15 Transmission Oil OE HDO Check Level Fill 10 Item 39 Primary Fuel Filter Drain Moisture Item 49 Reservoir Sight Gage Item 9 434 10009 Hydraulic Oil OE HDO As Reservoir Fill 10 Req d Item 9 0012 00 7 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 RTCH RT 240 LUBRICANT INTERVAL Tophandler Hydraulic Slewing OE HDO Weekly Motors 10 GO Check Fill Item 60 900 hr lt Tophandler Hydraulic Spreader OE HDO 900 hr Motor 10 Check Fill Item 60 424 10010 Change 1 0012 00 8 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 Primary Fuel Filter Drain Moisture Note 1 Transmission Oil Check Level Fill Note 2 RTCH RT 240 LUBRICANT INTERVAL Weekly OE HDO Daily 10 T NY AH up Tit a e 434 20015 0012 00 9 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 Dolly Wheel Hubs One Fitting Each
86. CTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Finish Mission Information Maintenance Gearshift quality is reduced 656 F l 6 Notify maintenance Short circuit to ground at internal due to another control mode m operating mode substitute speed input transmission ECU clutch control measures a voltage less than 0 45V at speed input pin Cables defective Sensor defective Press RESET Information Maintenance Gearshift quality is reduced 657 Finish mission due to another control mode Logical error at internal speed Notify maintenance operating mode substitute input transmission ECU mea clutch control sures internal speed over a thresh s If there is also a failure at old and at the next moment the measured speed is zero output speed transmission ECU shifts to neutral Cables defective Limp home Sensor defective Incorrect sensor gap size Stop Vehicle Warning Degraded Gearshift quality is reduced 658 7 Press RESET Operation due to another control mode Finish mission Short circuit to battery voltage or operating mode substitute Notify maintenance clutch control open circuit at output speed input If there is also failure at transmission ECU measures a bi d na voltage higher than 12 5V at PE 3 shifts to neutral speed input pin Limp home Cables defective Sensor defective Stop Vehicle Warning Degraded Ge
87. D 0012 00 GENERAL PMCS PROCEDURES CONTINUED 2 ES WARNING Solvent cleaning compound MIL PRF 680 Type III is an environmentally compliant and low toxic material However it may be irritating to the eyes and skin Use protective gloves and goggles Use in well ventilated areas Keep away from open flames and other sources of ignition Failure to do so may cause injury or death to personnel Keep It Clean Dirt grease oil and debris get in the way and may cover up a serious problem Clean as you work and as needed Use Solvent Dry Cleaning Type III Item 13 WP 0019 00 on all metal surfaces Use Detergent General Purpose Liquid Item 3 WP 001900 and water when you clean rubber plastic and painted surfaces Rust and Corrosion Check metal parts for rust and corrosion If any bare metal or corrosion exists clean and apply a light coat of Oil Lubricating OE HDO 10 Item 10 WP 0014 00 Report it to your supervisor Bolts Nuts and Screws Check bolts nuts and screws for obvious looseness missing bent or broken condition You can t try them all with a tool but look for chipped paint bare metal or rust around bolt heads If you find one you think is loose tighten it Welds Look for loose or chipped paint rust or gaps where parts are welded together If you find a bad weld report it to your supervisor Electrical Wires and Connectors Look for cracked or broken insulation b
88. E Horn Operate ou eere n had gade e een e HE Hydraulic Controls Remote Index 2 Work Package Page 0006 00 4 TM 10 3930 675 10 1 0006 00 4 TM 10 3930 675 10 2 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM 10 3930 675 10 2 0005 00 2 TM 10 3930 675 10 1 0005 00 3 TM 10 3930 675 10 1 0005 00 3 TM 10 3930 675 10 2 0002 00 1 TM 10 3930 675 10 1 0002 00 1 TM 10 3930 675 10 2 0002 00 6 TM 10 3930 675 10 1 0002 00 6 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0020 00 1 TM 10 3930 675 10 1 0019 00 1 TM 10 3930 675 10 1 0019 00 1 TM 10 3930 675 10 2 0005 00 26 TM 10 3930 675 10 1 0005 00 27 TM 10 3930 675 10 2 0006 00 8 TM 10 3930 675 10 1 0006 00 8 TM 10 3930 675 10 2 0005 00 26 TM 10 3930 675 10 1 0005 00 27 TM 10 3930 675 10 2 0008 00 19 TM 10 3930 675 10 1 0008 00 19 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0005 00 23 TM 10 3930 675 10 1 0005 00 24 TM 10 3930 675 10 2 0007 00 9 TM 10 3930 675 10 1 0007 00 11 TM 10 3930 675 10 2 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM 10 3930 675 10 2 0004 00 12 TM 10 3930 675 10 1 0004 00 12 TM 10 3930 675 10 2 Subject TM 10 3930 675 10 1 INDEX Continued Initial Adjustments Daily Checks and Self Test Initial Adjustments Daily Checks and Self test
89. ENT REMOTE CONTROL Change 1 0007 00 18 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED s Turn bogie wheels retaining collar turn clockwise to unlock bogie wheels If retaining collar is still tight use han dle stowed in front of bogie wheels to rotate shaft SHAFT HANDLE STOWED 350 096 Rev1 RETAINING COLLAR UNLOCKED BOGIE WHEELS DOWN t Push bogie wheels lever to lower bogie wheels Ensure wheels are lowered sufficiently to apply ground pressure u Open bogie wheel pressure valve inside remote hydraulic control compartment by turning handle 90 degree counter clockwise Bogie wheels will lower further and apply correct amount of ground pressure WARNING Always use a ground guide load master and do not exceed 1 mph 1 6 kph speed when driving RTCH up ramps in preparation for air transport Failure to use a ground guide may result in an acci dent causing death or injury to personnel or damage to equipment CAUTION Oversteering will damage dolly and bogie wheels v Use first gear and 2 wheel steering mode to slowly drive RTCH forward up ramps and position inside aircraft DO NOT exceed I mph 1 6 kph speed Only slight steering corrections no more than turn of steering wheel are allowed during loading w Lower boom support to the maximum onto the frames Refer to Placing Boom Support in Transport
90. ER FIL TUBE Fu PER ITEM 2 0 Tf58 SSESZSERTOMST 2 UNN 2 97585585t55t598EMNHERYEHMT UZ san Opre LEO IPIC TO WPC rd ami Q0 HITFIAFC TO r2 PC Go ar Rare TO HOA FASS TO AHO NPFKST G TO PENG Go HA FAC TO AHO TO ADAC 0008 00 12 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED O TWocHANSFROMEACH N E BED SLING HERE brms gt gt 1 11 5 as 27 2 FT MINIMUM y 7 BATTEN E WHEEL SCOTCH y A TIEDOWNS TIEDOWNS 514 x 10 6 FLATCAR PER MIL STO 1366C TIEDOWNS ZC N BRL w rz A ph IP DESIGN DECK HEIGHT WORST CASE 194 COMET CLASS TRANSPORT MARINE ral TIEDOWN LATERAL 27 424 LBS LBS 27424188 CONTAINER HANDLER ROUGH TERRAIN 53 000 POUND CAPACITY AT 48 INCH LOAD CENTER 41 338 LBS CAPACITY 53 000LBS GVW 118 500 LBS TRA2405553M t REARLEFT 87 595 LBS 26 140 LBS 41 338 LBS I OPERATIONAL HEIGHT 157 5 IN WIDTH 1437 IN OPERATIONAL TRAVELING CUBE 7630 FT GROUND NG CHASSIS 38758 0100 0008 00 13 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED DOWN ER BOGG IE WHEE
91. Feet Temperature 5 9 F 32 C 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32 2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9 5 C 32 F APPROXIMATE CONVERSION FACTORS To Change To Multiply By To Change To Multiply By Inches Centimeters 2 540 Centimeters Inches 0 394 Feet Meters 0 305 Meters Feet 3 280 Yards Meters 0 914 Meters Yards 1 094 Miles Kilometers 1 609 Kilometers Miles 0 621 Sq Inches Sq Centimeters 6 451 Sq Centimeters Sq Inches 0 155 Sq Feet Sq Meters 0 093 Sq Meters Sq Feet 10 764 Sq Yards Sq Meters 0 836 Sq Meters Sq Yards 1 196 Sq Miles Sq Kilometers 2 590 Sq Kilometers Sq Miles 0 386 Acres Sq Hectometers 0 405 Sq Hectometers Acres 2 471 Cubic Feet Cubic Meters 0 028 Cubic Meters Cubic Feet 35 315 Cubic Yards Cubic Meters 0 765 Cubic Meters Cubic Yards 1 308 Fluid Ounces Milliliters 29 573 Milliliters Fluid Ounces 0 034 Pints Liters 0 473 Liters Pints 2 113 Quarts Liters 0 946 Liters Quarts 1 057 Gallons Liters 3 785 Liters Gallons 0 264 Ounces Grams 28 349 Grams Ounces 0 035 Pounds Kilograms 0 454 Kilograms Pounds 2 205 Short Tons Metric Tons 0 907 Metric Tons Short Tons 1 102 Pound Feet Newton Meters 1 356 Newton Meters Pound Feet 0 738 Pounds per Sq Kilopascals 6 895 Kilopascals Pounds per Sq 0 145 Inch Inch Miles per Gal
92. Finish Mission Information Maintenance None 3 Tophandler attachment Hydraulic filter clogged Finish Mission Information Maintenance None 4 Notify maintenance Return filter Hydraulic filter clogged Stop Vehicle Stop Vehicle Immediately Operating system not respon 105 x Put load down safely ECU 790 not respondin ding D Abort mission EU Boom and tophandler may not Notify maintenance tripped work able defective ECU 790 defective Stop Vehicle Stop Vehicle Immediately Operating system not respon 106 x Put load down safely ECU 791 not respondin ding D Abort mission ia P aj Boom and tophandler may not Notify maintenance 2 tripped work able defective ECU 791 defective Press RESET Information Maintenance Noredundancy in ECS system d EN PE Communication cable segment 1 ei ang otify maintenance poc cen ECU 795 and 791 ophandler functions Cable between ECU 795 and 791 interrupted or short circuited Press RESET Information Maintenance Noredundancy in ECS system 198 AD e Communication cable segment 2 N 5 2 ae p ang otify maintenance between ECU 791 and 790 ophandler functions Cable between ECU 791 and 790 interrupted or short circuited 0020 00 4 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE
93. INTRODUCTION CONTINUED 0012 00 Chain Wheel One Fitting Each Side Front Steering Knuckle Pin Two Upper Fittings One Lower Fitting Front Axle U Joint Two Fittings Rear Propeller Shaft and Universal Joints Three Fittings Rear Axle Pivot Bearing Two Fittings Rear Axle Knuckle Pin Two Upper Fittings One Lower Fitting Rear Axle U joint Two Fittings Rear Axle Steering Cylinder Two Fittings Boom Folding Cylinders Two Fittings Each Side RTCH RT 240 LUBRICANT INTERVAL Dashed lines indicate lubrication points on BOTH sides of vehicle Change 1 GAA GAA GAA GAA GAA GAA GAA 200 hr 8 EUM GAA 200hr or AUTO LUBE GAA 200hr 2 7 7 or AUTO LUBE NOTE DO NOT lubricate boom and tophandler wear plates 0012 00 12 434 20010 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED Note 1 Drain fuel water separator weekly Dispose of drained fluid IAW local policy Note 2 In order to properly check the transmission oil level the following steps MUST be followed a mh c Note 3 Park the RTCH on level ground Set parking brake Place the transmission selector in neutral N position Start eng
94. L CAB SIDE MOVEMENT FOLD ING BOOM CAB SUSPENS I ON LIFT LOWER LOCKING PINS Kaimar A38773 0100 350 102 0008 00 14 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED 123456789101 350 103 0008 00 15 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED amp m x 350 910 0008 00 16 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED 350 911 0008 00 17 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CHASSIS DECALS PLATES AND STENCILS CONTINUED 0 58 MPa 85 psi 5 8 A32049 0900 TIEDOWNS SHORING TRANSPORT HET TOP HANDLER FOR CONTAINER HANDLER ROUGH TERRAIN CONTAINER HANDLER NSN 3930 01 473 3998 WEIGHT 16 000 LBS 350 1136 0008 00 18 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 FORKLIFT PLATES _ kamar Kolmor Industries SE 341 81 Ljunaby Sweden A33852 0100 SLINGING am
95. LIMITATIONS Press RESET Information Maintenance Noredundancy in ECS system 109 gt D e Egi Communication cable segment 3 em P Ki ad otify maintenance between ECU 790 and 795 ophandler functions Cable between ECU 790 and 795 interrupted or short circuited Stop Vehicle Stop Vehicle Immediately Steering may not function JO 0 110 aD ru Communication ECU 792 steer erly Notify maintenance S ing computer not responding Circuit breaker tripped Cable defective ECU 792 defective Stop Vehicle Stop Vehicle Immediately Transmission may not 111 ar x Abort mission Communication ECU 793 trans function properly Notify maintenance 24241 mission computer not responding Circuit breaker tripped Cable defective ECU 793 defective Stop Vehicle Stop Vehicle Immediately Engine may not function We D S 794 engine computer not properly Notify maintenance responding Circuit breaker tripped Cable defective ECU 794 defective Stop Vehicle Stop Vehicle Immediately Brakes may not function HS aD Pap lose gown salely No pressure signal both brake properly Abort mission systems Notify maintenance Circuit breaker tripped Hydraulic failure Stop Vehicle Warning Degraded Only half brake capability 119 Press RESET Operation available D Finish HE No pressure brake circuit 1 Notify maintenance EDU Hydraulic failure Stop Vehicle Warning Degrade
96. M at ished transmission ECU mea t rbmespeed transmission ECU shifts to neutral sures output speed as zero and Limp home turbine or internal speed as not equal to zero Cables defective Sensor defective Incorrect sensor gap size Finish Mission Warning Degraded Error codes from transmission 684 959 Shut engine OFF ON Operation ECU will not show EH code clears resume CAN message time out from dis mission play computer If code remains notify maintenance Cable defective Defective display computer Finish Mission Warning Degraded Error codes from transmission 685 EI x Shut engine OFF ON Operation ECU will not show e E code clears resume CAN message time out from dis mission play computer If code remains notify maintenance Cable defective Defective steering computer Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to D 6 eon MET Short circuit to battery voltage at audes Notify maintenance Limp home clutch K1 measured valve resis ND If there is also a failure at tance is beyond limit voltage at valve is too high another clutch ECU shifts to neutral Cables defective ECU will shut down Regulator defective 0020 00 27 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop V
97. N POWER SYMPTOM Engine will not run at normal operating range of 1 800 to 2 100 RPM MALFUNCTION Air cleaner is clogged or restricted CORRECTIVE ACTION Service air cleaner assembly 00 Check fuel lines connections and filters for leakage or damage CORRECTIVE ACTION Notify Organizational Maintenance 0011 00 2 TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 Table 1 Troubleshooting Procedures Continued ENGINE LOW ON POWER CONTINUED MALFUNCTION Check for overfull engine oil level CORRECTIVE ACTION Notify Organizational Maintenance ECS display screen indicates engine fault code s CORRECTIVE ACTION Notify Organizational Maintenance ENGINE OVERHEATS WARNING DO NOT service cooling system unless engine has been allowed to cool down DO NOT remove radia tor cap Add coolant only to expansion tank This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns SYMPTOM Engine temperature exceeds 200 F 93 C MALFUNCTION Check for low coolant level in the expansion tank CORRECTIVE ACTION If low add appropriate amount of coolant to the expansion tank After PMCS WP 0013 00 Check cooling system for loose or leaking lines hoses and fittings CORRECTIVE ACTION Notify Organizational Maintenance Check for obstructions and trash buildup on radiator fins and grille CORRECTIVE ACTION If radiator fins and grille are obstruc
98. NSMISSION EXPECTED TEMPERATURES 20 10 40 50 Lubricant 29 23 i 4 10 OE HDO Lubricating Oil Tactical MIL PRF 2104 OEA Lubricating Oil ICE Arctic MIL L 46167 OE HDO 10 EXPECTED TEMPERATURES 20 10 40 50 Lubricant E j 29 23 4 10 OE HDO Lubricating Oil Tactical MIL PRF 2104 OEA Lubricating Oil ICE Arctic MIL L 46167 OE HDO 10 0012 00 5 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED CHART D FRONT REAR AXLE DIFFERENTIALS AND SLEWING MOTORS EXPECTED TEMPERATURES Lubricant GO MIL L 2105 20 10 40 50 Lubricating Oil Gear Tactical Lubricant MIL A 46153 29 23 4 10 CHART E ANTIFREEZE EXPECTED TEMPERATURES 40 20 10 Antifreeze Ethylene Glycol Inhibited Heavy Duty MIL A 11755 Antifreeze Arctic Grade MIL A 46153 MIL A 11755 Change 1 40 29 23 0012 00 6 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION
99. OR COMPONENTS CONTINUED COMPONENT Dolly Wheels Storage Compartment Master Battery Switch Slave Receptacle Battery Compartment Twistlocks Change 1 350 001 DESCRIPTION Storage location for the tophandler air transport dolly wheels ON OFF control of electrical power from batteries to vehicle electrical system Provides an electrical connection for slave starting receptacle is located on each side of the RTCH Stores four 12V batteries and required cabling Batteries are accessible from the side and or the top Electro hydraulically operated and monitored ISO twistlocks located at each corner of the tophandler Also used to attach forklift attachment to tophandler 0002 00 4 TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED COMPONENT Front Service and Blackout Lights Coolant Expansion Tank Engine Compartment Hydraulic Reservoir Hydraulic Reservoir Sight Gage Fuel Tank Rear Service and Blackout Lights Bogie Wheels 350 002 DESCRIPTION Headlight blackout drive light and composite turn signal with blackout markers Contains cooling system overflow Provides means to visually check coolant level and add coolant to system Houses the six cylinder turbocharged diesel engine that supplies power for the automotive electrical and hydraulic systems Stores and vents s
100. Oil HR Hours Tactical OC On Con dition OEA MIL L 46167 Lubricating Oil ICE Arctic Engine Crankcase w 38 6 Qt See Chart A Filters 36 5 L Tran missi n 36 Qt See Chart B 34 L 180 Gal See Chart C Hydraulic System 680 L GO MIL L 2105 Lubricating Oil Gear Multipurpose Front Axle Differential 15 9 Gal See Chart D Housing 60 L Front Axle Hub End 2 64 Gal See Chart D 10 L Rear Axle Differential 11 1 Gal See Chart D Housing 42 L 2 77 Gal See Chart D Rear Axle Hub End 10 51 MIL G 10924 Grease Automotive and All Temperatures Artillery ANTIFREEZE MILA46153 Permanent Ethylene Glycol Inhibited Heavy Duty ANTIFREEZE MILA11755 Permanent Arctic Grade i 23 7 Gal See Chart E Engine Radiator 90 L For Arctic Operation refer to FM 9 207 0012 00 4 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED CHART A ENGINE EXPECTED TEMPERATURES 20 10 40 50 29 23 5 4 10 Lubricating Oil Tactical MIL PRF 2104 OEA Lubricating Oil ICE Arctic MIL L 46167 OEA lubricant is required to meet the low expected temperature range lubricant is to be used in lieu of OE HDO 10 lubricant for all expected temperatures where OE HDO 10 is specified CHART B TRA
101. PLACING CAB IN TRANSPORT POSITION NOTE Refer to WP 0002 00 WP 0004 00 and for the location and operation of RTCH controls indicators and components 1 Move Cab to Transport Position WARNING When moving cab into transport position place hands on side of cab out of way of gears Failure to do so may result in injury to personnel NOTE If RTCH cab is being moved to transport position in order to perform maintenance it may not be pos sible to run engine Auxiliary pump will operate without engine running a Run RTCH engine at idle NOTE Skip step b if RTCH cab is being moved to transport position in order to perform maintenance or if boom support is NOT going to be lowered b If boom support is to be lowered remove retaining pin from boom support locking pin extension on each side of boom support BOOM SUPPORT BOOM SUPPORT RETAINING BOOM SUPPORT BOOM RETAINING LOCKING PIN PIN LOCKING PIN SUPPORT BOOM SUPPORT BOOM SUPPORT ML LOCKING PIN EXTENSION LOCKING PIN EXTENSION RETRACTED Change 1 0007 00 2 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING CAB IN TRANSPORT POSITION CONTINUED NOTE It may be necessary to turn on the auxiliary pump and slowly move the cab to aid in releasing the cab pins c Release cab by removing two retaining pins and pins from cab subframe RETAINING PIN PIN CAB SUBFRAME CAB OPERATIONAL POSITION 350 089 d Remove
102. Position in this work package 0007 00 19 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED x Rotate bogie wheel retaining collar 1 4 turn clockwise to lock bogie wheels in position It may be necessary to screw shaft down to take up slack in bogie wheel lock using handle stowed on bogie wheel frame SHAFT HANDLE STOWED RETAINING COLLAR LOCKED BOGIE WHEELS DOWN y Close bogie wheel pressure valve by turning handle 90 degrees clockwise Z Shut down RTCH engine aa Tie boom to RTCH frame ab Secure RTCH to tiedown locations inside aircraft IAW tiedown instructions on RTCH data plate and on aircraft 25 Unload RTCH from 5 or C 17 Aircraft a Remove all tiedowns b Open bogie wheel pressure valve inside remote hydraulic control compartment by turning handle 90 degrees counter r clockwise Rotate bogie wheel retaining collar turn clockwise to unlock bogie wheels Raise boom support to 30 degree mark on frame Refer to Placing Boom Support in Transport Position in this work package WARNING Always use a ground guide load master and do not exceed 1 mph 1 6 kph when backing RTCH down aircraft ramps Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment CAUTION Oversteering will damage dolly and bogie wheels Use 2 wheel steering mode to slo
103. Press RESET Warning Degraded Cooling fan may run at any 167 m Finish mission Operation speed A Notify maintenance n 65 72 No fording activities possible Cooling fan valve short circuit NE verheating may occur Cable to valve defective Sb L Press RESET Warning Degraded No hydraulic emergency s Finish mission Operation operation is possible Notify maintenance Emergency hydraulic valve bro ken circuit Cable to valve defective Press RESET Information Maintenance May be difficult to start 172 REN Finish mission Pump turn off valve broken cir because of engaged pumps Notify maintenance i cuit Cable defective Stop Vehicle Stop Vehicle Immediately Brakes may overheat at front tn 191 D KO 1 Temperature in front wheel end otify maintenance above 203 F 95 C Cable defective No cooling Stop Vehicle Stop Vehicle Immediately Brakes may overheat at rear TCR did D KO oe Temperature in rear wheel end pue otify maintenance above 203 F 95 Cable defective No cooling 201 Stop Vehicle Stop Vehicle Immediately Tophandler not working 1 Put load down safely Abort mission Notify maintenance Supply voltage ECU 791 Emergency stop engaged Circuit breaker tripped Cable defective 0020 00 10 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Conti
104. Pressure Valve 6 Bogie Wheel Lever END OF WORK PACKAGE Used to move cab to transport position Pull lever to raise cab Push lever to lower cab Used to move cab to transport position Pull lever to move cab to the left Push lever to move cab to the right Pull lever to hydraulically extend install boom support locking pins Push lever to hydraulically retract locking pins Pull lever to hydraulically raise boom support Push lever to hydraulically lower boom support Supplies constant pressure to bogie wheels during air transport Used to lower and raise bogie wheels Pull lever to raise bogie wheels Push lever to lower bogie wheels 0004 00 12 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS 0005 00 THIS WORK PACKAGE COVERS General Operate Heater and Defroster Initial Adjustments Daily Checks and Self Test Operate Air Conditioner Start Engine Operate Lights Horn and Front Windshield Wiper Operate Transmission Washer Operate Parking Brake Shut Down Engine Steering Operate Portable Fire Extinguisher Driving Tips Forklift Kit Installation Driving Parking and Positioning for Short and Long Term Stor Operate Lifting Boom and Tophandler age INITIAL SETUP Personnel Required References Continued Two WP 000700 References 00 WP 0004 00 WP 001300 WP 0006 00 WP 0020 00 GENERAL NOTE This vehicle has been designed to operate safely and efficiently within the limits specified in this TM
105. RIZATION LIST AAL CONTINUED 0018 00 Table 1 Additional Authorization List 1 2 3 NATIONAL DESCRIPTION CAGEC USABLE STOCK NUMBER AND PART NUMBER ON CODE 3930 01 479 1624 KIT FORKLIFT A36522 0100 INWY2 END OF WORK PACKAGE 0018 00 2 TM 10 3930 675 10 1 EXPENDABLE AND DURABLE ITEMS LIST 0019 00 SCOPE This work package lists expendable and durable items you will need to operate and maintain the RTCH RT 240V2 This listing is for informational purposes only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items or CTA 8 100 Army Medical Department Expendable Durable Items EXPLANATION OF COLUMNS 1 Column 1 Item Number This number is assigned to the entry in the listing and is referenced in the narrative instruc tions to identify the item e g Use Antifreeze Permanent Ethylene Glycol Inhibited Heavy Duty Item 1 WP 0019 00 2 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item C Operator Crew 3 Column 3 National Stock Number This is the National Stock Number NSN assigned to the item which you can use to requisition it 4 Column 4 Description CAGEC and Part Number This provides the other information you need to identify the item 5 Column 5 Unit of Measure U M
106. ROCEDURE Check oil level in upper and lower sight gages on tophandler hydraulic slewing motors and sight gage on tophandler hydraulic spreader motor Injury to personnel may result Use night vision goggles to check opera tion of all vehicle IR lights circle of blue green dots will be visible when look ing through night vision goggles Visually inspect the grease level in the clear bowl on top of the lubricator system If the bowl is less than 1 4 full fill with Grease Automotive and Artillery GAA Item 7 WP 0019 00 through the grease fitting located at the base of the bowl If it appears that the system is not functioning properly notify Organizational Maintenance 374M 0049 0013 00 19 0013 00 20 Blank NOT FULLY MISSION CAPABLE IF Hydraulic oil is not visible in sight gage s WARNING DO NOT look directly at IR lights without night vision goggles Vehicle IR lights not operational FILL FITTING Change 1 TM 10 3930 675 10 1 ENGINE AIR CLEANER SERVICING 0014 00 WARNING If NBC exposure is suspected all engine air cleaner air filter media should be handled by personnel wearing protective equipment Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures NOTE Perform service only if indicator shows red Dust vent may be squeezed 2 to 3 times while engine is running to evacuate dust from air cleaner 1 Wipe exterior of air cleaner as
107. Retract the boom and position the RTCH in front of an ISO container or loading dock 350 020 1 0005 00 30 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED i Remove two locking pins and retaining pins that secure forks to upper fork arms UPPER FORK FORK FRAME V a sS FORK UPPER FORK FORK RETAINING LOCKING PIN PIN j Raise the boom until the forks are even with sides of the container or vertical wall of the loading dock k Extend the boom until the forks are close to the vertical surface FORKS 350 020 0005 00 31 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED 1 Place transmission in Neutral N m Slowly tilt the tophandler forklift kit forward then raise the boom This will allow the RTCH to move rearward and the forks to fold out to the horizontal position 350 021 FORKLIFT KIT 350 022 Change 1 0005 00 32 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED NOTE Retaining pins should be installed from the outside o Install retaining pins and locking pins to secure forks to upper fork arms UPPER FORK M FORK AR SS 1v 1 4 Be i T LOCKING PIN EAM RS S
108. Stop Vehicle Immediately Transmission ECU shifts to 718 O Abort mission ircuit at clutch K2 neutral D Notify maintenance peN CITOU Limp home sured valve resistance is beyond Te failure aq limit another clutch ECU shifts to Cables defective neutral Regulator defective ECU will shut down Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 719 O Abort mission Short circuit to batt It t neutral D Notify maintenance OTY UO DINE yo tasca Limp home clutch K3 measured valve resis Tf theres ale a Failur at tance is beyond limit voltage at another clutch ECU shifts to K3 valve is too high deus i Cables defective ECU will shut down Regulator defective 0020 00 28 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 720 Abort mission Short circuit t d at clutch neutral D Notify maintenance OTE CITC ee STOUNE AT CIC Limp home K3 measured valve resistance is beyond limit voltage at valve another clutch ECU shifts to is too low Heel Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 721 Abort mission lutch K3 neutral D Notify maintenance
109. TION CONTINUED b Run RTCH engine at idle c Open door of remote hydraulic control compartment CAUTION DO NOT operate locking pin lever and folding boom support lever at the same time If levers are operated at the same time boom support locking pin extensions may shear NOTE If the hydraulic function for boom support locking pins boom folding or bogie wheel lowering are not working it may be necessary to reposition cab closer to the frame Pull folding boom suspension handle to ensure boom support is in fully raised position Left and right boom support locking pins may not retract at the same time Keep pushing locking pin lever until they both retract d Push locking pin lever to retract boom support locking pins CAUTION Ensure locking pins are fully retracted to avoid damaging them e Visually inspect both sides to ensure left and right boom support locking pins have retracted LOCKING PINS LEVER CAB SIDE MOVEMENT LEVER FOLDING BOOM CAB SUPPORT LEVER LIFT LOWER LEVER BOGIE WHEEL PRESSURE VALVE BOGIE WHEELS LEVER 434 10007 0007 00 7 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING BOOM SUPPORT IN TRANSPORT POSITION CONTINUED f g h Push folding boom support lever to fold boom support SLOWLY until locking pins clear frame 1 For highway or rail transport lower boom support until it will not fold any more 2 For ai
110. This column shows the physical measurement or count of an item such as gal lon dozen gross etc 0019 00 1 TM 10 3930 675 10 1 EXPENDABLE AND DURABLE ITEMS LIST CONTINUED 0019 00 1 ITEM NUMBER Table 1 Expendable and Durable Items List 3 NATIONAL STOCK NUMBER 6850 01 181 7929 6850 00 181 7933 6850 00 926 2275 7930 00 282 9699 9140 00 286 5295 9140 00 286 5296 9140 00 286 5287 9140 00 286 5288 9130 01 03 1 5816 9150 01 197 7688 9150 01 197 7693 9150 01 197 7690 9150 01 197 7609 9150 01 197 7692 9150 01 048 4591 9150 01 035 5395 9150 01 035 5396 4 DESCRIPTION AND PART NUMBER Antifreeze Permanent Ethylene Glycol Inhibited Heavy Duty 81349 MILA46153 1 Gallon Can 5 Gallon Container Cleaning Compound Windshield 81348 1901 Detergent General Purpose Liquid 81348 P D 220 1 Gallon Can Fuel Diesel DF 2 Grade 81348 VVF800GRADEDF2RE 5 Gallon Can 55 Gallon Drum 16 Gage Fuel Diesel Winter 81348 VVF800GRADEDF1W I 5 Gallon Can 55 Gallon Drum 16 Gage Fuel Turbine Aviation 81349 MILT83133 GR 1 8 Grease Automotive and Artillery GAA 81349 MIL G 10924 1 1 4 Ounce Tube 14 Qunce Cartridge 2 1 4 Pound Can 6 1 2 Pound Can 35 Pound Pail Oil Lubricating GO 85W 140 81349 MIL L 2105 1 Quart Can 5 Gallon Can 55 Gallon Drum 0019 00 2 GAL GAL PT GAL GAL GAL GAL GAL GAL
111. VERLOAD lockout provides twistlock override in the event of incorrect twistlock alignment and allows raising the boom to be raised when tophandler is removed Emergency Stop Button Push button to stop all hydraulic functions on boom and tophandler When button is pushed indicator on button shows red Pull button to release When released indicator on button shows green Activation of emergency stop button will cause the engine to decelerate to 1 000 RPM It will be necessary to turn OFF engine and restart to clear the deceleration Joystick Positioning Lever Raise to release lever and adjust joystick position Lower lever to lock joystick in position 0004 00 10 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 BOOM AND TOPHANDLER CONTROLS CONTINUED Control or Indicator 5 Twistlock Indicator Lights 6 Twistlock Indicator Lights IR Function RED twistlocks UNLOCKED YELLOW twistlock ALIGNING GREEN twistlocks LOCKED Single IR light twistlocks UNLOCKED Two IR lights twistlock ALIGNING Three IR lights twistlocks LOCKED 0004 00 11 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 REMOTE HYDRAULIC CONTROLS Control or Indicator 350 058 Function 1 Cab Lift Lower Lever 2 Cab Side Movement Lever 3 Locking Pins Lever 4 Folding Boom Support Lever 5 Bogie Wheel
112. Voltage i re ace SE SP uhm PE Me EIS IC EIER OCC Bee VEKE TE RENN 12V Miscellaneous Maximum Lifting Capacity First Stackins ROW c ccce ete E CR ee EE HORSE ite EORR ea 53 000 Ib 24 040 kg Second Stacking Row i sla Rt REL epa 27 500 Ib 12 474 kg Maximum Lift Height sax sana qa puak UR IE RU ba Bead RAE HL e aks 33 ft 10 06 m Maximum Lifting Capacity w Forklift Kit First Stacking 2552550 up 44 000 Ib 19 958 kg Second Stacking ROW eoo eer RE Pe pe buen eH a he E 24 600 Ib 11 158 kg Maximum Lift Height w Forklift Kit 21 8 ft 6 65 m Forklift Kit Fork Tines Center to Center 24 to 81 5 in 61 to 207 cm Maximum Forward Reach Boom Level 20 6 ft 6 28 m Curb to Curb Turning Circle 4 wheel Steetme arm OA Bal RE ae Ra 65 ft 19 8 m Ground Clearance sanser verner os ener eee WE P bI 18 in 45 7 cm Fording Depth eem ES CHR t ee k asal 60 in 1 52 m Maximum Travel Speeds Emptys Pu LEE c 23 mph 37 kph Loaded eee Ge 15 mph 24 kph END OF WORK PACKAGE 0002 00 7 0002 00 8 Blank Change 1 TM 10 39
113. Windshield Washer Reservoir Change 1 RTCH RT 240 LUBRICANT INTERVAL GAA C MR E E Solvent Windshield Washer 0012 00 10 434 20008 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 RTCH RT 240 LUBRICANT INTERVAL Tophandler GAA 200 hry Pivot Pins One Fitting Each EN N Front Axle Steering GAA 200 Cylinder or S Two Fittings AUTO LUBE N e Front Propeller Shaft GAA 200 hr and Universal Joints Three Fittings Cab Door Hinge Pin GAA 1000 hr Two Fittings Boom Support GAA 200 hr Locking Pins Note 3 Note 3 Boom Support GAA 200 hr N h Pivot Pins or x N L One Fitting Each AUTO LUBE b N Lifting Boom GAA 200 hr Pivot Pins or x F One Fitting Each AUTO d LUBE Bogie Wheel Cylinder GAA 200 hr Four Fittings M Bogie Wheel Frame GAA 200 hr FU One Fitting Bogie Wheel Axle GAA 200 hr T x One Fitting Each Side Pintle Hook GAA 200 hr Two Fittings Dashed lines indicate lubrication points on BOTH sides of vehicle NOTE DO NOT lubricate boom and tophandler wear plates 434 20009 0012 00 11 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS
114. a differential 2 If there is also failure at speed at closed clutch KV If this ther clutch ECU shifts t calculated value is outside of m Ped int ts thi Me erprets tusasa I ECU will shut down Low pressure Sensor defective Incorrect sensor gap size Clutch defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to C SU a D C Abar pe Slippage at clutch KR transmis deus Notify maintenance Limp home sion ECU calculates a differential If there is also failure at speed at closed clutch KR If this ther clutch ECU shifts t calculated value is outside of int ts thi PR k yasa erprets tus I ECU will shut down Low pressure Sensor defective Incorrect sensor gap size Clutch defective Stop Vehicle Warning Degraded None 783 Check oil level Operation sr Overheated sump transmission ET ECU measured temperature in oil TASS sump that is over 212 F 100 C If error shows again notify maintenance Low oil level Fash mission Temperature sensor defective 0020 00 33 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS L Finish Mission Information Maintenance None 760 Moby ant nan ce Oil filter differential pressure transmission ECU measured a voltage at different
115. ache Dizziness Sleepiness Loss of muscular control 5 If you see another person with exhaust poisoning symptoms Remove person from area Expose to fresh air Keep person warm Do not permit physical exercise Administer cardiopulmonary resuscitation CPR if necessary Notify a medic 6 BE AWARE The field protective mask for nuclear biological chemical NBC protection will not protect you from carbon monoxide poisoning The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation TM 10 3930 675 10 1 WARNING BATTERIES Lo To avoid injury eye protection and acid resistant gloves must be worn when working around batteries DO NOT smoke use open flame make sparks or create other ignition sources around batteries If a bat tery is giving off gases it can explode and cause injury to personnel Remove all jewelry such as rings ID tags watches and bracelets If jewelry or a tool contacts a battery terminal a direct short will result in instant heating damage to equipment and injury to personnel 22 Sulfuric acid contained in batteries can cause serious burns If battery corrosion or electrolyte makes contact with skin eyes or clothing take immediate action to stop the corrosive burning effects Failure to follow these procedures may result in death or serious injury to personnel Eyes Flush with cold water for no less than 15 minutes and seek medical attention immediately Sk
116. age stabilization circuits provide the voltage 2 The negative and positive poles are both connected across the master battery switch The negative pole is connected to the chassis 3 NATO slave starting receptacles are provided 0003 00 1 TM 10 3930 675 10 1 THEORY OF OPERATION CONTINUED 0003 00 STEERING SYSTEM 1 electro hydraulic steering system provides three modes of steering control 2 wheel steering 4 wheel steering and crab steering 2 The variable rate steering system utilizes two front and two rear hydraulic steering cylinders electronic wheel posi tion sensors connected to an ECM to maintain direction and control The variable rate system allows the system to change or adjust to different modes of operation 3 An emergency steering pump is provided in the event the engine is inoperative If the engine quits while operating the RTCH the emergency steering pump provides sufficient hydraulic pressure to control the RTCH until it is brought to a safe stop BRAKE SYSTEM 1 The brakes are totally enclosed within the front and rear drive axle housings next to the wheel ends 2 The brake system is a wet brake system that is comprised of three separate hydraulic circuits service brake circuit cool ing circuit and parking brake circuit 3 The brake system also includes six pressurized accumulators that provide adequate stored energy to stop the RTCH in the event of engine shutdown 4 The service
117. al Authorization LIIYAAL WP 0019 00 Expendable and Durable Items List WP002000 Error Codes 25 5 055050504505 ERE Change 1 ii Troubleshooting Instructions Troubleshooting Symptom Index Troubleshooting Procedures Preventive Maintenance Checks and Services PMCS Introduction Preventive Maintenance Checks and Services PMCS Engine Air Cleaner Servicing Refueling References ood be dA beh ee ek E Components of End Item COED and Basic Issue Items BID Lists Additional Authorization List Expendable and Durable Items List Ertot amp 010 EE hee eae AS aga sts pp sa ee Page Number 0009 00 1 0010 00 1 0011 00 1 0013 00 1 0014 00 1 0015 00 1 016 00 1 0017 00 1 0018 00 1 0019 00 1 0020 00 1 0001 00 1 0002 00 1 0003 00 1 0004 00 1 0005 00 1 0006 00 1 0007 00 1 0008 00 1 0009 00 1 0010 00 1 0011 00 1 0012 00 1 0013 00 1 0014 00 1 0015 00 1 TM 10 3930 675 10 1 HOW TO USE THIS MANUAL INTRODUCTION 1 This manual is designed to help you operate the Army Configuration of the RT 240 R
118. al Maintenance to service cab air filters more frequently Service engine air cleaner when inlet restriction indicator at air cleaner shows red WH WP 001400 INLET RESTRICTOR INDICATOR 43410003 Make sure each tire has a valve cap Check engine and transmission temperature and engine oil pressure frequently If vehicle overheats stop and find out why Service or notify Organizational Maintenance as necessary Make sure engine oil filler tube and transmission fluid filler tube are cleaned before dipsticks are removed to check fluid levels Clean accumulations of sand and dirt from around fluid filler locations before checking or adding fluids Clean spouts of fuel containers and areas around filler caps on fuel tanks before adding fuel Under extremely sandy or dusty conditions filter fuel when filling tanks Cover window glass to protect against sand blasting when not in use Clean inspect and lubricate propeller shafts more frequently OPERATE IN WOODS OR ON ROCKY TERRAIN Ensure vehicle can clear obstructions and avoid low hanging tree limbs which might cause damage OPERATE ON SNOW AND ICE 1 Driving a Accelerate slowly to avoid spinning the tires b Drive at slower speeds c Give signals sooner d Maintain double the normal distance from the vehicle ahead Apply brakes sooner to give early warning of intention to stop This will also help to avoid skidding Keep windshields windows
119. ance is beyond limit voltage at another clutch ECU shifts to KR valve is too high Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 736 Abort mission Short circuit t dat clutch neutral D Notify maintenance a CUCI Limp home KR measured valve resistance is If there is also 4 Palais at beyond limit voltage at KR valve another clutch ECU shifts to is too low nesal i Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 737 Abort mission neutral 9t XU 3 Notify maintenance Open circuit at clutch KR mea sured valve resistance is beyond limit Cables defective Regulator defective Limp home If there is also a failure at another clutch ECU shifts to neutral ECU will shut down 745 Finish Mission Notify maintenance Information Maintenance Short circuit to ground at relay reverse warning alarm relay transmission ECU detected incor rect voltage at output pin that looks like a short circuit to battery voltage Cables defective Backup alarm device defective 0020 00 30 None TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR CODE 746 DISPLAY LAYOUT DRIVER ACTION Finish Mission Notify maintenance ERROR CODE EXPLAN
120. and any device necessary to lift tow bar into position without standing directly between vehicles Failure to follow this warning may result in equipment damage or injury or death to personnel Position towing vehicle directly behind disabled RTCH Connect tow bar to rear towing lugs of RTCH to be towed NOTE Master battery switch and ignition of towed RTCH must be ON to power computer and maintain cor rect wheel alignment during towing Turn ON ignition and master battery switch of vehicle being towed Place vehicle in 2 wheel steering mode WP 0005 00 Remove and secure wheel chocks Ensure that all personnel and equipment are clear Proceed to tow with caution 0006 00 3 Change 1 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 EMERGENCY LOWERING OF THE BOOM NOTE Use the following procedures to lower the boom if the engine fails during RTCH operation Boom movement during emergency lowering will be slow This is normal 1 Lower Boom Retracted and Unloaded Loosen emergency lowering valve jamnuts on both left and right lift cylinder locking valves a b Turn both left and right emergency lowering valve screws counterclockwise three turns Turn left emergency lowering valve screw an additional three counterclockwise turns Turn right emergency lowering valve screw an additional three counterclockwise turns e When boom is fully lowered close both left and right
121. are wires and loose or broken connec tors Tighten loose connectors and ensure wires are in good condition Hoses and Fluid Lines Look for wear damage and signs of leaks Ensure clamps and fittings are tight Wet spots indicate leaks but a stain around a fitting or connector can also mean a leak If a leak comes from a loose fitting or connector tighten it If something is broken or worn out report it to your supervisor Fluid Leakage It is necessary for you to know how fluid leakage affects the status of your RTCH The following are definitions of the types classes of leakage you need to know to be able to determine the status of your RTCH Learn and be familiar with them and remember when in doubt notify your supervisor CAUTION Operation is allowable with Class I and Class II leakage with the exception of fuel leaks WHEN IN DOUBT NOTIFY YOUR SUPERVISOR When operating with Class I or Class IT leaks check fluid levels more frequently Class III leaks must be reported immediately to your supervisor and or Orga nizational Maintenance Failure to do this will result in damage to vehicle and or components Leakage Definitions for PMCS Class I Leakage indicated by wetness or discoloration but not great enough to form drops Class II Leakage great enough to form drops but not enough to cause drops to drip from the item being checked inspected Class III Leakage great enough to form drops that fall from the item being
122. arshift quality is reduced 659 I 6 Press RESET Operation due to another control mode A e mission Short circuit to battery voltage at ia substitute orty maintenance output speed input transmission os fail ECU measures a voltage less than Bis DE at 1 0V at speed input pin turbine speed transmission ECU shifts to neutral Cables defective Limp home Sensor defective 0020 00 26 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Gearshift quality is reduced 660 Press RESET Operation due to another control mode A Finish mission Logical error at output speed operating mode substitute Notify maintenance PH clutch control input transmission ECU mea If there is also a failure at sures internal speed over a thresh ver turbine speed transmission old and at the next moment the A ECU shifts to neutral measured speed is zero Limp home Cables defective Sensor defective Stop Vehicle Warning Degraded Gearshift quality is reduced 662 m I gt Press RESET Operation due to another control mode A Finish mission Output speed does not fit other operating mode substitute Notify maintenance clutch control speed signals If transmission is ucc fail not in neutral and shifting has fin t ASS A OR d
123. ase engine speed release to decrease engine speed Pedal is electrically linked to the ECM Transmission Disconnect Brake Depress to release internal transmission clutch This allows the Pedal operator to increase engine RPM thereby accelerating hydraulic functions Parking Brake Lever Push lever forward to apply raise collar on lever and pull to the rear torelease The parking brake should never be applied as an emergency brake or while the vehicle is moving Application of the parking brake while the vehicle is moving can result in major drive train damage 0004 00 9 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 BOOM AND TOPHANDLER CONTROLS INDICATOR GREEN BUTTON RELEASED INDICATOR RED BUTTON PUSHED NOTE Refer to Operation Under Usual Conditions WP 0005 00 for detailed instruction on joystick tions Control or Indicator Function Joystick Provides the following electro hydraulic controls a Raises and lowers boom b Extends and retracts boom c Locks and unlocks twistlocks d Extends and retracts tophandler spreader for 20 to 40 ft 6 10 to 12 19 m containers Tilts and oscillates tophandler f Locks container in position when tilted or oscillated g Slews left and right h Sideshifts left and right i Straight lifting control Override Switch Allows the operator to retract and lower the boom after an O
124. ate the RTCH or move the load near a power line or overhead wires Failure to follow this warning may result in injury or death to personnel or damage to equipment RTCH must not be driven when container load is in fully raised position RTCH is less stable when trav eling with the load in a raised position Maintain proper transport mode load height and position when driving to prevent forward tipping Failure to follow this warning may result in injury or death to per sonnel or damage to equipment Never leave the operator s position without applying the parking brake Failure to follow this warning may result in injury or death to personnel or damage to equipment Never use external starting fluid or spray to aid in starting the engine Failure to follow this warning may result in injury or death to personnel or damage to equipment Always use a ground guide when driving RTCH up or down ramps in preparation for highway marine or air transport Failure to use a ground guide may result in an accident causing injury or death to per sonnel or damage to equipment WARNING 2 PRESSURIZED COOLING SYSTEM DO NOT service cooling system unless engine has been allowed to cool down DO NOT remove radiator cap Add coolant only to expansion tank This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns Wear effective eye glove and skin protection when handling coolants Failure to do so may cause i
125. ated water b Drain and dry any area where water has accumulated c Check all fluids for signs of contamination and for proper levels d Lubricate all grease fittings below water line e If RTCH has operated in salt water rinse the entire vehicle with fresh water as soon as possible f Notify Organizational Maintenance to remove drain plug from engine flywheel housing and check for signs of water END OF WORK PACKAGE Change 1 0006 00 8 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT 0007 00 NOTE In order to prepare the RTCH RT 240 for transport all procedures in this work package except for Self Deployment require that the boom support be lowered The boom support cannot be lowered unless the cab has first been placed in transport position to the left and fully lowered SELF DEPLOYMENT N AM Bo WARNING While operating a RTCH in self deployment 2 wheel steering mode the maximum travel speed of 23 mph 37 kph should never be exceeded When on downhill grades extra care should be exercised not to allow the RTCH to coast into an over speed condition in excess of 23 mph 37 kph Failure to keep maximum speed at or below 23 mph 37 kph could result in major damage to the drive train compo nents and loss of operator control Under no circumstances should the parking brake be applied to attempt to rapidly reduce RTCH speed NOTE RTCH may be deployed with forklift kit attached only when moving bet
126. ation of infrared lights ON OFF rocker switch controls hazard warning lights ON OFF rocker switch controls headlights and taillights ON OFF rocker switch controls blackout drive marker lights 0004 00 1 0004 00 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 INSTRUMENT PANEL CONTINUED Control or Indicator Ether Injector Switch Auxiliary Pump Switch Alternator Charging Lamp Parking Brake Indicator Light Tophandler Work Light Switch Boom Work Light Switch Arctic Heater Switch if equipped Air Conditioner Temperature Control Switch Heater and Defroster Selection Switch Fan Switch Heater Temperature Control Switch Function Spring loaded rocker switch is used to inject a metered amount of ether while cranking engine during cold weather starting Spring loaded rocker switch is used in the event of an engine failure or shut down to lower the boom unlock twistlocks and raise retract the boom The auxiliary pump is also used to reposition operator s cab for transport Red light comes ON when alternator fails to operate properly Red light comes ON when parking brake is set ON OFF rocker switch controls tophandler work lights ON OFF rocker switch controls boom work lights ON OFF rocker switch operates arctic heater if equipped Switch rotates to control air conditioner output within the cab Rotate switch clockwise to
127. ation to in of boom extension Note that as the boom is extended the lift capacity is reduced Change 1 0005 00 8 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED CAPACITY Lbs 53000 44000 33000 TOPHANDLER FORKKIT 22000 11000 0 0 76 88 116 135 155 175 195 214 234 248 LC in 350 074 2 RTCH Operating Characteristics and Information RESET Only a The transmission will shift to neutral automatically if the container is not lifted off the ground before trying to drive The following pop up icon will display during this condition Pressing R RESET will delete the icon from the dis play The container must be lifted off the ground before the transmission will re engage If the tophandler is not in the proper carry position with or without a container the maximum forward travelling speed will be reduced to 7 mph 11 kph The proper carry position without a container is the tophandler positioned just above your field of view With a container the proper carry position is with the bottom of the container posi tioned just above your field of view The maximum travel speed in reverse for any boom position is limited to 7 mph 11 kph To minimize damage from boom tophandler and container contact the tophandler rotation is limited to 40 degrees clockwise or counterclockwise fro
128. ay screen indicates brake system fault code s CORRECTIVE ACTION Shut down engine and restart If failure persists notify Organizational Mainte nance Parking brake will not hold RTCH CORRECTIVE ACTION Chock vehicles wheels Notify Organizational Maintenance 0011 00 5 TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 Table 2 Non Error Code Troubleshooting TWISTLOCK MISALIGNMENT BOOM LIFT LOCKOUT SYMPTOM Boom does not lift or boom will lift only while holding the override switch Twistlock indicator locked or unlocked light is not illuminated MALFUNCTION Twistlocks are misaligned which locks out boom lift function CORRECTIVE ACTION Press and hold the override switch WP 0004 00 and operate the twistlock func tion at the same time to realign the twistlocks to the locked or unlocked position The red or green twistlock indicator light should illuminate and reactivate the boom lift function END OF WORK PACKAGE 0011 00 6 TM 10 3930 675 10 1 CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION 0012 00 GENERAL To ensure that the RTCH RT 240 is ready for operation at all times it must be inspected on a regular basis so that defects may be found and corrected before they result in serious damage equipment failure or injury to personnel Table 1 in WP 0013 00 contains systematic instructions on in
129. checked inspected Change 1 0012 00 2 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES NOTE Lubrication instructions contained in this PMCS mandatory Overall views of lubrications points are located at the end of this work package Refer to FM 9 207 for lubrication in arctic operation 1 Included in this PMCS are lubrication services to be performed by the operator 2 Lubrication intervals are based on normal operation Lubricate more during constant use and less during inactive peri ods Use correct grade of lubricant for seasonal temperature expected Refer to KEY on page 0012 00 4 3 For equipment under manufacturer s warranty hardtime intervals shall be followed Shorten intervals if lubricants are known to be contaminated or if operation is under adverse conditions e g longer than usual operating hours extended idling periods extreme dust etc 4 Keep all lubricants in an environmental storage container and store in a clean dry place away from extreme heat Keep container covers clean and do not allow dust dirt or other foreign material to mix with lubricants Keep lubrication equipment clean and ready for use Clean top of container before opening mb ES WARNING y Solvent cleaning compound MIL PRF 680 Type III is an environmentally compliant and low toxic material However it may be irritating to
130. ckages in the publication a The Table of Contents also provides Reporting Errors and Recommending Improvements information and DA Form 2028 addresses for the submittal of corrections to this manual b If you cannot find what you are looking for in the Table of Contents refer to the alphabetical Index at the back of the manual 3 Chapter 1 Introductory Information with Theory of Operation provides general information on the manual and the equip ment 4 Chapter 2 Operating Instructions explains and illustrates all operator controls and indicators and describes how to per form all operating procedures for the RTCH Operation Under Usual Conditions Operation Under Unusual Conditions Preparation of Transport and Stowage and Decal Data Plate and Stencil Guide 5 Chapter 3 covers all Operator Troubleshooting WP 0010 00 contains a Troubleshooting Symptom Index If the RTCH malfunctions this index should always be consulted to locate the appropriate troubleshooting procedure 6 Chapter 4 deals with Operator Maintenance Instructions Major areas covered are Preventive Maintenance Checks and Services PMCS and operator level maintenance tasks 7 Chapter 5 includes Supporting Information References Components of End Item COEI and Basic Issue Items Lists Additional Authorization List AAL and Expendable and Durable Items List Of particular interest is WP 0020 00 Error Codes This contains an explanation of the error code
131. ctronic semi automatic shift controlled transmission with 4 ranges forward and 3 reverse Operator selects range and ECM controls shift points The drive axles provide traction for 2 wheel or 4 wheel drive Limited slip differentials and multi disc wet brakes are an integral part of the axle assemblies Multi disc wet brakes are hydraulically cooled to prevent overheating Accumulators store energy for the emergency braking system The steering system is capable of 2 wheel 4 wheel crab and emergency modes of operation The parking brake is hydraulically released and spring applied by disc brake assemblies mounted on the front and rear differentials The operator s cab has a fully adjustable operator s seat fresh air filtered ventilation system and heater defroster air conditioning systems 0002 00 1 Change 1 TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES CONTINUED 8 Operator s controls include adjustable steering wheel accelerator and brake pedals transmission range selector steering mode selection rocker switches and a single joystick control for all boom tophandler and forklift operations c Transport Modes NOTE Refer td WP 0007 po for detailed instructions to prepare the RTCH for transport Self Deployment Highway Transport e Transport Marine Transport Air Transport Change 1 0002 00 2 TM 10
132. d Only half brake capability 120 D Press RESET Operation available eh Finn iod No pressure brake circuit 2 Notify maintenance mw Hydraulic failure 0020 00 5 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE LIMITATIONS T Stop Vehicle Stop Vehicle Immediately Operating system and boom 121 Put load down safely function not working ly voltage ECU 790 B EET Abort mission Supply voltage ECU 790 Notify maintenance Emergency stop engaged Circuit breaker tripped Cable defective Stop Vehicle Stop Vehicle Immediately Operating system and boom 122 T Put load down safely Supply voltage CAN 790 function not working Abort mission Notify maintenance Circuit breaker tripped Cable defective Stop Vehicle Stop Vehicle Immediately Operating system and boom 123 Put load down safely Ref voltages 10V ECU 790 function not working Abort mission Notify maintenance Circuit breaker tripped Cable defective Stop Vehicle Stop Vehicle Immediately None if code clears 125 T Shut engine OFF ON Memory fault check ECU 790 If code clears resume M 4 Operating system and boom mission Circuit breaker tripped function not working If code remains Cable defective notify maintenance x n Stop Vehicle Stop V
133. d as an emergency brake or while the vehicle is moving Application of the parking brake while the vehicle is moving can result in major drive train damage NOTE buzzer will sound if the driver attempts to leave the driver s seat without first applying the parking brake 1 Push the parking brake lever forward to engage the parking brakes at front and rear axles Raise release collar and pull the lever backward to release the parking brakes py Pp PARKING BRAKE LEVER 434 10004 Change 1 0005 00 4 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE PARKING BRAKE CONTINUED 2 A RED indicator light will illuminate on the instrument panel when the parking brake is applied PARKING BRAKE INDICATOR LIGHT STEERING 1 Steering Modes a The RTCH RT 240 can be operated in any of three steering modes 2 wheel 4 wheel or crab steering as selected by the steering mode selection switches Position wheels straight ahead and place transmission in Neutral N b Always bring the vehicle to a complete stop before switching from one mode of steering mode to another c Emergency steering is provided by the emergency ground driven steering pump If the engine quits during operation this pump provides sufficient hydraulic pressure to control the RTCH until it is brought to a safe stop Steering programs Not loaded vehicle 350 057 0005 00 5 Change 1 TM 10 3
134. decrease temperature Three position switch selects airflow direction to windshield operator or both Switch rotates to control heater air conditioner fan speed Rotate switch clockwise to increase fan speed Switch rotates to control heater output within the cab Rotate switch clockwise to increase temperature 0004 00 2 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 INSTRUMENT PANEL CONTINUED 2 Steering Column Switches and Controls Control or Indicator Twistlocks LOCKED Indicator Light Twistlocks ALIGNMENT Indicator Light Twistlocks UNLOCKED Indicator Light High Beam Indicator Light Turn Signal Indicator Lights Diagnostic Connector Electronic Control System ECS Display Screen Ignition Switch 350 006 Function GREEN indicator light is lit when twistlocks are locked YELLOW indicator light is lit during twistlock alignment RED indicator light is lit when twistlocks are unlocked Indicator light is BLUE when headlight high beams are on Left right directional arrow flashes GREEN whenever turn signal lights are flashing Both arrows flash when hazard warning light switch is on Connection point for SPORT diagnostic computer or commercial laptop computer Provides vehicle and container handling operational information including an OVERLOAD indicator Displays system error codes 0020 00 and operational and ser
135. down Low pressure Sensor defective Incorrect sensor gap size Clutch defective Stop Vehicle Stop Vehicle Immediately ECU shifts to neutral 779 6 Abort mission 3 Limp home D Slippage at clutch K3 transmis P ie dG POR Notity maintenance sion ECU calculates a differential speed at closed clutch K3 If this calculated value is outside range ECU interprets this as a slipping clutch Low pressure Sensor defective Incorrect sensor gap size Clutch defective 0020 00 32 another clutch ECU shifts to neutral ECU will shut down TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to x 180 D 6 AM Slippage at clutch K4 transmis Tutal Notify maintenance Limp home sion ECU calculates a differential 3 If there is also a failure at speed at closed clutch K4 If this another clutch ECU shifts to calculated value is outside of i E int thi ER erprets tus asa BCU will sh t down Low pressure Sensor defective Incorrect sensor gap size Clutch defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to wales 181 D 6 non MASSOR Slippage at clutch KV transmis nenta Notify maintenance I Limp home sion ECU calculates
136. draulic oil temperature below 160 F 71 C Coolant temperature 175 to 210 F 79 to 99 C b Ensure alternator charging lamp is not lit c Monitor all boom lifting and tophandler functions on the ECS display screens a Check service brakes for pulling grab bing or reduced braking ability b Check parking brake operation with engine idling and transmission in high range a Check for smooth controlled steering without pulling or drifting b Check 2 wheel 4 wheel and crab steer ing modes Check for unusual noise or vibration from engine transmission drive shafts axles and wheels Be alert for evidence of fluid leakage 0013 00 7 NOT FULLY MISSION CAPABLE IF ECS display screen indicates an abnormal reading Alternator charging lamp remains lit Loss of ECS display functions occurs Brakes pull grab unsafe operation Parking brake will RTCH or exhibit not hold Steering is erratic or will not change modes of operation Class oil coolant or hydraulic leaks are evident b Any fuel leaks are evident Change 1 0013 00 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED Change 1 INTERVAL LOCATION ITEM TO CHECK SERVICE FRONT AND LEFT SIDE Overall View Left Front Fender and Lights Battery Storage Compart ment REAR AND RIGHT SIDE Overall View Rear Fenders Lights and Backup Alar
137. dust out Cover window glass to protect against sandblasting b Ensure all tires are inflated to proper pressure c Check frequently for rust Clean and lubricate vehicle to help prevent deterioration OPERATE IN MUD OR SOFT SURFACES 1 Before driving in mud or other soft surfaces select appropriate transmission gear range Use 4 wheel drive as required Enter soft area at a medium speed for gear range selected Avoid oversteering if possible while driving in mud Maintain steady pressure on accelerator pedal to keep vehicle rolling until solid ground is reached DO NOT accelerate to point where wheels spin if possible If vehicle gets stuck shovel a clear path ahead of each tire and try to drive out slowly in a low gear Boards brush or similar materials may be placed under tires to provide traction Maintain steady even movement with transmission in lower gears Use 4 wheel drive as required Try to keep vehicle rolling without straining engine and powertrain If vehicle gets stuck notify Organizational Maintenance If these efforts fail and it becomes evident that vehicle will not free itself notify Organizational Maintenance Clean and inspect propeller shafts for proper lubrication Change 1 0006 00 6 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 OPERATE IN SANDY OR DUSTY CONDITIONS Whenever operating in sandy or dusty areas you should a g h Notify Organization
138. e If code remains notify maintenance cuit 0020 00 35 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded None 1121 E O Press RESET Operation It CITO Shows No engine speed signal detected at notify maintenance Me A one engine position sensor circuit Finish mission Stop Vehicle Warning Degraded Reduced engine power output 1122 O Press RESET Operation i en shows High voltage detected at intake notify maintenance A e manifold pressure sensor circuit Finish mission Stop Vehicle Warning Degraded Reduced engine power output 1123 pa O Press RESET Operation If error shows again notify maintenance Finish mission Low voltage detected at intake manifold pressure sensor circuit If error shows again notify maintenance Finish mission Oil pressure signal indicates low oil pressure 0020 00 36 Stop Vehicle Stop Vehicle Immediately Severe power and speed loss al High voltage detected at throttle Libano so on Ma DE position sensor circuit Stop Vehicle Stop Vehicle Immediately Severe power and speed loss pe aD O S Low voltage detected at throttle Epp home power only position sensor circuit Stop Vehicle Warning Degraded O
139. e Stop Vehicle Immediately None PNS 1325 p enu Very low battery voltage critical Notify maintenance level Finish Mission Information Maintenance None 1697 O Notify maintenance High voltage detected at ECM internal temperature sensor cir cuit 0020 00 43 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Finish Mission Notify maintenance Information Maintenance Low voltage detected at ECM internal temperature sensor cir None DE C END OF WORK PACKAGE Check all errors that show Notify maintenance Finish Mission Information Maintenance Engine may rough idle or 1951 0 Notify maintenance Power imbalance between cylin misfire ders detected by ECM Stop Vehicle Stop Vehicle Immediately None 1999 Press RESET More than 6 errors active on the J1939 bus to the display 0020 00 44 TM 10 3930 675 10 1 INDEX Subject Work Package Page A Abbreviations Acronyms List 1 0001 00 2 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 Accelerator and Brake Controls 0004 00 9 TM 10 3930 675 10 1 0004 00 9 TM 10 3930 675 10 2 Additional Authorization List AAL 0018 00
140. e engine It provides hydraulics for a cooling fan Main valves control the main hydraulics The valves are controlled by an electro hydraulic servo system from the joy stick control in the operator s cab High pressure oil filters clean hydraulic oil before returning oil to the reservoir Breather filters allow venting of the hydraulic reservoir Hydraulic system oil cooler and fan maintain and control hydraulic oil temperature The cooling fan is powered by hydraulics from an engine driven hydraulic pump Emergency systems one ground driven hydraulic pump maintains steering control in the event of engine failure a 24V electric hydraulic pump provides power to lower boom and release the twistlocks in the event of engine failure The electric pump also provides a means to place the operator s cab into transport mode 0003 00 2 TM 10 3930 675 10 1 THEORY OF OPERATION CONTINUED 0003 00 CAB SYSTEM 1 The operator s cab is a sound and weather insulated unit that provides the operator with the systems to control and mon itor both standard automotive functions and container handling functions The following components or systems are also contained within the cab a Adjustable steering column and adjustable seat b Heater air conditioning and filtered ventilation system c Portable fire extinguisher and rifle mount 2 The air conditioning unit is part of the cab heater and is mounted at the front of the cab a It consis
141. egraded Spreading from 20 to 40 ft 235 80 Finish mission Operation 6 10 to 12 19 m is not DA Notify maintenance 20 to 40 valve short circuit possible Cable to valve defective Press RESET Warning Degraded Tophandler locked not 237 BS Finish mission Operation automatically leveled Notify maintenance Active tilt valve open circuit Cable to valve defective Press RESET Warning Degraded Tophandler locked not free 26 P Finish mission Operation oscillated Rory mamte ance Active pile slope open circuit Cable to valve defective Press RESET Warning Degraded Impossible to lock twistlock 243 I Finish mission Operation Notify maintenance Twistlock valve lock open cir cuit Cable to valve defective Press RESET Warning Degraded Impossible to unlock 246 E Finish mission Operation twistlock Nurmi Twistlock valve unlock open cir Cable to valve defective Finish Mission Information Maintenance Possible ECU malfunction 250 Shut engine OFF ON Communication fault ECU 791 Other codes will also show If code clears resume mission If code remains notify maintenance connector 3 Computer hardware fault 0020 00 13 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Finish Mission Information Maintenance Possible ECU mal
142. ehicle Immediately Lift lower does not function 126 T J p Put load down safely Signal for lifting lowering out of properly hydraulic stops Abort mission range Notify maintenance Cable defective Short circuit Potentiometer in joystick not functioning Stop Vehicle Stop Vehicle Immediately Boom in out does not function 127 Put load down safely properly hydraulic stops Abort mission Notify maintenance Signal for boom in out out of range Cable defective Short circuit Potentiometer in joystick not functioning 0020 00 6 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY ERROR CODE CATEGORY CODE LAYOUT DRIVER ACTION EXPLANATION VEHICLE LIMITATIONS s Stop Vehicle Stop Vehicle Immediately Slewing does not function 128 HE Put load down safely Signal for slewing out of range properly hydraulic stops D Abort mission se Notify maintenance defective ort circuit Potentiometer in joystick not functioning Stop Vehicle Stop Vehicle Immediately Tilt does not function properly 129 J BS Put load down safely Signal for tilt in out out of range hydraulic stops Abort mission Notify maintenance e defective ort circuit Potentiometer in joystick not functioning Stop Vehicle Stop Vehicle Immediately No overload protection 130 Put load down safely Overload system
143. ehicle Stop Vehicle Immediately Transmission ECU shifts to ud D 6 poor PE Short circuit to ground at clutch neutral Notify maintenance Limp home measured valve resistance is If there is also a failure at beyond limit voltage at K1 valve another clutch ECU shifts to is too low neutral Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to m or 715 Abort HUE Open circuit at clutch K1 mea D Notify maintenance Limp home sured valve resistance is beyond there eske limit another clutch ECU shifts to Cables defective neutral Regulator defective ECU will shut down Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 716 O Abort mission nw neutral D Notify maintenance Short circuit to battery voltage at Limp home clutch K2 measured valve resis f there is also failureat tance is beyond limit voltage at another clutch ECU shifts to K2 valve is too high Henie j Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to ay D 6 Aban pu a Short circuit to ground at clutch Notify maintenance i F Limp home K2 measured valve resistance is Ti thersas also 4 failure dt beyond limit voltage at K2 valve another clutch ECU shifts to is too low neutral Cables defective ECU will shut down Regulator defective Stop Vehicle
144. emoved from tophandler CAUTION To ensure tophandler does not contact underside of boom exercise tilt function while rotating tophan dler Failure to do so may damage tophandler and or boom I Rotate tophandler 90 degrees counter clockwise to operational position m Raise boom to approximately 12 to 13 ft 3 66 to 3 96 m height n Raise boom support Refer to Placing Boom Support in Transport Position in this work package o Return cab to operational position Refer to Placing Cab in Transport Position in this work package p Shut down RTCH engine q Fill fuel tank 00 END OF WORK PACKAGE Change 1 0007 00 22 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE 0008 00 INTRODUCTION a This work package describes the location for stowage of equipment and material required to be carried on the RTCH RT 240 b This work package also includes illustrations showing the location of all decals data plates and stencils STOWAGE GUIDE NOTE Items listed Table illustrated in WP 0017 00 Components of End Item and Basic Issue Items BID Lists Table 1 Stowage Guide ITEM NOMENCLATURE QTY STOWAGE LOCATION 1 Extinguisher Fire 1 Mount in bracket inside cab 2 Ladder Handrail 1 During normal operation mount as a handrail on left side of stairs on left side of vehicle May be mounted as a ladder on left right front or rear of vehicle 3 Ramp Dolly Wheel
145. emperature If Shows agam Low voltage detected at oil tem notify maintenance A m perature sensor circuit Finish mission Stop Vehicle Stop Vehicle Immediately Reduced power and speed Em i O FR Oil pressure signal indicates tem D Press RESET i 5 If error remains notify maintenance Finish mission perature above critical threshold 39 Finish Mission Information Maintenance Reduced power and speed Notify maintenance High voltage detected at ambient air pressure sensor circuit Finish Mission Information Maintenance Reduced power and speed m l O Notty mantenance Low voltage detected at ambient air pressure sensor circuit Stop Vehicle Warning Degraded Engine will run degraded 1227 I O Press RESET Operation No protection for oil pressure e Finish RAN High voltage detected on ECM Notify maintenance voltage supply line to some sen sors Stop Vehicle Stop Vehicle Immediately Fuel shutoff valve is closed 1234 Shut engine OFF ON E until engine speed drops D Engine speed signal indicates If code clears resume Fuel shutoff valve will open AN engine speed greater than 2 730 5 mission RPM when engine speed falls below If code remains 2 184 RPM notify maintenance Stop Vehicle Stop Vehicle Immediately ECM turns off FSO supply D O ent RERO Less than 6V detected at fuel If code clears resume N Engine will shut down M shutoff dri
146. en Operational Screen Displays the Following Data Engine Monitoring Screen Temperature Monitoring Screen Service and Maintenance Access Screen Boom Extension Screen Boom Height Screen Boom and Tophandler Lift Angle Screen 374M 0048 Function Starting screen for menu selection Displays the following data a Load weight b Load center in or m Transmission direction and gear range b Engine RPM c Vehicle mph Displays engine oil pressure and temperature Displays outside ambient transmission and hydraulic system temperatures F Displays screens that are utilized by maintenance personnel for fault identification setup and calibration procedures Display of boom extension in in or m Display of boom height in in or m Display of boom and tophandler lift angles in degrees 0004 00 6 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 STEERING WHEEL AND STEERING COLUMN CONTROLS 350 007 350 009 Control or Indicator Function Steering Wheel Controls vehicle direction of travel Turn steering wheel clockwise to turn right and counterclockwise to turn left Adjustable Steering Column Upper control handle adjusts steering wheel height and angle Lower control handle adjusts steering column tilt position 0004 00 7 TM
147. ently for latest changes or revisions and for new publications relating to material covered in this technical manual Consolidated Index of Army Publications and Blank Forms DA PAM 25 30 Functional User s Manual for the Army Maintenance Management DA PAM 750 8 U S Army Equipment Index of Modification Work DA PAM 750 10 FORMS Refer to DA PAM 750 8 The Army Maintenance Management System TAMMS for instructions on the use of mainte nance forms Equipment Inspection and Maintenance DA Form 5988 E Product Quality Deficiency SF Form 368 Recommended Changes to Equipment Technical Publications DA Form 2028 2 Recommended Changes to Publications and Blank 1 DA Form 2028 FIELD MANUALS B sic Cold Weather Manual eh tated sade hin aa AGA Oh ea ha GS a FM 31 70 en ee quite en eek pe nube FM 5 20 Cold Weather Operations epiros Sees nw ope Ee AR RED RE FM 9 207 D sert Operations an uyu nde ue em red FM 90 3 Diver Selec
148. ents a Start engine Verify that all indicator and warning lights operate properly on ECS display screen b Check air cleaner restriction indicator If red band is showing service air cleaner WP 0014100 c Check operating lights brake lights turn signals etc a Perform a functional check of all boom lifting and tophandler operations b Ensure red twistlock indicator light at end of boom is lit 0013 00 6 Any warning indicator is broken or unreadable Fire extinguisher is missing or damaged Pressure gage needle is in recharge area Seal is broken or missing Seat belt is damaged Engine will not start Warning lights remain ON Red band is showing Brake lights and turn signals do not operate Any system or function is not operating properly Twistlock indicator light is not lit TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED INTERVAL During During During LOCATION ITEM TO CHECK SERVICE Instrument Panel Brakes Steering Drive Train Overall Leakage PROCEDURE a With RTCH fully warmed up monitor indicators and warning lights on ECS display screen Check that engine oil pressure and temperature transmission hydraulic and coolant temperatures reg ister within normal ranges Engine oil pressure 15 to 35 psi 103 to 241 kPa at idle Transmission temperature 175 to 220 F 79 to 104 O Hy
149. er or NBC NCO for appropriate handling or disposal proce dures IF NBC EXPOSURE IS SUSPECTED ALL AIR FILTER MEDIA WILL BE HANDLED BY PER SONNEL WEARING FULL NBC PROTEC TIVE EQUIPMENT SEE OPERATOR MAINTENANCE MANUAL 7690 01 114 3702 To order this NBC decal use National Stock Number NSN 7690 01 114 3702 Part Number PN 12296626 Commercial and Government Entity Code CAGEC 19207 TM 10 3930 675 10 1 WARNING OPERATION SAFETY DO NOT allow riders on the RTCH Failure to follow this warning may result in serious injury or death to personnel BE ALERT for personnel in the area while operating RTCH Always check to ensure area is clear of per sonnel and obstructions before moving Failure to follow this warning may result in serious injury or death to personnel or damage to equipment ALL FOUR corners of the tophandler must be in contact with the container when locking or releasing the twistlocks In addition during release all four corners of the container must be resting firmly on the surface supporting it Failure to follow this warning may result in injury or death to personnel or dam age to equipment If the indicator lamps for the overload system are inoperative the must not be operated Safe operation may be affected if the RTCH is used when the indicator lamps are defective Failure to follow this warning may result in injury or death to personnel or damage to equipment NEVER oper
150. erating on uneven surfaces 4 The front and rear axles are identical in operating principles Both axles are hydraulically steered with planetary wheel ends and wet disc brakes The rear axle oscillates above and below horizontal to allow for operation on uneven surfaces FUEL SYSTEM 1 Fuel to power the engine is pumped by an engine mounted fuel pump from the fuel tank to the electronically controlled fuel injector nozzles 2 The engine ECM manages monitors and stores key engine functions including engine idle speed maximum engine speed limits and engine diagnostic data 3 The engine mounted fuel water separator is a spin on replaceable type with drain EXHAUST SYSTEM The exhaust system removes exhaust gases from the engine through the exhaust manifold and turbocharger The gases flow into exhaust pipes and muffler to the atmosphere along the right side and to the rear of the operator s cab COOLING SYSTEM 1 The cooling system consists of an engine mounted circulating pump 180 to 200 F 82 to 93 C thermostat oil cooler aftercooler manifolds radiator engine mounted coolant filter and hydraulically driven cooling fan 2 The cooling system cools the engine by circulating pressurized ethylene glycol based coolant through the engine and radiator ELECTRICAL SYSTEM 1 The system is 24V Four 12V batteries connected in series parallel configuration and charged by an alternator across electronic rectifying and volt
151. etected at intake No engine protection for notify maintenance intake manifold temperature S pp manifold temperature sensor cir Finish mission cuit Stop Vehicle Warning Degraded Possible white smoke 1154 I Press RESET Operation A If error shows again pow voltage detected at intake No engine protection for notify maintenance intake manifold temperature 5 manifold temperature sensor Finish mission cuit Stop Vehicle Stop Vehicle Immediately Reduced power and speed 1155 D i O Check coolant level Intake manifold temperature sig If error remains ES tif int nal indicated coolant tempera ture above critical threshold Stop Vehicle Warning Degraded Engine will run degraded 1187 I O Press RESET Operation No protection for oil pressure e Enn Low voltage detected on ECM Notify maintenance voltage supply line to some sen sors Stop Vehicle Warning Degraded No engine protection for oil 1212 Press RESET Operation temperature C B If error shows again notify maintenance Finish mission High voltage detected at oil tem perature sensor circuit 0020 00 37 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded No engine protection for oil 1213 O Press RESET Operation t
152. function 251 Shut engine OFF ON Communication fault ECU 791 Other codes will also show If code clears resume i connector 3 mission If code remains Computer hardware fault notify maintenance Press RESET Warning Degraded Slewing clockwise is not 255 Finish mission Operation possible Notty maintenance Slewing clockwise valve open circuit Cable to valve defective Press RESET Warning Degraded Uncontrolled slewing may 256 Finish mission Operation occur Notity maintenance Slewing clockwise valve short circuit Cable to valve defective Press RESET Warning Degraded Slewing counterclockwise is 258 Finish mission Operation not possible Notify mantenanee Slewing counterclockwise valve open circuit Cable to valve defective Press RESET Warning Degraded Uncontrolled slewing may 259 Finish mission Operation occur Notify maintenance Slewing counterclockwise valve short circuit Cable to valve defective Press RESET Warning Degraded Tilt OUT is not possible 261 BS Finish mission Operation D Notify maintenance Tilt OUT valve open circuit Cable to valve defective Press RESET Warning Degraded Uncontrolled tilt may occur 262 Finish mission Operation E XU 2 Notify maintenance Tilt OUT valve short circuit Cable to valve defective 0020 00 14 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Code
153. g characteristics of RTCH before attempting maneuvers in limited space Avoid Hard Braking Become familiar with the braking characteristics of the RTCH with and without a load 4 Field of View When driving without a load position the tophandler above your field of view with the boom fully retracted When driving with a load position the bottom of the load above your field of view with the boom fully retracted 0005 00 7 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 DRIVING NOTE Refer td WP 0004 00 for location and operation of controls 1 Perform initial seat and steering column adjustments 2 Perform daily checks and self test WP 0013 00 3 Start engine and allow it to come up to operating temperature 4 Raise tophandler to driving position 5 With engine at idle apply service brakes 6 Select steering mode of operation by first straightening wheels then pressing desired steering selection switch 7 Move transmission control lever to desired direction F or R and select gear range 8 Release parking brake lever and depress accelerator pedal to control RTCH speed 9 Engage oscillation and tilt locks before driving with a load OPERATE LIFTING BOOM AND TOPHANDLER NOTE DO NOT perform container handling procedures while in blackout mode Blackout mode is to be used only when driving In blackout mode oscillation and tilt lock unlock buttons do not illumi nate H
154. h to override twistlock alignment locked or unlocked signals 3 Press override switch to raise boom with tophandler removed OVERRIDE SWITCH EMERGENCY 350 071 STOP BUTTON k Emergency Stop Button 1 Press button to stop all boom and tophandler hydraulic functions NOTE Activation of the emergency stop button will cause the engine to decelerate to 1 000 RPM It will be necessary to turn off engine and restart to clear deceleration Be sure to release emergency stop button when resuming normal operation If emergency stop button is left activated error codes may appear on ECS driver s display screen 2 Pull button to release emergency stop button 0005 00 17 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED 4 Container Lifting h WARNING NEVER operate the RTCH or move the load near a power line or overhead wires Failure to follow this warning may result in death or injury to personnel or damage to equipment Adjust the tophandler spreader width 20 to 40 ft 6 10 to 12 19 m for the container to be lifted Position the RTCH as close to the container as possible Adjust the tophandler to the container by rotating sideshift ing or moving the boom as necessary Fully lower the tophandler while aligning the twistlocks with the container locking holes Make sure the float locks are released unlocked
155. hange 1 0007 00 16 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED k Stow ramp in dolly wheel storage compartment Secure ramp with straps 1 Raise tophandler so that dolly wheels are off the ground approximately 2 ft 61 cm m Install lower pin from outside toward center of tophandler in lower hole of each dolly wheel Lock pin in position with retaining pin RETAINING UPPER PINS LOWER DOLLY PIN WHEEL n Lower tophandler until all four dolly wheels are resting on ground o At side of locking valve at base of each lift cylinder loosen float valve jamnut and turn float valve screw five turns counterclockwise Retighten jamnut to prevent loss LOCKING VALVE 350 099 VALVE SCREW JAMNUT 0007 00 17 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED p At front of vehicle open both shutoff valves 6 slowly and at the same time Tophandler should now be resting on dolly wheels in floating position SHUTOFF VALVES 6 350 091 q Open remote hydraulic control compartment NOTE With engine running raise bogie wheels only enough to allow bogie wheel retaining collar to be unlocked If wheel does not raise check to make sure cab is positioned close to frame r Slowly pull bogie wheel lever to raise bogie wheel BOGIE WHEEL PRESSURE VALVE BOGIE WHEEL LEVER U U COMPARTM
156. he M1000 loading ramps 4 Illustrations are placed after and close to the procedural steps to which they apply Callouts placed on the art may be text or numbers or both whichever method is easier for the soldier 5 Numbers located at lower right corner of art e g 350 001 350 002 etc are art control numbers and are used for track ing purposes Disregard these numbers 6 Dashed leader lines used in illustrations indicate that called out items are not visible in the view depicted i e they are located within the structure 7 Technical instructions include metric units as well as standard units For your reference a Metric Conversion Chart is located on the inside back cover of the manual NOTE If at any time you are unsure how to use this manual or you cannot locate the information you need notify your supervisor Change 1 iv TM 10 3930 675 10 1 CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION TM 10 3930 675 10 1 GENERAL INFORMATION 0001 00 SCOPE 1 Type of Manual This manual is for use in operating and performing operator maintenance on the Rough Terrain Con tainer Handler RTCH RT 240 2 Equipment Name and Model Number Rough Terrain Container Handler RTCH RT 240 53 000 Ib 24 040 kg capacity 4 x 4 3 Purpose of Equipment The RTCH RT 240 is designed to lift and stack 20 and 40 ft International Standard Organiza tion ISO containers loaded to a gross weight of 53 000 Ib 24
157. hecking accessories and for extended periods of idling An N will be displayed on the driver s ECS dis play screen when transmission is in the neutral position Reverse R When placed in Reverse R the RTCH moves backwards The transmission starts out in 18 gear automatically progresses to the 314 reverse gear The current gear selection and direction will be displayed on the driver s ECS display screen TRANSMISSION CONTROL LEVER R 50008 SHOWN CENTERED IN NEUTRAL POSITION 0005 00 3 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE TRANSMISSION CONTINUED 23 Operation a a gp CAUTION ALWAYS bring the RTCH to a complete STOP before changing from forward to reverse to prevent possible damage to the transmission NOTE When a lower transmission range or gear is selected the transmission may not downshift until vehicle speed is reduced Depress and hold brake pedal Release parking brake Select direction and gear range with transmission control lever Release brake pedal and begin to move RTCH As required select a specific forward or reverse gear for the load OPERATE PARKING BRAKE WARNING Never leave the operator s position without applying the parking brake Failure to follow this warning may result in injury or death to personnel or damage to equipment CAUTION The parking brake should never be applie
158. ial care must be taken to keep the RTCH operational in extreme temperatures and other envi ronmental conditions 0006 00 1 Change 1 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 SLAVE STARTING WARNING When slave starting RTCH use NATO slave cable that DOES NOT have loose or missing insula tion DO NOT proceed if suitable cable is not available DO NOT use civilian type jumper cables The RTCH RT 240 is equipped with a 24V negative ground electrical system The RTCH has two NATO slave recepta cles One receptacle is located on the left side of the RTCH within the battery box The other receptacle is located on the right side of the RTCH to the rear of the right front tire NOTE Ensure both RTCH and booster vehicle are equipped with serviceable NATO slave receptacles 1 Connect slave cable to booster vehicle slave receptacle SLAVE RECEPTACLE Connect other end of slave cable to slave receptacle on disabled vehicle Ensure disabled vehicle s master battery switch is in ON position Start booster vehicle and run at a speed just above idle Wait approximately five minutes then start disabled vehicle If vehicle fails to start notify Organizational Maintenance After starting disabled vehicle return booster vehicle to idle gy SPR Remove the slave cable from disabled vehicle then from booster vehicle Change 1 0006 00 2 TM 10 3930 675 10 1 OPERATION
159. ial pressure switch outside allowable range Oil filter polluted Cable connector defective Differential switch defective Stop Vehicle Warning Degraded None 795 m i 6 Check oil level Operation A Allow transmission Overheated converter output to cool down ECU measured oil temperature at Press RESET If h converter output that is over error shows again 3480F 120 C notify maintenance Finish mission Low oil level Temperature sensor defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to ell G ET Abort es Low power at battery measured neutral Notify maintenance 5 ECU will shut down voltage at power supply is lower than 18V Cable defective Battery defective Connector defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to I 812 AS Abort MR High power at battery measured neutral Notify maintenance mm ECU will shut down voltage at power supply is higher than 32 5V Cable defective Battery defective Connector defective Stop Vehicle Stop Vehicle Immediately ECU shifts to neutral Cn k ERE 513 80 SE m Error at shift valve power supply Ee Ua Snub down otify maintenance VPS1 Cable defective Connector defective ECU defective 0020 00 34 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR
160. ify maintenance Digital output short circuit No emergency operation of EN 35 boom or tophandler available Auxiliary hydraulic pump Cables defective Finish Mission Information Maintenance Bther start not working E NO mann Digital output short circuit Ether start kit Cables defective Finish Mission Information Maintenance Boom cannot be folded 413 Notify maintenance Digital output short circuit Oil supply valve boom folding Cables defective Stop Vehicle Warning Degraded Brakes may be overheated 414 Press RESET Operation Error codes 191 and 192 will Finish mission Digital output short circuit show if brakes have Notify maintenance MEG 2 overheated Drive axle cooling bypass valves Cables defective Stop Vehicle Warning Degraded Steering pressure failure 416 p I 9 Press RESET Operation cannot be detected error code Finish MISSION Digital input not read correctly 340 Notify maintenance Steeri 35 eering pressure Cables defective Finish Mission Information Maintenance Auxiliary hydraulic pump 417 Notify maintenance Digital input not read correctly cannot be started Auxiliary hydraulic pump switch Cables defective Stop Vehicle Warning Degraded 2WD cannot be selected 418 9 Press RESET Operation P Finish mission Notify maintenance Digital input not read correctly Front wheel steering switch Cables defective 0020 00 20 TM 10
161. ik 2 Basic Issue Items List These are the minimum essential items required to place the RTCH in operation to operate it and to perform emergency repairs Although shipped separately packaged BII must be with the RTCH during operation and whenever it is transferred between property accounts This manual is your authority to request requisition replacement BII based on TOE MTOE authorization of end item Illustrations are furnished to assist you in identifying the items EXPLANATION OF COLUMNS Below is an explanation of columns found in the tabular listings 1 Column 1 Illustration Number Illus Number This column indicates the number of the illustration that shows the item 2 Column 2 National Stock Number Indicates the National Stock Number NSN assigned to the item and will be used for requisitioning purposes 3 Column 3 Description CAGEC and Part Number Indicates the Federal item name in all capital letters and if required a minimum description in parentheses to identify and locate the item The entry for each item ends with the Commercial and Government Entity Code in parentheses followed by the part number 4 Column 4 Usable on Code Indicates a code if the item needed is not the same for different models of equipment Usable on Code is not applicable to the RTCH RT 240 5 Column 5 Unit of Measure U M Indicates how the item is issued for the National Stock Number NSN shown in Column 2
162. il pressure warning not 1135 I O Press RESET Operation working e TE e IUA EM High voltage detected at oil pres SA sure sensor circuit inish mission Stop Vehicle Warning Degraded Oil pressure warning not 1141 I O Press RESET Operation working A shows agam Low voltage detected at oil pres m er sure sensor circuit inish mission Stop Vehicle Warning Degraded Reduced power and speed 1143 O Check oil level Operation A Press RESET TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Temperature warning not 1144 O Press RESET Operation functioning It CITO shows High voltage detected at coolant notify maintenance 224445 An m temperature circuit Finish mission Stop Vehicle Warning Degraded Temperature warning not 1145 I O Press RESET Operation functioning i en shows agam Low voltage detected at coolant notify maintenance ee pa m temperature circuit Finish mission Stop Vehicle Stop Vehicle Immediately Reduced power and speed 1151 Check coolant level NT aD Coolant temperature signal indi If error remains tif int cated coolant temperature above AE er critical threshold Stop Vehicle Warning Degraded Possible white smoke 1153 O Press RESET Operation If error shows again High voltage d
163. in Flush with large amounts of cold water until all acid is removed Seek medical attention as required Internal If corrosion or electrolyte is ingested drink large amounts of water or milk Follow with milk of mag nesia beaten egg or vegetable oil Seek medical attention immediately Clothing Equipment Wash area with large amounts of cold water Neutralize acid with baking soda or house hold ammonia WARNING Z COMPRESSED AIR Compressed air used for cleaning purposes should never exceed 30 psi 207 kPa Wear protective clothing goggles shield gloves etc and use caution to avoid injury to personnel WARNING DIESEL FUEL HANDLING DO NOT smoke or permit any open flame in area of RTCH while you are servicing diesel fuel system Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity Failure to follow this warning may result in injury to personnel or equipment damage DO NOT perform fuel system checks inspections or maintenance while smoking or near fire flames or sparks Fuel may ignite causing damage to vehicle and injury or death to personnel Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing WARNING DRY CLEANING SOLVENT Dry cleaning solvent P D 680 type III is toxic and flammable Wear protective goggles and gloves and use only in a well ventilated area
164. in WP 0011 00 Table 1 where the troubleshooting procedures for the malfunction in question are described Headings at the top of each page show how each troubleshooting procedure is organized SYMPTOM MALFUNCTION and CORRECTIVE ACTION c Perform each step in the order listed until the malfunction is corrected DO NOT perform any maintenance task unless the troubleshooting procedure tells you to do so EXPLANATION OF COLUMNS The columns in WP 0011 00 Table 1 are defined as follows 1 SYMPTOM Indicates fault that has occurred in system equipment 2 MALFUNCTION Indicates probable cause for fault symptom 3 CORRECTIVE ACTION Indicates procedure to correct the problem END OF WORK PACKAGE 0009 00 1 0009 00 2 Blank TM 10 3930 675 10 1 TROUBLESHOOTING SYMPTOM INDEX 0010 00 Malfunction Symptom Brake System Poor or Erratic Braking 1 Engine Engine Low On Power sa ec yc eS GREPP OA Ee eS Overheats a seere na A gu Runs Ronel aaa He bet ET ee ce AA epe pertes Starts But Will Not Keep Will Not Start necem erre x e eee Low Engine Oil Pr sSUre sso pn sa ne Steering System Erratic or No Steering Transmission Slow or No Transmission Functions Twistlock Misalignment Boom Lift Lockout
165. ine and idle until operating temperature is reached Remove transmission oil dipstick clean and reinstall Remove and check transmission oil level at least two times Correct transmission oil level should be within two indi cator marks at end of dipstick If level is low add transmission oil as follows Add oil through transmission oil fill opening until level on dipstick is within two indicator marks end of dipstick NOTE With transmission at operating temperature the transmission oil level MUST NOT exceed the upper indicator mark If the oil level is above this mark notify Organizational Maintenance With transmission at operating temperature if transmission oil level is below the lower indicator mark transmission oil level MUST be increased to be between indicator marks Every 300 hours retract locking pins Cover pins with a thin coat of Grease Automotive and Artillery GAA Item 7 WP 0019 00 then extend pins and lock pins into extended position END OF WORK PACKAGE 0012 00 13 0012 00 14 Blank Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS 0013 00 INTERVAL Before Before Before LOCATION ITEM TO CHECK SERVICE FRONT AND LEFT SIDE Overall View Hydraulic Cylinders Remote Hydraulic Control Com partment Cab Exterior NOT FULLY MISSION PROCEDURE CAPABLE IF NOTE Review all WARNINGs CAUTIONS and NOTES before pe
166. ing parts that would impair operation is evi dent Open battery storage compartment and visually check batteries battery cables slave receptacles solar charger if equipped and master battery switch for damage NOTE Perform the following checks if forklift kit is to be used Retaining or locking pins are missing a Ensure all retaining and locking pins are present and properly secured Hydraulic hoses or quick disconnects are damaged b Inspect hydraulic hoses and quick dis connects for dirt damage and proper operation 0013 00 5 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK INTERVAL SERVICE CAB INTERIOR Instrument Panel Before Fire Extin guisher Before Seat and Seat Belt Steering Wheel and Column Before Before Engine Startup During Hydraulic Controls Change 1 PROCEDURE NOTE NOT FULLY MISSION CAPABLE IF Refer to WP 0004 00 for the location of all gages switches and indicator lights Check for damaged gages switches indi cators and warning lights a Check for missing or damaged fire extinguisher b Check gage for proper pressure reading c Check for damaged or missing seal Check seat and seat belt for damage and proper operation Check steering wheel and column for dam age and proper operation tilt and height adjustm
167. ing system malfunction Steering computer hardware error EPROM watchdog reference voltages etc 0020 00 15 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Stop vehicle by switching to Press RESET Operation neutral Finish mission Notify maintenance One track of actual value potenti ometer out of range e g cable interrupted Steering system will operate but is not redundant 301 302 Wheel 1 track 1 303 Wheel 2 track 1 304 Wheel 3 track 1 305 Wheel 4 track 1 306 Wheel 1 track 2 307 Wheel 2 track 2 308 Wheel 3 track 2 Wheel 4 track 2 Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to i D I Q oe oe Both tracks of actual value poten Rule Notify maintenance Faulty wheel is locked tiometer out of range a immediately Other wheels remain 309 Wheel 1 operational Stop Vehicle Stop Vehicle Immediately Stop vehicle by switching to l 9 Abort mission EF neutral D Notify maintenance Deviation Deren Ewo Steering system will operate y eter tracks but both inside toler P but is not redundant ance range 313 Wheel 1 314 Wheel 2 315 Wheel 3 316 Wheel 4 0020 00 16 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes
168. intenance Idle validation switch voltages are opposite complementary but dis agree with a valid throttle position sensor Finish Mission Information Maintenance Engine is degraded to no air P Finish mission Notify maintenance Low voltage detected on starter lockout relay circuit when ener gized or voltage detected when circuit de energized 0020 00 42 1433 uS Notify maintenance Intake manifold pressure sensor setting voltage indicates a high pressure reading Stop Vehicle Warning Degraded No noticeable performance 1434 Press RESET Operation effects possible 2 MISSION Battery voltage too low or insuffi 2 of engine stop ping otify maintenance cient amount of time for battery or difficulty in starting engine power to ECM for powering down after key off Stop Vehicle Warning Degraded None No engine protection 1435 I O Press RESET Operation for oil pressure Fun onim ECM detects error in oil pressure Notify maintenance sensor signal Stop Vehicle Warning Degraded No noticeable performance 1441 m Press RESET Operation effects possible D Finish mission Possibility of rough idle Battery voltage below normal Notify maintenance operating level Stop Vehicle Warning Degraded None 1442 Press RESET Operation cs Finish mission I Battery voltage above normal Notify maintenance operating level Stop Vehicle Warning Degraded Engine wi
169. ion rust deterioration or cracking will ensure that the information is identified as a CPC problem The form should be submitted to the address specified in DA PAM 750 8 OZONE DEPLETING SUBSTANCES Listing to be provided by requiring activity DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE For destruction of Army materiel to prevent enemy use refer to TM 750 244 6 PREPARATION FOR STORAGE OR SHIPMENT For preparation for storage or shipment procedures refer to TM 10 3930 675 24 WARRANTY INFORMATION The vehicles are warranted by Kalmar RT in accordance with TB 10 3930 675 14 Warranty starts on the date found in block 23 DA Form 2408 9 in the logbook Report all defects in material or workmanship to your supervisor who will take appropriate action through your Organizational Maintenance shop 0001 00 1 TM 10 3930 675 10 1 GENERAL INFORMATION CONTINUED 0001 00 LIST OF ABBREVIATIONS ACRONYMS NOTE Refer to ASME Y14 38 1999 for standard abbreviations ABBREVIATION ACRONYM DEFINITION ose auc rep RACE TU IE RENE RON Se STE AEE STR AE TRO GAGE Additional Authorization List BII a Ebr bt e AS ee ASS NE a esrb c Basic Issue Items o GAS Get ae SKIENE Centigrade or Celsius pi SG Commercial and Government Entity Code CAN BUS suse een pen ea Tree Controller Area Network BUS CID EE Cubic Inch Displacement a
170. ll only idle 1443 O Press RESET Operation te Low voltage detected ECM voltage supply line to throttle Stop Vehicle Warning Degraded None 1474 O Press RESET Operation TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Engine will only idle 1551 O Press RESET Operation IVS A e No voltage detected simulta ouy mamtenanee neously on both idle validation off idle and on idle circuits Stop Vehicle Warning Degraded None 1581 I O Press RESET Operation A cs MISSION High voltage detected at fuel inlet OP pressure sensor circuit Stop Vehicle Warning Degraded None 1582 I O Press RESET Operation Finish Low voltage detected at fuel inlet Notify maintenance PORE pressure sensor circuit Stop Vehicle Warning Degraded None 1583 pa O Press RESET Operation Finish S E Out of range low voltage detected Notify maintenance at fuel inlet pressure sensor cir Stop Vehicle Warning Degraded None 1596 Press RESET Operation DA Finish mission 4 Battery voltage above normal Notify maintenance operating range Stop Vehicle Warning Degraded None 1597 m Press RESET Operation A Finish mission Battery voltage below normal Notify maintenance operating range Stop Vehicl
171. ll possible discharge fire extin guisher from outside the cab Ventilate cab thoroughly prior to re entry NOTE This is a monoammonium phosphate MAP type B or C fire extinguisher Use on oil and electrical fires only Remove fire extinguisher from bracket located to the right rear of the operator s seat Hold fire extinguisher upright Point nozzle toward base of fire and pull safety pin Squeeze lever discharging chemical at base of fire Use a side to side motion to spread the chemical After using fire extinguisher notify Organizational Maintenance FORKLIFT KIT INSTALLATION 1 General a The forklift kit attaches to the tophandler twistlocks and hydraulic system The forklift is attached with the kit in a folded configuration b The procedure requires two personnel one person in the cab operating the joystick controls and one person installing removing retaining pins connecting the hydraulic quick disconnect hoses and ground guiding the operator c The controls for spreading the tophandler 20 to 40 ft 6 10 to 12 19 m become the fork spreading controls Installing Forklift Kit a Position tophandler directly over and level with forklift kit b Lower tophandler onto forklift kit and secure with twistlocks TOPHANDLER FORKLIFT KIT 350 012 0005 00 27 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 FORKLIFT KIT INSTALLATION CONTINUED c Release
172. lockwise and drain all water from fuel water separa tor Turn knob clockwise to close FUEL WATER SEPARATOR Ether Quick Start System WARNING Ether is highly flammable and explosive DO NOT perform ether quick start system checks or inspections while smoking or near fire flame or sparks Failure to follow this warning may cause a fire or explosion causing serious injury or death to personnel Check for loose connections and damage Damage is noted or canister is to lines fittings and canister Be alert for missing odor of leaking ether Change 1 0013 00 16 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO CHECK NOT FULLY MISSION INTERVAL SERVICE PROCEDURE CAPABLE IF Batteries gt WARNING mE To avoid eye injury eye protection is required when working around batteries DO NOT smoke use open flame make sparks or create other ignition sources around batteries If a battery is giving off gases it can explode and cause injury to personnel Remove all jewelry such as rings ID tags watches and bracelets If jewelry or a tool contacts a battery terminal a direct short will result in instant heating damage to equipment and injury to per sonnel CAUTION To reduce battery damage do not remove batteries from vehicle battery compartment unless the compartment is corroded green ish white powder DO NOT jerk
173. lon Kilometers per Liter 0 425 Kilometers per Liter Miles per Gallon 2 354 Miles per Hour Kilometers per Hour 1 609 Kilometers per Hour Miles per Hour 0 621 PIN 083704 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
174. m PROCEDURE a Check under RTCH for evidence of fluid leakages such as oil coolant or hydrau lic fluid b Visually check that tread is visible and for damaged tires Check for missing or signs of loose lug nuts Check fender and mirror for damage or missing parts Check all light assemblies for damage Open battery storage compartment door and visually check batteries battery cables slave receptacles master battery switch and solar charger for damage b Check storage compartment door door hinge and retaining latch for damage a Check under RTCH for evidence of fluid leakages such as oil coolant or hydrau lic fluid b Visually check for damaged tires Check for missing or signs of loose lug nuts a Check rear fenders for damage or miss ing parts b Check all light assemblies and backup alarm for damage 0013 00 8 NOT FULLY MISSION CAPABLE IF Class oil coolant or hydraulic leaks are evident Any fuel leaks are evident No tread is visible there are gouges below the tread cavity surface depth there are cuts in sidewall deep enough to expose the steel cord or there are missing lug nuts Damage to lights that would impair their operation is evident Damage or missing parts that would impair operation is evi dent Class oil coolant or hydraulic leaks are evident Any fuel leaks are evident A tire with major damage that would impair operation or miss
175. m the operational position if the boom angle is above 15 degrees The full rotation of 105 degrees clockwise or 40 degrees counterclockwise can be obtained if the boom angle is under 15 degrees The lift function will be stopped at 15 degree boom angle if lifting a tophandler that is rotated more than 40 degrees clock wise The following pop up icon will display during this condition Pressing R Reset will delete the icon from the display Vx 0005 00 9 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED d When the tophandler is rotated more than 40 degrees clockwise the tilt bottom in function is limited The tilt func tion is controlled in order to reduce the possibility of boom and tophandler contact The following pop up icon will display during this condition Pressing R Reset will delete the icon from the display e To aid in the engagement of the tophandler into a container the following pop up icon will display This icon indi cates when each corner of the tophandler has seated in the container When all four corners have seated the icon dis appears from the display Pressing R Reset will delete the icon from display 3 Joystick Operation Buttons and switches on the joystick are used individually or in conjunction with each other to fully control all container handling operatio
176. mation WP 0002 00 Equipment Description and WP 0003 00 Theory of Operation CHAPTER 2 OPERATING INSTRUCTIONS WP 0004 00 Description and Use of Operator s Controls and Indicators WP 0005 00 Operation Under Usual WP 0006 00 Operation Under Unusual WP 0007 00 Preparation for Transport WP 0008 00 Stowage and Decal Data Plate and Stencil CHAPTER 3 OPERATOR TROUBLESHOOTING WP 0009 00 Troubleshooting WP 001000 Troubleshooting Symptom Index WP 0011 00 Troubleshooting Procedures CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS WP 0012 00 Preventive Maintenance Checks and Services PMCS Introduction WP 0013 00 Preventive Maintenance Checks and Services PMCS WP 0014 00 Engine Air Cleaner Servicing WP 0015 00 Refueling CHAPTER 5 SUPPORTING INFORMATION WP 0016 00 WP 0017 00 Components of End Item COED and Basic Issue Items BID Lists WP 0018 00 Addition
177. mber 2006 ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 10 3930 675 10 1 01 Dec 06 Operator s Manual for Rough Terrain PAGE COLM NATIONAL STOCK REFERENCE FIGURE NO NO NUMBER NO NO ntainer Handler RTCH RT240 TOTAL NO OF MAJOR ITEMS SUPPORTED RECOMMENDED ACTION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 RECOMMENDED CHANGES TO PUBLICATIONS AND US Part II reverse for Repair Parts and Special Tool Lists RPSTL and Supply BLANK FORMS Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is OAASA FROM Activi
178. mote hydraulic control compartment Push auxiliary pump switch on instrument panel inside cab to turn pump OFF 0007 00 5 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING CAB IN TRANSPORT POSITION CONTINUED s WARNING DO NOT stand between the tires and the fenders when installing retaining pins Failure to follow this warning could result in injury or death m If removed install retaining pins in left and right boom support locking pin extensions n Install handrail with two retaining pins PLACING BOOM SUPPORT IN TRANSPORT POSITION NOTE Boom must be raised to 19 degrees as shown on bottom of ECS display Boom and Tophandler Lift Angle screen and extended to 110 in 279 cm as shown on ECS display Boom Extension screen To get to 19 degrees tophandler will have to be left in normal operating position and turned to longitudi nal position after locking pins are retracted and boom support is folded 1 Fold Boom Support a If not previously removed remove retaining pin from boom support locking pin extension on each side of boom sup port BOOM SUPPORT BOOM SUPPORT RETAINING BOOM SUPPORT BOOM RETAINING LOCKING PIN PIN LOCKING PIN SUPPORT PIN ROOM SUT ORT BOOM SUPPORT LOCKING PINEXTENSION LOCKING PIN EXTENSION RETRACTED Change 1 0007 00 6 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING BOOM SUPPORT IN TRANSPORT POSI
179. nance Checks and Services P N oie e n Moe Se S Ens Part Number l AGR TE RUTA UU MIU Pounds Per Square Inch PLO ok GA eB RE auia i E Un abt ana Power Take Off dl cederent sme etat eie be obere ueber E e e Quart RORO cec ee LU ROSE RR ORAN C ACER RR RII REI RI c ER rc RARER Roll On Roll Off RPM PETI Revolutions Per Minute ut ein ESO A EOD qapa Sr Rough Terrain Container Handler SPORT Sar aq aestu d denies Soldiers Portable On System Repair Tool Ip Unit of Issue Lt ar ON RE CU RR De reta eue de ep are oon Volt Yd bean bar as d ES TO aab vao bo e Eb as p b es c ER Yard END OF WORK PACKAGE 0001 00 3 0001 00 4 Blank TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA 0002 00 EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES 1 Characteristics a The RTCH RT 240 is designed to lift move stack or unstack 20 to 40 ft 6 10 to 12 19 m by 8 ft 2 44 m wide ISO containers b The RTCH RT 240 has a lift capacity of 53 000 Ib 24 040 kg and operates on hard and or unimproved surfaces including beach operations c The RTCH RT 240 can be utilized as a forklift with an operator installed forklift kit Capabilities and Features a Capabilities 1 2 3 4 5 b Features 1 2 3 4 5 6 7
180. nator defective 0020 00 22 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Stop vehicle by switching to 452 e Press RESET Operation neutral A Finish mission Supply voltage too low Notify maintenance Power supply off Alternator defective Stop Vehicle Warning Degraded Stop vehicle by switching to 618 Q Press RESET Operation neutral If STOL shows Logical error at direction select notify mamtenance signal transmission ECU Finish mission detected incorrect signal combi nation for direction Cables defective Shift lever defective Press RESET Information Maintenance When shifting from 2WD to 622 I 2 If error shows again Ladical taxl ti 4WD or vice versa engage notify maintenance MON NS i 6 1s en forward drive and Finish mission immediately return to neutral sured by transmission ECU and output signal do not match Turn ignition switch off for at least 30 seconds then turn Cables defective switch back on Switch defective Mechanical error Finish Mission Information Maintenance None 937 I 6 maintenance Short circuit to battery voltage or open circuit at transmission sump temperature sensor input volt age too high Cables defective Sensor defective
181. nce 1 GE one i is Aera Limp home CLCT measured valve resis there is also a failure at tance Is beyond lim it voltage at another clutch ECU shifts to KV valve is too high neutr l j Cables defective ECU will shut down Regulator defective 0020 00 29 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 733 6 Abort mission Short circuit t neutral D Notify maintenance 10 Limp home KV measured valve resistance is Fe If there is also a failure at beyond limit voltage at KV valve another clutch ECU shifts to is too low Cables defective ECU will shut down Regulator defective Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 734 O Abort mission er lutch KV neutral D Notify maintenance pen circuit at clutch KV mea Limp home sured valve resistance is beyond If there is also a Galea limit another clutch ECU shifts to Cables defective neutral Regulator defective ECU will shut down Stop Vehicle Stop Vehicle Immediately Transmission ECU shifts to 735 Abort mission Short circuit to batt It t neutral D Notify maintenance 1 ah agea Limp home CM measured Valve resis there is also a failure at t
182. ncontrolled left sideshift zi Ps e FT Finish mission Operation may occur Nou y HORDE Left sideshift short circuit Cable to valve defective Press RESET Warning Degraded Right sideshift is not possible 228 Finish mission Operation e Notify maintenance Right sideshift open circuit Cable to valve defective Press RESET Warning Degraded Uncontrolled right sideshift 229 Finish mission Operation may occur e Notify maintenance Right sideshift short circuit Cable to valve defective Press RESET Warning Degraded Spreading from 20 to 40 ft 231 Finish mission Operation 6 10 to 12 19 m is not 1i Notify maintenance 20 to 40 valve open circuit Cable to valve defective 0020 00 12 possible TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS lt l Press RESET Warning Degraded Spreading from 20 to 40 ft 232 coy Finish mission Operation 6 10 to 12 19 m is not A Notify maintenance 20 to 40 valve short circuit possible Cable to valve defective Press RESET Warning Degraded Spreading from 20 to 40 ft 234 Finish mission Operation 6 10 to 12 19 m is not Notify maintenance 20 to 40 valve open cireuit possible Cable to valve defective lt l Press RESET Warning D
183. ng mode permits sideways movement for better positioning of the RTCH during transport and moving the RTCH within tight quarters 350 056 DRIVING TIPS WARNING DO NOT allow riders on the RTCH Failure to follow this warning may result in serious injury or death to personnel RTCH must not be driven when container load is in fully raised position RTCH is less stable when traveling with the load in a raised position Always position the bottom of the load just above the driver s field of view with the boom fully retracted Failure to follow this warning may result in serious injury or death to personnel ALERT for personnel in area while operating RTCH Always check to ensure area is clear of personnel and obstructions before moving Failure to follow this warning may result in serious injury or death to personnel CAUTION The governed engine speed is 2 100 RPM If engine is allowed to exceed governed speed serious engine or transmission damage may result 1 Check Fuel Gage Indicators and ECS Display Screen Frequently If indicators show an abnormal reading or warn ing light comes on bring the RTCH to a safe stop shut down engine and investigate cause 2 Avoid Over Steering Become familiar with steerin
184. ngine OFF ON Operation effects possible If code clears resume mission If code remains notify maintenance Microprocessor communication error inside ECM May encounter severe loss of power Finish Mission Information Maintenance Possibly too short of time for 1346 Notify maintenance Software error in ECM ECM to power down less than P 30 seconds Stop Vehicle Warning Degraded Engine is degraded to no air 1352 I O Press RESET Operation setting Finish ed Low voltage detected at sensor Notify maintenance Faulty power supply Stop Vehicle Stop Vehicle Immediately Reduced power and speed 1415 O Check oil level TN aD Press RESET Oil pressure signal indicates below critical threshold If error remains notify maintenance Finish mission Finish Mission Information Maintenance Engine is degraded to no air 1419 B O Notify maintenance Error in intake manifold pres setting sure sensor signal detected by ECM Finish mission Information Maintenance None 1431 Notify maintenance C Both idle validation off idle and on idle signals indicate the same voltage reading 0020 00 41 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Engine will only idle 1432 O Press RESET Operation A Finish mission Notify ma
185. njury WARNING SLAVE STARTING When slave starting RTCH use NATO slave cable that DOES NOT have loose or missing insulation DO NOT proceed if suitable cable is not available DO NOT use civilian type jumper cables TM 10 3930 675 10 1 WARNING Be WORK SAFETY Ether is highly flammable and explosive DO NOT perform ether quick start system checks or inspec tions while smoking or near fire flame or sparks Failure to follow this warning may cause a fire and explosion causing serious injury or death to personnel 22 Avoid breathing cold start system fluid vapors Wear goggles and fuel resistant gloves when handling fluid Failure to follow this warning may cause serious injury or death to personnel Lifting cables chains hooks and slings used for lifting vehicle must be in good condition and of suitable capacity Failure to follow this warning may result in injury or death to personnel and damage to equip ment Improper use of lifting equipment and improper attachment of cables to vehicle can result in serious personnel injury and equipment damage Observe all standard rules of safety WARNING While operating a RT CH in self deployment 2 wheel steering mode the maximum travel speed of 23 mph should never exceeded When on downhill grades extra care should be exercised not to allow the RTCH to coast into an overspeed condition and obtain speeds in excess of 23 mph Failure to keep maximum speed at or bel
186. ns The following decal located on the cab s right side window summarizes all joystick functions 350 059 Change 1 0005 00 10 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED a Oscillation Lock Unlock Button NOTE Button illuminates when lock is engaged 1 Press to engage lock securing load position 2 Press to release lock allowing load to float b Tilt Lock Unlock Button NOTE Button illuminates when lock is engaged 1 Press to engage lock securing load position 2 Press to release lock allowing load to float 0005 00 11 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED c Rotation Control Rocker Switch 1 Press left side of rocker switch to rotate load clockwise 2 Press right side of rocker switch to rotate load counterclockwise d Tophandler and Forklift Sideshift Buttons 1 Press right button to shift load to the right 2 Press left button to shift load to the left Change 1 0005 00 12 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED 3 Press right button and multi function trigger button to widen tophandler from 20 to 40 ft 6 10 to 12 19 m or to open forklift tines if forklift kit is installed
187. nued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Operating system and Sak i 202 T Put load down safely Supply voltage CAN 791 tophandler not working Abort mission Notify maintenance Circuit breaker tripped Cable defective Stop Vehicle Stop Vehicle Immediately Operating system not SE 203 Put load down safely Ref voltages 10V 791 working Abort mission M i Notify maintenance Circuit breaker tripped Cable defective E Stop Vehicle Stop Vehicle Immediately None if code clears Ln 205 Shut engine OFF ON Memory fault check ECU 791 Operating system and If code clears resume No tophandler not working Circuit breaker tripped If code remains Cable defective notify maintenance Stop Vehicle Stop Vehicle Immediately Generate error code 130 210 T I BS Press RESET Tilt angle sensor signal out of Put load down safely 25 range Abort mission Notify maintenance Potentiometer damaged Cable defective Short circuit Stop Vehicle Stop Vehicle Immediately Both locked and unlocked 212 X 5 Abort mission 4 twistlock at the same time Logical error left twistlock AT Notify maintenance Safe operation is not possible Short circuit Signal from both 7204L and 7205L Stop Vehicle Stop Vehicle Immediately Both locked and unlocked 213 Abort mission twistlock at the same time No
188. om 4 Move joystick left to retract boom g Tilt Control Rocker Switch 1 Press bottom of rocker switch to tilt bottom of load out 2 Press top of rocker switch to tilt bottom of load in 0005 00 15 Change 1 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED h Oscillation Control Switches 1 Press multi function trigger button and right side of rotation control rocker switch to raise left side of load 2 Press multi function trigger button and left side of rotation control rocker switch to raise right side of load 350 069 i Straight Lift Lower Controls 1 Move joystick back while pressing multi function trigger button to raise and extend boom 2 Move joystick forward while pressing multi function trigger button to lower and retract boom 350 070 Change 1 0005 00 16 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE LIFTING BOOM AND TOPHANDLER CONTINUED j Override Switch NOTE Press twistlock lock unlock button and override switch at the same time to lock out or disable boom lifting and lowering operation Twistlock indicator light will turn off To reactivate boom press twist lock lock unlock button and override switch at the same time 1 Move joystick forward while pressing the override switch to lower the boom in an override condition 2 Press override switc
189. ough Terrain Container Handler RTCH and perform operator troubleshooting and maintenance on the equipment This manual covers Army and RESET units with serial numbers ending in 0400 and below 2 This manual is written in Work Package format a Chapters divide the manual into major categories of information e g Introductory Information with Theory of Operation Operating Instructions Operator Troubleshooting Operator Maintenance Instructions and Support ing Information b Each chapter is divided into work packages which are identified by a 6 digit number e g 0001 00 0002 00 etc located on the upper right hand corner of each page The work package page number e g 0001 00 1 0001 00 2 etc is located centered at the bottom of each page c Ifa change package is issued to this manual added work packages use the 5 and 6 digits of their number to indi cate new material For instance work packages inserted between WP 0001 00 and WP 0002 00 are numbered WP 0001 01 WP 0001 02 etc 3 Scan through this manual to become familiar with its organization and contents before attempting to operate or maintain the equipment CONTENTS OF THIS MANUAL 1 Warning Summary is located at the beginning of this manual Become familiar with these warnings before operating or performing operator troubleshooting or maintenance on the vehicle 2 Table of Contents located in the front of the manual lists all chapters and work pa
190. ow 23 mph could result in major damage to the drive train components and loss of operator control Under no circumstances should the parking brake be applied to attempt to rapidly reduce the speed of the RTCH g h Blank TM 10 3930 675 10 1 C1 CHANGE No 1 HEADQUARTERS TM 10 3930 675 10 1 DEPARTMENTS OF THE ARMY TM 11078A OR 1 AND MARINE CORPS Washington D C 30 May 2008 TECHNICAL MANUAL OPERATOR S MANUAL FOR ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 RESET NSN 3930 01 473 3998 ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240V2 53 000 LB CAPACITY 4 X 4 NSN 3930 01 522 7364 TM 10 3930 675 10 1 and TM 11078A OR 1 dated 01 December 2006 is changed as follows 1 Remove old work package and insert new work package 2 New or changed material is indicated by a vertical bar in the margin of the page and by a vertical bar adjacent to the art Remove Pages Insert Pages A B Blank i thru iv WP 0002 00 WP 0005 00 WP 0006 00 0007 00 WP 0012 00 WP 0013 00 DA Form 2028 Sample DA Form 2028 Sample DA Form 2028 DA Form 2028 DA Form 2028 DA Form 2028 DA Form 2028 DA Form 2028 3 File this change sheet in front of the publication for reference purposes DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Marine Corps PCN 184 110780 01 TM 10 393
191. owever these buttons will light up in service mode or when IR lights are on With IR lights on container handling is permissible with proper night vision equipment Refer to Operation Under Unusual Conditidns WP 0006 00 for instructions on emergency lower ing of the boom in the event of engine shutdown 1 General a It is essential that the operator knows how to safely perform every RTCH container handling operation b The following information will provide the operator with instructions to perform container handling operations using the joystick to maneuver the lifting boom tophandler and forklift kit c The RTCH RT 240 tophandler is designed to move stack and unstack 20 to 40 ft 6 10 to 12 19 m ISO containers d With the forklift kit installed on the tophandler the tophandler spreader controls will open and close the fork tines e The RTCH RT 240 ECU continuously monitors the boom angle boom extension and pressure in the hydraulic lift cylinders From this data the computer calculates the actual load This information is compared to the allowed load at the current position When 100 percent capacity is reached the system cuts off and will not allow any more move ment except to retract When the load is moved into a safe operating range system control is returned to the operator controls joystick f During lifting operations DO NOT exceed maximum lifting capability The following chart indicates lift capacity in rel
192. p TIEDOWN PROVISIONS FORKLIFT KIT FOR CONTAINER HANDLER ROUGH TERRAIN FORKLIFT KIT NSN WEIGHT 11 000 LBS I III r Ne dl 115 Q iN 350 913 END OF WORK PACKAGE 0008 00 19 0008 00 20 Blank TM 10 3930 675 10 1 CHAPTER 3 OPERATOR TROUBLESHOOTING TM 10 3930 675 10 1 TROUBLESHOOTING INSTRUCTIONS 0009 00 GENERAL NOTE If an error code appears on driver s ECS display screen during operation refer to WP 0020 00 for further information 1 This chapter provides information for identifying and correcting malfunctions that may develop while operating the RTCH RT 240 2 The Troubleshooting Symptom Index in WP 0010 00 lists common malfunctions that may occur and refers you to the proper page in WP 0011 00 Table 1 for a troubleshooting procedure 3 The Troubleshooting Symptom Index cannot list all malfunctions that may occur nor all tests or inspections and correc tive actions If a malfunction is not listed or is not corrected by the listed corrective actions notify your supervisor 4 If you are unsure of the location of an item mentioned in troubleshooting refer WP 0002 00 ot WP 0004 00 5 Before performing troubleshooting read and follow all safety instructions found in the Warning Summary at the front of this manual 6 When troubleshooting a malfunction a Locate the symptom or symptoms im WP 0010 00 that best describe the malfunction b Turn to the page
193. position PIN RETAINING PIN CAB IN TRANSPORT POSITION 552253 Change 1 0007 00 4 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 PLACING CAB IN TRANSPORT POSITION CONTINUED 1 Reinstall handrail now configured as ladder on cab in transport position Secure with two retaining pins m Push auxiliary pump switch on instrument panel inside cab to turn pump OFF n To continue preparation for transport refer to Fold Boom Support in this work package RETAINING PINS LADDER 2 Return Cab to Operational Position B 0s m a Run RTCH engine at idle b Push auxiliary pump switch on instrument panel inside cab to start auxiliary pump Remove two retaining pins and ladder c d Open door of remote hydraulic control compartment Release cab by removing two retaining pins and pins from cab Pull side movement lever to move cab free of frame lock Pull cab lift lower lever until cab is fully raised Push cab side movement lever until cab has moved all the way to center position Push cab lift lower lever to lower cab transport lift NOTE e Cab side movement lever may need to be operated to move cab slightly side to side to enable installation of pins Pins should be installed from the rear Install rear pin first Lock cab in operational position by installing two pins and retaining pins to cab subframe Close and latch door of re
194. r safe operation blades and arms is evident 0013 00 1 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 4 INTERVAL Before Before LOCATION ITEM TO CHECK SERVICE Cab Exterior Boom Sup port Locking Pin PROCEDURE c Check for damage to the rear of cab windshield washer reservoir horn air conditioning system components and hydraulic lines and cylinders Ensure both boom support locking pins are present and extension is locked by retain ing pin in extended position NOT FULLY MISSION CAPABLE IF Class III oil leaks are evident Boom support locking pins are missing extension is not locked in extended position or is damaged RETAINING PIN BOOM SUPPORT LOCKING Change 1 PIN Before Before Before REAR AND RIGHT SIDE Overall View Hydraulic Cylinders Boom Sup port Locking Pin BOOM SUPPORT LOCKING PIN EXTENSION 350 087 a Check under RTCH for evidence of fluid leakages such as oil coolant or hydrau lic fluid b Visually check that tread is visible and for damaged tires Check for missing or signs of loose lug nuts Check hydraulic cylinders hoses lines and fittings for damage and leaks Ensure boom support locking pin is present and extension is locked extended position 0013 00 2 Class oil coolant or hydraulic leaks are found
195. r to extend boom support locking pins Install retaining pin in left and right boom support locking pin extensions Close and latch door of remote hydraulic control compartment Change 1 0007 00 8 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 HIGHWAY TRANSPORT NOTE Refer t WP 0002 00 WP 0004 00 and for the location and operation of RTCH controls indicators and components 1 Load RTCH on M1000 Heavy Equipment Transport Trailer a b g Have Organizational Maintenance remove tophandler TM 10 3930 675 24 Lower loading ramps on M1000 trailer and place in outside full wide position TM 9 2330 381 14 Start RTCH engine and back vehicle up to and in line with trailer ramps Slowly back RTCH up loading ramps and onto M1000 trailer Stop RTCH when directed to do so by ground guide Place cab in transport position WP 0007 00 Place boom and boom support in transport position WP 0007 00 WARNING Always use a ground guide when backing RTCH up trailer ramps Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment CAUTION With the tophandler removed make sure the boom rest transport is properly installed and the boom fully lowered Failure to do so will result in damage to equipment due to the boom by drifting down and contacting the RTCH 374M 0029 Remove two bolts 1 and transport boom rest 2
196. r transport lower boom support to 30 degree mark on frame FRAME V BOOM SUPPORT f 30 DEGREE MARK 350 0048 Pull locking pin lever to extend boom support locking pins Install retaining pins to secure in locked position Close and latch door of remote hydraulic control compartment 2 Raise Boom Support a b Open door of remote hydraulic control compartment m a Run engine at idle Remove retaining pins from boom support locking pin extensions If tophandler is longitudinal place in operating position Raise boom about 12 to 13 ft 3 66 to 3 96 m off the ground and extend to 110 in 279 cm on extension screen Push locking pins lever to retract boom support locking pins Pull folding boom support lever to raise boom support to upright position CAUTION DO NOT operate locking pin lever and folding boom support lever at the same time If levers are operated at the same time boom support locking pin extensions may shear NOTE Left and right boom support locking pins may not extend at the same time Keep pulling locking pin lever until they both extend Locking pins may also be difficult to extend It may be necessary to raise the boom folding support to aid in releasing boom support locking pins Ensure boom is raised to 19 degrees and extended to 110 in 279 cm Pull folding boom support lever to ensure boom support is fully raised Pull locking pin leve
197. rform ing PMCS and operating the RTCH RT 240 Perform all PMCS checks if a You are the assigned operator but have not operated the RTCH since the last weekly checks b You are operating the RTCH for the first time At 100 hours of operation notify Organizational Maintenance to perform 100 hour initial checks and services a Check under RTCH for evidence of fluid leakages such as fuel oil coolant or hydraulic fluid b Visually check that tread is visible and for damaged tires Check for missing or signs of loose lug nuts a Class oil coolant or hydraulic leaks are evident Any fuel leaks are evident No tread is visible there are gouges below the tread cavity surface depth there are cuts in sidewall deep enough to expose the steel cord or there are miss ing lug nuts Check hydraulic cylinders behind stair Class III leaks are evident case hydraulic hoses lines and fittings for damage and leaks a Open compartment door and visually Class III leaks are evident check hydraulic controls valves and lines for signs of leakage b Check compartment door door hinge and retaining latch for damage a Check for damage to cab door steps and handrail NOTE Operation of vehicle with damaged or missing windshield wiper arms blades may violate AR 385 55 b Check for damage to cab glass front Damage that would interfere with top sides and rear windshield wiper visibility or impai
198. rt in Transport Position in this work package Lower to 30 degree mark on frame extend boom to 160 in 406 cm and lower tophandler until it is approximately 18 in 46 cm off the ground WARNING Tophandler must be aligned with RTCH to prevent damage while driving up ramp onto aircraft Rotate clockwise to longitudinal position and ensure tophandler is aligned with RTCH 0007 00 15 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED WARNING Ensure that tabs on ramp are engaged into ramp seat holes in dolly wheel storage compartment Fail ure to secure ramp properly may cause ramp to fall under weight of dolly wheel causing injury to personnel h Open dolly wheels storage compartment Unfasten straps and remove ramp from stowage Position ramp against stor age compartment i Remove dolly wheels from storage compartment Check tire pressure to ensure all are at 85 psi 586 kPa DOLLY WHEELS RAMP STORAGE COMPARTMENT STOWED y DOLLY WHEELS RAMP NOTE When installed front and rear dolly wheels are turned toward each other j Install each dolly wheel on tophandler 1 Place dolly wheel so that tire will be under the twistlock when wheel is lifted by tophandler 2 Install upper pin from outside of tophandler Lock pin in position with retaining pin 3 Remove lower pin from dolly wheel and set aside UPPER PIN DOLLY WHEEL TWISTLOCK C
199. s Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Press RESET Warning Degraded Tilt IN is not possible 264 _ Finish mission Operation e homen Tilt IN valve open circuit Cable to valve defective Press RESET Warning Degraded Uncontrolled tilt may occur 265 BS Finish mission Operation e Nou y maintenance Tilt IN valve short circuit Cable to valve defective Press RESET Warning Degraded Right oscillation leveling is 267 t Finish mission Operation not possible Noniy mamtenance Right oscillation valve open cir Cable to valve defective Press RESET Warning Degraded Uncontrolled oscillation 268 t Finish mission Operation leveling may occur Rop menn Right oscillation valve short cir Cable to valve defective Press RESET Warning Degraded Left oscillation leveling is 270 it Finish mission Operation not possible Notity maintenance Left oscillation valve open cir cuit Cable to valve defective Press RESET Warning Degraded Uncontrolled oscillation 271 Finish mission Operation leveling may occur Notify maintenance Left oscillation valve short cir cuit Cable to valve defective Stop Vehicle Stop Vehicle Immediately No steering or driving 300 Shut engine OFF for functions are available 30 seconds then start vehicle If code clears resume mission If code remains notify maintenance Steer
200. s 1 Stow inside dolly wheel storage compartment 4 Tool Kit 1 Stow inside cab 5 Wheel Dolly 4 Stow inside dolly wheel storage compartment 6 Transport Boom Rest 1 When not in use stow inside rear bumper with bolts provided 0008 00 1 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CAB DECALS T 76 88 116 135 155 175 195 214 234248 LC in A38771 0100 350 100 0008 00 2 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CAB DECALS CONTINUED HEATER IN HEATER OUT 350 904 0008 00 3 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CAB DECALS CONTINUED 350 905 0008 00 4 TM 10 3930 675 10 1 STOWAGE AND DECAL DATA PLATE AND STENCIL GUIDE CONTINUED 0008 00 CAB DECALS CONTINUED DESCRIPTION POSITIONED AT 41 42 43 POSITIONED AT CONDENSER INTERIOR LIGHT FLASHER RELAY IR LIGHT SEAT BUZZER INCHING SENSORS FOR BRAKE PRESSURE P BRAKE CONTROL UNIT 794 ENGINE CONTROL UNIT 794 ENGINE DIRECTION INDICATOR FRONT WIPER RETURN CURRENT ARTIC KIT SWITCH OPTIONAL CONTROL LIGHT FOR CHARGING AND P BRAKE FUEL GAUGE GEAR SHIFTING FRONT WINDOW WIPER BRAKE LIGHT SENSOR BACK UP LIGHT FAN AC RECIRCUL
201. s required driver actions based on the category and type of error identified EXPLANATION OF ERROR CODE DISPLAY NOTE There are three kinds of information in the Electronic Control System ECS display 1 Icons in the lower left corner of the display describe what the driver should db Table defines each of the three driver actions Table 1 Driver Action Icons ICON DESCRIPTION STOP VEHICLE IMMEDIATELY in a safe way Can be a safety issue Vehicle performance may be restricted Read operator s manual for instructions Some stop codes will shut engine down in 30 to 45 seconds Some stop codes will restrict engine speed to 1 000 to 1 400 RPM Contact maintenance personnel WARNING DEGRADED OPERATION stop vehicle in a safe way Read operator s manual NN for instructions Contact maintenance personnel Confirm that error message is acknowledged by pressing RESET button Error will appear every three minutes as long as error is active It can be reset every time it shows INFORMATION MAINTENANCE action is needed Error code shows once when vehicle starts up Acknowledge error message by pressing RESET These error codes may be de activated for driver so that they only show when maintenance personnel activate them 2 Icons in the center of the display identify the type of fault Table 2 describes the five fault types used in the display Table 2 Type of Fault Icons ICON DESCRIPTION ICON
202. sembly clean with damp rag 2 Release six latches and remove cover Clean inside of cover with a clean damp rag AIR CLEANER ASSEMBLY COVER DUST RESTRICTION VENT INDICATOR A410003 3 Remove primary outer and secondary inner filter elements from housing PRIMARY FILTER SECONDARY ELEMENT FILTER ELEMENT 350 850 0014 00 1 TM 10 3930 675 10 1 ENGINE AIR CLEANER SERVICING CONTINUED 0014 00 4 Clean inside of housing with a clean damp rag Z WARNING Compressed air used for cleaning purposes should never exceed 30 psi 207 kPa Wear protective clothing goggles shield gloves and use caution to avoid injury to personnel CAUTION DO NOT pound or strike air cleaner elements against ground or other objects to attempt to knock dirt from filter elements Serious damage to elements will result allowing dirt to enter engine intake systems causing major engine damage 5 Use compressed air directed from the inside clean air side toward the outside to remove dust and dirt from primary and secondary filter elements 6 After cleaning with compressed air inspect primary and secondary filter elements for tears or other damage Replace with new filter elements if damaged 7 Install secondary filter element and seat inside housing Install primary filter element 8 Install cover on housing and secure with six latches 9 Reset air cleaner restriction indicator END OF WORK PACKAGE 0014 00 2
203. ses lines and fit Class III leaks are evident tings for damage and leaks Boom Lights Check all light assemblies for damage a Damage to lights that would missing parts impair night operation is evi dent b Twistlock indicator lights are damaged Tophandler a Check hydraulic cylinders for damage Class leaks evident Hydraulics and leaks b Check hydraulic hoses lines and fit Class III leaks are evident tings for damage and leaks 0013 00 13 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 Change 1 INTERVAL ITEM TO CHECK SERVICE Tophandler Lights Twistlocks HYDRAULIG LINES Forklift Kit Air Cleaner Assembly LOCATION PROCEDURE Check all light assemblies for damage or missing parts Visually check all twistlocks hydraulic cylinders electrical wiring and switches for signs of damage NOT FULLY MISSION CAPABLE IF Damage to work lights that would impair night operation is evident a Damage that would impair operation is evident HYDRAULIG CYLINDER NOTE b Class leaks evident e COVER SWITCH TWIST LOCK 350 044A Perform the following checks if forklift kit was used a Check for damage or leaks to lines fit tings and hydraulic cylinders b Check for cracks or other damage to forks c Inspect fork positioning shaft for dirt
204. spections adjustments and corrections to be performed by the operator crew to keep equipment in good operating condition and ready for its primary mission NOTE This manual covers Army and RESET units with serial numbers ending in 0400 and below EXPLANATION OF TABLE ENTRIES 1 Item Number Item No Column Numbers in this column are for reference When completing DA Form 5988 E Equipment Inspection and Maintenance Worksheet include the item number for the check service indicating a fault Item numbers also appear in the order that you must perform checks and services for the interval listed 2 Interval Column This column tells when you must perform the procedure in the procedure column a Before procedures must be done immediately before you operate the RTCH b During procedures must be done while you are operating the RTCH c After procedures must be done immediately after you have operated the RTCH d Weekly procedures must be done once each week e Monthly procedures must be done once each month 3 Location Item to Check Service Column This column provides the location and item to be checked or serviced The item location is underlined NOTE The WARNINGs and CAUTIONS appearing in your PMCS table should always be observed WARN INGs and CAUTIONS appear before applicable procedures You must observe these WARNINGS to prevent serious injury to yourself and others and CAUTIONS to prevent equipment from being dam aged
205. stem will not wheel interrupted operate Cables defective Steering column sensor defective Finish Mission Warning Degraded Error codes from steering 345 9 37 Shut engine OFF ON Operation ECU will not show If code clears resume No CAN communication to dis Steering function is mission operational play If code remains 1 notify maintenance Cable defective Finish Mission Warning Degraded It is not possible to change 346 x Shut engine OFF ON Operation from 2WD to 4WD or vice Ir code clears resume No CAN communication to trans 158 mission E Steering system remains mission If code remains operational but steering notify maintenance Cables defective features dependant on driving speed are not available To keep vehicle in full operation steering program selection is allowed at this time Select Steering Information Maintenance None 247 Mods No valid steering program selected 0020 00 18 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Transmission will not go into 401 X Press RESET Operation neutral automatically A e Digital output short circuit maintenance Enable driving neutral gear from steering ECU Cables defective Finish Mission Information Maintenance Control
206. system d When starting out in extreme cold follow these procedures 1 2 careful when you first start your vehicle Use cold weather starting procedurd WP 0004 00 2 allow engine time to reach operating temperature range of 180 to 200 F 82 to 93 C Be alert that tires may be frozen to ground Start driving very slowly for about 100 yd 91 4 m If a problem is noted notify Organizational Mainte nance as required e When parking follow these procedures 1 2 3 4 5 If vehicle will be parked for short period park sheltered area out of wind If shelter is not available park vehicle so right side where radiator is located does not face into the wind If vehicle will be parked for a long shutdown period try to park on high ground and use planks or brush to make raised and relatively dry surface Keep tires out of snow water ice and mud if possible Clean snow ice and mud from vehicle as soon as possible after shutdown If vehicle will be parked for a long period of time have Organizational Maintenance remove and store bat teries Fill fuel tank to guard against condensation and drain any accumulated water from air reservoirs and fuel filters Ensure tires are properly inflated 0006 00 5 Change 1 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0006 00 OPERATE IN EXTREME COLD CONTINUED 2 Operate Arctic Heater If Equipped
207. t g Back RTCH up ramp at door or bulkhead entry of ship As vehicle approaches ship lower boom to horizontal full down position h Shut down RTCH engine 25 Unload RTCH from Ship NOTE Perform steps a through e for MPS Start RTCH engine WARNING Always use a ground guide and DO NOT exceed 1 mph 1 6 kph when driving RTCH down ramps after marine transport Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment b Drive RTCH out vehicle ramp at door or bulkhead entry of ship c Rotate tophandler 90 degrees counterclockwise to operational position d Shut down RTCH engine e Return boom support and cab to operational position Refer to Placing Cab in Transport Position and Placing Boom Support in Transport Position in this work package NOTE Perform steps f through h for ships equipped with roll on roll off RO RO capabilities f Start RTCH engine WARNING Always use a ground guide and DO NOT exceed 1 mph 1 6 kph when driving RTCH down ramps after marine transport Failure to use a ground guide may result in an accident causing death or injury to personnel or damage to equipment g Drive RTCH out vehicle ramp at door or bulkhead entry of ship h Shut down RTCH engine Change 1 0007 00 14 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT NOTE Refer to WP 0002 00 WP 0004 00 ahd WP 0005
208. t y ua aaa aa u Liter Disse Se ae NE Pound Ibn Koren ende A Malte ke En Pound Inch EEE EEE EE EE Pound Foot omnc Load Center 10 EEE RE CR ERR e UAR Ged tg Ung AER Liters per Hour e t MIR EN re Retos Meter MA uoce spe ANE TOTENS ERREUR SETS EUIS S GEN eR TU o UII EATUR LEAGUE UL ER Milliamps MAD se rro ehe pt da et Monoammonium Phosphate MIM Bad C A d a e vb ee Na CE Va RU pne Millimeter 0001 00 2 TM 10 3930 675 10 1 GENERAL INFORMATION CONTINUED 0001 00 LIST OF ABBREVIATIONS ACRONYMS CONTINUED ABBREVIATION ACRONYM DEFINITION MPRE SER SD RNET QS Te IT QUI EE BSE Miles Per Hour 5 pet SS e mec te aa ps bessere p pu Maritime Preposition Ship arpata k Peu vut pui ebbe tere eere neuter umet UU ES Neutral NATO sad cg ibe tnel ied oh 4a Ose sees tee ye buete North Atlantic Treaty Organization ants Nuclear Biological Chemical Nie Gre EE Newton Meter NSN A dps ker CRI dps e OR RU cec meet ke National Stock Number OALE rut Sene due Nb aU esque eda Overall Lowered Height Bt Sees dete aus Rie Duden Ibi ae flere Original Equipment Manufacturer Lid GEGEN Preventive Mainte
209. ted clean and remove obstructions Check for overfull engine oil level CORRECTIVE ACTION Notify Organizational Maintenance ECS display screen indicates engine fault code s CORRECTIVE ACTION Notify Organizational Maintenance 0011 00 3 TM 10 3930 675 10 1 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 Table 1 Troubleshooting Procedures Continued LOW ENGINE OIL PRESSURE SYMPTOM Engine oil pressure at idle is below 10 psi 70 kPa and or below 30 psi 207 kPa at 1 200 RPM MALFUNCTION Check for low engine oil level CORRECTIVE ACTION If oil level is low add engine oil as required Before PMCS WP 0013 00 Check for external oil leaks CORRECTIVE ACTION If oil leaks are found notify Organizational Maintenance ECS display screen indicates engine fault code s CORRECTIVE ACTION Notify Organizational Maintenance SLOW OR NO TRANSMISSION FUNCTIONS SYMPTOM RTCH will not move in forward or reverse direction MALFUNCTION Check to ensure parking brake is released CORRECTIVE ACTION Release parking brake Check if transmission oil level is low CORRECTIVE ACTION If transmission oil level is low add oil as required After PMCS WP 0013 00 ECS display screen indicates transmission fault code s CORRECTIVE ACTION Shut down engine and restart If failure persists notify Organizational Mainte nance Transmission will not upshift or downshift properly Check if transmission oil level is low
210. tee eee EX kratre fe RUE eM sees Warranty Information 1 1 Windshield Wiper Washer Front Operate Index 6 Work Package Page 0003 00 3 TM 10 3930 675 10 1 0003 00 3 TM 10 3930 675 10 2 0003 00 1 TM 10 3930 675 10 1 0003 00 1 TM 10 3930 675 10 2 0003 00 2 TM 10 3930 675 10 1 0003 00 2 TM 10 3930 675 10 2 0003 00 3 TM 10 3930 675 10 1 0003 00 3 TM 10 3930 675 10 2 0003 00 2 TM 10 3930 675 10 1 0003 00 2 TM 10 3930 675 10 2 0006 00 3 TM 10 3930 675 10 1 0006 00 3 TM 10 3930 675 10 2 0005 00 3 TM 10 3930 675 10 1 0005 00 4 TM 10 3930 675 10 2 0007 00 15 TM 10 3930 675 10 1 0007 00 17 TM 10 3930 675 10 2 0007 00 9 TM 10 3930 675 10 1 0007 00 11 TM 10 3930 675 10 2 0007 00 13 TM 10 3930 675 10 1 0007 00 15 TM 10 3930 675 10 2 0007 00 6 TM 10 3930 675 10 1 0007 00 7 TM 10 3930 675 10 2 0007 00 2 TM 10 3930 675 10 1 0007 00 2 TM 10 3930 675 10 2 0007 00 11 TM 10 3930 675 10 1 0007 00 14 TM 10 3930 675 10 2 0007 00 1 TM 10 3930 675 10 1 0007 00 1 TM 10 3930 675 10 2 0009 00 1 TM 10 3930 675 10 1 0009 00 1 TM 10 3930 675 10 2 0011 00 1 TM 10 3930 675 10 1 0011 00 1 TM 10 3930 675 10 2 0010 00 1 TM 10 3930 675 10 1 0010 00 1 TM 10 3930 675 10 2 0001 00 1 TM 10 3930 675 10 1 0001 00 1 TM 10 3930 675 10 2 0005 00 25 TM 10 3930 675 10 1 0005 00 26 TM
211. ter damaged 0020 00 21 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS L Finish Mission Information Maintenance None e 3 I a Notify maintenance Digital input not read correctly Hydraulic filter indication lift lower boom in out Cables defective Steering computer damaged 1 Finish Mission Information Maintenance None Us I e l Notity maintenance Digital input not read correctly Hydraulic filter indication steer ing Cables defective Steering computer damaged L Finish Mission Information Maintenance None dod 15 BOP maintenance Digital input not read correctly filter indication tophandler Cables defective Steering computer damaged 1 Finish Mission Information Maintenance None s I 15 Robey nan n Digital input not read correctly Hydraulic filter indication return oil Cables defective Steering computer damaged Stop Vehicle Warning Degraded None 450 9 Press RESET Operation A Finish MISSION Ambient temperature too high Notify maintenance Temperature sensor defective ECU 792 defective Stop Vehicle Warning Degraded Stop vehicle by switching to 451 Press RESET Operation neutral Finish mission Supply voltage too high Notify maintenance Alter
212. the eyes and skin Use protective gloves and goggles Use in well ventilated areas Keep away from open flames and other sources of ignition Failure to do so may cause injury or death to personnel 5 Clean area around lubrication points with Solvent Dry Cleaning Type III Item 13 WP 0019 00 or equivalent before lubricating equipment Keep all external parts of equipment not requiring lubrication free of lubricants After lubrica tion wipe off excess lubricant to prevent accumulation of foreign matter 6 Maintain a record of lubrication performed and report any problems noted during lubrication Refer to DA PAM 750 8 for forms and procedures to record and report any findings 7 Man Hour Times The man hour time specified is the time needed to perform all services prescribed for a particular interval The man hour times for the RTCH are as follows Interval Man Hour Daily 0 5 Weekly 0 5 300 Hours 3 0 900 Hours 4 0 0012 00 3 Change 1 TM 10 3930 675 10 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED Change 1 KEY Expected Temperatures 6 F to 67 F to 122 F 4F to 50 F 32 F Lubricant Refill 14 C to 20 C to 55 C to Component Capacity 50 C 10 C 0 C Intervals OE HDO D Daily MIL PRF 2104 W Weekly Lubricating
213. tify maintenance Logical error right twistlock Short circuit Signal from both 7204R and 7205R Safe operation is not possible 214 gt Stop Vehicle Press RESET Abort mission Notify maintenance Stop Vehicle Immediately Logical error forklift sensors Cable defective Signal from 7206 1 or 7206 2 0020 00 11 Forklift operation is not possible TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded Stop vehicle by switching to 220 Press RESET Operation neutral Finish mission One pulse signal to the steering Steering system will operate Notify maintenance but is not redundant wheel interrupted The steering computer uses Clock 1 uninterrupted signal to steer Clock 2 the vehicle Cables defective Steering column sensor defective Finish Mission Information Maintenance Possible ECU malfunction 221 Shut engine OFF ON Communication fault ECU 791 Other codes will also show If codeclears resume Nx connector 2 mission If code remains Computer hardware fault notify maintenance Press RESET Warning Degraded Left sideshift is not possible 225 HSA Finish mission Operation Notify maintenance Left sideshift open circuit Cable to valve defective Press RESET Warning Degraded U
214. ting of starter motor may result in damage or early starter failure 4 Turn ignition switch to ON position System warning lights will illuminate briefly then go out Change 1 0005 00 2 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 START ENGINE CONTINUED 5 If ambient temperature is below 32 F 0 C press ether injector switch on instrument panel NOTE Start the engine with throttle in the IDLE position It is not necessary to press the throttle to start a computer controlled engine 6 Turn ignition switch to START and allow the engine to start and run at idle speed 7 Increase the engine speed RPM slowly to provide adequate lubrication to the bearings and allow the oil pressure to sta bilize 8 Run engine at idle speed for 3 to 5 minutes before operating with a load 9 Monitor fuel gage and indicators for any signs of abnormal temperatures or pressures Shut down engine at first sign of a problem OPERATE TRANSMISSION 1 Transmission Ranges a Forward F When placed in Forward F the transmission starts out in 15 gear and automatically progresses to the 4 gear Automatic gear changing can be limited by rotating the gear selection lever to 34 27 or 1 gear The cur rent gear selection and direction will be displayed on the driver s ECS display screen Neutral N This is the normal transmission position when the vehicle is not in use Use N when starting the engine c
215. ton Training ode ERR bg NS BL SIRE SRS bE SS Be DE ANER FM 21 300 First Aud Pai tani Ce EUROPE AR CARA ER FM 4 25 11 Manual for the Wheeled Vehicle 1 4 2 2 2 FM 21 305 NBC Contamination Avoidance yu Se Aaa yet ek nt m Das eR hage e Wha eg eet gee FM 3 3 gt ie Ses sich wayu a k sperre uha aD S Ebr FM 3 5 NBC Protection Sese Dese peo po De ERR et s HALE Mage FANS RR re SD EGEN FM 3 4 Northern Operations 00 3 o sass a SAS eR LU au n EPI BAG eteren PR set E FM 31 71 Vehicle Recovery Operations eese vere yp Run Rr sie Sea Saeed Hele ere Hees FM 20 22 TECHNICAL MANUALS Care Maintenance Repair and Inspection of Pneumatic Tires and Inner Tubes TM 9 2610 200 14 Destruction of Army Materiel to Prevent Enemy TM 750 244 6 Operator s Unit Direct and General Support Maintenance Manual for Tr ilers M1000 HET Rb edie ech eder budene dee upas abe TM 9 2330 381 14 Operator s Unit Intermediate Direct Support and Intermediate General Support Maintenance Manual for Lead Acid Storage TM 9 6140 200 14 TECHNICAL BULLETINS Warranty Bulletin for 240
216. top shows that heavy parts crush and harm TM 10 3930 675 10 1 n HEAVY PARTS have object on human figure shows that heavy parts present a danger to life or limb HOT AREA hand over object radiating heat shows that part is hot and can burn 284 RADIOACTIVE identifies material that emits radioactive energy and can injure human tissue or organs VAPOR human figure in a cloud shows that material vapors present a danger to life or health TM 10 3930 675 10 1 FOR INFORMATION ON FIRST AID REFER TO FM 4 25 11 WARNING CARBON MONOXIDE EXHAUST GASES CAN KILL Carbon monoxide is a colorless odorless deadly poison which when breathed deprives the body of oxy gen and causes suffocation Exposure to air containing carbon monoxide produces symptoms of head ache dizziness loss of muscular control apparent drowsiness and coma Permanent brain damage or death can result from severe exposure Carbon monoxide occurs in exhaust fumes of internal combustion engines Carbon monoxide can become dangerously concentrated under conditions of inadequate ventilation The following precautions must be observed to ensure safety of personnel when engine of RTCH is operated DO NOT operate RTCH engine in enclosed areas DO NOT idle RTCH engine without adequate ventilation DO NOT drive RTCH with inspection plates or cover plates removed L up BE ALERT for exhaust poisoning symptoms They are Head
217. ts of an evaporator coil blower motor control valves and air ducts b The system is turned on by operating the air conditioning control switch on the instrument panel c three speed blower switch controls airflow d The temperature control switch controls refrigerant flow through the evaporator coil to maintain an even cab temper ature ELECTRONIC SYSTEM The RTCH RT 240 is equipped with several electronic modules all connected using CAN BUS technology The mod ules can be diagnosed using the IETM and OEM testing equipment They assist in the operation of major systems such as engine transmission shifting steering mode and wheel position safe working load control and many related functions that require data input to operate correctly for the intended uses of the RTCH RT 240 LIFTING BOOM AND TOPHANDLER The lifting boom and tophandler is an electro hydraulic operated heavy duty telescoping boom and spreader assembly designed to lift move and stack unstack 20 to 40 ft 6 10 to 12 19 m ISO containers The operator joystick provides complete control of the lifting boom and tophandler during container handling operations The boom provides lifting lowering and extending retracting operations The tophandler or spreader provides for sideshifting rotation forward rear tilting left right tilting and load leveling and locking operations The tophandler also provides interface capability with a forklift attachment FORKLIFT KIT The
218. twistlocks from contacting ground SHORING 374M 0008 Change 1 0005 00 34 TM 10 3930 675 10 1 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 PARKING AND POSITIONING FOR SHORT AND LONG TERM STORAGE CONTINUED 4 Cab and Boom in Transport Position with Tophandler Turned Longitudinal to RTCH a Place cab in transport position WP 0007 00 b Place boom support in transport position WP 0007 00 CAUTION DO NOT place shoring next to twistlock pins where they will hit sensor plungers c Extend boom to 110 in 279 cm on extension screen Rotate tophandler clockwise to the longitudinal position and lower boom slowly to ground level Place shoring under each corner of tophandler to prevent twistlocks from contact ing ground 374M 0026 SHORING END OF WORK PACKAGE 0005 00 35 0005 00 36 Blank Change 1 TM 10 3930 675 10 1 OPERATION UNDER UNUSUAL CONDITIONS 0006 00 THIS WORK PACKAGE COVERS General Operate in Mud or Soft Surfaces Slave Starting Operate in Sandy or Dusty Conditions Towing Operate in Woods On Rocky Terrain Emergency Lowering of the Boom Operate in Extreme Cold Operate On Snow and Ice Operate in Extreme Heat Fording INITIAL SETUP Personnel Required References Two FM 9 207 WP 0005 00 WP 001400 GENERAL This section contains instructions for safely operating the RTCH RT 240 under unusual conditions In addition to nor mal preventive maintenance spec
219. ty and location Include ZIP Code TO Forward to proponent of publication or form Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Rough Terrain Container Handler RTCH RT 240 TM 10 3930 675 10 1 01 December 2006 ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE 10 3930 675 10 1 01 Dec 06 Operator s Manual for Rough Terrain Container Handler RTCH RT240 TOTAL NO PAGE COLM NATIONAL STOCK REFERENCE FIGURE OF MAJOR NO NO NUMBER NO NO ITEMS SUPPORTED RECOMMENDED ACTION PART REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be
220. ure sen D Put load down safely g 1 p Reduced hydraulic speed n sor signal out of range Abort mission Notify maintenance Cable defective Short circuit Pressure sensor defective Stop Vehicle Stop Vehicle Immediately No overload protection 135 E Press RESET system D Left lift cylinder return pressure Put load down safely Reduced hydraulic speed o sensor signal out of range Abort mission Notify maintenance Cable defective Short circuit Pressure sensor defective Stop Vehicle Stop Vehicle Immediately No overload protection 136 I EA Press RESET system Right lift cyl t D re Put load down safely 5 pinde return pressure Reduced hydraulic speed Ner sensor signal out of range Abort mission Notify maintenance Cable defective Short circuit Pressure sensor defective 141 Finish Mission Information Maintenance Possible ECU malfunction Shut engine OFF ON If codeclears resume mission If code remains notify maintenance Communication fault ECU 790 Computer hardware fault Other codes will also show 142 ly Finish Mission Shut engine OFF ON If code clears resume mission If code remains notify maintenance Information Maintenance Communication fault ECU 790 Computer hardware fault 0020 00 8 Possible ECU malfunction Other codes will also show TM 10 3930 675 10 1
221. ver mission If code remains Excessive current draw notify maintenance Power supply faulty Stop Vehicle Warning Degraded No performance limitations 1255 O Press RESET Operation Fuel shutoff valve stays open P B Finish mission Notify maintenance Externally supplied voltage detected going to fuel shutoff sup ply circuit 0020 00 38 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Warning Degraded At least one multiplexed 1285 O Shut engine OFF ON Operation device will not operate it gode clears resume Information from multiplexed properly SH RR device not received by ECM or If code remains I received too late notify maintenance Stop Vehicle Warning Degraded At least one multiplexed 1286 O Shut engine OFF ON Operation device will not operate pode Clears resume Only a portion of information properly mission from multiplexed device received If code remains by ECM notify maintenance Stop Vehicle Stop Vehicle Immediately The engine will only idle et D O 2 ON Data error received while multi gor C C SATS Fee plexing throttle pedal and IVS mission If code remains notify maintenance Finish Mission Information Maintenance Engine is degraded to no air 1295 Notify maintenance
222. vice menus Refer to ECS Display Screens on page 0004 00 6 for additional information Operates gages switches sending units instrument panel lights and engine starting 0004 00 3 TM 10 3930 675 10 1 DESCRIPTION AND USE OF OPERATOR S CONTROLS AND INDICATORS CONTINUED 0004 00 INSTRUMENT PANEL CONTINUED Control or Indicator Warning Indicator Light Accessory Control Lever Roof Window Wiper Switch Rear Window Wiper Switch Electronic Control System ECS Menu Selection Buttons Crab Steering Switch 4 Wheel Steering Switch 2 Wheel Steering Switch Transmission Control Lever Function RED Indicator light flashes to notify operator that an abnormal condition or system malfunction has occurred Operator must refer to ECS display screen for further information Systems tied to indicator light are a Engine low oil pressure b Engine high coolant temperature Transmission high temperature d Transmission low oil pressure Steering angle error f ECM computer errors g Sensors signal problems h Overload System Overload condition Provides controls for vehicle lights turn signals front windshield wiper and washer and horn ON OFF rocker switch controls roof window wiper motor ON OFF rocker switch controls rear window wiper motor Six buttons are used to access ECS menus scroll between menus view error codes and reset systems Refer to ECS
223. ween remote areas NOT on highways or streets Forklift kit may also only be deployed with tophandler oriented in normal operational position NOT longitudinal position With forklift kit attached overall low ered height of vehicle is increased by 3 ft 0 9 m This makes the lowered height with clearance under forklift kit approximately 16 ft 1 in 4 9 m This height is acceptable for movement between remote areas but not for highway and or street movement due to overhead wires and structures Refer to data plate on forklift kit for rail or trailer transport instructions Refer to WP 0002 00 WP 0004 00 and WP 0005 00 for the location and operation of RTCH con trols indicators and components Fully lower boom to lowest position and tilt tophandler to a level parallel with the ground Extend boom 150 in load center load weight screen Side shift tophandler 6 8 in to the right and place the float locks in locked position Rotate tophandler 90 degrees clockwise to longitudinal in line with machine when seated in cab position Select 2 wheel steering mode WP 0005 00 Turn on lights and hazard warning lights as required N Wn 35 4 IN 350 072 89 9 0007 00 1 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00
224. wering vale short erant Emergency lowering is Notify maintenance Cable to valve defective necessary Uncontrolled self lifting may occur Stop Vehicle Stop Vehicle Immediately Boom cannot be retracted coy 190 gown sales Boom IN valve broken circuit Abort mission Notify maintenance Cable to valve defective Stop Vehicle Stop Vehicle Immediately Boom cannot be retracted 161 T IN Put load down safely Hovis IN valve short eiredit Uncontrolled self retraction N Abort mission may occur Notify maintenance Cable to valve defective Stop Vehicle Stop Vehicle Immediately Boom cannot be extended 163 IN Put load down safely D Y Abort mission Notify maintenance Boom OUT valve broken circuit Cable to valve defective 0020 00 9 TM 10 3930 675 10 1 ERROR CODES CONTINUED 0020 00 Table 4 Error Codes Continued ERROR DISPLAY CODE LAYOUT DRIVER ACTION ERROR CODE EXPLANATION VEHICLE LIMITATIONS Stop Vehicle Stop Vehicle Immediately Boom cannot be extended _ 164 Put load down safely Boom OUT valve short circuit Uncontrolled self extension N Abort mission may occur Notify maintenance Cable to valve defective IC Press RESET Warning Degraded Cooling fan will run at full 166 Finish mission Operation speed Notify maintenance Cooling fan valve broken circuit Cable to valve defective No fording activities possible
225. wly back RTCH down ramps DO NOT exceed 1 mph 1 6 kph speed Only slight steering corrections more than turn of steering wheel are allowed during unloading Inside remote hydraulic control compartment close bogie wheel pressure valve Change 1 0007 00 20 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED g Inside remote hydraulic control compartment pull bogie wheels lever to fully raise bogie wheels h Turn bogie wheel retaining collar turn clockwise and lower bogie wheels to lock in stowed position i At front of machine close both shutoff valves 6 SHUTOFF VALVES 6 350 091 j At side of locking valve at base of each lift cylinder loosen float valve jamnut and turn float valve clockwise until tight Retighten jamnut LOCKING VALVE 350 099 VALVE SCREW JAMNUT 0007 00 21 Change 1 TM 10 3930 675 10 1 PREPARATION FOR TRANSPORT CONTINUED 0007 00 AIR TRANSPORT CONTINUED WARNING Ensure tabs on ramp are engaged into ramp seat holes in dolly wheels storage compartment Failure to secure ramp properly may cause ramp to fall under weight of dolly wheel causing injury to person nel k Raise boom until dolly wheels are off the ground Remove dolly wheels from tophandler Remove lower retaining pin from each dolly wheel and lower tophandler until dolly wheels are on the ground Remove upper pin from each dolly wheel to allow it to be r
226. ystem hydraulic oil Visual indicator of hydraulic oil level If oil is NOT visible in sight gage with boom completely lowered and tophandler retracted DO NOT start engine Stores fuel supply for vehicle Composite tail stop and blackout markers turn signals and backup lights Allows weight of vehicle to be distributed over more wheel area during aircraft loading and transport 0002 00 5 Change 1 TM 10 3930 675 10 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT DATA Engine Manufacturer Su ti sendt s ren ke sktl SA Cummins Modeline tance bee ER Rada uqa oea EN Vespa E QSM 11 Horsepower 2 150 RPM cuecas ERR He se eR 400 hp 298 kW Torque OG 1 200 RPM sep ses me eu DOR s RUN ER OR RR REOR 1 450 Ib ft 1 966 Nm Cylnd rs iere teo as eS PEU PEU os ote E are Soe ba ba neis 6 Displacement Got uerb Oe ee RR RR EA DE KE Re e ned 661 CID 10 8 L Weight 24 chet ak repere e t M E e e 2 070 Ib 939 kg sss Rub ARE dudas d SR SE ie eei ese Fully electronic Cooling System Thermostat 180 to 200 F 82 to 93 C Transmission Manufacturer use RA ee Pe ea A KAR aah en ZF Hydromedia lb EE EO OE eed WG 260 PVPS Sundnes ad

*ARMY TM 10-3930-675-10-1

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