r2_r8 user manual
Contents
1. Ethernet Here we introduce all pages on RA To access the real time information on each page please click Refresh button Save Registry Page of iPush Embedded Remote Administration for WinCon 3000 Sil Eg Connection Help Save Registry Autoexec Programs System on Device Configuration User ae Return setting to factory 1 E Specify an IP address Subnet Mask save Registry and Reboot 2 Default Gateway save Registry Specify the OS image bin for updating Y inCON 8000 f Flash mns Change current FTP directory to Temp las Change current HTTP directory to Compact Flash Temp HTTP Change Refresh There are some utilities in this page 1 Return to factory setting If users want to recover registry settings to factory default settings just click Recover to factory settings button 2 Save Registry and Reboot lf users want to save the current registry settings just click Save Register and Reboot button Users need to reconnect RA after WinCon 8000 R2 R8 rebooting 3 View and Set FTP amp HTTP directory users can use WinCon8000 R2 R8 as FTP or HTTP server To view the existing FTP and HTTP directory just click To change to other directories please input the existing path in WinCon8000 R2 R8 then click _ hange 4 Update OS image to WinCon8000 R2 R8 To update OS image of WinCon8000 R2 R8 please input the OS image location path in WinCon8000 R22. R8 then click _Flash lt may spend 30 min to complete the OS image update please be patient During OS image updating RADM may disconnect with WinCon8000 R2 R8 User can also use debug cable JTAG cable to monitor the status of flash processing e Debug message while OS image update processing FlashErase Se No 80 FlashErase Sez No 41 FlashErase Se No 82 FlashErase Seg No 83 FlashErase Seg No 8d FlashErase Seg No 85 FlashErase Seg No 66 Flash WriteString seg 7 offset U data size 40000 Flash WriteString seg 8 offset U data size 40000 Flash WritesString seg 9 offset U data size 40000 Flash Writestring seg 10 offset U data size 40000 Flash WriteString seg 11 offset U data size 40000 Flash WriteString seg 12 offset U data size 40000 Flash WriteString seg 13 offset U data size 40000 Flash WriteString seg 14 offset U data size 40000 Flash WriteString seg 15 offset U data size 40000 Flash WriteString seg 16 offset U data size 40000 Flash WriteString seg 17 offset U data size 40000 Flash WriteString seg 18 offset U data size 40000 Flash WriteString seg 19 offset U data size 40000 Flash WriteString seg 20 offset U data size 40000 Flash WriteString seg 21 offset U data size 40000 Flash WriteString seg 22 offset U data size 40000 After OS image update finished WinCon8000 R2 R8 will r
3. CD 2 Hardware Information The WinCon8000 R2 R8 system competes in performance with Industrial PCs but lower in price With RADM running in host PC user can collect and modify system information or configuration of WinCon8000 R2 R8 User control programs and data can be saved in persistent storage via Compact Flash Also it does have communications capability via the built in Ethernet and RS 232 485 interfaces 2 1 Front View of WinCon8000 R2 R8 The following figure demonstrates the hardware system of WinCon8000 R2 R8 It includes the main controller l O expansion interface and additional RS 232 COM ports R2 2 additional COM ports R8 8 additional COM ports RISC CPU 206MHz EEPROM Flash SDRAM Real Time Clock Parallel serial bus Watchdog Timer I O Expansion slot LED Indicator Hardware Unique ID Reset Key COM Port R S232 ___ COM Port DC Power In RS485 RS232 LED Indicator Compact Flash Ethernet Port Analog Input Analog output Current Loop Digital Input Digital output Relay Output Open Collector Output Counter Frequency Operating Temp 25 C 475 C 2 2 Specifications Main Control Unit Intel Strong ARM CPU 206MHz Real Time Clock SRAM 64M bytes 10 Base T NE2000 compatible Flash Memory 32M bytes 1 Compact Flash slot CF memory EEPROM 16K bytes card 64 bit hardware unique serial Reset button number Power LEDs Built in Watchdog Timer COMO Internal use COM1 Serial C
4. TTT 19 5 2 DIMENSIONS RAIL MOUNTING ccc eee 19 550 WACEGMOUNTING TTT 19 SE Ont Oller COV TTT 20 1 Introduction 1 1 Package List amp Release Note 6 Package List For WinCon8000 R2 R8 controller only 1 One set of WinCon8000 R2 R8 hardware controller 2 One Compact Flash Memory Card for storing system files 3 One hardware user s manual this manual 4 One release note 5 One software utility CD with Software User s Manual included 6 JTAG cable For WinCon8000 R2 learning kit 1 One set of WinCon8000 R2 hardware W 8731 G R2 2 ICPDAS s 8K series I O modules Slot1 I 8017h 14 bit 100K sampling rate 8 channel analog input module Slot2 l 8024 4 channel 14 bit analog output module Slot3 l 8040 32 channels digital output module Slot4 1 8041 32 channels digital output module Slot5 l 8077 16 channel Digital I O Simulator Module Slot6 DN 37 I O Connector Block with DIN Rail Mounting and 37 Pin D Sub Connector Slot7 DP 665 24V 1 7A 5V 0 5A Power Supply One Compact Flash Memory Card for storing system files One hardware user s manual this manual One release note 3 4 5 6 One software utility CD with Software User s Manual included Note lf any of these items are missing or damaged please contact the local distributors for more information Save the shipping information and cartons in case you want to ship in the future Release Note It is recommende
5. WinCON8000 R2 R8 Compact Embedded Controller Hardware User s Manual REV 1 1 2004 10 22 Warranty All products manufactured by ICP DAS are warranted against defective materials for a period of one year from the date of delivery to the Original purchaser Warning ICP DAS assumes no liability for damages consequent to the use of this product ICP DAS reserves the right to change this manual at any time without notice The information furnished by ICP DAS is believed to be accurate and reliable However no responsibility is assumed by ICP DAS for its use nor for any infringements of patents or other rights of third parties resulting from its use Copyright Copyright 2003 by ICP DAS All rights are reserved Trademark The names used for identification only maybe registered trademarks of their respective companies Table of Contents De UNTER OIG CIO Nisainecectcictecomaae ant soeeneroncimeiwidagenataieeta cia SEE E 4 1 1 PACKAGE LIST amp RELEASE NOTE 0 ccc ccc cece eee eeeees 4 1 2 WINCON8000 R2 R8 SERIES Introduction x ee 6 1 3 CONTENTS OF CD AND CF MEMORY CARD 0006 7 2 HARDWARE INFORMATION 0 ccc cece cece cece cence cece eceeens 8 2 1 FRONT VIEW OF WINCONS8000 R2 R8 e 8 2 2S CEI CATIONS asice nies aca tate daca ER 9 JAP EHCA N LT 10 A 1 BL SIAR D iia 5 icine ewan aes anaes a a a 12 5 MECHANICAL INFORMATION 19 KIR DIMENSION
6. d to read the release note amp README TXT firstly The release note is included in the shipping products And the README TXT is located in the CD README TXT Some important information are provided in the release note amp CD README TXT Ordering Information Standard WinCon 8000 Compact Embedded Controller W 8001 G R2 W 8301 G R2 W 8701 G R2 W 8001 G R8 W 8301 G R8 W 8701 G R8 The hardware of W 8031 G R2 W 8331 G R2 W 8731 G R2 is the same as W 8031 G W 8331 G W 8731 G The standard WinCon 8000 R2 is implemented with extra 2 channel Serial RS 232 but without USB PS 2 and VGA Ports The hardware of W 8031 G R8 W 8331 G R8 W 8731 G R8 is the same as W 8031 G W 8331 G W 8731 G The standard WinCon 8000 R8 is implemented with extra 8 channel 25 Pin D Sub Serial RS 232 but without USB PS 2 and VGA Ports WinCon 8000 R2 R8 ISaGRAF Embedded Controller W 8007 G R2 W 8307 G R2 W 8707 G R2 W 8007 G R8 W 8307 G R8 W 8707 G R8 The hardware of W 8037 G R2 W 8337 G R2 W 8737 G R2 is the same as W 8037 G W 8337 G W 8737 G but without USB PS 2 and VGA Ports The series of W 8x37 G R2 are implemented with extra 2 channel Serial RS 232 The hardware of W 8037 G R8 W 8337 G R8 W 8737 G R8 is the same as W 8037 G W 8337 G W 8737 G but without USB PS 2 and VGA Ports The series of W 8x37 G R8 are implemented with extra 8 channel 25 Pin D Sub Serial RS 232 1 2 WinCon8000 R2 R8 Series Introduction The Wincon 8000 R2 R8 is t
7. eboot automatically Please reconnect RADM if necessary 5 Change LAN setting The default LAN setting of WinCon 8000 R2 R8 is Fixed IP 192 168 100 100 If users want to modify IP setting to DHCP or other fixed IP please choose the correct setting depending on your requirement After set button clicked please reboot your WInCon 8000 R2 R8 to make the changes effective Autoexec Programs Ge Posh Embedded Remote Administration for WinCon 8000 Seles Connection Help Save Registry Autoexec Programs System Information Device Configuration iPush Configuration User k 4 E Program 1 Compact FlashlceTechnologyuPushBoote BR Program 2 e 4 At most 10 programs can be Program 3 F specified to execute automatically wher systern Program 4 started And there is none dependency between Program 5 programs S Program Program 7 Program 3 Program 9 Frograr 10 Save setting Connected What s Autoexec program for WinCon 8000 Autoexec programs can be auto started when WinCon 8000 boots The administrator can use tab lt Autoexec Programs gt in Remote Administration to add or remove item in the program list Configure Autoexec Programs Step 1 Change the working tab to lt Autoexec Programs gt Step 2 Click to get the current setting of Autoexec Programs in WinCon 8000 The setting will be displayed in the program list Figure below shows there is one pro
8. formation 5 1 Dimensions 88 5000 5 2 Dimensions Rail Mounting 5 3 Wall Mounting 5 4 Controller cover For safety and controller setting memo WinCon8000 provides a main controller cover to protect the reset push button to be applied under the uncontrolled situation And it also offers a expansion slot setting record area and others configuration memo area The operation procedure is as below Step 1 Use hand to push the main controller cover and then pull down the cover Step 2 Open the cover as shown in the below figure The Expansion I O setting record is right on the main controller unit And the memo area is on the inside cover as shown in below Note that the reset key is on the right up corner protected by the controller cover VO Unit L a b 5 4 Wincon 8000 R8 DB25 connector pin assignment BV GND RXD4 TXD4 GND RXD3 TXD3 GND RXD2 TXD2 GND RXD1 TXD1 6666666666666 6666668666666 25 24 23 22 21 20 19 18 17 16 15 14 GND RXD8 TXD8 GND RXD7 TXD GND RXD6 TXD6 GND RXD5S TXD5 20
9. gram named iPushBoot exe set as autoexec program Step 3 Add or remove the autoexec programs by editing the program list Please remember each program must be given a full path from the root directory Y in CES file system Step 4 Add or remove the autoexec programs by editing the program list Please remember that each program must be given a full path from the root directory Y in CE file system Seve Setting Step 5 Click updated to WinCon 8000 the changes will be System Information Push Embedded Remote Administration for WinCon 8000 Mima Connection Help Save Registry Autoexec Programs Yystem Information Device Configuration iPush Configuration User k 1 d SLOT 1 L814 Serial Number 0 6 49 68 3 0 0 SLOT 2 1 8055 WAC address 00 0D EO Fo 00 C9 SLOT 3 1 8017 EEPROM Size 16K bytes SLOT 4 L sla4 Flash Memory Size 32M bytes SLOT s 1 2053 OS Version Windows CE NET 4 1 01 06 01 SLOT 4 1 2056 OS Image Size 21028412 bytes SLOT 1 8000 WinCon SDE Version WinConSDE 131 The tab lt System Information gt gives you the system information about WinCon 8000 you connected Look up system information of WinCon 8000 Just click to show the information as figure below On the left side of the tab you may see the I O modules have been plugged into slot 1 7 On the right side you can see the information about hardware firmware operating system and SDK 18 5 Mechanical In
10. he flagship no display compact embedded controller manufactured by ICPDAS With its powerful 32 bit engine Strong Arm SA 1101 208MHz and embedded OS Windows CE NET 4 1 WinCon 8000 R2 R8 brings high speed and deterministic environment into the world of PC based PLC The application developers can directly develop their own programs in Microsoft s Visual Studio NET and Embedded Visual tools with Wincon SDK and then download them into Wincon 8000 for application The model type of WinCon 8000 R2 R8 is ruled as below chart Model Slot Additional RS 232 ports Common Feature W 8001 G R2 0 2 MSP1 MSP2 1 CPU Intel compatible Strong ARM 206 MHz 2 Flash memory 32MB W 8301 G R2 3 2 MSP1 MSP2 3 SDRAM 64MB 4 EEPROM 16KB W 8701 G R2 7 2 MSP1 MsP2 5 Compact Flash type II insert with ejector 6 10BaseT Eth t W 8001 G R8 0 8 MSP1 MSP8 ee an S 8 RS 485 COM3 esas 3 S 9 OS WinCE Net Ver4 1 W 8701 G R8 7 8 MSP1 MSP8 1 3 Contents of CD and CF memory card CD Contents located at R2_R 8 directory WinCon8000 SDK RADM Remote Administration utility for WinCon8000 R2 R8 Source code of demo programs written in EVC VB net software User s Manual References are given in ReadMe ixt in the CD Content of CF memory card CF memory card contents default is 128 Mbytes WinCon8000 R2 R8 System files Demo programs Directories for FTP server and Http server References are given in Software User s Manual bundled
11. me messages Control center can immediately reacts to real time alarm when abnormal situation occurs At the same time MES can also receive the same alert take actions and inform ERP MRP about this situation Benefits 1 Prevent delay in damage control when abnormal situation occur 2 Intelligent adjustment of production procedures allows staff to take further control of the monitoring work with least efforts 3 Implement pull production system smoothly and improve quality control within the manufacturing process Build a real time messaging platform between Shop floor system MES system and ERP system Real time monitoring results of each production procedure are delivered to control center through iPushR Embedded in WinCon 8000 MES is able to forecast the quality of WIPs conditions and capacity of facilities energy consumption according to the analyzed monitoring results and then adjust production procedures as soon as possible Thus MES can provide real time and cost effective information of resources production cycle and estimated production schedule for ERP MRP Allow Customers to monitor production line directly Customers are able to access plant network and receive real time messages sent by iPushR Embedded in WinCon 8000 such as specified MRP ERP status production gradation etc vet at ae voto 11 4 Quick Start for WinCon8000 R2 R8 4 1 Access the file system and execute the users program in WinC
12. nsion slots Step 4 Power on your R2 R8 Step 5 Execute RA Step 6 Select Auto Scan button to scan the existing WinCon8000 R2 R8 on the net Specify the OS imagef bin for upg Change current FTP directory to Change Change Change current HTTP directory to Refrech Step 7 Here pop up a window and it will display the IP address of existing WinCon8000 R2 R8 Choose the one which you desired to check the configuration then click Connect selected IP to continue BE iPush Embedded Remote Administration for WinCon 8000 LT L ee Lanne cnon helt save Registry Autoexec Programs System Information Device Configuration User Management C Obtain an IP address from DHCP C Specify an IP address Return setting to factory setting 1 Cument IP 192 168 100 23 Save Registry and Re Sean Fort 6000 Subnet Mask 355 255 2550 Specify the OS image Connect selected IP Change current HTTP directory to Change Refresh Disconnected Steps Input username as wc8k and password as wc8kadm then click connect button Connect to Server E IF Port User ID D assan rd Auto Scan 14 Step9 Now you can use RA to check or modify the configuration via
13. on8000 R2 R8 by Telnet 1 In PC please execute Telnet in DOS command mode os CARTINDO WSS yste m3 N Velnet exe ol L Jelcome to Microsoft Telnet Client icrosoft Telnet 2 Connect to the WinCon8000 R2 R8 for this case IP of R2 R8 is 192 168 100 19 3 Key in DIR then press ENTER to browse the file system of R2 R8 R e ET to the Wandows CE Telnet T e LH R He an H E H a e eH E a S Pocket a l 1 n ww 4 1h gt Air Directory of mp bd oe Ho hae Me taro si BS n F Co meact Flash K Hs He 1 lt HRAdmi tart bat Hasta ILES tart bat K Hs He 1 lt I ONS tart bat Hasta K H dB hs taret _bat R Hs ee ICES hut down bat m Hes s 1 lt ICES tartauap bat Sd oe Mato tia i p B x prof atde o ee H AG L S L 5 Le eee H Con troal Panel link 5 la da e 4 5 Le S LS L H a H lt DIR gt He Docume n ts 1 oes n L ee H lt DIR gt Program Paidles D pade oe Le L RE H lt DIR gt T e mj do 6 L Le L RE H i p B RH gt LH E Haie el Foununda i E S H H 0 _ Total saze F444 bytes _ 12 4 If user wants to execute DEMO EXE in compact flash card oe Telnet 192 168 100 19 compact flash cd S gt cd compact flash compact flash demo 4 2 Check or modify the configuration of your WinCon8000 R2 R8 via RA Step 1 Insert the bundled CF memory card into the CF slot Step 2 Connect your WinCon8000 R2 R8 to LAN Step 3 Insert your 8K 87K series I O modules in slots of expa
14. ontrol for 87K Series Not open to user COM2 RS 232 COM3 RS 485 I O Expansion Slots MISC Power Supply 20W Unregulated 10Vdc to 30Vdc Environment Operating Temp 25 C to 75 C Storage Temp 30 C to 85 C Humidity 5 95 Dimensions 418x110x75 5mm 7 slot 418x110x75 5mm 3 slot I O Module Selection R 8000 serial modules which include DI DO AO Al R 87K serial modules which include DI DO AO Al R 7000 serial modules which include DI DO AO Al For more information please refer to the relative catalog or http Awww icopdas com 3 Applications Case 1 Remote monitoring and Controlling For off site equipment with self testing features Equipments self test periodically and transmitting result through iPushR Embedded back to the control center in real time and store it into database at the same time For off site equipment without self testing features d Install testing program into WinCon8000 R2 R8 for scheduled testing and send real time result back to control center a Q Program s Program Program 1 2 3 N 1000 10 Case 2 Locally Controlling and Monitoring Shop Floor manufacturing process monitoring A B Real time monitoring results are delivered to control center and other control units through iPush Embedded in WinCon 8000 Related manufacturing procedures can automatically adjust soeed of production according to received real ti
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