Mach 3 Coin Sorter and Counter
Contents
1. B Cycle the MOTOR ON OFF Key until PC CASH PRESS the Display shows C Press the BATCH Key YES to enable BATCH Y GRAND N the PC Cash feature D Turn the Sorter OFF to exit the programming mode 33 Programming salem all keys active 4 SALEM ACTIVE FEATURE CSS This feature allows the Sorter to work with older cash settlement systems Requires proper Interface Module Contact your Authorized Representative A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle the MOTOR ON OFF Key until the Display shows C Press the BATCH Key YES to enable BATCH Y GRAND N the Salem feature D Press the MOTOR ON OFF Key to continue changing the Port Parameters or turn the Sorter OFF to exit the programming mode USE CSS PRESS 5 ALL KEYS ACTIVE This feature disables all Keys except the MOTOR ON OFF and ACCEPT Keys for security or supervisory purposes A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle the MOTOR ON OFF Key until the Display shows C Press the GRAND Key NO to disable BATCH Y GRAND the appropriate keys D Press the MOTOR ON OFF Key to continue changing the Port Parameters or turn the Sorter OFF to exit the programming mode ALL K2. Cycle the BATCH Key to move to the next Bagstop to be programmed OR Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode Programming bagstop values 7 PROGRAM BAGSTOP VALUES MODEL 6300033 A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Note To avoid miscounting coin spills and RE f Power Switch ON to enter the programming nuisance Clean Photocell display messages select a drawer stop quantity that mode does not fill the drawer above the Fill Line B Cycle MOTOR ON OFF Key until Display inside the drawer approximately 22mm from shows drawer top C Cycle BATCH Key to display the denomination to be changed The existing value for that coin will be displayed EXAMPLE SELECT BAG STOPS Represents a tubing quantity of 50 pieces for denomination 01 selection stop 1 USE BATCH KEY D Cycle the ACCEPT Key to show the other three choices available for that coin E When the Display shows the stop choice to be reprogrammed with a different quantity 1 Cycle the GRAND Key to the digit column to be changed The digit will flash TUBING 2 Cycle the BAG STOP Key to decrement decrease the digit value Cycle the 01 STOP 1 BAG COUNT Key to increment increase the digit value Note All Entries Are in Unit Values Only 400 F If you wish to reset all bag stop settings
3. DISABLED Enabled 14 BAGSTOP DISPLAY UNITS OR VALUE Value COIN STOP 1 STOP 2 STOP 3 VALUE UNITS UNITS UNITS DEFAULT FIGURE 14 COIN VALUES BAGSTOP SETTINGS STANDARD COIN STOP 1 STOP 42 STOP 3 STOP 44 VALUE UNITS UNITS UNITS UNITS TUBING DEFAULT 50 400 40 FIGURE 15 COIN VALUES BAGSTOP SETTINGS MODEL 6300033 31 Programming changing parameters PRINTER PRESS BATCH GRAND N The current selection will flash 32 The following pages explain in detail all the steps necessary to properly change the default settings of program parameters 1 INITIALIZING THE PRINTER PORT 1 Note The RS232 interface option must be present for printer operation port 1 will not be active The Sorter must recognize that a Printer is connected so that the proper communication link can be established A Connect Printer to Port 1 at rear of Sorter B If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode C Cycle the MOTOR ON OFF Key until the Display shows D Press the BATCH Key YES to insure Control Communications to the Printer E Switch Printer Power Switch ON F Press SEL Key on Printer to place Printer on line green light ON on SEL Key G Press the MOTOR ON OFF Key to continue changing the Port Parameters or turn the So
4. DeLaRue user guide MACH 3 Coin Sorter and Counter COIN amp CURRENCY CASH HANDLING SOLUTIONS DE LA RUE CASH SYSTEMS INC Box 200 705 S 12th Street DeLaRue Watertown WI 53094 USA Tel 920 262 3300 Sales 800 527 2638 Supplies Sales Supplies 920 261 1783 920 262 3374 Web http www delarue com Fax QO Dear Customer Thank you for purchasing the Mach 3 Coin Sorter Counter from De La Rue This product is yet another step to fulfilling our mission To enable the secure and cost effective availability of cash when and where people need it This innovative product incorporates the very latest technology for you to process coins faster and more accurately than ever before It contains De La Rue designed and patented components which make this product unique Additional benefits of the Mach 8 are Compact Size RS232 Interface Lightweight 1500 Coins Minute Lockout Security Battery Backup e Easy To Read Display te Bagst Two Levels of Totals Pi eins Tabletop or Portable Coin Tubing e Adjustable Bagging Pedestal e Exact Bagstopping With over 100 years experience in the design development and manufacture of world class coin processors De La Rue supplies more products world wide than any other manufacturer Quality is paramount in our manufacturing process and we are proud to hold certific
5. NO 6300337 GERMANY YES 6300340 SLOVAKIA NO 6300341 SLOVAKIA YES 6300407 MEXICO NO 6300408 MEXICO YES 6300451 SINGAPORE NO 6300452 SINGAPORE YES OIO or G O O C o 6300460 PARAGUAY 5 NO 6300461 PARAGUAY 5 YES 6300509 UK 6 NO 6300510 UK 6 YES 6300512 GUATEMALA 4 NO 6300513 GUATEMALA 4 YES 6300514 GUATEMALA 6 NO 6300516 SAUDI ARABIA 5 NO Oo 6300517 SAUDI ARABIA YES 6300519 NEW ZEALAND YES __A_A gt S __ 6300524 PORTUGAL YES k x 6300536 BRAZIL YES gt gt gt gt gt gt gt gt gt 2 6300541 COLOMBIA YES A 6300548 POLAND YES x_A_ _z__ 2 6300557 ARGENTINA YES f A OO 6300559 DENMARK YES 6300603 NETHERLANDS YES ojo OIO ojo AID OIO ojo Introduction model identification 6300608 TURKEY NO 6300609 TURKEY YES 6300614 HAITI NO 6300615 HAITI YES 6300620 PHILIPPINES NO 6300621 PHILIPPINES YES 6300630 BRAZIL 6 NO 6300631 BRAZIL 6 YES 6300634 FRANCE TOKEN 6 NO 6300635 FRANCE TOKEN 6 YES o 6300640 DOMINICAN REPUBLIC NO 6300641 DOMINICAN REPUBLIC YES 6300650 NORWAY NO 6300651 NORWAY YES 6300552 MALAYSIA NO 6300553 MALAYSIA YES o o 6300660 ITALY 6 NO 6300661 ITALY 6 YES 6300665 UAE 5 NO 6300666 UAE 5 YES o 6300668
6. OFF Key until Display shows C Press BAG STOP Key The Display will show the following EXAMPLE PORT 1 PORT 1 1200 N 7 P DTE ENABLE ACK USE BG COUNT KEY EXAMPLE DISABLED PORT 1 ACK NAK Programming ACK NAK D Cycle the BAG COUNT Key until the Display shows the port you wish to change THE ACK NAK THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM D ABOVE E Cycle the BAG STOP Key until the Display shows the following F Cycle the BAG COUNT Key to enable or disable ACK NAK Note Be sure Display shows correct port number to change see item D above G Exit using one of the following Press BAG STOP Key to select the next communications parameter OR Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 51 Programming RTS CTS PROGRAM PORTS USE BAG STOP KEY SELECT PORT NO USE BG COUNT KEY EXAMPLE PORT 1 PORT 1 1200 N 7 P DTE ENABLE RTS CTS USE BG COUNT KEY EXAMPLE DISABLED PORT 1 RTS CTS 12 4 SELECT RTS CTS ENABLE A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode Cycle MOTOR ON OFF Key until Display shows Press BAG STOP Key The Display will show the following Cycle the BAG COUNT K
7. ALL OUTPUTS END WITH FIVE CARRIAGE RETURNS CN ASCII CONTROL CHARACTER 18 HEX CTRL X E ASCII CONTROL CHARACTER OE HEX CTRL N 0 D4 ASCII CONTROL CHARACTER 14 HEX CTRL 1 NU ASCII NULL CHARACTER 00 HEX PAUSE 59 Interfacing 60 PC CASH SERIAL PORT MODE The PC CASH serial port mode allows Port 1 to remotely monitor and control the Sorter The following is a listing of abbreviations used in the PC CASH mode of operation STA d ds a Start of text ETA iii des End of text CMD Command field two bytes Tells the Control or computer what the following information contains MES Z yaqa kaq ataq Message field Contains coin token totals or other information S S eut atari ips Status bytes Five bytes containing information telling computer results of a command or machine SIS FORMAT Set up action field SETUR uc Two bytes indicating dollars or units 0 dollars UO units ACTION FIELD Three byte ASCII field indicating status of machine Examples Complete OK Function error FUN Indicates character s within quotes are ASCII characters DEFAULT PORT PARAMETERS WHEN PC CASH MODE IS SELECTED BAUD Rate 9600 BPS Party sese aan Parity OFF Word Length 8 Bits DTE DCE Select DTE Handshaking RTS CTS enabled Stop Bit 1 Bit ACK NAK Disabled Note All parameters are
8. PACKAGING THE SORTER WEIGHS 16 75 POUNDS 7 6 KG OR 18 25 POUNDS 8 3 KG FOR MODEL 6300033 USE PROPER LIFTING TECHNIQUES WHEN REMOVING THE SORTER FROM THE SHIPPING CARTON Introduction installation CONN 1 PRINTER CONN 2 REMOTE DISPLAY 00000000 eo ee eoo FIGURE 3 OPTION CABLE CONNECTION PORTS CHECK FOR SHIPPING DAMAGE The Sorter and all options were thoroughly tested after they were manufactured and carefully packaged when they left the factory ANY DAMAGE THAT MAY HAVE BEEN DONE IN SHIPMENT SHOULD BE REPORTED TO THE CARRIER IMMEDIATELY THE SHIPPING CARTON S AND PACKAGING SHOULD BE RETAINED FOR THE CARRIER S INSPECTION IF NECESSARY CHECK FOR MISSING PARTS Compare the items received against the original order Notify your Sales Representative of any discrepancies INSTALL THE OPTION S IF ORDERED Install each option in accordance with the Installation Instructions provided with each kit Cable connections are shown in Figure 3 Note The Control must recognize that a Printer or a Remote Batch Display is connected The procedure is discussed in the Programming Section later in this guide Introduction coin receivers INSTALL COIN DRAWERS BAGGING ATTACHMENTS Unpack the Standard Coin Drawers Mega Drawers or Bagging Attachments and slide them into position Note The footprint of the Sorter allows any of the Drawers Bag Attachments to be located in a
9. are shown in FIGURE 716 Note The sub line on the printout is not used during normal operation but is included in the program to maintain compatibility with other RS232 peripherals Programming BATCH ACCEPT BATCH 01 SUB 00 GRAND 00 TOTAL 93 91 SHORT ACCEPT 10 01 05 25 50 1 00 TOTAL COIN TOTAL LONG FIGURE 16 BATCH TOTAL PRINTOUTS 43 Programming SET GRAND PRINT USE BAG STP CNT GRAND LONG PRINTOUT GRAND OF PRINTOUTS 44 11 GRAND PRINT LENGTH NUMBER OF COPIES Note The RS232 interface option must be present for printer operation port 1 will not be active A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode Cycle MOTOR ON OFF Key until Display shows Cycle the BAG STOP Key to select between the Displays GRAND SHORT E PRINTOUT When the display you desire is shown cycle the BAG COUNT Key to display the number of copies you require Exit using one of the following Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode Examples of long and short GRAND printouts are shown in FIGURE 717 Programming GRAND ACCEPT GRAND 00 TOTAL SHORT GRAND ACCEPT GRAND 00 PARTIAL BAG TOTALS 100 QUANTITY OF COIN CURRENTLY IN DRAWERS OR BAGS INDIVIDUAL COIN VALU
10. Display shows the value to be reprogrammed with a different value Cycle the GRAND Key to the digit column to be changed The digit will flash Cycle the BAG STOP Key to decrement decrease the digit value Cycle the BAG COUNT Key to increment increase the digit value F If you wish to reset all coin values to their default settings press the CLEAR Key G Exit using one of the following Cycle the BATCH Key to move to the next Sorting Station to be reprogrammed OR Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode 41 Programming SET BATCH PRINT USE BAG STP CNT BATCH LONG PRINTOUT BATCH OF PRINTOUTS 42 BATCH PRINT LENGTH NUMBER OF COPIES Note The RS232 interface option must be present for printer operation port 1 will not be active A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows C Cycle the BAG STOP Key to select between the Displays BATCH SHORT PRINTOUT D When the display you desire is shown cycle the BAG COUNT Key to display the number of copies you require E Exit using one of the following Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode Examples of long and short Batch Printouts
11. MALAWI NO 6300669 MALAWI YES 6300680 CYPRUS 6 NO 6300681 CYPRUS 6 YES 6300684 EL SALVADOR 6 NO 6300685 EL SALVADOR 6 YES o 6300688 ALGERIA NO 6300689 ALGERIA YES 6300691 MOZAMBIQUE NO 6300692 MOZAMBIQUE YES 6300701 GHANA NO 6300702 GHANA YES 6300751 WEST AFRICAN STATES NO 6300752 WEST AFRICAN STATES YES o 6300801 EURO FIN FRA GER GRE IRE ITA POR SPA 6 6300802 EURO FIN FRA GER GRE IRE ITA POR SPA 6 6300803 EURO BEL AUS LUX NETH 6 6300804 EURO BEL AUS LUX NETH 6 6300840 MALTA 6 NO 6300841 MALTA 6 YES 6300850 ITALY 6 NO 6300851 ITALY 6 YES ft 6300922 USA 984 TOKEN 6 YES 6300950 ITALY 6 NO 6300951 ITALY 6 YES Introduction Size Height 9 250 23 5 cm Width 9 125 22 9 cm Depth 15 375 39 0 cm Weight 16 750 Ibs 7 6 kg 18 250 Ibs 8 3 kg Model 6300033 only Note Weight is approximate and does not include Coin Drawers Bag Attachments Sorting Speed Upto 1500 coins per Minute depending on coin mix Operating Temperature Range 40 to 120 Degrees Fahrenheit 5 to 50 Degrees Centigrade Voltage 90 264 50 60 Cycle Coin Diameter Capability Typical 590 15mm to 1 28 32 4mm Sorting Differential 5mm 020 minimum Inspection Pan Capacity Approximately 1000 coins 705 18mm diameter Coin Drawer Capacity Approximately 500 coins 705 18mm diameter THIS E
12. We reserve the right to change specifications and or designs without notice DE LA RUE DE LA RUE CASH SYSTEMS CASH SYSTEMS INC Walton Road Box 200 Farlington Portsmouth 705 S 12th Street De La Rue Hampshire PO6 1TJ Watertown WI 53094 England USA Tel 44 0 1705 383161 Tel 920 262 3300 Fax 44 0 1705 325822 Fax 920 261 1783 Web http www delarue com Reference 0000650
13. available USE BG COUNT KEY 300 1200 2400 9600 19 200 G Exit using one of the following Press BAG STOP Key to select the next communications parameter OR Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 12 1 SELECT PARITY A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows PROGRAM PORTS C Press BAG STOP Key The Display will show the following USE BAG STOP KEY SELECT PORT NO USE BG COUNT KEY D Cycle the BAG COUNT Key until the Display shows the port you wish to change PORT 1 1200 N 7 P EXAMPLE PORT 71 DIE 47 Programming SELECT PARITY USE BG COUNT KEY NONE PORT 1 PARITY 48 THE PARITY THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM D ABOVE E Cycle the BAG STOP Key until the Display shows the following F Cycle the BAG COUNT Key to display the parity you require none even or odd EXAMPLE Note Be sure display shows correct port number to change see item D on previous page G Exit using one of the following Press BAG STOP Key to select the next communications parameter OR Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the
14. between the Mach 3 Sorter and other equipment allowing the various items to talk to each other The Control is programmable allowing the Sorter to be matched to other equipment that is connected to the RS232 Port at the rear The information contained in this section is not part of normal Sorter operation It has been included for those individuals who wish to interface to other peripherals obtained or supplied by other manufacturers TERMS Baud Rate The rate at which the information is sent must be the same rate at which the information is received Data Bits Number of bits comprising a character must be seven or eight Parity Bit A bit sent after the Data Bits used for error detection It is computed from the Data Bits by both transmitting and receiving devices and the result is compared Stop Bits Number of bits indicating the end of a character Must be one or two ACK NAK When information is sent the receiver may be busy doing other functions If the information is received an ACK acknowledged character will be returned and the transaction will be complete If the information is not received a NAK non acknowledge character will be returned and the information will be resent If three NAK characters are received the Control will display Communications Error DEFAULT PARAMETERS 9600 BAUD 7 DATA BITS 1 STOP BIT NO PARITY NO HARDWARE HANDSHAKING ACK NAK DISABLED XON XOFF ENA
15. capability with other equipment Two ports available Note The Control must recognize that a Printer or Remote Batch Display items G H is connected The procedure is discussed in the Programming Section later in this Guide G PRINTER Provides a permanent record audit H trail of all transactions REMOTE BATCH DISPLAY Allows persons other than operator to observe total as coins are sorted counted COIN SORTER DATA CONVERSION MANAGEMENT DISKETTE Contains a software program to convert the data from the Sorter to an ASCII text file which can be retrieved by standard spreadsheet software J INTERFACE MODULES Two types available CASH TILL SORTING KIT US CANADA ONLY Directs coin output for filling Cash Drawer tills MEGA DRAWERS Similar to A above but have larger capacity COIN TUBE ADAPTER Model 6300033 Used to hold Coin Tubes while tubing 01 05 10 25 tubes available Introduction installation UNPACK See Figure 72 The internal packaging is designed not only for protection during shipment but to allow an easy means of removal from the shipping container UNPACKING INSTALLATION INSTRUCTIONS ____ COVER ng CORD INSPECTION OPERATOR MU PAN SHIELD MANUAL INNER PACKING POLYBAG Pa CLEANING SWABS WARNING LABEL INSPECTION PAN DESSICANT BAG BOTTOM COVER SHIPPING CARTON POLV BAG FIGURE 2
16. light off the tape will not advance far enough for proper tear off Turn the Printer power switch off wait a few seconds then on again Press the sel key on the Printer and continue operation Operation clearing totals THE CLEAR FUNCTION IS USED TO REMOVE INFORMATION FROM MEMORY ALWAYS DOUBLE CHECK YOUR NEED TO CLEAR QUANTITIES CANNOT BE RECALLED 1 Clear Batch Total a Press the BATCH Key displays Batch Total b Press the CLEAR Key once the Display MUST be allowed to flash for two seconds c Press the CLEAR Key again All Batch Totals are reset to zero The Display returns to BATCH TOTAL 00 Note If a Batch Total is cleared rather than accepted the amount is not transferred to the grand total 2A Clear Grand Total without Audit Trail Printout a Press the GRAND Key displays grand total b Press the CLEAR Key once the Display MUST be allowed to flash for two seconds c Press the CLEAR Key again All Grand totals are reset to zero The Display returns to GRAND TOTAL 00 d Press the BATCH Key to resume operation 17 Operation clearing totals 18 XXX XX BAG COUNT TOTAL 2B 2C Clear Grand Total with Audit Trail Printout Press the GRAND Key displays grand total Press the CLEAR Key once the Display MUST be allowed to flash for two seconds The Display must read GRAND TOTAL Press the ACCEPT Key All Grand
17. one or more of the following measures Reorient the receiving radio TV antenna Move the sorter to the right or left with respect to the receiver Move the sorter away from the receiver Plug the sorter into a different outlet so that the sorter and receiver are on different branch circuits Warning Only equipment certified to comply with the Class A or Class B limits may be attached to this currency counter Operation with noncertified equipment is likely to cause radio and TV recep tion interference Peripherals should be interfaced using only shielded cables to maintain FCC Class A or Class B certifi cation and to reduce the possibility of interference with radio and television reception Reference material If this equipment does cause reception interference the user should contact an authorized sales or service representative for suggestions Two booklets the CIB Interference Handbook and the CIB Tele phone Interference Booklet are provided by the Compliance and Information Bureau of the Federal Communications Commission To obtain copies call the Bureau at 202 418 1100 or on the Internet at http www fcc gov cib De La Rue International Limited is pleased to give detailed specifications of its products in this manual but expressly reserves the right to vary these at its discretion at any time without notice As the Compa ny s products and services are continuously being developed it is important for customers to ch
18. programming mode Programming 12 2 SELECT DATA BITS A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows PROGRAM PORTS USE BAG STOP KEY C Press BAG STOP Key The Display will show the following SELECT PORT NO USE BG COUNT KEY D Cycle the BAG COUNT Key until the Display shows the port you wish to PORT 1 1200 N 7 P change DTE EXAMPLE PORT 71 THE DATA BITS THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM D ABOVE E Cycle the BAG STOP Key until the Display shows the following SELECT DATA BITS USE BG COUNT KEY 49 Programming EXAMPLE 7 1 DATA BITS PROGRAM PORTS USE BAG STOP KEY SELECT PORT NO USE BG COUNT KEY 50 F Cycle the BAG COUNT Key to display the data bits you require 7 or 8 Note Be sure display shows correct port number to change see item D above G Exit using one of the following Press BAG STOP Key to select the next communications parameter OR Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 12 3 SELECT ACK NAK ENABLE A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON
19. set when selecting PC cash mode Interfacing status command When the status command is received on the port the Control will respond in one of the following ways A status word three bytes will be returned indicating the status of the Sorter The definitions are as follows OK1 Message was received and command has been completed Three bytes the OK is followed by a 1 or 0 1 The Motor has been run A 2 second delay must be made after this response and the time an AB Accept Batch command is sent 2 The Motor has not been run PRN Indicates a message is in the buffer The proper response is an ACK or NAK E The message was received but command cannot be completed because of a functional error Examples are 204 Dirty Coin Sensor 205 Low Battery 61 Interfacing accept command Operates as the Accept Key operates Sends totals to PC CASH port When sending date to the port the Sorter ignores any incoming message until the ACCEPTED data has been ACK d The Accept Data Command format is as follows CASH Sends STX AB ETX Batch Control Sends The output is defined in Printer Mode section PC CASH RespondsACK NAK If power is lost to the Sorter during data transmission message not completely sent when power is restored the controlling device must ACK or NAK for a retransmit of data WITHIN 30 SECONDS OR DATA WILL BE LOST At this point the Sorter will generate
20. 000 POINT LOCATION Note Although the word Point is displayed in these examples the location position refers to if chosen in C E When the display you require is shown either Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode 39 Programming coin values SET COIN SPECS USE BATCH KEY DISABLED COIN 1 VALUE NO COUNT 05 COIN 1 VALUE COIN TYPE DISABLED COIN 2 VALUE COIN TYPE COIN 2 VALUE 40 9 PROGRAM VALUES To change the Coin Value per Sorting Station A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows C Cycle BATCH Key to display the Sorting Station to be changed The existing information for that station will be displayed Refer to Figure 6 for Coin Drawer Bag locations 1 COIN 1 VALUE UNIT TOKEN TYPE 01 COIN 1 VALUE TOKEN W VALUE D To change the existing coin value proceed to Step E If the coin is to be disabled no count programmed for a token count unit count does not add to totals or changed to a coin type denomination value adds to total cycle the ACCEPT Key The Display will show UNIT TOKEN TYPE COIN 2 VALUE TOKEN W VALUE COIN 2 VALUE Programming coin values E When the
21. 3 ONLY be altered for your specific application Refer to the programming section later in this guide for this procedure The new coin values will be held in memory which is retained by the battery during power outages 23 Operation bagstop quantities The following Figures may be filled in to Show the values specifically programmed for your application This will aid in proper selection of bagstop quantities and will be helpful in the event re programming becomes necessary Station No Quantity A Quantity B Quantity C U S Coin Values STOP 71 STOP 2 STOP 3 VALUE DEFAULT Staion pf I sona saion s 1 FIGURE 12 REPROGRAMMED BAGSTOP QUANTITIES STANDARD CONFIGURATION Station No Quantity A Quantity B Quantity C Quantity D U S Coin Values STOP 71 STOP 2 STOP 3 STOP 4 DEFAULT Station 1 Station 42 Station 3 Station 44 Station 45 saone FIGURE 13 REPROGRAMMED BAGSTOP QUANTITIES MODEL 6300033 ONLY Note When using coin drawers the bagstop settings should be set to small quantities so as not to overfill the coin drawer 24 STANDARD OPERATION MODEL 6300033 OPERATION Operation partial counts INTRODUCTION This feature allows the Sorter to monitor partial bag counts in the Bag Count memory The num be
22. BLED Interfacing technical data CONNECTORS PORTS CONN 71 PRINTER CONN 2 REMOTE DISPLAY 00000 oo OCO OOO AL FIGURE 18 RS232 PORTS The communication interface conforms to a subset of electrical specifications of EIA standard RS232 INTERFACE BETWEEN DATA TERMINAL EQUIPMENT EMPLOYING SERIAL BINARV DATA INTERCHANGE except as noted below and with anv improvements which mav subsequentiv be made to that standard The RS232 port can be connected directiv to a computer or peripherals The RS232 port is available via subminiature D 9 pin male connector 57 Interfacing batch accept 58 ACCEPT D4 NU NU NU NU NU NU CN 50 B NU NU NU NU BATCH SUB Sense po CER GRAND 00 C 50 XXXXXX XX 1 00 XXXXXX XX 25 XXXXXX XX 05 XXXXXX XX 01 XXXXXX XX A AA AAA A AA AAA AA A AA AAA 10 XXXXXX XX TOTAL COIN XXXXXX XX AAAAAAAAAAAAAOA RE CR TOTAL XXXXXX XX CR EIA RS232 Remote DTE Interface Pin Signal Number Designation Function Direction EE 2 BA Received Data Input 3 BB Transmitted Data Output 4 CD Data Terminal Ready Jumped to DSR 5 AB Signal Ground 6 CC Data Set Ready Jumped to DTR 7 CA Request to Send Output 8 CB Clear to Send Input DATA FORMATS PRINTER MODE The order of data output coin value can vary depending upon wh
23. Disc c Remove the Disc by unscrewing the large knob in the center d Referring to FIGURE 20 remove the protective foam and CAREFULLY clean the channel and each Count Sensor with a dry cotton tipped swab e Reverse the process to replace the Disc f Close the Upper Front Cover and replace the Inspection Pan Connect the Sorter to Power and test with coin for proper operation Operator Maintenance jam removal Should a Coin Drawer or Bag become overfilled a blocked Sensor error will stop the Sorter The likely causes for this condition are a Incorrect Bag Stop setting for size of Drawer or Bag b Failure to empty Drawer or Bag at Bag Stop c Improper installed or folded Coin Bag If a Coin Drawer is overfilled remove the Drawer slowly so that coins are not spilled If a Coin Bag is overfilled the coins will also backed up inside the Coin Chute Straighten the Bag and or shake the Chute to allow the coins to fall settle If the jam persists carefully remove the Chute place your hand under the Chute to retain the coins empty the Chute into the Coin Bag replace the Chute and resume operation 67 Service service 68 A worldwide network of factory trained service specialists are available either on call for information and service or for execution of preventative maintenance programs scheduled through formal service contracts Our policy is to continually improve products
24. ES 1 00 TOTAL COIN TOTAL VALUE TOTAL PC CNT SORT CNT TOTAL QUANTITY OF COIN COUNTED TOTAL NUMBER OF BATCH ACCEPTS LONG FIGURE 17 GRAND TOTAL PRINTOUTS 45 Programming 12 RS232 COMMUNICATION PORT PARAMETERS Note This feature requires the RS232 interface option to operate Display Port s Selection Comments CONNECT TO RS232 EIA1 COIN COMM PORT 6 EET poseen NG EHE oum ALL SETTINGS SET WITH PC CASH ree re pl Es MODULE 0035910 ALL SETTINGS SET WITH PC CASH WO EH mo Eu EE DEPROS PORT 3 HAS DIFFERENT FORMAT PC CASH SELECTION YES 12 0 SELECT BAUD RATE A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter PROGRAM PORTS the programming mode USE BAG STOP KEY B Cycle MOTOR ON OFF Key until Display shows C Press BAG STOP Key The Display will show the following SELECT PORT NO USE BG COUNT KEY D Cycle the BAG COUNT Key until the Display shows the port you wish to change PORT 1 9600 N 7 P EXAMPLE PORT 1 DTE RTS THE BAUD RATE THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM D ABOVE 46 Programming E Cycle the BAG STOP Key until the Display shows the following F Cycle the Bag Count Key to display the SELECT BAUD RATE Baud Rate you require Note Baud rates
25. EYS ON PRESS 34 Programming salem all keys active 6 PROGRAM BAGSTOP VALUES STANDARD Note To avoid miscounting coin spills and nuisance Clean Photocell display messages select a drawer stop quantity that does not fill the drawer above the Fill Line inside the drawer approximately 22mm from drawer top A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows C Cycle BATCH Key to display the USE BATCH KEY denomination to be changed The existing value for that coin will be displayed SELECT BAG STOPS EXAMPLE Represents a bagstop quantity of 5000 pieces for denomination 01 selection stop 1 5000 D Cycle the ACCEPT Key to show the other two choices available for that coin 01 STOP 1 400 2500 OR 01 STOP 2 01 STOP 3 35 programming bagstop values 36 E When the Display shows the stop choice to be reprogrammed with a different quantity Cycle the GRAND Key to the digit column to be changed The digit will flash Cycle the BAG STOP Key to decrement decrease the digit value Cycle the BAG COUNT Key to increment increase the digit value Note All Entries Are in Unit Values Only F If you wish to reset all bag stop settings to their default settings press the CLEAR Key G Exit using one of the following
26. GRAM COIN VALUES 40 10 BATCH PRINT LENGTH NUMBER OF COPIES 42 11 GRAND PRINT LENGTH NUMBER OF COPIES 44 12 RS232 COMMUNICATION PORT PARAMETERS 46 13 SELECT PRINT ORDER BY VALUE SIZE 53 14 SELECT IF BAGSTOPS ARE ACTIVE OR DISABLED 54 15 SELECT UNIT OR VALUE DISPLAY FOR BAGSTOP AND BAG COUNT 55 INTERFACING 56 OPERATOR SERVICE CIRCUIT PROTECTION 64 SORTER CLEANING 65 JAM REMOVAL 67 SERVICE c ec tct ere uve 68 vii viii Introduction overview INTRODUCTION The Mach 3 Coin Sorter and Counter is designed for ease of operation Coins are sorted and counted at a rate of up to 1 500 coins per minute depending on the coin mix The denomination and quantity totals are registered within the Control Module and are shown on the Display on the front of the Module 1 Inspection Pan Allows inspection of coin mix and removal of unwanted metallic objects before coins enter the Sorting Area 2 Power Switch Turns Main Power to Sorter on and off Allows entry into programming mode when BATCH Key on Control is held down at power up 3 Control Assembly Communications link between the Sorter and the operator All Sorter operation is controlled here 4 Display Visual communications link between the Sorter and the Operator FIGURE 1 SORTER DESCRIPTION In
27. H AND GRAND TOTALS AS WELL AS THE BAG COUNT TOTALS WILL BE RESET TO ZERO WHEN A POWER UP CLEAR IS PERFORMED There are 8 messages that may be displayed 1 RAM ROM ERROR A problem has occurred in the electronics of RAM ROM ERROR the Sorter Stop operation Press the CLEAR Key to clear the Display If the problem CALL SERVICE persists contact your Authorized Service Representative 27 Operation display messages 28 USE CORRECT KEY SEQUENCE CLEAN SENSOR CLEAR BATCH TOTAL NO ACCEPT WHILE COUNTING PRINTER BUSY PLEASE WAIT USE CORRECT KEY SEQUENCE Keys where not pressed in an acceptable sequence The Display will show this message for 3 seconds then revert to batch mode CLEAN SENSOR A Coin Sensor has become too dirty to function properly The Clean Sensor indicator will appear on the Display and the Sorter will stop Disconnect the Sorter from power locate and clean the dirty Sensor then reconnect the Sorter to power If the Sensor cleaning was successful the Display will return to show the current Batch Total If the Clean Sensor remains on the Display contact your Authorized Service Representative for assistance Note When the Clean Sensor Error has been corrected the coin quantity for that station should be re run to verify its accuracy Note Proper cleaning procedures are discussed in Chapter 10 of this guide CLEAR BATCH TOTAL This message will
28. NTITIES WILL BE RETAINED BY THE BATTERY BACKUP CIRCUITRY WHEN THE POWER CORD IS UNPLUGGED 1 General Cleaning The Sorter should be kept clean and free from dirt and dust Clean the outside with a soft cloth and a mild soap NEVER use alcohol Ketone or any harsh chemicals on the outside surfaces NEVER spray any liquid directly onto the Control or inside the Sorter A small portable vacuum is handy for removing coin dust buildups from surfaces inside the Sorter 2 Cleaning the Input Metal Disc If the metal disc becomes sticky coins may remain on the metal disc Remove the inspection pan Pour a small amount of alcohol on a soft cloth Use the damp area of the cloth to clean the metal disc as shown in FIGURE 19 65 Operator Maintenance sorter cleaning RECEIVER SORTER ITA PLATE COIN VA 2 77 OPENINGS 2 FIGURE 20 COUNT SENSOR CLEANING 3 Cleaning Coin Sensors The Coin Sensors located at the coin exit points control the counting and must be kept clean and free of dirt buildups coin dust bag strings etc at all times To clean the Coin Sensors DISCONNECT THE POWER CORD FROM THE POWER SOURCE BEFORE CLEANING THE COIN TOTALS AND BAGSTOP QUANTITIES WILL RETAINED BY THE BATTERY BACKUP CIRCUITRY WHEN THE POWER CORD IS UNPLUGGED a Close the Inspection Pan completely and then lift straight up to remove b Lift the Upper Front Cover for access to the finned Elastic Sorting
29. QUIPMENT MUST BE GROUNDED FOR PROPER OPERATION USE OF EXTENSION CORDS OR 3 2 ADAPTERS IS NOT RECOMMENDED IF A 3 2 ADAPTER IS USED THE GROUNDING WIRE OR TANG MUST BE CONNECTED TO THE BUILDING GROUND FOR OPTIMUM SAFETY THE POWER CORD SHOULD BE DISCONNECTED FROM THE POWER SOURCE BEFORE CLEANING OR SERVICING THE SOCKET OR OUTLET SHOULD BE INSTALLED NEAR THE EQUIPMENT AND BE EASILY ACCESSIBLE Introduction IMPORTANT MODEL 6300033 ONLY WHEN USING THE TUBING FEATURE SEE ITEM M IN THE CHART TO THE RIGHT AND IT IS NECESSARY TO KEEP TRACK OF THE PARTIAL COUNTS THERE ARE SPECIFIC STEPS THAT MUST BE FOLLOWED TO MOVE BETWEEN TUBING DRAWER HALF BAG AND FULL BAG QUANTITIES THESE STEPS ARE EXPLAINED IN THE PARTIAL COUNT SECTION LATER IN THIS GUIDE There are thirteen 13 options available Each option is packaged separately complete with installation instructions when necessary A B COIN DRAWERS Receive sorted coins BAG ATTACHMENT For bagging large coin quantities Replaces Coin Drawer Must be used with item C below BAGGING PEDESTAL Elevates Sorter to proper height for bagging three 3 pieces INSPECTION PAN MAGNET Prevents unwanted metallic objects from entering the Sorting Area SOFT SIDED CARRYING BAG COVER Covers and secures Coin Drawers while unit is being transported or may be used as a dust cover RS232 INTERFACE Provides communications
30. S SECTION OF THIS GUIDE SHOULD BE PROCESSED ANY ALL OTHER OBJECTS SHOULD BE REMOVED FROM THE COIN MIX BEFORE PROCESSING NEVER ALLOW TOOLS FINGERS HAIR OR LOOSE CLOTHING NEAR MOVING PARTS NO ATTEMPT SHOULD BE MADE TO DISASSEMBLE THIS PRODUCT IF SERVICE IS REQUIRED CONTACT YOUR AUTHORIZED SERVICE REPRESENTATIVE The information contained herein is proprietary and is not to be used for purposes other than as an aid in the operation and or maintenance of the equipment described herein and is fur ther not to be released or reproduced by any one without the written permission of THIS IS NOT SELF SERVICE PRODUGT OPERATION OF THIS PRODUCT SHOULD BE PERFORMED ONLY BY PROPERLY TRAINED PERSONS DELARUE ACCEPTS NO LIABILITY FOR ANY LOSS OR DAMAGE ARISING OUT OF THE UNAUTHORIZED USE MODIFICATION OR ADJUSTMENT OF THE PRODUCT OR RELATED EQUIPMENT DESCRIBED OR REFERRED TO IN THIS DOCUMENT DE LA RUE CASH SYSTEMS INC BOX 200 705 SOUTH 12TH STREET WATERTOWN WISCONSIN 53094 USA 40000650 copyriGHt 2001 REV 04 Printed ALL RIGHTS RESERVED inUSA user guide Declaration of conformity Manufacturer amp responsible person Details of product DE LA RUE Coin Sorter Counter CASH SYSTEMS ING Box 200 705 S 12th Street Model types Watertown WI 53094 USA Telephone 920 262 3300 6300000 6399999 230V Fax 920 261 1783 This product conforms to the essential requirements of D
31. SHERS PAPER CLIPS ETC THAT SHOULD NOT ENTER THE SORTER With the Sorter in the Batch Total mode place the coins for the first batch in the Inspection Pan and remove any unwanted objects Press the MOTOR ON OFF Key on the Control to start the Sorting Motor Lift the Inspection Pan to transfer the coins into the Sorting Area When the sorting is complete press the MOTOR ON OFF Key on the Control to stop the Sorting Motor The Sorting Motor will stop automatically approximately seven 7 seconds after the last coin has been processed if Sorter is left unattended The total batch amount for the coins sorted will appear on the Display Press the ACCEPT Key on the Control to transfer the Batch Total to the Grand Total An audit trail printout will print the Batch information if a Printer is properly connected Note If the batch total does not print properly or does not space advance the tape properly after printing the printer may not be properly initialized Refer to the programming section later in this guide for additional information Repeat Steps 1 through 5 for the second and all subsequent batches When all Batch Totals have been processed press the GRAND ACCEPT Keys to display the Grand Total of all coins processed 01 25 BAGSTOP Operation The Sorter will stop when any of the coin denominations being sorted reaches a predetermined bagstop amount Th
32. SHIPPING DAMAGE CHECK FOR MISSING PARTS 6 INSTALL THE OPTIONS IF ORDERED 8 INSTALL RECEIVERS THE POWER CORD SWITCH OPERATING THE SORTER DETERMINE SORTING STATIONS FUNCTION KEYS THE DISPLAY sou tam kasaae DISPLAYING TOTALS ACCEPTING 5 CLEARING TOTALS PROCESSING WHEN YOU REACH A BAGSTOP BAGSTOP QUANTITY SELECTION BAGSTOP QUANTITIES PARTIAL COUNTS OPERATOR DISPLAY MESSAGES INTRODUCTION POWER UP CLEAR RAM ROM ERROR USE CORRECT KEY SEQUENCE CLEAN SENSOR CLEAR BATCH TOTAL NO ACCEPT WHILE COUNTING PRINTER iih ete CLEAR GRAND WILL ROLL OVER CHECK PORT 1 2 COMMUNICATIONS 12 13 14 15 16 17 20 21 22 23 25 27 27 27 28 28 28 28 28 29 29 vi PROGRAMMING INTRODUCTION 30 DEFAULT SETTINGS 30 1 INITIALIZING THE PRINTER PORT 1 32 2 INITIALIZING THE REMOTE BATCH TOTAL DISPLAY 33 3 PC CASH FEATURE 33 4 SALEM 34 5 ALL KEYS ACTIVE 34 6 PROGRAM BAGSTOP VALUES STANDARD 35 7 PROGRAM BAGSTOP VALUES MODEL 6300033 37 8 SELECTION AND DISPLAY LOCATION 38 9 PRO
33. a Communications Error The response to a status is PRN When the ACCEPT command is received via the serial port the coin totals are sent out to the serial ports The Control will wait for the ACK to be returned before the BATCH Total is cleared from the memory If the Control receives a NAK the total is then retransmitted and NOT cleared from memory At this point if a status command is received the response is PRN If the Control receives three 3 NAK s in a row or 30 seconds pass without an ACK NAK the Control will display COMMUNICATIONS ERROR on the display This display indicates that the computer is not responding This can be cleared by pressing the CLEAR Key The control will monitor the DSR DTR line to see if it is connected to a PC CASH unit If it is marking negative voltage then the ACCEPT Key is disabled and the Sorter is under PC CASH control If DSR is positive the Sorter will run as a normal Sorter This is only valid when the PC CASH mode is enabled The data formats are the same as those in Printer Mode of this specification The long print format must be used default A BCC character is sent as the last character of the message It is calculated by summing all characters sent excluding the BCC character 62 Interfacing CSS interface CSS INTERFACE MODE ONLY ON PORT 1 The CSS interface to other cash settlement systems requires an interface module Cont
34. act your Authorized Service Representative for Assistance DATA COMMUNICATION All parameters are set in the Sorter by selection of CSS INT in the programming menu This is only available on Port 1 and no other peripheral will be functional when running CSS 63 Operator Service circuit protection De La Rue 0000001 MAGH 3 BASIC 64 A coin or other article jam severe enough to stop the Sorting Motor will cause the Power Supply to go into a foldback semi shutdown mode The Sorter will stop and the Display will momentarily show and then revert to show the current Batch Total Clear the jam and then press the MOTOR ON OFF Key to continue operation FIGURE 19 Operator Maintenance sorter cleaning I IMPORTANT SAFETY INFORMATION Many cleaning related accidents are caused by failure to follow basic safety rules or written precautions Accidents can be avoided if the operator is completely familiar with the Sorter and its operation Improper or inadequate maintenance or care of the Sorter can be dangerous and could result in damage to the Sorter or personal injury or death to you or other persons The frequency of any cleaning program must be determined by the operator and will ultimately be controlled by operational environment condition of coin frequency of use etc DISCONNECT THE POWER CORD FROM THE POWER SOURCE BEFORE CLEANING THE COIN TOTALS AND BAGSTOP QUA
35. at is programmed into the Control Following are typical output examples BATCH ACCEPT End of Transmission BATCH SUB GRAND 0 50 1 00 0 25 0 05 0 01 0 10 BATCH ACCEPT HID HID ID TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL Interfacing GRAND TOTAL ACCEPT CN SO GRAND ACCEPT D4 NU NU NU NU NU NU NU NU CRAND CR GRAND ACCEPT PARTIAL BAG TOTALS CR BATCH ID NU NU NU NU NU PARTIAL BAG TOTALS PN ONO CER AAA OG TV AEN XX CB AN NOR NAN RT OOS XX CR ANNARA GO AEE XXX AX CR SAO NO ER AAAAAAAAAAAA ANA C TOTAL XXXXXX XX CR AE 0 01 0 05 0 10 0 25 0 50 TOTAL TOTAL TOTAL TOTAL TOTAL R R GRAND TOTALS CR NU NU NU Grand Totals NU NU NU NU NU NU NU 50 XXXXXX XX CR 0 50 TOTAL 1 00 XXXXXX XX CR 51 00 TOTAL memes db Co C XXXXXX XX 50 25 TOTAL 05 XXXXXX XX CR 50 05 TOTAL 01 XXXXXX XX CR 50 01 TOTAL 10 XXXXXX XX CR 50 10 TOTAL TOTAL COIN XXXXXX XX CR TOTAL yy yy X3 COR PC CNT XXXXXXXX CR ANANAARNANARARAARNARN CR PIECE COUNT CR CR CR CR G G SI END OF TRANSMISSION NOTE CHARACTER SPACE ASCII 20 HEX X CHARACTER ANY NUMBER CHARACTER ASCII 2D HEX CR CARRIAGE RETURN IF A FIELD HAS NO VALUE IT IS NOT SENT LEADING ZEROS ARE FILLED BY SPACES
36. ates for European quality directives for both safety and electromagnetic standards In addition to this manufacturing sites have been awarded IS09001 quality certificates To ensure maximum life from your Sorter we recommend that it is regularly serviced To assist you we provide worldwide service and support through our network of branch offices and authorized distributors Please contact them for the location of your nearest service office We wish you many years of carefree Mach 3 use De La Rue Cash Systems Inc De La Rue Cash Systems Inc a division of De La Rue International Ltd Registered Office Box 200 705 S 12th Street Watertown WI 53094 USA FCC Interference Statement Warning This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio and television reception It has been tested and found to comply with the limits for a Class A or Class B computing device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation However there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by taking
37. be displayed if the Grand Totals cannot be accepted or cleared because the Batch Total has not yet been accepted or cleared Accept or Clear the BATCH total before accepting or clearing the GRAND total NO ACCEPT WHILE COUNTING Totals cannot be accepted while coins are still being sorted counted Wait for sorting to stop before accepting total PRINTER BUSY Totals cannot be accepted while printer is operating Wait for printing to stop before accepting total Operation display messages 7 CLEAR GRAND WILL ROLL OVER The GRAND total has come within 10 000 of the maximum total that can be displayed Complete the present batch accept the Batch total then accept and clear the Grand Total If the GRAND total is not cleared it will soon roll over appear to reset to zero and no longer show valid totals CLEAR GRAND WILL ROLL OVER 8 CHECK PORT 1 2 COMMUNICATIONS CHECK PORT 1 An error has occurred at the port shown on the Display Check all physical connections COMMUNICATIONS between Sorter and Peripherals If all connections are proper check the port parameters and resume operation If the problem persists contact your Authorized Service Representative for assistance 29 Programming default settings INTRODUCTION The Sorter is set when manufactured to the following default parameters Each of the parameters will be changed at production to fit your specific application if the info
38. e Display will indicate which denomination has reached a bagstop and the number of coins if any over the bagstop quantity 1 Empty the Coin Drawer or exchange the Coin Bag Place the number of excess coins if any in the new drawer or bag 2 Press the MOTOR ON OFF Key to start the sorting operation Note If more than one denomination has reached its bagstop the Display will advance to that coin and show its denomination Repeat steps 1 and 2 to clear and advance to the next denomination station When there are no more stations at bagstop the Display will return to show the Batch Total Note If the bagstop quantity selection is to be changed press the CLEAR Key then change the selection as shown on the following pages Press the MOTOR ON OFF Key to resume operation 21 Operation bagstop selection 22 There are 3 4 for Model 6300033 preprogrammed bagstop settings per denomination available These Bagstop quantities may be set reset at any time the Sorter is at rest no counting sorting If quantities are changed during coin processing it is important that the number of coins currently in the Coin Bag must be less than the new Bagstop quantity Check and clear if necessary the Bag Count quantity of the selected coin before selecting the new Bagstop setting then proceed as follows 1 Cycle the BAG STOP Key to the desired denomination The Bagstop quantity currently selected will b
39. e displayed 2 Cycle the BAG COUNT Key to view each of the 3 4 for Model 6300033 preprogrammed bagstops for that denomination stopping at the desired bagstop quantity 3 Press the ACCEPT Key to enter the new bagstop quantity into memory 4 Press the BATCH Key to set the Control for operation Note Be careful not to change the setting s to a lower value or count than the current bag value or count Operation bagstop quantities Bagstop quantities are operator selectable for each denomination Each coin value unit count if non valued coin and selectable bagstop amounts are programmed at the time of manufacture Totals and memory are retained by a service replaceable non rechargeable lithium battery in the event of a power loss The Control permanent memory contains a coin value and pre selected bagstop settings per Sorting Station as shown in the Figures below Station No Quantity A Quantity B Quantity U S Coin Values STOP 1 STOP 2 STOP 3 VALUE DEFAULT FIGURE 710 PREPROGRAMMED BAGSTOP QUANTITIES STANDARD CONFIGURATION Station No Quantity A Quantity B Quantity Quantity D U S Coin Values STOP 71 STOP 2 STOP 3 STOP 74 VALUE TUBING DEFAULT 4 T A Station 2 l 01 so 400 2500 5000 Station fa Station 4 Station 5 1 000 2000 FIGURE 11 Th t PREPROGRAMMED BAGSTOP QUANTITIES ee T aa MODEL 630003
40. eck that the information herein includes the latest particulars This manual is for general guidance only and may contain inappropriate information under particular conditions of use All recommendations and sugges tions issued by or on behalf of the Company in whatever form are subject to the Company s terms and conditions of sale of which a copy will be supplied on request This document is not part of a contract or license save insofar as may be expressly agreed O De La Rue International Limited 1997 All items of technical information advice knowhow drawings designs specifications and other items communicated in this document are confidential and remain the property of De La Rue International Limited and shall not be disclosed to a third party without written consent of De La Rue International Limited The above duty of confidence also entails a prohibition of reproduction of this text without authority in writing from De La Rue International Limited user guide Model 6300 Coin Sorter Counter SAFE OPERATION OF THIS PRODUCT IS DEPENDENT UPON PROPER INSTALLATION WITH COMPATIBLE EQUIPMENT AND BY AN AUTHORIZED SALES OR SERVICE REPRESENTATIVE INCOMPLETE OR INCORRECT INSTALLATION MAY RESULT IN DAMAGE TO THE EQUIPMENT OR PERSONAL INJURY ACCIDENTS AND COUNTING INACCURACIES CAN BE AVOIDED IF THE OPERATOR IS COMPLETELY FAMILIAR WITH THIS PRODUCT AND ITS OPERATION ONLY COINS TOKENS WITHIN THE RANGES DESCRIBED IN THE SPECIFICATION
41. ey until the Display shows the port you wish to change THE RTS CTS THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM D ABOVE E F Cycle the BAG STOP Key until the Display shows the following Cycle the BAG COUNT Key to enable or disable RTS CTS THIS COMPLETES THE SETUP FOR THE SELECTED PORT 52 Programming RTS CTS Press BAG STOP Key to cycle back to beginning of the programming section to program the parameters for the other port OR Press MOTOR ON OFF Key to exit port parameters and select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 13 Select print order by value size To select the order of the denominations to be printed by increasing Coin Value or by Sorting Station location Note This feature requires the RS232 interface option to operate A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows SET PRINT ORDER USE BAG STOP KEY C Cycle BAG STOP Key to select either of the following choices PRINT COINS IN PRINT COINS IN ORDER OF VALUE ORDER OF SIZE D Exit using one of the following Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 53 Programming bagstops enabled disab
42. irective 89 336 EEC Electromagnetic compatibility Directive 73 23 EEC Low voltage electrical equipment safety and conformity has been demonstrated by meeting the applicable requirements of the following standards EN 60950 EN 50081 1 1992 EN 50082 1 1997 EN 55022 EN 61000 3 2 EN 61000 3 3 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 11 Safety of Information Technology Equipment Including Electrical Business Equipment Electromagnetic Compatibility Generic Emission Standard Part 1 Residential Commercial and Light industry Electromagnetic Compatibility Generic Immunity Standard Part 1 Residential Commercial and Light Industry Limits amp Methods of Measurement of Radio Interference of Information Technology Equipment Power Line Harmonics Requirements Power Line Flicker Requirements Electrostatic Discharge Procedures Radiated Electromagnetic Field Procedures Electrical Fast Transient Burst Procedures Surge Immunity Test Procedures Conducted RF Immunity Test Procedures Voltage Dips and interruptions Test Procedures This Declaration of Conformity applies to units manufactured on or after 1 July 2001 As of 1 July 2001 this Declaration of Conformity is true and effective INTRODUCTION MODEL IDENTIFICATION SPECIFICATIONS 22 2225 lt INSTALLATION UNPAGK CHECK FOR
43. irst of the four bagstop choices for each coin The BAG GING mode bagstops are the fourth of the four bagstop choices for each denomination If you wish to switch between TUBING and half bag or drawer quantities you must change the fourth bagstop choice to the bagstop value you wish for the BAGGING mode While in the TUBING mode if you complete tubing for one of the denominations you can manually cycle that denomination to the fourth bagstop choice bagging while the remaining denominations continue to tube To clear any partial count in TUBING mode cycle to BAGGING mode and then cycle back to TUBING To add any partial counts left in Coin Tubes after tubing to the bagging partial counts do the fol lowing 1 Set denomination to bagging mode full half or drawer 2 Pour coins from tube into Sorter 3 Run coins 4 Clear BATCH total do not accept Operation display messages INTRODUCTION This feature allows the Control to alert the operator to the Sorter s current condition A MOTOR ON Symbol located in the upper left corner of the Display will appear while the MOTOR ON Sorter Motor is running SYMBOL The Sorter Motor will turn off automatically 7 seconds after the last coin is counted POWER UP CLEAR Hold the CLEAR KEY on the Control down and switch the Power Switch to ON All sorter functions bag count batch count grand count etc will be reset to their defaults ALL BATC
44. l 6300033 also indicates if Counter is in tubing bagging or one of the other two bagstop choices 13 Operation the display When the Sorter is turned on the Display will read De La Rue 0000001 MAGH 3 BASIC Note 1 Ifthe Sorter has the RS232 option a plus sign will appear after the word BASIC 2 The number in the upper right corner 0000001 reflects the current software revision It is provided as an aid in servicing and has no effect on Sorter operation and then revert to 00 BATCH TOTAL 14 Operation the display 1 Display Batch Total 00 Cycle the BATCH Key until the Display shows the following BATCH TOTAL 2 Display Grand Total 00 Cycle the GRAND Key until the Display shows the following GRAND TOTAL 3 Display Batch or Grand Individual Coin Totals 13 25 Cycle the BATCH or GRAND Key to display the appropriate coin Example A Batch Total 25 TOTAL of 13 25 for a 25 value coin 4 Display Individual Bag Count 13 25 25 BAG COUNT Cycle the BAG COUNT Key to select the appropriate coin 25 Bag Count shown in Unit Mode The Display can be shown in units or value Refer to the programming section later in this guide for additional information 5A Display Bagstop Model 6300033 MODE TUBING When first pressed the Display will show the CHANGE W ACCEPT last selection made either tubing or bagging 5B Display Bagstop Standard 200 00 C
45. led 14 Select if Bagstops are active or disabled To eliminate any bagstopping without setting Bagstop values to all zeros A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows BAG STOPS ACTIVE USE BAG STOP KEY C Cycle BAG STOP Key to select either of the following choices BAG STOPS ARE BAG STOPS ARE ENABLED DISABLED D Exit using one of the following Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 54 Programming unit value display 15 Select unit or value display for Bagstop and bag count To choose between unit or value count A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until Display shows UNIT OR DOLLARS USE BAG STOP KEY C Cycle BAG STOP Key to select either of the following choices BAG COUNTS STOPS BAG COUNTS STOPS ARE DOLLAR VALUE ARE UNIT VALUE D Exit using one of the following Press MOTOR ON OFF Key to select the next programming parameter OR Turn the Sorter OFF to exit the programming mode 55 Interfacing terms parameters 56 INTRODUCTION This feature provides a common communications link
46. ny station Note To properly install the Bag Attachment push in at the bottom until the attachment snaps into position To remove push down slightly on the base just below the bagging attachment to release the lock To install a Coin Bag lift the Clamp and position the Bag around the Spout being sure that the rear of the Bag is around the Flange and the front is in position to be secured by the Clamp as shown in Figure 4 Push the Clamp down over the Bag to secure it in position FIGURE 4 COIN BAG INSTALLATION COIN DRAWER RECOMMENDED CAPACITIES STANDARD DRAWER MEGA DRAWER 500 Units 1000 Units 100 00 400 Units 700 Units 7 00 250 Units 440 Units 22 00 180 Units 320 Units 80 00 140 Units 200 Units 200 00 100 Units 140 Units 70 00 Introduction coin receivers ADAPTER PEDESTAL COIN TUBE 2REQ FIGURE 5 COIN TUBE INSTALLATION IMPORTANT MODEL 6300033 ONLY WHEN USING THE TUBING FEATURE AND IT IS NECESSARY TO KEEP TRACK OF THE PARTIAL COUNTS THERE ARE SPECIFIC STEPS THAT MUST BE FOLLOWED TO MOVE BETWEEN TUBING DRAWER HALF BAG FULL BAG QUANTITIES THESE STEPS ARE EXPLAINED IN THE PARTIAL COUNT SECTION LATER IN THIS GUIDE 10 INSTALL COIN TUBE ADAPTER COIN TUBE Unpack the Coin Tube and Bagging Pedestal Kits Place the Sorter on two of the pedestals in the kit the third pedestal is not required but may be used if desired Insert the Adapter into the Sor
47. r of coins or the dollar value is entered into the Bag Count memory and the counting will continue from that point to the pre programmed bagstop quantity Note All programmed and counted values are retained if the Sorter remains under power The battery backup feature retains the Control memory in the event of a power interruption or loss If you are using the Model 6300033 for non tub ing operation the following procedures apply Do not use the TUBING or BAGGING mode to change between the first and fourth bagstop choices for all denominations since you will re set the partial counts in the TUBING mode To change from any bag stop cycle the BAG STOP Key to the preferred coin then cycle the BAG COUNT Key to the preferred bagstop choice and press the ACCEPT Key The partial counts will be retained for any bag stop choice Be sure when changing bagstops that the partial count is less than the new bag stop choice TUBING If you are using the Model 6300033 for tubing you can switch between TUBING and BAG GING modes by pressing the ACCEPT Key when you first press the BAGSTOP Key Switching to the tubing mode will save any par tial counts you have accumulated in the bagging mode When you switch to tubing the partial count for the tubing mode will be zero unless you have changed the tubing bagstop to greater than fifty coins 25 Operation partial counts 26 The tubing mode bagstops are the f
48. r on the Display to alert the operator to an error condition Refer to operator messages this section for a listing and explanation CLEAR BAG COUNT BAGSTOP Operation function keys Alternate function key that controls the Sorting Motor Toggles between ON and OFF Displays the current Batch Total until the ACCEPT Key is pressed Repeated key depressions will display the Batch Total for each denomination Holding BATCH Key down at power up allows entry into programming mode Displays the current Grand Total total of all Batch Accepts until the ACCEPT Key is pressed Repeated key depressions will display the Grand Total for each denomination Accepts the Batch Total into the Grand Total it is cleared out of the Batch level If it is a Grand Accept the total is not automatically cleared see CLEAR Key If the system is configured for a printer the output is sent to the Printer at that time If a Serial Port is configured for data output it will be sent to that Port Clears the value shown on the Display in either Batch or Grand Total mode before a Batch Accept The exception to this rule is the GRAND CLEAR ACCEPT sequence then the GRAND is cleared after the Accept sequence See Clearing Totals this section for additional information Displays the total and individual count in each Coin Drawer or Bag since the last Bagstop Displays current bagstop setting per denomination For Mode
49. rmation is available or may be changed at installation To enter the Programming Mode hold the BATCH Key down while turning on the Power Switch DEFAULT SETTINGS Note The battery backup will retain the settings as programmed in the event of a power interruption or loss 1 PRINTER PORT ACTIVE Port 1 Default setting is is NO 2 REMOTE BATCH DISP ACTIVE Port 2 Default setting is is NO 3 PC CASH MODEL 4810 VIA ENABLED Default setting is is NO 4 SALEM CSS ACTIVE Default setting is is NO 5 ALL KEYS ACTIVE Default setting is YES 6 BAGSTOP SETTINGS Programmed at manufacture per country application Defaults shown in Figure 9 7 DISPLAY DECIMAL POINT COMMA CHOICE AND LOCATION Decimal point in position 00 8 COIN VALUES U S values shown Programmed at manufacture per country application Defaults shown in Figure 9 Note Batch print grand print and RS232 communications port items 9 11 Require the RS232 interface option to operate 9 BATCH PRINT LENGTH NUMBER OF COPIES Long printout with 1 copy 30 Programming default settings 10 GRAND PRINT LENGTH NUMBER OF COPIES Long printout with 1 copy RS232 COMMUNICATION PORT PARAMETERS Port 1 9600 Baud No Parity 7 Data Bits Print Format DTE ACK NAK Disabled Port 2 Same as Port 1 12 PRINT ORDER VALUE DIAMETER SIZE Value 13 BAGSTOPS ENABLED
50. rter OFF to exit the programming mode Note If a Batch or Grand Total is accepted and the printer has not been initialized the printer tape may not advance far enough for proper tear off Initialize the printer steps A G above Switch the printer power switch Off wait a few seconds then switch the printer on again Programming remote batch PC cash 2 INITIALIZING THE REMOTE BATCH TOTAL DISPLAY PORT 42 Note The RS232 interface option must be present for remote Batch Total Display operation The Sorter must recognize that a Remote Display is connected so that the proper communication link can be established A Connect Remote Display to Port 2 at rear of Sorter B If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode C Cycle the MOTOR ON OFF Key until DISPLAY PRESS the Display shows D Press the BATCH Key YES to insure Control Communications to the Remote Display E Press the MOTOR ON OFF Key to continue changing the Port Parameters or turn the Sorter OFF to exit the programming mode BATCH GRAND N The current selection will flash 3 CASH FEATURE This feature allows the Sorter to operate in an enhanced mode for compatibility with a DEPROS cash settlement system A Hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode
51. ter at the desired location until it snaps into place Push the Coin Tube into the Adapter until it locks into place Insert a paper coin tube of the appropriate denomination into the plastic coin tube The Sorter is now ready for tubing Refer to the tubing instructions discussed later in this Guide for proper operation STANDARD COIN TUBE QUANTITIES U S QUANTITIES SHOWN DENOMINATION QUANTITY 50 1 CENT 5 CENT 10 CENT 25 CENT Introduction power cord switch Check the Power Cord supplied to ensure compatibility with local requirements If a different plug connection is required obtain the correct Power Cord assembly locally Be sure the Power Switch is in the OFF position Connect the Sorter end of the Power Cord as shown in Figure 5 and the opposite end to a grounded AC outlet of the appropriate voltage POWER SWITCH O O O O O O 0 0 0 LLL POWER CORD INLET FIGURE 6 POWER CORD SWITCH 11 Operation sorting stations The Mach 3 has six 6 Sorting Stations They are numbered as shown in FIGURE 77 In some applications not every Sorting Station would be used FIGURE 77 SORTING STATIONS STANDARD COIN DRAWERS SHOWN MOTOR ODIN BAG STOP BAG COUNT BATCH GRAND MOTOR ON OFF CLEAR ACCEPT FIGURE 8 CONTROL GRAND Note When the ACCEPT Key is pressed a ACCEPT message may appea
52. to their default settings press the CLEAR Key 01 STOP 2 G Exit using one of the following OR Cycle the BATCH Key to move to the next Bagstop to be programmed 2500 OR Press the MOTOR ON OFF Key to continue 01 STOP 3 programming OR Turn the Sorter OFF to exit the BAGGING 5000 programming mode 01 STOP 4 37 Programming decimal point comma 8 DECIMAL POINT COMMA SELECTION AND DISPLAY LOCATION To change the use of a decimal point or a comma A If not in Programming Mode hold the BATCH Key on the Control Down while turning the Power Switch ON to enter the programming mode B Cycle MOTOR ON OFF Key until DECIMAL PT SPECS Display shows USE BAG STP CNT C To select Decimal Point Comma 1 Press BAG STOP Key Display will show DISPLAY WILL USE DISPLAY WILL USE DECIMAL POINT COMMA Hepeated depressions of the BAG STOP Key will select between the Displays When the Display you desire is shown either Press the BAG COUNT Key to select the Decimal Point Comma position See D on the following page OR Press the MOTOR ON OFF Key to continue programming OR Turn the Sorter OFF to exit the programming mode 38 Programming decimal point comma D To select Decimal Point Comma position 1 Cycle BAG COUNT Key Display will alternately show one of the following 00 0 POINT LOGATION NO DECIMAL POINT 0 0 POINT LOCATION POINT LOCATION
53. totals are reset to zero The Display returns to BATCH TOTAL 00 and all Grand Totals are printed on the Audit Trail printer tape Clear Individual Coin Totals In Grand Cycle the GRAND Key to the coin desired Press the CLEAR Key once the Display MUST be allowed to flash for two seconds Press the CLEAR Key again the individual Coin Total clears reset to zero The Display returns to GRAND TOTAL 00 Clear All Bag Counts Cycle the BAG COUNT Key until the Display shows the following Press the CLEAR Key once the Display MUST be allowed to flash for two seconds Press the CLEAR Key again All partial bag counts are reset to zero Batch or Grand Totals are not affected Operation clearing totals Clear Individual Coin Totals In Bag Count Cycle the BAG COUNT to the coin desired Press the CLEAR Key once the Display MUST be allowed to flash for two seconds Press the CLEAR Key again The individual bag count for that coin is reset to zero Cycle the Bag Count Key to the next Coin Total to be cleared or Press the BATCH KEY to resume operation 19 Operation processing coin 20 FIGURE 9 INSPECTION PAN REMOVE ANY DAMAGED COIN OR FOREIGN OBJECTS FAILURE TO DO SO MAY DAMAGE THE ELASTIC DRIVE DISC WHICH MAY NOT BE COVERED UNDER WARRANTY M A CONTRACT THE OPTIONAL MAGNET WILL CATCH METAL ITEMS SUCH AS METALLIC COIN SLUGS WA
54. troduction model identification MODEL COUNTRY STATIONS RS232 6300002 USA 6 NO 6300022 USA 6 YES 6300033 USA 6 YES 6300042 CANADA 52 6 NO 6300052 CANADA 2 6 YES 6300075 HOUSTON TRANSIT 6 NO o 6300112 AUSTRALIA NO 6300113 AUSTRALIA YES 6300114 BOTSWANA 6 NO 6300115 BOTSWANA 6 YES 6300116 SLOVAKIA 6 NO 6300117 SLOVAKIA 6 YES mons 6300122 INDONESIA 4 NO 6300123 INDONESIA 4 YES 6300124 HONDURAS 5 NO UK GAMING GJ j 6300180 ETHIOPIA 5 NO Oo O1 6300181 ETHIOPIA YES 6300185 SPAIN NO 6300186 SPAIN 6 YES s _ _ A 6300190 ISRAEL NO 6300191 ISRAEL YES O 6300192 GUYANA NO 6300193 GUYANA YES 6300201 BELGIUM NO 6300202 BELGIUM YES 6300206 GERMANY NO 6300208 GERMANY YES 6300209 IRELAND NO 6300210 IRELAND YES 6300211 NICARAGUA NO 6300212 NICARAGUA YES 6300213 SWEDEN NO 6300214 SWEDEN YES OIO OID O O 6300220 GREECE 5 NO 6300221 GREECE 5 YES 6300224 ESTONIA 6 NO 6300225 ESTONIA 6 YES 6300260 THAILAND NO 6300261 THAILAND YES Introduction model identification o 6300301 FRANCE NO 6300302 FRANCE YES 6300310 TRINIDAD NO 6300311 TRINIDAD YES 6300320 CZECH REPUBLIC NO 6300321 CZECH REPUBLIC YES 6300332 LITHUANIA NO 6300333 LITHUANIA YES 6300334 GERMANY NO 6300335 GERMANY YES 6300336 GERMANY
55. ycle the BAGSTOP Key to locate the appropriate coin The bagstop setting can be 05 BAG STOP displayed in unit or dollar value Refer to the programming section later in this guide for additional information Note If a bagstop is set for 50 or less in the tubing mode and any other bagstop setting or bagging mode bagstop 4 is selected the partial counts will be reset If the bagstop is greater than 50 the partial count totals will be saved if any other mode is selected 15 Operation accepting totals 16 Note Each time a Batch or Grand Total is accepted an audit trail will print if the Printer option is utilized BATCH ACCEPT With the Display in the BATCH TOTAL mode press the ACCEPT Key once The BATCH TOTAL is cleared and the Control remains in the BATCH mode The BATCH TOTAL amount is added to the GRAND TOTAL GRAND ACCEPT All Grand Totals remain With the Display in the GRAND TOTAL mode press the ACCEPT Key once The GRAND TOTAL remains on the Display To clear the Display refer to Clearing Quantities and or Totals on the following pages The GRAND TOTAL can be accepted only if the BATCH TOTAL is zero Note The Printer must be allowed to finish the print cycle before attempting to accept a coin total or an operator message will appear Refer to operator messages this section for additional information Note If a Batch or Grand Total is accepted and the Printer is off line sel
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