Aquamatic 5200 - Perten Instruments
Contents
1. 02 01 2013 11 03 AM 06 08 2012 9 29 General Settings Import Export 4 Reports Back J Ext ENES General Settings Local settings analysis options and basic maintenance features Contains a list of the calibrations installed in the instrument Products Select which products appear in the Products menu and change settings for the respective products Access all analysis results Import Export Import and export data results and settings Logbook Shows all changes and warnings that have appeared in the instrument System info Lists software version and other system information 16 36 INSTRUMENTS Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 7 4 1 General settings Local Settings Language date time etc Change Access Log in as Administrator to access configuration and adjustment features Right Analysis Options Set preferences for analysis and how results are displayed Maintenance Adjust the built in balance clean and access additional maintenance functions Local Settings Change Access Right Analysis Options Maintenance 7 4 1 1 Local settings In Local settings the user can view basic instrument configuration The settings can be changed when logged in as an Administrator Please read Section 7 4 1 2 for detailed information on changing access rights For all settings press the white field to toggle or select options Setti2. Serial Number 1215613 Ul Software Version UI 20130130 04 Controller Software Vers CC20121218 14 v Exit 7 5 Error messages Error message Solution 1 Ambient Temperature out of range The ambient temperature 1s either too high or too low for the AM 5200 A to work properly Clean sensor lenses see instructions The sample sensors may be dirty Please see instructions 1n Section 8 1 below Also make sure that the instrument is not placed in direct sunlight Emergency stop see instructions A mechanical failure was detected Check for obstructions such as straws or other objects Switch power off and on again Consult technical support if the message persists Measuring cell not empty see Some sample or foreign material remained in the instructions test cell after the lid opened to allow the sample to flow out For example this may be caused by a very wet sample Inspect the bottom of the cell with catch drawer removed to look for residue around the cell bottom and RF lid If this does not resolve the issue it may be necessary to clean the cell as described in Section 8 2 Moisture out of range The sample moisture content is outside the limits the AM 5200 A was calibrated for and results may not be accurate INSTRUMENTS 29 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Name field cannot be empty No printer found Out of limit error Please make sure catch
3. X tab will be created within the folder 7 4 5 4 Export Perten and Custom Data This feature exports data in spreadsheets formatted in the form of the output formats Serial and Standard data INSTRUMENTS 26 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 7 4 5 5 Update Via Internet This feature allows the user to update the instrument through the Ethernet port Direct internet or cellular router wireless data connection options are available Any updates are initiated by the user not by remote site preserving security of calibrations and data records Internet connection reguired 7 4 6 Logbook The logbook shows events warnings and changes Events amp Warnings All types of error messages are listed both hardware failures and errors during analyses such as results outside analytical range for example Change Log All kinds of changes done to settings in the instrument are listed such as a bias adjustment or a software update Logbook 01 25 2013 1 10 PM Events amp Warning Change Log 7 4 7 System info System info lists information about the instrument current software versions etc Manufacturer Perten Instruments AB is the manufacturer of the AM 5200 A Serial number Displays the serial number of your instrument UI software version Displays the version of the user interface software Controller software Displays the version of the controller softwar
4. and year at the top to display a list of all months in the year In the month screen press the year to list additional years By pressing Product Name and selecting Wheat a list of all analyses of wheat samples will be displayed By pressing From and selecting October 3 2012 a list of all analyses made on October 3 2012 and later will be displayed By pressing To and selecting November 15 2012 a list of all analyses made until that date will be displayed For example it is possible to combine two or all three selection criteria so that only wheat samples analyzed between October 3 and November 15 2012 will be displayed Date amp Time 08 06 2012 13 40 08 06 2012 13 40 08 06 2012 13 39 08 06 2012 13 39 08 06 2012 13 38 08 06 2012 13 38 08 06 2012 13 38 08 06 2012 13 37 Perten 06 08 2012 1 41 PM Product Wheat SRW Wheat SRW Wheat SRW Wheat SRW Wheat SRW Wheat SRW Wheat SRW Wheat SRW Moisture TW Temp 9 4 59 27 23 7 9 4 59 23 23 6 9 3 59 10 23 6 9 7 59 14 23 6 9 5 59 03 23 5 9 5 59 27 23 5 9 4 58 99 23 4 9 5 59 23 23 4 Back Exit Export 25 36 INSTRUMENTS Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 In list view individual measurements can be displayed in full screen view by touching that row A result screen of only that analysis will open Touch Back to return to list view 7 4 5 Import Export The import and export function allows th
5. drawer is empty REF lid cannot open see instructions RF Lid measurement cell dump door RF lid cannot close see instructions RF Lid 2 measurement cell dump door Catch drawer not in place Sample temperature out of range Sample to ambient temperature exceeded Please enter a name Please connect a printer and or check that it is properly connected If this message appears after analysis it means one or more parameters is outside of the approved range If this message appears before analysis it means that a self test on the empty measurement cell has shown a system drift Switch power off and on again and contact technical support if it persists Pull out the catch drawer and empty if necessary Switch power off and on again If the problem persists inspect transportation locks to make sure it is properly disengaged according to instructions Section 5 1 2 If the problem still persists contact technical support There may be residue on the RF lid at bottom of test cell too much sample in waste drawer or mechanical interference Empty waste tray and switch power off and on again to retry Consult technical support if problem persists Please insert the catch drawer If the catch drawer is fully inserted and the AM 5200 A still gives this message there may be a problem with the sensor Please contact technical support The sample temperature exceeds the limits set for this grain type All
6. the instrument from the box using the handles located on both s des of the foam packing material Remove all tape and protective covers 5 1 1 Box contents This delivery contains e The AM 5200 A e Mains Power Cable e Operation Manual for the AM 5200 A 5 1 2 Removing transport locks There are two built in transport locks protecting the load cell These must to be lowered to the operate position before switching the instrument on The instrument can be carried carefully without using the transport locks For shipping or transportation on carts or similar return the transport locks to the lock position To disengage the transport locks first put the instrument on its back and remove the catch drawer The red locks are indicated by the arrows in the picture on the following page INSTRUMENTS 8 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 sm Before Transport Lock d Unlock position position Lok f Unlock position 2 position oL The Transport Locks see section 5 1 2 located near sharp edges Wear gloves and use caution when removing and setting Transport Locks Transport Lock 1 is secured by a magnetic catch To unlock tilt the red plate to release the locking pin and slide the red plate to the lower position Ensure the locking pin enters the top hole for unlocked position The figures below show Transport Lock 1 in the Lo
7. the memory stick Unable To export UGMA factors Please insert a USB memory stick into one of the USB ports at the back Make sure that there is enough space on the memory stick Unable to export Unit Adjustment Please insert a USB memory stick into one of the Factors USB ports at the back Make sure that there is enough space on the memory stick Waste tray is full Pull out the catch drawer and empty if necessary Weight out of range The sample weight is not sufficient for analysis INSTRUMENTS 31 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 This could happen if the sample you try to analyze is of very low density If you receive this message for a sample of normal density please contact technical support Empty weight is not stable The empty weight measurement is not stable for analysis This may be caused by instrument instability due to unstable or vibration environment First insure the instrument is properly leveled on a solid surface as per section 5 1 3 of this manual If problem persists please contact technical support Sample weight is not stable The sample weight measurement is not stable for analysis This may be caused by instrument instability due to unstable or vibration environment First insure the instrument is properly leveled on a solid surface as per section 5 1 3 of this manual If problem persists please contact technical support If any of the following error messages appea
8. 0EN3 v 1 1 May 2013 7 4 2 Profile In Profile the user can view calibration settings for profiles stored by the instrument Selecting Profile will display a list of all available profiles Select a profile to view by pressing its button and the Profile name and version number will be displayed 02 01 2013 11 27 AM SOY SORG SFS CORN OATS WHTH M T 4 3 Products The Products menu allows the user to change the settings for existing products add and delete products and choose which products appear in the Products list when analyzing samples Product Settings In Product Settings you can change the settings for products When you press this button you will see a list of existing products Add Product Use this button to create a new product only visible when logged in as Administrator Delete Product Use this button to delete one of the existing products only visible when logged in as Administrator Organize Select products to display and in which order only visible when logged in as Products Administrator Set Default This sets the product list back to factory settings only visible when logged in Order as Administrator Admin 02 04 2013 9 10 AM Product Settings Add Product Delete Product Organize Products INSTRUMENTS 22 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 7 4 3 1 Product Settings In Product Settings the user c
9. 2400 4800 9600 19200 38400 57600 115 200 The printer provided by Perten Instruments requires a baud rate of 19200 Unit Sends the record of changes made to settings to printer Change Log Print Show Products Allows the user to change the mode of default products shows Toggle between Full and Favorite Diagnostic Log Allows the user to Enable or Disable the Diagnostic Log Administrator only Date Set the current month day and year This can be done by selecting Date and the correct day on the calendar Selecting the Month and Year at the top of the calendar allows a month to be chosen and the arrows allow scrolling to choose the correct year INSTRUMENTS 18 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 Set the current hour minute and am pm This can be done by selecting Time and the setting to be changed and entering the number into the keypad on the display Local Settings 02 01 2013 11 05 AM Calendar Admin 06 08 2012 9 49 AM a June 2012 v Date Format mm dd yyyy Mon Tue Wed Thu Fri Sat sun 25 29 030 9731712 53 5 6 8 9 10 12 7432 2142719 216 System Mode Normal 18 32055210029 230624 2B 021 0728 5 28 5 4 11 18 Sampling Mode Automatic M 25 A E WS AP EE Time Format am pm 7 4 1 2 Change access right Upon initialization the access right is set to Default meaning no adjustments or configuration c
10. AM 5200 A E5200EN3 v 1 1 May 2013 What to Print Select to print only moisture results or Specific Weight and or temperature Reguires a connected printer Average Can be set to 1 2 or 3 to determine whether the displayed values are the average of 1 2 or 3 sample measurements respectively Perten 02 04 2013 10 18 AM Soybeans Corn amp Name Soybeans Profile SOY Oats a Sorghum bu Sample ID Default Rice Ruf Rice Ruf MGa Abbreviation SB v pu 7 4 3 2 Add Product Add Product allows the user to create a new product either by copying settings from an existing product or by creating completely new settings The settings to be configured are listed in the table 7 3 3 1 Save 7 4 3 3 Delete Product Delete Product allows the user to delete a product and its settings from the instrument If deleted the product will no longer be available to the instrument The Profile used for this product is still available in the system 7 4 3 4 Organize Products In Organize Products the user can select what installed products should be displayed in the Products menu and in which order they appear Product names which appear with a white button are visible in menus and product names that are displayed in a grey button are not visible in menus To switch between the modes simply touch the product name 7 4 3 5 Set Favorite List The instrument allows the u
11. Operation Manual AM 5200 A E5200ENG v 1 0 May 2013 Aguamatic 5200 A Operation Manual INSTRUMENTS 1 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 1 Safety 1 1 Warning y 1 2 Caution Ensure that the transport locks are disengaged before switching the instrument on Follow the instructions in Section 5 1 To prevent operator injury or damage to the instrument verify that the line voltage is correct before connecting the mains power This information is located on the name plate of the instrument Also ensure the main power cable is connected to a power outlet with protective earth ground Apart from the measurement cell accessed through removal of the top cover there are no user serviceable parts inside the instrument Perten Instruments takes no responsibility for injury or damages caused by personnel not specially trained for AM 5200 A service In the event of a power cable connector failure the replacement must be made only by qualified personnel The AM 5200 A must only be used for analysis of unground grain oilseed beans pulses and similar product The Transport Locks see section 5 1 2 are located near sharp edges Wear gloves and use caution when removing and setting Transport Locks Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 2 General Description Introduction The AM 5200 A is a grain analy
12. an change settings for existing products There are restrictions on editing officially approved products These products will display a padlock symbol on the product button Setting Name The name displayed in the Products List of the analysis start screen and the results database The profile contains the specific calibration used for the product Sample ID Choose whether to use Default setting as set in Analys s options under General settings or a specific setting for this product Shows the official abbreviation for the product Bias is the offset used to adjust to the reference method Moisture Slope Slope is the skew used to adjust to the reference method Can be toggled to allow not allow bias slope changes for moisture Moisture Locked TW Active Yes means that Specific Weight TW HLW is calculated when analyzing this product No means it is not To set it to Yes it is necessary to adjust bias Some products are bias adjusted from factory These are the only products with Specific Weight activated from factory Bias 1s the offset used to adjust to the reference method TW Slope Slope is the skew used to adjust to the reference method TW Locked Can be toggled to allow not allow bias slope changes for test weight Auto Print Choose the Default setting as set in Analysis options under General settings or a specific setting for this product INSTRUMENTS 23 36 Operation Manual
13. ange the setting When the white field is pressed the content of the field will change To save changes simply press Save at the bottom right To scroll through the list press the up or down arrow button In other screens there may be white fields intended for text entry When pressed an on screen keyboard is displayed Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 7 3 Analyzing Samples 7 3 1 Preparations This Section describes necessary preparations required to begin analysis Illustration Picture Switch the instrument The AM 5200 A on automatically starts a self test when the instrument is switched on The instrument is off when the bottom of the button is pressed and on when the top is pressed 2 Empty and insert catch The catch drawer must be drawer emptied and inserted before analys s can begin A reminder is displayed when the instrument has completed the self test Prepare the sample Approximately 700 ml of sample is required Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 Begin analysis The following Section is a step by step instruction of how to run sample analysis Illustration Picture Select product Enter sample ID if desired Pour the sample into the funnel Read the result Empty the catch drawer Select the product by pressing the corresponding button in the list Use the arrow keys to scroll up and down in the list t
14. cked and Unlocked positions Transport Lock 1 in Locked position Note the Transport Lock 1 in Unlocked position Note position of the locking pin in the bottom hole the position of the locking pin the top hole INSTRUMENTS Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 2 Transport Lock 2 is secured by three thumbscrews Remove thumbscrews A and B and loosen thumbscrew C Then slide lock bracket to the Unlock position as displayed in the graphic below Reinstall thumbscrew A in its original position and B in the unlocked position Ensure all thumbscrews are snug The two images below show Transport Lock 2 in Locked and Unlocked positions Unlock position Lock position Transport lock 2 Transport lock 2 Before moving or shipping the AM 5200 A please ensure both Transportation Locks are properly secured To lock simply reverse the unlocking procedure 5 1 3 Placement ofthe AM 5200 A Place the AM 5200 A on a vibration free level surface with less than 5 slope The AM 5200 A should not be placed near radio transmitters such as mobile cellular phones AM 5200 A leveling procedures For optimal performance this procedure should be followed each time the instrument is moved Ensure all feet are free to rotate prior to adjustment Remove the top cover to gain access to the level indicator mounted on the top flat plate located near the front and center of the instrument Remove the to
15. de ane 12 7 1 Instrument OVervIGe WW iex sut ee ehren 12 1 2 Operating the AM 5200 A ee 13 1 3 Analyzing Samples een een een 14 1 4 Settings and ee ee ae ea Meum 16 7 9 Eror IMC SS AGC eeir Se weaned aaa ee deol 29 8 MUI ee A ee a IR RANA EMA EM 33 8 1 Cleaning sample sensors eee nee nsn nnns 33 8 2 Cleaning the seen 33 9 PECANICALS PECIICATION gt ono eine 34 9 1 oa a o GAA A nee 34 9 2 Environmental operating conditions a 35 This operation manual has Perten Instruments part number E5200EN3 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 4 Liability The AM 5200 A is designed to measure moisture in grains and oilseeds The correctness of the results provided by the instrument is influenced by factors that Perten Instruments cannot monitor nor take responsibility for It is the responsibility of the operator to ensure that the results are correct for example by using daily check samples to monitor the instrument and to perform periodic checks on the scale as provided in the instructions Perten Instruments or its distributors can never be responsible for any damages caused by incorrect results by this product Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 4 1 Declaration of Conformity CE DECLARATION OF CONFORMITY Manufactu
16. e version Perlen INSTRUMENTS 27 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Language Version Displays the version of the Language software Kernel Version Displays the version of Kernel being used Calibration Version Displays the version of Calibration Samples analyzed This is the number of analyses performed by the instrument since it was manufactured Last Service Date This is the date when an authorized technician last serviced the instrument Next Service Date Displays the recommendation for the next service date If reached contact your distributor or Perten Instruments DHCP Allows the user to enable or disable Dynamic Host Configuration Protocol for IP Networks Destination for UDP broadcast of results This displays the IP address for this instrument Operating Parameters Min Ambient Temperature Max Ambient Temperature Ambient Temperature Difference Ambient Temperature difference Visible but not changeable Adjust Factors Unit Calibration Factors Visible but not changeable Test Mode Allows Test mode to be enabled or disabled when the screen shows Enable Test mode is on When a product is selected to run a sample with Test mode enabled entering a number 1 20 into the sample ID field will generate a result based on different test sample parameters Administrator only Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Manufacturer Ferten Instruments AB
17. e placed horizontally and in vibration free surroundings Sample temperature sensitivity Typically 0 C to 45 C The range may be wider or more narrow for individual grain types and local approvals may specity different temperature limits Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Perten Instruments Inc 6444 S 6th St Road Springfield IL 62712 Tel 217 585 9440 Fax 217 585 9441 serviceusa perten com http www perten com Shore Measuring Systems A Division of CTB Inc 1112 Enterprise Dr Rantoul IL 61866 Tel 217 892 2544 Fax 217 892 4281 sales shoremeasuring com http www shoremeasuring com GSF 506 5th Ave Sully IA 50251 Sales 1 800 627 6702 Service 1 877 856 0060 Fax 1 641 594 4364 sales gsf agstar com http www gst agstar com Perten Instruments AB P O Box 9006 S 126 09 Hagersten SWEDEN Tel 46 8 505 80 900 Fax 46 8 505 80 990 E mail info perten com Web www perten com
18. e user to import updates and product settings as well as export results and data A USB memory stick is used for data transfer Simply insert a memory stick into the USB port at the back of the instrument before attempting to import or export data 02 01 2013 11 32 AM Import Export Predictions Data Export Raw Data Export Perten and Custom Data 7 4 5 1 Import If the user has received a file from Perten Instruments or your local distributor for update of the AM 5200 A place that file on a memory stick as directed and insert the memory stick into the USB port at the back of the instrument Then navigate to the Import Export menu and select Import 7 4 5 2 Export Predictions This feature is used to export predicted values for moisture specific weight and temperature to a file which can be opened in a spreadsheet program Insert a memory stick into one of the USB ports at the back of the instrument before selecting export A folder will be created on the memory stick containing a data file The file can be opened in MS Excel or a similar program 7 4 5 3 Export Raw Data In some situations a technical support representative may ask for raw data from the instrument Use this feature to export raw data to a file Before pressing the key insert a memory stick into one of the USB ports at the back of the instrument Press the key and a folder named Raw data will be created on the memory stick and a file named
19. hanges are allowed To log in as Administrator allowing changes enter Change Access Right in the General Settings menu and then press the top field displaying Access Right Default The user will see the keyboard and can enter the password 142857 Press Enter and Access Right will be changed to Administrator The user will also see a small icon of an ID Card in the middle of the field at the top of the display To log out and return to a default user access the feature again and leave the field blank when the keyboard appears and press Enter or click Login at the bottom right of the screen A Message will confirm the Default Access Right Any incorrect login will return the use to Default Access Right SALIS ERS RS Ce n AME DR Sa 142857 ey Message Access Right Default Key 1 77C Successfully logged as Admin user Key2 75B ES mm INSTRUMENTS 19 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 7 4 1 3 Analysis Options In Analysis Options default analysis options can be changed These settings will be used by individual products whenever Default is selected It is possible to override these default settings on individual products Setting ID required Printout text Auto print What to Print Select whether to display moisture results with one or two decimals No means that the sample ID fea
20. lized for data entry Optional Eguipment Flow Through Mode The flow through catch drawer may be purchased to allow grain to flow through and into a larger user supplied container Optional Eguipment Printer A serial ticket printer such as the Citizen CD S500A RSU Matrix printer along with a FTDI chipset USB to Serial adapter cable is supported by the AM 5200 5200 A Star TSP 654 RE Thermal printer along with a FTDI chipset USB to Serial adapter cable is supported by the AM 5200 5200 A Optional Eguipment Data transfer USB memory stick Note Pictures in this manual may change depending on UI Version Current pictures based on UI 20130130 04 INSTRUMENTS Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 3 Table of Contents 1 vlla 3 1 1 laus T 3 1 2 2 General DESCHIDU OM ssc ee eek 4 3 ON CMC IN a UU t ae ee een 5 4 H lolji er 6 4 1 Declaration of Conformity OE iii sei aje ee ae ua 7 5 selling UP Tie INS UMC NM tetas scene oh een erden 8 5 1 Unpacking and Installation nennen nen 8 5 2 Configuration and Adjustment nenn 10 6 User s Quick Guide Analyzing Samples nen 11 7 User s Reference Gui
21. lt in balance used for moisture and Test Weight Hectoliter Weight determination Please contact technical support for more information and assistance Grain Weight Displays the weight factor sample temperature and total weight for a sample Check Stability Check Allows the user to access more technical information if required during technical support Administrator only Requires power cycle System recovery Select Set a restore point to save the system configurations and data to the SD card Administrator only Control values Shows the values of the various measurements for the empty cell Allows opening of funnel for access to the inside of the cell for cleaning Change Pass Allows the Administrator to change the Admin Pass Code Enter the current Code Admin Pass Code Default is 142857 in the Current Pass field Enter the new desired pass code in the New Pass and Confirmation field If the revised Admin Pass Code is lost the user can call Perten for an access code to reset the Admin Pass Code to the Default setting Test Serial Ports Enables diagnostics of the serial ports Printer Perten and Custom Maintenance Admin 02 01 2013 3 55 PM Admin Check Scale Control Values 4 Grain Weight Check Clean Stability Check Change Pass Code System Recovery v 02 01 2013 3 56 PM Maintenance Perlen INSTRUMENTS 21 36 Operation Manual AM 5200 CA E520
22. mains power inlet Two USB W ports are located next to the power switch The AM 5200 A 15 a USB master and can be connected to memory sticks and printer but not to a computer with the exception of recording serial or standard output Note that only specific printer models can be used with the AM 5200 A The Ethernet port is designed for receiving future updates to firmware or calibrations INSTRUMENTS 12 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 7 2 Operating the AM 5200 A The AM 5200 A is operated through a color touch screen As a resistance type touch screen it is intended to be operated by touch with the user touching screen elements by hand It is possible to use when wearing gloves or with a stylus pen Multi touch is not supported Only one key can be pressed at a time The picture below shows a typical screen in the AM 5200 A The grey field at the top of the screen is the Menu name field which is the currently selected menu The user will also find date and time at the top right of this field Local Settings 02 01 2013 11 05 AM Date Format mm dd yyyy Time Format am pm System Mode Normal Sampling Mode Automatic v Back Exit To select one of the blue buttons simply touch it The user will hear a clicking sound when pressed The white fields display the current setting and the text to the left explains the setting By pressing the white fields the user can ch
23. ng Select to show dates as yyyy mm dd or mm dd yyyy Use 24h or 12h time display System Mode Select Normal or Flow through operating modes Normal mode requires the drawer to be emptied after each test Flow though mode allows samples to be run rapidly with the grain flowing through an optional drawer and collecting in a larger receptacle placed underneath the instrument INSTRUMENTS 17 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 Sampling Mode Select automatic or manual Automatic starts a test when the cell is filled Manual waits for a button press to run a sample Select the language to use when operating the instrument Test Weight Select Test weight units Test weight also called Specific Weight or Hectoliter Weight can be calculated and displayed as lb bu kg hl g 0 5 g L Select display sample temperature in C or F Output Mode Print Compatible with Citizen CD S500 Impact printer or equivalent Output is NTEP Compliant Perten Output record compatible with most grain receiving software Control Interfaces with special control and recording programs that can select product type and initiate a sample reading in flow through mode then accept results from the unit Multi with available multi port adapter simultaneously provides all output formats on four separate connections ports Printer Perten Custom and Control Baud Rate Baud Rate Selections for printing purposes
24. o display more products The instrument can be set to store a sample ID to track analyzed samples If this feature is used the instrument will ask for a sample ID Press the white field and an on screen keyboard will be displayed Should a mistake be made necessitating the user to return to the Products menu press Cancel Should the user need to empty the sample into the catch drawer press Abort The analysis starts immediately The result is then calculated and displayed Empty the catch drawer and put it back again Keeping the catch drawer in place can prevent rodents from entering the unit and causing damage 15 6 02 01 2013 11 03 AM Soybeans Soybeans a Oats i sorghum a Cancel Rice RufLGa Rice Ruf MGa Perten 05 01 2013 2 31 PM Wheat HW Sample ID Info pra Results 05 01 2013 2 27 PM OATS 120604 Moisture TW Temp 11 6 39 5 Ib bu tat INSTRUMENTS Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 Run the next The instrument now assumes that it will sample analyze another sample of the same product type If this is the case simply continue from step 4 above If a different product is to be analyzed press Cancel to return to the Product list and proceed from step 1 7 4 Settings and Features To access settings and features press the Menu key The following menu items will be seen
25. ow the sample to warm or cool closer to ambient temperature and re run the sample or use a different sample The difference in temperature between the sample and the instrument exceeds limits Allow the sample INSTRUMENTS 30 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 to warm or cool closer to ambient temperature and re run the sample or use a different sample Strike off failed see instructions Motorized sample strike off was unable to push excess sample off the top of test cell Possible causes very wet and coarse sample too much sample or mechanical interference Retry with less sample Contact technical support if it persists Top cover not in place see instructions Please install the top cover and make sure it is pressed down and locked in position Power must then be cycled off and on Unable to export Please insert USB memory stick into one of the USB ports at the back Make sure that there is enough space on the memory stick Unable to export change log Please insert a USB memory stick into one of the USB ports at the back Make sure that there is enough space on the memory stick Unable to export events and warnings Please insert a USB memory stick into one of the USB ports at the back Make sure that there is enough space on the memory stick Unable to export raw data Please insert a USB memory stick into one of the USB ports at the back Make sure that there is enough space on
26. p cover with a slight pull upward or push downward Do not pull or push on the finger guards of the funnel assembly as damage may occur Adjust the feet as necessary to ensure the instrument is level and each of the feet can no longer be turned Check the stability by attempting to push the instrument front to back and side to side while watching the level The bubble should remain steady Once the feet are in the desired positions lock the lock nut located on the screw above the rubber foot in place by using a wrench to tighten the nut securely to the bottom of the instrument 5 2 Configuration and Adjustment The AM 5200 A is supplied with the Unified Grain Moisture Algorithm developed by the United States Department of Agriculture and provides unparalleled accuracy The instrument has been thoroughly adjusted at the factory but local reference methods for moisture and specific weight may differ from the methods the AM 5200 A is referenced against Perten Instruments recommends the user verify adjustments by analyzing a few samples of each product using both the reference method and the AM 5200 A comparing the results It is recommended that the user select products to be displayed 1n the Products list This is explained in Section 7 4 3 4 To set analysis options such as the use of sample ID Please refer to Section 7 4 1 21 for detailed information To change settings for date time units for temperature and specific weight plea
27. r please contact technical support and inform them of the error message displayed eg Unable to Initialize ACC Validation Error Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 8 Maintenance 8 1 Cleaning sample sensors Switch the power off and remove the power cable Then open the instrument by removing the top cover Lift off the top cover Inspect the four sensor lenses inside the funnel If the sensor lenses need to be cleaned first use gentle compressed air jet such as canned air used for PC servicing If this is inadeguate use a damp soft cloth to remove residue build up Snap the top cover back on before plugging in the power cable 8 2 Cleaning the RF cell Prior to turning the power off select Menu General settings Maintenance Clean H Open Funnel Do not press back Switch the power off and remove the power cable This allows the grain dump door to open for better access to the RF cell Open the instrument Lift off the top cover Push back the black inner funnel Push back the inner funnel to access the metal RF cell inside the instrument If the cell needs to be cleaned first use gentle compressed air jet such as canned air used for PC servicing If this is inadequate use a damp soft cloth to remove residue build up The plastic door on the bottom of the RF cell may also be accessed for cleaning by placing the instrument on its back and removing the catch drawer The plastic doo
28. r may be moved and cleaned with a damp soft cloth Reassemble and make sure to snap the top cover back on before plugging in the power cable INSTRUMENTS 33 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 9 Technical Specification 9 1 Technical data Power requirements 100 240V 50 60Hz 60 VA Fuses The mains fuses are mounted inside the instrument and shall only be replaced by qualified personnel There are no user serviceable parts inside the instrument Fuse rat ng 2x T2A L250V Battery CR2032 3V Li Ion with wires and connector Perten part number 21270 Hx Wx D mn inche 418 163 x 424 167 x 359 135 Approximately 10 seconds Radio frequency 150 MHz User interfaces Color touch screen 5 7 Interconnection Ethernet through RJ 45 connector USB x2 for general purpose through USB connector Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 9 2 Environmental operating conditions Note The environmental conditions only refer to the conditions in which the apparatus can be safely used Temperature variations may affect the analysis result Iransport Temperature 20 to 55 C Relative humidity 10 90 Atmospheric pressure 500 hPa 1060 hPa Operation For indoor use Ambient temperature maximum 5to 40 C non condensing Local approvals may specity different temperature range Relative humidity 30 90 Atmospheric pressure 700 hPa 1050 hPa Position The AM 5200 A shall b
29. rer Perten Instruments AB Address P O Box 9006 SE 126 09 H gersten SWEDEN Declare that the product AM 5200 A Complies with the CE directives and requirements stated below LVD directive 2006 95 EC e EN 61010 1 2001 Electrical equipment for measurement control and laboratory use General requirements e EN 61010 2 081 2002 a1 2003 Particular requirements for automatic and semiautomatic laboratory equipment for analysis and other purposes In addition requirements for the US amp Canada e UL61010 1 2004 second edition CAN CSA C22 2 No 61010 1 2004 second edition e FCC part 15 subpart B class B EMC directive 2004 108 EC e EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Place and date It LM Patrik Hedeklint Development Manager PERTEN INSTRUMENTS AB Visiting address Phone 46 8 505 80 900 Registered office Stockholm Box 9006 nstrumentvigen 29 31 Fax 46 8 505 80 990 Reg No 556084 5736 SE 126 09 H gersten Sweden SE 126 53 Hiigersten Web www perten com VAT No SE556084573601 Operation Manual AM 5200 A E5200ENG v 1 0 May 2013 o Setting up the Instrument 9 1 Unpacking and Installation Notice how the instrument was packed upon arrival If the instrument is to be transported return in original packaging It is important that all packing materials are saved Be sure to remove the transportation locks on the load cell before use Lift
30. se refer to Section 7 4 1 1 INSTRUMENTS 10 36 Operation Manual AM 5200 A E5200ENG v 1 0 2013 Quick Guide 6 User s Quick Guide Analyzing Samples ke Section 7 33 tor additional information Select product by pressing the corresponding button Use arrow keys to scroll down and up the list Enter Sample ID only if an ID is desired 1 Press the input field and the keyboard will be activated Wheat HW Enter sample ID and press Enter The user can also enter other sample information into the Info field by pressing the input field is Cancel Sample ID Pour sample into top funnel Stop pouring when y the grain level reaches the bottom of the metal funnel The AM 5200 A automatically starts the analysis The result is calculated and displayed OATS 120604 E 1 1 6 39 5 Ib bu don fare Empty the catch drawer and replace To analyze the next sample of the same sample type just pour the sample into the funnel To analyze a different sample type press Cancel from the Analyze screen or Products from the Results screen and follow instructions in step 1 above INSTRUMENTS 11 36 Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 7 User s Reference Guide 7 1 Instrument Overview Funnel Touch screen AM 5200 A Catch drawer Mains switch USB and Ethernet The power switch is located on the rear side beside the
31. ser to set a list of favorite products to be displayed To set favorites change access rights to Admin as detailed in Section 7 4 1 2 To select a product as a favorite touch the product name Product names which appear with a white button are visible in the favorites list and product names that are displayed in a grey button are not visible in the favorites list Operation Manual AM 5200 CA E5200EN3 v 1 1 May 2013 Set Favorite List soybeans a Oats Rice RUf LG Es Admin 02 04 2013 9 20 AM Sorghum Rice Ruf MG v Press the Save key at the bottom right to save changes Save Favorites selected are displayed under the Select Product screen by touching the Favorite button If the user needs to display the full list of products touch the Full button 7 4 3 6 Set Default Order This returns the product list to the factory settings 7 4 4 Reports The reports feature contains a database of all analysis results The first screen displays three fields Product Name From and To Pressing Done at this screen will produce a complete list of all analyses starting with the most recent at the top The user can also choose to filter by product and or date of analysis by pressing any of the three fields to make a selection If From or To are selected a calendar will be displayed Use arrow keys to select a previous month or a later month Press the month
32. ture is disabled and it is not possible to enter ID when analyzing a sample Optional means that it is possible but sample ID is not required Required means that the instrument will not display any results unless a sample ID is entered Auto increment means that the instrument will automatically increment the sample ID from 1 to 2 and so on Show last will return the previous sample ID and is useful if you analyze many samples with s milar IDs Enter the text to be displayed at the top of each printout Useful for displaying the company name on the printout Yes results will always be printed after each analysis No no printout will be made It is still possible to create a printout manually after an analysis has been performed Moisture results are always printed The user can select whether to include specific weight and temperature Moisture Moist TW Moist TW Temp Moist Temp Decimals 1 ID Required Optional Printout Text Perten Auto Print No Ex INSTRUMENTS 20 36 Operation Manual AM 5200 A E5200EN3 v 1 1 May 2013 7 4 1 4 Maintenance In Maintenance the user can access the available maintenance tasks These features should only be accessed in the event of technical difficulties and as directed by technical support Detailed user maintenance procedures are located in section 8 Setting Check scale This feature is to check and adjust the bui
33. zer designed to determine moisture temperature and specific weight The instrument measures the dielectric constant of grain at 150 MHz The instrument reguires no sample preparation other than cleaning or the removal of large impurities Applications The AM 5200 A is intended for the measurement of many types of grains and oilseeds For a complete list of grain and seed types for which the instrument is approved for use in your location please consult the current Approved Uses information at www perten com am5200usda This listing includes the range of moisture content and temperature for each type of sample to be measured Method Typically a 700 ml sample is poured into the hopper The instrument automatically starts measuring the sample when a sufficient amount of sample has been received Features The instrument includes a large color touch screen for operation and presentation of results The internal scales are used for calculating specific weight density of the sample Specific weight is commonly referred to as Test Weight or Hectoliter Weight Calibration Through the use of the specific weight measurements and the UGMA Unified Grain Moisture Algorithm developed by the United States Department of Agriculture only one calibration is required for all products although with individual settings for bias slope and other product specific factors Optional Eguipment Data Entry A USB barcode scanner or USB keyboard may be uti
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