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2080-UM001E-EN-E Micro810 Controllers User Manual

1. L1 L2 230V AC Disconnect Fuse MCR 230V AC o t wo o circuits Isolation Operation of either of these contacts will transformer remove power from the external 1 0 Master Control Relay MCR x LVA x2 circuits stopping machine motion Cat No 700 PK400A1 or 230V AC Emergency stop Stop Start Suppressor Fuse o push button Overtravel a Cat No 700 N24 m limit switch rm 1 1 I a ace G KCR t Suppr MCR 115V AC or ji 230 Ac o 1 0 circuits DC power supply Use IEC 950 EN 60950 z MCR i 24V DC Line terminals Connect to terminals of power circuits supply Line terminals Connect to 24V DC terminals of Rockwell Automation Publication 2080 UM001E EN E March 2015 power supply 44564 13 Chapter2 About Your Controller Schematic Using ANSI CSA Symbols L1 L2 230V AC Disconnect Fuse MCR 230V AC i t output e i circuits Isolation Operation of either of these contacts will o transformer remove power from the external I O Master Control Relay MCR X1 LOVAC og X2 l circuits stopping machine motion Cat No 700 PK400A1 30V AC Emergency stop Suppressor i Fuse o push button Overtravel Stop Start Cat No 700 N24 al limit switch I i olo O 0 1 a lo O ver Suppr MCR e MCR 115V AC or Mg gwat 6 1 0 circui
2. 0xF020 The base hardware faulted or is incompatible with the Micro800 controller s firmware revision Perform one of the following e Upgrade the Micro800 controller s firmware revision using ControlFlash e Replace the Micro800 controller e Contact your local Rockwell Automation technical support representative for more information about firmware revisions for your Micro800 controller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html OxF021 The 1 0 configuration in the user program is invalid or does not exist in the Micro800 controller Perform the following e Verify that you have selected the correct Micro800 controller from the Device Toolbox e Correct the plug in I O module configuration in the user program to match that of the actual hardware configuration e Recompile and reload the program e Put the Micro800 controller on Run mode e If the error persists be sure to use Connected Components Workbench programming software to develop and download the program OxF022 The user program in the memory module is incompatible with the Micro800 controller s firmware revision Perform one of the following e Upgrade the Micro800 controller s firmware revision using ControlFlash to be compatible with the memory module e Replace the memory module e Contact your local Rockwell Automation technical support representa
3. in the panel near the module are mounted and wired Remove strips before operating the controller Failure ATTENTION Do not remove the protective debris strips until after the controller and all other equipment A to remove strips before operating can cause overheating ATTENTION Electrostatic discharge can damage semiconductor devices inside the module Do not touch the connector pins or other sensitive areas ATTENTION This product is intended to be mounted to a well grounded mounting surface such as a metal panel Additional grounding connections from the power supply s mounting tabs or DIN rail if used are not required unless the mounting surface cannot be grounded Refer to Industrial Automation Wiring and Grounding Guidelines Allen Bradley publication 1770 4 1 for additional information ATTENTION The USB cable is not to exceed 3 0 m 9 84 ft Rockwell Automation Publication 2080 UM001E EN E March 2015 ol Chapter2 About Your Controller Safety Considerations Environment and Enclosure A This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR 11 Without appropriate precautions there may be difficulties with electromagnetic compatibility in residential and other e
4. IPIDCONTROLLER EN ENO Process Output SetPoint AbsoluteError FeedBack ATWarning Auto OutGains K Initialize Gains AutoTune ATParameters The following table explains the arguments used in this function block IPIDCONTROLLER Arguments Parameter Parameter Data Type Description Type EN Input BOOL Function block enable When EN TRUE execute function When EN FALSE do not execute function Only applicable to LD EN is not required in FBD programming Process nput REAL Process value measured from the output of controlled process SetPoint nput REAL Set point value for desired process Feedback nput REAL Feedback signal measured from control input to a process Auto nput BOOL Operating modes of PID controller e TRUE controller runs in normal mode e FALSE controller out value equals to feedback value Initialize Input BOOL A change in value True to False or FALSE to TRUE causes the controller to eliminate any proportional gain during that cycle It Also initializes AutoTune sequences Gains Input GAIN_PID Gains for IPIDCONTROLLER See GAIN_PID Data type Rockwell Automation Publication 2080 UM001E EN E March 2015 103 Appendix D IPID Function Block IPIDCONTROLLER Arguments Parameter Parameter Data Type Description Type AutoTune Input BOOL Star
5. Rockwell Automation Publication 2080 UM001E EN E March 2015 19 Chapter4 Wire Your Controller Recommended Surge Suppressors Device Coil Voltage Suppressor Catalog Number Type Bulletin 509 Motor Starter Size 6 12 120V AC 199 FSMA1 2 RC 12 120V AC 199 GSMA1 3 MOV Bulletin 700 R RM Relay AC coil Not Required 24 48V DC 199 FSMA9 MOV 50 120V DC 199 FSMA10 130 250V DC 199 FSMA11 Bulletin 700 Type N P PK or PH Relay 6 150V AC DC 700 N24 RC 24 48V AC DC 199 FSMA9 MOV 50 120V AC DC 199 FSMA10 130 250V AC DC 199 FSMA11 6 300V DC 199 FSMZ 1 Diode Miscellaneous electromagnetic devices 6 150V AC DC 700 N24 RC limted to 35 sealed VA 1 becomes 100 CRFSV55 and so on 2 3 4 For use on the interposing relay For use on the contactor or starter Ground the Controller Wiring Diagrams 20 RC Type not to be used with Triac outputs Varistor is not recommended for use on the relay outputs Catalog numbers for screwless terminals include the string CR after 100 For example Cat No 100 FSC48 becomes Cat No 100 CRFSC48 Cat No 100 FSV55 This product is intended to be mounted to a well grounded mounting surface such as a metal panel Refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for additional information The following illustrations show the wiring diagrams for the Micro800 control
6. About Your Controller Connected Components Workbench is a set of collaborative tools supporting Micro800 controllers It is based on Rockwell Automation and Microsoft Visual Studio technology and offers controller programming device configuration and integration with HMI editor Use this software to program your controllers configure your devices and design your operator interface applications Connected Components Workbench provides a choice of IEC 61131 3 programming languages ladder diagram function block diagram structured text with user defined function block support that optimizes machine control Obtain Connected Components Workbench A free download is available at http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software Use Connected Components Workbench To help you program your controller through the Connected Components Workbench software you can refer to the Connected Components Workbench Online Help it comes with your software e UL Listed Industrial Control Equipment certified for US and Canada UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada e CE marked for all applicable directives e C Tick marked for all applicable acts This product has the CE mark and is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives Rockwell Autom
7. Access the Main Menu About Accessories Chapter B Press the ESC and OK buttons at the same time to access the Main Menu screen o PR 09 30 gt Hode Switch SR Function Variables 0o 0 PROG 9 31 TU Hode Switch 5R Function Variables J A B aa mE Hode Switch SR Function Variables o o PR 9 232 1 0 Status Advanced Set Security Oo o PR 9 232 m 1 0 Status f gt Advanced Set Security o o PRO 09 33 TI 1 0 Status f Acvanced Set gt Secur ity HdSwitch RUN PROG Hode gt RUN Hode CVariable List 3H1 HZ TIME_1 DATE_1 LCB_EN ia o RUI L g 09 34 T I 0080800 01234567 0 00RD Advanced Set gt System Info Fault Code LCD Setup Il Security Activate PUD Rockwell Automation Publication 2080 UM001E EN E March 2015 Mode Switch Set the controller to Program Mode or Run mode from this screen SR Function Use the LEFT and RIGHT arrow keys to select the parameters Use the UP and DOWN arrow keys to set he value for a parameter Variable Monitor or set values for program defined variables This feature is implemented in firmware revision 7 Xxx onwards 1 0 Status Monitor the I O status from this screen Advance Set View System Info Input Filter Fault Code Al Calibration LCD Setup PwrUp Behavior Clock Set Memory Module Language Security Set or Reset the Password 55 ChapterB About Acce
8. Notes 32 Troubleshooting Rockwell Automation Publication 2080 UM001E EN E March 2015 Configure and Program Your Micro810 Controller Overview of Program Execution Chapter 6 Program Execution in Micro800 The Micro810 controller can be configured by either e using Smart Relay function blocks using the 2080 LCD display and without the use of Connected Components Workbench programming software or e programmed as a full feature microcontroller using Connected Components Workbench You cannot use both the Smart Relay function blocks and also download a Connected Components Workbench program You must choose one of the two methods Smart Relay function blocks are targeted to simple applications such as a timer relay for lighting Downloading a program using Connected Components Workbench overwrites the Smart Relay function blocks Conversely configuring the Smart Relay function blocks overwrites any Connected Components Workbench program For instructions on how to use Smart Relay functionality see Use the Micro810_ Smart Relay Functionality on page 66 For quickstart instructions on how to use the Connected Components Workbench see the following publications e Micro800 and Connected Components Workbench Application Guide publication 2080 QRO001 e Micro800 and Connected Components Workbench Getting Started Guide publication 2080 QR002 For program execution on Connected Components Workbench see the next
9. Rockwell Automation Publication 2080 UM001E EN E March 2015 Preface Hardware Overview About Your Controller Install Your Controller Table of Contents Who Should Use this Manual jieiyes es gasceseieitaaeon weasel as iii Purpose of this Manual i579 22 0y255 25 vee oes tdoaanvactes times iii Additional RESOUECES ici cheucoai con caeaes knan ered poet aatenaan aie iii Chapter 1 Hardware Features ox ccicciuidigetawat doshas agus egiexdlanaode panes 1 Micro810 12 Point Controllers 0 0 0 ccc ccc cece eee eee 1 Chapter 2 Programming Software for Micro800 Controllers 066 3 Obtain Connected Components Workbench 00 3 Use Connected Components Workbench 0 200s eee 3 Agency Certifications erras seropamance eE EE EEE ESFY 3 Compliance to European Union Directives 0 ceecee 3 M O D eVe 05 Acie lint ee dy erga he ene A TNA 4 Low Voltage Directive grace Rtentace tid tact acpormr nk guid tie wach eld etek doen saibibs 4 Installation Considerations ti j06e lt 0 2 eka V etal tat Mode ee BE cua sg 4 Environment and Pnclostit s sc sedeueuo deen aban s koe oe eea ods 6 Preventing Electrostatic Discharges oc i 6c0 aswel yeas eee Peeves 6 Safety Considerations 0 0 2teodesssued edit vawevebioetesdad taka ee 6 North American Hazardous Location Approval 5 7 Disconnecting Main Power c2 hics Janda ga cee sat es 7 Safety Genes 2 n ae oicawe site e aden eeresice eae
10. 58 Quickstarts Activate Password Passwords can be set in the System menu in both Run or Stop operating modes If however a password is already activated you will not be able to access most of the items from the System menu unless you deactivate the password 1 2 3 4 Press Esc and OK to call up the System menu Select the menu item SECURITY Press the OK button and select Activate PWD Press the OK button again to access the password entry area Enter Password AHAHAHAH ESC OK Set the password from 00000001 to 99999999 using the cursor buttons left and right arrows move to the 8 digit entry field left and right arrows select digit in password upand down arrows set a value between 0 and 9 Save the new password by pressing OK Press OK or Esc to exit the password display The password is now valid but not yet activated Deactivate Password IMPORTANT Using the Deactivate Password option only deactivates the password for the current session When the controller is power cycled the LCD password that has been previously set is still enforced You will have to deactivate the password again to access most system functions To be able to unlock the LCD and gain access to most system functions you need to use the Deactivate Password option Deactivating the password grants you access to such functions as Mode Switch Smart Relay Security Advanced Settings such as Clock Setup
11. IEC 60068 2 14 Test Na Unpackaged Non operating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Vibration IEC 60068 2 6 Test Fc Operating 2 g 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 30g Shock nonoperating Emissions IEC 60068 2 27 Test Ea Unpackaged Shock 30 g DIN Rail Mounted 30 g Panel Mounted CISPR 11 Group 1 Class A ESD immunity IEC 61000 4 2 4 kV contact discharges 8 kV air discharges Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM 900 MHz 10V m with 200 Hz 50 Pulse 100 AM 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B immunity IEC 61000 4 4 2 kV 5 kHz on power ports 2 kV 5 kHz on signal ports Surge transient IEC 61000 4 5 immunity 1 kV line line DM and 2 kV line earth CM on power ports 1 kV line line DM and 2 kV line earth CM on signal ports 2 kV line earth CM on shielded ports Conducted RF immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Voltage variation IEC 61000 4 11 60 dip for 5 and 50 periods on AC supply ports 30 dip for 0 5 period at 0 and 180 on AC supply ports 100 dip for 0 5 period at 0 and 180 on AC supply ports 10 fluctuations
12. IMPORTANT The following instructions are supported on Connected Components Workbench revision 2 and Micro800 controllers with firmware revision 2 For more information about this feature see Controller Security on page 39 Set Controller Password In the following instructions the Connected Components Workbench software is connected to the Micro800 controller 1 On the Connected Components Workbench software open the project for the target controller 2 Click Connect to connect to the target controller I Connect Program Major Fault Micro810 Disconnected Run Controller Mode t a 9 Upload Manuals Help Q WOWWWOWWWOO 2080 LC10 12AWA o D aer Meraero OD BO 3 On the Device Details toolbar roll over the Secure button The tooltip message Set Change or Clear Micro800 Controller Password Protection is displayed H Program Major Fauk Not Fauked gt Micro810 Remote riats pi O Run Controler Mode Program Remote onnan Set Change or Clear Micro800 Controler Password Protection Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 4 Click Secure button Select Set Password Micro810 Pr Fa Microg10 Remot Progam Major Fault Not Fauked Gade Oram Controller Mode Program Remote 2080 LC10 12QBB 5 The Set Controller Password dialog appears Provide password Confirm the pa
13. Input Filter AI Calibration PwrUp Behavior and Memory Module 1 2 Press Esc and OK to call up the System menu Select the menu item SECURITY Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 3 Press the OK button and select Deactivate PWD Deactivate Password option is available only if a password has been previously set Security Activate PHD Deactivate PWD Change PYD 4 Enter the password you have previously set using the arrow buttons left and right arrows move to the 8 digit entry field left and right arrows select digit in password up and down arrows set a value between 0 and 9 The following message appears when the deactivation is successful 5 Press OK You are now granted access to such system functions as smart relay and Advanced Settings Change Password 1 Press Esc and OK to call up the System menu 2 Select the menu item SECURITY 3 Press the OK button and select Change PWD Change Password option is available only if a password has been previously set Security Activate PID Deactivate PWD Change PYD Rockwell Automation Publication 2080 UM001E EN E March 2015 59 AppendixC Quickstarts 4 Enter the OLD password you have previously set using the arrow buttons Old HEABBHAE New Aeaeseee OK left and right arrows move to the 8 digit entry field left and right arrows select digit in passw
14. March 2015 Quickstarts Appendix C 3 Click OK The Confirmation dialog box appears to confirm that the password has been set successfully Confirmation Controller password changed successfully iman Do not show again 4 Click OK The controller will require the new password to grant access to any new session Clear Password With an authorized session you can clear the password on a target controller through the Connected Components Workbench software 1 On the Device Details toolbar click Secure button Select Clear Password Micro810 Major Fault Not Fauted Connected Controller Mode Program Remote Clear Password 2080 LC10 12QBB O 2B Q 2 The Clear Password dialog appears Enter Password 3 Click OK to clear the password The controller will require no password on any new session Rockwell Automation Publication 2080 UM001E EN E March 2015 65 AppendixC _Quickstarts Use the Micro810 Smart Relay Functionality 66 The Micro810 12 point 8 Inputs and 4 Outputs controller comes with a built in smart relay function that can be configured using the optional LCD Display and push buttons to control four relay outputs O00 003 without using any software Each smart relay block controls one relay output and can be configured using one of the following instructions e TON On delay Timing e TOF Off delay Timing e DOY Turning on an output if the
15. sections A Micro800 cycle or scan consists of reading inputs executing programs in sequential order updating outputs and performing communications housekeeping Program names must begin with a letter or underscore followed by up to 127 letters digits or single underscores Use programming languages such as ladder logic function block diagrams and structured text Up to 256 programs may be included in a project depending on available controller memory By default the programs are cyclic executed once per cycle or scan As each new program is added to a project it is assigned the next consecutive order number When you start up the Project Organizer in Connected Components Workbench it displays the program icons based on this Rockwell Automation Publication 2080 UM001E EN E March 2015 33 Chapter 6 34 Program Execution in Micro800 order You can view and modify an order number for a program from the program s properties However the Project Organizer does not show the new order until the next time the project is opened The Micro800 supports jumps within a program Call a subroutine of code within a program by encapsulating that code as a User Defined Function Block UDFB Although a UDFB can be executed within another UDFB a maximum nesting depth of five is supported A compilation error occurs if this is exceeded Alternatively you can assign a program to an available interrupt and have it executed only whe
16. Appendix C c Press RIGHT arrow button once to go to the last digit Press the DOWN arrow button five times to set the last digit to 3 SO C000808099 Allen Bradley PV value 9 Press the RIGHT arrow button once to navigate to the screen selection parameter CCCo Allen Bradley Screen selection parameter 10 Press the OK button to submit the parameter changes A message prompts you to save the parameter changes Press the OK button to save the changes Press OK to sav ESC to resume editing Test the CTU Predefined Function The CTU instruction increments the counter whenever input CLK makes a transition from low to high The instruction compares the current value CV with Rockwell Automation Publication 2080 UM001E EN E March 2015 69 AppendixC Quickstarts the preset value PV and energizes output O1 when CV gt PV To test the operation we connect a count push button to 102 a reset push button to 103 and a pilot light to output O01 n Count Reset 24V DC e Oo VC loz 103 S eoea0se0ecosoo Allen Bradley ee 2av DC d ia 1 Press the ESC button to return to the Main Menu 2 Press the UP arrow button once to go to Mode Switch Press the OK button o PRO 09 57 H Hode Switch SR Function Variables 3 Press the DOWN arrow button once to select RUN mode Press the OK button HdSwitch PRO PROG Hode RUN Hode 70 Rockwell Automation Pu
17. Controller Password feature will not be available to these controllers The user will not be able see interfaces associated with the Controller Password feature in the Connected Components Workbench session Users are advised to upgrade the firmware See Flash Update the Micro800 Firmware on page 94 for instructions The following workflows are supported on compatible Micro800 controllers firmware revision 2 and Connected Components Workbench software revision 2 Rockwell Automation Publication 2080 UM001E EN E March 2015 Controller Security Chapter 7 Upload from a Password Protected Controller 1 2 3 4 5 Launch the Connected Components Workbench software On the Device Toolbox expand Catalog by clicking the sign Select the target controller Select Upload When requested provide the controller password Debug a Password Protected Controller To debug a locked controller you have to connect to the controller through the Connected Components Workbench software and provide the password before you can proceed to debug 1 2 3 4 5 6 Launch the Connected Components Workbench software On the Device Toolbox expand Catalog by clicking the sign Select the catalog number of your controller When requested provide the controller password Build and save your project Debug Download to a Password Protected Controller 1 2 3 4 5 6 7 Launch the Connected Components Wo
18. Count Up CTU function block 1 Power up the Micro810 controller The Micro8 10 splash screen briefly appears after power up Rockwell Automation Publication 2080 UM001E EN E March 2015 67 AppendixC Quickstarts 68 The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons buttons at the same time to go to the Main Menu Press the DOWN arrow button to navigate to SR Function Press the OK button The function block for controlling Output 0 is displayed Press the UP arrow button once to navigate to the function block controlling Output 1 SOCCO080099099 e Q Alien Bradiey Press the RIGHT arrow button once The instruction parameter field is selected and shows the CTU instruction Press the RIGHT arrow button once to select the CLK parameter field This parameter triggers counting SOCCOC0S80999 gt Q Allen Bradley 7 Press the RIGHT arrow button once to select the RESET parameter field This parameter input forces a counter reset 8 Press the RIGHT arrow button thrice to move to the first non zero entry in the Preset Value PV parameter field a Press the UP arrow button twice to turn this digit to zero b Press RIGHT arrow button once to position to the next non zero digit in the PV field Press the UP arrow button twice to get the digit value of zero Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts
19. Day Time setting for CHANNEL A the pilot light turns on a 967 Too SOCCO08889099 Allen Bradley Configure Countdown CTD CTD Sample Parameter Configuration Parameter field Configuration value Q Q00 CLK 101 LOAD 102 PV 00010 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The status display shows the PROG status the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed 4 Press the RIGHT arrow button once to select the TON instruction parameter field 5 Press the UP arrow button three times to change to CTD instruction Rockwell Automation Publication 2080 UM001E EN E March 2015 83 Appendix C 84 Quickstarts Press the RIGHT arrow button once to select the CLK parameter field This is the trigger for counting Press the UP arrow button once to change CLK parameter to I01 088 Press the RIGHT arrow button once to select the LOAD parameter field This input reloads the preset value PV Press the UP arrow button once to select 102 Press the RIGHT arrow button three times to move to the first non zero entry on the PV Preset Value for the counter parameter field a Press the UP arrow button twice to change this
20. E March 2015 Quickstarts Appendix C Configure On delay Timing TON TON Sample parameter configuration Parameter Field Configuration Value Q Q00 IN 101 Time Resolution SS MS PT 15 000 Power up the Micro810 controller The Micro810 splash screen briefly appears after follow up The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button to navigate to SR Function Press the OK button The function block for controlling Output 0 is displayed ana TOH T6641 O08 82 30 PT ET o0 6a MME SS Press the RIGHT arrow button once to highlight instruction parameter field TON Press the RIGHT arrow button once to select the IN parameter value This marks the start for on delay timer Press the UP arrow button once to increment IN parameter value from 100 to I01 Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of on delay timer OBE TOH 18i IH O08 02 30 jFPT_ET 00 06 Time resolution parameter MME SS 8 Press the DOWN arrow button once to change Time Resolution parameter to SS MS Rockwell Automation Publication 2080 UM001E EN E March 2015 73 Appendix C 74 Quickstarts 9 10 Press the RIGHT arrow button once to select the first digit entry in PT parameter fiel
21. component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use Safety considerations are an important element of proper system installation Actively thinking about the safety of yourself and others as well as the condition of your equipment is of primary importance We recommend reviewing the following safety considerations Rockwell Automation Publication 2080 UM001E EN E March 2015 About Your Controller Chapter 2 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Informations sur l utilisation de cet equipement en environnements dangereux Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Les produits marqu s CLI DIV 2 GP A B C D ne conviennent qu une utilisation e
22. dhe 8 Power Distribution act pene ts weclon rhe COL ile eee Wed cl 8 Periodic Tests of Master Control Relay Circuit 44 8 Power Considerations 6 0545 tausnrieadesnanae tig natin widueanabwees 9 Isolation i ramsfOrmersxasu wwiigathi erie ody ope seeks aed 9 Power Supply Inristvecsuiiitnowess see hree dea talttvacouecsond 9 Loss of Power Source 206 45 65s aS 2s ee heaen cael eas Re 9 Input States on Power Dowtis 0 s cccnee ceca veekes aseeen paws 10 Other Types of Line Conditions 2 2250 2 uesvkleeed en ees ences 10 Preventing Excessive Heat o n ates au lakeda bien cies ee 10 Ma stet Control RCL serere tad are t aeercnp teenie Nacette Rerdtiel aa 10 Using Emergency Stop Switches jcs i0 52 044 40secb es eredd ates 11 Schematic Using IEC Symbols sis vicew icceenr ease nee aed 13 Schematic Using ANSI CSA Symbols 00 00 ee ees 14 Chapter 3 Controller Mounting Dimensions 0 0 0 c cece cence eee 15 Mounting Dimensions sen8 2nd ons heiaima dere eesvawtiemiies 15 Module Spacing icy succeded cetck cuvette Medea tel calls 15 DIN Rail Mounting sas ncissves c kaond Sabre des io ens cco EEA 15 Panel Mounting s esse redie poe E AE ens coats 16 Rockwell Automation Publication 2080 UM001E EN E March 2015 v Table of Contents Wire Your Controller Troubleshooting Program Execution in Micro800 Controller Security vi Chapter 4 Wining Requirements 3225 2565008 t i ERREK EENE ERE EREE 17 Use Su
23. digit to zero b Press the RIGHT arrow button once to get to the next non zero digit in the PV field c Press the UP arrow button three times to get the digit value of 1 d Press the RIGHT arrow button once to position to the next digit in the PV field e Press the UP arrow button twice to make this digit a zero Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the CTD Predefined Function The CTD instruction decrements the counter from a given value down to 0 whenever input CLK makes a transition from low to high and energizes the output when CV lt 0 To test the operation we connect a count push button to 101 a load push button to 102 and a pilot light to output O00 1 Press the ESC button to return to the Main Menu Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 2 Press the UP arrow button once to select Mode Switch and press the OK button 3 Press the DOWN arrow button once to select RUN mode Press the OK button 4 Press the OK button to confirm the RUN mode selection 5 The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu 6 Press the DOWN arrow button once and press the OK button to select SR FUNCTION 7 Press the load push button connected to 102 The current value CV reloads to 00010 a
24. embedded 0 was selected in the user PEE program A but did not match Connect to the hardware that is specified in the user program the actual hardware base e Reconfigure the program to match the target hardware type 0xF003 One of the following occurred Perform one of the following e The memory module hardware faulted Remove the memory module and plug it in again e The memory module connection e Obtain a new memory module faulted e Upgrade the Micro800 controller s firmware revision to be compatible with the e The memory module was incompatible memory module For more information on firmware revision compatibility go to with the Micro800 controller s http www rockwellautomation com support firmware html firmware revision OxF004 A failure occurred during the memory Attempt the data transfer again If the error persists replace the memory module module data transfer OxF005 The user program failed an integrity Perform one of the following check while the Micro800 controller was in Run mode e Cycle power on your Micro800 controller Then download your program using l Connected Components Workbench and start up your system See Wire Your Controller on page 17 0xF006 The user program is incompatible with Perform one of the following oe controllers tirmware e Upgrade the Micro800 controller s firmware revision using ControlFlash e Contact your local Rockwell Automation technical support representative for more information abo
25. enclosure is usually sufficient for heat dissipation In some applications a substantial amount of heat is produced by other equipment inside or outside the enclosure In this case place blower fans inside the enclosure to assist in air circulation and to reduce hot spots near the controller Additional cooling provisions might be necessary when high ambient temperatures are encountered TIP Do not bring in unfiltered outside air Place the controller in an enclosure to protect it from a corrosive atmosphere Harmful contaminants or dirt could cause improper operation or damage to components In extreme cases you may need to use air conditioning to protect against heat build up within the enclosure A hard wired master control relay MCR provides a reliable means for emergency machine shutdown Since the master control relay allows the placement of several emergency stop switches in different locations its installation is important from a safety standpoint Overtravel limit switches or mushroom head push buttons are wired in series so that when any of them opens the master control relay is de energized This removes power to input and output device circuits Refer to the figures on pages 13 and 14 Rockwell Automation Publication 2080 UM001E EN E March 2015 About Your Controller Chapter 2 WARNING Never alter these circuits to defeat their function since serious injury and or machine damage could result TIP If yo
26. energy and capacitive storage energy respectively This may be written in a standard form such as f t tdy dt y t where T is the system time constant fis the forcing function and y is the system state variable In the cooling of a fluid tank example it can be modeled by the thermal capacitance C of the fluid and thermal resistance R of the walls of the tank The system time constant will be RC the forcing function will be the ambient temperature and the system state variable will be the fluid temperature A second order system can be described by two independent energy storage elements which exchange stored energy Examples of second order systems are a motor driving a disk flywheel with the motor coupled to the flywheel via a shaft with torsional stiffness or an electric circuit composed of a current source driving a series LR inductor and resistor with a shunt C capacitor The energy storage elements for these systems are the rotational kinetic energy and torsion spring energy for the former and the inductive and capacitive storage energy for the Rockwell Automation Publication 2080 UM001E EN E March 2015 IPID Function Block Appendix D latter Motor drive systems and heating systems can be typically modeled by the LR and C electric circuit PID Code Sample RST_FB FB_PRESET The illustration above shows sample code for controlling the PID application example shown before Developed using Function Block Diagrams i
27. for 15 min on AC supply ports gt 95 interruptions for 250 periods on AC supply ports Rockwell Automation Publication 2080 UM001E EN E March 2015 Specifications Appendix A Certifications Certification when Value product is marked 1 c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www rockwellautomation com products certification for Declaration of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UM001E EN E March 2015 51 Appendix A Specifications Micro800 Programmable Controller External AC Power Supply General Attribute Value Dimensions HxWxD 90 x 45 x 80 mm 3 55 x 1 78 x 3 15 in Shipping weight 0 34 kg 0 75 Ib Supply voltage range 100V 120V AC 1 A 200 240V AC 0 5 A Supply frequency 47 63 Hz Supply power 24V DC 1 6
28. inputs Isolated Inputs 4 7 Inputs 0 3 Voltage category 24V DC sink source On state voltage nom 12 24V DC On state voltage min 9 8V DC On state voltage max 28 8V DC Off state voltage max 5V DC Off state current max 0 5 mA 1 5mA On state current min 0 75 mA 10 8V DC 1 8 mA 10 8V DC 1 0 mA 15V DC 2 7mA 15V DC 0 0 state current nom s state current max 2 1 mA 24V DC 2 7 mA 28 8V DC 6 mA 24V DC 7 5 mA 28 8V DC Nominal impedance 14 1 KQ non isolated 3 74 kQ isolated IEC input compatibility Type 1 Rockwell Automation Publication 2080 UM001E EN E March 2015 Type 3 Specifications Appendix A Analog Inputs 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 12DWD Inputs 4 7 Attribute Value Input type DC voltage Input voltage range 0 10V DC Input voltage max 26 4V DC Value of LSB 10 mV Input resolution 10 bit Input data count range 0 1023 Smoothing None smoothing Overall accuracy 5 of full scale 2 with calibration 25 55 C 77 131 F Noise rejection 50 60 Hz Common mode rejection Nominal impedance 40 dB DC to 60 Hz with smoothing filter 14 1 KQ non isolated DC Output 2080 LC10 120BB Attribute Value User supply voltage min 10V DC User supply voltage max 26 4V DC On state voltage drop 1V max load current 2 5V max surge current Current ratings
29. is designed to withstand brief power losses without affecting the operation of the system The time the system is operational during power loss is called program scan hold up time after loss of power The duration of the power supply hold up time depends on power consumption of controller system but is typically between 10 milliseconds and 3 seconds Rockwell Automation Publication 2080 UM001E EN E March 2015 9 Chapter2 About Your Controller Preventing Excessive Heat Master Control Relay 10 Input States on Power Down The power supply hold up time as described above is generally longer than the turn on and turn off times of the inputs Because of this the input state change from On to Off that occurs when power is removed may be recorded by the processor before the power supply shuts down the system Understanding this concept is important The user program should be written to take this effect into account Other Types of Line Conditions Occasionally the power source to the system can be temporarily interrupted It is also possible that the voltage level may drop substantially below the normal line voltage range for a period of time Both of these conditions are considered to be a loss of power for the system For most applications normal convective cooling keeps the controller within the specified operating range Ensure that the specified temperature range is maintained Proper spacing of components within an
30. module is different from the memory backup module then restore operation will fail TIP For instructions on how to set change and clear controller passwords see Configure Controller Password on page 42 The Controller Password feature is supported on e Connected Components Workbench revision 2 and later e Micro800 controllers with revision 2 firmware For users with earlier versions of the software and or hardware refer to the compatibility scenarios below Connected Components Workbench revision 1 with Micro800 controller firmware revision 2 Connection to a Micro800 controller with firmware revision 2 using an earlier version of the Connected Components Workbench software revision 1 is possible and connections will be successful However the software will not be able to determine whether the controller is locked or not If the controller is not locked access to the user application will be allowed provided the controller is not busy with another session If the controller is locked access to the user application will fail Users will need to upgrade to revision 2 of the Connected Components Workbench software Connected Components Workbench revision 2 with Micro800 controller firmware revision 1 Connected Components Workbench revision 2 is capable of discovering and connecting to Micro800 controllers with firmware revision earlier than revision 2 that is not supporting the Controller Password feature However the
31. on the LCD module This section lists possible error codes for your controller as well as recommended 25 Chapter 5 Troubleshooting If an error persists after performing the recommended action contact your local Rockwell Automation technical support representative For contact information go to http support rockwellautomation com MySupport asp List of Error Codes for Micro800 controllers Error Code Description Recommended Action OxF000 The controller was unexpectedly reset Perform one of the following due to a noisy environment or an internal a Downlo dih hardware failure The Micro800 owmoadne program controller program has been cleared See Wire Your Controller on page 17 0xF001 The controller program has been cleared Perform one of the following This happened because e Download the program using Connected Components Workbench e a power down occurred during i E program download or data transfer e Transfer the program using the memory module restore utility from the memory module e the cable was removed from the controller during program download e the RAM integrity test failed 0xF002 The controller hardware watchdog was Perform the following eee contr ller program has e Establish a connection to the Micro800 controller e Download the program using Connected Components Workbench OxDOOF A particular hardware type for example Perform one of the following
32. or in Run mode Ifso clear the fault or switch to Program mode click OK and try again x Failed to update firmware Either the target device does not support Flash updates using this programming tool or the target hardware revision is not compatible with the selected version of firmware 8 When the flash update is complete you see a status screen similar to the following Click OK to complete the update Update Status xj Catalog Number 2080 LC10 120WB OK Serial Number FFFFFFFF aaa Current Revision 1 4 View Log New Revision 1 4 ine ene rena 98 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C Establish Communication This quickstart shows you aa a o RSWho to communicate with a Between RSLinx and a Micro810 12 point controller through USB Micro810 12 point Normally RSLinx Classic is installed as part of the Connected Components controller th rough USB Workbench software installation process The minimum version of RSLinx Classic with full Micro800 controller support is 2 57 build 15 released March 2011 1 Power up the Micro810 12 point controller 2 Plug the 2080 USBADAPTER into the Micro810 and then plug the USB A B cable directly between your PC and the adapter 3 Click No not this time and Next when you are prompted to search for software through Windows Update Found New Hardware Wizard Welcome to the Found New Hardware Wizard
33. significantly reduce the effects of electrical noise on input signals However because of the variety of applications and environments where analog controllers are installed and operated it is impossible to ensure that all environmental noise will be removed by the input filters Several specific steps can be taken to help reduce the effects of environmental noise on analog signals e install the Micro800 system in a properly rated enclosure for example NEMA Make sure that the Micro800 system is properly grounded e use Belden cable 8761 for wiring the analog channels making sure that the drain wire and foil shield are properly earth grounded e route the Belden cable separately from any AC wiring Additional noise immunity can be obtained by routing the cables in grounded conduit Rockwell Automation Publication 2080 UM001E EN E March 2015 Wire Your Controller Chapter 4 Ground Your Analog Cable Use shielded communication cable Belden 8761 The Belden cable has two signal wires black and clear one drain wire and a foil shield The drain wire and foil shield must be grounded at one end of the cable Foil shield Clear wire 44531 IMPORTANT Ground the drain wire and foil shield at field side Wiring Examples Examples of sink source input output wiring are shown below Sink output wiring example User side Logic side i OTE si 24V Supply 45624 DC CO
34. type Rockwell Automation Publication 2080 UM001E EN E March 2015 17 Chapter 4 18 Wire Your Controller of surge suppression to protect and extend the operating life of the controllers output contacts is required Switching inductive loads without surge suppression can significantly reduce the life expectancy of relay contacts By adding a suppression device directly across the coil of an inductive device you prolong the life of the output or relay contacts You also reduce the effects of voltage transients and electrical noise from radiating into adjacent systems The following diagram shows a typical PLC s output with a suppression device We recommend that you locate the suppression device as close as possible to the load device DC or L1 Suppression Device AC or DC Outputs DC COM or L2 If the outputs are DC we recommend that you use an 1N4004 diode for surge suppression as shown below For inductive DC load devices a diode is suitable A 1N4004 diode is acceptable for most applications A surge suppressor can also be used See page 19 for recommended suppressors As shown below with a typical PLC s output these surge suppression circuits connect directly across the load device 24V DC VAC DC Relay or Solid State DC Outputs IN4004 Diode A surge suppressor 24V DC common can also be used Suitable surge suppression methods for inductive AC load devices includ
35. 080 LC1012DWD 2080 LC10 120BB Dimensions 91 x 75x 59 mm HxWxD 3 58 x 2 95 x 2 32 in Supply voltage range 85 263V 20 4 26 4V DC 10 8V 13 2V DC 11 4V 26 4V DC Supply frequency range 47 63 Hz AC supply Voltage range 100 240V AC 50 60 Hz 24V DC 12V DC 12 24V DC Class 2 Class 2 Class 2 Power consumption BVA 3W 0 rating Input 120 240V AC Input 24V DC 8 mA Input 12V DC 8 mA Input 24V DC 8 mA Output Relay 00 amp 01 8 A 240V AC B300 R300 General Use Relay 02 amp 03 4 A 240V AC C300 R150 General Use Output 24V DC 1A 25 C 24V DC 0 5A 55 C Shipping weight approx 0 203 kg 0 448 Ib Wire size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated 90 C 194 F insulation max Wiring category 2 on signal ports 2 on power ports Wiring torque 1 085 Nm 8 Ib in Wire type use Copper Conductors only Fuse type Rated 250V 3 15 A RADIAL Enclosure type rating Meets IP20 North American temp T5 code Insulation stripping 7 mm 0 28 in length Isolation voltage 250V continuous Reinforced Insulation Type 1 0 to Aux and Network Inputs to Outputs Type tested for 60 s 3250V DC 1 0 to Aux and Network Inputs to Outputs Aux and Network Inputs to Outputs Inputs to Outputs 250V continuous Reinforced Insulation Type 1 0 to Type t
36. A Inrush current max 24A 132V for 10 ms 40A 263V for 10 ms Power consumption 38 4 W 100V AC 38 4 W 240V AC Output power Power dissipation 45 1 W 100V AC 44 0 W 240V AC Input power Isolation voltage 250V continuous Primary to Secondary Reinforced Insulation Type Type tested for 60s 2300V AC primary to secondary and 1480V AC primary to earth ground Output ratings 24V DC 1 6A 38 4 W max Enclosure type rating Meets IP20 Wire size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated 90 C 194 F insulation max Terminal screw torque 0 5 0 6 Nm 4 4 5 3 Ib in using a Phillips head or 2 5 mm 0 10in flat blade screwdriver Wiring category 2 on power ports Insulation stripping length 7 mm 0 28 in North American temp code T4A 1 Any fluctuation in voltage source must be within 85V 264V Do not connect the adapter to a power source that has fluctuations outside of this range 2 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 52 Rockwell Automation Publication 2080 UM001E EN E March 2015 About Accessories Appendix B i This chapter highlights the accessories you can use with the Micro810 controller Accessories pter highlig y External AC Power Supply Use this optional power supply 2080 PS120 240VAC in applicat
37. A 8A 3600V A 360V A 240V AC AC 15 15 0 A 1 5A 8A 3600V A 360V A 125V DC DC 13 0 22 A 1 0A 28V A 250V DC DC 13 0 11 A 1 0A 28V A 24V DC DC 13 1 2 A 5 0 A 28V A 48 Rockwell Automation Publication 2080 UM001E EN E March 2015 Micro810 Low Current Relay Chart 100 Number of operations X104 DC 30V resistive load aT T Relay life with load Specifications Appendix A At 4 aw x XL 50 30 20 10 AC125V AC250V pens load psistive load DC30V T 7 ms AC 250V cos 0 4 0 5 1 0 2 0 3 0 4 0 5 0 Switching capacity A Maximum IEC 947 Amperes Amperes Volt Amperes Volts Continuous Make Break Make Break 120V AC AC 15 15A 1 5A 4A 1800V A 180V A 240V AC AC 15 7 5A 0 75 A 4A 1800V A 180V A 125V DC DC 13 0 22 A 1 0A 28VA 24V DC DC 13 1 2A 4 0A 28V A Rockwell Automation Publication 2080 UM001E EN E March 2015 49 Specifications Environmental Attribute Temperature operating Value IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 0 55 C 32 131 F Temperature surrounding air max 55 C 131 F Temperature storage IEC 60068 2 1 Test Ab Unpackaged Non operating Cold IEC 60068 2 2 Test Bb Unpackaged Non operating Dry Heat
38. A DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication 2080 UM001E EN E March 2015 Supersedes Publication 2080 UM001D EN E September 2012 Copyright 2015 Rockwell Automation Inc All rights reserved
39. Appendix C 8 Press the push button connected to 103 The elapsed time ET starts to elapse and the pilot light turns on a 967 96 SOCOCO0SE989099 d Allen Bradley TP IH G02 GeqiPT ETPG0 a0 When the current elapsed time ET programmed time PT the output O02 is de energized and the pilot light turns off Configure TOF TOF Sample Parameter Configuration Parameter field Config value Q 003 IN 102 Time Resolution SS MS PT 15 000 Power up the Micro810 controller The Micro8 10 splash screen briefly appears after power up The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed Press the DOWN arrow button once to select Output 3 a Press the RIGHT arrow button once to select the DOY instruction parameter field Press the UP arrow button once to go to TOF instruction Rockwell Automation Publication 2080 UM001E EN E March 2015 91 Appendix C 92 Quickstarts Press the RIGHT arrow button once to select the IN parameter field This marks the start for the Off delay timer Press the DOWN arrow button four time to change IN parameter value to 102 O83 TOF 1621 G03 82 36 PT ET oo 68 MME Ss Press the RIGHT arrow button once to sel
40. D Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software C Yes this time only C Yes now and every time connect a device No not this time Click Next to continue lt Back Jf Rockwell Automation Publication 2080 UM001E EN E March 2015 99 AppendixC Quickstarts 4 Click Next to continue Found New Hardware Wizard This wizard helps you install software for 2080 USBADAPTER K If your hardware came with an installation CD lt gt or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue lt Back 5 Click Finish after Found New Hardware Wizard completes installation of the software Completing the Found New Hardware Wizard The wizard has finished installing the software for F 2080 USBADAPTER Click Finish to close the wizard lt Back 6 Open RSLinx Classic and run RSWho by clicking the I icon 7 The Micro810 controller shows up under the 12PtM8 10 driver M Autobrowse Hi i Browsing node 1 found s 12PtM810_30001 DF1 Address Device Type _ Online Name A 01 Micro810 2080 LC10 12QWB xo
41. EEA 91 Test the TOF Predefined Function 0ceccececvevees 92 Rockwell Automation Publication 2080 UM001E EN E March 2015 vii Table of Contents IPID Function Block Index viii Flash Update the MickGS00 Firmware delers eek oo ren che eRe lois Sey ewer 94 Establish Communication Between RSLinx and a Micro810 12 point controller through USB seston astecaste Sa ccatyeanantearatathatn eae pak olhatpaes 99 POPCHIO OG chit etal at sh doui ma aae abel dite Sel aun Ae eee te 101 Check if Forces locks are Enabled 0ccececeeeeces 101 I O Forces After a Power Gydlei2 cossiescucc as ceeanadd tanec 102 Appendix D How to AUT UN 6s asad dae Gate a REINS 105 PID Application Example st 4ic oed eta anaenkcnweawemauesnie ds 106 PID Gode Samiple 4 252 040 pie gael ee ema eee ol 107 Rockwell Automation Publication 2080 UM001E EN E March 2015 Hardware Features Chapter 1 Hardware Overview The Micro810 12 pt controllers are smart relays with high current relay output models and can be configured through the embedded LCD display without programming software It can also function as a micro PLC with the same programming capabilities as the other Micro800 controllers Micro810 controllers do not support Micro800 plug in modules but do support a USB adapter and an LCD module which can be used as a backup memory module 24V DC powered controllers accommodate any 24V DC output power supply that meets minimu
42. M Micro800 Sink Output Rockwell Automation Publication 2080 UM001E EN E March 2015 23 Chapter4 Wire Your Controller Sink input wiring example Fuse 45627 Source output wiring example Logic side User side 24V Supply Micro800 Source Output 45626 Source input wiring example Fuse 1 24V 45625 DC 24 Rockwell Automation Publication 2080 UM001E EN E March 2015 Troubleshooting Status Indicators on the Controller Micro810 Controllers Status Indicator ivy F y Status Indicator on the Controller State Off During Normal Operation No power applied to device or in Fault mode Chapter 5 During Firmware Update or Program Data Transfer No power applied to device or in Fault mode Solid green Device operating normally Program transfer successful Flashing green Status Indicators on the LCD Module Operating System error Error codes actions for recovery Rockwell Automation Publication 2080 UM001E EN E March 2015 Firmware update in progress If you are using the LCD module you can see input and output status indicators
43. Micro810 2080 LC10 12QWB 8 You can now use ControlFLASH or Connected Components Workbench to communicate with the Micro810 controller 100 Rockwell Automation Publication 2080 UM001E EN E March 2015 Forcing 1 0 Quickstarts Appendix C Forcing is only possible with I O and does not apply to user defined variables and non I O variables Inputs are logically forced so LED status indicators do not show forced values but the inputs in the user program are forced Unlike inputs outputs are physically forced so LED status indicators do show forced values The user program does not use forced values The following diagram illustrates forcing behaviour User Program Logical Logical Physical Physical F gt IF Inputs iu Inputs Outputs ee Outputs NAS Normal Variables e Normal non physical internal variables cannot be forced Check if Forces locks are Enabled If Connected Components Workbench is available check the Variable Monitor while debugging online Forcing is performed by first Locking an I O variable and then setting the Logical Value for Inputs and Physical Value for Outputs Rockwell Automation Publication 2080 UM001E EN E March 2015 101 Appendix C Quickstarts 102 Remember you cannot force a Physical Input and cannot force a Logical Output 75 Variable Monitoring BEE Global Variables Micro830 Local Variables UntitedLD System Variables Micro830 I
44. O Micro830 Defined _lO_EM_DO_00 BOOL _lO_EM_DO_01 BOOL _IO_EM_DO_02 BOOL _IO_EM_DO_03 BOOL _lO_EM_DO_04 BOOL _lO_EM_DO_05 BOOL 10 EM 0100 C a _IO_EM_DIL01 BOOL _IO_EM_DI_02 BOOL _IO_EM_DI_03 BOOL _lO_EM_DI_04 BOOL _IO_EM_DI_05 BOOL _lO_EM_DI_06 BOOL In many cases the front of the controller is not visible to the operator and Connected Components Workbench is not online with the controller If you want the force status to be visible to the operator then the User Program must read the force status using the SYS_INFO function block and then display the force status on something that the operator can see such as the human machine interface HMI or stack light The following is an example program in Structured Text 1 Read System Information including Force Enable bit 2 SYS_INFO_1 TRUE 3 4 Turn on Warning Light if Forces are Enabled 5 If SYS_INFO_1 Sts ForcesInstall TRUE THEN 6 _IO EM DO_05 TRUE 7 ELSE 8 _IO_EM DO 05 FALSE 9 END IF If the front of the controller is visible and not blocked by the cabinet enclosure Micro830 and higher controllers have a force LED indicator 1 0 Forces After a Power Cycle After a controller is power cycled all I O forces are cleared from memory Rockwell Automation Publication 2080 UM001E EN E March 2015 Appendix D IPID Function Block This function block diagram shows the arguments in the IPIDCONTROLLER function block
45. User Manual Allen Bradley Micro810 Programmable Controllers Catalog Numbers 2080 LC10 12AWA 2080 LC10 12QWB 2080 LC10 120BB 2080 LC10 12DWD Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information c
46. all environmental noise will be removed by input filters To help reduce the effects of environmental noise Rockwell Automation Publication 2080 UM001E EN E March 2015 21 Chapter 4 22 Wire Your Controller install the Micro800 system in a properly rated for example NEMA enclosure Make sure that the Micro800 system is properly grounded A system may malfunction due to a change in the operating environment after a period of time We recommend periodically checking system operation particularly when new machinery or other noise sources are installed near the Micro800 system Analog Channel Wiring Guidelines Consider the following when wiring your analog channels e The analog common COM is connected to power supply common inside the module These terminals are not electrically isolated from the system e Analog channels are not isolated from each other e Use Belden 8761 or equivalent shielded wire e Under normal conditions the drain wire shield should be connected to the metal mounting panel at field side earth ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible Minimize Electrical Noise on Analog Channels Inputs on analog channels employ digital high frequency filters that
47. ation Publication 2080 UM001E EN E March 2015 3 Chapter2 About Your Controller Installation Considerations EMC Directive This product is tested to meet Council Directive 2004 108 EC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B e EN 61131 2 Programmable Controllers Clause 11 e EN 61000 6 4 EMC Part 6 4 Generic Standards Emission Standard for Industrial Environments e EN 61000 6 2 EMC Part 6 2 Generic Standards Immunity for Industrial Environments This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 2006 95 ECLow Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines for Noise Immunity publication 1770 4 1 Most applications require installation in an industrial enclosure Pollution Degree 201 to reduce the effects of electrical interference Over Voltage Category 2 and environmental exposure Locate your controller as far as possible from power lines load lines and other sources of electrical noise s
48. blication 2080 UM001E EN E March 2015 Quickstarts Appendix C 4 Press the OK button to confirm the RUN mode selection Are You sure Yo want to chante the mode ESC OK 5 The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu oO oO RU 16 17 T Hode Switch SR Function Variables 6 Press the DOWN arrow button once to navigate to SR Function a Press the UP arrow button once to go to CTU function block 7 Press and release the count push button The current value CV increments to 00001 2v DC Sant m he eet oe lo2 103 SOCeeooao0seoco0seod Allen Bradley Rockwell Automation Publication 2080 UM001E EN E March 2015 71 Appendix C 72 Quickstarts a Press and release the count push button The current value CV increments to 00002 b Press and release the count push button The current value CV increments to 00003 Since the current value CV present value PV the output O1 is energized and the pilot light turns on oe call Count Reset 24V DC 7 e 2V DC loz 103 COCOO0SE89099 a Allen Bradley rl 2av DC iii 5 c Press and release the Reset push button The current value CV is reset to zero and output O1 is de energized The pilot light turns off a Count Reset 2av DC c oc loz 103 SOCCO0SE80C999 e gt Allen Bradley Rockwell Automation Publication 2080 UM001E EN
49. d O88 First digit entry for PT parameter To change the PT parameter value to 15 000 do the following steps a Press the UP arrow button once to turn the first digit entry to 1 b Press the RIGHT button arrow once to select the second entry in PT parameter field c Press the UP arrow button five times to increment the digit value to 5 d Press the RIGHT button arrow twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to turn this digit value to zero mak 18i IH G08 15 G6G PT ET 20 bee SSMS Press the OK button to submit the parameter changes A message prompts you to save the parameter changes Press the OK button to save the changes Test the TON Predefined Function The TON instruction starts an internal timer up to a given value when input IN makes a transition from low to high The instruction compares the current Elapsed Time ET with the programmed time PT and energize the output when ET PT To test the operation we connect a push button to I01 and a pilot light to output O00 1 Press the ESC button to return to the Main Menu 2 Press the UP arrow button once to select Mode Switch Press the OK button 3 Press DOWN arrow button once to select RUN mode Press the OK button 4 A message prompts you to confirm RUN mode selection Press the OK button 5 Press the ESC button to return to the main menu The main menu screen indicates that th
50. ds Seeahendcaciss 58 Change Passwords 2a cuca sy esp oeenerieseted casts oko genewers 59 Delete Password csc Venere ents osuwlpsen eeereeia iy 60 Configure Controller Password sjoucsetcueraieis a tases tea intwny dates 62 Set Controller Passwotd s4v29 5 2 easna Wake eee esate 62 Change Password sacucuys ocmi n santas E E EE E 64 Clear Password tani eea na a A ANA a heed Aaa 65 Use the Micro810 Smart Relay Functionality 0 08 66 Smart Relay Block Execution Order ccs lcesuntoe eener 66 Navigate the LCD Display s ssensusussrsrrsrsrrerererrrer 67 Configure Count Up CTU sven betes bas aves etcetera 67 Test the CTU Predefined Function 0ccececeececeee 69 Configure On delay Timing TON siscscevascexeeseetetasee ey 73 Test the TON Predefined Function 0ccececeeceveee 74 Configure DO Ysa tiawd tistustinis peter al dad e e e e a sa oe 75 Test the DOY Predefined Function ccccceceevevees TT Config r TOW zie aeaee Mua vel ee O NEER E ET 79 Test the TOW Predefined Function 0 ccc eee eee eee 81 Configure Countdown CTD 3 3 cncnese a dec dea Sderiecn te 83 Test the CTD Predefined Function 0ccececeececeee 84 Conhoure TONOFE colhe a a a newer cad 86 Test the TONOFF Predefined Function 0000 eee 88 Configure Pulse Timing TP vacacer cig ieniaians ecw 89 Test the TP Predefined Function 00ccceccecucseeees 90 Configure TOF ie edoae iae sia O EE TEERDE A
51. e Data 3456 bytes Display_Output ST Memory Usage Code 1824 steps Memory Usage Data 3456 bytes e You may encounter an issue with downloading and compiling a program over a certain size One workaround is to use arrays especially if there are many variables Rockwell Automation Publication 2080 UM001E EN E March 2015 37 Chapter 6 Notes 38 Program Execution in Micro800 Rockwell Automation Publication 2080 UM001E EN E March 2015 Exclusive Access Password Protection Chapter 7 Controller Security Micro800 security generally has two components Exclusive Access which prevents simultaneous configuration of the controller by two users e Controller Password Protection which secures the Intellectual Property contained within the controller and prevents unauthorized access Additionally for Micro810 controllers the 2080 LCD has a password feature to secure the LCD display IMPORTANT On Micro810 controllers the controller password feature enforces password protection on software connections to the controller that is any connection through the Connected Components Workbench software The password that is activated on the 2080 LCD restricts access to the LCD alone and to system functions that are accessible via the LCD These are two distinct passwords To learn more about activating passwords on the LCD see Configure LCD Password on page 57 Exclusive access is enforced on the Micro800 co
52. e OK button Press the OK button again on Clock Clock Setup Clock Rockwell Automation Publication 2080 UM001E EN E March 2015 81 AppendixC Quickstarts 4 Press the RIGHT arrow button to navigate through Year MM DD and HH MM fields Set the MM DD field value to a date that falls on a Monday as set in the Configure example Use the UP or DOWN arrow buttons to increase or decrease the digit values on the MM DD field 5 Go to the HH MM field Change the time setting to 08 29 or a minute before the On time set Use the UP or DOWN arrow buttons to increase or decrease the digit values on the HH MM field Press the OK button after editing YEAR 201 HH DD 11 A HH HH 68 29 Proceed to the test steps described below Test the TOW Function 1 Press the ESC button twice to return to the Main Menu 2 Press the UP arrow button to select Mode Switch Press the OK button 3 Press the DOWN arrow button once to select RUN mode Press the OK button 4 Press the OK button to confirm the RUN mode selection 5 The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu 6 Press the DOWN arrow button once and select SR FUNCTION Press the OK button 7 Press the UP arrow button twice for Output 2 82 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 8 Press the push button connected to 103 If the value of RTC is in the range of
53. e a varistor an RC network or an Allen Bradley surge suppressor all shown below These components must be appropriately rated to suppress the switching Rockwell Automation Publication 2080 UM001E EN E March 2015 Wire Your Controller Chapter 4 transient characteristic of the particular inductive device See Recommended Surge Suppressors on page 19 for recommended suppressors Surge Suppression for Inductive AC Load Devices Output Device Output Device Output Device Surge Suppressor Varistor RC Network Recommended Surge Suppressors Use the Allen Bradley surge suppressors shown in the following table for use with relays contactors and starters Recommended Surge Suppressors Device Coil Voltage Suppressor Catalog Number Type Bulletin 100 104K 700K T24 48VAC woeks mee 110 280VAC okse it ts s r 380 480V AC 100 KFSC480 12 55 V AC 12 77V DC 100 KFSV55 MOV 56 136VAC 78 180VDC J 100 KFSVI386 S 137 277V AC 181 250 V DC 100 KFSV277 12 250V DC 100 KFSD250 Diode Bulletin 100C C09 C97 24 48V AC 100 FSc4g RC 110 280V AC 100 FSC2g0 380 480V AC 100 FSc4go 12 55V AC 12 77V DC 100 FSV55 MOV 56 136V AC 78 180V DC 100 FSV136 137 277V AC 181 250V DC 100 FSV277 278 575V AC 100 FSV575 12 250V DC 100 FSD250 Diode Bulletin 509 Motor Starter Size 0 5 12 120V AC 599 K04 MOV 240 264V AC 599 KA04
54. e controller is in RUN mode Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C Press the DOWN arrow button once and select SR FUNCTION Press the OK button The TON function block to control Output 0 becomes available Press the push button connected to 101 ET starts to elapse 8 When the current ET equals PT output O00 is energized and the pilot light turns on 167 6 SOCCOC0S889099 e Allen Bradley Ly TOH 101 TH k 108 15 G8G 4 PT l 15 000 SS MS Micro810 ec o Configure DOY DOY Sample Parameter Configuration Parameter Field Configuration Value Q Q03 Channel A EN Y C 103 0 On 11 08 18 YY MM DD Off 11 08 19 YY MM DD Power up the Micro810 controller The Micro8 10 splash screen briefly appears after power up The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button once to select SR function Press the OK button Press the DOWN arrow button once to navigate to the function block controlling Output 3 DOY Rockwell Automation Publication 2080 UM001E EN E March 2015 75 Appendix C 76 Quickstarts First digit entry in the ON parameter Press the RIGHT arrow button once to select the DOY instruction parameter field Press the RIGHT arrow butto
55. e the Initialize input to FALSE 5 Wait until the AT Warning output value changes to 2 6 Get the tuned value from OutGains IMPORTANT Mo finalize the tuning some fine tuning may be needed depending on the processes and needs Autotune will provide suboptimal value of tuning It may be necessary to do fine tuning with the values in close loop to achieve the user goal If ATWarning goes to 2 to indicate Auto Tune unsuccessful you may need to adjust the AT_Param and or scan time Rockwell Automation Publication 2080 UM001E EN E March 2015 105 Appendix D 106 IPID Function Block PID Application Example Water In Water Level Tank N Water Out The illustration above shows a basic water level control system to maintain a preset water level in the tank A solenoid valve is used to control incoming water filling the tank at a preset rate Similarly outflowing water is controlled at a measureable rate IPID Autotuning for First and Second Order Systems Autotune of IPID can only work on first and second order systems A first order system can be described by a single independent energy storage element Examples of first order systems are the cooling of a fluid tank the flow of fluid from a tank a motor with constant torque driving a disk flywheel or an electric RC lead network The energy storage element for these systems are heat energy potential energy rotational kinetic
56. each point 0 5 A 55 C max 1 0 A 30 C max 1 0 mA min Surge current peak AOA Surge current max duration 10 ms Controller current 3A Turn on time max 0 1 ms Turn off time max 1 0 ms Relay Outputs 2080 LC10 12AWA 2080 LC10 120WB 2080 LC10 12DWD Attribute Output rating Value Relay 00 amp 01 8 A 240V AC 5 A 24V DC B300 R300 Relay 02 amp 03 4 A 240V AC 2 A 24V DC C300 R150 Voltage min Voltage max 5V AC DC 250V AC 30V DC rated current See details on page 48 Turn on time Turn off time Rockwell Automation Publication 2080 UM001E EN E March 2015 15 ms 5ms 47 AppendixA Specifications Relay Output Life Attribute Mechanical Value 10 000 000 cycles Electrical with rated load 50 000 cycles Embedded RTC Attribute Resolution READ_RTC Accuracy Value 1 sec 12 sec month 25 C 160 sec month 0 55 C Power off Supercap 5 days 40 C or lower Supercap life 5 years 40 C 14 5 years 25 C Micro810 High Current Relay Chart S Oo O L 250 VDC inductive cos o 0 4 100 50 Switching operations x10 operations 24 VDC resistive load 30 10 0 2 p 6 8 10 Switching current A Maximum IEC 947 Amperes Amperes Volt Amperes Volts Continuous Make Break Make Break 120V AC AC 15 30A 3
57. ect the Time Resolution parameter field This input determines the unit of Off delay timer Press the DOWN arrow button once to change time parameter setting to SS MS oes I PT ET 28 668 Press the RIGHT arrow button once to select the first digit entry for the PT parameter field a Press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to select the second entry in PT parameter field c Press the UP arrow button five times to get the digit value of 5 d Press the RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit value of zero O83 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the TOF Predefined Function The TOF instruction energizes the output when input IN makes a transition from low to high Then it starts the Off delay timer when input IN makes a transition from high to low When the elapsed time ET increments up to the Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C given value PT it de energizes the output To test the operation we connect a push button to 102 and a pilot light to output O03 1 2 Press the ESC button to return to the Main Menu Press the UP arrow button once to select Mode Switch Pre
58. ell Automation Publication 2080 UM001E EN E March 2015 35 Chapter6 Program Execution in Micro800 Memory Allocation Guidelines and Limitations 36 System Time Variable for Programmed Cycle Time Variable __SYSVA_TCYCYCTIME Description Programmed cycle time Note Programmed cycle time only accepts values in multiples of 10 ms If the entered value is not a multiple of 10 it will be rounded up to the next multiple of 10 Available memory on Micro810 controllers is shown in the table below Memory Allocation for Micro810 Controllers Attribute Micro810 12 point Program steps 2K Data bytes 2 KB 1 Estimated Program and Data size are typical program steps and variables are created dynamically 1 Program Step 12 data bytes These specifications for instruction and data size are typical numbers When a project is created for Micro800 memory is dynamically allocated as either program or data memory at build time This means that program size can exceed the published specifications if data size is sacrificed and vice versa This flexibility allows maximum usage of execution memory In addition to the user defined variables data memory also includes any constants and temporary variables generated by the compiler at build time The Micro800 controllers also have project memory which gets downloaded by the Connected Components Workbench software This embedded file is a copy of the entire downloaded pro
59. er considerations 9 preventing excessive heat 10 program execution 33 Program Organizational Unit POU 36 0 Quickstarts 57 relay function block CTD 66 CTU 66 DOY 66 TOF 66 TON 66 110 TONOF 66 TOW 66 TP 66 RSLinx Classic 99 Running Programs with Micro800 33 S safety circuits 8 safety considerations 6 disconnecting main power 7 hazardous location 7 periodic tests of master control relay circuit 8 power distribution 8 safety circuits 8 Specifications 45 specifications External AC Power Supply 52 Micro810 Controllers 45 status indicators 25 on the Controller 25 on the LCD Module 25 Structured Text 37 surge suppression 18 for motor starters 19 recommended surge supressors 19 using 17 T Testing the Count Up CTU Predefined Function 69 Troubleshooting 25 U USB Adapter 56 User Defined Function Block UDFB 34 W wiring diagrams 20 examples 23 recommendation 17 your controller 17 Rockwell Automation Publication 2080 UM001E EN E March 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support
60. ested for 60 s 720V DC Inputs to Aux and Network 3250V DC Outputs to Aux and Network 50V continuous Reinforced Insulation Type 1 0 to Aux and Network Inputs to Outputs Type tested for 60 s 720V DC 1 0 to Aux and Network Inputs to Outputs AC input filter setting 1 Use this Conductor Category in 16 ms for all embedded inputs filter setting for each input group Rockwell Automation Publication 2080 UM001E EN E March 2015 Through the Connected Components Workbench software go to the Embedded 1 0 con iguration window to re configure the ormation for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 45 Appendix A 46 Specifications Non isolated AC Inputs 2080 LC10 12AWA Attribute Value On state voltage nom 120 240V AC On state voltage min 79V AC On state voltage max 265V AC Off state voltage max 40V AC Off state current max 0 095 mA Operating frequency nom 50 60 Hz Input impedence 423 7 KQ Operating frequency 47 63 Hz Isolated AC Inputs 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 DWD Inputs 0 3 Attribute On state voltage nom Value 12 24V AC 50 60 Hz Off state voltage min Operating frequency nom AV AC 50 60Hz 50 60 Hz DC Inputs 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 12DWD Attribute Non isolated shared with analog
61. evice 2o80 Lc1 0 120WB 1 Control 2080 LClo 124wa 2080 LC10 12DWD 2080 LC10 120B8 2080 L010 120 WB 2080 LC30 480BB Rockwell Automation Publication 2080 UM001E EN E March 2015 95 AppendixC Quickstarts 4 Select the controller in the browse window and click OK CunlrulFLASH Untitled Sele Mie PAANI 10 1 PRH dewi e le aap lealee amal fie b OE F Autobowre Browsing node 1 fourd E workstation ROCKWELL DS0AEF H a Linx Gabaways Ethernat G fp 12810 30001 DFI eD 429 AB_VEP 1 1769 AL 5 Ifyou see the following screen Micro810 controller only leave the Slot Number at 0 and click OK Slot Number fou must specify a Slot Number corresponding to the selected device based on Backplane Slot Number jo Cancel 96 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 6 Click Next to continue and verify the revisions Click Finish and Yes to initiate the update Firmware Revision Control Control Rockwell Automation Publication 2080 UMO001E EN E March 2015 97 AppendixC Quickstarts The next screen shows the download progress Progress Catalog Number 2080 LC10 120 WB Serial Number FFFFFFFF Curent Revision 1 2 New Revision 1 4 Transmitting update 2 of 6 block 317 of 2253 _ 8 7 Ifyou see an error message instead check to see if the controller is faulted
62. for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication R
63. icro800 firmware when Connected Components Workbench software is installed on your computer IMPORTANT To successfully flash update your controller over USB when using the ControlFLASH software connect only one controller to your computer and do not run ControlFLASH in a virtual machine such as VMware Before attempting to flash update your controller ensure that the controller is in Program mode For more information on enabling program mode see Access the Main Menu on page 55 1 First verify successful RSLinx Classic communications with your Micro800 controller by USB using RSWho Micro810 12 pt uses the 12PtM810_xxxxx driver Shay Lire Gateways Ethernet Ela 12PtM 10_30001 DF1 B EHE A5_VBF L78 417 A Yrtud Chassis sl fi 16 Mivo530 DEJ LCIJ L EQWB 94 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 2 Start ControlFLASH and click Next ControlFLASH Untitled CORI a NY E PAIL Welcome to ControlFLASH the firmware update tool ControlFLASH needs the litle noman fom you before it can i i ting a device BUTE 1 The Catalog Number of the target device 2 The Network Configuration parameters optional 3 The Network Path to the target device 4 The Firmware Revision for this update View Log 3 Select the catalog number of the Micro800 controller that you are going to update and click Next Catalog Number l Enter the catalog number of the target d
64. installations Be sure that power is removed or the area is nonhazardous before proceeding WARNING The USB port is intended for temporary local programming purposes only and not intended for permanent connection If you connect or disconnect the USB cable with power applied to this module or any device on the USB network an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding The USB port is a nonincendive field wiring connection for Class Division2 Groups A B C and D WARNING Exposure to some chemicals may degrade the sealing properties of materials used in the Relays It is recommended that the User periodically inspect these devices for any degradation of properties and replace the module if degradation is found WARNING To comply with the CE Low Voltage Directive LVD this equipment must be powered from a source compliant with the following Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV WARNING To comply with UL restrictions this equipment must be powered from a source compliant with the following Class 2 or Limited Voltage Current WARNING Do not wire more than 2 conductors on any single terminal WARNING Be careful when stripping wires Wire fragments that fall into the controller could cause damage Once wiring is complete make sure the controller is free of all metal fragments
65. ion between an emergency stop switch and the master control relay Using Emergency Stop Switches When using emergency stop switches adhere to the following points e Do not program emergency stop switches in the controller program Any emergency stop switch should turn off all machine power by turning off the master control relay e Observe all applicable local codes concerning the placement and labeling of emergency stop switches Rockwell Automation Publication 2080 UM001E EN E March 2015 11 Chapter 2 About Your Controller e Install emergency stop switches and the master control relay in your system Make certain that relay contacts have a sufficient rating for your application Emergency stop switches must be easy to reach e In the following illustration input and output circuits are shown with MCR protection However in most applications only output circuits require MCR protection The following illustrations show the Master Control Relay wired in a grounded system TIP In most applications input circuits do not require MCR protection however if you need to remove power from all field devices you must include MCR contacts in series with input power wiring 12 Rockwell Automation Publication 2080 UM001E EN E March 2015 About Your Controller Chapter 2 Schematic Using IEC Symbols
66. ions with smaller systems when a 24V DC power supply is not readily available Wire the Module PAC 1 PAC 2 PAC 3 AC Input Connectors 4506 DC 1 DC 2 DC 3 DC 4 DC Output Connectors DC 24V 1 6 A PAC 1 AC hot 100 240V AC DC 1 PAC 2 AC neutral 100 240V AC DC 2 PAC 3 Safety DC 3 ground DC 4 Rockwell Automation Publication 2080 UM001E EN E March 2015 53 Chapter B 54 About Accessories 1 5 LCD Display and Keypad Module This module 2080 LCD also functions as a backup memory module for the Micro810 controller This module offers an affordable and simple method of viewing status and configuring the Micro810 Controller With this LCD module you can also modify core Smart Relay function blocks The LCD Display instructions can be used to display custom messages as well as to read keystrokes This module may be inserted or removed when power is applied to the controller but only in non hazardous locations Be sure that power is removed or the area is nonhazardous before proceeding Insert the LCD Module 1 Remove blank cover plate 2 Push in the LCD module until it latches on the top and bottom Remove the LCD Module 1 Squeeze the top and bottom latches then pull out the top first then the bottom Rockwell Automation Publication 2080 UM001E EN E March 2015 Use the arrow keys to move the cursor up or down to the item you want to select Ko
67. ious injury or machine damage could result Power Distribution There are some points about power distribution that you should know e The master control relay must be able to inhibit all machine motion by removing power to the machine I O devices when the relay is de energized It is recommended that the controller remain powered even when the master control relay is de energized e Ifyou are using a DC power supply interrupt the load side rather than the AC line power This avoids the additional delay of power supply turn off The DC power supply should be powered directly from the fused secondary of the transformer Power to the DC input and output circuits should be connected through a set of master control relay contacts Periodic Tests of Master Control Relay Circuit Any part can fail including the switches in a master control relay circuit The failure of one of these switches would most likely cause an open circuit which would be a safe power off failure However if one of these switches shorts out it no longer provides any safety protection These switches should be tested periodically to assure they will stop machine motion when needed Rockwell Automation Publication 2080 UM001E EN E March 2015 Power Considerations About Your Controller Chapter 2 The following explains power considerations for the micro controllers Isolation Transformers You may want to use an isolation transformer in the AC line to the contro
68. ircuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Micro800 Micro810 Connected Components Workbench Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface Who Should Use this Manual Pu
69. isplay and Keypad Module Information on mounting and wiring the Wirng Diagrams 2080 WD009 Micro800 1 5 LCD Display and Keypad Module Industrial Automation Wiring and Grounding Provides general guidelines for installing a Guidelines publication 1770 4 1 Rockwell Automation industrial system Product Certifications website http Provides declarations of conformity certificates www rockwellautomation com products and other certification details certification Application Considerations for Solid State A description of important differences between Controls SGI 1 1 solid state programmable controller products and hard wired electromechanical devices National Electrical Code Published by the An article on wire sizes and types for grounding National Fire Protection Association of Boston electrical equipment Allen Bradley Industrial Automation Glossary A glossary of industrial automation terms and AG 7 1 abbreviations Rockwell Automation Publication 2080 UM001E EN E March 2015 iii Preface You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative You can download the latest version of Connected Components Workbench for your Micro800 at the URL below http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software
70. ject including comments and symbolic variable names If too many comments or variable names are contained in the project a compile error may occur referring to embedded file size too large If this occurs reduce the number of comments and variables in the project Here are some guidelines and limitations to consider when programming a Micro800 controller using Connected Components Workbench software e Each program Program Organizational Unit POU can use up to 64 Kb of internal address space It is recommended that you split large programs into smaller programs to improve code readability simplify debugging and maintenance tasks Rockwell Automation Publication 2080 UM001E EN E March 2015 Program Execution in Micro800 Chapter 6 A User Defined Function Block UDFB can be executed within another UDEFB with a limit of 5 nested UDFBs Avoid creating UDFBs with references to other UDFBs as executing these UDFBs too many times may result in a compile error Example of 5 nested UDFBs Program ES UDFB1 UDF pures pUDFB4 __ uores Structured Text ST is much more efficient and easier to use than Ladder Logic when used for equations if you are used to using the RSLogix500 CPT Compute instruction ST combined with UDFB is a great alternative Asan example for an Astronomical Clock Calculation Structured Text uses 40 less Instructions Display_Output LD Memory Usage Code 3148 steps Memory Usag
71. l provides common questions you might ask to help troubleshoot your system Refer to the recommended pages within the model for further help Identify the error code and description Is the error hardware related Refer to page 25 for probable cause and recommended action No Are the wire connections tight Tighten wire connections Yes No Is the STATUS LED on solid Does the controller have power supplied Clear Fault Check power Yes Yes See page 25 for probable No cause and recommended action Correct the condition causing the fault Is the controller in Run mode is an input LED No accurately showing status Is the controller faulted Return controller to RUN or any of the REM test modes Yes See page 25 for probably cause and recommended See page 25 for probable cause and recommended action action Test and verify system operation 30 Rockwell Automation Publication 2080 UM001E EN E March 2015 Troubleshooting Chapter 5 Calling Rockwell If you need to contact Rockwell Automation or local distributor for assistance it Automation for Assistance is helpful to obtain the following prior to calling controller type series letter revision letter and firmware FRN number of the controller e controller indicator status Rockwell Automation Publication 2080 UM001E EN E March 2015 31 Chapter 5
72. lers For controllers with DC inputs inputs 0 3 can be wired as either sinking or sourcing inputs however inputs 4 7 can only be wired as sinking inputs Sinking and sourcing does not apply to AC inputs Rockwell Automation Publication 2080 UM001E EN E March 2015 Wire Your Controller Chapter 4 Micro810 Controllers 2080 L 10 12AWA Input Terminal Block L1 VAC L2 N VAC 1 00 1 02 OMOOOOOOQOOO L2 N VAC 1 01 1 03 1 05 1 07 45055 Output Terminal Block Ir Ir 1M F emo CM1 CM2 CM3 HQOOOOH 45059 2080 LC10 120WB Input Terminal Block 0024 como 1 01 1 03 1 04 1 06 5QHOQHOHOHOHO D24 1 00 Output Terminal Block l emo lomi l om2 oma HQOOOOH 45059 2080 LC10 12DWD Input Terminal Block s0c12 como 1 01 1 03 1 04 1 06 5QSQSOHQHEHO Output Terminal Block i 7 CM1 CM2 HOOOOOH 45059 2080 LC10 120BB Input Terminal Block i como iti ral ie OOO OHQOOH Peere eee se eee 45056 Output Terminal Block CM0 0 070101010101910 45058 1 1 04 1 05 l 06 I 07 apply as both digital inputs 4 5 6 7 and analog inputs 0 1 2 3 for the 2080 LC10 QWB 2080 LC10 12DWD and 2080 LC10 120BB models Controller 1 0 Wiring Minimize Electrical Noise Because of the variety of applications and environments where controllers are installed and operating it is impossible to ensure that
73. ller This type of transformer provides isolation from your power distribution system to reduce the electrical noise that enters the controller and is often used as a step down transformer to reduce line voltage Any transformer used with the controller must have a sufficient power rating for its load The power rating is expressed in volt amperes VA Power Supply Inrush During power up the Micro800 power supply allows a brief inrush current to charge internal capacitors Many power lines and control transformers can supply inrush current for a brief time If the power source cannot supply this inrush current the source voltage may sag momentarily The only effect of limited inrush current and voltage sag on the Micro800 is that the power supply capacitors charge more slowly However the effect of a voltage sag on other equipment should be considered For example a deep voltage sag may reset a computer connected to the same power source The following considerations determine whether the power source must be required to supply high inrush current e The power up sequence of devices in a system e The amount of the power source voltage sag if the inrush current cannot be supplied e The effect of voltage sag on other equipment in the system If the entire system is powered up at the same time a brief sag in the power source voltage typically will not affect any equipment Loss of Power Source The optional Micro800 AC power supply
74. lue of 1 b Press the RIGHT arrow button once to select the third and fourth entries in the OFF parameter field and press the UP arrow button seven times to get the digit value of 08 c Press the RIGHT arrow button once to select the fourth and fifth digit entries in OFF parameter field then press the UP arrow button 18 times to get the digit value of 19 10 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the DOY Predefined Function The DOY instruction turns on the output if the value of the real time clock is within the Year Time setting on any of the four channels To test the operation we connect a push button to 103 and a pilot light to output O03 Set up the Clock for Testing 1 Press the ESC button to return to the Main Menu 2 Press the DOWN arrow button thrice to go to Advanced Set Press the OK button O oO PRO 16 01 H 1 0 Status f fidvanced Set Secur ity Rockwell Automation Publication 2080 UM001E EN E March 2015 71 Appendix C 78 Quickstarts 3 Press the DOWN arrow button thrice to go to Clock Setup then press the OK button Press the OK button again on Clock Clock Setup Clock Press the RIGHT arrow button to navigate through Year MM DD and HH MM fields Set the MM DD field value to the On date established during configuration 11 08 18 Use the UP or DOWN arro
75. lusive Accessin ars Ate tet erat dart E Neat Arachis tara 39 Password Protection a25 5 sccwsbecenend seutehaai hy spel wok aod aden ecm 39 Compatibility stes riae n en Aen alee Leen tee ae hice 40 Work with a Locked Controller 00 c cece ccc ceecececenens 40 Upload from a Password Protected Controller 4l Debug a Password Protected Controller 0000005 4l Download to a Password Protected Controller 4 4l Transfer Controller Program and Lock Receiving Controller 4l Back Up a Password Protected Controller 004 42 Configure Controller Password 4 15 totus wt cediawn errereen 42 Rockwell Automation Publication 2080 UM001E EN E March 2015 Specifications About Accessories Quickstarts Chapter 1 Recover from a Lost Password 2 ccc eee ee cee eceeeeeeneeees 42 Appendix A Micro810 Controllers 0 cece eee cece nonren renere rnn 45 Micro800 Programmable Controller External AC Power Supply 52 Appendix B ACCOSSOLIES ee aro a was Gone beta NNA Mei de pleats baka amp 53 External AC Power Suppl yee szerres te eteatalect te eiteneae 53 1 5 LCD Display and Keypad Module 00 eee ee 54 USB Adapter or oi iui a n E wiv saenended eum nameos 56 Appendix C Configure LCD Password cuneatentel nation tae peauaeanahets 57 Activate Password eea sou cite ie abot ake s ta a a A Maou 58 Deactivate Password ic0 x bx iat oe ceed aba
76. m specifications such as the optional Micro800 power supply 2080 LC10 12QWB 2080 LC10 12QBB only Micro810 12 Point Controllers i on my A U4 a Controller Description Description Description 1 Optional powersupply f5 T USB port for use with USB Adapter only _ 2 Status indicator 6 DIN rail mounting latch 3 Input terminal block 7 Output terminal block 4 Mounting screw hole mounting foot Rockwell Automation Publication 2080 UM001E EN E March 2015 1 Chapter 1 Hardware Overview Status Indicator State During Normal Operation During Firmware Update or Program Data Transfer Off No power applied to device No power applied to device or in Fault mode or in Fault mode Solid green Device operating normally Program transfer successful Flashing green Operating System error Firmware update in progress Micro810 Controllers Catalog Number Power Inputs Outputs Analog In 0 10V shared with DC In 120V AC 240VAC 12 24VDC VAC Relay 24V DC SRC 2080 LC10 120WB 24V DC 8 4 4 2080 LC10 12AWA 120 240V AC 8 4 2080 LC10 120BB 12 24V DC 8 4 4 2080 LC10 12DWD 12V DC 8 4 4 Rockwell Automation Publication 2080 UM001E EN E March 2015 Programming Software for Micro800 Controllers Agency Certifications Compliance to European Union Directives Chapter 2
77. ment all wiring must comply with the requirements stated in the National Electrical Code 501 10 b WARNING Calculate the maximum possible current in each power and common wire Observe all electrical codes dictating the maximum e Allow for at least 50 mm 2 in between I O wiring ducts or terminal strips and the controller e Route incoming power to the controller by a path separate from the device wiring Where paths must cross their intersection should be perpendicular TIP Do not run signal or communications wiring and power wiring in the same conduit Wires with different signal characteristics should be routed by separate paths e Separate wiring by signal type Bundle wiring with similar electrical characteristics together Separate input wiring from output wiring e Label wiring to all devices in the system Use tape shrink tubing or other dependable means for labeling purposes In addition to labeling use colored insulation to identify wiring based on signal characteristics For example you may use blue for DC wiring and red for AC wiring Wire Requirements Wire Size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated at 90 C 194 F insulation max Micro810 Controllers Use Surge Suppressors Because of the potentially high current surges that occur when switching inductive load devices such as motor starters and solenoids the use of some
78. mounting area of the controller onto the DIN rail and then press the bottom until the controller snaps onto the DIN rail 2 Push the DIN rail latch back into the latched position Use DIN rail end anchors Allen Bradley part number 1492 EAJ35 or 1492 EAHJ35 for vibration or shock environments To remove your controller from the DIN rail pry the DIN rail latch downwards until it is in the unlatched position Panel Mounting The preferred mounting method is to use four M4 8 screws per module Hole spacing tolerance 0 4 mm 0 016 in Follow these steps to install your controller using mounting screws 1 Place the controller against the panel where you are mounting it Make sure the controller is spaced properly 2 Mark drilling holes through the mounting screw holes and mounting feet then remove the controller 3 Drill the holes at the markings then replace the controller and mount it Leave the protective debris strip in place until you are finished wiring the controller and any other devices Rockwell Automation Publication 2080 UM001E EN E March 2015 Chapter 4 Wire Your Controller Wiring Requirements WARNING Before you install and wire any device disconnect power to the controller system current allowable for each wire size Current above the maximum ratings may cause wiring to overheat which can cause damage United States Only If the controller is installed within a potentially hazardous environ
79. n environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes a inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to his equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of any component may impair suitability for Class Division 2 e If this product contains batteries they must only be changed in an area known to be nonhazardous RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les c
80. n once The CHANNEL parameter field is selected and it shows CHANNEL A Ons Vu MM DD A Channel parameter Press the RIGHT arrow button to select the EN parameter field Press the DOWN arrow button four times to change the EN parameter value to I03 paz Press the RIGHT arrow button twice to select the first digit entry in the ON parameter field Change the On date settings to 11 08 18 YY MM DD To do this follow these steps a Press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to select the second entry in the ON parameter field then press the UP arrow button twice to turn this digit value to 1 c Press the RIGHT arrow button once to select the third and fourth digit entries in the ON parameter field then press the DOWN arrow button five times to get the digit value 08 d Press the RIGHT arrow button once to select the fourth and fifth digit entries in the ON parameter field then press the UP arrow button 17 times to get the digit value of 18 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 9 Press the RIGHT arrow button once to select the first entry in the OFF parameter field Change the Off date settings to 11 08 19 YY MM DD To do this follow these steps a Press the RIGHT arrow button once to select the second entry in the OFF parameter field Then press the UP arrow button once to get the digit va
81. n the interrupt is triggered The User Fault Routine is the only interrupt available in Micro8 10 controllers A program assigned to the User Fault Routine runs once just prior to the controller going into Fault mode The Global System Variables associated with cycles scans are e SYSVA_CYCLECNT Cycle counter e SYSVA_TCYCURRENT Current cycle time e SYSVA_TCYMAXIMUM Maximum cycle time since last start Execution Rules This section illustrates the execution of a program The execution follows eight main steps within a loop The loop duration is a cycle time for a program Scan input variables Consume bound variables Execute POUs Produce bound variables Update output variables Save retained values Process IXL messages 1 2 3 4 5 6 7 8 Sleep until next cycle Rockwell Automation Publication 2080 UM001E EN E March 2015 Program Execution in Micro800 Chapter 6 In a case where bindings are defined variables consumed by a resource are updated after the inputs are scanned and the variables produced for other resources are sent before updating inputs When a cycle time is specified a resource waits until this time has elapsed before starting the execution of anew cycle The POUs execution time varies depending on the number of active steps in SFC programs and instructions such as jumps IFs and returns When a cycle exceeds the specified time the loop con
82. nce to select the fourth digit entry in the ON parameter field and press the DOWN arrow button 5 times to get the digit value of 0 Press the RIGHT arrow button once to select the first entry in the OFF parameter field a Press the DOWN arrow button twice to change the value to MO b Press the RIGHT arrow button once to select the second and third digit entries in the OFF parameter field and press the DOWN arrow button nine times to get the digit value of 08 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C c Press the RIGHT arrow button twice to get to the fifth digit entry in the OFF parameter field and press the UP arrow button once to get the digit value of 1 11 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the TOW Predefined Function The TOW instruction turns on output if the value of real time clock is within the range of the Day Time setting for any of the four channels To test the operation we connect a push button to 103 and a pilot light to output O02 Set up the Clock for Testing 1 Press the ESC button to return to the Main Menu 2 Press the DOWN arrow button thrice to go to Advanced Set Press the OK button O oO PRO 16 01 H 1 0 Status f fAdvanced Set Secur ity 3 Press the DOWN arrow button thrice to go to Clock Setup then press th
83. nd the pilot light turns off Then release the load push button SO0C000888099 Allen Bradley Rockwell Automation Publication 2080 UM001E EN E March 2015 85 Appendix Quickstarts 8 Press and release the count push button connected to 101 The current value CV decrements to 00009 Repeat the step 8 nine times until CV decrements to 00000 When CV 0 the output 000 is energized and the pilot light turns off 167 FOF SOCCO0888099 Q Allen Bradley Configure TONOFF TONOFF Sample Parameter Configuration Parameter field Configuration value Q Q01 IN 103 Time Resolution SS MS PT 15 000 PTOFF 20 000 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The status display shows the PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed 4 Press the UP arrow button once to select Output 1 CTU 5 Press the RIGHT arrow button once to select the CTU instruction parameter field 86 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 6 Press the DOWN arrow button twice to go to TONOFF instruction 7 Press the RIGHT arrow button once to select the IN parameter field This input marks the start fo
84. ntroller regardless of whether the controller is password protected or not This means that only one Connected Components Workbench session is authorized at one time and only an authorized client has exclusive access to the controller application This ensures that only one software session has exclusive access to the Micro800 application specific configuration Exclusive access is enforced on Micro800 firmware revision 1 and 2 When a Connected Components Workbench user connects to a Micro800 controller the controller is given exclusive access to that controller By setting a password on the controller a user effectively restricts access to the programming software connection of the controller to software sessions that can supply the correct password Essentially Connected Components Workbench operation such as upload and download are prevented if the controller is secured with a password and the correct password is not provided Micro800 controllers with firmware revision 2 are shipped with no password but a password can be set through the Connected Components Workbench software revision 2 or later Rockwell Automation Publication 2080 UM001E EN E March 2015 39 Chapter7 Controller Security Compatibility Work with a Locked Controller 40 The controller password is also backed up to the memory backup module that is 2080 MEMBAK RTC for Micro830 and Micro850 and 2080 LCD for Micro810 controllers If the password in the backup
85. nts Workbench OxF860 A data overflow occurred Perform the following e Correct the program to ensure that there is no data overflow e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF870 An index address was out of data space Perform the following e Correct the program to ensure that there is no index address out of data space e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF880 A data conversion error occurred Perform the following Correct the program to ensure that there is no data conversion error e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF888 The call stack of the controller cannot Change the project to reduce the quantity of blocks being called within a block support the sequence of calls to function blocks in the current project Too many blocks are within another block OxF890 The LCD module was unexpectedly Perform one of the following removed e Install your LCD module again e Cycle power to the Micro800 controller OxF898 An error occurred in the user interrupt Correct the user interrupt configuration for plug in 1 0 module in the user program to configuration for the plug in 1 0 module match that of the actual hardware configuration OxF8A0 The TOW parameters are invalid Perform the following e Correct the program to en
86. nvironments due to conducted and radiated disturbances This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see e Industrial Automation Wiring and Grounding Guidelines Rockwell Automation publication 1770 4 1 for additional installation requirements e NEMA Standard 250 and IEC 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on
87. on The TONOFF instruction starts an internal timer up to a given value PT when input IN makes a transition from low to high and energizes the output when ET PT Restart the internal timer up to a given value PTOF when input IN makes a transition from high to low and de energize the output when EP PTOEF To test the operation we connect a push button to 103 and a pilot light to output O01 1 2 Press the ESC button to return to the Main Menu Press the UP arrow button once to select Mode Switch Press THE OK button Press the DOWN arrow button once to select RUN mode Press the OK button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button once to select SR FUNCTION Press the OK button Press the UP arrow button once to select Output 1 Press the push button connected to 103 The elapsed time ET starts to elapse When the current elapsed time ET programmed time PT the output O01 is energized and the pilot light turns on a 96 96 SOCOO080899099 e Allen Bradley Rockwell Automation Publication 2080 UM001E EN E March 2015 10 Quickstarts Appendix C Release the push button connected to 103 The elapsed time ET restarts to elapse When the current elapsed time ET programmed time PTOF the output O01 is de energized and the pilo
88. onnecteurs externes reli s a cet quipement a l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de tout composant peut rendre cet quipement inadapt a une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Disconnecting Main Power WARNING Explosion Hazard Do not replace components connect equipment or disconnect equipment unless power has been switched off The main power disconnect switch should be located where operators and maintenance personnel have quick and easy access to it In addition to disconnecting electrical power all other sources of power pneumatic and hydraulic should be de energized before working on a machine or process controlled by a controller Rockwell Automation Publication 2080 UM001E EN E March 2015 Chapter 2 About Your Controller Safety Circuits WARNING Explosion Hazard Do not connect or disconnect connectors while circuit is live Circuits installed on the machine for safety reasons like overtravel limit switches stop push buttons and interlocks should always be hard wired directly to the master control relay These devices must be wired in series so that when any one device opens the master control relay is de energized thereby removing power to the machine Never alter these circuits to defeat their function Ser
89. ord upand down arrows set a value between 0 and 9 5 Enter the New Password using the arrow buttons 6 Press OK Delete Password TIP Deleting the password effectively unlocks the LCD On the next controller power cycle a password will not be required to access system functions on the LCD You need to set the password as 00000000 to delete the password that has been previously set To do this follow the next instructions 1 Press Esc and OK to call up the System menu 2 Select the menu item SECURITY 3 Press the OK button and select Change PWD Change Password option is available only if a password has been previously set Security Activate PID Deactivate PIO Change PYD 4 Enter the OLD password you have previously set using the arrow buttons Old AHAHAHAH New POAAAGAA OK left and right arrows move to the 8 digit entry field left and right arrows select digit in password 60 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C upand down arrows set a value between 0 and 9 5 Enter the New Password as 00000000 to delete the password Use the arrow buttons as in the previous step 6 Press OK Rockwell Automation Publication 2080 UM001E EN E March 2015 61 Appendix Quickstarts Configure Controller Password 62 Set change and clear the password on a target controller through the Connected Components Workbench software
90. r the internal timer Press the UP arrow button once to change IN parameter value to 103 8 Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of internal timer Press the DOWN arrow button once to change time setting to SS MS 061 16 66 416 B pis 9 Press the RIGHT arrow button once to select the first entry in PT parameter field a Press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to select the second digit entry in PT parameter field c Press the UP arrow button five times to get the digit value of 5 d Press the RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit a zero 10 Press the RIGHT arrow button once to select the first digit entry in PTOF parameter field a Press the UP arrow button twice to get the digit value of 2 b Press the RIGHT arrow button 3 times to go to the fourth digit entry for the PTOF parameter field c Press the DOWN arrow button once to make this digit a zero O81 16 15 006 20 ABE SSMS 11 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Rockwell Automation Publication 2080 UM001E EN E March 2015 87 Appendix C 88 Quickstarts Test the TONOFF Predefined Functi
91. reen briefly appears after power up 2 The I O status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 shows up Rockwell Automation Publication 2080 UM001E EN E March 2015 79 Appendix C 80 Quickstarts 10 Press the UP arrow button twice to navigate to the function block for Output 2 TOW Oz Press the RIGHT arrow button once to select the TOW instruction parameter field Press the RIGHT arrow button once to select CHANNEL parameter field It shows CHANNEL A Press the RIGHT arrow button once to select the EN parameter field Press the DOWN arrow button once to change the EN parameter value to 103 Press the RIGHT arrow button once to select the D W parameter field Press the RIGHT arrow button once to select the first entry in the ON parameter field a Press the UP arrow button once to change the value to MO b Press the RIGHT arrow button once to select the first and second digit entries in the ON parameter field and press the DOWN arrow button once to get the digit value of 08 c Press the RIGHT arrow button once to select the third digit entry in the ON parameter field and press the UP arrow button twice to get the digit value of 3 d Press the RIGHT arrow button o
92. rge Suppressors osiensa AAE EA 17 Recommended Surge Suppressors eivccerivctene ta raaw eater twee 19 Ground the Control letiaic vais Hees AG tia he EN 20 Wiring DiagtaS eenen ernment AEE E EEEE E a RRRS 20 Controller 1 0 Wing oessa en e a a E 21 Minimize Flectrical Noisec15 6 cv tsteet uedcseheesnexdeaeieet 21 Analog Channel Wiring Guidelines vis agaev ae stew pede saretirars 22 Minimize Electrical Noise on Analog Channels 22 Ground Your Analog Cables wweries ecencennnast ume seerpogen 23 Witing Examples rieo dance hosernanateensenddlds Sua ERES 23 Chapter 5 Status Indicators on the Controller 0 0 cc cece ce ceceeeees 25 Micro810 Conttolletesccssdcy eas ea cat eakase td caeeeiac aman 25 Status Indicators on the LCD Module cccececeeeees 25 PELOE COUGS E EELE sea Mate eae eae 25 Controller Error Recovery Models 51 252 nicncas ag dadhe eter eaewcte 30 Calling Rockwell Automation for Assistance 00000 eer 31 Chapter 6 Configure and Program Your Micro810 Controller 33 Overview of Program Execution 224225 oe i e 5 coven es nee cee 33 Execution Rules sss Gi tino eee a deed A hl Resa 34 Power Up and First Scan cna Greenman den bed pete ueates reenn 35 Periodic Execution of Programs c0 ii iciie esau ree geneecetvin ess 35 Memory Allocatignes ic nei iis pan ttanieaeabeeed E EA EE E 36 Guidelines and Limitations s 445 2508 ana crete des dey sss baeeeane be 36 Chapter 7 Exc
93. rkbench software Click Connect Select the target controller When requested provide the controller password Build and save the project if needed Click Download Click Disconnect Transfer Controller Program and Lock Receiving Controller In this scenario the user needs to transfer user application from controller locked to another Micro800 controller with the same catalog number The transfer of the user application is done through the Connected Components Workbench software by uploading from controller1 then changing the target Rockwell Automation Publication 2080 UM001E EN E March 2015 41 Chapter7 Controller Security Configure Controller Password Recover from a Lost Password 42 controller in the Micro800 project and then downloading to controller2 Finally controller2 will be locked _ a E N O V en nn Rw YY p On the Device Toolbox open Discover and click Browse Connections Select target controller1 When requested enter the controller password for controller1 Build and save the project Click Disconnect Power down controller1 Swap controller1 hardware with controller2 hardware Power up controller2 Click Connect Select target controller2 Click Download Lock controller2 See Configure Controller Password on page 42 Back Up a Password Protected Controller In this workflow user application will be backed up from a Micro800 cont
94. rogram mode using LCD buttons Note that this password is for LCD access only The controller User display A filled square indicates that a user has programmed a user defined screen using LCD instructions Communication Status A flashing square indicates Micro810 controller d lockpasswora ihat is configured trgugh Gorinitied h ication with a PC through USB port PROG Components Workbench will not unlock the LCD as communication with a roug por L e 14 22 gG i opooo000 L Operation mode Indicates whether the controller is in Program Mode 01234567 Run Moce or Idle Mode The LCD goes into IDLE mode 0000 when the Suspend function block is executed During Suspend function block execution the Micro800 controller remains in RUN mode but execution is suspended indefinitely In this case RUN LED is set off to indicate that program scan is idle and IDLE mode is indicated in the LCD oO oO PROG Main Menu 14 54 HO Provides access to features and functions such as Mode gt Hode Switch Switch SR Function Variables 1 0 status Advanced Set and Security SR Funct Ton To go to this screen from the I O status window or a user Var 1 ab l BS I defined window press the ESC OK buttons at the same time The following sections enable the user to configure and test each of the eight Smart Relay SR Functions available to the Micro810 controller Configure Count Up CTU This quickstart shows you how to configure the
95. roller that is locked to a memory plug in device On the Device Toolbox open Discover Click Browse Connections Select the target controller 1 2 3 4 When requested enter the controller password Back up controller contents from the memory module To set change and clear controller password see the quickstart instructions Configure Controller Password on page 42 If the controller is secured with a password and the password has been lost then it is impossible to access the controller using the Connected Components Workbench software To recover the controller must be set to Program Mode using the keyswitch for Micro830 and Micro850 controllers or the 2080 LCD for Micro8 10 controllers Then ControlFlash can be used to update the controller firmware which also clears the controller memory Rockwell Automation Publication 2080 UM001E EN E March 2015 Controller Security Chapter 7 ATTENTION The project in the controller will be lost but a new project can be downloaded Rockwell Automation Publication 2080 UM001E EN E March 2015 43 Chapter7 Controller Security Notes 44 Rockwell Automation Publication 2080 UM001E EN E March 2015 Specifications Micro810 Controllers General 2080 LC10 12AWA 2080 LC10 120WB 2080 LC1012DWD 2080 LC10 120BB Attribute Number of 1 0 2080 LC10 12AWA 8 Input 4 digital 4 analog digital configurable 4 Output Appendix A 2080 LC10 120WB 2
96. rpose of this Manual Additional Resources Read this preface to familiarize yourself with the rest of the manual It provides information concerning e who should use this manual e the purpose of this manual e related documentation Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use Micro800 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for Micro800 controllers plug in modules and accessories It describes the procedures you use to install wire and troubleshoot your controller This manual e explains how to install and wire your controllers e gives you an overview of the Micro800 controller system Refer to the Online Help provided with Connected Components Workbench software for more information on programming your Micro800 controller These documents contain additional information concerning related Rockwell Automation products Resource Description Micro800 Programmable Controller External AC Information on mounting and wiring the optional Power Supply Installation 2080 IN001 external power supply Micro810 USB Adapter Plug in Module Wirng Information on mounting and wiring the Diagrams 2080 WD001 Micro810 USB Adapter Plug in Module Micro800 1 5 LCD D
97. s 39 execution rules 34 external AC power supply 53 F Flash Updating Micro800 Firmware 94 Forcing I Os 101 G general considerations 4 grounding the controller 20 Guidelines and Limitations 36 H hardware features 1 heat protection 10 high current relay chart 48 input states on power down 10 inrush current 9 installation considerations 4 controller mounting dimensions 15 module spacing 15 IPID Function Block 103 IPIDCONTROLLER 103 parameters 103 isolation transformer 9 power considerations 9 L LCD password 57 activate 58 109 Index change 59 deactivate 58 delete 60 low current relay chart 49 master control relay 10 emergency stop switches 11 using ANSI CSA symbols schematic 14 using IEC symbols schematic 13 master control relay circuit periodic tests 8 memory allocation 36 Micro800 power supply 1 Micro810 12 Point Controllers 1 Micro810 High Current Relay Chart 48 Micro810 Low Current Relay Chart 50 minimizing electrical noise 21 minimizing electrical noise on analog channels 22 module spacing 15 motor starters bulletin 509 surge suppressors 19 mounting dimensions 15 P panel mounting 16 PID Application Example 106 PID Code Sample 107 power considerations 9 input states on power down 10 isolation transformers 9 loss of power source 9 other line conditions 10 overview 9 power supply inrush 9 power distribution 8 power source loss of 9 power supply inrush pow
98. ss the OK button Press the DOWN arrow button once to select RUN mode Press the OK button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button once to select SR FUNCTION Press the OK button Press the DOWN arrow button once to select Output 3 8 Press the push button connected to 102 the output O03 is energized and 9 the pilot light turns on SOCOCO09089099 e Allen Bradley Release the push button connected to 102 The ET parameter starts to elapse When the current ET PT the output O03 is de energized and the pilot light turns off Rockwell Automation Publication 2080 UM001E EN E March 2015 93 AppendixC _Quickstarts Flash Update the Micro800 Firmware IMPORTANT When the controller is in Remote Run mode and it is password protected the user needs to supply the correct password to switch to Remote Program to enable upgrade The Micro810 controller does not include a reset to factory default button and a mechanical switch to change modes that will override password protection to allow a flash upgrade Thus it is always important to have the correct passwords available to switch modes and enable an upgrade This quickstart shows you how to flash update the firmware in a Micro800 controller using ControlFLASH ControlFLASH is installed or updated with the latest M
99. ssories USB Adapter This module 2080 USBADAPTER provides the Micro810 controller with a USB port Use a standard USB A Male to B Male cable for programming the controller 45221 56 Rockwell Automation Publication 2080 UM001E EN E March 2015 Appendix C Quickstarts This appendix covers some common tasks for the Micro810 controller It includes the following quickstart instructions Topic Page Configure LCD Password 57 Configure Controller Password 62 Use the Micro810 Smart Relay Functionality 66 Flash Update the Micro800 Firmware 94 Establish Communication Between RSLinx and a Micro810 12 point 99 controller through USB Forcing 1 0 101 Configure LCD Password The Micro810 function relay settings which are accessible through the LCD can be password protected The password consists of a value between 00000001 and 99999999 TIP The number combination 00000000 is used to delete the password Password protection blocks access to the System menu and thus offers protection against the following e modification of function relay parameters e changing between operating modes Run or Stop e settings of the real time clock e communication with individual device e modification of system parameters set new password menu language selection input filter AI Calibration Power Up Behavior Memory Module Rockwell Automation Publication 2080 UM001E EN E March 2015 57 Appendix C
100. ssword by providing it again in the Confirm field Set Controller Password Password LEETE EETEETE TEESE EEE ESE Confirm PERSE SILL ESSE ESE EE DD OK Cancel TIP Passwords must have at least eight characters to be valid 6 Click OK The Confirmation dialog box appears to confirm that the password has been set successfully Confirmation Controller password set successfully a Do not show again 7 Click OK Rockwell Automation Publication 2080 UM001E EN E March 2015 63 AppendixC _Quickstarts Once a password is created any new sessions that try to connect to the controller will have to supply the password to gain exclusive access to the target controller Change Password With an authorized session you can change the password on a target controller through the Connected Components Workbench software The target controller must be in Connected status 1 On the Device Details toolbar click Secure button Select Change Password am Program Major Faut Not Fauked a pem com Ora Controler Mode Program Remote 2080 LC10 12QBB GB OB 2 The Change Controller Password dialog appears Enter Old Password New Password and confirm the new password Change Controller Password Old Password R kkkkkkkkkkkkkkkkkkkkkkk Q New Password New Password Confirm Clear Password OK Cancel 64 Rockwell Automation Publication 2080 UM001E EN E
101. sure that there are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode 28 Rockwell Automation Publication 2080 UM001E EN E March 2015 Troubleshooting Chapter 5 List of Error Codes for Micro800 controllers Error Code Description Recommended Action OxF8A1 The DOY parameters are invalid Perform the following e Correct the program to ensure that there are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF8A2 The HSC parameters are invalid Perform the following e Correct the program to ensure that there are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxFFzz A user created fault from Connected Contact your local Rockwell Automation technical support representative if the error zz indicates the Components Workbench has occurred persists ast byte of the program number Only program numbers up to OxFF can be displayed For program numbers 01x00 to OxFFFF only the last byte is displayed Rockwell Automation Publication 2080 UM001E EN E March 2015 29 Chapter5 Troubleshooting Controller Error Recove ry Use the following error recovery model to help you diagnose software and M 0 d el hardware problems in the micro controller The mode
102. t AutoTune sequence AlParameters Input AT_Param Auto tune parameters See AT_Param Data Type Output Output Real Output value from the controller AbsoluteError Output Real AbsoluteError is the difference between Process value and set point value ATWarnings Output DINT Warning for the Auto Tune sequence Possible value are e 0 No auto tune done e 1 Auto tuning in progress e 2 Auto tuning done e 1 Error 1 Controller input Auto is TRUE please set it to False e 2 Error 2 Auto tune error the ATDynaSet time expired OutGains Output GAIN_PID Gains calculated from AutoTune Sequences See GAIN PID Data type ENO Output BOOL Enable out Only applicable to LD ENO is not required in FBD programming GAIN_PID Data Type Parameter Type Description DirectActing BOOL Types of acting e TRUE Direct acting e FALSE Reverse acting ProportionalGain REAL Proportional gain for PID gt 0 0001 Timelntegral REAL Time integral value for PID gt 0 0001 TimeDerivative REAL Time derivative value for PID gt 0 0 DerivativeGain REAL Derivative gain for PID gt 0 0 AT_Param Data Type Parameter Type Description Load REAL Initial controller value for autotuning process Deviation REAL Deviation for auto tuning This is the standard deviation used to 104 evaluate the noise band needed for AutoTune noise band 3 Deviation Rockwell A
103. t consists of a pre defined function block IPIDCONTROLLER and four user defined function blocks These four are e PID_OutputRegulator This user defined function block regulates the output of IPIDCONTROLLER within a safe range to ensure that there is no damage to the hardware used in the process IF RMIN lt RIN lt RMAX then ROUT RIN IF RIN lt RMIN then ROUT RMIN IF RIN gt RMAX then ROUT RMAX e PID Feedback This user defined function block acts as a multiplexer IF FB_RST is false FB_ OUT FB_IN If FB_RST is true then FB_OUT FB_PREVAL Rockwell Automation Publication 2080 UM001E EN E March 2015 107 Appendix D IPID Function Block e PID PWM This user defined function block provides a PWM function converting a real value to a time related ON OFF output e SIM _WATERLVL This user defined function block simulates the process depicted in the application example shown before IMPORTANT User Program Scan Time is Important The autotuning method needs to cause the output of the control loop to oscillate In order to identify the oscillation period the IPID must be called frequently enough to be able to sample the oscillation adequately The scan time of the user program must be less than half the oscillation period In essence the Shannon or Nyquist Shannon or the sampling theorem must be adhered to In addition it is important that the function block is executed at a relatively constant time inter
104. t light turns off Configure Pulse Timing TP TP Sample Parameter Configuration Parameter Field Configuration Value Q Q02 IN 103 Time Resolution SS MS PT 15 000 1 Power up the Micro810 controller The Micro810 splash screen briefly appears The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed Press the UP arrow button twice to select Output 2 TOW To switch to TP instruction a Press the RIGHT arrow button once to select the TOW instruction parameter field b Press the DOWN arrow button four times to switch to TP instruction Press the RIGHT arrow button once to select the IN parameter field This marks the start of the internal timer Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of internal timer Press the DOWN arrow button once to change time setting to SS MS S 8 on TP 18311N alfoz aa a1e ijPT ETa pA SSMS Press the RIGHT arrow button once to select the first entry in PT parameter field a Press the UP arrow button once to change this digit value to 1 b Press the RIGHT arrow button once to select the second digit entry in PT parameter field c Press the UP arrow bu
105. tinues to execute the cycle but sets an overrun flag In such a case the application no longer runs in real time When a cycle time is not specified a resource performs all steps in the loop then restarts a new cycle without waiting Power Up and First Scan On firmware revision 2 and later all digital output variables driven by the I O scan gets cleared on powerup and during transition to RUN mode Two system variables are also available on revision 2 x System Variables for Scan and Powerup on Release 2 x Variable Type Description _SYSVA_FIRST_SCAN BOOL First scan bit Can be used to initialize or reset variables immediately after every transition from Program to Run mode Note True only on first scan After that go to run SYSVA_POWER_UP_BIT BOOL Powerup bit Can be used to initialize or reset variables immediately after download from Connected Components Workbench or immediately after being loaded from memory backup module for example 2080 MEMBAK RTC 2080 LCD Note True only on the first scan after a powerup or running a new ladder for the first time Periodic Execution of Programs It is not recommended that the system variable __ SYSVA_TCYCYCTIME be used to periodically execute all programs as this also causes the communication to execute at this rate WARNING Communication timeouts may occur if programmed cycle time is set too slow for example 200 ms to maintain communications Rockw
106. tive for more information about firmware revisions for your Micro800 controller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html Rockwell Automation Publication 2080 UM001E EN E March 2015 27 Chapter 5 Troubleshooting List of Error Codes for Micro800 controllers Error Code Description Recommended Action OxF023 The controller program has been cleared Download or transfer the program This happened because a power down occurred during program download or transfer from the memory module e the Flash Integrity Test failed Micro810 only OxF050 The embedded 1 0 configuration in the Perform the following user program ig invalid e Correct the embedded 1 0 configuration in the user program to match that of the actual hardware configuration e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode e If the error persists be sure to use Connected Components Workbench programming software to develop and download the program OxD011 The program scan time exceeded the Perform one of the following watchdog timeout value e Determine if the program is caught in a loop and correct the problem e n the user program increase the watchdog timeout value that is set in the system variable _SYSVA_TCYWDG and then build and download the program using Connected Compone
107. ts DC power supply Use NEC Class 2 for UL Listing MCR Lo Hi i 24V DC 1 0 Line terminals Connect to terminals of power supply l ae Line terminals Connect to 24V DC terminals of power supply 44565 14 Rockwell Automation Publication 2080 UM001E EN E March 2015 Controller Mounting Dimensions Chapter 3 Install Your Controller Mounting Dimensions Mounting dimensions do not include mounting feet or DIN rail latches Micro810 Controllers 2080 LC10 12AWA 2080 LC10 12QWEB 2080 LC10 120BB 2080 LC10 12DWD 59 mm 2 32 in 45054 74 85 mm 2 95 in Module Spacing Maintain spacing from objects such as enclosure walls wireways and adjacent equipment Allow 50 8 mm 2 in of space on all sides for adequate ventilation An exception to this spacing guideline is allowed for the side at which you are connecting the optional power supply 2080 PS120 240VAC DIN Rail Mounting The module can be mounted using the following DIN rails 35 x 7 5 mm x 1 mm EN 50 022 35x 7 5 TIP For environments with greater vibration and shock concerns use the panel mounting method instead of DIN rail mounting Before mounting the module on a DIN rail use a flat blade screwdriver in the DIN rail latch and pry it downwards until it is in the unlatched position Rockwell Automation Publication 2080 UM001E EN E March 2015 15 Chapter 3 16 Install Your Controller 1 Hook the top of the DIN rail
108. tton five times to change this digit value to 5 Rockwell Automation Publication 2080 UM001E EN E March 2015 89 Appendix C 90 Quickstarts d Press the RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit value of zero on TP 103i alfoz 15 000 jPT ET aa paa SSMS Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the TP Predefined Function The TP instruction starts an internal timer when input IN makes a transition from low to high and energizes the output at the same time When the elapsed time ET increments up to the given value PT it de energizes the output To test the operation we connect a push button to 103 and a pilot light to output O02 1 23 Press the DOWN arrow button to select RUN mode Press the OK Press the ESC button to return to the Main Menu Press the UP arrow button to select Mode Switch Press the OK button button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button to select SR FUNCTION Press the OK button Press the UP arrow button twice to select Output 2 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts
109. u are using an external DC power supply interrupt the DC output side rather than the AC line side of the supply to avoid the additional delay of power supply turn off The AC line of the DC output power supply should be fused Connect a set of master control relays in series with the DC power supplying the input and output circuits Place the main power disconnect switch where operators and maintenance personnel have quick and easy access to it If you mount a disconnect switch inside the controller enclosure place the switch operating handle on the outside of the enclosure so that you can disconnect power without opening the enclosure Whenever any of the emergency stop switches are opened power to input and output devices should be removed When you use the master control relay to remove power from the external I O circuits power continues to be provided to the controller s power supply so that diagnostic indicators on the processor can still be observed The master control relay is not a substitute for a disconnect to the controller It is intended for any situation where the operator must quickly de energize I O devices only When inspecting or installing terminal connections replacing output fuses or working on equipment within the enclosure use the disconnect to shut off power to the rest of the system TIP Do not control the master control relay with the controller Provide the operator with the safety of a direct connect
110. uch as hard contact switches relays and AC motor drives For more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally temporary conductivity caused by condensation shall be expected 2 Overvoltage Category II is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the products insulation Rockwell Automation Publication 2080 UM001E EN E March 2015 About Your Controller Chapter 2 cause an explosion in hazardous location installations WARNING If you insert or remove the module while power is on an electrical arc can occur This could Be sure that power is removed or the area is nonhazardous before proceeding WARNING The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous WARNING When used in a Class I Division 2 hazardous location this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes WARNING If you connect or disconnect wiring while the field side power is on an electrical arc can occur This could cause an explosion in hazardous location
111. ut firmware revisions for your Micro800 controller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html 26 Rockwell Automation Publication 2080 UM001E EN E March 2015 Troubleshooting Chapter 5 List of Error Codes for Micro800 controllers Error Code OxF010 Description The user program contains a function function block that is not supported by the Micro800 controller Recommended Action Perform the following e Modify the program so that all functions function blocks are supported by the Micro800 controller e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF014 A memory module memory error occurred Reprogram the memory module If the error persists replace the memory module 0xF015 An unexpected software error occurred Perform the following 1 Cycle power on your Micro800 controller 2 Build and download your program using Connected Components Workbench and then reinitialize any necessary data 3 Start up your system See Wire Your Controller on page 17 0xF016 An unexpected hardware error occurred Perform the following 1 Cycle power on your Micro800 controller 2 Build and download your program using Connected Components Workbench and then reinitialize any necessary data 3 Start up your system See Wire Your Controller on page 17
112. utomation Publication 2080 UM001E EN E March 2015 IPID Function Block Appendix D AT_Param Data Type Parameter Type Description Step REAL Step value for AutoTune Must be greater than noise band and less than load ATDynamSet REAL Auto Tune time Set the time to wait for stabilization after the step test in seconds Auto Tune process will be stopped when ATDynamSet time expires ATReset BOOL Determines whether the output value is reset to zero after an AutoTune sequence e True Reset IPIDCONTROLLER output to zero after Auto tune process e False leaves output at load value 1 The application engineer can e For example in a project that i stimate the value of ATParams Deviation by observing the value of Proces input nvolves the control of temperature if the temperature stabilizes around 22 C and a fluctuation of 21 7 22 5 C is observed the value of ATParams Deviation will be 22 5 21 7 2 0 4 How to AutoTune Before you continue be sure that e the system must be a stable system e the Auto input to the PIDCONTROLLER is set to false e AT_Param is set The input Gain and DirectActing must be set according to the process and DerivativeGain set typically to 0 1 To auto tune perform the following steps 1 Set the Initialize input to TRUE 2 Set the AutoTune input to TRUE 3 Wait for the Process input to stabilize or go to steady state 4 Chang
113. val 108 Rockwell Automation Publication 2080 UM001E EN E March 2015 Numerics 1 5 LCD Display and Keypad Module 54 1492 EAHJ35 16 1492 EAJ35 16 2080 LC10 120BB 1 2080 LC10 120W 1 2080 PS120 240VAC 15 A About Accessories 53 About Your Controller 3 Accessories 53 Additional Resources iii Agency Certifications 3 analog cable grounding 23 analog channel wiring guidelines 22 analog inputs analog channel wiring guidelines 22 AutoTune 105 before calling for assistance 31 Belden cable 8761 22 C calling for assistance 31 CE mark 3 4 Compliance to European Union Directives 3 Low Voltage Directive 4 Connected Components Workbench iv controller password 39 ControlFLASH 94 controller description 1 grounding 20 1 0 wiring 21 minimizing electrical noise 21 mounting dimensions 15 preventing excessive heat 10 controller password 39 change 64 clear 65 compatibility 40 configure 42 set 62 Countdown CTD Function Block 83 Count Up CTU Function Block 67 current cycle time 34 current relay chart high 48 low 49 Rockwell Automation Publication 2080 UM001E EN E March 2015 Index cycle counter 34 D DIN Rail Mounting 15 disconnecting main power 7 E EMC Directive 4 emergency stop switches 11 Error codes 25 error recovery model 30 Establishing Communications Between RSLinx and Micro810 through USB 99 European Union Directive compliance 3 EMC Directive 4 exclusive acces
114. value of real time clock is in the range of Year Time setting e TOW Turning on an output if the value of real time clock is in the range of Day Time setting e CTU Count Up e CTD Count Down e TONOF On delay timing on a true rung and then Off delay timing on the false rung e TP Pulse Timing Smart Relay Block Execution Order The smart relay block that is configured to control output 00 executes first followed by the smart relay block for output01 then output 02 with the smart relay block for output 03 as the last to execute For example if TON is configured to control O00 CTU for O01 TOW for 002 and another CTU for 003 the execution sequence for the smart relay instructions is TON 000 gt CTU O01 TOW 002 gt CTU 003 The default configuration is as follows TON for Output 00 CTU for Output 01 TOW for Output 02 DOY for Output 03 Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C Navigate the LCD Display Language Allows user to select English Chinese French Spanish Italian Hicrog amp Micro810 splash screen Appears briefly upon controller power up Navigation buttons Allows user to navigate select confirm and undo selection Language ENGLISH eae FRANCAIS Password activated A button sign indicates password protection for LCD operation is activated For example a user could change from Run mode to P
115. w buttons to increase or decrease the digit values on the MM DD field Go to the HH MM field Change the time setting to 23 59 or a minute before the configured Off date Use the UP or DOWN arrow buttons to increase or decrease the digit values on the HH MM field Press the OK button after editing YEAR 2811 HH DD 11 88 HH HH 23 59 Proceed to the test steps described below Test the DOY Function Press the ESC button twice to return to the Main Menu Press the UP arrow button to select Mode Switch Press the OK button Press the DOWN arrow button to go to RUN mode then press the OK button a Press the OK button to confirm the switch to RUN mode Press the ESC button to return to the Main Menu The screen indicates that the controller is in RUN mode Press the DOWN arrow button once to select SR FUNCTION Press the OK button Press the DOWN arrow button once to get to Output 3 DOY Rockwell Automation Publication 2080 UM001E EN E March 2015 Quickstarts Appendix C 7 Press the push button connected to 103 If the value of RTC is in the range of Year Time setting for CHANNEL A then the pilot light turns on w 907 FOF SOCOCO08099099 e Allen Bradley Configure TOW TOW Sample Parameter Configuration Parameter Field Configuration Value Q Q02 Channel A EN 103 D W 0 On MO 08 30 Off MO 08 31 1 Power up the Micro810 controller The Micro8 10 splash sc

2080-UM001E-EN-E Micro810 Controllers User Manual

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