NUFLO MC-II CE Approved Flow Analyzer User Manual
Contents
1. Underline denotes the flashing digit to be changed 21 MC II Flow Analyzer Set unit of measure for RATE rRe EnS TOTAL 528 RATE 3 P nn PEr dAS na3 P d PEr Hr L IE P na Pr nn in PEr SEL Deselect the Pulse Output option PULSE DEF RATE 22 e Press INCREMENT until 9 is displayed Press ENTER STEP to accept the selection and proceed to the thousands position Since the meter factor is now entered the remaining digit to the left of the factor must be zero f Press INCREMENT until 0 is displayed g Press ENTER STEP to accept the selection You have now com pleted the entry of the calibration factor The upper display will show rAt Eng prompting you to enter the units of measure for the flow rate Pressing INCREMENT will allow you to scroll through the engineering flow rate units of measure barrels per day bpd factory default e gallons per minute g P nn cubic meters per day nn3 P d e liters per minute Lit P nn volume unit per day PEr dAY e volume unit per hour PEr Hr volume unit per minute Pr nn in volume unit per second PEr SEC Press INCREMENT until b P d is shown on the bottom display Press ENTER STEP The upper display will show the prompt PULSE and the lower dis play will show the factory default setting OFF Press ENTER STEP to accept the OFF sel2. CAMERON Measurement Systems NUFLO MC I TM Flow Analyzer User Manual CE Approved Manual No 50165011 Rev B Important Safety Information Symbols Used in this Manual WARNING This symbol identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Terms Used in this Manual Caution Indicates actions or procedures which if not performed correctly may lead to person al injury or incorrect function of the instrument or connected equipment Important Indicates actions or procedures which may affect instrument operation or may lead to an instrument response which is not planned Symbols Marked on Equipment A Attention Refer to manual Protective earth ground Technical Support Contact Information Cameron Measurement Systems Division 3 Steyning Way Southern Cross Trading Estate Bognor Regis West Sussex England PO22 9TT Phone 44 1243 826741 Fax 44 1243 860263 NuFlo and MC lII are trademarks of Cameron International Corporation Cameron Modbus is a registered trademark of the Modbus Organization Inc Windows is a registered trademark of Microsoft Corporation Acrobat Reader is a registered trademark of Adobe Systems Incorporated 2007 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or use of th
3. An example of MC II calibration with user defined units is provided on page 24 MC II Flow Analyzer Press ACCESS to enter Calibration mode Pro9 no TOTAL 1 30 RATE Set unit of measure for VOLUME Factory default setting is bbl EOE Eng TOTAL b b E barrels RATE gallons SAL RATE cubic meters ang RATE liters Luter RATE user defined Li 5 r E RAT Enter the calculated divi sor for the user defined volume unit Applicable only when user defined unit is se lected for volume 17 MC II Flow Analyzer Enter the Calibration factor from your turbine flowmeter Applicable only when preprogrammed unit is selected for volume TOTAL III RATE Set unit of measure for RATE Factory default setting is bpd Pu P SAL MT wu ARIES TOTAL b P d RATE 18 9 P nn RATE ARTO RATE MERTA RATE PEr GAY RATE PEr He RATE Pe nn wm RATE Har lad RATE CALIBRATION ENTER DEC INCRE VIEW ACCESS POINT MENT Feen RESET 3 Locate the calibration factor pulses per gallon of the turbine flow meter This factor is typically recorded on a plastic tag attached to the meter Enter the number into the MC II as follows a Press DEC POINT repeatedly to position your decimal point in the prope
4. Bypass the Preset Total option SEE EDE SEE EOE TOTAL TOTAL no JES RATE RATE TOTAL SAU 59 RATE 27 MC II Flow Analyzer Example Gas Measurement Using a Calculated Divisor Calculating the divisor for gases is necessary when registering in units other than actual cubic feet ACF The USEr volume and flow rate functions of the MC II are used in this case Note Each MC Il is shipped with a label set Part No 100080190 containing commonly used flow rate and volume units of measure labels The appropriate label can be placed on the front panel on the right side of the LCD viewing window Calibration Information e ANuFlo 2 in high range gas turbine meter will be used to measure gas flow with an average flowing pressure of 120 PSIG and an average flowing temperature of 50 F The meter factor is 72 56 pulses per actual cubic foot PACF The unit of measure for volume is to be cubic meters The unit of measure for the flow rate is to be cubic meters per day e The standard conditions to compensate to are 60 F and 14 73 PSIA The atmospheric pressure is unknown but the elevation is 1 000 feet above sea level Calibration Procedure 1 Calculate the divisor and divisor decimal point position using the following equation FC x Ps x Tf x CON Pg Pa x Ts x Epvy Divisor Where FC Meter calibration factor in pulses per actual cubic foot
5. the position of the decimal point in the TOTAL top display INCREMENT Adjusts the LCD contrast ACCESS CALIBRATE MODE FUNCTIONS Places the MC II in the Calibrate Mode and permits you to perform the following tasks Set units of measure for the TOTAL top display Set the calibration factor Set the units of measure for the RATE bottom display Turn off the pulse output option since it is not supported in the ATEX certified instrument Select or deselect the password protected security option Preset a total If an MC II must be replaced the user can enter the volume from the previous analyzer and prevent the loss of this data when the volume count resumes See Step 7b of the calibration procedure on page 20 SHORTCUT Press and hold ACCESS for 3 seconds then release to accept an existing NUMERICAL calibration setting and advance to the next menu option This shortcut is applicable to NUMERICAL data fields only DEC POINT Moves the position of the decimal point when entering numerical data such as a calibration factor INCREMENT Scrolls toggles through available settings for each menu option and allows the user to change the flashing digit when inputting numerical settings A single press advances digits text entries to the next available setting Depressing and holding the INCREMENT key scrolls through all digits ENTER STEP Accepts the calibration setting shown on the display and advances to the next data entry position fl
6. you do not need to preset a total press ENTER STEP to bypass this menu selection The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory The MC II will automatically return to the Run mode To preset a total press INCREMENT to toggle the bottom display from no to YES Press ENTER STEP to accept the selection A series of zeros will appear in the bottom display and the right most digit will begin flashing allowing you to enter a total Enter the digits for the preset value right to left by pressing INCRE MENT repeatedly to select the appropriate digit then pressing ENTER STEP to accept the selection Repeat this process for all digits When the last digit has been entered and ENTER STEP is pressed the calibration is complete The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory The MC II will automatically return to the Run mode and begin totalizing volume beginning with the new preset total If the unit of measure selected for the flow rate results in a rate that contains too many digits to be displayed in the LCD window the MC II will generate an overrun er ror A prompt oU run will appear in the bottom display To correct this error press and hold ACCESS for 3 sec onds then release to reenter the Calibrate mode then select a larger unit of measure for the flow rate Example calibration procedures ar
7. 5109 90099000 100002605 90017005 90017007 100005126 99145007 99145008 Description Switchplate Frontplate Assembly Coated ATEX Circuit Assembly Totalizer Rate Indicator LCD Battery D Cell Intrinsically Safe Lithium 3 6V ATEX Desiccant Packet Cable Assembly 2 Pin Molded Connector 18 in ATEX for direct mount devices Cable Assembly 2 Pin Molded Connector 10 ft ATEX for remote mount devices Sponge Rubber Gasket Pickup Intrinsically Safe for use with 7 8 in to 8 in Meters Pickup Intrinsically Safe for use with 3 8 in to 3 4 in Meters 31 MC II Flow Analyzer 32 MC II Flow Analyzer Appendix A Lithium Battery Information Lithium Battery Disposal Once a lithium battery is removed from a device and or is destined for disposal it is classified as solid waste under EPA guidelines Depleted lithium batteries are also considered to be hazardous waste because they meet the definition of Reactivity as per 40 CFR 261 23 a 2 3 and 5 This document describes how the lithium reacts violently with water forms potentially explosive mixtures with water and when exposed to certain pH conditions generates toxic cyanide or sulfide gases Federal law requires that depleted lithium batteries be sent to a fully permitted Treatment Storage and Disposal Facility TSDF or to a permitted recycling reclamation facility Important Do not ship lithium batteries to Cameron Cameron facilities are not permitt
8. I must be calibrated before being operated The following information is needed to calibrate the MC II unit of measure for volume flowmeter calibration factor in pulses per gallon unit of measure for flow rate The calibration procedure is explained in detail below Press and hold ACCESS for 3 seconds then release to enter Cali brate mode Following a quick diagnostic test Prog no will appear in the top display and the version number of the firmware will appear in the bottom display for 1 to 2 seconds 1 The tot Eng menu will then appear in the top display The factory default volume unit bbL will appear in the bottom display To select a unit of measure for volume bbl gal m liter or user defined press INCREMENT repeatedly until the appropriate unit of measure appears in the bottom display Press ENTER STEP to accept the selection If you select a preprogrammed unit the Pu P gAL menu will ap pear in the top display allowing you to enter the calibration factor of your companion flowmeter The MC II will automatically calculate the divisor Proceed to Step 3 for further instruction If uSEr is selected Ent diV will appear in the top display prompting you to enter a calculated divisor in terms of the unit specifications Enter the divisor from right to left using the IN CREMENT key to select each digit and the ENTER STEP key to accept each digit selection Then proceed to Step 4 for further instruction
9. LOW ANALYZER TOTAL BBLS Enclosure Captive screws L Cord Front plate Upper mount p pp connector Lower mount Locking screw Pickup connector Figure 1 Nomenclature exterior MC II Flow Analyzer Desiccant packet Enclosure Battery Signal cable Plastic retaining strap Terminal connectors Circuit assembly Figure 2 Nomenclature interior MC II Flow Analyzer Specifications Size Shipping weight Power supply Temperature range Totalizer Flow rate Accuracy Input frequency Input amplitude Signal cable Mounting Compliances 7 3 in wide x 8 3 in high x 3 4 in deep 6 Ib including shipping container One 3 6V lithium D cell battery supplied with instrument Part No 90099000 Average battery life 3 to 5 years 40 to 140 F 40 to 60 C Six digits 0 5 in character height registering barrels 1 10 1 100 available Divisor or calibration factor range 0 001 to 999 999 Six digits registering barrels per day Updates once per second 1 count totalizer 0 to 3500 Hz 30 to 3000 mV peak to peak 1 ft length The MC II enclosure mounts directly on a weatherproof pickup adapter provided which threads onto the turbine meter The pickup adapter tilts and swivels for optimiz ing visibility of the displays Alternatively the MC II can be mounted remotely on a 2 in pipe using an optional kit that includes a mounting bracket U bolts nuts a
10. MC II to the viewing angle desired before tightening the nut CAUTION Before performing the next step make sure the enclosure is in a well ventilated area and avoid breathing fumes that could be trapped inside Under normal operating conditions the lithium battery that powers the MC II is a sealed unit and poses no hazard when the enclosure is opened However a leak in a lithium battery could expel toxic fumes into the enclosure If the battery appears to be damaged adhere to the safety precautions and follow the disposal instructions provided in Appendix A 4 Open the enclosure and install the signal cable as follows a Feed cable through the rubber grommet and make a knot or install a cable tie inside housing allowing enough free length to connect wires to the terminal connector b Feed the black lead and shield into terminal connector number 2 and screw retainer down tight c Feed red or white lead into terminal connector number and screw retainer down tight d Close the enclosure and retighten all eight screws 11 MC II Flow Analyzer Attaching Switchplate Labels Each MC II is shipped with a label set containing commonly used volume and flow rate units of measure labels Unless otherwise specified the MC II default units are barrels volume and barrels per day rate If a different unit of measure will be used place the appropriate label on the front panel below the respective LCD viewing window Make sure that th
11. OTAL TOTAL no YES RATE RATE 26 The upper display will show rAt Eng prompting you to enter the unit of measure for the flow rate Press INCREMENT repeatedly until per day PEr dAY appears in the lower display Since the desired rate is kiloliters per day this is the appropriate rate setting for the user de fined volume unit Press ENTER STEP The upper display will show the prompt PULSE and the lower display will show the factory default setting OFF If it shows a setting other than OFF press INCREMENT until OFF is shown Press ENTER STEP The upper display will show the prompt CodE and the lower display will show no Press ENTER STEP to accept the factory default no setting disabling the security code feature If YES is displayed in the lower display press INCREMENT until no is shown See Enable Password Security Option page 15 for more information on security settings Press ENTER STEP 8 The prompt SEt tot will appear in the top display and no default set ting will appear in the lower display Since no preprogrammed unit is to be entered for this example press ENTER STEP to bypass this menu selection The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory and the MC automatically returns to the Run mode 9 In Run mode press DEC POINT to position the decimal point in the top volume display to show tenths MC II Flow Analyzer
12. PACF Ps Standard pressure in PSIA Tf Average flowing temperature in degrees Rankine R CON Conversion factor for number of standard cubic feet SCF per unit volume of desired measure Pg Average flowing pressure in PSIG Pa Atmospheric pressure in PSIA Ts Standard temperature in degrees Rankine R Fpv Supercompressibility factor enter a factor of 1 if the supercompressibility factor is not known a Determine the supercompressibility factor In this example Fpv 1 0102 b Determine the average atmospheric pressure at 1000 feet above sea level 14 21 PSIA Pa 14 21 PSIA c Determine the factor for converting Fahrenheit to Rankine CR F 459 67 Flowing Temperature Tf 50 F 459 67 509 67 R Static Temperature Ts 60 F 459 67 519 67 R d Determine the factor for converting cubic feet to cubic meters There are 35 31 cubic feet per cubic meter therefore CON 35 31 28 MC II Flow Analyzer e Substitute calculated values for variables in the formula to obtain the divisor Divisor FCxPsxIfxCON 72 56x14 73x 509 67 x 35 31 270 2462 Pg Pa x Ts x Fpv g 120 14 21 x 519 67 x 1 0102 f Round the divisor to six digits to accommodate the six digit limit of the MC II display In this ex ample the divisor to be entered into the MC II is 270 246 2 Refer to Example Liquid Measurement with User Defined Units of Measure Steps 2 through 9 pages 24 through 27 for ins
13. ashing digit field or menu option RESET Allows the user to re enter a numerical value in the bottom display if the value has not been accepted by pushing the ENTER STEP button To re enter the value press and hold RESET for 3 seconds then Pu F SAL TOTAL 09 an An Lo to RATE USER TOTAL 031800 release The right most digit will begin flashing allowing the user to re enter the value right to left View Calibration Factor Press VIEW DIV key at any time during the Run mode to view the current calibration factor If the MC II is programmed to display a preprogrammed unit the calibration factor will be displayed in pulses per gallon and the abbreviation PuP gAL will appear in the top LCD window If the MC II is programmed to display a user defined unit uSEr will appear in the top LCD window and a calculated divisor will be displayed in the bottom window See Example Liquid Measurement with User Defined Units of Measure on page 24 for more information 14 Adjust LCD Contrast Dramatic changes in temperature may cause changes in the LCD contrast To adjust this contrast in Run mode press INCREMENT repeatedly or press it and hold to scroll through the various contrast levels Zero the Total At times a user may wish to reset the volume total to zero To reset the volume total perform the following steps 1 Verify that the instrument is in Run mode 2 Pr
14. cial incidental indirect punitive or consequential damages Seller does not warrant in any way products software supplies and materials not manufactured by Seller and such will be sold only with the warranties that are given by the manufacturer thereof Seller will pass only through to its purchaser of such items the warranty granted to it by the manufacturer MEASUREMENT SYSTEMS Formerly NuFlo Measurement Systems Barton Instrument Systems Caldon Inc NORTH ASIA EUROPE MIDDLE EAST AMERICA PACIFIC amp AFRICA 1 800 654 3760 65 6737 0444 44 1243 826741 ms us c a m com ms asiapacific c a m com ms uk c a m com HOUSTON HEAD OFFICE 281 582 9500 www c a m com flo USA Houston TX Corpus Christi TX Kilgore TX Odessa TX Dallas TX Tulsa OK Duncan OK Denver CO e Bakersfield CA Shreveport LA Lafayette LA Houma LA e Pittsburgh PA Laurel MS Dunbar WV Casper WY Charleston WV CANADA Calgary AB Edmonton AB INTERNATIONAL Aberdeen Scotland Beijing China Bognor Regis UK Dubai UAE e Hassi Messaoud Algeria e Kuala Lumpur Malaysia Singapore cameron
15. closure is in a well ventilated area and avoid breathing fumes that could be trapped inside Under normal operating conditions the lithium battery that powers the MC II is a sealed unit and poses no hazard when the enclosure is opened However a leak in a lithium battery could expel toxic fumes into the enclosure If the battery appears to be damaged adhere to the safety precautions and follow the disposal instructions provided in Appendix A 29 MC II Flow Analyzer 2 Loosen the eight captive screws around the outer edge on the back of the enclosure The front plate of the MC II will fold down hinging on the plastic retaining straps at the bottom of the enclosure The battery and circuit board should now be exposed for servicing Note If necessary use a thin screwdriver blade to pry the front plate free but do not use excessive force 3 Disconnect the old battery from the circuit assembly and remove the battery from the housing 4 Mount the new battery in the housing and connect it to the circuit assembly Circuit Assembly Replacement The circuit assembly Part No 100005109 contains all of the electronic components To retain the current volume information for reentering into a new replacement unit record the totalized volume and rate information before uninstalling the circuit assembly CAUTION Before opening the enclosure make sure the enclosure is in a well ventilated area and avoid breathing fumes that could be trapped in
16. d the pickup threads that mate with the MC II signal cable connector to facilitate easy removal in the future If the remote mounting option was ordered with the MC II see Remote Mounting for installation instructions The MC II is fully assembled at the time of shipment To install the MC II perform the following steps 1 Plug the MC II cable connector into the pickup and turn the swivel nut clockwise until the connector is fully inserted into the pickup and the swivel nut is hand tight 2 Loosen the locking screws that secure the base MC II mount Figure 1 page 6 MC II Flow Analyzer 3 40 7 30 MODEL MC II FLOW ANALYZER TOTAL lt BBLS 8 30 210 82 RATE lt BPD ATA BeeEe 12 55 318 77 27 NuFlo 3 95 100 83 Figure 3 Direct mount dimensions inches and millimeters 8 30 210 82 13 64 346 47 Figure 4 Remote mount dimensions inches and millimeters 10 MC II Flow Analyzer Position the MC II on the flowmeter carefully pulling excess signal cable through the strain relief cord connector on the side of the upper mount see Figure 2 page 7 Thread the base of the mount onto the conduit adapter of the turbine meter and tighten two extra rounds after it is hand tight It is important that the upper mount and MC II readout be kept from turning while the base is being tightened in order to prevent the signal cable from being damaged by twisting Tighten th
17. dths position will blink indicating it is the digit currently selected for editing a Since 8 is to be entered in the hundredths position for the factor 907 68 press INCREMENT until 8 is displayed If the desired digit is accidentally passed continue to press INCREMENT until that digit is displayed again Press ENTER STEP to accept the selection of the digit 8 The digit to the left of the 8 the tenths position will begin blinking b Since 6 is to be entered in the tenths position for the factor 907 68 press INCREMENT until 6 is displayed Press ENTER STEP to accept the selection of digit 6 The digit to the left of the 6 the ones position will begin blinking c Press INCREMENT until 7 is displayed Press ENTER STEP to accept the selection and proceed to the tens position d Press INCREMENT until 0 is displayed Press ENTER STEP to proceed to the hundreds position MC II Flow Analyzer Press ACCESS to enter Calibration mode Pro3 no TOTAL 1 30 RATE Set unit of measure for VOLUME Factory default setting is bbl tot En9 TOTAL b l RATE Enter the Calibration factor from your turbine flowmeter 0 Pu P SAL TOTAL Factory default NOnn on ivi g op 00 or last divisor entered RATE a 0900 08 RATE b 0900 68 RATE c 890768 RATE d 090758 RATE e 090150 RATE f 090168 RATE
18. e Liquid Measurement with User Defined Units of Measure oooocccccccccccococconconccnnnnnccnnnnnnannnncnnnos 24 Example Gas Measurement Using a Calculated Divisor 6 6060666000 06 28 1 1 1 an 1 12 1212 1 1 1212 1 1212 12 12 2 2 2 2 2 2 2 2 2 Aa kk kb 29 0 0 0 vest 29 Battery Replace MEN iia cad 29 Circuit Assembly Replacement ads 30 Appendix A Lithium Battery Information 33 Lithium 1 1 1 1 1 1 000000000000000 33 Transportation Information ado ad Aeris 33 Mat rial Sat ty Data Sheets A AA A ae nine 33 MC II Flow Analyzer MC II Flow Analyzer Introduction The NuFlo MC II Flow Analyzer combines with a turbine flowmeter to provide an accurate display of accumulated flow volume and flow rate of liquids and gases in a simple to use battery powered instrument The MC II s microprocessor circuitry counts the pulses generated by a companion flowmeter converts that data into volume and rate values in accordance with calibration settings and displays the totalized data on two six digit liquid crystal displays LCD s The top LCD indicates total flow volume the bottom LCD indicates flow rate The flow rate decimal point posit
19. e labels match the configuration see Recalibrating Your MC IT page 17 Wiring the MC II Circuit Board The MC II s simplistic design makes wiring easy See the wiring diagram below for reference in properly wiring the MC II to the battery and the flowmeter CAMERON m 1 IS BATTERY __ FLOWMETER tru _ P N 90099000 INPUT SIGNAL Q 5 CHASSIS GROUND epee CHASSIS Lo GROUND 100005109 991 43179 REV O TOTALIZER BOARD DOTTED LINES INDICATE OPTIONAL SHIELDING CONNECTIONS CLASS I ZONE 1 GROUP IIC T4 HAZARDOUS AREA TURBINE MAGNETIC PICKUP MAY BE 991 OR 458 SERIES NUFLO FLOWMETER OR ANY APPROVED DEVICE WITH THE FOLLOWING MAXIMUM ENTITY PARAMETERS U 3 9V lo 1 82 mA Po 1 77 mW C 0 L 0 Figure 5 Wiring of the MC II circuit board MC II Flow Analyzer is ATEX certified for use in HAZARDOUS areas when installed in accordance with drawing 50053018 shown above 12 Operating Your MC II If you purchased a companion NuFlo flowmeter with your MC II Flow Analyzer the MC II has been calibrated for use with that flowmeter at the factory and your MC II is ready for operation as soon as the installation is completed If you did not purchase a NuFlo flowmeter with the MC II or if the MC II is being used with a different flowmeter you must recalibrate the MC II before placing it into service See Recalibrating Your MC II page 17 for instructions When fluid begins to
20. e outside nut of the strain relief cord connector on the upper mount with a 15 mm open end wrench to prevent cord slippage Adjust the MC II readout for best viewing position and tighten the locking screws in the upper mount The viewing angle may be adjusted by loosening the nut on the bolt which holds the MC II readout on the upper mount tilting the unit to the desired angle and retightening the nut Remote Mounting In most applications the MC II Flow Analyzer is installed directly on top of the flowmeter However if the flowmeter is in a line that has vibration or if the meter s location makes a direct mount difficult a remote mount may be preferred Remote mounting hardware allows the MC II to be mounted on a 2 in pipe The remote mounting option kit consists of a mounting bracket U bolts nuts and lock washers weatherproof adapter and 10 ft signal cable assembly Additional signal cable length is available if required To install the MC II with the remote mount option perform the following steps 1 Place the U bolts around the pipe the MC II is to be mounted on then through the mounting bracket Note that the holes in the mounting bracket are arranged such that it may be used with horizontal or verti cal pipe Note Disregard the center hole in the mounting bracket Fasten the bracket with the lock washers and nuts Use the bolts lock washers and nuts provided to attach the MC II to the bracket Position the
21. e provided on the following pages for these basic applications liquid measurement with preprogrammed units of measure page 21 liquid measurement with user defined units of measure page 24 gas measurement page 28 Example Liquid Measurement with Preprogrammed Units of Measure Calibration Information e The MC II will be mounted on a 1 in NuFlo liquid turbine meter e The meter factor is 907 68 pulses per gallon The volume will be measured in barrels and displayed in tenths of a barrel The security code is disabled The MC II is in the Run mode No preprogrammed volume is to be entered 1 Press and hold ACCESS for 3 seconds then release to enter the Calibrate mode The MC II performs a diagnostic test that momen tarily displays all segments of the LCD and then displays the firmware version by showing Prog no on the upper display and the firmware version on the lower display 2 After the diagnostics routine is complete the upper display will show the prompt tot Eng Pressing INCREMENT will allow you to scroll through the available volume units of measurement BBL GAL MP LitEr or uSEr factory default is BBL Press INCREMENT until BBL is selected Press ENTER STEP 3 The upper display will show Pu P gAL prompting you to enter the meter factor in pulses per gallon The lower display will show the previously entered meter factor The factory default is 900 00 The right most digit the hundre
22. e time bypass code 000000 4 Enter the bypass code in place of your password at the CodE wa prompt Call 1 800 654 3760 to Important Prior to exiting the Calibration menu the CodE menu is displayed again and zeroes will appear in the bottom display Select a password using the INCREMENT key and press ENTER STEP to save your password request a one time security bypass code Data Entry Tips To re enter a numerical calibration setting before you have selected and saved the last digit press and hold RESET for 3 seconds then release The right most digit will resume blinking allowing you to enter the entire number again To retain a numerical calibration setting and advance to the next menu without pressing ENTER STEP repeatedly press and hold ACCESS for 3 seconds then release This shortcut applies only to numerical fields You must press ENTER STEP to select all other entries If the MC II is left in the Calibrate mode for longer than 1 minute it will time out and return to the Run mode Data that has been saved with the ENTER STEP key will be saved However data that was selected but not entered will be lost 16 Recalibrating Your MC II If your MC II was purchased as a system it was calibrated at the factory with its companion NuFlo turbine flowmeter Verify the calibration settings to ensure that no further calibration is required prior to use If you purchased a stand alone MC II without a flowmeter the MC I
23. ection If the lower display shows a setting other than OFF press INCRE MENT until OFF is shown The upper display will show the prompt CodE and the lower display will show no Press ENTER STEP to accept the factory default no setting disabling the security code feature If YES appears in the lower display press INCREMENT until no is shown See Enable Password Security Option page 15 for more information on security settings Press ENTER STEP to accept the selection The prompt SEt tot will appear in the top display and no default setting will appear in the lower display Since no preprogrammed total is to be entered for this example press ENTER STEP to bypass this menu selection The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory The MC II will automatically return to the Run mode In Run mode press DEC POINT to position the decimal point in the top volume display to show tenths MC II Flow Analyzer Deselect the Password Security option LodE LodE TOTAL TOTAL no RATE JES Bypass the Preset Total option SEE tot SEE tot TOTAL TOTAL no ES RATE TOTAL SAU ind RATE 23 MC II Flow Analyzer Press ACCESS to enter Calibration mode Pro3 no TOTAL 1 30 RATE Set unit of measure for VOLUME Factory de
24. ed recycling reclamation facilities Caution Profiling and waste characterization procedures must be followed prior to ship ping a lithium battery to a disposal site It is the shipper s responsibility to com ply with all applicable federal transportation regulations see below Transportation Information WARNING The MC II Flow Analyzer contains lithium batteries The internal component thionyl chloride is hazardous under the criteria of the Federal OHSA Hazard Communication Standard 29 CFR 1920 1200 Before shipping a lithium battery or equipment containing a lithium battery verify that the packaging and labeling conforms with the latest version of all applicable regulations The transport of the lithium batteries is regulated by the United Nations Model Regulations on Trans port of Dangerous Goods special provisions 188 230 and 310 latest revision Within the US the lithium batteries and cells are subject to shipping requirements under Part 49 of the Code of Federal Regulations 49 CFR Parts 171 172 173 and 175 of the US Hazardous Materials Regulations HMR latest revision Shipping of lithium batteries in aircraft is regulated by the International Civil Aviation Organization ICAO and the International Air Transport Association IATA requirements in Special Provisions A45 A88 and A99 latest revision Shipping of lithium batteries on sea is regulated the International Maritime Dangerous Goods IMDG requiremen
25. erting gallons to kiloliters Since there are 264 17 gallons per kiloliter the conversion factor for this example is 264 17 b Use the following formula to determine the divisor Divisor Meter factor in pulses per gallon x conversion factor for pulses per unit volume of desired measure Divisor 2977 01 x 264 17 786 436 73 c Round the divisor to six digits to accommodate the six digit limit of the MC II display In this example the divisor to be entered into the MC I is 786 437 To begin the calibration process press and hold ACCESS for 3 sec onds then release to enter the Calibrate Mode The MC II performs a diagnostic test that momentarily displays all segments ofthe LCD The firmware version is then displayed by showing Prog no on the upper display and the firmware version on the lower display 3 After the diagnostics routine is complete the upper display will show the prompt tot Eng Press INCREMENT until USEr appears on the lower display Press ENTER STEP to confirm the selection 4 The upper display will show Ent diV prompting you for the divisor The lower display will show the previously entered meter factor fac tory default is 230 00 The right most digit the ones position will blink indicating it is the digit currently selected for editing a b Remove the decimal point by pressing DEC POINT repeatedly Press INCREMENT until 7 is displayed in the ones place If you accidentally pass the des
26. ese instructions drawings or photographs without the express written permission of an officer of Cameron is forbidden All Rights Reserved Printed in the United States of America Manual No 50165011 Rev B January 2007 MC II Flow Analyzer Table of Contents 111116111761322 ie rit ri rek s aka O A 5 A E 8 AA aki ki canes St te s thusanansandansantshenaarsagscnanansnads AE RESE Ak REK Kaka kak AE DRA KE PRA SR ak Aaa ASA 9 Hazardous Area Installations ecccccecccceecce cece a aanoaaaatta easRe a A EEES 9 General NN 9 Direct MOUN WO rat A tern 9 Remote Mount ir A 11 Attaching Switchplate Labels a nade eden ane 12 Wiring the MC 1 Gireut BOarduuassarna dates ed 12 Operating Your MGI a A ceucccreanienscets 13 RUN Mode Keypad FUNCtiONS 5 035 ccccccivieseccecececscetececesncedeczeesctsceennsseesnecesscenescencueeecutesscersuccesseterecesscteenteseects 13 Save store DAs 444444 13 Change Decimal 0 0010101001 13 View Calibraton Factoria 14 Adjust LCD Contrast 0101010101 15 A is cages verite adan seta ai eee E ad le PRAN n ene Aa a Ra Aaa ae Ra aaa 15 TNO OUE a da 0100000 15 Correct Overrun Eresin Ando so REGA 15 Enable Password Security OPtION scort 0 00000 15 Data Entry TIPS cosida 16 Bypass Security P SSword viii 000000 16 Recalibrating Your Lo APA O 17 Example Liquid Measurement with Preprogrammed Units of Measure 0 0 21 Exampl
27. ess and hold RESET for 3 seconds and release a Ifthe security option is disabled the total display will automati cally revert to all zeros b Ifthe security option is enabled you will be prompted for a password See Enable Password Security Option below If the correct password is entered the total will reset to zero Timing Out If the MC II is left in the Calibrate mode for longer than minute it will time out and return to the Run mode Data stored with the ENTER STEP key will be saved Data that was selected but not entered will be lost Correct Overrun Error If the calculated flow rate contains more than six digits the MC II will generate an overrun error A prompt oU run will appear in the lower LCD To correct this error enter the Calibrate Mode and change the flow rate unit Enable Password Security Option Your MC II is designed with a password protected security option to help deter unauthorized personnel from adjusting calibration settings When the security function is enabled the user will be prompted for a password each time he presses ACCESS to enter Calibrate mode immediately following the diagnostic test The security option is disabled before the MC II is shipped from the factory To enable the security function perform the following steps 1 Press and hold ACCESS for 3 seconds then release to enter Cali brate mode Following a quick diagnostic test the CodE prompt will appear in the top d
28. fault setting is bbl EOE 5 TOTAL b l RATE SAL RATE nn3 RATE LEEF RATE e u5Er RATE Ent d 0 TOTAL TT LILILILI RATE co co 24 Example Liquid Measurement with User Defined Units of Measure Calculating the divisor for liquids is necessary when registering the volume in units other than barrels gallons cubic meters or liters User defined USEr units may be used for the volume total and preprogrammed units for the flow rate Note Each MC Il is shipped with a label set Part No 100080190 con taining labels for commonly used flow rate and volume units The appropriate label can be placed on the front panel on the right side of the LCD viewing window Calibration Information A NuFlo in turbine meter is being used to measure injected water for a water flood project The turbine meter calibration factor is 2977 01 pulses per gallon The volume is to be measured in kiloliters and displayed to an accu racy of one tenth of a kiloliter The units of measure for flow rate will be kiloliters per day No preprogrammed volume is to be entered The security code is disabled and the MC II is in the Run mode The MC II has not been calibrated and is at factory default settings Step by Step Calibration Procedure 1 Calculate the divisor and divisor decimal point position a Determine the factor for conv
29. ion is determined automatically by the MC II as dictated by flow conditions As the flow rate changes the flow rate decimal point will shift position to provide maximum resolution The MC II has no internal potentiometers jumpers or dip MC II FLOW ANALYZER switches to adjust For applications that rely on standard engineering units the MC II automatically calculates the divisor when you supply the calibration factor of the companion LENA flowmeter With the simplistic MC II design you can save totals in nonvolatile memory with the press of a button on the keypad or RATE BPD reset the total display to zero or to a predetermined value cauisranion ENTER A password protection security feature deters unauthorized koun El personnel from altering the calibration or accumulated volume data in the instrument The security function may be enabled or disabled using the keypad 45 NuFlo The low current draw of the MC II s CMOS circuitry enables the MC II to run for 3 to 5 years on a single 3 6V D cell lithium battery This durable power supply and the MC II s noncorrosive weatherproof enclosure make it ideal for use in remote locations A non ATEX certified version of the MC II Flow Analyzer supports a pulse output option While this option appears in the configuration menu it is not supported by the ATEX certified version of the MC II The option should remain turned off MC II Flow Analyzer MC II F
30. ired digit continue to press IN CREMENT until that digit is displayed again Press ENTER STEP to proceed to the next digit tens position Press INCREMENT until 3 is displayed Press ENTER STEP to proceed to the next digit hundreds position Press INCREMENT until 4 is displayed Press ENTER STEP to proceed to the next digit thousands position Press INCREMENT until 6 is displayed Press ENTER STEP to proceed to the next digit ten thousands position Press INCREMENT until 8 is displayed Press ENTER STEP to proceed to the next digit one hundred thousands position Press INCREMENT until 7 is displayed Press ENTER STEP to confirm the entry of the divisor MC II Flow Analyzer Enter the calculated divi sor Ent 11 LI TOTAL 0230 00 RATE Factory default or last divisor entered 003000 g RATE 0c3001 RATE 02303 RATE 003431 RATE 000431 RATE 080431 RATE 186431 RATE Underline denotes the flash ing digit to be changed 25 MC II Flow Analyzer Set unit of measure for RATE rAE En9 TOTAL b P d RATE 9P nn PEr dAY an3 P d PEr Hr Li Pno Pr an in Deselect the PE SEC RATE Pulse Output option PULSE TOTAL DEF RATE Deselect the Password Security option CodE CodE T
31. isplay The bottom display should read no 2 Press INCREMENT to toggle the bottom display setting to YES 3 Enter a password containing up to six digits entering the digits from left to right If the password contains less than six digits enter zeros for the remaining digits 4 Press ENTER STEP to accept this selection MC II Flow Analyzer TOTAL 11 ou Fun RATE Select or deselect the Password Security option LodE TOTAL TOTAL NO JES RATE RATE 15 MC II Flow Analyzer To disable the security function repeat Step 1 and press INCREMENT to toggle the bottom display setting to no Press ENTER STEP to save the selection Bypass Security Password Forget your password With the MC II you can have your access restored quickly and easily with a one time bypass code To obtain this bypass code perform the following steps 1 Press and hold ACCESS and RESET simultaneously for 3 seconds then release The word bYPASS will appear in the upper display and a number will appear in the lower display Press ACCESS RESET simultaneously to display 2 Record this number it will remain on the display panel only for a few the bYPASS menu seconds 3 Calla Cameron representative and give him her the number and the 64 PA 5 5 serial number of the MC II After verifying your identity he she will er provide you with a on
32. nd lock washers a weatherproof adapter and a 10 ft signal cable assembly ATEX certified l Sira 06ATEX2290 7 TM TM GI 16 Ex ia IIC T4 C Esu NUFLO MC II FLOW ANALYZER IP66 S N MC 3 9 V 1 1 82 mA P 1 77mW C 0 L 0 INTRINSICALLY SAFE SECURITE INTRINSEQUE ki i WHEN INSTALLED PER INSTALLATION DRAWING 50053018 Sira OGATEX2290 U 3 9 V II 1G Ex ia IIC T4 IP66 C Esso l 1 82 mA 40 C lt T gt 60 C a pa mw MANUAL NO 50165011 L 0 Measurement Systems CAMERON BOGNOR REGIS PO22 9TT U K Default settings are barrels volume and barrels per day rate unless otherwise specified at the time of order MC II Flow Analyzer Installation Hazardous Area Installations The ATEX certified MC II is fully compliant with European ATEX Directive 94 9 EC Annex II 1 0 6 The following instructions apply to equipment covered by certificate number Sira O6ATEX2290 The instrument may be located where flammable gases and vapours of groups IA IIB and IIC may be present Itisonly certified for use in ambient temperatures in the range 40 C to 60 C and should not be used outside this range It has not been assessed as a safety related device as referred to by Directive 94 9 EC Annex II clause 1 5 e Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice EN 60079 14 within Europe e Repair of this equipment shall be carried
33. out by the manufacturer or in accordance with the applicable code of practice IEC 60079 19 Ifthe instrument is likely to come into contact with aggressive substances the user is responsible for tak ing suitable precautions to prevent it from being adversely affected thus ensuring that the type of protec tion is not compromised Aggressive substances may include but are not limited to acidic liquids or gases that may attack met als or solvents that may affect polymeric materials Suitable precautions may include but are not limited to regular checks as part of routine inspections or establishing from the material s data sheet that it is resistant to specific chemicals General The MC II Flow Analyzer is most commonly mounted directly on top of its companion flowmeter However if the flowmeter is in a line that has vibration or if the meter s location makes a direct mount difficult the MC II can be mounted on vertical or horizontal 2 in pipe additional hardware is required With either installation method the mounting location should be free of vibration and the MC II should be oriented so that the liquid crystal displays LCDs are not exposed to direct sunlight Direct Mounting In preparation for the installation of the MC II install the companion flowmeter in the flow line and install the magnetic pickup according to the flowmeter instruction manual Grease the pickup threads that mate with the flowmeter body an
34. pass through the flowmeter the MC II will register total accumulated flow volume in the top LCD and instantaneous flow rate in the bottom LCD Decimal points will appear in their proper position in the displays when the unit is properly calibrated The MC II has two modes of operation Run Mode and Calibrate Mode The Run Mode is the standard operating mode during which the instrument displays flow rate and volume The Calibrate Mode of the MC II allows entry of calibration data into the instrument using the six red keys aligned on the switchplate Abbreviated menu names will appear in the upper display and calibration data will be entered in the lower display As indicated on the switchplate the first four keys are primarily used for calibrating the MC II The VIEW DIV and RESET keys are used primarily in the Run mode See Table 1 page 14 for a description of all keypad functions Due to the limitations of a 7 segment character some of the letters in the menu names will be uppercase and some will be lowercase All available unit abbreviations for volume totals and flow rate are listed in the outside column of this page RUN Mode Keypad Functions Save Store Data Loss of battery power can result in the loss of unsaved data To store the total accumulated flow volume to nonvolatile memory press ENTER STEP each time you check the flow The saved total accumulated volume value will be available when battery power is restored Total acc
35. r position for your calibration factor Enter digits from right to left The right most digit will flash indi cating the digit being changed Press INCREMENT repeatedly to advance the digits from 0 to 9 or press and hold INCREMENT to scroll through the digits to make the appropriate selection Then press ENTER STEP to save it and advance to the next digit Repeat this step to enter all six digits If your calibration factor is less than six digits in length enter 0 for each of the unused digits at the left When you have entered the last of the six digits and pressed ENTER STEP the calibration factor will be saved in the MC II s memory and the rAt Eng menu will appear in the top display 4 Atthe rAt Eng prompt select a unit of measure for rate barrels per day b P d gallons per minute g P nn cubic meters per day nn3 P d liters per minute Lit P nn lt preselected volume unit gt per day PEr dAY lt preselected volume unit gt per hour PEr Hr lt preselected volume unit gt per minute Prnn in lt preselected volume unit gt per second PEr SEC To select a unit of measure press INCREMENT repeatedly until the appropriate unit of measure appears in the bottom display Press ENTER STEP If you selected a user defined unit of measure for volume in Step 2 your rate unit options will be per day per hour per minute or per second The PULSE menu will appear in the top display 5 Deselect the Pulse Ou
36. side Under normal operating conditions the lithium battery that powers the MC II is a sealed unit and poses no hazard when the enclosure is opened However a leak in a lithium battery could expel toxic fumes into the enclosure If the battery appears to be damaged adhere to the safety precautions and follow the disposal instructions provided in Appendix A To remove the circuit card perform the following steps 1 Loosen the eight captive screws around the outer edge on the back of the enclosure The front plate of the MC II will fold down hinging on the plastic retaining straps at the bottom of the enclosure The circuit board should now be exposed for servicing Remove the four screws located in the corners of the card Disconnect the battery signal cable and the switchplate Reconnect the battery signal cable and switchplate to the new circuit assembly Secure the new circuit assembly to the faceplate using four mounting screws Aa 9 ank Close the door of the enclosure and secure with eight captive screws around the outer edge of the back of the enclosure CAUTION Use of spare parts other than those identified by Cameron voids ATEX certification Cameron bears no legal responsibility for the performance of a product that has been serviced or repaired with parts that are not authorized by Cameron 30 Quantity DL gt _ MC II Flow Analyzer MC II FLOW ANALYZER SPARE PARTS LIST Part Number 50166006 10000
37. tput option The default setting is OFF Press ENTER STEP to accept the default setting OFF and proceed to Step 6 The CodE menu will appear in the top display 6 Enable disable the password protected security feature by accepting the default no setting on the CodE menu or by pressing INCREMENT to toggle the setting to YES Press ENTER STEP to save the setting The bottom screen will change to a numerical data entry field prompting you to enter a numeric password of up to six digits Note Choose a number that is easily remembered Record the pass word for future reference if necessary You will be asked for it each time you press ACCESS to enter the Calibration mode or RESET to reset the total For more information on the password protection security feature see Enable Password Security Op tion page 15 MC II Flow Analyzer Deselect the Pulse Output option BUESE TOTAL OFF RATE HILSE TOTAL DEF RATE Select or deselect the Password Security option LodE Lode TOTAL TOTAL no JES RATE RATE 19 MC II Flow Analyzer Enable or disable the Preset Total option SEE EGE SEE EOE TOTAL TOTAL JES RATE RATE 20 7 The prompt SEt tot will appear in the top display and no default setting will appear in the lower display a Important If
38. tructions on entering the divisor and other calibration data into the MC II Maintenance The ATEX certified MC II is fully compliant with European ATEX Directive 94 9 EC Annex 11 1 0 6 Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice IEC 60079 19 Recalibration For maximum accuracy recalibrate the MC II when installing a new rotor and vane kit in the companion flowmeter or when the MC I is to be used with a flowmeter that has a different calibration factor Changing the calibration of an MC II does not affect the flow totals accumulated at the time of the calibration Rather additional flow measured in accordance with the new calibration information will be added to the existing total Battery Replacement The battery used in the MC II has a life expectancy of three to five years This battery s very flat discharge curve makes it difficult to measure voltage to determine the remaining battery life at any point in time Record the date of installation on the new battery for future reference in determining when it should be replaced WARNING Replace the MC II battery only with the Cameron Intrinsically Safe Battery Part No 90099000 To replace the battery perform the following steps 1 Ifthe existing battery is still functional press ENTER STEP to store the current volume in nonvolatile memory CAUTION Before opening the enclosure make sure the en
39. ts in special provisions 188 230 and 310 latest revision Shipping of lithium batteries on road and rail is regulated by requirements in special provisions 188 230 and 310 latest revision Material Safety Data Sheet For a link to the current MSDS for the lithium batteries used to power the MC II Flow Analyzer see the Cameron Measurement Systems Division website www c a m com flo 33 MC II Flow Analyzer 34 WARRANTY LIMITATION OF LIABILITY Seller warrants only title to the products soft ware supplies and materials and that except as to software the same are free from defects in workmanship and materials for a period of one 1 year from the date of delivery Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion Seller provides all software as is THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE Seller s li ability and Buyer s exclusive remedy in any case of action whether in contract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to the replacement of such products software supplies or materials on their return to Seller or at Seller s option to the allowance to the customer of credit for the cost of such items In no event shall Seller be liable for spe
40. umulated volumes are also automatically saved each time you exit the Calibrate menu Change Decimal Point Position Volume readouts can be displayed in values as small as 0 001 of a unit by changing the decimal point position In Run mode press DEC POINT until the desired decimal position is achieved The decimal point position in flow rate readouts adjusts automatically and cannot be changed MC II Flow Analyzer Volume Units bot RATE SAL RATE nn3 RATE ieee RATE u5Er RATE barrels gallons cubic meters liters user defined Flow Rate Units 6 7 8 RATE Ban RATE nn3 P d RATE LE Pnn RATE REF GAS RATE PEr Hr RATE Pr nn wi RATE PERSER RATE bbls day gal min cubic m day liters min per day per hour per minute per second default unless a different unit is specified at time of order only these flow rate units are available when the user defined volume unit is selected 13 MC II Flow Analyzer ri CALIBRATION access g DEC ff INCRE ENTER view POINT P ment pen DIV Table 1 MC II Keypad Functions RUN MODE FUNCTIONS ENTER STEP Saves current volume total in nonvolatile memory RESET Allows user to zero the volume VIEW DIV Displays the current calibration factor DEC POINT Changes
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