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AH500-Hardware Manual(CURVE).cdr

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3. 4 5 AH04DA 5A 04AD 08AD 04DA RUN RUN RUN ERROR ERROR ERROR v Vo voo S vo vo 0 NT LT Vit 152 100 IE p Vie NI EN SLD Eu bY Js v2 AG 101 vi2 21 v3 5242 SLD 12 NHS SLD SLD 28 AG VAR 102 13 va SLD 1 V5 1 NI T 9 x 25 ve N SLD V7 7 5 UP 21 vz 215 UP H SLD 12 sip se 10 10 Lace L4 pomi Ey AH08DA 5B AH06XA 5A 08DA 06XA RUN RUN ERROR ERROR
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5. Number Name Description European style terminal 9 black Terminals for wiring 10 Label Nameplate 11 Set screw Fixing the module 12 Connector Connecting the module and a backplane 13 Projection Fixing the module AH10EN 5A 1 3JH0EN T FO OP 9 t pen O 0 xi L lt Q oT gt BI O gt 0 lt d 4 44 H UHH HH H Number Name Description 1 Model name Model name of the module Seven segment 2 display Display LINK LED un 3 indicator LINK LED indicator for RJ45 port 1 ACK LED um 4 indicator ACK LED indicator for RJ45 port 1 LINK LED 5 indicator LINK LED indicator for RJ45 port 2 ACK LED indicator ACK LED indicator for RJ45 port 2 6 7 NS LED indicator LED indicator 8 MS LED indicator LED indicator 9 RJ45 port 1 RJ45 port 1 10 RJ45 port 2 RJ45 port 2 11 Label Nameplate 12 Set screw Fixing the module 13 Connector
6. 8 41 Chapter 3 Product Specifications 3 8 Specifications for Network Modules 3 8 1 General Specifications 105 5 Item Specifications Connector type European style removable terminal block Transmission RS 485 RS 422 interface Transmission 1 200 2 400 4 800 9 600 19 200 38 400 57 600 76 800 115 200 speed 230 400 and 460 800 bps Stop bit 1 bit and 2 bits Parity bit none an odd parity bit and an even parity bit Data bit 7 bits and 8 bits Modbus ASCII RTU Communication format Communication rotocol DB Eni BACnet MS TP slave Electric energy 15W consumption Insulation voltage 2 500 V DC Item Specifications Connector type RJ 45 with auto MDI MDIX Transmission 802 3 and 802 3u interface Transmission Category 5e cable cable The maximum length is 100 meters 10 100 Mbps auto detection Communication
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8. AH10PM 5A O Nus z LI BE C i Cc 4 9 7 L 9 4 Number Name Description 1 Model name Model name of the module Operating status of the module 2 dise a ON The module is running 9 OFF The module stops running 3 ERROR LED Error status of the module indicator red Blink The module is abnormal Ethernet connection Status of the Ethernet connection 4 LED indicator ON The Ethernet connection is being connected green OFF The Ethernet connection is disconnected 5 USB port Providing the mini USB communication interface RUN The user program is executed 5 RUNS POR Swen STOP The execution of the user program stops 7 SD slot Providing the SD interface 8 Connector Connecting the module and an extension cable 9 Ethernet port Providing the Ethernet communication interface 10 Extension port Updating the firmware 11 Label Nameplate 12 Set screw Fixing the module 13 Connector Connecting the module and a backplane 14 Projection Fixing the module 3 62
9. 2 1 3 Installing Modules on an Extension backplane For an extension backplane the first slot from the left is for a power supply module and the slots following the first slot are for extension modules Only digital input output modules analog input output modules temperature measurement modules and AH10SCM 5A can be installed on an extension backplane Besides users do not need to arrange the extension modules in a specific order Extension backplane 2 1 4 Connecting a Main Backplane to Extension Backplane A main backplane can be connected to an extension backplane through the interface on the left side of the main backplane the interface on the left side of the extension backplane and a Delta extension cable For a CPU module or a RTU a main backplane can be connected to seven extension backplanes at most through the interfaces on the backplanes Therefore if there is a CPU module and there are several RTUs not only the CPU module can be connected to seven extension backplanes but also every RTU can conne
10. 103 40 CPU530 EN E H 1 110 T 0 USB SOM 2A Oh w U w B _ 3 6 Unit mm 3 3 Specifications for Backplanes 3 3 1 General Specifications specifications for main backplanes item Model iBpo4M1 5A 6 1 5 AHBPOBM1 5A 12 1 5 Number of slots 4 6 8 12 Applicable power _ supply module Applicable NE input output module The 500 series input output modules can be installed 3 7 Chapter 3 Product Specifications The specifications for extension backplanes Model Item 6 1 5 AHBPO08E1 5A Number of slots 6 8 Applicable power supply module AHPS05 5A Applicable input output module Digital input output modules analog input output modules temperature measurement module and AH10SCM 5A 3 3 2 Profiles The profile of the backplane AHBPO8M1 5A
11. 1 23 6 di PP 49 5 110 Sle g 1 T 272 49 298 7 7 7 167 Unit mm Themain backplane AHBPO6M1 5A 2 23 6 d i 49 5 110 amp 8 amp 343 5 74 369 TJ d 167 Unit mm The main backplane AHBP08M1 5A 99 999 23 6 FI 1 a M Q 2 d odi 49 5 ib 1 1 1 0 C 37 7 Unit mm 3 10 AH500 Hardware Manual backplane AHBP12M1 5A
12. _ IST LT TSISETL IL dete te HD EB E B IE EBEHEHEHEHEBEHRHEBEH Unit mm AH32AM10N 5B AH32AN02T 5B AH32AN02P 5B 35 103 21234567 012325687 0122324567 012345867 o123 4567 01723245867 32AM10N 32ANO2T 32 02 E 110
13. 23 6 11111111111111 8 1 1 110 of Ni LJ 556 5 A 582 37 7 H n H H 116 7 Unit mm 2 extension backplane 6 1 5 4 H 23 6 i 49 5 110 iW 303 1 348 37 7 16 7 Unit mm The extension backplane AHBPO8E1 5A EN 23 6 B 49 5 In 110 tu Unit mm Chapter 3 Product Specifications 3 4 Specifications for the Power Supply Module 3 4 1 General Specifications 505 5 Item Specifications 100 240 V AC 15 10 50 60 Hz 5 Action If the input power supply is larger than 85 V AC the power supply specifications module can function normally Allowable instantaneous If the instantaneous power failure time is within ten milliseconds the power failure power supply module keeps running time Fuse 4 A 250 V AC Inrush current 45A within 1 millisecond at 115 V AC The maximum current is 2 5 A It is only for a backplane Power The 24 V DC output is equipped with the short circuit protection and the protection overcurrent protection
14. AH10PM 5A Pin Terminal Pin Terminal Pin Terminal Pin Terminal 50 x0 0 49 48 47 46 2 45 X02 44 43 ii 42 NC 41 NC 40 NC 39 1 jJ 38 37 09 36 X010 35 X0 11 BH 34 33 32 31 30 56 29 NC 28 NC 27 111 d 26 YOO 25 YOO 24 23 BH 22 Y0 2 21 voo 20 voo 19 vos BH 18 YO4 17 YO4 16 YO5 15 05 H 14 YO6 18 YO6 12 07 11 10 9 vos 7 6 YO9 5 4 Yo10 8 C2 c3 AH20MC 5A Pin Terminal Pin Pin Terminal Pin Terminal 36 X0 8 35 08 34 X0 9 33 0 9 32 0 0 31 00 30 X0 10 29 XO 10 M 28 27 26 25 2 24 X0 12 23 12 22 13 21 13 20 19 18 X0 14 17 0 14 Ed 16 15 15 X0 15 14 18 X0 3 wc to wc o wc M balk vos 7 6 Yoo 5 4 Yo10 3 2 yoi 1 C3
15. Unit mm 3 72 AH500 Hardware Manual 3 11 Space Module and Extension Cables 3 11 1 Profiles The space module 1 pim 0 3 Q gt Ap Number Name Description 1 Label Nameplate 2 Set screw Fixing the module 3 Connector Connecting the module and a backplane 4 Projection Fixing the module The extension cable m Number Name Description Connecting backplanes 1 AHACABO6 5A 1 Connector 2 AHACAB10 5A 3 15 5 4 AHACAB30 5A 2 Clip Fixing the connector 3 73 Chapter 3 Product Specifications 3 11 2 Dimensions space module 5 01 5 35 103 110 Unit mm The extension cable 4
16. 16 01234567 8 9 10 11 12 13 14 15 12 24VDC 0 5A o m 3 27 Chapter 3 Product Specifications 16 11 5 AH16AP11T 5A AH16AP11P 5A 16AP11R 0123456 7 D 14 2 3 4 5 6 7 16AP11T 01234567 01234567
17. D gt jszamon m 32ANO2T i EO lt 06 c 0 ee 8 E EAT o 6 5 on IH m 5 2 AH Number Name Description 1 Model name Model name of the module 2 Input Output LED If there is an input signal the input LED indicator is ON indicator If there is an output signal the output LED indicator is ON 3 DB37 connector It is connected to the I O extension cable DVPACAB7C10 Description of the 2201 4 inputs outputs Number of inputs outputs and specifications 5 Label Nameplate 6 Set screw Fixing the module 7 Connector Connecting the module and a backplane 8 Projection Fixing the module 3 17 Chapter 3 Product Specifications 64 10 5 64 02 5 64 2 5
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19. i on Chee i Number Name Description 1 Model name Model name of the module 2 Input Output LED If there is an input signal the input LED indicator is ON indicator If there is an output signal the output LED indicator is ON 3 16 AH500 Hardware Manual Number Name Description The inputs are connected to a switch or a sensor Removable 3 The outputs are connected to a load which will be driven e g a terminal block contact or a solenoid valve Arrangement of 4 the input output Arrangement of the terminals terminals 5 Number of inputs outputs and specifications inputs outputs 6 Label Nameplate 7 Clip Fixing the removable terminal block 8 Set screw Fixing the module 9 Connector Connecting the module and a backplane 10 Projection Fixing the module AH32AM10N 5B AH32AN02T 5B AH32AN02P 5B
20. 2 sien Optocoupler circuit Wiring the differential outputs on AHOSPM 5A AH10PM 5A and an ASDA AB series servo drive Driver 5 59 5 10 4 3 Chapter 5 OOWiring Wiring AH10PM 5A and a Delta ASDA A series AC servo drive Wiring AH10PM 5A and an Inferior Servo Drive Delta servo drive ASDA A series 0 0 0 0 YO 1 0 1 EFN 53 X0 12 Sx X0 13 8x s 4 cos Sx 55 X0 15 EFK 24 V 5 8 Pulses generated by the manual pulse generator Shielded cable m X0 8 Th Na 5 5 E 1 X0 9 B phase 8 8 0 FOO 4 X0 0 5 24 DC I X0 1 I av HM 5 24 V DC I 0 2 H 6 Fa X0 2 5 24 I X0 3 Sh X0 3 Ax 5 5 60 YO0 8 co 5 24V DC Delta servo drive VDD
21. Es 06XA lap r aT 7 2 m voo D n EA 2 101 1 pp 10V 20mA 8 10V0 4 20mA er Number Name Description 1 Model name Model name of the module RUN LED Operating status of the module indicator ON The module is running OFF The module stops running 2 Error status of the module ERROR LED ON A serious error occurs in the module indicator OFF The module is normal Blink A slight error occurs in the module 3 Removable The inputs are connected to sensors terminal block The outputs are connected to loads which will be driven 3 36 AH500 Hardware Manual Number Name Description Arrangement of 4 the input output Arrangement of the terminals terminals 5 Ae er Simple specifications for the module 6 Clip Removing the terminal block 7 Label Nameplate 8 Set screw Fixing the module 9 Connector Connecting the module and a backplane 10 Projection Fixin
22. Number Name Description 1 Connector 4 the external terminal module and control 2 Terminals Input Output terminals for wiring 3 Clip Hanging the external terminal module on a DIN rail 4 Set screw Fixing the base 3 64 AH500 Hardware Manual 3 9 3 Dimensions 2 35 02HC ERROR X0 8 0 xo amp X0 10 110 X0 11 X0 0 t Yo 8 Yo 9 X0 0 1 Unit mm 4 35 103 RUN lii ERROR 0 04HC EXTENSION PORT 110 de Unit mm 3 65 Chapter 3 Product Specifications
23. Unit mm 3 22 AH500 Hardware Manual AH64AM10N 5B AH64AN02T 5C AH64AN02P 5C 35 103 64AM10N 64ANO2T 64 02 x wig z LI E BS C XE z LJ 2 i 110 2 6 Unit mm DB37 connector the I O extension cable and the external terminal module 1 The I O extension cable DVPACAB7C10 100 Unit cm T3 2 The external terminal module for AH32AM10ON 5B DVPAETB ID32B 113 87 n 19 D 50 8
24. AH20MC 5A 35 103 20MC 8 NN Unit mm e The I O extension cable and the external terminal module 1 The 36 extension cable for AHO4HC 5A and AH20MC 5 DVPACAB7D10 C AES T 100 Unit cm 2 The external terminal module for AH04HC 5A and AH20MC 5A DVPAETB IO16C 125 36 87 odl a 4 Unit mm 3 The 50 pin I O extension cable for 10 5 DVPACAB7E10 UM ales Hr Sha 100 exe Unit cm 3 67 Chapter 3 Product Specifications 4 The external terminal module for AH10PM 5A DVPAETB IO24 157 87 SSSSSSSESS
25. s Number Name Description 1 Mounting hole Fixing the backplane 2 Extension port 1 It is connected to a superior backplane 3 Extension port 2 It is connected to an inferior backplane 4 Connector Connecting the backplane and a power supply module 5 Connector Connecting the backplane and an input output module 6 Mounting hole After a module is installed it is fixed by a screw 7 Hole The projection under a module is inserted into this hole 8 Mounting clip Hanging a backplane on a DIN rail 9 Mounting hole After a mounting clip is installed it is fixed by screws 10 Locating hole A mounting clip is pressed into these locating holes 3 9 Chapter 3 Product Specifications 3 3 3 Dimensions Themain backplane 4 1 5
26. lt 00 AG O1 AG 02 AG AG 04 AG 05 AG 06 AG 07 AG G lt lt lt lt lt lt lt c 10 20 310 0 4 20 LEK L4 10 10V 3 38 AH500 Hardware Manual 3 7 Specifications for Temperature Measurement Modules 3 7 1 General Specifications AHO4PT 5A The electrical specifications Number of analog inputs 4 Applicable sensor Three wire configuration Pt100 Ni100 Pt1000 Ni1000 sensor and 0 300 input impedance Four wire configuration Pt100 Ni100 Pt1000 Ni1000 sensor and 0 300 input impedance Pt100 DIN 43760 1980 JIS C1604 1989 100 3850 Pt1000 DIN EN60751 1 3850 PPM C Ni100 Ni1000 DIN 43760
27. Unit mm 3 23 Chapter 3 Product Specifications 3 The external terminal modules for AH32ANO2T 5B DVPAETB OR32A 215 87 1 Lj x Unit mm DVPAETB OT32B 113 Unit mm 4 The external terminal modules for AH32ANO2P 5B DVPAETB OR32B 215 9 7 2 e LI SMS 39 4 Unit mm DVPAETB OT32B 113 87 50 8 Unit mm 3 24 AH500 Hardware Manual The latch connector the I O extension cable and the external terminal module Thel O extension cable DVPACAB7A10 39 40 39 40 oo oo oo oo oo uu oo E 100 E Unit cm The external terminal module for AH64AM10N 5C DVPAETB ID32A 113 87 r E 53 6 L LII 7X Unit mm The I O extension ca
28. 1 oe m MGR 2 ser 5 4 0 W ot lt i Q 9 Number Name Description 1 Model name Model name of the module 2 Input Output LED If there is an input signal the input LED indicator is ON indicator If there is an output signal the output LED indicator is ON 3 LED indicator Left High 32 bits switch Right Low 32 bits It i nnected to the extension cable 4 Latch connector DUpACAB7ATO DVPACABTBTO 5 2 ihe Number of inputs outputs and specifications 6 Extension port Updating the firmware 7 Label Nameplate 8 Set screw Fixing the module 9 Connector It connects the module and a backplane 10 Projection Fixing the module DB37 connector the I O extension cable and the external terminal module 1 The extension cable DVPACAB7C10 Number Name Description Connecting a digital input output module and an external terminal module 2 Set screw Fixing the connector 3 18 AH500 Hardware Manual 2 The external terminal module for AH32AM10N 5B DVPAETB ID32B ll m 4 2 9 3 external terminal modules for AH32ANO
29. The connector on AH20MC 5A CN1 USB i MicroSD Pin Terminal Baise DUET Pin Terminal 36 0 8 MPGA CntA0 36 0 14 CntA3 CntA5 35 X0 8 MPGA CntAO 35 X0 14 CntA3 CntA5 34 X0 9 MPGB CntB0 34 X0 15 CntB3 CntB5 33 X0 9 MPGB CntBO 33 X0 15 CntB3 CntB5 32 X0 0 Rst0 32 X0 3 Rst3 Rst5 31 X0 0 Rst0 31 X0 3 Rst3 Rst5 30 X0 10 CntA1 30 29 X0 10 CntA1 29 28 X0 11 CntB1 28 27 X0 11 CntB1 27 26 X0 14 Rsti 26 Y0 8 25 X0 1 Rst 25 Co COMO 24 X0 12 CntA2 CntA4 24 0 9 Outi 23 X0 12 CntA2 CntA4 23 C1 COM1 22 X0 13 CntB2 CntB4 22 0 10 Out2 21 X0 13 CntB2 CntB4 21 C2 COM2 20 X0 2 Rst2 Rst4 20 0 11 Out3 5 65 Chapter 5 OOWiring 19 2 Rst2 Rst4 19 C3 COM3 5 10 5 1 Wiring the Differential Terminals The direct current signals ranging in voltage from 5 V to 24 V can pass through the high speed inputs X0 0 X0 3 X0 0 X0 3 X0 8 X0 15 and 8 0 15 on AH20MC 5A frequency of input signals can be up to 200 kHz These high speed inputs are connected to a differential two wire line driver The wiring of the differential input used for the high speed and noise Encoder output 20
30. 2 ep 1 m gt 1 9 6 58 A D gg 12 Lo 10 Jio Hn D T 4 TE 1 W 3 H Number Name Description 1 Mounting hole Fixing the backplane 2 Extension port It is connected to an inferior backplane 3 Mounting hole After a module is installed it is fixed by a screw 4 Connector Connecting the backplane and a power supply module 5 Connector Connecting the backplane and a CPU module 6 Connector Connecting the backplane and an input output module 7 Hole The projection under a module is inserted into this hole 8 Mounting clip Hanging a backplane on a DIN rail 9 Mounting hole After a mounting clip is installed it is fixed by screws 10 Locating hole A mounting clip is pressed into these locating holes 3 8 AH500 Hardware Manual The profile of the extension backplane AHBPOSE1 5A Sr 4 LJ 4
31. 7 0 i 1 C 0 6 5 1 gt pean gers 2214 5 Wo 0000 1 4 n TT TT 27 3 C 7 4 6 Number Name Description 1 20 pin latch Connecting the external terminal module and a digital connector input output module Output LED 258 2 indicator If there is an output signal the output LED indicator is ON 3 Output relay Output relay 4 Output terminal Output terminal for wiring Power input 5 iGiminal Power input terminal for wiring 6 Clip Hanging the external terminal module on a DIN rail 3 21 Chapter 3 Product Specifications Number Name Description 7 Set screw Fixing the base 3 5 3 Dimensions AH16AM10N 5A AH16AM30N 5A AH16AN01S 5A AH16AN01 R 5A AH16AN01T 5A AH16ANO01P 5A AH16AP11R 5A AH16AP11T 5A AH16AP11P 5A 35 103 16AM10N 16AM30N 16 015 012345867 012345867 01234567 wii ais sonrisas
32. Pin Signal Color Description 5 V Red 24 V DC 4 CAN H White Signal 4 It is connected to 3 3 Ground shielded cable 2 Signal 1 V Black 0 V DC 3 46 AH500 Hardware Manual 3 8 3 Dimensions AH10SCM 5A 35 103 _ 105 umm n Unit mm AH10EN 5A 35 103 10EN i 0 110 1 Unit mm 3 47 Chapter 3 Product Specifications AH10DNET 5A 35 103 10DNET j m Ms 1 n 0 110
33. Unit mm 3 7 4 Arrangement of Input Output Terminals 04 04 08 RUN RUN RUN ERROR ERROR ERROR E I I I I 00 10 10 3 7 2 7 10 10 10 TIT 10 ja 4 H d Dy 11 doy H oo H X n AA TAT hoe Ta FG 2 L 12 Nh 12 211 a cid 12 12 gt 1 11 13 01 13 2 7 LETS 13 IDH 01 FG FG S LCS FG FG N Ly FG misa 02 i lt aA 14 INU ZA ul AN 2 JN 12 DE 15 65 12 ZNENIA ADENA 5 2 02 SU ei i E TE 16 2 NA c b 03 2 xA AL 16 esr Se Sc 13 5 2 NR s 17 2 13 gt 17 2 E OY O3 25 IL FG lt N FG An e L FG m H RTD 3 Th The l f 2 3 4 WIRE eK G JKRSTEN JKRSTEN SEK E
34. Shielded cable 1 CHO 8G Current input 20 20 mA lp AG 1M gt 65 2500 CH3 l 1M 1 Shielded cable 1 Voltage output 10 V 10V CHO An AC motor drive VOD CHO a recorder 100 a proportioning valve nel 6 AG 50 Current output CH1 0 mA 20 mA TEM CH1 An AC motor drive n a recorder B AG a proportioning valve alee 50 7 SG 15V I ZP DC DC dis UP converter LAG 1 Please isolate the analog input signal cables from other power cables 2 3 with a working voltage of 25 V 4 If the module is connected to a current signal the terminals V and I have to be short circuited the module to the capacitor having a capacitance within the range between 0 1 pF and 0 47 uF If the ripple the input voltage results in the noise interference with the wiring please connect Please isolate the analog output signal cables from other power cables If the ripple is large for the input terminal of the load and results in the noise interference with the wiring please connect the module to the capacitor having
35. Q n 0 0 0 Number Name Description Connecting the external terminal module and a digital input output module 40 pin latch connector 2 Terminals Input Output terminals for wiring 3 Clip Hanging the external terminal module on a DIN rail 4 Set screw Fixing the base 3 20 AH500 Hardware Manual 3 Thel O extension cable DVPACAB7B10 39 40 88 4 0 Q gt 0000 0000 2000000900000 oa LT Number Name Description Connecting a digital input output module and an external terminal module Connecting a digital input output module and the external terminal module DVPAETB OR16A or DVPAETB OR16B 1 40 pin IDC connector 2 20 pin IDC connector 4 The external terminal module for AH64ANO2T 5C DVPAETB OR16A 5 1 ES 4 5 1 le
36. The external terminal module 1 The external terminal module for AHO4HC 5A DVPAETB IO16C c3 2 C1 0 3 0 15 X0 14 X0 2 X0 13 X0 12 0 1 0 11 0 10 0 0 X0 9 0 8 246 24G FE 0 11 0 10 0 9 YO 8 0 3 15 0 14 0 2 0 13 X0 12 1 XO 11 0 10 0 0 X0 9 0 8 24V 24V 3 69 Chapter 3 Product Specifications 2 The external terminal module for AH10PM 5A DVPAETB IO24 15 from the 03 C2 C1 CO YO7 Yo 6 05 YO4 Yo 3 0 2 YO 0 NIC tn 15 X0 13 X0 11 09 0 3 2 X0 1 0 0 24G 24G FE 15 from the YO 11 Yo 1 Y 23 00 0 10 9 YO 8 0 7 Y0 6 0 5 0 4 0 3 Y0 2 0 0 tn 5 5 0 14 0 12 0 10 08 0 3 0 2 X0 0 24V 24V 3 The external terminal module for AH20MC 5A DVPAETB IO16C 2 C1
37. 5 30 5 6 1 Wiring EE 5 30 252 WMinngAPHOSADCBE ipti 5 31 563 Wiring APIDADA BN 5 31 564 Wiring 5 5 32 565 Wing 5 5 33 5 7 Wiring Temperature Measurement 5 34 5 7 1 Wiring 51 8 Sid 5 34 5 7 2 Wiring AHOATO DRA ute tum Ub MEAE 5 35 5 7 3 Wiring ten enc o ae nd rep ede 5 35 5 8 Wiring Network Modules 5 36 5 8 1 Wiring AH10DNET 5A 556 nb en ex 5 36 5 8 1 1 5 36 5 8 1 2 Joining the Cable to the DeviceNet Connector 5 36 5 8 1 3 Installing the DeviceNet 5 37 5 827 5 37 5 8 3 Wiring RIOD 5 37 5 9 Wiring the RTU ei C or Eme e meter 5 38 5 9 1 Wiring 5 38 5 9 1 1 DeviceNet Connector esses 5 38 5 9 1 2 Joining the Cable to the DeviceNet Connector
38. 1 The 24 V power supply is connected to VS and VS on the power supply module VS and VS can be used to detect whether the voltage of the external power supply is stable 2 FG on the power supply module is connected to the control box as the functional ground 3 The live cable and the neutral cable are connected to and on the power supply module respectively To prevent the system from becoming abnormal the ground has to be connected to LG on the power supply module The power input of 05 5 is the AC input Users have to pay attention to the following points when they use 505 5 Thealternating current input voltage is within the range between 100 V AC and 240 V AC Please connect the power supply to the terminals L and N If the 110 V AC or the 220 V AC power supply is connected to the input terminals VS4 and VS the PLC will be damaged In order to ensure that the 24 V DC external power supply is provided stably it can be connected to VS and VS If the PLC detects that the voltage of the external power supply is lower than the working voltage users can write a protective program 5 5 Chapter 5 OOWiring The length of the cable connecting with the ground is 1 6 millimeters If the power cut lasts for less than 10 milliseconds the PLC keeps running without being affected If the power cut lasts for long or if the voltage of the power supply decreases the PLC stops running and ther
39. Ge re ee FISH n a 240VAC 0 50 16 01 5 AH16ANO01T 5A AH16ANO01P 5A 16ANO1R 01234567 8 9 10 11 12 13 14 15 16 01 01234567 8 9 10 11 12 13 14 15 240VAC 2A LOCI I 2 54 12 24VDC 0 5A oc
40. Wi 2 10 5 2 2 5 32AM10N on 32ANO2T 00 a 0 2 0 3 0 2 0 3 TOORE Se 0 4 0 5 E 0 4 0 5 012345567 0 6 0 7 01232452867 0 6 0 7 0 8 0 9 0 8 0 9 0 10 0 11 0 10 0 11 0 12 0 13 0 12 0 13 0 14 0 15 0 14 0 15 S S S S ZP ZP NC 1 0 UP 1 0 14 1 2 1 1 1 2 1 3 14 1 3 14 1 5 1 6 1 5 1 6 1 7 1 8 1 7 1 8 1 9 1 10 1 9 1 10 1 11 1 12 1 11 1 12 1 13 114 is 113 1 14 1 15 S S 1 15 ZP S S UP AH500 Hardware Manual AH32ANO02P 5C AH64AM10N 5C 2 2 0 0 0 1 64AM 10N NC NC NC NC Ep 0 2 0 3 MORE 5 5 S S 20 21 8 9 10 11 12 13 14 15 0 4 0 5 8 d 40 i42 3 14
41. 500 A CPU module A CPU module is the nucleus of a complete AH500 system It is responsible for controlling and managing the whole system and is installed in the second slot from the left on the main backplane Besides Delta Electronics Inc provides businesses with several types of CPU modules Users can select a CPU module according to their needs CPU530 RS2 CPU530 EN RUN RUN ERROR ERROR BUS FAULT BUSFAULT SYSTEM SYSTEM 2 0 Ethernet v v M USB use Ge 2 H 2200 Communication cable Several communication interfaces are built in a CPU module and users are provided with many types of network modules Users can select a suitable Communication cable according to the actual situation Please refer to the following table for information about the communication interfaces and the main applications The specifications for the interface on an extension backplane are defined by Delta Electronics Inc itself The interface is used to connect the backplanes and users need to use a Delta extension cable 2 3 AH500 Hardware Manual Interface Connector Application Communication DB9 Computer HMI communication Industrial control network port RS 232 422 485 Ethernet RJ45 Computer HMI communication Remote control Data exchange Industrial control network USB Mini USB Computer communication In
42. 16 bits Current output 0 mA 20 mA 4 mA 20 mA 0 2 20 2 mA 3 8 20 2 mA 16 bits 6 5 The electrical specifications Module name AHO06XA 5A Number of inputs 4 Number of outputs 2 Analog to digital Voltage input Current input Voltage output Current output conversion Supply voltage 24 V DC 20 4 V DC 28 8 V 15 20 Connector type Removable terminal block 25 C 77 F The error is 0 5 of the input within the range 20 60 4 140 The error is 1 of the input within the range Conversion time 150 us channel There is isolation between a digital circuit and an analog circuit but there is no isolation between analog channels Isolation between a digital circuit and a ground 500 V DC Isolation between an analog circuit and a ground 500 V DC Isolation between an analog circuit and a digital circuit 500 V DC Isolation between the 24 V DC and a ground 500 V DC Overall accuracy Isolation 3 34 AH500 Hardware Manual The functional specifications for the analog to digital conversion Analog to digital conversion Voltage input Rated input range 10 10 V 0 10 V 5 V 0V 5V 1V 5V Hardware input range 10 1 V 10 1 0 1 V 10 1 V 5 05 V 5 05 V 0 05 V 5 05 0 95 V 5 05 V Hardware resolution 16 bits Input impedance 2200 Absolut
43. 3 31 Chapter 3 Product Specifications 2 The external terminal module for AH64ANO2T 5C DVPAETB OR16A Ex DT To dp dor dp Pb PT i 1 GND 24 co yo Y1 Y2 c1 Y4 Y5 e Y C2 11 12 1 14 Y15 16 Y17 3 The external terminal module for AH64ANO2P 5C DVPAETB OR16B ul lef qp qoo go qp qp qp qp qp qp qp capas 222 GND 24 co Yo Y1 Y2 4 ve ve Y C2 Y 12 13 14 Y15 16 Y17 3 6 Specifications for Analog I nput Output Modules 3 6 1 General Specifications AH04AD 5A AHO8AD 5B The electrical specifications Module name AH04AD 5A 5 N
44. COM 0 2 0 2 IPLS 43 0 3 PLS 41 Y0 3 ISIGN 36 SIGN 37 0 9 012 COM 5 24VDC Delta servo drive ASDA A series VDD COM Y0 4 0 4 IPLS 43 0 5 PLS 41 0 5 ISIGN 136 SIGN 37 012 COM 5 24VDC Delta servo drive ASDA A series VDD COM 8 43 PLS 41 ISIGN 136 SIGN 37 012 COM 5 24 V DC AH500 Hardware Manual Wiring AH10PM 5A and a Panasonic CN5 series servo drive Panasonic servo drive CN5 series Pe 000011 i epe s Eom J 8 me 5 X0 10 zs 5 5 X0 12 2 5 X0 13 251 X0 14 o o X0 15 ay sis Pulses generated by the manual pulse generator Shielded cable Aphase s s X0 9 B phase 8 8 X0 0 X0 0 5 24VDC I X0 1 qd X0 1 5 24 X0 2
45. Upper row YO Y2 va ve 10 12 v16 20 v22 v24 26 vao va2 vae l Lowerrow Y1 ys v n vis vis viz v 23 vs 27 vas vaa vas 7 ze ze 12 30VDC 0 1A Chapter 5 OOWiring e DVPAETB ORS32B Input type Relay R Voltage specifications Below 250 V AC below 30 V DC GND 24V 1 from the left vo v2 v4 vs ve c2 vis v12 vis v14 15 21 from the left v20 21 Y22 Y23 C5 Y24 Y25 Y27 va2 Y33 vae 7 250VAC 30VDC 2A 5 4 13 External Terminal Module for 64 10 5 DVPAETB ID32A Input form Direct current sinking or sourcing Input current 24 V DC 3 2 mA ea Upper row sis sis xo x2 xe x12 x14 x16 x20 x22 x24 x26 xao x32 4 x36 Lower row 5 5 sis Xt X3 X5 X13 x15 x17 X21 X23 X25 x27 X31 X33 X35 X37 24 VDC 3 2 5 4 14 External Terminal Module for 64 02 5 DVPAETB OR16A Input type Relay R Voltage specifications Below 250 V AC below 30 V DC GND 24 AERE vo 2 va ve ve vr c2 va vis
46. n Unit mm 3 8 4 Arrangement of Input Output Terminals AH10SCM 5A AH10DNET 5A 5 100 RUN TXi MS ERROR COM1 RS485 TX2 NS COM2 RS485 RX2 TR1 ON OFF rig COMI GND FG lm DRO IN 1 3 48 AH500 Hardware Manual 3 9 Specifications for Motion Control Modules 3 9 1 General Specifications AHO2HC 5A Item Specifications Number of channels 2 channels Input signal Input differential input 8 X0 8 0 9 and 0 9 CH1 10 X0 10 11 and 0 11 Pulse format Pulse Direction one phase and one input Counting up Counting down one phase and two inputs One time the frequency of A B phase inputs two phases and two inputs Four times the frequency of A B phase inputs two phases and two inputs RESET input Signal level 5 24 V DC Maximum frequency The maximum frequency is 200 kHz counting The number of sampled pulses is within the range between 200000 an
47. 0 34 W 1 4W module AHO8AD 5B 1 9W AHO8AD 5C 1 6W AHO8DA 5B 2 5W 2 2W Temperature 2w measurement AHO4TC 5A 1 5W module AHOBTC 5A 15W AHO2HC 5A 2 4 AHO4HC 5A 2 4 guess 27W AH10PM 5A 2 7W AH20MC 5A 3W AH10EN 5A 1 6W Network AH10SCM 5A 1 2W module AH10DNET 5A 0 9 W 0 72 W AH10PFBS 5A 1W RTU module AHRTU DNET 5A 0 75 W 0 72 5 8 AH500 Hardware Manual 5 3 Wiring CPU Modules AHCPU530 RS2 AHCPU530 EN ge RST C m 25 Y SH eR eL GLR Ethernet Ethernet USB DB9 5 29 1 USB m au O E COM lt K 1 SDCard 089 92 SD Card v Y io 9 connector Pin Function RS485 RS422 RS232 1 D RX N C 2 N C N C RX 3 N C
48. 24V 24V 5 49 Chapter 5 OOWiring 5 10 3 Wiring AHO2HC 5A and 04 5 The external devices for AHO2HC 5A 02 RUN ERROR 0 8 r 1 1 X0 10 Ln X0 10 X0 11 X0 11 USB 0 0 X0 0 0 1 X0 1 gt 0 8 9 C1 The external devices for AHO4HC 5A External terminal block 5 50 AH500 Hardware Manual e The connector on AHO4HC 5A Pin Terminal Function Pin Terminal EURCIOR Count Count 1 8 CntA0 19 0 14 CntA3 2 X0 8 CntAO 20 X0 14 CntA3 3 X0 9 CntBO 21 X0 15 CntB3 4 X0 9 CntBO 22 X0 15 CntB3 1 5 0 0 Rst0 23 X0 3 Rst3 6 X0 0 Rst0 24 X0 3 Rst3 7 10 CntA1 25 8 X0 10 CntA1 26 9 0 11 CntB1 27 10 X0 11 CntB1 28 11 1 Rst1 29 Y0 8 k 12 X0 1 Rst1 30 COMO 13 X0 12 CntA2 81 0 9 Out 14 X0 12 CntA2 32 C1 1 15 13 CntB2 33 Y0 10 Out2 16 X0 13 CntB2 34 C2 COM2 17 X0 2 Rst2 35 0 11 Out3 18 X0 2 Rst2 36 C3 COM3 5 10 3 1 External Wiring 1 APNP encoder is used PNP encoder 4 5 high speed counter
49. Check the user name and the password Set the 16846108 eror Ethernet parameter for the CPU module in HWCONFIG again Check the user name and the password Set the 16 6110 2 lobe Ethernet parameter for the CPU module in HWCONFIG again The specified email address 1 Check whether the email address is correct 1656111 2 Set the Ethernet parameter for the CPU module does not exist SM1112 in HWCONFIG again The remote IP address setin 1 program and the related special data 1646200 the TCP socket function is illegal 5 1196 2 Set the Ethernet parameter for the CPU module in HWCONFIG again The remote P address setin 1 the program and the related special data Sd gisters 1646209 the UDP socket function is illegal SM1196 2 Set the Ethernet parameter for the CPU module in HWCONFIG again Only auxiliary relays data oe 16 6300 registers and link registers 2 Einer Ena NW CONES can be used in the Ether Link The device used in the Ether Check whether the device used in the Ether Link is 1646301 Link exceeds the device within the device range supported by the CPU range module The length of the data Check whether the length of the data exchanged in 1646302 exchanged in the Ether Link the Ether Link is within the range supported by the exceeds the limit CPU module The node used in the Ww 1646305 communication command is te Een En different from the local node
50. p jl 7 I Extension cable Length 06 5 0 6 10 5 1 0 15 5 1 5 0 5 3 0 3 74 Chapter 4 Addressing Table of Contents 21 ST 4 2 4 2 Software defined 4 2 4 0002 4 2 4 2 1 Start Addresses for Digital Input Output Modules 4 2 4 2 2 X Start Addresses for Analog Input Output Modules 4 3 4 2 3 Start Addresses for Temperature Measurement Modules 4 4 424 Start Addresses for Motion Control 4 4 425 Start Addresses for Network 4 5 4 3 User defined Addresses eic hae Econ xxu 4 5 4 3 1 Start Addresses for Digital Input Output Modules 4 5 432 Start Addresses for Analog Input Output Modules 4 6 4 3 3 Start Addresses for Temperature Measurement Modules 4 7 434 Start Addresses for Motion Control 4 7 435 Start Addresses for Network 4 8 AH500 Hardware Manual 4 1 1 Addressing The distribution of input devices and that of output devices to an AH500 series input output module inst
51. 5 38 5 9 1 3 Installing the DeviceNet 5 39 5 10 Wiring Motion Control Modules seseeemmm 5 39 5 10 1 Specifications for Motion Control Modules 5 39 5 10 2 Extension Cables and External Terminal Modules 5 48 5 10 3 Wiring AHO2HC 5A and 4 5 5 50 5 10 3 1 External Wiring AA 5 51 5 10 3 2 Wiring the Differential Inputs 002222 5 52 5 10 3 3 Transistor Output ono Tos ataca aa toe 5 52 5 10 4 Wiring 5 5 and 1 5 5 54 5 10 4 1 Wiring the Input 2004 4 5 56 5 10 4 2 Wiring the Output 5 58 5 10 4 3 Wiring AH10PM 5A and an Inferior Servo Drive 5 60 5 10 5 Wiring APBPOMO BA stima eve Ee END Every UD sr E rere NET buts 5 65 5 10 5 1 Wiring the Differential Input Terminals 5 66 5 10 5 2 Transistor Output 5 66 AH500 Hardware Manual 5 1 Wiring The points for attention DANGER e Before installing or wiring a module users need to make sure that the external power supply is turned off If the power supply is not turned off users may get an
52. 2 d 2 Qi NE o 1 Direct current power supply Emergency stop An external switch is used Fuse To protect the output circuit a fuse having a breaking capacity within the range between 5 A and 10 A is connected to the common terminal Alternating current power supply Chapter 5 OOWiring Relay Solenoid valve through which the direct current passes A diode is connected in parallel to absorb the surge voltage which occurs when the load is OFF Rel tput aa Relay Solenoid valve 1 0 0 D V DC power supply COMO D 1N4001 diode Electromagnetic contactor through which the alternating current passes A resistor and a capacitor are connected in parallel to absorb the surge voltage which occurs when the load is OFF Relay output Electromagnetic contactor R AC power supply 100 1200 0 1 0 24 uF Bulb incandescent lamp through which the direct current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON Relay output Bulb NTC 1 0 0 2 A L 09 1 V DC power supply COMO NTC 10 0 Bulb
53. AH500 Hardware Manual AH20MC 5A 1 20 m 83 mO NET 5 5 i LES Be 1 14 9 Micro SD E l l PEN Number Name Description 1 Model name Model name of the module e Operating status of the module 2 ON The module is running 9 OFF The module stops running 3 ERROR LED Error status of the module indicator red Blink The module is abnormal Ethernet connection Status of the Ethernet connection 4 LED indicator ON The Ethernet connection is being connected green OFF The Ethernet connection is disconnected Status of the DMCNET connection 5 indicator ON The DMCNET connection is being connected OFF The DMCNET connection is disconnected green 6 USB port Providing the mini USB communication interfac
54. 2 5 12 24 V DC 0 1A 32 outputs Sinking output DB37 connector AH64ANO2T 5C 12 24 V DC 0 1A 64 outputs Sinking output Latch connector AH64ANO02P 5C 12 24 V DC 0 1A 64 outputs Sourcing output Latch connector AH16AP11R 5A 24V DC 5mA 8 inputs 240 V AC 24 V DC 2A 8 outputs Relay Terminal block AH16AP11T 5A 24 V DC 5 mA 8 inputs 12 24 V DC 0 5A 8 outputs Sourcing output Terminal block 2 5 AH500 Hardware Manual AH16AP11P 5A 24 V DC 5 mA 8 inputs 12 24 V DC 0 5A 8 outputs Sinking output Terminal block The analog input output modules AH04AD 5A Four channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V 10 10 V 0 4 20 mA and 20 20 mA 5 Eight channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V and 10 10 V AH04DA 5A Four channel analog output module 16 bit resolution 10 10 V and 0 4 20 mA AH08DA 5B Eight channel analog output module 16 bit resolution 10 10V 0 10V 5 5 and 0 1 5V Four channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V 10 10 V 0 4 20 mA and 20 20 mA Two channel analog output module 16 bit resolution 10 10 V and 0 4 20 mA The temperature measurement modules Four channel four wire three wire RTD temperature sensor BOT Sensor type Pt100 P
55. Connection with a CPU module Users can set the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange Motor control Maximum speed Single axis 500 kpps There are three types of pulse output modes These modes adopt the differential output 1 Pulse Direction 2 Counting up Counting down 3 A B phase output Multi axis interpolation 500 kpps instructions Misi STOP RUN automatic manual switch Input signal Detector 08 059 X0 10 X0 11 X0 12 X0 13 X0 14 X0 15 X0 0 0 0 0 1 X0 1 2 X0 2 and Servo 0 0 0 0 0 2 0 2 0 4 YO 4 0 6 YO 6 0 1 YO 1 Output signal output Y0 3 0 3 0 5 0 5 7 YO 7 YO 8 YO 9 YO 10 and signal 0 11 External communication Mini USB port Ethernet port Expansion storage Mini SD card device The maximum capacity is 32 GB Number of basic 27 instructions Number of applied 130 M code 0 0 99 motion subroutine positioning program M02 The execution of the program stops END 00 01 03 101 and M103 M65535 The execution of the program pauses WAIT Users can use them freely G code GO rapid positioning G1 linear interpolation G2 circular interpolation clockwise
56. D39 1 2 3 4 Theuser defined input device range 0150 0169 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS305 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 1 00 Ethernet master module 15 2 039 1 2 3 4 4 8 Chapter 5 Wiring Table of Contents e Mea 52848 iae eiiis debian 5 3 92 Power Wiring p 5 4 5 2 1 DTP 5 4 5 5 5 2 3 Wiring the Power Supply 5 5 5 2 4 Power 5 7 5 3 Wiring CPU Modules iot netiis 5 9 5 4 Wiring Digital Input Output Modules 2 5 10 5 4 1 Wiring AHTSAMTONSBB neue 5 10 5 42 Wiring 5 5 11 5 4 3 Wiring 01 5 12 5 44 Wiring 5 13 5 4 5 Wiring 442222 11 5 14 5 4 6 Wiring 16 015 2 5 15 547 Wiring AH16AP11T 5A enu ture ta ELE EE 5 16 5 48 Wiring 5 17 5 49 Wi
57. DVPAETB OR32B external terminal module for AH32ANO2P 5B 32 relay outputs DVPAETB OT32B external terminal module for AH32ANO2T 5B and AH32ANO02P 5B 32 relay outputs DVPAETB IO16C external terminal module for AHO4HC 5A and AH20MC 5A DVPAETB IO24C external terminal module for AH10PM 5A Space module AHASP01 5A Space module used for an empty I O slot Chapter 1 Product Introduction 1 2 Characteristics AH500 system Remote 1 0 REST T bakcplanes 7 backplanes The characteristics of the AH500 series CPU module are as follows 1 High efficiency The AH500 series CPU module adopts a 32 bit high speed processor The instructions are executed at a speed of 0 3 milliseconds per 1 ksteps Fifty percent of the instructions are basic instructions and fifty percent of the instructions are applied instructions 2 Supporting more inputs and outputs The AH500 series CPU module supports up to 4 352 local digital I O or 512 analog I O Acomplete AH500 system consists of eight backplanes at most including a main backplane Eight modules at most can be installed on a backplane Therefore for the AH500 series CPU 64 digital input output modules at most or 64 analog input output modules at most can be installed Eight RTU modules at most can be installed on the main backplane 128 000 remote d
58. vaa vis 16 17 250VAC 30VDC 2A 5 20 AH500 Hardware Manual 5 4 15 External Terminal Module 64 2 5 DVPAETB OR16B Input type Relay R Voltage specifications Below 250 V AC below 30 V DC GND 24V vo v2 v Y4 y7 2 va 12 vis 14 vis 16 vi 250VAC 30VDC 2A 5 5 Wiring Digital I nput Output Terminals 5 5 1 Wiring Digital I nput Terminals 5 5 1 1 Sinking and Sourcing The input signal is the 24 V DC power input Sinking and sourcing are current driving capabilities of a circuit They are defined as follows e Sinking Sourcing 2 Souring The current flows from the Sinking The current flows into the common terminal S S common terminal S S x0 01 sis lt D 2 0 4 Q 5 5 1 2 Relay type Sinking Internal circuit EUuJ9 U Chapter 5 OOWiring Sourcing 3 m Internal 4 circuit i 5 5 1 3 Open collector Input Type e Sinking An NPN transistor whose collector is open Internal circuit NPN Sourcing A PNP transistor whose c
59. 0 7 we 2 R GND 24V DC24V 5 24 5 24VDC 5 63 AH500 Hardware Manual Wiring AH10PM 5A and a Fuji servo drive Fuji servo drive Fuji series r Fuji servo drive Fuji series 55 X0 15 pau YO EE Fi 24 lt 5 ve itl 5 5 Pulses generated by the manual pulse generator Shielded cable Fuji servo drive A phase X0 8 ES Fuji series X0 9 B phase 3 3 YO 0 4 00 4 X0 0 X0 0 H N ooo mn H 0 10 23 5 24VDC I Kt ce X0 1 TN 5 24VDC I Fuji servo drive X0 2 n uA 8 ly Ed Fuji series X0 2 Elle J 5 24VDC X0 3 H WA E X0 3 j 5 24VDC 5 64 AH500 Hardware Manual 5 10 5 Wiring AH20MC 5A The external devices for AH20MC 5A f 20MC ERROR RUN External B terminal i module
60. 1 CPU530 EN DEJ c 13 run 4 2 4 8 22 T Sc qe 1 H 9 5 i E C 10 thern Ethernet 12 7 E 4 6 14 ry 55 Ih 1 Im a Number Name Description 1 Model name Model name of the CPU module Operating status of the CPU module RUN LED ON The user program is being executed indicator OFF The execution of the user program stops Blink The user program is in a debugging mode Error status of the CPU module 2 ERROR LED ON A serious error occurs in the system indicator OFF The system is normal Blink A slight error occurs in the system Error status of the I O bus BUS F
61. Check the communication setting in the master 16 9A32 Communicates wit and the communication setting in slave 18 slave 18 in the PLC Link capt An error occurs when e Check the communication setting in the master 16 9A33 Master commu McatES Wik and the communication setting in slave 19 Check the communication cable 6 1591 Check the c An when Check the communication setting in the master 1595534 Master communicates wit and the communication setting in slave 20 slave 20 in the PLC Link Check th icati bl 1591 Check the communication cable An 5 occurs a Check the communication setting in the master estas and the communication setting in slave 21 slave 21 in the PLC Link Check th icati bl SM1591 Check the communication cable An error ocgurs when m Check the communication setting in the master 16 9A36 and the communication setting in slave 22 Check the communication cable SM1591 Check the c ocpurg When Check the communication setting in the master 16 9A37 Master communicates wit and the communication setting in slave 23 PLE Link Check the communication cabl An error OGCUIS when Check the communication setting in the master 16 9A38 master communicates wit and the communication setting in slave 24 slave 24 in the PLC Link Check th icati bl SM
62. Supply voltage 24 V DC 204 V DC 28 8 V DC 15 20 Connector type Removable terminal block Overall accuracy 25 C 77 F The error is 0 5 of the input within the range 20 60 4 140 The error is 1 of the input within the range Conversion time Four wire configuration 150 ms channel Three wire configuration 300 ms channel Isolation There is isolation between a digital circuit and an analog circuit and there is isolation between analog channels Isolation between a digital circuit and a ground 500 V DC Isolation between an analog circuit and a ground 500 V DC Isolation between an analog circuit and a digital circuit 500 V DC Isolation between the 24 V DC and a ground 500 V DC The functional specifications Analog to digital Input Conversion Centigrade C Fahrenheit F impedance Pt100 180 C 800 C Pt100 292 F 1 472 F Ni100 80 C 170 C Ni100 112 F 338 F Rated input range 506 180 C 800 C Pt1000 292 F 1 472 F Ni1000 80 C 170 C Ni1000 112 F 338 F Average function Range 1 100 Self diagnosis Disconnection detection 04 5 08 5 The electrical specifications Module name AHO4TC 5A 08 5 Number of analog 4 8 inputs Applicable sensor Type J type K type type S type T type E and type thermocouples 150 mV voltage inputs Supply v
63. 16 bits 32 mA AHO04DA 5A AHO8DA 5B The electrical specifications Module name 4 AHO08DA 5B Number of outputs 4 8 Analog to digital Conversion Voltage output Current output Voltage output Supply voltage 24 V DC 20 4 V DC 28 8 V DC 15 20 Connector type Removable terminal block 25 C 77 F The error is 0 5 of the input within the range 20 60 C 4 140 F The error is 1 of the input within the range Conversion time 150 us channel There is isolation between a digital circuit and an analog circuit but there is no isolation between analog channels Isolation between a digital circuit and a ground 500 V DC Isolation between an analog circuit and a ground 500 V DC Isolation between an analog circuit and a digital circuit 500 V DC Isolation between the 24 V DC and a ground 500 V DC Overall accuracy Isolation 3 33 Chapter 3 Product Specifications The functional specifications Analog to digital conversion Rated output range Hardware output range Hardware resolution Permissible 1 kO 2 10 V and 0 V 10V load impedance 2500 1 5 Analog to digital conversion Rated output range Hardware output range Hardware resolution Permissible load 550 impedance Voltage output 10 V 0 V 10 V 5 V 0 5 1V 5V 10 1 V 10 1 V 0 1 V 10 1 V 5 05 V 5 05 0 05 V 5 05 0 95 V 5 05 V
64. 2048 5 0 5 2047 Special data register SR 2048 SRO SR2047 Two One RS 232 RS 485 RS 232 RS 485 Serial communication port RS 422 RS 422 communication communication ports port Ethernet port 10 100 M USB port Mini USB 3 4 AH500 Hardware Manual 500 510 AHCPU500 510 520 530 RS2 520 530 Remark Storage interface SD Card SD 1 0 Remote RUN STOP The setting range is X0 0 X511 15 Years months days hours Real time clock eal time cloc minutes seconds and weeks 3 2 2 Profiles AHCPU500 RS2 AHCPUS510 RS2 AHCPU520 RS2 AHCPU530 RS2 CD tceusso nsz E sn D ERROR f 5 gt D system Beo IE 5TOt 4 3 P 5 Y o o o i HE 2 2 y y USB 5 i 1 H AHCPU500 EN AHCPU510 EN AHCPU520 EN AHCPU530 EN
65. OFF The module stops running 3 ERROR LED Error status of the module indicator red Blink The module is abnormal 4 USB port Providing the mini USB communication interface 5 Terminals Input Output terminals Arrangement of the 6 input output Arrangement of the terminals terminals 7 Extension port Updating the firmware 8 Label Nameplate 9 Set screw Fixing the module 10 Connector Connecting the module and a backplane 11 Projection Fixing the module 3 59 Chapter 3 Product Specifications 4 1 04HC gt gt RUN k 6 17 i gt 5 gt Number Name Description 1 Model name Model name of the module e Operating status of the module 2 ON The module is running OFF The module stops running 3 ERROR LED Error status of the module indicator red Blink The module is abnormal 4 USB port Providing the mini USB communication interface 5 Connector Connecting the module and an extension cable 6 Extension port Updating the firmware 7 Label Nameplate 8 Set screw Fixing the module 9 Connector Connecting the module and a backpl
66. Sensor type Pt100 Pt1000 Ni100 Ni1000 sensor and 0 300 Q input impedance 16 bit resolution 0 1 0 1 F Four wire conversion time 150 ms channel Three wire conversion time 300 ms channel 4 5 Four channel thermocouple temperature sensor Sensor type J K R S T and 150 150 mV 24 bit resolution 0 1 C 0 1 F Conversion time 200 ms channel AHO8TC 5A Eight channel thermocouple temperature sensor Sensor type J K R S T E N and 150 150 mV 24 bit resolution 0 1 0 1 F Conversion time 200 ms channel Motion control module 2 5 Two channel high speed counter module 200 kHz 4 5 Four channel high speed counter module 200 kHz Two axis pulse train motion control module 1 MHz AH10PM 5A Six axis pulse train motion control module Four axes 1 MHz Two axes 200 kHz AH20MC 5A Twelve axis DMCNET Delta Motion Control Network motion control module 10 Mbps AH500 Hardware Manual Classification Model Name Description Network module AH10EN 5A It is an Ethernet master module with two built in Ethernet ports and supports a Modbus TCP master AH10SCM 5A It is a serial communication module with two RS 485 RS 422 ports and supports Modbus and the UD link protocol There is isolation between two parts of communication and there is isolation between two parts
67. the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the PLC ensure that there are protective measures if an abnormal condition occurs 5 67 Chapter 5 OOWiring MEMO 5 68 Chapter 6 Memory Card Table of Contents 61 Overview of Memory 6 2 6 1 1 Appearances of Memory 6 2 6 1 2 Specifications for Memory 44 4 0 4 22444444 2 6 2 6 2 Installing and Removing a Memory 6 2 6 2 1 Formatting of a Memory Card and a Write Protect Tab 6 2 622 SDSlotina CPU 6 3 6 2 3 Installing a Memory 6 3 624 Removing a Memory Gard ex o tex ce RR XE ex 6 4 AH500 Hardware Manual 6 1 Overview of Memory Cards The AH500 series CPU modules support standard SD cards Users can purchase products which meet specifications The specifications for the SD cards supported by the AH500 series CPU modules and the usage of the SD cards are described in this chapter 6 1 1 Appearances of Memory Cards SD cards are classified into three types according to size They are SD cards miniSD cards and microSD cards The AH500 series CPU modules support standard sized SD cards SD MiniSD 6 1 2 Specifications for Memory Cards There are several specifications for SD cards on the market SD cards
68. 0 3 X0 15 0 14 X0 2 0 13 0 12 0 1 X0 11 0 10 0 0 X0 9 X0 8 246 240 FE 0 11 0 10 YO 9 YO 8 XO 3 0 15 0 14 X0 2 13 0 12 0 1 11 0 10 0 9 0 8 24V 24V 3 10 Specifications for the RTU module 3 10 1 General Specifications AHRTU DNET 5A Item Specifications Communication CAN type Electrical isolation a00 VDG Connector type Removable connector 5 08 mm Data type polled and explicit Standard mode 125 kbps 250 kbps and 500 kbps Extended mode 10 kbps 20 kbps 50 kbps 125 kbps 250 kbps 500 kbps 800 kbps and 1 Mbps Communication Delta shielded twisted pair cable Two communication cables two power cables and one shielded cable Communication speed 3 70 AH500 Hardware Manual 3 10 2 Profiles AHRTU DNET 5A 1 E 2 lt
69. 200000 and 200000 Specifications Range The number of accumulated pulses is within the range between 99999999 and 99999999 The number of input pulses is within the range between 2147483648 and 2147483648 Type General count Circular count CHO X0 0 and 0 0 Input differential input CH1 1 and X0 1 CH2 X0 24 and X0 2 RESET input CH3 0 3 and Signal level 5 24V DC Maximum 15 mA current CHO The high speed pulse output 0 8 is a transistor whose collector is an open collector CH1 The high speed pulse output 0 9 is a transistor whose Output type collector is an open collector CH2 The high speed pulse output Y0 10 is a transistor whose Comparison collector is an open collector output CH3 The high speed pulse output 0 11 is a transistor whose collector is an open collector Signal level 24 V DC Maximum 15 current 3 50 AH500 Hardware Manual Item Specifications Number of axes 2 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit Mechanical unit Connection with a CPU module Motor control Users can set the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange
70. 9 8 Chapter 9 Troubleshooting Error eode Description Remedy The module ID or the setting n ere patamelerin 168630A of the module is different from 2 Check the setting of the Ether Link in the setting in the Ether Link NWCONFIG The setting of the netmask 1 Check the setting of the parameter in 16 630 address for the CPU or the HWCONFIG module is different from the 2 Check the setting of the Ether Link in setting in the Ether Link NWCONFIG 1646602 The node number exceeds Check the network configuration in NWCONFIG the limit SM1598 and download it again 1646603 The device is undefined Check the network configuration in NWCONFIG SM1599 and download it again The CPU parameter 1 Check the Ethernet parameter in the CPU 1648230 downloaded is incorrect The IP address is illegal 2 Check whether the version of HWCONFIG used now is compatible with the version of the CPU The CPU parameter 1 Check the Ethernet parameter in the CPU 1688231 downloaded is incorrect module in HWCONFIG The netmask address is 2 Check whether the version of HWCONFIG used illegal now is compatible with the version of the CPU The CPU parameter 1 Check the Ethernet parameter in the CPU 1688232 downloaded is incorrect module in HWCONFIG The gateway address is 2 Check whether the version of HWCONFIG used illegal now is compatible with the version of the CPU The CPU parameter 1 Chec
71. G3 circular interpolation counterclockwise G4 dwell G17 XY plane selection G18 ZX plane selection G19 YZ plane selection G90 absolute programming and G91 incremental programming 3 53 Chapter 3 Product Specifications The description of the terminals Terminal Description Response characteristic Maximum input Current Voltage X0 0 X0 0 X0 1 1 0 2 X0 2 X0 3 and 0 3 1 2 They are differential inputs The functions of the terminals Motion control They are the PG inputs for axis 1 axis 4 High speed counter X0 0 and X0 0 are the RESET inputs for counter 0 1 and X0 1 are the RESET inputs for counter 1 X0 24 and X0 2 are the RESET inputs for counter 2 and counter 4 X0 3 and 0 3 are the RESET inputs for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 5 24 8 and 9 They are single A B phase inputs The functions of the terminals Motion control The terminals are for manual pulse generator High speed count Theterminals are for counter 0 0 8 is an A phase input for counter 0 and X0 9 is a B phase input for counter 0 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200
72. Pg3 Rst3 Rst2 18 4 2 2 NC 17 Y0 4 A2 41 NC 16 0 5 2 40 NC 15 0 5 2 39 NC 14 0 6 38 X08 MPGA CntAO 1 0 A3 gt 37 X09 MPGB CntBO 12 B3 36 0064 CntA1 11 0 7 B3 35 2065 CntB1 10 NC 34 2 DOGO Cnt2 CnM 9 NC 33 X0 13 2061 CntB2Z CMB4 Y0 8 CLRO A4 32 014 DOG2 CntB3 Cnta5 7 CO COMO 31 015 DOG3 CntB3 CntB5 6 0 9 CLR1 B4 30 55 S S S S 5 e COMI 29 NC 4 0 CLR2 A5 28 NC 3 C2 COM2 27 NC 2 Y0 11 CLR3 B5 26 YOO AO CLR4 1 C3 COMS 5 55 Chapter 5 OOWiring 5 10 4 1 Wiring the I nput Terminals The input signal is the direct current power input Sinking and sourcing are the current driving capability of a circuit They are defined as follows Sinking Direct current a The current flows into the common terminal S S Equivalent circuit of the input circuit circuit 1 A Internal S S Sourcing Direct current o ul o 0 4 The current flows from the common terminal S S Equivalent circuit of the input circuit Internal 4l circuit 5 56 AH500 Hardware Manual Wiring the differential inputs The direc
73. SW3 The user program the CPU paramter the module table and the setting values in the devices are backupped from the memory card to the CPU module It is used with SW3 OFF When the system is backupped the values in the SW4 devices are backupped ON When the system is backupped the values in the devices are not backupped 9 RST button cg the CPU module and restoring it to the default factory 10 CLR button Clearing the value in the latched device T RUN STOP RUN The user program is executed switch STOP The execution of the user program stops 12 Label Nameplate 13 Set screw Fixing the module 14 Connector Connecting the module and a backplane 15 Projection Fixing the module 3 6 AH500 Hardware Manual 3 2 3 Dimensions AHCPU500 RS2 AHCPU510 RS2 AHCPU520 RS2 AHCPU530 RS2 ZOO 530 2 103 3 6 Unit mm AHCPU500 EN AHCPU510 EN AHCPU520 EN AHCPU530 EN
74. Surge voltage 1 500 V AC Primary secondary 1 500 V AC Primary PE 500 V AC withstand level Secondary PE Insulation Above 5 voltage The voltage between all inputs outputs and the ground is 500 V DC The diameter of the ground should not be less than the diameters of the cables connected to the terminals L and N 24 V DC output Ground 3 4 2 Profile AHPS05 5A 1 505 505 POWER amp P 2 A AH500 8 vs 7 an 22 FG 4 4 1 PULL A AELTA Number Name Desc
75. There are three types of pulse output modes These modes adopt the differential output 1 Pulse Direction 2 Counting up Counting down 3 A B phase output Maximum speed Single axis 500 kpps Multi axis interpolation 500 kpps instructions Detector X0 0 X0 8 X0 9 X0 12 and X0 13 Output Servo output Y0 0 0 0 2 YO 2 Y0 1 YO 1 Y0 3 YO 3 0 8 and signal signal 0 9 External communication s port Mini USB port Number of basic 27 instructions Number of applied 130 0 99 motion subroutine positioning program MO2 execution of the program stops END M code 00 01 M03 M101 and M103 M65535 The execution of the program pauses WAIT Users can use them freely GO rapid positioning G1 linear interpolation G2 circular G code interpolation clockwise G3 circular interpolation counterclockwise G4 dwell G17 XY plane selection G90 absolute programming and G91 incremental programming 3 51 Chapter 3 Product Specifications The description of the terminals Terminal Description Response characteristic Maximum input Current Voltage 0 0 1 8 X0 9 X0 12 and X0 13 1 Theyare single A B phase inputs 2 functions of the terminals Motion control 0 0 the PG input for axis 1 and 0 1 is the PG input for axis 2 0 12 is t
76. please 1640019 The USB is abnormal SM9 217 eo i P 1 Check the program and the related special data 1640033 The communication setting of registers COM is incorrect SM9 2 Set the communication port parameter for the CPU module in HWCONFIG again 1 1 program and the related special data 1640034 address of COMI is incorrect RT SM9 2 Set the communication port parameter for the CPU module in HWCONFIG again The setting of the 1 2 program and the related special data 1640035 communication type of COM1 9 5 is incorrect SM9 2 Set the communication port parameter for the CPU module in HWCONFIG again The interval of retrying the 1 Check the program and the related special data 1640036 sending of the command registers through COMI is set 2 Set the communication port parameter for the incorrectly SM9 CPU module in HWCONFIG again The number of times the 1 Check the program and the related special data 1640037 sending of the command registers through COMI is retried is set 2 Set the communication port parameter for the incorrectly SM9 CPU module in HWCONFIG again 1 Check the program and the related special data 1640038 The communication setting of registers is incorrect SM9 2 Set the communication port parameter for the CPU module in HWCONFIG again Tha Setting ofthe station 1 program and the related special data 1640039 address of is incorrect 222 SM9 2 Set the communicat
77. provide the PWM function 0 10 and Y0 8 and 0 9 are for axis 5 YO 10 200 kHz 15 24V 0 11 0 11 are for axis 6 0 8 is A phase output for axis 5 0 10 is A phase output for axis 6 0 9 is a B phase output for axis 5 and 0 11 is a B phase output for axis 6 High speed comparison and catch The high speed comparison outputs provide the PWM function 1 They are differential outputs 2 The function of the terminals Motion control The terminals are for axis 1 axis 4 0 0 and 0 0 are A phase bos v outputs for axis 1 0 2 and 0 2 0 2 YO 2 are A phase outputs for axis 2 0 3 0 3 Y0 4 and 0 4 are A phase 0 4 0 4 outputs for axis 0 6 and 0 6 1MHz 5 mA 0 5 Y0 5 are A phase outputs for axis 4 Y0 6 YO 6 0 1 and 0 1 are B phase 0 7 and outputs for axis 1 YO 3 and 0 3 0 7 are B phase outputs for axis 2 0 5 and 0 5 are B phase outputs for axis 3 0 7 and 0 7 are B phase outputs for axis 4 0 0 and 0 0 are the CLEAR outputs for axis 5 0 1 and 0 1 are the CLEAR outputs for axis 6 5 45 AH20MC 5A Chapter 5 OOWiring Item Specifications AH20MC 5A Number of axes 12 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit Mechanical unit Connection with a CPU module Users can se
78. 00 027 Slot No Label Firmware Version Desctrption Input Device Range Output Device Range Comment AHPS305 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 4 5 1 00 High speed counter 4 channels p y D31 1 2 3 4 e Theuser defined input device range 0200 0227 Slot No Label Firmware Version Desctrption Input Device Range Output Device Range Comment 505 5 AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 5 1 00 High speed counter 4 channels 520 027 D31 1 2 3 4 4 7 AH500 Hardware Manual 4 3 5 Start Addresses for Network Modules Users can assign input registers and output registers to a network module through HWCONFIG in ISPSoft The input registers should be within the range between DO and 065535 and the output registers should be within the range between DO and D65535 Take AH10EN 5A for example The original input registers are 00 019 Users can change the input device range from 20 019 to D150 D169 default device range 00 019 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS305 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 1 00 Ethernet master module
79. 100 120 O C 0 1 0 24uF Bulb neon lamp through which the alternating current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON TRIAC output yoz Bulb NTC 0 AC power supply COMO NTC 10 Q Chapter 5 OOWiring 5 6 Wiring Analog I nput Output Modules 5 6 1 Wiring AHO4AD 5A Voltage input 10 V 10 V Shielded cable 1 T Current input 20 20 mA E E CH3 Shielded cable 1 pali SG DC DC converter 1 Please isolate the analog input signal cables from other power cables 2 If the module is connected to a current signal the terminals V and l have to be short circuited 3 If the ripple in the input voltage results in the noise interference with the wiring please connect the module to the capacitor having a capacitance within the range between 0 1 pF and 0 47 with a working voltage of 25 V 4 Please connect the shielded cables to the terminal SG 5 Once 4 is installed a backplane the terminal SG on AHO4AD 5A and the terminal onthe backplane will be short circuited Please connect the terminal onthe backplane to the ground terminal 5 30 AH500 Hardware Manual 5 6 2 Wiring 5 Voltage input 10 V
80. 130 M code 0 0 99 motion subroutine positioning program M02 execution of the program stops END 00 01 03 101 and M103 M65535 The execution of the program pauses WAIT Users can use them freely G code GO rapid positioning G1 linear interpolation G2 circular interpolation clockwise G3 circular interpolation counterclockwise G4 dwell G17 XY plane selection G18 ZX plane selection G19 YZ plane selection G90 absolute programming and G91 incremental programming 5 43 The description of the terminals Chapter 5 OOWiring Terminal Description Response characteristic Maximum input Current Voltage X0 0 X0 0 X0 1 1 0 2 X0 2 X0 3 and 0 3 1 2 They are differential inputs The functions of the terminals Motion control They are the PG inputs for axis 1 axis 4 High speed counter X0 0 and X0 0 are the RESET inputs for counter 0 1 and X0 1 are the RESET inputs for counter 1 X0 24 and X0 2 are the RESET inputs for counter 2 and counter 4 X0 3 and 0 3 are the RESET inputs for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 5 24 8 and X0 9 They are single A B phase inputs The functions of the terminals Motion control The term
81. 18 1 15 1 14 2 2 2 3 rui 0 6 0 7 01232452867 1 13 1 1 12 24 25 0 8 0 9 111 110 26 27 0 10 0 11 Cap 19 18 28 29 0 12 0 13 17 16 240 2 11 E 0 14 0 15 15 14 242 2 13 13 12 244 2 15 UP 1 0 MI S 11 10 5 5 5 5 1 1 1 2 NC NC NC NC 13 14 5 6 55 30 31 1 5 1 6 0 15 10 14 32 3 3 17 1 8 2311 0 13 012 35 1 9 1 10 0 11 0 10 36 37 1 11 1 12 2115 0 9 08 38 39 1 13 1 14 07 06 3 10 3 1 1 15 ZP 0 5 04 3 12 3 13 0 3 02 3 14 3 15 0 1 00 5 5 5 5 AH64AN02T 5C AH64ANO02P 5C SNR UP 20 21 FINGER UP UP 20 24 Mop MM 7 22 23 m ML 7 2 22 23 8 9 10 11 12 13 14 15 1 15 1 14 2 4 2 5 1 15 1 14 24 2 5 012345267 113 1 12 26 27 012345567 113 112 25 27 p 111 130 28 29 RS 1 11 1 10 28 29 0 3 FC as 19 18 2 10 2 11 o Ca 4 1 19 18 210 2 11 17 16 212 213 17 18 212 213 15 14 244 2 15 15 14 244 2 15 13 12 ZP ZP 13 12 ZP ZP 11 10 UP UP 11 1 0 UP UP UP 80 31 UP 3 0 3 1 7 zP 32 33 ZP 2 32 33 0 15 0 14 34 35 0 15 014 34 3 5 0 13 0 12 36 37 0 13 012 3 6 37 0 11 0 10 38 3 9 0 11 0 10 38 3 9 09 08 3 10 3 11 09 08 3 10 3 11 07 06 3
82. 2 X0 3 and 1 2 They are differential inputs The functions of the terminals High speed count The terminals the RESET inputs for counter 0 counter 5 0 0 and X0 0 are for counter 0 X0 1 and 1 for counter 1 0 2 and X0 2 are for counter 2 and counter 4 X0 34 and X0 3 are for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 5 24 V 0 8 X0 8 9 9 They are differential inputs The functions of the terminals Motion control The terminals are for a manual pulse generator High speed count Theterminals are for counter 0 0 8 and X0 8 are A phase inputs for counter 0 X0 9 and X0 9 are B phase inputs for counter 0 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 5 24 3 57 Chapter 3 Product Specifications Terminal Description Response characteristic Maximum input Current Voltage X0 10 X0 10 11 X0 11 0 12 X0 12 X0 13 X0 13 0 14 X0 14 15 and X0 15 1 2 They are differential inputs The functions of the terminals High speed count Theterminals are for counter 1 counter 5 1
83. 4 8 3 2 Periodic InSDOcHOll sa e eir m het e teat beds med 8 4 AH500 Hardware Manual 8 1 Cautions Before users undertake the maintenance and the inspection they have to pay attention to the following items The incorrect or careless operation will lead to damage to the staff and the equipment Ae To prevent a breakdown of an AH500 system or a fire accident please make sure that the ambient environment is not exposed to corrosive substances such as chloride gas and sulfide gas flammable substances such as oil mist and cutting powder or dirt To prevent the connectors from oxidizing or to prevent the staff from getting an electric shock please do not touch the connectors To prevent the staff from getting an electric shock please turn off the power before pulling the connectors or loosening the screws Ae To prevent the cables from being damaged or to prevent the connectors from being loosened please do not impose weight on the cable or pull them violently Please make sure that the input voltage is within the rated range Please do not disassemble or alter the modules Otherwise the products will break down a fire accident will occur or the staff will be injured To prevent a controlled element from malfunctioning please make sure that the program and the parameters are written into a new CPU module which replaces an old one before restarting the AH500 system To prevent the improper o
84. Check the module parameter in HWCONFIG u 16 036 channel 4 exceeds the range The interrupt number for channel 4 should be within the range between 0 and 31 9 2 3 Troubleshooting for 5 5 1 5 The programs and the setting which are mentioned in the table below are edited in PMSoft version 2 02 or above Error code Description Remedy 16 A002 The subroutine has no data A program should be written in the subroutine 16 A003 CJ CJN and JMP have no Write the pointers which match CJ CJN and matching pointers JMP respectively 16 A004 There is a subroutine pointerin The subroutine pointer can not be in the main the main program program 16 A005 Lack of the subroutine The nonexistent subroutine can not be called 16 006 The pointer is used repeatedly The pointer not be used repeatedly in the the same program same program The subroutine pointer is used The subroutine pointer can not be used 16 007 repeatedly repeatedly The pointer used in JMP is used ns The pointer used in JMP can not be used 108003 repeatedly in different subroutines subroutines The pointer used in JMP is the The pointer used in JMP can not be the same as 16 009 as the pointer used in the pointer used in CALL Target position 1 of the single The target position I of the single speed should 16 A00B speed is incorrect be set corre
85. Check the program and the related special data 1646002 Illegal netmask address registers SM1107 2 Set the Ethernet parameter for the CPU module in HWCONFIG again 9 7 AH500 Hardware Manual Error zode Description Remedy 1 Check the program and the related special data 16 6003 Illegal gateway mask registers SM1107 2 Set the Ethernet parameter for the CPU module in HWCONFIG again 1646004 The IP address filter is set Set the Ethernet parameter for the CPU module in incorrectly SM1108 HWCONFIG again 1646006 The static ARP table is set Set the Ethernet parameter for the CPU module in incorrectly SM1108 HWCONFIG again 1646008 Illegal network number Check the network configuration in NWCONFIG SM1107 and download it again Check the network configuration in NWCONFIG 1646009 Illegal node number SM1107 and download it again 1646101 The trigger the email is set Set the Ethernet parameter for the CPU module in incorrectly SM1112 HWCONFIG again The interval of sending the 1646102 email is set incorrectly 7 forthe CPU module in SM1112 gain The device containing the 1646103 data specified as the Set the Ethernet parameter for the CPU module in attachment exceeds the HWCONFIG again device range SM1112 Make sure that the address is correct and set the 16346106 2 5 Ethernet parameter for the CPU module in HWCONFIG again
86. Communication 2 16 AH500 Hardware Manual 2 1 500 Hardware Framework 2 1 1 Component Parts of the AH500 Hardware A complete AH500 system consists of a main backplane extension backplanes power supply modules a CPU module I O modules and extension cables The basic AH500 system is illustrated below 7 backplanes 2 1 1 1 Necessary Components A complete AH500 system consists of the following four necessary components e Main backplane A CPU module and other modules are installed on a main backplane which provides the function of connecting buses The main backplanes are divided into four types according to the number of modules installed the main backplanes These four types are four slot main backplanes six slot main backplanes eight slot main backplanes and twelve slot main backplanes Besides a CPU module installed on a main backplane can be replaced by a RTU module on a control network Please notice that there is at least one CPU module on a control network POWER 51 100 702 103 Vo4 705 06 707 2 2 Chapter 2 Installing the Hardware Power supply module A power supply module functions to convert alternating current to direct current and provides power for the modules installed on it A power supply module has to be installed on the left most side of a backplane 505
87. D X0 2 5 24VDC I X0 3 4 3 5 24VDC T Var GND 24V DC24V Panasonic servo drive CN5 series eee ee DO og oat Dey tem 5 EU ESTERI 4 GND 24V DC24V Panasonic servo drive CN5 series 00042515 5 24VDC GND 24V DC24V Panasonic servo drive CN5 series 5 gt OO 5 24VDC GND 24V DC24V 5 61 AH500 Hardware Manual Wiring AH10PM 5A and an Yaskawa servo drive Yaskawa servo drive Yaskawa series 2 5 X0 10 ex Y0 0 i 220 et ad 12 L1 EvUTUR AE Jur E 24VDC 5 5 X0 13 Yaskawa servo drive Yaskawa series 55 X0 14 5 5 X0 15 24V SIS Pulses generated by the manual pulse generator Shielded cable X0 8 Y 214 Yaskawa servo drive 5 8 HCM 09 4 Yaskawa series B phase iy 8 8 X peso 7 iv zd gt 1 5 24VDC 1 poc N avi 10 CLR q
88. ICMP IP TCP UDP DHCP NTP Modbus TCP HTTP SNMP and protocol SMTP Electric energy 15W consumption Insulation voltage 2 500 V DC AH10DNET 5A Item Specifications Communication CAN type Electrical isolation Connector type Removable connector 5 08 mm Data type polled and explicit Standard mode 125 kbps 250 kbps and 500 kbps Extended mode 10 kbps 20 kbps 50 kbps 125 kbps 250 kbps 500 kbps 800 kbps and 1 Mbps Communication Delta shielded twisted pair cable Two communication cables two power cables and one shielded cable Communication speed 3 42 AH500 Hardware Manual 3 8 2 Profiles AH10SCM 5A 1 08 m CH lt ns yon 3
89. Inspection Criterion Remedy The ambient temperature and the ambient humidity To ensure that t must conform to the the system The ambient temperature E Ambient and the ambient humidity SPectications for the 2 temperature are measured by a gt backplane If the environment 1 humidity thermometer and a hygrometer specifications are check the 5 different the reason why the strictest environment E specifications have varies and high priority eliminate it Corrosive gas must Atmosphere Measure corrosive gas not be present The power supply Measure the AC power Check the 2 Supply voltage supply specifications for the power supply power supply module Please refer to chapter 2 for S Check whether the The module must be more 2 Looseness 3 t module is loose installed firmly information 5 about installing the module Adhesion of Dirt must not be dirt Check the appearance present Remove the dirt m af Tighten the screws with a The screws must Further tighten 5 screwdriver not be loose the screws o 4 Further tighten c Pull the connectors the screws connectors must not be loose ihe connectors 8 4 Chapter 8 Maintenance and Inspection No Item Inspection Criterion Remedy Please refer to PLC system No new error section 9 1 3 for 9 d
90. PLC ensure that there are protective measures if an abnormal condition 5 28 AH500 Hardware Manual 5 5 2 4 TRI AC Output Circuit TRIAC terminals only can be applied to alternating current which passes through a load The maximum current which can passes through every TRIAC terminal is 0 5 A and the maximum current which can passes through every common terminal is 2 A The TRIAC output circuit Y0 0 1 0 2 0 3 COM1 YO 4 2 2 s A 1 16 4 6 T ar oP Emergency stop An external switch is used Fuse To protect the output circuit a fuse having a breaking capacity within the range between 5 A and 10 A is connected to the common terminal Alternating current power supply Mutually exclusive output 0 0 controls the clockwise rotation of the motor and YO 1 controls the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the PLC ensure that there are protective measures if an abnormal condition occurs Electromagnetic contactor through which the alternating current passes A resistor and a capacitor are connected in parallel to absorb the surge voltage which occurs when the load is OFF TRIAC output Electromagnetic contactor 0 4 8 R AC power supply COM1 R
91. Prog3 PRG IL Prog4 PRG ST 4 2 Function Blocks Device Monitor Table APIs Inset Hetwork2 31262125 Steps USB USB COM9 Chapter 1 Product Introduction Step 3 Entering the debugging mode lt 0 Delta ISPSoft View Compile PLC Tool Window Help memelnzzeoesssc ssmesses BSB 4 Start Debug Mode Project Ba NWCONFIG Project CAGRP 0 55 63 Device Comment amp Used Device HWCONFIG CARD Utility T Progi AHCPUS30 EN 01 Motion Module name Ce Tasks B Cyclic 0 Identifiers Address Initial Val Identifier Comment Prog PRG LD Prog PRG SFC Prog2 PRG FBD Prog3 PRG IL Prog4 PRG ST Network 1 Global 1 Programs 0 18 Prog PRG LD 9 0 Prog PRG SFC Prog2 PRG FBD E Prog3 PRG IL IST Prog4 PRG ST E al Function Blocks Device Monitor Table APIs Network 2 Insert Network 1 Scan Time 1 300 ms 31 262128 Steps RUN Drv USB USB COM9 AHCPU 14 Supporting the on line editing mode When the system runs users can make use of the on line editing mode to update the program without affecting the operation of the system When the system is in the on line monitoring mode users can enter the on line editing mode by clicking f 0 D
92. Six slot main backplane for a CPU RTU rack AHBP08M1 5A Eight slot main backplane for a CPU RTU rack AHBP12M1 5A Twelve slot main backplane for a CPU RTU rack Extension backplane AHBPO6E1 5A Six slot extension backplane for a CPU RTU extension rack 1 Eight slot extension backplane for a CPU RTU extension rack Digital input output module 16 10 5 24 V DC 5 mA 16 inputs Terminal block 2 10 58 24 V DC 5 mA 32 inputs DB37 connector 64 10 5 24V DC 3 2 mA 64 inputs Latch connector AH16AMSON 5A 100 240 V AC 4 5 mA 9 mA 100 V and 50 Hz 16 inputs Terminal block AH16ANO01R 5A 240 V AC 24 V DC 2A 16 outputs Relay Terminal block AH16ANO01T 5A 12 24 V DC 0 5A 16 outputs Sinking output Terminal block 16 01 5 12 24 V DC 0 5A 16 outputs Sourcing output Terminal block AH500 Hardware Manual Classification Model Name Description 2 02 58 12 24 V DC 0 1A 32 outputs Sinking output DB37 connector 2 021 58 12 24 V DC 0 1A 32 outputs Sourcing output DB37 connector AH64AN02T 5C 12 24 V DC 0 1A 64 outputs Sinking output Latch connector AH64ANO02P 5C 12 24 V DC 0 1A 64 outputs Sourcing output Latch connector 16 015 5 Digital input output module AH16AP11R 5A 110 220 V
93. Unit mm 3 4 4 Arrangement of Terminals AHPS05 5A PS05 vs 02 vst 22 VS It is connected to the negative 24 V DC power supply and used to detect the external power supply VS It is connected to the positive 24 V DC power supply and used to detect the external power supply NC No connection FG Functional ground LG Line ground L N AC power input 3 13 Chapter 3 Product Specifications 3 5 Specifications for Digital I nput Output Modules 3 5 1 General Specifications Theinputs through which 24 V DC signals pass Item 16 10 32 10 64 10 AH16AP11R 16 11 AH16AP11P Number of inputs 16 32 64 8 8 8 Removable 7 Latch Connector type 17 Gonneetnr xiennectar Removable terminal block Input type Digital input Input form Direct current sinking or sourcing Input current 24 V DC 24VDC 24 5 mA 32mA 5mA level lt 5 V DC time gt 15 ms 10 Maximum input 50 Hz frequency Input impedance 4 7 7 5 4 7 Voltage input Sinking The inputs are NPN transistors whose collectors are open Input signal collectors Sourcing The inputs are PNP
94. XY plane selection G18 ZX plane selection G19 YZ plane selection G90 absolute programming and G91 incremental programming 5 46 AH500 Hardware Manual The description of the terminals Response Maximum input characteristic Current Voltage Terminal Description 1 They are differential inputs 2 The functions of the terminals High speed count Theterminals are the RESET inputs for counter 0 counter 5 0 0 0 0 0 and X0 0 are for X0 1 X0 1 counter 0 1 and 1 0 2 X0 2 are for counter 1 0 2 and 200 2 15 5 24V X0 34 and 2 are for counter 2 and X0 3 counter 4 X0 3 and X0 3 are for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs They are differential inputs The functions of the terminals Motion control The terminals are for a manual pulse generator High speed count Theterminals are for counter X0 8 X0 8 0 X0 9 and 0 8 and X0 8 are A phase 200 kHz 15mA 5 24V 0 9 inputs for counter 0 9 and X0 9 are B phase inputs for counter O High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 5 47 Chapter 5 OOWiring Terminal Description Response c
95. a capacitance within the range between 0 1 and 0 47 uF with a working voltage of 25 V 6 Please connect the shielded cables to the terminal SG 7 to the ground terminal Once AHO6XA 5A is installed on a backplane the terminal SG on AHO6XA 5A and the terminal onthe backplane will be short circuited Please connect the terminal onthe backplane Chapter 5 OOWiring 5 7 Wiring Temperature Measurement Modules 5 7 1 Wiring 5 0 300 Q Ni100 Ni1000 Pt100 Pt1000 Shielded cable 1 CHO 1 53 mA a Ni100 sensor Pt100 sensor anda resistor 204 8uA NEED AE Pt1000 3 i ADC INA 0 300 Q Shieldedcable 1 CH1 Ni100 Ni1000 Ni100 Ni1000 Pt100 Pt1000 2 CH3 Shielded cable 1 1 The cables or the shielded twisted pair cables for Ni100 Ni1000 Pt100 Pt1000 temperature sensors are used and should be kept separate from other power cables and cables which generate noise Please use a three wire temperature sensor If users want to use a two wire temperature sensor On and In have to be short circuited and On and In have to be short circuited n is within the range between 0 and 3 2 If users want to measure the resistance within the range between 0 O and 300 O they can use a two wire or three wire sensor instead of a four wire s
96. basic parameter for the 1688215 downloaded is incorrect CPU module in HWCONFIG The interval of executing interrupt 0 is set incorrectly Check whether the version of HWCONFIG used now is compatible with the version of the CPU AH500 Hardware Manual Error Code Description Remedy The CPU parameter 1 Check the setting of the basic parameter for the 1688216 downloaded is incorrect CPU module in HWCONFIG The interval of executing 2 Check whether the version of HWCONFIG used interrupt 1 is set incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the setting of the basic parameter for the 1688217 downloaded is incorrect CPU module in HWCONFIG The interval of executing 2 Check whether the version of HWCONFIG used interrupt 2 is set incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the setting of the basic parameter for the 1688218 downloaded is incorrect CPU module in HWCONFIG The interval of executing 2 Check whether the version of HWCONFIG used interrupt 3 is set incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the setting of the basic parameter for the 1688219 downloaded is incorrect CPU module in HWCONFIG The watchdog timer is set 2 Check whether the version of HWCONFIG used incorrectly now is compatible with the version of the CPU The CPU parameter 1 C
97. be twisted and connected to a module within a short distance c Do not bundle 110 V AC cable the 220 V AC cable the 24 V DC cable the main circuit and the I O signal cable together Besides it is recommended that the distance between adjacent cables is 100 millimeters d To prevent the surge resulting from lightning please install a surge absorber as follows Surge absorber AHPS05 5A equipment t AC power supply 100 240 Note 1 The surge absorber and the PLC system should be grounded at different places 2 Please select the surge absorber whose working voltage is not less than the maximum allowable input voltage 5 4 AH500 Hardware Manual 5 2 2 Ground The diameter of the ground should not be less than the diameters of the cables 505 5 Other equipment connected to the terminals L and N f much equipment is used please use single point ground The single point ground is better 505 5 Other equipment O O The common point ground is permitted X Users not ground equipment in the way shown on the right 505 5 Other equipment O O The equipment can not be grounded in this way f single point ground can not be used please use common point ground 5 2 3 Wiring the Power Supply Module Control box CPU530 Functional ground 2 Power cable 3 100 240
98. electric shock or the product may be damaged e f the installation of the module or the wiring of the module is complete users need to make sure that a terminal block cover is installed on the module before they turn on the power supply or operate the module If the terminal block cover is not installed properly users may get an electric shock or the module may not operate normally WARNING e Be sure to connect the terminals FG and LG with protective grounding conductors Otherwise users may get an electric shock or the module may not operate normally e To ensure that a PLC is wired correctly users need to check the rated voltage of the product and the arrangement of the terminals If the PLC is connected to the power supply which does not conform to the rated voltage or the product is not wired correctly a fire accident will occur or the product will be damaged e The external connections should be crimped or press welded by specific tools or soldered correctly The improper connections will result in a short circuit a fire accident or erroneous operation e Tighten the terminal screws with the specified torque If the terminal screws are loose a short circuit a fire accident or erroneous operation will occur Tightening the terminal screws too far may cause damage to the terminal screws and the module resulting in a short circuit or a malfunction e Make sure that there are no foreign substances such as iron filing
99. in the master 16 9A3F and the communication setting in slave 31 slave 31 in the PLC Link Check th uie bl SM1591 Check the communication cable B Check the communication setting in the master 1689 40 M and the communication setting in slave 32 slave 32 in the PLC Link Check th bl SM1591 Check the communication cable There is no response from Check the communication setting in the master 16 9A41 slave 1 in the PLC Link and the communication setting in slave 1 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A42 slave 2 in the PLC Link and the communication setting in slave 2 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A43 slave 3 in the PLC Link and the communication setting in slave 3 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A44 slave 4 in the PLC Link and the communication setting in slave 4 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A45 slave 5 in the PLC Link and the communication setting in slave 5 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A46 slave 6 in the PLC Link and the co
100. is reached triggered Check the status of the limit sensor and check whether the motor operates normally 16 015 The device which is used Use the device which does not exceed the device exceeds the device range range An error occurs when the device Use the 16 bit index register 32 bit index register which does not exceed the device range register 32 bit index register 96 The conversion into the Modify the operation to prevent the abnormal 16 018 floating point number is number from occurring incorrect The conversion into the 16 019 binary coded decimal number is 0 incorrect 168 01 Incorrect division operation The Modify the operation to prevent the divisor from divisor is 0 being zero 16 A01B General program error Modify the program to make the syntax correct 168 01 LD LDI has been used more Modify the program to prevent LD LDI from being than nine times used more than nine times There is more than one level of Modify the program to prevent more than one 16 A01D nested program structure level of nested program structure supported by supported by RPT RPE RPT RPE from being used 164A01E SRET is used between RPT and Modify the program to prevent SRET from being RPE used between RPT and RPE There is no M102 in the main Modify the program so that there is M102 in the 16 A01F program or there is no M2 in the main program or modify the program so that motion program
101. is received t a program and the related special data 1548208 2 Set the Ethernet parameter for the CPU module in HWCONFIG again he rel ial Tha focal communication puit 1 2 program and the related special data Bi DBE 2 Set the Ethernet parameter for the CPU module ga in HWCONFIG again ial Thasemchseanhunafon 1 program and the related special data uud socket 2 Set the Ethernet parameter for the CPU module gas in HWCONFIG again The device trom which the data 1 program and the related special data 16 620C is sent in the UDP socket 9 1 function is illegal 2 Set the Ethernet parameter for the CPU module in HWCONFIG again he rel ial The transmitted data length set 1 program and the related special data 16 620D in the UDP socket function is illegal 2 Set the Ethernet parameter for the CPU module ga in HWCONFIG again he rel ial The data which is sent through 1 4 program and the related special data 18198505 Bree ae 2 Set the Ethernet parameter for the CPU module ge in HWCONFIG again The d vice which receives the 1 2 program and the related special data 20 UDP 2 Set the Ethernet parameter for the CPU module in HWCONFIG again he rel ial The received data length set in 1 5 program and the related special data 1646210 the UDP socket function is 2 7 illegal 2 Set the Ethernet parameter for the C
102. ksteps Users do not need to use a more advanced CPU if the program capacity becomes large The AH500 series CPU module has 64 kwords of memory Besides users can declare up to 1024 function blocks 5 Supporting IEC 61131 3 f 0 Delta ISPSoft File Edit View Compile PLC Tool Window Help HHg 5 3 QQ 100 E Project NWCONFIG E Prog PRG LD Prog PRG SFC EX Prog PRG FBD Prog PRG IL Prog4 PRG ST E Prog PRG LD PRG SFC Prog2 PRG FBD E Prog3 PRGJIL Prog4 PRG ST Function Blocks Device Monitor Table Insert Network 2 02 Project CAGRP Disp Qi Device Comment amp Used Device Y Prog2 amp HWCONFIG CARD Utility Tf AHCPUS30 EN AH 01 3 Motion Module Progo JE X Tasks Local Cyclic 0 Class Identifiers Address Type Initial Val Identifier Corament 8 Global Symbols Programs iy 9 lt a RI Network 2 8 262128 Steps Drv USB USB COM9 AHCPU The AH500 series CPU module supports IEC 61131 3 Chapter 1 Product Introduction The programming languages which are supported are instruction lists IL structured texts ST ladder diagrams LD sequential function charts SFC and function block diagrams FBD Create Program POU
103. label SM5 and download the program again 1 Compile the program again and download the 1642019 The interrupt task is not after program again FEND SM5 2 Reinstall ISPSoft compile the program again and download the program again 1 Compile the program again and download the 168201A IRET SRET is not after FEND program again SM5 2 Reinstall ISPSoft compile the program again and download the program again 9 6 Chapter 9 Troubleshooting Error codo Description Remedy There is an interrupt task but 1 Compile the program again and download the 1682018 there is IRET program again There is IRET but there is not 2 Reinstall ISPSoft compile the program again interrupt task SM5 and download the program again 1 Compile the program again and download the 168201 End is not at the end of the program again program SM5 2 Reinstall ISPSoft compile the program again and download the program again 1 Compile the program again and download the 1682010 There is CALL but there is no program again MAR SM5 2 Reinstall ISPSoft compile the program again and download the program again Check the usage of the instruction and the setting 16 201E 444 n of the operands Please refer to the explanation of SM102 SM103 the instruction MODRW in AH500 Programming Manual for more information Check the usage of the instruction and the setting 16 201
104. not only can be classified according to size but also can be classified into three types according to capacity These types are SD cards SDHC cards and SDXC cards The AH500 series CPU modules presently only support basic SD specifications The following is the table of SD card families The SD column indicates the specifications supported by the AH500 series CPU modules Be sure to purchase products which meet the specifications e The SD card families Type SD SDHC SDXC Capacity 2 GB Max 4 32 GB 32 GB 2 TB Fil Sen FAT FAT32 FAT32 exFAT Size SD SDHC MiniSDHC MicroSDHC SDXC MicroSDXC Class 2 Min 2 MB sec Class 2 Min 2 MB sec Speed Class 4 Min 4 MB sec Class 4 Min 4 MB sec class N A rating Class 6 Min 6 MB sec Class 6 Min 6 MB sec Class 10 Min 10 MB sec Class 10 Min 10 MB sec MMC cards are similar to SD cards in appearance Users have to make sure that they purchase products which meet the specifications 6 2 Installing and Removing a Memory Card 6 2 1 Formatting of a Memory Card and a Write Protect Tab A memory card that users use for the first time may not be formatted A memory card which is not formatted can not be used in an AH500 series CPU module Therefore users need to format the memory card The file system with which the memory card is formatted is FAT 6 2 Chapter 6 Memory Card In addition there is usually a write protect tab on
105. one millisecond Maximum speed Single axis 500 kpps Two axis interpolation 500 kpps Operating STOP RUN automatic manual switch switch Input signal 10 X0 10 0 11 X0 11 12 X0 12 13 X0 13 Detector X0 14 X0 14 15 X0 15 X0 0 0 1 X0 1 2 2 X0 3 X0 3 8 X0 8 X0 9 and 0 9 Servo Output signal output Y0 8 0 8 9 YO 9 0 10 0 10 YO 11 and YO 11 signal S Mini USB port External communication Ethernet port pori DMCNET port Expansion storage Mini SD card device The maximum capacity is 32 GB Number of basic 27 instructions Number of applied 130 instructions M code 0 0 99 motion subroutine positioning program M02 The execution of the program stops END 00 01 M03 M101 and M103 M65535 The execution of the program pauses WAIT Users can use them freely G code GO rapid positioning G1 linear interpolation G2 circular interpolation clockwise G3 circular interpolation counterclockwise G4 dwell G17 XY plane selection G18 ZX plane selection G19 YZ plane selection G90 absolute programming and G91 incremental programming 3 56 AH500 Hardware Manual The description of the terminals Terminal Description Response characteristic Maximum input Current Voltage X0 0 X0 0 0 1 1 0 2 X0
106. outputs for axis 2 1 MHz 5 mA 5V 5 42 AH500 Hardware Manual AH10PM 5A Item Specifications AH10PM 5A Number of axes 6 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit Mechanical unit Connection with a CPU module Users can set the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange Motor control There are three types of pulse output modes These modes adopt the differential output 1 Pulse Direction 2 Counting up Counting down 3 A B phase output Maximum speed Single axis 500 kpps Multi axis interpolation 500 kpps instructions Operating STOP RUN automatic manual switch Input signal switch 8 Detector 0 8 X0 9 0 10 0 11 X0 12 X0 13 X0 14 X0 15 0 X0 0 etector X0 1 X0 1 X0 2 X0 2 X0 3 and X0 3 Servo 0 0 0 0 0 2 0 2 Y0 4 0 4 6 YO 6 0 1 YO 1 Output signal output Y0 3 YO 3 0 5 0 5 0 7 YO 7 YO 8 YO 9 YO 10 and signal 0 11 External communication Mini USB port Ethernet port Expansion storage Mini SD card device The maximum capacity is 32 GB Number of basic 27 instructions Number of applied
107. program The status or the error message related to the system is sent to users email boxes immediately Users do not need to be on the spot to understand the problem 11 Memory card The memory card has the following functions System backup The user program the CPU parameters the module table the setting value in the device System recovery The user program the CPU parameters the module table and the setting value in the device Parameter storage The value in the device Log storage The system error log and the system status log 12 Hot swap The AH500 series I O modules support the on line uninterruptible hot swap When the system runs users can replace the module which breaks down without disconnecting the module After the module is replaced the new module runs normally Users do not need to set the module manually or switch the state 13 Supporting the on line debugging mode After a single instruction step has been complete or after a breakpoint is specified users can easily find the bug in the program by means of the on line debugging mode supported by the 500 series CPU module f users want to enter the debugging mode the CPU module must run After users enable the on line monitoring function they have to click E3 The debugging screen varies from programming language to programming language but the same operation applies to these programming languages For the AH500 series PLC structured
108. program monitor the program and configure the hardware Besides users do not need to buy a communication cable for the CPU module They can use a general USB cable to connect to the AH500 series CPU module 9 Serial control interface with multiple functions CPU530 RS2 RUN ERROR 11 BUS FAULT 1 SYSTEM T e CPU530 EN RUN ERROR BUSFAULT 11 SYSTEM Ethernet COM gt AHCPUS00 510 520 530 RS2 provides two 9 serial control interfaces i e COM1 and 2 AHCPU500 510 520 530 EN provides one DB9 serial control interface i e Chapter 1 Product Introduction Users can set the 9 serial control interface to RS232 RS485 or RS422 according to the application environment The data transfer rate can be increased from 9600 bps to 1 Mbps After users set the PLC Link in ISPSoft they can exchange the data with a device on the RS 485 network through the RS 485 serial control interface and do not need to write any program 10 High speed Ethernet communication interface AHCPU500 510 520 530 EN is equipped with a 10 100 M Ethernet communication interface and supports emails webs and socket services After users set the Ether Link in ISPSoft they can exchange the data with a device in the Ethernet network through the Ethernet communication interface and do not need to write any
109. the The ERROR LED Pl ERROR LED indicator indicator must be 5 a to CPU indicator is OFF OFF 9r 5 module BUS 5 i FAULT Check whether the The BUS FAULT information LED BUS FAULT LED LED indicator must about the indi j leshooting indicator is OFF be OFF troubleshooting SYSTEM Check whether the The SYSTEM LED LED SYSTEM LED indicator indicator must be indicator is OFF OFF LED indicators on an extension module Check whether the LED indicators on the extension module are ON If the LED indicators are ON the module operates normally Please refer to Module Manual for more information related to the LED indicators on the extension modules 8 3 AH500 Hardware Manual 8 3 Periodic Maintenance Under the condition that the daily inspection is undertaken users are suggested that they should carry out the periodic maintenance according to the actual operating environment After making sure that the ambient environment and the AH500 system conform to the cautions listed in section 8 1 users then can undertake the periodic inspection described below If any abnormal situation occurs please follow the remedy and carry out the maintenance 8 3 1 Tools Required for I nspection Ascrewdriver Industrial alcohol Aclean cotton cloth A multimeter A thermometer A hygrometer 8 3 2 Periodic Inspection No Item
110. the left side of a memory card If the tab is slid downward data can not be written into the memory card As a result users have to make sure that the tab is slid upward before they use the memory card Release 6 2 2 SD Slot in a CPU Module As shown below the SD slot is in the lower right corner of the front of a CPU module AHCPUS500 510 520 530 RS2 500 510 520 530 SD slot SD slot 6 2 3 Installing a Memory Card Insert a memory card into the SD slot in a CPU module and push it downward until it clicks After the memory card is installed it is fixed firmly in the slot If the memory card is loose it is not installed correctly Besides the memory card has anti misinsertion design If it is inserted in the wrong direction it can not be pushed downward To prevent the CPU module from being damaged users can not force the memory card in The correct way to insert the memory card is shown below 6 3 AH500 Hardware Manual 6 2 4 Removing a Memory Card After a memory card is pushed downward it springs from the slot and users can take it out 6 4 Chapter 7 EMC Standards Table of Contents 7 1 Standards for an AH500 7 2 7 1 1 EMC Standards Applicable to an 500 7 2 7 1 2 Installation Instructions for the EMC Standards 7
111. the master 1649A2C aSIET GOMMUNIGAES Wi and the communication setting in slave 12 slave 12 in the PLC Link Check th M bl 6 1591 Check the communication cable occurs ud Check the communication setting in the master 1689 20 Wi and the communication setting in slave 13 slave 13 in the PLC Link 5 1591 Check the communication cable AH500 Hardware Manual Error Code Description Remedy An error occurs when Check the communication setting in the master 16 9A2E master communicates and the communication setting in slave 14 slave 14 in the PLC Link Check th mm nication cable SM1591 Check the commu 1 An error occurs when m Check the communication setting in the master 16 9 2 MaSter communicates wil and the communication setting in slave 15 slave 15 in the PLC Link Check th mmunication cabi SM1591 Check the commu e An error occurs when n Check the communication setting in the master 16 9A30 master communicates Wit and the communication setting in slave 16 slave 16 in the PLC Link Check th icati bl SM1591 Check the communication cable An error occurs when p Check the communication setting in the master 16 9A31 Master communicates wit and the communication setting in slave 17 slave 17 in the PLC Link Cheelcih icati bl SM1591 Check the communication cable An error occurs when
112. turn the knob corresponding to x10 to 6 Note 1 When the power supply is cut off the node address is set After the setting of the node address is complete AH10DNET 5A can be supplied with power 2 If AHTODNET 5A is running changing the node address is unavailable 3 Please use a slotted screwdriver to turn the knobs with care and do not scrape them 3 45 Chapter 3 Product Specifications Thefunction switch The function switch provides the following functions 1 Setting the working mode IN 0 2 Setting the transmission speed of a DeviceNet network DR 0 DR 1 DR 1 DRO Transmission speed OFF OFF 125 kbps ON OFF 500 kbps m g DR 1 ON Entering the extendable serial 19 transmission speed mode F IN 1 Reserved ON If the slave is disconnected the previous data is retained OFF If the slave is disconnected the previous data is cleared INO Note 1 When the power supply is cut off the functions are set After the setting of the functions is complete AH10DNET 5A can be supplied with power 2 If AHTODNET 5A is running changing the functions is unavailable 3 Please use a slotted screwdriver to adjust the DIP switch with care and do not scrape them The DeviceNet connector
113. x ER nf 1299 59 re TR2 401 OFF a 2 B o 2 an HEH Uo mu Number Name Description 1 Model name Model name of the module Operating status of the module RUN LED indicator green ON The module is running OFF The module stops running Error status of the module ON There is a hardware error OFF The module is normal ERROR LED indicator red Blink 1 The setting of the module is incorrect or there is a communication error 2 Restoring the module to the default factory value 2 COM RS 485 LED ON RS 485 mode indicator green OFF RS 422 mode 2 RS 485 LED ON RS 485 mode indicator green OFF RS 422 mode Blink The data is being transmitted through the TX1 TX2 LED indicator RS 485 RS422 port orange OFF The data is not being transmitted through the RS 485 RS422 port Blink The data is being reveived through the RX1 RX2 LED indicator RS 485 RS422 port orange OFF The data is not being reveived through the RS 485 RS422 port 3 Switch of terminal resistor 1 Switching terminal resistor 1 ON OFF 4 Terminals Terminals for COM1 RS 422 5 Terminals Terminals for COM1 RS 485 6 Switch of terminal resistor 2 Switching terminal resistor 2 ON OFF 7 Terminals Terminals for COM2 RS 422 8 Terminals Terminals for COM2 RS 485 3 43 Chapter 3 Product Specifications
114. 0 an X0 10 are A phase inputs for counter 1 12 and X0 12 are A phase inputs for counter 2 and counter 4 0 14 and X0 14 are A phase inputs for counter 3 and counter 5 11 and X0 11 are B phase inputs for counter 1 13 and X0 13 are B phase inputs for counter 2 and counter 4 0 15 and X0 15 are B phase inputs for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15mA 5 24V YO 8 0 9 0 10 and 0 11 1 2 The high speed pulse outputs are transistors whose collectors are open collector The function of the terminals High speed comparison and catch The high speed comparison outputs provide the PWM function 200 kHz 15 mA 24 V 3 58 AH500 Hardware Manual 3 9 2 Profiles AHO2HC 5A gt ERROR v Ba 1 as j X0 11 8 gt X0 0 Number Name Description 1 Model name Model name of the module T Operating status of the module 2 des ON The module is running
115. 10 V CHO CHO SLD Shielded cable 1 Voltage input 10 V 10 V CH7 1 Please isolate the analog input signal cables from other power cables 2 If the ripple in the input voltage results in the noise interference with the wiring please connect the module to the capacitor having a capacitance within the range between 0 1 pF and 0 47 uF with a working voltage of 25 V 3 Please connect the terminal SLD to the ground terminal 5 6 3 Wiring AHO4DA 5A Voltage output 10 V 10 V CHO VOO An AC motor drive recorder 100 a proportioning valve Shielded cable 1 AG SLD Current output 0 mA 20 mA CH3 ue ect VO3 CH3 103 An motor drive AG ke a recorder Np AG 510 proportioning valve Shielded cable 1 8 ZP DC DC UP converter DC24V 1 Please isolate the analog output signal cables from other power cables 2 If the ripple is large for the input terminal of the load and results in the noise interference with the 5 31 Chapter 5 OOWiring wiring please connect the module to the capacitor having a capacitance within the range between 0 1 uF and 0 47 pF with a working voltage of 25 V
116. 10DNET 5A is the AH10DNET 5A is the same only one on the network If the node ID of 16 A0F0 as other node ID on the AH10DNET 5A is not the only one on the network network or exceeds the please change the node ID and supply power to range AH10DNET 5 again 16 A0F2 The working voltage of Check whether the working voltage of AH10DNET 5A AH10DNET 5A is low and that of an AH500 series CPU module are normal 16 A0F3 AH10DNET 5A enters the Switch IN 1 on the module OFF and supply power to test mode AH10DNET 5A again 9 32 Chapter 9 Troubleshooting Error code Description Remedy 1 Check whether the communication cable is normal and whether the shielded cable is grounded 16 A0F4 The bus of AH10DNET 5A 2 Check whether the serial transmission speeds of becomes OFF other devices on the network are the same 3 Check whether the both ends of the cable are connected to 121 Q terminal resistors 4 Supply power to AH10DNET 5A again AH10DNET 5A detects that IGHAOFS thee supply to the DeviceNet Something is wrong with the 16 A0F6 internal memory of Supply to again If the error still AH10DNET 5A OCCUIS please contact the factory Something is wrong with the Supply power to AHTODNET 5A again If the error still 16 A0F7 data exchange unit of occire jle ntactthe factor AH10DNET 5A urs please contact the factory 1
117. 12 3 13 07 06 3 12 3 13 0 5 04 3 14 3 15 0 5 04 3 14 3 15 0 3 02 ZP ZP 0 3 0 2 ZP ZP 01 0 0 UP UP 0 1 0 0 UP UP 3 29 Chapter 3 Product Specifications DB37 connector and the external terminal module 1 The external terminal module for AH32AM10N 5B DVPAETB ID32B x2 X6 X10 12 X14 16 20 X22 X24 x26 X30 X32 X34 X36 S S S S 1 X5 x7 X11 13 15 17 21 X23 X25 X27 x31 X33 35 X37 S S S S 2 The external terminal modules for AH32ANO2T 5B DVPAETB OT32B sae YO Y2 Y4 Ye 10 12 14 16 20 22 Y24 Y26 Y30 2 4 Y36 UP Lower row Y1 Y5 Y7 11 15 17 2 23 Y25 Y27 1 5 7 ZP ZP DVPAETB OR32A GND 24 1 from the left 21 from the left YO Y1 Y2 C1 YA Y5 Y6 Y7 C2 Y10 Y11 Y12 YI3 14 Y15 Y16 Y17 C4 20 21 Y22 Y23 C5 Y24 25 26 27 Y30 1 Y82 C7
118. 14 The limit switch is reached triggered Check the status of the limit sensor and check whether the motor operates normally 16 015 The device which is used Use the device which does not exceed the device exceeds the device range range An error occurs when the device 2 spi Use the 16 bit index register 32 bit index register 16 017 is modified by a 16 bit index register 32 bit index register which does not exceed the device range The conversion into the Modify the operation to prevent the abnormal 16 018 floating point number is number from occurring incorrect The conversion into the i 16 A019 binary coded decimal number is Modify the operation to prevent the abnormal incorrect number from occurring 9 30 Chapter 9 Troubleshooting Description Remedy 164A01A Incorrect division operation The Modify the operation to prevent the divisor from divisor is 0 being zero 16 01 General program error Modify the program to make the syntax correct 164A01C LD LDI has been used more Modify the program to prevent LD LDI from being than nine times used more than nine times There is more than one level Modify the program to prevent more than one 16 A01D nested program structure level of nested program structure supported by supported by RPT RPE RPT RPE from being used 164A01E SRET is used between RPT and Modify the program to prevent SRET fro
119. 1591 Check the communication cable An error occurs Check the communication setting in the master 16 9A39 master communicates wi and the communication setting in slave 25 slave 25 in the PLC Link Check th icati bl SM1591 Check the communication cable d ind when Check the communication setting in the master Mater and the communication setting in slave 26 slave 26 in the PLC Link SM1591 Check the communication cable 9 20 Chapter 9 Troubleshooting Error e Description Remedy i 2 e Check the communication setting in the master 16 9 OSEE communicates wi and the communication setting in slave 27 slave 27 in the PLC Link e SM1591 Check the communication cable 2 2 d Check the communication setting in the master 16 9 Tes MEE IM and the communication setting in slave 28 slave 28 in the PLC Link me SM1591 Check the communication cable Check the communication setting the master 1649A3D slave 29 inthe PLC Link and the communication setting in slave 29 SM1591 Check the communication cable R 52 5 Bd Check the communication setting in the master 16 9A3E 5 and the communication setting in slave 30 slave 30 in the PLC Link m SM1591 Check the communication cable 2 leas a Check the communication setting
120. 2T 5B DVPAETB OR32A D HI DVPAETB OT32B m 3 9 6b 4 The external terminal modules AH32ANO2P 5B DVPAETB OR32B 1 5 4 5 pod 3 19 Chapter 3 Product Specifications DVPAETB OT32B 211 04 lt 0 6 Number Name Description Connecting the external terminal module and a digital input output module DB37 connector 2 Terminals Input Output terminals for wiring 3 Clip Hanging the external terminal module on a DIN rail 4 Set screw Fixing the base The latch connector the extension cable and the external terminal module 1 The extension cable DVPACAB7A10 39 40 39 40 0 daanannaunguauannagunu 00000000000000000000 Number Name Description Connecting a digital input output module and an external terminal module 1 40 pin IDC connector 2 The external terminal module for AH64AM10N 5C DVPAETB ID32A
121. 3 1 123 Gables 7 3 AH500 Hardware Manual 7 1 EMC Standards for an AH500 System 7 1 1 EMC Standards Applicable to an AH500 System The EMC standards which are applicable to an AH500 system are listed below Port Frequency range Level Normative Reference standard Enclosure port 230 MH 40 dB uV k radiated 30 230 MHz uV m quasi pea measured at a IEC 61000 6 4 distance of 10 230 1000 MHz 47 dB V m quasi peak meters 0 15 0 5 MHz 79 dB p V quasi peak AC power port 66 dB p V average IEC 61000 6 4 conducted 0 5 30 MHz 73 dB p V quasi peak 60 dB uV average e EMS Environmental Reference phenomenon standard dem Electrostatic Contact 4kV discharge IEC 61000 4 2 Air Radio frequency 2 0 2 7 GHz 1 V m electromagnetic 8096 AM field IEC 61000 4 3 1 kHz 1 4 2 0 GHz 3 V m Amplitude sinusoidal TENES 80 1000 MHz 10 V m 60 Hz 30 A m IEC 0004 5 magnetic field 50 Hz 30 A m The conducted immunity test Fast transient High energy Radio frequency Environmental phenomenon burst surge ERU ENS Reference standard IEC 61000 4 4 IEC 61000 4 5 IEC 61000 4 6 Specific Interface Port interface port Test level Test level Test level Data Shielded cable 1 1 kV CM 10V communication Unshielded cable 1kV 1 CM 10V AC I O 2 kV CM unshielded 2kV 1kV DM 10V Digital and Analog or DC
122. 3 Please connect the terminal SLD to the terminal SG Once is installed on a backplane the terminal SG on AHO4DA 5A and the terminal onthe backplane will be short circuited Please connect the terminal on the backplane to the ground terminal 5 6 4 Wiring AHO8DA 5B Voltage output 10 10 CHO An AC motor drive arecorder a proportioning valve Shielded cable 1 Ee Se Voltage output 10 V 10 V CH7 An AC motor drive a recorder a proportioning valve Shielded cable 1 3 r 4 DC DC 0 24 converter 1 Please isolate the analog output signal cables from other power cables 2 If the ripple is large for the input terminal of the load and results in the noise interference with the wiring please connect the module to the capacitor having a capacitance within the range between 0 1 uF and 0 47 pF with a working voltage of 25 V 3 Please connect the shielded cables to the terminal SG 4 Once AH08DA 5B is installed a backplane the terminal SG on AHO8DA 5B and the terminal onthe backplane will be short circuited Please connect the terminal onthe backplane to the ground terminal 5 32 AH500 Hardware Manual 5 6 5 Wiring 6 5 Voltage input 10 10 V
123. 3 Start Addresses for Temperature Measurement Modules Users can assign input registers to a temperature measurement module through HWCONFIG in ISPSoft The input registers should be within the range between DO and 065535 Take AHO8TC 5A for example The original input registers are 00 015 Users can change the input device range from 00 015 to 060 075 default device range 00 015 Slot No Label Firmware Versi Descrption Input Device Range Output Device Range Comment AHPS05 5A AH Power Supply None None AHCPUS30 EN 1 00 Basic CPU moduli None None 0 8 5 100 8 x 24bit TC 5 1 2 3 4 5 6 7 The user defined input device range 060 075 Slot No Label Firmware Versi Descrption Input Device Range Output Device Range Comment AHPS05 5A AH Power Supply None None AHCPUS30 EN 1 00 Basic CPU moduli None None 0 5 1 00 8 x 24bit TC 075 OO 1 2 3 4 5 6 7 4 3 4 Start Addresses for Motion Control Modules Users can assign input registers and output registers to a motion control module through HWCONFIG in ISPSoft The input registers should be within the range between DO and 065535 and the output registers should be within the range between 00 and 065535 Take 4 5 for example The original input registers are 00 027 Users can change the input device range from 00 027 to 0200 0227 default input device range
124. 35 05PM ERROR sis X0 0 X0 8 9 X0 12 0 0 0 0 YO 1 0 1 0 2 Yo 2 Yo 3 3 0 8 0 9 110 PORT EXTENSION AH10PM 5A 3 66 Unit mm 35 103 10PM 110 EXTENSION PORT m 1221 1 Unit mm AH500 Hardware Manual
125. 4HC 5A There are 4 input channels The input device range occupies 28 data registers and the output device range occupies 4 data registers No input registers and no output registers are assigned to it Please refer to AH5000 Motion Control Module Manual for more information about the parameter setting 20 No input registers and no output registers are assigned to it Please refer to AH5000 Motion Control Module Manual for more information about the parameter setting Slot No Label Firmware Version Desctption Input Device Range Output Device Range Comment AHPS05 A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 High speed counter 2 channels Di4 D15 1 High speed counter 4 channels D16 043 D44 D47 2 6 axis pulse train MC None None 3 12 axis DMCNET MC None None 4 5 6 7 4 4 Chapter 4 Addressing 4 2 5 Start Addresses for Network Modules Input Output data registers are automatically assigned to a motion control module through HWCONFIG in ISPSoft according to the number of registers which is defined for the motion control module The input device range occupies 20 data registers and the output device range occupies 20 data registers 105 5 The input device range occupies 18 data registers Slot No Label Firmware Version Descrption Input Device Range Output Dev
126. 5 16 x DI 24 VDC 2000 XD 15 1 16 1 5 16 x DO Relay 240 VAC 24 VDC YU 0 0 15 2 16 5 8 x DI VDC 8 x DO VAC VDC X1 0 1 15 Y10 Yl 15 3 AH32AMI N 5B 32 x DI 24 VDC X20 X315 4 2 2 5 32x DO NPN 12to 24 VDC 20 Y315 5 6 10 5 64 x DI 24 VDC X40 X715 6 64 2 50 64 x DO 12 to 24 VDC Y40 7 15 7 4 2 2 Start Addresses for Analog I nput Output Modules Input Output data registers are automatically assigned to an analog input output module through HWCONFIG in ISPSoft according to the number of registers which is defined for the analog input output module A channel occupies two words AHO4AD 5A There 4 input channels The input device range occupies 8 data registers AHO8AD 5B There 8 input channels The input device range occupies 16 data registers There are 4 input channels and 2 output channels The input device range occupies 8 data registers and the output device range occupies 4 data registers 4 There are 4 output channels The output device range occupies 8 data registers AHO8DA 5B There are 8 output channels The output device range occupies 16 data registers Slot No Label Firmware Version Desctption Input Device Range Output Device Range Comment AHPS305 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethern
127. 5 high speed input 5 10 5 2 Transistor Output Circuit AH20MC 5A 4 66 4 1 Direct current power supply Emergency stop Fuse 5 66 AH500 Hardware Manual The transistor outputs are open collectors If YO 8 is a pulse output the output current passing through the output pull up resistor must be larger than 0 1 A to ensure that the transistor operates normally Relay Solenoid valve through which the direct current passes A diode is connected in parallel to absorb the surge voltage which occurs when the load is OFF 20 5 transistor output Relay Solenoid valve K D DC power supply s G D 1N4001 diode Bulb incandescent lamp through which the direct current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON AH20MC 5A transistor output NTC Wb DC power supply TC NTC 100 0 9 can not be connected to the power supply directly The output wiring must be connected to a load AH20MC 5A transistor output DC power supply Mutually exclusive output YO 10 controls the clockwise rotation of the motor and Y0 11 controls
128. 6 9A4D slave 13 in the PLC Link and the communication setting in slave 13 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A4E slave 14 in the PLC Link and the communication setting in slave 14 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A4F slave 15 in the PLC Link and the communication setting in slave 15 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A50 slave 16 in the PLC Link and the communication setting in slave 16 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A51 slave 17 in the PLC Link and the communication setting in slave 17 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A52 slave 18 in the PLC Link and the communication setting in slave 18 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A53 slave 19 in the PLC Link and the communication setting in slave 19 5 1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A54 slave 20 in the PLC Link and the communication setting in slave 20 SM1592 C
129. 64A0F8 The product ID of Supply power to AH10DNET 5A again If the error still AH10DNET 5A is incorrect occurs please contact the factory An error occurs when the data is read from 16 0 9 AHTODNET 5A or when the psa E to again If the error still data is written into AH10DNET 5A 1 Set the node ID of AHTODNET 5A again The new node ID can not be the same as the node ID of the The node ID of slave set in the scan list Supply power to 168 AH10DNET 5A is the same AH10DNET 5A again as that of the slave set in the scan list 2 Put no slave in the scan list and download the blank scan list to AH1ODNET 5A through the simulated online mode in the software Supply power to AH10DNET 5A again 9 33 AH500 Hardware Manual MEMO 9 34
130. 7 0 1 9 J 3n Am Number Name Description 1 Model name Model name of the module Seven segment 2 display Display 3 Address knob Setting the address 4 Function switch Setting the functions DeviceNet is used to interconnect control devices for data 5 DeviceNet connector exchange 6 MS LED indicator Indicating the status of the module 7 NS LED indicator Indicating the status of the network 8 Label Nameplate 9 Set screw Fixing the module 10 Connector Connecting the module and a backplane 11 Projection Fixing the module The address knobs It is used to set the node address of AHRTU DNET 5A on a DeviceNet network Node addresses range from 0 to 63 Setting Description D 0 63 Available nodes on a DeviceNet Ut network Node Address TET Unavailable nodes on a WILE x10 D DeviceNet network Example If users want to set the communication address of AHRTU DNET 5A to 26 they can turn the knob corresponding to x10 to 2 and turn the knob corresponding to x10 to 6 Note 1 When the power supply is cut off the node address is set After the setting of the node address is complete AHRTU DNET 5A can be supplied with power 2 If AHRTU DNET 5A is running changing the node address is unavailable 3 Please use a slotted screwdriver to turn the knobs with care and do not scrape them 3 71 Chapter 3 Product Specifications The function switch Th
131. 9 31 9 2 6 Troubleshooting for 1 5 9 31 9 2 7 Troubleshooting for 1 9 32 AH500 Hardware Manual 9 1 Troubleshooting for CPU Modules Users can get the remedies from the tables below according to the statuses of the LED indicators and the error codes 9 1 1 ERROR LED Indicator s Being ON Error code Description Remedy 16 000B ELT M RE a Download the program again 16 000D 0 Reset the CPU parameter and download it 1640010 The access to the memory in Download the program or parameters again If the the CPU is denied problem still occurs please contact the factory 1640011 The PLC ID is incorrect SM9 Please check the PLC ID 1680012 pna 5 Please check the PLC password The contents of the system backup file are incorrect or the file does not exist in the path specified If the file exists and the procedure of restoring the system The procedure of restoring the can not be executed please backing up the system 1650014 system can not be executed again If the error still occurs please contact the SM9 factory Please refer to section 7 5 in AH500 Operation Manual and section 18 2 in ISPSoft User Manual for more information about the memory card The module table stored in the CPU module is 1640015 The module table is incorrec
132. A IABU Headquarters Delta Electronics Inc Taoyuan Technology Center No 18 Xinglong Rd Taoyuan City Taoyuan County 33068 Taiwan TEL 886 3 362 6301 FAX 886 3 371 6301 Asia Delta Electronics Jiangsu Ltd Wujiang Plant 3 1688 Jiangxing East Road Wujiang Economic Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Greentech China Co Ltd 238 Min Xia Road Pudong District ShangHai P R C Post code 201209 TEL 86 21 58635678 FAX 86 21 58630003 Delta Electronics Japan Inc Tokyo Office 2 1 14 Minato ku Shibadaimon Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 1511 Byucksan Digital Valley 6 cha Gasan dong Geumcheon gu Seoul Korea 153 704 TEL 82 2 515 5303 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd 4 Kaki Bukit Ave 1 05 05 Singapore 417939 TEL 65 6747 5155 FAX 65 6744 9228 Delta Electronics India Pvt Ltd Plot No 43 Sector 35 HSIIDC Gurgaon PIN 122001 Haryana India TEL 91 124 4874900 FAX 91 124 4874945 Americas Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3800 FAX 1 919 767 8080 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva 26 3 andar Edificio Itapeva One Bela Vist
133. AC 0 5A 16 outputs TRIAC Terminal block 24 V DC 5 mA 8 inputs 240 V AC 24 V DC 2A 8 outputs Relay Terminal block AH16AP11P 5A 24 V DC 5 mA 8 inputs 12 24 V DC 0 5A 8 outputs Sinking output Terminal block AH16AP11T 5A 24 V DC 5 mA 8 inputs 12 24 V DC 0 5A 8 outputs Sourcing output Terminal block Chapter 1 Product Introduction Classification Model Name Description Analog input output module 4 5 Four channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V 10 10 V 0 4 20 mA and 20 20 mA Conversion time 150 us channel AHO8AD 5B Eight channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V and 10 10 V Conversion time 150 us channel AH04DA 5A Four channel analog output module 16 bit resolution 10 10 V and 0 4 20 mA Conversion time 150 us channel AHO08DA 5B Eight channel analog output module 16 bit resolution 10 10 0 10V 5 5V 0 1 5V Conversion time 150 us channel Four channel analog input module 16 bit resolution 0 10 V 0 1 5 V 5 5 V 10 10 V 0 4 20 mA and 20 20 mA Conversion time 150 us channel Two channel analog output module 16 bit resolution 10 10 V and 0 4 20 mA Conversion time 150 us channel Temperature measurement module 04 5 Four channel four wire three wire RTD temperature sensor
134. AULT ON A serious error occurs in the I O bus indicator OFF The bus is normal Blink A slight error occurs in the I O bus 3 5 Chapter 3 Product Specifications Number Name Description System status of the CPU module SYSTEM LED ON The external input output is forced ON OFF indicator OFF The system is in a default status Blink The CPU module is being reset The value in the device is being cleared 2 COM LED indicator Communication status of the communication port COM1 LED OFF There is no communication through the communication indicator port COM2 LED Blink There is communication through the communication port indicator 3 COM2 Providing the RS 232 RS 485 RS 422 communication interface 4 COM1 COM Providing the RS 232 RS 485 RS 422 communication interface 5 Ethernet port Providing the Ethernet communication interface 6 USB port Providing the mini USB communication interface 7 SD slot Providing the SD interface Function which the system executes Swi OFF No action default ON Write protection OFF No action default ON The system is copied when the CPU module is swe supplied with powered The user program the CPU paramter the module table and the setting values in the devices are copied from the memory card to the CPU module 8 DIP switch OFF No action default ON It is used with the CLR button to backup the system
135. CR or the number of N is not the and download the program again same as the number of N values used in MCR SM5 The N values used in MC do 1642006 not start from 0 or the Check the program compile the program again values used in MC are not and download the program again continuous SM5 1642007 The operands used in ZRST Check the program compile the program again are not used properly SM5 and download the program again oT Check the program compile the program again 16 200 Invalid instruction SM5 and download the program again The operand n or the other Check the program compile the program again 2 download the program again The operands overlap Check the program compile the program again 16 200 5 0 5 5 and download the program again 9 5 AH500 Hardware Manual Error zode Description Remedy An error occurs when the 16 200p binary number is converted Check the program compile the program again into the binary coded decimal and download the program again number SM0 SM5 16 200 The string does not end with Check the program compile the program again 0x00 5 0 5 5 and download the program again 164200F B Check the program compile the program again download 1 The instruction does not support the dev
136. Check whether the extension backplane incorrect SM9 operates normally and make sure that the extension backplane is not affected by noise The number of network er Please decrease the number of network modules to e the number supported by the system 9 1 4 BUS FAULT LED Indicator s Blinking If the BUS FAULT LED blinks please check the operating state of the module Please refer to sections 12 4 2 12 4 8 in AH500 Operation Manual for more information about the LED indicators and section 9 2 in this manual for more information about the troubleshooting for modules 9 1 5 Others Error SM1090 Description Remedy code 164000F The original program in the After users compile the program again they can PLC is damaged download the program again Compile the program again and download the 1622026 Used program again If the error still occurs please contact the factory 1 Check the actual network configuration and check whether the number of TCP connections exceeds the upper limit supported by the CPU 16 600 connection failure module 2 Retry the TCP connection later This error does not cause the PLC to stop running Users can perform the corresponding remedy by means of the related flag in the program AH500 Hardware Manual Error Code Description Remedy 1 Check the actual network configuration and che
137. Connecting the module and a backplane 14 Projection Fixing the module 3 44 AH500 Hardware Manual AH10DNET 5A 0 11 9 ml Number Name Description 1 Model name Model name of the module Seven segment 2 display Display 3 Address knob Setting the address 4 Function switch Setting the functions 5 DeviceNet DeviceNet is used to interconnect control devices for data connector exchange 6 MS LED indicator Indicating the status of the module 7 NS LED indicator Indicating the status of the network Removable terminal 8 black Terminals for wiring 9 Label Nameplate 10 Set screw Fixing the module 11 Connector Connecting the module and a backplane 12 Projection Fixing the module The address knobs It is used to set the node address of AHTODNET 5 a DeviceNet network Node addresses range from 0 to 63 Setting Description 0 63 Available nodes on a 1 X10 DeviceNet network Node Address Unavailable nodes on a x10 DeviceNet network 64 99 Example If users want to set the communication address of AH10DNET 5A to 26 they can turn the knob corresponding to x10 to 2 and
138. Inductance 0 5 Hz 0 5 Hz 0 5 Hz frequency Bulb 1 Hz 10 Hz 10 Hz 10 Hz Maximum OFF ON Response 10 ms 0 5 ms 0 5 ms 1 AG time ON OFF Model lem 2 02 AH32AN02P AH64ANO2T 64 02 Number of outputs 32 64 64 Connector type DB37 connector Latch connector Transistor T Transistor P Transistor T Transistor P sinking sourcing sinking sourcing 12 30 V DC specifications Resistance 0 1 A output 1 A COM Inductance Not applicable Bulb Not applicable Maximum Resistance 100 Hz 100 Hz 100 Hz 100 Hz output nductance frequency sup Maximum gt Response 0 5 ms 0 5 ms 0 5 ms 0 5 ms time ON OFF 1 The scan cycle affects the frequency 2 The terminals UP and ZP needs to be connected to the 24 V DC auxiliary power supply 15 20 and the rated current consumption is 1 mA output 3 15 Chapter 3 Product Specifications 8 The life cycle curve is as follows be 120VAC Resistive 3000 ra 30VDC Inductive t 7ms 2 gt lt 240 0 4 120 Inductive cos 0 4 30VDC Inductive Operation X10 0 1 0 2 0 3 0 5 0 7 1 2 Contact Current A 3 5 2 Profiles 16AM10N 5A 16AM30N 5A 16AN01S 5A 16AN01R 5A 16AN01 T 5A 16AN01P 5A 16AP11R 5A 16AP11T 5A 16AP11P 5A
139. N C TX f 4 N C TX2 N C 4 2 1 5 Ground Ground Ground 8 7 amp 6 D RX N C 7 N C N C N C 8 N C N C N C 9 N C TX N C TheUSB port Pin Function 1 VBUS 4 4 5 25 V 54321 2 D SS 5 4 Ground Mini B 5 Ground 5 9 Chapter 5 OOWiring TheEthernet port Pin Signal Description 1 Transmitting data 2 TX Transmitting data 3 Receiving data 4 N C 5 N C 6 RX Receiving data 8 1 7 N C 8 N C 5 4 Wiring Digital I nput Output Modules The wiring of digital input output modules is illustrated simply in this section The simplistic wiring diagrams below also illustrate how the power supplies are connected to S S UP ZP and COM If users want to get more information about the wiring of digital input output terminals they can refer to section 5 5 in this manual 5 4 1 Wiring 16 10 5 Input form Direct current sinking or sourcing Input current 24 5mA 24VDC 5mA AH500 Hardware Manual 5 4 2 Wiring AH16AM30N 5A Input form Alternating current Input current 120 V AC 4 5 mA 240 V AC 9 mA 120VAC 4 5mA 240VAC COM 5 4 3 Wiring 16 01 5 Chapter 5 OOWiring Input type Transistor T sinking Voltage specifications 12 30 V DC U
140. Name Prog5 Active Protection 4 12 Characters Enter Password Ladder Diagram LD Sequential Function Chart SFC Function Block Diagram FBD Instruction List IL Structute Text ST Confirmation POU Comment Users can select a programming language according to their preference and the convenience The programming languages support one another so that the programs written by different users are related 6 Strong function block Not only the standard IEC61131 3 function blocks are supported but also the convenient function blocks provided by Delta Electronics Inc are supported Users can write the program frequently executed in a function block so that the program becomes more structured and can be executed more conveniently The symbol for a function block in a ladder diagram is like an Integrated circuit IC in a circuit diagram Owing to the fact that the ladder diagram is based on the traditional circuit diagram the operation of a function block is quite similar to the function of an integrated circuit Users only need to send the signal to the corresponding input of the function block and they can receive the signal or state which is required During the whole process users do not need to consider the processing procedure inside the function block 208 A function block is a program element equipped with the operation function It is simi
141. Onis neuere nent nennen tnmen hr neenon e ne 3 7 3132 3 8 333 DIMENSIONS mcs 3 10 3 4 Specifications for the Power Supply 3 12 3 4 1 General 3 12 242 Profle eoa 3 12 3 4 3 Dimensions 3 13 3 4 4 Arrangement of 3 13 3 5 Specifications for Digital Input Output Modules 3 14 3 5 1 General 3 14 2 5 2 IM IM IM 3 16 3 5 3 Dimensions RR E 3 22 3 5 4 Arrangement of Input Output 3 27 3 6 X Specifications for Analog Input Output Modules 3 32 3 6 1 General 3 32 3602 ul T U 3 36 3 6 3 Dimensions hom 3 37 3 6 4 A Arrangement of Input Output 3 38 3 7 Specifications for Temperature Measurement Modules 3 39 3 7 1 General SpBecliiGallOIIS 3 39 iD NR M 3 40 373 Dimensions Tm 3 41 3 7 4 Arrangement of Input Output 3 41 3 8 Spec
142. PU module ga in HWCONFIG again he rel ial The data which is received 1 A program and the related special data 16762 2 the Ethernet parameter for the CPU module in HWCONFIG again There is no response from the 1646212 remote device after the timeout Make sure that the remote device is connected period 1 Check the program and the related special data 1686213 The data received exceeds the registers limit 2 Set the Ethernet parameter for the CPU module in HWCONFIG again AH500 Hardware Manual Error code Description Remedy 1646214 The remote device refuses the Make sure that the remote device operates connection normally Check whether operational sequence in the 1646215 The socket is not opened program is correct Check whether operational sequence in the 1646217 The socket is opened program is correct 1646218 The data has been sent Check whether operational sequence in the through the socket program is correct 1646219 The data has been received Check whether operational sequence in the through the socket program is correct 16868413 The socket is closed Check whether operational sequence in the program is correct 1 Check the connection and the status of the 1646303 The remote device in the Ether remote device Link aborts the connection 2 Check whether the remote device supports the Ether Link 1 Check whether
143. Power Consumption Internal power External power Classification Model name consumption consumption 500 2 2W AHCPU510 RS2 2W AHCPU520 RS2 2W AHCPU530 RS2 2W 500 2W AHCPU510 EN 2W 520 2W AHCPUS30 EN 2W 4 1 10 mw Main 6 1 5 10 mw backplane 8 1 5 10 mW AHBP12M1 5A 10 mw Extension 6 1 5 1 41 W backplane 8 1 5 1 41 AH16AM10N 5A 0 1 W 1 9 W AH16AM30N 5A 0 1 W 16 01 5 0 2 W 0 4 W AH16ANO01R 5A 24W 16 015 5 0 6 W AH16ANO1T 5A 0 2 W 0 4 W AH16AP11P 5A 0 2 W 0 2 W AH16AP11R 5A 14W Digital 1 0 AH16AP11T 5A 0 2 W 0 2 W module 2 10 5 0 2 W 3 8 W 2 10 5 0 2 W 3 8W 2 10 5 0 2 W 3 8 AH32ANO02P 5A 0 4W 0 8 W AH32ANO02P 5B 0 4W 0 8 W 2 2 5 0 4 0 8 W AH32ANO2T 5A 0 4W 0 8 W AH32ANO2T 5B 0 4W 0 8 W 2 02 5 0 4 0 8 W 5 7 Chapter 5 OOWiring Classification Model name Internal power consumption External power consumption AH64AM10N 5C 0 2 4 9 64 2 5 0 6 W 1 5 AH64ANO2T 5C 0 6 W 1 5 4 0 35 W 1W AHO4DA 5A 0 34 W 2 6W Analog I O
144. S 485 ports one CPU module AHCPUS510 RS2 built in USB port and one built in SD interface It supports 1280 inputs outputs The program capacity is 64 ksteps AHCPUS10 EN is a basic CPU module with one built in Ethernet port one built in RS 485 port one built in USB port and one built in SD interface It supports 1280 inputs outputs The program capacity is 64 ksteps AHCPU520 RS2 It is a basic CPU module with two built in RS 485 ports one built in USB port and one built in SD interface It supports 2304 inputs outputs The program capacity is 128 ksteps Chapter 1 Product Introduction Classification Model Name Description CPU module 520 It is a basic CPU module with one built in Ethernet port one built in RS 485 port one built in USB port and one built in SD interface It supports 2304 inputs outputs The program capacity is 128 ksteps AHCPUSS0 RS2 It is a basic CPU module with two built in RS 485 ports one built in USB port and one built in SD interface It supports 4352 inputs outputs The program capacity is 256 ksteps AHCPU530 EN It is a basic CPU module with one built in Ethernet port one built in RS 485 port one built in USB port and one built in SD interface It supports 4352 inputs outputs The program capacity is 256 ksteps Main backplane AHBP04M1 5A Four slot main backplane for a CPU RTU rack 6 1 5
145. SSSOBSSSSSSESSSSSS 50 8 8 787 Unit mm 3 9 4 Arrangement of Input Output Terminals 2 5 5 5 02HC 05 RUN RUN ERROR ERROR 111 Eds 0 xo 9 X0 8 5 X0 13 xo 1 0 0 0 0 X0 0 Yo2 EX X0 1 Yo2 Fel E Yo 8 YO 3 P Yos re ll Yo 9 E AHO4HC 5A Pin Pin Terminal Pin Terminal Pin Terminal ERROR 1 8 2 8 3 9 4 9 18 1 5 X0 0 6 X0 0 7 X0 10 8 X0 10 1 9 11 10 11 11 X0 1 12 X0 1 13 X0 12 14 X0 12 15 13 16 X0 13 17 0 2 18 X0 2 19 14 20 X0 14 21 0 15 22 X0 15 23 X0 3 24 X0 3 25 N C 26 N C 27 N C 28 N C 36 age 18 29 Y0 8 30 CO 31 9 32 C1 33 0 10 34 C2 35 0 11 36 C3 3 68 AH500 Hardware Manual
146. T 12 30VDC 0 5A AH500 Hardware Manual 5 4 4 Wiring AH16ANO1P 5A Input type Voltage specifications Transistor P sourcing 12 30 V DC U T 42 30vpc 0 5A 5 4 5 Wiring 16 01 5 Chapter 5 OOWiring Input type Relay R Voltage specifications Below 250 V AC below 30 V DC U 2sovacisovoc 2A AH500 Hardware Manual 5 4 6 Wiring 16 015 5 Input type Voltage specifications TRIAC S 120 240 V AC U 20 240 0 5A Chapter 5 OOWiring 5 4 7 Wiring AH16AP11T 5A Input form Direct current sinking or sourcing Input current 24 V DC 5mA Input type Transistor T sourcing Voltage specifications 12 30 V DC 24 VDC 5mA U 2 30VDC 0 5A AH500 Hardware Manual 5 4 8 Wiring AH16AP11P 5A Input form Direct current sinking or sourcing Input current 24 V DC 5 mA Input type Transistor P sourcing Voltage specifications 12 30 V DC 24 VDC 5mA U T i2 3ovpc 0 5A Chapter 5 OOWiring 5 4 9 Wiring AH16AP11R 5A Input form Direct current sinking or sourcing Input current 24 V DC 5mA Input type Relay R Voltage specifications Below 250 V AC below 30 V DC 24 voc 9mA O U T 250VAC 30VDC 2A 5 4 10 External Terminal Module for 2 10 58 DVPAETB ID32B I
147. The ERROR LED indicator by the hardware blinks The signal received by 7 ds range Check the module parameter in HWCONFIG 16 007 2 E Check whether the input signal in channel 7 The ERROR LED indicator exceeds the specifications blinks The signal received by channel 0 exceeds the range Check the module parameter in HWCONFIG 168 400 of inputs which can be Check whether the signal received by channel 0 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 1 exceeds the range Check the module parameter in HWCONFIG 168 401 of inputs which can be Check whether the signal received by channel 1 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON 9 24 Chapter 9 Troubleshooting Error code Description Remedy The signal received by channel 2 exceeds the range Check the module parameter in HWCONFIG 168 402 of inputs which can be Check whether the signal received by channel 2 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 3 exceeds the range Check the module parameter in HWCONFIG 168 403 of inputs which can be Check whether the signal received by channel 3
148. The setting of the data Check the program and the related special data 16 9 12 exchange for slave 18 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9A13 exchange for slave 19 in the registers PLC Link is incorrect SM1590 Set the PLC Link parameter in HWCONFIG again AH500 Hardware Manual Error PLC Link is incorrect SM1590 Code Description Remedy The setting of the data Check the program and the related special data 1689 14 exchange for slave 20 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9 15 exchange for slave 21 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9 16 exchange for slave 22 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1689 17 exchange for slave 23 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related s
149. Type S 0 C 1 750 C S 32 F 3 182 F 150 mV Type T 150 390 Type T 238 F 734 F E 150 C 980 C Type E 238 F 1 796 F Type 150 C 1 280 C N 238 F 2 336 F Average function Range 1 100 Self diagnosis Disconnection detection 3 7 2 Profiles AH04PT 5A AH04TC 5A AHO8TC 5A D a za ma Number Name Description 1 Model name Model name of the module RUN LED Operating status of the module 2 indicator ON The module is running OFF The module stops running Error status of the module 2 ERROR LED ON A serious error occurs in the module indicator OFF The module is normal Blink A slight error occurs in the module Removable 3 terminal block The inputs are connected to a sensor Arrangement of 4 the input Arrangement of the terminals terminals 3 40 AH500 Hardware Manual Number Name Description 5 Simple specifications for the module 6 Clip Removing the terminal block 7 Label Nameplate 8 Set screw Fixing the module 9 Connector Connecting the module and a backplane 10 Projection Fixing the module 3 7 3 Dimensions 4 5 5 35 103 110
150. WCONFIG SM1590 again The setting of the data Check the program and the related special data 1689A0B exchange for slave 11 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG 5 1590 again The setting of the data Check the program and the related special data 1689A0C exchange for slave 12 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 46 9A0D exchange for slave 13 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9A0E exchange for slave 14 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1649A0F exchange for slave 15 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9 10 exchange for slave 16 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG 5 1590 again The setting of the data Check the program and the related special data 1689 11 exchange for slave 17 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again
151. Y34 5 Y36 Y37 3 30 AH500 Hardware Manual 3 The external terminal modules for AH32ANO2P 5B DVPAETB OT32B Upperrow YO Y2 Y4 Ye Y10 Y12 14 Y16 Y20 Y22 Y24 Y26 Y30 Y32 Y34 Y36 UP Lowerrow Y1 Y Y7 YH 13 15 17 21 23 Y25 27 Y83 Y85 7 ZP ZP DVPAETB OR32B GND 24V co vo cx va the left YO 3 Y5 Y6 Y7 C2 Y10 11 Y12 Y13 Y14 Y15 Y16 Y17 st pe C4 Y20 21 22 Y23 C5 24 Y25 Y26 Y27 30 Y31 Y32 Y33 C7 Y34 Y35 Y36 7 The latch connector and the external terminal module 1 The external terminal module for AH64AM10N 5C DVPAETB ID32A Upper row S S S S XO X2 X6 X10 12 14 16 X20 x22 X24 X26 X30 X32 X34 X36 Lowerrow SS S S X3 X5 X7 13 X15 X17 X21 X23 X25 X27 X31 X83 X35 X37
152. a 01332 000 54 Paulo SP Brazil TEL 55 11 3568 3855 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 AH 0109520 01 We reserve the right to change the information in this catalogue without prior notice Ethernet 41 XH A 00SHV AH500 Hardware Manual tate A NELTA Chapter 1 Product Introduction Table of Contents 1 1 Overview 1 2 1 1 1 Related Manuals 2 0 0 0 00 0 1 1 2 1 1 2 Model 1 2 1 2 1 7 1 1 AH500 Hardware Manual 1 1 Overview This manual introduces the programming of the AH500 series programmable logic controllers the basic instructions and the applied instructions This manual introduces the electrical specifications for the 500 series programmable logic controllers the appearances the dimensions and etc 1 1 1 Related Manuals The related manuals of the AH500 series programmable logic controllers are composed of the following 500 Quick Start It guides users to use the system before they read the related manuals AH500 Programming Manual It introduces the programming of the AH500 series programmable logic controllers the basic i
153. a start address assigned to an input output module is the address set by users Besides users can write a program easily 4 2 Software defined Addresses 4 2 1 Start Addresses for Digital I nput Output Modules Input Output devices are automatically assigned to a digital input output module through HWCONFIG in ISPSoft according to the number of inputs outputs which the digital input output module has The default start addresses are shown below 16 10 5 There 16 inputs The input device range occupies 16 bits Xn 0 Xn 15 4 2 Chapter 4 Addressing AH16ANO01R 5A There 16 inputs The input device range occupies 16 bits Yn 0 Yn 15 AH16AP11R 5A There are 8 inputs and 8 outputs The input device range occupies 16 bits and the output device range occupies 16 bits 0 15 and Yn 0 Yn 15 AH32AM10N 5B There are 32 inputs The input device range occupies 32 bits Xn 0 Xn 1 15 2 2 5 There are 32 outputs The output device range occupies 32 bits Yn 0 Yn 1 15 AH64AM10N 5C There are 64 inputs The input device range occupies 64 bits Xn 0 Xn 3 15 AH64ANO2P 5C There 64 inputs The output device range occupies 64 bits 15 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 16 10
154. ackplane has to be mounted on a plane stably instead of being just set on the plane After it is installed please make sure that it is fixed on the plane 2 3 Installation 2 3 1 Installation of Modules in a Control Box APLC has to be installed in a closed control box In order to ensure that the PLC radiates heat normally the space between the PLC and the control box has to be larger than 50 millimeters Please keep the PLC away from high voltage equipment high voltage wires and high voltage motors E n order to prevent the temperature of a PLC from rising please do not install the PLC vertically on the bottom top in the control box Please install a PLC horizontally in the control box as shown above W f users intend to increase the number of modules they have to leave some space for installing the modules in the control box 2 3 2 Mounting a Backplane Fixing backplane by screws Please mount a backplane on a plane by means of M5 screws as illustrated below To fix the backplane users need to judge the length of a screw the size of a thread and whether to use a 2 9 AH500 Hardware Manual nut according to the actual condition of the plane unless there are specific specifications for a screw which are indicated in the pictures below 1 Tighten the 5 screws in the holes indicated by a a 17 2 Tighten the two screws in the holes indicated by b Installin
155. age is Check whether the external 24 V power supply to abnormal the module is normal Internal error 16 602 The CJC is abnormal Please contact the factory Internal error 168 603 The factory correction is Please contact the factory abnormal The signal received by channel 0 exceeds the range Check the module parameter in HWCONFIG 164A800 of inputs which can be Check whether the signal received by channel 0 received by the hardware The ERROR LED indicator is OFF exceeds the range of inputs which can be received by the hardware 9 25 AH500 Hardware Manual Error Description Remedy The signal received by channel 1 exceeds the range Check the module parameter in HWCONFIG 16 801 of inputs which can be Check whether the signal received by channel 1 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 2 exceeds the range Check the module parameter in HWCONFIG 16 802 of inputs which be Check whether the signal received by channel 2 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 3 exceeds the range Check the module parameter in HWCONFIG 16 803 of inputs which can be Check whether the signal received by channel 3 rece
156. al data 16 exchange for slave 4 in the registers PLC Link is incorrect 2 Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data 1 Check the program and the related special data 16 9 05 exchange for slave 5 in the registers PLC Link is incorrect 2 Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data 1 Check the program and the related special data 16 9 06 exchange for slave 6 in the registers PLC Link is incorrect SM1590 Set the PLC Link parameter in HWCONFIG again Chapter 9 Troubleshooting Error code Description Remedy The setting of the data Check the program and the related special data 16 9A07 exchange for slave 7 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9A08 exchange for slave 8 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1649A09 exchange for slave 9 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9A0A XChange for slave 10 in the registers PLC Link is incorrect Set the PLC Link parameter in H
157. alled on a local backplane are explained in this chapter HWCONFIG in ISPSoft The following is the HWCONFIG window in ISPSoft Please refer to chapter 8 in AH500 Operation Manual for more information related to the hardware configuration amp 0 HWCONFIG File Edit Option Help 2 Product List Extension Rack Digital VO Module Analog Module Temperature Module Motion Control Module Network Module Specification Information Rack 1 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS305 5A Power Supply None None AHCPUS30 EN 1 00 Basic CPU module None None AHIGAMIUN 5A 1l6xDL24VDC 00 015 16 1 5 l 16 x DO Relay 240 0 0 Y0 15 8 x DI VDC 8 x DO X10 X1 15 Y10 Y115 AH32AMI N 5B 32xDL24VDC 20 315 2 02 58 32x DO NPN 12 tc 20 Y315 AH64AMI N 5C DL24VDC X40 X715 AH64ANU2P C 64 x DO PNP 12 to Y40 Y7 15 Offline USB USB 9 The software defined address Addresses are automatically assigned to an input output module through HWCONFIG in ISPSoft In other words a start address is automatically assigned to an input output module through HWCONFIG in ISPSoft The user defined address Users can assign a start address to an input output module through HWCONFIG in ISPSoft The advantage is that
158. analogl O l O unshielded 1kV 1 kV 10V All shielded lines to the earth 1 kV 1 CM 10V 2 kV CM AC power 2kV 1kV DM 10V power 0 5 kV CM DC power 2kV 0 5 kV DM 10V I O and 2 kV CM auxiliary power ARN 1 kV DM auxiliary power and DC 2kV 0 5 kV CM 10V auxiliary power 0 5 kV DM 7 2 Chapter 7 EMC Standards 7 1 2 Installation Instructions for the EMC Standards A PLC must be installed in a control box The control box protects the PLC and shields off the electromagnetic interference generated by the PLC 1 Control box Use a conductive control box To ensure that an inner plate contacts the control box well users have to mask the paint on the bolts of the plate To ensure that the control box is grounded well even if there is high frequency noise users have to connect the control box with a thick wire The diameter of a hole in the control box must be less than 10 millimeters i e 3 94 inches the diameter of the hole is larger than 10 millimeters the radio frequency noise may be emitted To prevent the radio waves from leaking through the interval between the door of the control box and the PLC the interval needs to be reduced Besides users can prevent the radio waves from leaking by putting an EMI gasket on the painted surface 2 Connecting a power cable and a ground The power cable of the PLC system and the ground are connecte
159. ane 10 Projection Fixing the module 3 60 AH500 Hardware Manual 5 5 1 gt 05 3 2 p en P3 N PORT EXTENSION 5 8 9 Number Name Description 1 Model name Model name of the module E Operating status of the module 2 e indicator ON e is running OFF The module stops running 3 ERROR LED Error status of the module indicator red Blink The module is abnormal 4 USB port Providing the mini USB communication interface 5 Terminals Input Output terminals Arrangement of the 6 input output Arrangement of the terminals terminals 7 Extension port Updating the firmware 8 Label Nameplate 9 Set screw Fixing the module 10 Connector Connecting the module and a backplane 11 Projection Fixing the module 3 61 Chapter 3 Product Specifications
160. ble DVPACAB7B10 19 20 OOF nuc ODE 8558 CN2 DOE DOE BE E ONI 19 20 EL DOE OOF Sab CN3 D0 B DOr 15 52 100 Unit cm 3 25 Chapter 3 Product Specifications The external terminal module for 64 02 5 DVPAETB OR16A 113 e Unit mm The external terminal module for 64 2 5 DVPAETB OR16B 113 3 26 AH500 Hardware Manual 3 5 4 Arrangement of Input Output Terminals AH16AM10N 5A 16 30 5 16 015 5 16 10 0123456 7 8 9 10 11 12 13 14 15 16 0123456 7 8 9 10 11 12 13 14 15 16 015 0123456 7 8 9 10 11 12 13 14 15
161. break down Chapter 5 OOWiring Grounding a cable Please ground a cable according to the steps below 1 Please ground a cable correctly 2 The area of the cross section of the cable which is grounded should be 2 or larger than 2 mm 3 The ground point should be near the PLC Ground the cable properly Note 1 The 110 V 220 V power cable and the 24 V DC power cable should be thick cables The area of the cross section of the cable is 2 mm and the diameter of the cable is 14 AWG Be sure to twist the power cables at terminal screws To prevent the short circuit which results from loose Screws users need to use solderless terminals with insulation sleeves 2 If cables are connected to the terminals LG and FG the cables need to be grounded Do not connect LG and FG to any devices If LG and FG are not grounded the PLC will be susceptible to noise Since LG have potential users will get an electric shock if they touch metal parts 5 2 Power Wiring 5 2 1 Precautions Thepower wiring a Please separate the power cable of AHPS05 5A from the power cables for the I O device and the power device If there is much noise connect an isolating transformer Isolating transformer 05 5 AC power supply Gg t 100 240 V equipmen Fx 2 Other equipment b The 110 V AC cable the 220 V AC cable and the 24 V DC cable should
162. c Ber In of the operands Please refer to the explanation of 5 102 5 103 the instruction MODRW in AH500 Programming Manual for more information The communication 16 2020 command received by using Check whether the slave supports the function code MODRW is incorrect and the specified operation SM102 SM103 The checksum of the 1 Check whether there is noise and retry the 16 2021 command received is sending of the command incorrect SM102 SM103 2 Check whether the slave operates normally The format of the command 16 2022 used in MODRW does not Make sure that the format of the command conform to the ASCII format conforms to the ASCII format SM102 SM103 There IS a communication Check whether the slave operates normally and whether the connection is normal executed SM120 SMt1 03 1 The setting valus ofthe 1 program and the related special data 1642024 communication timeout is invalid 8 120 8 103 2 Set the communication port parameter for the CPU module in HWCONFIG again There is a communication 16482025 timeout when RS is executed 4 norat 5 120 5 103 1 Check the program and the related special data 1646000 Ethernet connection error registers SM1106 2 Set the Ethernet parameter for the CPU module in HWCONFIG again 1 Check the program and the related special data 1686001 Illegal IP address SM1107 2 Set the Ethernet parameter for the CPU module in HWCONFIG again 1
163. ce Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None AHI6APIIR 5A 8xDI DC 8 x DO VAC VDC X10 0 X10 15 Y20 0 Y20 15 al Wis 4 3 2 Start Addresses for Analog I nput Output Modules Users can assign input registers and output registers to an analog input output module through HWCONFIG in ISPSoft The input registers and the output registers should be within the range between DO and D65535 Take AHO6XA 5A for example The original input registers are 00 07 and the original output registers are 08 011 Users can change the input device range from 00 07 to 050 057 and change the output device range from D8 D11 to 0100 0103 The default input output device range 00 07 and D8 D11 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 06 5 100 4x 16bit Al 2 x 16bit AO 1 2 3 4 5 6 7 Theuser defined input output device range 050 057 0100 0103 Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 6 5 1 00 4x 16bit AI 2 x l bit AO D50 057 D100 D103 4 6 Chapter 4 Addressing 4 3
164. ck whether the number of UDP connections exceeds the upper limit supported by the CPU 164600B UDP connection failure module SM1091 2 Retry the TCP connection later This error does not cause the PLC to stop running Users can perform the corresponding remedy by means of the related flag in the program 1 Check whether the actual data access results in the use of the same socket 2 Change the socket number or retry the socket 16 600 The TOP Socket been later This error does not cause the PLC to stop used SM1109 running Users can perform the corresponding remedy by means of the related flag in the program 16 6000 4 inol Check the communication cable Retry the email connection later This error does 16 6100 The email connection is busy not cause the PLC to stop running Users can SM1113 perform the corresponding remedy by means of the related flag in the program 16 6104 The attachment in the email Check whether the attachment exists in the does not exist SM1113 memory card Check the size of the file which is specified as the 1686105 T emailis attachment If the size is over 2 MB the file can not be specified as the attachment 1 Check whether the status of the SMTP server is normal 1646107 There is an SMTP server 2 Retry the sending of the email later This error response timeout SM1113 does not cause the PLC to stop running Users can perform the corresponding remedy by m
165. code Description Remedy Ihe a Check the setting in SCMSoft and download the 16 A002 incorrect or the setting adain communication fails g again 16 A401 Hardware error Please contact the factory m 1 Check whether the communication cable is The communication through 16 A804 the communication port is cone P 2 Check the parameter in HWCONFIG and the incorrect parameter Download the parameter again 1 Check whether the communication cable is e connected well 2 Check the parameter HWCONFIG and the parameter Download the parameter again 9 31 AH500 Hardware Manual 9 2 7 Troubleshooting for 5 The parameters which are mentioned in the table below are set in DeviceNet Builder version 1 07 or above Description Remedy 16 080 AH10DNET 5A stops Switch the operating status of the CPU module to the running running status 16 A0F1 No slave is put in the scan Put slaves in the scan list and then download the list of AH10DNET 5A scan list to AH10DNET 5A 1 Check whether the node ID of the slave changes 2 Check whether the communication cable is AH10DNET 5A functions as disconnected or loose a master The slave in the 3 Check whether the length of the cable is larger scan list is disconnected or than the maximum transmission distance If the does not exist length of the cable is larger than the maximum transmissi
166. ct to seven extension backplanes 2 8 Chapter 2 Installing the Hardware There are two ports on an extension backplane The upper port is used to connect to a superior backplane and the lower port is used to connect to an inferior backplane 2 2 Warning An AH500 system only supports the horizontal installation and a power supply module has to be installed on the left most side of a backplane Before a module is installed please make sure of the size of the module and that of a backplane To prevent the misestimate from resulting in insufficient installation space the size of the connector of a communication cable and the room which needs to be reserved have to be taken into account Please make sure that the work environment conforms to the specifications for the products It is necessary to take account of the basic temperature humidity control and the dust corrosion prevention The electromagnetic interference will result in the wrong action of the whole system Therefore users have to do EMC design carefully Please refer to chapter seven in this manual for more information related to EMC standards f the specifications for the components such as screws and washers are noted specifically in the manual please use the components conforming to the specifications If a cable is connected to a communication port please make sure that the connector of the cable is joined to the port on the module properly Ab
167. ctly Check whether target position 1 of the 16 00 2 single axis motion and target position 1 of the 9 single axis motion in opposite directions The setting of speed 1 of the p 16 A00D single axis motion is incorrect Set the speed of the single axis motion The setting of speed II of the 16 A00E single axis motion is incorrect The setting value can not be zero 16 A00F The setting of the speed Vrt of Set the speed of returning to zero properly The returning to zero is incorrect setting value can not be zero 9 28 Chapter 9 Troubleshooting Description Remedy Set the speed of returning to zero The 16834010 E 0 deceleration should be less than the speed of 9 returning to zero The setting value can not be incorrect Zero 16 011 setting of tne JOG speed is The setting value can not be zero incorrect The positive pulses generated The error occurs because the limit sensor is 16 012 by the single axis clockwise triggered Check the status of the limit sensor motion are inhibited and check whether the motor operates normally 0 The error occurs because the limit sensor is 16 013 counterclockwise motion are triggered Check the status of the limit sensor inhibited and check whether the motor operates normally The error occurs because the limit sensor is 16 A014 The limit switch
168. d 200000 Specifications Range The number of accumulated pulses is within the range between 99999999 and 99999999 The number of input pulses is within the range between 2147483648 and 2147483648 Type General count Circular count Input differential input CHO X0 0 and X0 0 CH1 X0 1 and 1 Signal level 5 24 V DC Maximum 15 current CHO The high speed pulse output 0 8 is a transistor whose Output type collector is an open collector Comparison CH1 The high speed pulse output 0 9 is a transistor whose collector is an open collector Signallevel 24 V DC Maximum 15 mA current 3 49 4 Chapter 3 Product Specifications Item Specifications Number of channels 4 channels Input signal Input differential input 8 X0 8 0 9 and 0 9 CH1 10 10 11 and X0 11 CH2 12 X0 12 13 and X0 13 CH3 0 14 14 15 and X0 15 Pulse format Pulse Direction one phase and one input Counting up Counting up one phase and two inputs One time the frequency of A B phase inputs two phases and two inputs Four times the frequency of A B phase inputs two phases and two inputs Signal level 5 24 V DC Maximum frequency of The maximum frequency is 200 kHz counting The number of sampled pulses is within the range between
169. d comparison outputs provide the PWM function 1 They are differential outputs 2 The function of the terminals Motion control The terminals are for axis 1 axis 4 0 0 and 0 0 are Mo outputs for axis 1 0 2 and YO 2 Y0 2 2 are A phase outputs for axis 2 Y0 3 0 3 0 4 and 0 4 A phase Y0 4 0 4 outputs for axis 6 and 0 6 1 MHz mA 5V Y0 5 0 5 are A phase outputs for axis 4 Y0 6 YO 6 0 1 and YO 1 are B phase Y0 7 and outputs for axis 1 0 3 and 0 3 YO 7 are B phase outputs for axis 2 Y0 54 and 0 5 are B phase outputs for axis 3 0 7 and 0 7 are B phase outputs for axis 4 0 0 and 0 0 are the CLEAR outputs for axis 5 0 1 and YO 1 are the CLEAR outputs for axis 6 3 55 AH20MC 5A Chapter 3 Product Specifications Item Specifications AH20MC 5A Number of axes 12 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit Mechanical unit Connection with a CPU module Users can set the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange Motor control Delta high speed motion control system DMCNET Delta Motion Control Network The response time is
170. d in a way described below Provide a ground point near the power supply module Use thick and short wires to connect the terminals LG and FG with the ground The length of the wire should be less than 30 centimeters i e 11 18 inches LG and FG function to pass the noise generated by the PLC system to the ground Therefore the impedance should be as low as possible Besides the wires are used to relieve the noise They themselves carry a lot of noise Using the short wires can prevent the wires from acting as antennas Twist the ground and the power cable After the ground and the power cable are twisted the noise flowing through the power cable is passed to the ground If a filter is installed on the power cable the ground and the power cable do not need to be twisted 7 1 3 Cables Grounding a shielded cable Cables drawn from the control box carry high frequency noise When they are outside the control box they are like antennas emitting noise To prevent the emission of noise the cables connected to digital input output modules analog input output modules temperature measurement modules network modules and motion control modules should be shielded cables The use of shielded cables also increases the resistance to noise If the signal cables connected to digital input output modules analog input output modules temperature measurement modules network modules and motion control modules are shielded cables and are grounded
171. d is incorrect module in HWCONFIG The TCP socket is set incorrectly 2 Check whether the version of HWCONFIG used now is compatible with the version of the CPU 9 9 AH500 Hardware Manual Error zode Description Remedy The CPU parameter 1 Check the Ethernet parameter in the CPU 16 823C downloaded is incorrect module in HWCONFIG The UDP socket is set 2 Check whether the version of HWCONFIG used incorrectly now is compatible with the version of the CPU 9 1 3 BUS FAULT LED Indicator s Being ON When a CPU module detects an error the BUS FAULT LED indicator on the CPU module is ON The BUS FAULT LED indicator on the CPU module corresponds to the ERROR LED indicator on an module If an error occurs in an module the status of the BUS FAULT LED indicator on the CPU module is the same as that of the ERROR LED indicator on the I O module If there are errors occurring in the modules the BUS FAULT LED indicator on the CPU module will be ON For example the BUS FAULT LED indicator on the CPU module will be ON if the ERROR LED indicator on I O module A is ON and the ERROR LED indicator on I O module B blinks If the ERROR LED indicator on I O module B still blinks after the error occurring in module A is eliminated the BUS FAULT LED indicator on the CPU module will blink Please refer to sections 12 4 2 12 4 8 in AH500 Operation Manual for more information about the LED indicators User
172. data 16489A1F exchange for slave 31 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9 20 exchange for slave 32 in the registers Set the PLC Link parameter in HWCONFIG again Chapter 9 Troubleshooting Error code Description Remedy An Check the communication setting in the master 16 9 21 Maelo communicates wi and the communication setting in slave 1 slave 1 in the PLC Link Check th icati bl SM1591 Check the communication cable zn e depuis 2 a Check the communication setting in the master and the communication setting in slave 2 slave 2 in the PLC Link Check th icati bl SM1591 Check the communication cable P 5 bd Check the communication setting in the master 16 9 23 asier Communicates wi and the communication setting in slave 3 slave 3 in the PLC Link Check th S bl SM1591 Check the communication cable a occurs hori nd Check the communication setting in the master 16 9A24 and the communication setting in slave 4 slave 4 in the PLC Link Check th e SM1591 Check the communication cable occurs Check the communication setting in the master 16 9 2 MASET and the communication
173. dustrial control network DeviceNet The maximum data transmission rate is 1 Mbps Interface on an extension backplane Delta connector Extension cable for a complete AH500 system 2 1 1 2 Accessories The following are the accessories for an AH500 system Users can select them according to their needs Extension module Apart from the standard communication ports on a CPU module the CPU module does not equipped with other I O functions If users want to use functions they can select suitable modules according to the actual situation The modules which can be used with an AH500 system are listed in the table below The digital input output modules 24 V DC 5 mA 16 inputs Terminal block 24 V DC 5 mA 32 inputs DB37 connector 24 V DC 3 2 mA 64 inputs Latch connector 100 240 V AC 4 5 mA 9 mA 100 V 50 Hz 16 inputs Terminal block 240 V AC 24 V DC 2A AH16ANO1R 5A 16 outputs Relay Terminal block 12 24 V DC 0 5A 16 01 5 16 outputs Sinking output Terminal block AH16AM10N 5A 2 10 5 AH64AM10N 5C AH16AM30N 5A 2 4 Chapter 2 Installing the Hardware AH16ANO01P 5A 12 24 V DC 0 5A 16 outputs Sourcing output Terminal block 16 015 5 110 220 0 5A 16 outputs TRIAC Terminal block AH32AN02T 5B 12 24 V DC 0 1A 32 outputs Sourcing output DB37 connector 2
174. e RUN The user program is executed RUNS TOP switch STOP The execution of the user program stops 8 SD slot Providing the SD interface 9 Connector Connecting the module and an I O extension cable 10 port Providing the DMCNET communication interface 11 Ethernet port Providing the Ethernet communication interface 12 Extension port For updating the firmware 13 Label Nameplate 14 Set screw Fixing the module 15 Connector Connecting the module and a backplane 16 Projection Fixing the module 3 63 Chapter 3 Product Specifications Thel O extension cable and the external terminal module 1 The I O extension cable DVPACAB7D10 DVPACAB7E10 207 xU ey Number Name Description Connecting a motion control module and an external terminal module 1 Connector DVPACAB7D10 is a 36 pin I O extension cable for AHO4HC 5A and 20 5 DVPACAB7E10 is a 50 extension cable for AH10PM 5A 2 Clip Fixing the connector 2 The external terminal module for AHO4HC 5A and AH20MC 5A DVPAETB IO16C QO 1 A DM 2 0 amp 3 The external terminal module for AH10PM 5A DVPAETB IO24 94 4 gt
175. e input range 15 V Analog to digital conversion Current input Rated input range 20 mA 0 mA 20 mA 4 mA 20 mA Hardware input range 20 2 mA 20 2 mA 0 2 20 2 mA 3 8 mA 20 2 mA Hardware resolution 16 bits Input impedance 2500 Absolute input range 32 mA The functional specifications for the digital to analog conversion Digital to analog conversion Voltage output Rated output range 10 V 0 10 5 V 0 5 1 5 Hardware output range 10 1 V 10 1 V 0 1 V 10 1 V 5 05 V 5 05 V 0 05 V 5 05 0 95 V 5 05 V Hardware resolution 16 bits Permissible load impedance 1 2 10 V and 0 V 10 V 25000 1 V 5 V Digital to analog conversion Current output Rated output range 0 mA 20 mA 4 mA 20 mA Hardware output range 0 2 20 2 mA 3 8 20 2 mA Hardware resolution 16 bits Permissible load impedance 55500 3 35 3 6 2 Profiles AH04AD 5A AHO8AD 5B AHO4DA 5A AHO8DA 5B AHO6XA 5A 1 04AD 2 Chapter 3 Product Specifications 1
176. e function switch provides the following functions 1 Setting the working mode IN 0 2 Setting the transmission speed of a DeviceNet network DR 0 DR 1 DR1 DRO Transmission speed OFF OFF 125 kbps OFF ON 250 kbps pes ON OFF 500 kbps Entering the extendable serial 25 transmission speed mode 22 IN1 Reserved l If the slave is disconnected the INO previous data is retained OFF If the slave is disconnected the previous 1 data is cleared Note 1 When the power supply is cut off the functions set After the setting of the functions is complete AHRTU DNET 5A can be supplied with power 2 Jf AHRTU DNET 5A is running changing the functions is unavailable 3 Please use a slotted screwdriver to adjust the DIP switch with care and do not scrape them The DeviceNet connector Pin Signal Color Description Red 24 V DC 4 CAN H White Signal 4 L 3 Ground 2 2 CAN L Blue Signal 1 v Black 0 V DC m 3 10 3 Dimensions AHRTU DNET 5A 40 103 RTU DNET RTU DNET va
177. e is no output When the power supply returns to normal the PLC resumes Users have to notice that there are latched auxiliary relays and registers in the PLC when they write the program Please use single core cables or multicore cables The diameters of the cables used should be with the range between 12 AWG and 22 AWG The torque applied to the terminal screws should be 9 50 kg cm 8 25 Ib in Please use copper conducting wires The temperature of the copper conducting wires should be 60 75 C Safety wiring The PLC controls many devices and the activity of any device affects the activity of other devices If any device breaks down the whole automatic control system goes out of control and the danger occurs The protection circuit is as follows 100 240V 50 60Hz 8 24VDC Amr AHPS05 5A Al AO Network Motion 6 Module Module control Module 2A L gt Gre Alternating current power supply 100 240 V AC and 50 60 Hz Circuit breaker Emergency stop The emergency stop button can be used to cut off the power when an emergency occurs Power indicator Load through which the alternating current passes 5 6 AH500 Hardware Manual 0 2AFuse The ground impedance is less than 100 O Direct current power supply 24 V DC 5 2 4
178. e that there are protective measures if an abnormal condition occurs 5 53 Chapter 5 OOWiring 5 10 4 Wiring 5 5 and AH10PM 5A The external devices for 5 5 05PM RUN 5 ERROR 5 USB 56 e me 7 2 X0 13 Y0 0 Y0 0 3 Line driver Yo2 Yo2 Yo3 Yo3 8 09 HTR1 CLR The external devices for 10PM RUN ERROR ETH External fi USB terminal 3 2 module STOP gt RUN F MicroSD Line driver HTR1 CLR i ow Etht t 5 54 AH500 Hardware Manual The connector on AH10PM 5A Pin terminal Pin Terminal Funston Pulse Count Pulse 50 X0 0 290 Rst0 25 0 0 A0 CLR4 49 0 0 90 Rst0 24 Y0 1 BO CLR5 48 Pg1 Rst1 23 BO CLRS 47 X0 1 Pg1 22 0 2 1 46 X0 2 Pg2 Rst2 Rst2 21 Y0 2 A1 45 X02 Pg2 Rst2 Rst2 20 Y0 3 1 44 0 3 Pg3 Rst3 Rst2 19 Y0 3 B1 T 43 x03
179. eans of the related flag in the program The local communication port 1 program and the related special data 2 Set the Ethernet parameter for the CPU module in HWCONFIG again The remote communication 1 program and the related special data 1506202 socket 2 Set the Ethernet parameter for the CPU module in HWCONFIG again Thedevicetmmwhichdhedata 1 e program and the related special data 1686203 is sent in the TCP socket eee function is illegal 2 Set the Ethernet parameter for the CPU module in HWCONFIG again The transmitted data length set 1 Check the program and the related special data 1686204 inthe TCP socket function is easier illegal 2 Set the Ethernet parameter for the CPU module i in HWCONFIG again The data which is sent through 1 2 program and the related special data 1646205 the TCP socket exceeds the 1 device range 2 Set the Ethernet parameter for the CPU module in HWCONFIG again Chapter 9 Troubleshooting Error code Description Remedy The device whichr ceivesthe 1 E program and the related special data 1976209 1 2 Set the Ethernet parameter for the CPU module in HWCONFIG again he rel ial Tha received data length Set in 1 program and the related special data 27 2 Set the Ethernet parameter for the CPU module HWCONFIG again The data which
180. echanical unit Connection with a CPU module Users can set the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange Motor control There are three types of pulse output modes These modes adopt the differential output 1 Pulse Direction 2 Counting up Counting down 3 A B phase output Maximum speed Single axis 500 kpps Multi axis interpolation 500 kpps instructions Input signal Detector 0 0 X0 1 X0 8 X0 9 X0 12 and X0 13 Output Servo output Y0 0 0 0 2 YO 2 Y0 1 YO 1 Y0 3 YO 3 0 8 and signal signal 0 9 External communication Mini USB port port Number of basic 27 instructions Number of applied 130 OX0 99 motion subroutine positioning program M02 execution of the program stops END M code 00 01 M03 M101 and M103 M65535 The execution of the program pauses WAIT Users can use them freely GO rapid positioning G1 linear interpolation G2 circular interpolation clockwise G3 circular interpolation counterclockwise G4 dwell G17 XY plane selection G90 absolute programming and G91 incremental programming 5 41 The description of the terminals Chapter 5 OOWiring Terminal Description Res
181. een 999999999 and 999999999 22 Check the module parameter in HWCONFIG The limit vang ar the alarm The limit value of the alarm output for channel 3 16 A025 output for channel 3 is 22 incoriect should be within the range between 200000 and 200000 The int t ber f Check the module parameter in HWCONFIG 16 A026 211 e inge The interrupt number for channel 3 should be within the range between 0 and 31 164A031 The linear accumulation in To clear the linear accumulation users need to set channel 4 exceeds the range bit 1 in CR84 to ON by means of FROM TO 9 27 AH500 Hardware Manual Error Description Remedy The prescale value for Check the module parameter in HWCONFIG 16 032 channel 4 exceeds the range The prescale value for channel 4 should be within the range between 0 and 32767 m The moving average for the module in 1 e moving average for channel 4 should be within channel 4 exceeds the range ane pla 21 Check the module parameter in HWCONFIG 16 034 he comparison value for The comparison value for channel 4 should be channel 4 exceeds the range within the range between 999999999 and 999999999 a Check the module parameter in HWCONFIG The imi value of alarm The limit value of the alarm output for channel 4 16 A035 output for channel 4 is e incorrect should be within the range between 200000 and 200000 The intemipt number Tor
182. elta ISPSoft File Edit View Compile PLC Tools Window Help 82 5 0 Je Project Ba NWCONFIG fd Project CAGRP QIPRI Disp Qi Device Comment amp Used Device HWCONFIG CARD Utility T AHCPUS30 EN 01 P Motion Module Tasks Local Symbols Cyclic 0 Identifiers Address Type Initial Val Identifier Comment Prog PRG LD Prog PRG SFC 5 Prog PRG FBD Prog3 PRG IL Prog4 PRG ST Global Symbols lili Programs 9 Prog PRG LD Progl PRG SFC Prog2 PRG FBD fit Prog PRG ST al Function Blocks Device Monitor Table Insert Network 1 Scan Time 1 300 ms 31 262128 Steps RUN Drv USB USB COM9 AH500 Hardware Manual After the program is modified and compiled users can update the program in the CPU module by clicking m PRJ 0 Delta ISPSoft Fie Edit View Compie PLC Tool Window Help BE Be ie sae E D Charges Cea o Project j Ba NWCONFIG Project CAGRP DIPRI Q isp Qi Device Comment amp Used Device HWCONFIG CARD Utility T AHCPUS30 EN AH 01 P Motion Module Tasks Local Symbols E Cyclic 0 Identifiers Address Initial Val Identifier Comment Prog Prog PRG SFC Prog2 PRG FBD Prog3 PRG IL Prog4 PRG ST Netw
183. ensor 9 Users need to select an appropriate sensor If a Ni100 temperature sensor Pt100 sensor and a resistance sensor are used the internal excitation current is 1 53 mA If a Ni1000 temperature sensor and a Pt1000 temperature sensor are used the internal excitation current is 204 8 pA 5 34 AH500 Hardware Manual 5 7 2 Wiring AHO4TC 5A Thermocouple Shielded cable 1 CHO 150 mV 150 mV CH3 13 13 Cold junction compensation FG 1 The cables or the shielded twisted pair cables for Type 4 type K type type S type T type E and type N thermocouples are used and should be kept separate from other power cables and cables which generate noise 5 7 3 Wiring AHOSTC 5A Thermocouple Shielded cable 1 CHO 150 mV 150 mV CH7 Cold junction compensation 1 The cables or the shielded twisted pair cables for Type J type K type R type S type T type E and type N thermocouples are used and should be kept separate from other power cables and cables which generate noise Chapter 5 OOWiring 5 8 Wiring Network Modules 5 8 1 Wiring 5 5 8 1 1 DeviceNet Connector Pin Signal Color Description 5 24 V DC 4 White Signal It is connected to a 3 3 G
184. er used in CALL Target position 1 of the single The target position 1 of the single speed should 16 A00B id speed is incorrect be set correctly Check whether target position 1 of the 16 00 2 a ee single axis motion and target position 1 of the 9 single axis motion are in opposite directions The setting of speed 1 of the pe 16 A00D single axis motion is incorrect Set the speed of the single axis motion The setting of speed II of the 16 A00E single axis motion is incorrect The setting value can not be zero 16 A00F The setting of the speed of Set the speed of returning to zero properly returning to zero is incorrect setting value can not be zero Set the speed of returning to zero The 16 010 m deceleration should be less than the speed of X oH 9 returning to zero The setting value can not be incorrect Zero 162A011 setting of the JOG speed is The setting value can not be zero incorrect The positive pulses generated The error occurs because the limit sensor is 16 012 by the single axis clockwise triggered Check the status of the limit sensor motion are inhibited and check whether the motor operates normally by generaten The error occurs because the limit sensor is 16 013 triggered Check the status of the limit sensor counterclockwise and check whether the motor operates normally inhibited The error occurs because the limit sensor is 16 0
185. et None None 2 4x Al 16bit DO D7 8x Al 1654 D8 D23 4x l6bit AL 2 x 16bit D24 D31 D32 235 4x AO 1658 036 043 4x AO 1658 D44 D59 SA Al a Win 4 3 AH500 Hardware Manual 4 2 3 Start Addresses for Temperature Measurement Modules Input data registers are automatically assigned to a temperature measurement module through HWCONFIG in ISPSoft according to the number of registers which is defined for the temperature measurement module A channel occupies two words There 4 input channels The input device range occupies 8 data registers 4 There are 4 input channels The input device range occupies 8 data registers AHO8TC 5A There 8 input channels The input device range occupies 16 data registers Slot No Label Firmware Version Descrption Input Device Range Output Device Range Comment 505 5 Power Supply None None AHCPUS30 EN 1 00 Basic CPU modul None None 0 1 4 3 4 wires RTD DO 07 1 2 2 3 4 5 6 7 4 2 4 Start Addresses for Motion Control Modules Input Output data registers are automatically assigned to a motion control module through HWCONFIG in ISPSoft according to the number of registers which is defined for the motion control module AHO2HC 5A There 2 input channels The input device range occupies 14 data registers and the output device range occupies 2 data registers AHO
186. g a DIN Rail 1 The installation is applicable to a 35 millimeter DIN 2 Install the mounting clips on a backplane 3 Install the backplane on a DIN rail Step 1 Pull the clasp in the direction indicated by the arrow Step 2 Hang the backplane on a DIN rail Step 3 Press the clasp Chapter 2 Installing the Hardware DIN rail Removing a DIN rail Step 1 Press the clasp in the direction indicated by the arrow Step 2 Remove the backplane DIN rail 2 y AH500 Hardware Manual 2 3 3 Installing a Module Insert a module into a slot make sure that the module is installed on the backplane properly and tighen the the screw as illustrated below 1 Insert the projection under the module into the hole in the backplane 2 Push the module in the direction indicated by the arrow until it clicks 3 Tighten the screw on the module Chapter 2 Installing the Hardware 2 3 4 Installing a Removable Terminal Block Installation 1 Level a terminal block at the printed circuit board and press it into the module gt A EY A 2 Press the clip in the direction indicated by the arrow Removal 1 Pull the clip in the direction indicated by the arrow Pam JL frs 4 22 Pdl rA 2 AH500 Hardware Manual 2 Pull up the clip Pd 3 The terminal block is removed 2 3 5 Installin
187. g a Wiring Module Installation 1 Oneside of a wiring module has to be fixed first 2 Press the driver board in the direction indicated by arrow 1 and make sure that the groove is combined with the DIN rail e Removal 1 Push the wiring module in the direction indicated by arrow 1 Chapter 2 Installing the Hardware 2 Pullthe wiring module in the direction indicated by arrow 2 2 2 3 6 Connecting Backplanes Connect the backplanes through the extension cables and make sure that the connectors of the cables are joined to the ports properly as illustrated below Extension cable 1 AHACABO06 5A 2 10 5 3 AHACAB15 5A 4 5 0 6 m 1 0 1 5 3 0 Note The extension cable longer than 3 meters can be customized Connecting the backplanes Main in backplane AH500 Hardware Manual 2 3 7 Putting a Communication Cable Put a communication cable in the port on a CPU module and make sure that the connector of the cable is joined to the port properly Chapter 3 Product Specifications Table of Contents 3 1 General SDOCIIICallOl 3 3 3 2 Specifications for CPU Modules 2 3 3 3 2 1 Ee scelere AES 3 3 3 2 2 cO ERN 3 5 323 DIMENSIONS ssai 3 7 3 3 Specifications for Backplanes eese eere tenete etn tse tenetis 3 7 3 3 1 General SpeclifiCall
188. g the module 3 6 3 Dimensions AH04AD 5A AH08AD 5B AH04DA 5A AH08DA 5B AH06XA 5A 35 103 rz 04DA yee 2 ES c 10 10V 0 4 20mA 56 Tp v 10V 20mA 10 100 10V 0 4 20mA Unit mm 3 37 Chapter 3 Product Specifications 3 6 4 Arrangement of I nput Output Terminals
189. haracteristic Maximum input Current Voltage X0 10 X0 10 11 X0 11 0 12 X0 12 13 X0 13 0 14 X0 14 15 and X0 15 1 2 They are differential inputs The functions of the terminals High speed count Theterminals are for counter 1 counter 5 0 10 an X0 10 are A phase inputs for counter 1 0 12 and X0 12 are A phase inputs for counter 2 and counter 4 0 14 and X0 14 are A phase inputs for counter 3 and counter 5 0 11 and X0 11 are B phase inputs for counter 1 13 and X0 13 are B phase inputs for counter 2 and counter 4 0 15 and X0 15 are B phase inputs for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 5 24 YO 8 0 9 0 10 and 0 11 1 2 The high speed pulse outputs are transistors whose collectors are open collector The function of the terminals High speed comparison and catch The high speed comparison outputs provide the PWM function 200 kHz 15 mA 24 V 5 10 2 1 Extension Cables and External Terminal Modules A connector for a motion control module connects I O extension cable to an external terminal module Users can install wires on the input and output terminal blocks in the external terminal module 1 The extens
190. he DOG input for axis 1 and X0 13 is the DOG input for axis 2 0 8 and X0 9 are for a manual pulse generator High speed count 0 0 15 RESET input for counter 0 X0 8 is an A phase input for counter 0 and X0 9 is a B phase input for counter 0 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 24V 0 8 and 0 9 1 high speed pulse outputs transistors whose collectors are open collector 2 The functions of the terminals Motion control YO 8 is the CLEAR output for axis 1 and YO 9 is the CLEAR output for axis 2 High speed comparison and catch The high speed comparison outputs provide the PWM function 200 kHz 15 mA 24V Y0 0 0 0 0 1 YO 1 Y0 2 YO 2 0 3 and 0 3 1 They are differential outputs 2 The function of the terminals Motion control 0 0 and 0 0 are A phase outputs for axis 1 0 2 and YO 2 are A phase outputs for axis 2 0 1 and YO 1 are B phase outputs for axis 1 0 3 YO 3 are B phase outputs for axis 2 1MHz 5 mA 5V 3 52 AH500 Hardware Manual AH10PM 5A Item Specifications AH10PM 5A Number of axes 6 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit Mechanical unit
191. he signal received by channel 2 exceeds the range Check the module parameter in HWCONFIG 16 002 of inputs which be Check whether the signal received by channel 2 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks The signal received by channel 3 exceeds the range Check the module parameter in HWCONFIG 164A003 of inputs which can be Check whether The signal received by channel 3 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks The signal received by channel 4 exceeds the range Check the module parameter in HWCONFIG 168 004 of inputs which can be Check whether The signal received by channel 4 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks The signal received by channel 5 exceeds the range Check the module parameter in HWCONFIG 16 005 of inputs which can be Check whether the signal received by channel 5 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks The signal received by channel 6 exceeds the range Check the module parameter in HWCONFIG 16 006 of inputs which be Check whether the signal received by channel 6 received by the hardware exceeds the range of inputs which can be received
192. heck the communication cable There is no response from Check the communication setting in the master 16 9A55 slave 21 in the PLC Link and the communication setting in slave 21 SM1592 Check the communication cable There is no response from Check the communication setting in the master 1649456 slave 22 in the PLC Link and the communication setting in slave 22 SM1592 Check the communication cable There is no response from Check the communication setting in the master 1649457 slave 23 in the PLC Link and the communication setting in slave 23 SM1592 Check the communication cable There is no response from Check the communication setting in the master 1649458 slave 24 in the PLC Link and the communication setting in slave 24 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A59 slave 25 in the PLC Link and the communication setting in slave 25 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A5A slave 26 in the PLC Link and the communication setting in slave 26 SM1592 Check the communication cable 9 22 Chapter 9 Troubleshooting Error code Description Remedy There is no response from 1 Check the communication setting in the master 16 9A5B slave 27 in the PLC Link and the communication set
193. heck the setting of the basic parameter for the 168821A downloaded is incorrect CPU module in HWCONFIG The setting of the scan time is 2 Check whether the version of HWCONFIG used incorrect now is compatible with the version of the CPU The CPU parameter 1 Check the setting of the basic parameter for the 1688218 downloaded is incorrect CPU module in HWCONFIG The setting of the remote 2 Check whether the version of HWCONFIG used execution function is incorrect now is compatible with the version of the CPU The CPU parameter 1 Check the setting of the basic parameter for the 16 8210 downloaded is incorrect CPU module in HWCONFIG An error occurs in the latched 2 Check whether the version of HWCONFIG used area now is compatible with the version of the CPU The setting of the data 1 Check the program and the related special data 16 9 01 exchange for slave 1 in the registers PLC Link is incorrect 2 Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data 1 Check the program and the related special data 1689A02 exchange for slave 2 in the registers PLC Link is incorrect 2 Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data 1 Check the program and the related special data 16 exchange for slave 3 in the registers PLC Link is incorrect 2 Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data 1 Check the program and the related speci
194. iagnosis e proroga occurs more information Check the state of SR413 The maximum scan Check the and that of SR414 cycle must be within 6 scan through the device the range specified 2 monitoring table in in the system lengthens ISPSoft specifications 8 5 AH500 Hardware Manual MEMO 8 6 Chapter 9 Troubleshooting Table of Contents 9 1 Troubleshooting for CPU 9 2 9 1 1 ERROR LED Indicator s Being 9 2 9 1 2 ERROR LED Indicator s 2 21 00 9 3 91 3 BUS FAULT LED Indicator s Being 9 10 9 1 4 BUS FAULT LED Indicator s 9 11 M 9 11 9 2 Troubleshooting for Modules 9 23 9 2 1 Troubleshooting for Analog I O Modules and Temperature Measurement 9 23 9 2 2 Troubleshooting for 2 4 9 26 9 2 3 Troubleshooting for 5 1 9 28 9 2 4 Troubleshooting for 20 5 9 29 9 2 5 Troubleshooting for
195. ice sip Check the program compile the program again 1682010 3 The instruction is 16 bit Dog ipn 9 instruction but the constant operand is a 32 bit code 5 5 1682011 The number of operands is Check the program compile the program again incorrect SM5 and download the program again 1642012 Incorrect division operation Check the program compile the program again 5 0 5 5 and download the program again The value exceeds the range of values which can be 1642013 represented by the 2 floating point numbers programagain 5 0 5 5 task designated by 1682014 TKON YKOFF is incorrect or 2 the program again exceeds the range SM5 program again 16 2015 Taara are more tian ds velg Check the program compile the program again of nested program structures and download the program again supported by CALL SMO i There are more than 32 levels 16 2016 of nested program structures Check the program compile the program again supported by FOR NEXT and download the program again 5 0 5 5 The number of times FOR is 1642017 used is different from the Check the program compile the program again number of times NEXT is and download the program again used SM5 There is a label after FEND 1 Compile the program again and download the 1682018 but there is no SRET program again There is SRET but there is no 2 Reinstall ISPSoft compile the program again
196. ice Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 1 00 Ethernet master module D20 D39 1 1 00 Serial communication module 2 1 00 DeviceNet scanner None 3 1 00 Profibus slave module None 4 5 6 7 4 3 User defined Addresses 4 3 1 Start Addresses for Digital Input Output Modules Users can assign input devices and output devices to a digital input output module through HWCONFIG in ISPSoft The input devices should be within the range between X0 0 and X511 15 and the output devices should be within the range between 0 0 and Y511 15 Take AH16AP11R 5A for example The original input devices are 0 0 0 15 and the original output devices Y0 0 Y0 15 Users can change the input device range from X0 0 X0 15 to X10 0 X10 15 and change the output device range from 0 0 0 15 to Y20 0 Y20 15 default input output device range 0 0 0 15 and 0 0 15 Slot No Label Firmware Version Desctption InputDevice Range Output Device Range Comment AHPS05 5A AH Power Supply Module None None AHCPUS30 EN 1 00 Basic CPU module building with Ethernet None None 0 AHIGAPIIR SA 8 x DI VDC 8 x DO VAC VDC 1 2 3 4 5 6 7 4 5 AH500 Hardware Manual Theuser defined input output device range 10 0 10 15 20 0 20 15 Slot No Label Firmware Version Descrption Input Device Range Output Devi
197. ich the direct current passes A diode is connected in parallel to absorb the surge voltage which occurs when the load is OFF 0 0 8 A LI A E DC power supply 59 D 1N4001 diode Relay Solenoid valve Bulb incandescent lamp through which the direct current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON Bulb C 0 9 4 DC power supply H C1 NTC 100 Y0 9 can be connected to the power supply directly The output wiring has to be connected to a load DC power supply 5 58 AH500 Hardware Manual Mutually exclusive output YO 10 controls the clockwise rotation of the motor and YO 11 controls the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the PLC ensure that there are protective measures if an abnormal condition occurs 2 The wiring of the differential outputs Wiring the differential outputs on AHOBPM 5A AH10PM 5A an ASDA A series AC servo drive an series AC servo drive and an ASDA A2 series AC servo drive Driver Wiring the differential outputs on 5 5 10 5 and ASDA B series AC servo drive Driver Y0 24 PLS21
198. ifications for Network 0 3 42 3 8 1 Everest 3 42 392 P 3 43 2333 DIMENSIONS 3 47 3 8 4 Arrangement of Input Output 3 48 3 9 Specifications for Motion Control 3 49 3 9 1 51 11 11 beeleel m 3 49 2207 mre 3 59 335 M 3 65 3 9 4 A Arrangement of Input Output 3 68 3 10 Specifications for the 0 44422222 3 70 3 10 1 General 44440 3 70 3 10 2 DEUM EU C E E 3 71 3 10 3 Mr 3 72 3 11 Space Module and Extension 3 73 3 11 1 3 11 2 Profiles Dimensions AH500 Hardware Manual 3 1 General Specifications Item Specifications Operating 20 60 C temperature Storage temperature 40 85 C Nu 50 9596 humidity No condensation 5 95 Storage humidity No condensation Vibration Shock resistance International standards IEC 61131 2 IEC 68 2 6 TEST Fc IEC 61131 2 amp IEC 68 2 27 TEST Ea Work environment No corrosive gas exists Installation location In a con
199. igital or 4 000 remote analog I O at most are supported 3 Multiple modules The I O modules supported by the AH500 series CPU module are digital input output modules analog input output modules temperature measurement modules network modules motion control modules and RTU modules Module Description Digital input output Digital 16 10 5 2 10 5 AH64AM10N 5C AH16AM30N 5A input output AH16ANO1R 5A 16 011 5 AH16ANO1P 5A AH32ANO2T 5B module AH32AN02P 5B AH64ANO2T 5C AH64ANO02P 5C AH16AN01S 5A AH16AP11R 5A AH16AP11T 5A and AH16AP11P 5A Analog input output Analog input output 4 5 AHO8AD 5B AHO4DA 5A AHO8DA 5B and AHO6XA 5A AH500 Hardware Manual Module Description Measuring the temperature 04 5 4 and AHO8TC 5A Controlling the motion module AHO02HC 5A 4 AH10PM 5A and AH20MC 5A Extending the communication interface There are multiple interfaces All Network network modules can be installed on the main backplane except module AH10SCM 5A AH10EN 5A AH10SCM 5A and AH10DNET 5A It is installed on the main backplane as a remote terminal unit 1 RTU module supports multiple communication interfaces AHRTU DNET 5A 4 Larger program capacity and memory The program capacity of the AH500 series CPU modules can be up to 256
200. inals are for manual pulse generator High speed count Theterminals are for counter 0 0 8 is an A phase input for counter 0 and X0 9 is B phase input for counter 0 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 24V X0 10 X0 11 X0 12 X0 13 X0 14 and X0 15 They are single A B phase inputs The functions of the terminals Motion control They the DOG inputs for axis 1 axis 6 High speed counter Theterminals are for counter 1 counter 5 X0 10 is an A phase input for counter 1 X0 12 is an A phase input for counter 2 and counter 4 and 0 14 is A phase input for counter 3 and counter 5 0 11 is a B phase input for counter 1 X0 13 is a B phase input for counter 2 and counter 4 and X0 15 is a B phase input for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 24V 5 44 AH500 Hardware Manual n Response Maximum input Terminal Description characteristic Current Voltage 1 The high speed pulse outputs are transistors whose collectors are open collector 2 The functions of the terminals Motion control Theterminals are the CLEAR outputs for axis 1 axis 4 and Y0 8 YO 9
201. ion cable DVPACAB7D10 DVPACAB7E10 DVPACAB7D10 is a 36 pin I O extension cable for AHO4HC 5A and AH20MC 5A DVPACAB7E10 is a 50 pin I O extension cable for AH10PM 5A 5 48 TT 21 AH500 Hardware Manual 2 The external terminal module for AHO4HC 5A and AH20MC 5A DVPAETB IO16C C2 C1 CO X0 3 X0 15 X0 14 X0 2 X0 13 0 12 1 X0 11 X0 10 0 0 X0 9 0 8 24G 24G FE 0 11 0 10 YO 9 8 X0 34 0 15 X0 14 X0 2 13 X0 12 1 X0 11 0 10 X0 0 0 9 X0 8 24 24V 3 The external terminal module for AH10PM 5A DVPAETB IO24C 15 from the upperjeft C3 C2 07 0 6 YO 5 04 03 YO 2 YO 1 00 NIC 15 from the upperjer X05 N C NIC X0 2 0 0 248 24G FE i fromthe vo49 vog YO 7 BM vo 0 9 YO 8 0 7 0 6 YO 5 YO 4 0 3 Y0 2 YO 1 0 0 th S S X0 14 012 0 10 08 N C X0 3 2 0 0
202. ion port parameter for the CPU module in HWCONFIG again The setting of the 1 a program and the related special data 16 003 communication type of COM2 NE is incorrect SM9 2 Set the communication port parameter for the CPU module in HWCONFIG again The interval of retrying the 1 Check the program and the related special data 16 003 sending of the command registers through COM is set 2 Set the communication port parameter for the incorrectly SM9 CPU module in HWCONFIG again The number of times the 1 Check the program and the related special data 16 Sending of the command registers through 2 is retried is set 2 Set the communication port parameter for the incorrectly SM9 CPU module in HWCONFIG again 16 005 MALA D Check whether the memory card breaks down The data is read from the inexistent file in the memory 16 005F card or the data is written into Check whether the file path is correct the inexistent file in the memory 5 453 The default folder can not be Check whether the capacity of the memory card is 1640060 created in the CPU module large enough or whether the memory card breaks 5 453 down 9 4 Chapter 9 Troubleshooting Error code Description Remedy 1640061 Check whether the capacity of the memory card is SM453 9 gn large enough 1640062 Check whether the memory card is wri
203. ived by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 4 exceeds the range Check the module parameter in HWCONFIG 168 804 of inputs which can be Check whether the signal received by channel 4 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 5 exceeds the range Check the module parameter in HWCONFIG 16 805 of inputs which be Check whether the signal received by channel 5 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 6 exceeds the range Check the module parameter in HWCONFIG 16 806 of inputs which can be Check whether the signal received by channel 6 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF The signal received by channel 7 exceeds the range Check the module parameter in HWCONFIG 16 807 of inputs which can be Check whether the signal received by channel 7 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware OFF 9 2 2 Troubleshooting for AHO2HC 5A 4 5 222 Description Remedy 16 001 The
204. k the Ethernet parameter in the CPU 1648233 downloaded is incorrect module in HWCONFIG The IP address filter is set 2 Check whether the version of HWCONFIG used incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the Ethernet parameter in the CPU 1688235 downloaded is incorrect module in HWCONFIG The static ARP table is set 2 Check whether the version of HWCONFIG used incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the network configuration in NWCONFIG 1648237 downloaded is incorrect 2 Check whether the version of HWCONFIG used The network number is illegal now is compatible with the version of the CPU The CPU parameter 1 Check the network configuration in NWCONFIG 1648238 downloaded is incorrect 2 Check whether the version of HWCONFIG used The node number is illegal now is compatible with the version of the CPU 1 Check the Ethernet parameter in the CPU The CPU parameter 1648239 21 20 is incorrect moduen EMI The email is set incorrectly 2 Check whether the version of HWCONFIG used now is compatible with the version of the CPU The CPU parameter 1 Check the Ethernet parameter in the CPU 16 823 downloaded is incorrect module in HWCONFIG The trigger in the email is set 2 Check whether the version of HWCONFIG used incorrectly now is compatible with the version of the CPU The CPU parameter 1 Check the Ethernet parameter in the CPU 16 823 downloade
205. kHz 15 mA 24V X0 10 X0 11 X0 12 X0 13 X0 14 and X0 15 They are single A B phase inputs The functions of the terminals Motion control They are the DOG inputs for axis 1 axis 6 High speed counter Theterminals are for counter 1 counter 5 X0 10 is an A phase input for counter 1 X0 12 is an A phase input for counter 2 and counter 4 and X0 14 is an A phase input for counter 3 and counter 5 0 11 is a B phase input for counter 1 X0 13 is a B phase input for counter 2 and counter 4 and X0 15 is a B phase input for counter 3 and counter 5 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 24V 3 54 AH500 Hardware Manual Response Maximum input Terminal Description characteristic Current Voltage 1 The high speed pulse outputs are transistors whose collectors are open collector 2 The functions of the terminals Motion control Theterminals are the CLEAR outputs for axis 1 4 and Y0 8 0 9 provide the PWM function Y0 8and 0 9 are for axis 5 YO 10 Mim and and 0 11 are for axis 6 YO 8 is an id URS A phase output for axis 5 and 0 10 is an A phase output for axis 6 0 9 is a B phase output for axis 5 and 0 11 is a B phase output for axis 6 High speed comparison and catch The high spee
206. l situation occurs please follow the remedy and carry out the maintenance 8 2 1 Tools Required for I nspection Ascrewdriver Industrial alcohol Aclean cotton cloth 8 2 Chapter 8 Maintenance 8 2 2 Daily Inspection and Inspection No Item Inspection Criterion Remedy Dirt must not be 1 Appearance Check visually present Remove the dirt Check whether the set Further tighten Screws are loose the screws Installation of a The backplane must Install the 2 backplane Check whether the be installed firmly backplane backplane is installed the DIN rail on the DIN rail properly properly The projection under Check whether the the module must be module is loose the inserted into the 3 Installation of a projection is inserted hole in the Install the module into the hole on the module firmly backplane and the backplane and the screw is tightened 221 tightened Check whether the The removable Install the removable terminal terminal block must terminal block block is loose not be loose firmly 4 Connection Further light Check whether the The connector must in connector is loose not be loose the connector Power POWER Check whether the The POWER LED supply LED POWER LED indicator indicator must be module indicator is ON ON When the CPU module RUNLED is running check 22 indicator whether the RUN LED is ON ERROR Check whether
207. lar to a subroutine and is a type of POU Program Organization Unit It can not operate by itself and has to be called through the program POU After the related parameters are transmitted the function defined by a function block is executed Besides the final operation result can be sent to the device or variable used in the superior POU after the execution of the function block is complete The encryption function supported by ISPSoft provides the secrecy of function blocks for special businesses The program inside a function block can not be learned and the patent of a business will not be infringed AH500 Hardware Manual 7 Task Description Cyclic Active Unassigned POUs Assigned POUs Prog Progl Prog2 Prog3 Prog4 221 The programs can be assigned to 283 tasks at most Among the 288 tasks 32 tasks are cyclic tasks 32 tasks are 1 interrupts 4 tasks are timed interrupts 2 tasks are communication interrupts 1 task is an external 24 V low voltage interrupt and 212 tasks are user defined tasks Users can enable and disable a task during the execution of a program by means of TKON and TKOFF 8 Increasing the efficiency of configuring the hardware through an USB cable and ISPSoft The AH500 series CPU module provides a standard USB 2 0 interface USB 2 0 increases the data transfer rate and decreases the time it takes to download the
208. le value for channel 2 should be within the range between 0 and 32767 Th Check the module parameter HWCONFIG 16 013 The moving average for channel 2 should be within the range between 2 and 60 Check the module parameter in HWCONFIG 164A014 The comparison value for The comparison value for channel 2 should be channel 2 exceeds the range within the range between 999999999 and 999999999 Check the module parameter HWCONFIG The limit value of the alarm 223 16 015 output for channel 2 is The limit value of the alarm output for channel 2 correct should be within the range between 200000 and 200000 The int t ber f Check the module parameter in HWCONFIG 16 A016 uiui ae The interrupt number for channel 2 should be within the range between 0 and 31 164A021 The linear accumulation in To clear the linear accumulation users need to set channel 3 exceeds the range bit 1 in CR56 to ON by means of FROM TO Th lue f Check the module parameter in HWCONFIG 16 022 a ig 42 range The prescale value for channel 3 should be within the range between 0 and 32767 The moving average for Check the module parameter in HWCONFIG 16 023 channel 3 exceeds the range The moving average for channel 3 should be within the range between 2 and 60 Check the module parameter in HWCONFIG i64A024 he comparison value for The comparison value for channel 3 should be channel 3 exceeds the range within the range betw
209. linear accumulation in To clear the linear accumulation users need to set channel 1 exceeds the range bit 1 in CRO to ON by means of FROM TO Tha praseaiovalue ter Check the module parameter in HWCONFIG u 16 002 channel 1 exceeds the range The prescale value for channel 1 should be within the range between 0 and 32767 the module parameter in HWCONFIG u 168 003 channel 1 exceeds the range The moving average for channel 1 should be within the range between 2 and 60 9 26 Chapter 9 Troubleshooting Error code Description Remedy Check the module parameter in HWCONFIG 164A004 The comparison value for The comparison value for channel 1 should be channel 1 exceeds the range within the range between 999999999 and 999999999 E Check the module parameter in HWCONFIG The limit value of the alarm value of the alarm output for channel 1 16 A005 output for channel 1 is ue put ror channe incorrect should be within the range between 200000 and 200000 The int t Check the module parameter in HWCONFIG 16 006 e The interrupt number for channel 1 should be within the range between 0 and 31 16 011 The linear accumulation in To clear the linear accumulation users need to set channel 2 exceeds the range bit 1 in CR28 to ON by means of FROM TO Th lue f Check the module parameter in HWCONFIG 16 012 42 range The presca
210. m being RPE used between RPT and RPE There is no M102 in the main Modify the program so that there is M102 in the 16 A01F program or there is no M2 in the main program or modify the program so that motion program there is M2 in the motion program 2010 Check and modify the program to prevent the 16 020 b 2 zu wrong instruction from being used or check range whether the device used exceeds the device range 9 2 5 Troubleshooting for ir Description Remedy The IP address of host 1 1 Contact the network administrator and check 16 A001 conflicts with another system whether the IP address is correct on the network 2 Check the module parameter in HWCONFIG The IP address of host 2 1 Contact the network administrator and check 16 002 conflicts with another system whether the IP address is correct on the network 2 Check the module parameter in HWCONFIG 16 A003 DHCP for host 1 fails Please contact the network administrator 16 004 DHCP for host 2 fails Please contact the network administrator Please restore the hardware to the factory setting If the error still occurs please contact the i 16 A402 The initialization of the system Please restore the system to the factory setting If fails the error still occurs please contact the factory 9 2 6 Troubleshooting for AH10SCM 5A Error 2712
211. magnetic interference is reduced Only after the both ends of the shielded cable are grounded can the shielded cable be brought into full play 5 8 2 Wiring AHIOEN 5A The RJ45 communication port Pin Signal Description 1 Transmitting data 2 TX Transmitting data 3 RX Receiving data 4 NIC 5 N C 6 RX Receiving data 8 1 7 N C 8 N C 5 8 3 Wiring 105 5 The RS 485 RS 422 communication port Pin RS 485 RS 422 1 N C TX 2 N C TX 2 3 0 4 D RX 5 5 SG SG 6 6 N C SG 5 9 Wiring the RTU Module 5 9 1 Wiring AHRTU DNET 5A 5 9 1 1 DeviceNet Connector Chapter 5 OOWiring Pin Signal Color Description 5 Red 24 V DC 4 CAN H White Signal 2 CAN L Blue Signal 1 V Black 0 V DC 5 9 1 2 Joining the Cable to the DeviceNet Connector 5 38 Remove the 30 millimeter plastic jacket of the cable with a professional tool Please do not damage the shielded cable when the plastic jacket is removed After users remove the metallic shield and the foil they can see two power cables in red and black respectively two signal cables in blue and white respectively and one shielded cable After the metallic shield and the foil are removed users
212. mmunication setting in slave 6 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A47 slave 7 in the PLC Link and the communication setting in slave 7 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A48 slave 8 in the PLC Link and the communication setting in slave 8 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A49 slave 9 in the PLC Link and the communication setting in slave 9 SM1592 Check the communication cable 9 21 AH500 Hardware Manual Error Ande Description Remedy There is no response from Check the communication setting in the master 16 9A4A slave 10 in the PLC Link and the communication setting in slave 10 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A4B slave 11 in the PLC Link and the communication setting in slave 11 SM1592 Check the communication cable There is no response from Check the communication setting in the master 16 9A4C slave 12 in the PLC Link and the communication setting in slave 12 SM1592 Check the communication cable There is no response from Check the communication setting in the master 1
213. module Shielded cable Shielded cable OB Shielded cable disable 0 0 24V OV ov 424V 4111 External power supply External power supply D V 24V DC5V 12V 24V ER 5 51 Chapter 5 OOWiring 2 An NPN encoder is used NPN encoder 4 5 high speed counter module Shielded cable OUT a B phase Shielded cable OUT 24V ov 24V ul External power supply External power supply DC5V 12V 24V DC 5V 24V 5 10 3 2 Wiring the Differential I nputs The direct current signals ranging in voltage from 5 V to 24 V can pass through the high speed inputs X0 0 X0 1 0 0 0 1 8 0 11 and X0 8 X0 11 on AHO2HC 5A and the high speed inputs X0 0 X0 3 X0 0 X0 3 X0 8 X0 15 and X0 8 X0 15 on AHO4HC 5A The frequency of input signals can be up to 200 kHz These high speed inputs are connected to a differential two wire line driver The wiring of the differential input used for the high speed and noise Encoder output 4 5 high speed input 5 10 3 3 Transistor Output Circui
214. ncrease the number of extension modules The extension backplanes are divided into two types according to the number of extension modules installed on the extension backplanes These two types are six slot extension backplanes and eight slot extension backplanes POWER 00 1 01 102 1 1 04 i 105 1 06 1 07 2 1 2 Installing Modules a Main Backplane For a main backplane as a master the first slot from the left is for a power supply module the second slot is for a CPU module and the slots following the second slot are for extension modules AH500 series extension modules can be installed on a main backplane Eight 500 series network modules at most can be installed on a main backplane but no limits are imposed on the number of other modules which can be installed on a main backplane No limits are imposed on the installing of modules except that a power supply module and a CPU module have to be installed in the first slot and the second slot respectively Therefore users can configure the hardware by themselves Besides twelve extension modules at most can be installed on a main backplane For a main backplane as a RTU the second slot is for a RTU module and only digital input output modules analog input output modules temperature measurement modules and AH10SCM 5A are supported 2 7 AH500 Hardware Manual Main backplane as a master
215. need to remove the plastic jackets of the power cables and the plastic jackets of the signal cables properly Insert the communication cable into the holes in the connector After the communication cable is inserted into the holes in the connector tighten the screws on the connector with a slotted screwdriver Blue CAN L Shielded cable SHLD Red L White CAN_H Approximately 30 mm gt Shielded cable AH500 Hardware Manual 5 9 1 3 Installing the DeviceNet Connector After the wiring is complete users can insert the DeviceNet connector into the interface Tighten the two screws on the DeviceNet connector 3a Note After the communication cable is kept separate from the power cable the electromagnetic interference is reduced Only after the both ends of the shielded cable are grounded can the shielded cable be brought into full play 5 10 Wiring Motion Control Modules 5 10 1 Specifications for Motion Control Modules 2 5 Item Specifications Number of channels 2 channels Input Clio X0 8 X0 8 X0 9 and 0 9 differential xo 16 X0 10 X0 11 and X0 11 input Pulse Direction one phase and one input Input signal Counting up Counting down one phase and two inputs Pulseqonnat One time the frequency of A B phase inputs tw
216. neon lamp through which the alternating current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON Relay output Bulb NTC 9 1 ac power supply COM1 NTC 100 Mutually exclusive output YO 4 controls the clockwise rotation of the motor and 0 5 controls the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the PLC ensure that there are protective measures if an abnormal condition occurs 5 26 AH500 Hardware Manual 5 5 2 3 Transistor Output Circuit The AH500 series transistor outputs are equipped with the diodes which provide the counter electromotive force protection They can be used if they do not switch between ON and OFF states frequently and there are low power inductive loads If they switch between ON and OFF states frequently and there are high power inductive loads they must be connected to noise suppression circuits to reduce the noise and prevent the overvoltage or the overheating from damaging the transistor output circuit The NPN PNP transistor output circuit UP zP 0 0 0 1 0 2 0 31 0 42 D Direct current power supply Emergency stop 3 Fuse The transistor o
217. nput form Direct current sinking or sourcing Input current 24 V DC 5 mA 5 5 Upperrow x2 xa xe x10 12 X14 x16 x20 x22 x24 x26 xao x32 xa4 x36 s s 5 5 Lower row xa xs x13 15 x17 25 x27 35 x37 sis 24 VDC 5mA AH500 Hardware Manual 5 4 11 External Terminal Modules for AH32ANO2T 5B DVPAETB OT32B Input type Transistor T sinking Voltage specifications 12 30 V DC Upper row vo v2 va ve v12 20 22 o4 e ao v32 aa vie uP ue Lowerrow Y1 Y5 Y13 Y15 17 v25 27 Y31 Y33 Y35 Y37 2 2 12 30VDC 0 1A e DVPAETB OR32A Input type Relay R Voltage specifications Below 250 V AC below 30VDC 211 1911 1911 191111 co vo v1 va vs Y4 c2 5 v20 21 22 23 cs 24 25 26 27 ce vao va1 2 vas 6 va7 250VAC 30VDC 2A 1 from the left 21 from the left 5 4 12 External Terminal Modules for AH32ANO2P 5B DVPAETB OT32B Input type Transistor P sourcing Voltage specifications 12 30 V DC
218. nsion backplanes at most can be connected Sixty eight input output modules at most can be installed Number of backplanes Eight backplanes at most one main backplane and seven extension backplanes Number of tasks 283 tasks Cyclic 32 I O interrupt 32 timed interrupt 4 communication interrupt 2 external 24 V low voltage interrupt 1 External interrupt 212 Number of input output devices 8192 input output devices X0 0 X511 15 Y0 0 Y511 15 Number of devices which can be used in a program Number of inputs outputs 768 inputs outputs AHCPU500 1280 inputs outputs AHCPU510 2304 inputs outputs AHCPU520 4352 inputs outputs AHCPU530 Number of inputs outputs accessible to an actual input output module Input relay X 8192 0 0 511 15 Output relay Y 1 2 8192 0 0 511 15 Internal relay M 8192 0 8191 Link register L 500 16384 10 0 116383 15 510 32768 L0 0 L32767 15 AHCPUS20 65536 10 0 165535 15 AHCPU 530 65536 10 0 165535 15 Timer T 2048 TO T2047 Counter C 2048 0 2047 32 bit counter HC 64 63 Data register D AHCPUS00 16384 00 016383 AHCPU510 32768 00 032767 AHCPUS20 65536 D0 D65535 AHCPUSS0 65536 00 065535 Stepping relay S 2048 50 52047 Index register E 32 1 Special auxiliary relay SM
219. nstructions and the applied instructions e ISPSoft User Manual It introduces the use of ISPSoft the programming language Ladder IL SFC FBD and ST the concept of POUS and the concept of tasks AH500 Hardware Manual It introduces electrical specifications appearances dimensions and etc AH500 Operation Manual It introduces functions of CPUs devices module tables troubleshooting and etc AH500 Module Manual It introduces the use of special I O modules For example network modules analog modules temperature measurement modules motion control modules and etc 500 Motion Control Module Manual It introduces the specifications for the motion control modules the wiring the instructions and the functions e PMSoft User Manual It introduces the use of PMSoft including the editing mode the connection and the password setting 1 1 2 Model Description Classification Model Name Description Power supply 100 240 V AC module ABPSOS SA 50 60 Hz It is a basic CPU module with two built in RS 485 ports one AHCPUSBO00 RS2 built in USB port and one built in SD interface It supports 768 inputs outputs The program capacity is 16 ksteps Itis a basic CPU module with one built in Ethernet port one built in RS 485 port one built in USB port and one built in 5 SD interface It 5 768 1 The program capacity is 16 ksteps It is a basic CPU module with two built in R
220. o phases and two inputs Four times the frequency of A B phase inputs two phases and two inputs Signal level 5 24V DC Maximum frequency The maximum frequency is 200 kHz counting The number of sampled pulses is within the range between 200000 and 200000 Specifications Range The number of accumulated pulses is within the range between 99999999 and 99999999 The number of input pulses is within the range between 2147483648 and 2147483648 Type General count Circular count Chapter 5 OOWiring Item Specifications a p CHO 0 and X0 0 differential 1 and X0 1 input PUO put Signal level 5 24 V DC Maximum 15 mA current CHO The high speed pulse output 0 8 is a transistor whose collector is an open collector 1 The high speed pulse output 0 9 is transistor whose collector is an open collector Signal level 24 V DC Maximum 15 mA current AHO4HC 5A Item Specifications Number of channels 4 channels Input signal Input differential input 8 X0 8 0 9 and 0 9 CH1 10 X0 10 11 and 0 11 CH2 12 X0 12 X0 13 and 13 CH3 X0 14 14 X0 15 and X0 15 Pulse format Pulse Direction one phase and one input Counting up Counting up one phase and two inputs One time the frequency of A B phase inputs
221. of power AH10DNET 5A is a DeviceNet network module It can function as master or a slave The maximum communication speed is 1 Mbps RTU module AHRTU DNET 5A RTU module for DeviceNet Extension cable AHACABO06 5A 0 6 meter extension cable for connecting an extension backplane AHACAB10 5A 1 0 meter extension cable for connecting an extension backplane 15 5 1 5 meter extension cable for connecting an extension backplane 3 0 meter extension cable for connecting an extension backplane extension cable 1 0 meter extension cable latch connector for DVPACAB7A10 6 10 5 1 0 meter extension cable latch connector for DVPACAB7B10 02 5 and 64 2 5 DVPACAB7C10 1 0 meter I O extension cable DB37 1 0 meter I O extension cable for AHO4HC 5A and DVPACAB7D10 AH20MC 5A DVPACAB7E10 1 0 meter I O extension cable latch connector for AH10PM 5A External terminal module DVPAETB ID32A external terminal module for AH64AM10ON 5C 32 inputs DVPAETB OR16A external terminal module for AHG4ANO2T 5C 16 relay outputs DVPAETB OR16B 1 external terminal module for AHG64ANO2P 5C 16 relay outputs DVPAETB ID32B external terminal module AH32AM10N 5B 32 inputs DVPAETB OR32A external terminal module for AH32ANO2T 5B 32 relay outputs
222. ollector is open Internal circuit PNP 24VDC 5 5 1 4 Two wire Proximity Switch Please use the two wire proximity switch whose leakage current l is less than 1 5 mA when the switch is OFF If the leakage current is larger than 1 5 mA please connect the divider resistance Rb gotten from the formula below i k Q IL 1 5 e Sinking Rb lt Internal circuit Two wire proximity switch 5 22 AH500 Hardware Manual Sourcing Two wire proximity switch 5 5 1 5 Three wire Switch Sinking Sourcing U9JIMS U91IMS 5 5 1 6 Optoelectronic Switch Sinking Internal circuit Internal circuit Internal circuit Optoelectronic switch Internal circuit Chapter 5 OOWiring Sourcing Internal circuit Optoelectronic switch 5 5 1 7 Voltage Input 120 240 V AC Internal circuit 5 5 2 Wiring Digital Output Terminals 5 5 2 1 Output Circuits There are three types of output units They are relay outputs transistor outputs and TRIAC outputs 1 Therelay output relay output Load through which the alternating current flows UL 1 AC power supply 2 The transistor output NPN transistor outp
223. oltage 24 V DC 204 V DC 28 8 V DC 15 20 Connector type Removable terminal block Overall accuracy 25 77 F The error is 0 5 of the input within the range 20 60 4 140 The error is 1 of the input within the range Conversion time 200 ms channel Isolation There is isolation between a digital circuit and an analog circuit and there is isolation between analog channels 3 39 Chapter 3 Product Specifications Module name 04 5 08 5 Isolation between a digital circuit and a ground 500 V DC Isolation between an analog circuit and a ground 500 V DC Isolation between an analog circuit and a digital circuit 500 V DC Isolation between the 24 V DC and a ground 500 V DC Isolation between analog channels 120 V AC The functional specifications Analog to digital conversion Centigrade Fahrenheit F Voltage input J 100 C 1 150 C Type K 100 C 1 350 C Type R 0 C 1 750 C J 148 F 2 102 F K 148 F 2 462 F 32 F 3 182 F Rated input
224. on distance the stability of the system can not be ensured TOEAUES 1 Check whether the node ID of the slave changes 2 Check whether the communication cable is disconnected or loose 2 3 Check whether the length of the cable is larger module as a master than the maximum transmission distance If the length of the cable is larger than the maximum transmission distance the stability of the system can not be ensured If the error has occurred for a long time please eliminate the error in the following way 1 Make sure that there are at least two nodes working normally on the network 2 Check whether the both ends of the cable are connected to 121 O terminal resistors AH10DNET 5A is checking Check whether the serial transmission speeds of whether its node ID is the other devices on the network are the same 16 A0E7 same as the node ID of 4 Check whether the communication cable is other device on the disconnected or loose network 5 Check whether the length of the communication cable is larger than the maximum transmission distance If the length of the communication cable is larger than the maximum transmission distance the stability of the system can not be ensured 6 Check whether the shielded cable is grounded 7 Supply power to AH10DNET 5A again 16 A0E8 AH10DNET 5A is being If the error has occurred for a long time please initialized supply power to the module again The node ID of Make sure that the node ID of AH
225. onsistent with the actual arrangement of the I O with the module table SM9 modules 1641403 2 12 cata Check whether the module operates normally If the SM9 error still occurs please contact the factory Check whether the module breaks down If the 16 1404 5 00015 module breaks down please replace it and contact the factory 1641405 The setting parameter of the Set the parameter in HWCONFIG again and module is not found SM9 download it Chapter 9 Troubleshooting Error code Description Remedy T e Check whether there is noise and eliminate the 16411406 noise If the error still occurs please contact the through the main processor factor SM9 2 Check whether there is noise eliminate the 16841407 zs noise If the error still occurs please contact the through the auxiliary fact processor SM9 y me Check whether there is noise and eliminate the The communication with the 16841408 module is incorrect SM9 noise If the error still occurs please contact the factory 1 Check whether the extension backplane is connected properly 16 1409 ie extension 2 Check whether the extension backplane disconnected SM9 operates normally and make sure that the extension backplane is not affected by noise 1 Check whether the extension backplane is The communication with the connected properly 16 140A extension backplane is 2
226. ork 1 EP Global Symbols Mo 1 Prog0 PRG LD PRG SFC 49 Prog PRG FBD Network 2 Prog3 Prog4 PRG ST Function Blocks Device Monitor Table 1 Insert Network 1 Scan Time 1 200 ms 31 262128 Steps On line Edit Drv USB U3B 9 Chapter 2 Installing the Hardware Table of Contents 2 1 500 Hardware 2 2 2 1 1 Component Parts of the AH500 Hardware 2 2 2 1 1 1 Necessary Components tede e en Ee xe RC Rx 2 2 2 1 1 2 POCOSS OMG S NEL 2 4 2 1 2 Installing Modules on a Main Backplane 2 7 2 1 3 Installing Modules on an Extension 2 8 2 1 4 Connecting a Main Backplane to an Extension Backplane 2 8 T EE lom 2 9 2 9 2 3 1 Installation of Modules in a Control 2 9 232 Mounting 8 2 9 2 3 3 Installing a 0 2 12 2 3 4 Installing a Removable Terminal 2 13 2 3 5 Installing a Wiring 2 14 2 3 6 Connecting 2 15 2 3 7 Putting a
227. p x gx 2 S esq 5 24VDC ms q 2 Yaskawa servo drive X0 2 series 5 24VDC 1 X0 3 pec 50 X0 3 5 24 PLS 5 62 AH500 Hardware Manual Wiring AH10PM 5A and a Mitsubishi MJR2 series servo drive Mitsubishi servo drive Mitsubishi MJR2 series Pulses generated by the manual pulse generator Aphase B phase cable X0 8 S S 9 S S d X0 0 X0 0 5 24VDC I 1 lt X0 1 5 24VDC I d X0 2 X0 2 5 24VD I X0 3 X0 3 5 24VDC Mitsubishi MJR2 series 5 5 64 H amp 2 5 0 12 5 5 X0 13 Ex LEN X0 14 HM TR 55 X0 15 EN EK 24V 5 8 Mitsubishi ede series 0 4 XC pues pos mos 0 5 DOCOM 46 DICOM Mitsubishi servo drive Mitsubishi ERE MJR2 series X e
228. p parameter for the CPU module in HWCONFIG 16 820 incorrect The communication protocol is Check whether the version of HWCONFIG used now is compatible with the version of the CPU incorrect The 42 Check the setting of the communication port parameter OMEN t parameter for the CPU module in HWCONFIG 16 820F incorrect The setting of the station Check whether the version of HWCONFIG used address i lt incorrect now is compatible with the version of the CPU The communication port parameter downloaded is Check the setting of the communication port 1688210 incorrect parameter for the CPU module in HWCONFIG The choice among RS 232 Check whether the version of HWCONFIG used RS 485 and SR 422 is now is compatible with the version of the CPU incorrect The communication port parameter downloaded is Check the setting of the communication port 1688211 incorrect parameter for the CPU module in HWCONFIG The interval of retrying the Check whether the version of HWCONFIG used sending of the command is set now is compatible with the version of the CPU incorrectly The communication port parameter downloaded is Check the setting of the communication port 1648212 incorrect parameter for the CPU module in HWCONFIG The number of times the Check whether the version of HWCONFIG used sending of the command is now is compatible with the version of the CPU retried is set incorrectly The CPU parameter Check the setting of the
229. pecial data 16 9 18 exchange for slave 24 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9 19 exchange for slave 25 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1689 1 exchange for slave 26 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 16 9A1B exchange for slave 27 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1689 1 exchange for slave 28 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1689 10 exchange for slave 29 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special data 1689 1 exchange for slave 30 in the registers PLC Link is incorrect Set the PLC Link parameter in HWCONFIG SM1590 again The setting of the data Check the program and the related special
230. perates establishes a connection with normally the network module SM1596 There is no network module 16 9 64 parameter in the CPU module Download the parameter in HWCONFIG again SM1596 9 2 Troubleshooting for 1 Modules The introduction of modules Digital modules analog modules network modules temperature measurement modules and motion control modules can be installed in an AH500 system Please refer to AH500 Module Manual for more information about the specifications for modules The error codes and the remedies for the errors are listed below 9 2 1 Troubleshooting for Analog 1 Modules and Temperature Measurement Modules Error Description Remedy The signal received by channel 0 exceeds the range Check the module parameter in HWCONFIG 16 000 of inputs which can be Check whether the signal received by channel 0 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks 9 23 AH500 Hardware Manual Error Description Remedy The signal received by channel 1 exceeds the range Check the module parameter in HWCONFIG 16 001 of inputs which can be Check whether the signal received by channel 1 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator by the hardware blinks T
231. peration which results in the incorrect output or the damage to the equipment please refer to the related manuals for more information about operating the modules To prevent the damage to the modules please touch metal which is grounded or wear an antistatic wrist strap to release the static electricity from the body To prevent the noise from resulting in the breakdown of the system please keep a proper distance from the system when using a cell phone or a communication apparatus Please avoid installing an AH500 system under the sun or in a humid environment To prevent the temperature of an element from being high please make sure that the AH500 system keeps a proper distance from heat sources such as coils heating apparatuses and resistors To protect an 500 system please install an emergency stop switch and an overcurrent protection according to the actual needs Inserting and pulling a module several times may lead to the loose contact between the module and the backplane To prevent an unexpected shock from resulting in the damage to an AH500 system and a controlled element please make sure that the modules are installed firmly 8 2 Daily Maintenance To keep an AH500 system operating normally please make sure that the ambient environment and the AH500 system conform to the cautions listed in section 8 1 Users then can undertake the daily inspection described below If any abnorma
232. ponse characteristic Maximum input Current Voltage X0 0 1 8 9 X0 12 and X0 13 1 They are single A B phase inputs 2 The functions of the terminals Motion control 0 0 15 PG input for axis 1 and is the PG input for axis 2 X0 12 is the DOG input for axis 1 and X0 13 is the DOG input for axis 2 0 8 and X0 9 are for a manual pulse generator High speed count 0 0 the RESET input for counter 0 0 815 an A phase input for counter 0 and X0 9 is a B phase input for counter 0 High speed comparison and catch The terminals can function as trigger signals for a high speed catch Interrupt inputs 200 kHz 15 mA 24 V 0 8 and Y0 9 1 The high speed pulse outputs are transistors whose collectors are open collector 2 functions of the terminals Motion control YO 8 is the CLEAR output for axis 1 and YO 9 is the CLEAR output for axis 2 High speed comparison and catch The high speed comparison outputs provide the PWM function 200 kHz 15 mA 24V Y0 0 0 0 0 1 YO 1 Y0 2 YO 2 0 3 and 0 3 1 They are differential outputs 2 The function of the terminals Motion control 0 0 and 0 0 are A phase outputs for axis 1 0 2 and 0 2 are A phase outputs for axis 2 0 1 and YO 1 are B phase outputs for axis 1 0 3 and 0 3 are B phase
233. properly the resistance to noise is improved However the resistance to noise will not meet the specified requirement if users do not use shielded cables or the shielded cables are not grounded correctly If the shield of a cable is connected with the control box users have to make sure that the shield contacts the control box If the control box is painted users have to scrape the paint All fastening must be metal and the shield must contact the surface of the control box If the surface is not even users need to use washers to correct the unevenness or use an abrasive to level the surface If the shield of a shielded cable is grounded it needs to be as close to a module as possible Users have to make sure that there is no electromagnetic induction between the cable which is grounded and other cable which is grounded Besides users have to take appropriate measures so that the shield of a cable contacts the control box 7 8 AH500 Hardware Manual MEMO 7 4 Chapter 8 Maintenance and Inspection Table of Contents 21 a A IMMER E 8 2 8 2 Daily optinet e pM ani ot VR RAO A E bo 8 2 8 2 1 Tools Required for Inspection 2 22 0 2 20 000000000000000000014 8 2 8 2 2 m 8 3 8 3 Periodic 8 4 8 3 1 Tools Required for Inspection essere 8
234. rameter Resend the packet later This error does not 1646604 upper cause the PLC to stop running Users can perform limit the corresponding remedy by means of the related flag in the program 1646605 The unexpected packet is Check the command transmitted from the remote received device Chapter 9 Troubleshooting Error code Description Remedy There is routing response Check the network configuration in NWCONFIG 16446606 timeout Check whether the setting of the communication timeout conform to the practical application Check whether the program syntax which is not supported by the CPU module is used and 22 n check whether the version of the firmware has 1628105 its special limitation Check whether the version of ISPSoft used to create the program is the same as the version of ISPSoft used now The contents of the program 4 7 and downloaded are incorrect 16 8106 Th Check whether the version of ISPSoft used to e length of the execution code exceeds the limit create the program is the same as the version of ISPSoft used now The contents of the program 1 ba e downloaded are incorrect prog 19 16 8107 Theclanath ofthe ours cade Check whether the version of ISPSoft used to 2 limit create the program is the same as the version of ISPSoft used now 1 Check the setting of the communication port
235. re it to the 1620057 factory setting they can download the program and the parameter again ae After users reset the CPU module or restore it to the 16 0058 7 factory setting they can download the program and the parameter again After users reset the CPU module or restore it to the 16420059 a factory setting they can download the program and the parameter again After users reset the CPU module or restore it to the 16 005 Tine factory setting they can download the program and are abnormal the parameter again 9 1 2 ERROR LED I ndicator s Blinking Error Description Remedy Scan timeout 1 Check the setting of the watchdog timer in HWCONFIG 16 000A SM8 The watchdog timer 2 Check whether the program causes the long SITO scan time 164000C The program downloaded to After users compile the program again they can the PLC is incorrect download the program again programi or the parameter After the program or the parameter is downloaded beng diownigadedb to PLC users can try to run the PLC therefore the PLC can not run 1640018 The serial port is abnormal Retry the connection If the error still occurs please SM9 contact the factory 9 3 AH500 Hardware Manual Error zode Description Remedy Retry the connection If the error still occurs
236. received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 4 exceeds the range Check the module parameter in HWCONFIG 164A404 of inputs which can be Check whether the signal received by channel 4 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 5 exceeds the range Check the module parameter in HWCONFIG 164A405 of inputs which can be Check whether The signal received by channel 5 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 6 exceeds the range Check the module parameter in HWCONFIG 164A406 of inputs which can be Check whether the signal received by channel 6 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON The signal received by channel 7 exceeds the range Check the module parameter in HWCONFIG 16 407 of inputs which be Check whether the signal received by channel 7 received by the hardware exceeds the range of inputs which can be received The ERROR LED indicator is by the hardware ON 1 Check whether the backplane is normal 2 Check whether the module operate normally 168 601 The external volt
237. ring AHTOAPTTH 5DA dip ne d 5 18 5 4 10 External Terminal Module AH32AM 10N 5B 5 18 5 4 11 External Terminal Modules for 2 2 5 5 19 5 4 12 External Terminal Modules for AH32ANO2P 5B 5 19 5 4 13 External Terminal Module for AH64AM 10N 5C 5 20 5 4 14 External Terminal Module for 64 2 5 5 20 5 4 15 External Terminal Module for AH64ANO2P 5C 5 21 5 5 Wiring Digital Input Output Terminals 5 21 5 5 1 Wiring Digital Input Terminals 5 21 5 5 1 1 Sinking and Sourcing Em 5 21 5 5 1 2 Relay ype iaiia 5 21 5 5 1 3 Open collector Input 5 22 5 5 1 4 Two wire Proximity 0 0 5 22 5 5 1 5 Three wire Switch D 5 23 5 5 1 6 Optoelectronic Switch 22 0 5 23 5 5 1 7 Voltage Input 120 240 5 24 552 Winng Digital Output 5 24 5 5 2 1 Output ccm 5 24 5 5 2 2 Relay Output 2 5 25 5 5 2 3 Transistor Output Circuit 5 27 5 5 2 4 TRIAC Output Circuit pee E 5 29 5 6 Wiring Analog Input Output
238. ription 1 Model name Model name of the power supply module POWER LED indicator green Indicating the status of the power supply 3 12 AH500 Hardware Manual Number Name Arrangement of Description VS Itis connected to the negative 24 V DC power supply VS It is connected to the positive 24 V DC power supply NC No connection 3 the terminals FG Functional ground LG Line ground L N AC power input 4 Terminal Terminal for wiring 5 Label Nameplate 3 4 3 Dimensions 505 5 103 50 iti 505 PS05 AGA Bet C 1 500 p is 110 ial 1 n 1 1 Ll 1 PULL FG 0 0000005 Ie nn S O 11111111 2 2 6
239. round shielded cable 2 Signal 1 V Black 0V DC 5 8 1 2 Joining the Cable to the DeviceNet Connector W Remove the 30 millimeter plastic jacket of the cable with a professional tool Please do not damage the shielded cable when the plastic jacket is removed m After users remove the metallic shield and the foil they can see two power cables in red and black respectively two signal cables in blue and white respectively and one shielded cable After the metallic shield and the foil are removed users need to remove the plastic jackets of the power cables and the plastic jackets of the signal cables properly E Insert the communication cable into the holes in the connector B communication cable is inserted into the holes in the connector tighten the screws on the connector with a slotted screwdriver 5 36 Approximately 30 mm k gt Shielded cable lt AS SS Black V Blue CAN L Shielded cable CAN SHLD 228 Red White CAN_H Oy 0 gt 6 AH500 Hardware Manual 5 8 1 3 Installing the DeviceNet Connector After the wiring is complete users can insert the DeviceNet connector into the interface Tighten the two screws on the DeviceNet connector Note After the communication cable is kept separate from the power cable the electro
240. s can get the remedies for the errors detected by a CPU module from the table below If the error code which users get is not listed in the table below users need to check whether the I O module operates normally Please refer to section 9 2 in this manual for more information about the troubleshooting for I O modules Ta Description Remedy Check whether the setting of the parameter for the 16 0013 The I O module can module is correct If the setting is correct please run stop SM10 check whether the module breaks down If the error still occurs please contact the factory The contents of the system backup file are incorrect or the file does not exist in the path specified If the file exists and the procedure of The procedure of restoring the restoring the system can not be executed please 1640014 system can not be executed backing up the system again If the error still SM9 occurs please contact the factory Please refer to section 7 5 in AH500 Operation Manual and section 18 2 in ISPSoft User Manual for more information about the memory card An error occurs when the data 16 1400 is accessed through the Please contact the factory auxiliary processor SM9 An error occurs when the data 16 1401 in the module is accessed Please contact the factory SM9 The actual arrangement of the Check whether the module table in HWCONFIG 1 1641402 modules is not consistent c
241. s or wiring debris inside the module Theses foreign substances may result in a fire accident damage or erroneous operation Wiring an I O module 1 Terminals with insulation sleeves can not be arranged as a terminal block It is 5 3 SKS ma recommended that the terminals be covered with insulation tubes Please use single core cables or twin core cables The diameters of the cables used should be within the range between 12 AWG and 22 AWG The torques applied to the screw terminals should be within the range between 5 kg cm 4 3 Ib in and 8 kg cm 6 9 Ib in Please use copper conducting wires The temperature of the copper conducting wires should be 60 75 C Please keep the input cables the output cables and the power cable separate form one another If the main circuit and the power cable can not be separated from each other please use a shielded cable and ground it at the side of the module In some cases the shielded cable is grounded at the opposite side Load through which the alternating current passes Shilded cable 0 0 COM NE AC power supply If users wire a module by means of piping they need to ground the piping correctly Please keep 24 V DC input cables separate from 110 V AC input cables and 220 V DC input cables If the wiring length is more than 200 meters 686 67 inches the leakage current will result from parasitic capacitance and the system will
242. scan Set the CPU parameter in HWCONFIG again and time is incorrect download the CPU parameter again Chapter 9 Troubleshooting Error bdo Description Remedy The CPU parameter 1640022 downloaded to the PLC is Download the CPU parameter again incorrect The memories in the latched After users reset the CPU module or restore it to the 1620050 special auxiliary relays are factory setting they can download the program and abnormal the parameter again After users reset the CPU module or restore it to the 1620051 factory setting they can download the program 9 the parameter again After users reset the CPU module or restore it to the 16420052 factory setting they can download the program and y y the parameter again After users reset the CPU module or restore it to the 16420053 factory setting they can download the program and the parameter again After users reset the CPU module or restore it to the 1620054 2 counters ara factory setting they can download the program and the parameter again After users reset the CPU module or restore it to the 1620055 4 pounters factory setting they can download the program and the parameter again 2703 After users reset the CPU module or restore it to the 1620056 1 factory setting they can download the program and the parameter again After users reset the CPU module or resto
243. setting in slave 5 slave 5 in the PLC Link Check th icati bl SM1591 Check the communication cable n id eerie uod Check the communication setting in the master 16 9 2 6 and the communication setting in slave 6 slave 6 in the PLC Link Check th icati bl SM1591 Check the communication cable An occurs nn Check the communication setting in the master 165 MTASIET communicates wi and the communication setting in slave 7 slave 7 in the PLC Link Check th S SM1591 Check the communication cable 2 Check the communication setting in the master 16 9 28 the communication setting in slave 8 slave 8 in the PLC Link Check th bl SM1591 Check the communication cable 2 SECUS bat Bo Check the communication setting in the master 16 9A29 and the communication setting in slave 9 slave 9 in the PLC Link Check th icati bl SM1591 Check the communication cable An 2 occurs id Check the communication setting in the master 16 esu communicates wi and the communication setting in slave 10 slave 10 in the PLC Link Check th icati bl SM1591 Check the communication cable An enc nba E Check the communication setting in the master 16 9A2B and the communication setting in slave 11 slave 11 in the PLC Link Check th mM bl SM1591 Check the communication cable d m Check the communication setting
244. t 04 5 18661 Transistor output 5 52 AH500 Hardware Manual 9 OE amp 2 4 Mc2 e 6 Direct current power supply Emergency stop Fuse The transistor outputs are open collectors If YO 8 is a pulse output the output current passing through the output pull up resistor must be larger than 0 1 A to ensure that the transistor operates normally Relay Solenoid valve through which the direct current passes A diode is connected in parallel to absorb the surge voltage which occurs when the load is OFF 4 5 Relay Solenoid valve Ft b D DC power supply D 1N4001 diode Bulb incandescent lamp through which the direct current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON 4 5 Yog Bub NTC H IK A DC power supply NTC 100 Y0 9 can not be connected to the power supply directly The output wiring must be connected to a load AH04HC 5A DC power supply Mutually exclusive output YO 10 controls the clockwise rotation of the motor and YO 11 controls the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the PLC ensur
245. t incorrect Compare the module table in HWCONFIG SM10 with the actual module configuration and download the module table again The module setting stored in the CPU module is incorrect Check whether the version of the module 1640016 The module setting is inserted in the slot is the same as the version of the incorrect SM10 module in HWCONFIG After the version of the module is updated users can download the module setting again The data register stored in the CPU module exceeds 1640017 The data register exceeds the the device range Check whether the module device range SM10 parameter in HWCONFIG is correct and download the module parameter again 164001B Timed interrupt 0 is set Set the CPU parameter in HWCONFIG again and incorrectly download the CPU parameter again 164001C Timed interrupt 1 is set Set the CPU parameter in HWCONFIG again and incorrectly download the CPU parameter again 16 0010 interrupt 2 is set Set the CPU parameter in HWCONFIG again and incorrectly download the CPU parameter again 164001E Timed interrupt 3 is set Set the CPU parameter in HWCONFIG again and incorrectly download the CPU parameter again 164001F The watchdog timer is set Set the CPU parameter in HWCONFIG again and incorrectly download the CPU parameter again 1640020 The setting of the fixed scan Set the CPU parameter in HWCONFIG again and time is incorrect download the CPU parameter again 1640021 The setting of the fixed
246. t current signals ranging in voltage from 5 V to 24 V can pass through the high speed inputs X0 0 X0 3 and X0 0 X0 3 AH10PM 5A Only 24 V DC signals can pass through the other inputs AH10PM 5A The frequency of input signals can be up to 200 kHz These high speed inputs are connected to a differential two wire line driver The wiring of the differential inputs used for the high speed and noise Encoder output AH10PM 5A high speed input If the frequency of input signals is less than 50 kHz and there is not much noise these high speed inputs can be connected to the direct current power supply whose voltage is within the range between 5 V and 24 V as shown below Sinking 24 V sinking k NPN Sensor Sourcing PNP Sensor 5 57 Chapter 5 OOWiring 5 10 4 2 Wiring the Output Terminals 1 Thetransistor output circuit 18661 Z 8 D Direct current power supply Q Emergency stop Q Fuse 4 No The transistor outputs are open collectors If YO 8 is a pulse output the output current passing through the output pull up resistor must be larger than 0 1 A to ensure that the transistor operates normally Relay Solenoid valve through wh
247. t the initial register involved in the data exchange in a CPU module and the number of registers involved in the data exchange in the CPU module Four hundred data registers at most can be involved in the data exchange Motor control Delta high speed motion control system DMCNET Delta Motion Control Network The response time is one millisecond Maximum speed Single axis 500 kpps Two axis interpolation 500 kpps Operating switch STOP RUN automatic manual switch Input signal X0 10 X0 10 11 X0 11 12 X0 12 13 X0 13 Detector X0 14 X0 14 15 0 15 X0 0 0 1 X0 1 X0 2 2 X0 3 8 X0 8 X0 9 and 0 9 Servo Output signal output Y0 8 0 8 9 YO 9 0 10 0 10 YO 11 and YO 11 signal Mini USB port External communication Ethernet port pan DMCNET port Expansion storage Mini SD card device The maximum capacity is 32 GB Number of basic 27 instructions Number of applied 130 instructions M code OX0 99 motion subroutine positioning program M02 execution of the program stops END 00 01 03 101 and 103 65535 The execution of the program pauses WAIT Users can use them freely G code GO rapid positioning G1 linear interpolation G2 circular interpolation clockwise G3 circular interpolation counterclockwise G4 dwell G17
248. t1000 Ni100 Ni1000 and 0 3000 Four channel thermocouple temperature sensor AE IDA Sensor type J S T and 150 4150 mV AHO8TC 5A Eight channel thermocouple temperature sensor Sensor type J K R S T E N and 150 150 mV The network modules AH10EN 5A It is an Ethernet master module with two built in Ethernet ports and supports a Modbus TCP master AH10SCM 5A It is a serial communication module with two RS 485 RS 422 ports and supports Modbus and the UD link protocol There is isolation between two parts of communication and there is isolation between two parts of power AH10DNET 5A DeviceNet scanner module Master 1 Mbps 2 6 Chapter 2 Installing the Hardware The motion control modules Two channel high speed counter module 2 5 200 kHz Four channel high speed counter module 04 5 200 kHz Two axis pulse train motion control module 1 MHz Six axis pulse train motion control module AMOR MSA Four axes 1 MHz Two axes 200 kHz AH20MC 5A Twelve axis DMCNET Delta Motion Control Network motion control module 10 Mbps The RTU module AHRTU DNET 5A RTU module for DeviceNet The space module AHASP01 5A Space module used for an empty I O slot Extension backplane If the number of slots on the main backplane is not sufficient for the whole system users can use the extension backplanes to i
249. te protected An error occurs when the data Check whether the file path is correct or whether 16 0063 een n ES memory the memory card breaks down 16 0064 The file in the memory card Check whether the file path is correct or whether can not be read SM453 the file is damaged 1640065 The file in the memory card is Users need to set the file so that the file is not a a read only file SM453 read only file 1 Check whether the memory card is normal and Anm whether the capacity of the memory card is large 160068 tem is _ ppeo 2 Retry the backup procedure If the error still occurs please contact the factory 1 Compile the program again and download the 16 2000 There is no END in the program again program in the PLC SM5 2 Reinstall ISPSoft compile the program again and download the program again 1642002 GOEND is used incorrectly Check the program compile the program again 5 5 and download the program again The devices used in the Check the program compile the program again download the program again The part of the program specified by the label used in Ch eck the program compile the program again 1642004 is incorrect or the label is Pd repeatedly and download the program again 5 0 5 5 N value used in MC is not the same as the corresponding N value used Ch eck the program compile the program again 1642005 in M
250. texts do not support the debugging mode and sequential function charts support the debugging mode during the action and the transition AH500 Hardware Manual Step 1 Setting the PLC to RUN 0 Delta ISPSoft File Edit View Compile PLC Tool Window Help Ba NWCONFIG Project CAGRP 05 amp Device Comment amp Used Device HWCONFIG CARD Utility Tf 530 01 Motion Module Tasks Cyclic 0 Global Symbols 1 Prog PRG LD Prog PRG SFC 1 Prog2 PRG FBD Prog3 PRGJIL Prog4 PRG ST ai Function Blocks Device Monitor Table APIs 3 L 2mmvon sgeuicsuie AIRBAG we 0 2 1 0 Class Identifiers Address Initial Val Identifier Comment USB COMS AHCRU Bemae jnoce oes 4 3 QQ NWCONFIG Project CAGRP DIPRI 05 Qi Device Comment amp Used Device amp HWCONFIG CARD Utility 44 530 01 P Motion Module Tasks V Cyclic 0 Prog PRG LD Prog PRG SFC Prog2 PRG FBD Local Symbols Identifiers Address Initial Val Identifier Corament Prog3 PRG IL IST Prog4 PRG ST Global Symbols Programs Prog PRG LD Prog PRG SFC Prog2 PRG FBD
251. the number of connections in 1646304 in the Ether the Ether Link exceeds the system load 2 Retry the connection in the Ether Link later Th remotedevice inthe Ether 1 E whether the CPU module in the Ether i perates normally 18198089 Cin Nar respond aner ine 2 Check whether the CPU modules are connected timeout period normally 2 1 Check whether the flag which is related to the 1686400 limit or the flag which is related or ihe i Ji a ides to the sending of the data is not 2 Retry the setting of the flag and the sending o set to ON the packet 1646401 The remote device aborts the Check whether the remote device support the connection Modbus port 502 There is no response from the 1646402 remote device ius the timeout normally period The remote IP address used in 16 6403 the applied instruction is illegal Check whether the program is correct 1646404 The Modbus function code not Check the command transmitted from the remote supported is received device The number of data which will 1646405 be received is not consistent Check the command transmitted from the remote with the actual length of the device data The network number which 4686800 receives the command 2 the command transmitted from the remote exceeds the range The network is undefined in the X Check the network configuration in NWCONFIG 1686601 network configuration ind dawnload f dodi 9 pa
252. there is M2 in the motion program Check and modify the program to prevent the 16 020 bb d wrong instruction from being used or check whether the device used exceeds the device range range 9 2 4 Troubleshooting for AH20MC 5A The programs and the setting which are mentioned in the table below are edited in PMSoft version 2 02 or above Error TT Description Remedy 16 002 The subroutine has no data A program should be written in the subroutine 9 29 AH500 Hardware Manual Error Code Description Remedy 16 003 CJ CJN JMP have no Write the pointers which match CJ CJN and matching pointers JMP respectively 16 004 There is a subroutine pointer in The subroutine pointer can not be in the main the main program program 16 A005 Lack of the subroutine The nonexistent subroutine can not be called 16 006 The pointer is used repeatedly in The pointer can not be used repeatedly in the the same program same program The subroutine pointer is used The subroutine pointer can not be used 16 007 repeatedly repeatedly The pointer used in JMP is used UE The pointer used in JMP can not be used TORRONE repeatedly repeatedly in different subroutines subroutines The pointer used in JMP is the The pointer used in JMP can not be the same as 16 009 Su as the pointer used in the point
253. ting in slave 27 SM1592 2 Check the communication cable There is no response from 1 Check the communication setting in the master 16 9A5C slave 28 in the PLC Link and the communication setting in slave 28 SM1592 2 Check the communication cable There is no response from 1 Check the communication setting in the master 16 9A5D slave 29 in the PLC Link and the communication setting in slave 29 SM1592 2 Check the communication cable There is no response from 1 Check the communication setting in the master 16 9A5E slave 30 in the PLC Link and the communication setting in slave 30 SM1592 2 Check the communication cable There is no response from 1 Check the communication setting in the master 16 9A5F slave 31 in the PLC Link and the communication setting in slave 31 SM1592 2 Check the communication cable There is no response from 1 Check the communication setting in the master 16 9A60 slave 32 in the PLC Link and the communication setting in slave 32 SM1592 2 Check the communication cable 1689 61 setting of the PLC Link Make sure that 5 1586 and 5 1587 are not both mode is incorrect SM1589 ON The number of polling cycles in If the PLC Link is in the manual mode please 16 9A62 the PLC Link is incorrect make sure that the number of polling cycles is SM1592 within the range between 1 and 65535 There is a handshaking timeout 1649A63 when the CPU module Check whether the network module o
254. transistors whose collectors are open collectors Electrical isolation Optocoupler Input display When the optocoupler is driven the input LED indicator is ON The inputs through which the alternating current signals ranging in voltage from 120 V to 240 V pass Modal 16AM30N Item Number of inputs 16 Connector type Removable terminal block Input type Digital input Input form Alternating current Input current 120 V AC and 4 5 mA 240 V AC and 9 mA level ON OFF lt 40 V AC time 30 ms Electrical isolation Optocoupler Input display When the optocoupler is driven the input LED indicator is ON 3 14 AH500 Hardware Manual The digital outputs Ren Model AH16ANO1R 16 11 16 01 AH16AP11T 16 01 6 16 015 Number of outputs 16 8 16 8 16 8 16 Connector type Removable terminal block Transistor T Transistor P Output type Realy R sinking sourcing TRIAC S Voltage 250 V AC and 7 2 specifications below 30 V DC 12 30 V DC 12 30 V DC 120 240 V AC Rosie 2 A output 0 5 A output 0 5 A output 0 5 A output 5 A COM 4 A COM 4 A COM 2 M Inductance Life cycle curve 12 W 24V DC 12W 24V DC applicable 20W 24 V DC Bulb 100W 230 V AC 2 W 24 V DC 2 W 24 V DC 60 Resistance 1Hz 100 Hz 100 Hz 10 Hz Maximum output
255. trol box Pollution degree 2 3 2 Specifications for CPU Modules 3 2 1 General Specifications Item 500 510 AHCPU500 510 520 530 RS2 520 530 EN Remark Execution The program is executed cyclically Input Output control Regenerated inputs outputs Direct inputs outputs The inputs and outputs can be controlled through the direct inputs and direct outputs programming language IEC 61131 3 Ladder diagrams function block diagrams instruction lists structured texts and sequential function charts Instruction execution speed 0 3 ms ksteps Number of instructions Approximately 666 instructions Constant scan cycle ms 1 32000 The scan cycle can be increased by one millisecond Setting the parameter Program capacity step 16 ksteps AHCPU500 64 ksteps AHCPU510 128 ksteps AHCPU520 256 ksteps AHCPU530 Installation DIN rails or screws Installation of a module A module is installed directly on a backplane Connection between two backplanes An extension cable connects two backplanes 3 3 Chapter 3 Product Specifications Item 500 510 AHCPU500 510 520 530 RS2 520 530 EN Remark Number of modules Twelve input output modules at most can be installed on a main backplane Eight input output modules at most can be installed on an extension backplane Seven exte
256. two phases and two inputs Four times the frequency of A B phase inputs two phases and two inputs Signal level 5 24 V DC Maximum frequency The maximum frequency is 200 kHz counting The number of sampled pulses is within the range between 200000 and 200000 Specifications Range The number of accumulated pulses is within the range between 99999999 and 99999999 The number of input pulses is within the range between 2147483648 and 2147483648 Type General count Circular count CHO X0 0 and X0 0 Input RESET input differential input CH1 X0 1 and 1 CH2 X0 24 and X0 2 CH3 X0 34 and Signal level 5 24V DC Maximum 15 mA current 5 40 AH500 Hardware Manual Item Specifications CHO The high speed pulse output 0 8 is a transistor whose collector is an open collector CH1 The high speed pulse output 0 9 is a transistor whose OUIDULIVDS collector is an open collector C CH2 The high speed pulse output 0 10 is a transistor whose veil collector is an open collector The high speed pulse output 0 11 is a transistor whose collector is an open collector Signal level 24 V DC Maximum 15 mA current AHO5PM 5A Specifications Item Number of axes 2 axes Storage The capacity of the built in storage is 64 ksteps Unit Motor unit Compound unit M
257. umber of inputs 4 8 Analog to digital Voltage input Current input Voltage input conversion Supply voltage 24 V DC 20 4 V DC 28 8 V 15 20 Connector type Removable terminal block Overall accuracy 25 C 7T F The error is 0 596 of the input within the range 20 60 4 140 The error is 1 of the input within the range Conversion time 150 us channel Isolation There is isolation between an analog circuit and a digital circuit but there is no isolation between analog channels Isolation between a digital circuit and a ground 500 V DC Isolation between an analog circuit and a ground 500 V DC Isolation between an analog circuit and a digital circuit 500 V DC Isolation between the 24 V DC and a ground 500 V DC 3 32 AH500 Hardware Manual The functional specifications Analog to digital conversion Voltage input Rated input 10 10 V 0 10 V 5 V 0 5 1 5 range Hardware input range 10 1 V 10 1 0 1 V 10 1 V 5 05 V 5 05 0 05 V 5 05 V 0 95 V 5 05 V Hardware resolution Input gt 200 impedance Absolute input range Analog to digital conversion Rated input range Hardware input range Hardware resolution Input 250 0 impedance Absolute input range 16 bits 15 V Current input 20 mA 0m A 20 mA 4 mA 20 mA 20 2 mA 20 2 mA 0 2 mA 20 2 mA 3 8 mA 20 2 mA
258. ut UP 0 E 0 0 Loadthrough DC power supply which the direct H current flows Load through 1 which the direct 18 current flows DC power supply 5 24 AH500 Hardware Manual 3 The TRIAC output TRIAC output Load through which the alternating current flows AC power supply 5 5 2 2 Relay Output Circuit Relay terminals have no polarity They can be applied to alternating current which passes through a load or direct current which passes through a load The maximum current which can passes through every relay terminal is 2 A and the maximum current which can passes through every common terminal is 5 A The lifetime of a relay terminal varies with the working voltage the load type the power factor cos 4 and the current passing through the terminal The relation is shown in the life cycle curve below 120VAC Resistive are 30VDC Inductive t 7ms 240VAC Inductive cos j 0 4 1 EYE Inductive cos 20 4 3000 gt 2000 gt 1000 500 300 200 00 30VDC 50 Inductive t 40ms 30 20 0 1 0 2 0 3 0 5 0 7 1 2 Contact Current A Operation X10 The relay output circuit 9 0 0 0 11 0 2 3 1 0 4 0 5 6 0 7 COM2YO 8 1 Mc2 3 PIE 3 5 7 MC1
259. utputs are open collectors If YO 0 YO 1 is a pulse train output the output current passing through the output pull up resistor must be larger than 0 1 A to ensure that the transistor operates normally Relay Solenoid valve through which the direct current passes A diode is connected in parallel to absorb the surge voltage which occurs when the load is OFF NPN transistor output Retay Solenoid valve T a DC power supply D D 1N4001 diode PNP transistor output DC power supply ay Solenoid valve D 1N4001 diode Chapter 5 OOWiring Bulb incandescent lamp through which the direct current passes A thermistor is connected in series to absorb the surge current which occurs when the load is ON NPN transistor output Bulb 0 1 2 YO NTC DC power supply gr zp NTC 100 5 PNP transistor output UP Ip 13 Bulb NTC DC power supply Yor IzP NTC 100 Y0 2 can not be connected to the power supply directly The output wiring must be connected to a load NPN transistor output DC power supply DC power supply Mutually exclusive output YO 3 controls the clockwise rotation of the motor and YO 4 controls the counterclockwise rotation of the motor The interlock circuit which is formed and the program in the

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