USER`S MANUAL S. & A.S.
Contents
1. S amp A S LTD INTELLIGENT ELEVATOR RESCUE DEVICE CONTROLLER HP 25KW RESCUE HP V1 3 S N W01642 0934 3128 17 J 1 z 4 W130100_HP 3 5 MANUAL FOR S W VERSION 1 0 0940 Beirut Office Headquarters amp Factory Website Boutros Building 15 Basement S amp A S Building www sascontrollers com Cheikh el Ghabi Street Seaside Road Ghabi Beirut 2068 7808 Jieh Chouf Lebanon Lebanon Technical Support amp Email Tel 961 1 216 994 Tel 961 7 996 333 Tel 961 71 996 333 Fax 961 1 339 600 Fax 961 7 996 116 support sascontrollers com 3 MAIN FEATURES 5 sa etdnacedoa ca ah cavabetacedadcauheatenenucs 3 1 2 TECHNICAL DATA 3 2 3 2 1 OPERATION E E e A EEEE AS REEE 3 2 2 INSTALLATION crimo cuss yuceh S einen EEE S E S 4 2 o EVACUATIONIMODES a a a a Ea E a E SS 4 SOTANDALON E a 4 2 3 2 INTEGRATED2. 1 Motor Torque starting at 60 increase this parameter until the elevator is able to start with no load at the highest floor with half load at the middle floor and with full load at the lowest floor It is advisable to use the minimum value for this parameter that ensures on one end the starting of the elevator and on another end holds the elevator preventing it from accelerating A Motor Torque value larger than needed could result in permanent damage to the Rescue controller 2 LS override delay should be set to zero if the IN3 terminal P1 5 is connected to the LS_EO limit switch end of opening of the door Otherwise it should be set to a value large enough that ensures full opening of the door 3 DZ override delay adjust the value of this parameter to ensure an accurate stop on the floor level Make sure that the door zone switches on for no less than 10cm on the floor 23 EVACUATION MODES 2 31 STANDALONE In this mode the controller will operate autonomously and will perform the task of evacuation and door opening No connections with the elevator controller are required except for the safety circuit No coordination with the main elevator controller is done 2 3 2 INTEGRATED AC2 SPD In this mode the evacuation is coordinated very closely with the ECBAB v3 3 elevator controller The advantage of such coordination is that the elevator controller keeps track of the floor information This evacuation mode requires that the elevat
3. ACZ SPD a e a aa NE ae EAER AE 4 23 S INTEGRATED 4 CONTENTS OF PAGES DISPLAYED ON DIAGNOSTIC 4 4 VIEWING FAULTS AND FAULTS DESCRIPTION 4 1 HOW TO VIEW THE FAULT S cisscvscecsecssecessiccepevscandecesnetadtvedssancceattavebuyois seucacd rssndugvedoussctestedbattycepuantneasniavesdevasaneaee 4 2 HOW TO ERASE codetasiece jiescactecasneriegiecesascnnattestvugegisausaodeaendueteesasandurebeaeoy 5 4 3 FAULT CODE DESCRIPTION 6 5 6 5 AGCESSING THE MENU 6 5 1 1 MAIN MENU 6 3 1 OVERVIEW The Rescue device is a versatile and simple yet very effective elevator evacuation system controller It comprises a single phase sine wave inverter a three phase space vector modulated inverter and a state of the art battery charger that automatically switches between four operating modes depending of the battery charge level The switching frequency of the inverters is 10KHz The switching frequency of the charger is 20 2 The
4. Fault Description Action taken 3Ph Power Drive Error Possible short circuit Reset by switching to Standby mode 2Ph Power Drive Error Possible short circuit Reset by switching to Standby mode 3Ph Over Current Error Internal transistors over current protection tripped Reset by switching to Standby mode 2Ph Over Current Error Internal transistors over current protection tripped Reset by switching to Standby mode Safety Open in Travel Safety circuit opened during travel Reset by switching to Standby mode Motor contactor failed to close because the safety circuit Fail Close Motor C Reset by switching to Standby mode is open Fail Close Door Cont Door contactor failed to close Reset by switching to Standby mode The Max travel time set in the menu was exceeded Reset by switching to Standby mode before reaching a floor level Memory Corrupted The internal memory is corrupted Reset by switching to Standby mode 5 MENU 5 1 ACCESSING THE MENU To access the menu press the right most push button on the diagnostic tool You will be prompted to enter a password 2802 The first digit on the left starts blinking Use the left most push button to decrement the digit and the middle push button to increment the digit When the desired digit is reached push the right most push button The digit is accepted and replaced by The next digit starts blinking Repeat the above procedure for all remaining three digits If you have entered the right password
5. L DESCRIPTION 21 OPERATION The Rescue device has two operating modes standby and ready selected by a switch on IN4 terminal P1 6 Standby the controller will not intervene in case of a power failure Switching to Standby mode will abort any rescue operation in progress It also resets any error that occurred during a rescue operation Of course the battery charging remains operational at all times as long as there is power available The controller switches to zero power consumption mode when the utility fails It will automatically resume charging of batteries when the utility is restored Ready the battery charger is enabled as long as there is power available Upon a power failure and if the DZ input is active the controller will not intervene for a swinging door On the other hand for automatic doors the controller will intervene after the elapse of the time set by Response to open it if the limit switch end of opening is not open lf LS override delay is set different than zero the controller will intervene all cases and will activate the door open for the time set If DZ IN2 on terminal P1 4 is not active the controller will behave as follows and depending of the Evacuation Mode chosen 1 Standalone or Integrated 2 spd the motor contactor is energized If the safety circuit is closed the contactor engages This is detected by input IN1 on terminal P1 3 DC injection is initiated and the mechanical brake is released
6. access to the menu will be granted otherwise access will be denied Note that the push buttons have dynamic functions and their functions are at all times shown on the lower line of the display For convenience entry to the menu does not require the password if it is being accessed within 15 minutes after the last access 5 1 1 MAIN MENU DESCRIPTION Max travel time exp What you see on the display Description and Comments settings Range Nbre of 12V bat Sets the number of batteries connected 6 1to9 Battery Capacity Sets the capacity of the battery used in AH 7 11099 Response Time sec sue time for the Rescue device to intervene upon a power 5 0 to 99 9 sec Door Type Sets the door type Swinging Swinging Auto 3Ph Auto DC or VVVF Nom Motor Voltage Sets the nominal voltage of the lift motor 380 190 to 999V Nom Motor Current Sets the rated current of the lift motor 15 3 1 to 17 0A DC Brake Current Sets the DC brake current as a of the rated current 25 010999 DC brake time start Sets the DC braking time during start 0 5 0 to 99 9 sec DC brake time stop Sets the DC braking time during stop 0 5 0 to 99 9 sec LS override delay 2 override delay when the end of opening limit switch is 0 0 to 99 9 sec DZ override dela Sets the override rai when the DZ is reached 0 5 0 to 9 99 sec 0 0 to 255 sec Sets the output voltage of the single phase inverter 60 60 to 150 Evacuation Freq Hz Sets the frequency of the li
7. contact on terminals p2 5 and p2 6 The controller will attempt to move the elevator in both directions and chooses the direction that draws the least amount of current to continue its travel until a floor level is reached The floor level is signaled by input DZ DC injection and mechanical brake are engaged simultaneously and after the elapse of the DZ override delay timer 4 2 Integrated VX2 this evacuation mode relies on the VX2 VVVF drive to control the elevator motor When the DZ becomes active the rescue controller will take over and opens the door in case it is an automatic door In all cases and after completion of the evacuation cycle the controller will switch to zero power consumption mode It will automatically resume normal operation and charging of batteries when the utility is restored Please note that it is not possible to use the diagnostic tool when the controller is in zero power consumption mode To enable the use of the diagnostic tool in this mode place a jumper on JP5 To preserve the batteries please remember to remove this jumper when the diagnostic tool is no longer needed If the utility is available the diagnostic tool will work regardless of JP5 2 22 INSTALLATION Wiring diagrams for the three evacuation modes with different door types are attached to this document Implement the proper wiring diagram depending on the evacuation mode selected and door type Following is a hint on how to set a few key parameters
8. four operating modes of the charger are trickle for depleted batteries bulk for discharged batteries float overcharging and full for maintaining battery charge Ease of installation adjustment and operation in addition to excellent performance and reliability are the strong points of this controller To maintain battery charge the Rescue will switch to a zero power consumption mode following a rescue operation or if it is in standby mode and the utility is absent 11 MAIN FEATURES Platform Digital Signal Processor Type Space Vector Modulation on 10KHz frequency Charger Modes Trickle bulk float or full Self diagnostic Fault messages describing common faults Measured values Battery voltage Battery charge current Single phase inverter current Three phase inverter current User interface Separate diagnostic tool with a 24 character 2 lines liquid crystal display 1 2 TECHNICAL DATA Supply voltages 50 to 94Vdc Line frequency 45Hz to 65Hz Single Phase Current Rating 10Arms on 50Vrms Three Phase Current rating 10Arms for Rescue 25Arms for RescueHP Switching freq Of inverters 10KHz Modulation Space vector Output freq of 3 phase inverter 0 to 9 9Hz Control inputs Each input has a led to indicate its status all inputs are optically isolated Active high Periphery Supply 22Vdc 100 Control outputs Relay outputs 10A 250vac Optocoupler outputs 50mA 50 Connection Screw type plug in connectors 2 GENERA
9. ft motor during evacuation 5 1 to 9 9Hz Max travel time Sets the maximum travel time in minutes during evacuation 2 5 to 959 Evac Mode Sets the operating mode Standalone Standalone Integrated ac2spd Integrated VX2 Motor torque Sets the torque of the lift motor 60 60 to 150 Load Factory Settings Load the values shown under Default Set N A Exit Menu Select to exit the menu N A 1 If Boost time is set to zero the operation of the Rescue remains normal and the Boost torque is not applied at all 2 If Boost time is set to 255 the Boost torque is applied permanently please avoid using this case unless it is really necessary 3 If Boost time is set between 1 and 254 the count of Boost time is started only after the Rescue has finished the load test and decided on a final direction Boost torque is applied from the start of the evacuation sequence until the elapse of Boost time
10. or controller be powered and operational Furthermore it requires the connection of one control signal from the Rescue controller OUT1 Terminal P1 7 to the SPARE 2 of the ECBAB v3 3 controller 2 33 INTEGRATED VX2 This evacuation mode requires that a VX2 VVVF drive be installed with the ECBAB v3 3 controller The operation of this mode is similar to the Integrated ac2 spd mode with one exception the VX2 powers the elevator motor and not the Rescue controller CONTENTS OF PAGES DISPLAYED ON DIAGNOSTIC TOOL Page 1 Company name Software version If not in evacuation mode 1 line Battery Voltage Vdc Charger current Idc Mode of charger trickle bulk float or full 274 line Status of the controller Standby Ready In evacuation mode 1 line Single phase inverter current Irms Three phase inverter current Irms 274 line Status of evacuation Page 2 4 VIEWING FAULTS AND FAULTS DESCRIPTION 41 HOWTO VIEW THE FAULTS Pressing the middle push button will prompt the board to start displaying the last 10 faults saved in memory The board begins by displaying the last fault Press Previous push buttons to display the previous fault 5 42 HOWTO ERASE THE FAULTS To erase the faults press on the Erase push button while viewing the faults You will be prompted to confirm your request If Yes is pressed all faults are erased if No is pressed faults are not affected 4 3 FAULT CODE DESCRIPTION Fault Message
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