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User Manual - VIAIR Corporation

1. Check all connections with lower than normal 3 Worn piston ring or inlet valve soap and water solution 4 Clogged air filter element and tighten 3 Replace compressor 4 Replace air filter element Compressor runs 1 Faulty pressure switch 1 Replace pressure switch continuously causing 2 Defective safety valve 2 Replace safety valve safety valve if equipped to open Excessive moisture in discharge 1 Excessive water in air tank 2 High humidity a Drain tank tilt tank to drain Drain tank more frequently Move compressor to area with less humidity or use water separator Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Faulty pressure switch if hooked up to a pressure switch Make sure compressor switch is ON Disconnect compressor from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Replace pressure switch Excessive knocking 1 Loose mounting bolts 1 Tighten bolts or rattling 2 Worn bearing on eccentric or 2 Replace bearing or motor shaft piston assembly 3 Cylinder or piston ring is worn 3 Replace piston or compressor CAUTION NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED USER MANUAL 90C 92C 95C Air Compressor Kit AMERICAN WIRE GAUGE GUIDE 12 VOLT AMERICAN WIRE GAUGE GUIDE 24 VOLT Length
2. of wire from battery to Length of wire from battery to Amp Draw compressor in feet Amp Draw compressor in feet 5 10 15 20 5 16 16 16 14 5 10 16 14 12 10 10 15 16 12 10 10 15 20 14 10 10 8 20 25 14 10 8 6 25 30 12 10 8 6 30 40 12 8 6 6 40 50 10 6 6 4 50 60 10 6 4 4 60 Wiring Diagram Fuse Not Included 12V 40A Relay m o o 87 30 Fuse Battery a 85 0 0 OS E To Keyed Power Source Pressure Switch LIMITED WARRANTY VIAIR Corporation warrants this product when properly installed and under normal conditions of use to be free from defects in workmanship and materials for a period of one year from its original date of purchase To receive warranty service or repair please contact VIAIR Corporation Returns should be made within one year of the date of purchase after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain RGA fax a copy of your receipt to 949 585 0188 For complete warranty details please visit www viaircorp com warranty PLEASE NOTE THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE Your Vital Air Source 15 EDELMAN IRVINE CA 92618 TEL 949 585 0011 FAX 949 585 0188 www viaircorp
3. UAL 90C 92C 95C Air Compressor Kit OPERATING INSTRUCTIONS 1 2 IMPORTANT Always operate the compressor at or below the MAXIMUM PRESSURE RATING of the compressor Please refer to Application amp Specifications Sections of this manual for details Always observe the MAXIMUM DUTY CYCLE of the air compressor Refer to Compressor Applications and Specifications Sections of this manual for details Operation exceeding maximum pressure ratings and or duty cycle will result in damage to the air compressor To prevent discharge of your vehicle s battery and enhance performance ALWAYS keep the vehicle s engine running while using the compressor MAINTENANCE amp REPAIRS 1 Periodically check all electrical and fitting connections Clean and tighten as needed 2 3 P N 00092 Only Replace air filter element periodically Replacement frequency depends on Periodically check all mounting screws Tighten as needed operating frequency and operating environment For frequent use in dusty environments we recommend that you replace air filter element at least once a month Regularly clean dust and dirt from compressor cooling fins and motor housing Your air compressor is equipped with permanently lubricated maintenance free motor Never try to lubricate compressor All repairs should be performed by Manufacturer or Manufacturer s Authorized Service Agencies only CAUTION Never touch the air compressor or f
4. Your Vital Air Source 90C COMPRESSOR KIT PART NO 00090 92C COMPRESSOR KIT PART NO 00092 95C COMPRESSOR KIT 12V PART NO 00095 95C COMPRESSOR KIT 24V PART NO 02495 IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL C 90C 92C 95C Air Compressor Kit IMPORTANT SAFETY INSTRUCTIONS CAUTION To reduce risk of electrical shock or electrocution Do not disassemble Do not attempt repairs or modifications Refer to qualified service agencies for all service and repairs Do not use this product in an area where it can fall or be pulled into water or other liquid Do not reach for this product if it has fallen into liquid Use this compressor with 12 volt P N 00090 00092 00095 or 24 volt P N 02495 DC systems only This product should never be left unattended during use WARNING To prevent injury Never allow children to operate this compressor Close supervision is necessary when this compressor is being used near children This compressor will become very hot during and immediately after use Do not touch any part of this compressor with bare hands during and immediately after use Do not use this product near flames or explosive materials or where aerosol products are being used Do not oper
5. ate this product where oxygen is being administered Do not pump anything other than atmospheric air Never use this product while sleepy or drowsy Do not use any tools or attachments without first determining maximum air pressure for that tool or attachment Never point any air nozzle or air sprayer toward another person or any part of the body Wear safety glasses or goggles when operating this product Use only in well ventilated areas INSTALLATION Please read and follow the installation instructions carefully to avoid injury or damage to the compressor and your vehicle Each of our air compressors and parts have been carefully produced and packaged Before you begin installation please familiarize yourself with Installation Parts List Fig 1 of this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor service life Please pay close attention to the following guidelines 1 Select a FLAT UPRIGHT AND SECURE location where the compressor can be mounted 2 To maximize air compressor performance locate compressor as CLOSE TO THE BATTERY as possible so that length of positive lead wire required is at a minimum 3 Choose mounting location that is as cool as possible and AWAY FROM HEAT SOURCES The cooler the ambient temperature the less chance the compressor will overheat 4 This compressor is moisture a
6. com USER MANUAL
7. fer to amp draw of compressor in the specifications section of this manual Round up when choosing a fuse 8 Always locate fuse as close as possible to power source 9 Before connecting to power source re check to make sure that all connections are properly connected 10 Connect and test compressor system by running the compressor for a short time to build up pressure in your air tank 11 Once air pressure reaches preset cut out pressure of your pressure switch the compressor will shut off Inspect all air line connections for leaks with soap and water solution If a leak is detected the air line may not be cut squarely or pushed all the way in Tighten connections if needed Fig 1 90C 92C 95C Air Compressor Kit Installation Parts List A BCD am A Mounting Bolts 4pcs B Flat Washers 8pcs C Locking Washers 4pcs D Nuts 4pcs E Inlet Air Filter with Filter Element 1 pc P N 00092 only F1 Vibration Isolator 4pcs P N 00090 amp P N 00092 only F2 Vibration Isolator 4pcs P N 00095 amp P N 02495 only G Ring Terminal 1pc P N 00095 amp P N 02495 only Fig 2 Compressor Mounting Hardware A S An B gt d al P B 1 Cc gt D gt Refer to Fig 1 Parts List USER MAN
8. ht 12 Volts 11 Amps Permanent Magnetic 120 PSI 9 158 F 40 F 5 4 L x 3 1 W x 4 6H 2 5 Lbs Part No 02495 95C 24V Air Compressor Motor Voltage Max Current Consumption Motor Type Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Dimensions Net Weight 24 Volts 7 Amps Permanent Magnetic 120 PSI 9 158 F 40 F 5 4 L x 3 1 W x 4 6H 2 5 Lbs USER MANUAL 90C 92C 95C Air Compressor Kit COMPRESSOR APPLICATION GUIDE To ensure that you get the highest level of satisfaction from your compressor performance refer to information below VIAIR COMPRESSOR REFERENCE CHART COMPRESSOR SERIES DUTY CYCLE MAX WORKING PRESSURE 100 PSI 72 F 090 SERIES 9 120 PSI 092 SERIES 9 120 PSI 095 SERIES 9 120 PSI 097 SERIES 10 130 PSI 098 SERIES 10 130 PSI 100 SERIES 15 130 PSI 250 IG SERIES 100 150 PSI 275 SERIES 25 150 PSI 280 SERIES 30 150 PSI 325 SERIES 33 150 PSI 330 IG SERIES 100 150 PSI 350 SERIES 100 150 PSI 380 SERIES 100 200 PSI 55 400 SERIES 33 150 PSI 420 SERIES 33 150 PSI 444 SERIES 100 200 PSI 50 450 SERIES 100 150 PSI 450 IG SERIES 100 150 PSI 460 SERIES 100 150 PSI 480 SERIES 100 200 PSI 50 Duty Cycle at 200 PSI and 72 F ABOUT COMPRESSOR DUTY CYCLE Duty cycle refers to the amount of time a compressor can beoperated in a given time period at 100 PSI and a s
9. ittings connected to the air compressor with bare hands during or immediately after use Leader hose and fittings connected to Leader Hose will become very hot during and after use If necessary wear heat resistant gloves to handle fittings air line and leader hose PLEASE NOTE Use thread sealant for proper installation Teflon tape is not recommended Properly sealed recommended torque for 1 8 NPT fittings is 10 to 11 ft Ibs USER MANUAL SPECIFICATIONS Part No 00090 90C Air Compressor Motor Voltage Max Current Consumption Motor Type Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Dimensions Net Weight Part No 00092 92C Air Compressor Motor Voltage Max Current Consumption Motor Type Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Dimensions Net Weight 90C 92C 95C Air Compressor Kit 12 Volts 11 Amps Permanent Magnetic 120 PSI 9 158 F 40 F 5 9 L x 2 1 W x 4 5H 2 4 Lbs 12 Volts 11 Amps Permanent Magnetic 120 PSI 9 158 F 40 F 7 6 L x 2 1 W x 4 5H 2 5 Lbs Part No 00095 95C 12V Air Compressor Motor Voltage Max Current Consumption Motor Type Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Dimensions Net Weig
10. mp splash resistant but NOT WATER PROOF Do not mount compressor in locations where the unit is likely to come in contact with water 5 P N 00092 Only Select compressor mounting location where air line can be routed from compressor air inlet to remote inlet air filter Make sure Remote Inlet Air Filter is located in a dry location away from water splashes 6 If it is necessary to mount the air compressor further away from the battery such as inside your vehicle or in the bed of your pickup use a minimum 12 AWG positive lead wire for remote installation See wire gauge reference chart 7 Do not mount compressor near areas where flammable liquids are stored USER MANUAL 90C 92C 95C Air Compressor Kit MOUNTING AND WIRING 1 Disconnect ground cable from vehicle s battery 2 Temporarily position the air compressor in the location where it will be mounted 3 Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed 4 Mount air compressor with the four sets of 13 64 5 mm bolts nuts washers and locking washers provided Use of thread sealant recommended 5 IMPORTANT Please note your compressor may have a check valve DO NOT remove check valve from the unit 6 Connect compressor s positive lead wire to one of the leads of your pressure switch 7 Make sure that your compressor setup is properly fused For appropriate fuse size re
11. tandard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE HOUR DUTY CYCLE MINUTES ON 100 PSI 72 F MINUTES OFF 9 5 Min On 55 Min Off 10 6 Min On 54 Min Off 15 9 Min On 51 Min Off 20 12 Min On 48 Min Off 25 15 Min On 45 Min Off 30 18 Min On 42 Min Off 33 19 Min On 41 Min Off 50 30 Min On 30 Min Off 100 1 Hour Run Time NOTE All compressors regardless of rated duty cycle require sufficient rest time in between cycles to allow for partial or complete heat dissipation Heat dissipation rates may vary depending on ambient temperatures and operating conditions ABOUT RATED WORKING PRESSURE To ensure trouble free service life of your compressor always operate compressor within rated working pressure of the compressor Never use a pressure switch with a higher cut off pressure than compressor s rated working pressure USER MANUAL PROBLEM 90C 92C 95C Air Compressor Kit TROUBLESHOOTING GUIDE POSSIBLE CAUSE S CORRECTIVE ACTION Tank pressure drops when 1 Loose drain cock a Tighten drain cock compressor s shut off 2 Check valve leaking 2 Replace check valve or 3 Loose connections compressor 3 Check all connections with soap and water solution and tighten Compressor runs 1 Excessive air usage 1 Decrease air usage continuously and air flow 2 Loose connections 2

User Manual - VIAIR Corporation

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