Genius™ Serial Bus Interface Option Card for GE AV
Contents
1. p T ji 5 104 J JP4 JP3 54 Six LEDs Figure 8 6 Installing 251 ol e C gt b CT E 2222 Figure 8 7 Installing GEN251 The drive is now ready to be operated with the GEN250 251 option card 50 23 1999 CH 8 INSTALLATION NOTES 9 LED INDICATORS 23 SEP 1999 PAGE 51 CHAPTER 9 GEN250 251CARD LED INDICATORS The GEN250 251card has six LED indicators for general troubleshooting See Figure 9 1 for the location of the LED s 1 The Power indicator informs the user that the GEN250 251card is getting power If the Drive is powered up and this light is not illuminated ensure the ribbon cable is properly connected 2 The Reset indicator is illuminated as long as2. cccceccccccccccceeccceceseeceeuececeuceeeececeueeueuseueueeueeeueuseueueeuedeeaeeeeneueeassess 41 8 2 2 Installation 41 8 2 3 Cover Remov l 41 9 2 4 Housing Removal i ite eee EOC EGER 42 8 25 Regulation Card 43 8 2 6 Mounting the GEN250 Card nennen nsns enn nnne nnns 43 8 27 4 RE ASSOMBIY m 45 83 GEN 251 Installation a n nennt se snas s ssa sss nns 48 8 3 1 Installation 48 8 3 2 Installation 48 CHAPTER 9 GEN250 251CARD LED INDICATORS essseeene eene nere nnns 51 CH 1 INTRODUCTION 23 SEP 1999 PAGE 7 CHAPTER 1 INTRODUCTION 1 1 Product Description The Genius Serial Bus Interface Option Card for GE AV 300i Adjustable Speed Drive HES00GEN250 251 is a Genius Serial Bus Interface SBI that resides internally within the drive GEN250 or is located externally to the drive GEN251 The GEN250 251 allow communication over a Genius Network by providing a communication port between an AV 300i drive and a master device such as a Genius Bus Controller which is loc
3. h Replace cover 8 INSTALLATION 23 SEP 1999 PAGE 47 IJ Qaa Dooaadaa Qa D EJ CT D goo a DD DOO a DOO00000 DDDOUD DDpDpoaoo a T EN Remove knockouts for GEN250 s connectors 1 E SS OO S 99 OR 6 cm 00 SH Figure 8 5 Installing GEN250 18 Reinstall terminal plugs that were previously disconnected in Step 5 Figure 8 5 19 To reinstall the plate remove the two knockouts covering the GEN250 connectors 20 Secure the plate with two screws 21 Install the supplied telephone cable between the regulation card and the GEN250 22 Plug the supplied 2 Wire power cable into the connection J3 on the GEN250 See Figure 8 3 for J3 s location 48 23 1999 CH 8 INSTALLATION 8 3 GEN 251 Installation 8 3 1 Installation Hardware The GEN251 is included as part of an assembly which includes the DIN rail mounting adapter and one 1 2 ft telephone type cable and one 1 2 ft 2 wire power cabl
4. Figure 8 2 Installing GEN250 8 INSTALLATION 23 SEP 1999 PAGE 45 SNAP TWO PLASTIC SCREW TWO STANDOFFS ITO STANDOFFS INTO BOARD J3 Y y VU STEP 1 Figure 8 3 Installing GEN250 INSTALL POWER CABLE INTO TERMINAL 18 amp 19 INSTALL TWO INSTALL JUMPER CABLE SNAP TWO STANDOFFS INTO REGULATION CARD 5 Ty Ur g STEP 2 ATTACHMENT OF PCB TO REGULATION CARD Figure 8 4 Installing GEN250 8 2 7 Re assembly a Mount the regulator card with the GEN250 attached on the four standoffs with four screws See Figure 8 4 b Reconnect the ribbon cable between the lower power card and the regulation card See Figure 8 2 c Replace the housing by sliding the housing tabs into the recess and slide downward until the points at the lower end are engaged over pins d Reconnect the four plugs that were removed during disassembly Connect the two wires from the GEN250 to points 18 and 19 Figure 8 5 46 23 SEP 1999 CH 8 INSTALLATION e Before replacing the lower panel remove the two knockouts aligned with the connectors on the lower side of the GEN250 card Figure 8 5 f Install two screws to hold both the lower plate and the lower end of the housing g Connect the telephone cable to the back of the keypad and snap the keypad into the housing
5. GND 6 DSR OUT 6 DONOT CONNECT 7 CTS IN 7 B 8 RTS OUT 8 CONNECTED TO PIN 4 9 RI OUT gt 9 5 VOLTS CONTACTS 1 6 AND 9 ARE INTERNALLY CONNECTED IN RS 232 MODE The following jumpers are associated with RS485 J2 a JP1 Jumper on places a 120 Ohm terminating resistor on the circuit b JP2 Places 5 volts at J2 Pin 9 JP2 consists of six individuals headers All headers must be placed on the right side of JP2 for RS 232 operation or placed on the left side for RS 485 C JP3 Must be jumpered for RS 232 operation and must be removed for RS 485 operation d JP4 Do NOT jumper For more information on the hardware setup see the GE Control Toolbox Help file 8 INSTALLATION 23 SEP 1999 PAGE 41 CHAPTER 8 INSTALLATION OF GEN250 251 OPTION CARD 8 1 General The following chapter describes the installation procedures for the GEN250 and the GEN251 The procedures differ in that the GEN250 is installed inside the AV 300i drive while the GEN251 is installed external to the drive 8 2 GEN 250 Installation 8 2 1 Installation Hardware Included in the packaging with the GEN250 are the following items a The option card b installation kit consisting of two metal standoffs two plastic spacers two Phillips head screws four lock washers and one 6 telephone type cable and one 6 2 wire power cable 8 22 Installation Procedures The GEN250 option card is installed inside the drive cover so
6. scan time must be added to the 2 milliseconds f Low Priority Data All parameters that are not declared as High Priority must use the Low Priority Channel Parameters passed on the Low Priority Channel are updated very slowly compared the High Priority data Each of these parameters requires a minimum of 102 milliseconds to be passed between the HE300GEN250 and the AV 300i To compute the best case update time the Genius bus scan time and the ladder code scan time must be added to 102 milliseconds times the number of Low Priority parameters that are configured 38 23 SEP 1999 CH 6 AV 300i g High amp Low Priority Bit Parameters Bit parameters are divided into the following 4 categories High Priority Directed Control Bits bits sent from the PLC to the AV 300i High Priority Global Bits bits sent from the AV 300i to the PLC Low Priority Directed Control Bits bits sent from the PLC to the AV 300l and Low Priority Global Bits bits sent from the AV 300i to the PLC Up to 16 individual bit parameters can be assigned to each of these four categories For each category that any Bit Parameters are assigned there must be a place holder assigned in the corresponding word configuration Directed Control Data Configuration and or Global Data Configuration This place holder is used to indicate were in the Genius data stream the bit data is to be placed The GE Toolbox configuration tool calls these place holders Discrete Bit Word an
7. screen wraps around from left to right The left and right cursor keys are used to select the device to be configured When the desired block is highlighted the type of Genius device can be selected using the function keys The GEN250 251is configured as a Generic Genius I O Device This device is selected by pressing the Other F7 function key and selecting the Generic 1 0 device from the devices listed 32 23 1999 5 PLC CONFIG RACK Min out Bex nix ee in Ee out Penix 1073 gt Rack 4 Slot Bus SOFTWARE CONFIGURATION BUS Catalog AP ROBA GENERIC GENIUS I 0 DEVICE Ref 106049 LENGTH Redundancy NO Ref Adr 400049 LENGTH Input Def OFF Ref dr ATOOS0 LENGTH Dut Enable YES Ref AgeOO1 LENGTH I D LNSONSYSTENS PRES SYSTENS REPLACE Figure 5 2 Generic I O device Configuration Screen Below each configuration parameter is described The proper setting for a drive with a default data configuration is also listed Figure 5 3 lists the default drive data configuration a l Length Default 16 The number of l s assigned to the drive should be equal to 16 times the number of bit mapped global data words broadcast by the drive Bit mapped parameters should be mapped first in the GEN250 251and defined using ls in the PLC configuration b Q Length Default 16 The number of Qs assigned to the d
8. the Series 90 70 The Series 90 30 requires only that the amount of data match exactly 5 3 Series 90 30 Configuration For full information on the configuration of Genius LANs with the Series 90 30 PLC consult the GE Fanuc s Series 90 30 Genius Bus Controller User s Manual The Series 90 30 PLC is configured using Logicmaster 90 30 In the configuration package the Genius Bus Controller GBC configuration screen appears as follows 34 23 1999 CH 5 PLC CONFIG RACK tite eer kb E Bb Lb b L Lm gt SERTES 90 30 TM RACK J SLAT SOFTWARE CONFIGURATION SLOT Catalog t 9030 GENIUS BUS CONTROLLER 3 1 40 6 lengths are bits AI AQ R are words BEH331 BUS CONTROLLER MODULE DATA GBC Module SBA 31 Baud Rate 155K EXT Input Def OFF 6 Ref 5 Status 410001 Out at strt ENABLED C CC DEVICE DATA Device 1 Ref zTOQ33 Tnpiti Len a Device Type GENERIC Input Ref AI0001 Input Len 0 uLpuli Ref z QO93901 DOutputi Len 0 12 Ref zn o01 Output2 Len 0 lt lt More Devices Exist PgDn for Next Device PgUp for Previous Device gt gt 1 PESEE XT SYSTEMS REPLACE Figure 5 3 Series 90 30 GBC Configuration Screen The devices residing on the Genius LAN are configured in the lower Device Data section of the screen The cursor keys are used to nav
9. the power light is illuminated If the GEN250 251card appears to be having problems and the reset LED is not illuminated contact Horner APG sTechnical Support 3 The Transmit indicator flashes when data is transmitted to a PC while reading the configuration from the GEN250 251card with the software configuration tool 4 The Receive indicator flashes when data is received while writing a configuration to the GEN250 251 using the software configuration tool 5 The GENA indicator is illuminated unless there is a fault with the board 6 The COMM indicator illuminates when the board is communicating with the GBC properly If the COMM Ok LED is not illuminated after configuration check the following a Make sure the GEN250 251 configuration Global Data and Directed data length matches the Summary Global Data words and the Directed Control Data words In the software configuration tool b Make sure the Cable is wired correctly between the GBC and the GEN250 251 card c Check the GBC configuration LM90 Configuration package The Global data length and the Directed control data length must match the input length and the output length respectively Serial Bus Interface LED description and nomenclature Table 9 1 LED Indicators D1 Receive Data Serial Port D4 Reset 15 OFF if unit is reset D2 Transmit Data Serial Port D8 GENA OK D3 Po
10. 300i directed control data is mapped in Series 90 30 memory Legal reference types for these parameters are Q G AQ and R As you can see the directed data input by the GEN250 251can be divided into two different areas of PLC memory For instance part of the global data could be mapped into Q and the remainder into AQ Two non consecutive areas of the same reference type could also be mapped For instance part of the directed data could be mapped to R1 and the remainder to R500 Output Length Output 1 Len Output 2 Len These parameters specify how much directed data is received by the SBI If the Output Reference specified is bit type Q G the length parameter is in bits If the Output Reference specified is word type AQ R the length parameter is in words The total amount of data mapped from the Series 90 30 must exactly match the total amount of global data received by the SBI 36 23 SEP 1999 CH 5 PLC CONFIG NOTES 6 AV 300i 23 SEP 1999 PAGE 37 CHAPTER 6 AV 300i DRIVE PARAMETERS 6 1 Drive Parameter Descriptions The parameters and parameter numbers associated with the AV 300 and DV 300 adjustable speed drives are listed as Pick Lists in the software configuration tool and can be accessed with the hand held monitor attached to the drive For further information on these parameters consult the AV 300i instruction manuals Due to revisions to the parameters the parameter information is n
11. Cancel Note Figure 3 18 Using the pull down menu select a Description parameter and press OK Continue the same process for other applicable bits such as Bit 1 in this example configuration In this configuration example Bit 0 uses the parameter shown in Figure 3 18 CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 25 18 The following screen appears Figure 3 19 screen depicts the status of Bit 1 In this example the parameter select for Bit 1 is Start Stop z Discrete Bits High Priority Bit 1 Bit 0 Enable drive Bit Bit Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Rua Description Start Stop Type CMD Note 3 19 If the user decides to remove parameter from a bit double click the bit right click and press Modify and select No Description as depicted in Figure 3 20 and press OK Modify Word 0 X Source Discrete Bit Word To Device Description lt No Description Cancel Type INT Note Figure 3 20 19 Put the cursor in front of the Expand Collapse box in front of Discrete Bits High Priority and click Figure 3 21 appears 26 23 1999 CH 3 GEN250 251 COMM To configure the Genius Network to be compatible with the Genius Bus Controller GBC place the cursor in the Expand Collapse box in front of Genius Double click or right
12. GE Fanuc PLCs offer a module which acts as the bus controller This document discusses configuration of the Series 90 PLCs Series 90 30 and Series 90 70 5 2 Series 90 70 Configuration For successful integration of the Series 90 70 GBC the document GFK 0398 Series 90 70 Genius Bus Controller User s Manual is required Configuration of Series 90 70 PLC system requires the use of Logicmaster 90 70 the personal computer software package used for ladder logic programming and system setup Configuration of the Genius devices residing on the LAN with Logicmaster 90 70 can not be accomplished until the Genius Bus Controller GBC is configured For instructions on that process consult GFK 0398 from GE Fanuc After configuration of the GBC has been completed the Genius devices residing on the LAN may be configured by zooming into the slot containing the GBC A Logicmaster screen similar to that below will appear TRACK REF VU DELETE UMDEL CFGSEL feat out Bee in out fia nix NDS gt Rack J Slot Bus H BUS ADR BUS ADR BUS ADR BUS ADR 0 BUS ADR BUS BUS ADR 24 25 26 2 26 25 30 31 BEM 731 GEC1 Devices BUS1 0 0 SYSTEMS Pres svo REPLACE Figure 5 1 Logicmaster 90 70 Configuration Screen This is a representation of the Genius LAN with each device shown as a block Because only eight devices can be shown on the screen at once the
13. HORNER APG User Manual for the HE300GEN250 HE300GEN251 Genius Serial Bus Interface Option Card for GE AV 300i Adjustable Speed Drive First Edition 23 September 1999 8 01 PREFACE 23 SEP 1999 PAGE 3 PREFACE This manual explains how to use the Horner APG s Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed Drives Copyright C 1999 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Series 90 30 and VersaPro are trademarks of GE Fanuc Automation AV 300i Drive is a trademark of GE Motors amp Industrial Systems IGE Control System Toolbox is a trademark of GE Motors amp Industrial Systems For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit our website at www heapg
14. K Select Product Configuration x SiG hes PRS BKAVI43001 CV ASA ANAM Figure 3 5 18 23 SEP 1999 CH 3 GEN250 251 COMM 6 The following screen appears This step requires the user to name the configuration file for the drive that is being configured It also requires that the user select the Genius network In this example the drive configuration name is AVDV1 If a different drive name is desired such as AVDV2 double click on the highlighted name or right click on the name and select Modify Bl x Main Menu Diagram Name AVDVT Type AV 30 i BKAVI43F75 Comm COM1 3600 AVDV Series Version Loaded in the File VO01 30 02C Loaded in the Drive Offline Note Figure 3 6 7 The following screen appears in the drive name in the Name block and from the Network block select Genius from the pull down menu Press OK Edit Device Properties X Network Cancel Notes Figure 3 7 NOTE It is highly recommended that the user refer to the GE Control Toolbox Help File at this time to obtain highly useful information regarding the Genius Network Configuration Select Help click on Contents click Index tab and type Genius Configuration CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 19 8 The following screen appears On the left side of the screen a tree appears Note that the Genius network is now listed as a part of the tree The right s
15. N RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed Drives IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizi
16. NTRODUCTION 23 SEP 1999 PAGE 9 b Determine which of the required parameters need to be high priority or low priority when communicating with AV 300i Drive High priority parameters can be accessed much more quickly than low priority parameters There is a limit of six high priority parameters See Chapter 2 for information covering high and low priority parameters in this user manual Horner Genius Serial Bus Interface Option Card for GE AV 300i Adjustable Speed Drive MAN0308 Also recommended is Chapter 6 which provides additional information about drive parameters 3 Install the SBI Card GEN250 251 into the AV 300i Drive See Chapter 8 for procedures 4 Wire the Genius Network and the SBI Card GEN250 251 See Chapter 7 for wiring diagrams 5 Configure the SBI GEN250 251 using GE Control System Toolbox Software Upon completing the configuration information is provided that is useful to know for configuring the Genius Bus Controller GBC and for writing the Ladder program See Chapter 3 for GEN250 251 configuration procedures Note It is highly recommended that the user refer to the GE Control Toolbox Help File at this time to obtain highly useful information regarding the Genius Network Configuration Select Help click on Contents click Index tab and type Genius Configuration 6 Configure the Genius Bus Controller GBC using Logicmaster 90 Using summary screen information from the GEN250 251 configuration de
17. Save as type Series Drive File acb Cancel Figure 3 23 22 The following screen appears Select Device Download Network Configuration or Upload Network Configuration A serial interface cable must be connected directly to the Genius SBI interface card zr GE Control System 7 solbox AVDV1 acb File Edit View Device Options Window Help pelea S EA elella wila v D O l AYDY1 T Main Menu Name Genius Configuration Diagram Address 1 COM Pot COMI Baud Rate 153 6K STD Global Data Length 32 Directed Control Data Length 16 Data Summary WORDS BITS Digital Input 0 0 Ninital 1 15 Validation complete with 0 errors and 0 warnings SUCCESS Figure 3 24 28 23 1999 CH 3 GEN250 251 COMM 23 The screen appears In this example the user selected to download the program Press Yes TOOLBOX N Downloading network configuration will replace the drive network configuration Continue Figure 3 25 The configuration process for the GEN250 251 is completed Section 1 3 provides a of steps to follow after this configuration is completed Itis appropriate to now configure the Genius Bus Controller GBC using Logicmaster 90 Using summary screen information from the GEN250 251 configuration determine the Global Data length and the Directed Control Data length as well as baud rate and network id information See Chapter 5 Afterward
18. ains a detailed list of resource information 1 Prior to configuration analyze the specifications and requirements of the application Become familiar with the parameters listed in the GE Industrial Control Systems AV 300i Adjustable Speed Drives Instruction Manual before starting any configuration procedures a Determine which parameters must be used to meet the requirements and specifications of the application Required parameters must be determined before starting configuration procedures for the SBI GEN250 251 b Determine which of the required parameters need to be high priority or low priority when communicating with AV 300i Drive High priority parameters can be accessed much more quickly than low priority parameters A maximum of six high priority Directed Control Data parameters and six high priority Global Data parameters can be configured for each AV 300i 3 Install the SBI Card GEN250 251 into the AV 300i Drive See Chapter 8 for procedures 4 Wire the Genius Network and the SBI Card GEN250 251 See Chapter 7 for wiring 5 When configuring the AV 300i HE300GEN250 there is terminology that must be understood See Chapter 6 CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 15 3 4 2 SBI GEN250 251 Configuration Procedures In this configuration example the user followed the steps in Section 3 4 1 and has predetermined which parameters and priorities to choose for the two types of data in Genius Directed Control Da
19. ated in a PLC 1 2 Functional Overview Figure 1 1 depicts a functional overview of the major devices used with the GEN250 251 in a Genius Network 1 To allow communications between the Genius Bus Controller GBC in the PLC and the AV 300i drive specific parameters must be the same for the GEN250 251 as the GBC Parameter information is configured and loaded into the GEN250 251 via a PC This is accomplished using the GE Control System Toolbox Software Configuration Tool TmT 1 A PC is used to 2 A Series 90 30 PLC 3 Genius Bus download or Series 90 70 PLC Controller functions the configuration into is used as the Master for the each AV 300i drive on the Genius Network The configuration is downloaded into the drives via the connector on the GEN250 251 Genius Network 4 Genius Network Has up to 32 devices 6 SBI GEN251 E Provides a SBI SBI lq SBI comm port GEN251 GEN250 GENS between the GEN250 drive and Provides Geni MN comm po AV 300i Drive between the Is external to AV 300i Drive drive and the drive Must used when etwork the DGF Card Is internal to is installed the drive 7 DGF Card Option provides extra functionality Figure 1 1 Overview of GEN250 251 in a Genius Network 8 23 SEP 1999 CH 1 INTRODUCTION 2 4 APLC is the main controlling element of the Genius Network and contains the Genius Bus Contro
20. can be installed within the drive If the application requires both an SBI card and a DGF card the DGF card must be mounted internal to the drive In this case the GEN251 SBI card must be mounted external to the drive If the application does not require a DGF card either the GEN250 SBI card or the GEN251 SBI card can be used The SBI provides a communications path between itself and the drive The SBI can access any predefined parameter within the AV 300i drive Reference the AV 300i instruction manual for a description of each of the available drive parameters 2 3 High and Low Priority Communication Channels The SBI provides two communications channels to and from the drive high priority and low priority A maximum of 16 directed control word parameters and 32 global data word parameters are allowed Of these up to 6 can be assigned to the high priority channel The balance must be assigned to the to the low priority channel All parameters assigned to the high priority channel are exchanged with the drive every 2 milliseconds The drive can also pack unpack up to 16 high priority bit parameters into from a single high priority word parameter If this feature is used 5 high priority word parameters and 16 high priority bit parameters can be processed Due to the relatively small number of parameters available in the high priority channel these parameters should be reserved for the most critical parameters To access each low priority paramet
21. click and press Modify 8 pae ES AYDYV1 Main Menu Diagram Directed Data Master gt Device Discrete Bits High Priority Name Genius Configuration Address 1 COM Pott Baud Rate 153 6K STD t Discrete Bits Low Priority Global Data Length 32 Directed Control Data Configur Directed Control Data Length 16 Global Data Device Master Discrete Bits High Priority p Data Summary BN WORDS BITS Discrete Bits Low Priority Global D Confi Digital Input D D obal Data Configuration Digital Output 0 0 Analog Input 0 Analog Output 0 lake Figure 3 21 20 Select the maximum levels as shown in Figure 3 22 using pull down menus The Global Data Length and Directed Data Length selection in this box is the size of the Genius data map regardless of the number of words configured Press OK Then press Save As to save the configuration Modify Genius Configuration X Comm Port Cancel Baud Rate STD Global Data Length 32 Directed Data Length Note Figure 3 22 CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 27 21 The following screen appears Press Save Save As 2 x Save in a AVDV Series Drive c IE I Av 300i AC Drive E AVDV1 acb Backup of AVDV1 acb File name
22. com 4 23 1999 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed Drives manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed THIS WARRANTY SHALL NOT APPLY TO THIS Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed Drives OR ANY PART THEREOF WHICH HAS BEEN SUBJECT ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER I
23. d Bits The parameter for is Discrete Bit Word and the parameter for Word1 is Speed ref 1 The user is going to select the words to be high priority The user must configure the bits of the Discrete Bit Word as well is Enable Drive and the parameter for Bit1 is going to be Start Stop To configure Global Data the user employs the same procedures to select desired parameters and priorities NOTE It is highly recommended that the user refer to the GE Control Toolbox Help File at this time to obtain highly useful information regarding the Genius Network Configuration Select Help click on Contents click Index tab and type Genius Configuration 10 The following screen appears LE OE x AYDY1 Main Menu Name Genius Configuration Diagram Address 1 enus COM Port COM1 3 Directed Data Master Device Discrete Bits High Priority Discrete Bits Low Priority Directed Control Data Configur 3 Global Data Device Master Baud Rate 153 6K STD Global Data Lenath 32 Directed Control Data Length 16 m Data Summary Discrete Bits High Priority Discrete Bits Low Priority T wales BITS 3 Digital Input 0 0 Global Data Configuration Digital Output 0 0 Analog Input D Analog Output 0 lote Figure 3 10 Directed Data and G
24. d can be assigned either High or Low Priority Note that a High Priority Discrete Bit Word requires one of the 6 available High Priority Word positions leaving only 5 available for other Word Parameter assignments Most applications will require both High Priority Directed Control Bits and High Priority Global Bits to be used CH 7 WIRING 23 SEP 1999 PAGE 39 CHAPTER 7 WIRING DIAGRAMS 7 1 Genius Wiring Start End of Bus of Bus ac ac ac ooo Terminating Terminating Resistor Resistor Serial 1 ii 18 Serial 1 Serial 2 p p p p p Serial 2 Shield In Shield In 1 p p p Shield 1 Shield Figure 7 1 Typical Genius Wiring Diagram RS 232 485 GENIUS Figure 7 2 Serial Bus Interface Genius Connector For further instruction on wiring consult the GE Fanuc User Manual Genius I O Systems and Communications 40 23 1999 CH 7 WIRING 7 2 RS232 RS485 Pinout 6 7 oo 1 2 3 4 5 RECEPTACLE ASSEMBLY CONTACT NUMBERS RS 232 APPLICATION RS 485 APPLICATION CONTACT DESCRIPTION CONTACT DESCRIPTION 1 CD OUT 1 SHIELD 2 TXDOUT 2 CONNECT 3 RXD IN 3 A 4 NO CONNECTION 4 100 PULL DOWN 5 GND 5
25. e 8 3 2 Installation Procedures The GEN251 option card is installed external to the drive Note It is highly recommended that the user consult the Installation chapter and the Wiring chapter in the GE AV 300i Drive Manual for additional information 1 Power down the drive Warning Failure to power down the drive can result in injury or death due to electrical shock and can cause damage to equipment Note Be sure to configure the jumpers on the GEN251 card before installing it See Figure 8 6 for location of jumpers and Section 7 3 2 Mount the GEN251 assembly onto the DIN rail Figure 8 6 3 Establish a ground at one of the four mounting tabs to the DIN rail mounting brackets 4 Remove cover of the drive Refer to Figure 8 1 5 Attach the supplied telephone type cable between the GEN251 and the regulation board Figure 8 7 Note Pop out the center of one of the plastic plugs from the plate and run the cable into the appropriate connection on the regulator card 6 Plug the two wire cable into the GEN251 Route the power cable through the knockouts that cover the GEN251 connectors and plug into Terminal 18 black and pin 19 red Figure 8 7 7 Replace cover 8 INSTALLATION 23 SEP 1999 PAGE 49 Mounting Tab One at each corner Din Rail JP2 Consists of 6 headers c U a ot Do B
26. er the SBI must poll the drive one parameter at a time This process is very time consuming A minimum of 100 milliseconds is required to access each drive parameter The SBI can also pack unpack up to 16 low priority bit parameters into from a single low priority word parameter 12 23 1999 CH 2 DRIVE OVERVIEW 2 4 DGF Parameters The DGF provides an additional group of low priority parameters independent of the drive s parameters The only way to directly access the DGF parameters is via the low priority communications channel CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 13 CHAPTER 3 GEN250 251 COMMUNICATIONS SBI CARD 3 1 GEN250 251 Operation Automatic Data Transfer is a type of Genius communication that can be used between the Genius Bus Controller GBC and the SBI The automatic data transfer type of communication uses broadcast global data to transfer information from the GEN250 251to the GBC and directed control data to transfer information from the GBC to the SBI With this data type the GBC is always communicating with the SBI 3 2 Automatic Data Transfer To communicate with Genius using Automatic Data Transfer all of the required parameter information previously discussed in the Drive Overview section the global data to transfer information from the SBI and Directed Control Data to transfer data from the GBC to the SBI must be configured and loaded into the SBI The GEN250 251 configuration is accompli
27. ide of the screen provides a status page that correlates to whatever item is highlighted on the tree Place the cursor on the Expand Box located in front of the word Genius on the left side of the screen and click the box to reveal the items associated with Genius configuration Main Menu Diagram AVDV Series Genius Name AYDY1 AM 300i BKAVI43F75 Comm COM1 3600 Version Loaded in the File 01 30 02C Loaded in the Drive Offline Note Figure 3 8 9 The following screen appears AYDY1 Main Menu Diagram Address 1 COM Port COMI Directed Data Master gt Device Baud Rate 153 6K STD Global Data Device Master Name Genius Configuration Global Data Length 32 Directed Control Data Length 16 Data Summary WORDS BITS Digital Input 0 0 Digital Output 0 0 Analog Input 0 Analog Output 0 lata Figure 3 9 20 23 1999 CH 3 GEN250 251 COMM Figure 3 9 indicates the types of data that must be configured in a Genius Network The data types include Directed Data and Global Data To see the items that must be configured for each data type place the cursor in the Expand box located in front Directed Data and click Then do the same thing for Global Data In this configuration example the user followed the steps in Section 1 3 and predetermined that he she is going to configure the Directed Data and select parameters for specific Words an
28. igate around the screen When the cursor is on the Device Data section of the screen the PageUp and PageDown keys are used to select the Device number Once the proper device number is displayed for the AV 300i the following parameters can be set a Device Type The AV 300i is configured as a GENERIC device type which is the default b Input References Input 1 Ref Input 2 Ref These parameters specify where the SBI s global data is mapped in Series 90 30 memory Legal reference types for these parameters are 951 G Al and R As you can see the global data broadcast by the GEN250 251can be divided into two different areas of PLC memory For instance part of the global data could be mapped into l and the remainder into AI Two non consecutive areas of the same reference type could also be mapped For instance part of the global data could be mapped to R1 and the remainder to 968500 c Input Length Input 1 Len Input 2 Len These parameters specify how much global data is broadcast by the SBI If the Input Reference specified is bit type l G the length parameter is in bits If the Input Reference specified is word type Al R the length parameter is in words The total amount of data mapped into the Series 90 30 must exactly match the total amount of global data broadcast by the SBI CH 5 PLC CONFIG 23 SEP 1999 PAGE 35 d Output References Output 1 Ref Output 2 Ref These parameters specify where the AV
29. ller GBC module which functions as the master for the Genius Network Communications over the Genius Network are coordinated via the master device The GBC serves as an interface between the PLC and the Genius Network The Genius Network contains up to 32 devices 5 6 The GEN250 251 allow communications over a Genius Network by providing a communication port between an AV 300i drive and a master device such as a Genius Bus Controller GBC which is located in a PLC The GEN250 251 serve as Serial Bus Interfaces SBI and are based Thus the GEN250 251 are slave only Genius communications devices and can not control other devices on the Genius bus They also can not look at other device data Communication is accomplished using the standard Genius format by sending Broadcast Global Data to the GBC and listening to Directed Control Data from the GBC The GEN250 251allow up to 32 words of Broadcast Data and up to 16 words of Directed Data to be configured per drive The GEN250 and the GEN251 have identical functions but differ physically The GEN250 is placed internally within the AV 300i drive The GEN251 is externally mounted outside of the AV 300i drive The reason for the external mounting capability is that some applications require the installation of an additional option card DGF Option Card in the AV 300i drive where a GEN250 is typically inserted Thus the GEN251 can be used as an interface in such cases because it is exte
30. lobal Data have three sub items that can be configured Be sure to read the suggestions in Section 1 3 It is important to know in advance which drive parameters and priorities are going to be selected in the next steps of the configuration procedures Place the cursor into the Expand box located in front of Directed Control Data Configuration and click Note The following procedures apply to Global Data Configuration as well The parameters used differ however CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 21 11 Choose a Word to configure by double clicking on the desired word or right click on the word and select Modify Directed Control Data Confic Name Word 0 Source Low Priority To Device Word 1 Word 2 Word 3 Word 4 Word 5 Word Word 7 Word 8 Word 9 Word 10 Word 11 Word 12 Word 13 Word 14 F b Description No Description Type None Note Figure 3 11 12 The following screen appears Select a source and description using pull down menus Press OK Modify Word 0 Source Discrete Bit Word To Device i Description aj ES Type None Note Figure 3 12 l For this example the user is going to assign high priority to the Discrete Bit Word Thus the selected source is Discrete Bit Word to Device A description must be assigned as High Priority Note Because the user made the selections shown on Figure 3 12 screen one of the high priority words is used up This mean
31. ng Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed to appropriately design the end system to appropriately integrate the Genius Serial Bus Interface Option Card for GE Drives AV 300i Adjustable Speed Drives and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator PREFACE 23 SEP 1999 PAGE 5 TABLE OF CONTENTS PREFACE tts ee a er Ae psc efe eo eMe e DL 3 LIMITED WARRANTY AND LIMITATION OF LIABILITY sssssesseseeeeenneeenn nnne 4 ABOUT PROGRAMMING EXAMPLES nnne sss nnne nnns nnn 4 CHAPTER 1 INTRODUCTION aiene niinen aoe anaana 7 Veli cooled esie 7 1 2 Functional OVernview hr ri dtes tet te 7 1 8 Before Getting Started Order of Configuration and Setup 8 1 4 Required References and nennen nnns 9 CHAPTER 2 DRIVE OVERVIEW rnnt rsen ren 11 MEC Cl OPERE 11 2 2 Two Versions
32. of SBI Cards Available Using an Additional Option DGF Card 11 2 3 High and Low Priority Communication Channels nnn 11 ZA DGE CT Mec aL CERE m EE 12 CHAPTER 3 GEN250 251 COMMUNICATIONS SBI CARD 13 3 1 6 250 251 0 iriti aaa eere e bp EM ERES UMS eae ERR ERE uS 13 3 2 Automatic Data 13 3 3 GEN250 251 to from GBC Communication using Global 13 34 SBI GEN250 251 Configuration Procedures using GE Toolbox Software 14 3 4 1 Initial Steps Before Starting Configuration 14 3 4 2 SBI GEN250 251 Configuration Procedures sssssssen 15 CHAPTER 4 GENIUS COMMUNICATIONS sess nennen 29 4 1 IntroductiOn to GENUS 29 4 2 Network Architecture a O 29 4 3 Genius Communications 5 30 4 4 WOSCIVICE e ei oisi etatis d be COGO b Doe Lbs blues mv de teta 30 4 5 Global DataSets e eU ole te S 30 CHAPTER 5 PLC nennen ninh hnnrn 31 5l
33. onfiguration is downloaded from the configuration tool to the SBI the GEN250 251 then configures the drive The drive must be made aware of all of the high priority parameters both Word and Bit that need to be passed between itself and the GEN250 251 High priority parameters are passed automatically between the drive and the GEN250 251 every 2 milliseconds 14 23 1999 CH 3 GEN250 251 COMM Low priority parameters are polled by the GEN250 251 as fast as the low priority communications channel allows Each directed data parameter is individually polled and then each global data parameter is individually polled this sequence is repeated indefinitely The greater the number of low priority parameters that are configured the longer this polling process takes The time required for the GEN250 251 to poll one low priority drive parameter is greater than 102 milliseconds WARNING If using the Toolbox on line diagrams the low priority parameters between the SBI and the drive may cease to function This is of concern because the drive may stop updating low priority parameters when on line diagrams are displayed This includes the reporting of the Bus Loss Alarm 3 4 SBI GEN250 251 Configuration Procedures using GE Toolbox Software 3 4 1 Initial Steps Before Starting Configuration Note It is important to consult Section 1 3 prior to configuration Section 1 3 provides a suggested order for configuration and setup and cont
34. osse LEE RL ER 31 5 2 Series 90 70 Configuration esessssssssssssssesssseeeeennen nnns inns 31 5 3 Series 90 30 Configuration sesssssssssssssssesssseeeeene enne nnne a 33 3Device Typer cL LL emo ote 34 b Input References Input 1 Ref Input 2 nnns 34 c Input Length Input 1 Len Input 2 34 d Output References Output 1 Ref Output 2 Ref 35 e Output Length Output 1 Len Output 2 35 CHAPTER 6 AV 300i DRIVE PRARAME TER S nnns nennen 37 6 1 Drive Parameter Descriptions sseesssssssssssssesssseesseeeenenenn nennen a a irren 37 7 WIRING DIAGRAM S tenuis cei an ore ere Ee eee reden dud 39 39 7 25 RS232 RS485 PInOUt sacs OA Rd RO SG eae 40 6 23 SEP 1999 PREFACE CHAPTER 8 INSTALLATION OF GEN250 251 OPTION CARD ORE 41 8 1 1 1 1 HR EE 41 8 2 GEN 250 Installation oo ccccceccceeccceessneueeneeceseeseeeeseueuseueseueuseueueeueeeseeeseueesaueeeaneeeaaes 41 8 2 1 Installation Hardware
35. ot contained in this manual The information can be obtained from the AV 300i Instructions Manual The following sections explain how the AV 300 and DV 300 Manual Parameter Table relates to the Software Configuration Tool Pick Lists a Directed Control Data This is a Genius Bus term Directed Control Data refers to data that is automatically transferred from the PLC to the AV 300i The AV 300I can receive up to 16 data words in this manner b Global Data This is a Genius Bus term Global Data refers to data that is automatically transferred from the AV 300i to the PLC The AV 3001 can transmit up to 32 data words this manner c Word Parameters These are parameters whose data values are represented by a 16 bit numbers d Bit Parameters These are parameters whose data values are represented by 1 bit The only values allowed for bit parameters are zero 0 or FALSE or one 1 or TRUE e High Priority Data The AV 300i provides for up to 12 parameters to be declared as High Priority 6 Directed Control Data words and 6 High Priority Global Data words Only AV 300i parameters designated as High Priority parameters can be assigned to the high priority channel For a complete list of the high priority parameters refer to the AV 300i instruction parameter list All 12 of these parameters are passed between the HE300GEN250 and the AV 300I every 2 milliseconds To compute a typical update time the Genius bus scan time and the ladder code
36. re 3 15 15 The following screen reappears Place cursor on the Expand box in front of Discrete Bits High Priority and click B AVDV1 Ef AYDYV1 Main Menu Diagram amp Directed Data Master gt Device Discrete Bits High Priority Name Genius Configuration Address 1 COM Pott Baud Rate 153 6K STD 32 Global Data Lenath Discrete Bits Low Priority Directed Control Data Configur Directed Control Data Length 16 Global Data Device Master Discrete Bits High Priority Data Summary ae WORDS BITS Discrete Bits Low Priority Lis H Global D Digital Input 0 0 Global Data Configuration Digital Output 0 0 Analog Input 0 Analog Output 0 lota Figure 3 16 24 23 1999 CH 3 GEN250 251 COMM 16 The following screen appears EESTI nl x c Discrete Bits High Priority Name Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 14 Description lt No Description gt Type None Note Figure 3 17 The user must now configure the bits in the high priority words that have been defined Select the appropriate bit by double clicking on it or right click on the bit and select Modify 17 The following screen appears Description CMD
37. rive should be 16 times the number of bit mapped directed control words directed data Bit mapped parameters should be mapped first in the drive and defined using Qs in the PLC configuration C Length Default 6 The number of Als assigned to the drive should be equal to the number of non bitmapped global data words broadcast by the drive d AQ Length Default 1 The number of AQs assigned to the drive should be equal to the number of non bitmapped directed control words CH 5 PLC CONFIG 23 SEP 1999 PAGE 33 e Reference Addresses In addition to the length of each of the four I O references 51 Q AQ the starting reference address for each I O type must be set for each of the I O references with a non zero length This reference address must not conflict with any other I O module or Genius device f Redundancy If the AV 300i is used in a redundant application this parameter should be set to YES g Input Default The input defaults can be set to OFF or HOLD as desired h Outputs Enabled If outputs from the PLC are to be enabled most cases this parameter should be set to YES NOTE The reference types available for mapping into Series 90 30 memory are more numerous than those available for the Series 90 70 This is due to the fact that the Series 90 70 performs more data type checking than the Series 90 30 This extra checking requires that the number and type of memory references match exactly in
38. rnal to the AV 300i The DGF Option Card is discussed in Chapter Two 1 3 Before Getting Started Order of Configuration and Setup This manual covers several procedures involving various devices that must be configured and setup Although not required the following order is suggested to setup and configure the GEN250 251 and other related Genius devices in an orderly and efficient manner 1 Analyze the specifications and requirements of the application Note Refer to Section 1 2 for a functional overview of a Genius Network containing the GEN250 251 modules in this user manual Horner Genius Serial Bus Interface Option Card for GE AV 300i Adjustable Speed Drive user manual MANO3068 It is also recommended to read Chapter 4 which covers elements applicable to Genius Communications 2 Become familiar with the parameters listed in the GE Industrial Control Systems AV 300i Adjustable Speed Drives Instruction Manual before starting any configuration procedures a Determine which parameters must be used to meet the requirements and specifications of the application Required parameters must be determined before starting configuration procedures for the SBI GEN250 251 Note There is a chapter in GE s manual that provides Parameter Lists and includes tables that list the parameters in alphabetical order and numeric order Each table provides different information about the parameters which is needed for configuration CH 1 I
39. s write the Ladder program and again refer to the summary information in the GEN250 251 configuration 4 GENIUS 23 SEP 1999 PAGE 29 CHAPTER 4 GENIUS COMMUNICATIONS This chapter is just a brief overview and introduction to the Genius network It does not cover detailed information on the Serial Bus Option card or the AV 300i drives 4 1 Introduction to Genius Genius is a high speed token passing network which has been used in industrial applications for many years The network supports up to 32 devices with baud rates of up to 153 6kbaud A wide variety of Genius devices exist which can reside on the network ranging from intelligent I O blocks to more sophisticated communications devices such as personal computers In recent years a number of third party devices have emerged including Operator Interface Units valve manifolds RF tag readers etc In a typical industrial application Genius devices are distributed throughout a fairly wide area wired ina daisy chained fashion with a single shielded twisted pair The Serial Bus Interface Genius option card allows the AV300 DV300 Drives to be distributed on the factory floor on the same twisted pair as the I O blocks and other Genius devices This provides a new level of PLC integration for the drives The physical nature of the network can allow for great savings in wiring as many discrete wires can be replaced with a single communications cable This allows tasks such as starting
40. s Address ranging from 0 to 31 Bus Controllers are most typically assigned a Genius Bus Address of 31 In applications with redundant bus controllers the backup bus controller is address 30 Bus address 0 is normally reserved for the Genius Hand Held Monitor Among other tasks the bus controller allows Genius including the drives the network to be mapped into PLC memory monitoring inputs and controlling outputs Intelligent data intensive Genius devices also share their data with the PLC through communications with the bus controller 4 3 Genius Communications Services As stated previously the Serial Bus Interface Genius option card allows the drive to reside directly on the Genius LAN providing drive control and data access capabilities to the PLC There are three types of communications that can occur on the Genius LAN These are I O Services and Global Data The Serial Bus Interface option card supports all three of these communications types 4 4 Service I O Service is the manner in which data is transferred to and from Genius I O Blocks Outputs are selectively written to each I O block from the CPU bus controller each scan Many I O blocks also broadcast inputs to the bus every bus scan 4 5 Global Data Global data is data broadcast over the network at large with no particular destination Each Genius device has the capacity to broadcast up to 128 bytes of global data Intelligent devices which reside on
41. s that there are 5 words remaining that can be assigned as high priority In Directed Data there are 16 total words Global Data has 32 possible words 22 23 1999 CH 3 GEN250 251 COMM 13 The following screen appears 8 inl x amp Directed Control Data Configuration i ord 0 Discrete Bit Yord Word 1 Word 2 Word 3 Word 4 Word 5 Word 6 Word 7 Word 8 Word 9 Word 10 Name Word 0 Source Discrete Bit Word To Device Description High Priority Type INT Note Word 11 Word 12 Word 13 Mord 14 Figure 3 13 The status of Word 0 is depicted Follow the same procedure to configure other Words Figure 3 14 depicts selections made to Word 1 Modify Word 1 xi Source High Priority To Device Description fs peed ref 1 Type INT Note Figure 3 14 CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 23 14 Figure 3 15 depicts the status of Word 1 To exit out of the Directed Control Data Configuration click on the Collapse Box in front of Directed Control Data Configuration Directed Control Data Configuration Name Word 1 Word 0 Discrete Bit Word Source High Priority To Device 1 speed ref 1 Description Speed ref 1 Word 2 Type INT Note Word 11 Word 12 Word 13 Mord Word 3 Word 4 Word 5 Word Word 7 Word 8 Word 9 Word 10 Figu
42. shed using the GE ToolBox software configuration tool The configuration portion consists of the Genius bus configuration parameters and two memory maps the global data memory map and the directed control data memory map The memory maps associate parameter names or parameter numbers and other parameter information with corresponding Genius data words The GE ToolBox configuration tool uses pick lists for choosing parameters The pick lists change depending on which access method is chosen This eliminates the need to manually determine all of the information described in the Drive Overview section The global data memory map contains a parameter name or parameter number and other parameter information for each global data word from the drive to the GBC The directed control data memory map contains a parameter name or parameter number and other parameter information for each directed control word from the GBC to the drive Once the memory maps are created using GE ToolBox they are downloaded into the GEN250 251 non volatile memory The software configuration tool is setup in such a manner so that when the user chooses a parameter from the picklist that parameter is set at that global data word or directed data word When the GEN250 251scans a configuration it separates the high priority words and the low priority words and stores them in two different arrays 3 3 GEN250 251 to from GBC Communication using Global Data After the c
43. standoffs into the board on the component side c Snap the two plastic standoffs into the regulation card Figure 8 4 d Install two screws through the regulator card and into the standoffs e Install the telephone jumper cable between the regulator card and the GEN250 f Plug the two wire power cable into the socket on the GEN250 The left hand wire is connected to regulator card connector point 19 The other wire goes to point 18 during re assembly 44 23 SEP 1999 CH 8 INSTALLATION DISCONNECT RIBBON CABLE BETWEEN POWER CARD AND REGULATION CARD COVER TAB p D pou pgBapaoadag N Jp Pip yp Py p 2 DISCONNECT THREE TERMINAL BLOCKS X REMOVE TWO SCREWS TO REMOVE LOWER PLATE GENTLY SEPARATE BOTTOM OF COVER FROM HEAT SINK CASTING APPROX 12 INCH TO CLEAR 2 MOUNTING BOSSES amp POWER BOARD SLIDE UP TO DISENGAGE TABS SECURING UPPER END OF CASE THEN RAISE THE COVER UPWARD TO FREE THE TOP END REMOVE FOUR SCREWS SECURING THE REGULATION WARNING TO AVOID BREAKING TABS DO NOT CARD TO STANDOFFS SEPARATE THE BOTTOM MORE THAN INCH AND REMOVE CARD
44. stopping reversing and changing speeds to be accomplished over the LAN In addition drive parameters and diagnostic data previously not available to the PLC are easily accessible Horner Hand held Monitor Operator Interface Av 30n Dv 300 Driva Field Control Station Communications Bus F Series 90 70 Bus Controller Genius Blocks Figure 4 1 Typical Genius Devices and Architecture 4 2 Network Architecture Normally a GE Fanuc programmable controller runs the network through a PLC module called a Genius Bus Controller GBC Devices up to 32 in number are wired in a daisy chained fashion Network devices support four communications terminals Serial 1 Serial 2 Shield In and Shield Out The network is terminated at each end with an appropriate terminating resistor The value of the resistor should be chosen to match the characteristic impedance of the cable Refer to GE Fanuc Automation publication GFK 90486 for help in selecting an appropriate cable type for your application Note If the characteristic impedance of the cable is unknown 120 ohm terminating resistors should be used 30 23 SEP 1999 CH 4 GENIUS Each of the up to 32 devices on the network is assigned a Genius Bu
45. ta and Global Data To configure for Directed Control Data the parameter for is going to be Discrete Bit Word and the parameter for Word1 is going to be Speed ref 1 The user is going to select the words to be high priority The user must configure the bits as well BitO is going to be Enable Drive and the parameter for Bit1 is going to be Start Stop To configure Global Data the user employs the similar procedures although the desired parameters and priorities can vary de Install GE Control System Toolbox Software by following the manufacturer s instructions After openng the GE Toolbox Software the following screen appears Select File New a GE Control System Toolbox File View Options Help D Figure 3 1 2 The following screen appears Select AVDV Series Drive and press OK 16 23 SEP 1999 CH 3 GEN250 251 COMM Figure 3 2 3 The following screen appears Select the AV 300 AC drive type and drive firmware version Note that there can be other drive information listed on this screen Choose the Pattern and Version directory a AVDY Series Drive v 300i AC Drive 01 30 02 Figure 3 3 CH 3 GEN250 251 COMM 23 SEP 1999 PAGE 17 4 Type in the User ID such as the user s initials Press OK Enter User ID 3 characters Cancel Figure 3 4 5 Select the desired drive In this configuration example the 6KAVI43F75 model is selected Press O
46. termine the Global Data length and the Directed Control Data length as well as baud rate and network id information See Chapter 5 T Write the Ladder program and refer to the summary information in the GEN250 251 configuration 1 4 Required References and Resources This manual is to be used in conjunction with the in GE Industrial Control Systems AV 300i Adjustable Speed Drives Instruction Manual the GE Control System Toolbox software configuration help file and the GE Fanuc Genius I O System and Communications User Manual NOTE It is highly recommended that the user refer to the GE Control Toolbox Help File at this time to obtain highly useful information regarding the Genius Network Configuration Select Help click on Contents click Index tab and type Genius Configuration 10 23 SEP 1999 CH 1 INTRODUCTION NOTES CH 2 DRIVE OVERVIEW 23 SEP 1999 PAGE 11 CHAPTER 2 DRIVE OVERVIEW 2 1 General It is important to have a basic understanding of how the AV 300i Drive interacts with the Genius Serial Bus Interface SBI such as the GEN250 251 2 2 Two Versions of SBI Cards Available Using an Additional Option DGF Card There are two versions of the SBI card the internally mounted GEN250 and the externally mounted GEN251 Note that there instances when the user needs to use both an SBI card as well as a separate option called a DGF card Only one option card either the GEN250 internal SBI card or the DGF card
47. that the NEMA rating of the drive is maintained after installation of the option card Note It is highly recommended that the user consult the Installation chapter and the Wiring chapter in the GE AV 300i Drive Manual for additional information 1 Power down the drive Warning Failure to power down the drive can result in injury or death due to electrical shock and can cause damage to equipment 823 Cover Removal a Press the area on both sides of the drive to remove the lower cover as shown in Fig 8 1 b Remove the control panel from the drive by pulling up gently and tilting the control panel Do not use force to pull up the control panel Then disconnect the telephone cable connection located beneath the control panel at the panel end See Figure 8 1 c Remove cover from the drive 42 23 SEP 1999 CH 8 INSTALLATION g Q o oo0ooo0o00p0000000 oo000000000000 oooo0ooo0o0000000 ogooo00no0nn00000 oo0o0000g0g0000000 ODDODGODDODOUDO DODODOGODDDDOUDDO PULL KEYPAD FROM CASE AND DISCONNECT LEAD naaaoooo ooo0o00000 oo0000000 oo0000000 I PRESS THIS AREA ON BOTH SIDES TO REMOVE LOWER UNIT Figure 8 1 Installing GEN250 8 2 4 Housing Removal Note If there is existing wiring connected in any of the fo
48. the LAN bus controllers OIUs etc can read this data off the network These devices are intelligent enough to interpret this data as the data content differs from Genius device to Genius device Drive feedback data consists of parameters such as speed reference torque current faults function settings etc The Serial Bus interface allows the system designer to select which data is broadcast by the drive as global data This is important for two reasons First of all the data which is desired to be monitored on a regular basis varies from application to application Second the amount of global data broadcast by the drive is directly proportional to response time In general the procedure for configuring the drive s Global output data is a process of mapping the global output data words to drive parameters There are three different means in which this mapping of global data output words to drive parameters can be accomplished These are from the keypad from the Genius Hand Held Monitor and from the optional personal computer configuration utility Chapters are dedicated to each of these configuration means CH 5 PLC CONFIG 23 SEP 1999 PAGE 31 CHAPTER 5 PLC CONFIGURATION 5 1 General This chapter discusses the configuration of the PLC in Genius applications using the AV 300i drives with the Serial Bus Interface option board As mentioned in a previous chapter Genius LANs performing control require a Genius Bus Controller Most
49. ur terminal blocks unplug the terminals and leave the wiring intact Note that three blocks are located on the regulation board top and one is located on the power board bottom a Remove two screws located at the front of the lower board to remove the lower panel and free the case See Figure 8 2 Note If wired the Protector Earth Ground connector is attached to one of the screws b Refer to the following caution statement before performing this step To remove the case carefully separate the bottom of the housing from the heat sink casting approximately 75 inch to clear the two mounting bosses and the power board Gently pull outward and slide upward to disengage the tabs securing the upper end of housing Caution To avoid breaking off tabs do not separate the bottom more than one half inch The housing is now free of the base 8 INSTALLATION 23 SEP 1999 PAGE 43 8 2 5 Regulation Card Removal a Disconnect the ribbon cable between the power card and regulation card b Remove four screws securing the regulation card to standoffs and remove card Figure 8 2 c Remove the regulation card Lay it face down 8 2 6 Mounting the GEN250 Card Note Be sure to configure the jumpers on the GEN250 card before installing it in the drive See Figure 8 6 for location of jumpers and Section 7 3 a Screw the two threaded metal standoffs into the board on the component side See Figure 8 3 b Then snap the two plastic
50. wer D9 COMM OK 52 23 SEP 1999 CH 9 LED INDICATORS C Di H _ D2 f N 5 D3 D9 1 D4 25 J3 GSP GS Figure 9 1 Close up View of LEDs
Download Pdf Manuals
Related Search