AX61120 User`s Manual Version A1 February 2003
Contents
1. y FC e e D H e e S D e 1l e e i N 9 e Q N O e Q o o y 44 30 ta Introduction 5 AX61120 1U Industrial Computer Chassis User s Manual 1 5 Rear Panel Located at the rear panel of the AX61120 are the I O outlets for connection of serial parallel interface supported devices You will also find the main power switch and voltage selector for the ATX power supply along the rear panel AX61120 Rear Panel Power Supply Main Switch AC Line In Cooling Fan b e p Printer Port c COM Port SBC Slot d e Expansion Slots f ER Cooling Fan Printer Port COM Port SBC Slot Expansion Slots Power Supply Main Switch ACLine In A 4 cm cooling fan for System operating stabilization This is a 25 pin parallel port connector for installation of a printer device A DB 9 connector for serial port connection This is the provisions on the rear panel for mounting the SBC card Provides two add on card I O slots for system expansion The switch that controls the AC power input to the power supply unit Connects the AC plug of the power cable to provide electrical power to the power supply unit Introduction AX61120 1U Industrial Computer C2. Note You must install your system with only one HDD HDD1 to XDRV port this is called Source HDD Power off and then connect HDD2 Target HDD to DEmirror 2000 YDRV port Power on IDEmirror 2000 start the duplication process and you can copy data to another one by using Auto Rebuild function Please reference Section 3 3 2 or Manual Backup Function Please reference Section 3 3 3 IDEmirror 2000 AX61120 1U Industrial Computer Chassis User s Manual Install a New Hard Disk Drive Must If you buy a new hard disk drive and want to use it with the original hard disk drive the new hard disk s capacity must be equal or larger than the original one s Hard Disk Setup Must Please setup both of two hard disk drives in master mode which is the default factory setting mode 3 2 2 Installation Step 1 Remove your computer cover Step 2 Install IDEmirror 2000 to host Step 3 Connect Host IDE to host s onboard IDE slot by an IDE ribbon cable Step 4 Connect XDRV IDE to one hard disk drive HDD1 by an IDE ribbon cable Step 5 Connect YDRV IDE to another hard disk drive HDD2 by an IDE ribbon cable Step 6 Connect HDD1 and HDD2 to AT ATX power supply s 4P connectors Step 7 Coat your computer cover SmartRack1 IDEmirror 2000 3 5 Bay Mount Figure 3 2 1 System Installation of IDEmirror 2000 3 5 Bay Mount IDEmirror 2000 13 AX61120 1U Industrial Computer Chassis User s Ma
3. Required 1U compact designed Disk Drive Bay Exposed 1x 5 25 for slim CD ROM Two hot swappable mobile tray for 3 5 HDD RAID IDE IDE RAID level 1 disk data mirroring Auto rebuilding OS independent Hot swap Cooling System One 4cm ball bearing fan One cross cooling fan Controls One power ON OFF One system reset Connectors Two USB ports PS2 keyboard and mouse port Indicators One LED for power One LED for HDD activity Two LED for system status of HDD Pre punched One 25 pin One 9 pin Introduction 3 AX61120 1U Industrial Computer Chassis User s Manual Standard Color Black PANTONE 414C 2X System Form Factor 1U rack mount chassis Miscellaneous General Device C 300 series support Operating Temperature 0C 32 F to 40 C 104 Humidity 10 95 non condensing Vibration 5 17Hz 0 1 double amplitude displacement 17 500Hz 1 5G acceleration peak to peak Dimensions 19 482 6mm W x 19 7 500mm D x 1 75 44mm H CE Compliance Introduction AX61120 1U Industrial Computer Chassis User s Manual 1 4 Dimensions T D 4 o KH SS
4. AX61120 1U Industrial Computer Chassis With IDE to IDE RAID User s Manual Disclaimers The information in this manual has been carefully checked and is believed to be accurate AXIOMTEK Co Ltd assumes no responsibility for any infringements of patents or other rights of third parties which may result from its use AXIOMTEK assumes no responsibility for any inaccuracies that may be contained in this document AXIOMTEK makes no commitment to update or to keep current the information contained in this manual AXIOMTEK reserves the right to make improvements to this document and or product at any time and without notice No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of AXIOMTEK Co Ltd Copyright 2003 by AXIOMTEK Co Ltd All rights reserved Version A1 February 2003 Printed in Taiwan Safety Approvals CE Marking CE Compliance This equipment has been tested and complies with the limits for a Class A digital device These limits are designed to provide reasonable protection against harmful interference in a residential installation If not installed and used in accordance with proper instructions this equipment might generate or radiate radio frequency energy and cause harmful interference to radio communications However there is no guarantee t
5. H M u DRV OFF TH M J ON vo 1307 BKP ON 16 Table3 3 2 IDEmirror 2000 Combination Description IDEmirror 2000 AX61120 1U Industrial Computer Chassis User s Manual Dip Switch Priority Jumper BKP has higher priority than MIR and DRV Using FDISK Note If you want to reinstall OS in two used hard disk drives synchronously please first use FDI SK to delete partitions of the two hard disk drives respectively 3 3 2 Auto Rebuild Function You may install software into one hard disk drive first and then use Auto Rebuild Function described in this section or Manual Backup Function in the next section to copy the content of the first hard disk drive into the other one H ow to use Auto R ebuild function Step 1 Please reference Section 3 2 2 Installation to install your system Step 2 Please reference Section 3 3 1 Dip Switch Setting to select the Disk Array Mirror mode Step 3 Open the door lock of some mobile tray for example the one with HDD2 inside and slide out the mobile tray from the enclosure dock Step 4 Install new softwares to one hard disk drive HDD1 this is called Source HDD Step 5 Hot plug in mobile tray including HDD2 to the enclosure dock and close the door lock By the mean while Auto Rebuilding function will be acted and you can still continue your original operations IDEmirror 2000 17 AX61120 1U Industria
6. d You may install software into one hard disk drive first and then use Auto Rebuild Function described in this chapter or Manual Backup Function in the next chapter to copy the content of the first hard disk drive into another one Reference Section 3 3 1 Dip Switch Setting to select Disk Array Mirror mode You may check system status by 1st and 2nd LED indicators and Buzzer Please reference Figure3 2 1 to check 1st and 2nd LED indicators and Buzzer ON OFF Dip Switch The meaning of LED indicators and Buzzer are as follows 3 4 1 LED Indicator amp Buzzer For LED Indicator please reference Chapter 3 6 LED Indicator Table When Booting 1st and 2nd LEDs will blink once and Buzzer will alert once Buzzer ON OFF Dip Switch is ON and RAID Level 1 data mirror function already operates This will synchronize the two hard disk drives and protect your operating system and important data on time When one hard disk drive is broken down The Buzzer will alert Buzzer ON OFF Dip Switch is ON you may know which hard disk drive is broken down by 1st and 2nd LED indicators If 1st LED indicator is red it implies that HDD1 is broken down If 2nd LED indicator is red it implies that HDD2 is broken down We suggest to change the broken one to a normal one to make sure your operating system and data to be safe Use mobile tray you can remove the broken hard disk drive on line and don t need to shut down the system all
7. d pull the mobile tray out of the chassis and mount the new HDD drive s into the empty slot 4 Affix the HDD drive by mounting 3 screws on each side of the drive bay 5 Return the mobile tray drive bracket to its original place 6 Attach the proper power and connector cables onto the HDD disk drive s Installation 9 This Page does not contain any information AX61120 1U Industrial Computer Chassis User s Manual Chapter 3 IDEmirror 2000 IDEmirror 2000 is an IDE to IDE Disk Array Controller A Real Time Backup device designed for Enterprises Schools and Personal Using t provides a solution for low cost high performance and redundant Disk Array function 3 1 Functions and Features Data Mirroring RAID Level 1 data mirror function Backup data from one hard disk drive to another automatically ensure your OS and important data to be safe Plug and Play No need to install any device driver OS Independence Supports all PC operating systems Auto Rebuild Under system execution if one hard disk drive is replaced I DEmirror 2000 will auto rebuild data to the new hard disk drive Hot Swap When one hard disk drive crashes IDEmirror 2000 allows you to remove it at once without power off And by the mean while your system can work as usual Firmware Upgradable On line WWW service you can get newest firmware version via Internet High Performance System with IDEmirror 2000 provides similar performance as w
8. drive is broken down The Buzzer will alert Buzzer ON OFF Dip Switch setting is ON you may know which hard disk drive is broken down by 1st or 2nd LED indicator If 1st LED indicator is red it implies that HDD1 is broken down If 2nd LED indicator is red it implies that HDD2 is broken down If HDD1 is broken we can t copy it to another hard disk drive If HDD2 is broken please replace it with another normal hard disk drive to continue the duplication function 20 IDEmirror 2000 AX61120 1U Industrial Computer Chassis User s Manual In Duplication The LED indicators of hard disk drives will blink When the duplication is finished the LED will return to normal status 3 5 2 Copy by File Please reference Sector 3 3 1 Dip Switch Setting and set your card to be at Hard Disk Duplicator Copy by File mode This mode means the duplication is to copy all the files that source hard disk contains not the whole image of the source HDD The duplication speed is fast and is only suitable for Microsoft series operating systems including DOS Windows98 Window NT 3 51 4 0 Windows2000 3 5 3 Copy by Sector Please reference Sector 3 3 1 Dip Switch Setting and set the system to be at Hard Disk Duplicator Copy by Sector mode This mode is used to completely duplicate the whole Source HDD it takes longer time than the Copy by File mode It is suitable for all PC operating systems including Microsoft series Novell Netware ser
9. hassis User s Manual 1 6 Front Panel Features HDD2 Fam Mobile Trays HDD1 HDD LED Power LED amp PS 2 Port IH USB Port Switch Reset Switch Introduction System Power a Mobile Trays HDD LED Power LED d PS 2 Port USB Port System Power Switch Reset Switch Two hot swap mobile trays for 3 5 HDD installed During HDD NORMAL Active operation this LED constantly stays RED This LED also blinks when the HDD is reading writing LED indicator for the status of the system power PS 2 connectors devoted for PS 2 keyboard devices USB connectors with Port 0 below and Port 1 on top Main power switch controlling the ON OFF status of the system power The button that resets and reboots the system control board when pressed This Page does not contain any information AX61120 1U Industrial Computer Chassis User s Manual Chapter 2 Installation 2 4 HDD amp Mobile Tray AX61120 contains two hidden hard drive in the enclosure When installing a new hard drive into the enclosure please follow the instructions below 1 Turn off the system power and remove all electrical cables from the rear panel 2 Using the key to insert to door lock device and turn it to left to open the door on the mobile tray 3 Press down the hook slightly an
10. hat interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measurers 1 Reorient or relocate the receiving antenna 2 Increase the separation between the equipment and receiver 3 Connect the equipment into an outlet on a circuit different from that to which the receiver is connected 4 Consult the dealer or an experienced radio TV technician for help Shielded interface cables must be used in order to comply with emission limits Safety Precautions Before getting started read the following important cautions 1 The AX61120 does not come equipped with an operating system An operating system must be loaded first before installing any software into the computer Be sure to ground yourself to prevent static charge when installing the internal components Use a grounding wrist strap and place all electronic components in any static shielded devices Most electronic components are sensitive to static electrical charge Disconnect the power cord from the AX61120 before making any installation Be sure both the system and the external devices are turned OFF Sudden surge of power could ruin sensitive components Make sure the AX61120 is properly grounded Do not open the system s top cover If
11. ies Linux OS Unix OS OS 2 and MacOS etc 3 5 4 Notes Buzzer ON OFF Dip Switch Keep to be ON to make sure the buzzer alarm is workable If one hard disk LED indicator doesn t work please check your LED firstly You may reboot the system to check if it s broken down Make sure your HDD1 and HDD2 are set at Master mode After duplication is completed please reference Sector 3 3 1 Dip Switch Setting to alter the system back to be at Disk Array Mirror mode if necessary IDEmirror 2000 21 AX61120 1U Industrial Computer Chassis User s Manual 3 6 LED Indicator Table Normal State HDD 1 Failed HDD 2 Failed HDD 1 underRebuilding HDD 1 i HDD 2 HDD1 LED continual blinking HDD 2 under Rebuilding 00 Duplicating Z O HDD 1 HDD 2 HDD2 LED continual blinking HDD2 Duplicating iscompleted ES OE HDD 1 HDD 2 HDD1 HDD2 LED continual blinking Figure 3 6 1 IDEmirror 2000 LED Indicator Table 22 IDEmirror 2000
12. ith one single hard disk drive and provides high data security for users High Capacity Hard disk drive capacity is no limitation no 8 4G Bytes limitation Convenience Convenient for you to change the hard disk drive by using our mobile rack Easy Maintenance Special DIY design End user can handle normal errors and reduce MIS loading IDEmirror 2000 11 AX61120 1U Industrial Computer Chassis User s Manual System Indicators Show system status by LEDs and the Buzzer Host Compatibility Supports IBM PCs and compatible with most mainboards and chipsets Hard Disk Compatibility Supports all major brands IDE hard disk drives Support Multi boot System Such as System Commander IBM OS 2 Boot Manager etc 3 2 How to Install IDEmirror 2000 is very easy to install All you need is to install it the way just like what you may have done with a hard disk drive Please read the descriptions bellow in detail 3 2 1 Before Installation Important When you use IDEmirror 2000 please keep the follwing descriptions in mind Must means you have to follow the instruction and Note means please read it carefully 12 Using 2 New Hard Disks Notel It is better for IDEmirror 2000 to use two hard disk drives with the same brand and model System Installation Note The user may install OS on one hard disk drive first and then boot your system on this HDD Source HDD
13. ity in space sensitive environments Boosting a 1U height construction the AX61120 is for users electing on saving space in the data center and plan to scale their environment by adding servers to a maximum number of units Its remarkably slim profile and sophisticated storage capacity make this a superb front end server Introduction 1 AX61120 1U Industrial Computer Chassis User s Manual AX61120 features a PICMG CPU card with 2 free PCI slots for system expansion Special system ventilate designed with cross cooling fan and required ATX 250W power supply can support Intel Pentium 4 processor operating stability With a cost effective IDEmirror 2000 approach the AX61120 can provide mirror data to two 3 5 HDD disk drive bays Complementing the rampage of the Internet technology of today the AX61120 is the practical and effective solution to Internet Service Providers ISPs Application Service Providers ASPs as well as Hosting and Total Service Providers TSPs 1 2 Features 1U rack mount design Built in level 0 1 disk data mirroring IDE IDE RAID Integrated two 1 height hot swap drive bays Support slim line CD ROM disk bay PICMG SBC structure with 2 free PCI slots Designed for optimal cooling system 2 Introduction AX61120 1U Industrial Computer Chassis User s Manual 1 3 Specifications System Board Full size CPU Card Backplane Butterfly designed support 2 free PCI slots Power Supply
14. l Computer Chassis User s Manual 3 3 3 Manual Backup Function IDEmirror 2000 also could be used as a HDD Duplicator which is used for copying data from one hard disk drive to another one When the duplication is completed data in these two hard disk drives are synchronous then you may set IDEmirror 2000 to be Disk Array Mirror mode to protect your important data on time H ow to use M anual Backup function Step 1 Install new softwares to one hard disk drive HDD1 if necessary this is called Source HDD Step 2 Reference Section 3 2 2 to install your system Note Source HDD must be connected to IDEmirror 2000 s XDRV port another hard disk drive HDD2 is called Target HDD which is connected to IDEmirror 2000 s YDRV port Note You must install your system with only one HDD HDD1 on XDRV port this is called Source HDD Power off and then connect HDD2 Target HDD to DEmirror 2000 s YDRV port Step 3 Reference Section 3 3 1 to choose Duplicator Copy By Sector mode or Duplicator Copy By File Only Supports Microsoft Windows Series mode Step 4 Power on IDEmirror 2000 start the duplication process Step 5 Power off when duplication process is completed Step 6 If you want to use Mirror function please reference Section 3 3 1 after duplication set the system to be Disk Array Mirror mode 18 IDEmirror 2000 AX61120 1U Industrial Computer Chassis User s Manual 3 4 Auto Rebuil
15. nual 3 3 How to Use After the installation of IDEmirror 2000 is completed users may select the function conveniently just by altering Dip Switch setting 3 3 1 Dip Switch Setting Dip Switch setting and functions HDD2 IDE m o a e B t HDD1 IDE Dip Switch Figure 3 3 1 IDEmirror 2000 Dip Switch setting 14 IDEmirror 2000 AX61120 1U Industrial Computer Chassis User s Manual Function Description Master Slave ON Master Default OFF Slave Mirror JBOD ON Mirror RAID 1 Default OFF BOD Backup Duplicate ON Backup Duplicate OFF Non Backup Normal Usage Default Buzzer ON Enable Buzzer OFF Disable Buzzer Default Table 3 3 1 IDEmirror 2000 Dip Switch functions IDEmirror 2000 15 AX61120 1U Industrial Computer Chassis User s Manual Switch Combination D escription Item 3 5 Bay Mount Description 1 S mm lo Disk Array Mirror Mode Master Sac DRV ON oC BKP sO uec M J ON GC 52 BKP OFF 2 S Lm loa Disk Array Mirror Mode Slave ic Was DRV OFF D Qu M J ON BKP OFF 3 s m loa Disk Array JBOD Mode Master LM v DRV ON u E BKP th M J OFF oP suz BKP OFF 4 S milo Disk Array J BOD Mode Slave SOE M u DRV OFF E M J OFF oN 1507 BKP OFF 5 gms Duplicator Copy by Sector Eus DRV ON LN UPC M J ON BKP ON 6 Eme Duplicator Copy by File
16. on Importantl 12 32 2 Astala tiO Mendapa nr REDE ERE 13 3 3 HOW to Usoe ieissen anna na uana Ra na Ra RER REA ERR RRR ERR uA 14 3 3 1 Dip Switch Setting inier eps 14 3 3 2 Auto Re build FUME Omncs oio tento ot ttn an 17 3 3 3 Manual Backup Function 18 3 4 Auto Rebulld sca ecu ceaa cha Sw a cwn unda can Maze xa 19 341 LED Indicator amp BUZzer o ren 19 3 0 2 Note Sisi rer pa hax eria Fri b a Eae EE e ERR RR E Ra t p 20 3 5 Hard Disk Duplication 20 3 5 1 LED Indicator amp B zzer iu ie nio a 20 3 92 COPY DY EIS i I ERHeRRERHRTHEHE aiiin a EE 3 53 COPY DY SeCEOL uie mE EE A ERE 21 Sd IOIHCfSip47224260ns014i6i0147316103d0818480 g0l20g3154034681648243812431g43 58 21 3 6 LED Indicator Table 22 Table of Contents V vi This Page does not contain any information AX61120 1U Industrial Computer Chassis User s Manual Chapter 1 Introduction This chapter contains the general information and the detailed specifications of the AX61120 Chapter 1 includes the following sections B General Description WB Dimensions B Features W Rear panel B Specifications W Front Panel Features 1 1 General Description The AX61120 is a reliable and affordable solution for 1U rack mount server requirements With its innovative mechanical and electrical design the AX61120 provides high density scalability and reliabil
17. opening the cover for maintenance is a must only a trained technician is allowed to do so Integrated circuits on computer boards are sensitive to static electricity To avoid damaging chips from electrostatic discharge observe the following precautions Y Before handling a board or integrated circuit touch an unpainted portion of the system unit chassis for a few seconds This will help to discharge any static electricity on your body Y When handling boards and components wear a wrist grounding strap available from most electronic component stores Trademarks Acknowledgments AXIOMTEK is a trademark of AXIOMTEK Co Ltd Other brand names and trademarks are the properties of their respective owners Table of Contents Chapter 1 Introduction 1 11 General DescripfOI 0 lt 5 0 6 lt 0062isoeseeeoees 1 1 2 EGRLU ES iisccisraiiioiiioiiaoliiii2ic02ii82ni66120921664auv260va6 2 L3 SpecWlieallbolu v a Pd vHPEIAN CH EINE KFETREA EFE EERE 3 1 4 DimensS iOnS e se se en se csxe 5 1 5 THRESE Patiler aaRS 6 1 6 Front Panel Features 7 Chapter 2 Installation 9 2 1 HDD amp M bil TA ai iieaodivd iaradise 9 Chapter 3 IDEmirror 2000 11 3 1 Functions and Features 11 3 2 How to Install eren nnne 12 3 2 1 Before Installati
18. the operations are still going on properly Auto Rebuild When one hard disk drive is broken down user may replace it with a new one our system will go into Auto Rebuild mode Please reference Section 3 3 2 At this time the LED indicator of the hard disk drive that you just changed will blink When Auto Rebuild function is completed the LED indicator IDEmirror 2000 19 AX61120 1U Industrial Computer Chassis User s Manual will return to the normal status 3 4 2 Notes Buzzer ON OFF Switch Setting is ON to make sure the buzzer alarm to be workable If one hard disk LED indicator doesn t work please check your LED firstly you may reboot the system to check if it s broken Make sure your HDD1 and HDD2 are set at Master mode 3 5 Hard Disk Duplication Please reference Section 3 3 1 Dip Switch Setting set the system to be Hard Disk Duplicator Copy by File or Hard Disk Duplicator Copy by Sector mode to duplicate your hard disk easily You may check system status by 1st 2nd LED indicators and Buzzer Please reference Figure3 2 1 to check 1st 2nd LED indicators and Buzzer ON OFF Dip Switch The meaning of LED indicators and Buzzer are as follows 3 5 1 LED Indicator amp Buzzer For LED Indicator please reference Chapter 3 6 LED Indicator Table When Booting 1st and 2nd will blink once and Buzzer will alert once Buzzer ON OFF Dip Switch setting is ON When one hard disk
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