Home
        hgm6320t automatic generator controller user manual
         Contents
1.                                  18  6 2 DATE AND TIME SETTING    e eec ee ne e certae encre cea eene 23  7 DEFINITION OF INPUTS AND             e                                                      24  7 1 DEFINITION                                            7                                             24  7 2 DEFINITION OF                        6  II                         cese 25  8  EVENT LOG VIEWIN      B            niea nis kan ni vui a ea 29  9  COMMISSION NM ccs 9286    ON Ionia ranae ruri nd ase aiia lee 29  im        C                           30  11 OGIMUN IC ATION ese 33  12 TNEGZIUBPUTIRINISDIAGRAMS                      eere eere eres 34  T3 FAULT EINDINCHE  icio niii Ives eq               Cus x                35  14 OVER                                           0  22  222    2  21221  2        lt         oak ra a adieu rk dne 36       INSTALEATION                     nuc td FUE SER Eu Cu Re uu ua Rod E Mae 36    HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          3 of 36    HGM6320T Automatic Generator Module    1 SUMMARY    HGM6320T automatic control module is specially designed for mobile communication base  station  whose functions can be configured according to actual using of the station  It can not  only control types of generators automatically  but can monitor temperature of engine room  and battery voltage to control mains load  and mains double ATS switch  When alarm occurs   it can inform the servicing staff by sending sho
2.           wi Ip  ee           H     spp err pp e             NI  l   Arvss             BEE       2  l uli AUX  OUTPUT4  28 E           22        20  GND 49 EE d        28        RS232             so        MODULE A        8      1 5485 232  1 3 5 4 i1 12 13 44 41 U  AUX  OUT3         gt  E m          E E 2                  gt   ola  z  Mig                   2 5  15  o            s    x  x          BATTERY          215  zl 3  8 51 35  5151531 5   BANK        5      x x x x x   lt     5   lt   lt        Note    1  Connect GSM MODEM with RS232according to above diagram        of GSM module can  be connected auxiliary output 3 or other outputs   Set this port as    GSM power     and  connect DC  to B  terminal  When GSM module crashes or cannot work because of other  internal problems  controller will disconnect GSM power supply once to reset normal  operation    2  If the voltage of starter battery is 24V  battery negative resistance of start output  fuel  output  and stop output  according to user configuration  should not less than 20  If less  than 20  please expand a relay of over 30A current in the output ports  If the voltage is 12V   battery negative resistance should not less than 10  If less than 10  please expand a relay    of over 30A current in the outputs     HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          34 of 36       HGM6320T Automatic Generator Module    13 FAULT FINDING    Controller Is Inoperative    Genset Shutdown    Controller Eme
3.        Output 3 2 5mm    B  output    16       rated   Alternator D  input  do not connect to  9   Charge Failure   Excitation 1 0mm  ground  Offer excitation for charging  alternator   10   Aux  Input 1 1 0mm         to B   11   Aux  Input 2 1 0mm      Switch to B   12   Aux  Input 3 1 0        Switch to B   13   Aux  Input 4 1 0mm      Switch to B   14   Aux  Input 5 1 0    2   Switch to B   15   Aux  Input 6 1 0         Switch to B   i     Maanstic            GND fa  Connect to GND  Can connect to shell  9   or start battery negative   17   Magnetic Pickup B   1 0mm2  gt   ig M Ho Pickup          Connect to magnetic pickup device   agnetic Pickup B   0mm  19   Oil Pressure Sensor 2 Pomm  Oil pressure sensor input  External     connect to resistance type sensor   20  21 4  Aux  Output 4 2 5mm  Free relay contacts  16Amp rated   22  23  Not Connected  24     5485 Common GND Screen   Opto isolation  used for remote  monitoring and parameter  25   RS485   0 5mm  configuration  Screen single  grounded   26   RS485   0 5mm   27  2 Control ATS switch  Free voltage  20              Em contacts  16 Amp rated   48  54   Aux  Output 5 2 5mm  Control ATS switch  Free voltage       HGM6320T Auto Generator Module    ISSUE 2011 11 20    Version 1 3 Page 31 of 36          HGM6320T Automatic Generator Module                                                                               30    Close Generator Output  contacts  16 Amp rated   29  34 Mains Phase A Volt onim  Connect to mains A 
4.      Open   Always active The oil pressure sensor 15 detected as  Circuit not being present  open circuit    When the module detects the  Auxiliary Inputs   shutdown signal input  shutdown  m  1 6  Use        alarm initiates and displayed      the  LCD   Maintenance Set maintenance as        le Pie sand  M des  15 Shuidowa         timer up  a shutdown alarm initiates    and displayed in the LCD        5 3 ELECTRICAL TRIPS SHUTDOWN    Electrical trips are latching and stop the Generator but in a controlled manner  On initiation of    the electrical trip condition the module will de energies the    Close Generator    Output to    remove the oad from the generator     For example     HGM6320T Auto Generator Module    OVER CURRENT TRIP       ISSUE 2011 11 20    Version 1 3 Page 12 of 36       HGM6320T Automatic Generator Module    If a generator output in excess of  pre setting current  a warning alarm  occurs  If this condition continues for an  excess period  then the alarm escalates to  electrical trip shutdown    If the auxiliary input configured as an    GENERATOR Always  OVER CURRENT active                2 AUXILIARY INPUTS        aimed electrical trip is active  the appropriate   1 6  message will be displayed as defined by  the user        Note  Types of input trip alarm quantity must be configured by users  and then input port is  active     5 4 AUTOMATICAL START CONDITIONS OF ENGINE             Controller will execute start program when the following conditions are met 
5.     13 of 36    HGM6320T Automatic Generator Module                      4   Cycle Run Stop When cycle running stop timer is due  it will stop   Scheduled Run Stop   When scheduling running timer is due  it will stop    6 Battery Charge   After battery charging is completed  controller will execute  Completion stop        5 6 AIR CONDITIOING ATS ACTIONS                Mains normal    air conditioning ATS switches to mains   priority ATS switches to mains          High battery charge air conditioning ATS switches to gens   Ambient duration over          priority ATS switches to gens  Temp  Mains   pre set  abnormal   switch power          current below the  pre set       air conditioning ATS switches to gens   priority ATS switches to gens       5 7GSM MESSAGE ITEMS                                                                               1 High Water Temp  Warn Selectable  2 Low Oil Pressure Warn Selectable  3 Over Speed Warn Selectable  4 Under Speed Warn Selectable  5 High Volt Warn Selectable  6 Low Volt Warn Selectable  7 Failed      Stop Warn Selectable  8 Low Fuel Level Warn Selectable  9 Charge Failure Warn Selectable  10    Low Battery Volt Selectable  11   Control Gate Open Selectable  12   Control Gate Close Selectable  13   Low Pile Volt Selectable  14   Emergency Stop Selectable  15   High Temp  Shutdown Selectable  16   Low Oil Pressure Stop Selectable  17   Over Speed Shutdown Selectable  18   Under Speed Shutdown Selectable  19   Loss Of Speed Shutdown Sele
6.     No    Condition    Descipio             When controller detects mains abnormal  voltage  frequency  1 Mains Abnormal and loss of phase have exceeded user defined threshold   it  Will start    2   Remote Start active   When controller detects active remote start signal  it will start   When controller detects temperature of engine room over the  pre set  it will start    When controller detects the voltage of Pile below the pre set           3   Ambient Over Temp                    4  Pile Under Volt at the same time  mains abnormal or remote start active  it  will start    5   Cycle Run Start When cycle running start timer is due  it will start    6   Scheduled Start When scheduling start timer is due  it will start        Note  1  Start inhibit is inactive   2  If any condition is met  the engine can be started     5 5 AUTOMATICAL STOP CONDITIONS OF ENGINE             When mains normal or remote start inactive  engine will stop normally   When mains abnormal or remote start active  engine will also stop normally if the following  conditions are met              1   Ambient Temp Low When engine start  the room temperature turns normal  and  it will stop    2   Pile Over Volt o engine start  battery voltage turns normal  and it will  When switch power is electrified  but current is less than the        Low Load Current pre set minimum limit and room temperature is not high  it  will stop                 HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3      
7.  Delay 26  Gens Under Freq   68 Shuidowi 40 0Hz  69   Gens Under Freq  Warn 42 0 Hz  70   Gens Over Freq  Warn 55 0 Hz  Gens Over Freq   71 Shut 57 0 Hz  72   Number Of Flywheel Teeth   118  Gens Under Speed  73         A 1270RPM  74   Gens Under Speed Warn   1350 RPM  75   Gens Over Speed Warn 1650 RPM  Gens Over Speed  76      1710 RPM  77            Overshoot 0  Percentage  78   Charge Failure Warn 6 0V             HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          22 of 36       HGM6320T Automatic Generator Module                                                                   79   OP2 Sensor Type Not used  80   OP2 Sensor Curve  81 Ambient Temp  Sensor PT 100  Type  Ambient Temp  Sensor  82  Curve  83   Low OP 2 Pre Alarm 124 kPa  84   Low OP 2 Shutdown 103 kPa  85   Low OP 2 Warn Return 138 kPa  86   Ambient High Temp  40 C  87   Poles Number 4  88   Mains AC Power Supply 3 phase 4 wire  89   Gens AC Power Supply 3 phase 4 wire  90   Mains Electrify Rule ABC cannot be in loss of phase  91   SMS Alarm Set  92   Mains Under Freq  Trip 45 0Hz  93   Mains Over           Trip 55 0 Hz  94   Low Oil Pressure1 Warn 124kPa  95 Low OP 1 Shutdown 103 kPa  96   High Water Temp  Warn 90      High Water Temp  5       Shutdown pc  98   Over Speed Delay 2s  99   Charge  Gompletion Time   720m                Note  scheduled run means timely to start and stop the genset     6 2DATE AND TIME SETTING    1  Press   enter the setting interface   See the fig  The first 
8.  Type VDO 120 degrees C   8   Temp  Sensor Curve   9   Fuel Level Sensor          VDO Ohm Range 10 180    10   Fuel Level Sensor Curve   11   Digital Input 1 Remote start on load  close to activate    12   Digital Input 2 Control gate signal input  close to activate    13   Digital Input 8 Ene   input  shutdown  close to activate  from  14    Digital Input 4 2 input  warning  close to activate   always  15   Digital   nput    mam m input  shutdown  close to activate  16   Digital          4    input  shutdown  close to activate  always  17   Digital Output 1 From pre heat output to start   18   Digital Output 2 Common alarm   19   Digital Output 3 ETS solenoid output   20   Digital Output 4 Idle  High speed control   21   Digital Output 5 Air conditioning ATS control   22   Digital Output 6 Priority ATS control       HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          20 of 36       HGM6320T Automatic Generator Module                                                                                              23   LED1 System in Auto mode   24   LED2 Fail to start   25   LED3 Common shutdown alarm   26   LED4 Common alarm   27   OP1 Warn Return 138kPa   28   Temp  Warn Return 88  C   29   Battery Volt Low Delay 60s   30   Battery Volt High Delay 60s   31   Maintenance Time 300   32   Maintenance Set Disable   33   Mains Under Volt Return   207V   34   Mains Over Volt Return 253V   35   Mains Under Freq  Return   48 0Hz   36   Mains Over Freq  Return   52 0
9.  editing  pressingOat any time can exit the editor and back to the standby                         status   1  SMS Enabled  0 1  0 0  Close  1  Open  The voltage when charging  2  Pile Volt Over  0  100 0    58 0V     finished  which allows  stopping generator        Battery patch under voltage  3        Volt Under  0  100 0    45 0V ihiteshold     TU    Temperature of engine room  4   Ambient Over Temp  0 60     28     high threshold     po    Allowed temperature       5   Ambient Under Temp  0 60   C 22  C stopping   A 5 Allowed load current       6   Load Current  0 100   15  stopping     Wait to crank delay of  7   Charge Lowest Time  5 360 m 30m air conditioning        Gens normal cycle running  8            Run Start Time  0 600    0           When time is up                          HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          18 of 36    HGM6320T Automatic Generator Module                                                                                                                   engine will stop   Gens normal cycle stopping  9            Run Stop Time  0 600 m Om time  When time is up   engine will start   10   Not Start Time  0 720 m 480m E at feet se alt  11   Not Start Start time 00 00 23 59 22 00  12   Low Fuel Level Warn  0 100   10   13   Start Delay  0 9999 s 5s  14   Pre Heat Delay  0 300 s Os  15   Cranking Time  3 60 s 8s  16   Crank Rest Time  3 60 s 10s  17   Safety On Delay  5 60 s 10s  18   Start Idle Delay  0 3600 s 10
10.  manual test mode   with load         909 000       Auto mode Pressing this key will set the module into automatic mode   Pressing this key will enter menu interface   Menu In parameter configuration  press this key to shift bit or    confirmation        Up Increase    Press to scroll the screen   In parameter configuration  press to increase value        Down Decrease          00 0    Press to scroll the screen        In parameter configuration  press to decrease value        HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3          7 of 36                6320   Automatic Generator Module    4 3 AUTOMATIC OPERATION    PressQ  and the indicator besides the key illuminates  which indicates unit is in auto start    mode     Starting Sequence    1     When Mains or remote start inactive  enter into    start delay     and LCD displays the  count down    Note  if started through other starting conditions  will not enter into  start delay  but enter  next process    When start delay is over  preheat relay is output  if configured    pre heat start delay XX s   is displayed in LCD    When pre heat relay is over  fuel relay is outputting 1s and then start relay outputs  if  genset fails to start within    cranking time   the fuel and start relays stop outputting and  enter into  crank interval time  to wait for next start    If genset fails to start within setting times  the first line of LED  will turn black and fails to  start alarm will be displayed in LCD screen    If 
11.  using SMS DETAIL to obtain the information in Chinese  please change the description  to that of combined by letters or digital numbers  otherwise  unreadable codes will occur     5 9 MAINS ELECTRIFY RULES    User can set the rules of mains on actual using demands     HGM6320T Auto Generator Module    accumulated run time  genset status  Pile voltage  engine room temperature  ATS    ISSUE 2011 11 20 Version 1 3          16 of 36       HGM6320T Automatic Generator Module       Phase A must be  electrified       both Phase B and phase C with phase       Either Phase B or phase C loses phase       both Phase B and phase C lose phase             ol      j N       Phase B NOT       3 Phase can lose 1 phase          3 Phase can lose 2 phase       5 10 EVENT LOG ITEMS    When the following conditions happen  controller will save these alarm records for event    viewing  Max accumulated 200 pieces of alarm records                                                     1 Emergency stop shutdown   2 High water temp  shutdown   3 Low oil pressure shutdown   4 Gens over speed shutdown   5 Gens under speed shutdown   6 Loss of speed signal shutdown  7 Gens over freq  shutdown   8 Gens under freq  shutdown   9 Gens over volt shutdown   10 Gens under volt shutdown   11 Gens over current sh  tdown  12 Fail to start shutdown   13 Oil pressure sensor open circuit shutdown  14 Aux  input Jeshutdown   15 Aux  input 2 shutdown   16     Aux       3 shutdown   17 Aux  input 4 shutdown       18 Aux  i
12. 100000  10000    1000              1    Over Current Rate  36                   Please refer to HGM6320T Test Software Manual for further descriptions   15 INSTALLATION    The controller is designed as plug in mode  which is fixed by fixing clips when installed  The  overall dimension and panel cutout are given as follows     172 mm  160mm       HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3          36 of 36    
13. HGM6320T  AUTOMATIC GENERATOR CONTROLLER    USER MANUAL    Smartgen     Gen Set Controller                                            Smartgen Technology    Smartgen     Smartgen Technology Co   Ltd  No  28 Jinsuo Road    Zhengzhou    Henan Province    P  R  China    Tel  0086 371 67988888 67981888  0086 371 67991553 67992951 67992952  0086 371 67981000 overseas    Fax  0086 371 67992952 67981000    Web  http   www smartgen com cn    http   www smartgen cn  Email  sales smartgen com cn    All rights reserved  No part of this publication        be reproduced in any material form   including photocopying or storing in any medium by electronic means or other  without the    written permission of the copyright holder     Applications for the copyright holders written permission to reproduce any part of this    publication should be addressed to Smartgen Technology at the address above     Any reference to trademarked product names used within this publication is owned by their  respective companies     Smartgen Technology reserves the right to change the contents of this document without    prior notice     Software Version                            Date Version   Note   2008 12 10 1 0 Original release  1  Add SMS function    2009 9 9 1 1 2  Add SGX oil pressure sensor and SGX temperature sensor   3  Add state selection of electrifying the controller    2010 07 21   1 2 Optimize some details in the manual    2011 11 20 1 3 Add  Charge Completion Time                  6320   Auto
14. Hz   37   Gens On Load Volt 207V   38   Gens Over Volt Return 253V   39   Gens On Load Freq  45 0Hz   40   Gen Over Freq  Return 52 0Hz   41   CT Preliminary Current 500A   42   Load Current 500A   43   dime Multiplier 36   44   Over Current Action Trip shutdown   45 Gens Freq  Of Crank 15Hz  Disconnect   46 Gens Speed Of Crank 450RPM  Disconnect                        48   Gens Under Speed Return   1380 RPM   49   Gens Over Speed Return   1620RPM   50   Loss Of Speed Signal Stop   51   Battery Under Volt Return   9 0V             HGM6320T Auto Generator Module    ISSUE 2011 11 20  gt  Version 1 3          21 of 36             6320   Automatic Generator Module                                                                                        52   Battery Over Volt Return 32 0V  Crank Disconnect DT  53 Condition Frequency   magnetic pickup  54   Start Condition Select 2  4  5  6  will not start when mains abnormal   Starting      Pressure  55 Detect Not used  Volt Transformer       Preliminary 198  57   Volt Transformer Second   100  58   Scheduled Run Select Disable  59   Scheduled Run Week  60   Scheduled Run Start  61   Scheduled Run Duration  62   Controller Electrify Mode   Stop mode  63   SMS Message  Chinese and English information can be input in Chinese  64   Genset Description interface   Only English can be put in English interface  65   Alarm Number 4 No space between numbers   66   Alarm Number 5 Add national phone code before the number   67   Mains Transient
15. L2 L3   L3 L1   phase voltage  L1  L2  L3   frequency and  rotating speed        Press                   key   The screen displays gens fuel level  water cylinder  temperature  oil pressure   XXXX  not used   HHHH  LLLL  digital quantity input          Sensor open circuit           Press    key or              The screen displays gens battery voltage  charger  voltage  engine rotating speed  and real time    number in bracket refers to week           HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          6 of 36                6320   Automatic Generator Module       Press    key or    key   The screen displays gens accumulated start times   electric energy  and run time  hour  minute  second        Press Q key or    key   The screen displays gens load current  active power   apparent power  power factor and reactive power              Press    key or    key   The screen displays engine room temperature  plant  battery voltage  and oil pressure2           4 2KEY FUNCTION       Can stop generator immediately during unit running   Can reset alarming when alarming occurs        To test if panel indicators are OK      not   pressing this key at   9           least 3 seconds     When enter into menu  press to exit the editor without  stopping generator   oe To start genset under Manual mode or manual test mode     with load         Manual mode    Pressing this key will set the module into manual mode        Test On Load    Pressing this key will set the module into
16. Relay Output    16 Amp     28   at DC supply output        Fuel Relay Output    16 Amp DC28V at DC supply output        Auxiliary Relay Output  1 3     16Amp DC28V at DC supply output        Auxiliary Relay Output  4 6     16Amp 250VAC passive output        Battery Voltage Range     0 100 VDC       Ambient Temperature     0 50            Overall Dimensions    240mm x 172mm x 57mm       Panel Cutout    214mm x 160mm          C  T  Secondary       5A  rated        HGM6320T Auto Generator Module    ISSUE 2011 11 20  gt  Version 1 3          5 of 36       HGM6320T Automatic Generator Module       Working Condition    Temperature    25 70        Humidity   20 90         Storage Condition    Temperature    30  80             Protection Level    IP55  when with waterproof rubber ring added between  controller and its panel    IP42  when without waterproof rubber ring between  controller and its panel        Insulation Intensity    Object  between input output power  Quote standard  IEC688 1992  Test way  AC1 5 kV 1min 2mA leakage current          Weight       0 90kg       4 OPERATION  4 1 LCD DISPLAY       The screen displays these states of gens working   mains  switch  and gens alarm information    It indicates that system in standby mode  main  normal with load           Press    key or                    screen displays mains line voltage  11 12    2 13  L3 L 1   phase voltage  L1  L2  L3   frequency        Press    key or    key    The screen displays gens line voltage  L1 L2  
17. T standby statues                         HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          15 of 36    HGM6320T Automatic Generator Module       SYSTEM IN AUTO  MODE  GENSET AT REST    In auto mode   standby statues       SYSTEM IN STOP  MODE  GENSET IS RUNNING    In stop mode   genset start       SYSTEM IN MANUAL  MODE  GENSET IS RUNNING    In manual mode   genset start       SYSTEM IN TEST MODE  GENSET IS RUNNING    In test mode   genset start       SYSTEM IN AUTO  MODE  GENSET AT RUNNING    In auto mode   genset start       GENSET ALARM    Generator  shutdown alarm or  electrical trip alarm       STOP MODE NOT  START    in stop   mode   genset not start                               2  SMS START crank  In manual test  SMS START OK mode  genset  crank  AUTO MODE NOT      auto mode   START genset not start  SMS STOP  3 MODE SMS STOP OK Set controller as stop mode  SMS  4   MANUAL SMS MANUAL MODE OK   Set controller as manual mode  MODE  5 MODE TEST SMS TEST MODE OK Set controller as test mode  6 MODE AUTO SMS AUTO MODE OK Set controller as auto mode  7  SMS DETAIL Returnedbinformation can Receiving messages          be configured by PC          NOTE  1  SMS DETAIL returned information including working mode  mains voltage  gens  voltage  load current  mains frequency  gens frequency  active power  apparent power   power factor  battery voltage  D  voltage  water temperature  oil pressure  fuel level  rotating  speed     status  alarm status     2  If
18. c Generator Module                         in the LCD   Controller cannot communicate with GSM  18   GSM Disabled   SMS is enable module  a warning alarm initiates and displayed  in the LCD   The module detects Pile voltage has fallen  19 Batic  nee Always active   9     Volt below the pre set  a warning alarm initiates   The module detects the temperature of engine    room over the pre setting value  warning alarm  20 Ambient Temp   Always active   initiates and displayed in the LCD   When pass  High    5  the max  limit  controller won t alarm but to start  the generator        When the pre setting maintenance timer up  a  21           warning  alarm initiates and displayed in the  Warn as warning LCD             5 2 SHUTDOWN ALARM    When controller detects shutdown alarms  it will stop the generator immediately and    disconnect close relay signals to disengage load  The alarms are displayed in LCD     Emergency Stop    Always active    The emergency stop button has  been depressed  This is a failsafe  input and will immediately stop the  genset  It will be displayed in LCD        Engine  Temperature    High    From start idle to stop    idle    The engine coolant temperature has  exceeded the high engine temperature  trip setting level after the Safety On  timer has expired  and it will be  displayed in LCD        Low Oil Pressure    From  stop idle    idle speed to    The engine oil pressure has fallen  below the low oil pressure trip setting  level after the Safety On 
19. crank disconnect any time  it will enter into  safety run time   During this period  alarms of  low oil pressure  high temperature  under speed  charge failure and auxiliary input  if fitted   are inactive  Enter into  start idle delay  after safety run delay  if start idle delay is  configured     During    start idle delay     alarms of under speed  under frequency  under voltage are  inactive  As soon as this start idle delay is over  genset will enter into    warm up delay     if  high speed warm up delay is configured     When    warm up delay    is over  if generator normal  then indicator illuminates  If generator  voltage and frequency reach load requirement  genset close relay outputs  transfer ATS  from mains to gens   genset is on load  and genset will enter into normal running status  if  genset voltage or frequency is abnormal  the controller will alarOm to shutdown  alarm is  displayed in LCD      Stopping Sequence    1   2     Genset enters into  stop delay  as soon as battery voltage is over the setting threshold   After stop delay ends  enter    high speed coolant delay   and generator close relay is  disconnected  ATS is transferred from gens to mains  and mains take load    Idle relay is power on outputting when enters  idle stop delay     Enter into    ETS delay     ETS relay is power on outputting  Fuel relay output is  disconnected    Genset can automatically judge if it is steady when the controller enters    Genset at rest  time      HGM6320T Auto Gene
20. ctable  20   High Freq  Shutdown Selectable  HGM6320T Auto Generator Module ISSUE 2011 11 20                1 3          14 of 36             6320   Automatic Generator Module                                                                            21  Low Freq  Shutdown Selectable  22   High Volt Shutdown Selectable  23  Low Volt Shutdown Selectable  24   Over Current Shutdown Selectable  25   Failed To Start Selectable  26   Pressure Sensor Open Selectable  27   Aux  Input1 6 Shutdown Selectable  28   Mains Normal Selectable  29   Mains Abnormal Selectable  30   Be Out Auto Mode Selectable  31   Generator Cranking Selectable  32   Ambient Temp High Selectable  33   Ambient Temp High Warn Selectable  34   Generator Stop Selectable  35   ATS 1 To Gens Selectable  36   ATS 1 To Mains Selectable  37   ATS 2 To Gens Selectable  38   ATS 2 To Mains Selectable  39   Generator Alarm Shutdown Selectable  40   SMS Enabled Selectable  41   SMS Disabled Selectable       5 8 GSMSHORT MESSAGE CONTROL       User sends short massages to GSM module  and then controller will execute corresponding  actions according to the  instructions  at the same time to send back the executive             information   Generator  GENSET ALARM shutdown alarm or  electrical trip alarm  SYSTEM IN STOP In stop mode   SMS MUDE standby statues Receiving  1 GENSET GENSET AT REST etatis  SYSTEM IN MANUAL       manual mode   MODE standby statues  GENSET AT REST  SYSTEM IN TEST MODE   In test mode   GENSET AT RES
21. e detects that the engine oil pressure  2 Low Oil   From idle speed   has fallen below the low oil pressure pre alarm    Pressure to stop idle setting  Controller sends alarming signal and  LCD displays the warning    The engine speed has risen above the over  speed pre alarm setting Controller sends                     Over Speed Always active          HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3 Page 9 of 36       HGM6320T Automatic Generator Module                                                          alarming signal and LCD displays the warning     The engine speed has fallen below the under  4   Under Speed FTO waiting load speed pre alarm setting  Controller sends  to cooling          alarming signal and LCD displays the warning     If the speed sensing signal is lost durin  5  Loss Of Speed From start idle   sp   9 519 9  delay to stop idle   cranking  a warning will occur   The generator output frequency has risen  Over  6 Frequency Always active above the pre alarm setting  Controller sends  alarming signal and LCD displays the warning   The generator output frequency has fallen  7 Under From waiting load   below the pre set pre alarm setting  Controller  FrequencyO to cooling sends alarming signal and LCD displays the  warning        The generator output voltage has risen above  8  Over Voltage From         load the pre set pre alarm setting  Controller sends  to cooling E          alarming signal and LCD displays the warning   x The generator outp
22. e duration of the low battery volts timer  6  Fan Control When room temperature exceeds the setting threshold   open the fan  When below the pre setting  close the fan   7   GSM Error GSM module cannot be communicated  with   8   GSM Power Control id GSM module power  When GSM fails  restart  9  Crank Relay Output Operation  of  generator start  disconnect after start  Success   10   Fuel Relay Output When generator  start is active  disconnect of waiting  stop steady   44   Scheduled Start Enable The controller operates when scheduler start is active   or inactive   12   Charge Failure The controller is active when generator charges failure  alarm   13   ATS 2 Control Used for spare ATS switching   14   Reserved  15   ATS 1 Control Used for priority ATS switching   16   Reserved  Common Under Over   Either under frequency or over frequency shutdown has  17    Freq Shutdown been activated   18 Common Under Over   Either under frequency or over frequency warning has  Freq    Warn been activated   Common Under Over   Either under voltage or over voltage shutdown has been  19    Volt Shutdown activated   Common Under Over   Either under voltage or over voltage warning has been  20 i  Volt Warn activated   A warning  electrical trip or shutdown alarm has been  21   Common Alarm activated  Reset rules as above  depending on whether  itis a warning or a shutdown fault   22 Common Electrical Trip   An electrical trip alarm has been activated  This output  Alarm can only be reset by 
23. een   Communication with GSM module  50   RS232 TXD 0 5mm   2 RXD  3 TXD  5 GND   screen single  51   RS232 RXD 0 5mm    grounded   52   Pile Volt VIN  1 0mm2 Connect to battery positive   53   Pile Volt VIN  1 0mm2 Connect to battery negative   Multi strands   Remote monitoring and parameter  CUN        screen configuration  standard     9 interface   LCD   LCD Contrast Adjust When LCD backlit is improper  adjust             the potentiometer        HGM6320T Auto Generator Module    ISSUE 2011 11 20    Version1 3 Page 32 of 36             6320   Automatic Generator Module    11 COMMUNICATION    Serial port  RS485 RS232   Communication protocol  MODBUS   Baud rate  9600   Data Bits  8   Parity  none   Stop bit  1 2 bits   Communication address  1 254   Please refer to HGM6320T Communication Protocol for details     AMM                9 serial port    esee  Use SG102 interface cable or 2 core screen   GND Which can be extended up to 15 metres                  1           RS232 RS485 Adapter    RS485                              5485 2 ns232  RO  TD              Us  sn us n                                HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3 Page 33 of 36    HGM6320T Automatic Generator Module    12 TYPICAL WIRING DIAGRAMS          6320   Typical wiring diagram       TNO TNO  LOAD 1 ae ea       LOAD2  ATS1     A  ERN  EN M           MM EN                  1               GENS INPUT  ids EDD MAINS INPUT  U                                         v Ee EE    
24. f 36    HGM6320T Automatic Generator Module    With function of prohibiting start at night    With international standard MODBUS communication protocol  and RS232 RS485  communication interface  can realized functions of remote control  remote measure  and  remote communication of genset    Can control room fans automatically    With access detection  which ensure the safety of engine room    With real calendar  clock and accumulation of running time    Accumulated output electric energy display    Can save 200 history records to make facilities faults diagnosis possible    Power supply range   8 35  VDC  can adapt to12 24V start battery voltage environment   All the parameters adopt digital adjustment instead of traditional potentiometer analog  adjustment  which improve reliability and stability    Modular design  anti flaming ABS plastic shelly inserted type connection terminals and  built in mounting  Structure compact with easy installation     3 SPECIFICATION       ITEM    CONTENT       Working Voltage    DC8  OV to 35        Continuous Power Supply       Power Consumption     lt 3W Standby mode   lt 2W        Alternator Input Range  3 Phase 4 Wire  3 Phase 3 Wire  Single Phase 2 Wire  2 Phase 3 Wire    15V AC   360 VAC  ph N   30V       600 VAC  ph  ph   15   AC   360 VAC  ph N   15V AC   360 VAC  ph N        Alternator Input Frequency    50Hz  60Hz       Magnetic                Range    1 0V to 24 0V  RMS        Magnetic Input Frequency    10 000 Hz  max        Start 
25. he input effective  not all keys on its function  on the first  Panel Lock      screen LCD panel display on the line    In automatic mode  when the input effective  can automatically open       Stag enerator  after the normal operation of generator with load  When the   With Load  9      9    input is invalid  can automatically stop generator    In automatic mode  when the input effective  can automatically open  generator  after the normal operation of generator without load  When  the input is invalid  can automatically stop generator        Remote Start  Off  Load        Inhibit Scheduled  Start    Reserved    In automatic mode  this will inhibit the engine to scheduled run                    Note  Auxiliary input 1 6 can only be configured via PC software     HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          24 of 36    HGM6320T Automatic Generator Module    7 2 DEFINITION OF AUX  OUTPUT 1 6                                                                            1   Not Used  2   Air Flap Control When over speed alarm shutdown and emergency stop  is active  can turn off air flap   When warning  shutdown  electrical trip is active  can  3   Audible Alarm connect exterior alarm  can configure input port  Audible  alarm      The DC supply has risen above the high volts setting         Voltage level for the duration of the high battery volts timer  The DC supply has fallen below the low volts setting  9e i                                level for th
26. line is real time  and second    line is for user setting     2  Press    or Qw change the value  and press to shift bit right and confirm  PressO    will exit directly but not save the setting     Note  Setting sequence  year month day  week  hour minute second     HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          23 of 36       HGM6320T Automatic Generator Module    7 DEFINITION OF INPUTS AND OUTPUTS  7 1 DEFINITION OF AUX  INPUT 1 6    User can define the following functions   Indication  only state display  no alarm or shutdown    Warning  only warning  no shutdown    Shutdown  alarm  even immediately shutdown    Electrical Trip  alarm generator off load  shutdown after high speed  User Defined cooling   Inactive  input is inactive    Always active  input is always detected    Active after start  The controller begins detecting once started    Active in safety run on  The controller begins detecting after safety on  delay    When the input is active  can prohibit output configurable within   Alarm mute  output     Alarm Reset When the input is active  can reset stop alarm and electrical trip alarm        Alarm Mute          Control Gate Input   When the access switch is opened  alarm signal is initiated        Reserved    Mains Abnormal  Auxiliary Input       When the inputs active  display mains abnormal                          Reserved  Reserved  Lamp Test When the input is activated all LED indicators will illuminate   Reserved  Reserved   When t
27. matic Generator Module    CONTENT  T SUMIVIAE                                          CO eR XE DES EV a nit Fu Eia Ra i eO DR    4  2 PERFORMANCE AND CHARACTERISTICS                     4  eeeeeeeereeeeeee nennen 4  3 SPEGIFICAT ION rr                 5  zusenden    H      Y 6                                        6  4 2 KEY FUNCTION                    tt nen ot E      OPE Kk ud et              7  4 3 AUTOMATIC OPERATION    iiic et      tibi den mec tuo ceo a aca 8  4 4 MANUAL                                                           9  5 ALARM PROTECTION                                                                          tix Re a cedi ma drei il no      9  5 1 WARNINGS PRE ALARM                      9  5 2 SHUTDOWN ALARM                      enero a    e 11  5 3 ELECTRICAL TRIPS SHUTDOWN                               6     gt  gt        12  5 4 AUTOMATICAL START CONDITIONS OF ENGINE         13  5 5 AUTOMATICAL STOP CONDITIONS OF ENGINE       ile 13  5 6 AIR CONDITIOING ATS                           amp                                 14  5 7 GSM MESSAGE ITEMS                                        4 e                        14  5 8 GSMSHORT MESSAGE                       0         15  5 9 MAINS ELECTRIFY          5                                                   amp                         16  5 10EVENT LOG ITEMS                             WE     oe    17                                   r a asian 18  6 1 PARAMETER EDITING                251M                       
28. n       43          45       46   Gens Under Volt Warn       47       48   Louvre Control       49   Low Fuel Level       50   Loss Of Speed       51   Mains Abnormal                      55   Mains Under Voltage the incoming AC mains supply voltage has fallen below  the voltage limit setting    56   Low OP Warn The controller is active when low oil pressure 1 warning   The controller is active when low oil pressure 1    57   Low OP Shutdown  shutdown     This output indicates that the module has detects an  open circuit failure in the Oil Pressure transducer circuit        58   OP Sensor Open                   HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3          27 of 36          6320   Automatic Generator Module                                                                         59   ATS to Mains Mains on load  60   ATS to Gens Gens on load  61   Reserved  62   Reserved  63   Over Current Warn This output indicates that the over current warning   pre alarm  level has been reached   64   Over Current Trip This output indicates that the over current trip level been  reached   65   Over Speed Warn This output indicates that an over speed warning   pre alarm  has occurred   66   Over Speed Shutdown This output indicates that an over speed shutdown has  occurred   Pre Heat  During This output controls the pre heater  Pre heat output is  67 available for the duration of the pre heat timer  which  Starting Timer     i  terminates prior to cranking   Pre Heat  U
29. nning   sends signal to make gens switch on  and control ATS to switch to load  If not like this   please check ATS  wires connection according to this manual    9  If there        any other questions  please contact Smartgen s technical personnel     10  REAR PANEL         back panel of HGM6320T controller is shown as below   9 10111213 1415161718 19 202122 23242526 49505152 53    LCD    CONTROLLER    R S T NIU V      21                               ENCODE EEE EEE EE EC     Tes                          3    AUX  OUTPUTS    16A250VAC         e                1  MAINS GENS CURRENT i  3232  VOLTAGE VOLTAGE  RATED 6A     COMPUTER     3940414243 44454647       System DC negative input  Connect to    2  1 DC Plant Supply Input  B   2 5mm battery negative        System DC positive input   2   DC Plant Supply Input  B   2 5mm  Connect      battery X positive    Recommended fuse 20A                       HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          30 of 36    HGM6320T Automatic Generator Module    Plant supply      Also supplies fuel                                                                                                 3   Emergency Stop Input 2 5mm  and start outputs   Recommended  fuse 30A   2 Plant supply B  from pin 3   4   Fuel Output Relay 2 5mm 16 Amp rated   2 Plant supply B  from pin 3   5   Start Output Relay 2 5mm 16 Amp rated   6   Aux  Output 1 2 5mm    B  output  16 Amp rated   7   Aux  Output 2 2 5mm    B  output  16 Amprated   8
30. nput 5 shutdown       19   Aux  input 6 shutdown       20 Over current trip       21 Aux  input 1 electrical trip       22 Aux  input 2 electrical trip       23 Aux  input 3 electrical trip       24 Aux  input 4 electrical trip       25   Aux  input 5 electrical trip       26 Aux  input 6 electrical trip       27 Maintenance time due shutdown             28 Oil pressure 2 low shutdown       HGM6320T Auto Generator Module    ISSUE 2011 11 20  gt  Version 1 3          17 of 36                6320   Automatic Generator Module       29      pressure low shutdown  30   Water temp  high input alarm  31      pressure low alarm   32   Oil temp  high input alarm  33 Cylinder temp  high input alarm  34   Water level low input alarm  35   Fuellevel low input alarm   36   Over speed input alarm   37 External input alarm   38 Over current input alarm   39 Half fuel level input alarm    6 PANEL SETTING  6 1 PARAMETER EDITING                                              1  Press   enter into parameter configuration password interface    2  Press    or      input right password  rang of 0 9   press Gto shift bit right and confirm   If password correct  enter main menu  if not  exit directly  Default password is 1234 which  can be defined    3  Press    or      scroll the  lt                          enter the chosen item  Press    or Oto  edit the value  and press      shift bit right and confirm  If setting value is within the  range  it ll be saved in internal FLASH forever    Note  During
31. ntil End Of This output controls the pre heater  As Pre heat  68    during preheat timer  mode but pre heat is also  Cranking      available during cranking   Pre Heat  Until End Of This output         the pre heater  As Pre heat  69  until safety          but pre heat continues to be available  Warming        until the warm up timer has elapsed  Pre Heat  Until End Of This output Controls the pre heater  As Pre heat  until  70        of cranking     but pre heat is also available while  Safety Run  4  waiting for the delayed alarms to become active   71   Reserved  72 System In Manual  Test   This output indicates that the module is in the manual  Mode test mode   73  System In                        indicates that the module is      the automatic  74                Mode M indicates that the module is in the manual  75   System In Stop Mode    a indicates that the module is      the stop  76   Under Speed Warn This output indicates that an under speed warning   pre alarm  has occurred   77   Under Speed Shutdown This output indicates that an under speed shutdown has  occurred   78   Reserved  This output is active from cranking  continues to be  79   Idle  High Speed Control active until the start idle time has elapsed  Also this    output is active during the period of the stop idle timer   and continues to be active until the engine has stopped        HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          28 of 36             6320   Automatic Generator Mod
32. output  Sensing    Recommend 2A fuse      2 Connect      mains B output  32   Mains B Volt Sensing 1 0mm  Recommend 2A fuse   2 Connect to mains    output  33   Mains    Volt Sensing 1 0mm  Recommend 2   fuse   34   Mains Neutral Input 1 0mm  Connect to mains neutral terminal    2 Connect to generator    output  35   Generator    Volt Sensing 1 0mm  Recommend 2   fuse     2 Connect to generator B output  36   Generator B Volt Sensing 1 0mm  Recommend 2A fuse   2 Connect to generator C output  37   Generator C Volt Sensing 1 0mm  Recommend 2A fuse   38   Generator Neutral Input 1 0mm  Connect to generator N line terminal   2 Connect to secondary of A  39   CT Secondary A Sensing 2 5mm  maximum        40  CT Secondary B Sensing OSG              secondary of B   maximum 5A     2 Connect to secondary of C  41   CT Secondary C Sensing 2 5mm  maximum 5A   435   CF Seenndany Common 2 5mm  Common GND  connecting to start  y   battery negative     The temperature sensor input   43             1 0mm  external connecting to resistance  P sensor   2 Oil pressure sensor input  external  44        Pressure Sensor Input 1 0mm connecting to resistance sensor     2 Cooling sensor input  external  45                                   connecting to resistance sensor     2 Fuel quantity sensor input  external  46   Fuel Quantity Sensor Input 1 0mm connecting to resistance sensor   47   Sensor             imm  Sensors common GND can connect to    shell or start battery negative                Scr
33. own   selected in the Edit Timer Menu  The normal fuel output  Output  pin 4  should not be connected to the fuel solenoid   however it can be used for controlling panel instruments  and other functions required whilst the engine is running   The engine has not started after the specified number of  attempts  selected in the edit miscellaneous menu    This output is used to control a fuel transfer pump  Once  the  fuel pump on  level has been reached the module  will activate the fuel pump control output  This output will  remain active until the  fuel pump off level is reached   This output indicates when the generator is ready to  accept load  i  e  after safety on and warm up timers  39   Gens Valid have timed out  It could be used to connect to an  automatic transfer system or PLC to give a signal that  the set is available    This output indicates that a generator high frequency  warning  pre  alarm  has occurred        36       37  Fail To Start Alarm       38   Fuel Pump Control          40   Gens Over Freq Warn                   HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          26 of 36          6320   Automatic Generator Module    Gens Over Freq   This output indicates that a generator high frequency  41  Shutdown shutdown has occurred   This output indicates that a generator high voltage  warning  pre  alarm  has occurred   Gens Over Volt   This output indicates that a generator high voltage  Shutdown shutdown has occurred   44   Gens Under F
34. rator Module ISSUE 2011 11 20  gt  Version 1 3          8 of 36    HGM6320T Automatic Generator Module    6  After genset stops steadily  enters into standby status  if genset cannot stop  controller will  alarm  LCD screen displays  fail to stop  warning      4 4MANUAL OPERATION    1  Press Okey  module is in Manual Mode and its indicator illuminates              key  then  controller enters  Manual Test Mode  and indicator illuminates  Under the both modes   press Q key to start genset  It automatically detects crank disconnect and accelerates to  high speed running  When high temperature  low oil pressure  over speed and voltage  abnormal occur during genset running  controller can protect to stop  immediately  Under     Manual Mode      gens will not take load unless manual switching  Under    Manual  Test Mode   after genset runs well in high speed  no matter mains is normal or not   loading switch must be transferred into Gens    2  Manual stop  press Q key can stop the running genset  please referto No 3 6 of AUTO    stop operation for more details    5 ALARM PROTECTION  5 1 WARNINGS PRE ALARM    Warnings are non critical alarm conditions  warn not shutdown  The first line of LCD  screen turns black and displays alarm type   For example     BATTERY VOLT LOW       The module detects that the water temperature  From start idle to   has exceeded      pre alarm setting level        M Tern  stop idle Controller sends alarming signal and LCD  displays the warning   The modul
35. removal of the fault and by then       HGM6320T Auto Generator Module    ISSUE 2011 11 20 Version 1 3          25 of 36             6320   Automatic Generator Module    pressing the stop reset button        A shutdown alarm has been activated  This output can  Common Shutdown   only be reset by removal of the fault and by then  Alarm pressing the stop reset button or by using an external     Alarm Reset    Input    A warning alarm has been activated  This output is  normally self resetting on removal of the fault  However   it is possible to configure the module such that the  warning alarms are     23       24   Common Warn Alarm       High Water Cylinder                               25 Temp  Warn Action when water cylinder temperature high warns   26       Action when water cylinder temperature high alarms   27   Cooling Delay Action during cooling delay   28   Reserved   29   Digital Input 1 Active Action when digital input 1 is active    30   Digital Input 2 Active Action when digital input 2 is active    31   Digital Input 3 Active Action when digital input 3 is active    32   Digital Input 4 Active Action when digital input 4 is active    33   Digital Input 5 Active Action when digital input 5 is active    34   Digital Input 6 Active Action when digital input 6 is active        35   Emergency Stop Alarm   An emergency stop alarm has occurred     This output controls the fuel solenoid on an ETS  solenoid type generator  energizing for the time period  ETS Solenoid Shutd
36. req  Warn This output indicates that a generator low frequency   warning  pre  alarm  has occurred    Gens Under Freq    This output indicates that    generator low  frequency  Shutdown shutdown has occurred   This output indicates that a generator low voltage  warning  pre  alarm  has occurred   Gens Under Volt   This output indicates that a generator low voltage  Shutdown shutdown has occurred   This output controls the opening of the louvers on  engine starting and closure when engine has stopped   This output indicates that the level of fuel has fallen  below the low fuel alarm trip point   This output indicates          loss of speed alarm has  occurred   This output indicates that the module has sensed that a  failure of the incoming AC mains supply  This output will  become active whenever the mains voltage or frequency  goes out of limits  or if the auxiliary mains failure input  active  if used  and the mains transient timer has  expired   This output indicates that the module has sensed that  52   Mains High Freq the incoming AC mains supply has exceeded the  frequency limit setting   This output indicates that the module has sensed that  53   Mains Over Voltage the incoming AC mains supply voltage has exceeded the  voltage limit setting   This output indicates that the module has sensed that  54  Mains Under Freq the incoming AC mains supply has fallen below the  frequency setting   This output indicates that the module has sensed that       42   Gens Over Volt War
37. rgency Stop    Low Oil Pressure After Engine  Has Fired  High Engine Temp After Engine  Has Fired     Shutdown During Running    Fail To Start    Starter Motor Is Inoperative    Engine Runs But ATS Not  Switch    Auxiliary Input Alarm    Check the start battery and wiring to the unit    Check the DC supply and fuse    Check the engine temperature is not over the pre set   Check the AC supply voltage  Check the DC fuse    If Emergency Stop is not fitted  ensure that a DC positive  signal is connected to the Emergency Stop input  Check  emergency stop switch is enabled  Wiring is not open  circuit    Check engine oil  pressure    Check oil pressure switch sensor and wiring    Check engine temperature  Check switch sensor and  wiring    Check relevant switch and wiring    Check inputs configuration    Check wiring of fuel solenoid  Battery supply is present  on the fuel output of the module    Check the speed sensing signal is present on the  module s inputs   Refer to engine manual    Check wiring to starter solenoid    Check battery supply is present on the starter output of  module    Check ATS   Check the connections between controller and ATS   Check if fitted with gens inhibit or mains load input   Check the inputs wiring    Check if input polarity is fitted correctly        HGM6320T Auto Generator Module    ISSUE 2011 11 20  gt  Version 1 3          35 of 36             6320   Automatic Generator Module    14 OVER CURRENT CURVE    Second Over Current Curve  1000000       
38. rt message    HGM6320T controller adopts large liquid crystal display  LCD  and selectable Chinese and  English interface with compact structure  advanced circuits  simple connections and high  reliability     2 PERFORMANCE AND CHARACTERISTICS         Microprocessor control  big screen LCD with back lit display  selectable Chinese and  English interface  touch button operation        Precise measure and display function  almost can monitor all the related electricity  parameter and water temperature  oil pressure  fuel level and so on   Main monitoring items   Mains 3  single phase voltage  Gens 3  single phase voltage  Load 3  single phase current  Mains Frequency  Gens Frequency  Engine rotating speed  Engine rotating temperature  Oil pressure  Fuel level  Room temperature  Battery voltage     With SMS function   can send message about mains normal  abnormal  gensent  start stop  powering failure  ATS transfer timer to 5 cell phones  and phone number can  be set          4 conditions of crank disconnect  mains abnormal signal  remote start signal  room  temperature and battery voltage  These 4 conditions can be combined randomly        External connect to temperature sensor for monitoring room temperature  Air condition in  the test room will be started when temperature is high       Can control 2 ATS  and mains have priority      Can set a regular time in each month or each week to startup or shutdown     HGM6320T Auto Generator Module ISSUE 2011 11 20 Version 1 3 Page 4 o
39. s  19   Warming Up Delay  0 3600 s 30s  20   Return Delay  0 9999 s 30s  21   Cooling Delay  0 3600 s 60s  22   Stop Idle Delay  0 3600 s 10s  23   ETS Delay  0 120 5 205  24   Fail To Stop Delay  10 120 s 30s  25  Gens Transient  0 30 s 5s  26   Over Current  0 120   Ean  27   Mains Under Volt Trip  50 360V 624  1 184V  28   Mains Over Volt Trip  50 360V 624  1   276V  29   Gens Under Volt Stop  50 360V 624  1 184V  30   Gens Under Volt Warn  50 360   624    1 196    31   Gens                 Warn  50 360V 624  1   265V  32   Gens Over        Stop  50 360V 624  1   273V  33   Battery Under Volt Warn  0 39 9 V 8 0V  34   Battery Over Volt Warn  0 1 40 V 33 0V  35   Fuel Pump Open  0 100   25   36   Fuel Pump Close  0 100   75   37   Tel Number 1 TD No space between the  38   Tel Number 2 numbers        HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          19 of 36    HGM6320T Automatic Generator Module       Add national phone code  939       Number d before the number   40   Password  0 9999  1234   Digital number                       1 NOTE  360V Is Phase Voltage  624V Is Line Voltage  3 Phase 3 Wire                 Other parameters configuration  They can be only configured via PC software  as follows                                                                              1   Module Address 1   2   Crank Times 3   3 2 Start Mode Nonna   4   Electrify Mode Set Stop mode   5   OP1 Sensor          VDO 10Bar   6       1 Sensor Curve   7   Temp  Sensor
40. surance  controllers positive and negative  connected to start battery are correct    3  5         button s normal close point is connected with emergence stop input  and insurance  must be connected with positive and negative of start battery    4  Take proper actions to prevent engine to start successfully  e  g  Remove the connection  wire of fuel value   If checking is OK  make the start battery power on     HGM6320T Auto Generator Module ISSUE 2011 11 20  gt  Version 1 3          29 of 36    HGM6320T Automatic Generator Module    5  Set controller under manual mode  press  start  button  genset will start  After the setting  crank times  controller will send signal of Fail to Start  then press    Reset    to make controller  as reset    6  Recover the action of Fail to Start  e  g  Connect wire of fuel value   press  start  button  again  genset will start  If everything goes well  genset will normal run after idle running  if  configured   During this period  please watch for engine s running situations and AC  generators voltage and frequency  If abnormal  stop genset and check all wires  connection according to this manual    7  Select the AUTO mode from controller s panel  connect to mains signal  After the mains  normal delay  controller will transfer ATS  if have  and into mains load  After cooling time   controller will stop genset and into standby state until mains abnormal again    8  When mains abnormal again  genset will start automatically and into  normal ru
41. timer has  expired  and it will be displayed in  LCD        Over speed    Always active    The engine speed has exceeded the  pre set trip  and it will be displayed in  LCD           Under speed          From waiting load to    cooling    The engine speed has fallen below the  pre set trip after the Safety On timer  has expired  and it will be displayed in  LCD              HGM6320T Auto Generator Module    ISSUE 2011 11 20    Version 1 3 Page 11 of 36    HGM6320T Automatic Generator Module                                              The speed signal from the  6 ed Of Speed   start idle to stop magnetic pickup is not being  received by the DSE controller   The generator output frequency has  7           Always active risen above the preset level  and it will  d be displayed in LCD   8 Generator Under   From waiting load to   The generator output frequency has  Frequency cooling fallen below the preset level   9 Generator Over   From waiting load to  The generator output voltage has  Voltage cooling risen above the preset level   10 Generator Under   From waiting load to   The generator output voltage has  Voltage cooling fallen below the preset level   When controller detects that genset  11 Gens Over Always active current Is over pre set alarm or delay  Current is not Oy it will send stop alarm signal  and it will be displayed in LCD     When attempted              The engine has not fired after the  E times due preset number of start attempts   Oil Pressure      19        
42. ule    80   Pre Oil Supply Output This output is active during start  safety running        81   Raise Speed Output This output is active during the warming up timer     Starting in the safe operation of the output  in no power  frequency is output during the 2 seconds    This output is available during the period of the coolant  down timer  and remain until the engine has stopped     84   Oil Lubrication Output This output is active during pre heat safety running     Ambient Temp High   Alarm when the temperature of engine room reaches the  Warn warn value     86   Reserved  87   Low OP 2 Warn  88   Low OP 2 Shutdown       82   Charge Excitation Output       83   Droop Speed Output          85                            Note  Output port 1 6 only can configured via PC software   8  EVENT LOG VIEWING    Controller can save 200 pieces of shutdown records  warnings won t be saved   which  include type  date and time of abnormal shutdown  Once up to 200  next new abnormal  shutdown will replace the oldest one for refreshing the whole event log    Press      to enter into event menu  choose the event record  and then view the event  log   See the below fig    Press        scroll the records  and press       to exit directly     GENS SHUTDOWN RECORDS GENS SHUTDOWN RECORDS       9  COMMISSIONING    Please make the under procedures checking before commissioning    1  Check all the connections are correct and wires diameter is suitable    2  Ensure that the controller DC power has in
43. ut voltage has fallen below  9  Under Voltage From WANNY load the pre set pre alarm setting  Controller sends  to cooling           alarming signal and LCD displays the warning   If the module detects a generator output current  10   Over Current   Always active in excess of the pre set trip a warning alarm  initiates   The module has detected that the engine is    When ETS delay    running when it has been instructed to stop           iS over Controller sends alarming signal and LCD  displays the warning   The level detected by the fuel level is below the  12 p  Leva Always active low fuel level setting  Controller sends alarming  Low        signal and LCD displays the warning   The auxiliary charge alternator voltage is low as  13   Charge Failure FIOI Nang load measured from the W L terminal   Charging  to cooling   Ac cn  id     failure warning  will display in LCD screen   Battery Under   If the module detects battery voltage fallen     Volt AMAY S ANVE below the pre set  a warning alarm initiates   The module detects starter battery voltage has  15     SVO Always active in excess of the pre set  a warning alarm  initiates   Auxiliary Input The module detects the alarming input auxiliary  m 1 6 eee wee Input 1 6  LCD displays the warning   17   Control Gat Al i The module detects that engine room is                  opened  a warning alarm initiates and displayed       HGM6320T Auto Generator Module    ISSUE 2011 11 20    Version 1 3 Page 10 of 36       HGM6320T Automati
    
Download Pdf Manuals
 
 
    
Related Search
    
Related Contents
Barrita Arreglatodo - J Martín-Caro    Manual de instruções TL-1020  Head-End Digital Modulator Terrestrial    KT5500 - Texas International Oilfield Tools LTD  Consultez l`enquête de satisfaction  Operating instructions Remote control  - Tamilnadu e    Copyright © All rights reserved. 
   Failed to retrieve file