USER MANUAL - Innovative Cleaning Equipment
Contents
1. AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT BARBS AIR FITTING AND AIR PORT CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS EC14 2 OETIKER CLAMP 13 8 16x13x8 PUMP MOUNT F34SS L SS CRIPM FERRULE 1 90inches X 1 5 inches LONG PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 PB16138 LATCH LATCH FOR PB16138 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN PB16138 1 8 x 4 3 4 x 1 2inches H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available PBFT PP MOUNTING FEET FOR POLYBOX PB16138 per ft POLYPROPYLENE H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 per ft PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available HINGED LOCKABLE LID per ft PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 HB1234 1 2in MPT X 3 4in HOSE BARB I PW10AP 3 4in BLACK POLY PRO X 10in FPTOE amp MPTOE HB1238 1 2in MPT X 3 8in HOSE BARB SCH 80 HB3434 POLY HOSE BARB 3 4in X 3 4in R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 NEE2. Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Page 5018 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH ACID PROOF FITTINGS CONTROL BOX ASSEMBLY P56 BRKT SCREW P56 BRKT HBSSEL1438 P56 P56K or P56V NV14Y CV38 R25 HHPB3438 an AG100 HBELF3838 WwW gt SLV DA P203CT seu HB1238 CANNA T SN1414 T5 J e SSA14 Ji PEL34F WR15G34 HB1234 HHSB34GH12 SSA12 SNB34GH ZERO ACID PROOF WAND ASSEMBLY 50 ft 15 m ACID PROOF HOSE ASSEMBLY ITEM NUMBER PWA34 AP ITEM NUMBER H34 50 AP H34B H SSC34 Available per ft HB3434 SSC34 Za je HHPB1214 cr ae PW10AP HV34 HB3434 Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Page 6of8 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS OPTIONAL COMPONENTS WATER SEPARATOR ITEM NUMBER WS 20CFM Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Page 7018 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION P56 BRKT PUMP BRACKET STAINLESS STEEL
3. AIR FITTING AND AIR PORT W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE 20756103B Polypro G57 Air Port x HB Straight w Viton o ring WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR HB14P 1 4in BRASS HB AIR FITTING G57 P56 WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in MPT Body ABS internal parts SS PP and Santo HB5638 HOSE BARB FOR P56 PUMP WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Page 8018 06062013
4. D HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB 15525 METAL AIR BOWE for R25 HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 SD Ad ag ed HOSE BARB S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE SA12B GARDEN HOSE SWIVEL ADAPTER X 1 2 MPT BARB SN1212 1 2in HEX STAINLESS STEEL NIPPLE HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE HHPB3438 HEX HEAD POLY REDUCER BUSHING 3 4in X 3 8in SNB34GH BRASS 3 4 GH SWIVEL NUT HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT HV34 3 Ain POLY BALL VALVE SSC34 WORM GEAR CLAMP S S 75 1 25 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT SSC38 WORM GEAR CLAMP S S 25 63 NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB SSHH F S S LASER CUT HOSE HANGER FLAT STOCK NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE SST12HB38 P STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE FOOT STRAINER AND WEIGHT TIP KIT ST80200 VEEJET NOZZLE 80200 P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES STR34 lin SEAL STRAINER FOR 3 4 GH FITTINGS HOSE BARBS AIR FITTING AND AIR PORT T5 1 2 POLY TEE P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS
5. USER MANUAL MODEL NUMBER FI WC FI WC K FI WC V FI WC AP FI WC ST AND RELATED UNITS Concentrate Wall Mount Foam Equipment English Original Instructions This unit is available with several different configuration options Use the following chart and example item numbers to identify specific configurations and item numbers No Yes Santoprene Viton Kalrez Foam zero tip Foam fan tip ITEM NUMBER standard AP standard V K standard ST pas Dp _ mw fo 0 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet 505 If this unit is modified or serviced with parts not listed in this manual dilution rates may vary or the unit may fail to draw chemical Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball v
6. Yellow 2 95 43 1 Black 4 80 27 1 Purple 6 40 20 1 Gray 6 80 19 1 No Tip 9 20 14 1 Injection rate based on e Chemical viscosity of 1 cp Water viscosity 1cp e Internal air regulator pressure setting of 50 psi 3 4 bar Medium foam consistency Injection rates will vary if above settings are not used Operation Instructions 1 2 Follow all instructions from chemical manufacturer With the discharge ball valve HV60 HV34 in the closed position open the air inlet valve BVB14 Slowly open the discharge ball valve HV60 HV34 to begin foaming The discharge ball valve HV60 HV34 should be completely open while foaming While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved Page 3018 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT After Use Instructions We recommend flushing the discharge hose and depressurizing the unit after each use T 2 Place the chemical suction line into a c
7. ach the discharge hose assembly H34 50 H34 50 AP to the discharge hose barb HBSS1234 HB1234 and secure it with the larger hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach 3 8 inch 1 0 air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Connect a water line to the water inlet fitting SNB34GH Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation Open the cover of the control box Insert the proper metering tip and connect the chemical intake line to the injector inlet barb Note Use the included metering tip color chart to determine the appropriate metering tip based on the product and dilution rate you will be using 10 Place the other end of the chemical intake line into a chemical container Note The chemical suction line must reach the bottom of the chemical container A strainer must be used on the chemical intake line Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Metering Tip Color Ounces Gallon Ratios 07 gal Turquoise 0 40 320 1 Pink 0 80 160 1 Light Blue 0 95 135 1 Brown 1 30 98 1 Red 1 40 92 1 White 1 85 69 1 Green 1 90 67 1 Blue 2 65 48 1
8. alve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations ay A Always remember to recycle 4 Specifications and parts are subject to change without notice Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Specifications Hose 50 feet reinforced hose 3 4 inch inside diameter 15 meters reinforced hose 19 mm inside diameter Foam Output 20 to 45 gallons minute 75 to 170 liters minute Foaming Distance 25 to 30 feet 7 to 9 meters Requirements Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 6 to 283 3 l min Water Requirements Water Pressure 10 to 100 PSI 0 69 to 6 9 bar Water Temperature 40 F to 100 F 4 4 C to 37 C Chemical Requirements Follow all i
9. e Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tip suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer must always be used Page 4of8 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS ITEM NUMBER SSWA38 HA50 ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HBSS1234 N HHSB1238 W387 50 ft 15 m HOSE ASSEMBLY ITEM NUMBER H34 50 H34B H NS Available per ft Y NS Si SSC34 HBSS1234 CONTROL BOX ASSEMBLY NV14Y P56 BRKT SCREW SN1414 P56 BRKT R25 P56 P56K or P56V AG100 HBSSEL1438 SSA14 CV38 SN1414 P203CT BVB14 HBELF3838 SST12HB38 P HBSS1234 T maso E PEL34F HHPB3438 WR15G34 HHSB34GH12 SSA12 SNB34GH HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER PWA34 ST ap pe ar HBSS1234 HV60 SN1212 PW10 ST80200
10. nstructions from chemical manufacturer and Material Safety Data Sheet MSDS Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2018 06062013 User Manual Concentrate Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hanger SSHH F in a convenient location using the remaining two screws and anchors provided in the parts package Att
11. ontainer of water With the unit running open the discharge ball valve HV60 HV34 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from system Shut off the air supply to the unit by closing the air inlet valve BVB14 Shut off the water supply to the unit 5 Open the discharge ball valve HV60 HV34 to relieve any pressure remaining in the unit Close the discharge ball valve HV60 HV34 after all pressure has been relieved from the unit Store the unit with the discharge ball valve HV60 HV34 in the closed position Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air and water supply and depressurized according to the After Use Instructions above Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the chemical metering tip suction line and strainer for debris and clean as needed Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture c
12. ontent will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator item number WS 20CFM sold separately before the unit Model No FI WC FI WC K FI WC V FI WC AP FI WC ST Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in Operation Instruction 4 Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min If the unit operates at a reduced pressur
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