CATIA V5R16 and UGS Tecnomatix Jack 5
Contents
1. aney R lt W _ E f a IAC RGIEL XEHOAI BAS Ia SRT a EAn S es ere ais Human Centered Design Development of F 1 Race Car By Vincent G Duffy and H Onan Demirel IE 556 Vincent G Duffy and H Onan Demirel l Project Manual JACK Digital Human Modeling DHM facilitates design by reducing the need for prototypes and can be defined as A digital representation of the human inserted into a simulation or virtual environment to facilitate prediction of safety and or performance It includes visualizations and the math amp science in the background Sundin 2006 DHM applications have potential to enable engineers to incorporate ergonomics amp human factors engineering principles earlier in the design process Duffy 2004 Chaffin 2 It also provides real cost savings to the industry 8 8 Million avoided in injury AN Brazier et al 2003 Digital Human Modeling helps organizations to design safer and efficient V optimizing the productivity and cost DHM applications help engine rsNto ha ergonomics and human factors in design and product development sonally DHM applications have been utilized by manufacturing and OO However ANO technological developments and advancement in the compute ations expands the application areas of DHM Simulation tools help engineers and scientists to rep Q operation of complex systems by using computer software Advance co t2. IE 556 Vincent G Duffy and H Onan Demirel 3 Project Manual How to Run CATIA Workstation File File Management Please pay special attention while storing managing files in CATIA When you create an assembly product CATIA automatically assigns a parametric relation to each component in the assembly Parametric modeling tools use dimension equations and constraints to define geometry in 3D space This gives the advantage of simultaneous part update When you make a change in any assembly component you don t need to modify assembly product CATIA automatically updates the assembly product CAT Ky keeps the history of each construction modification actions you ve made on el This gives you the flexibility of changing parameters quickly In CAD applications you can t modify your original geometry once you clfa it The parametric modeling saves time and money speeds up the design is phase and keeps models consistent In order to maintain the consistency of the parametric dimeNgfons equations and constraints you need to keep your source files and assemb together in a pre defined folder Also don t change the file names just save theg as hey are There is a way to keep files in different locations and freely move EO prowever this needs advance training and it goes beyond the scope of this cl When you download CATIA files from web them in the same folder You need all 9 files shown below After downleading all files yo
3. Rotation Hold the scroll wheel andi left mouse button Simultaneously move your mouse free flying mod A circular globaMaavigation IE 556 Vincent G Duffy and H Onan Demirel Project Manual a croll wheel Simultaneously e your mouse to right and left Zoom in Zoom Out Hold the scroll wheel Just click once to right left mouse button and release it After that move your mouse in forward and backwards This will make you to automatically zoom the CATIA screen 2 You can also orient your screen by using Isometric View toolbar This will automatically orient the CATIA screen by using pre determined views This tool includes Isometric Front Back Right Left Bottom Top views of the objects in the CATIA screen eewvewew Bs 7 5 gt E _ b i i s y w gt R a X ps d Y al id 1 SD UEL E A 3 Alternatively you can use re in View menu and manually navigate rotate CATIA screen lt gt aree mae SETZ IE 556 Vincent G Duffy and H Onan Demirel 8 Project Manual How to Change Object Dimensions in CATIA 1 Open the assembly product file Assembly Workstations No Manikin See handout Catia Workstation Instructions vv F HELGE EES amp JA BUR GMs St GD BGO KAFORG ee o p i teor 2 The file is running on CATIA Assemb dign Q 3 Move your mouse in 3D and pass througiP
4. be m Beri 7 Tiepa i A Dheren E Fig 3 step 3 IE 556 Vincent G Duffy and H Onan Demirel 23 Project Manual NIOSH Manual pg 142 149 Task A male worker directly created by Human Toolbar pg 35 is assigned to work on a simple lifting task Refer to below figures and take a look at the input parameters to setup your NIOSH analysis For the purpose of this lab please follow the given input values How to setup NIOSH analysis Please check page 142 at UGS Tecnomatix Jack 5 0 User Manual and Examples Squat FA A A 7 EEEL ETE TTE ma a j pret ayes Sree l Leask Cay pep Ar Tear Home ir Fri i z Hirr fr gah irga FA Urin Lir Fas Mhae T o feam ae far Fa A frare a A te eee a Desoto igar Leng a z l Pase F argar Coming A a i ei p Pl irra i faa pps yis wes O Aai aan on i ene nena yack f b eae th ed eel eta peste fra cas Hennar fispreretcy D 170 LP ide Be es cele ee fehl LE Derna Lirene ek cere faa Uis Piris Whine reo Apai a Fiacra Tams Prat Segre Sone pecan int conte berem vah bee ine Digi Se etal i Cee er 7an kse e chp kts bree eit Sipe Taria Lad Tada Pierre Ere Dieii Ee Teke Lesi Tike Meorarmia Coe Drise Fig 3 step 3 IE 556 Vincent G Duffy and H Onan Demirel 24 Project Manual File Transfer Procedure between CATIA and Jack 1 When you change modify your
5. dialog box will pop up You can change the length of the Loading Table by modifying the Length value in Pad Definition window Please try not to modify input values besides Length value Any change in other parameter values may corrupt the CAD model Note The small arrow button shows the direction of change Q f Change the L efor I used 2m and click OK You can also click Preview button Bee e changes before they are activated IE 556 Vincent G Duffy and H Onan Demirel 13 Project Manual How to Orient Objects in CATIA Once you change the dimensions in CATIA you should observe that the objects are not sitting in the same plane level no more We need to fix the orientation of the objects respect to the floor level plane in order to keep the realistic view and accuracy of the CAD model In order to orient the objects in space we will use the CATIA s Assembly Design Manipulation tool 1 Remember we changed the dimension length of the Loading Table by usin Window We were in the Part Modeling module of the CATIA In order amp t onfirm the object we need to go back to Assembly Design module after dimension changes Part Modeling lt gt Assembly Design a Your CATIA screen after you made the dimension change should look similar to figure a Go File gt Save c Click Yes CATIA should automatically close the current screen Otherwise manually close your screen after you saved it d Go back to
6. the folder directory that M you keep your CATIA Workstation files E e Double click on assembly Catia Workstations No Maninin amp You should observe tbat the updated part is r for use in Assembly Desig obey now That s how vA between Assembly oduct design mney amp ATPase ENEE LAT t Di me too A AASEN 174 2A PENA gt i eee too 2 EN AN MAF AFECTE Fi eer too 2 Sea CONNES La Le OP Beer wrens ssRteee HOS tnan peg 6 a a IE 556 Vincent G Duffy and H Onan Demirel 14 Project Manual 2 Before manipulating the object locations we need to create a virtual ground floor to fix the objects in a predefined location This virtual floor will not affect appear in our analysis It s a quick and simple visual aid used by designers Of course in this powerful software there is a way to parametrically fix the object level plane However this needs previous training and complex at this moment We will use the Ground tool as a visual aid in our workstation design Go View gt Ground and virtual ground will appear on your screen tY Of SOR ORT Jaaa 2 AP BADR wPtOXAs BOOED a2 840 OC 999 Fim gt oy tae 4 i i y 2 A 2 uve L TAN IKEF ORORTV Lee r N KT re NT ATINE TTET T T 8 p ET Rw IE 556 Vincent G Duffy and H Onan Demirel 15 Project Manual 3 Now we have the visual floor to fix the objects in a standard plane level However t
7. up window appears This window shows the translation process You should see the SUCCESS note at the end of the translation process Basically your 3D solid CAD model is translated into segments and surfaces It 1s no more a parametric model it is translated into a surface geometry model 0 ee fh 4 a OO le od IE 556 Vincent G Duffy and H Onan Demirel 22 Project Manual JACK Exercise Metabolic Energy Expenditure Manual pg 133 141 Task A male worker directly created by Human Toolbar pg 35 is assigned to work on a simple lifting and carrying task Refer to below figures and take a look at the input parameters to setup your Metabolic Energy Expenditure task entry For the purpose of this lab please follow the given input values How to setup NIOSH analysis N check page 133 at UGS Tecnomatix Jack 5 0 User Manual and Examples Movement Type Bench Height Q Table 1 Task Work Elements tisini Freerty epeencure Dmitriy Ejepents graian Semen an Akad Rar aoe ffm Homan sac E k beter T a ae h reo i ae ae eh DH A TE i E mb C jm tiog Wat 5 Tok Chea Categeny i Ejea H leihen OOOO T i vat Losa Postion 03 hat Pasties 7 ia Fig I step 1 et abobc nergy beendive Ted Crmy feats rayos Summary Human Peer Fa From tna Iw B wetter itm A wege 750 Zamo FD E oe eoe Bag wat 4 E sari z Cet eaten ca a eine Pi Gling ilimi fis 4 Tamwa
8. CATIA V5R16 and UGS Tecnomatix Jack 5 0 CATIA Computer Aided Three dimensional Interactive Application CATIA is the most powerful multi platform CAD CAM CAE PLM software package of its kind in the world It was created by the consortium of Dessaults System of France and IBM of United States CATIA works like an integrated digital factory by its own You can start with sketch of the product digitally create a full 3D prototype manufacture it of this Numerical Control NC workbench and manage the development and mark ti product by using Product Lifecycle Management PLM utilities e of the workbenches in CATIA are specially configured for ship design aeros h et metal design A Class surface design Finite Element Analysis FEM er i design and analysis etc CATIA helps engineers by integrating all engineering design and ffalysis tools under a single software package This unique integration brin s the advantages of data management consistency in information flow savings tit and money rapid product development strategies user productivity enhanced istic visualization etc NASA s Space Shuttle program The Boe te O any Airbus US Navy BMW Mercedes Audi Toyota Ford etc integrate ATIA and took a new step towards digital design manufacturing produetion and marketing Purdue is also one of the pioneer engineering schools in the vgorld amp hieh uses this software campus wide S 268 teake fi Eea
9. arts I PurityScan m management Microsoft Office Wor Calculator Microsoft Office Pow Demirel_Hasan_Hw3 T Demirel_Hasan_HWw 4 gt gt b gt Adobe Photoshop CS 3DSSPP H gt aa cot gt Sa IronCAD 8 0 i n Microsoft Office f gt fen cpt gt Ba E Factory 9 HyperCam 2 i gt met gt CATIA Help Files A m ols gt gt phason 9 r 3 y 2003 gt Tet nology J3 CatiavSr16 NN 4 M Veterinary medicine i IronCAD 9 0 E wW et j ITaP gt IE 556 Vincent G Duffy and H Onan Demirel 5 Project Manual 5 You should see this screen when CATIA launches ev wereee Ta BN 25 FY POC UTY SV eeee 8 OE IE 556 Vincent G Duffy and H Onan Demirel 6 Project Manual How to Navigate in CATIA Learning any type of CAD modeling software starts with fully understanding the navigation tools These tools help you to orient your computer screen in 2D and 3D 1 Below figures will help you to understand how to navigate in CATIA by using wheel If you are a first time CAD user this may take some time for 3 button mouse The key is properly holding the middle button or oe y get familiar with the mouse Once you feel comfortable of using the RA you ll speed up your navigation on CATIA rapidly NA 3D Rotation Hold the scroll wheel and the right mouse button Simultaneously move your mouse in free flying mode A circular global navigation bubble should appear 3D
10. egration in engineering is necessary for understanding the complex syste nt from building jet engines to system human body is investigated ge UGS Tecnomatix Jack 5 0 software makes this integration possible and proyides solution for complex engineering design and analysis problems Hanss liper Param Deui Calin nmp bed ae Por i H ite gia Eki Lak na au a her m hefa ME forte Pirim iE i iHi i i i e Human Centered Design F 1 Driver Comfort Analysis By Vincent G Duffy and H Onan Demirel IE 556 Vincent G Duffy and H Onan Demirel 2 Project Manual Integration of CATIA and Jack The file transfer protocol between CATIA and Jack gives the flexibility of exchanging files Therefore we can integrate two powerful softwares and combine their power to take a further step in design and analysis of advance products and systems You can export your CAD model from CATIA without losing its surface geometry quality However none of the file protocols in CATIA and Jack are capable to keep the complete mechanical and parametric integrity of advance digital CAD models Basically you ean t export the history tree applied materials and solid integrity of CATIA products to N Some of 3 party software can achieve this dual way transfer process but they t efficient and not cost effective There are many research projects and spec ftware developments are focused on dual way embedded file tra
11. he elevation of the floor and the objects are not leveled We need to attach the floor to the original object level plane vr eS eS eee ee n a Select the front view from Isometric View toolbar Now the digital ground appears as a thin line Because you are looking to the screen in front view b When locate your mouse on the on line a hand tool appears Left click on the mouse hold the mouse button and try to move the mouse until you reach the original object level plane a c Try to match original object 20a panez oean i 4 elevation and the virtual ground o Since this is a visual aid tool it might not be the accurate way of matching floors Try to use your institutive thinking and visual sense to get the best match d When you rotate the object you should see that the ground level elevation is matching with th original object plane and The Loading Table is partially dwided by the virtual azo eS AS trer Aarre si 2 OE eS AS CnPP AFCO Fi te a eo er Meearrvreste i eS BR 442 AeCarrreete i Y aS AN 442K a oo soa ETF A OP RSA H549545B9958 O ge or ET Li i EO a A W LA RAAL Sh eee ed amp Sus a xaa 2an a t meacan i IE 556 Vincent G Duffy and H Onan Demirel 16 Project Manual 4 Next we will shift the elevation of Loading Table and try to fix it to the virtual ground level We will use the Manipulation tool of the CATIA s Assembly Design module When you clic
12. k the Manipulation tool Manipulation window appears as shown below MICATI VY her Siete Lddcantity Wertets en ewes I b p Pet bhe cake Wer we Aa oe Cala Beane _ r Dic rat n a A A E a oe EY SAn A SPs SS EGRG8E2S6 iiH s axen nPeUurrsiere ers E IE 556 Vincent G Duffy and H Onan Demirel 17 Project Manual 5 Now let s shift the Loading Table The Manipulation screen is easy to use and it helps users to fix the direction movement in predefined 3D axis plane We click on Z axis notice a small font note appears drag along z axis in the first row of the Manipulation window ere Fr er Ee o i 5 Aanipulation Pa 4 Pras along Z axis _ Ewewees ri i A with respect to constraints s Apn Seenrveve den x 3 OK Cancel 1 BE ae 6 When you select Z axa gon Loading Table locate your mouse on Loading Table When you idur mouse you will see that the object is highlighted but of your mouse hold it and start to move your cursor up Now click on Apu You should hat he Loading Table is shifting upwards Keep shifting the Kei you match it with virtual ground plane trt CRAN ANPI ARIBPVNTEZE EEND m J gt a 9 amp S BEOe amp 24 S4 4587 9 OD ausia 2 arun te IE 556 Vincent G Duffy and H Onan Demirel Project Manual 18 7 You should see that there is a slight problem in the orientation The Loading Table is at
13. nsfer protocols s this drawback current file transfer protocols are still beneficial and they Men time effort in engineering design and analysis In IE556 we are trying to get benefit from two special oR We will work on Human Performance Analysis and Digital Human Modeling topreg by using UGS Jack software Similarly we will use state of art multi platform meering software CATIA to create modify our CAD models This approach giv chance to understand the human centered design and ergonomics in engineeri oy Modern engineering design and analysis too G the development of macro micro scale advance products and systems Nowadg products and systems are becoming more human centered The human centered design philosophy requires engineers to collaborate object oriented design eff with physical and cognitive aspects of the human This allows engineers to ign human and environment friendly efficient products which give the true value to the users human Imagine a race car with the best engine material and aerod mic configuration but lack of human safety and usability sy So aS an engineer you dor t t to be part of this 200 mile hr racing coffin project Therefore ra gon rated digital design and analysis tools ex CATIA and Jack and the kes ed design philosophy give advantage of replicating reality before anythin hic happens Even though our current workstation model may look simple nip y there is much to learn from it L 9
14. ol Panel IE 556 Vincent G Duffy and H Onan Demirel 20 Project Manual How to Run Jack Workstation File 1 Login to Jack software see Jack Manual Appendix A2 A6 a How to Login Jack on ITAP computers b How to Login Jack from off campus computers 2 After you launch Jack a File gt Import b Select Jack file Assembly Workstations No Manikin wrl you ve N downloaded from webct Qi te LE jm ppm bee jim fsm jjis rii ae a Gi ve Och Femme Ts F apm Tem ETL det mh rerem de ao ee det emt rren es dk a a deh umh d arang gm Ane a ees LA pane Fin n La LEGH i F ha 3 Now we need to input some CWOrdiriate values to import the wrl file to Jack YRML 1 0 2 0 import options Selected File op Assembhy Workstations Wo Manikin vl General Advanced Optimize N Save Uphorne Base Name Assembly Workstations Mo Ma E Save Directo Browse dack Type C Poet Figure C Environment L Use Name E Output Lines 0 Output Points Scale Options tosca E Scale Factor Unit Scale From ATRQefined Transform Translation x Scale Factor Transform Translation y Rotation X Transfom Translation cm Rotation deg Translate Save Options Defaults Dismiss IE 556 Vincent G Duffy and H Onan Demirel 21 Project Manual 4 After you input coordinate values click Translate You will notice that a pop
15. parts in CATIA you may export the files to Jack by saving as wrl extension D gt lie re ye res wes we E TS Lee ot Sa f F a a p bJ LA O gt 4 SS ETEINEN WV ere D An Hi OR PN Gey AHOR FV VTS s Ar EEN s a s 2 Now we can open the file we saved with wrl in Jack by using Import option Please check How to run Jack Workstation file IE 556 Vincent G Duffy and H Onan Demirel Zz Project Manual Appendix Supplementary Information gt Mechanical Part Drafts gt Assembly Components A gt Screen shots N IE 556 Vincent G Duffy and H Onan Demirel 26 Project Manual
16. right elevation on virtual ground plane but the skid is just sitting in the middle of the Loading Table We should move the skid to top of the Loading Table We will take the exactly the same actions as we took while moving Loading Table select Manipulation select Z axis shift the skid up to Loading Table surface af AS eet di HrerarrysF turn it off from View menu Manipulation window And eS MS 4APF ACLCAUPYVtAEe Fi a4 AN 47 2PF MLCBLYVEenee i J bn 202 3 T amp P 8408 BOeoyis8gegy BBS eg 495 IE 556 Vincent G Duffy and H Onan Demirel 19 Project Manual How to Open Jack 1 How to Login Jack gt Login Jack on ITAP computers Appendix A2 gt Login Jack off campus Appendix A4 2 How to Open a Jack Environment File Appendix A9 Below figures show some frequently used toolbars For additional help please chew appropriate sections at UGS Tecnomatix Jack 5 0 User Manual and Examples Pan is used to move the viewpoint ar tl Rotate is used to revolve viewpoint location from either left to right or upedpr around the part You can analyze the visualization combinations of both You can thi on the part in details by dynamically rotating the in 2D plane viewpoint around the part p as rotation Jack Jack 5 0 1 File Edit Open File to Read into the Environment S 7 View O TUursor Q Display of Create Obj ae Male Hierarchy Scaling Create Female Human Contr
17. the object you want to change its dimension Notice when you mo your mouse a hand icon appears whenever you pass through an object e Same time the name of the object is highlighted on the history tree L an e pa p p p tote When you pass trough the Loading Table the component name is highlighted in the history tree IE 556 Vincent G Duffy and H Onan Demirel Project Manual 4 Now let s change the dimension height of the Loading table a Expand the Loading Table history tree by clicking the plus icon next to the highlighted component name This is first expansion we are moving into first parametric assembly relation Notice a component with name 6 appears This signifies Loading Table is the 6 assembly component in the assembly product Qy oo P bd gt gt a a b Expand the Loading Table history trece more by clicking the plus icon next to the highlighted component nae amp This is the second expansion we are moving into second paramet sembly relation which guides us to the Mechanical Part Design IE 556 Vincent G Duffy and H Onan Demirel 10 Project Manual pa 6 IE 556 c Once more expand the Loading Table history tree by clicking the plus icon next to the highlighted component name PartBody This is the last expansion we are in Mechanical Part Model Every component inside PartBody represents special mechanical solid modeling operations CAD modeling sof
18. tware has special construction methodologies where a 2D geometry can be extruded drilled grooved etc For the objective of this class just try to remember you can only change dimensions once you move into PartBody once you expand your A tree until Part Body Note We are in Assembly Design module of CATIA Take a look R ry ar on right These icons represent Assembly Design operation tools orry about the functionality of those icons we are only interested 3 s e which CATIA module we are in P ay Loading Table Vincent G Duffy and H Onan Demirel 11 Project Manual te we el E SF D Zi e1 b k 4 Ca 6 to y amp amp P IE 556 d Now we are almost ready to change the dimension of the object First we need change CATIA Assembly Design module to Part Design module Double click on the Loading Table Part Height extrusion pad icon You will notice the CATIA Assembly Design module changes to Part Design module a LS T a 4 a 3 A ar lt o a a ti v e ri 4 D A Note We are in Part Designgmo ef CATIA Take a look the icon bar on right These icons represent Part D ign Operation tools Again don t worry about the functionality of those oS are only interested in to see which CATIA module we are in A Vincent G Duffy and H Onan Demirel 12 Project Manual e Now double click on the Loading Table Height on history tree and a Pad Definition
19. u can work with the assembly product A Assembly Components Ja 1 Conveyer CAD oy CATIA Part 3 Cutter CAD CATIA Part 4 Extruder CADAN J CATIA Part 5 Loading Tabb QAD CATIA Part 6 MaterialBin CAR9 CATIA Part 8 TableBin CAD CATIA Part o Assembly Files Assembly Product ON Assembly Workstation No Manikin CATIA Product Type IE 556 Vincent G Duffy and H Onan Demirel 4 Project Manual How to Open CATIA 1 Go to webct find the Catia Workstation folder under IE556 class link 2 Create a new folder in your computer in my documents desktop etc 3 Download all the files from Catia Workstation folder to the new folder you ve just created 4 Run Catia on ITAP PC Course software gt Technology gt cgt gt Catiav5r16 Be patient when Catia is launching it may take up to 2 3 minutes When you see the screen 3 below click close and wait to Catia logo mN Catia should be running after 30 sec 4 x BI Command Prompt Internet EQ windows Explorer Internet Explorer Report a TLT Lab Issue Sahm Office Outl amp USB Admin Rights Repair Utility Lancut 7 Accessories fan Course Software fn agriculture F Standard Software T alps T Startup m consumer and family sciences Notepad desktop ini M education R Internet Explorer an engineering Microsoft Office Exce Windows Media Player health sciences m Gams A liberal
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