MBM6 - Barrier - Bariere Parcari
Contents
1. MBM6 Barrier Installer and Users manual J H Ne V2 0 REV 11 2013 OO CONTENT gt INDEX oo CONTENT p index pago1A 01 SAFETY INSTRUCTIONS gt standards to follow p g 01 B 02 PACKAGE gt inside package p g 02 A 03 OPERATOR gt technical specifications pag 02 B gt warning light pag 03 A gt locking unlockin pag 03 B 04 INSTALATION p installation site preparation p g 04 A gt barrier s fixation p g 04 B gt boom assembly p g os A gt boom support installation p gos B gt top cover removal p g 06 A gt spring adjustment pag 06 B gt boom leveling p g 07 A p limit switch and stoppers adjustment pag 07 B 05 CONTROL BOARD MC15 CONFIGURATION gt checking limit switches connections pag 08 A gt barrier s course configuration pag 08 B gt transmitters configuration pag 09 A gt pause time configuration pag 09 A gt Condominum function and potenciometers pag 09 B 06 TROUBLESHOOTING gt final consumers instructions pag10 A p specialized technicians intructions p g10 A 07 COMPONENTS TEST gt connections scheme p g 11 A 08 MAINTENANCE gt maintenance p g1 B 09 CONTROL BOARD CONNECTIONS gt MOTORLINE MC15 control board p q12 A 01 A OT SAFETY INSTRUCTIONS STANDARDS TO FOLLOW lt i ATTENTION gt To ensure the safety of people it is important that you read all the following ins2. frequency 80 Intenso Opening Closing time 3 65 3 65 The main dimensions of the MBM6 barrier are 53 mm 2 E S Kg gt 36 mm motorine 02 B O3 OPERATOR gt WARNING LIGHT The MBM6 barrier is a product developed with the purpose of controlling the access of vehicles to private industrial and commercial areas One of the main functionalities is the warning light capable of emitting different colors This was developed to identify the different stages of the boom opening openned and closing in a more clear and visible way During opening course warning light emits GREEN light During pausing time while openned warning light emits BLUE light During closing course warning light emits RED light 03 A O3 OPERATOR LOCKING UNLOCKING 4 In case of power failure the barrier is equipped with a manual unlocking and locking system Follow the bellow instructions to unlock or lock the barrier 1p Open the door using the key supplied with the barrier Rotate the key to unlock the door and pull it towards outside On the interior you will have access to the unlocking system 2p The unlocking is made by pressing and rotating the motor wheel shaded on the image on the side The rotation direction to unlock will depend on the current stage of the boom openned or closed which will make the rotation possible to only one side p
3. t close again gt Encountered problems gt Boom moves easily Procedure II gt Consult a qualified MOTORLINE technician gt Consult a qualified MOTORLINE technician gt Consult a qualified MOTORLINE technician 1 gt Check if there is any obstacle in front of the photocells 2 b Check if any of the control devices key selector push button video intercom etc of the gate are jammed and sending permanent signal to control unit 3 gt Consult a qualified MOTORLINE technician gt Consult a qualified MOTORLINE technician gt Consult a qualified MOTORLINE technician 1 gt Open control box and check if it has 230V power supply 2 gt Check input fuses INSTRUCOES PARA TECNICOS ESPECIALIZADOS lt Discovering the origin of the problem 3 gt Disconnect barrier from control board and test them by connecting directly to power Supply in order to find out if they have problems see page 11 A 4 b If the barrier works the problem is on the control board Pull it out and send it to our MOTORLINE technical services for diagnosis SP If the barrier doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 1 Check all motion axis and associated motion systems related with the barrier to find out what is the problem 1 gt Check capacitors testing operator with new capacitors 2 gt If capacitors are not the pr
4. All the programming process must be made N with the control board connected to a 230V power supply Motorvline og A OG Mcis CONTROL BOARD CONFIG BARRIER S COURSE CONFIGURATION lt The LEDs BL e DS must be both ON so that the barrier can work properly N If they are not check the connections of the security devices In case you don t use any security device please close all circuits with shunts You must start the configuration with both potenciometers at middle adjustment The final adjustment will be made after programming the barri er s course d gt Programming the barrier s course 1p Unlock the barrier see page 03 B 2p Place the boom manually at middle course and lock the barrier 3 Press the SEL key and the LED CODE will start to blink Press again the SEL key as many times as you need untill the LED PGM AUTO starts blinking ab Press and hold SET key and the boom must start to close WARNING If the boom starts opening release the SET key switch the cables of the terminals 5 and 7 of CN2 connector and restart this programming 5 gt Let the barrier close open and close once again automatically always keeping the SET key pressed 6 gt Once the barrier finishes closing for the second time the LED PGM AUTO will stay ON permanently and the LED T MOTOR will start to blink Release SET ket and wait 10seconds untill the LED T MOTOR stops from blinki
5. N gt TOP COVER REMOVAL 1 gt Open the door using the key supplied 2p Rotate the rod image above to to unlock it and then pull it to the unlock the cover There are two rods one outside on each side of the barrier 6 Tol Mr gt _ i I o gt Ri NYT sol 3 gt The hooks that secure the top cover are also rotated and release the cover ap Pull the cover up to remove it When assembling the top cover on the barrier you must do the exact same steps but in reverse order mMotorline Of A OZ INSTALLATION SPRING ADJUSTMENT lt gt M M lt r UN ADJUSTMENT To adjust the springs you must use a wrench to fasten or release the springs nuts If you rotate them clockwise you are giving tension to the springs causing the boom to rise up and rotating counterclockwise you are removing tension from the springs causing the boom to descend 1 gt Unlock the barrier please follow steps on page 03 B 2p Put the boom like on phase 1 as shown on the above image Let it go and it must maintain on that position or rising very slowly If the boom starts to descend or rise adjust the springs untill you can make the boom become stabilized 3 gt Put the boom like on phase 2 phase 3 phase 4 and phase 5 and repeat the same process of point 2 for each phase With the adjustment of the springs y
6. PACKAGE O3 OPERATOR gt INSIDE PACKAGE Inside the package you will find the following components gt 01 electromechanical barrier gt 01 Mas control board gt 02 4channel MX4SP transmitter gt 01 aluminium boom gt 01 boom support gt 01 MF exterir photocells set gt 02 fastening metal plates RGB LED board Mas control board Electromechanical barrier Fastening metal plates ofo M16 screws with bushings gt 01 boom fastening metal plate gt 04 M16 bolts with bushings gt 04 boom fastening screws gt 02 boom support fastening screws gt 01 RGB LED board gt 01 cover for boom gt 01 installer and users manual Boom III fastening screws Boom metal plate lt Boom I cover lt MX4SP transmitter oe gt MH QD photocells fastening screws Installer and users manual oom Aluminum support boom OPER TECHNICAL SPECIFICATIONS lt The specifications of the MBM6 barrier are MBMG 230 v MBM6 24 v gt Barrier s Power Supply AC 230V 50 60Hz AG 220V 50 60 Hz gt Motor s Voltage AC 230V MV DE gt Power 90W SOW gt Current gt RPM 2800RPM 1400 RPM gt Noise level lt 65dB lt 65dB gt Force X X gt Working temperature A5 C a 65 C A5 C a 65 C gt Thermal protection OT gt Protection level IP55 IP55 gt Working
7. Q b NS KS QI lt p Ss OS You must rotate the red wheel to the ei J HDD easiest side SS 9 CR AG To lock the barrier you must do the same Ge gt steps because once it is unlocked the red wheel will only be able to rotate to one of the sides O3 B OZ INSTALLATION gt INSTALLATION SITE PREPARATION It s important that this order of installation is respected Otherwise we can t assure the correct installation of the barrier and it may not work properly foundation above soil 500 mm total J height of foundation 1p Create a foundation in cement on the soil The dimensions on the side image are the minimum to maintain so they can be superiors but never inferiors You must leave one or more tubes for the cables of the different components to pass through the foundation to the barrier photocells wall starts key Selectors etc 2p Solder the bolts with bushings on the foundation while the cement is still fresh It is also necessary to respect the dimen sions on the side image when soldering the bolts so that the barrier can be installed ALTERNATIVE During installation you can replace the bolts supplied by metal hooks soldering them on the cement foundation while it is still fresh You must pay attention to the above images dimensions when placing the hooks TR O4 INSTALLATION BARRIER S FIXATION q 3 gt With the bolts alr
8. eady fixed on the cement foundation respecting the dimensions of point 2 place the barrier on top of the foundation in a way that the screws stay inside and centered with the barrier ap Open the door using the key to unlock it and pull it to the outside sp Place the fastening metal plates and fix the barrier to the ground tightening the nuts supplied with the product mMotorline 04 B OZ INSTALLATION gt BOOM ASSEMBLY To assemble the boom you must place the boom on the barrier fixing plate and align the four holes on each piece The you just need to place the boom fastening metal plate and use the screws to fasten the three parts together When the boom is fixed use the cover to hide these fastening parts P OF Ss SIO AL 5 O4 INSTALLATION BOOM SUPPORT INSTALLATION lt After assembling the boom you must define the length of it so that you can fix the boom support as visible on the image above When the booms length is decided fix it with the two small screws situated at the end of the fix part of the boom When the position of the booms support is defined you can fix it to the ground Make two holes on the fixing ground and place the screws supplied Align the support holes with those same screws and fasten the support using the nuts O5 B P La SSI oOo AL O4 INSTALLATIO
9. ehicles people etc 10 A O7 COMPONENT TEST gt CONNECTIONS SCHEME To detect which are the components with problems in barrier s installation sometimes it will be needed to run some tests with direct connection to a 230V power supply For that it s necessary to interpolate a 1OUF Capacitor in between the connection for the barrier to operate At the bellow scheme it s shown how the connection must be done interpolating the different device s cables NOTE This test is only applied to the 230V barrier To test the 24V you just need to connect the motor s wires to a 24V battery NOTES gt To run the test you don t need to remove the barrier from the installation site where it is installed This way you can more easily find out if the barrier connected directly to the power supply works properly gt The order to connect the capacitor s cables on the barrier s cables is not important You just have to connect one on the Brown cable and the other on the Black cable gt The commom cable of the barrier must always be connected to the power supply gt To invert the operating direction you just need to change the Black cable with the Brown cable of the barrier on the connection to the power supply POWER SUPPLY 230V CAPACITOR TOUF Earth Wire N IMPORTANT All tests must be made by specialized technicians due to the serious danger related to the incorrect use of electronic systems Motor
10. ime 3 gt Press SET one time and the pause time is defined SET SEL a OO A OG Mcis CONTROL BOARD CONFIG CONDOMINIUM FUNCTION AND POTENCIOMETERS lt The condominium function of this control board causes the barrier to only accept opening orders When the barrier is closed if you press the transmitter s key to open it will start openning but during the openning maneuver or when it is already openned if you try to close it the control board won t accept It This causes the barrier to only close automatically Activate e deactivate condominium function 1p Press the SEL key and the LED CODE will start blinking Press again the SET key as many times as you need until the LED CMD AP starts blinking 2p Press SET to confirm 3 gt If the LED CMD AP stays ON it means that the function is activated and if it stays OFF it means that the function is deactivated Adjust sensibility and force potentiometers The force potentiometer controls the force of the motor when opening and closing The sensibility potentiometer controls the sensibility of the control board when detecting obstacles The more sensitive it is the quicker it will detect any obstacle during it s course and invert the o
11. ine 1A O8 MAINTENANCE MAINTENANCE lt Check tightness of the screws that fix the boom to the barrier s body Check if the fastening metal plates didn t suffer any modification with the consistent utilization to assure the proper functioning of the barrier These maintenance procedures must be realized every year to assure the well functioning of the automatism Motor ine 11 B OO CONTROL BOARD CONNECTIONS gt CENTRAL MG15 MOTORLINE SN Sj 92010Yd 445617 Buiyse 4 SJJLJEG 1JO1329 S Kay ae ae uo11ng em J l S E SE dE LI SOS GS SGS l l ENE OPEN SOUIUMS UWIT puu 1uv Ajddns d Jamod sa N 1 4d Li OT O OQ O O E Poo asa Anda A 2222282 rer per re a a ee SE JUBWOW SI29 1d JEU 28 SIU UONISO 34 Ul sale au dos Win 440 PaYDUMS SI WAA UONG YDUMS JOLS 8 199440 ULI no Ja av i 4riot JOYUDEdE Buiusep4 E lZ LI IL 01 6 8 41997 81211 Clees OTI OO END NOD LND 1d wie SND O DO dyd SG er Rece 32404 ER Ws EFE QO rsnas 0 6 9 Q ie 1000 LAS 6ND m O O TT PGM AUT T MOT L LE SC ino D p 1 mole SE C VND sqq1 6 3TL250V F1 F2 160mAL250V lil j T PAUSA T MOT P LAA 8ND
12. ng 7 The programming is now complete and you can use the barrier normally SEL Motor ine 08 D OG Mcis CONTROL BOARD CONFIG gt TRANSMITTERS CONFIGURATION Once you have the barrier s course configured you can now program the transmitters gt Programming transmitters 1p Press one time the SEL key and the LED CODE will start blinking 2p Press one time the transmitter key that you desire to operate the barrier 3 gt When pressing the transmitter key the LED CODE must turn and stay ON signaling the sucess of the configuration If the LED CODE doesn t stay ON the transmitter was not programmed Please repeat the same steps to try once again NOTE To program several transmitters repeat the same steps above for each one of the transmitters gt PAUSE TIME CONFIGURATION The pause time is the time that the barriers stays paused since it completes the opening maneuver untill it starts to close automatically gt Programming the pause time in automatic mode 1p Press the SEL key one time and the LED CODE will start blinking Press again the SET key as many times as you need until the LED T PAUSA starts blinking 2p Press SET one time and wait as much time as you want for pause t
13. oblem disconnect motor from control board and it them by All MOTORLINE control boards have LEDs connecting directly to power supply in order to find out if it has problem is from control board problems see page 11 A that easily allow to conclude which devices are with anomalies All safety devices LEDs DS in normal situations remain On All START circuits LEDs in normal situations remain Off If LEDs devices are not all On there is some security systems malfunction photocells Safety edges etc If START circuits LEDs are turn On there is a control device sending permanent signal 1 gt Close with a shunt all safety systems on the control board check manual of the control board in question If the automated system starts working normally check for the problematic device A SECURITY SYSTEMS 3 b If the motor works the Pull it out and send it to our MOTORLINE technical services for diagnosis 4 gt If the motor doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis B START SYSTEMS 1 gt Disconnect all wires from START terminal input terminal 3 of CN3 connector 2 gt If the LED turned Off try reconnecting one device at a time until you find the defective device 2 gt Remove one shunt at a time until you find the malfunction device 3 gt Replace it for a functional device and check if the ope
14. ou must achieve a stage where you can let go the boom in each position you desire and it must stay Stabilized The springs must be calibrated to sustain the total wheight of the boom without the help of the motor ap When the springs are tuned lock the barrier follwoing the steps on page 03 B lt 360o0mm 1 440mm 1 spring of 5smm 3600 5000mm 1 440mm 1 spring of 6mm 5000 6000MM 2 44omm IX 5Smm 1x Emm Motorine 06 B OZ INSTALLATION gt BOOM LEVELING Ajter installing the barrier you must verify the position of the boom while closed If it isn t aligned horizontaly when closed follow the instructions bellow to adjust It Horizontal level IMPORTANT You must turn off the power Supply so there is no risk to activate the barrier acidentally and cause an accident 1p Loosen the nuts of the extensible arm shown in the image of the barrier s interior 2p Insert a small rod on the hole located on the extensible arm so you can rotate it more easily 3 gt To level the boom when closed you just need to rotate the extensible arm If you rotate to the direction shown by the arrow of the image you are reducing it s size and causing the boom to rise If you rotate on the other direction you are increasing it s size causing the boom to descend ap When the boom is leveled you must fasten the nuts of the extensible arm to lock it s length This will prevent the arm to accidentally increase o
15. r decrease during the normal usage of the barrier Barrier s interior NOTE The development of all mechanical parts was made to assure an opening degree of 90 in whatever leveling position you adjust the boom This means that If you align it horizontally when closed it will be vertically aligned when openned O7 A OZ INSTALLATION LIMIT SWITCHES AND STOPPERS ADJUSTMENT lt The mechanical limit switches of the barrier are shown on the image on the left They consist of two rings fixed to the booms rotation shaft that when open ning or closing will activate the micro switches also installed This will cause the control board to stop the barrier when the micro switches are activated one for each type of maneuvers Adjust limit switches 1 Slightly loosen the screw of the ring you want to adjust so it becomes easier to move 2p Rotate it to the desired position so it can ativate the micro switch and stop the boom on the correct position 3 gt Fasten the screw of the ring you ve adjusted to fis it on that position NOTE When adjusting the limit switches you must also need to adjust the mechanical stoppers The mechanical stoppers shown in the image on the side were developed to limit the movement of the arms inside the barriers body After adjusting the limit switches you must need to adjust the stoppers so that the arm shaded on the image touches them as soon as the micro s
16. rator works correctly with all the other devices If you find another one defective follow the same steps until you find all the problems NOTE In case procedures described in sections A and B don t result remove control board and send to our technical services for diagnosis 1 gt Check all motion axis and associated motion systems related with the barrier to find out what is the problem 1 gt Check capacitors testing with technical services for diagnosis new capacitors 4 gt If motor work well and move 5 b If this doesn t work remove control unit and send it to NOTE Setting force of the controller should be sufficient to barrier MOTORLINE technical services services 2 b If capacitors are not the problem disconnect motor from control board and test it by connecting directly to power supply in order to find out if it is broken 3 gt If the motor doesn t work remove it from installation site and send to our MOTORLINE gate at full force during the entire course the problem is from controller Set force using trimmer on the board Make a new working time programming giving suffient time for opening and closing with appropriate force page 08 B of this manual for MBMG 230V make the barrier open and close without stopping but should stop and invert with a little effort from a person In case of safety systems failure the barrier shall never cause physical damaged to obstacles v
17. rientation of working of the motor 1p To adjust the potentiometers you just need to rotate them with a small screwdriver Rotating to the right you will increase the values and to the left you will reduce it NOTE Everytime you make an adjustment to the force potentiometer you must perform a new barrier s course programmation see page 08 B Sensibility Force 09 B O6 TROUBLESHOOTING gt INSTRUCOES PARA CONSUMIDORES FINAIS Anomaly gt Barrier doesn t work gt Barrier doesnt move but makes noise gt Barrier opens but doesnt close gt Barrier doesnt make complete route Procedure gt Make sure you have 230V power Supply connected to operator and if it is working properly gt Unlock barrier and move boom by hand to check for mechanical problems onthe movement gt Unlock motor and move boom by hand to closed position Lock motor again and turn off power supply for 5 seconds Reconnect it and send order to open barrier using transmitter gt Unlock barrier and move boom by hand to check for mechanical problems on the Behavior gt Still not working gt Encountered problems gt Boom moves easily gt Barrier opened but didn
18. tructions Incorrect installation or incorrect use of the product can cause physical injury and material damage gt Keep these instructions in a safe place for future reference gt This product was designed and produced strictly for the use indicated in this manual Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger gt ELECTROCELOS SA is not responsible for the improper use of the product or other use than that for which it was designed gt ELECTROCELOS SA is not responsible if safety standards were not taken into account when installing the equipment or for any deformation that may occur to IL gt ELECTROCELOS SA is not responsible for the safety and proper operation when using components not sold by them gt Do not make any modifications to the operator components and or their accessories gt Beffore installation unplug the automatism from the source of power gt The installer must inform the client how to handle the product in case of emergency and provide this manual to user gt Keep remote controls away from children to prevent the automated system from being activated involuntarily gt The customer shall not under any circumstances attempt to repair or tune the operator Must call qualified technician only gt Connect the automatism to a 230V plug with ground wire gt Operator for outdoor and indoor use 01 B O2
19. witches are activated This will cause the stoopers to hold the boom s wheight when it gets to end of course To make the adjustments you just need to loosen the bolts that fix them rotate them and fasten the bolts to fix them on that position 07 B OG Mcis CONTROL BOARD CONFIG gt CHECKING LIMIT SWITCHES CONNECTIONS N To program the MBM6 24V you must consult the manual of the MC41SP control board The first step to program the control board is to verify all connections of the various components Please verify the scheme of the connections on the page12 A Gal Openned i the LED FAP must Z gt Middle course the LEDs FAP e FCH must keep ON switch OFF and the LED FCH must keep ON 3 Closed the LED FCH must switch OFF and the LED FAP must keep ON Ajter you check the connections you must check if the limit switches are working properly gt Check limit switches 1 gt Unlock the barrier see page 03 B and move it manually to middle course 45 2p Verify if the LEDs FCH e FAP are ON If not check the connections When both LEDs are ON go to next step 3 gt Manually close the barrier and LED FCH must switch OFF ap Manually open the barrier and LED FAP must switch OFF If the LEDs don t switch OFF as explained it means that their cables are badly connected Switch the cables of the terminals 7 and 9 of CN3 connector
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