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1. Overload time delay Function ATV11 ATV12 Comments Action Code Value Code Value Frequency bFr 50 bFr 50 No change High Speed HSP 50 HSP 50 No change LI operation Logic Positive APL POS Depend on LI assignment on each function LI1 to LI4 L or H See function assignment page 51 Integrated EMC filter No Yes Possible to disable filter using IT jumper See page LI assignment TE Forward E D Forward No change he Reverse E Ig Change rrS COnF FULL Fun rrS LI2 L 13 2 Preset R Change PS2 COnF FULL Fun PSS Pr2 LI3 speeds E i 4 Preset L 19 Change PS4 COnF FULL Fun PSS Pr4 L14 speeds Speed reference SPE 10 spe 10 No change SPs 25 5P3 15 Change SP3 COnF FULL Fun PSS SP3 25 SPI 50 SPY 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment dD Motor Ag Change AO1 COnF FULL I O AO1 AO1 OFr ACE frequency r F P Al assignment A IE Speed ref RATE Speed ref No change ACE SU 5V 5V Command channel LSr LOC Fr AI1 Change FR1 COnF FULL CtL FR1 AlU1 ECC Local control CHEF SIM No change AcE RUN i LOC STOP oe Motor parameter EGS Accordingto LOS COS is visible only if Motor parameter choice MPC choice rating is set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeabl SVC EEE STD Change CTT COnF FULL drC CTT PERF e
2. 2xO5 a b c G H H1 For Weight ATV12H mm mm mm mm mm mm mm screws kg in in in in in in in Ib 2 pre 72 142 102 2 60 131 143 2x5 M4 0 7 018M3 2 83 5 59 4 02 2 36 5 16 5 63 2 x 0 20 1 5 eo 72 130 121 2 60 120 143 2x5 M4 0 8 2 83 5 12 4 77 2 36 4 72 5 63 2 x 0 20 1 8 037M3 ae 72 130 131 2 60 120 143 2x5 M4 0 8 2 83 5 12 5 17 2 36 4 72 5 63 2 x 0 20 1 8 075M3 ATV12H075F1 U15M2 U22M2 U15M3 U22M3 zes a b c G H H1 For Weight ATV12H mm mm mm mm mm mm mm Sa kg in in in in in in in Ib 075F1 105 130 156 2 93 120 142 2x5 M4 1 3 4 13 5 12 6 15 3 66 4 72 5 59 2 x 0 20 2 9 U15M2 105 130 156 2 93 120 142 2x5 M4 1 4 U22M2 4 13 5 12 6 15 3 66 4 72 5 59 2 x 0 20 3 1 U15M3 105 130 131 2 93 120 143 2x5 M4 1 2 U22M3 4 13 5 12 5 17 3 66 4 72 5 63 2 x 0 20 2 6 ATV12HU30M3 U40M3 a b c G H H1 For Weight pa ATV12H mm mm mm mm mm mm mm aee S cm g in in in in in in in Ib H F U30M3 140 170 141 2 126 159 184 4x5 M4 2 0 m Oese U40M3 5 51 6 69 5 56 4 96 6 26 7 24 2 x 0 20 4 4 ll e l a 12 BBV28581 05 2010 Mounting Mounting and temperature conditions
3. 1 Motor thermal state threshold 0 to 118 of tHr 100 Visible only if R1 assignment page 52 is setto E 5A Trip threshold for motor thermal alarm logic output or relay 1 In nominal drive current Parameter that can be modified during operation or when stopped BBV28581 05 2010 55 Sale drC CEL Fun FLE Con Configuration Mode Complete menu FULL FHS dr FUN FLE EON 1 AO1 assignment This parameter is used to set the value of an analog output Not assigned Motor current between 0 and 2 In In rated drive current indicated on the drive nameplate Output frequency from 0 to Max frequency EFr Ramp output from 0 to Max frequency EFr PID reference between 0 and 100 of the PID set point Visible only if PID feedback assignment P IF page 72 is not set to n O PID feedback between 0 and 100 of the PID feedback Visible only if PID feedback assignment P IF page 72 is not set to n O PID error between 5 and 5 of the PID feedback Visible only if PID feedback assignment P IF page 72 is not set to n O Output power between 0 and 2 5 times Rated motor power n P r Motor thermal state between 0 and 200 of the rated thermal state Drive thermal state between 0 and 200 of the rated thermal state 1 AO1 type OA This parameter provides the interface between the drive internal value and an analog output signal O Voltage 0 10 Vdc O Current 0 20 mA O
4. Failure to follow these instructions can result in equipment damage I Switching frequency type HF1 The motor switching frequency will always be modified reduced when the internal temperature of the drive is too high O HF1 Heating optimization Allows the system to adapt the switching frequency according to the motor frequency HF2 Motor noise optimization for high switching fequency Allows system to keep a constant chosen switching frequency SFr whatever the motor frequency rFr In the event of overheating the drive automatically decreases the switching frequency It is restored to its original value when the temperature returns to normal 1 Motor noise reduction nO Noise means audible noise Depending on the environment it must be possible to adjust the motor noise Random frequency modulation avoids possible resonance noises that can occur at fixed frequency O No O Yes Parameter that can be modified during operation or when stopped BBV28581 05 2010 59 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting LI Auto tuning A A DANGER HAZARD OF ELECTRIC SHOCK OR ARC FLASH During auto tuning the motor operates at rated current Do not service the motor during auto tuning Failure to follow these instructions will result in death or serious injury A WARNING LOSS OF CONTROL e It is essential that the
5. CAUTION RISK OF DAMAGE TO THE MOTOR AND THE DRIVE Check that the motor will withstand this current Check that the profile mission complies with the derating curve given in the installation manual Failure to follow this instruction can result in equipment damage J Current limitation 2 0 25 to 1 5 In 1 Second current limitation This function allows reduction of the drive current limit Visible only if 2nd current limitation commutation L C 2 is not set to n D CAUTION RISK OF DAMAGE TO THE MOTOR AND THE DRIVE Check that the motor will withstand this current Check that the profile mission complies with the derating curve given in the installation manual Failure to follow this instruction can result in equipment damage 1 In nominal drive current Parameter that can be modified during operation or when stopped 88 BBV28581 05 2010 Configuration Mode Complete menu FULL peg drCl Fun PLE con g Low speed 0 Hz to HSP Motor frequency at minimum reference This parameter is already included in my menu section page 45 0 1 to 999 9 s nO L1 Low speed operating time Following operation at Low speed L 5 P for a defined period a motor stop is requested automatically The motor restarts if the frequency reference is greater than Low speed L 5 F and ifa run command is still present Note n J corresponds to an unlimited period
6. Range 2 to 9999 If you have lost your code please contact Schneider Electric This parameter is used to restrict access to the drive To lock the drive go to the HMI Password L O d parameter enter a code within the above range Once activated the code state changes to On The protection enables only access to r E F see page 37 and 1 O n see page 38 modes except when using SoMove Return to factory settings or access to F UL L section are disabled Download configuration from SoMove is possible Upload configuration to SoMove is disabled To unlock the drive go to the Od parameter enter the valid code then press ENT Code protection removal is then possible and carried out by entering O F F using the jog dial then press ENT BBV28581 05 2010 43 Configuration Mode ConF Configuration mode includes 3 parts 1 MyMenu includes 11 factory set parameters among them 9visible by default Up to 25 parameters are available for user customization using SoMove software 2 store recall parameter set these 2 functions are used to store and recall customer settings 3 FULL This menu provides access to all other parameters It includes 6 sub menus Macro configuration C F G page 47 Input Output menu I _ DO page 48 Motor control menu Jr LC page 58 Control menu CEL page 62 Function menu F Lin page 64 Fault detection management menu FL E page 91 Communication menu C O N page 9
7. 0 5 to 0 6 4 4 to 5 3 Other terminals 0 14 to 1 5 26 to 16 1 The value in bold corresponds to the minimum wire gauge to permit secureness 2 Recommended to maximum value BBV28581 05 2010 23 Control terminals Characteristics and functions of the control terminals Terminal Function Electrical characteristics R1A NO contact of the relay R1B NC contact of the relay R1C Common pin of the relay Min switching capacity 5 mA for 24 V Maximum switching capacity 2 A for 250 V and for 30 V on inductive load cos 0 4 and L R 7 ms e 3 A for 250 V and 4 A for 30 V on resistive load cos 1 and L R 0 response time 30 ms maximum COM Common of analog and logic I Os AM Voltage or current analog input e resolution 10 bits precision 1 at 25 C 77 F e linearity 0 3 of full scale sampling time 20 ms 1 ms Analog voltage input 0 to 5 V or 0 to 10 V maximum voltage 30 V impedance 30 kQ Analog current input x to y mA impedance 250 Q 5V 5 VDC power supply for reference potentiometer precision 5 maximum current 10 mA AO1 Voltage or current analog output collector e resolution 8 bits precision 1 at 25 C 77 F e linearity 0 3 of full scale e refresh time 4 ms maximum 7 ms Analog voltage output 0 to 10 V maximum voltage 1 minimum o
8. 2 Internal 24 V If an external source is used 30 V maximum connect the 0 V of the source to the COM terminal and do not use the 24 V terminal on the drive 3 Reference potentiometer SZ1RV1202 2 2 ko or similar 10 kQ maximum 4 Forward 30 BBV28581 05 2010 Basic functions Status relay unlocking The R1 status relay is energized when the drive power is applied with no fault detected It de energizes in the event of a detected fault or when the drive power is removed The drive is reset after a detected fault by switching off the drive until the display disappears completely then switching on again e automatically in the cases described in the automatic restart function F L E menu Automatic restart HE r page 91 setto YES e via a logic input when this input is assigned to the drive reset function F L E menu Detected fault reset assignment r 5 F page 91 set to LeH Drive thermal detection Thermal detection is provided by a built in PTC probe in the power module Drive ventilation Ratings up to 0 75 kW 1 HP do not include a fan The fan runs only when the drive thermal state requires ventilation Motor thermal detection Function Thermal detection by calculating the 12t Note The motor thermal state memory returns to zero when the drive power is cycled if Motor thermal state memo M I page 94 is not setto YES CAUTION RISK OF DAMAGE TO THE MOTOR The use of exte
9. 9 1 u terminals 2 3 4 5 Q RIA O ojo ole oo ORB Ma a to 6 O R1C COM u O _ 7 Q com u2 8 Q Alt 08 Q O 5V e5 L4 A01 TI Cl MODBUS Check that Command channel 1 d I page 63 is setto EEr EA o o OIC am F glen Fl Start 118 BBV28581 05 2010 Short circuit rating and branch circuit protection Recommended fuse ratings for UL and CSA requirements Components for use together in accordance with standard UL508 ATV12 Drive Short Circuit Current Ratings Input kW HP input Reference With QO Circuit Breaker With GV2P 3P With Fuses QOB QOU SCCR GV2P 3P SCCR Fuses A SCCR Line Type E 2 3 Z1 22 Reactor Voltage withstand 10 15 Rating kA 60 Hz ATV12H018F 1 GV2P10 Ferraz HSJ 15 ATV120037F 1 GV2P14 Ferraz HSJ 25 ATV12H075F1 GV2P20 Ferraz HSJ 40 Fast Acting Class CC Ferraz ATDR 7 ATV120037M2 GV2P10 Ferraz HSJ 15 ATV128055M2 GV2P14 Ferraz HSJ 25 ATV120075M2 GV2P14 Ferraz HSJ 25 ATV12H018M2 GV2P08 ATV12HU15M2 GV2P20 Ferraz HSJ 40 ATV12HU22M2 GV2P22 Ferraz HSJ 45 Fast Acting Class CC Ferraz ATDR N Fast Acting Class CC Ferraz ATDR 7 ATV120075M3 GV2P14 Ferraz HSJ 15 ATV120U15M3 GV2P16 Ferraz HSJ 25 15 25 ATV120U22M3 GV2P20 Ferraz HSJ 25 40 45 ATV12H018M3 GV2P07 ATV120037M3 GV2P08 ATV12eU30M3 GV2P21 Ferraz HSJ 40 ATV12eU40M3 GV2P22 Fe
10. drLl Fun PLE Con LI Acceleration 2 0 0 to 999 9 s This parameter is active only when the system is starting Second acceleration ramp time adjustable from 0 1 to 999 9 s Time to accelerate from 0 to the Rated motor frequency F r 5 page 57 Make sure that this value is compatible with the inertia being driven Visible only if PID feedback assignment P IF page 72 and PID predictive speed 5 F 5 page 73 are not setto n JZ U PID correction reverse This parameter will reverse the internal error value of PID system O No O Yes Visible only if PID feedback assignment P IF page 72 is not set to n JZ PID auto manual assignment At state 0 of input PID is active At state 1 of input manual run is active No Lih LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high Visible only if PID feedback assignment P IF page 72 is not set to n JZ PID manual reference This parameter allows to disable the PID and to run on a standard manual system O No Terminal O AIV1 Visible only if PID feedback assignment P IF page 72 and PID auto manual assignment FP AL page 74 are not set to n D Low speed operating time 0 1 to 999 9 s no Following operation at Low speed L 5 P page 89 for a defined period a motor stop is requested automatically The motor restarts if the frequency reference is greater than Low speed L SP and if a run command is still present
11. i LOC STOP aa Motor parameter EGS Acc to rating COS COS is visible only if Motor parameter choice MPC choice is set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS Acc To rating Motor control type unchangeabl SVC CEE STD U F Change CTT COnF FULL drC CTT PERF e SVCU Application EUL 5 ULE 0 The function is deactivated in factory setting Underload time delay Application EOL 5 GL 0 The function is deactivated in factory setting 106 BBV28581 05 2010 Diagnostics and Troubleshooting Drive does not start no error code displayed e If the display does not light up check the power supply to the drive ground and input phases connection see page 20 The assignment of the Fast stop or Freewheel functions will prevent the drive starting if the corresponding logic inputs are not powered up The ATV12 then displays n 5 E in freewheel stop and F 5 in fast stop it will display d 4 en freewhell stop This is normal since these functions are active at zero so that the drive will be stopped if there is a wire break Assignment of LI to be checked in L On F FULL FUn SEE menu e Make sure that the run command input s is activated in accordance with the selected control mode parameters Type of control C page 48 and 2 wire type control EL page 51 in COnF FULL O menu If the reference channel or command channel is assigned to Modbus when the
12. r 1G Pl regulator integral gain 8 00 r P I Internal PI regulator reference 39 r SL Restart error threshold 40 MP I Supervision of the PI regulator function LFF L P I Pl feedback supervision threshold 17 E P I Pl feedback supervision function time delay 1 s L F F Fallback speed 50 Hz Pump sub menu PMP n F d Zero flow detection 1 min F F d Zero flow detection activation threshold 50 Hz L F d Zero flow detection offset 5 Hz E L 5 Sleep threshold operating time 3 s SF 5 Quick start threshold 25 Hz 5 L E Sleep threshold offset 10 Hz Automatic DC injection sub menu AdC A d C Automatic DC injection assignment nO Automatic restart function Atr Ak r Automatic restart YES Fault menu FLt L OC Overload threshold 11 F D Time delay before automatic start for the overload fault 1 A P DO Frequency hysteresis reached 2 kHz 80 BBV28581 05 2010 Configuration Mode Complete menu FULL Single variable with auxiliary pump mode 1 variable speed pump variable pump and one fixed speed pump auxiliary pump Fixed speed auxiliary pump Variable pump Pressure sensor 0 20 mA 4 20 mA 0 5 V 0 10 V The auxiliary pump is controlled by the Altivar 12 via logic output LO Enter the values given on the motor rating plate in the Motor control menu drC 1st level adjustment parameters ACC Acceleration 0 1 s JEL Deceleration 0 1 s L 5P Low speed 35 Hz Analog input menu Alt A I lE Sc
13. A value of 0 will disable application overload detection Motor current Drive stop on OL C detected fault LOC hysteresis LOC 10 I Time delay before automatic start for the overload fault 0 to 6 min 0 min If Atr YES the drive restarts automatically after an overload fault O L C once this time delay has elapsed Minimum time permitted between an overload being detected and any automatic restart In order for an automatic restart to be possible the value of Maximum restart time E Ar page 91 must exceed that of this parameter by at least one minute Visible only if Application Overload time delay E OL above is not set to n J 1 Application Overload threshold 70 to 150 of nCr 90 of of nCr Visible only if Application Overload time delay E O L above is not set to D This parameter is used to detect an application overload L O C can be adjusted between 70 and 150 of the nominal drive current This is not a motor or drive thermal overload Parameter that can be modified during operation or when stopped 54 BBV28581 05 2010 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting LI Application underload time delay 0 to 100s UL E can be adjusted between 0 and 100 s If the motor current undershoots the underload threshold L L L for longer than the adjustable time delay UL E the drive will stop running and display LI L F Process under
14. ETI 7 Motor thermal threshold reached ETI 8 Reserved ETI 9 Product in acceleration bit 10 bit 11 bit 12 bit 13 14 bit 15 ETI 10 Productin deceleration ETI 11 Current limitation or torque limitation is running Fast stop in progress ETI 14 0 ETI 13 0 Drive controlled by terminal or local keypad ETI 14 0 ETI 13 1 Drive controlled by remote keypad ETI 14 1 ETI 13 0 Drive controlled by Modbus ETI 14 1 ETI 13 0 Reserved ETI 15 Reverse direction applied to the ramp Parameter that can be modified during operation or when stopped 42 BBV28581 05 2010 Monitoring mode MOn Name Description Adjustment range Factory setting I Last detected fault 2 This parameter describes the 2nd detected fault _ State of drive at detected fault 2 This parameter describes the state at the moment of the 2nd detected fault See EP I Last detected fault 3 This parameter describes the 3rd detected fault State of drive at detected fault 3 This parameter describes the state at the moment of the 3rd detected fault See EP I Last detected fault 4 This parameter describes the 4th detected fault State of drive at detected fault 4 This parameter describes the state at the moment of the 4th detected fault See EP I HMI Password 2 to 9999 Possible state value O Code disabled o Code activated
15. Install the unit vertically at 10 Ela Do not place it close to heating elements NJS Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit Free space in front of unit 10 mm 0 4 in minimum We recommend that the drive is installed on a dissipative surface 2 50 mm 2 in Removing the vent cover s Mounting types Type A mounting a a Free space gt 50 mm 2 in on each side with vent cover fitted Mounting type A is suitable for drive operation at surrounding air temperature less than or equal to 50 C 122 F Type B mounting or N Drives mounted side by side vent cover should be removed Type C mounting N gt 50 mm 2 in Free space gt 50 mm 2 in on each side Vent cover should be removed for operation at in surrounding air temperature above 50 C 122 F With these types of mounting the drive can be used up to an ambient temperature of 50 C 122 F with a switching frequency of 4 kHz Fanless drives need derating BBV28581 05 2010 13 Mounting Derating curves Derating curves for the nominal drive current In as a function of temperature switching frequency and mounting type ATV12H0seeM2 ATV12H0OseM3 ATV12H018F1 to ATV12H037F1 I In 100 40 C 104 F mounting types
16. LJ 2 preset PID reference 0 to 100 25 Visible only if PID feedback assignment P IF page 72 and 2 preset PID assignment Fr 2 page 72 are not set to n D LJ 3 preset PID reference 0 to 100 50 Visible only if PID feedback assignment P IF page 72 and 4 preset PID assignment Pr 4 page 72 are not set to n J 1 4 preset PID reference 0 to 100 75 Visible only if PID feedback assignment P IF page 72 and 2 preset PID assignment Pr 2 and 4 preset PID assignment Fr 4 page 72 are not set to n D U Internal PID reference 0 to 100 0 Visible only if PID feedback assignment P IF page 72 is not set to n O and if Activation internal PID reference P I page 72 is setto YE 5 or Reference channel 1 Fr I page 45 is setto L Cl I PID reference ramp 0 to 100 0 Visible only if PID feedback assignment P IF page 72 is not set to n J d PID min value reference 0 to 100 Visible only if PID feedback assignment P IF page 72 is not set to n JZ 1 PID max value reference 0 to 100 Visible only if PID feedback assignment P IF page 72 is not set to n O 1 PID predictive speed 0 1 to 400 Hz This parameter allows to go directly to a set speed reference Visible only if PID feedback assignment P IF page 72 is not set to n JZ Parameter that can be modified during operation or when stopped BBV28581 05 2010 73 Configuration Mode Complete menu FULL I D
17. SEE 66 Type of stop FSE Fast stop rMP ASE Freewheel 5 5 min ID 10 min 30 30 min EB 91 Max automatic restart time IH 1h 5 min cH 2h JH 3h CE Infinite Jo B 4 8 kbps g 6 9 6 kbps ie 97 Modbus baud rate 19 2 19 2 kbps 19 2 kbps 38 3 38 4 kbps CE 2 wire control BET 48 Type of control JL aire contol 2C LEE Level ECE 51 2 wire type control Ern Transition trn PFO Priority FW 130 BBV28581 05 2010 Parameter index Code Page Name Unit Possible value Function Factory setting rt EAC i 67 Automatic DC injection time s O Ito3D 0 55 Bo I 801 BEI 8E1 EFDO 97 Modbus format An 8n1 8E1 End 8n2 60 or 72 Hz ee ae dr Maximum frequency Hz IDto 400 to bFr EHd 39 Drive thermal state EHr 39 Motor thermal state REL Self ventilated ACL EHE S4 Motor protection type FEL Moto ventilated 74 Krane O Ito ES 89 Low speed operating time s ggg g nO EOF 79 Time delay before the auxiliary pump s 25 stop command EOL 77 Application Overload time delay s Oto IOD 5s Eon 78 Time delay before starting the auxiliary 25 pump LPI 76 PI feedback supervision function time Os delay of Erd 55 Motor thermal state threshold tHr Oto I IB 100 EEO 97 Modbus time out O It030 10 no No ELA 60 Auto tuning YES Yes nO dOnE Done ff 58 IR compensation law U F e 5 toel 100 UL n 39 Main
18. kk 2282 AOD OIRO Oene SOOO Gaam I ie ee gt Ssa A DANGER UNINTENDED EQUIPMENT OPERATION The accidental grounding of logic inputs configured for Sink Logic can result in unintended activation of drive functions Protect the signal conductors against damage that could result in unintentional conductor grounding Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices Failure to follow these instructions will result in death or serious injury BBV28581 05 2010 25 Wiring Electromagnetic compatibility EMC Note The high frequency equipotential ground connection between the drive motor and cable shielding does not eliminate the need to connect the ground PE conductors green yellow to the appropriate terminals on each unit See Wiring recommendations on page 16 Principle and precautions Grounds between the drive motor and cable shielding must have high frequency equipotentiality When using shielded cable for the motor use a 4 conductor cable so that one wire will be the ground connection between the motor and the drive The size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity When using shielded cable for Dynamic Brake DB resistors use a 3 conductor cable
19. 04 05 Visible only if Motor control type LEE page 57 is setto PErF I Frequency loop gain 0 to 100 20 The F L G parameter adjusts the slope of the speed increase according to the inertia of the machine being driven Too high a value causes an overspeed or even instability Too low a value causes an extended response time Low FLG Correct F L G High FL G In this case increase F L G In this case reduce F L G Hz 4 50 40 0 1 0 2 0 3 0 4 0 5 t 0 1 0 2 0 3 0 4 0 5 t Visible only if Motor control type CE page 57 is setto PE r F Parameter that can be modified during operation or when stopped 58 BBV28581 05 2010 Configuration Mode Complete menu FULL l 0 ele E Factory setting FUN FLE _J Flux Profile 0 to 100 Eon It defines the magnetizing current at zero frequency as a of the rated magnetizing current Adjustment of PUMP law 4 100 4 Frequency Visible only if Motor control type CE E page 57 is set to P UNP I Switching frequency 2 to 16 kHz 4 kHz Switching frequency setting In the event of overheating the drive automatically decreases the switching frequency It is restored to its original value when the temperature returns to normal CAUTION RISK OF DAMAGE TO THE DRIVE On ATV12eeeeM2 ratings if the filters are disconnected the drive s switching frequency must not exceed 4 kHz
20. 5 3 6 3 1 2 24 2 4 3 6 4 ATV12H037M3 1C3 0 75 1 6 3 5 3 2 2 41 4 2 6 3 6 9 ATV12H075M3 1C3 1 5 2 11 1 9 3 3 9 73 7 5 11 2 12 4 ATV12HU15M3 2F3 2 2 3 14 9 12 5 5 2 85 10 15 16 5 ATV12HU22M3 2F3 3 4 19 15 9 6 6 94 12 2 18 3 20 1 ATV12HU30M3 3F3 4 5 5 23 8 19 9 8 3 128 16 7 25 27 6 ATV12HU40M3 3F3 1 These power ratings are for a switching frequency of 4 kHz in continuous operation The 2 Reference description switching frequency is adjustable from 2 to 16 kHz example ATV12HU15M3 Above 4 kHz the drive will reduce the switching frequency if an excessive temperature rise ATV12 Altivar 12 occurs The temperature rise is detected by a probe in the power module Nonetheless derating should be applied to the nominal drive current if continuous operation above 4 kHz is required e 10 derating for 8 kHz 20 derating for 12 kHz 30 derating for 16 kHz 3 Size description 2 possible values 1 physical size 1 2 physical size 2 3 physical size 3 LF possible values F Flat C Compact H product on heatsink U15 drive power rating see n U parameter page 41 M3 drive voltage rating see UC AL parameter page 41 possible values 100 V 1 phase 200 V 1 phase BI 1 2 3 200 V 3 phase BBV28581 05 2010 Dimensions and weights ATV12H018F1 018M2 037F1 037M2 037M3 018M2 018M3 055M2 075M2
21. 60 Hz if Standard motor frequency b F r page 45 is set to 60 Hz Rated motor speed 0 to 24000 rpM According to drive rating Rated motor speed given on the nameplate Maximum frequency 10 to400Hz 60 Hz Maximum frequency E F r gives the upper value possible for High speed H 5 F page 90 The factory setting is 60 Hz or preset to 72 Hz if Standard motor frequency b F r page 57 is set to 60 Hz Motor control type Std Allows selection of the motor control type suitable for the application and the required performances O Performance SVCU Sensorless vector control with internal speed loop based on voltage feedback calculation For applications needing high performance during starting or operation Standard U F 2 points Volts Hz without internal speed loop For simple applications that do not require high performance Simple motor control law keeping a constant Voltage Frequency ratio with a possible adjustment of the curve bottom This law is generally used for motors connected in paralell Some specific applications with motors in paralell and high performance levels may require FE r F Pump U F dedicated to variable torque pump and fan applications that do not require high starting torque 1 In nominal drive current BBV28581 05 2010 57 Configuration Mode Complete menu FULL I 0 drC CEL Name Description Adjustment range Factory setting FUN PLE es _ IR compensation law
22. 70 to L ZH EA ef Ss a Run Forward eli Ho b 2 preset speeds c 4 preset speeds Set Preset speed 2 5 P 2 page 70 to 20 Hz ER En o SEsark e o Set 4 Preset speeds PS 4 page 70 to L JH BBV28581 05 2010 115 Applicative notes Set Preset speed 3 5 P 3 page 70 to 30 Hz Conf 116 BBV28581 05 2010 Applicative notes 4 Preset speeds source continued Set Preset speed 4 5 P Y page 70 to 40 Hz A Output frequency SP4 40Hz SP3 30 Hz Forward LI1 ry PS2 LI2 117 BBV28581 05 2010 Applicative notes Terminals command channel with Modbus reference channel Note Please refer to Function compatibility table page 36 si Run Forward Connect the ground terminal to the grounding screws located below the output Connect the power terminals Connect the logic input LI1 and plug RJ45 cable to the Modbus socket Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 46 setto In Set the motor parameters in COnF mode only if the factory configuration of the drive is not suitable Perform an auto tuning Set Channel configuration C HL F page 62 to SEP Em O O SL o n FI e e O
23. 72 131 5 16 22 3 11 U41M3 U A 106 4 17 131 5 16 156 7 6 14 0 27 3 4 12 U30M3 126 4 96 159 6 26 141 5 55 3 4 11 4 59 12 U40M3 126 4 96 159 6 26 141 5 55 4 5 5 11 100 BBV28581 05 2010 Migration ATV11 ATV12 Terminals Power Before wiring power terminals connect the ground terminal of the grounding screws located below the output terminals to the protective ground see indicator B page 20 The power connections are available without removing the power terminal cover Nevertheless if necessary it is possible to remove them using an adapted tool IP20 protection requirement Cover to be removed in case of using ring terminals pressure stress is 14 N for size 1 and 20 N for sizes 2 and 3 Pay attention to the input ground terminal located on the right of the connector was on left on ATV11 The ground connection is clearly indicated on the input power terminal cover and the screw colour is green Control A WARNING IMPROPER CONTROL WIRING PRACTICES The ATV 12 drive internal supply is 24 V rather than 15 V on ATV11 When replacing ATV11 drive with an ATV12 a voltage adaptor reference VW3A9317 must be connected to the 24 V supply if it is used to supply external automation systems Using the 24 V to supply the LI does not required any adaptor e When replacing ATV11 drive with an ATV12 drive verify that all wiring connections to the ATV12 drive comply with all wiring i
24. 79 PID wake up level oto 10g 0 FEHI 42 Run elapsed time display 0 01h O O Ito 999 Store customer parameter nD No sit 46 set Str Yes an 5JE l 67 Automatic DC injection A Dto l 2 07A current SF 59 Switching frequency kHz 2 to 5 12 AF 73 PID predictive speed n Oto 400 nO tchi REI HF1 SFE 59 Switching frequency type HF2 HF2 HF1 BBV28581 05 2010 129 Parameter index Code Page Name Unit Possible value Function Factory setting Berle no No L IH L1h LI1 active high SH2 90 2 HSP assignment LeH L2h LI2 active high nO LJH L3h LI3 active high LHYH L4h LI4 active high SHY 90 4 HSP assignment as SH2 as SH2 nO EEE 78 Sleep Threshold Offset Hz 1Hz no No ii 96 Modbus fault management YES Yes YES i of SLP 58 Slip compensation nSL Oto 150 100 SP eg 70 Preset speed 2 SP a 70 Preset speed 3 Se 70 Preset speed 4 SPS 70 Preset speed 5 Hz oto 4900 25 Hz SF 70 Preset speed 6 Hz O to 400 30 Hz SFP I 70 Preset speed 7 Hz O to HDD 35 Hz SPH 70 Preset speed 8 Hz O to 400 40 Hz SFA 41 Specific Product Number SER 58 Frequency loop stability oto I00 20 SERE 40 Product status Undervoltage ramp 1 08 sen deceleration time s u 2 2 25 Fi no No SEP 95 Undervoltage prevention AP Ramp stop nO no No SERRE 95 IGBT test YES Yes nO PMP Ramp stop
25. Above this frequency and after the pump starting time delay O n the auxiliary pump starts Visible only if Selecting the operating mode M d E above is not set to n J L Time delay before starting the auxiliary TEGE T pump This time is necessary to avoid the effects of transient pressure fluctuation and thus prevent oscillation pump starting stopping Visible only if Selecting the operating mode M d E above is not set to n D _ Ramp for reaching the auxiliary pump 0 to 999 9 s nominal speed Visible only if Selecting the operating mode M d E above is not set to n D 1 Auxiliary pump stopping frequency 0 to tFr 0 Hz Below this frequency and after the time delay for stopping the auxiliary pump E OF the pump stops Visible only if Selecting the operating mode T d E above is not set to n J Parameter that can be modified during operation or when stopped 78 BBV28581 05 2010 Configuration Mode Complete menu FULL ios Name Description Adjustment range Factory setting 1 Time delay before the auxiliary pump stop command 0 to 999 9 s This time is necessary to avoid the effects of transient pressure fluctuation and thus prevent oscillation pump starting stopping Visible only if Selecting the operating mode M d E above is not set to n J L Ramp for auxiliary pump stopping 0 to 999 9 s Visible only if Selecting the operating mode M d E above is
26. Current 4 20 mA oO oO oO o E E o E oO E 56 BBV28581 05 2010 Configuration Mode Complete menu FULL l 0 ehr ie Name Description Adjustment Factory setting CEL range FUN FLE Con 1 Standard motor frequency See page 45 NCV 5 to According to drive rating Rated motor power ee See page 46 Rated motor cos phi 0 5 to1 According to drive rating Visible only if Motor parameter choice M P C page 60 is set to a S If Rated motor cos phi L a 5 is available Rated motor power n Pr disappears Motor nameplate power factor pf Note Do not confuse this with motor Service Factor Setting C o 5 to or very near to 1 may result in unsatisfactory motor operation If the motor power factor is not indicated on the nameplate leave this parameter at the factory default approximately 0 80 Rated motor voltage 100 to480V 230 V Rated motor voltage given on the nameplate If the line voltage is less than the rated motor voltage Rated motor voltage LU n 5 should be set to the value of the line voltage applied to the drive terminals Rated motor current ie Into 1 5 In According to drive rating Rated motor current given on the nameplate Rated motor current n C r modifies Motor thermal current IE H page 94 Rated motor frequency 10 to400Hz 50 Hz Rated motor frequency given on the nameplate The factory setting is 50 Hz or preset to
27. FOn following a ramp rOF that equals the auxiliary pump stopping time Parameter rOF is used to minimize the booster effect on stopping the auxiliary pump Frequency of the variable pump HSP FOn A Auxiliary pump stopping BBV28581 05 2010 85 Configuration Mode Complete menu FULL Sleep function Wake up function This function is used to stop the variable pump when there is zero flow auxiliary pump stopped In this case ifthe frequency of the variable pump is lower than the sleep threshold LSP SLE a time delay tLS is launched If after this time delay the frequency remains lower than threshold LSP SLE the variable pump then stops The installation is in sleep mode To switch to wake up mode the pressure feedback must drop to below the wake up threshold UPP The variable pump is then started PI feedback A LSP SLE LSP Low speed or speed threshold operating time Quick start function The quick start function can be used to overcome problems linked to high rPG and rlG gains instability on starting The drive accelerates until it reaches the quick start threshold SFS following a ramp ACC Once the threshold has been reached the PI regulator is activated Frequency of the variable pump ACC 86 BBV28581 05 2010 Configuration Mode Complete menu FULL Zero flow detection This function is only active when the auxil
28. FUN a S COnN Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting U Acceleration 0 0 s to 999 9 s Acceleration time between 0 Hz and the Rated motor frequency F r 5 page 57 Make sure that this value is compatible with the inertia being driven 0 0 s to 999 9 s U Deceleration Time to decelerate from the Rated motor frequency F r 5 page 57 to 0 Hz Make sure that this value is compatible with the inertia being driven Ramp shape assignment O Linear O S shape O U shape The rounding coefficient is fixed t1 0 6 set ramp time linear t2 0 4 set ramp time round t3 1 4 set ramp time The rounding coefficient is fixed t1 0 5 set ramp time linear t2 set ramp time round u 5 t3 1 5 set ramp time t3 L1 Ramp switching commutation Not assigned L1H LI1 active High L2H LI2 active High L3H LI3 active High L4H Ll4 active High L1L LI1 active low L2L LI2 active low L3L LI3 active low LAL LI4 active low See LI assignment information on page 46 Ye ea et fa io Am Parameter that can be modified during operation or when stopped 64 BBV28581 05 2010 Configuration Mode Complete menu FULL peg drCl FUN PLE con U Acceleration 2 0 0 to 999 9 s Visible only if Ramp switching commutation r P 5 page 64 is not set to n J Second acceleration ramp time adjus
29. If the DC bus capacitors do not discharge completely contact your local Schneider Electric representative Do not repair or operate the drive Install and close all covers before applying power or starting and stopping the drive Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the Altivar 12 drive Any changes made to the parameter settings must be performed by qualified personnel Failure to follow these instructions will result in death or serious injury A WARNING DAMAGED DRIVE EQUIPMENT Do not operate or install any drive or drive accessory that appears damaged Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 05 2010 5 Before you begin A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control paths must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays o
30. Note n O value corresponds to an unlimited period Visible only if PID feedback assignment P IF page 72 is not set to n JZ Parameter that can be modified during operation or when stopped 74 BBV28581 05 2010 Configuration Mode Complete menu FULL drC Factory setting FUN FLE con 1 PID wake up level 0 to 100 A DANGER UNINTENDED EQUIPMENT OPERATION Check that unintended restarts will not present any danger Failure to follow these instructions will result in death or serious injury If PID functions and Low speed operating time L 5 are set at the same time the PID regulator may try to set a speed lower than LSP resulting in unwanted operation consisting of start running at LSP stopping and so on Parameter PID wake up level SL is used to set a minimum PID error threshold to restart after a prolonged stop at LSP Visible only if PID feedback assignment P IF page 72 and Low speed operating time L 5 page 74 are not set to n D I Wake up threshold 0 to 100 A DANGER UNINTENDED EQUIPMENT OPERATION Check that unintended restarts will not endanger personnel or equipment in any way Failure to follow these instructions will result in death or serious injury If PID correction reverse P IC page 74 is set to nO enables to set the PID feedback threshold beyond which the PID regulator is reactivated wake up following a stop caused by exceeding the EL 5 maximu
31. Parameter that can be modified during operation or when stopped BBV28581 05 2010 89 Configuration Mode Complete menu FULL 1 0 drC r BR High speed configuration ine The logic inputs enable selection of the desired high speed FLE Desired Setting con War Parameter State HSF SHE n0 SH no Hape She assigned SHY no HFa SH no SHY assigned HSFY SHE assigned SHY assigned Name Description Adjustment range Factory setting LSP to tFr 50 or 60 Hz according to BFr max TFr High speed Motor frequency at maximum reference can be set between Low speed L 5 P and Maximum frequency EF r page 57 If Fr is decreased below the value defined for HS P then H 5 P automatically decreases to the new value of EF r This parameter is already included in my menu section page 45 1 2 HSP assignment O No O Lth LI1 active high O L2h LI2 active high O L3h LI3 active high O L4h LI4 active high I 4 HSP assignment O No L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high oO oO o oO High speed 2 LSP to tFr Visible only if 2 HSP assignment 5 H 2 is not set to n O High speed 3 LSP to tFr Visible only if 4 HSP assignment 5 H 4 is not set to n O LSP to tFr as HSP High speed 4 Visible only if 2 HSP assignment 5 H 2 and 4 HSP assignment 5H 4 are not set to n D
32. Parameter that can be modified during operation or when stopped 90 BBV28581 05 2010 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting _ Detected fault reset assignment Manual fault reset Function inactive L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high Faults are reset when the assigned input or bit changes to 1 if the cause of the fault has disappeared The STOP RESET button on the display terminal performs the same function See also Diagnostics and Troubleshooting on page 107 J Automatic restart A DANGER UNINTENDED EQUIPMENT OPERATION The automatic restart can only be used on machines or installations which do not pose any danger to either personnel or equipment If the automatic restart is activated R1 will only indicate a fault has been detected once the time out period for the restart sequence has expired The equipment must be used in compliance with national and regional safety regulations Failure to follow these instructions will result in death or serious injury This function defines drive behavior upon detection of a fault If validated this function allows an automatic restart of the drive when the cause of the detected fault has disappeared and the other operating conditions permit the restart Function inactive Automatic restart after locking on a detected fault if the cause has disap
33. The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications This document is delivered with the drive Modbus Communication manual This manual describes the assembly connection to the bus or network signaling diagnostics and configuration of the communication specific parameters via the 7 segment LED display It also describes the communication services of the Modbus protocol This manual includes all Modbus addresses It explains the operating mode specific to communication state chart ATV12P manual This manual describes the specific features of ATV12P drives BBV28581 05 2010 7 Software enhancements Since it was first marketed the Altivar ATV 12 has been equipped with additional functions Software version V1 1 has now been updated to V1 2 This documentation relates to version V1 2 The software version appears on the rating plate attached to the side of the drive Enhancements made to version V1 2 in comparison to V1 1 New parameters Sleep threshold Offset 5 L E See page 75 Pl feedback supervision threshold L P I See page 76 Pl feedback supervision function time delay E P I See page 76 Maximum frequency detection hysteresis A PD See page 76 Pl feedback supervision NP I See page 76 Fallback speed L F F See page 76 Time delay before automatic start for the overload fault F ED See page 77 Time delay before automatic star
34. U F SVCU Application EUL 5 ULE 0 The function is deactivated in factory setting Underload time delay Application EOL 5 OLE 0 The function is deactivated in factory setting BBV28581 05 2010 105 Migration ATV11 ATV12 Functions Comparison with ATV11eeeE327 versions Overload time delay Function ATV11 ATV12 Comments Action Code value Code value Frequency bFr 50 bFr 50 No change High Speed HSP 50 HSP 50 No change LI operation Logic Positive AFE POS Depend on LI assignment on each function L11 to LI4 L or H See function assignment page 51 Integrated EMC filter Yes Yes Possible to disable filter using IT jumper See page Li assignment TE Forward E D Forward No change he Reverse E Ig Change rrS COnF FULL Fun rrS LI2 L 13 2 Preset R Change PS2 COnF FULL Fun PSS Pr2 LI3 speeds E i 4 Preset L 19 Change PS4 COnF FULL Fun PSS Pr4 L14 speeds Speed reference SPE 10 spe 10 No change SPJ 25 5P 15 Change SP3 COnF FULL Fun PSS SP3 25 SPI 50 SPY 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment dD Motor Ag Change AO1 COnF FULL I O AO1 AO1 OFr ACE frequency r F P Al assignment A IE Speed ref RATE Speed ref No change ACE SU 5V 5V Command channel LSr LOC Fr AI1 Change FR1 COnF FULL CtL FR1 AlU1 ECC Local control CHEF SIM No change AcE RUN
35. a ER PAU LI Preset speed BBV28581 05 2010 71 Configuration Mode Complete menu FULL ER En drL Fun FE E EON 1 PID feedback assignment O Not assigned O Terminal Choice not possible if Fr1 is set to Al1 1 PID proportional gain 0 01 to 100 Visible only if PID feedback assignment P IF is not setto n O _ PID integral gain 0 01 to 100 Visible only if PID feedback assignment P IF is not setto n D I PID derivative gain 0 00 to 100 00 Visible only if PID feedback assignment P IF is not setto n O U PID feedback scale factor 0 1 to 100 0 This parameter gives the relation between process range and feedback range Visible only if PID feedback assignment P IF is not setto n O LI Activation internal PID reference Visible only if PID feedback assignment FP IF is not setto n O O No O Yes 1 2 preset PID assignment Visible only if PID feedback assignment P IF is not setto n JZ No Lth L2h L3h L4h Parameter that can be modified during operation or when stopped 72 BBV28581 05 2010 Configuration Mode Complete menu FULL peg drCl Fun FLE con 1 4 preset PID assignment Visible only if PID feedback assignment P IF page 72 is not set to n JZ No Lth L2h L3h L4h 2 preset PID assignment Fr 2 page 72 must be assigned before assigning 4 preset PID assignment Br
36. for attaching EMC clamps a _ ed U eee amp L 1 8 Oi 2 18 Size 3 plate reference VW3A9525 O i 2 ATV12eU30M3 and ATV12eU40M3 o9 C CS FB Size 2 plate reference VW3A9524 ATV12H075F1 ATV12HUeeM2 ATV12eU15M3 ATV12eU22M3 BBV28581 05 2010 Wiring Recommendations Keep the power cables separate from control circuits with low level signals detectors PLCs measuring apparatus video telephone Always cross control and power cables at 90 if possible Power and circuit protection Follow wire size recommendations according to local codes and standards Before wiring power terminals connect the ground terminal to the grounding screws located below the output terminals see Access to the motor terminals if you use ring terminals page 21 The drive must be grounded in accordance with the applicable safety standards ATV12eeeeM2 drives have an internal EMC filter and as such the leakage current is over 3 5 mA When upstream protection by means of a residual current device is required by the installation standards a type A circuit breaker should be used for single phase drives and type B for 3 phase
37. mA orifAl1 type A I IE IDU O Freewheel stop Detected fault inhibition assignment To assign fault inhibit press and hold down the ENT key for 2 s Function inactive L1h LI1 active high L2h LI2 active high L3h LI3 active high L4h LI4 active high Following detected faults can be inhibited Male taty sn meats taint nlm Ema TON eS Util eis e Sr tele West main SEF aI E SE ande A A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION Enabling the fault inhibition parameter In H will disable the drive controller protection features e In H should not be enabled for typical applications of this equipment e Im H should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of adjustable speed drive protection poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury F 2s To change the assignment of this parameter press the ENT key for 2 s Parameter that can be modified during operation or when stopped BBV28581 05 2010 95 Configuration Mode Complete menu FULL CEL Factory setting FUN Eller con 1 Modbus fault management Behavior of the drive in the event of a communication fault with integrated Modbus O Fault ignored O Freewheel stop A WARNING LOSS OF CONTROL If Modbus fault mgt SL L is set to n O commun
38. not set to n J L Zero flow detection period nO to 20 min The value O deactivates zero flow detection Visible only if PID feedback assignment PIF page 70 is not set to nO LI Zero flow detection activation threshold 0 to 400 Hz Below this threshold if n F d gt 0 and the auxiliary pump is stopped zero flow detection is activated Visible only if Zero flow detection period n F d above is not set to n D LI Zero flow detection offset 0 to 400 Hz Visible only if Zero flow detection period n F d above is not set to n J Parameter that can be modified during operation or when stopped BBV28581 05 2010 79 Configuration Mode Complete menu FULL Architecture of the pumping installation Single variable mode 1 single variable speed pump Variable pump A S Pressure sensor 0 20 mA 4 20 mA 0 5 V 0 10 V Enter the values given on the motor rating plate in the Motor control menu drC 1st level adjustment parameters AC C Acceleration 0 7 s d E C Deceleration 0 7 s L 5 P Low speed 30 Hz H 5 P High speed 60 Hz Analog input menu Alt A I lE Scale of analog input Al1 0 20 mA Motor control menu drC SL P Nominal motor slip 0 Hz F L G Frequency loop gain 70 UF r IR compensation 0 Application functions menu FUn EL E 2 wire type control LEL Pl sub menu P IF Assignment of the PI function feedback Al1 r PG Pl regulator proportional gain 5 00
39. parameter 2 213G 97 Com scanner write address 0 nC Ad parameter 3 97 Com scanner write address nER4 parameter 4 126 BBV28581 05 2010 Parameter index Code Page Name Unit Possible value Function Factory setting ae nlr 57 Rated motor current A 1 a according 6 I 5 drive rating nC U 41 Drive Power rating nFd 79 Zero flow detection period nO 98 Com scanner read address alll value 1 98 Com scanner read address nile Fa value 2 98 Com scanner read address ang m value 3 98 Com scanner read address ally value 4 Com scanner read address ole a7 parameter 1 ocsi Com scanner read address nflAe 97 parameter 2 ele 97 Com scanner read address E 0 nNnA3 parameter 3 97 Com scanner read address _ 0 olla parameter 4 Ka POS Positive nPL 51 Logic inputs type EG Negative POS 46 kW or according to eer 57 Rated Motor Power HP drive rating no No nrd 59 Motor noise reduction YES Yes nO aor 57 Rated motor speed rpm O to 32161 according 1 drive rating no No L IL LiL LI1 active low Age 66 Freewheel stop assignment LEL L2L LI2 active low nO LJL L3L LI3 active low ETL LAL LI4 active low FEL 94 Overload fault management nE N YES H UES Yes no No OPL 94 Output Phase loss YES Yes YES He 39 Output power oJ No L IH Lih LI1 active high PAU 74 PID auto manual assignment LEH L2h LI2 active h
40. t 1 4 Preset L IH Change PS4 COnF FULL Fun PSS Pr4 L14 speed Speed reference SFE 10 SFPE 10 No change SPR 25 BP a 15 Change SP3 COnF FULL Fun PSS SP3 25 SPY 50 EPA 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment dD Motor ALD I Change AO1 COnF FULL I O AO1 AO1 OFr ACE frequency m F i Al assignment AIE Speed ref AITE Speed ref No change ACE SU 5V 5V Command channel Lr Fedi No change 55r FLB No change possible setting on FLO amp FLOC FLOC Motor parameter cos Accordingto COS COS is visible only if Motor parameter choice MPC choice rating is set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeabl SVC EGE STD U F Change CTT COnF FULL drC CTT PERF e SVCU Application EUL 5 ULE 0 The function is deactivated in factory setting Underload time delay Application EDL 5 ULE 0 The function is deactivated in factory setting BBV28581 05 2010 103 Migration ATV11 ATV12 Functions Comparison with ATV11eeeU versions Overload time delay Function ATV11 ATV12 Comments Action Code Value Code Value Frequency bP e 60 bec 50 Change bFr COnF bFr 50 High Speed HSP 60 HSP 50 Change HSP COnF HSP 50 LI operation Logic Positive AFE POS Depend on LI assignment on each function
41. than___X___ rms symmetrical kiloAmperes _ Y___ Volts maximum when protected by__Z1___ with a maximum rating of__Z2_ BBV28581 05 2010 119 Wiring With Single Phase Power Supply when using GV2P and GV3P manual self protected combination starters for single phase input applications wire the starter as illustrated ATV12 eeeeF 1 ATV1200e0ee M2 O v T2 S L2 NO M1 200 240 V three phase asynchronous motor BBV28581 05 2010 Organization tree ooe N LFF A IUI FrH Frl PPE 25 ESC or LA bis gt R O ZENT ot ENT S amp o PL o Frh O esc Ol o ENT fe ate O Esc O 2 0 2 75 je o LI ENT 2s ESC ENT EHER 2s ESC ENT fe o ene Ol e fe 2s ESC fe o KR B skoct Y zer amp IT 2 Dr 2 LFr A ENT fe fe O EEEE BBV28581 05 2010 121 Parameter index Code Page Name Unit Possible value Function Factory setting ae 65 i D Oto REE 74 Acceleration 2 s ggg g 5s 45 o0 Oto ACC 64 Acceleration S ggg g 3 08 oO No AdE 67 Automatic DC injection JES Yes YES CE Continuous Adad oF Modbus address OFF to 24 7 Off Su Voltage AIIE 52 Al1 type IDU Voltage 5U OR Current 37 AIUI 22 Analog input virtual Oto 100 5 62 oJ No Bir Motor current OFF Output frequency OrP Ramp ou
42. voltage V ULE z Application underload time delay Ss oto og 5s UnS 57 Rated motor voltage V IDO to 480 230 V UPP 75 Wake up threshold oto IOD 0 Detected fault 0 0 R1 open USb 95 Undervoltage fault management I Detected fault R1 closed UCAL 41 Drive voltage rating BBV28581 05 2010 131 132 BBV28581 05 2010 BBV28581 ATV12_User_manual_v2 05 2010
43. 0 mA source 1 Connect the ground terminal to the grounding screws located below the output l 4 l terminals 2 Connect the power terminals O O O 3 Connect the logic input LIT and analog input Al1 Turn on the drive without giving a run command 5 Assign factory settings to the drive Factory recall customer parameter set F 5 page 46 setto In l 6 Setthe motor parameters in COnF mode only if the factory configuration of the drive is not suitable 7 Perform an auto tuning 8 SetAlltype A I IE page52to OA and Al1 current scaling parameter 0f0 Cr L page 52 to 0 A Check that Al1 current scaling parameter of 100 LE r H I page 52 is set to 20 mA O RIA R1B O RIC 0 20 MA com O AM 5v O AO1 eoo a Run Forward 9 Start 114 BBV28581 05 2010 Applicative notes 4 Preset speeds source Note Please refer to Function compatibility table page 36 1 Connect the ground terminal to the grounding screws located below the output terminals 2 Connect the power terminals 3 Connect the logic inputs 4 Turn on the drive without giving a run command 5 Assign factory settings to the drive Factory recall customer parameter set F 5 page 46 setto In Set the motor parameters in COnF mode only if the factory configuration of the drive is not suitable Perform an auto tuning Set 2 Preset speeds P52 page
44. 40 V PA PC u V W L 2 Im 712 T3 ti BBV28581 05 2010 Power terminals Line supply is at the top of the drive the motor power supply is at the bottom of the drive The power terminals can be accessed without opening the wiring trap if you use stripped wire cables Access to the power terminals Access to the terminals if you use stripped wire cables A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Replace the wiring trap before applying power Failure to follow these instructions will result in death or serious injury A CAUTION RISK OF BODY INJURY Use pliers to remove snap off of the wiring trap Failure to follow these instructions can result in injury or equipment damage Access to the line supply terminals to connect ring terminals Wiring trap A IT jumper on ATV12eeeeM2 B Grounding screws located below the output terminals 20 BBV28581 05 2010 Power terminals Access to the motor terminals if you use ring terminals Characteristics and functions of power terminals Terminal Function For ATV12 L Ground terminal All ratings R L1 S L2 N R L1 S L2 N R L1 S L2 T L3 Power supply 1 phase 100 120 V 1 phase 200 240 V 3 phase 200 240 V PA output dc to the braking module DC Bus visible part on wiring tr
45. 7 Organization tree Q O Sear J O m 2 3 1 E gt gt ESC or O ENT Ol S amp F Fl oL 3 ESC or O ENT ol Fr fl O ESC or rt ENT gLacch O Esc or ENT Oo JEL x ESC A AA EER 1 n oL eg ESC or O ENT Oo HSF oL a ESC O O ENT Teka 7 ESC or O ENT Oo nE r ry ESC or O ENT Orn ft El O Esc 0O 00 800 00 00 00 00 800 00 00 un mm SS En I OoO0e O00000 So ee 00 od e Se 00 Ooo un cS To pw ifi m S un en uy uy 2 2 00 00 a O O m T si 7 00 LI ke o Se ENT ENT 2 3 00 00 B00 800 800 00 S un iat ENT ka in m ENT As Mm T as m im S x 3 x E a m e 000000060000 O m I T I 7 I m I a A I 1 Depending on reference channel active Possible values LFr or A IU I 2 2 seconds or ESC eo B00 O0O 800 B00 0O0 B00 o LFU 6 E ae ap he o EL T j lo if 5 Of je Displayed parameter values are given as examples only 3 plus 14 other customizable parameters selectable in FULL list using SoMove 44 BBV28581 05 2010 Configuration Mode MyMenu Name Description Adjustment range Factory setting 1 External reference value 400 Hz to 400 Hz This pa
46. A and C 50 C 122 F mounting type C with metal plate 90 40 C 104 F mounting type B 80 70 60 C 140 F mounting type C with metal plate 60 50 2 4 6 8 10 12 14 16 Switching frequency in kHz ATV12HUeeM2 ATV12H075F1 ATV12HU15M3 to ATV12HU40M3 I In 100 7 lt 90 gt s 50 C 122 F mounting types A B and C 80 m 70 60 C 140 F mounting types A B and C 60 50 4 2 4 6 8 10 12 14 16 Switching frequency in kHz For intermediate temperatures e g 55 C 131 F interpolate between two curves Bus voltage measurement procedure A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the precautions in Before you begin on page 5 before performing this procedure Failure to follow these instructions will result in death or serious injury 14 BBV28581 05 2010 Mounting Installing the EMC plates EMC mounting plate size 1 VW3A9523 size 2 VW3A9524 or size 3 VW3A9525 to be ordered separately Mount the EMC mounting plate to the holes in the ATV12 using the 2 screws supplied as shown in the drawings below Size 1 plate reference VW3A9523 ATV12H018F1 ATV12H037F1 ATV12P037F1 ATV12H018M2 ATV12e00eeM2 ATV120e00eeM3 1 2 mounting screws 2 4 x M4 screws
47. BBV28581 Altivar 12 Variable speed drives for asynchronous motors User manual 05 2010 lt Schneider www schneider electric com ES Electric Contents Contents 3 Important information 4 Before you begin 5 Documentation structure 7 Software enhancements 8 Steps for setting up also refer to Quick Start 9 Setup Preliminary recommendations 10 Drive ratings 19 Dimensions and weights 12 Mounting 13 Wiring 16 Power terminals 20 Control terminals 23 Check list 29 Factory configuration 30 Basic functions 31 Programming 32 Structure of parameter tables 35 Function compatibility table 36 Reference Mode rEF 37 Monitoring mode MOn 38 Configuration Mode ConF 44 Configuration Mode MyMenu 45 Configuration Mode Complete menu FULL 47 Maintenance 99 Migration ATV11 ATV12 100 Diagnostics and Troubleshooting 107 Application notes 113 Applicative notes 116 Wiring 120 Organization tree 121 Parameter index 122 Energy savings Speed control process regulating enables significant energy savings particulary with pump and fan applications Furthermore some ATV12 functions enable to enhance these savings Motor control type L page 57 Sleep wake EL 5 page 74 and PID feedback assignment P IF page 72 BBV28581 05 2010 Important information NOTICE Read these instructions carefully and lo
48. C injection A dC is not set to n O Injection time on stopping Parameter that can be modified during operation or when stopped BBV28581 05 2010 67 Configuration Mode Complete menu FULL 1 0 dr E ret ZEEE Fun FLE con _ Jog assignment nO This parameter provides step by step control of motor running using a logic input associated with a 2 and 3 wire control logic input The jog frequency is fixed at 5 Hz Acceleration and decelaration ramps taken into account in the Jog function are 0 1 s Function inactive L1h LI1 active high L2h LI2 active high L3h LI2 active high L4h LI4 active high 2 wire control Jg Reverse Motor Frequency 5Hz Acceleration 3 wire control Jog Forward Reverse LI1 Run Motor Frequency Normal ramp 5Hz 68 BBV28581 05 2010 Configuration Mode Complete menu FULL Preset speeds 2 4 or 8 speeds can be preset requiring 1 2 or 3 logic inputs respectively Combination table for preset speed inputs 8 speeds 4 speeds 2 speeds Speed reference LI PS8 LI PS4 LI PS2 0 0 0 Reference 0 0 1 SP2 0 1 0 SP3 0 4 4 SP4 1 0 0 SP5 1 0 1 SP6 1 1 0 SP7 1 1 1 SP8 BBV28581 05 2010 69 Configuration Mode Complete menu FULL I 0 drC Fun FLE Con LJ 2 Preset sp
49. I4 and AO1 are not assigned on ATV12 Replacing an ATV11 U The main change is on the bFr and HSP settings It is now 50 Hz as factory setting on ATV12 EMC filters are now integrated in ATV12eeeeM2 LI2 to LI4 and AO1 are not assigned on ATV12 Replacing an ATV11 A EMC filters are now integrated in ATV12eeeeM2 LI2 to LI4 and AO1 are not assigned on ATV12 The active command channel is on terminals for ATV12 was front keypad on ATV11 A To make embeded HMI active it is necessary to set Reference channel 1 Fr Ipage45to A IU I Replacing an ATV11 E327 LI2 to LI4 and AO1 are not assigned on ATV12 The active command channel is on terminal for ATV12 was front keypad on ATV11 A ATV12 factory setting characteristics see page 30 102 BBV28581 05 2010 Migration ATV11 ATV12 Functions Comparison with ATV11eeeE versions Overload time delay Function ATV11 ATV12 Comments Action Code Value Code Value Frequency bFr 50 bFr 50 No change High Speed HSP 50 HSP 50 No change LI operation Logic Positive PL POS Depend on LI assignment on each function L11 to LI4 L or H See function assignment page 51 Integrated EMC filter Yes Yes No change LI assignment ETa Forward Edd Forward No change L fe Reverse t Ig Change rrS COnF FULL Fun rrS LI2 t13 2 Preset L 13 Change PS2 COnF FULL Fun PSS Pr2 LI3 speed
50. ID integral gain 100 1 PEE no No r In 62 Reverse inhibition YES Yes nO OF 79 Ramp for auxiliary pump 8 25 stopping On 78 Ramp for reaching the auxiliary amp 25 pump nominal speed 128 BBV28581 05 2010 Parameter index Code Page Name Unit Possible value Function Factory setting in eP 13 2 preset PID reference oto I00 25 eo 73 3 preset PID reference Oto IODO 50 PPY 13 4 preset PID reference Oto IOD 75 PPE 39 PID reference PPE 39 PID error rBE 39 PID Feedback PPG 72 PID proportional gain 0 O Ito IOO 1 EPH 73 PID max value reference PID Oto IODO 100 rF 73 Internal PID reference PID Oto 100 0 er 73 PID min value reference PID Oto 100 7 0 ag Function inactive nO rPr 38 Reset power run FEH Reset fan time display no No L IH L1h LI1 active high EZH L2h LI2 active high ee L3H L3h LI3 active high PPS 64 a ee LYH L4h LI4 active high no L IL L1L LI1 active low Let L2L LI2 active low at L3L LI3 active low EHL L4L LI4 active low L In Linear FPE 64 Ramp shape assignment 5 S shape Lin U U shape nQ Function inactive L th L1h active high res 66 Reverse direction LEH L2h active high nO L3H L3h active high L4H L4h active high oJ No L IH L1h LI1 active high pep ot ei rese Iren L2h LI2 active high nO 9 L3H L3h LI3 active high LH L4h LI4 active high PE
51. L11 to LI4 L or H See function assignment page 51 Integrated EMC filter Yes Yes Possible to disable filter using IT jumper See page LI assignment TE Forward E D Forward No change he Reverse E te Change rrS COnF FULL Fun rrS LI2 L 13 2 Preset TERN Change PS2 COnF FULL Fun PSS Pr2 LI3 speeds E i 4 Preset L 19 Change PS4 COnF FULL Fun PSS Pr4 L14 speeds Speed reference SPE 10 SPe 10 No change SPs 25 5P3 15 Change SP3 COnF FULL Fun PSS SP3 25 SPI 50 SPY 20 Change SP4 COnF FULL Fun PSS SP4 50 AO assignment dD Motor Ag Change AO1 COnF FULL I O AO1 AO1 OFr ACE frequency r F P Al assignment A IE Speed ref RITE Speed ref No change ACE SU 5V 5V Command channel L Sr bet No change FSF FLO No change possible setting on FLO amp FLOC FLEC Motor parameter CHS Accordingto C05 COS is visible only if Motor parameter choice MPC choice rating is set to COS Change MPC COnF FULL drC MPC COS Change COS COnF FULL drC COS According to rating Motor control type unchangeabl SVC EEE STD U F Change CTT COnF FULL drC CTT PERF e SVCU Application BUL 5 DEE 0 The function is deactivated in factory setting Underload time delay Application BOL 5 DEE 0 The function is deactivated in factory setting 104 BBV28581 05 2010 Migration ATV11 ATV12 Functions Comparison with ATV11eeeA versions
52. LO1 assignment Allows to adapt the logic output to the application need Same values as r See previous page When MT dE YES output L O I is forced to P N P See page 78 1 LO1 status output active level A WARNING LOSS OF CONTROL When LO S5 nEG andl J issetto F L E The output will be active when the drive will detect a fault The drive status will not be detected if the wiring is damaged for any reason Do not select n E G unless you are sure that your signal will be present in any case Failure to follow these instructions can result in death serious injury or equipment damage O Positive hight activation level O Negative low activation level Parameter that can be modified during operation or when stopped BBV28581 05 2010 53 Configuration Mode Complete menu FULL oa drC FUN 4 R FLE con 1 Application Overload time delay 0 to 100 s This function can be used to stop the motor in the event of an application overload This is not a motor or drive thermal overload If the motor current exceeds the Application Overload threshold L OL an Application Overload time delay E O L is activated Once this time delay O L has elapsed if the current is still greater than the overload threshold L O C 10 the drive will stop running and display OL C Process overload Overload detection is only active when the system is in steady state speed reference reached
53. P mm in mm in mm in 0 18 0 25 12 018F1 60 2 36 131 5 16 102 4 01 0 18 0 25 11 U05F1U A 60 2 36 131 5 16 101 7 3 98 0 27 0 18 0 25 12 018M2 60 2 36 131 5 16 102 4 01 0 18 0 25 11 UO5M2 E U A 60 2 36 131 5 16 101 7 3 98 0 27 0 18 0 25 12 018M3 60 2 36 131 5 16 102 4 01 0 18 0 25 11 U05M3 U A 60 2 36 131 5 16 101 7 3 98 0 27 0 37 0 5 12 037F1 60 2 36 120 4 72 121 4 76 0 37 0 5 11 UO9F1 U A 60 2 36 131 5 16 125 7 4 92 0 27 0 37 0 5 12 037M2 60 2 36 120 4 72 121 4 76 0 37 0 5 11 U09M2 E 60 2 36 120 4 72 125 4 92 0 37 0 5 11 U09M2 U A 60 2 36 131 5 16 125 7 4 92 0 27 0 37 0 5 12 037M3 60 2 36 120 4 72 121 4 76 0 37 0 5 11 U09M3 U A 60 2 36 131 5 16 125 7 4 92 0 27 0 55 0 75 12 055M2 60 2 36 120 4 72 131 5 16 0 55 0 75 11 U12M2 E 60 2 36 120 4 72 138 5 43 0 75 1 12 075M2 60 2 36 120 4 72 131 5 16 0 75 1 11 U18M2E 60 2 36 120 4 72 138 5 43 0 75 1 11 U18M2 U A 60 2 36 131 5 16 138 7 5 43 0 27 0 75 1 12 075M3 60 2 36 120 4 72 131 5 16 0 75 1 11 U18M3 U A 60 2 36 131 5 16 138 7 5 43 0 27 0 75 1 12 075F1 93 3 66 120 4 72 156 6 14 0 75 1 11 U18F1 U A 106 4 17 131 5 16 156 7 6 14 0 27 1 5 2 12 U15M2 93 3 66 120 4 72 156 6 14 1 5 2 11 U29M2 106 4 17 131 5 16 156 7 6 14 0 27 2 2 3 12 U22M2 93 3 66 120 4 72 156 6 14 2 2 3 11 U41M2 E U A 106 4 17 131 5 16 156 7 6 14 0 27 1 5 2 12 U15M3 93 3 66 120 4 72 131 5 16 1 5 2 11 U29M3 U A 106 4 17 131 5 16 156 7 6 14 0 27 2 2 3 12 U22M3 93 3 66 120 4
54. Range 0 to 65535 hours Value displayed is as described in the table below Parameter resettable by services Hours Display 1 0 01 10 0 10 100 1 00 1000 10 0 10000 100 0 01 1 Power On time display Total time the drive has been powered on Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by services 0 01 1 Fan time display Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by customer 0 01 LJ Process elapsed time 0 01 Range 0 to 65535 hours Value displayed is as described in the table above Parameter resettable by customer L Modbus communication status O Modbus no reception no transmission communication idle O Modbus no reception transmission O Modbus reception no transmission O Modbus reception and transmission I Last detected fault 1 This parameter describes the last detected fault I State of drive at detected fault 1 This parameter describes the state at the moment of the 1st detected fault bit 0 bit 1 bit 2 bit 3 bit 4 ETA 1 Switched on ETA 5 Quick stop ETA 6 Switch on disabled Forced local enabled ETA 15 Motor rotation in forward direction or stopped bit 5 bit 6 bit 7 bit 8 bit 9 ETI 4 Run order present EMS DC injection running
55. U F 25 to 200 Used to optimize torque at very low speed or to adapt to special cases for example for motors connected in parallel decrease IR compensation law U F U F r If there is insufficient torque at low speed increase IR compensation law U F U F r Too high a value can cause the motor not to start locking or a change to current limiting mode I Slip compensation 0 to 150 100 Visible only if Motor control type E E page 57 is not set to P U N P Used to adjust the slip compensation around the value set by the nominal motor slip or to adapt to special cases example for motors connected in parallel decrease Slip compensation SL P If the set slip compensation is lower than the actual slip compensation the motor doesn t run at nominal speed at steady state but at a speed lower than the reference If the set slip compensation is greater than the actual slip compensation motor speed is unstable 1 Frequency loop stability 0 to 100 20 The 5 A parameter can be used to reduce overshoots and oscillations at the end of acceleration After a period of acceleration or deceleration 5 A adapts the return to a steady state to the dynamics of the machine Too high a value causes an extended response time Too low a value causes an overspeed or even instability Low SEA Correct SEA High SE A In this case increase 54 A In this case reduce 5E A t o of 02 03 04 o o1 02 03
56. UI 2 2 sec or ESC ENT ENT O 8 58 e Te T Tae mT O O Ese O o Tees son SL O Esc O lo o oa 2 FET stax u a Ojo surance saa ok One 0 ndajo spn Zn ol Oo sc O o o o e sic sul 203 SEE ee ELTA T O Esc O o o omo e shen soa rene 22 saat oL o Eso O o O e 2oo OO Oo o IT o e siege ts LE e a O A o Seo sere o Bo REIZE o ot 5 o M e a Ce a oca o So e sera ts o SPASMS BELA es EEE o pN ig erdal ENT OFF Esc O o SENE O fe 2 Displayed parameter values and units of the diagram are given as examples 38 BBV28581 05 2010 Monitoring mode MOn Name Description I External reference value Hz External keypad or local force mode configured Forced local reference FL O C page 63 setto L C C and and Forced local assignment F L D page 63 different to n J Displays the speed reference coming from the remote keypad This value is not visible in factory setting J Analog input virtual Embedded keypad active or local force mode configured Forced local reference FL O C page 63 set to A IU I and Forced local assignment F L O page 63 different to n D Displays the speed reference coming from the jog dial This value is not visible in factory setting Speed reference Actual frequency reference Output frequency We This function
57. actor correction capacitors on the variable speed drive output If using an additional input filter it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable Link 1 on the drive is via the filter output cable For installation of the optional EMC plate and instructions for meeting IEC 61800 3 standard refer to the section entitled Installing the EMC plates and the instructions provided with the EMC plates A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps Ensure that there is no risk of the shielding coming into contact with live components Failure to follow these instructions will result in death or serious injury 26 BBV28581 05 2010 Wiring Installation diagram example 7 Non shielded wires for the output of the status relay contacts Sheet steel grounded casing not supplied with the drive to be mounted as indicated on the diagram PA and PC terminals to the braking module DC bus Shielded cable for connecting the control signalling wiring For applications requiring several conductors use small cross sections 0 5 mm 20 AWG The shielding must be connected to ground at both ends The shielding must be continuous and intermediate
58. ale of analog input Al1 0 20 mA Motor control menu drC 5 L P Nominal motor slip 0 Hz F L G Frequency loop gain 70 UF r IR compensation 0 Application functions menu FUn ECE 2 wire type control LEL Pl sub menu P IF Assignment of the PI function feedback AI1 r PG Plregulator proportional gain 5 00 r G Pl regulator integral gain 8 00 r P Internal PI regulator reference 51 r SL Restart error threshold 42 Pump sub menu PMP M d E Selecting the operating mode YES F On Starting frequency of the auxiliary pump 49 Hz E On Time delay before starting the auxiliary pump 1 s r On Ramp for reaching the nominal speed of the auxiliary pump 1 s F OF Stopping frequency of the auxiliary pump 39 6 Hz E OF Time delay before the auxiliary pump stop command 1 s r OF Ramp for stopping the auxiliary pump 1s n F d Zero flow detection 1 min F F d Zero flow detection activation threshold 42 Hz L F d Zero flow detection offset 2 Hz E L 5 Sleep threshold operating time 5 s 5 L E Sleep threshold offset 3 Hz L D I Assignment as logic analog output PMP Automatic DC injection sub menu AdC A d C Automatic DC injection assignment nO Automatic restart function Atr AE r Automatic restart YES Fault menu FLt E UL Underload function time delay 5 s L UL Underload threshold 59 F E LI Time delay before automatic restart for the underload fault 1 BBV28581 05 2010 Configuration Mode Complete menu FULL Connecti
59. ap All ratings PC output dc to the braking module DC Bus visible part on wiring trap All ratings PO Not used U T1 V T2 W T3 Outputs to the motor All ratings BBV28581 05 2010 Power terminals Arrangement of the power terminals ATV12H 018F1 037F1 OeeM2 OeeM3 i pe re ow ATV12H 075F1 UeeM2 U15M3 U22M3 eee ATV12H U30M3 U40M3 S L2 T L3 pr al m An PA ret BA eh T43 H aigielal Ter O PO PA PC U T1 V T2 WIT3 Applicable wire Recommended Tightening ATV12H size 1 wire size 2 torque 3 mm AWG mm AWG N m Ib in 018F1 037F1 2 to 3 5 2 0 8 to 1 OoeM2 14 to 12 14 7 1 to 8 9 OoeM3 Applicable Recommended Tightening ATV12H wire size 1 wire size 2 torque 3 mm AWG mm AWG N m Ib in 075F1 3 5 t0 5 5 5 5 UeeM2 12 to 10 10 1 2to 1 4 U15M3 2 to 5 5 2 14 for U15M3 10 6 to 12 4 U22M3 14 to 10 3 5 12 for U22M3 Applicable Recommended Tightening ATV12H wire size 1 wire size 2 torque 3 mm AWG mm AWG N m Ib in U30M3 1 2 to 1 4 U40M3 10 5 5 10 10 6 to 12 4 1 The value in bold corresponds to the minimum wire gauge to permit secureness 2 75 C 167 F copper cable minimum wire size for rated use 3 Recommended to maximum value 22 BBV28581 05 2010 Control termina Is Ke
60. ce displayed depends on the choice made in Reference channel 1 Fr I page 62 Organization tree 1 Depending on the active reference channel Possible values o Lee e PEF ED o R TU i FrH rPI Sae PPE a 3 1 o ENT 2 2s or ESC I ESC Displayed parameter value and unit of the r diagram is given as examples esi O Value Unit g g p Q Sa x a HErE 2 U External reference value 400 to 400 Hz Frequency reference visible if reference channel active is remote display Reference channel 1 Fr I page 62 setto L C or Forced local reference FL OL page 63 setto LLE This parameter allows to modify the frequency reference with the jog dial Visibility depends on the drive settings i Analog input virtual 0 to 100 of HSP This parameter allows to modify the frequency reference with an analog input Reference channel 1 Fr I page 62 setto A IU I or Forced local reference FL OL page 63 setto A IL I or PID manual reference P IN page 74 setto A IL I Visibility depends on the drive settings LJ Speed reference 0 Hz to HSP Actual frequency reference This parameter is in read only mode Visibility depends on the drive settings O Terminal O Remote display O Modbus O Integrated display with Jog dial LI Internal PID reference 0 to 100 This parameter allows to modify the PID internal reference with the jog dial Visibility depends on the drive settings U PID
61. ced by an HMI block configured on a drive with a different rating The current configuration of customer parameters is inconsistent Return to factory settings or retrieve the backup configuration if it is valid If the fault remains after reverting to the factory settings contact your local Schneider Electric representative Invalid configuration Invalid configuration The configuration loaded in the drive via the bus or communication network is inconsistent The configuration upload has been interrupted or is not fully finished Check the configuration loaded previously Load a compatible configuration Download invalid configuration Interruption of download operation with Loader or SoMove Check connection with Loader or SoMove To reset the default re start the download operation or restore the factory setting Undervoltage Line supply too low Transient voltage dip Check the voltage and the parameters of Undervoltage Phase Loss Menu U 54 page 95 1 When the CFI is present in the past fault menu it means the configuration has been interrupted or is not fully finished HMI block changed When an HMI block is replaced by an HMI block configured on a drive with a different rating the drive locks in Incorrect configuration C F F fault mode on power up If the card has been deliberately changed the fault can be cleared by returning to factory setting BBV28581 05 2010 111 Diagnost
62. could be hidden by door if function disabled Jog dial Acts as a potentiometer in LOCAL configuration and in REMOTE configuration if the function is configured For navigation when turned clockwise or counterclockwise and selection validation when pushed ENT This action is represented by this symbol i MODE button Switches between the control programming modes 3s press on MODE button switches between the REMOTE LOCAL configurations The MODE button is only accessible with the HMI door open CONFIGURATION mode LED b 10 MONITORING mode LED 11 REFERENCE mode LED 12 Four 7 segment displays Note In LOCAL configuration the three Leds 9 10 11 are blinking simultaneously in programming mode and are working as a Led chaser in control mode a If illuminated indicates that a value is displayed for example O S is displayed for 0 5 b When changing a value the Configuration mode LED and the value LED are on steady c If illuminated indicates that a unit is displayed for example AMP is displayed for Amps 32 BBV28581 05 2010 Programming Remote control Remote operation and programming by HMI is possible using the optional remote HMI part VW3A1006 The dimensions are 70 mm 2 76 in x 50 mm 2 76 in Note when connected the remote control shows an exact copy of the drive display it is totally interactive with the embedded keypad Note Set the remote keypad with Modbus rat
63. create an insulation barrier to the mounting surface Ensure that you follow the recommended grounding connections Failure to follow these instructions will result in death or serious injury Ensure that the resistance of the ground is one ohm or less When grounding several drives you must connect each one directly as shown in the figure to the left Do not loop the ground cables or connect them in series 16 BBV28581 05 2010 Wiring A WARNING RISK OF DRIVE DESTRUCTION The drive will be damaged if input line voltage is applied to the output terminals U T1 V T2 W T3 Check the power connections before energizing the drive If replacing another drive verify that all wiring connections to the drive comply with wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage A WARNING INADEQUATE OVERCURRENT PROTECTION Overcurrent protective devices must be properly coordinated The Canadian Electrical Code and the National Electrical Code require branch circuit protection Use the fuses recommended in this manual page 121 Do not connect the drive to a power feeder whose short circuit capacity exceeds the drive short circuit current rating listed in this manual page 121 Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 05 2010 Wir
64. cy FON EZ Frequency corresponding to the auxiliary pump flow rate Auxiliary pump stopping Stopping frequency FOR Se eee eases Flow rate of the installation When the frequency exceeds the starting threshold FOn a time delay tOn is launched to avoid the effects of transient flow fluctuations If after this time delay the frequency remains higher than the starting threshold the auxiliary pump is started When the start command is sent the variable pump will go from its current speed reference to the auxiliary pump stopping frequency FOF following a ramp rOn that equals the time taken for the auxiliary pump to reach its nominal speed Parameter rOn is used to minimize the booster effect on starting the auxiliary pump Frequency of the variable pump A HSE Fr Auxiliary pump starting FOR bescees een 1 I I I I I FOF L T I LSP I 0 i t tOn rOn m 84 BBV28581 05 2010 Configuration Mode Complete menu FULL When the frequency is lower than the stopping threshold FOF a time delay is launched tOF to avoid the effects of transient flow fluctuations If after this time delay the frequency remains lower than the stopping threshold the auxiliary pump is stopped When the stop command is sent the variable pump will go from its current speed reference to the auxiliary pump starting frequency
65. d C the injection of current is done even if a run command has not been sent Check this action will not endanger personnel or equipment in any way Failure to follow these instructions will result in death or serious injury A WARNING NO HOLDING TORQUE e DC injection braking does not provide any holding torque at zero speed e DC injection braking does not work when there is a loss of power or when the drive detects a fault Where necessary use a separate brake to maintain torque levels Failure to follow these instructions can result in death serious injury or equipment damage O Function inactive no DC injected current O Time limited DC injection O Continuous DC injection 1 Automatic DC injection current 0 to 120 of nCr CAUTION RISK OF DAMAGE TO THE MOTOR Check that the motor will withstand this current without overheating Failure to follow this instruction can result in equipment damage Visible only if Automatic DC injection A dC is not set to n O Injection current on stopping and continuous DC injection l Automatic DC injection time 0 1 to 30 s CAUTION RISK OF DAMAGE TO THE MOTOR e Long periods of DC injection braking can cause overheating and damage the motor Protect the motor by avoiding long periods of DC injection braking Failure to follow these instructions can result in equipment damage Visible only if Automatic D
66. downloading the configuration through the multiloader or simpleloader SoMove can be used to operate the drive for testing and commissioning E SoMove cag Description References SoMove SoMove 2 USB RJ45 cable TCSMCNAM3MOO2P eed Simple loader tool VW3A8120 H re Multi loader tool VW3A8121 Bluetooth adapter VW3A8114 a Open an existing project Load from device boa Store to device gt Scan a Help Axs Schneider Er Electric Ready GZ Bis roms EEE un For further information please consult the SoMove help 34 BBV28581 05 2010 Structure of parameter tables The modes sections menus sub menus and parameter tables description is organized as below Note Parameters containing the sign in the code column can be modified with the drive running or stopped Example Configuration Mode Complete menu FULL O 1 Forced local assignment _ 9 No f Lth L2h L3h L4h A a 1 Name of mode 6 Value code 2 Name of section if any 7 Name of menu 3 Menu code on 4 digit display followed by a 8 Name of sub menu 4 Sub menu code on 4 digit display if any 9 Parameter description 5 Parameter code 10 Possible value s state of parameter if any BBV28581 05 2010 35 Function compatibility table Preset speed page 70 PI regulator page 72 Auto DC injection page 67 Catch on the fly pag
67. drives Choose a suitable model incorporating HF current filtering A time delay which prevents tripping caused by the load from stray capacitance on power up The time delay is not possible for 30 mA devices In this case choose devices with immunity against accidental tripping for example RCDs with SI type leakage current protection If the installation includes several drives provide one residual current device per drive Control For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 1 and 2 in connecting the shield to ground as outlined on page 26 Length of motor cables For motor cable lengths longer than 50 m 164 ft for shielded cables and longer than 100 m 328 ft for unshielded cables please use motor chokes For accessory part numbers please refer to the catalog Equipment grounding Ground the drive according to local and national code requirements A minimum wire size of 10 mm 6 AWG may be required to meet standards limiting leakage current A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied Use the provided ground connecting point as shown in the figure below Failure to follow these instructions will result in death or serious injury A A DANGER ATV12H075F1 ATV12H075M2 AND ATV12H075M3 GROUND CONTINUITY HAZARD An anodized heatsink can
68. e 19 2 Kbps see Ebr Modbus format 8E1 8 bit even parity 1 stop bit see F O BBV28581 05 2010 33 Programming First power up At first power up you are prompted to set Standard motor frequency b F r page 45 Next time power is applied d Y appears Operating mode selection is then possible using the MODE key as detailed below Menus structure Access to menus and parameters is possible through 3 modes Reference E F page 37 Monitoring N O n page 38 and Configuration C O n F page 44 Switching between these modes is possible at any time using the MODE key or Jog Dial on keyboard The first press on the MODE key moves from the current position to the top of the branch A second press switches to the next mode REMOTE configuration LOCAL configuration ee Ge el coc z x o 2C 3 5 S2 rash 2s cdg nn Fe VY 3s Analog input virtual on EI non H D DE 4 3 SPEED REFERENCE MONITORING CONFIGURATION Menu customization using SoMove ATV12 factory settings enable drive operation with most applications You can use SoMove software to customize the MyMenu and FULL menus of O n F mode see page 44 by selecting which menus and parameters will be hidden or accessible for the user Once the configuration has been adjusted it can be downloaded to the ATV12 by connecting the drive to the computer or by
69. e 92 Fast stop page 66 Freewheel page 66 Preset speed page 70 gt Jog operation page 68 Pl regulator page 72 Jog operation page 68 Auto DC injection page 67 Catch on the fly page 92 Fast stop page 66 Freewheel page 66 e Incompatible functions Compatible functions Stop functions have priority over run commands Speed references via logic command have priority over analog references Priority function function which can be active at the same time The function indicated by the arrow has priority over the other Not applicable 36 BBV28581 05 2010 Reference Mode rEF Use the reference mode to monitor and if local control is enabled Reference channel 1 Fr I page 45 set to A IL I adjust the actual reference value by rotating the jog dial When local control is enabled the jog dial on the HMI acts as a potentiometer to change the reference value up and down within the limits preset by other parameters LSP or HSP There is no need to press the ENT key to confirm the change of the reference If local command mode is disabled using Command channel 1 C d I page 63 only reference values and units are displayed The value will be read only and cannot be modified by the jog dial the reference is no longer given by the jog dial but from an Al or other source The actual referen
70. e control diagram see page 51 CEL Fun 4 F motor frequency FLE Reference Con LI Run Enable A ee ee ae ee LI Forward k LI Reverse gt Drive ready to respond to commands 50 BBV28581 05 2010 Configuration Mode Complete menu FULL f drs Name Description Adjustment range Factory setting EI Fun 1 2 wire type control A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the 2 wire type control is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury 2 wire type control parameter can only be accessed if Type of control E C C page 48 is set to Z L Level State 0 or 1 is taken into account for run or stop O Transition A change of state transition or edge is necessary to initiate operation to help prevent accidental restarts after a power supply interruption O Priority FW State 0 or 1 is taken into account for run or stop but the forward input takes priority over the reverse input I Logic inputs type POS O Positive the inputs are active state 1 at a voltage equal to or higher than 11 V for example 24 V terminal They are inactive state 0 when the drive is disconnected or at a voltage lower than 5 V O Negative using internal supply the inputs are active state 1 at a voltage lower than 10 V for example COM terminal They are i
71. e factory settings The Altivar 12 is factory set for the most common operating conditions motor rating according to drive rating Display drive ready r d 4 motor stopped or motor frequency reference while running Automatic adaptation of the deceleration ramp in the event of overvoltage on braking No automatic restarting after a detected fault is cleared e Logic inputs LI1 forward 2 wire transitional control LI2 LI3 LI4 no assignment Logic output LO1 no assignment Analog input Al1 0 to 5 V speed reference Relay R1 the contact opens in the event of a detected fault or drive off Analog output AO1 no assignment Code Description Value page bFr Standard motor frequency 50 Hz 45 UnS Rated motor voltage 230 V 57 ACC Acceleration 3 seconds 64 AEE Deceleration 3 seconds 64 LSF Low speed 0 Hz 45 89 HSF High speed 50 Hz 90 CEE Motor control type Standard U F law 57 UFr IR compensation law U F 100 58 IEh Motor thermal current equal to nominal motor current value determined by drive rating 94 Sak Automatic DC injection current 0 7 x nominal drive current for 0 5 seconds 67 SFr Switching frequency 4 kHz 59 If the above values are compatible with the application the drive can be used without changing the settings Drive factory wiring diagram ATV 12e0e0eeM3 Source 1 R1 relay contacts for remote indication of the drive status
72. eakage current creates compatibility problems with your installation residual current device or other then you can reduce the leakage current by opening the IT jumper as shown below In this configuration EMC compliance is not guaranteed CAUTION DRIVE LIFETIME REDUCTION On ATV12eeeeM2 ratings if the filters are disconnected the drive s switching frequency must not exceed 4 kHz Refer to Switching frequency SF r page 59 for adjustment Failure to follow these instructions can result in equipment damage Normal filter connected IT system filter disconnected 28 BBV28581 05 2010 Check list Read carefully the safety information in the user manual and the catalogue Before starting up the drive please check the following points regarding mechanical and electrical installations then use and run the drive For complete documentation refer to www schneider electric com 1 Mechanical installation For drive mounting types and recommendations on the ambient temperature please refer to the Mounting and temperature conditions instructions on page 13 Mount the drive vertically as specified see Mounting and temperature conditions instructions on page 13 The use of the drive must be in agreement with the environments defined by the standard 60721 3 3 and according to the levels defined in the ca
73. ed during operation or when stopped 98 BBV28581 05 2010 Maintenance Servicing The Altivar 12 does not require any preventive maintenance However it is advisable to perform the following checks regularly The condition and tightness of connections Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective Average service life of fans 10 years Remove any dust from the drive Ensure proper fan operation Physical damage to covers Assistance with maintenance detected fault display If a problem arises during setup or operation ensure that the recommendations relating to the environment mounting and connections have been observed The first fault detected is stored and displayed flashing on the screen the drive locks and the status relay R1 contact opens Clearing the detected fault In the event of a non resettable detected fault e Remove cut the power to the drive e WAIT 15 MINUTES to allow the DC bus capacitors to discharge Then follow the Bus Voltage Measurement Procedure page 14 to verify that the DC voltage is less than 42 V The drive LEDs are not indicators of the absence of DC bus voltage Find and correct the detected fault Restore power to the drive to confirm the detected fault has been rectified Certain detected faults can be programmed for automatic restart after the cause has disappeared These detected faults can also be rese
74. eeds Function inactive L1h LI1 active high L2h LI2 active high L3h LI2 active high L4h LI4 active high m oO oO oO Ll 4 Preset speeds as F sc L 8 Preset speeds as P52 Preset speed 2 0 to 400 Hz Visible only if 2 Preset speeds PS 2 is not set to n D Preset speed 3 0 to 400 Hz Visible only if 4 Preset speeds P 5 4 is not set to n O Preset speed 4 0 to 400 Hz Visible only if 2 Preset speeds P 5 2 and 4 Preset speeds F 5 4 are not set to n D Preset speed 5 0 to 400 Hz Visible only if 8 Preset speeds P 5 A is not set to n D Preset speed 6 0 to 400 Hz Visible only if 2 Preset speeds P 5 2 and 8 Preset speeds F 5 A are not set to n D Preset speed 7 0 to 400 Hz Visible only if 4 Preset speeds P 5 4 and 8 Preset speeds F 5 A are not set to n D Preset speed 8 0 to 400 Hz 40 Hz Visible only if 2 Preset speeds P 5 2 4 Preset speeds P 5 4 and 8 Preset speeds F 5 A arenotsetto n D 0 to 400 Hz 0 Hz Skip frequency O This parameter prevents prolonged operation around the regulated frequency This function can be used to prevent a critical speed which would cause resonance being reached Setting the function to 0 renders it inactive Parameter that can be modified during operation or when stopped 70 BBV28581 05 2010 Configuration Mode Complete menu FULL 1 0 PID diagram SET CEE Fun ir PL bee in PE tee ron
75. elect n O unless exterior stopping methods exist Failure to follow these instructions can result in death serious injury or equipment damage O No Stop inactive O Yes Stop active It is advised in case this function is set to 4Y E 5 to use the front door cover or the option display cover on run and stop keys 1 Channel configuration Channel configuration C HC F allows the selection of Not separate mode command and reference come from the same channel Separate mode command and reference come from different channel O Not separate mode O Separate mode I 2s To change the assignment of this parameter press the ENT key for 2 s Parameter that can be modified during operation or when stopped BBV28581 05 2010 Configuration Mode Complete menu FULL I D drC Factory setting EEE FUN PLE 1 Command channel 1 con This parameter allows selection of the command channel Terminals Local Remote display Modbus This parameter is available if Channel configuration C HL F page 62 is set to Separate 1 Forced local assignment nO O Function inactive O Lth to L4h Forced local mode is active when the input is at state 1 U Forced local reference Visible only if Forced local assignment F L O is not set to n D O Not assigned O Terminal O Remote display O Integrated display with jog dial BBV28581 05 2010 63 I 0 dr CELS
76. ep the control circuits away from the power cables For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 1 and 2 in connecting the shielding as outlined on page 26 Access to the control terminals To access the control termina Is open the cover Note For information regarding HMI button functions see HMI description on page 32 RIA RIB RIC _ COM All SV AO M Itis possible to lock the cover with a lead seal LO LO COMLN LIZ LIS LN 24 Arrangement of the control terminals R1A OOOO R1B lt a 0 Src fpr R1C tee Sts COM Al1 5V AO1 ODDO LO to 2m am h RJ45 LO oo gq LI1 LI2 LI3 Note To connect cables use a LIA slotted screwdriver 0 6 x 3 5 24V RJ45 Normally open NO contact of the relay Normally closed NC contact of the relay Common pin of the relay COMmon of analog and logic I Os Analog Input 5VDC supply provided by the drive Analog Output Logic Output collector Common of the Logic Output emitter COMmon of analog and logic I Os Logic Input Logic Input Logic Input Logic Input 24 VDC supply provided by the drive Connection for SoMove software Modbus network or remote display ATV12 Control terminals Applicable wire size 1 mm AWG Tightening torque 2 N m Ib in R1A R1B R1C 0 75 to 1 5 18 to 16
77. eration 2 s ggg g 5s 45 ag Oto eet 64 Deceleration s 999 9 3 08 dP I 42 Last detected fault 1 see page 107 dPe 42 Last detected fault 2 see page 107 aP3 43 Last detected fault 3 see page 107 are 43 Last detected fault 4 see page 107 no No den 96 Degraded line supply operation YES Yes nO EPI 42 State of drive at detected fault 1 Eps 43 State of drive at detected fault 2 EP 43 State of drive at detected fault 3 EPY 43 State of drive at detected fault 4 BBV28581 05 2010 123 Parameter index Code Page Name Unit Possible value Function Factory setting nn 72 PID feedback scale factor PID Mn 1 0 Fes we fog a i oJ No FCS 46 Factory recall customer E FEL REC nO parameter set In IN In l INI FFd 79 Zero flow detection activation Hz 0 Hz threshold FLE 58 Frequency loop gain oto IOO 20 no No L IH Lih FED 63 Forced local assignment LERH L2h nO L3H L3h CHH L4h no No AII Terminal PLE 63 Forced local reference LEE HMI nO A IUI Jog dial oJ No Pli 92 Catch on the fly YES Yes nO TE 78 Starting frequency of the Hz 0 1 Hz auxiliary pump Auxiliary pump stopping FOF 18 frequency me GE All Terminal 45 ELL HMI Fei 62 Reference channel 1 db Modbus AN A IUI Jog dial H Terminal LEL HMI FrH 37 Speed reference db Modbus A IU Jog dial 50 o
78. erminal connection Overbraking Braking too sudden or driving load too high Increase the deceleration time Install a module unit with a braking resistor if necessary Check the line supply voltage to be sure that it is under the maximum acceptable 20 over maximum line supply during run status Drive overheat Drive temperature too high Check the motor load the drive ventilation and the ambient temperature Wait for the drive to cool down before restarting See Mounting and temperature conditions page 13 Process overload Process overload Check the process and the parameters of the drive to be in phase Motor overload Triggered by excessive motor current Check the setting of the motor thermal protection check the motor load 1 output phase loss Loss of one phase at drive output Check the connections from the drive to the motor In case of using downstream contactor check the right connection cable and contactor 3 output phase loss Motor not connected Motor power too low below 6 of the drive nominal current Output contactor open Instantaneous instability in the motor current Check the connections from the drive to the motor Test on a low power motor or without a motor In factory settings mode motor phase loss detection is active Output Phase loss detection O P L page 94 YE5 To check the drive in a test or maintenance environment without having to use a motor with the sa
79. ficient to command starting a stop pulse is sufficient to command stopping Example of source wiring a 24 LM LI2 Lix LI1 stop St ae LI2 forward E7E E LIx reverse A DANGER UNINTENDED EQUIPMENT OPERATION When this parameter is changed 2 wire type control E C E page 51 and all the assignments involving the logic inputs will revert to their default values Check that this change is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury To change the assignment of this parameter press the ENT key for 2 s 48 BBV28581 05 2010 Configuration Mode Complete menu FULL 2 wire control diagrams see page 51 Drive powered and ready 2 Wire with transient detection Speed 4 Drive ready to start Reverse 1 LI 1 Forward LI Reverse 1 2 Wire with Speed 4 Forward Reverse 1 out transient detection 2 Wire with Speed Forward out transient detection transient detection forward priority Reverse 1 1 Reverse is not factory assigned See Reverse direction r r 5 page 66 Forward and Reverse realised in same time provides motor starting in Forward direction t BBV28581 05 2010 drCL CEL Fun FLE COn Configuration Mode Complete menu FULL f drC 3 wir
80. following parameters Un5 F r5 n0r n5P andnPr or 25 are correctly configured before starting auto tuning When one or more of these parameters have been changed after auto tuning has been performed E Un will return n O and the procedure will have to be repeated Failure to follow these instructions can result in death serious injury or equipment damage O No When factory parameters of standard motors O Yes Launches auto tuning O Done If auto tuning has already been performed Attention Auto tuning must be performed with the motor connected and cold e Parameters Rated Motor Power n Fr page 46 and Rated motor current n C r page 57 must be consistent Auto tuning is performed only if no stop command has been activated If a freewheel stop or fast stop function has been assigned to a logic input this input must be set to 1 active at 0 Auto tuning takes priority over any run or prefluxing commands which will take effect after the auto tuning sequence Auto tuning may last for 1 to 2 seconds Do not interrupt wait for E U n value to change to d O n E or nl Note During auto tuning the motor operates at rated current J Motor parameter choice nPr This parameter allows to choose which motor parameter will be configured Fr or L a5 O Rated Motor Power n Fr page 46 O Rated motor cos phi C o 5 page 57 60 BBV28581 05 2010 Configuration Mode Complete menu FULL drl s Con
81. iary pump is stopped and the motor frequency is below threshold FFd This function is used in applications where zero flow cannot be detected by the sleep function alone It forces the drive frequency reference to LSP LFd periodically at each time interval nFd in order to test for zero flow If the request is still present the PI error increases causing the drive to restart PI feedback PI error I I I i I t I i Frequency reference I A t Ifthe request is no longer present zero flow the PI error will not increase PI feedback gt t Frequency reference LSP LFd LSP e Set the sleep function so that the drive switches to sleep mode when zero flow is detected LFd lt SLE BBV28581 05 2010 87 Configuration Mode Complete menu FULL I 0 drC CELS Fun Poe Con Name Description Adjustment range 24 current limitation commutation Factory setting Assignment Function inactive L1H LI1 active high L2H LI2 active high L3H LI3 active high L4H LI4 active high L1L LI1 active low L2L LI2 active low L3L LI3 active low L4L LI4 active low If the assigned input is at 0 the first current limitation is active If the assigned input is at 1 the second current limitation is active See LI assignment information on page 46 a ta it a at _J Current limitation 0 25 to 1 5 In 1 First current limitation
82. ication control will be inhibited For safety reasons inhibition of communication fault should only be used for adjustment or special applications purpose Failure to follow these instructions can result in death serious injury or equipment damage 1 Degraded line supply operation nO CAUTION RISK OF DAMAGE TO THE DRIVE When Derated operation Yes use a line choke Failure to follow these instructions can result in equipment damage Lowers the tripping threshold of the USF fault to operate on a line supply down to 50 of nominal line voltage In this case the performance of the drive cannot be guaranteed O nO O Yes LJ Reset power run nO This reset will initialize the settings located on 10 n section menu NA I page 41 O no O Reset fan time display 2s To change the assignment of this parameter press the ENT key for 2 s Parameter that can be modified during operation or when stopped 96 BBV28581 05 2010 Configuration Mode Complete menu FULL P drt P FUN FEB Bi Modbus address OFF to 247 Modbus address is adjustable from O F F to 24 7 When OF F communication is not active Modbus baud rate 19 2 O 4 8 kbps O 9 6 kbps O 19 2 kbps O 38 4 kbps Modbus format O 801 O 8E1 O 8N1 O 8N2 Modbus time out 0 1 to 30s 10s The drive detects a Modbus fault if it does not receive any Modbus reque
83. ics and Troubleshooting Fault detection codes displayed on the remote display terminal On initializing itself Micro controller initializing Communication configuration search Communication error It has 50ms time out error This message is shown after 220 retry attempts Key alarm Key has been pressed consecutively for more than 10 seconds Membrane switch disconnected Keypad woken up while a key is being pressed Confirm Fault reset This message appears ifthe STOP key is pressed when there is a keypad fault Drive mismatch Drive type brand did not match with keypad type brand ROM abnormality Keypad ROM abnormality detected by the checksum calculation RAM abnormality Keypad RAM abnormality detected The other defect The other detected fault 1 Flashing 112 BBV28581 05 2010 Application notes 2 wire control source a Run Forward b Run Reverse 3 wire control sink k k L Q RB a Run Forward Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic inputs Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 46 setto In Set the motor parameters in COnF mode only if the factory configuration of the drive is
84. ific field of application Selecting a macro configuration assigns the parameters in this macro configuration Each macro configuration can still be modified in the other menus Input output or parameter Start Stop PID regulation Speed Alt Ref channel 1 PID feedback No AIV1 No Reference channel 1 AO1 No LO1 No R1 No drive detected fault L1h 2 wire Forward L2h 2 wire No L3h 2 wire L4h 2 wire No L1h 3 wire L2h 3 wire L3h 3 wire No L4h 3 wire Reverse 2 preset speeds 4 preset speeds Auto Manu Stop Forward Reverse 2 preset speeds Auto Manu Fr Reference channel 1 RA IUI A IUI C E E Motor control type PUNP r In Reverse inhibition JES A I 1E Al t type oF LFL 1 4 20 mA loss YES 5 P Preset speed 2 5 P J Preset speed 3 PC Motor parameter choice 5 P 4 Preset speed 4 RA d C Automatic DC injection To change the assignment of this parameter press the ENT key for 2 s BBV28581 05 2010 47 Configuration Mode Complete menu FULL path drC Fun FLE Kii I Type of control O 2 wire control see page 51 The open or closed state of the input controls the running or stopping Example of source wiring LI1 forward Lix reverse 3 wire control see page 51 forward or reverse pulse is suf
85. igh nO EAN L3h LI3 active high LYH L4h LI4 active high PEE 42 Process elapsed time 0 01 l PFL 59 Flux Profile Oto og 20 no No P IC 74 PID correction reverse YES Yes nO 1 In nominal drive current BBV28581 05 2010 127 Parameter index Code Page Name Unit Possible value Function ao peer setting setting 2 nO No AIE T2 PID feedback assignment All Terminal nO oJ No PII 72 Activation internal PID reference YES Yes nO nO No Pin 174 PID manual reference Add Terminal nO A IU AIV nO No L IH Lth Pee 12 2 preset PID assignment LER L2h nO LJH L3h LIR L4h Ped 73 4 preset PID assignment Pre as Pr2 nO PeP 73 PID reference ramp s Dto939 9 7 Os nO No L IH Lih LI1 active high pe 70 2 Preset speeds LER L2h LI2 active high nO L3H L3h LI2 active high LIA L4h LI4 active high PSY 70 4 Preset speeds PS2 as PS2 nO PSO 70 8 Preset speeds Psg as P5S2 nO aoa oJ No PSE 62 Stop key priority YES Yes YES D DO Ito PEH 42 Power On time display ggg nl Not assigned FLE No detected error rUn Drive run FEA Frequency threshold reached PLA HSP reached rl 52 R1 assignment CEA threshold reached FLt SrA Frequency reference reached ESA Motor thermal reached ULA Underload alarm OLA Overload alarm AR AI1 Al 4 20 JE 72 PID derivative gain z a a 0 00 ae 39 Output frequency Hz D DO Ito IE 72 P
86. ing General wiring diagram ATV12eeeeF 1 Single phase supply 100 120 V ATV12eeeeN2 Single phase supply 200 240 V ATV12e0e0eeM3 Three phase supply 200 240 V Source 1 R1 relay contacts for remote indication of the drive status 2 Internal 24 V If an external source is used 30 V maximum connect the 0 V of the source to the COM terminal and do not use the 24 V terminal on the drive 3 Reference potentiometer SZ1RV1202 2 2 kQ or similar 10 kQ maximum 4 Optional braking module VW3A7005 5 Optional braking resistor VW3A7eee or other acceptable resistor See the possible resistor values in the catalog Note Use transient voltage surge suppressors for all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc e The ground terminal green screw is located on the opposite side in comparison with its position on the ATV11 see wiring trap label 18 BBV28581 05 2010 Wiring Wiring labels ATV12HeeeF 1 Input 120 V R S Be E Bol E Output 240 V PA PC U V W Im 72 73 L1 LI2 LI3 E al lal m ATV12HeeeM2 Input 240 V R S VEO E EA E Output 240 V PAIPC U VI Ww L m 72 3 E E 2 u D io OD Sink T ero Source ATV12HeeeM3 Input 240 V R S IT _ tete hoe Output 2
87. l l l State 0 Bae Bea kenaa a r1 LO1 Display of high speed value me Display of high speed value Range Low speed L 5 P page 45 to Maximum frequency E F r page 57 Visible only if 2 HSP assignment 5 H 2 or 4 HSP assignment 5 H 4 page 90 is configured Drive Power rating Indicates the drive rating This is part the of the drive reference see page 11 Possible values 018 0 18 kW 0 25 HP 037 0 37 kW 0 50 HP 055 0 55 kW 0 75 HP 075 0 75 kW 1 HP U15 1 5 kW 2 HP U22 2 2 kW 3 HP U30 3 kW 3 HP U40 4 kW 5 HP Drive voltage rating Drive rate supply voltage This is part the of the drive reference see page 11 Possible values F1 100 120 V 1 phase in 200 240 V 3 phase out M2 200 240 V 1 phase in 200 240 V 3 phase out M3 200 240 V 3 phase in 200 240 V 3 phase out Specific Product Number This parameter is used in order to identify the possible specification of the product Visible only if 5 P n is different to zero Card 1 Software Version Application software version Example 1105 for 1 1 ie 05 1 version major 1 version minor 05 ie evolution number Card 2 Software Version Motor software version Example 1105 for 1 1 ie 05 1 version major 1 version minor 05 ie evolution number BBV28581 05 2010 41 Monitoring mode MOn Name Description J Run elapsed time display Total time the motor has been powered up
88. load fault page 110 Motor current Drive stop on ULF N per n detected fault LUL 10 hysteresis LUL _t Underload detection is only active when the system is in steady state speed reference reached A value of 0 will disable application underload detection LJ Application Underload threshold 20 to 100 of nCr 60 Visible only if Application underload time delay UL E is not set to O This parameter is used to detect an application underload condition on the motor Application Underload threshold L L can be adjusted between 20 and 100 of the nominal drive current I Time delay before automatic start for the underload fault If Atr YES the drive restarts automatically after an underload fault L L F once this time delay has elapsed Minimum time permitted between an overload being detected and any automatic restart In order for an automatic restart to be possible the value of Maximum restart time E Ar page 91 must exceed that of this parameter by at least one minute 0 to 6 min 0 min Visible only if Application underload time delay L L E above is not set to n D 0 to 400 Hz 50 or 60 Hz According to drive rating I Motor frequency threshold Visible only if R1 assignment page 52 or a LO1 assignment L O I page 53 is set to FE A L Motor current threshold 0 to 1 5 In 1 Inv Visible only if R1 assignment page 52 or a LO1 assignment L O I page 53 is set to CEA
89. lows the ramp to the reference speed This function requires 2 wire level control O Function inactive O Function active 92 BBV28581 05 2010 Configuration Mode Complete menu FULL I D drC Motor thermal protection CEL Function Fun Thermal protection by calculating the 12t F L l e Naturally cooled motors con The tripping curves depend on the motor frequency Force cooled motors Only the 50 Hz tripping curve needs to be considered regardless of the motor frequency Trip time in seconds 1 Hz 3Hz 5 Hz 4 4 10 Hz 20 Hz 50 Hz 10 000 1 000 100 0 7 0 8 0 9 1 1 1 1 2 1 3 1 4 1 5 1 6 Motor current ItH CAUTION RISK OF DAMAGE TO THE MOTOR The use of external overload protection is required under the following conditions e Repowering up the product since there is no motor thermal state memory e Running multiple motors Running motors rated at less than 0 2 times the nominal drive current e Using motor switching Failure to follow these instructions can result in equipment damage BBV28581 05 2010 93 Configuration Mode Complete menu FULL LEL Name Description Adjustment range Factory setting FUN FLE Con 0 2 to 1 5 In 1 According to drive _J Motor thermal current rating Current used for the motor thermal detec
90. m time in low speed If P IC is setto JE 5 enables to set the PID feedback threshold above which the PID regulator is reactivated wake up following a stop caused by exceeding the L 5 maximum time in low speed Visible only if PID feedback assignment P IF page 72 and Low speed operating time L 5 page 89 are not set to n O J Sleep Threshold Offset 0 to HSP 1 Hz Adjustable restart threshold offset following a stop after prolonged operation at Low speed L 5 P Sleep Offset Threshold 5 L E in Hz The motor restarts if the reference rises above L 5P 5L E and ifa run command is still present Visible only if Low speed time out EL 5 page xx is not set to n O and if PID feedback assignment P IF page 72 is not set to n D Parameter that can be modified during operation or when stopped BBV28581 05 2010 75 Configuration Mode Complete menu FULL I D Name Description Adjustment range Factory setting drC EEL Fun PLES ripe _ PI feedback supervision threshold nO to 100 An alarm can be assigned to a relay or a logic output Adjustment range O No Function inactive it will not be possible to access the other function parameters O between minimum and maximum PID feedback Visible only if PID feedback assignment P IF page 72 is not set to n JZ Ll PI feedback supervision function time delay 0 to 600s Visible only if Pl feedback supervision threshold L P I above is not set to
91. me rating as the drive deactivate motor phase loss detection Output Phase loss detection OPL n O Check and optimize the following parameters IR compensation law U F U F r page 58 Rated motor voltage U n 5 page 57 and Rated motor current n L r page 57 and perform an Auto tuning E U n page 60 Main overvoltage Line voltage too high At drive power on only the supply is 10 over the maximum acceptable voltage level Power with no run order 20 over the maximum line supply Disturbed line supply Check the line voltage BBV28581 05 2010 109 Diagnostics and Troubleshooting Fault detection codes that can be cleared with the automatic restart function after the cause has disappeared continued Possible causes Remedy Input phase loss Drive incorrectly supplied or a fuse blown Failure of one phase 3 phase ATV12 used on a single phase line supply Unbalanced load This protection only operates with the drive on load Check the power connection and the fuses Use a 3 phase line supply Disable the fault by setting Input Phase loss detection IPL page 94 nD Load short circuit Short circuit at drive output Short circuit detection at the run order or DC injection order if parameter IGBT test 5 r E page 95 is setto YES Check the cables connecting the drive to the motor and the motor s insulation Modbus communication Interruption in communication on the M
92. motor ensuring that its connections correspond to the voltage O Connect the line supply after making sure that the power is off O Connect the control part 5 Configure the drive page 32 O Apply input power to the drive but do not give a run command O Set the motor parameters in Conf mode only if the factory configuration of the drive is not suitable O Perform auto tuning 6 Start BBV28581 05 2010 9 Setup Preliminary recommendations Prior to switching on the drive A DANGER UNINTENDED EQUIPMENT OPERATION Ensure that all logic inputs are inactive to help prevent an accidental startup Failure to follow these instructions will result in death or serious injury Prior to configuring the drive A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the Altivar 12 drive Any changes made to the parameter settings must be performed by qualified personnel Ensure that all logic inputs are inactive to help prevent an accidental startup when modifying parameters Failure to follow these instructions will result in death or serious injury Using the drive with motor having a different size The motor could have different rating than drive In case of smaller motor there is no specific calculation The motor current has to be set on Motor thermal current amp H parameter page 94 In case of higher size of motor possible up
93. n D L Maximum frequency detection hysteresis 0 to HSP Visible only if Pl feedback supervision threshold L P_I above is not set to n D Ll PI feedback supervision Fallback mode for the PI feedback supervision function O 4E 5 freewheel stop O LFF switch to fallback speed L F F as long as the fault is present and the run command is not disabled Visible only if Pl feedback supervision threshold L P I above is not set to n D i Fallback speed 0 to HSP Fallback speed for PID regulator feedback supervision fault Parameter that can be modified during operation or when stopped 76 BBV28581 05 2010 Configuration Mode Complete menu FULL tap drC FUN FLE COM 1 Application Overload time delay 0 to 100s See page 54 Visible only if PID feedback assignment P IF page 72 is not set to n D LI Application Overload threshold 70 to 150 of nCr See page 54 Visible only if Application Overload time delay E OL above is not set to n J 1 Time delay before automatic start for the overload fault 0 to 6 min 0 min If HE r YES the drive restarts automatically after an overload fault O L C once this time delay has elapsed Minimum time permitted between an overload being detected and any automatic restart In order for an automatic restart to be possible the value of Maximum restart time E Ar page 91 must exceed that of this parameter by at least one minu
94. n or when stopped BBV28581 05 2010 39 Monitoring mode MOn Name Description L Product status This parameter shows the state of the drive and motor Drive ready Drive running the last six segments to the right of the code also indicate direction and speed Acceleration the last six segments to the right of the code also indicate direction and speed Deceleration the last six segments to the right of the code also indicate direction and speed DC injection braking in progress Current limit the four segments located on right down of display are blinking Freewheel stop control Auto adapted deceleration Controlled stop on mains phase loss Auto tuning in progress Fast stop No line power When the control part is energized via the RJ45 connector and there is no power on the main input and no run order is present Drive is running and using the withdrawal reference L FF Remote configuration Local configuration oO oO oO oO oO oO oO oO oO oO oO oO oO oO oO 40 BBV28581 05 2010 Monitoring mode MOn Name Description State of logic inputs LI1 to LI4 Can be used to visualize the state of the 4 logic inputs LI sa al i ats t 4 l l l l State 0 Be LI1 LI2 LI3 LI4 Example above LI1 and LI3 are at 1 LI2 and LI4 are at 0 State of the logic output LO1 and relay R1 Can be used to visualize the state of the LO ma ie er I Ga l l aa H 4 F 4 l
95. nactive state 0 at a voltage equal to or higher than 16 V or when the drive is disconnected O Negative using external supply the inputs are active state 1 at a voltage lower than 10 V for example COM terminal They are inactive state 0 at a voltage equal to or higher than 16 V Note The modification will be taken into account only at the next control power on See Control connection diagrams page 25 BBV28581 05 2010 51 Configuration Mode Complete menu FULL pegs drC FUN FLE Con I Al1 type This function makes interface from the analog input signal to a drive internal value O Voltage 0 5 Vdc Voltage 0 10 Vdc Current x y mA Range determined by the Al1 current scaling parameter of 0 r L I and Alf current scaling parameter of 100 C r H I settings below see page 52 1 Al1 current scaling parameter of 0 0 to 20 mA Visible only if Al1 type A I IE is setto OA 1 Al1 current scaling parameter of 100 0 to 20 mA Visible only if Al1 type A I IE is setto OA LI R1 assignment Not assigned No error detected Drive run Frequency threshold reached HSP reached threshold reached Frequency reference reached Motor thermal reached Underload alarm Overload alarm AI1 Al 4 20 Visible only if A I IE is set to 0 A see above a fe ate a et rt it 52 BBV28581 05 2010 Configuration Mode Complete menu FULL i fa drL Fun FLE con 1
96. nd maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product 2009 Schneider Electric All Rights Reserved 4 BBV28581 05 2010 Before you begin Read and understand these instructions before performing any procedure with this drive A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand this manual before installing or operating the Altivar 12 drive Installation adjustment repair and maintenance must be performed by qualified personnel The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment Many parts of this drive including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short across terminals PA and PC or across the DC bus capacitors Before servicing the drive Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position WAIT 15 MINUTES to allow the DC bus capacitors to discharge Measure the voltage of the DC bus between the PA and PC terminals to ensure that the voltage is less than 42 Vdc
97. ne supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 100 V at 120 V atnominal In 60s 2s current 1 kW HP A A kVA Ww A A A 0 18 0 25 6 5 1 18 1 4 2 1 2 3 ATV12H018F1 1C1 0 37 0 5 11 4 9 3 1 9 29 2 4 3 6 4 ATV12H037F1 1C1 0 75 1 18 9 15 7 3 3 48 4 2 6 3 6 9 ATV12H075F1 2C1 Single phase supply voltage 200 240 V 50 60 Hz For three Phase Output 200 240 V motors Motor Line supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 200 V at 240 V at nominal In 60s 2s current 1 kW HP A A kVA W A A A 0 18 0 25 3 4 2 8 1 2 18 1 4 2 1 2 3 ATV12H018M2 1C2 0 37 0 5 5 9 4 9 2 27 2 4 3 6 4 ATV12H037M2 1C2 0 55 0 75 8 6 7 2 8 34 3 5 5 3 5 8 ATV12H055M2 1C2 0 75 1 10 2 8 5 3 5 44 4 2 6 3 6 9 ATV12H075M2 1C2 1 5 2 17 8 14 9 6 2 72 7 5 11 2 12 4 ATV12HU15M2 2C2 2 2 3 24 20 2 8 4 93 10 15 16 5 ATV12HU22M2 2C2 Three phase supply voltage 200 240 V 50 60 Hz For three Phase Output 200 240 V motors Motor Line supply input Drive output Reference Size Power indicated Maximum line current Apparent Power Nominal Max transient 2 3 on plate 1 power dissipated current current for at 200 V at 240 V at nominal In 60s 25 current 1 kW HP A A kVA W A A A 0 18 0 25 2 1 7 0 7 16 1 4 2 1 2 3 ATV12H018M3 1C3 0 37 0
98. not suitable Perform an auto tuning Set Reverse direction r r 5 parameter page 66 to L I2 H o os Te 0 O e O Start Connect the ground terminal to the grounding screws located below the output terminals Connect the power terminals Connect the logic inputs Turn on the drive without giving a run command Assign factory settings to the drive Factory recall customer parameter set F 5 page 46 setto In Set ECL to JL see page 48 Set the motor parameters in C O n F mode only if the factory configuration of the drive is not suitable Perform an auto tuning Set Logic inputs type n PL parameter page 51 to n E G ofe onF 00 10 Start BBV28581 05 2010 113 Application notes 2 wire control sink 1 Connect the ground terminal to the grounding screws located below the output De terminals 2 Connect the power terminals 3 Connect the logic inputs 4 Turn on the drive without giving a run command LO 5 Assign factory settings to the drive Factory recall customer parameter set F 5 A page 46 setto In I x 6 Set ELL to JL see page 48 O ric 7 Set the motor parameters in C O n F mode only if the factory configuration of the a drive is not suitable oo b 8 Perform an auto tuning x B 9 Set Logic inputs type n PL parameter page 51 to E n E G Daor pn PO PA PC a Run Forward 10 Start Speed control 0 2
99. nstructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied Use the provided ground connecting point The ground terminal green screw is at the opposite location it was on the ATV11 Failure to follow these instructions will result in death or serious injury Note The control terminals are arranged and marked differently E i I i i z o I SSteee Bes eage I 1 ATVI 000000 000000 Yeo ddd idi i 1 i ae Saum a ee re a ee Ka ir 4 Sa sy of l 4 i l E 2o il l 1 if DO has been i l used on ATV11 1 1 1 1 1 On ATV11 DO is an analog output that can be configured as a logic output On ATV12 depending on your configuration DO can be linked to LO1 or AO1 The ATV11 integrates an internal supply voltage of 15V ATV12 now integrates an internal supply of 24V BBV28581 05 2010 101 Migration ATV11 ATV12 Settings The information below explains the differences between the ATV11 and ATV12 to assist with replacement This information is helpful for the management of drive embedded HMI RUN STOP keypad and potentiometer to dial Replacing an ATV11 E The ATV11E does not have RUN STOP buttons neither potentiometer The ATV12 in factory settings is equivalent to ATV11E LI2 to L
100. odbus network Check the connections of communication bus Check the time out Modbus time out E O parameter page 97 Refer to the Modbus user manual SoMove communication Communication interruption with SoMove Check the SoMove connecting cable Check the time out HMI communication Communication interruption with the external display terminal Check the terminal connection PlFeedback detected fault PID feedback below lower limit Check the PID function feedback Check the PI feedback supervision threshold L P I and time delay E P I page 76 Process underload fault Process underload Motor current below the Application Underload threshold L UL parameter page 55 during a period set by Application underload time delay UL E parameter page 55 to protect the application Check the process and the parameters of the drive to be in phase IGBT overheat Drive overheated IGBT internal temperature is too high according to ambient temperature and load Check the size of the load motor drive Reduce the Switching frequency SFr page 59 Wait for the drive to cool before restarting 110 BBV28581 05 2010 Diagnostics and Troubleshooting Faults codes that will be cleared as soon as their causes disappear The USF fault can be cleared remotely by means of a logic input parameter Detected fault reset assignment SF page 91 En Incorrect configuration HMI block repla
101. ok at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE The word drive as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC Electrical equipment should be installed operated serviced a
102. on LYH L4h LI4 active high nO commutation ITE L1L LI1 active low LeeL L2L LI2 active low L3L L3L LI3 active low LYL LAL LI4 active low Lir 39 Motor current A LFA 79 Zero flow detection offset Hz 0 Hz LPF 76 Fallback speed Hz 0 Hz Fi no No PLI 95 4 20 mA loss behavior YES Yes nO 39 LFF 45 External reference value 400to 400 0 62 2 457 41 State of logic inputs LI1 to L14 54 baa of LOC 77 Application Overload threshold NCR 70to 150 90 EH 53 LO1 assignment asr I asr nO POS Positive bo 7s 53 LO1 status output active level nEL Negative POS Los 4 State of the logic output LO1 _ _ _ and relay R1 PI feedback supervision ey 78 threshold no 45 LSF 39 Low speed Hz DO to HSP 0 Hz BBV28581 05 2010 125 Parameter index Code Page Name Unit Possible value Function Factory setting aa 55 Application Underload 5 _ EVEL 77 threshold ofln Oto O0 60 MdE 78 Selecting the operating mode nO f nPr nPr TPL 60 Motor parameter choice cos cos nPr TP 76 Maximum frequency detection YES hysteresis no No AEA 94 Motor thermal state memo YES Yas nO 98 Com scanner write address nv value 1 98 Com scanner write address nle value 2 98 Com scanner write address nL3 Sn value 3 98 Com scanner write address nly a value 4 Com scanner write address aCA I of parameter 1 2139 Com scanner write address nlAe ot
103. on diagram Single phase supply KM1 Pressure sensor 0 20 mA Auxiliary pump 4 20 mA ii Variable 0 5 V pump 0 10 V Single phase motor 200 230 V 1 Fault relay contacts for remote indication of the drive status Note Fit interference suppressors to all inductive circuits near the drive or connected to the same circuit relays contactors solenoid valves etc Note This wiring example is in source using internal supply 82 BBV28581 05 2010 Configuration Mode Complete menu FULL Pl feedback supervision MPI Used to define the operating mode in the event of detection of a PI feedback lower than the limit set PI feedback A LPI 3 LPI LPI 2 I T Motor speed l I I I Fallback mode A defined by MPI HSP HSP APO 77777777 MPI LFF MPI YES I I I zZ Te I I I I 4 I I lt tPl tPl End of time delay Once the variable pump is running at maximum speed higher than HSP APO and at the same time the PI feedback is lower than the supervision threshold LPI 2 a time delay tPI is launched If at the end of this time delay the value of the PI feedback is still lower than the supervision threshold LPI 3 the drive switches to fallback mode as defined by parameter MPI MPI YES The drive will perform a freewheel stop and will display fault code SPI MPI LFF The drive will run at a fixed frequency LFF and
104. peared and the other operating conditions permit the restart The restart is performed by a series of automatic attempts separated by increasingly longer waiting periods 1 s 5 s 10 s then 1 minute for the following attempts The drive status relay remains activated if this function is active The speed reference and the operating direction must be maintained Use 2 wire control Type of control EL page 48 2 and 2 wire type control E page 51 L EL If the restart has not taken place once the Max automatic restart time E Ar has elapsed the procedure is aborted and the drive remains locked until it is turned off and then on again The detected faults which permit this function are listed on page 109 1 Max automatic restart time 5 min 10 min 30 min 1 hour 2 hours 3 hours Infinite Visible only if Automatic restart AE r is not set to n D It can be used to limit the number of consecutive restarts on a recurrent fault BBV28581 05 2010 91 1 0 drL FUN Pies Cori Configuration Mode Complete menu FULL 1 0 drl cee Factory eating Fun FLE con 1 Catch on the fly Used to enable a smooth restart if the run command is maintained after the following events Loss of line supply or disconnection Reset of current fault or automatic restart e Freewheel stop The speed given by the drive resumes from the estimated speed ofthe motor atthe time ofthe restart then fol
105. power supply is connected the drive displays n 55 freewheel and remain in stop mode until the communication bus sends a command In factory setting RUN button is inactive Adjust parameters Reference channel 1 Fr I page 62 and Command channel 1 C d I page 63 to control the drive locally C On F F UL L CZ EL menu See How to control the drive locally page 46 Fault detection codes that cannot be cleared automatically The cause of the detected fault must be removed before clearing by turning off and then on SOF and nF faults can also be cleared remotely by means of a logic input parameter Detected fault reset assignment r 5 F page 91 inCOnF FULL FLE menu code Name Possible causes Remedy Charging relay control fault or charging resistor damaged Turn the drive off and then back on again Check the connections Check the stability of the main supply Contact your local Schneider Electric representative Unknown drive rating The power card is different from the card stored Contact your local Schneider Electric representative Unknown or incompatible power The power card is incompatible with the control card Contact your local Schneider Electric representative Internal serial link Communication interruption between the internal cards Contact your local Schneider Electric representative Invalid industrialization zone Inconsistent internal data Contact your local Schneider Elec
106. provides the estimated motor speed It corresponds to the estimated motor frequency on the motor shaft In Standard law 5 E d page 57 the Output frequency F r is equal to stator frequency In Performance law FE r F page 57 the Output frequency r F r motor speed is equal to the estimated motor speed Range 400 to 400 Hz Motor current A Estimation of the effective motor current from phase current measurements with an accuracy of 5 During DC injection the current displayed is the maximum value of current injected in the motor PID error Visible only if the PID function is configured PID feedback assignment P IF page 72 setto n 0 See PID diagram on page 71 PID Feedback Visible only if PID function configured PID feedback assignment P IF page 72 setto n O See PID diagram on page 71 PID reference Visible only if PID function configured PID feedback assignment P IF page 72 setto n O See PID diagram on page 71 Main voltage Line voltage from the point of view of the DC bus motor running or stopped Motor thermal state Display of the motor thermal state Above 118 the drive trips in Motor overload O L F page 109 Drive thermal state Display of the drive thermal state Above 118 the drive trips in Drive overheat O H F page 109 Output power This parameter displays the motor power on the shaft that is estimated by the drive Parameter that can be modified during operatio
107. quency F r 5 page 57 to 0 Hz Make sure that this value is compatible with the inertia being driven _1 Low speed 0 Hz to HSP 0 Hz Motor frequency at minimum reference lfHSP HSP2 H5PJandHSP4 are already set then L 5 P is limited to the minimum of those values g High speed LSP to tFr Hz 50 or 60 Hz according to BFr max TFr Motor frequency at maximum reference Check that this setting is appropriate for the motor and the application The values of HS FP HSFPe H5P Jand H 5P 4 are idependent but each H 5 P value is linked to the values of Low speed L 5 P and Maximum frequency E F r page 57 according to the following rules e HSPxislimitedtoLSPandEFr LSFSHSPXSEFr If EFr is decreased below the current HSPx value then HSPx automatically decreases to the new value of EF r Once HSP HSP2 HSPIJandHSP4 are set L 5 P is limited to their minimum Parameter that can be modified during operation or when stopped BBV28581 05 2010 45 Configuration Mode MyMenu Name Description Adjustment range Factory setting II Rated Motor Power AoE E ative rating Visible only if Motor parameter choice M P page 60 is setto n P r If n Pr is available C o 5 disappears Rated motor power given on the nameplate Motors can range from five ratings lower up to two ratings higher than the drive rating Performance is optimized when there is a maximum of one rating difference If Standard motor freq
108. r 60 Hz Fra 57 Rated motor frequency Hz 1D to 400 to bFr no No L IL LiL LI1 active low FSE 66 Fast stop assignment LEL L2L LI2 active low nO LAE L3L LI3 active low EHE L4L LI4 active low Ped 55 Motor frequency threshold Hz O to 4900 50 or 60 Hz Oo O Ito FEH 42 Fan time display ggg 54 Time delay before automatic oe 71 start for the overload fault un omin 55 Time delay before automatic PERN 78 start for the underload fault en Omin 45 HSP 90 High speed Hz LSPtokFr 50 or 60 Hz 50 or 60 Hz HSP2 90 High speed 2 Hz LSPIOEFr according to BFr max TFr HEP 90 High speed 3 Hz asHSP2 as HS2 as HSP 124 BBV28581 05 2010 Parameter index Code Page Name Unit Possible value Function Factory setting ie HSP4Y 90 High speed 4 Hz asHSP2 as HS2 as HSP HSU 41 Display of high speed value nD Non active nO EE L IH L1h LI1 active high Ink 95 PEEN i aan L2H L2h LI2 active high g LJH L3h LI3 active high LYH L4h LI4 active high nO No IPL 94 Input Phase loss YES Yes YES IEh 94 Motor thermal current A g eb i according to drive rating nD No L IH Lih LI1 active high JOG 68 Jog assignment LeH L2h LI2 active high nO Loan L3h LI2 active high L4H L4h LI4 active high IPF 70 Skip frequency Hz Oto 4900 0 Hz no No L IH L1h LI1 active high LH L2h LI2 active high ERT LJH L3h LI3 active high pra ga 70 curent imiai
109. r failures of the link Failure to follow these instructions can result in death serious injury or equipment damage a For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems A CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate The drive may be damaged if the line voltage is not compatible Failure to follow these instructions can result in injury or equipment damage Using motors in parallel Set Motor control type LEE page 57 to Sk d CAUTION RISK OF DAMAGE TO THE MOTOR Motor thermal protection is no longer provided by the drive Provide an alternative means of thermal protection on every motor Failure to follow these instructions can result in equipment damage 6 BBV28581 05 2010 Documentation structure The following Altivar 12 technical documents are available on the Schneider Electric website www schneider electric com as well as on DVD ROM reference VW3A8200 User manual This manual describes how to install commission operate and program the drive Quick Start
110. rameter allows to modify the frequency reference with the jog dial External keypad or local force mode configured Forced local reference FL O C page 63 setto L C C and and Forced local assignment F L O page 63 different to n D Visibility depends on the drive settings 1 Analog input virtual 0 to 100 This parameter allows to modify the frequency reference when Forced local reference F L OL page 63 is setto A IU I and Forced local assignment F L O page 63 is different to n O Visible if reference channel active is integrated display Reference channel 1 Fr I setto A IU I _ Standard motor frequency 50 Hz oO oO External keypad or local force mode configured FLOC LCC not visible in the factory setting 50 Hz 60 Hz Set to 50 Hz or 60 Hz taken from the motor rating plate Changing b F r sets back parameters FrS FEd and HSP 50 Hz or 60 Hz EHissetton Lr nL r according to drive rating n Pr Watt or HP n 5 P according to drive rating EFr 60 Hz or 72 Hz U Reference channel 1 EI EI oO oO This parameter allows selection of the reference source Terminal Remote display Modbus Integrated display with Jog dial U Acceleration 0 0 s to 999 9 s Acceleration time between 0 Hz and the Rated motor frequency F r 5 page 57 Make sure that this value is compatible with the inertia being driven U Deceleration 0 0 s to 999 9 s Time to decelerate from the Rated motor fre
111. reference value 0 to 100 This parameter is the PID reference expressed as a 1 It is not necessary to press the ENT key to confirm the modification of the reference Parameter that can be modified during operation or when stopped BBV28581 05 2010 37 Monitoring mode MOn When the drive is running the value displayed is that of one of the monitoring parameters The default value displayed is the motor Output frequency r F r page 39 While the value of the desired new monitoring parameter is being displayed press a second time on the jog dial button to display the units Organization tree o 0 U 220 U ra oo 0X 10 5 pe 0 10 Er gt 3 O l 000o ws mr T pre 0O el Je wail Au m fun Au F S un uu oe oe O 0 0 Ey U 4 I m a e oro U lt un wi J Oo e ENT o e 58 o ESC ENT fo e e Esc O g ENT o e e ESC O o ENT EN I ESC Esc O o m g e Esc O o oMi g Esc O o Mo e e Unm Esc o ENT 2 ee oO E Ee T o o SHE ele ENT 2 SHE El SE gt 2 sanp ZENT AO P o g ee ENT a e 2 _EAT g zoo aii er t 2 O e ENT 5 eu tele ENT gen 2 ET o ETE Mo 7 ajl m see Ri O 0 djo 1 1 Depending on reference channel active Possible values LFr A I
112. rnal overload protection is required under the following conditions e Repowering up the product since there is no motor thermal state memory Running multiple motors Running motors rated at less than 20 of the nominal drive current Using motor switching Failure to follow these instructions can result in equipment damage CAUTION MOTOR OVERHEATING This drive does not provide direct thermal protection for the motor Use of a thermal sensor in the motor may be required for protection at all speeds or loading conditions Consult the motor manufacturer for the thermal capability of the motor when operated over the desired speed range Failure to follow these instructions can result in equipment damage BBV28581 05 2010 31 Programming HMI description Functions of the display and keys T ON IN N ON ANANA LO LO COMLN LIZ LI3 L4 24 9 Value LED a b Charge LED Unit LED c ESC button Exits a menu or parameter or aborts the displayed value to return to the previous value in the memory In LOCAL configuration 2 s press on ESC button switches between the control programming modes STOP button stops the motor could be hidden by door if function disabled Note See instructions for RUN STOP cover removal RUN button Starts running in LOCAL configuration and in REMOTE configuration if the function is configured
113. rraz HSJ 45 ATV12H018M3 GV2P07 ATV120037M3 GV2P08 ATV120075M3 GV2P14 ATV12eU15M3 GV3P13 ATV120U22M3 GV3P18 ATV12eU30M3 GV3P25 ATV12eU40M3 GV3P32 ay 0 Oo Of oy Oy Of a oy Oo oT 01 1 Types of enclosures that can be used 1 12 3 3R 4 and 4X all non ventilated 2 The GV2Pee self protected manual combination starter must be used with the GV2GH7 insulating barrier to meet the UL 508 Type E rating 3 The GV3Pee self protected manual combination starter must be used with the GV3G66 insulating barrier and the GVAM11 auxiliary contact block to meet the UL 508 Type E rating 4 The line reactor is required when the ATV12 drive is used in a system with a current availability higher than the drive s SCCR design 5 When fuse type is not specified any Class J or CC can be used If fuse manufacturer is not specified any fuse manufacturer can be used 6 Input withstand rating is that for which the product has been designed thermally Installation on a supply greater than this level will require additional inductance to satisfy this level 7 Output interrupt rating relies on Integral solid state short circuit protection This does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes This is dependant on the type of installation Suitable for use on a circuit capable of delivering not more
114. ructions will result in death or serious injury To change the assignment of this parameter press the ENT key for 2 s How to control the drive locally In factory settings RUN and the jog dial are inactive To control the drive locally adjust the following parameter set Reference channel 1 Fr I page 45to A IU I Integrated display with jog dial LI assignment information It is possible with ATV12 to use multi assignment function ie A C 2 and r r 5 onthe same LI It is also possible on some functions to assign LIH high or LII low which means that the assigned function will be activated to high LIH or low level LII of LI 46 BBV28581 05 2010 Configuration Mode Complete menu FULL Code Name Description Adjustment range Factory setting 1 Macro configuration A DANGER UNINTENDED EQUIPMENT OPERATION Check that the selected macro configuration is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Macro configuration provides a shortcut to configure a set of parameters suited to a specific field of application 3 macro configurations are available O Start stop Only forward is assigned PID regulation Activate PID function dedicated Al1 for feedback and AIV1 for reference O Speed Allocate LI to preset speed same allocation as ATV11 which provides a means of speeding up the configuration of functions for a spec
115. so that one wire will be the ground connection between the DB resistor assembly and the drive The size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity e When using shielded cable for control signals if the cable is connecting equipment that is close together and the grounds are bonded together then both ends of the shield can be grounded If the cable is connected to equipment that may have a different ground potential then ground the shield at one end only to prevent large currents from flowing in the shield The shield on the ungrounded end may be tied to ground with a capacitor for example 10 nF 100 V or higher in order to provide a path for the higher frequency noise Keep the control circuits away from the power circuits For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in Keep the control circuits away from the power circuits For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in Ensure maximum separation between the power supply cable line supply and the motor cable The motor cables must be at least 0 5 m 20 in long Do not use surge arresters or power f
116. st at its address within a predefined time period time out Com scanner read address parameter 1 Address of the 1st input word Com scanner read address parameter 2 Address of the 2nd input word Com scanner read address parameter 3 Address of the 3rd input word Com scanner read address parameter 4 Address of the 4th input word Com scanner write address parameter 1 Address of the 1st output word Com scanner write address parameter 2 Address of the 2nd output word Com scanner write address parameter 3 Address of the 3rd output word Com scanner write address parameter 4 Address of the 4th output word BBV28581 05 2010 97 Configuration Mode Complete menu FULL I 0 dr L FUN 7 FLE Con U Com scanner read address value 1 BVAVALIS Value of the 1st input word RFRD value Value of the 2nd input word L Com scanner read address value 3 Value of the 3rd input word 1 Com scanner read address value 4 Value of the 4rd input word 1 Com scanner read address value 2 I Com scanner write address value 1 CND velue Value of the 1st output word U Com scanner write address value 2 an Value ofthe 2nd output word _1 Com scanner write address value 3 Value of the 3rd output word _1 Com scanner write address value 4 Value of the 4th output word Parameter that can be modifi
117. stop is activated when the input or the bit changes to 0 If the input returns to state 1 and the run command is still active the motor will only restart if Type of control C E page 48 2 C and 2 wire type control page 51 L EL or PF D If not a new run command must be sent Not assigned L1L LI1 Active Low to stop L2L LI2 Active Low to stop L3L LI3 Active Low to stop L4L LI4 Active Low to stop LI Fast stop assignment Not assigned LiL LI1 Active Low to stop L2L LI2 Active Low to stop L3L LI3 Active Low to stop L4L LI4 Active Low to stop I Ramp divider ttoo 4 Visible only if Fast stop assignment F 5E page 63 is not setto n D orif F St is setto Type of stop SEE page 66 The ramp that is enabled Deceleration d E C page 45 or Deceleration 2 d E 2 page 65 is then divided by this coefficient when stop requests are sent Value 10 corresponds to a minimum ramp time Name Description Adjustment range Factory setting d Reverse direction LI1 to LI4 choice of the input assigned to the reverse command Function inactive Lth L1 active high L2h L2 active high L3h L3 active high L4h L4 active high Parameter that can be modified during operation or when stopped 66 BBV28581 05 2010 Configuration Mode Complete menu FULL I 0 drl Factory setting Fun FLE con A A DANGE HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH When A
118. sulation Connect motor chokes SIE fe Sl IGBT short circuit Internal power component short circuit detected at power on Contact your local Schneider Electric representative SE Overspeed Instability Overspeed associated with the inertia of the application Check the motor Overspeed is 10 more than Maximum frequency E F r page 57 so adjust this parameter if necessary Add a braking resistor Check the size of the motor drive load Check parameters of the speed loop gain and stability EnF Auto tuning Motor not connected to the drive One motor phase loss Special motor Motor is rotating being driven by the load for example Check that the motor drive are compatible Check that the motor is present during auto tuning If an output contactor is being used close it during auto tuning Check that the motor is completely stopped 108 BBV28581 05 2010 Diagnostics and Troubleshooting Fault detection codes that can be cleared with the automatic restart function after the cause has disappeared These faults can also be cleared by turning on and off or by means of a logic input parameter Detected fault reset assignment r 5F page 91 Code Name Possible causes Remedy Al current lost fault Detection if Analog input Al1 is configured as current AI1 current scaling parameter of 0 Er L I page 32 is greater than 3 mA Analog input current is lower than 2mA e Check the t
119. t by cycling power to the drive or by means of a logic input or control bit Display menu Use the display menu to show the status of the drive and it s current values as an aid for finding the causes of detected faults Spares and repairs Serviceable product Refer to the catalog for replacement of spare parts Procedure after a long time storage A WARNING RISK OF EXPLOSION AT THE POWER UP The capacitors after a long time storage can have issues Following a storage time between 2 and 3 years e Use one AC supply variable connected between L1 L2 and L3 e Increase AC supply voltage to have 25 of rated voltage during 30 min 50 of rated voltage during 30 min 75 of rated voltage during 30 min 100 of rated voltage during 30 min Failure to follow these instructions can result in death serious injury or equipment damage BBV28581 05 2010 99 Migration ATV11 ATV12 The ATV12 is compatible with the ATV11 latest version nevertheless some differences can exist between both drives Both models ATV11 and ATV12 are available in heatsink or base plate versions Attention ATV11 E Dimensions are given without potentiometer add 7 mm depth for new dimension Dimensions Attention these dimensions concern fixing holes Power rating ATV product Drive G width H height c depth KW
120. t for the underload fault F E U See page 78 Selecting the operating mode M d E See page 78 Starting frequency of the auxiliary pump F On See page 78 Time delay before starting the auxiliary pump E O n See page 78 Ramp for reaching the auxiliary pump nominal speed r O n See page 78 Auxiliary pump stopping frequency F 0 F See page 78 Time delay before the auxiliary pump stop command E OF See page 79 Ramp for auxiliary pump stopping r OF See page 79 Zero flow detection period n F d See page 79 Zero flow detection activation threshold F F d See page 79 Zero flow detection offset L F d See page 79 New menu Pump sub menu F MP See page 77 For pumping applications e New quick REMOTE LOCAL configuration switching using the embedded buttons See page 34 BBV28581 05 2010 Steps for setting up also refer to Quick Start 1 Receive and inspect the drive O Check that the part number printed on the label is the same as that on the purchase order O Remove the Altivar from its packaging and check that it has not been damaged in transit 2 Check the line voltage O Check that the line voltage is compatible with the voltage range of the drive page 11 3 Mount the drive O Mount the drive in accordance with the instructions in this document page 13 O Install any options required Steps 2 to 4 must be performed with the power off 4 Wire the drive page 20 O Connect the
121. table from 0 0 to 999 9 s This ramp will be the active ramp when using PID for the start and wake up phases only see PID wake up level page 75 U Deceleration 2 0 0 to 999 9 s 5 0s Visible only if Ramp switching commutation r P 5 page 64 is not set to n J Second deceleration ramp time adjustable from 0 0 to 999 9 s 1 Decel Ramp Adaptation assignment YES O Function inactive The drive will decelerate based on the normal deceleration adjustment This setting is compatible with optional dynamic braking if used O This function automatically increases deceleration time when stopping or reducing the speed of high inertia loads to help prevent DC bus overvoltage or overbraking O Motor Braking This mode allows the drive to attempt the most rapid stop possible without the use of a dynamic brake resistor It uses motor losses to dissipate energy from regeneration This function may be incompatible with positioning This function should not be used when an optional braking resistor and module are being used Attention When using a braking resistor set br A to n JZ Parameter that can be modified during operation or when stopped BBV28581 05 2010 65 Configuration Mode Complete menu FULL I D drC Fun FLE CoN LI Type of stop Stop mode on disappearance of the run command and appearance of a stop command O Ramp stop O Fast stop O Freewheel 1 Freewheel stop assignment nO The
122. talogue Mount the options required for your application refer to the catalogue 2 Electrical installation Connect the drive to the ground see Equipment grounding on page 16 Ensure that the input power voltage corresponds to the drive nominal voltage and connect the line supply as shown in General wiring diagram on page 18 Ensure you use appropriate input power fuses and circuit breaker on page 121 Wire the control terminals as required see Control terminals on page 23 Separate the power cable and the control cable according to the EMC compatibility rules on page 26 The ATV12eeeeM2 range integrates an EMC filter The leakage current can be reduced using the IT jumper as explained in the paragraph Internal EMC filter on ATV12eeeeM2 on page 28 Ensure that motor connections correspond to the voltage star delta 3 Use and run the drive Start the drive and you will see Standard motor frequency b F r page 45 at the first power on Check that the frequency defined by the frequency b F r the factory setting is 50 Hz is in accordance with the frequency of the motor see First power up on page 34 For the following power on you will see d Y on the HMI MyMenu upper part of CONF mode allows you to configure the drive for most applications see page 45 Factory recall customer parameter set F C 5 function page 46 allows you to reset the drive with factory settings BBV28581 05 2010 29 Factory configuration Driv
123. te Visible only if Application Overload time delay E OL above is not set to n J 1 Application underload time delay 0 to 100s See page 55 Visible only if PID feedback assignment P IF page 72 is not set to n D 1 Application Underload threshold 20 to 100 of nCr See page 55 Visible only if Application underload time delay U L E above is not set to n D Parameter that can be modified during operation or when stopped BBV28581 05 2010 77 Configuration Mode Complete menu FULL i gt Cie b Fun FLE EUT drl Name Description Adjustment range Factory setting I Time delay before automatic start for the underload fault If HE YES the drive restarts automatically after an underload fault U L F once this time delay has elapsed Minimum time permitted between an underload being detected and any automatic restart In order for an automatic restart to be possible the value of Maximum restart time E Ar page 91 must exceed that of this parameter by at least one minute 0 to 6 min Visible only if Application underload time delay L L E above is not set to n D i Selecting the operating mode O 0 single variable mode O YES single variable mode with auxiliary pump When Nd E YE 5 output LO1 is forced to P N P see page 53 Visible only if PID feedback assignment P IF page 72 is not set to n JZ 1 Starting frequency of the auxiliary pump 0 to tFr
124. terminals must be in EMC shielded metal boxes Shielded cable for motor connection with shielding connected to ground at both ends This shielding must be continuous and if there are any intermediate terminals these must be in an EMC shielded metal box The motor cable PE grounding conductor green yellow must be connected to the grounded casing Grounding conductor cross section 10 mm 6 AWG according to IEC 61800 5 1 standard Power input non shielded cable Attach and ground the shielding of cables 4 and 5 as close as possible to the drive Expose the shielding Use cable clamps of an appropriate size on the parts from which the shielding has been exposed to attach them to the casing The shielding must be clamped tightly enough to the metal plate to ensure correct contact e Types of clamp stainless steel delivered with the optional EMC plate BBV28581 05 2010 27 Wiring EMC conditions for ATV12eeeeM2 C1 EMC category is reached if length of shielded cable is 5 m 16 4 ft maximum and Switching frequency SFr page 59 is 4 8 or 12 kHz C2 EMC category is reached if length of shielded cable is 10 m 32 8 ft maximum and Switching frequency SFr is 4 8 or 12 kHz and if length of shielded cable is 5 m 16 4 ft maximum for all other values of Switching frequency 5F r Internal EMC filter on ATV12eeeeM2 All ATV12eeeeM2 drives have a built in EMC filter As a result they exhibit leakage current to ground If the l
125. the drive switches to fault mode Input Phase loss P L but if 2 or 3 phases disappear the drive continues to operate until it trips on an undervoltage fault 1 In nominal drive current Parameter that can be modified during operation or when stopped 94 BBV28581 05 2010 Configuration Mode Complete menu FULL i p drL Fun FILE EON 1 Undervoltage fault management Behavior of the drive in the event of an undervoltage O Detected fault and R1 relay open O Detected fault and R1 relay closed J Undervoltage prevention Behavior in the event of the undervoltage fault prevention level being reached O No action freewheel O Stop following an adjustable ramp Undervoltage ramp deceleration time SE TI I Undervoltage ramp deceleration time 0 0 to 10 0 s Ramp time if Undervoltage prevention S P r NP L IGBT test O No test O The IGBTs are tested on power up and every time a run command is sent These tests cause a slight delay a few ms In the event of a fault the drive will lock The following faults can be detected Drive output short circuit terminals U V W SCF display IGBT xtF where x indicates the number of the IGBT concerned IGBT short circuited x2F where x indicates the number of the IGBT concerned Li 4 20 mA loss behavior nO O Fault ignored This configuration is the only one possible if Al1 current scaling parameter of 0 Cr L page 52 is not greater than 3
126. tion Set ItH to the nominal current on the motor rating plate 1 Motor protection type ACL O Self ventilated O Motor ventilated 1 Overload fault management Type of stop in the event of a motor thermal fault O Fault ignored O Freewheel stop Setting Overload fault management OL L to n O inhibits the Motor overload OL F page 109 CAUTION RISK OF DAMAGE TO THE MOTOR If OL L is set to n O motor thermal protection is no longuer provided by the drive Provide an alternative means of thermal protection Failure to follow these instructions can result in equipment damage d1 Motor thermal state memo O Motor thermal state not stored at power off O Motor thermal state is stored at power off 1 Output Phase loss A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH If OP L is setto n JZ loss of cable is not detected Provide an alternative means of thermal protection Check this action will not endanger personnel or equipment in any way Failure to follow these instructions will result in death or serious injury O Function inactive O Tripping on OPF1 1 phase loss or OPF2 3 phase loss fault with freewheel stop J Input Phase loss econ to rive rating This parameter is only accessible in this menu on 3 phases drives O Fault ignored To be used when the drive is supplied via a single phase supply O Fault with freewheel stop If one phase disappears
127. to 2 sizes example is using a 4 kW 5 5 HP on a 2 2 kW 3 HP drive it is necessary to ensure motor current and actual motor power will not pass over nominal power of drive Line contactor CAUTION RISK OF DAMAGE TO THE DRIVE Avoid operating the contactor frequently to avoid premature aging of the filter capacitors Power cycling must be MORE than 60 seconds Failure to follow these instructions can result in equipment damage Use with a smaller rated motor or without a motor In factory settings mode Output Phase loss OP L page 94 is active O P L setto JE 5 To check the drive in a test or maintenance environment without having to switch to a motor with the same rating as the drive particularly useful in the case of high power drives deactivate Output Phase loss OPL OP L setto n D Set Motor control type E page 57 to SE d in Motor control menu dr LC CAUTION RISK OF DAMAGE TO THE MOTOR Motor thermal protection will not be provided by the drive if the motor rating current is less than 20 of the rated drive current Provide an alternative means of thermal protection Failure to follow these instructions can result in equipment damage 10 BBV28581 05 2010 Drive ratings Single phase supply voltage 100 120 V 50 60 Hz For three Phase Output 200 240 V motors Motor Li
128. tput OPS PID reference AD I 56 AO1 assignment DPF PID feedback nO OPE PID error OPr Output power BRE Motor thermal state EHd Drive thermal state fou Voltage AD IE 56 AO1 type OA Current 0A 4A Current no No AEE 91 Automatic restart YES Yes nO 45 SE BEF 57 Standard motor frequency Hz 60 50 Hz no No brh 65 zn Adaptation yES Yes YES 9 dYnA Motor braking E ITSU 41 Card 1 Software Version eeu 41 Card 2 Software Version EEF Terminals LOC Local Egy 63 Command channel 1 LEE Remote display Ndb Modbus EEG 47 Macro configuration 3 i 5 IN Simultaneous mode CHEF 62 Channel configuration SEP Separate mode SIM CLI 88 Current limitation A D 2sSto 5 1 5A 122 BBV28581 05 2010 Parameter index Code Page Name Unit Possible value Function Factory setting ae Pris 88 Current limitation 2 A D Sto l 5 l 1 5A OFF Code disabled COd 43 HMI Password Dn Cod a tivat d OFF DER a FRE EHM 42 Modbus communication status PREG PIEJ COS 57 Rated motor cos phi DO Sto I according 1o drive rating Al1 current scaling parameter CrHI 52 of 100 mA D to e 0 20 mA Cell 52 Alt zen scaling parameter mA Dto2D 9 4 mA of 0 E Ed 55 Motor current threshold In Oto I 5 InV SEH Standard CEE 57 Motor control type PErF Performance Std PULP Pump di Fr 66 Ramp divider Ito IO 4 D O to dEg 65 Decel
129. tric representative Current measurement circuit Current measurement is not correct due to hardware circuit Contact your local Schneider Electric representative Invalid application firmware update using the Multi Loader tool Flash again the application firmware of the product The drive temperature sensor is not operating correctly The drive is in short circuit or open Contact your local Schneider Electric representative Internal microprocessor Turn the drive off and then back on again Contact local Schneider Electric representative BBV28581 05 2010 107 Diagnostics and Troubleshooting Fault detection codes that cannot be cleared automatically continued TRE Overcurrent Possible causes Parameters in the Motor control menu dr page 57 are not correct Inertia or load too high Mechanical locking Check the parameters Check the size of the motor drive load Check the state of the mechanism Connect line chokes Reduce the Switching frequency SFr page 59 Check the ground connection of drive motor cable and motor insulation SERI Motor short circuit SCF 3 Ground short circuit Short circuit or grounding at the drive output Ground fault during running status Commutation of motors during running status Significant current leakage to ground if several motors are connected in parallel Check the cables connecting the drive to the motor and the motor in
130. trol menu Balz Control channel diagram Fun FLE FSE con BBV28581 05 2010 61 Configuration Mode Complete menu FULL Name Description Adjustment range Factory setting d1 Reference channel 1 O Terminal O Remote display O Modbus O Integrated display with Jog dial This parameter is already included in my menu section page 45 I External reference value 001210 200 Mz This parameter is already included in my menu section page 45 LJ Analog input virtual 0 to 100 This parameter is already included in my menu section page 45 LI Reverse inhibition nO Inhibition of movement in reverse direction does not apply to direction requests sent by logic inputs Reverse direction requests sent by logic inputs are taken into account Reverse direction requests sent by the display are not taken into account Reverse direction requests sent by the line are not taken into account Any reverse speed reference originating from the PID etc is interpreted as a zero reference 0 Hz No Yes Ei oO Ll Stop key priority YES This parameter can enable or disable the stop button located on the drive and remote display Disabling the stop button is effective if the active command channel is different from the drive keypad or remote display A WARNING LOSS OF CONTROL You are going to disable the stop button located on the drive and remote display Do not s
131. uency h F r page 45 is set to 50Hz the Rated motor power n Pr unit will be kW otherwise it will be HP LJ Store customer parameter set nO This function creates a backup of the present configuration O Function inactive O Saves the current configuration in the drive memory 5 C 5 automatically switches to n O as soon as the save has been performed When a drive leaves the factory the current configuration and the backup configuration are both initialized with the factory configuration I Factory recall customer parameter set This function permits to restore a configuration O Function inactive F C 5 automatically changes to n O as soon as one of the following actions has been performed O The current configuration becomes identical to the backup configuration previously saved by SC 5 FC 5 automatically changes to n O as soon as this action has been performed EL I is only visible if the backup has been carried out If this value appears In I I is not visible O The current configuration becomes identical to the factory setting If this value appears In I I is not visible O The current configuration becomes identical to the backup configuration previously defined by SoMove software If this value appears Ini and E C I are not visible A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the current configuration is compatible with the wiring diagram used Failure to follow these inst
132. utput impedance 470 Q Analog current output x to 20 mA maximum output impedance 800 Q LO Logic output voltage 24 V maximum 30 V e impedance 1 kQ maximum 10 mA 100 mA in open collector e linearity 1 e refresh time 20 ms 1 ms Common of the logic output emitter LI1 LI2 LI3 L14 Logic inputs Programmable logic inputs 24 VDC power supply maximum 30 V impedance 3 5 KQ e state 0 if lt 5 V state 1 if gt 11 V in positive logic e state 1 if lt 10 V state 0 if gt 16 V or switched off not connected in negative logic sampling time lt 20 ms 1 ms 24V 24 VDC supply provided by the drive 24 VDC 15 20 protected against short circuits and overloads Maximum customer current available 100 mA 24 BBV28581 05 2010 Control terminals Control connection diagrams The Logic inputs type n PL parameter page 51 is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs e Set the parameter to P 0 5 for Source operation e Set the parameter to n E G for internal Sink operation Set the parameter to E n E G for external Sink operation Note The modification will be taken into account only at the next control power on Source using external supply Sink using external supply Tt u Pa L l L i H H l i H lt a x lt 1 e gt O e gt ere 828
133. will display fault code FrF In both cases the drive reverts to PI regulation mode as soon as the PI feedback is higher than the supervision threshold LPI 3 In single variable with auxiliary pump mode MdE YES the PI feedback supervision function is only active when both pumps are operating BBV28581 05 2010 83 Configuration Mode Complete menu FULL Pump sub menu PMP The principal objective is to control a complete pumping installation using a single ATV12 drive by providing constant pressure whatever the flow rate The system is operated using an auxiliary fixed speed pump and one variable speed pump which is unable to provide the full flow range required on its own A PI regulator is used for drive control The pressure sensor provides system feedback The variable speed pump is called a variable pump The fixed speed pump is called an auxiliary pump Selecting the operating mode The ATV12 offers 2 operating modes Single variable mode 1 single variable speed pump variable pump Single variable with auxiliary pump mode 1 variable speed pump variable pump and one fixed speed pump auxiliary pump Control of the auxiliary pump The PI regulator output frequency reference of the variable pump is used to control starting or stopping of the auxiliary pump with hysteresis as shown in the figure below Frequency of the variable pump Auxiliary pump starting A HSP Starting frequen

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